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    Dan's Fanuc Spindle Info

    Uploaded by

    Pham Long
    1. The document details the connection diagram and parameters for a digital AC spindle servo unit. 2. It shows the connection of components like the magnetic sensor, servo unit, and motor. 3. It also lists the parameters that can be set to control settings like maximum speed, acceleration/deceleration, torque limits, and phase compensation.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Dan's Fanuc Spindle Info

    Uploaded by

    Pham Long
    638 views13 pages
    1. The document details the connection diagram and parameters for a digital AC spindle servo unit. 2. It shows the connection of components like the magnetic sensor, servo unit, and motor. 3. It also lists the parameters that can be set to control settings like maximum speed, acceleration/deceleration, torque limits, and phase compensation.

    Original Description:

    Dan's Fanuc Spindle Info

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

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    1. The document details the connection diagram and parameters for a digital AC spindle servo unit. 2. It shows the connection of components like the magnetic sensor, servo unit, and motor. 3. It also lists the parameters that can be set to control settings like maximum speed, acceleration/deceleration, torque limits, and phase compensation.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    638 views13 pages

    Dan's Fanuc Spindle Info

    Uploaded by

    Pham Long
    1. The document details the connection diagram and parameters for a digital AC spindle servo unit. 2. It shows the connection of components like the magnetic sensor, servo unit, and motor. 3. It also lists the parameters that can be set to control settings like maximum speed, acceleration/deceleration, torque limits, and phase compensation.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    Fig. 1 {ll

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    -H1o3 ,QTg) 3) MODEL 3, 6 (A068-6044 H203H , 2O6)

    FAN: Fan motor A90L-0001-0191 (for model 3) A90L-0001-0099/A (for model 6)

    Radiation fin

    (Each semiconductor module)

    AC reactor
    Magnatic contacter

    Electrolytic capacitor

    Z1-4 Surgeabsorber A50L-200 1-01s 5/20D43 1

    F4a,b: Control power transformerinput fuse .460L-0001-003usA


    Control power transformer tap selector switch

    Terminal with fuse holder (It is mounted above MCC, TF)

    F7: DC link fuse ,460L-000 1-0127 I 2sFH75 F 1 - 3 : A C i n p u tf u s e A60L-0001-0147


    F5, 6: Regenerativecontrol circuit fuse A60L-0001 -0197 tPCtF _20

    e) Digital

    AC spindle

    servo

    unir

    ( M O D E L3 r o

    22)

    IV

    Power supply unit

    ll I I II
    |

    Ag3g | 1""""=r i3 F; ;
    fuse Alarm
    002 001

    fo I lHeatsink

    FE-

    FA Fuse E

    l=la LJ

    FE E FG E]

    ,^\D

    ?RoMlTRoMl B==

    lsF-trE] Displav F3e


    oB*
    Setting switch O-; O=--

    l-ffi
    Number of version
    DA convertor, one choice out of two

    e-l

    oE

    rcET]
    ICes]

    Drawing number

    Handingresistor at receiver

    ffiMIff
    Connector control si contents

    do oB^ -Fo OH E - o OFr= u 3o ogr E o or . o B o oil O o-F "<" oH* 3o * < O oa # o os


    L Checkterminal
    OV SM LM

    Connectorfor alarm

    Terminal block for speed meter and load meter


    Connector for motor signal

    A P P E N D I X1 1 . P A R A M E T E R L I S T F O R D I G I T A L A C S P I N D L ES E R V O U N I T
    1 ) M O D E L3 t o 22

    M ode

    Contents Display of rotation of number of motor re ady si gnal (MR D Y )

    Standard set t ing

    Data

    F-00 F-01

    Us e /n o n -u s e

    machine

    Use:1
    Non-use: I

    F-02

    Use/non-use

    of

    override

    function

    Use:l Non-use: 1 )

    F-03

    Setting

    of

    override

    range

    I20"/": 1
    I00% : 0

    F-04

    Setting of velocity c om m a n d v o l ta g e

    U se of Use of

    external

    anal og

    command: 0 : I

    DA converter

    F-05

    Setting

    of maximum rotati.on

    number Setting

    Standard specification

    High speed specification

    Based on the motor specification

    5000 rpm 6000 rpm

    10000 rpm 12000 rpm 15000 rpm 20000 rpm

    0 I 2

    F-06

    Pattern

    setting

    of

    output

    limit Setting

    Contents No output limiting made

    0 I

    Output lirnit is made only at accelera t ion /decelerat i_on Output limit is made only normal rotation, not at accelerat ion /decelerat ion Output limit operat ions is made for at

    all

    F-07

    Setting of limit output limit

    value

    at

    Rated maximum output

    is

    100

    100

    Mode

    Contents Setting of Delay time delay time before shut-off = (Set value) x 40 msec. of motor power

    Standard setting

    Data

    F-08

    F-09

    Use/non-use of shut-off of motor (MRDY) machine ready signal

    power by

    Use:1
    Non-use: 0

    F- 10

    deviation Velocity command (SFR) Velocity deviation command (SRV) Velocity deviation command (OCR) Rotation Rotation R o ta ti o n Rotation Detection Detection

    offset

    adjustment

    at

    forward

    rotation

    128

    F- 11

    offset

    adjustment

    at

    reverse

    rotation

    128

    F-L2

    offset

    adjustment

    at

    orientation

    128

    F- 13 F- 14 F- 15

    number adjustment number adjustment

    at at

    forward reverse

    rotation rotation

    Based on the motor specification

    number at velocity command voltage, number = (Set value) x 100 rpm

    10 V

    F- 16

    range of velocity signal arrival r a n g e = W i thi n l (S et val ue) % of command number rotation leve1 of velocity detection signal range = Less than (Set value)% of maximum rotation number

    15

    F- 17

    Detection Detection

    F- 18

    of torque limit Setting value Torque limit value = Less than output Setting of time needed for Time = (Set value) sec. Limiting of (Adjustment Setting control Setting control

    50
    (Set value) Z of maximum

    F- 19

    acceleration/deceleration

    l0

    F-20

    regenerated power Setting of decelerati-on t i m e ) , range

    100

    60

    F-27

    of velocity phase compensation

    50
    P: HIGH gear (CTH = 1)

    F-22

    of velocity phase compensati-on P :

    50
    LOW gear (CfU = 0)

    F-23

    Setting of velocity phase control compensatj-on P at orientation: HIGH gear Setting of velocity control phase compensation P at orientation: LOWgear

    r00
    100

    F-24

    M ode

    Contents Setting of velocity phase compensation Setting of velocity phase compensation control HIGH gear

    Standard set t ing

    Data

    F-25

    I:

    ( C T H= 1 )

    30
    30

    F-26

    I:

    control L O I ^ ig e a r

    (CTH = 0)

    F-27

    Setting of velocity control phase compensation I at orientatj_on: HIGH gear Setting of velocity t . "o*p""""ato" "a Adj ustment shippirg) Adj ustment shipping) Setting Setting of of control phase o"t LOW gear (adjusted at

    30

    F-28

    30

    F-29

    of velocity

    detecrj_on off set

    Approx.

    r28
    of rotation number display (adjusted at

    F-30

    Approx. 3990 0 10 10 100 75

    F-3 I F -32 F-33 F-34 F-35

    rigid

    tap mode

    normal motor voltage at at orientation rigid tap mode

    Setti-ng of motor voltage Setting of motor voltage

    setting of speed zero signal detecti-on leve1 detection lever = less than {max. number of revoluti,on x (setring data/100)z]

    Check terminal

    Wa v e fo rm

    Remarks

    CHI9

    CH28

    3.

    D f G I T A L A C S P I N D L E ( M o d e l3 t o 2 2 l .

    3.1 CheckTerminal
    Table9.3.1 Checkterminal(digitalspindle) Name of terminal

    Signal D/A converter Analog Pulse output

    data voltage

    Remarks

    DAl DA2
    PA

    0-+l0v 0-+10V

    c o mrn a n d v o l ta g e generator output A-phase

    PA leads rotation P B l eads rotation

    PB bv 90o in

    CW

    PB

    Pulse

    generator

    output

    B-phase

    P A bv 90"

    in

    C I^l

    RA

    A-phase reference B-phase reference A -p tra s e s q u a re B -p h a s e A-phase s q u a re signal

    voltage voltage

    +2.5 V +2.5 V
    Duty = 507" Dutv = 507"
    Waveform of the signal PA 10 when based times amplified onRA P B 10 I,rl aveform of the si gnal times amplified when based on P R

    RB
    PAP PBP PAS

    wave wave

    PBS

    B-phase signal

    TSiF

    Forward rotation signal Reverse rotation signal

    speed detection

    +0.82 V at 6000 rpm in CCW (forward) rotation +0.82 V at 6000 rpm in CW (reverse) rotation

    T S1 R

    speed detection

    Nam e o f terminal

    Signal Low speed detection

    data signal

    Remarks

    TS2

    +L.4 V at 22.5 rpm in CI^l (forward) rotation -4.65V -6.15 V ar 6000 rpm i n C C W( f o r w a r d ) r o t a t i o n 0 +10 V, *: CCW -: CW

    TS3

    Velocity

    pulse

    F/V signal

    VCMD FWP

    Velocity

    command voltage speed pulse

    Forward rotation

    Pulse width 3.2 US generated during forward rotation onlv Pulse width 3.2 US generated during reverse rotati,on onlv

    RVP

    Reverse rotation

    speed pulse

    ER CLKl SLIP

    Error Clock

    voltage signal

    -4.2 v - +4.9 v
    2 .5 MHz , Duty = 50"1

    S1.ip pulse
    DC link voltage signal Signal devided by 100 of link voltage DC

    VDC

    ADIN IU IV IW

    AC converter

    input

    signal

    U phase current V phase current W phase current

    signal signal signal

    Model Value of current

    3/6
    22

    33 48

    8 L2 T 5 / I B 22 67 83 Unir : A/V

    +24 +15 +5
    -15 OV

    +24 v +15 V +15 V +5V

    +5v
    -15 v
    OV

    -r5 v
    OV

    3.2 Waveformat GheckTerminal


    Check ter m inal

    W a v e fo rm

    Remarks

    PA
    About 2.5 V 0.36 - 0.5 V

    PB

    RA
    2 . 5t 0 . 2 Y

    RB

    +5 V

    PAP

    PAP

    0v
    +5V

    PBP

    PAS

    2 . 5V

    3.6V5 . 0v

    PBS

    FWP

    Inl hen spi ndl e rotati on direction is forward. The waveform appears at R V P and not appears at FWP in reverse rotation.
    RVP

    RVP

    Check terminal

    Wave f o rm

    Remarks

    VC}{D

    OV - 1 0v +10 v OV

    TSA

    T S1 R

    +0.8v OV + 1 4V

    TS2
    OV

    TS3

    + 5.0 v OV +4.8V

    ER

    0v

    IU

    IV

    IW

    2.5 MHz CLK 1


    4V

    0v
    I 400ns r

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