HD 201 Rsteam Piping
HD 201 Rsteam Piping
HD 201 Rsteam Piping
PDVSA N
TITLE
HD201R
1 0
REV.
MAY.90 FEB.89
DATE
24
FOR APPROVAL
DESCRIPTION DATE
27
PAG. REV. APPD.BY Eduardo Santamaria APPD. DATE APPD.
E PDVSA, 1983
SPECIALISTS
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 1
Indice norma
Index
1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 1.2 1.3 2.1 2.2 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 4.1 4.2 4.3 4.4 4.5 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Identification of Tracing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Design of Tracer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appurtenance Tracing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Size and Length of Tracers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trap Hookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tracer Condensate Collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Strainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Attachment of Tracers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Expansion Loops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Copper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Traps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pipe and Miscellaneous Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
2 2 2
2 DESIGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
2 4
4
4 5 5 5 5 5 6 6 6 7 7 7 7
4 MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
8 8 9 9 9
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 2
Indice norma
GENERAL
1.1
1.1.1
Scope
This specification contains requirements for the design, selection of materials, and installation of steam tracing. It should be used to prepare drawings and model work defining the steam tracing systems to be installed on the project. Items requiring steam tracing, such as process and utility piping, instruments, equipment, etc. shall be shown traced on the applicable Piping and Instrument (P&I) flow diagrams and/or as specified on the line schedules.
1.1.2
1.2
1.2.1
References
Additional requirements applicable to Steam Tracing are contained in the following Engineering Specifications: Process and Utility Piping Design Requirements Piping Materials Piping Fabrication Requirements Insulation Material and Application Hot Service PDVSA H251 PDVSA H221 PDVSA H231 PDVSA L212
1.2.2
The following codes, standards and practices, including applicable addenda, in effect as of the lastest edition, shall form a part of this specification to the extent specified herein. American Society for Testing and Materials (ASTM) B68 Specification for Seamless Copper Tubing, Bright Annealed. B75 Specification for Seamless Copper Tubing American National Standards Institute (ANSI) B31.3 Chemical Plant and Petroleum Refinery Piping
1.3
Regulations
This specification requires compliance with all Venezuelan laws, standards and regulations which may be applicable.
DESIGN
2.1
2.1.1 2.1.2
General Arrangement
Manifolds shall be provided for supply leads and condensate returns. See Appendix V. Single tracer suppliying from the steam main shall not be used unless the tracer is in a remote location.
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 3
Indice norma
2.1.3
The rules to be followed in determining the size and locations of manifolds are as follows: a. Manifolds shall be supplied when there are six or more connections located so the maximum distance from the supply lead to the item being traced does not exceed approximately 18 meters. In establishing the maximum distance, assume that tracer supplies and returns are, routed NorthSouth, EastWest and vertically; not the shortest distance between two points. The developed length for each supply and return shall include a 10% allowance for indirect routed such as U type configurations to avoid interferences. Manifolds shall be 3 inches in size and mounted either horizontally or vertically. Connections not used are to be blocked off and will serve as leads for future connections.
b.
c.
A single Y type strainer shall be installed in the supply line to the manifold and located as close to the manifold as practical. The location of tracer steam and condensate manifolds will be shown, where possible, on the model or arrangement drawings. The first block valve on steam mains for tracer manifold supplies will be located preferentially on the model and/or shown on the drawings. The location of condensate returns to condensate mains shall be determined by the personnel at the construction site. Block valves shall be accesible from grade, ladder or platforms and shall be grouped in central locations. All tracer supplies and tracers shall be routed to avoid pockets. Steam supplies and manifolds shall be arranged to provide the most economial installation without sacrificing freezing, operation or maintenance design considerations. Each tracer supply point shall be located at an elevation above the highest point of the item being traced. Condensate from tracing steam traps shall normally be returned to the condensate return system. Where this is not economical and with the prior approval of the Owner, the condensate may be discharged to grade.
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 4
Indice norma
2.2
2.2.1
2.2.2 2.2.3
Design of Tracer
Tracers shall be installed in accordance with Appendices I, II, III, VI, VII, VIII and IX. Appendices I thru IX are typical and should be used for guidance only. Tracers shall follow the contour of valves, pumps, and other equipment having nonregular surfaces. Pockets shall be avoided or kept to a minimum. No special straightening of tubing is necessary. A slight waviness can serve to accommodate expansion. Tracers on horizontal lines shall be installed in accordance with Appendices I and II. Multiple tracers used on vertical lines shall be equally spaced around the circumference of the pipe. See Appendix II. For change of direction, all tubing shall be bent and have a minimum bend radius of six times the outside diameter of the tubing. Crimped tubes will be rejected. Each tracer tube shall be individually trapped except at bypasses at control valves or other similar hookups. No parallel tracers shall be combined and discharged to a single trap. All lines are to be routed in a neat and orderly manner using the following guidelines: Tracer supply and return lines shall be located on the manifolds so the run of the piping will peel off to the item being traced, rather than cross over other piping.
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 5
Indice norma
Any offset of these lines, other than 90, should be made in the horizontal plane rather than the vertical plane which will tend to conceal these offsets by blending with the vertical and horizontal lines of the plant. All lines shall be routed and shall be at right angles to the nearest pipe runs and shall be free from any sag so as to maintain a neat appearance. Supply and return lines shall be set to the same radius in order to present a uniform flow.
3.2
3.2.1
Appurtenance Tracing
Sample connections, drains, vents, and closecoupled noncritical instruments attached to pipelines or equipment shall be traced with the pipeline or equipment tracer. The first shutoff valve on a branch line off a steam traced line shall be traced, although the branch line may not be traced.
3.2.2
3.3
3.3.1
Instruments
All instruments which require steam tracing, except closecoupled noncritical types, shall be provided with individual tracers.
3.4
3.4.1
Relief Valve
Apply tracer at relief valve as close as possible to valve seat to provide complete protection.
3.5
3.5.1
Drains
Tracers need not have low point drains.
3.6
3.6.1
Number of Tracers 1 2 3
3,5 38
7 46
10,5 53
14 61
17,6 69
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 6
Indice norma
The above lenths are based on 1/2 inch OD tubing. Multiply these lengths by 0,75 for 3/8 inch OD tubing. Use 3/8 inch OD tubing instead of 1/2 inch OD to facilitate bending at control valve stations etc. These lengths apply to open trap discharge and insulation thickness of 1 inch or 1 1/2 inches. For closed condensate return systems, reduce the tracer lengths 0,9 meters for each Kg of back pressure at the trap. Where pockets cannot be avoided, such as in tracing of valves, flanges, etc., the sum of tracer pocket heights in meters shall not exceed 0,70 x 10% of inlet steam pressure.
3.7
3.7.1 3.7.2
Trap Hookup
The basic steam trap shall be thermodynamic type as specified in Paragraph 4.3 These traps shall be used for steam pressures of 0,35 to 42,2 kg/cm2 (gauge) where closed condensate return systems do not cause back pressures at the trap in excess of 80% of the trap inlet pressure. Steam tracing installation shall be arranged to facilitate convenient removal for replacement or repair of the trap. For a closed condensate system, with or without back pressure on the system, locate traps close to and above the condensate manifold or condensate return line. For an open condensate system, locate traps close to point of discharge so condensate will drain freely from the discharge side of the trap (see Appendix IV). Thermodynamic traps shall preferably be installed in the vertical. Where necessary to install in the horizontal, the trap shall be rotated 90 so the bonnet of the trap is on the side.
3.7.3 3.7.4
3.8
3.9
3.9.1
Strainers
Where manifolds are used, a single Y strainer shall be installed in the supply line to the manifold and no additional strainer will be required ahead of the traps.
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 7
Indice norma
3.9.2
Where the alternate arrangement of a single tracer taken off a steam main is used, each trap shall have a strainer built into the trap.
3.10
3.10.1 3.10.2 3.10.3
Attachment of Tracers
Tracers shall be attached to pipe by 12,5 mm wide x 0,38 mm thick, Type 304, stainless steel strapping on approximately 1 meter centers. Between changes of direction, tracers should be banded snugly but still loose enough so as not to restrain the expansion of the tracer. Spacers shall be provided between tracers and the piping or equipment when the following fluids are in the line being traced. Caustic fluids Acid fluids Fluids where hot spots will accelerate the corrosion rate due to the electrolytic properties Heat sensitive fluids.
3.10.4 3.10.5
Spacers can be Transite or Marinite 12,5 mm thick x 12,5 mm wide x 76 mm long. Where the pipe is austenitic stainless steel, spacers shall be coated with sodium silicate before installation.
3.11
3.11.1 3.11.2
Expansion Loops
Expansion loops shall be provided at approximately 12 meter intervals. Loops at tube fittings, changes in direction, valves and flanges shal serve as expansion loops (see Appendix III).
3.12
3.12.1
Supports
All pipe and tubing including tracer supply and condensate returns installed for tracing purposes shall be adequately supported in the field using channels and clamps similar to Unistrut or equal. Tracers shall be supported from steel wherever possible. If there is no steel in the area and tracers are supported from pipe, select lines which are cold or uninsulated if possible. If supported from as insulated line, provision shall be made for thermal expansion.
3.13
3.13.1
Testing
The tracer system shall be pressure tested prior to insulating.
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 8
Indice norma
3.13.2
Hydrostatic test pressure shall be at least 7 kg/cm2 (gauge) or 1 1/2 times the design pressure, whichever is greater.
MATERIALS
4.1
4.1.1
Copper
Copper Tubing a. b. Systems using copper tubing shall be limited to 200 C. Leads and returns to and from the tubing adjacent to the traced item shall be preinsulated and jacketed tubing as follows: 1/2 inch OD x 0.049 inch wall seamless soft annealed copper tubing ASTM B68 or B75 insulated with inorganic fiberous glass (KTex or equal) and jacketed with 105 C PVC. c. d. e. Sufficient insulation shall be furnished to provide a maximum surface temperature of 60 C at 27 C ambient. Tubing shall be furnished in 76 meter of 152 meter coils on sturdy wooden reels. Bare copper tubing adjacent to traced item should be a choice of seamless copper soft annealed ASTM B68 or B75.
4.1.2
Tube Fittings Tube fittings should be brass flareless type, Swagelok or equal.
4.2
4.2.1
Stainless Steel
Stainless Steel Tubing a. Stainless Steel Tubing shall be used as tracer tubing and noted on piping isometric drawings when one or more of the following conditions exist:
a. b. c. When the steam used for tracing exceeds 200 C. When the system being traced operates at design temperatures exceeding 200 C. When the process in the area preclude the use of copper. (Eg. acetylene)
b.
Bare stainless steel tubing adjacent to traced items should be of welded type 304 stainless steel per ASTM A269 as follows: 3/8 OD x 0,035 wall thickness 1/2 OD x 0,035 wall thickness
c.
Stainless steel tubing shall be furnished in the manufacturer s standard maximum lenght coils on sturdy wooden reels.
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 9
Indice norma
d.
Leads to and returns from the stainless steel tracer shall be preinsulated and jacketed as follows: 1/2 in. OD x 0,035 in. wall thickness, welded type 316 stainless steel tubing (ASTM A269) insulated with inorganic fiberous glass (Ktex or equal) and jacketed with 105 C PVC.
e. 4.2.2
The insulation on the preinsulated tubing shall be thick enough to provide a maximum surface temperature of 60 C at 27 C ambient air temperature.
Tube fittings should be type 316 stainless steel flareless type, Swagelok or equal.
4.3
4.3.1 4.3.2
Traps
Traps should be 1/2 inch NPT floating disc type Sarco, Yarway or equal. Traps shall be furnished with an integral strainer when the supply line is taken off a steam main as a single tracer lead. (Refer to Paragraph 3.9).
4.4
4.4.1
Valves
Valves upstream of traps shall be suitable for the supply steam; refer to the Line Spec. for steam in the Engineering Specification Piping Materials, PDVSAH221. Valves downstream of traps shall be suitable for the condensate return system; refer to the Line Spec. for steam condensate in the Engineering Specification Piping Materials, PDVSAH221.
4.4.2
4.5
4.5.1
4.5.2
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 10
Indice norma
PIPINGS SECTION THROUGH ALL HORIZONTAL AND VERTICAL LINES WIRE TIES ON 1.2 M CENTERS
STEAM TRACER
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 11
Indice norma
30 30
120 120
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 12
Indice norma
TOP INSULATION
STEAM TRACERS
VERTICAL LINE
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 13
Indice norma
GATE VALVE
STEAM HEADER
STEAM TRACER
TO TRAP
STEAM TRACER
TO TRAPS
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 14
Indice norma
FROM TRAPS
TO STEAM TRACERS
NOTE: SUPPLY AND RETURN RISERS TO BE SIZED FOR NUMBER OF TRACERS REQUIRED AND LOCATED IN THE STRUCTURE TO SUIT THE LOCATION OF ITEMS TO BE TRACED.
GATE VALVE STEAM HEADER
TO SEWER OR CONDENSATE COLLECTING SYSTEN SUPPLY AND RETURN PIPING AT TOWER STRUCTURE
STEAM TRACER STEAM TRACING FOR LARGE VALVE BODY (3 AND LARGER)
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 15
Indice norma
TRAP
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 16
Indice norma
STEAM TRACED ITEM CONNECTOR 1/2 STEAM TRACER SLOPE 1/2 LINE
1/2 TRAP 6 OR 8 DIAMETER SCRAP PIPE APPROX. 1.3 METERS LONG FILLED WITH LOOSE SHELL OR GRAVEL
150mm GRADE
VENT STACK
PLAN
LOCATE TOP OF STACK ABOVE HEADROOM BUT NOT UNDER PLATFORMS OR PIPE RACKS
VENT STACK 11/2 FOR 2 OR 3 HEADERS 2 FOR 4 TO 6 HEADERS 3 FOR 7 TO 12 HEADERS SAME AS FOR ABOVE OR SEWER
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 17
Indice norma
2 SOCKOLET 3000 A105 1 SCH 80 NIPPLES A106/B (1) REQD PLAIN END TYPICAL (7) REQD 2400 MM 3 WELDED CAP (2) REQD 3 SCH 40 PIPE A53 GR.B 150 MM 1/2 SCH 80 NIPPLES A106/B PLAIN END TYPICAL (4) REQD 2 SOCKOLET 3000 A105 (1) REQD 300 MM TIP 150 MM
TYPE A
A
TYPE B
SECTION AA TYPICAL
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 18
Indice norma
1/2 TRAP
MALE CONNECTOR 1/2 SW NPT PREINSULATED TUBING ALTERNATE ARRANGEMENT WHEN SINGLE UNION TRACER SUPPLY & RETURN IS USED 1/2 TRAP 3/4 VENT. 2 TRACER SUPPLY STEAM MAIN FOR LINE NUMBER & SPEC. SEE / ISOMETRIC 1/2 SW NPT OR PIPING ONE 150mm PREINSULATED TUBING 1/2 SW NPT 150mm COND. MAIN
MALE CONNECTOR (TYP) NO INSULATION REQD FROM TRAP THRU LOWER NIPPLE (TYPICAL)
TR3A4
FROM SUPPORT MALE CONNECTOR (TYP) FOR LINE SIZE NUMBER & ESPEC. SEE ISOMETRIC OR PIPING DWG POINT (M) INSULATION RESTING SUPPORT BY FIELD ANCHOR SUPPORT BY FIELD 1/2 TRACER SUPPLY CONDENSATE TRACER MANIFOLD (CTM3A) see legend
TR3A4
2 YSTRAINER
LEGEND
RESTING SUPPORT BY FIELD 1/2 SPARE DENOTES TRACER DENOTES TYPE MANIFOLD TR3A1 DENOTES MODEL TABLE NUMBER OR PIPING DWG NUMBER DENOTES TRACER LEAD NUMBER DENOTES MANIFOLD
(M) INSULATION
S F
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 19
Indice norma
COIL ON 15 CM TERS
CEN-
TO TRAP TO TRAP
TO TRAP
TO TRAP
PLAN VIEW
NOTE: investigate plate coils as a more economical alternate.
TO TRAP
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 20
Indice norma
FROM HEADER
PLAN
FROM HEADER
TO TRAPS
ELEVATION
NOTE: INVESTIGATE PLATECOILS AS MORE ECONOMICAL ALTERNATE.
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 21
Indice norma
STEAM TRACER
STEAM TRACING FOR CONTROL VALVE AND PRESSURE LEAD IN TRACED LINE
TO TRAP
TO TRAP
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 22
Indice norma
FROM HEADER
ENCLOSURE
ENCLOSURE
STEAM TRACE AND INSULATE LOWER HALF COLD SPOTS AND LEADS TO ENCLOSURE
TO METER
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
MAY.90
Pgina 23
Indice norma
HEATING LINE
NOTE: THE HEATING COIL SHALL BE 3/4 PIPE WHEN LIVE STEAM IS USED AND 1 PIPE WHEN EXHAUST STEAM IS USED. IN EACH CASE, THE MAXIMUM LENGTH TO BE USED WITH ONE TRAP SHALL BE 76.2 m.