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    Next Generation: Ultragrip Reducing Couplings

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    This document provides specifications for Next Generation UltraGrip Reducing Couplings, including pressure and temperature ratings, pipe material compatibility, dimensions, bolt types, materials, coatings, gaskets, and approvals. It specifies working pressures from 5-16 bar for gas and water pipes from DN40 to DN400, with temperature ratings from -20°C to +30°C. Materials include cast iron, steel, ductile iron, PE, PVC, asbestos cement and GRP pipes.

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    Next Generation: Ultragrip Reducing Couplings

    Uploaded by

    blindjaxx
    113 views1 page
    This document provides specifications for Next Generation UltraGrip Reducing Couplings, including pressure and temperature ratings, pipe material compatibility, dimensions, bolt types, materials, coatings, gaskets, and approvals. It specifies working pressures from 5-16 bar for gas and water pipes from DN40 to DN400, with temperature ratings from -20°C to +30°C. Materials include cast iron, steel, ductile iron, PE, PVC, asbestos cement and GRP pipes.

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    Original Title

    Reducing Coupling

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    This document provides specifications for Next Generation UltraGrip Reducing Couplings, including pressure and temperature ratings, pipe material compatibility, dimensions, bolt types, materials, coatings, gaskets, and approvals. It specifies working pressures from 5-16 bar for gas and water pipes from DN40 to DN400, with temperature ratings from -20°C to +30°C. Materials include cast iron, steel, ductile iron, PE, PVC, asbestos cement and GRP pipes.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    113 views1 page

    Next Generation: Ultragrip Reducing Couplings

    Uploaded by

    blindjaxx
    This document provides specifications for Next Generation UltraGrip Reducing Couplings, including pressure and temperature ratings, pipe material compatibility, dimensions, bolt types, materials, coatings, gaskets, and approvals. It specifies working pressures from 5-16 bar for gas and water pipes from DN40 to DN400, with temperature ratings from -20°C to +30°C. Materials include cast iron, steel, ductile iron, PE, PVC, asbestos cement and GRP pipes.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    Next Generation UltraGrip Reducing Couplings

    Specifications
    Working Pressure & Temperature Ratings
    Nominal Size DN40 to DN300 DN350 to DN400 Gripping Product Gas 5bar 5bar Water 16bar 10bar Flex Product Gas 5bar 5bar Water 16bar 10bar Operating Temperature -20C to+30C
    Notes: 1) Site Test Pressure 1.5 times working pressure. 2) Factory Test Pressure The minimum requirement in European Standards is 1.5 times working pressure plus 5bar (e.g. 29bar for 16bar working pressure), but in many cases Viking Johnson reaches substantially higher levels up to 36bar. 3) All water contact components are approved for use with Potable Water.

    Application Notes
    Pipe Materials
    Gripping product - works on the following pipe materials Steel/Ductile iron/Grey cast iron/ PE/PVC Flex product - works on the following pipe materials Steel/Ductile iron/Grey cast iron/ PVC/Asbestos cement / GRP Restrained couplings for buried application only - Since it is not possible to safely predict the additional loads in above ground pipework, due to thermal expansion and other external inuences, Viking Johnson restricts the use of restrained couplings to buried applications only.
    D1 A1 D2 A2

    B T

    Support liners - PE and PVC pipes


    A close t support liner is required when used on all PE pipes and thin walled PVC pipes. When used on thick walled PVC pipes a support liner is not required. (Contact Viking Johnson for further advice on this matter.)

    Reducing Couplings
    Nom Size Small Large End End Min 32 80 100 100 125 150 175 200 40 100 125 150 150 175 200 250 36.0 85.7 107.2 107.2 132.2 158.2 192.2 218.1 Small End Max 46.0 107.0 133.2 133.2 160.2 192.2 226.9 256.0

    (up to 8 angular deection)

    Size Range (mm) Large End Min 43.5 107.2 132.2 158.2 158.2 192.2 218.1 266.2 Max 63.5 133.2 160.2 192.2 192.2 226.9 256.0 310.0

    Insertion Depth (mm) Small End (D1) Large End (D2) Min 65 65 90 90 90 90 125 125 Max 95 95 125 115 115 125 155 165 Min 65 90 90 90 90 125 125 125 Max 95 125 115 135 135 165 165 165 A1 153 212 280 280 305 339 403 432

    Dimensions (mm) Overall A2 168 280 305 339 339 403 432 476 B 266 325 352 375 366 393 393 479 Sleeve L 150 185 190 216 207 220 220 280 T 5.0 7.5 7.5 7.5 7.5 7.0 7.0 7.0 Small End Size 3-M12x70 3-M12x70 3-M16x93 3-M16x93 3-M16x93 4-M16x93 5-M16x93 5-M16x93

    Bolts Large End Size 3-M12x70 3-M16x93 3-M16x93 4-M16x93 4-M16x93 5-M16x93 5-M16x93 6-M16x120 Type CSX CSX CSX CSX CSX CSX CSX CSX Type CSX HRH CSX CSX CSX CSX CSX CSX

    Weight (kg) 4.6 10.9 14.8 17.7 18.1 26.9 34.4 44.1

    * There are several parts to these standards to suit different flange materials: 1. BS EN 1092 PT1: 2007 2. BS EN 1092 PT2: 1997 3. BS EN 1092 PT3: 2003 4. BS EN 1092 PT4: 2002 5. ISO 7005-1: 1992 6. ISO 7005-2: 1988 7. ISO 7005-3: 1988

    Bolt Torque Nm M12 55 - 70 95 - 120 M16

    Materials & Relevant Standards


    End Rings, Centre Sleeve
    S.G. Iron to BS EN 1563:1997 Symbol EN-GJS-450-10

    Bolts/Nuts/Washers
    Bolts - Stainless steel to BS EN 3506-1: 2009 Grade A2 Property Class 80 or 70 Nuts - Stainless Steel to BS EN 3506-2: 2009 Grade A4 Property Class 80 Steel to BS EN 20898-2: 1994 Property Class 8.0 Washer - Stainless steel BS1449:PT2:1983 Grade 304 S15

    Coatings
    Cast/Metal Components - Rilsan Nylon 11 (Black) Bolts - Dry Film Lubricant Nuts - Dacromet coated

    Gaskets
    EPDM: EPDM Compound Grade E to BS EN 6811:1996 WA KTW & DVGW (11.2007) approved NBR: WBS listed Nitrile Compound EN 682 (01.10.2006) approved

    Approvals
    Rilsan Nylon 11 (Black): WRAS approved for use with potable water Gasket: EPDM with WBS as well as KTW & DVGW W270 (11.2007) approvals

    Gripper and Carrier


    Acetal Copolymer Grade M25 or equivalent

    Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

    Viking Johnson UltraGrip

    Telephone: +44 (0)1462 443322

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