Magco - Catalog

MFG. : EOT Cranes, H.O.T.
Cranes, JIB Cranes, Crane Control Gear Equipments & Power Transmission Equipments
M C
MAGCO CRANES
For Details Contact: A/34, Peace Heaven Co-Operative Housing Society, Opp. Holy Family Hospital, St. Andrews Road, Bandra (W), Mumbai - 400 050, Maharashtra, India Mobile: +91 98209 77998, +91 93234 76608 Office: + 91 22 6412 6669 / 22 3060 8350 /51 /52 Works: +91 22 3069 5080 / 22 3060 3969 Fax: +91 22 3082 7859 Email: sales@magcocranes.com, magcocranes@yahoo.com info@magcocranes.com Website: www.magcocranes.com
LIST LIST OF OF PRODUCTS PRODUCTS & & SERVICES SERVICES WE WE OFFER OFFER
E.O.T. CRANES H.O.T. CRANES WIRE ROPE HOISTS JIB CRANES CANE UN-LOADER CONVERSION OF H.O.T. CRANE TO E.O.T. CRANE CAPACITY UPGRATION OF CRANE & UNLOADER SERVICING OF CRANES, HOISTS & CANE UN-LOADER CENTRALISING OF CRANES & UN-LOADER COMPLETE WIRING OF THE CRANES & UN-LOADER ELECTRO HYDRAULIC THRUSTER BRAKE ELECTRO MAGNETIC BRAKE D.C. BRAKE CREEP SPEED BRAKE FOOT OPERATED BRAKE THREE PHASE MAGNETIC BRAKE ELECTRO HYDRAULIC THRUSTOR FLEXIBLE COUPLING GEARED COUPLING TYRE COUPLING CLUTCHES WITH RECTIFIER PANEL DRUM CONTROLLER MASTER CONTROLLER SHUNT LIMIT SWITCH GRAVITY LIMIT SWITCH GEARED LIMIT SWITCH COUNTER WEIGTH LIMIT SWITCH GRAB DIFFERENTIAL LIMIT SWITCH DRUM SWITCH S.S. GRID TYPE RESISTANCE BOX PUNCH GRID RESISTANCE BOX TROLLEY WHEELS CONTROL PANEL WIRE ROPE DRUM CURRENT COLLECTOR CABLE TROLLEY RADIO REMOTE CONTROL GEAR BOX ELECTRICAL CHAIN HOIST
MFG. : E.O.T. Cranes, H.O.T. Cranes, JIP Cranes, Crane Control Gear Equipments & Power Transmission Equipments
MAGCO DOUBLE GIRDER EOT CRANES

We manufacture Overhead EOT Crane which is fabricated using optimum quality raw material and components like MS Sheets, MS angles, I beam, motors, brakes. Our range is designed in such way that can bear loads ranging up to 300 tones. These are extensively used in foundry, machine shop, engineering industry. We also offer customization on our range as per the specification of clients. Some of the unique features include:
? High Performance ? Durable ? Sturdy ? Easy maintenance ? Corrosion resistance
MAGCO CRANES
Our range of EOT Cranes / SG EOT Cranes / DG EOT Cranes is developed using finest quality raw material and components such as MS Sheets, MS angles, I beam, motors, brakes. These are ideal for power house cranes where these cranes are used for maintenance. Our high performance product requires low maintenance and can be tailored as per the demand of clients. Following are the unique attributes of EOT Cranes: ? Optimum design of the structure avoiding dead weight and reducing the cost of the equipment.
? Very much suitable for power house cranes
Double Girder Cranes:

We are a well established manufacturer and exporter of EOT cranes with double girders, that find application for the purpose of lifting & transporting the loads over 10 T and for span of more than 25 m. Comprising of 2 torsion free box girders, these EOT cranes such as double girder EOT Cranes, traveling EOT Cranes, material handling EOT Cranes, etc., are compatible, when heavy loads and wide spans are required. These double girders EOT Cranes are offered by us in the load capacities of up to 100 T and with spans up to 50 M. 0.5 Ton to 100 Ton ? Span: 3 meters to 30 meters ? Lift: 0.5 meters to 35 meters
? Capacity:
where these cranes are used for maintenance.

? Economical Design by providing manual
long and cross travel facility with a provision for using either an electric hoist or a motorized chain pulley block.
? Low head room which in turn reduces the
cost of the shed / building.

? Customized design to match the budget of
the customer.
? Highly Competitive Prices.
TECHNICAL PARAMETER FOR DOUBLE GIRDER EOT CRANES
S.W.L. (M.T.)
Span (mtrs.) S 10 15 20 10 15 20 10 15 20 15 20 15 20 15 20 15 20 15 20 15 20 15 20
Head Room (mm) C 1700 1700 1800 1800 1800 1900 1900 1900 2100 2400 2600 2500 2700 2700 3000 2800 3000 3200 3500 4000 4500 4200 4700
Wheel Base (mm) 3600 3800 4000 3600 3800 4000 3600 3800 4000 3800 4200 4000 4200 4200 4400 4400 4600 4600 4800 4800 5000 5800 6000
7.5
10 15 20 25 30 40 50 60
Hook Approach (mm) (mm) E F 950 850 950 850 950 850 1000 900 1000 900 1000 900 1100 1000 1100 1000 1100 1000 1100 1000 1100 1000 1200 1000 1200 1000 1250 1100 1250 1100 1300 1100 1300 1100 1400 1200 1400 1200 1500 1250 1500 1250 1700 1350 1700 1350
End Clearance (mm) A 260 260 260 260 260 260 260 260 280 280 280 320 320 320 320 320 320 330 330 360 360 425 425
Wheel Load Per Wheel (Approx.) 6.2 6.8 8 8.5 9.5 10 10 11 12 16 17 19 20 22 23 26 28 32 34 37 39 50 52
MAGCO SINGLE GIRDER EOT CRANES

MAGCO CRANES
We manufacture Overhead EOT Crane which is fabricated using optimum quality raw material and components like MS Sheets, MS angles, I beam, motors, brakes. Our range is designed in such way that can bear loads ranging up to 300 tones. These are extensively used in foundry, machine shop, engineering industry. We also offer customization on our range as per the specification of clients. Some of the unique features include:
? High Performance ? Durable ? Sturdy ? Easy maintenance ? Corrosion resistance
MAGCO CRANES
Single Girder EOT Cranes
Design: Compact dimensions, low weight, easy to operate and easy to maintain. Motors: Motors will be Crane duty motors, squirral cage induction motors will be provided for heavy duty cranes as per the applications. Gear Boxes: Precision flat helical / spur gear units in light alloy housings with case-hardened gears, highgrade surface treatment and permanent oil / grease lubrication. Brakes: Electro Hydraulic Thrusters for all motions. DC/AC Electro Magnetic Brakes or additional brakes can be provided on request. Limit Switches: To prevent over hoisting & over lowering of hook. Push Button Stations: Extra light, handy, easy to operate, aluminum, fabricated from extruded section. Soft Starts: Electric / Electronic soft start modules electrically coupled to the long travel drives to achieve jerk free, cushioned & smooth starts. Maintenance Platform with Hand Railing: Easy, Simple & Safe maintenance of the Crane extended partially or totally along the girder.
Our range of EOT Cranes / SG EOT Cranes / DG EOT Cranes is developed using finest quality raw material and components such as MS Sheets, MS angles, I beam, motors, brakes. These are ideal for power house cranes where these cranes are used for maintenance. Our high performance product requires low maintenance and can be tailored as per the demand of clients. Following are the unique attributes of EOT Cranes: ? Optimum design of the structure avoiding dead weight and reducing the cost of the equipment.
? Very much suitable for power house cranes
where these cranes are used for maintenance.

? Economical Design by providing manual
long and cross travel facility with a provision for using either an electric hoist or a motorized chain pulley block.
? Low head room which in turn reduces the
cost of the shed / building.

? Customized design to match the budget of
the customer.
? Highly Competitive Prices.
TECHNICAL PARAMETER FOR SINGLE GIRDER EOT CRANES
S.W.L. (M.T.)
Span (mtrs.) S 5 10 15 5 10 15 20 5 10 15 20 10 15 20 10 15 20 10 15 20 10 15 20
Head Room (mm) C 750 850 900 850 950 1050 1200 850 950 1100 1300 1000 1250 1350 1100 1300 1500 1200 1400 1550 1250 1550 1600
Wheel Base (mm) 1800 2400 2800 2000 2400 2800 3600 1900 2400 2800 3600 2400 2800 3600 2400 2800 3600 2400 2800 3600 2500 3000 4000
7.5
10
20
Hook Approach (mm) E/F 700 700 700 700 700 700 700 800 800 800 800 900 900 900 950 950 950 1000 1000 1000 1000 1000 1000
End Clearance (mm) A 250 250 250 270 270 270 270 275 275 275 275 275 275 275 300 300 300 300 300 300 300 300 300
Wheel Load Per Wheel (Approx.) 0.9 1.02 1.27 1.6 1.7 1.9 2.3 2.07 2.2 2.6 3.2 3.5 4 4.4 5.02 5.5 6.02 6.5 7.1 7.6 9.4 10.15 10.7
MAGCO CRANES HAS NEWLY DESIGHNED & LAUNCHED A SINGLE GIRDER CLASS IV CANE UN-LOADER with Sling Bar. The Cane Un-loader with Sling Bar is used to unload cane specially from BLUCK CARTS directly to cane carrier. The Cane Un-loader with Sling Bar. This Crane runs only in cross travel motion through rails fitted on the Single Box Girder and capable to feed cane directly in the cane carrier. The Single Girder Cane Un-loader with Sling Bar is a Compaq cane un-loader with requires very less space and helps in increasing the crushing of the sugar industry. The Single Girder Cane Un-loader with Sling Bar is manufactured with a double drum hoist
1 for loading and 2nd for un-loading hydraulic de-hooking systems the cane directly in the cane carrier it only has the capacity of 5 Metric Ton. The Single Girder Cane
Un-loader with Sling Bar is specially designed and manufactured for sugar industries. The Single Girder Cane Un-loader with Sling Bar manufactured with heavy duty components therefore this cane un-loaders come in the CLASS IV category as it is used for round the clock in the sugar industries The Single Girder Cane Un-loader with Sling Bar have always a very high speed so that the sugar industry can crush high volume of sugar cane. There is no functioning difference between The Single Girder Cane Un-loader and The Double Girder Cane Un-loader only the difference is that the Single Girder Cane Un-loader is Compaq and does not requires a lot of space.
SINGLE GIRDER CLASS IV CANE UN-LOADER with Sling Bar
double girder class IV Cane Un-loader

MAGCO CRANES offers double girder class IV Cane Un-loader with Sling Bar Or Grab Bucket. The Cane Un-loader with Sling Bar or Grab Bucket. is used to unload cane from TRACTOR TROLLEYS & TRUCKS directly to the feeder table or cane carrier. The Cane Unloader with Sling Bar Or Grab Bucket. This Crane usually runs only in cross travel motion through rails fitted on the Box Girder and capable to feed cane on all feeder table installed near the rails on one line. The Cane Un-loader with Sling Bar Or Grab Bucket is made in robust pipe or plate box fabricated trolley, structure housing, machinery and they have the capacity of 5, 10, 15 and 20 Ton capacities The Cane Un-loader with Sling Bar Or Grab Bucket are specially designed and manufactured for sugar industries these are manufactured with heavy duty components therefore these cane un-loaders come in the CLASS IV category as these are used for round the clock in the sugar industries The Cane Un-loader with Sling Bar Or Grab Bucket have always a very high speed so that the sugar industry can crush high volume of sugar cane.
MAGCO CRANES
They are built to consistently high specifications conforming to IS 807 and 3177 most fabricated from Pipe/Rolled Steel Sections. M.S. Gusset plates / thick base plate giving added rigidity to columnn. Base plate readily drilled to take six / eight holding down bolts. Jib arm fabricated from heavy section I beam for SMJC-1 and triangular truss construction or SMJC-2 & SMJC-3 type of jib cranes reduces deflection to acceptable limits. Bearings: Double roller self aligned type bebarings with thrust & roller bearings to take care of horizontal and vertical loadings as well as radial thrust. Swivelling: Through chain at the end of the jib arm and/or hand cranking for easy manual swivel, alternately electrically operated swivelling for SMJC-3 type jib crane, on request. For positive full 360 degree rotation duly insulated brass swing springs with pantograph current collectors provided. This topology of crane represents the ideal solution for the material handling, in the working area of the crane arm, in a specific workplace.
JIB CRANES WITH COLUMN

The jib cranes with column have the main pillar fixed on the ground. The jib crane for the industry is used to serve workplaces and handle materials with medium / low weight. Normally up to 2000 kg. The hoisting is realized with an electrical rope or chain hoist. The transversal movements (through the jib arm and its rotation) are done manually by the operator; is possible install motors for the both movements.
JIB CRANES AT WALL

This cranes are bounded to an existing structure (columns, pillars, walls, etc). The operative characteristics are some of the jib cranes for industry. The Bonfanti's cranes are developed and produced in the respect of the ISO 9001 norms (TUV). The main features are: CE certification Hoisting capacity from 500 to 3000 kg (jib crane for industry); upto 40 metric ton (jib crane for ports). Crane Arm length from 2 to 7 meters (stansard). Other dimensions are done on specific request.
MAGCO JIB CRANE
Features:
MAGCO CRANES
MAGCO GANTRY CRANES

Goliath / Gantry Cranes are self propelled cranes running on rails installed at ground level. The above image shows two such cranes working in tandem. Such cranes are used at: Construction sites Ports and harbors Workshops where existing columns cannot bear the wheel loads of a bridge crane Workshops with low roof tie height that might restrict the height of lift of a regular bridge crane
MAGCO CRAN
ES
Double Girder Gantry Crane

MAGCO CRANES
Locations where bay lengths are excessive Locations where bay lengths do not remain constant Sites / projects where crane itself needs to be relocated from one place to another Locations where loads are to be shifted from points outside the crane span as in the case of an overhang on either side of the rails In workshops where part utilization of shop bay is required (as in a tool room attached to a press shop), a Semi-Goliath/Gantry Crane is used. In such a configuration one end-carriage of the crane will travel on the regular gantry rail while the opposite end-carriage will travel on a rail mounted typically on the ground or at a lower elevation. A Goliath/Gantry Crane is typically more expensive than an equivalent EOT Bridge Crane. However in almost all the relevant cases as mentioned above, a cost analysis shows that it is cheaper to go in for a Goliath / Gantry Crane as against a Bridge Crane. The cost analysis can be done by taking into consideration the following Cost of Gantry Girders that are required in case of a Bridge Crane Cost of Columns required for supporting the above Gantry Girders Difference in costs of civil foundation for columns (for Bridge Cranes) versus civil foundation for gantry rails (in Goliath / Gantry Cranes) Difference in Down Shop Leads cost of Bridge Crane versus Cable Reeling Drum and Cable Cost for a Goliath / Gantry Crane Goliath / Gantry Cranes can be either of the Single Girder type or Double Girder type.
Single Girder Gantry Crane

Safe Working Load Spans Heights of Lift Class of Duty / Standards 5000 kg to 75,000 kg 6 m to 40 m As per customer specifications. Class 2, Class 3, Class 4 as per IS 3177 / IS 807. Also available as per FEM, DIN, BS or any other applicable international standards. Selected depending on client specifications / applications / shed dimensions From floor through Pendant Push Buttons Open Cabin / Totally Enclosed Cabin Radio Control Twin Drive with Squirrel Cage / Slip Ring Induction Motors, through totally enclosed, oil immersed, helical gearbox. Foot mounted, IEC Frame Size, Crane Duty motors for Main Hoisting, Auxiliary Hoisting, Cross Travel and Long Travel. Electro Hydraulic Thrusters for all motions. DC/AC Electro Magnetic Brakes or additional brakes can be provided on request. To Hoist and Cross Travel through Trailing Cables To Crane through Cable Reeling Drum or any alternate system.
Speeds Crane Control
Drive System Motors Brakes
Power Supply System
Stainless Steel Chain Hoist Products We manufacture stainless steel chain hoist products that are appropriate for clean room applications such as pharmaceutical, food processing and electronics manufacturing, where contamination from rust or flaking paint cannot be accepted. also offers manual stainless steel chain hoist products, also ideal for sanitary, clean room or noncorrosive applications requiring 304/316 stainless construction. Electric Chain Hoist Products Our electric chain hoist products are found throughout industry. We also specialize in custom hoist designs. Explosion proof chain hoist products are made by featuring NEMA 7 or NEMA 9 enclosures, making them ideal for hazardous environments. Our variable speed chain hoists, also known as die setters, are specifically for low speed placement of dies and molds. Air hoist products are pneumatically-powered to provide unlimited duty cycles in tough industrial environments.
MAGCO ELECTRIC CHAIN HOIST
Magco Cranes is one of the oldest chain hoist manufacturers in the world, having been founded in 1985. The company offers many traditional material handling products, as well as specialized and customized products.
We are Manufacture of Electric Wire Rope Hoist that is available in several models. Our Hoist is developed using optimum quality raw material such as MS Sheets, MS angles, |beam, motors, brakes etc. These are hugely demanded in machine shop, engineering industry and foundry and can be customized as per the requirement of clients.
Features:
? Corrosion resistance ? Sturdy ? High efficiency ? Durable ? Easy to operate
Available Models:
? Electric Chain Hoists ? Electric Wire Rope Hoists ? Crab Hoists ? Frame Proof Hoists ? Farness Duty Hoists ? Any specify Hoists
SALIENT FEATURES
Gear Box: Single Helical Splash Lubricated Cl/MS Fabricated Housing Triple/Quadruple Stage Reduction Bale/Roler Bearing Mounting Crane. Motor: TEFC Foot cum Flang Mounted Squirrel Cage Crane Duty Induction Electric Motor S4 Duty 150 Starts Per Hour 40% CDF. Drum: MS Seamless Pipe Fabricated with Plate Single Grooved Fine Machined with guide Nut For Proper laying of wire rope. Control Panel: Contractors step down Transformers H.R.C. fuses, Transformers, fittings, will be provided in Control Panel. Limit Switches snap action roller type providing in Main Hoisting. Trolley: Available in Geared Manual type, Motorised, Adjustable as per I beam size.
EVERY HOIST IS TESTED TO 25% OVERLOAD
MAGCO ELECTRIC WIRE ROPE HOIST
HYDRAULIC DE HOOKING SYSTEM

MAGCO CRANES HAS NEWLY DESIGHNED & LAUNACHED HYDRAULIC DE HOOKING SYSTEM WHICH IS USEFULL FOR CANE UN-LOADERS USED IN SUGAR INDUSTRY, THE BENEFITS OF THE SAME ARE POWER SAVING AS INSTEAD OF THE HIGHER CAPACITY MOTOR ON THE WIRE ROPE DRUM REQUIRED FOR DE HOOKING THE CANE FROM THE SLING BAR THIS HYDRAULIC SYSTEM WHICH HAS A 1 HP OR 2 HP MOTOR DE HOOKS THE SUGAR CANE EASILY & GENTL. THIS HYDRAULIC SYSTEM HAS BEEN DESIGNED IN SUCH A WAY & HAS BEEN MADE SO POWERFULL THAT IT CAN EASILY & GENLTLY DE HOOK THE SUGAR CANE ON THE FEEDER TABLE AS WELL AS IN THE AIR. THERE IS NO MAN POWER REQUIRED TO DE HOOK THE SUGAR CANE FROM THE SLING BAR AS THIS HYDRAULIC SYSTEM CAN DO IT. THE CAPACITY OF THIS HYDRAULIC DE HOOKING SYSTEM CAN CARRRY A MAXIMUM LOAD OF 10 TONNES SO WELL IT IS BEEN DESIGNED.
MAGCO CRANES Insulated conductors are manufactured as per international practices and are designed for Indian conditions. They are finding wide acceptance due to multiple advantages they offer. MAGCO CRANES are very compact, easy to install, colour coded and flexible in installation. They are designed as per international standards of 14 mm, center distance, 4M standard lengths. They are suitable for straight/curbed sections, switching/sectionalizing assemblies etc. The conductors can be cut, bent, assembled at site for all type of installations. One or more feed points at any position possible. Joints are designed for expansion and contraction. All these advantages come at unbelievable economical prices.
MAGCO DSL BUS BAR
Conductor with PVC Cover

Material G.I. / Cu Standard length - 4 meter Cross sectional area - 24 sq. mm. Max. working voltage - 600 V Working temp 80C DC Resistance G.I. 5.4 m Ohms/M DC Resistance Cu 0.715 m Ohms/M Impedance G.I. 5.414 m Ohms/M Impedance Cu 0.75 m Ohms/M
Conductor with PVC Cover
CONDUCTORS Conductor Joint

G.I. Conductor S35 rated 35A Copper Conductor S95 rated 95A Factory made curved sections available. Possible to make curved sections at site Tools available. Curved sections min. radius - 400 mm
Conductor Joint
End feed 1 X 25 A with straight funnel Double ended feed for any location 2 X 25 A = 50 A Double ended feed for joint location 2 X 25 A = 50 A
Feed Terminal
Standard support 4 pole Add on arrangement for multi pole combination 14 mm center distance maintained for all pole combination 4 pole installation dimensions 40 X 65 mm mounting bolt 6 X 20 mm adjustable in horizontal plane
MOUNTING SUPPORTS Feed Terminal

Conductor is designed for international practice of 14 mm entre distance. Basic hanger clamp bracket is 4 pole add-on arrangements for multipole requirements.
INSTALLATION
Very compact, easy to install, horizontal / vertical recess / edge etc. possible. Suitable for indoor use only.
Hanger Support Bracket

To prevent conductor section from sliding One location per 36 meter length
Hanger Support Bracket CONDUCTOR JOINT

Mechanically and electrically strong but joint designed for expansion and contraction of conductor.
Anchor Clamp
Sintered copper graphite shoe spring loaded contact 2 contact shoes per pole swivel 15mm, lift 15mm Spacing 14mm Mounting distance 98mm from conductors
Anchor Clamp
FEED TERMINALS
Power feed at any position possible end / mid rail / joint feed clips available multi feeds also possible.
40 A Current Collector
For smooth collector transfer in switching applications Straight funnel used as end cap housing end feed
ADVANTAGES 40 A Current Collector

? Very compact ? Fully Insulated ? Finger Safe ? Accident Free ? No Sparking ? Colour Coded Multi Pole Arrangement ? No Periodic Maintenace
Transfer Guide
For sectionalizing circuits Feed clip can be mounted on either side
Isolating Section
For joint clip assembly For sliding joint cover over joint clip
Transfer Guide
APPLICATIONS Isolating Section

? Straight / Curved / Monorail Hoist ? Switching Arrangements ? Sectionalising Zones ? Transfer Cars ? Motorized Monorails ? EOT Crane C.T. Applications Lighting ? Speed Conveyors
Assembly Tool
Required for preparing conductor ends at site Factory made lengths available
Slot Tool
Required for bending conductor sections at site Factory made lengths available
Assembly Tool
Bending Tool
Required for bending conductor sections at site Factory made curved sections available
Slot Tool
Bending Tool
Center Power Feed Kit Center Power Feed Kit

The Power Feed point can be either end or any where along the run. One or more Power Feed points are possible to reduce Voltage Drop.
End Cap
The Open Ends / End Feeds of conductors are covered by End Caps.
End Cap Heavy Duty Current Collectors

Heavy Duty Current Collectors are of fully Articulated Design.
Heavy Duty Current Collectors
This provides multi axis degree of movement thereby allowing compensation of machine motion tolerances and installation variation. Spring loaded unit provides positive pressure contact with conductors, thus ensures uninterrupted power transfer during motion. Variety of designs for different applications and site conditions.
Magco Cranes Single Pole Current Collector Technical Data
Type
Current Rating Collector Movement Horizontal Vertical Mounting Bracket Mounting Distance from conductor contact surface Sintered Copper Shoe Shoe Holder Structure
MMACC 60
60 A 125 50 16 sq mm bar 100 mm 125 A Nylon Metallic
DACC 125
125 A 50 60 25 sq mm bar 127 mm 125 A Nylon Moulded
MACC 125
125 A 200 60 25 sq mm bar 127 mm 125 A Nylon Metallic
MACC 250
250 A 200 60 25 sq mm bar 127 mm 250 A ABS Metallic
G.I. / Cu Conductor
MAGCO CRANES Insulated Conductors are designed in accordance to International Regulations for a multitude of Power Supply Applications. The Conductors conform to Ip21. These Conductors are Compact, Insulated and easy to install. V Contact design ensures Positive Contact. The Conductors are colour coded RYBG.
G.I. / Cu Conductor
Al Conductor with S.S. Strip

They can be mounted in Horizontal or Vertical configuration. The Conductor Bars are 4.5 Meters long to be supported at every one Meter. Design allows Uni /MuIti pole mounting arrangement. Conductors can be mounted side by side. Factory made Curved Conductors are available.
Al Conductor with S.S. Strip
Joint Clip
Bolted Joints are designed to rigidly join Conductor Bars. Two bolts on either side ensure electrically and Mechanically strong Joint. Double Bolted design provides Smooth and Perfect Alignment at Joints. This allows smooth glide of Collectors.
Joint Clip
Joint Cover
Easy to fit, Snap on type, Insulated Joint Cover protects the Joint.
Joint Cover
Hanger Clamp
Snap on Insulated Single and Four Pole Hanger Clamps designed for Horizontal / Vertical Installations.
Anchor Clamp
Plastic molded Snap-on type with self anchoring feature. For use at Anchor Points.
Hanger Clamp
Anchor Clamp
Introduction
Magco Thruster brake is a device used to retard the speed of moving machinery and to stop it accurately to the desired position. The braking force is applied to the brake shoes by a pre-stressed comprising spring. The shoes press on the rotating brake drum retarding its speed and finally stop it. The releasing of the brake drum and compressing of the spring is done by thruster.
Assembly and Function

A thruster shoe brake has a pair of cast iron shoes which are lined up with friction pads. The shoes are hinged on main arm and side arm of the brake, each of them have a hinge pin fitted in the base. They are connected to each other on top by a tie rod, which is hinged in the main arm and locked to the swivel block in the side arm, by a lock nut. A crank lever is hinged on the main arm and the other end is fixed to the top clevis of the thruster by a hinge pin. A brake spring is fixed on the main arm and is pre-loaded by a locknut on the lever. The pre-tension in this spring decides the braking torque. The thruster is fitted on the base by a hinge pin. When the thruster is not energized, the brake shoes are pressed on the brake drum fitted on the drive motor shaft and hold it under the effect of braking force provided by the spring. In such condition, the brake is applied and the drum cannot rotate. As the piston travels upwards the angle lever turns, pushes the brake rod and compresses the brake spring. Simultaneously, the brake lever on the other side of the wheel (Brake Drum) is retracted. When the first lever reaches the stop on the brake base member the brake lever at the thrustor begins to move, releasing the brake drum.
Creep Brake
Technical Specification
Model No. Drum Dia 100 150 160 200 200 250 250 300 300 400 400 500 500 600 Braking Torque (KG.M) 6 9 10 20 32 35 42 42 62 90 110 190 290 350 Thruster Details Model No. Force Stroke (KG) (MM) MC-EHT-18 18 51 MC-EHT-18 18 51 MC-EHT-18 18 51 MC-EHT-18 18 51 MC-EHT-34 34 51 MC-EHT-18 18 51 MC-EHT-34 34 51 MC-EHT-18 18 51 MC-EHT-34 34 51 MC-EHT-34 34 51 MC-EHT-46 46 51 MC-EHT-46 46 51 MC-EHT-68 68 76 MC-EHT-68 68 76 Length (max) 425 550 550 675 763 725 850 850 850 1000 1000 1525 1525 1625 Width (max) 140 200 200 200 225 200 225 225 225 238 238 262 262 262 Height (max) 430 450 450 450 575 525 575 575 625 675 675 700 700 775
MC-EHTB-100/18 MC-EHTB-150/18 MC-EHTB-160/18 MC-EHTB-200/18 MC-EHTB-200/34 MC-EHTB-250/18 MC-EHTB-250/34 MC-EHTB-300/18 MC-EHTB-300/34 MC-EHTB-400/46 MC-EHTB-400/68 MC-EHTB-500/46 MC-EHTB-500/68 MC-EHTB-600/68
MAGCO ELECTRO HYDRAULIC THRUSTER BRAKE
GENERAL MAGCO Brakes are suitable for AC Supply upto 440 V single phase and are available for a wide range of Drum sizes, from 100 mm to 375 mm. dia. These brakes are available with rated torque ranging from 105 kg cms. for the smallest brake (100 mm. drum dia.) upto 5600 kg. cms. (375 mm. drum dia.) Ratings correspond to 50% intermittent duty i.e. coil in circuit for maximum of 5 minutes out of every 10 minutes. CONSTRUCTION BASE - High grade cast iron, accurately machined, with accessible fixings. BRAKE ARMS - Robust design, of high grade cast iron, jig drilled and machined to ensure interchangeability. SHOES - Self-aligning, easily removable, high grade cast iron, fitted with best quality fabric linings. Designed with a large cooling surface and fitted with stoppers to prevent rubbing on drum when brake is off. OPERATION Compression springs provide the necessary workings pressure to apply the brake, release being affected by a single phase electro magnet. A hand release lever is fitted to lock the brake in the "off"' position, when required. ELECTRO-MAGNET - Solenoid type with laminated magnetic circuit having ground pole faces to ensure quiet operation. Spool wound impregnated coil enclosed in ventilated ironclad cover with pushed hole for cable entry. The coil is very easily interchanged, and, if necessary the complete solenoid may be removed without affecting the adjustment of the brake. NOTE - If required the electro-magnet may be turned through 180, i.e. terminal cover on opposite side. PIVOTS - All pivot pins, etc., are steel, of ample strength and with large bearing surface. BRAKE DRUM - When specified, an accurately machined cast iron drum or drum coupling can be supplied, bored and keyway to requirements, ready to fit on the motor shaft. SPARES - As all parts are jig drilled and accurately machined to limits, no difficulty is experienced in replacements which can be supplied exstock. ADJUSTMENT - The brake springs are set, before dispatch, to give the correct braking torque and should not require further adjustment. INSTALLATION Four accessible fixing holes are provided in the base plate for mounting the brake in position and the self-aligning shoes automatically compensate for slight dimensional discrepancies. Maintenance The solenoid stroke should be reset periodically to the figure on the instruction plate, to compensate for lining wear. Spring loaded locking nuts are provided for this purpose and also adjusting the shoe clearance. ranging from 105 kg cms. for the smallest brake automatically compensate for slight dimensional TORQUE ADJUSTER Set at works before dispatch; should not require adjustment. Note: There are two springs, one inside the other and each spring is designed to give half the total braking torque. SOLENOID STROKE ADJUSTER - (To compensate for lining wear). Slacken locking not nut and turn adjuster in a clockwise direction; tighten locknut. Turn shoe clearance adjuster the same number of notches anti-clockwise. This will equalize the shoe. RE-LINJNG SHOES - Remove shoe pivot pin, lower shoe and slide from under drum. It is recommended that spare shoes with linings are stocked for replacement. The worn linings may then be replaced at leisure. INSTALLATION Slacken Shoe clearance adjuster bolt. Adjust shoe clearance adjuster bolt so that there is a clearance of about 1/32 between the bolt head and brake arm. Tighten solenoid stroke [adjuster nuts till the magnet stroke N is . See that the hand release is in OFF position. Press solenoid lever by hand and see that both shoes clear the brake drum. Adjust bolt underneath shoes to see that shoes grip the drum uniformly. Solenoid stroke should be reset periodically to the figure given on instruction plate to compensate for wear. The shoe clearance should be adjusted simultaneously.
Range of 'MAGCO' Electro Magnetic Brakes

Brake Model No. MC-100 MC-150 MC-200 MC-250 MC-300 MC-380 Drum Dia (mm) 100 150 200 250 300 380 Braking Torque (KG.M) 1.84 6.50 15.00 19.30 38.50 58.60 Length (Max) Width (Max) Height (Max)
370 435 575 655 765 850
155 155 175 175 190 190
275 305 370 460 530 645
MAGCO ELECTRO MAGNETIC BRAKE
Range of 'MAGCO' Electro Hydraulic Thrustors

Size of Thrustor MC 40 MC 75 MC 100 MC 150 MC 250 Nett rated Thrust in Kgs. 18 34 45 68 114 Rated stroke in mm. 50 50 50 75 75 Input Watts (approximate) 75 125 150 200 200 Weight in Kgs. 15 28 28 42 42
MAGCO" Electro Hydraulic Thrustor is robust and dependable equipment possessing the stamina needed for the toughest of duty conditions imposed by unattended drives in any industry. Because of its extra-ordinary versatility it has wide applications in electrically driven Hoists, Cranes, Elevators, Ropeways, Flap valves, Guillotine machines, Conveyors, Steel Mills etc. 18 Kgs. Hydraulic Thrustor consists of a cylinder filled with oil, the centrifugal pump located at the bottom and the electric motor assembled on the top over of the cylinder. The rotor shaft of the motor is extended vertically downwards into the cylinder and carries an impeller at its lower end. When the motor drives the impeller, it pumps the oil from the upper to the lower side of the piston. The top lug, cast integral with motor top end shield, is forced up with the movement of the piston. The operating pressure is carried by the motor casing. The whole motor and end shield assembly move up during power stroke. When the power to the motor is switched off, the impeller stops, oil flows in the reverse direction through the stationery impeller, the weight of the motor and piston mechanism lowers the piston to its original position. The thrustor exerts a thrust of 18 kgs. with a stroke of 50 mm. The thrustor motor is totally enclosed 'B' class insulated, suitable for 3 phases, 440 volts A.C. 50 cycles supply system. The top bearing of the motor is grease lubricated and the bottom bearing splash lubricated from oil in the tank. 34 Kgs. Hydraulic Thrustor consists of a cylinder, filled with oil, having its centrifugal pump located at the bottom and the electric motor assembled on the top cover of the cylinder. The rotor shaft of the motor is extended vertically downwards into the cylinder and carries an impeller at its lower end, Inside the cylinder above the impeller is a piston with two thrust rods connected by a cross bar which delivers the useful thrust When the motor drives the impeller, pressure's built up under the piston which moves upwards. When the impeller stops, the load forces the piston down, the oil then bypasses the piston. The Thrustor exerts a thrust of 34 Kgs. with a stroke of 50mm. The rated stroke can be changed by altering the sleeve length on the thrust rods inside the cylinder limiting the piston travel. The thrustor motor is totally enclosed, 'B' class insulated, suitable for 3 phases, 440 volts A.C. 50 cycles supply system. The top bearing of the motor is grease lubricated and the bottom bearing splash lubricated from oil in the tank. Special features of 'MAGCO' Electro Hydraulic Thrustors: ? Delivers gentle thrust without any jerks. ? Consumes negligible power. ? Can withstand many switching operations without overheating the motor. ? Can withstand mechanical overloads without over loading the motor. ? Can be fitted up to 10 from the vertical in either direction due to swivel mounting arrangement.
MAGCO ELECTRO HYDRAULIC THRUSTOR
MAGCO ELECTRO MAGNETIC CLUTCH

GENERAL:
In many industries Mago Clutches are used to ensure smooth transmission of mechanical power Conventional, mechanical clutches create many problems in progressive automation of industries. Electromagnetic clutches are designed to suit any automatic machine. Electric operation of clutch makes possible the push button control of a machine from one or several points and from near or by remote.
APPLICATION AND SCOPE:

These clutches are used for smooth starting of machine in printing paper industries, automatic machine tools, plastic moulding machines, coil winding machines, textile machines, wire drawing machines, rolling mills, cranes, elevators and industrial refrigerating plants where starting torque is very high. Application of these clutches eliminates wear and tear of starters and contact points. Motor does not need heavy current while starting as it starts with no load condition, also low starting torque and less H.R motors can be used. These clutches can be, actuated by miIIi-amps. Electromagnetic Clutch makes possible the use of steam turbine, oil engine in automatic machines. One Motor can drive different mechanisms simultaneously or individually. Brakes are actuated by electric current to stop rotating mass and the same is released when the current is cutoff, normally off type. They also work on 24 Volts D.C. and could be mounted either on front or back end of motor or at any counter shaft.
DESIGN FEATURE:
We offer two series of magnetic clutch couplings. Design of both the series is so versatile that can easily be used for direct drive (coupling), belt drive, pulley drive or chain gear drive continuous shaft, fly wheel etc. without disturbing basic design. 'SAKAR' series is very compact and light in weight. They are recommended where number of engagements and disengagements are not much. 'VlSTAR' series is rigid in construction and is recommended for any number of operations as friction faces are replaceable. All clutches and brakes work on 24 V.D.C supply. Different voltages are- available on special demand.
Range of 'MAGCO' Magnetic Clutch

Type A B C (MA X) D E F (MA X) G (AP PR OX) WA TTS MAX SPEE D (R.P. M.) Ultim ate Pull out Torqu e (KGM) 1 3 5 11 25 50 90 140 200 350 560 810 1100 1400 NETT WEIG HT APP ROX. (KG.)
CONSTRUCTION AND OPERATION:

Electromagnetic Clutch consists of two parts, one is known as magnet and other as armature assembly. Magnet contains sealed coil, slip ring and threaded ring to adjust wear of friction liner and to achieve desired working clearance and air gap, whereas Armature Assembly is a combination of two plates, Armature plate and Back plate. The friction material is bonded or bolted to Armature Plate. Magnet is generally placed on driving shaft and armature assembly on driven shaft. When current is supplied to magnet through slip rings an armature plate is attracted and locked with magnet body, thus power is transmitted. No sooner current is stopped, armature plate is returned to its original position by retaining springs. When the clutch is disengaged while motor is kept running, there is no wear and tear of friction material since there is a clear running clearance between magnet body and armature plate. Liner and carbon brushes are the only wearing parts. In case of Brake the current is supplied through terminal contacts. Armature plate, which is rotating, is attracted and locked with Magnet Body. Magnet Body being secured and stationery, Armature Plate also stops along with rotating shaft on which it is mounted.
ECS-10 ECS-15 ECS-20 ECS-25 ECS-30 ECS-35 ECS-40 ECS-45 ECS-50 ECS-60 ECS-70 ECS-80 ECS-90 ECS100
100 150 200 250 300 350 400 450 500 600 700 800 900 1000
52 53 88 85 110 108 137 127 137 128 242 194 200 205
20 25 45 50 60 80 100 100 100 125 125 160 200 250
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
55 55 65 65 65 95 100 100 100 115 115
55 55 65 65 65 95 100 100 100 115 115
190 225 240 240 270 320 365 365 365 450 520 600 700 750
20 36 65 90 130 175 225 270 320 420 525 650 760 880
3000 3000 2880 2300 1920 1650 1410 1250 1150 960 820 720 648 570
5 10 24 27 61 75 132 150 225 325 425 700 850 1110
INTRODUCTION: When magnet is fixed to the frame or any other rigid support and armature assembly is installed on braking shaft, clutch works as a brake. ln this case slip rings are not required. Two types of mountings, internal and external are available. SELECTION OF BRAKE: When braking torque is assumed to be equal to the starting torque, then the brake selected by this assumption will stop the mechanism at least as fast as the time it took for the motor to bring the load up to speed. When instantaneous braking is required, braking torque should be two to three times more than starting torque. START-STOP (CLUTCH AND COMBINATION): UNITS BRAKE
Comparison of D.C. (Normally off) and Spring Loaded A.C. or D.C. (Normally on) Brakes:
D.C. BRAKES (Normally off) Compact and Light in Weight. No Maintenance and Adjustments. Consumes negligible power. A.C. or D.C. BRAKES (Normally on) Heavy and Bulky Requires adjustments & little maintenance. Consumes little more power than equivalent brake. Normally off brake. Consumes current at all times when machine is running Shaft can go through brake under certain conditions only. Brake is connected in parallel with motor and no special device is required to actuate the brake. Even if current fails, brake will hold the load and rotating mass as it is, hence called Fail -Safe brakes. Used for hoist, cranes, winches, lifts etc. (accident prone equipment).
Consumes current only when brake is applied. Shaft can pass through brake body. Starter Switch, Relay or some other arrangement is required for actuation of brakes Braking is not positive i.e. current fails, brake will not work.
A combination of clutch and brake is also available with us. These units are used in winding, wire drawing machines, etc. where starting and stopping of machine is controlled. lnching operations are also possible with the help of this unit. (Separate sheet on startstop unit will be sent on request). We also manufacture spring loaded Electromagnetic Disc type A.C. & D.C. Brakes.
Used in machine tools, printing, bottling, wire drawing, textile machinery etc.
MAGCO DISC TYPE ELECTROMAGNETIC D.C. BRAKES
MAGCO Resistors are suitable for all control gear applications, both A. C. and D. C. requiring grid resistors combining lightness with considerable mechanical strength. Our Resistors more than adequately meet these requirements. Due to the resilience of the grid material they are specially suitable for resistors which are subject to vibration, and represent a considerable advance on cast grid resistors. MAGCO resistors are tailor-made for the particular equipment with which they are to be used, the grids being assembled to suit each individual type of duty cycle. The grids are firmly supported so that adjacent grids cannot touch each other under the most severe conditions of service. This form of resistance is the lightest and most compact. They are particularly efficient on continuous duty. CONSTRUCTION: The resistor element consists of a continuous length of resistance strip or wire of uniform section formed into the required number of loops and bent so as to form a typical grid or element. These tire then mounted on mica-insulated steel rods, with mica washers between steel spacers acting as grid separators. The whole assembly thus forms a rigid and open tier or "stack". Each stack is mounted between two pressed steel end frames, with flanged edges for bolting to other boxes. Up to six standard boxes, can be assembled in this way and the complete resistor enclosed by louvered covers, and a drip-proof top cover. The terminals are easily accessible and cable boxes can be fitted as required.
GRIDS: The grid material is generally of high resistance steel strip or wire. It should be noted that surface discoloration due to the process of manufacture sometimes occurs, but this does not affect the operation of the resistor. The drawn resistor material is uniform in section and free from any flaw or unevenness likely to cause local heating. Suitable sizes of strip are employed to give a wide range of current ratings. TERMINALS: The terminals are made of heavily plated metal and each one is securely clamped to a rigid loop on the grid near one of the supporting tie-rods. The terminals, fitted with screws, support the cables or interconnecting copper work firmly, holding them well clear of other parts. BOX SIZES: The resistor box dimensions are fixed by end frame dimensions, tie-rod length and the number of boxes, thus covering a wide range of sizes. FINISH: The standard finish is heavy duty galvanized on end frames, covers and other steel work. OPERATION: Although the temperature-resistance coefficient of the material has some effect on steel strip grids, this is well within limits for crane duty motor applications. It is advisable to work the resistor at as high temperature as possible consistent with safety and reliability, since under these conditions the resistor is more compact, costs less and dissipates heat more rapidly. Magco grid resistors for use with controllers are designed to meet the requirements of BS 587 or equivalent. RATINGS OF RESISTORS FOR MOTOR CONTROL: Resistors can be supplied for use with drum controllers and contactor panels for 5 and 10 minutes ratings and continuous duty ratings.
MAGCO RESISTANCE BOX
Introduction
Magco Master controllers are used for operation of contractor's equipment controlling E.O.T. Cranes & Rolling mills drives. The controllers are made in dust proof enclosure in IP-54 degree of protection, up to 6 notches either side with maximum 24 contacts as per desired sequence with spring return arrangement & dead man's handle arrangement are available. Master Controllers are compact up to 4-0-4 step suitable for Grab-Hoist, CT-LT maximum contacts 16 per motion with spring return arrangement.
Assembly and Function

Magco Master controllers are of cam type where in contacts are actuated by individual cams mounted on operated shaft. Master controller is housed in enclosure and provided with an easily removable cover with ample area for maintenance. The cam shaft is mounted on bearing bushes on walls of housing. The cams are made of derlin material and fixed on square.
Deadman's control
This consists of one auxiliary contact of two circuit block (1 NO+ 1 NC) operated through a spring loaded push button provided on joystick handle in case of operator looses the grip over button during operation, motion will come to stop as main contactor will be deenergized.
Technical Specification of Master Controller

Body Material Enclosure Mounting Position Rated Voltage Cable entry Thermal Test Current Frequency of operation No. of contacts No.of step Optional arrangement Contact Material M.S sheet IP-44/IP-54 Horizontal/Vertical 500 V 2x 20 / 2x26 Conduit 10 amp 1000 switching per hour 24 maximum 6-0-6 maximum Spring return/deadmans Handle Silver Cadmium
Spring Return arrangement

The master / cam controller can be provided with spring return arrangement whereby handle returns to the neutral position when it is released.
MAGCO MASTER CONTROLLER
Magco Drum Controllers are designed for controlling the various motions of cranes. Slipring induction motors driving on direct haulage in mines and other classes of machinery. These are meant for reversing duty for AC motors- slipring stator and rotor control, squirrel cage, single or multi speed control. GENERAL SPECIFICATION: Heavy duty, continuosly rated, air break, vertically/floor mounted, totally enclosed, reversible, crank handle type drum controller with 240 switching operation per hour. HANDLE: The controller is provided with Crank type operating handle of the reversing type with off position in the centre. Provision can also be made for non-rreversion by addition of a screwed stop and offposition trigger catch if required. HOUSING: The drum controller is housed in a heavy gauge sheet steel enclosure. Top and bottom plates are of cast iron, in which bearing for the drum shaft are housed. The close fitting front cover is of thick steel sheet and is secured by quick release catches. Fixing holes are provided both for floor and wall mounting. CONTROLLER DRUM: Renewable contact segments of hard-drawn copper are secured to cast iron drum rings by counter sunk head screws. The drum is of large diameter to provide ample wearing surface and increased arcing distance between the segments and tips. A ratchet wheel engaging on adjustable spring loaded pawl-lever fitted with roller is provided to ensure the exact location of the contacts at each step. The drum castings are insulated from the square drum shaft by square bakelite tube. CONTACT FINGERS: The main contact fingers consist of heavy section brass bar fitted with renewable hard drawn copper half tips. The fingers are rigidly clamped to the bakelite insulated steel square bar with hinge provision. The fingers engage with the drum under spring pressure. The current from the fingers to the terminal bases is carried by the laminated copper shunts. ARC SHIELDS: These are made of non-combustible, non-hygroscopic material capable of withstanding severe arcing and fitted over the stator contacts of A.C. controller. The arc shields mounted on a bracket can be swung clear of the fingers and contact segments to facilitate inspection of the finger tips and segment. interlocking ? The Drum controllers are provided with 'ZERO contacts.
90 Amps 150 Amps 150 Amps 45 90 90 52 88 88
? Shunt limit switch contacts, DEAD Man's handle, Dust-proof
Range of 'MAGCO' Drum Controllers

Type MC 25/4 MC 40/4 MC 60/4 MC 60/6 MC 90/6 MC 60/7 MC 60/7C Description ( N Steps) 4 Step 4 Step 4 Step 6 Step 6 Step 7 Step 7 Step (Creep Speed) 7 Step 7 Step 8 Step Rating at 415 V -AC 25 Amps 40 Amps 60 Amps 60 Amps 90 Amps 60 Amps 60 Amps Suitable upto HP 5 7.5 15 30 45 30 30 Approx. Wt. Kg. 30 30 48 50 52 50 50
MC 90/7 MC 150/7 MC 150/8
arrangement can be provided against specific requirements.

? Cable sealing boxes with cone glands to BSS 542 shall be
provided to recieve cables against specific enquiry.

? The controller is provided with 'N' number of notches /
points for forward and 'N' notches for reverse and suitable number of resistance cut-out points. ? Single step drum controllers having notches for forward and reverse for squirrel cage motors are also manufactured.
MAGCO DRUM CONTROLLERS
MAGCO ROTARY GEARED LIMIT SWITCH

Magco Geared rotary limit switches are used in reversing drives such as Hoists, Winches, Rolling Mill auxiliaries etc., so as to limit their rotation/movement within predetermined operating range and stop the mechanism or drive at the extreme forward/reverse hoist/Lower positions. Type LSGR - For Shunt connection in control circuit provided with 2 NC contacts 10 Amps rated at working voltage of maximum 500V AC. Type LSGRS For Series connection in Power circuit provided with 4 NC contacts 40 Amps rated at maximum working voltage of 500V AC. These limit switches are Heavy duty type having gear ratio of 48; 1 with dust proof enclosure and keyway shaft extension on right hand side (Left hand side can also be provided) for coupling to the rotating machinery through coupling or chain or gear driving system. Reduction ratio is achieved through worm and worm gear enclosed in CI housing. Contacts are mounted on a Bakelite board. Cams are provided on a cam shaft which is fixed into the worm-gear. The cams can be angularly adjusted to operate (open) the contacts at predetermined points of STOP within 42 revolutions, In Shunt limit switch one contact cuts off power supply to the control circuit of Hoist or Forward contactor and the other contact cuts off power to the LOWER or Reverse contactor. In Series limit switch, two contacts cut off power supply to motor in Hoist or Forward direction and the other two contacts cut off power supply to the motor in Lower or Reverse direction, The Contacts are automatically reset in reverse direction
Body Material Enclosure Mounting Position Cable entry Gear ratios Drive Rated Voltage Thermal Test Current No. of contacts Contact Material C.I casting IP-44/IP-54 Vertical Conduit 48:1, 60:1, 96:1 Worm drive 500 V 10 Amp 2 NO or 2 NC (Adjustable cam setting) Silver Cadmium
MAGCO TWO WAY LEVER TYPE SHUNT LIMIT SWITCH-TYPE LSZSH5

Body Material M.S sheet / Aluminium casting IP-44/IP-54 Vertical Conduit 500 V 10 Amp 2/3/4 2 way self resetting Silver Cadmium
Enclosure Mounting Position Cable entry Rated Voltage Thermal Test Current No. of contacts Mode of operation Contact Material
"Magco" make 2 way Shunt limit switch prevents over travel and over traverse in EOT Cranes, wagon shunting devices etc., The limit switch is fitted with 2 numbers of silver tipped contacts normally closed and supply power to the contactor coil in control panel. These are operated with two cams provided on a cam shaft. Whole arrangement is enclosed in Heavy gauge sheet metal housing. A projecting lever with roller at one end is fitted to the cam shaft at the other end. When the lever is moved over a projecting member fixed at a pre-determined position on either side of the gantry, the power supply to the contactor coil is cut off. The contacts are automatically reset when the lever returns to zero position due to spring. The contacts are rated for I0 Amps at maximum working voltage of 500 Volts AC and these are suitable for 1000 operations per hour.
MAGCO TWO WAY LEVER TYPE SERIES LIMIT SWITCH-TYPE LSZS

'Magco' make 2 way Series limit switch prevents over travel and over traverse in EOT Cranes, wagon shunting devices etc. The limit switch is fitted with 4 sets of contacts which remain normally closed through rotors on a rotor shaft, At the extension end of the rotor shaft a projecting lever of steel is fitted. The lever has a roller on the other end, The whole contacts assembly is enclosed in a sheet metal housing with removable top cover. The side covers are of cast iron. Technical Specification
Body Material Enclosure Mounting Position Cable entry Rated Voltage Thermal Test Current No. of contacts Mode of operation Contact Material M.S sheet / Aluminium casting IP-44/IP-54 Vertical Conduit 500 V 10 Amp 2/3/4 1 way self resetting Silver Cadmium
The limit switch is of series type. The contacts are rated for 60 Amps at maximum working voltage of 50OV AC. The frequency of switching is 720 operations per hour. The two sets of contacts (Forward direction) cut off power to two phases of motor and stop the motion when it reaches a predetermined position and the lever is moved over a projecting member fixed to the gantry. Similarly in reverse direction the other two sets of contacts cut off power to the motor. The contacts are automatically reset when the lever returns to central position due to spring action.
Introduction:
MAGCO FLEXIBLE GEAR COUPLINGS are distinguished by their MECHANICAL FLEXIBILITY and compensation of misalignment of the connected shafts automatically without any loss of transmitted power during running. These coupling ensure greater flexibility because of their well designed tooth formation generated by INVOLUTE system to ensure uniform toothe PROFILE AND PITCH.
FULL GEARED COUPLING
Lubrication:
The coupling must be fitted with grease or oil. It is recommended to use grease where the maximum temperature is within 800C & for temperature above 800C oil should be use.
MAGCO CAST IRON BRAKE DRUM FLEXIBLE COUPLING
Magco Cast Iron Brake Drum Flexible coupling. Suitable for Cranes, Hoists, Gates, winches, textile mills, mixing mills, rubber mills, etc.
FLEXIBLE C.I. BREAKDRUM COUPLING
COUPLING SIZE
FINISH BORE ()
WEIGHT kg.
TORQUE
HP / RPM
CD2 KGM2
MFBC 150
150
75
42
42
92
70
20
35
36
0.028
0.09
MFBC 200
200
100
10
57
73
127
90
20
55
20
63
0.050
0.32
MFBC 250
250
127
10
82
90
142
100
25
60
36
90
0.125
1.0
MFBC 300
300
152
10
89
105
197
127
25
75
57
250
0.350
2.5
MFBC 400
400
165
147
156
250
137
25
85
114
300
0.500
9.94
MAGCO BREAKDRUM FLEXIBLE COUPLING
FULL FLEXIBLE TYPE
HALF FLEXIBLE TYPE
COMMON FOR BOTH COUPLINGS No. H.P. Capacity at 100 R.P.M. 7 14 35 63 119 182 280 490 630 784 1148 1536 2063 2793 3994 4852 8378 11917 15778 20806 Max. Torque K.G.M 50 100 250 450 850 1300 2000 3500 4500 5600 8200 11000 14700 20000 28600 34750 60000 83550 113000 149000 Max. R.P.M 8000 6300 5000 4000 3350 2800 2500 2100 1900 1700 1400 1250 1120 1000 900 800 710 630 580 500 BORE Min 10 20 30 40 50 60 75 90 105 125 140 160 180 200 220 250 300 375 450 520 BORE Max 30 40 55 70 85 105 120 130 150 170 210 260 300 330 370 410 455 520 610 710
FULL FLEXIBLE TYPE WR KGM 0.03 0.14 0.20 0.48 0.95 1.90 3.00 5.25 8.50 15.00 30.50 58 88 138 291 353 680 1235 1965 3012 WT in KG 4 10 15 25 39 59 85 103 138 210 277 550 710 980 1320 1. 1700 2. 2550 3620 4860 6380
HALF FLEXIBLE TYPE Bore Max 50 60 75 90 110 130 150 170 200 220 260 WR KGM 0.03 0.15 0.24 0.51 1.0 2.0 3.3 5.8 9.5 16.8 35.0 WT in KG 4 10 15 25 40 60 85 106 149 200 274
A 120 170 185 220 250 290 320 350 380 430 490 545 590 680 730 780 900 1000 1100 1250
C 45 55 70 85 105 110 125 143 155 165 180 200 240 260 280 320 350 400 450 485
D 50 65 85 105 130 155 175 205 230 250 310 350 400 440 500 540 625 720 810 910
F 75 110 125 150 175 200 230 260 290 330 390 445 490 555 610 680 755 855 950 1050
M 55 65 80 105 125 140 155 175 190 205 220 240 280 310 330 370 425 460 510 560
G 1.5 2.5 2.5 2.2 2.2 5 5 5 5 5 5 5 5 7.5 7.5 7.5 10.0 10.0 10.0 15.0
H 15 17 17 20 20 25 25 25 25 25 25 30 30 35 35 35 45 45 55 55
J 39.5 49 62 78 96 106 117 134 147 156 171 192 231 242 266 305 335 386 430 446
B 93 115 145 175 215 230 260 290 320 340 370 410 490 535 575 665 720 820 920 1000
K 93 115 145 175 215 230 260 290 320 340 370
Q 46.5 57.5 72.5 87.5 107.5 115 130 145 160 170 185
F1 70 85 110 130 160 185 215 240 285 315 370
100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119
Note: Made to order / special gear coupling also can be manufactured Dynamic balancing and heat treatment will be done on request (Extra)
MAGCO FLEXIBLE GEAR COUPLING
MAGCO FLEXIBLE GEAR COUPLING
RIGID COUPLING
FINISH BORE COUPLING SIZE Min. MRC 100 MRC 101 MRC 102 MRC 103 MRC 104 MRC 105 MRC 106 MRC 107 MRC 108 MRC 109 MRC 110 10 20 30 40 50 60 75 90 105 125 140 Max. 50 60 75 90 110 130 150 170 200 220 260 120 170 185 220 250 290 320 350 380 430 490 70 85 110 130 160 185 215 240 285 315 370 46.5 57.5 72.5 87.5 107.5 115 135 145 160 170 185 80 115 145 175 215 230 260 290 320 340 370 15 17 17 20 20 25 25 25 25 25 25 4 11 15 20 40 62 88 110 140 200 270 8000 6300 5000 4000 3350 2800 2800 2100 1900 1700 1400 A B C D E WEIGHT kg. MAX R.P.M.
NYLONE GEAR COUPLING
ORDERING GDE A B C D E F G Pilot bore dia Elec. Motor Coupling size Frame Size 80 90S 19 90L 100 L 112 28 M 132 S 132 38 m 160 ML 48 180 ML 200 L 250 65 M
M 19 54 48 37 30 8.5 25 10 3000 RPM KW 2.2 7.5 10 22 55 2 10 13 30 75 1.5 5.5 7.5 18.5 55
M 28 81 66 46 44 17 40 13 1500 RPM HP 1 5 10 25 75 1.1 4.25 5.5 15 37 1000 RPM KW 1 5 7.5 20 50
M 38 84 85 48 58 18 40 15 750 RPM HP 0.75 2.2 3 11 30 1 3 4.5 15 40
M 48 110 100 53 65 29 54 17 Max. Torque at 150 RPM KW 0.5 2.3 7 14.4 35.5 HP 3.6 16.6 4.9 04 256
M 65 144 140 72 96 39 70 20 Max. RPM 3000 3000 3000 3000 3000 Weight kg. 0.35 1.05 1.80 3.20 8.90
MAGCO BREAK DRUM WITH FLEXIBLE GEARED COUPLING
COUPLING SIZE MBDFG 150 MBDFG 160 MBDFG 200 MBDFG 250 MBDFG 250 MBDFG 300 MBDFG 300 MBDFG 400 MBDFG 400 MBDFG 500
FINISH BORE Min. 15 15 20 20 20 30 40 40 40 50 Max. 30 30 45 45 55 70 85 85 105 120
A 150 160 200 250 250 300 300 400 400 500
B 60 60 80 80 80 96 96 150 150 200
C 75 85 96 110 120 150 150 180 180 225
D 113 110 110 165 165 165 165 206 210 256
E 120 120 170 170 185 220 250 250 290 320
F 75 75 110 110 125 150 175 175 200 230
G 50 50 65 65 85 105 130 130 155 175
H 128 110 124 154 169 175 195 230 235 265
WEIGHT kg. 7.5 8 15.2 24 25.5 44.4 51.4 80 90 160
TORQUE 50 50 100 100 250 450 850 850 1300 2000
MAX R.P.M. 8000 8000 6300 6300 5000 4000 3350 3350 2800 2500
MAGCO BREAK DRUM GEARED COUPLING
COUPLING SIZE MBDGC 4 MBDGC 5 MBDGC 6 MBDGC 7 MBDGC 8 MBDGC 10
FINISH BORE Min. 15 15 15 20 20 25 Max. 40 45 45 55 70 80
A 100 140 150 175 200 250
B 80 80 80 90 120 130
C 70 90 90 95 95 120
D 65 70 70 85 120 125
E 103 130 130 140 143 130
WEIGHT kg. 5 12.5 14 20 27 50
TORQUE 100 100 250 450 850 2000
MAX R.P.M. 8000 6300 6300 5000 4000 3350
A Grab Differential limit Switch is Driven by holding and closing winches used in auxiliary circuit for single lever grabs control. It is used to stop or start the function of the motor at required preset position, irrespective of the height of the grab. It works at the highest & lowest grab position. A key is provided with the switch to release the locking nut to adjust the cam disc.
MAGCO GRAB DIFFERENTIAL LIMIT SWITCH (MODEL NO. MC-1121):
MODELS OF MAGCO RADIO REMOTE CONTROLS

MC 301 S
Application : Pendant or cabin operated cranes. Functions : Magnetic Key - Yes Main Power - ON Hoist - Up/Down 1 step Cross Travel - Right/Left 1 step Long Travel - Forward/Reverse 1 step Hooter - Yes Battery Check LED - Yes Emergency Stop - Yes START push button is used to put the mainline ON. Once the mainline is ON this button is used for hooter function.
MC 301
Application : Pendant or cabin operated cranes. Functions : Magnetic Key - Yes Main Power - ON Hoist - Up/Down 1 step Cross Travel - Right/Left 1 step Long Travel - Forward/Reverse 1 step Hooter - Yes Battery Check LED - Yes Emergency Stop - Yes START push button is used to put the mainline ON. Once the mainline is ON this button is used for hooter function.
Application : Cabin operated cranes
MC 302
Functions : Magnetic Key - Yes Main Power - ON Main Hoist - Up/Down 2 steps Cross Travel - Right/Left 2 steps Long Travel - Forward/Reverse 2 steps Hooter - Yes Battery Check LED - Yes Emergency Stop - Yes For master controlled cabin operated cranes Model MC-302 with 2- step pushbutton can be used to achieve slow speed on the first step of the pushbutton representing the first or second notch of the master controller and 2nd step of the push button can be used to achieve full speed representing the final notch of the master controller. In other words speed control to the extent of two speeds can be achieved through hand held push button type transmitter. START push button is used to put the mainline ON. Once the mainline is ON this button is used for hooter function.
Application : Cabin operated cranes Functions : Magnetic Key - Yes Main Power - ON Hoist - Up/Down 5 steps Cross Travel - Right/Left 5 steps Long Travel - Forward/Reverse 5 steps Hooter - Yes Battery Check LED - Yes Emergency Stop - Yes 1st speed step is achieved by pressing motion/direction button and 2nd or 3rd or 4th or 5th speed steps by pressing 2 or 3 or 4 or 5 while keeping pressed 1. Additional Functions : Apart from the above functions it is possible to achieve other functions by programming the system such as micro speed in all 3 motions, underbridge lights etc. as explained below: By default the function buttons for Hoist, Cross Travel & Long Travel namely UP, DOWN, EAST, WEST, NORTH & SOUTH shall function as creep speed. Now on pressing buttons denoted as UP & DOWN simultaneously the respective function button will operate as main speed. When this operation is repeated i.e. pressing of UP & DOWN buttons simultaneously again the respective function buttons will revert to creep speed. Underbridge lights can be switched ON by pressing buttons denoted as EAST & WEST simultaneously. When this operation is repeated the lights will be switched OFF. START push button is used to put the mainline ON. Once the mainline is ON this button is used for hooter function.
MC 305

MC 402
Application : Cabin operated cranes Functions : Magnetic Key - Yes Main Power - On Main Hoist - Up/Down 2 steps Aux. Hoist - Up/Down 2 steps Cross Travel - Right/Left 2 steps Long Travel - Forward/Reverse 2 steps Micro Speed in - 1 step Application : Pendant or cabin operated cranes Functions : Magnetic Key Main Power Main Hoist Aux. Hoist Cross Travel Long Travel Micro Speed Hooter Underbridge Light Battery Check LEDEmergency Stop Additional Functions : Apart from the above functions it is possible to achieve other functions by programming the system such as micro speed in all 4 motions, underbridge lights etc. as explained below: By default the function buttons for Hoist, Aux. Hoist, Cross Travel & Long Travel namely UP, DOWN, AUX. UP, AUX. DOWN, EAST, WEST, NORTH & SOUTH shall function as creep speed. Now on pressing buttons denoted as UP & DOWN simultaneously the respective function buttons will operate as main speed. When this operation is repeated i.e. pressing of UP & DOWN buttons simultaneously again the respective function buttons will revert to creep speed. Underbridge lights can be switched ON by pressing buttons denoted as EAST & WEST simultaneously. When this operation is repeated the lights will be switched OFF. START push button is used to put the mainline ON. Once the mainline is ON this button is used for hooter function. Yes On Up/Down Up/Down Right/Left Forward/Reverse Yes Yes Yes Yes
MC 401
1 step 1 step 1 step 1 step 1 step in any one motion
Application : Cabin operated cranes Functions : Magnetic Key Main Power Main Hoist Aux. Hoist Cross Travel Long Travel Hooter Emergency Stop Yes On Up/Down Up/Down Right/Left Forward/Reverse Yes Yes
MC 403
3 steps 3 steps 3 steps 3 steps
1st speed step is achieved by pressing motion/direction button and 2nd or 3rd speed steps by pressing 2 or 3 while keeping pressed 1. Apart from the above functions it is possible to achieve other functions by programming the system such as micro speed in all 4 motions, underbridge lights etc. as explained below: By default the function buttons for Hoist, Aux. Hoist, Cross Travel & Long Travel namely UP, DOWN, AUX. UP, AUX. DOWN, EAST, WEST, NORTH & SOUTH shall function as creep speed. Now on pressing buttons denoted as UP & DOWN simultaneously the respective function buttons will operate as main speed. When this operation is repeated i.e. pressing of UP & DOWN buttons simultaneously again the respective function buttons will revert to creep speed. Underbridge lights can be switched ON by pressing buttons denoted as EAST & WEST simultaneously. When this operation is repeated the lights will be switched OFF. START push button is used to put the mainline ON. Once the mainline is ON this button is used for hooter function.

MC 305 J
Application : Cabin operated cranes Functions : Key switch - Yes Main Power - On Main Hoist - Up/Down 5 steps Cross Travel - Right/Left 5 steps Long Travel - Forward/Reverse 5 steps Hooter - Yes Underbridge Lights- Yes Battery Check LED- Yes Emergency Stop - Yes MC-305J can accommodate other functions also such as micro speeds tong/magnet etc.
MC 405 J
Application : Cabin operated cranes Functions : Key switch - Yes Main Power - On Main Hoist - Up/Down 5 steps Aux. Hoist - Up/Down 5 steps Cross Travel - Right/Left 5 steps Long Travel - Forward/Reverse 5 steps Hooter - Yes Underbridge Lights- Yes Battery Check LED- Yes Emergency Stop - Yes MC-405J can accommodate other functions also such as micro speeds, tong/magnet etc.
MC 403 J / 404 J
Functions : Key switch Main Power Main Hoist - Up/Down Aux. Hoist -Up/Down Cross Travel - Right/Left Long Travel - Forward/ Reverse Hooter Underbridge LightsBattery Check LEDEmergency Stop CC-403 CC-404J Yes Yes On On 3 steps 4 steps 3 steps 4 steps 3 steps 4 steps 3 steps 4 steps Yes Yes Yes Yes Yes No Yes Yes
MC 304 J
Application : Cabin operated cranes Functions : Keyswitch - Yes Main Power - On Main Hoist - Up/Down 4 steps Cross Travel - Right/Left 4 steps Long Travel - Forward/Reverse 4 steps Hooter - Yes Underbridge Lights- Yes Battery Check LED- Yes Emergency Stop - Yes
MC 405 DJ 1
Functions : Key switch - Yes Main Power - On Main Hoist - Up/Down 5 steps through dual joystick Aux. Hoist - Up/Down 5 steps Cross Travel - Right/Left 5 steps through dual joystick Long Travel - Forward/Reverse 5 steps Hooter - Yes Underbridge Lights- Yes Emergency Stop - Yes Main Hoist & Aux. Hoist can be operated through a dual joystick whereas Cross Travel & Long Travel operations can be clubbed through another dual joystick. MC-405DJ1 can accommodate other functions also such as microspeeds, tong/magnet etc.
MC 405 DJ 2
Commander 1
Application : Cabin operated cranes Functions : Magnetic Key - Yes Main Power Turn clockwise and release - On Turn anticlockwise - Off Main Hoist - Up/Down 3 steps Aux. Hoist - Up/Down 3 steps Cross Travel - Right/Left 3 steps Long Travel - Forward/Reverse 3 steps Hooter - Yes Emergency Stop - Yes
Commander 2
Functions : Magnetic Key Main Power Turn clockwise and release Turn anticlockwise Main Hoist Cross Travel Long Travel Hooter Battery Check LED Emergency Stop - Yes - On - On - Off - Up/Down - East/West - North/South - Yes - Yes - Yes
Commander 3
Functions : Magnetic Key Main Power Turn clockwise and release Turn anticlockwise Main Hoist Cross Travel Battery Check LED Emergency Stop Yes On On Off Up/Down East/West Yes Yes
Commander 4
Functions : Magnetic Key Main Power Turn clockwise and release Turn anticlockwise Main Hoist Battery Check LED Emergency Stop Yes On On Off Up/Down Yes Yes
Spring Buffer
Trolley Wheels
Gravity Type Current Collector
Cable Trolley
Grab
Heavy Duty Cable Trolley
For Details Contact: A/34, Peace Heaven Co-Operative Housing Society, Opp. Holy Family Hospital, St. Andrews Road, Bandra (W), Mumbai - 400 050, Maharashtra, India Mobile: +91 98209 77998, +91 93234 76608 Office: + 91 22 6412 6669 Works: +91 22 3069 5080 Fax: +91 22 3082 7859 Email: sales@magcocranes.com, magcocranes@yahoo.com Website: www.magcocranes.com
MFG. : EOT Cranes, H.O.T. Cranes, JIB Cranes, Crane Control Gear Equipments & Power Transmission Equipments

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MFG. : EOT Cranes, H.O.T.

MAGCO DOUBLE GIRDER EOT CRANES

Double Girder Cranes:

where these cranes are used for maintenance.

cost of the shed / building.

TECHNICAL PARAMETER FOR DOUBLE GIRDER EOT CRANES

Wheel Load Per Wheel (Approx.) 6.2 6.8 8 8.5 9.5 10 10 11 12 16 17 19 20 22 23 26 28 32 34 37 39 50 52

MAGCO SINGLE GIRDER EOT CRANES

where these cranes are used for maintenance.

cost of the shed / building.

TECHNICAL PARAMETER FOR SINGLE GIRDER EOT CRANES

SINGLE GIRDER CLASS IV CANE UN-LOADER with Sling Bar

double girder class IV Cane Un-loader

JIB CRANES WITH COLUMN

JIB CRANES AT WALL

MAGCO JIB CRANE

MAGCO GANTRY CRANES

Double Girder Gantry Crane

Single Girder Gantry Crane

Speeds Crane Control

Drive System Motors Brakes

Power Supply System

MAGCO ELECTRIC CHAIN HOIST

EVERY HOIST IS TESTED TO 25% OVERLOAD

MAGCO ELECTRIC WIRE ROPE HOIST

HYDRAULIC DE HOOKING SYSTEM

MAGCO DSL BUS BAR

Conductor with PVC Cover

Conductor with PVC Cover

CONDUCTORS Conductor Joint

MOUNTING SUPPORTS Feed Terminal

Hanger Support Bracket

Hanger Support Bracket CONDUCTOR JOINT

ADVANTAGES 40 A Current Collector

APPLICATIONS Isolating Section

Center Power Feed Kit Center Power Feed Kit

End Cap Heavy Duty Current Collectors

Heavy Duty Current Collectors

Magco Cranes Single Pole Current Collector Technical Data

Al Conductor with S.S. Strip

Al Conductor with S.S. Strip

Assembly and Function

MAGCO ELECTRO HYDRAULIC THRUSTER BRAKE

Range of 'MAGCO' Electro Magnetic Brakes

370 435 575 655 765 850

155 155 175 175 190 190

275 305 370 460 530 645

MAGCO ELECTRO MAGNETIC BRAKE

Range of 'MAGCO' Electro Hydraulic Thrustors

MAGCO ELECTRO HYDRAULIC THRUSTOR

MAGCO ELECTRO MAGNETIC CLUTCH

APPLICATION AND SCOPE:

Range of 'MAGCO' Magnetic Clutch

CONSTRUCTION AND OPERATION:

20 25 45 50 60 80 100 100 100 125 125 160 200 250

55 55 65 65 65 95 100 100 100 115 115

55 55 65 65 65 95 100 100 100 115 115

5 10 24 27 61 75 132 150 225 325 425 700 850 1110

MAGCO DISC TYPE ELECTROMAGNETIC D.C. BRAKES