A Boost Converter With Capacitor Multiplier and Coupled Inductor For AC Module Applications
A Boost Converter With Capacitor Multiplier and Coupled Inductor For AC Module Applications
A Boost Converter With Capacitor Multiplier and Coupled Inductor For AC Module Applications
0
(V
in
)dt +
T
S
DT
S
(V
C1
)dt =0 (23)
DT
S
0
(nV
in
)dt +
T
S
DT
S
(V
C2
)dt =0 (24)
from which the voltage across capacitor C
1
and C
2
are obtained
as follows:
V
C1
=
D
1 D
V
in
(25)
V
C2
=
nD
1 D
V
in
. (26)
During mode II, the output voltage V
O
= V
in
+V
C1
+V
N2
+
V
C2
, as shown
V
O
= V
in
+
D
1 D
V
in
+nV
in
+
nD
1 D
V
in
=
1 +n
1 D
V
in
.
(27)
The dc voltage gain M
CCM
can be found as follows:
M
CCM
=
V
O
V
in
=
I
in
I
O
=
1 +n
1 D
. (28)
Fig. 7 shows voltage gain M
CCM
as a function of duty ratio
D by various turns ratios, and the straightness of the curve
accounts for the correction between turns ratio n and duty
CHEN et al.: BOOST CONVERTER WITH CAPACITOR MULTIPLIER AND COUPLED INDUCTOR FOR AC MODULE APPLICATIONS 1507
Fig. 7. Voltage gain M
CCM
as a function of duty ratio D by various turns
ratios, and the turns ratio versus duty ratio under voltage conversion is 8.
Fig. 8. Voltage gain M
CCM
as a function of duty ratio D for the proposed
converter, as compared with [14], [20] and [21] under CCM operation and
with n = 3.
ratio under the voltage gain M
CCM
= 8. The plot of voltage
gain M
CCM
as a function of duty ratio D of the proposed
converter is compared with three different converters [14], [20]
and [21]; all are under CCM operation and n = 3, as shown in
Fig. 8.
B. BCM Operating Condition
The valley current of the magnetizing inductor at the bound-
ary between CCM and the discontinuous-conduction mode is
equal to zero. When the proposed converter is operating in
BCM, the peak current of magnetizing inductor i
Lmp
is
i
Lmp
=
V
in
DT
S
L
m
= i
Lm
(29)
this current is similar to the ripple current of magnetizing
inductor i
Lm
. Substituting (28) into (29) yields
i
Lmp
=
I
O
R
M
CCM
DT
S
L
m
=
I
O
RD
f
S
L
m
1 D
1 +n
. (30)
Fig. 9. Boundary condition of the proposed converter with n = 3.
Under the boundary operating condition, the input current is
the highest value on the boundary load resistance R
B
. From (7),
the input peak current i
inp
is rewritten as
i
inp
= i
Lmp
+ (n + 1)i
Lk2p
(31)
where i
Lk2p
represents the peak value of the secondary winding
current of coupled inductor T
1
. When the duty ratio is 50%,
the average value of secondary winding current I
Lk2
is zero
in steady state, and the average value of magnetizing inductor
I
Lm
is half of the peak current of magnetizing inductor i
Lmp
.
Substituting (30) into (31) nds the average input current at the
boundary I
inB
to be
I
inB
=
(1 D)R
B
I
OB
D
(2 + 2n)f
S
L
m
. (32)
The boundary output current I
OB
is also presented as I
OB
=
V
O
/R
B
. The boundary normalized magnetizing inductor time
constant
LmB
is obtained as follows:
LmB
=
L
m
f
S
R
B
=
D
3
2D
2
+D
2n
2
+ 4n + 2
. (33)
The curve of
LmB
is plotted in Fig. 9. Once the
Lm
is
higher than the boundary curve
LmB
, the proposed converter
operates in CCM.
C. Voltage and Current Stresses on Active Components
Based on the operating principles, the voltage and current
stresses on the active components, such as MOSFET and
diodes, are discussed in this section. The leakage inductances
on the secondary and primary sides are ignored. During CCM
operation, the voltage stresses on S
1
and D
1
D
3
are given as
V
DS
=V
D1
=
V
O
1 +n
(34)
V
D2
=
nV
O
1 +n
(35)
V
D3
=V
O
. (36)
1508 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 60, NO. 4, APRIL 2013
Fig. 10. Association of magnetizing inductor L
m
, D
1
, and D
2
currents.
Since the average currents of capacitors I
C1
, I
C2
, and I
C3
are zero in the steady state, the average values of I
D1
, I
D2
, and
I
D3
are, respectively, equal to the average value of I
O
. The peak
current i
D3p
is equal to the peak current of secondary winding
i
Lkp
during mode II. The peak current of D
3
is obtained as
follows:
i
II
Lk2p
= i
D3P
2I
O
D
=
2V
O
DR
. (37)
During CCM operation, the PV panel energy ows through
the coupled inductor of the proposed converter to the output
load; hence, the average input current is equal to the average
magnetizing inductor current. The peak current of magnetizing
inductor i
II
Lmp
at mode II is obtained by
i
II
Lmp
= I
in
+
i
Lm
2
=
1 +n
(1 D)
+
DT
S
R(1 D)
2L
m
(1 +n)
I
O
.
(38)
Equation (31) depicts that the peak current of the input, the
active switch, and the diode D
1
are under BCM operation.
During CCM operation, these currents are rewritten as
i
inp
= i
DSp
= i
D1p
i
II
Lmp
+ (1 +n)i
II
Lk2p
. (39)
Substituting (37) and (38) into (39) yields the current stress over
the active switch S
1
and diode D
1
, as follows:
i
II
DSp
=i
II
D1p
1 +n
(1 D)
+
DT
S
R(1 D)
2L
m
(1 +n)
+
2(1 +n)
D
I
O
. (40)
The period of D
X
T
S
is dened as the D
2
current increasing
from zero to the peak current ni
D2p
; on the other hand, the D
1
current, i
D1p
, is decreasing from peak value current to zero.
Neglecting the transition period of mode III, the D
X
is de-
rived as
I
D1
i
II
Lmp
(D
X
T
S
)
2T
S
= I
O
(41)
D
X
=
2I
O
i
II
Lmp
. (42)
From Fig. 10, the average and the peak currents of diode D
2
are obtained, as follows:
I
D2
=
i
IV
D2p
D
X
T
S
2nT
S
+
i
IV
D2p
+I
in
i
Lm
2
(1 D D
X
)T
S
2nT
S
. (43)
TABLE I
SPECIFICATIONS OF THE PROTOTYPE
Substituting (29), (38), and (42) into (43) yields the peak
current of diode D
2
, as follows:
i
IV
D2p
=
2I
O
(1 D)
(1 +n)
(1 D)
2
DT
S
R
2L
m
(1 +n)
1 D
2
1+n
1D
+
DT
S
R(1D)
2L
m
(1+n)
I
O
n
. (44)
IV. EXPERIMENTAL RESULTS
A. Design Considerations of Proposed Converter
A 250 W experimental prototype is presented to verify the
feasibility of the proposed converter. The basic specications
are shown in Table I. The determination of component parame-
ter design and selection is as made as follows.
1) Duty Ratio and Turns Ratio: The nominal voltage gain is
8. Referring to (28) and Fig. 7, the turns ratio can be 2 to
6. When n = 1, that duty ratio is equal to 75%. A duty
ratio larger than 70% will cause conduction losses to be
signicantly increased. If turns ratio n 4 will result in
a small duty ratio, the boundary normalized magnetizing
inductor time constant
LmB
will be higher at the peak
level. Thus, n = 3 is the proper choice, and the duty ratio
D will be 50%, according to (28).
2) Magnetizing Inductor: Substituting the values of duty
ratio and turns ratio into (33), the proposed converter is
operated in BCM at 50 kHz operating frequency with
quarter-load condition such that the resistance R
q
=
650 . The boundary magnetizing inductance is found
as follows:
L
mB
=
f
S
R
q
D
3
2D
2
+D
2n
2
+ 4n + 2
= 50.78 H. (45)
The actual inductance of magnetizing inductor L
m
is
measured as 51.1 H.
3) Active Switch and Diodes: The general voltage-rating
active components can be obtained from (34)(36), as
follows:
V
DS
=V
D1
=
V
O
1 +n
=
200
1 + 3
= 50 V (46)
V
D2
=
nV
O
1 +n
=
3 200
1 + 3
= 150 V (47)
V
D3
=V
O
= 200 V. (48)
Regarding the parasitic capacitor and inductor effects on
the actual components and printed circuit board, the volt-
age rating of the MOSFET will be double the calculated
value. The IRFB4410PbF drain-source nominal voltage
CHEN et al.: BOOST CONVERTER WITH CAPACITOR MULTIPLIER AND COUPLED INDUCTOR FOR AC MODULE APPLICATIONS 1509
is 100 V, which is selected for S
1
. The diode D
1
is
STPS-30H100CW, the voltage rating of which is also
100 V. The diode D
2
is MRB20200CTG. The voltage
rating is 200 V higher than in (47), and DPG30C300HB
is a 300 V diode selected to be D
3
.
4) Switched Capacitors: The energy transfers from the input
through switched capacitors C
1
and C
2
to the output.
Calculating the minimum capacitance of the switched
capacitors depends on the maximum transferring power,
the capacitors voltage, and the operating frequency. The
voltage of C
1
and C
2
can be obtained by (25) and (26),
respectively. The estimated capacitances are
C
1
2 P
MAX
V
2
C1
f
S
=
2 250
50
2
50 10
3
= 4 F (49)
C
2
2 P
MAX
V
2
C2
f
S
=
2 250
75
2
50 10
3
= 1.8 F. (50)
In terms of low ESR, the capacitor is a low power
dissipation component during converter operation. The
ESR of an aluminum electrolytic capacitor characteristi-
cally becomes smaller as the capacitance increases. Thus,
the capacitance is selected to be much larger than the
calculated value; thus, C
1
and C
2
are 47 F, and C
3
is 100 F.
B. Estimation of Theoretical Efciency
Once the major parameters are chosen, the converter ef-
ciency can be estimated. The converter losses include conduc-
tion losses and switching losses on active switches and diodes,
power dissipation of the capacitor, and magnetic losses of the
coupled inductor, all of which are described as follows.
1) Active Switch Losses: The switching losses of active
switches are encountered at turn-off commutation. The
ON-state resistance of the active switch determines its
conduction loss. The RMS current of an active switch can
be approximated by
I
in_RMS
=
P
in
V
in
D =
250
25
1 +n
(1 D)
+
DT
S
R(1 D)
2L
m
(1 +n)
+
2(1 +n)
D
I
O
= 26 A.
(53)
Assuming the turn-off duration is about 50 ns and the
switch-off voltage has been determined by (46), then the
switching loss is obtained as follows:
P
SW
=
I
DS_Peak
V
DS
t
off
2 T
=
26 50 50 10
9
2 20 10
6
=1.625 W. (54)
2) Diode Conduction Loss: The average current of I
D1
,
ID2
,
and I
D3
are, respectively, equal to the average value of
I
O
. The forward voltage drop of diode D
1
is equal to V
F1
:
0.8 V
MAX
; diode D
2
is equal to V
F_D2
: 0.9 V
MAX
; diode
D
3
is equal to V
F_D3
: 1.25 V
MAX
. The total conduction
loss of the diodes can be found as follows:
P
D
=
P
O
(V
F1
+V
F2
+V
F3
)
V
O
=
250(0.8 + 0.9 + 1.25)
200
= 3.7 W. (55)
3) Capacitor Loss: The capacitor loss occurs because of its
own ESR. The switched capacitors are receiving energy
from the input and delivering it to the output. The output
capacitor current can be approximated by
I
C3_RMS
=
P
O
V
O
D =
250
200
D =
250
75
D =
250
25
n=1
P
Cn
= 4.03 W. (62)
4) Total Converter Efciency: The enameled wire loss and
core loss of the EER-59 transformer is approximately 1
W. The estimated conversion efciency of the proposed
converter can be derived by
=
P
O
100%
(P
O
+P
CON
+P
SW
+P
D
+P
CTotal
+P
T
)
=
250100%
(250+0.5+1.625+3.7+4.03+1)
= 95.8%. (63)
1510 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 60, NO. 4, APRIL 2013
Fig. 11. Experimental waveforms are measured by the condition of f
S
=
50 kHz, V
in
= 25 V, and output 250 W.
C. Measurement Waveforms and Results
The prototype sample is made and measured. The results
reveal that high step-up voltage gain is achieved. Fig. 11 shows
the voltage and current waveforms, as measured from coupled
inductor T
1
, switch S
1
, diodes D
1
D
3
, and output voltage
V
O
. These experimental waveforms agree with the operating
Fig. 12. Measured efciency of proposed converter.
principles and the steady-state analysis. Fig. 12 shows that
the maximum efciency is up to 97.3% at about 50 W. The
full-load efciency still reaches 94.8%, which is just a 1%
deviation from the theoretical efciency of 95.8%. However,
the low ON-state resistance of the active switch and the low
forward voltage drop are less than those of the conventional
boost and Zeta converters. Meanwhile, the capacitors ESR is
one consideration factor that affects overall efciency.
V. CONCLUSION
The proposed converter employs the turns ratio of the cou-
pled inductor to achieve high step-up voltage gain; based on
the oating switch structure of the Zeta converter, this design
successfully isolates the energy from the PV panel when the
converter is non-operational, which helps to prevent injury to
humans or damage to facilities. The energy of the leakage
inductor of the coupled inductor is recycled, and the volt-
age stress across the active switch S
1
has been restrained;
these merits mean low ON-state resistance R
DS(ON)
can be
selected, which effectively improves the efciency of the pro-
posed converter. The experimental results show that applying a
coupled-inductor turns ratio of n = 3 to the eight-times step-up
voltage-conversion ratio yields a maximum efciency of 97.3%
measured at 20% load, and the full-load efciency remains
at 94.8%.
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