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    Concrete Volute Pumps

    Uploaded by

    vijayunity
    Concrete Volute Pumps

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Concrete Volute Pumps

    Uploaded by

    vijayunity
    237 views8 pages
    Concrete Volute Pumps

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    © Attribution Non-Commercial (BY-NC)

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    Concrete Volute Pumps

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    237 views8 pages

    Concrete Volute Pumps

    Uploaded by

    vijayunity
    Concrete Volute Pumps

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8
    At a glance
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    Flowserve is a global leader in industrial pumps and offers a wide range of pump types from pre-engineered to engineered pumps. They aim to provide solutions that reduce total life cycle costs for customers.

    Flowserve offers a wide range of complementary pump types, including single-stage process pumps, between bearings single-stage and multistage pumps, vertical pumps, submersible motor pumps, positive displacement pumps, nuclear pumps and specialty pumps.

    Concrete volute pumps are commonly used for applications such as drainage, irrigation, flood control, dry dock dewatering and cooling water systems in industries like desalination, oil and gas, and power generation.

    Concrete Volute Pump

    CVP

    Experience In Motion

    Pump Supplier to the World


    Flowserve is the driving force in the global industrial pump marketplace. No other pump company in the world has the depth or breadth of expertise in the successful application of pre-engineered, engineered, and special purpose pumps and systems.

    Product Brands of Distinction


    ACEC Centrifugal Pumps Aldrich Pumps Byron Jackson Pumps Calder Energy Recovery Devices Cameron Pumps Durco Process Pumps Flowserve Pumps IDP Pumps Lawrence Pumps Niigata Worthington Pumps Pacific Pumps Pleuger Pumps Scienco Pumps Sier-Bath Rotary Pumps TKL Pumps United Centrifugal Pumps Western Land Roller Irrigation Pumps Wilson-Snyder Pumps Worthington Pumps Worthington Simpson Pumps

    Life Cycle Cost Solutions


    Flowserve provides pumping solutions that permit customers to reduce total life cycle costs and improve productivity, profitability and pumping system reliability.

    Market-Focused Customer Support


    Product and industry specialists develop effective proposals and solutions directed toward market and customer preferences. They offer technical advice and assistance throughout each stage of the product life cycle, beginning with the initial inquiry.

    Broad Product Lines


    Flowserve offers a wide range of complementary pump types, from pre-engineered process pumps to highly engineered and special purpose pumps and systems. Pumps are built to recognized global standards and customer specifications. Pump designs include: Single-stage process Between bearings single-stage Between bearings multistage Vertical Submersible motor Positive displacement Nuclear Specialty

    flowserve.com

    CVP Concrete Volute Pump

    Proven Design
    Having developed the first concrete volute pump in the 1930s, Flowserve is a global leader in the design and manufacture of concrete volute pumps. Made of prefabricated concrete segments for the volute housing and intake suction bell, the pump assembly is integrated into the civil construction to reduce installation costs. These pumps also have a well-earned reputation for trouble-free operation with minimal maintenance. A testament to their reliability is the years of continuous operation reported by customers worldwide.

    Complementary Pump Designs


    Wet-pit and dry-pit vertical pumps Axial and mixed-flow vertical pumps Single-stage, double-suction, axially split case pumps

    Typical Applications
    Originally developed in Holland more than 80 years ago for drainage of polders, reclaimed low-lying land protected by dikes, concrete volute pumps are now used in a variety of high-capacity water applications in numerous industries, including desalination, oil and gas, and power generation. Typical applications include: Drainage Irrigation Flood control Dry dock dewatering Cooling water Seawater intake

    CVP Concrete Volute Pump

    Pump Pullout Unit Foundation Ring Manhole

    Transition Piece

    Features and Benefits


    Concrete Volute Casing and Suction Bell substantially reduce vibration, provide excellent corrosion and erosion resistance, and significantly increase pump life, while lowering materials costs and minimizing maintenance. Prefabricated Elements significantly reduce on-site construction time and costs. Metallic, Rotating Pullout Unit consists of the shaft, impeller, cover, wear ring and bearings. Only the impeller, wear ring and cover are wetted. Materials of construction vary to suit application requirements. Options range from cast iron for drainage applications to super duplex stainless steel for seawater services. Compact Design of the prefabricated elements and the pullout unit reduces excavation work as well as lifting heights and weights. Statically Balanced Impeller is clog resistant. Impeller is flanged to the impeller hub, which is shrink fitted to the shaft. Short, Sturdy Pump Shaft is not wetted and does not require intermediate bearings. Shaft Sealing System is leak-free, provides long life and requires very little maintenance, so pump reliability is increased. An inflatable static seal guarantees replacement of the radial bearing and lip or mechanical seal without removal of the pump unit.

    Prefabricated Suction Bell

    Prefabricated Volute

    Suction Box

    Construction
    A removable, metallic pump pull-out unit is located within a concrete volute. Below the volute, the suction bell is connected to a preformed intake suction box. All are prefabricated concrete elements. A manhole permits impeller inspection without removal of the pump unit. The bearings and sealing systems are easily accessible via the space under the motor-gear support. The square volute discharge connection is designed into the discharge channel or connected to a discharge pipeline through a transition piece. The transition piece is grouted into the surrounding concrete of the pumping station. The pump pullout unit is installed when civil work is completed.

    flowserve.com

    High-Quality Prefabricated Concrete


    At a minimum, the prefabricated concrete elements of the volute and suction bell are made of grade C45/55, environmental class XS2 of NEN-EN 206-1 concrete and reinforced with FEB 500 HWL/HKN weldable steel rods. Blast furnace slag cement is used to resist against sulfate attack, alkali aggregate reactions and chloride penetration in tropical seawater services. The prefabricated elements are poured around a steel form to ensure a smooth surface which meets the criteria of VBU-2002 Class A (NEN EN 13770-1 highest class).

    Cost Savings Over Wet-Pit Pumps


    Concrete volute pumps offer these cost-saving benefits when compared with wet-pit pumps: Lower initial purchase price Less excavation depth is required, due to the compact size and optimal hydraulics of the intake suction box design. The pump casing volute is integrated with the civil construction of the pumping station. The prefabricated concrete elements do not require shuttering. Just-in-time delivery reduces on-site construction time. Simple outdoor assembly is possible, thereby avoiding costly roof constructions. Due to low cranage height and weight of the pump pullout unit, a mobile crane easily handles maintenance chores. Corrosion-resistant concrete construction. The only metallic components in contact with water are the impeller, wear ring and cover. Easy inspection access through manholes; no dismantling necessary There are no vortexes, dead water areas, or sand or silt deposits.

    Benefits of Prefabricating
    Pump quality control is improved. Prefabricated elements have optimal hydraulic shape, excellent surface smoothness, and a high degree of water tightness, due to controlled manufacturing conditions and thorough inspections. On-site construction is greatly simplified and made more efficient in terms of both time and cost. Prefabricated elements serve as shuttering during the construction phase. Delivery dates are met.

    Options and Technical Data

    Advanced Bearing Design


    The bearing design of the CVP consists of a spherical roller thrust bearing and a radial roller bearing. The spherical roller thrust bearing is oil lubricated and is provided with an oil level gauge; if necessary, an oil-water or oil-air cooler can be applied. Both radial bearings are grease lubricated.

    Pump Drive
    Pumps may be driven directly or through a gearbox. In the latter case, the pump shaft is connected via two spacer type teeth couplings to the driver, thereby avoiding misalignment. The electric motor and the pump each has an axial thrust bearing.

    Standard Operating Parameters*


    Pump Type BSV (open mixed flow impeller) Standard impeller diameter range from 100 cm (39.5 in) up to 450 cm (177 in) BCV (closed mixed flow impeller) Standard impeller diameter range from 100 cm (39.5 in) up to 380 cm (150 in) Head Up to 22 m (72 ft) Capacity Up to 200 000 m3/h (880 000 gpm) Up to 115 000 m3/h (500 000 gpm)

    Up to 60 m (197 ft)

    *Custom designs are available, with heads up to 90 m (295 ft).

    CVP Range Chart


    Flow Rate gpm
    4400 100 90 80 70 60 44 000 440 000 4 400 000 328 295

    Custom Design

    262 230

    TDH m

    50 40 30 20 10 0 1000 10 000 100 000

    164

    BCV

    131 98 66

    BSV

    33 0 1 000 000

    Flow Rate m3/h

    Head ft

    197

    flowserve.com

    Global Service and Technical Support

    Life Cycle Cost Solutions


    Typically, 90% of the total life cycle cost (LCC) of a pumping system is accumulated after the equipment is purchased and installed. Flowserve has developed a comprehensive suite of solutions aimed at providing customers with unprecedented value and cost savings throughout the life span of the pumping system. These solutions account for every facet of life cycle cost, including:
    Capital Expenses Initial purchase Installation Operating Expenses Energy consumption Maintenance Production losses Environmental Inventory Operating Removal

    Typical Pump Life Cycle Costs 1

    44%

    17%

    12% 9% 2% 16%

    Energy Maintenance and Repair

    Innovative Life Cycle Cost Solutions


    New Pump Selection Turnkey Engineering and Field Service Energy Management Pump Availability Proactive Maintenance Inventory Management
    1

    Loss of Production Purchase and Installation Operational Decontamination and Removal

    While exact values may differ, these percentages are consistent with those published by leading pump manufacturers and end users, as well as industry associations and government agencies worldwide.

    USA and Canada Flowserve Corporation 5215 North OConnor Blvd. Suite 2300 Irving, Texas 75039-5421 USA Telephone: +1 937 890 5839 Europe, Middle East, Africa Flowserve Corporation Parallelweg 13 4878 AH Etten-Leur The Netherlands Telephone: +31 76 502 8100 Latin America Flowserve Corporation Martn Rodriguez 4460 B1644CGN-Victoria-San Fernando Buenos Aires, Argentina Telephone: +54 11 4006 8700 Telefax: +54 11 4714 1610 Asia Pacific Flowserve Pte. Ltd. 10 Tuas Loop Singapore 637345 Telephone: +65 6771 0600 Telefax: +65 6862 2329

    Bulletin PS-40-1c (E) Printed in USA. July 2012. 2012 Flowserve Corporation To find your local Flowserve representative: For more information about Flowserve Corporation, visit www.flowserve.com or call +1 937 890 5839.

    flowserve.com

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