Acer Projector P5260 Service Manual PDF
Acer Projector P5260 Service Manual PDF
Acer Projector P5260 Service Manual PDF
FORWORD
For your convenience, all service parts, identified in this manual are available through Acers normal distribution channels. In addition to service part number, the generic description has been given, where possible, to allow your service technicians to substitute equivalent components which might be available from other sources. All orders for service parts will be honored. However, on instance where generic components are considered to be available from several common sources, as would be the case with an industry standard fuse, resistor, or semiconductor, it may be more economical and expeditious to purchase the part locally.
Date: 2007/10/05
P1165E&P5260E
Update History
2007/10/05 First edition completed
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Conventions
The following conventions are used in this manual
Denote actual messages that appear on screen. Give bits and pieces of additional information related to the current topic. Alert you any damage that might result form doing or not doing specific actions. Give precautionary measures to avoid possible hardware or software problems. Remind you doing specific actions relevant to the accomplishment of procedures.
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Table of Contents
1 System Introduction .............................................................................................................. 1 1.1 Technical Specification ......................................................................................................1 1.2 Lamp Specification. ............................................................................................................2 1.2.1 Lamp for P1165E.................................................................................................................2 1.2.2 Lamp for P2560E ................................................................................................................3 1.3 P1165E/P5260E System Block Diagram ........................................................................5 Firmware Upgraded Flow...................................................................................................... 6 2.1 Setup Tool/Equipment ........................................................................................................7 2.2 Upgrading Procedure .........................................................................................................7 Machine Disassembly and Replacement ............................................................................ 11 3.1 Tools ....................................................................................................................................11 3.2 Disassembly Procedure ...................................................................................................12 3.3 Disassembly Lamp Module .............................................................................................17 3.4 Disassembly the main board and DMD board..............................................................20 Troubleshooting and Verifying the Repair ........................................................................... 22 4.1 Troubleshooting .................................................................................................................22 4.2 Verifying the Repair ..........................................................................................................28 Connector Information ........................................................................................................ 34 5.1 5.2 5.3 5.4 6 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 Appendix : Main Board .........................................................................................................................34 Ballast Board......................................................................................................................35 Power board .......................................................................................................................37 I/O board .............................................................................................................................38 Mechanical Drawing .........................................................................................................40 Accessory ...........................................................................................................................43 Board/Module ....................................................................................................................43 Case/Cover/Bracket Assembly .......................................................................................43 Optical Device....................................................................................................................44 Fans ....................................................................................................................................43 Miscellaneous ....................................................................................................................44 Wire .....................................................................................................................................44 Screws ................................................................................................................................44 Service mode..45
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1 System Introduction
1.1 Technical Specification
P1165E
Display Type Resolution(Pixels) Lens 0.5 DMD/ 12 / LVDS SVGA(800*600) Manual Zoom (1.17X) F=2.5~2.74 f=22~25.5mm Screen Size 34 307 inches Contrast Ratio Uniformity Lamp Projection Type Input Source 2000:1 > 54%
P5260E
XGA (1024 *768)
2000:1
Video Compatibility Scanning Frequency Horizontal Frequency Vertical Frequency Digital Keystone Correction Integrated Speaker Noise Level Environment
15 -80 KHz 50 85 Hz Vertical + / - 16 1(4*2W) Less than 35 dBA in Normal mode, or 32 dBA in lamp saver mode Operating: Temperature:+5 C ~ +35C (41oF95oF) Humidity:10% ~ 90% Storage: Temperature:-20C to 60C Humidity:90% maximum ( No condensation )
AC 88-264V, 50/60 Hz 240W Standby mode: less than 10W 270W Standby mode: less than 10W
Dimension Weight
Note: Designs and specifications are subject to change without prior notice
P1165E&P5260E
1.2 Lamp Specification 1.2.1 Lamp for P1165E Product Type: Short arc mercury lamp with reflector.
Initial Characteristics
P1165E&P5260E
1.2.2 Lamp for P5260E Product Type: Short arc mercury lamp with reflector.
Initial Characteristics
Note: More information about lamp replacement procedure, resetting lamp timer and lamp part number, please check the page 18.
P1165E&P5260E
Attention for handling Do not touch the lamp until it has cooled completely, because the lamp is very hot during operation and immediately after turned off. The lamp has to be fixed firmly to the base or socket. Turn off the power supply during maintenance. Do not hold the lamp except outer surface of the reflector. Wear protective gloves and eyeglasses when handling the lamp. Any unusual shock or vibration to the lamp should be avoided. The lamp contains the mercury. Its breakage might cause mercury to flow out of the reflector. Please manage provision at the customers product. Do not pull the lead wire and plug by more than 24.5N. Please be careful of handling the lamp because it is made of glass. Please notice for keeping or handling the lamp, because there is a projection of this lamp with reflector ahead.
Do not touch the bulb and the mirror area of the reflector. Attention for use Do not close or cover the lamp with any flammable stuff. During operation, the lamp is under extremely high pressure. Please manage provision at the customers product to prevent fragments of bulb and mercury from flowing out of it. If the lamp bursts in case of an emergency, the sound will be occurred. Lamp operation should be with the specified lamp driver and the system ONLY. Do not look at the lamp directly during operations. Do not expose your skin directly. We recommend to you to put on something for protection for your skin. For example, long sleeve shirt, gloves, glassed and so on. Do not modify the lamp and never use a lamp that has been modified. Any unusual shock or vibration to the lamp should be avoided during operation. Do not use any broken lamps. Dispose of used lamps according to your local instruction. Do not turn on the lamp while the system is opened. The lamp contains mercury. If the lamp bursts during operation ventilate the area sufficiently to avoid inhaling harmful mercury fumes. Use the lead below 200C to prevent a deterioration of cladding clad of the fluorocarbon resin. The lead wire insulation clad shouldnt touch the reflector. Exchange the lamp that has already passed the life time immediately.
P1165E&P5260E
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Note: Please check the firmware and composer version before any firmware upgrade procedures. During firmware download period, please do not shut down PC or projector, this will cause flash memorys damage. And need to return the unit to manufacturer for flash memory recovery.
P1165E&P5260E
4. Click [USB Device Identification]. 5. Set the items on the [Vendor 0x451, Product 0x2000 ]. 6. Click [OK] 7. Move the cursor to [Flash Loader] on the Project window of [DLP Composer Lite]. (The [Flash Loader] screen will appear.) 8. Click [Browse] and select where the firmware [xxxxxxxxx.img] is for download. 9. Make sure [Skip Boot Loader Area] is with a check. 10. Press Menu and Power buttons constantly and then give power supply (switch power on). Power LED and Lamp LED will become amber. That indicates the projector is in the download mode. At this moment, you can release these two buttons. 11. Click [Start Download]. When the dialog box is displayed, click [Yes].
P1165E&P5260E
12. Wait for the Completion of Burning and then remove Power Cord and Burning Cord
Note: In case, the device manager cant recognize the DDP2230 as blow, please disable this device. This will not affect upgrade procedure.
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3.2 Disassembly Procedure Warning Put on the Static Electricity Ring when starting for repair. Repair Environment suggest in Clean-room class 10000. Do not remove Optical Engine or DMD panel outside the clean room. Please return the optical engine to supplier if your repair condition can not meet the requirement. While screwing or unscrewing screws, please keep the screwdriver straight. Keeping screwdriver inclined will damage the screw holes. Please turn off the power before replacing any parts. Please wait for the projector lamp cooling down and turn off the power before changing it. Never touch or hit the lamp module when replacing the lamp. When you replace the projector lamp, never touch the new lamp with your bare hands. The invisible residue left by the oil on your hands may shorten the lamp life. Use lint-free gloves or finger cots are recommended.
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Figure
Description
Preparation: Press the power button to shutdown the projector and disconnect the power cord.
Flip the projector and remove the screws (6ea) as the photo showing, then turn over the projector to take off the top cover.
Note: 1. If the lamp is hot, please do not start any procedure until the lamp cools down. 2. If you feel the top cover is hard to take off, try to open the lamp cover
first then take the cover off. How to open the lamp cover? Refer to 3.3 Disassembly Lamp Module.
S1*6
3. When taking off the top cover, take care of the flex wire. Disconnect the wire first (as the photo showing).
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Step 2
Figure S2*2
Description
Loosen the screws (2ea) as shown to disassemble the side cover.
3 Front cover C4
Pull the front cover up to disassemble it (as photo showing).Then loosen the screws of the I/O board on back cover as shown.
Note: there are 8ea screws for P5260E but 6ea for P1166, because of one more VGA connector.
S3
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Step 4
Figure S4*2
Description
Loosen the screws of the I/O board (as photo shown) then take off the board and back cover.
I/O Board B1
Note: before removing the boards, make sure the wires are all disconnecting. Or you may destroy the wire or
Back cover C6
connector.
Ballast B2
Note: the metal has a hook for tightening the module, be careful when taking it off.
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Step 6
Description
Disconnect the connectors of the fans, then pull off the fans as the direction as the photo showing.
Power module B3
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Step 8 S2*3
Figure
Description
Remove the screws as showing and take off the optical engine.
9 S2*3
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