Planning Information: Börger Rotary Lobe Pumps Börger Chopping Technology
Planning Information: Börger Rotary Lobe Pumps Börger Chopping Technology
Planning Information: Börger Rotary Lobe Pumps Börger Chopping Technology
Components
PL Series
(Drawings, Dimensions, Performance Curves)
CL Series
(Drawings, Dimensions, Performance Curves)
XL Series
(Drawings, Dimensions, Performance Curves)
10
Connection Flanges
11
Construction Methods
12
Monitoring Devices
13
Specifications
14
15
1
The BRGER Rotary Lobe Pump
- Function and Features -
The rotation of the rotors creates a series of chambers within the pump casing. Product fills the chambers on the suction side and is rotated circumferentially to the pressure side. This produces a uniform flow from the suction to the discharge side with no need of valves. The stress to the fluid is negligible as the product is transported almost free of shear and with little pulsation and acceleration.
BOERGER Rotary Lobe Pumps are available for flow rates of 0,5 to 1050 m3/h (2 to 4600 USGPM). From 16 different pumps sizes we can select the most suitable pump to meet our customers specification.
Flow Rates
Direction of Flow
The absolute symmetrical design allows reversible flow under any operating conditions by simply changing the direction of rotation of the conveying elements. This allows filling and emptying of a tank with just one pump system.
Space Requirement
As a result of their compact but robust design BOERGER Rotary Lobe Pumps can be installed in confined spaces. Various flange configurations and different drive arrangements are designed for the individual local conditions and specific requirements.
The Seals
High quality mechanical seals (e.g. SiSiC) seal the pump shafts. As an alternative to the standard mechanical seals, we can supply double acting mechanical seals, with glandpackings or with special seal systems like the MULTI-SEAL K. In all cases the design and the selected materials are compatible with the specific application.
The Drive
Pumps are driven by helical geared motors as standard. If required, we are also able to supply variable speed geared motors, combustion engines and hydraulic or pneumaticmotors. Even submersible motors are possible. Pump and drive are connected via an elastic coupling and fitted on a common torsion rigid base frame.
Numerous of pump ranges enable an exact adaptation to individual application. Due to the symmetrical design, the direction of flow is completely reversible by simply switching the direction of rotation. The large direct inlet opening ensures an easy entrance of high viscosity products or liquids with rigid, bulky solids. The product passes a short way through the pumps inner chamber, which results in a very gentle conveying. Even with fibrous and looping particles, any clogging or blockage is almost impossible. Only the pump casing, the rotors and the shaft seals are in contact with the product to be pumped. The other pump elements, even the shafts, are non-wetted by the conveying product. The compact design allows installation in space-limited situations. The quick release cover and the one-side bearing design allows easy access to the operating pump parts without disassembly of the pipe connections or the pump itself. MIP = Maintenance in Place. The materials of all wetted parts are carefully selected to be compatible with the chemical and physical properties of the product to be pumped. The pushed-on, quickly changeable rotor tips of the pumps in the CL, FL and FLA ranges guarantee easy maintenance with low costs.
Stainless steel rotors are available for all pumps, and some models offer rotors from PTFE. The rotors are machined via computer control, which ensures an exact geometry with small tolerances. For abrasive products, dual-vane, readjustable rotors are available. With the helical screw lobe design, almost pulsation free conveying is achieved. Wear-resistant pump casing in a one-piece block design are equipped with axial casing liners as standard and optional radial liners from hard metal or from Silicon Carbide for some specific ranges. The carrier- and synchronizing gear is in a separate sealed unit. The strong shafts and hardened gear wheels ensure high torque and power transmission. The high quality mechanical seals are suitable for high-pressure peaks and are easy to maintain. The intermediate chamber in between the synchronizing gear and the pump casing is filled with quench fluid. This fluid prevents any dry running of the mechanical seals and indicates possible seal leakage. The overall dimension sheets show the compact design with geared motors. For space-limited applications the drive can be fitted over the pump, with v-belt transmission. A complete aggregate for app. 150 m3/h (660 GPM) requires app. 1 m2 (10 ft2) only. Complete pump units are available with geared motors, variable speed geared motors, submersible drives or hydraulic motors. Even stationary or mobile units with combustion engines are available. Unlimited variations and applications.
Fields of Application
Environmental Technology
Sewage, municipal or industrial, sludge, thin or thickened, dosing of polyelectrolyts, feeding of dewatering devices, lime slurries in flue gas desulphuration, water-oil-mixtures
Chemical Industry
Acids, caustics, mixtures, solvents, fats, oils, pastes, dispersions, emulsions, latex or products containing latex, paints and coatings
Oil Industry
Oil, oil sludge, heavy oil, fuel oil, diesel oil, benzene, kerosene, water-oil-mixtures, emulsions
Building Industry
Mineral sludge, cement slurry, bentonite, drilling emulsion, drilling mud, lime slurry, plaster masses, coatings, de-watering
Ceramic Industry
Clay, lime slurries, ceramic slickers, ferric oxide slurries, glazings
Marine
Bilge water, leakage water, ballast water, fuel oil, oil sludge, sewage
Starch Production
Wash water, pulps, starch milk, mashes, and syrup
Sugar Industry
Wash water, molasses, calcium carbonate slurries, press water, sewage
Mining
Pit water, flotation sludge, lime slurries
Agriculture
Liquid manure, sewage, animal feeding, food wastes, biogas plants
2
Components of the BRGER Rotary Lobe Pump
Components
High quality low-friction bearings guarantee high load capacity and long service life
Oversized self-aligning bearing, axially fixed Cylinder roller bearing, permits axial shifts and prevents tensions
Timing gear with precisely made gear wheels for low noise and clearance-free operation
Components
2. Intermediate Chamber
The fluid-filled and separately-sealed intermediate chamber divides the timing gear from the wetted pump chamber. It protects the gear from penetration of conveying liquid and the pump chamber from contact with gear oil. It is also the seal quench. Any seal failures are indicated early by quench fluid overflow. Upon request we can supply a seal monitoring system, which supervises any seal leakage via a conductivity probe.
Timing gear
Components
3. BLOCK-Pump casing
The wetted pump casing is made from a single BLOCK-casing with low tolerances. It is available from high quality grey cast iron, ductile iron or stainless steel. A quick release cover fitted with just four ring nuts closes the casing. This allows an easy and quick access to the inner parts of the pump. Each pump casing is cast separately in one piece and exactly machined via CNC controlled equipment. Large direct inlet / outlet openings for continuous flow, even with large solids and high viscosities. One individual casing length for each pump size.
Components
radial axial
axial
Components
5. Shaft Seals
Opposite to a lot of other positive displacement pumps, BOERGER Rotary Lobe Pumps have got single acting mechanical seals with quench as standard. These maintenance free shaft seals are available from different materials, adapted to the pumped liquid. Also, the elastomers are selected individually for each application. The quench as standard ensures a good lubrication of the seal faces, even in case of short term dry running or in vacuum operation. It also prevents sedimentation of product or crystals, which could appear from contact with the atmosphere. Special designs such as double acting mechanical seals are available upon request. For applications where the use of mechanical seals is not sensible, BOERGER offers pumps with gland packing, with or without a seal gage ring for flush or lubrication. A special innovation is the BOERGER MULTISEAL system, a specially developed radial shaft seal for various sticky or quick hardening conveying products. All shaft seals are accessible through the quick release opening and are replaceable as a cartridge unit. So here too: MIP = Maintenance in Place
Mechanical Seal
Gland Packing
MULTISEAL
Components
6. Rotors
Entirely elastomer coated rotors are preferable for use when conveying aggressive fluids. The metal core and thus the metal-elastomer bonding is not in contact with the pumped liquid. The shape of the coating ensures a seal at the ends of the rotor with the pump casing. For abrasive products there are entirely elastomer coated rotors available in a re-adjustable design. In the case of wear the vanes can be readjusted via an integrated mechanism to regain the seal with the surrounding casing and the other rotor. Patent. To convey extremely problematic fluids, i.e. solvents, Boerger offers rotors from stainless steel or PTFE. Fluids contaminated with solids are the ideal application for BOERGER Rotary Lobes with pushed-on, quickly changeable, elastomer coated tips. This special maintenance friendly solution is proven especially in large pumps. Spare parts costs and maintenance efforts are reduced dramatically. The rotor base parts are available from ductile iron, stainless steel or special materials. Patent. Although Rotary Lobe Pumps generate low pulsations, there are rotors in helical screw geometry available for pulsation sensitive applications. With this geometry any pulsation is reduced to a non measurable value. Screw rotors are available in the entirely elastomercoated design for the PL range only, and with replaceable tips for CL, FL and FLA ranges. Patent. A real innovation are the new BOERGER Optimum rotors. The especially strong designed entirely rubber coated vanes have got the same radius as the pump casing. This screwed form results in a large sealing face with multiple longer service life. Patent. The rotors are adopted to each individual pplication. Beside different metals there are different elastomers, plastics or special materials available. The building kit system ensures that almost all rotors can be fitted to previously supplied pumps.
Components
Components
8. Non-wetted Shafts
The conveying product because of the special self-sealing design does not wet the carrying shafts of BOERGER Rotary Lobe Pumps. The connection between the rotors and the shafts is continuously wetted by the lubricant liquid from the intermediate chamber and thus protected from corrosion. Even after extended operation, an easy and trouble-free exchange of the rotors is ensured. The self-sealing design of the entirely elastomer coated rotors prevents any contact of the pumped liquid with the shafts. With all other rotors this is ensured by separate O-rings.
3
Performance Overview
4,4
10
44
100
440
1000
4400
AL25 AL50 AL75 PL100 PL200 PL300 CL260 CL390 CL520 FL518 FL776 FL1036 FLA 1540 XL1760 XL2650 XL3530
n=300 rpm n=450 rpm-1 p = max. 12 bar /174 (depending on model)
Model
4
AL Series
AL Series AL 25
Weight 35,5 kg
Dimensions H1 [mm] L2 [mm] 224 597 224 597 245 695 245 257 276 276
AL Series AL 50
Weight 39 kg
Dimensions H1 [mm] L2 [mm] 224 597 224 597 245 695 245 257 276 276
AL Series AL 75
Weight 48 Kg
Dimensions H1 [mm] L2 [mm] 224 597 224 597 245 695 245 257 276 276
5
PL Series
PL Series PL 100
Weight 96 kg
* Standard flange
Weight [kg] 155 160 175 190 200 245 265 275 305
L1 [mm] 1100 1150 1150 1176 1233 1295 295 1420 1467
Dimensions H1 [mm] L2 [mm] 414 656 414 706 414 706 426 732 453 789 453 831 453 453 481
* Standard flange ** not available as overhead mounted arrangement Dimensions may differ due to production reasons!
PL Series PL 200
Weight 107 kg
* Standard flange
Weight [kg] 175 180 205 215 240 270 295 320
Dimensions H1 [mm] L2 [mm] 414 706 414 706 426 732 426 789 453 831 453 453 481
PL Series PL 300
Weight 115 kg
* Standard flange
Weight [kg] 190 205 220 230 275 295 305 335
Dimensions H1 [mm] L2 [mm] 414 706 414 706 426 732 426 789 453 831 453 453 481
* Standard flange ** not available as overhead mounted arrangement Dimensions may differ due to production reasons!
6
CL Series
CL Series CL 260
Weight 180 kg
* not available as overhead mounted arrangement Dimensions may differ due to production reasons!
CL Series CL 390
Weight 200 kg
Weight [kg] 313 328 338 368 403 413 443 462
CL Series CL 520
Weight 200 kg
Weight [kg] 333 348 358 388 423 433 463 482
* not available as overhead mounted arrangement Dimensions may differ due to production reasons!
7
FL and FLA Series
Weight 262 kg
Drive [kW] 3 4 5,5 7,5 9,2 11 15 18,5** 22** 30** 37** 45**
Weight [kg] 305 315 335 370 395 400 480 535 560 610 780 810
L1 [mm] 1437 1463 1520 1530 1530 1655 1702 1839 1839 1839 1946 1946
Dimensions H1 [mm] L2 [mm] 535 1066 547 1078 547 1078 574 1105 574 1105 574 1105 602 1133 602 602 602 634 634
Weight 288 kg
DN 125 [mm] *DN 150 [mm] *DN 200 [mm] 201/750 176/700 151/650 200/748 232/812 291/930
Drive [kW] 4 5,5 7,5 9,2 11 15 18,5** 22** 30** 37** 45**
Weight [kg] 340 360 395 420 425 505 560 585 635 805 865
L1 [mm] 1463 1520 1530 1530 1655 1702 1839 1839 1839 1946 1946
Dimensions H1 [mm] L2 [mm] 547 1078 547 1078 574 1105 574 1105 574 1105 602 1133 602 602 602 634 634
Weight 296 kg
Drive [kW] 5,5 7,5 9,2 11 15 18,5** 22** 30** 37** 45**
Weight [kg] 390 425 450 500 540 590 615 665 835 895
L1 [mm] 1520 1530 1530 1655 1702 1839 1839 1839 1946 1946
Dimensions H1 [mm] L2 [mm] 547 1078 574 1105 574 1105 574 1105 602 1133 602 1133 602 1133 602 634 634
Weight 385 kg
DN 200 [mm] *DN 250 [mm] DN 300 [mm] 900 800 1000
Dimensions H1 [mm] e [mm] 590 370 618 370 618 370 618 370 649 370 649 370 649 370
8
XL Series
XL Series
XL 1760
DN 350 [mm] -
DN 400 [mm] -
XL Series
Drive [kW] 45
L1 [mm] 3140
f [mm] 160
Baureihe XL
XL Series
XL 2650
DN 200 [mm] -
DN 400 [mm] -
XL Series
Drive [kW] 75
L1 [mm] 3140
f [mm] 160
Baureihe XL
XL Series
XL 3530
DN 200 [mm] -
DN 250 [mm] -
XL Series
Drive [kW] 90
L1 [mm] 3140
f [mm] 160
Baureihe XL
9
The Brger Multicrusher
1. Features
The Function
Two parallel shafts are rotated via an external gear in opposite directions. Each of the both shafts is equipped with cutter blades, meshing each other. The cutter blades pull-in the solids in the liquid and chop it, while the liquid flows through the gabs between the knife blades and between the teeth. The knife blades mesh each other with minimised clearance and though optimised tearing and cutting effect.
The relative rotation speed of the two shafts ensures an optimized macerating effect and prevents stringy material from wrapping around the blades and cutters. With five different sizes, variable knife blade combinations and optimized rotating speeds this machine can be adapted to almost any application. Different materials also for corrosive fluids allow the use of the Boerger Multicrusher even in combination with seawater.
Flow Rates
Boerger Multicrushers are available for flow rates up to 300 m3/h, depending on the solids content and the kind of solids. From five different sizes we can select the most suitable machine to meet our customers requirements.
Direction of Flow
The absolute symmetrical design allows the reversion of the direction of flow in any application - by simply turning the knife blades and the direction of rotation.
Trouble-free Operation
The large direct inlet opening ensures an easy entrance of high viscous products or liquids with rigid, bulky solids. Although the product passes a short way through the Multicrusher the solids are caught and securely chopped down. The different relative circumference rotation speed of the knife blades increases the cutting effect and ensures a self-cleaning in case of soft and sticky solids.
Space Requirement
As a result of their compact but robust design Boerger Multicrushers can be installed in confined spaces. Various flange configurations and different drive arrangements are designed for the individual local conditions and specific requirements.
The Seals
High quality mechanical seals seal the Multicrusher shafts. In all cases the design and the selected materials are compatible with the specific application.
The Drive
Multicrushers are driven by helical geared motors as standard. If required, we are also able to supply variable speed geared motors, combustion engines and hydraulic or pneumatic-motors. Even submersible motors are possible. Multicrusher and drive are connected via an elastic coupling and fitted on a common torsion rigid base frame.
5 5
The Boerger Multicrusher is an effective, widely applicable macerating unit based on the proven design of the Boerger Rotary Lobe Pump. For details please refer to the identical components in chapter 2.
1. Carrier Gear
The carrier gear is in a separately sealed construction element. The high quality and robustly designed gear wheel ensure a precise transmission and long service life.
3. BLOCK-Casing
The wetted Multicrusher casing is made from a single BLOCK-casing with low tolerances. It is available from high quality grey cast iron, ductile iron or stainless steel. A quick release cover fitted with just four ring nuts closes the casing. This allows an easy and quick access to the inner parts of the machine. Large direct inlet / outlet openings for continuous flow, even with large solids and high viscosities.
Knife G10Z, coarse with 10 teeth preferred for pull-in and chopping of very large solids. Knife F16Z, medium teething with 16 teeth, for achieving a good macerating effect. Also suitable for stringy materials. Knife G8Z, coarse with 8 teeth, preferred as counter knife in combination with one of the knife blades described above. SF16Z, very fine teething with 16 teeth. To be used for extraordinary chopping requirements.
Typical Combinations
G10Z combined with G8Z for pre-macerating of re-growing raw material, being fed into Biogas plants for digestion.
F16Z combined with G10Z for chopping of slaughterhouse wastes in a huge plant for slaughtering pigs.
6. Distance Rings
Distance rings fitted between the knife blades ensure the exact clearance for perfect meshing of the blades with best possible cutting effect. The materials are adapted to the individual application.
Multicrusher
Weight [kg] 84 90
Multicrusher
Multicrusher
Multicrusher
Multicrusher
Sludge / max 30% DS or almost not flowing material Sludge / max 20% DS or barely flowing material Sludge / max 12% DS or fair flowing material Sludge / max 6% DS or flowing material Sludge / max 3% DS or good flowing material Sludge / max 1% DS or very good flowing material Waterlike Fluids
Description: Sludge with 12% DS content needs to be macerated. According to the diagram 50% of the max. flow is possible for the Multicrusher. HAL = 7.5 m/h; HPL= 30 m/h; HCL = 60 m/h; HFL = 100 m/h, HLA = 155 m/h.
Examples:
max. flow
HAL= 3,75 m/h, HPL= 15 m/h, HCL= 30 m/h, HFL= 50 m/h, HLA= 77 m/h HAL= 9 m/h, HPL= 36 m/h, HCL= 72 m/h, HFL= 120 m/h, HLA= 186 m/h
0%
20%
40%
60%
80%
100%
Disclaimer: This datasheet incorporates only general design guidelines based on experiences in the field. The technical information allow preliminary design calculations. No warranties can be claimed based on the datasheet. For determination of a Brger Multicrusher for your specific application, please contact us. Brger GmbH Benningsweg 24 46325 Borken-Weseke Germany Tel: +49 (0) 28 62 91 03-0 Fax: +49 (0) 28 62 91 03-46 www.boerger.de info@boerger.de
10
The Brger Multichopper I
1. Features
The Function
The product, consisting of fluid usually water - with large solids, is conveyed through the openings of the cutterplate with the use of a pump. The rotating knifeheads on both sides of the cutterplate create six cuts per each revolution ensuring a reliable, trouble-free chopping and reducing of the solids. The twin opposing rotating knifeheads with triple replaceable knifes each are fitted on gab against each other. The central adjusting unit with an external clamp construction keeps the assembly axially aligned and allows easy readjusting.
The chopping result is mainly influenced by the design of the cutterplate, the throughput volume and the rotation speed. Non cutable solids such as stones or hard metal particles are separated prior to the entry into the cutterplate and collected in the large debris collection area below, from which they can be easily removed frequently.
The Re-adjusting
Knife to plate tension is adjustable from the outside of the assembly, a central shaft clamp construction keeps the assembly axially aligned and can easily be re-adjusted. The cutterplate is fixed in a radial position between the two knifeheads along the common shaft.
The Cutterplate
There are cutterplates available in different design and from different materials, which are selected according to the individual application. This allows adapting the chopping degree to the requirements.
The Drive
As standard the Multichopper is driven via a parallel shaft geared motor. As alternative a hydraulic motor drive can be realized.
The Boerger Multichopper is a Cutterplate-Macerator in inline-design incorporating the Boerger MIP features. Our customers appreciate the flexibility due to little space requirements and the possibility of changing the direction of throughput by reversing the flanges
2. Casing
The Multichopper-Casing as stabile construction with integrated debris collection area for non cutable solids.
7.
Cutterplate
The cutterplate is fixed in a radial position between the two knife-heads along the common shaft. Different plate designs are available to adapt to the individual requirements. The hardenend steel material ensures long servive life.
8. Fitting Screw
The fitting screw is the counter parts to the central adjusting unit. It is responsible fort he optimal tension of the knifeheads towards the cutterplate.
Other flange sizes are possible, The width dimension then remains unchanged.
11
Connection Flanges
Flanges
BRGER
BRGER
BRGER
Flanges
BRGER
BRGER
BRGER
Flanges
BRGER
BRGER
Infinitely variable unlimited twistable suction and discharge connection, with quick coupling, System Perrot
BRGER
12
Construction Methods
Construction Methods
1. Standard Layout
BRGER
Pump with gear motor and elastic coupling assemble on a high-quality, torsionresistant, welded and corrosion-proof base frame.
BRGER
Power transmission by toothed belt or V-belt. Especially for restricted spaces by means of the space saving arrangement of pump and drive.
Construction Methods
BRGER
Drive as mechanically adjustable variable speed drive for adjustment of conveying capacity.
BRGER
For use in extreme conditions, e.g. in a narrow tunnel, where a standard solution is not possible.
Construction Methods
5. Hydraulic Motor
BRGER
Driven by hydraulic motor, direct flanged to pump shaft. Especially appropriate for installation on a vehicle.
6. Submersible Unit
Driven by flanged geared motor with elastic coupling in a sealed lantern. Drive in dry area. Also available with guide rails and coupling foot.
NORD
Construction Methods
N O RD
Long-shaft-design with crane hooks and stand pipe. Also available with guide rails and coupling foot.
.
8. Submerged Aggregate
Complete aggregate submerged. Also available with guide rails and coupling foot.
Construction Methods
BRGER
Ideal for mobile applications. The quick couplings at suction and discharge allow easy and quickly handling with suction and pressure hoses.
For various applications with flows from 5 to 1.050 m3/h (20 to 4.600 USGpM). Optional with Diesel engine or electrical drive. The trailer can be delivered complete, as instant unit. Aggregate also available with tarp cover or acoustical enclosure.
Construction Methods
BRGER
Baseframe with connector and joining coupling for fitting to tractor or Unimog.
Selfprimimg pump with conveying capacity up to 1.050 m3/h (4.600 USGpM). Driven by auxiliary drive or hydraulic motor.
Construction Methods
Horizontally fitted pump with inlet hopper for high viscous but still flowable material.
Feeding hopper device with auger feed screw for non-flowable but still pumpable products. Auger feed screw driven by variable speed geared motor.
13
Monitoring Devices
Monitoring Devices
BRGER
Dry running protection with cover fitted temperature sensor. Optional with control unit for switch cabinet.
BRGER
The flow sensor installed in the suction pipe detects dry running for the drive to be switched off. Optional with control unit for switch cabinet.
Monitoring Devices
BRGER
The pressure gauge with adjustable limit switch installed in the discharge pipe detects overpressure for the drive to be switched off.
The discharge pipe may be closed for short term without switch-off of the pump drive. While the pressure line is closed the product is conveyed through the external overpressure valve and bypass system back to the suction side.
Monitoring Devices
5. VARIO-CAP
C S
Clearance Stroke Pump Casing Rotor Cover Frame Vario Membrane Spring Package Spindle
The forces resulting from the pressure produced in the pump are acting against the forces of springs. As far as the spring load is higher, the cover is pressed to the pump casing to ensure the usual performance of the pump. In case of raising pressure above spring load the cover is moved away axially. The clearance then allows pumped product to flow back from the pressure side to the suction side of the pump which consequently reduces the performed volume. The maximal operating pressure is limited by the forces of the springs, which are adjustable. In case of closed pressure outlet the total volume flows back through the clearance between the conveying elements and the pressed off cover. With the reduction of the back pressure the gap closes and the performed volume rises. The VARIO-CAP is sealed via an elastic diaphragm.
14
Specifications
Specification AL-Pumps 1 - 15 m3/h ...............................................pump as Rotary Lobe Pump, horizontal fitted, not sensitive against dry running. Driven by electrical gear motor. Pump and drive fitted on common twist free baseframe (no folded plate), made from galvanised steel, incl. elastic coupling and non sparking coupling guard. System and fluid conditions: Fluid: Solids content: Operating temperature: Capacity: Self priming: Suction pressure: Discharge pressure: Differential pressure: Flanges: ........................................... ............................................% .............................................C ............................................m3/h yes / no ............................................mWc ............................................barg ............................................bar suction flange: DN.................
pressure flange: DN................. Reversing operation: Pump data: Make: Type: Design pressure: Shaft speed: Required power: Selected power: Free ball entrance: BRGER Tel. (49)2862/9103-20, Fax. (49)2862/9103-46 ............................................. ..............................................bar ..............................................rpm (max. app. 550 rpm) ..............................................kW ...............................................kW .......................min. diam. 25 mm possible
Specification AL-Pumps Design and Materials: Pump casing: Blockcasing, casing from one piece only, made of grey cast iron EN-GJL-250 (GG 25), surface hard, protective plates at both faces, product-loaded parts, incl. axial protective plates, changeable through the pump casing without disassembling the pump and/or pipes suitable for MIP, Maintenance in Place, simply by opening the quick release cover with O-ring sealing one side double bearings, oil bath in block-casing, lateral drain plug dual-lobe rotors, non-wetted base core from EN-GJL-250 (GG 25), entirely NBR-coated not wetted by pumped fluid, but oil lubricated maintenance free single acting mechanical seals with common oil quench for both seals (grease not allowed) both seal faces Duronit V / Duronit V, identical design, replaceable through pump casing oil filled intermediate chamber in between gear and wetted end with lateral drain plug, for quenching and monitoring the seals and for lubricating the shaft-rotor-connections
Sealing control:
Overpressure protection: Integrated overpressure relief valve (as option) Drive: Make: Type: Output power: Output speed: Voltage: Frequency: Enclosure: Isolation class: Protection: helical geared motor ..................................... ...................................... .......................................kW .......................................rpm .......................................V ........................................Hz ........................................IP 55 ........................................F ............3 PTC Thermistors kg x x mm
Supply of pump aggregate as described before: .....of Price per each:................. Total amount:......................
Specification PL-Pumps 15-75 m3/h ...............................................pump as Rotary Lobe Pump, horizontal fitted, not sensitive against dry running. Driven by geared motor. Pump and drive fitted on common twist free baseframe (no folded plate), made from galvanised steel, incl. elastic coupling and coupling guard. System and fluid conditions: Fluid: Solids content: Operating temperature: Capacity: Self priming: Suction pressure: Discharge pressure: Differential pressure: Flanges: ........................................... ............................................% .............................................C ............................................m3/h yes / no ............................................mWc ............................................barg ............................................bar suction flange: DN................
pressure flange: DN................ Reversing operation: Pump data: Make: Type: Design pressure: Shaft speed: Required power: Selected power: Free ball entrance: BRGER Tel. (49)2862/9103-20, Fax. (49)2862/9103-46 ............................................. ..............................................bar ..............................................rpm (max. app. 550 rpm) ..............................................kW ...............................................kW .......................min. diam. 40 mm possible
Specification PL-Pumps Design and Materials: Pump casing: Blockcasing, from one piece only, made of grey cast iron EN-GJL-250 (GG 25), surface hard, protective plates at both faces, optional radial casing liners, product-loaded parts, incl. axial and optional radial liners, replaceable through the casing without disassembling the pump and/or pipes suitable for MIP Maintenance in Place, simply by opening the quick release cover with O-ring sealing one side double bearings, oil bath in block-casing, lateral drain plug dual-lobe rotors, non-wetted base core from EN-GJL-250 (GG 25), entirely NBR-coated, lobes readjustable: yes / no / as option or helical screw lobe form for pulsation free operation (optional) not wetted by pumped fluid, but quench-oil lubricated maintenance free single acting mechanical seals with common oil quench for both seals (grease not allowed) both seal faces Duronit V / Duronit V, identical design, replaceable through pump casing oil filled intermediate chamber in between gear and wetted end with lateral drain plug, for quenching and monitoring the seals and for lubricating the shaft-rotor-connections
Sealing control:
Overpressure protection: Integrated overpressure relief valve (as option) Drive: Make: Type: Output power: Output speed: Voltage: Frequency: Enclosure: Isolation class: Protection: helical geared motor ..................................... ...................................... .......................................kW .......................................rpm .......................................V ........................................Hz .......................................IP 55 ........................................F ...........3 PTC Thermistors kg Dimensions : x x mm
Supply of pump aggregate as described before: .....of Price per each:................. Total amount:......................
Specification CL-Pumps 30-150 m3/h ...............................................pump as Rotary-Lobe-Pump, horizontal fitted, not sensitive against dry running. Driven by geared motor. Pump and drive fitted on common twist free baseframe (no folded plate), made from galvanised steel, incl. elastic coupling and coupling guard. System and fluid conditions: Fluid: Solids content: Operating temperature: Capacity: Self priming: Suction pressure: Discharge pressure: Differential pressure: Flanges: ........................................... ............................................% .............................................C ............................................m3/h yes / no ............................................mWc ............................................barg ............................................bar suction flange: DN.................
pressure flange: DN................. Reversing operation: Pump data: Make: Type: Design pressure: Shaft speed: Required power: Selected power: Free ball entrance: BRGER Tel. (49)2862/9103-20, Fax. (49)2862/9103-46 ............................................. ..............................................bar ..............................................rpm (max. app. 500 rpm) ..............................................kW ...............................................kW .......................min. diam. 50 mm possible
Specification CL Pumps Design and Materials: Pump casing: Blockcasing, from one piece only, made of grey cast iron EN-GJL-250 (GG 25), surface hard, protective plates at both faces, optional radial casing liners, product-loaded parts, incl. axial and optional radial liners, replaceable through the casing without disassembling the pump and/or pipes suitable for MIP Maintenance in Place, simply by opening the quick release cover with O-ring sealing one side double bearings, oil bath in block-casing, lateral drain plug tri-lobe rotors with pushed-on quick replaceable rubber coated tips, in helical screw design, core from EN-GJS-400 (GGG 40), tips NBRcoated (tips replaceable without disassembling of pump and/or pipes) not wetted by pumped fluid, but oil lubricated maintenance free single acting mechanical seals with common oil quench for both seals (grease not allowed) both seal faces Duronit V / Duronit V, identical design, replaceable through pump casing oil filled intermediate chamber in between gear and wetted end with lateral drain plug, for quenching and monitoring the seals and for lubricating the shaft-rotor-connections
Sealing control:
Overpressure protection: Integrated overpressure relief valve (as option) Drive: Make: Type: Output power: Output speed: Voltage: Frequency: Enclosure: Isolation class: Protection: helical geared motor ..................................... ...................................... .......................................kW .......................................rpm .......................................V ........................................Hz .......................................IP 55 ........................................F ...........3 PTC Thermistors kg Dimensions: x x mm
Supply of pump aggregate as described before: .....of Price per each:................. Total amount:......................
Specification FL- and FLA-Pumps 60-400 m3/h ...............................................pump as Rotary-Lobe-Pump, horizontal fitted, not sensitive against dry running. Driven by geared motor. Pump and drive fitted on common twist free baseframe (no folded plate), made from galvanised steel, incl. elastic coupling and coupling guard. System and fluid conditions: Fluid: Solids content: Operating temperature: Capacity: Self priming: Suction pressure: Discharge pressure: Differential pressure: Flanges: ........................................... ............................................% .............................................C ............................................m3/h yes / no ............................................mWc ............................................barg ............................................bar suction flange: DN.................
pressure flange: DN................. Reversing operation: Pump data: Make: Type: Design pressure: Shaft speed: Required power: Selected power: Free ball entrance: BRGER Tel. (49)2862/9103-20, Fax. (49)2862/9103-46 ............................................. ..............................................bar ..............................................rpm (max. app. 450 rpm) ..............................................kW ...............................................kW .......................min. diam. 75 mm possible
Specification FL and FLA-Pumps Design and Materials: Pump casing: Blockcasing, from one piece only, made of grey cast iron EN-GJL-250 (GG 25), surface hard, protective plates at both faces, optional radial casing liners, product-loaded parts, incl. axial and optional radial liners, replaceable through the casing without disassembling the pump and/or pipes suitable for MIP Maintenance in Place, simply by opening the quick release cover with O-ring sealing one side double bearings, oil bath in block-casing, lateral drain plug tri-lobe rotors with pushed on quick replaceable rubber coated tips, in linear or helical screw design, core from EN-GJS-400 (GGG 40), tips NBR-coated (replaceable without disassembling of pump and/or pipes) not wetted by pumped fluid, but oil lubricated maintenance free single acting mechanical seals with common oil quench for both seals (grease not allowed) both seal faces Duronit V / Duronit V, identical design, replaceable through pump casing oil filled intermediate chamber in between gear and wetted end with lateral drain plug, for quenching and monitoring the seals and for lubricating the shaft-rotor-connections
Sealing control:
Overpressure protection: Integrated overpressure relief valve (as option) Drive: Make: Type: Output power: Output speed: Voltage: Frequency: Enclosure: Isolation class: Protection: helical geared motor ..................................... ...................................... .......................................kW .......................................rpm .......................................V ........................................Hz .......................................IP 55 ........................................F ...........3 PTC Thermistors kg Dimensions: x x mm
Supply of pump aggregate as described before: .....of Price per each:................. Total amount:......................
Specification XL-Pumps 100 - 1050 m3/h ...............................................pump as Rotary-Lobe-Pump, horizontal fitted, not sensitive against dry running. Driven by geared motor. Pump and drive fitted on common twist free baseframe (no folded plate), made from galvanised steel, incl. elastic coupling and coupling guard. System and fluid conditions: Fluid: Solids content: Operating temperature: Capacity: Self priming: Suction pressure: Discharge pressure: Differential pressure: Flanges: ........................................... ............................................% .............................................C ............................................m3/h yes / no ............................................mWc ............................................barg ............................................bar suction flange: DN.................
pressure flange: DN................. Reversing operation: Pump data: Make: Type: Design pressure: Shaft speed: Required power: Selected power: Free ball entrance: BRGER Tel. (49)2862/9103-20, Fax. (49)2862/9103-46 ............................................. ..............................................bar ..............................................rpm (max. app. 400 rpm) ..............................................kW ...............................................kW .......................min. diam. 95 mm possible
Specification XL-Pumps Design and Materials: Pump casing: Blockcasing, from one piece only, made of grey cast iron EN-GJL-250 (GG 25), surface hard, protective plates at both faces, optional radial casing liners, product-loaded parts, incl. axial and optional radial liners, replaceable through the casing without disassembling the pump and/or pipes suitable for MIP Maintenance in Place, simply by opening the quick release cover with O-ring sealing one side double bearings, oil bath in block-casing, lateral drain plug dual-lobe rotors in screwed geometry with especially large sealing for pulsation reduced operation, entirely NBR coated. Shafts: Shaft sealing: not wetted by pumped fluid, but oil lubricated maintenance free single acting mechanical seals with common oil quench for both seals (grease not allowed) both seal faces Duronit V / Duronit V, identical design, replaceable through pump casing oil filled intermediate chamber in between gear and wetted end with lateral drain plug, for quenching and monitoring the seals and for lubricating the shaft-rotor-connections
Sealing control:
Overpressure protection: Integrated overpressure relief valve (as option) Drive: Make: Type: Output power: Output speed: Voltage: Frequency: Enclosure: Isolation class: Protection: helical geared motor ..................................... ...................................... .......................................kW .......................................rpm .......................................V ........................................Hz .......................................IP 55 ........................................F ...........3 PTC Thermistors kg Dimensions: x x mm
Supply of pump aggregate as described before: .....of Price per each:................. Total amount:......................
Specification HAL-Multicrusher up to 10 m3/h Macerating unit for chopping solids in fluids as dual shafted, low speed, high torque grinder, not sensitive against dry running. Driven by electrical gear motor. Complete with drive fitted on common twist free baseframe (no folded plate), made from galvanised steel, incl. elastic coupling and non sparking coupling guard. System and fluid conditions: Fluid: Solids content: Operating temperature: Capacity: Inlet pressure: Flanges: ........................................... ............................................% .............................................C ............................................m3/h ............................................mWc inlet flange: DN.................
Technical data: Make: Type: Design pressure: Shaft speed: Required power: Selected power: BRGER Tel. (49)2862/9103-20, Fax. (49)2862/9103-46 HAL 50 ..............................................bar ..............................................rpm ..............................................kW ...............................................kW
Specification HAL Multicrusher Design and Materials: Pump casing: in Block-construction, wetted casing from one piece only, made of grey cast iron EN-GJL-250 (GG 25), surface hard, protective plates at both faces all product-loaded parts, incl. axial protective plates, replaceable through the casing without disassembling the machine and/or pipes suitable for MIP, Maintenance in Place, simply by opening the quick release cover with O-ring sealing one side double bearings, oil bath in block-casing, lateral drain plug cutting wheels and counter knifes 4 mm, hardened steel 1.2379 (easily replaceable without disassembling of machine and/or pipes) not wetted by pumped fluid, but oil lubricated maintenance free single acting mechanical seals with common oil quench for both seals (grease not allowed) both seal faces Duronit V / Duronit V, identical design, replaceable through wetted casing oil filled intermediate chamber in between gear and wetted end with lateral drain plug, for quenching and monitoring the seals and for lubricating the shaft-connections helical geared motor ..................................... ...................................... .......................................kW .......................................rpm .......................................V ........................................Hz ........................................IP 55 ........................................F ............3 PTC Thermistors kg x x mm
Sealing control:
Drive: Make: Type: Output power: Output speed: Voltage: Frequency: Enclosure: Isolation class: Protection:
Supply of Multicrusher aggregate as described before: .....of Price per each:................. Total amount:......................
Specification HPL Multicrusher up to 60 m3/h Macerating unit for chopping solids in fluids, as dual shafted, low speed, high torque grinder, not sensitive against dry running. Driven by geared motor. Complete with drive fitted on common twist free baseframe (no folded plate), made from galvanised steel, incl. elastic coupling and coupling guard. System and fluid conditions: Fluid: Solids content: Operating temperature: Capacity: Inlet pressure: Flanges: ........................................... ............................................% .............................................C ............................................m3/h ............................................mWc inlet flange: DN.................
Technical data: Make: Type: Design pressure: Shaft speed: Required power: Selected power: BRGER Tel. (49)2862/9103-20, Fax. (49)2862/9103-46 HPL 200 ..............................................bar ..............................................rpm ..............................................kW ...............................................kW
Specification HPL Multicrusher Design and Materials: Wetted casing: in Block-construction, wetted casing from one piece only, made of grey cast iron EN-GJL-250 (GG 25), surface hard, protective plates at both faces, optional radial casing liners, all product-loaded parts, incl. axial protective plates, replaceable through the casing without disassembling the machine and/or pipes suitable for MIP Maintenance in Place, simply by opening the quick release cover with O-ring sealing one side double bearings, oil bath in block-casing, lateral drain plug cutting wheels and counter knifes 8 mm, hardened steel 1.2379 (easily replaceable without disassembling of machine and/or pipes) not wetted by pumped fluid, but oil lubricated maintenance free single acting mechanical seals with common oil quench for both seals (grease not allowed) both seal faces Duronit V / Duronit V, identical design, replaceable through wetted casing oil filled intermediate chamber in between gear and wetted end with lateral drain plug, for quenching and monitoring the seals and for lubricating the shaft-connections
Sealing control:
Drive: Make: Type: Output power: Output speed: Voltage: Frequency: Enclosure: Isolation class: Protection:
helical geared motor ..................................... ...................................... .......................................kW .......................................rpm .......................................V ........................................Hz .......................................IP 55 ........................................F ...........3 PTC Thermistors kg Dimensions: x x mm
Supply of Multicrusher aggregate as described before: .....of Price per each:................. Total amount:......................
Specification HCL Multicrusher up to 120 m3/h Macerating unit for chopping solids in fluids, as dual shafted, low speed, high torque grinder, not sensitive against dry running. Driven by geared motor. Complete with drive fitted on common twist free baseframe (no folded plate), made from galvanised steel, incl. elastic coupling and coupling guard. System and fluid conditions: Fluid: Solids content: Operating temperature: Capacity: Inlet pressure: Flanges: ........................................... ............................................% .............................................C ............................................m3/h ............................................mWc inlet flange: DN.................
Technical data: Make: Type: Design pressure: Shaft speed: Required power: Selected power: BRGER Tel. (49)2862/9103-20, Fax. (49)2862/9103-46 HCL 390 ..............................................bar ..............................................rpm ..............................................kW ...............................................kW
Specification HCL Multicrusher Design and Materials: Wetted casing: in Block-construction, wetted casing from one piece only, made of grey cast iron EN-GJL-250 (GG 25), surface hard, protective plates at both faces, optional radial casing liners, all product-loaded parts, incl. axial protective plates, replaceable through the casing without disassembling the machine and/or pipes suitable for MIP Maintenance in Place, simply by opening the quick release cover with O-ring sealing one side double bearings, oil bath in block-casing, lateral drain plug cutting wheels and counter knifes 8 mm, hardened steel 1.2379 (easily replaceable without disassembling of machine and/or pipes) not wetted by pumped fluid, but oil lubricated maintenance free single acting mechanical seals with common oil quench for both seals (grease not allowed) both seal faces Duronit V / Duronit V, identical design, replaceable through wetted casing oil filled intermediate chamber in between gear and wetted end with lateral drain plug, for quenching and monitoring the seals and for lubricating the shaft-connections
Sealing control:
Drive: Make: Type: Output power: Output speed: Voltage: Frequency: Enclosure: Isolation class: Protection:
helical geared motor ..................................... ...................................... .......................................kW .......................................rpm .......................................V ........................................Hz .......................................IP 55 ........................................F ...........3 PTC Thermistors kg Dimensions: x x mm
Supply of Multicrusher aggregate as described before: .....of Price per each:................. Total amount:......................
Specification HFL Multicrusher up to 200 m3/h Macerating unit for chopping solids in fluids, as dual shafted, low speed, high torque grinder, not sensitive against dry running. Driven by geared motor. Complete with drive fitted on common twist free baseframe (no folded plate), made from galvanised steel, incl. elastic coupling and coupling guard. System and fluid conditions: Fluid: Solids content: Operating temperature: Capacity: Inlet pressure: Flanges: ........................................... ............................................% .............................................C ............................................m3/h ............................................mWc inlet flange: DN.................
Technical data: Make: Type: Design pressure: Shaft speed: Required power: Selected power: BRGER Tel. (49)2862/9103-20, Fax. (49)2862/9103-46 HFL 776 ..............................................bar ..............................................rpm ..............................................kW ...............................................kW
Specification HFL Multicrusher Design and Materials: Wetted casing: in Block-construction, wetted casing from one piece only, made of grey cast iron EN-GJL-250 (GG 25), surface hard, protective plates at both faces, optional radial casing liners, all product-loaded parts, incl. axial protective plates, replaceable through the casing without disassembling the machine and/or pipes suitable for MIP Maintenance in Place, simply by opening the quick release cover with O-ring sealing one side double bearings, oil bath in block-casing, lateral drain plug cutting wheels and counter knifes 10 mm, hardened steel 1.2379 (easily replaceable without disassembling of machine and/or pipes) not wetted by pumped fluid, but oil lubricated maintenance free single acting mechanical seals with common oil quench for both seals (grease not allowed) both seal faces Duronit V / Duronit V, identical design, replaceable through wetted casing oil filled intermediate chamber in between gear and wetted end with lateral drain plug, for quenching and monitoring the seals and for lubricating the shaft-connections
Sealing control:
Drive: Make: Type: Output power: Output speed: Voltage: Frequency: Enclosure: Isolation class: Protection:
helical geared motor ..................................... ...................................... .......................................kW .......................................rpm .......................................V ........................................Hz .......................................IP 55 ........................................F ...........3 PTC Thermistors kg Dimensions: x x mm
Supply of Multicrusher aggregate as described before: .....of Price per each:................. Total amount:......................
Specification HLA Multicrusher up to 310 m3/h Macerating unit for chopping solids in fluids, as dual shafted, low speed, high torque grinder, not sensitive against dry running. Driven by geared motor. Complete with drive fitted on common twist free baseframe (no folded plate), made from galvanised steel, incl. elastic coupling and coupling guard. System and fluid conditions: Fluid: Solids content: Operating temperature: Capacity: Inlet pressure: Flanges: ........................................... ............................................% .............................................C ............................................m3/h ............................................mWc inlet flange: DN.................
Technical data: Make: Type: Design pressure: Shaft speed: Required power: Selected power: BRGER Tel. (49)2862/9103-20, Fax. (49)2862/9103-46 HLA 1540 ..............................................bar ..............................................rpm ..............................................kW ...............................................kW
Specification HLA Multicrusher Design and Materials: Wetted casing: in Block-construction, wetted casing from one piece only, made of grey cast iron EN-GJL-250 (GG 25), surface hard, protective plates at both faces, optional radial casing liners, all product-loaded parts, incl. axial protective plates, replaceable through the casing without disassembling the machine and/or pipes suitable for MIP Maintenance in Place, simply by opening the quick release cover with O-ring sealing one side double bearings, oil bath in block-casing, lateral drain plug cutting wheels and counter knifes 10 mm, hardened steel 1.2379 (easily replaceable without disassembling of machine and/or pipes) not wetted by pumped fluid, but oil lubricated maintenance free single acting mechanical seals with common oil quench for both seals (grease not allowed) both seal faces Duronit V / Duronit V, identical design, replaceable through wetted casing oil filled intermediate chamber in between gear and wetted end with lateral drain plug, for quenching and monitoring the seals and for lubricating the shaft-connections
Sealing control:
Drive: Make: Type: Output power: Output speed: Voltage: Frequency: Enclosure: Isolation class: Protection:
helical geared motor ..................................... ...................................... .......................................kW .......................................rpm .......................................V ........................................Hz .......................................IP 55 ........................................F ...........3 PTC Thermistors kg Dimensions: x x mm
Supply of Multicrusher aggregate as described before: .....of Price per each:................. Total amount:......................
Specification Multichopper
Macerating Unit Including debris collection area for non-cutable solids, in space saving Inline design , for fitting to pipes. Systems Condition: Medium: Solids Content: Viscosity: Operating Temperature: Specific Gravity: Throughput volume: Inlet Pressure: Flange Connections: % flowable .C . kg/dm3 .. m3/h ..mWs Inlet: Outlet: DN 150 DN 150 PN 10 PN 10
Macerator Data: Make: Type: Size and Type: Shaft Speed: Required Power: Selected Power: BRGER
Tel. +49 / 2862 9103-20 - Fax 9103-46
Specification Multichopper Design : 1 cutter plate 2 of knifeheads with each 3 knifes, adjustable from outside via one central screw 6 cuts per revolution Each knife can be used 4 times by simply reversing Easy and simply opening via quick release cover Flange connections: DN 150 PN 10/16 Draining and cleaning port
Materials : Drive: Drive: Make: Type: Power: Shaft speed: Voltage: Frequency: Enclosure: Temperature class: Protection: Total weight of the aggregate: Parallel shaft geared motor ................................... ................................... ................................. ................................ ................................ 50 IP F 3 PTC Thermistors .................... kg kW U/min V Hz 55 Casing and cover from steel, painted Cutter casing: Steel 1.0037 Cutter plate and knifes: Hardened steel 1.2379 Shaft seal: Mechanical seal Duronit V with quench and optical control O-Rings: NBR Flange connections: Steel painted
Dimensions of the aggregate (L x W x H): .......... x ......... x ........ mm Aggregate to be delivered as described: ....... Units Price each: .............. Price total: .....................
15
Inquiry Form and Brochures
SENDER:
Brger GmbH Benningsweg 24 46325 Borken-Weseke Germany Contact : Telephone: Fax: Date: __________________________________ __________________________________ __________________________________ __________________________________
INQUIRY