VI SEMESTER COMPUTER INTEGRATED MANUFACTURING Subject Code Hours/Week Total Hours : 10ME61 : 04 : 52 IA Marks Exam Hours Exam Marks

: 25 : 03 : 100

PART-A UNIT - 1 Computer Integrated Manufacturing Systems: Introduction, Automation definition, Types of automation, CIM, processing in manufacturing, Production concepts, Mathematical Models-Manufacturing lead time, production rate, components of operation time, capacity, Utilization and availability, Work-in-process, WIP ratio, TIP ratio, Problems using mathematical model equations. 8 Hours UNIT - 2 High Volume Production System: Introduction Automated flow linesymbols, objectives, Work part transport-continuous, Intermittent, synchronous, Pallet fixtures, Transfer Mechanism-Linear-Walking beam,. roller chain drive, Rotary-rack and pinion, Rachet & Pawl, Geneva wheel, Buffer storage, control functions-sequence, safety, Quality, Automation for machining operation. 6 Hours UNIT - 3 Analysis Of Automated Flow Line & Line Balancing: General terminology and analysis, Analysis of Tranfer Line without storage upper bound approach, lower bound approach and problems, Analysis of Transfer lines with storage buffer, Effect of storage, buffer capacity with simple problem, Partial automation-with numerical problems, flow lines with more than two stages, Manual Assembly lines, line balancing problem. 6 Hours

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UNIT - 4 Minimum Rational Work Element: Work station process time, Cycle time, precedence constraints. Precedence diagram, Balance delay methods of line balancing-largest Candidate rule, Kilbridge and Westers method, Ranked positional weight method, Numerical problems covering all above methods and computerized line balancing. 6 Hours PART-B UNIT - 5 Automated Assembly Systems: Design for automated assembly systems, types of automated assembly system, Parts feeding devices-elements of parts delivery system-hopper, part feeder, Selectors, feed back, escapement and placement analysis of Multistation Assembly Machine analysis of single station assembly. Automated Guided Vehicle System: Introduction, Vehicle guidance and routing, System management, Quantitative analysis of AGV's with numerical problems and application. 8 Hours UNIT - 6 Computerized Manufacturing Planning System: Introduction, Computer Aided Process Planning, Retrieval types of process planning, Generative type of process planning, Material requirement planning, Fundamental concepts of MRP inputs to MRP, Capacity planning. 6 Hours UNIT - 7 Cnc Machining Centers: Introduction to CNC, elements of CNC, CNC machining centers, part programming, fundamental steps involved in development of part programming for milling and turning. 6 Hours UNIT - 8 Robotics: Introduction to Robot configuration, Robot motion, programming of Robots end effectors, Robot sensors and Robot applications. 6 Hours

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TEXT BOOKS: 2. Automation, Production system & Computer Integrated manufacturing, M. P. Groover Person India, 2007 2nd edition. 3. Principles of Computer Integrated Manufacturing, S. Kant Vajpayee, Prentice Hall India.

REFERENCE BOOKS: 1. Computer Integrated Manufacturing, J. A. Rehg & Henry. W. Kraebber. 2. CADlCAM by Zeid, Tata McGraw Hill. s DESIGN OF MACHINE ELEMENTS II Subject Code Hours/Week Total Hours : 10ME62 : 04 : 52 IA Marks Exam Hours Exam Marks : 25 : 03 : 100

PART A UNIT - 1 Curved Beams: Stresses in curved beams of standard cross sections used in crane hook, punching presses & clamps, closed rings and links Cylinders & Cylinder Heads: Review of Lame s Equations; compound cylinders, stresses due to different types of fits, cylinder heads, flats. 08 Hours UNIT - 2 Belts Ropes and Chains: Flat belts: Length & cross section, Selection of V-belts, ropes and chains for different applications. 05 Hours UNIT - 3 Springs: Types of springs - stresses in Helical coil springs of circular and non-circular cross sections. Tension and compression springs, springs under fluctuating loads, Leaf Springs: Stresses in leaf springs.

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Equalized stresses, Energy stored in springs, Rubber springs.

Torsion,

Belleville

and

08 Hours UNIT - 4 Spur & Helical Gears: Spur Gears: Definitions, stresses in gear tooth: Lewis equation and form factor, Design for strength, Dynamic load and wear load. Helical Gears: Definitions, formative number of teeth, Design based on strength, dynamic and wear loads. 07 Hours PART B UNIT - 5 Bevel and Worm Gears: Bevel Gears: Definitions, formative number of teeth, Design based on strength, dynamic and wear loads. Worm Gears: Definitions, Design based on strength, dynamic, wear loads and efficiency of worm gear drives. 07 Hours UNIT - 6 Clutches & Brakes: Design of Clutches: Single plate, multi plate and cone clutches. Design of Brakes: Block and Band brakes: Self locking of brakes: Heat generation in Brakes. 05 Hours UNIT - 7 Lubrication and Bearings: Lubricants and their properties, Mechanisms of Lubrication bearing modulus, coefficient of friction, minimum oil film thickness, Heat Generated, Heat dissipated, Bearing Materials, Examples of journal bearing and thrust bearing design. 07 Hours UNIT - 8 IC Engine Parts: Design of piston, connecting rod and crank shaft. 05 Hours

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DESIGN DATA HANDBOOK: 1. Design Data Hand Book , K. Lingaiah, McGraw Hill, 2nd Ed. 2. Data Hand Book, K. Mahadevan and Balaveera Reddy, CBS Publication 3. Design Data Hand Book, H.G. Patil, I. K. International Publisher, 2010. TEXT BOOKS: 1. Mechanical Engineering Design, Joseph E Shigley and Charles R. Mischke. McGraw Hill International edition, 6th Edition 2003. 2. Design of Machine Elements, V. B Bhandari, Tata McGraw Hill Publishing Company Ltd., New Delhi, 2nd Edition 2007

REFERNCE BOOKS: 1. Machine Design, Robert L. Norton, Pearson Education Asia, 2001. 2. Design of Machine Elements, M. F. Spotts, T. E. Shoup, L. E. Hornberger, S. R. Jayram and C. V. Venkatesh, Pearson Education, 2006. 3. Machine Design, Hall, Holowenko, Laughlin (Schaums Outlines series) Adapted by S.K. Somani, Tata McGraw Hill Publishing Company Ltd., New Delhi, Special Indian Edition, 2008. 4. Machine Design, A CAD Approach: Andrew D DIMAROGONAS, John Wiley Sons, Inc, 2001.

HEAT AND MASS TRANSFER Subject Code Hours/Week Total Hours : 10ME63 : 04 : 52 IA Marks Exam Hours Exam Marks : 25 : 03 : 100

PART A UNIT - 1 Introductory Concepts And Definitions: Modes of heat transfer: Basic laws governing conduction, convection, and radiation heat transfer; Thermal conductivity; convective heat transfer coefficient; radiation heat transfer; 66

combined heat transfer mechanism. Boundary conditions of 1st, 2nd and 3rd kind Conduction: Derivation of general three dimensional conduction equation in Cartesian coordinate, special cases, discussion on 3-D conduction in cylindrical and spherical coordinate systems (No derivation). One dimensional conduction equations in rectangular, cylindrical and spherical coordinates for plane and composite walls. Overall heat transfer coefficient. Thermal contact resistance. 07 Hours UNIT - 2 Variable Thermal Conductivity: Derivation for heat flow and temperature distribution in plane wall. Critical thickness of insulation without heat generation, Thermal resistance concept & its importance. Heat transfer in extended surfaces of uniform cross-section without heat generation, Long fin, short fin with insulated tip and without insulated tip and fin connected between two heat sources. Fin efficiency and effectiveness. Numerical problems. 06 Hours UNIT - 3 One-Dimensional Transient Conduction: Conduction in solids with negligible internal temperature gradient (Lumped system analysis), Use of Transient temperature charts (Heislers charts) for transient conduction in slab, long cylinder and sphere; use of transient temperature charts for transient conduction in semi-infinite solids. Numerical Problems. 06 Hours UNIT - 4 Concepts And Basic Relations In Boundary Layers: Flow over a body velocity boundary layer; critical Reynolds number; general expressions for drag coefficient and drag force; thermal boundary layer; general expression for local heat transfer coefficient; Average heat transfer coefficient; Nusselt number. Flow inside a duct- velocity boundary layer, hydrodynamic entrance length and hydro dynamically developed flow; flow through tubes (internal flow discussion only). Numericals based on empirical relation given in data handbook.

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Free Or Natural Convection: Application of dimensional analysis for free convection- physical significance of Grashoff number; use of correlations of free convection in vertical, horizontal and inclined flat plates, vertical and horizontal cylinders and spheres, Numerical problems. 07 Hours PART B UNIT - 5 Forced Convections: Applications of dimensional analysis for forced convection. Physical significance of Reynolds, Prandtl, Nusselt and Stanton numbers. Use of various correlations for hydro dynamically and thermally developed flows inside a duct, use of correlations for flow over a flat plate, over a cylinder and sphere. Numerical problems. 06 Hours UNIT - 6 Heat Exchangers: Classification of heat exchangers; overall heat transfer coefficient, fouling and fouling factor; LMTD, Effectiveness-NTU methods of analysis of heat exchangers. Numerical problems. 06 Hours UNIT - 7 Condensation And Boiling: Types of condensation (discussion only) Nusselts theory for laminar condensation on a vertical flat surface; use of correlations for condensation on vertical flat surfaces, horizontal tube and horizontal tube banks; Reynolds number for condensate flow; regimes of pool boiling, pool boiling correlations. Numerical problems. Mass transfer definition and terms used in mass transfer analysis, Ficks First law of diffusion (no numericals). 07 Hours UNIT - 8 Radiation Heat Transfer: Thermal radiation; definitions of various terms used in radiation heat transfer; Stefan-Boltzman law, Kirchoffs law, Plancks law and Weins displacement law. Radiation heat exchange between two parallel infinite black surfaces, between two parallel infinite gray surfaces; effect of radiation shield; intensity of radiation and solid angle;

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Lamberts law; radiation heat exchange between two finite surfacesconfiguration factor or view factor. Numerical problems. 07 Hours TEXT BOOKS: 1. Heat & Mass transfer, Tirumaleshwar, Pearson education 2006 2. Heat transfer-A basic approach, Ozisik, Tata McGraw Hill 2002

REFERENCE BOOKS: 1. Heat transfer, a practical approach, Yunus A- Cengel Tata Mc Graw Hill 2. Principles of heat transfer, Kreith Thomas Learning 2001 3. Fundamentals of heat and mass transfer, Frenk P. Incropera and David P. Dewitt, John Wiley and sons. 4. Heat transfer, P.K. Nag, Tata McGraw Hill 2002.

FINITE ELEMENT METHODS Subject Code Hours/Week Total Hours : 10ME64 : 04 : 52 PART-A UNIT-1 Introduction: Equilibrium equations in elasticity subjected to body force, traction forces, and stress-strain relations for plane stress and plane strains. General description of Finite Element Method, Application and limitations. Types of elements based on geometry. Node numbering, Half band width. 07 Hours UNIT-2 Basic Procedure: Euler - Lagrange equation for bar, beam (cantilever / simply supported fixed) Principle of virtual work, principle of minimum potential energy, Raleighs Ritz method. Direct approach for stiffness matrix formulation of bar element. Galerkins method. 07 Hours IA Marks Exam Hours Exam Marks : 25 : 03 : 100

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UNIT-3 Interpolation Models: Interpolation polynomials- Linear, quadratic and cubic. Simplex complex and multiplex elements. 2D PASCALs triangle. CST elements-Shape functions and Nodal load vector, Strain displacement matrix and Jacobian for triangular and rectangular element. 07 Hours UNIT-4 Solution of 1-D Bars: Solutions of bars and stepped bars for displacements, reactions and stresses by using penalty approach and elimination approach. Guass-elimination technique. 06 Hours PART-B UNIT-5 Higher Order Elements: Langranges interpolation, Higher order one dimensional elements-Quadratic and cubic element and their shape functions. Shape function of 2-D quadrilateral element-linear, quadric element Isoparametric, Sub parametric and Super parametric elements. numerical integration : 1, 2 and 3 gauge point for 1D and 2D cases. 06 Hours UNIT-6 Trusses: Stiffness matrix of Truss element. Numerical problems. 06 Hours UNIT-7 Beams: Hermite shape functions for beam element, Derivation of stiffness matrix. Numerical problems of beams carrying concentrated, UDL and linearly varying loads. 06 Hours UNIT-8 Heat Transfer: Steady state heat transfer, 1D heat conduction governing equations. Functional approach for heat conduction. Galerkins approach for heat conduction. 1D heat transfer in thin fins. 07 Hours

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TEXT BOOKS: 1. 2. Finite Elements in Engineering, T.R.Chandrupatla, A.D Belegunde, 3rd Ed PHI. Finite Element Method in Engineering, S.S. Rao, 4th Edition, Elsevier, 2006.

REFERENCE BOOKS: 1. Finite Element Methods for Engineers U.S. Dixit, Cengage Learning, 2009 2. Concepts and applications of Finite Element Analysis, R.D. Cook D.S Maltus, M.E Plesha, R.J.Witt, Wiley 4th Ed, 2009 3. Finite Element Methods, Daryl. L. Logon, Thomson Learning 3rd edition, 2001. 4. Finite Element Method, J.N.Reddy, McGraw -Hill International Edition.

MECHATRONICS & MICROPROCESSOR Subject Code Hours/Week Total Hours : 10ME65 : 04 : 52 IA Marks Exam Hours Exam Marks : 25 : 03 : 100

PART - A UNIT - 1 Introduction to Mechatronic Systems: Measurement and control systems Their elements and functions, Microprocessor based controllers. 06 Hours UNIT - 2 Review of Transducers and Sensors: Definition and classification of transducers. Definition and classification of sensors. Principle of working and applications of light sensors, proximity sensors and Hall effect sensors. 07 Hours

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UNIT - 3 Electrical Actuation Systems: Electrical systems, Mechanical switches, solid-state switches, solenoids, DC & AC motors, Stepper motors and their merits and demerits. 06 Hours UNIT - 4 Signal Conditioning: Introduction to signal conditioning. The operational amplifier, Protection, Filtering, Wheatstone bridge, Digital signals Multiplexers, Data acquisition, Introduction to Digital system. Processing Pulse-modulation. 07 Hours PART B UNIT - 5 Introduction to Microprocessors: Evolution of Microprocessor, Organization of Microprocessors (Preliminary concepts), basic concepts of programming of microprocessors. Review of concepts - Boolean algebra, Logic Gates and Gate Networks, Binary & Decimal number systems, memory representation of positive and negative integers, maximum and minimum integers. Conversion of real, numbers, floating point notation, representation of floating point numbers, accuracy and range in floating point representation, overflow and underflow, addition of floating point numbers, character representation. 07 Hours UNIT - 6 Logic Function: Data word representation. Basic elements of control systems 8085A processor architecture terminology such as CPU, memory and address, ALU, assembler data registers, Fetch cycle, write cycle, state, bus, interrupts. Micro Controllers. Difference between microprocessor and micro controllers. Requirements for control and their implementation in microcontrollers. Classification of micro controllers. 07 Hours UNIT - 7 Organization & Programming of Microprocessors: Introduction to organization of INTEL 8085-Data and Address buses, Instruction set of 8085, programming the 8085, assembly language programming. 06 Hours 72

UNIT - 8 Central Processing Unit of Microprocessors: Introduction, timing and control unit basic concepts, Instruction and data flow, system timing, examples of INTEL 8085 and INTEL 4004 register organization. 06 Hours TEXT BOOKS: 1. Mechatronics, W.Bolton, Longman, 2Ed, Pearson Publications, 2007. 2. Microprocessor Architecture, Programming And Applications With 8085/8085A, R.S. Ganokar, Wiley Eastern.

REFERENCE BOOKS: 1. Mechatronics and Microprocessors, K.P.Ramchandran, G.K.Vijayraghavan, M.S.Balasundran, Wiley, 1st Ed, 2009 2. Mechatronics - Principles, Concepts and applications Nitaigour and Premchand Mahilik - Tata McGraw Hill- 2003. 3. Mechatronics Principles & applications, Godfrey C. Onwubolu, Elsevier.. 4. Introduction Mechatronics & Measurement systems, David.G. Aliciatore & Michael. B. Bihistaned, Tata McGraw Hill, 2000.

HEAT & MASS TRANSFER LABORATORY Subject Code Hours/Week Total Hours : 10MEL67 : 03 : 42 IA Marks Exam Hours Exam Marks : 25 : 03 : 50

PART - A 1. Determination of Thermal Conductivity of a Metal Rod. 2. Determination of Overall Heat Transfer Coefficient of a Composite wall. 3. Determination of Effectiveness on a Metallic fin. 4. Determination of Heat Transfer Coefficient in a free Convection on a vertical tube. 73

5. 6.

Determination of Heat Transfer Coefficient in a Forced Convention Flow through a Pipe. Determination of Emissivity of a Surface. 21 Hours PART B

1. 2.

Determination of Steffan Boltzman Constant. Determination of LMDT and Effectiveness in a Parallel Flow and Counter Flow Heat Exchangers 3. Experiments on Boiling of Liquid and Condensation of Vapour 4. Performance Test on a Vapour Compression Refrigeration. 5. Performance Test on a Vapour Compression Air - Conditioner 6. Experiment on Transient Conduction Heat Transfer 21 Hours Scheme for Examination: One Question from Part A 20 Marks (05 Write up +15) One Question from Part B 20 Marks (05 Write up +15) Viva-Voce 10 Marks ----------Total 50 Marks

COMPUTER AIDED MODELING AND ANALYSIS LABORATORY Subject Code Hours/Week Total Hours : 10MEL68 : 03 : 42 PART - A Study of a FEA package and modeling stress analysis of a. Bars of constant cross section area, tapered cross section area and stepped bar 6 Hours b. Trusses (Minimum 2 exercises) 3 Hours c. Beams Simply supported, cantilever, beams with UDL, beams with varying load etc (Minimum 6 exercises) 12 Hours 74 IA Marks Exam Hours Exam Marks : 25 : 03 : 50

PART - B a) Stress analysis of a rectangular plate with a circular hole

3 Hours b) Thermal Analysis 1D & 2D problem with conduction and convection boundary conditions(Minimum 4 exercises) 9 Hours c) Dynamic Analysis 1) Fixed fixed beam for natural frequency determination 2) Bar subjected to forcing function 3) Fixed fixed beam subjected to forcing function 9 Hours REFERENCE BOOKS: 1. A first course in the Finite element method, Daryl L Logan, Thomason, Third Edition 2. Fundaments of FEM, Hutton McGraw Hill, 2004 3. Finite Element Analysis, George R. Buchanan, Schaum Series

Scheme for Examination: One Question from Part A One Question from Part B Viva-Voce Total

20 Marks (05 Write up +15) 20 Marks (05 Write up +15) 10 Marks ---------50 Marks

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ELECTIVE-I (GROUP - A) THEORY OF ELASTICITY Subject Code Hours/Week Total Hours : 10ME661 : 04 : 52 PART A UNIT - 1 Definition And Notation: Stress, Stress at a Point, Equilibrium Equations, Principal Stresses, Mohrs Diagram, Maximum Shear Stress, Boundary Conditions. 6 Hours UNIT - 2 Strain At A Point: Compatibility Equations, Principal Strains, Generalised Hookes law, Methods of Solution of Elasticity Problems Plane StressPlane Strain Problems. 7 Hours UNIT - 3 Two Dimensional Problems : Cartesian co-ordinates Airys stress functions Investigation of Airys Stress function for simple beam problems Bending of a narrow cantilever beam of rectangular cross section under edge load method of Fourier analysis pin ended beam under uniform pressure. 7 Hours UNIT - 4 General Equations In Cylindrical Co-Ordinates: Thick cylinder under uniform internal and / or external pressure, shrink and force fit, stress concentration. 6 Hours IA Marks Exam Hours Exam Marks : 25 : 03 : 100

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PART B UNIT - 5 Stresses In An Infinite Plate (with a circular hole) subjected to uniaxial and biaxial loads, stress concentration, stresses in rotating discs and cylinders. 7 Hours UNIT - 6 Torsion Of Circular, Elliptical And Triangular Bars: membrane analogy, torsion of thin open sections and thin tubes. 6 Hours UNIT - 7 Thermal Stresses: Thermo elastic stress strain relationship, Equations of equilibrium Thermal stresses in thin circular discs and in long circular cylinder, sphere. 7 Hours UNIT - 8 Uniqueness Theorem: Principle of super position, reciprocal theorem, saint venant principle. 6 Hours TEXT BOOKS: 1. Advanced Mechanics of solids, L. S. Srinath, Tata Mc. Graw Hill, 2003 2. Theory of Elasticity, S. P. Timoshenko and J. N Gordier, Mc.Graw Hill International, 3rd edition, 1972

REFERENCES BOOKS: 1. Theory of Elasticity, Dr. Sadhu Singh, Khanna Publications, 1988 2. Elasticity, Theory, Applications & Numericals, Martin H Sadd, Elsevier. 2005 3. Applied Elasticity, Seetharamu & Govindaraju, Interline Publishing 4. Applied Elasticity, C.T. WANG Sc. D. McGraw Hill Book Co.1953

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MECHANICS OF COMPOSITE MATERIALS Subject Code Hours/Week Total Hours : 10ME662 : 04 : 52 IA Marks Exam Hours Exam Marks : 25 : 03 : 100

PART A UNIT - 1 Introduction To Composite Materials: Definition, classification and characteristics of composite Materials fibrous composites, laminated composites, particulate composites. Applications: Automobile, Aircrafts. missiles. Space hardware, Electrical and electronics, Marine, recreational and sports equipment, future potential of composites. 06 Hours UNIT - 2 Fiber Reinforced Plastic Processing: Lay up and curing, fabricating process, open and closed mould process, hand lay up techniques; structural laminate bag molding, production procedures for bag molding; filament winding, pultrusion, pulforming, thermo-forming, injection molding, blow molding. 07 Hours UNIT - 3 Micro Mechanical Analysis of a Lamina: Introduction, Evaluation of the four elastic moduli by Rule of mixture, Numerical problems. Macro Mechanics of a Lamina: Hooke's law for different types of materials, Number of elastic constants, Two - dimensional relationship of compliance and stiffness matrix. 07 Hours UNIT 4. Macro Mechanics of a Lamina Hooke's law for two-dimensional angle lamina, engineering constants - Numerical problems. Stress-Strain relations for lamina of arbitrary orientation, Numerical problems. 06 Hours 78

PART B UNIT 5 Biaxial Strength Theories: Maximum stress theory, Maximum strain theory, Tsai-Hill theory, Tsai, Wu tensor theory, Numerical problems. 06 Hours UNIT 6 Macro Mechanical Analysis of Laminate: Introduction, code, Kirchoff hypothesis, CL T, A, B, and D matrices (Detailed derivation) , Special cases of laminates, Numerical problems. 06 Hours UNIT - 7 Metal Matrix Composites: Reinforcement materials, types, characteristics and selection base metals selection. Need for production MMCs and its application. Fabrication Process For MMCs: Powder metallurgy technique, liquid metallurgy technique and secondary processing, special fabrication techniques. 07 Hours UNIT - 8 STUDY PROPERTIES OF MMCS: Physical Mechanical, Wear, machinability and Other Properties. Effect of size, shape and distribution of particulate on properties. 07 Hours TEXT BOOKS: 1. Composite Science and Engineering, K. K. Chawla Springer Verlag 1998. 2. Mechanics of composite materials, Autar K. Kaw CRC Press New York. REFERENCE BOOKS: 1. Fiber Reinforced Composites, P. K. Mallick, Marcel Dekker,Inc 2. Mechanics of Composite Materials, Robert M. Jones, McGraw Hill Kogakusha Ltd.1998

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3. Composite materials hand book, Meing Schwaitz, McGraw Hill book company.1984 4. Principles of composite Material mechanics, Ronald F. Gibron. McGraw Hill international, 1994. 5. Mechanics of Composite Materials and Structures, Madhujit Mukhopadhyay , Universities Press 2009

REFRIGERATION AND AIR CONDITIONING Subject Code Hours/Week Total Hours : 10ME663 : 04 : 52 IA Marks Exam Hours Exam Marks : 25 : 03 : 100

PART A UNIT - 1 Methods Of Refrigeration: Ice refrigeration, evaporative refrigeration, air refrigeration, vapour refrigeration, dry ice refrigeration, thermo electric refrigeration, pulse tube refrigeration, thermoacoustic refrigeration. 06 Hours UNIT 2 Gas Cycle Refrigeration: Introduction , reverse Carnot cycle, Bell Coleman cycle, advantages & dis-advtanges of gas refrigeration system. Applications to aircraft refrigeration, Analysis of gas refrigeration and Numericals. 06 Hours UNIT 3 Multi Pressure Vapour Compression Systems: Multi stage compression, Multi evaporator systems, Cascade systems, calculation, production of solid carbon dioxide, System practices for multistage system. 07 Hours UNIT - 4 Refrigerants: Types of Refrigerants, Comparative study of Ethane and Methane derivatives, selection of Refrigerants, Requirements of Refrigerants, 80

Effects of lubricants in Refrigerants, substitutes of CFC Refrigerants, Mixture Refrigerants-azeotropic mixtures 07 Hours PART B UNIT 5 Equipments Used In Vapour Compression Refrigeration System: Compressors: Principle, types of compressors, capacity control. Condensers: Types and construction, Expansion devices: Types- Automatic expansion valve, Thermostatic expansion valves, capillary tube. Sizing Evaporator: Types & construction. 06 Hours UNIT - 6 Vapour Absorption System: Common refrigerant absorbent combinations, Binary mixtures, Ammonia Water Absorption system, Actual vapour absorption cycle and its representation on enthalpy. composition diagram, calculations. Triple fluid vapour absorption refrigeration system. Water Lithium Bromide absorption chiller. 07 Hours UNIT - 7 Design Conditions: Outside design conditions, choice of inside conditions, comfort chart. Choice of supply design condition. Load Calculations And Applied Psychometrics: Internal heat gains, system heat gains, break up of ventilation load and effective sensible heat factor, Bypass factor, cooling load estimate. Psychometric calculations for cooling. Selection of Air conditioning apparatus for cooling and dehumidification, evaporative cooling. 07 Hours UNIT - 8 Transmission And Distribution Of Air: Room Air Distribution, Friction loss in ducts, dynamic losses in ducts, Air flow through simple Duct system, Duct design.

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Controls In Refrigeration And Air Conditioning Equipments: High pressure and low pressure cut out, thermostats, pilot operated solenoid valve, motor controls, bypass control-Damper motor. VAV controls. 06 Hours TEXT BOOKS: 1. Refrigeration and Air-Conditioning C. P. Arora, Tata McGraw Hill Publication, 2nd edition, 2001. 2. Refrigeration and Air-Conditioning W. F. Stoecker, Tata McGraw Hill Publication, 2nd edition, 1982. 3. ASHRAE, Hand Book, 2009

REFERENCE BOOKS: 1. Principles of Refrigeration Dossat, Pearson-2006. 2. Heating, Ventilation and Air Conditioning, McQuistion, Wiley Students edition, 5th edition 2000. 3. Air conditioning PITA, 4th edition, pearson-2005 4. Refrigeration and Air-Conditioning Manohar prasad 5. Refrigeration and Air-Conditioning S C Arora & S Domkundwar, Dhanpat Rai Publication

DESIGN OF HEAT EXCHANGER Subject Code Hours/Week Total Hours : 10ME664 : 04 : 52 IA Marks Exam Hours Exam Marks : 25 : 03 : 100

PART - A UNIT - 1 Introduction To Heat Exchanger Design: Types of heat exchangers and their applications. Flow arrangements and temperature distributions in transfer type of heat exchangers. Overall heat transfer coefficient;- Clean overall heat transfer coefficient, dirt factor dirt overall heat transfer coefficient, dirt factors for various process services. Basic design equation. Mean temperature difference Concept: - LMTD for parallel flow and counter 82

flow arrangement, correction factor for LMTD for cross flow and multi pass heat exchangers. 06 Hours UNIT - 2 Shell And Tube Heat Exchangers: Constructional features. Applications. Effectiveness-NTU method for heat exchanger design/ analysis. Rating and sizing problem. Correlations for tube side pressure drop and heat transfer coefficients. Pressure drop and heat transfer coefficient correlations for shell side flow. 06 Hours UNIT - 3 Effect Of By Pass And Leakage Calculation Procedure For Shell And Tube Heat Exchanger: Heat balance equations: LMTD: reference temperature calculations: evaluation of fluid properties: flow assignments: tube side flow area calculations; viscosity correction factor, shell side equivalent diameter, calculation of shell side heat transfer coefficient, evaluation for wall temperature, evaluation of overall heat transfer coefficient, Calculation of surface area. Calculations of tube side and shell side pressure drops. 08 Hours UNIT - 4 Steam Condensers: Specifications of other details as per TEMA standards. Flow arrangement for increased heat recovery: - lack of heat recovery in 1-2 exchangers true temperature difference in a 2-4 exchanger. Calculation procedure for steam condensers. 06 Hours PART - B UNIT - 5 Double Pipe Heat Exchangers: Constructional features. Applications. Design parameters :- tube side and shell side film coefficients cut and twist factor, fin efficiency, overall heat transfer coefficient, mean temperature difference, available surface area, fin geometry fin height, number of fins, tube side and shell side pressure drop. Calculation procedure for the design/ analysis of double pipe heat exchanger. 06 Hours 83

UNIT - 6 Compact Heat Exchangers: Introduction; definition of Geometric Terms: plate fin surface geometries and surface performance data; correlation of heat transfer and friction data; Goodness factor comparisons; specification of rating and sizing problems; calculation procedure for a rating problem. 06 Hours UNIT - 7 Air-Cooled Heat Exchangers: Air as coolant for industrial processes; custom-built units; fin-tube systems for air coolers; fin-tube bundles; thermal rating; tube side flow arrangements; cooling air supply by fans; cooling air supply in natural draft towers. 06 Hours UNIT - 8 Furnaces And Combustion Chambers: Introduction; process heaters and boiler; heat transfer in furnaces: - Heat source; Heat sink; refractory surfaces; heat transfer to the sink; Design methods: - Method of Lobo and Evans: Method of Wilson, Lobo and Hottel; The Orrok-Hudson equation; Wallenberg simplified method. 08 Hours TEXT BOOKS: 1. Process Heat Transfer: Donald Q. Kern, Tata McGraw Hill Edition (1997) 2. Compact Heat Exchangers: W. M. Kays & A. L. London, Mcgraw Hill co. (1997)

REFERENCE BOOKS: 1. Heat Transfer A Basic Approach: Necati Ozsisik, McGraw Hill International edition (1985). 2. Heat Exchanger Design Hand Book: Volumes 2 and 3, edited by Ernst U schlunder. et. al Hemisphere Publishing Co. (1983) 3. Heat exchanger- Kokac Thermal- hydraulic and design analysis.

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NON-TRADITIONAL MACHINING Subject Code Hours/Week Total Hours : 10ME665 : 04 : 52 IA Marks Exam Hours Exam Marks : 25 : 03 : 100

PART A UNIT - 1 Introduction: History, Classification, comparison between conventional and Non-conventional machining process selection. 05 Hours UNIT - 2 Ultrasonic Machining (Usm): Introduction, equipment, tool materials & tool size, abrasive slurry, cutting tool system design:- Effect of parameter: Effect of amplitude and frequency and vibration, Effect of abrasive grain diameter, effect of applied static load, effect of slurry, tool & work material, USM process characteristics: Material removal rate, tool wear, Accuracy, surface finish, applications, advantages & Disadvantages of USM. 08 Hours UNIT - 3 Abrasive Jet Machining (AJM): Introduction, Equipment, Variables in AJM: Carrier Gas, Type of abrasive, size of abrasive grain, velocity of the abrasive jet, mean number. abrasive particles per unit volume of the carrier gas, work material, stand off distance (SOD), nozzle design, shape of cut. Process characteristics-Material removal rate, Nozzle wear, Accuracy & surface finish. Applications, advantages & Disadvantages of AJM. Water Jet Machining: Principal, Equipment, Operation, Application, Advantages and limitations of water Jet machinery 07 Hours UNIT - 4 Electrochemical Machining (ECM): Introduction, study of ECM machine, elements of ECM process : Cathode tool, Anode work piece, source of DC power, Electrolyte, chemistry of the process, ECM Process characteristics Material removal rate, Accuracy, surface finish, ECM Tooling: ECM tooling 85

technique & example, Tool & insulation materials, Tool size Electrolyte flow arrangement, Handling of slug, Economics of ECM, Applications such as Electrochemical turning, Electrochemical Grinding, Electrochemical Honing, deburring, Advantages, Limitations. 06 Hours PART B UNIT - 5 Chemical Machining (Chm): Introduction, elements of process, chemical blanking process : Preparation of work piece, preparation of masters, masking with photo resists, etching for blanking, accuracy of chemical blanking, applications of chemical blanking, chemical milling (contour machining): process steps masking, Etching, process characteristics of CHM: material removal rate, accuracy, surface finish, Hydrogen embrittlement, advantages & application of CHM. 06 Hours UNIT - 6 Electrical Discharge Machining (Edm): Introduction, mechanism of metal removal, dielectric fluid, spark generator, EDM tools (electrodes) Electrode feed control, Electrode manufacture, Electrode wear, EDM tool design, choice of machining operation, electrode material selection, under sizing and length of electrode, machining time. Flushing; pressure flushing, suction flushing, side flushing, pulsed flushing synchronized with electrode movement, EDM process characteristics: metal removal rate, accuracy, surface finish, Heat Affected Zone. Machine tool selection, Application, EDM accessories / applications, electrical discharge grinding, Traveling wire EDM. 08 Hours UNIT - 7 Plasma Arc Machining (Pam): Introduction, equipment, non-thermal generation of plasma, selection of gas, Mechanism of metal removal, PAM parameters, process characteristics. Safety precautions, Applications, Advantages and limitations. 05 Hours

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UNIT - 8 Laser Beam Machining (Lbm): Introduction, equipment of LBM mechanism of metal removal, LBM parameters, Process characteristics, Applications, Advantages & limitations. Electron Beam Machining (Ebm): Principles, equipment, operations, applications, advantages and limitation of EBM. 07 Hours TEXT BOOKS: 1. Modern machining process, Pandey and Shan, Tata McGraw Hill 2000 2. New Technology, Bhattacharya 2000 REFERENCE BOOKS: 1. Production Technology, HMT Tata McGraw Hill. 2001 2. Modern Machining Process, Aditya. 2002 3. Non-Conventional Machining, P.K.Mishra, The Institution of Engineers (India) Test book series, Narosa Publishing House 2005. 4. Metals Handbook: Machining Volume 16, Joseph R. Davis (Editor), American Society of Metals (ASM)

KNOWLEDGE MANAGEMENT Subject Code Hours/Week Total Hours : 10ME666 : 04 : 52 PART - A UNIT - 1 Knowledge Influences : Introduction, External influences on organizations, Changing nature of management, Types of organizations, Strategic management in organizations, Knowledge management, Knowledge management an emerging concept, Model of strategic knowledge management. 07 Hours IA Marks Exam Hours Exam Marks : 25 : 03 : 100

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UNIT - 2 Introduction to Key Concepts : What is Management? Knowledge Management and business strategies, Knowledge intensive firms and Knowledge workers, Learning and Knowledge Management 06 Hours UNIT - 3 Knowledge Creation and Loss : Innovation dynamics and knowledge processes, characterizing innovation processes, innovation as an interactive process, knowledge creation and Nonaka, the social dynamics of innovation networking processes, forgetting and unlearning knowledge 07 Hours UNIT - 4 Developing and Managing Knowledge Repositories : Effective knowledge repositories, mapping the content structure, repository quality control, case studies (not for examination) 06 Hours PART B UNIT - 5 Design Knowledge Management System : Introduction, Structurepreserving design, Step 1: design system architecture, Step 2: identify target implementation platform, Step 3: specify architectural components, Step 4: specify application within architecture, design of prototypes, distributed architecture. 07 Hours UNIT - 6 Socio-Cultural Issues : Introduction, significance of cross community knowledge processes, characterizing cross community knowledge processes, identity, knowledge, trust and social relations, classification of boundary types, facilitating/managing knowledge between communities 06 Hours UNIT - 7 Knowledge Leadership : Introduction, contributions of disciplines to Knowledge Leadership, the generic attributes of knowledge leader, specific

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knowledge leadership roles, leading knowledge teams, leading a knowledge network, recruiting and selecting knowledge leaders 06 Hours UNIT - 8 Information and Communication Technologies and Knowledge Management : Introduction, linking knowledge management and ICTs, objectivist perspectives on ICT enabled knowledge management, practice based perspectives on ICT enabled KM, the importance of accounting for socio cultural factors in ICT enabled KM, debates regarding the role of ICTs in KM processes. 07 Hours TEXT BOOKS: 1. Knowledge Management, Shelda Debowski, Wiley India, 2007. 2. Knowledge Management in Organizations, Donald Hislop, 2nd Ed., Oxford Universities Press, 2009 REFERENCE BOOKS: 1. Knowledge Engineering and Management, Guus Schreiber, et al, Universities Press India Pvt. Ltd., 2003 2. Knowledge Management - Classic and contemporary works,Daryl Morey, et. al., 2007

PROJECT MANAGEMENT Subject Code Hours/Week Total Hours : 10ME667 : 04 : 52 IA Marks Exam Hours Exam Marks : 25 : 03 : 100

PART - A UNIT - 1 Introduction: Definition of project, characteristics of projects, understand projects, types of projects, scalability of project tools, project roles, 04 Hours

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UNIT - 2 Project Selection And Prioritization Strategic planning process, Strategic analysis, strategic objectives, portfolio alignment identifying potential projects, methods of selecting projects, financial mode / scoring models to select projects, prioritizing projects, securing and negotiating projects. 05 Hours UNIT - 3 Planning Projects: Introduction, developing the project management plan, understanding stake holders, communication planning, project meeting management, communication needs of global and virtual project teams, communication technologies, Constructing Work Breakdown Structures scope planning, scope definition, work breakdown structures (WBS), Using Microsoft project for work breakdown structures. 08 Hours UNIT - 4 Scheduling Projects: purpose of a project schedule, historical development, how project schedules are limited and created, develop project schedules, uncertainty in project schedules, Gantt Chart, Using Microsoft Project for critical path schedules. 08 Hours PART B UNIT - 5 Resourcing Projects: Abilities needed when resourcing projects, estimate resource needs, creating staffing management plant, project ream composition issues, assign resource to each activity, resource overloads, critical chain project management (CCPM), compress the project schedule, Using Microsoft Project for resource allocation. Budgeting Projects: Cost planning, cost estimating, cost budgeting, establishing cost control, using Microsoft Project for Project Budgets, 08 hours UNIT - 6 Project Risk Planning: Risk Management Planning, risk identification, risk analysis, risk response planning, Project Quality Planning and Project Kickoff: Development of quality concepts, project quality management plan,

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project quality tools, kickoff project, baseline and communicate project management plan, using Microsoft Project for project baselines. 06 Hours UNIT - 7 Performing Projects: Project supply chain management: - Plan purchasing and acquisitions, plan contracting, contact types, project partnering and collaborations, project supply chain management, Leading and Managing Project Teams Acquiring, developing, managing and leading the project team, managing stakeholders, managing project conflicts. 07 Hours UNIT - 8 Determining Project Progress and Results: Project Balanced Scorecard Approach, Internal project, customer, financial issues, Using Microsoft Project to monitor and control projects. Finishing the project: Terminate project early, finish projects on time, secure customer feedback and approval, knowledge management, perform administrative and contract closure, celebrate success and reward participant, provide ongoing support. 06 Hours TEXT BOOKS: 1. Project Management, Timothy J Kloppenborg, Cengage Learning, Edition 2009. 2. Project Management, A systems approach to planning schuduing and controlling by Harold kerzner, CBS publication.

REFERENCE BOOKS: 1. Project Management Refer, Pennington Lawrence, Mc Graw hill 2. Project Management, A Moder Joseph and Phillips New Yark Van Nostrand, Reinhold. 3. Project Management, Bhavesh M. Patal, Vikas publishing House,

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STATISTICAL QUALITY CONTROL Subject Code Hours/Week Total Hours : 10ME668 : 04 : 52 IA Marks Exam Hours Exam Marks : 25 : 03 : 100

PART A UNIT - 1 Introduction: The Meaning of Quality and Quality Improvement; Brief History of Quality Methodology; Statistical Methods for Quality Control and Improvement; Total Quality Management (quality philosophy, links between quality and productivity, quality costs, legal aspects of quality implementing, quality improvement). 06 Hours UNIT - 2 Modeling Process Quality: Mean, Median, Mode, Standard deviation, Calculating area, The Deming funnel experiment, Normal distribution tables, Finding the Z score, Central limit theorem. 06 Hours UNIT - 3 Methods And Philosophy Of Statistical Process Control: Chance and assignable causes, Statistical Basis of the Control Charts (basic principles, choices of control limits, significance of control limits, sample size and sampling frequency, rational subgroups, analysis of pattern on control charts, warning limits, Average Run Length- ARL) 06 Hours UNIT - 4 Control Charts For Variables: Control Charts for X-Bar and R- Charts, Type I and Type II errors, the probability of Type II error. Simple Numerical Problems 08 Hours

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PART B UNIT - 5 Process Capability: The foundation of process capability, Natural Tolerance limits, cp process capability index, cpk, pp process performance index, summary of process measures. Numerical problems 06 Hours UNIT 6: Control Charts For Attributes: Binomial distribution, Poisson distribution (from the point of view of Quality control) Control Chart for Fraction Nonconforming, Control Chart for number Nonconforming, Control Charts for Nonconformities or Defects, Control Chart for Number of non conformities per unit. Numerical problems 07 Hours UNIT - 7 Lot-By-Lot Acceptance Sampling For Attributes: The acceptance sampling problem, single sampling plan for attributes, Double, Multiple, and Sequential sampling, AOQL, LTPD, OC curves, Military Standard 105E, the Dodge-Romig sampling plans. Numerical problems 07 Hours UNIT - 8 Cumulative-Sum (Cusum) & Exponentially Weighted Moving Average (Ewma) Control Charts: CUSUM Control Chart (basic principles of the chart for monitoring the process mean); EWMA control chart (EWMA control chart for monitoring process mean), design of an EWMA control chart. 06 Hours TEXT BOOKS: 1. Statistical Quality Control, E.L. Grant and R.S. Leavenworth, 7th edition, McGraw- Hill publisher. 2. Statistical Quality Control, RC Gupta, Khanna Publishers, New Delhi, 2005

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REFERENCE BOOKS: 1. Statistical Process Control and Quality Improvement, Gerald M. Smith, Pearson Prentice Hall. ISBN 0 13-049036-9. 2. Statistical Quality Control for Manufacturing Managers, W S Messina, Wiley & Sons, Inc. New York, 1987 3. Statistical Quality Control, Montgomery, Douglas, 5th Edition, John Wiley & Sons, Inc. 2005, Hoboken, NJ (ISBN 0-471-65631-3). 4. Principles of Quality Control, Jerry Banks, Wiley & Sons, Inc. New York.