APQP Forms
APQP Forms
APQP Forms
MI Application 0
City State Zip
Note: Does this part contain any restricted or reportable substances. Yes ✘ No
Are plastic parts identified with appropriate ISO marking codes Yes ✘ No
Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report ) submitted to customer.
Level 2 - Warrant with product samples and limited supporting data submitted to customer.
✘ Level 3 - Warrant with product samples and complete supporting data submitted to customer.
Level 5 - Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location.
SUBMISSION RESULTS
The results for ✘ dimensional measurements ✘ material and functional tests appearance criteria ✘ statistical process package
These results meet all drawing and specification requirements: ✘ Yes No (if "No" - Explanation Required)
Mold / Cavity / Production Process
DECLARATION
I hereby affirm that the samples represented by this warrant are representative of our parts, have been made to the applicable
Production Part Approval Process Manual 3rd Edition Requirements. I further warrant these samples were
produced at the production rate of / 8 hours. I have noted any deviations from this declaration below.
EXPLANATION/COMMENTS:
July The original copy of this document shall remain at the suppliers location Optional: customer tracking
1999 CFG-1001 while the part is active (see Glossary). number: # _______________
Production Part Approval ___
Daimler GM Dimensional Results
Chrysler
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MAY CFG-1003 SIGNATURE TITLE DATE
1995
Production Part Approval ___
Daimler GM Dimensional Results
Chrysler
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MAY CFG-1003 SIGNATURE TITLE DATE
1995
Production Part Approval ___
Daimler GM Dimensional Results
Chrysler
Page 3 of 4
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MAY CFG-1003 SIGNATURE TITLE DATE
1995
Production Part Approval ___
Daimler GM Dimensional Results
Chrysler
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MAY CFG-1003 SIGNATURE TITLE DATE
1995
Production Part Approval ___
Daimler GM Material Test Results
Chrysler
Page 1 of 1 Pages
Store
Step
10
n Incoming Inspection
20
Store Material
30
l Move To Press
40
t Load on Uncioler
50
t Straighten
60
t Oil
70
t Form
80
n Inspect
90
t Pack
100
l Move to Shipping
110
Store in Shipping
120
l Ship
OPERATOR KEY
TD TRUCK DRIVER MO MACHINE / PRESS OPERATOR
MH MATERIAL HANDLER / HI-LO AO ASSEMBLY OPERATOR
ST STOCK / STORAGE RC RECEIVING CLERK
PT PROCESS / PRESS TECHNICIAN QA QUALITY INSPECTOR
Flow10/26/2009 Page 11 of 23
FAILURE MODES EFFECT ANALYSIS
PART NAME AND NUMBER: / PROCESS RESPONSIBILITY: FMEA DATE (ORIG.): 1/4/2005
Rev Level/Date KEY PRODUCTION DATE: FMEA DATE (REV.):
CORE TEAM MEMBERS: MODEL YEAR(S) / VEHICLE(S): PREPARED BY:
Rec
Insp
10
20
30
GAGE
6) WHEN THE CONTAINER IS FULLACCORDING TO
TABLE
PACKAGING INSTRUCTIONS.
FINISH GOODS SKID
7) APPLY COMPLETED PRODUCT INVENTORY LABEL TO
SKID.
5.
8. 6.
5)
INSERT 11.80MM STAB PIN INTO CENTER HOLE TO
VERIFY POSITION
FREQUENCY: FIRST PIECE, EACH COIL CHANGEOVER, BEGINNING OF EACH CONTAINER, AND AFTER ANY MACHINE OR DIE ADJUSTMENTS.
RECORD ACCEPTANCE STATUS ON PRODUCTION INSPECTION SHEET.
DIE SETUP SHEET
SUBJECT REQUIREMENT
PRESS SIZE
STOCK (MATERIAL) SIZE
COUNTER BALANCE PRESSURE
SHUT HEIGHT
FEED ROLLER PRESSURE
MATERIAL FEED DISTANCE
MATERIAL FEED RATE
STRAIGHTENING PRESSURE
PILOT RELEASE PRESSURE
STROKES PER MINUTE
OIL (LUBRICANT)
AIR HOOK-UP Place picture of die in press here….
SENSOR HOOK-UP
TONNAGE REFERENCE
DIE LOCATION TONNAGE
LEFT FRONT
LEFT REAR
RIGHT FRONT
RIGHT REAR
TOTAL TONNAGE
SHAKER REFERENCE
TYPE SIZE LOCATION COMMENTS
100,000
150,000
200,000
250,000
300,000
350,000
400,000
450,000
500,000
l
50,000
Do all activities marked e
t
Cycle Frequency with an "x" e
Comments:
Actual Time Spent
Instructions:
1) Check punch and resurface as needed
6) Check heel and wear plates for proper clearance and wear. Tighten/replace as needed.
7) Check risers and punch mounting plates for loose and missing screws.
Tighten/replace as needed.
Approval: Date:
Concurrence: Date: