QQ BMS Commissioning Method Statement-Draft
QQ BMS Commissioning Method Statement-Draft
QQ BMS Commissioning Method Statement-Draft
APARTMENT J46
Status : Draft-1
2 PRE-REQUISITE TO PROCEDURE........................................................................................ 4
3 DESIGN PARAMETERS.......................................................................................................... 5
4 REFERENCE DOCUMENTS / DRAWINGS ...........................................................................13
4.1 THE DGP (DATA GATHERING PANEL) DESIGN.....................................................................13
5 PRE-START CHECKS / PRE-COMMISSIONING...................................................................15
6 COMMISSIONING / TEST PROCEDURES............................................................................17
6.3.1 100% OUTDOOR AIR HANDLING UNIT W/ COOLING COIL W/ 2-WAY VALVE.........................25
6.3.2 PUBLIC EXHAUST FANS................................................................................................... 29
6.3.3 STAIRCASE PRESSURIZATION FANS..................................................................................30
6.3.4 SMOKE EXHAUST FANS................................................................................................... 32
6.3.5 PUBLIC SUPPLY FANS...................................................................................................... 35
6.3.6 ROOF DOMESTIC WATER STORAGE TANKS ....................................................................36
6.3.7 DUPLEX SUBMERSIBLE PUMPS ........................................................................................ 40
3.6.8 COMBINE FIRE & RAW WATER SYSTEM............................................................................42
6.3.9 TREATED (FILTERED) WATER STORAGE TANKS....................................................47
6.3.10 ENERGY TRANSFER STATION (ETS)......................................................................52
6.3.11 MOTORIZED DAMPERS............................................................................................ 54
UPON ACTIVATION BY FIRE ALARM SYSTEM THE BMS WILL MONITOR THE ON AND OFF STATUS OF
PRESSURIZATION/SMOKE EXHAUST/EXHAUST FANS MOTORIZED DAMPERS................................54
6.3.12 ELECTRICAL PANELS..................................................................................................... 54
6.3.13 HV SWITHGEAR............................................................................................................ 54
6.3.14 AUTOMATIC TRANSFER SWITCH (ATS)..........................................................................55
6.3.15 GENERATOR.................................................................................................................. 55
6.3.16 LIFTS.......................................................................................................................... 55
6.3.17 FIRE ALARM CONTROL PANEL........................................................................................ 55
6.3.18 SECURITY SYSTEM CONTROL PANEL..............................................................................56
6.3.19 EMERGENCY MAIN DISTRIBUTION BOARD/MAIN DISTRIBUTION BOARD.............................56
6.3.20 FM200 PANEL.............................................................................................................. 57
7 INTERFACE PROCEDURE.................................................................................................... 58
8 DOCUMENTATION................................................................................................................ 59
THE INSPECTION AND TEST PLAN (ITP) FORM INCLUDED IN APPENDIX-G SHOULD BE APPROVED AS A
PRE-REQUISITE OF THE PRE-COMMISSIONING PERIOD.................................................................60
9 DEMONSTRATION PROCEDURES......................................................................................61
64
FIGURE-5: SCHEDULING.......................................................................................................... 64
10 INSTRUMENTATION............................................................................................................ 66
11 STAFFING............................................................................................................................. 68
12 SAFETY ASPECTS & PERMIT TO WORK REQUIREMENTS............................................69
INTRODUCTION
The building management system of The Pearl - Qanat Quartier (Apartment) J46 ,
consists of a complete control and monitoring of systems such as the HVAC system,
ETS plant rooms, electrical lighting panels from one hand and just monitoring of
other systems such as Irrigation Booster Pumps, Fire Pumps, Jockey Pumps, VFD
Booster Pumps, Submersible Pumps, Motorized Dampers , Lifts, Generator Sets,
Energy International (Last saved: 08/03/07)
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EMDBs, MDBs, ATS, Fire Alarm Control Panel, Security System Panel and FM200
System Panel on the other hand.
Practically, the building management system of this project consists of a Main BMS
controller room, located in the Control Room of QQ01 Building. The BMS control
room consists of both the BMS workstation and the Network Automation Engine
(NAE) enclosure:
The BMS workstation, consisting of a desktop computer, can give access to the data
of each of the Building Levels and Parking Levels. The NAE enclosure, on the other
hand, consists of three (3) Network Automated Engines that manage facilities using
information and Internet technology. The NAE uses the BACNet network to monitor
and supervise Heating, Ventilating, and Air Conditioning (HVAC) equipment, lighting,
and third party systems. In addition the NAE devices provide monitoring and control,
alarm and event management, data exchange, trending, energy management,
scheduling, and data storage.
Each NAE is connected through the BACNet (BACNet Network) cable to all the
BACNet controllers which are spread across the building levels in panels that we
refer to as the Data Gathering Panels (DGP).These BACNet controllers in turn are
connected to the different sensors and volt free contacts that consists the core of the
information the BMS system is monitoring and controlling.
The purpose of this document is to break down and detail the whole procedure of
testing and commissioning of the Building Management System of The Pearl Qanat Quartier (Apartment) J46.
Consequently, the BMS team progressively inspects all BMS device installation,
cable pulling and termination, installation of data gathering panels, point to point
checking, calibration of devices, system sequence of operation, integration on the
workstation level and fine tuning of the complete system.
In addition to the different levels that this document describes, a list of references of
all the designs and shop drawings is attached to this document along with samples
of each checklist and forms needed in order to achieve the Building Management
System of The Pearl Qanat Quartier QQ01 Building (Apartment) J46.
Record Drawings
PRE-REQUISITE TO PROCEDURE
2.2
2.3
CONSPEL shall have tested commissioned and approved the motor control
centres panels prior to the testing of the HVAC Control System.
2.4
CONSPEL shall have tested commissioned and approved all electrical lighting
panels, emergency lighting panels, MDBs and EMDBs prior to the testing of
the BMS controlled/monitored items.
2.5
All defects / snags must have been cleared off by the authorized engineer of
CONSPEL prior to the testing and commissioning of the BMS system.
2.6
Conformation that:
2.6.1 The system conforms to the requirements of the specifications.
2.6.2 CONSPEL has installed the system as per the contract, Engineering
Design, approved shop drawings and any client / design changes from
variation or instructed works during contract duration.
2.6.3 CONSPEL has installed completed and connected to all MCC panels,
all related electrical and mechanical equipment, as planned.
Consequently, these electrical and mechanical systems are ready to
accept electrical power.
2.7
All relevant water and air balancing tests shall be completed by CONSPEL
and approved by the consultant prior to the testing of the BMS related
systems.
2.8
A written confirmation from the installer and the Technical Engineer that the
system, which the BMS team wants to test and commission, is ready and fit
to operate.
2.9
The Inspection and Test Plan (ITP) form included in Appendix-G should be
approved before the beginning of the pre-commissioning period
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3.1
DESIGN PARAMETERS
Specification Reference
The specifications for mechanical, electrical and plumbing services that apply to the
building management system are described in the document: The Pearl, DP/10
Qanat Quartier Design Basis Report-Mechanical.
The building management system has been designed in a way to comply with all the
specification of the above document from all point of views: Field level, Automation
level and Management level.
3.1.1 Field Level
The controller FX16 Master Controller that Energy International supplies,
comply with the MEP Services Specifications since it possess the following
feature:
The FX16 is a protocol independent controller and can adapt to protocols
such as BACNET.
The FX16 allows up to 27 inputs / outputs with the additional possibility to
expand its I/O count through the standard XT / XP modules
The FX16 is freely programmable
The FX16 has a real time clock which allows introducing functions based
on a weekly time schedule
The FX16 is compatible with standard BAS (Building Automation System)
protocols, adaptable to any application and has a wide range of sensors
input available
Fully programmable using FX Tools package
DIN rail mounting
Female connector option: screw or spring clamp connectors
Optional user interfaces: integrated, local, or remote
Events displayed on user interface (up to 12 events)
Easy commissioning via proprietary commissioning tool
Programming Key for easy application uploading and downloading
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BENEFITS
Communication Using
Commonly Accepted IT
Standards at the Automation
and Enterprise Level
Supervision of Field
Controller Networks
Including N2 Bus, BACNETS
Network, and
BACnet MS/TP Enabled
Devices
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The building management system uses the Application and Data Server
(ADS) as a software management tool. The Application and Data Server
is the point of access into the building automation network and handles
the archiving of historical and configuration data. The ADS capabilities
include user graphics, alarm and event management, trend data
presentation, system summaries, reports, schedule configuration and
system security. The ADS is a scalable platform that serves multiple
concurrent users that are connected with a Web browser. The ADS
manages the long-term storage of trend data, event messages, operator
transactions, and system configuration data. As Site Director, the ADS
provide secure communication to a network of Network Automation
Engines (NAEs). The ADS Web browser interface can be used to define
and modify online the METASYS system database
The System Configuration Tool (SCT) is included in the ADS software
package. It is used to create or modify databases in an offline mode, then
to download them to the appropriate devices.
The METASYS user interface (UI) is web-enabled and provides a
powerful framework for navigating through the entire BMS, displaying
data, sending commands, and bringing critical information to the attention
of the operator. The user interface takes full advantage of the ADS
capabilities.
The integration of Information Technology (IT) and Internet
communication and security technologies enables the ADS to be used
within the existing networking infrastructure of buildings and enterprises.
The ADS can be accessed by multiple Web browsers from any location
on the network, and enterprise systems can read the data in the ADS
database for business planning and energy management purposes.
The building management system workstation will consist of the latest
Pentium Desktop computer with the latest options and best specification
which will exceed the specification given in the MEP Service
Specification.
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QQ-7019-MH-BU-GN-1010.dwg
QQ-7019-MH-BU-GN-1011.dwg
QQ-7019-MH-BU-GN-1012.dwg
QQ-7019-MF-BU-GN-5010.dwg
QQ-7019-MP-BU-GN-5030.dwg
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The BMS design doesnt become final until it is based on the as-built drawings
(which are not yet issued). The as-built drawings will be last revision issued
for the shop-drawings.
3.4
3.5
QQ01 BUILDING
LIGHTING PANELS
LOCATION
PP/PK1-1
LEVEL-1
PP/PK1-2
LEVEL-1
PP/PK1-3
LEVEL-1
PP/PK2-1
LEVEL-2
PP/PK2-2
LEVEL-2
PP/PK2-3
LEVEL 2
LP/LS-1
Building 1 1st Floor
PP/B1-L1-1
Building 1 1st Floor
PP/B1-L3-1
Building 1 3rd Floor
PP/B2-L1-1
Building 2 1st Floor
PP/B2-L3-1
Building 2 3rd Floor
PP/B3-L1-1
Building 3 1st Floor
PP/B3-L4-1
Building 3 4th Floor
PP/B4-L1-1
Building 4 1st Floor
PP/B4-L341
Building 4 4th Floor
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3.6
BMS PANEL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
QQ01-DGP-PK1-1
QQ01-DGP-PK1-1A
QQ01-DGP-PK1-2
QQ01-DGP-PK1-3
QQ01-DGP-PK1-4
QQ01-DGP-PK2-1
QQ01-DGP-PK2-2
QQ01-DGP-PK2-3
QQ01-DGP-PK2-4
QQ01-DGP-PK2-5
QQ01-DGP-B1-3F-1
QQ01-DGP-B1-RF-1
QQ01-DGP-B1-RF-2
QQ01-DGP-B2-3F-1
QQ01-DGP-B2-RF-1
QQ01-DGP-B2-RF-2
QQ01-DGP-B3-3F-1
QQ01-DGP-B3-RF-1
QQ01-DGP-B3-RF-2
QQ01-DGP-B4-3F-1
QQ01-DGP-B4-RF-1
QQ01-DGP-B4-RF-2
POWER
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Heat Exchangers
Chilled Water Pumps
Irrigation Booster Pump (Monitor)
Transfer Pumps
Fire Pumps (Monitoring)
Jockey Pump (Monitoring)
Lifting & Booster Pumps (Monitor)
VFD Booster Pumps
Submersible Pumps (Monitor)
Outdoor Air Handling Units
Exhaust Fans
Smoke Exhaust Fans
Corridor Supply Fans
Pressurization Fans
FCUs in Public Areas
Lighting Circuits in Public Areas
Interfacing at a high level with the following Equipment via BACNet / LonWork
or Volt Free Contact (VFC)
Lifts
Generator
Fire Alarm System
Security System
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4
4.1
4.2
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4.3
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5
5.1
5.1.2
5.1.3
All approved relevant BMS data gathering panel design and BMS
shop drawings (See Appendix-B & Appendix-C)
5.1.4
5.1.5
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6.1
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3. Cycle the differential pressure switch two or three times by operating the
fan on and off and each time check the switch contacts have opened or
closed appropriately.
4. Go back to 6.2.1. Binary Input, to finish step 8.
6.2.8 Water Differential Pressure Switch
1. Verify that the sensor has been checked as installed in checklist EIC-PCXX-001. (See Appendix-F)
2. With the relevant pump running adjust the pressure set point of the
differential pressure switch until the contacts close. Turn off the pump and
check the contacts have opened.
3. Cycle the differential pressure switch two or three times by operating the
pump on and off and each time check the switch contacts have opened or
closed appropriately.
4. Go back to 6.2.1. Binary Input, to finish step 8.
6.2.9 Water Differential Pressure Sensor
1. Verify that the sensor has been checked as installed in checklist EIC-PCXX-001. (See Appendix-F)
2. Take from CONSPEL the list of all actual differential pressure measured
across supply and the return water lines terminal connection as shown on
sensor data sheets.
3. Compare the actual value of CONSPEL with that read on the proper
commissioning tool. The differential pressure sensor is factory calibrated;
therefore no field adjustment should be necessary.
4. Go back to 6.2.3. Analogue Input, to finish step 6.
6.2.10 AHU Filter Differential Air Pressure Switch
1. Verify that the sensor has been checked as installed in checklist EIC-PCXX-001. (See Appendix-F)
2. Set the differential pressure switch to the setting given by the customer for
filter dirty condition. Check that switching occurs at the set differential
pressure (between 10 to 30% of the scale range).
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3. Recalibrate if necessary.
4. Go back to 6.2.1. Binary Input, to finish step 8.
6.3.1.1 Damper Actuator (On/Off Control)
1. Verify that the sensor has been checked as installed in checklist EIC-PCXX-001. (See Appendix-F)
2. Check the Actuator and Damper are correctly assembled.
3. Calibrate the Damper / Actuators assembly to set direction and end stops
using hand held ON / OFF signal generator.
4. Set damper end switch positions and verify operation.
5. Go back to 6.2.3. Analogue Input, to finish step 6, or to 6.2.1. Binary Input,
to finish step 8 (depending on the type of damper)
6.2.12 Chilled Water Control Valve (Modulating Control)
1. Verify that the sensor has been checked as installed in checklist EIC-PCXX-001. (See Appendix-F)
2. Check the Installation of the valve to ensure correct flow direction.
3. Check the Actuator and valve are correctly assembled.
4. Calibrate the Valve /Actuator assembly to set stroke and end stops using
hand held 0-10V signal generator.
5. Calibrate the valve position feedback potentiometer.
6. Note that all Valves were assembled / calibrated in our office /
manufacture prior to site delivery.
7. Go back to 6.2.3. Analogue Input, to finish step 6.
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6.3
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HOA SWITCHES
ALL 1OO% OUTDOOR AIR AHU SUPPLY FANS SHALL BE PROVIDED WITH AN
HOA SWITCH.
NORMAL OPERATION SEQUENCE
SYSTEM OFF
WHEN THE SYSTEM IS OFF:
1. THE CHILLED WATER MODULATING VALVE SHALL BE IN THE NORMALLY
CLOSED POSITION.
2. THE OUTSIDE AIR DAMPER SHALL BE CLOSED.
3. THE SUPPLY FAN SHALL BE OFF.
4. THE SOLENOID VALVE AROUND THE HEAT PIPE COIL SHALL BE IN THE
CLOSED POSITION
SYSTEM STARTUP
THE AIR HANDLING UNIT SHALL BE OPERATED BY ANY OF THE FOLLOWING
MEANS:
1. MANUALLY THROUGH THE HOA SWITCH.
2. AUTOMATICALLY FROM THE BMS BY AN OPTIMUM START STOPS SEVENDAY TIME
SCHEDULE PROGRAM.
3. MANUALLY FROM THE BMS BY AN OPERATOR MANUALLY ENTERED
COMMAND.
OCCUPIED / UN-OCCUPIED MODE
THE CONTROLLER SHALL OPERATE IN ONE OF THE FOLLOWING 4 MODES:
1. SUMMER OCCUPIED MODE.
2. SUMMER UN-OCCUPIED MODE.
3. WINTER OCCUPIED MODE.
4. WINTER UN-OCCUPIED MODE.
THE ACTIVE OPERATING MODE SHALL BE DETERMINED BASED ON ANY OF
THE FOLLOWING MEANS:
1. AUTOMATICALLY FROM THE BMS, BASED ON A PROGRAMMED TIME
SCHEDULE.
2. MANUALLY FROM THE BMS BY AN OPERATOR MANUALLY ENTERED
COMMAND.
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THE CONTROLLER SHALL MAINTAIN THE COMFORT LEVEL TO A USERDEFINED SET POINT DURING THE OCCUPIED PERIOD.THE CONTROLLER
SHALL USE SETUP AND SETBACK VALUES DURING THE UNOCCUPIED PERIOD
TO MAINTAIN THE SPACE TEMPERATURE.
START SEQUENCE
THE SYSTEM SHALL BE STARTED IN THE FOLLOWING SEQUENCE:
1. THE MOTORIZED FRESH AIR DAMPER SHALL MODULATE TO A PRESET
POSITION (AS SENSED BY A LIMIT SWITCH).
2. AFTER A TIME DELAY. THE SUPPLY FAN SHALL START.
3. ONCE THE SUPPLY FAN IS RUNNING, THE MODULATING VALVE
CORRESPONDING TO THE OPERATION MODE SHALL OPERATE.
OPERATION SEQUENCE
FAN CONTROL
CURRENT SENSING RELAYS SHALL PROVE THE ON STATUS OF THE FAN.
DEDICATED DIFFERENTIAL PRESSURE SWITCHES ACROSS THE SUPPLY FAN
SHALL PROVE AIRFLOW
MODULATING VALVES CONTROL: COOLING
THE SUPPLY AIR TEMPERATURE SENSOR SHALL CONTROL THE 2-WAY
MOTORIZED VALVE THROUGH THE AIR HANDLING UNIT DCP TO INSURE
THAT THE SUPPLY AIR TEMPERATURE DOES NOT RISE ABOVE A PRESET
TEMPERATURE.
THE ACTUAL POSITION OF THE MODULATING VALVE SHALL BE REPORTED TO
THE BMS.
SOLENOID VALVE CONTROL: HEAT PIPE DEHUMIDIFICATION
DURING THE SUMMER OPERATION, THE SOLENOID VALVE IS NORMALLY
OPEN TO INSURE THE FULL REFREGERANT FLOW IN PIPES. WHILE IN THE
WINTER OPERATION THE SOLENOID VALVE WILL BE TURNED OFF.
THE ACTUAL POSITION OF THE SOLENOID VALVE SHALL BE REPORTED TO
THE BMS.
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TEMPERATURE CONTROL
THE REQUIRED SUPPLY AIR TEMPERATURE SET POINT SHALL BE SET BY THE
DDC AT THE BMS WORKSTATION.
WHEN THE SUPPLY TEMPERATURE, AS SENSED BY THE SUPPLY AIR
TEMPERATURE SENSOR, EXCEEDS A PROGRAMMABLE LIMIT, A HIGH LIMIT
ALARM WILL BE REPORTED TO THE BMS.
WHEN THE SUPPLY TEMPERATURE, AS SENSED BY THE SUPPLY AIR
TEMPERATURE SENSOR, DROPS BELOW A PROGRAMMABLE LIMIT, A LOW
LIMIT ALARM WILL BE REPORTED TO THE BMS.
WHEN THE SUPPLY TEMPERATURE RETURNS TO THE PROPER RANGE, A
RETURN T0 NORMAL STATUS WILL BE REPORTED TO THE BMS.
FILTER CONTROL
DEDICATED DIFFERENTIAL PRESSURE SWITCHES SHALL MONITOR THE
STATUS OF THE PRE-FILTER AND THE BAG FILTER.
SYSTEM SHUT DOWN
THE AIR HANDLING UNIT SHALL BE SHUT DOWN EITHER LOCALLY AT THE DDC
OR REMOTELY AT THE BMS.
1.
2.
3.
4.
5.
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SYSTEM SHUTDOWN
THE FAN SHALL BE SHUT DOWN MANUALLY FROM THE FAN CONTROLLER OR REMOTELY
FROM THE BMS.
ALARMS
AN ALARM SHALL BE INITIATED AT THE BMS FOR ANY OF THE FOLLOWING EVENT:
FAN FAILS TO START.
FAN FAILURE DURING NORMAL OPERATION.
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START SEQUENCE
THE SYSTEM SHALL BE STARTED IN THE FOLLOWING SEQUENCE:
1. DAMPERS OPEN FIRST.
2. WHEN THE 'OPENED' STATUS OF THE DAMPER IS CHECKED THEN THE
SMOKE EXHAUST FAN SHALL START.
3. ONCE THE 'RUN' STATUS ON THE EXHAUST FAN IS CONFIRMED, THE
SUPPLY FAN SHALL START.
SYSTEM SHUTDOWN
THE FANS SHALL BE SHUT DOWN MANUALLY:
1. FROM THE FIRE ALARM PANEL.
2. FROM THE BMS PROVIDED THE FIRE ALARM IS RESET.
ALARMS
AN ALARM SHALL BE INITIATED AT THE BMS FOR ANY OF THE FOLLOWING EVENT:
1. FAN FAILS TO START.
2. FAN FAILURE DURING NORMAL OPERATION.
3. FALURE IN THE DAMPERS OPERATION.
4. HOA SWITCH IN HAND POSITION
5. HOA SWITCH IN OFF POSITION
INTERLOCKS
BOTH SMOKE EXHAUST FANS AND AIR MAKE-UP FANS SHALL BE INTERLOCKED.
1. THE SUPPLY FAN SHALL NOT START UNLESS THE SMOKE FAN IS
ALREADY ON.
2. THE SMOKE EXHAUST FAN SHALL NOT START UNLESS THE OPEN
DAMPED IS CONFIRMED.
FIRE ALARM STRATEGY
CASE 1: FIRE IN A MID FLOOR.
1. SMOKE MOTORIZED DAMPERS ON THE FIRE FLOOR OPENS FIRST.
2. SUPPLY AIR DAMPERS ON FLOOR ABOVE FLOOR ON FIRE AND BELOW
FLOOR ON FIRE WILL BOTH OPEN.
3. WHEN THE OPENED STATUS OF THE SMOKE DAMPER IS CHECKED
THEN SMOKE EXHAUST FAN SHALL START.
4. WHEN THE OPENED STATUS OF AT LEAST ONE FRESH AIR DAMPER IS
CHECKED AND THE RUN STATUS ON THE EXHAUST FAN IS
CONFIRMED, THE ROOF SUPPLY FAN SHALL START.
Energy International (Last saved: 08/03/07)
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3.
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2.
2.
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INTERLOCKS
LOW WATER LEVEL INTERLOCKS
THE PRESSURE TRANSMITTERS LOCATED IN THE ROOF TANK SHALL BE
INTERLOCKED WITH THE VSD SET.
THE INTERLOCK SHALL PREVENT THE START-UP OF THE ABOVE PUMPS IN
CASE OF LOW WATER LEVEL IN THE TANK.
ALTERNATION
IN ORDER TO PROVIDE EQUAL PUMP OPERATION TIMES, PUMPS SHALL BE
ALTERNATED AUTOMATICALLY.
INTEGRATION WITH DDC
A COMPLETE INTERFACE SOLUTION TO AND FROM THE BMS SYSTEM SHALL BE
PROVIDED.THE INTERFACE SHALL INCLUDE:
1.
OR
2.
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FOUR (4) FLOAT SWITCHES (FS) SHALL BE INSTALLED AND SHALL FUNCTION AS
FOLLOWS:
1.
2.
3.
4.
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IF THE SEWAGE LEVEL INSIDE THE PIT CONTINUES TO RISE, AND REACHES A
PREDETERMINED LEVEL AS DETECTED BY FS-4, THE LAG PUMP SHALL CUT-IN SO
THAT BOTH LEAD AND LAG ARE OPERATING AND A HIGH SEWAGE LEVEL ALARM
SHALL BE REPORTED TO THE BMS.
ALTERNATION
IN ORDER TO PROVIDE EQUAL OPERATION TIMES, PUMPS SHALL BE ALTERNATED
AUTOMATICALLY.
SYSTEM SHUT DOWN
THE PUMP / PUMPS SHALL REMAIN IN OPERATION UNTIL THE NORMAL SEWAGE
LEVEL, AS DETECTED BY FS-2 IS REACHED INSIDE THE PIT.
ALARMS
AN ALARM SHALL BE INITIATED AT THE CONTROL PANEL FOR ANY OF THE
FOLLOWING EVENTS:
1.
2.
3.
4.
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2.
3.
4.
5.
6.
7.
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MULTILAYER FILTER
1.
INTERLOCKS
LOW WATER LEVEL INTERLOCKS
THE PRESSURE TRANSMITTERS LOCATED IN THE DRAIN LINES OF THE
WATER TANKS SHALL BE INTERLOCKED WITH:
1.
THE CONSTANT VOLUME IRRIGATION BOOSTER PUMPING
SET.
2.
THE TRANSFER PUMPS.
3.
THE FIRE PUMPS AND JOCKEY PUMP.
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OR
2.
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2.
3.
4.
5.
6.
7.
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2.
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CONTROL SEQUENCE
THE PUMPS SHALL START AND STOP EITHER LOCALLY FROM THE CONTROL
PANEL OR REMOTELY FROM BMS.
IF DUTY PUMPS FAILS TO START THE STAND-BY PUMP SHALL CUT-IN
AUTOMATICALLY, AN ALARM SHALL BE GENERATED AT THE BMS.
ALTERNATION
IN ORDER TO PROVIDE EQUAL OPERATION TIMES. PUMPS SHALL BE
ALTERNATED AUTOMATICALLY.
CHILLED WATER SYSTEM CONTROL
THE DIFFERENTIAL PRESSURE SENSOR INSTALLED AT THE MOST
HYDRAULICALLY REMOTE PIPELINE SHALL MODULATE THE SECONDARY
PUMPS FLOW VIA THE VARIABLE FREQUENCY DRIVE.
THE SUPPLY & RETURN WATER TEMPERATURES TO THE HA EXCHANGERS
ARE MEASURED BY THE TEMPERATURE TRANSMITTERS INSTALLED.
THE FLOW AT CUSTOMER SIDE CIRCUIT IS MEASURED THROUGH THE
ELECTROMAGNETIC FLOW METERS
ALARMS & EQUIPMENT STATUS SUMMARY
AN ALARM SHALL BE INITIATED AT THE BMS FOR ANY OF THE FOLLOWING EVENTS.
HOA SWITCH IN HAND POSITION HOA SWITCH IN OFF POSITION.
PROGRAMMABLE SUPPLY CHILLED WATER TEMPERATURE HIGH LIMIT REACHED.
PROGRAMMABLE SUPPLY CHILLED WATER TEMPERATURE LOW LIMIT REACHED.
PROGRAMMABLE RETURN CHILLED WATER TEMPERATURE HIGH LIMIT REACHED.
PROGRAMMABLE RETURN CHILLED WATER TEMPERATURE LOW LIMIT REACHED.
PUMP FAILS TO START.
PUMP FAILURE DURING NORMAL OPERATION.
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INTERFACE PROCEDURE
The interface procedure is the step during which the data of the field devices
is presented in the web browser of the BMS workstation.
This procedure for this particular project is divided into two parts.
The BACNETs controllers (FX-16)
In order to proceed to the interfacing of BACNET and N2, we need to set up
the workstation computer and initialize the Network Automation Engines.
These two procedures checklists are included in Appendix-J.
7.2
BACNET interface
7.2.1. Field devices and points
The BACNETs controllers (FX16) of this project monitor and control most of
the systems. The interface points of each system are hardwired to the
different data gathering panels (DGP) spread in strategic location across the
whole project.
The input / output points of one system is different from another. Please find
in Appendix-J a list including all types of systems with their respective input /
output points going to and from the building management system.
The pre-commissioning testing and commissioning of these hardwired points
is done through the checklists already presented in Appendix-D and
Appendix-E.
7.2.2. BACNET integration
Once the testing and commissioning completed, the controllers are said to be
in standalone mode. This means that no network is connecting them to a
supervisory system. In order to have the complete input / output list shown on
the workstation and in order to be able to send and receive commands and
values, we need a supervisory system. The supervisory system is made of the
Network Automated engine (NAE). Consequently in order to monitor and
control the field points from the BMS workstation, we need to complete the
BACNET integration of the controllers with the NAE. In addition, the input /
output points of these controllers must be mapped into the METASYS system.
The riser diagram in Appendix-I Bus Network Riser Diagram Layout shows
the layout of the three trunks of BACNET cables. Each of the BACNET bus
originates from a different NAE. All two NAEs are in the same panel in the
QQ01 BMS control room. The BACNET cable connects all the Data Gathering
Panels of the same building in a daisy chain to end up at the last Data
gathering panel on the roof of each building. The integration of the BACNET
controllers in addition to their point mapping to the METASYS system is done
per NAE.
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DOCUMENTATION
All of the documentation submitted with this document has been files into
different sections that goes from Appendix-A to Appendix-E. The following
appendix is divided into the following sections and pages.
Appendix-A..p53
Legend
Appendix-B..p55
Data Gathering Panel Design
Appendix-C..p58
BMS Shop Drawing
Appendix-D......p64
Pre-Commissioning Forms
Appendix-E..p65
Testing and Commissioning Forms
Appendix-F..p66
Sequence of Operation checklists
Appendix-G.p67
Inspection and Test Plan, Inspection Request & Request for Power Forms
Appendix-H.p68
Risk Assessment forms
Appendix-I...p69
BMS team Curriculum Vitae
Appendix-J..p70
OWS and NAE commissioning checklists
Appendix-K.p71
BMS network riser diagram layout
Appendix-L.p72
BACNET FX-16 integration checklist
Appendix-O.p73
Input / Output point Summary
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In the Appendices you can find the following checklists for testing, precommissioning and commissioning different systems. Copies should be made
of these pages as necessary to be filled out during the different stages.
Enclosed forms:
Form EIC-BACNET-FX16-001
For BACNet integration of the FX-16 controllers in addition to the
mapping of their points
Form EIC-OWS-001
For Operator WorkStation Commissioning
Form EIC-NAE-001
For Network Automation Engine Commissioning
The Inspection and Test Plan (ITP) form included in Appendix-G should
be approved as a pre-requisite of the pre-commissioning period.
The inspection request form (IRF) included in Appendix-G should be
photocopied, filled in and presented to CONSPEL each time prior to system
pre-commissioning.
The request for power form also included in Appendix-G should be
photocopied, filled in and presented each time prior to BMS data gathering
panel commissioning.
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DEMONSTRATION PROCEDURES
After the interface part is completed we can see the field data represented on a user
friendly graphical interface and we can say that the BMS workstation is ready for
use. A simplified demonstration procedure can begin in the main BMS control room.
The client or client representative (which will be determined later) can come to the
control room and check in different ways the work accomplished:
9.1
Quantity check
The quantity check confirms to the client that the BMS system is complete.
We provide the client representative with a list of all systems that have to be
interfaced with the BMS (this list is still not final since all third party systems
are not yet finalized)
The client representative checks that each kind of systems from the list can
be viewed on the BMS workstation
The client representative checks that each kind of systems from the list can
be accessed from the BMS workstation
The client representative checks that all items from each kind of system are
shown on the BMS workstation
9.2
Each kind of equipment has all the required BMS points(refer to AppendixD,
checklist Ref: EIC-CP-XX-001/002/003)
The readings of all points are a correct reflection of the site parameters
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9.3
The client representative can reproduce, from the operator workstation, each
step of the form sequence of operation (Refer to Appendix- F, checklist Ref:
EIC-STC-001)
The client representative can check in the same time that the sequence
performed on the screen of the workstation is exactly what is happening on
site.
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Figure-4: TRENDING
The scheduling feature allows the user to define building occupancy periods
and the start and stop times for mechanical or electrical equipment. Operating
parameters such as temperature set points and power consumption limits can
be set according to the time of day. (See Figure-5)
Figure5: SCHEDULING
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Thanks to the multiple features of the NAE, the Building Management System
will be closely recording all the responses of different systems. An unwanted
response (slow, illogical, alarm, system did not start) or an unwanted value
(temperature too high, pressure too low) will be taken care of by the project
engineer that will proceed with the fine tuning of the sequences, control
modules, conversionsthat will lead to a satisfying workable system.
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10
INSTRUMENTATION
The following test equipment shall be provided.
10.1
10.2
10.3
10.4
Screwdriver set
Test screwdriver
Wire stripper
Pliers
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10.5
Resistive Mode: 0 to 135 ohms or 0 to 1k ohms for use with resistive input
actuators.
Incremental Mode: 24VAC (nominal) for use with incremental and on/off
actuators.
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11
STAFFING
Energy International Team working on the The Pearl Qanat Quartier
(Apartment) J46 testing and commissioning consist of three members:
Commissioning Manager:
Commissioning Engineer:
Commissioning Engineer:
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12
12.1
Responsibilities
All employees are responsible for working safely and maintaining a safe and
healthful working environment. There are several levels of responsibility
including the following:
12.1.1 Project Manager
1. Ensure that employees and supervisors undergo the education and training
(provided by J&P site safety) on safety and health topics that apply to their
responsibilities. Attendance is a must. A special sticker is given to each
person at the end of the course. This sticker must be applied to the hard hat
to testify the attendance.
2. Ensure that employees are trained to identify report and correct potential job
site hazards.
3. Ensure that managers and supervisors are trained in workplace safety and
are familiar with applicable laws, regulations and safety rules, policies and
procedures, as well as the safety and health hazards that employees who
may be exposed to are under their immediate direction and control.
4. Ensure that employees are trained in accordance with this program.
5. Periodically conduct job site safety and health inspections.
6. Develop methods for abating work place hazards in a timely and effective
manner, depending on the severity of the hazard
12.1.2 Supervisors
1. Provide training for their employees on both general and specific safety
issues.
2. Monitor safety performance of employees who report directly to them.
3. Take all reasonable steps for employees to avoid unsafe working conditions,
accidents, injuries and illnesses.
4. Report all work place accidents, injuries or illnesses to the first aid and safety
officer and to the Project Manager.
12.1.3 Employees
All employees are required to conduct themselves in a manner that is
consistent with the location safety rules and policies. To fulfil this duty, each
employee must:
1. Attend and participate in all safety meetings.
2. Put the safety sticker on his hard hat to testify that he attended the safety
meetings
Energy International (Last saved: 08/03/07)
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APPENDICES
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APPENDIX-A
Legend
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LEGEND
ADS
AHU
BAS
BMS
CP
DGP
EMDB
FCU
IP
IRF
MCC
MDB
NAE
OWS
QA/QC
SCT
UI
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APPENDIX-B
Data Gathering Panel Design
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QQ01 Building
DATA GATHERING PANEL DESIGN SCHEDULE - BMS SYSTEM
No
DRAWING REFERENCE
DRAWING TITLE
QQ01 BUILDING
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
QQ01-DGP-PK1-1
QQ01-DGP-PK1-1A
QQ01-DGP-PK1-2
QQ01-DGP-PK1-3
QQ01-DGP-PK1-4
QQ01-DGP-PK2-1
QQ01-DGP-PK2-2
QQ01-DGP-PK2-3
QQ01-DGP-PK2-4
QQ01-DGP-PK2-5
QQ01-DGP-B1-3F-1
QQ01-DGP-B1-RF-1
QQ01-DGP-B1-RF-2
QQ01-DGP-B2-3F-1
QQ01-DGP-B2-RF-1
QQ01-DGP-B2-RF-2
QQ01-DGP-B3-3F-1
QQ01-DGP-B3-RF-1
QQ01-DGP-B3-RF-2
QQ01-DGP-B4-3F-1
QQ01-DGP-B4-RF-1
QQ01-DGP-B4-RF-2
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APPENDIX-C
BMS Shop Drawing Design
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QQ01 Building
SHOP DRAWING SCHEDULE - B.M.S SYSTEM
Sl
No
DRG NO
TITLE
QQ01 Building
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
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APPENDIX-D
Pre-Commissioning Checklists
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APPENDIX-E
Testing & Commissioning Checklists
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APPENDIX-F
Sequence of Operation Checklists
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APPENDIX-G
Inspection and Test Plan &
Inspection Request Form
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APPENDIX-H
OWS & NAE Commissioning Sheets
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APPENDIX-I
BMS Network Riser Diagram Layout
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APPENDIX-J
BMS Input / Output Summary
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