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Edition

MOVIDRIVE compact

04/2002

System Manual
1053 3818 / EN

SEW-EURODRIVE

kVA

1 Important Notes...................................................................................................... 6

2 System Description................................................................................................ 8

3 Technical Data and Dimensions ......................................................................... 20

4 Parameters............................................................................................................ 86

5 Project Planning ................................................................................................. 152

6 Serial Communication ....................................................................................... 233

7 Safety Notes ....................................................................................................... 234

8 Unit Design ......................................................................................................... 235

9 Installation .......................................................................................................... 246

10 Startup................................................................................................................. 291

10

11 Operation and Service ....................................................................................... 356

11

12 Index of Changes ............................................................................................... 370

12

13 Abbreviation Key and Index .............................................................................. 371

13

14 Adress List.......................................................................................................... 377

14

P Hz

P6..
P60.
P600

I
0

MOVIDRIVE compact System Manual

1 Important Notes...................................................................................................... 6
2 System Description................................................................................................ 8
2.1
2.2
2.3
2.4

Overview of the system................................................................................................ 8


Functions / features ................................................................................................... 14
Additional functions of the application version ........................................................... 16
Application modules ................................................................................................... 18

3 Technical Data and Dimensions ......................................................................... 20


3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
3.18
3.19
3.20

CE-marking, UL approval and unit designation.......................................................... 20


General technical data ............................................................................................... 21
MOVIDRIVE compact MC_4_A...-5_3 (400/500 V units)......................................... 22
MOVIDRIVE compact MC_4_A...-2_3 (230 V units)................................................ 32
Additional functions in the application type ................................................................ 40
MOVIDRIVE compact MCF/MCV/MCS electronics data ......................................... 42
MOVIDRIVE compact MCH electronics data........................................................... 46
MOVIDRIVE compact dimensions ........................................................................... 49
IPOSplus ................................................................................................................... 54
DBG11B keypad option ............................................................................................. 55
Serial interface option type USS21A (RS-232 and RS-485) ...................................... 56
5 V encoder power supply option type DWI11A......................................................... 57
MOVITOOLS software ............................................................................................... 58
Application modules for MOVIDRIVE compact ........................................................ 59
Braking resistor option type BW................................................................................. 63
Line chokes option type ND... .................................................................................... 69
NF...-... line filter option .............................................................................................. 70
Output choke option type HD... .................................................................................. 72
Output filter option type HF... ..................................................................................... 73
Pre-fabricated cables ................................................................................................. 76

4 Parameters............................................................................................................ 86
4.1
4.2
4.3

Menu structure ........................................................................................................... 86


Overview of parameters ............................................................................................. 87
Explanation of the parameters ................................................................................... 91

5 Project Planning ................................................................................................. 152


5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.11
5.12
5.13
5.14
5.15
5.16
5.17
5.18
5.19
5.20
5.21
5.22
5.23

Schematic procedure ............................................................................................... 152


Control characteristics.............................................................................................. 153
Description of applications ....................................................................................... 154
Motor selection for asynchronous AC motors (VFC)................................................ 156
Motor selection for asynchronous servomotors (CFC)............................................. 163
Motor selection for synchronous servomotors (SERVO) ......................................... 184
Load capacity of the units at low output frequencies ............................................... 192
Overload capacity of the inverter ............................................................................. 193
Overload capacity of the inverter for short overload duration .................................. 204
Selecting the braking resistor................................................................................... 210
Connecting AC brake motors ................................................................................... 215
Permitted voltage systems for MOVIDRIVE .......................................................... 216
Mains contactor and mains fuses............................................................................. 216
Power cables and motor cables ............................................................................... 217
Group drive in VFC mode ........................................................................................ 221
Connecting explosion-proof AC motors ................................................................... 222
Components for EMC compliant installation ............................................................ 223
Connecting the optional power components ............................................................ 225
Electronics cables and signal generation................................................................. 228
External 24 VDC voltage supply ............................................................................... 229
Parameter set switchover......................................................................................... 230
Priority of operating states and logic gating of control signals ................................. 231
Limit switches........................................................................................................... 232

MOVIDRIVE compact System Manual

6 Serial Communication ....................................................................................... 233

7 Safety Notes ....................................................................................................... 234


8 Unit Design ......................................................................................................... 235
8.1
8.2
8.3

Unit designation, nameplates and scope of delivery................................................ 235


Unit design MCF/MCV/MCS4_A .............................................................................. 236
Unit design MCH4_A ............................................................................................... 241

9 Installation .......................................................................................................... 246


9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
9.10
9.11
9.12

Installation instructions for basic unit ....................................................................... 246


Installation instructions for PROFIBUS-DP interface (MC_41A).............................. 250
Installation instructions for INTERBUS FO interface (MCH42A).............................. 254
UL compliant installation .......................................................................................... 258
Power shield clamp .................................................................................................. 259
Touch guard ............................................................................................................. 260
Wiring diagram, basic unit........................................................................................ 261
Removing the terminal unit ...................................................................................... 269
Assignment of braking resistors, chokes and filters ................................................. 270
System bus (SBus) installation ................................................................................ 273
Connection of option USS21A (RS-232 and RS-485).............................................. 275
Connection of motor encoder and external encoder ................................................ 276

4
5
6

10 Startup................................................................................................................. 291
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9

General startup instructions ..................................................................................... 291


Preliminary work and resources............................................................................... 293
Startup with the DBG11B keypad ............................................................................ 294
Startup with a PC and MOVITOOLS........................................................................ 301
Starting the motor .................................................................................................... 302
Startup for positioning tasks (MCH4_A)................................................................... 305
Complete parameter list ........................................................................................... 306
Starting up the inverter with PROFIBUS-DP (MC_41A) .......................................... 313
Starting up the inverter with INTERBUS (MCH42A) ................................................ 328

7
8
9

11 Operation and Service ....................................................................................... 356


11.1
11.2
11.3
11.4
11.5
11.6
11.7

MC_40A operating displays (without fieldbus) ......................................................... 356


MC_41A (PROFIBUS-DP) operating displays ......................................................... 357
MCH42A operating displays (INTERBUS FO) ......................................................... 358
DBG11B keypad ...................................................................................................... 361
Fault information ...................................................................................................... 365
List of faults .............................................................................................................. 366
SEW electronics service .......................................................................................... 369

10
11

12 Index of Changes ............................................................................................... 370

12

13 Abbreviation Key and Index .............................................................................. 371


13.1
13.2

Abbreviation key ...................................................................................................... 371


Index ........................................................................................................................ 372

13

14 Address List ....................................................................................................... 377

14

MOVIDRIVE compact System Manual

1
1

Important Notes

Safety and warning instructions

Always follow the safety and warning instructions contained in this publication!

Electrical hazard
Possible consequences: Severe or fatal injuries.

Hazard
Possible consequences: Severe or fatal injuries.

Hazardous situation
Possible consequences: Slight or minor injuries.

Harmful situation
Possible consequences: Damage to the unit and the environment.

Tips and useful information.

A requirement of fault-free operation and fulfillment of any rights to claim under guarantee is that you adhere to the information in the operating instructions. Consequently, read the operating instructions before you start working with the unit!
The operating instructions contain important information about servicing; as a result, they should be kept in the vicinity of the unit.

Designated use
MOVIDRIVE compact drive inverters are intended for use in industrial and commercial
systems for the operation of AC asynchronous motors or permanent-field AC synchronous motors. These motors must be suitable for operation with frequency inverters. No
other loads may be connected to the units.
MOVIDRIVE compact drive inverters are units intended for stationary installation in
switch cabinets. Observe all instructions referring to the technical data and the permitted
conditions where the unit is operated.
Do not start up the unit (take into operation in the designated fashion) until you have established that the machine complies with the EMC Directive 89/336/EEC and that the
conformity of the end product has been determined in accordance with the Machinery
Directive 89/392/EEC (with reference to EN 60204).

MOVIDRIVE compact System Manual

1
Application environment

The following uses are forbidden unless measures are expressly taken to make
them possible:

Use in explosion-proof areas

Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.

Use in non-stationary applications which are subject to mechanical vibration and


shock loads in excess of the requirement in EN 50178

Safety functions
MOVIDRIVE compact drive inverters are not allowed to perform any safety functions
unless the inverters are monitored by other safety systems.
Use superordinate safety systems to guarantee the protection of machinery and people.

Waste disposal

Please follow the current instructions: Dispose in accordance with the material structure
and the regulations in force, for instance as:

Electronics scrap (printed-circuit boards)

Plastic (housing)

Sheet metal

Copper

etc.

MOVIDRIVE compact System Manual

Overview of the system

System Description

2.1

Overview of the system

Power components

3 x 380...500 VAC
3 x 200...240 VAC
Input filter
option
Line choke
option

MOVIDRIVE compact
MC_40/41/42A...-5_3

MOVIDRIVE MDR60A
Regen. power supply unit option

MOVIDRIVE compact
MC_40/41/42A...-2_3

DC link

Braking resistor
option

Output filter
option

Output choke
option

Figure 1: Overview of the system, MOVIDRIVE compact MC_4_A power components

02603BEN

MOVIDRIVE compact System Manual

Overview of the system

Communications components

Figure 2: Overview of the system, MOVIDRIVE compact MC_4_A communications components

MOVIDRIVE compact System Manual

02604AEN

Overview of the system

General description

MOVIDRIVE compact is the term for compact and high-performance drive inverters
from SEW. MOVIDRIVE compact units are precisely tailored to your requirements. You
can use them for AC drives in the power range from 1.5 to 90 kW (2.0 to 120 HP). They
satisfy the most exacting requirements for dynamic properties and control quality thanks
to the most modern inverter technology combined with tried-and-tested SEW control
processes.

Range of units

The MOVIDRIVE compact range of units includes four series:

Unit variants

MOVIDRIVE compact MCF:

Drive inverter for asynchronous AC motors without


encoder feedback, VFC control mode

MOVIDRIVE compact MCV:

Drive inverter for asynchronous AC motors with encoder


feedback, either VFC or CFC control mode.

MOVIDRIVE compact MCS:

Drive inverter for synchronous servo motors with resolver,


CFC control mode.

MOVIDRIVE compact MCH:

Drive inverter for asynchronous AC motors, asynchronous


servo motors or synchronous servo motors. Encoder feedback with Hiperface encoder, sin/cos encoder or TTL sensor.

The MCF, MCV and MCS series are available in two variants:

MCF/MCV/MCS40A: Control via binary inputs and setpoint selection via analog setpoint input.

MCF/MCV/MCS41A: Control either via PROFIBUS interface or binary inputs. Setpoint selection via PROFIBUS-DP interface.

The MCH series is available in three variants:

MCH40A: Control via binary inputs and setpoint selection via analog setpoint input.

MCH41A: Control either via PROFIBUS interface or binary inputs. Setpoint selection
via PROFIBUS-DP interface.

MCH42A: Control either via INTERBUS FO interface or binary inputs. Setpoint selection via INTERBUS FO interface.

Unit versions

MOVIDRIVE compact drive inverters are each available in two versions, namely the
standard version and the technology version.

Standard version

As standard, the units are equipped with the IPOSplus integrated positioning and sequence control system. They can also be expanded with the available options.
The standard version is indicated by the '00' digits at the end of the unit designation.

Technology
version

In addition to the features of the standard version, these units include the technology
functions of 'electronic cam' and 'internal synchronous operation'. Furthermore, you can
use all the application modules available in the MOVITOOLS software package with the
units in technology version.
The technology version is indicated by the '0T' characters at the end of the unit designation.

10

MOVIDRIVE compact System Manual

Overview of the system

Overview of the
series and versions

Control mode

The following table presents an overview of the series and versions:


Without
encoder input

With encoder input


for sin/cos and incremental encoders

With resolver
input

With encoder input for


Hiperface, sin/cos and
incremental encoders

Without fieldbus

MCF40A

MCV40A

MCS40A

MCH40A

With PROFIBUS-DP

MCF41A

MCV41A

MCS41A

MCH41A

With INTERBUS FO

MCH42A

VFC (Voltage Flux Control) and CFC (Current Flux Control) control modes are features
of MOVIDRIVE compact drive inverters. Continuous calculation of the complete motor
model forms the basis for both control modes.
VFC (Voltage Flux Control) control mode

CFC (Current Flux Control) control mode

Voltage-controlled control mode for AC asynchronous motors with and without encoder feedback.
With encoder feedback
At least 150% torque, even with the motor
stopped
Servo-like characteristics

Current-controlled control mode for AC asynchronous motors and permanent-field AC servomotors.


Encoder feedback is always required.
At least 160 % torque, even with the motor
stopped
Maximum precision and concentric running
characteristics right down to standstill
Servo characteristics and torque control even
for asynchronous AC motors
Reacts to load changes within a few milliseconds

Without encoder feedback


At least 150 % torque up to 0.5 Hz

System bus
(SBus)

The system bus (SBus) is available as standard. It permits several MOVIDRIVE drive
inverters to be networked together. As a result, data can be exchanged rapidly between
the units. MOVILINK is the uniform SEW unit profile used for communication via the
SBus.

MOVILINK

MOVILINK means the same message structure is always used, regardless of the interface selected (SBus, RS-232, RS-485, fieldbus interfaces). As a result, the control
software is independent of the selected interface.

IPOSplus

A significant feature of MOVIDRIVE drive inverters is that the IPOSplus positioning


and sequence control system is integrated as standard. IPOSplus enables you to control sequences of motion directly in the inverter, right on the plant floor. This concept
takes the load off the master controller and allows modular concepts to be implemented
more easily.

MOVIDRIVE compact System Manual

11

Overview of the system

The units at a glance


MOVIDRIVE compact for 3 380 500 VAC supply voltage (400/500 V units):
Continuous
Recommended motor power (VFC)
output cur(at Vin = 3 400 VAC)
rent
(CFC)

MOVIDRIVE compact type

Size

MCF4_A
MCV4_A
MCS4_A
MCH42A
Asynchronous Asynchronous Synchronous Asynchronous/
without
with encoder with resolver synchronous
encoder
with encoder

(Techn.
data)

1.5 kW (2.0 HP)

2.2 kW (3.0 HP)

4.0 AAC

0015-5A3-4-..

0015-5A3-4-..

0015-5A3-4-..

0015-5A3-4-..

2.2 kW (3.0 HP)

3.0 kW (4.0 HP)

5.5 AAC

0022-5A3-4-..

0022-5A3-4-..

0022-5A3-4-..

0022-5A3-4-..

3.0 kW (4.0 HP)

4.0 kW (5.0 HP)

7.0 AAC

0030-5A3-4-..

0030-5A3-4-..

0030-5A3-4-..

0030-5A3-4-..

4.0 kW (5.0 HP)

5.5 kW (7.5 HP)

9.5 AAC

0040-5A3-4-..

0040-5A3-4-..

0040-5A3-4-..

0040-5A3-4-..

5.5 kW (7.5 HP)

7.5 kW (10 HP)

12.5 AAC

0055-5A3-4-..

0055-5A3-4-..

0055-5A3-4-..

0055-5A3-4-..

7.5 kW (10 HP)

11 kW (15 HP)

16 AAC

0075-5A3-4-..

0075-5A3-4-..

0075-5A3-4-..

0075-5A3-4-..

11 kW (15 HP)

15 kW (20 HP)

24 AAC

0110-5A3-4-..

0110-5A3-4-..

0110-5A3-4-..

0110-5A3-4-..

15 kW (20 HP)

22 kW (30 HP)

32 AAC

0150-503-4-..

0150-503-4-..

0150-503-4-..

0150-503-4-..

22 kW (30 HP)

30 kW (40 HP)

46 AAC

0220-503-4-..

0220-503-4-..

0220-503-4-..

0220-503-4-..

30 kW (40 HP)

37 kW (50 HP)

60 AAC

0300-503-4-..

0300-503-4-..

0300-503-4-..

0300-503-4-..

37 kW (50 HP)

45 kW (60 HP)

73 AAC

0370-503-4-..

0370-503-4-..

0370-503-4-..

0370-503-4-..

45 kW (60 HP)

55 kW (75 HP)

89 AAC

0450-503-4-..

0450-503-4-..

0450-503-4-..

0450-503-4-..

55 kW (75 HP)

75 kW (100 HP)

105 AAC

0550-503-4-..

0550-503-4-..

0550-503-4-..

0550-503-4-..

75 kW (100 HP)

90 kW (120 HP)

130 AAC

0750-503-4-..

0750-503-4-..

0750-503-4-..

0750-503-4-..

1
( page 22)

2
( page 24)
3
( page 26)
4
( page 28)
5
( page 30)

MOVIDRIVE compact for 3 200 240 VAC supply voltage (230 V units):
Continuous
Recommended motor power (VFC)
output cur(at Vin = 3 230 VAC)
rent
(CFC)

MOVIDRIVE compact type

Size

MCF4_A
MCV4_A
MCS4_A
MCH42A
Asynchronous Asynchronous Synchronous Asynchronous/
without
with encoder with resolver synchronous
encoder
with encoder

(Technical
data)

1.5 kW (2.0 HP)

2.2 kW (3.0 HP)

7.3 AAC

0015-2A3-4-..

0015-2A3-4-..

0015-2A3-4-..

0015-2A3-4-..

2.2 kW (3.0 HP)

3.7 kW (5.0 HP)

8.6 AAC

0022-2A3-4-..

0022-2A3-4-..

0022-2A3-4-..

0022-2A3-4-..

3.7 kW (5.0 HP)

5.0 kW (6.8 HP)

14.5 AAC

0037-2A3-4-..

0037-2A3-4-..

0037-2A3-4-..

0037-2A3-4-..

5.5 kW (7.5 HP)

7.5 kW (10 HP)

22 AAC

0055-2A3-4-..

0055-2A3-4-..

0055-2A3-4-..

0055-2A3-4-..

7.5 kW (10 HP)

11 kW (15 HP)

29 AAC

0075-2A3-4-..

0075-2A3-4-..

0075-2A3-4-..

0075-2A3-4-..

11 kW (15 HP)

15 kW (20 HP)

42 AAC

0110-203-4-..

0110-203-4-..

0110-203-4-..

0110-203-4-..

15 kW (20 HP)

22 kW (30 HP)

54 AAC

0150-203-4-..

0150-203-4-..

0150-203-4-..

0150-203-4-..

22 kW (30 HP)

30 kW (40 HP)

80 AAC

0220-203-4-..

0220-203-4-..

0220-203-4-..

0220-203-4-..

30 kW (40 HP)

37 kW (50 HP)

95 AAC

0300-203-4-..

0300-203-4-..

0300-203-4-..

0300-203-4-..

1
( page 32)
2
( page 34)
3
( page 36)
4
( page 38)

MOVIDRIVE MDR60A regenerative power supply units for 400/500 V units:


Regenerative power supply units1)

MOVIDRIVE MDR60A

Size

1.5 ... 37 kW (20 ... 50 HP)

Iin = 66 AAC, IDCL = 70 ADC

0370-503-00

15 ... 75 kW (20 ... 100 HP)

Iin = 117 AAC, IDCL = 141 ADC

0750-503-00

1) Technical data 'MDR60A Regenerative Power Supply Unit' manual

12

MOVIDRIVE compact System Manual

Overview of the system

Block wiring diagram

The following block wiring diagram shows the configuration principles and theory of
operation of MOVIDRIVE compact drive inverters taking the example of the MOVIDRIVE compact MCV41A.

Figure 3: MOVIDRIVE compact MCV41A block circuit diagram

MOVIDRIVE compact System Manual

05291AEN

13

Functions / features

2.2

Functions / features

Unit properties

Wide voltage range


400/500 V units for the voltage range 3 380 ... 500 VAC
230 V units for the voltage range 3 200 ... 240 VAC

High overload capacity


150 % IN short-term operation
125 % IN sustained for operation without overload (pumps, fans)

Control functions

14

In VFC mode and at IN = 100 % permitted ambient temperature up to = 50 C

4Q capability thanks to integrated brake chopper fitted as standard

Compact unit mounting position for minimum switch cabinet space requirement and
optimum utilization of switch cabinet volume

Integrated input filter fitted as standard in sizes 1 and 2, adherence to class A limit
on the input side without any additional measures

Six isolated binary inputs and three binary outputs, one of which is a relay output,
programmable inputs/outputs

One TF/TH input for the motor protection involving a PTC thermistor or thermocontact

3-color LED to display operating and fault states.

Separate 24 VDC voltage input for powering the inverter electronics (parameter setting, diagnostics and data storage even with the supply system switched off)

Removable connection unit and, in addition with MOVIDRIVE compact MCH4_A,


separable electronics terminals

Power terminals of size 1 units can be disconnected

VFC or CFC control processes for field-oriented operation (asynchronous servo)

With MCH4_A: Either asynchronous or synchronous AC motors can be operated.

IPOSplus positioning and sequence control system integrated as standard

Two complete parameter sets

Automatic motor calibration

Automatic brake control by the inverter

DC braking to decelerate the motor even in 1Q mode

Slip compensation for high static accuracy of speed, even without encoder feedback

Flying restart circuit for flying restart of the inverter

Hoist capability with all motor systems which can be connected

Motor pull-out protection by sliding current limitation in the field weakening range

Speed window masking to avoid mechanical resonance ranges

Heating current to prevent condensation forming in the motor

Factory settings can be reactivated

Parameter lock to protect against parameter changes

Speed controller and encoder input in types MCV (optionally sin/cos encoder, TTL
sensor or HTL sensor), MCS (resolver) and MCH (optionally Hiperface encoder, sin/
cos encoder or TTL sensor), user-friendly controller setting tool in the user interface

MOVIDRIVE compact System Manual

Functions / features

Setpoint technology

Communication /
operation

System expansion

Protective feature for complete protection of the inverter and motor (short-circuit,
overload, overvoltage/undervoltage, ground fault, excess temperature in the inverter,
motor pull-out protection, excess temperature in the motor)

Temperature-controlled power unit fan, i.e. no disruptive fan noise in most cases.

Speed monitoring and monitoring of the motor and regenerative limit power

Programmable signal range monitoring (speed, current, maximum current)

Memory for storing x/t diagrams which can be displayed using the SCOPE process
data visualization software (four channels, real-time capable)

Fault memory (five memory locations) with all relevant operating data at the moment
of the fault

Elapsed-hour counter for ON-hours (unit connected to supply system or 24 VDC) and
enable hours (output stage energized)

Uniform operation, identical parameter setting and the same unit connection technology for the entire MOVIDRIVE unit series

Ramp switch mode (total of four ramps)

Motor potentiometer, can be combined with analog setpoint and internal fixed setpoints

External setpoint selections: 0 ... +10 V, 10 V, 0 ... 20 mA, 4 ... 20 mA or fieldbus

S-pattern for jerk-free speed changes

Programmable input characteristics for flexible setpoint processing

Six bipolar fixed setpoints which can be mixed with external setpoints and motor potentiometer function

System bus for networking up to 64 MOVIDRIVE units to one another

PROFIBUS-DP interface (max. 12 Mbaud) in MC_41A and INTERBUS FO interface


in MCH42A

Straightforward startup and parameter setting using keypad or PC

Extensive range of expansion options, for example:

Removable plain text keypad with parameter memory


RS-232 and RS-485 serial interfaces
Braking resistors, input filters, line chokes, output chokes, output filters

MOVITOOLS software package with SCOPE process data visualization

Technology version with access to technology functions and application modules for
user-friendly application solutions

MOVIDRIVE MDR60A regenerative power supply unit


Regenerative energy is fed back into the supply system
This reduces the thermal load in the switch cabinet and helps to cut costs

Standards / certificates

UL, cUL and C-Tick approved

Safe separation of power and electronic connections according to EN 50178

Compliance with all the requirements for CE certification of machines and plant
equipped with MOVIDRIVE on the basis of the EC Low-voltage Directive 73/23/
EEC and the EMC Directive 89/336/EEC. Compliance with EMC product standard
EN 61800-3

MOVIDRIVE compact System Manual

15

Additional functions of the application version

2.3

Additional functions of the application version


SEW offers additional functions for special applications. You can use these additional
functions with MOVIDRIVE units in technology version (...-0T).
The following additional functions are available:

Electronic cam

Internal synchronous operation

Please refer to the 'Electronic Cam' and 'Internal Synchronous Operation' manuals for
detailed information about the additional functions. These manuals form part of the
'Technology Version' documentation package available from SEW.
Electronic cam

You can use the MOVIDRIVE range of units with the 'electronic cam' whenever you
need to harmonize complex sequences of motion in cyclical machines. This solution
gives you much greater flexibility in comparison to the mechanical cam. As a result, it
meets the needs of modern production and processing lines.
A user-friendly cam editor helps you during startup. You can also import existing cam
data. You can also set application-specific parameters for the engagement and disengagement phases using the cam editor.

Example

The figure below displays a typical application for the 'electronic cam'. Freshly filled yogurt jars are transported for further processing. The 'electronic cam' makes it possible
for movement to take place smoothly, which is an important requirement for this application.

03672AXX

Figure 4: Typical application for the 'electronic cam'

16

MOVIDRIVE compact System Manual

Additional functions of the application version

Internal synchronous operation

You can always use the MOVIDRIVE range of units with 'internal synchronous operation' whenever a group of motors have to be operated at a synchronous angle in relation
to one another or with an adjustable proportional ratio (electronic gear). A user-friendly
monitor helps you during startup.

Example

The figure below displays a typical application for the 'internal synchronous operation'.
Extruded material has to be cut to length. The saw receives a start signal and synchronizes itself with the extruded material. The saw moves synchronously to the extruded
material as it cuts. The saw returns to its starting position at the end of the sawing operation.

03866AXX

Figure 5: Typical application for the 'internal synchronous operation'

MOVIDRIVE compact System Manual

17

Application modules

2.4

Application modules

The application

Usually, the application involves more than adjusting the speed of a motor. Often, the
inverter is also required to control sequences of motion and undertake typical PLC tasks.
More and more complex drive applications have to be carried out without this resulting
in lengthy project planning and startup routines.

The solution with


MOVIDRIVE

SEW offers various standardized control programs specifically for 'positioning', 'winding'
and 'controlling' applications. These programs are called application modules. The application modules form part of the MOVITOOLS software package and can be used with
units in technology version.
A user-friendly user interface leads you through the process of setting the parameters.
All you have to do is enter the parameters you need for your application. The application
modules turns this information into the control program and loads it into the inverter.
MOVIDRIVE then undertakes all the movement control functions. This takes the load
off the master controller and allows decentralized concepts to be implemented more
easily.

The benefits at a
glance

Wide range of functions

User-friendly user interface

You only have to enter the parameters needed for the application

User-friendly application programs guide you through the process of setting parameters, so there is no need for complicated programming

No programming experience necessary

No lengthy learning curve, therefore quick project planning and startup

Control of all movement functions is performed directly in MOVIDRIVE

Decentralized concepts can be implemented more easily

Available application modules

The application modules currently available for MOVIDRIVE compact are listed below.
These application modules are explained in the 'Technical Data and Dimensions' chapter.

Positioning

Linear movement, the movement records are administered in the inverter:

Table positioning with bus control

Linear movement, the movement records are administered in the PLC:

Positioning via bus

Extended positioning via bus

Rotational movement:

Winding

Controlling

18

Rotary axis

Constant tension center winder

Winder with jockey roll control

Flying saw

MOVIDRIVE compact System Manual

Application modules

Application

The following figure shows an example for how the various SEW applications modules
are used in a block warehouse.

1.

2.
3.

04008AXX

Figure 6: Application in a block warehouse

1. Hoist: Table positioning


2. Travel axis: Absolute value or bus positioning
3. Rotary distributor: Rotary axis

MOVIDRIVE compact System Manual

19

kVA

CE-marking, UL approval and unit designation

P Hz

Technical Data and Dimensions

3.1

CE-marking, UL approval and unit designation

CE-marking

Low Voltage Directive


MOVIDRIVE compact drive inverters comply with the regulations of the Low Voltage Directive 73/23/EEC.

Electromagnetic compatibility (EMC)


MOVIDRIVE compact drive inverters are designed as components for installation
in machinery and plant. They comply with the EMC product standard EN 61800-3
'Variable-speed electrical drives'. Provided the installation instructions are complied
with, they satisfy the appropriate requirements for CE-marking of the entire machine/
system in which they are fitted, on the basis of the EMC Directive 89/336/EEC.
MOVIDRIVE compact drive inverters of size 1 and 2 are fitted with an input filter as
standard. These units comply with limit value class A to EN 55011 and EN 55014 on
the line side without further measures.

The CE-mark on the nameplate indicates conformity with the Low-voltage Directive 73/
23/EEC and the EMC Directive 89/336/EEC. We can issue a declaration of conformity
to this effect on request.
UL and cUL approval has been granted for the entire MOVIDRIVE range of units. cUL
is equivalent to CSA approval.

UL approval

UL UL

C-Tick

C-Tick approval has been granted for the entire MOVIDRIVE compact range of units.
C-Tick certifies conformity with the requirements of the ACA (Australian Communications Authority).

Unit designation

The following example illustrates the unit designation of MOVIDRIVE compact:

05292AEN

20

MOVIDRIVE compact System Manual

kVA
General technical data

3.2

P Hz

General technical data


The following table lists the technical data applicable to all MOVIDRIVE compact drive
inverters, irrespective of their type, version, size and performance.
MOVIDRIVE compact

All sizes

Interference immunity

To EN 61800-3

Interference emission with EMC-compliant installation

According to class B limit to EN 55011 and EN 55014


To EN 61800-3
Sizes 1 and 2 on line side according to class A limit to EN
55011 and EN 55014 without further measures

Ambient temperature

amb

Derating ambient temperature


Climate class
Storage temperature1)

0 C...+50 C at ID = 100 % IN and fPWM = 4 kHz


0 C...+40 C at ID = 125 % IN and fPWM = 4 kHz
0 C...+40 C at ID = 100 % IN and fPWM = 8 kHz
PN reduction: 3.0 % IN per K to max. 60 C
EN 60721-3-3, class 3K3
-25 C...+70 C (EN 60721-3-3, class 3K3)
DBG keypad: -20 C...+60 C

Type of cooling (DIN 51751)

Forced cooling
Temperature-controlled fan, response threshold at = 45 C

Enclosure
EN 60529
(NEMA1)

IP20
IP00 (power connections); IP10 with Plexiglas cover mounted
(supplied as standard)

Sizes 1 to 3
Size 4 and 5

Operating mode

DB (EN 60149-1-1 and 1-3)

Installation altitude

h 1000 m (3300 ft)


IN reduction: 1 % per 100 m (330 ft)
from 1000 m (3300 ft) to max. 2000 m (6600 ft)

1) Connect to supply voltage for min. 5 minutes every 2 years if stored for long periods, otherwise the unit
service life may be reduced.

MOVIDRIVE
compact unit
series

Figure 7: MOVIDRIVE compact unit series

MOVIDRIVE compact System Manual

02531AXX

21

kVA

MOVIDRIVE compact MC_4_A...-5_3 (400/500 V units)

P Hz

MOVIDRIVE compact MC_4_A...-5_3 (400/500 V units)

3.3
Size 1

02570AXX

Figure 8: Size 1

MOVIDRIVE compact

0015-5A3-4-0_

0022-5A3-4-0_

0030-5A3-4-0_

0040-5A3-4-0_

INPUT
Supply voltage

Vmains

3 380 VAC -10 %...3 500 VAC +10 %

Supply frequency

fmains

50 Hz...60 Hz 5 %

1)

Rated system current Imains 100 %


(at Vmains = 3 400 VAC)
125 %

3.6 AAC
4.5 AAC

5.0 AAC
6.2 AAC

6.3 AAC
7.9 AAC

8.6 AAC
10.7 AAC

Rated output power2)


PN
(at Vmains = 3 400...500 VAC)

2.8 kVA

3.8 kVA

4.9 kVA

6.6 kVA

Rated output current1)


(at Vmains = 3 400 VAC)

IN

4.0 AAC

5.5 AAC

7.0 AAC

9.5 AAC

Current limitation

Imax

Motor and regenerative 150 % IN, duration depending on the capacity utilization

OUTPUT

Internal current limitation

Imax = 0...150 % can be set in menu (P303 / P313)

Minimum permitted brake


RBWmin
resistance value (4Q operation)

68

Output voltage

Vout

max. Vin

PWM frequency

fPWM

Adjustable: 4/8/16 kHz (P860 / P861)

Speed range / resolution

nA / nA

-5000...0...+5000 rpm / 0.2 rpm across the entire range

GENERAL
Power loss at PNPVmax

85 W
3

105 W

Cooling air consumption

40 m /h (24 ft /min)

Weight

2.8 kg (6.16 lb)

Dimensions

WHD

130 W

180 W

MCF/MCV/MCS:
MCH:

105 315 155 mm (4.13 12.40 6.10 in)


105 315 161 mm (4.13 12.40 6.34 in)

1) The system and output currents must be reduced by 20 % from the nominal values for Vmains = 3 500 VAC.
2) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).

22

MOVIDRIVE compact System Manual

MOVIDRIVE compact MC_4_A...-5_3 (400/500 V units)

kVA

P Hz

MCF4_A standard type (VFC)

0015-5A3-4-00

0022-5A3-4-00

0030-5A3-4-00

0040-5A3-4-00

MCF40A part numbers (without fieldbus)

826 738 3

826 739 1

826 740 5

826 741 3

MCF41A part numbers (with PROFIBUS-DP)

826 835 5

826 836 3

826 837 1

826 838 X

MCF4_A technology type (VFC)

0015-5A3-4-0T

0022-5A3-4-0T

0030-5A3-4-0T

0040-5A3-4-0T

MCF40A part numbers (without fieldbus)

827 426 6

827 427 4

827 428 2

827 429 0

MCF41A part numbers (with PROFIBUS-DP)

827 449 5

827 450 9

827 451 7

827 452 5

Constant load
Recommended motor power Pmot 1.5 kW (2.0 HP)

2.2 kW (3.0 HP)

3.0 kW (4.0 HP)

4.0 kW (5.0 HP)

Variable torque load or constant


load without overload
Recommended motor power Pmot 2.2 kW (3.0 HP)

3
3.0 kW (4.0 HP)

4.0 kW (5.0 HP)

5.5 kW (7.5 HP)

ID
Continuous output current = 125 % IN
(at Vmains = 3 400 VAC and fPWM = 4 kHz)

5.0 AAC

6.9 AAC

8.8 AAC

11.9 AAC

MCV4_A standard type (VFC/CFC)

0015-5A3-4-00

0022-5A3-4-00

0030-5A3-4-00

0040-5A3-4-00

MCV40A part numbers (without fieldbus)

826 908 4

826 909 2

826 910 6

826 911 4

MCV41A part numbers (with PROFIBUS-DP) 826 928 9

826 929 7

826 930 0

826 931 9

MCV4_A technology type (VFC/CFC)

0015-5A3-4-0T

0022-5A3-4-0T

0030-5A3-4-0T

0040-5A3-4-0T

MCV40A part numbers (without fieldbus)

827 472 X

827 473 8

827 474 6

827 475 4

MCV41A part numbers (with PROFIBUS-DP) 827 495 9

827 496 7

827 497 5

827 498 3

Recommended motor power MCF4_A

VFC operating mode


CFC operating mode (fPWM = 8 kHz)
Continuous output current = 100 % IN

4.0 AAC

5.5 AAC

7.0 AAC

Sec. Project Planning, CFC motor selection

9.5 AAC

Recommended motor power

MCS4_A standard type (SERVO)

0015-5A3-4-00

0022-5A3-4-00

0030-5A3-4-00

0040-5A3-4-00

MCS40A part numbers (without fieldbus)

827 060 0

827 061 9

827 062 7

827 063 5

MCS41A part numbers (with PROFIBUS-DP) 827 077 5

827 078 3

827 079 1

827 080 5

MCS4_A technology type (SERVO)

0015-5A3-4-0T

0022-5A3-4-0T

0030-5A3-4-0T

0040-5A3-4-0T

MCS40A part numbers (without fieldbus)

827 518 1

827 519 X

827 520 3

827 521 1

MCS41A part numbers (with PROFIBUS-DP) 827 541 6

827 542 4

827 543 2

827 544 0

SERVO operating mode (fPWM = 8 kHz)


Continuous output current = 100 % IN

ID

4.0 AAC

5.5 AAC

7.0 AAC

Sec. Project Planning, SERVO motor selection

9.5 AAC

Recommended motor power

MCH4_A standard type


(VFC/CFC/SERVO)

0015-5A3-4-00

0022-5A3-4-00

0030-5A3-4-00

0040-5A3-4-00

MCH40A part numbers (without fieldbus)

ID

827 603 X

827 604 8

827 605 6

827 606 4

MCH41A part numbers (with PROFIBUS-DP) 827 649 8

827 650 1

827 651 X

827 652 8

MCH42A part numbers (with INTERBUS FO)

827 565 3

827 566 1

827 567 X

827 568 8

MCH4_A technology type


(VFC/CFC/SERVO)

0015-5A3-4-0T

0022-5A3-4-0T

0030-5A3-4-0T

0040-5A3-4-0T

MCH40A part numbers (without fieldbus)

827 626 9

827 627 7

827 628 5

827 629 3

MCH41A part numbers (with PROFIBUS-DP) 827 672 2

827 673 0

827 674 9

827 675 7

MCH42A part numbers (with INTERBUS FO)

827 158 5

827 159 3

827 160 7

827 161 5

VFC operating mode

Recommended motor power MCF4_A

CFC/SERVO operating mode (fPWM = 8 kHz)


Continuous output current = 100 % IN
ID

4.0 AAC

7.0 AAC

9.5 AAC

Recommended motor power

MOVIDRIVE compact System Manual

5.5 AAC

Sec. Project Planning, CFC/SERVO motor selection

23

kVA

MOVIDRIVE compact MC_4_A...-5_3 (400/500 V units)

P Hz

Size 2

02571AXX

Figure 9: Size 2

MOVIDRIVE compact

0055-5A3-4-0_

0075-5A3-4-0_

0110-5A3-4-0_

INPUT
Supply voltage

Vmains

3 380 VAC -10 %...3 500 VAC +10 %

Supply frequency

fmains

50 Hz...60 Hz 5 %

Rated system current1)Imains 100 %


(at Vmains = 3 400 VAC)
125 %

11.3 AAC
14.1 AAC

14.4 AAC
18.0 AAC

21.6 AAC
27.0 AAC

PN
Rated output power2)
(at Vmains = 3 400...500 VAC)

8.7 kVA

11.2 kVA

16.8 kVA

Rated output current1)


(at Vmains = 3 400 VAC)

IN

12.5 AAC

16 AAC

24 AAC

Current limitation

Imax

OUTPUT

Motor and regenerative 150 % IN, duration depending on the capacity utilization

Internal current limitation

Imax = 0...150 % can be set in menu (P303 / P313)

Minimum permitted brake


RBWmin
resistance value (4Q operation)

47

Output voltage

Vout

max. Vin

PWM frequency

fPWM

Adjustable: 4/8/16 kHz (P860 / P861)

Speed range / resolution

nA / nA

-5000...0...+5000 rpm / 0.2 rpm across the entire range

22

GENERAL
Power loss at PNPVmax

220 W

Cooling air consumption

80 m3/h (48 ft3/min)

Weight
Dimensions

290 W

400 W

5.9 kg (12.98 lb)


WHD

MCF/MCV/MCS:
MCH:

130 335 207 mm (5.12 13.19 8.15 in)


130 335 213 mm (5.12 13.19 8.39 in)

1) The system and output currents must be reduced by 20 % from the nominal values for Vin = 3 500 VAC.
2) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).

24

MOVIDRIVE compact System Manual

MOVIDRIVE compact MC_4_A...-5_3 (400/500 V units)

kVA

MCF4_A standard type (VFC)

0055-5A3-4-00

0075-5A3-4-00

0110-5A3-4-00

826 742 1

826 743 X

826 744 8

MCF41A part numbers (with PROFIBUS-DP)

826 839 8

826 840 1

826 841 X

MCF4_A technology type (VFC)

0055-5A3-4-0T

0075-5A3-4-0T

0110-5A3-4-0T

MCF40A part numbers (without fieldbus)

827 430 4

827 431 2

827 432 0

MCF41A part numbers (with PROFIBUS-DP)

827 453 3

827 454 1

827 455 X

7.5 kW (10 HP)

11 kW (15 HP)

Variable torque load or constant


load without overload
Recommended motor power Pmot 7.5 kW (10 HP)

11 kW (15 HP)

15 kW (20 HP)

15.6 AAC

20.0 AAC

30.0 AAC

MCV4_A standard type (VFC/CFC)

0055-5A3-4-00

0075-5A3-4-00

0110-5A3-4-00

MCV40A part numbers (without fieldbus)

826 912 2

826 913 0

826 914 9

MCV41A part numbers (with PROFIBUS-DP) 826 932 7

826 933 5

826 934 3

MCV4_A technology type (VFC/CFC)

0055-5A3-4-0T

0075-5A3-4-0T

0110-5A3-4-0T

MCV40A part numbers (without fieldbus)

827 476 2

827 477 0

827 478 9

MCV41A part numbers (with PROFIBUS-DP) 827 499 1

827 500 9

827 501 7

Recommended motor power MCF4_A

VFC operating mode

12.5 AAC

16 AAC

Sec. Project Planning, CFC motor selection

24 AAC

Recommended motor power

MCS4_A standard type (SERVO)

0055-5A3-4-00

0075-5A3-4-00

0110-5A3-4-00

MCS40A part numbers (without fieldbus)

827 064 3

827 065 1

827 066 X

MCS41A part numbers (with PROFIBUS-DP) 827 081 3

827 082 1

827 083 X

MCS4_A technology type (SERVO)

0055-5A3-4-0T

0075-5A3-4-0T

0110-5A3-4-0T

MCS40A part numbers (without fieldbus)

827 522 X

827 523 8

827 524 6

MCS41A part numbers (with PROFIBUS-DP) 827 545 9

827 546 7

827 547 5

SERVO operating mode (fPWM = 8 kHz)


Continuous output current = 100 % IN

ID

12.5 AAC

16 AAC

Sec. Project Planning, SERVO motor selection

24 AAC

Recommended motor power

MCH4_A standard type


(VFC/CFC/SERVO)

0055-5A3-4-00

0075-5A3-4-00

0110-5A3-4-00

MCH40A part numbers (without fieldbus)

ID

827 607 2

827 608 0

827 609 9

MCH41A part numbers (with PROFIBUS-DP) 827 653 6

827 654 4

827 655 2

MCH42A part numbers (with INTERBUS FO)

827 569 6

827 570 X

827 571 8

MCH4_A technology type


(VFC/CFC/SERVO)

0055-5A3-4-0T

0075-5A3-4-0T

0110-5A3-4-0T

Part numbers (without fieldbus)

827 630 7

827 631 5

827 632 3

Part numbers (with PROFIBUS-DP)

827 676 5

827 677 3

827 678 1

Part numbers (with INTERBUS FO)

827 162 3

827 163 1

827 164 X

VFC operating mode

Recommended motor power MCF4_A

CFC/SERVO operating mode (fPWM = 8 kHz)


Continuous output current = 100 % IN
ID

12.5 AAC

Recommended motor power

MOVIDRIVE compact System Manual

ID
Continuous output current = 125 % IN
(at Vmains = 3 400 VAC and fPWM = 4 kHz)

CFC operating mode (fPWM = 8 kHz)


Continuous output current = 100 % IN

P Hz

MCF40A part numbers (without fieldbus)

Constant load
Recommended motor power Pmot 5.5 kW (7.5 HP)

16 AAC

Sec. Project Planning, CFC/SERVO motor selection

24 AAC

25

kVA

MOVIDRIVE compact MC_4_A...-5_3 (400/500 V units)

P Hz

Size 3

02572AXX

Figure 10: Size 3

MOVIDRIVE compact

0150-503-4-0_

0220-503-4-0_

0300-503-4-0_

INPUT
Supply voltage

Vmains

3 380 VAC -10 %...3 500 VAC +10 %

Supply frequency

fmains

50 Hz...60 Hz 5 %

Rated system current1)Imains 100 %


(at Vmains = 3 400 VAC)
125 %

28.8 AAC
36.0 AAC

41.4 AAC
51.7 AAC

54.0 AAC
67.5 AAC

Rated output power2)


PN
(at Vmains = 3 400...500 VAC)

22.2 kVA

31.9 kVA

41.6 kVA

Rated output current1)


(at Vmains = 3 400 VAC)

IN

32 AAC

46 AAC

60 AAC

Current limitation

Imax

Motor and regenerative 150 % IN, duration depending on the capacity utilization

OUTPUT

Internal current limitation

Imax = 0...150 % can be set in menu (P303 / P313)

Minimum permitted brake


RBWmin
resistance value (4Q operation)

15

Output voltage

Vout

max. Vin

PWM frequency

fPWM

Adjustable: 4/8/16 kHz (P860 / P861)

Speed range / resolution

nA / nA

-5000...0...+5000 rpm / 0.2 rpm across the entire range

12

GENERAL
Power loss at PNPVmax

550 W

Cooling air consumption

180 m3/h (108 ft3/min)

Weight
Dimensions

750 W

950 W

14.3 kg (31.46 lb)


WHD

MCF/MCV/MCS:
MCH:

200 465 227 mm (7.87 18.31 8.94 in)


200 465 233 mm (7.87 18.31 9.17 in)

1) The system and output currents must be reduced by 20 % from the nominal values for Vin = 3 500 VAC.
2) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).

26

MOVIDRIVE compact System Manual

MOVIDRIVE compact MC_4_A...-5_3 (400/500 V units)

kVA

MCF4_A standard type (VFC)

0150-503-4-00

0220-503-4-00

0300-503-4-00

826 745 6

826 746 4

826 747 2

MCF41A part numbers (with PROFIBUS-DP)

826 842 8

826 843 6

826 844 4

MCF4_A technology type (VFC)

0150-503-4-0T

0220-503-4-0T

0300-503-4-0T

MCF40A part numbers (without fieldbus)

827 433 9

827 434 7

827 435 5

MCF41A part numbers (with PROFIBUS-DP)

827 456 8

827 457 6

827 458 4

Constant load
Recommended motor power Pmot 15 kW (20 HP)

22 kW (30 HP)

30 kW (40 HP)

Variable torque load or constant


load without overload
Recommended motor power Pmot 22 kW (30 HP)

30 kW (40 HP)

37 kW (50 HP)

40.0 AAC

57.5 AAC

75.0 AAC

MCV4_A standard type (VFC/CFC)

0150-503-4-00

0220-503-4-00

0300-503-4-00

MCV40A part numbers (without fieldbus)

826 915 7

826 916 5

826 917 3

MCV41A part numbers (with PROFIBUS-DP) 826 935 1

826 936 X

826 937 8

MCV4_A technology type (VFC/CFC)

0150-503-4-0T

0220-503-4-0T

0300-503-4-0T

MCV40A part numbers (without fieldbus)

827 479 7

827 480 0

827 481 9

MCV41A part numbers (with PROFIBUS-DP) 827 502 5

827 503 3

827 504 1

Recommended motor power MCF4_A

VFC operating mode

32 AAC

46 AAC

Sec. Project Planning, CFC motor selection

60 AAC

Recommended motor power

MCS4_A standard type (SERVO)

0150-503-4-00

0220-503-4-00

0300-503-4-00

MCS40A part numbers (without fieldbus)

827 067 8

827 068 6

827 069 4

MCS41A part numbers (with PROFIBUS-DP) 827 084 8

827 085 6

827 086 4

MCS4_A technology type (SERVO)

0150-503-4-0T

0220-503-4-0T

0300-503-4-0T

MCS40A part numbers (without fieldbus)

827 525 4

827 526 2

827 527 0

MCS41A part numbers (with PROFIBUS-DP) 827 548 3

827 549 1

827 550 5

SERVO operating mode (fPWM = 8 kHz)


Continuous output current = 100 % IN

ID

32 AAC

46 AAC

Sec. Project Planning, SERVO motor selection

60 AAC

Recommended motor power

MCH4_A standard type


(VFC/CFC/SERVO)

0150-503-4-00

0220-503-4-00

0300-503-4-00

MCH40A part numbers (without fieldbus)

ID

827 610 2

827 611 0

827 612 9

MCH41A part numbers (with PROFIBUS-DP) 827 656 0

827 657 9

827 658 7

MCH42A part numbers (with INTERBUS FO)

827 572 6

827 573 4

827 574 2

MCH4_A technology type


(VFC/CFC/SERVO)

0150-503-4-0T

0220-503-4-0T

0300-503-4-0T

MCH40A part numbers (without fieldbus)

827 633 1

827 634 X

827 635 8

MCH41A part numbers (with PROFIBUS-DP) 827 679 X

827 680 3

827 681 1

MCH42A part numbers (with INTERBUS FO)

827 165 8

827 166 6

827 167 4

VFC operating mode

Recommended motor power MCF4_A

CFC/SERVO operating mode (fPWM = 8 kHz)


Continuous output current = 100 % IN
ID

32 AAC

MOVIDRIVE compact System Manual

ID
Continuous output current = 125 % IN
(at Vmains = 3 400 VAC and fPWM = 4 kHz)

Recommended motor power

P Hz

MCF40A part numbers (without fieldbus)

CFC operating mode (fPWM = 8 kHz)


Continuous output current = 100 % IN

46 AAC

Sec. Project Planning, CFC/SERVO motor selection

60 AAC

27

kVA

MOVIDRIVE compact MC_4_A...-5_3 (400/500 V units)

P Hz

Size 4

02573AXX

Figure 11: Size 4

MOVIDRIVE compact

0370-503-4-0_

0450-503-4-0_

INPUT
Supply voltage

Vmains

3 380 VAC -10 %...3 500 VAC +10 %

Supply frequency

fmains

50 Hz...60 Hz 5 %

Rated system current1)Imains 100 %


(at Vmains = 3 400 VAC)
125 %

65.7 AAC
81.9 AAC

80.1 AAC
100.1 AAC

Rated output power2)


PN
(at Vmains = 3 400...500 VAC)

51.1 kVA

62.3 kVA

Rated output current1)


(at Vmains = 3 400 VAC)

IN

73 AAC

89 AAC

Current limitation

Imax

OUTPUT

Motor and regenerative 150 % IN, duration depending on the capacity utilization

Internal current limitation

Imax = 0...150 % can be set in menu (P303 / P313)

Minimum permitted brake


RBWmin
resistance value (4Q operation)

Output voltage

Vout

max. Vin

PWM frequency

fPWM

Adjustable: 4/8/16 kHz (P860 / P861)

Speed range / resolution

nA / nA

-5000...0...+5000 rpm / 0.2 rpm across the entire range

GENERAL
Power loss at PNPVmax

1200 W

Cooling air consumption

180 m3/h (108 ft3/min)

Weight
Dimensions

1450 W

26.3 kg (57.86 lb)


WHD

MCF/MCV/MCS:
MCH:

280 522 227 mm (11.02 20.55 8.94 in)


280 522 233 mm (11.02 20.55 9.17 in)

1) The system and output currents must be reduced by 20 % from the nominal values for Vin = 3 500 VAC.
2) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).

28

MOVIDRIVE compact System Manual

MOVIDRIVE compact MC_4_A...-5_3 (400/500 V units)

MCF4_A standard type (VFC)

0370-503-4-00

0450-503-4-00

MCF40A part numbers (without fieldbus)

826 748 0

826 749 9

MCF41A part numbers (with PROFIBUS-DP)

826 845 2

826 846 0

MCF4_A technology type (VFC)

0370-503-4-0T

0450-503-4-0T

MCF40A part numbers (without fieldbus)

827 436 3

827 437 1

MCF41A part numbers (with PROFIBUS-DP)

827 459 2

827 460 6

Constant load
Recommended motor power Pmot 37 kW (50 HP)

45 kW (60 HP)

Variable torque load or constant


load without overload
Recommended motor power Pmot 45 kW (60 HP)

55 kW (75 HP)

P Hz

ID
Continuous output current = 125 % IN
(at Vmains = 3 400 VAC and fPWM = 4 kHz)

91 AAC

111 AAC

MCV4_A standard type (VFC/CFC)

0370-503-4-00

0450-503-4-00

MCV40A part numbers (without fieldbus)

826 918 1

826 919 X

MCV41A part numbers (with PROFIBUS-DP) 826 938 6

826 939 4

MCV4_A technology type (VFC/CFC)

0370-503-4-0T

0450-503-4-0T

MCV40A part numbers (without fieldbus)

827 482 7

827 483 5

MCV41A part numbers (with PROFIBUS-DP) 827 505 X

827 506 8

Recommended motor power MCF4_A

VFC operating mode


CFC operating mode (fPWM = 8 kHz)
Continuous output current = 100 % IN

kVA

73 AAC

89 AAC

Recommended motor power

ID

Sec. Project Planning, CFC motor selection

MCS4_A standard type (SERVO)

0370-503-4-00

0450-503-4-00

MCS40A part numbers (without fieldbus)

827 070 8

MCS41A part numbers (with PROFIBUS-DP) 827 087 2


MCS4_A technology type (SERVO)

0370-503-4-0T

MCS40A part numbers (without fieldbus)

827 528 9

827 529 7

MCS41A part numbers (with PROFIBUS-DP) 827 551 3

827 552 1

SERVO operating mode (fPWM = 8 kHz)


Continuous output current = 100 % IN

ID

0450-503-4-0T

73 AAC

89 AAC

Recommended motor power

Sec. Project Planning, SERVO motor selection

MCH4_A standard type


(VFC/CFC/SERVO)

0370-503-4-00

0450-503-4-00

MCH40A part numbers (without fieldbus)

827 613 7

827 614 5

MCH41A part numbers (with PROFIBUS-DP) 827 659 5

827 660 9

MCH42A part numbers (with INTERBUS FO)

827 575 0

827 576 9

MCH4_A technology type


(VFC/CFC/SERVO)

0370-503-4-0T

0450-503-4-0T

MCH40A part numbers (without fieldbus)

827 636 6

827 637 4

MCH41A part numbers (with PROFIBUS-DP) 827 682 X

827 683 8

MCH42A part numbers (with INTERBUS FO)

827 168 2

827 169 0

VFC operating mode

Recommended motor power MCF4_A

CFC/SERVO operating mode (fPWM = 8 kHz)


Continuous output current = 100 % IN
ID

73 AAC

Recommended motor power

MOVIDRIVE compact System Manual

89 AAC

Sec. Project Planning, CFC/SERVO motor selection

29

kVA

MOVIDRIVE compact MC_4_A...-5_3 (400/500 V units)

P Hz

Size 5

02574AXX

Figure 12: Size 5

MOVIDRIVE compact

0550-503-4-0_

0750-503-4-0_

INPUT
Supply voltage

Vmains

3 380 VAC -10 %...3 500 VAC +10 %

Supply frequency

fmains

50 Hz...60 Hz 5 %

Rated system current1)Imains 100 %


(at Vmains = 3 400 VAC)
125 %

94.5 AAC
118.1 AAC

117.0 AAC
146.3 AAC

PN
Rated output power2)
(at Vmains = 3 400...500 VAC)

73.5 kVA

91.0 kVA

Rated output current1)


(at Vmains = 3 400 VAC)

IN

105 AAC

130 AAC

Current limitation

Imax

OUTPUT

Motor and regenerative 150 % IN, duration depending on the capacity utilization

Internal current limitation

Imax = 0...150 % can be set in menu (P303 / P313)

Minimum permitted brake


RBWmin
resistance value (4Q operation)

Output voltage

Vout

max. Vin

PWM frequency

fPWM

Adjustable: 4/8/16 kHz (P860 / P861)

Speed range / resolution

nA / nA

-5000...0...+5000 rpm / 0.2 rpm across the entire range

GENERAL
Power loss at PNPVmax

1700 W

Cooling air consumption

360 m3/h (216 ft3/min)

Weight
Dimensions

2000 W

34.3 kg (75.46 lb)


WHD

280 610 330 mm (11.02 24.02 12.99 in)

1) The system and output currents must be reduced by 20 % from the nominal values for Vin = 3 500 VAC.
2) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).

30

MOVIDRIVE compact System Manual

MOVIDRIVE compact MC_4_A...-5_3 (400/500 V units)

MCF4_A standard type (VFC)

0550-503-4-00

0750-503-4-00

MCF40A part numbers (without fieldbus)

826 750 2

826 751 0

MCF41A part numbers (with PROFIBUS-DP)

826 847 9

826 848 7

MCF4_A technology type (VFC)

0550-503-4-0T

0750-503-4-0T

MCF40A part numbers (without fieldbus)

827 438 X

827 439 8

MCF41A part numbers (with PROFIBUS-DP)

827 461 4

827 462 2

Constant load
Recommended motor power Pmot 55 kW (75 HP)
Variable torque load or constant
load without overload
Recommended motor power Pmot 75 kW (100 HP)

P Hz

75 kW (100 HP)

3
90 kW (120 HP)

ID
Continuous output current = 125 % IN
(at Vmains = 3 400 VAC and fPWM = 4 kHz)

131 AAC

162 AAC

MCV4_A standard type (VFC/CFC)

0550-503-4-00

0750-503-4-00

MCV40A part numbers (without fieldbus)

826 920 3

826 921 1

MCV41A part numbers (with PROFIBUS-DP) 826 940 8

826 941 6

MCV4_A technology type (VFC/CFC)

0550-503-4-0T

0750-503-4-0T

MCV40A part numbers (without fieldbus)

827 484 3

827 485 1

MCV41A part numbers (with PROFIBUS-DP) 827 507 6

827 508 4

Recommended motor power MCF4_A

VFC operating mode


CFC operating mode (fPWM = 8 kHz)
Continuous output current = 100 % IN

kVA

105 AAC

130 AAC

Recommended motor power

ID

Sec. Project Planning, CFC motor selection

MCS4_A standard type (SERVO)

0550-503-4-00

0750-503-4-00

MCS4_A technology type (SERVO)

0550-503-4-0T

0750-503-4-0T

MCS40A part numbers (without fieldbus)

827 530 0

827 531 9

MCS41A part numbers (with PROFIBUS-DP) 827 553 X

827 554 8

SERVO operating mode (fPWM = 8 kHz)


Continuous output current = 100 % IN

MCS40A part numbers (without fieldbus)


MCS41A part numbers (with PROFIBUS-DP)

105 AAC

130 AAC

Recommended motor power

ID

Sec. Project Planning, SERVO motor selection

MCH4_A standard type


(VFC/CFC/SERVO)

0550-503-4-00

0750-503-4-00

MCH40A part numbers (without fieldbus)

827 615 3

827 616 1

MCH41A part numbers (with PROFIBUS-DP) 827 661 7

827 662 5

MCH42A part numbers (with INTERBUS FO)

827 577 7

827 578 5

MCH4_A technology type


(VFC/CFC/SERVO)

0550-503-4-0T

0750-503-4-0T

MCH40A part numbers (without fieldbus)

827 638 2

827 639 0

MCH41A part numbers (with PROFIBUS-DP) 827 684 6

827 685 4

MCH42A part numbers (with INTERBUS FO)

827 170 4

827 171 2

VFC operating mode

Recommended motor power MCF4_A

CFC/SERVO operating mode (fPWM = 8 kHz)


Continuous output current = 100 % IN
ID

105 AAC

Recommended motor power

MOVIDRIVE compact System Manual

130 AAC

Sec. Project Planning, CFC/SERVO motor selection

31

kVA

MOVIDRIVE compact MC_4_A...-2_3 (230 V units)

P Hz

MOVIDRIVE compact MC_4_A...-2_3 (230 V units)

3.4
Size 1

Figure 13: Size 1

MOVIDRIVE compact

02570AXX

0015-2A3-4-0_

0022-2A3-4-0_

0037-2A3-4-0_

INPUT
Supply voltage

Vmains

3 200 VAC -10 %...3 240 VAC +10 %

Supply frequency

fmains

50 Hz...60 Hz 5 %

Rated system current Imains 100 %


(at Vmains = 3 230 VAC)
125 %

6.7 AAC
8.4 AAC

7.8 AAC
9.8 AAC

12.9 AAC
16.1 AAC

Rated output power1)


PN
(at Vmains = 3 230...240 VAC)

2.7 kVA

3.4 kVA

5.8 kVA

Rated output current


(at Vmains = 3 230 VAC)

IN

7.3 AAC

8.6 AAC

14.5 AAC

Current limitation

Imax

Motor and regenerative 150 % IN, duration depending on the capacity utilization

OUTPUT

Internal current limitation

Imax = 0...150 % can be set in menu (P303 / P313)

Minimum permitted brake


RBWmin
resistance value (4Q operation)

27

Output voltage

Vout

max. Vin

PWM frequency

fPWM

Adjustable: 4/8/16 kHz (P860 / P861)

Speed range / resolution

nA / nA

-5000...0...+5000 rpm / 0.2 rpm across the entire range

PVmax

110 W

GENERAL
Power loss at PN
Weight
Dimensions

126 W

210 W

40 m3/h (24 ft3/min)

Cooling air consumption

2.8 kg (6.16 lb)


WHD

MCF/MCV: 105 315 155 mm (4.13 12.40 6.10 in)


MCH:
105 315 161 mm (4.13 12.40 6.34 in)

1) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).

32

MOVIDRIVE compact System Manual

MOVIDRIVE compact MC_4_A...-2_3 (230 V units)

kVA

MCF4_A standard type (VFC)

0015-2A3-4-00

0022-2A3-4-00

0037-2A3-4-00

826 752 9

826 753 7

826 754 5

MCF41A part numbers (with PROFIBUS-DP)

826 853 3

826 854 1

826 855 X

MCF4_A technology type (VFC)

0015-2A3-4-0T

0022-2A3-4-0T

0037-2A3-4-0T

MCF40A part numbers (without fieldbus)

827 440 1

827 441 X

827 442 8

MCF41A part numbers (with PROFIBUS-DP)

827 463 0

827 464 9

827 465 7

Constant load
Recommended motor power Pmot 1.5 kW (2.0 HP)

2.2 kW (3.0 HP)

3.7 kW (5.0 HP)

Variable torque load or constant


load without overload
Recommended motor power Pmot 2.2 kW (3.0 HP)

3.7 kW (5.0 HP)

5.0 kW (6.8 HP)

9.1 AAC

10.8 AAC

18.1 AAC

MCV4_A standard type (VFC/CFC)

0015-2A3-4-00

0022-2A3-4-00

0037-2A3-4-00

MCV40A part numbers (without fieldbus)

826 922 X

826 923 8

826 924 6

MCV41A part numbers (with PROFIBUS-DP) 826 942 4

826 943 2

826 944 0

MCV4_A technology type (VFC/CFC)

0015-2A3-4-0T

0022-2A3-4-0T

0037-2A3-4-0T

MCV40A part numbers (without fieldbus)

827 486 X

827 487 8

827 488 6

MCV41A part numbers (with PROFIBUS-DP) 827 509 2

827 510 6

827 511 4

Recommended motor power MDF60A

VFC operating mode

7.3 AAC

8.6 AAC

Sec. Project Planning, CFC motor selection

14.5 AAC

Recommended motor power

MCH4_A standard type


(VFC/CFC)

0015-2A3-4-00

0022-2A3-4-00

0037-2A3-4-00

MCH40A part numbers (without fieldbus)

ID

827 617 X

827 618 8

827 619 6

MCH41A part numbers (with PROFIBUS-DP) 827 663 3

827 664 1

827 665 X

MCH42A part numbers (with INTERBUS FO)

827 588 2

827 589 0

827 590 4

MCH4_A technology type


(VFC/CFC)

0015-2A3-4-0T

0022-2A3-4-0T

0037-2A3-4-0T

MCH40A part numbers (without fieldbus)

827 640 4

827 641 2

827 642 0

MCH41A part numbers (with PROFIBUS-DP) 827 686 2

827 687 0

827 688 9

MCH42A part numbers (with INTERBUS FO)

827 579 3

827 580 7

827 581 5

VFC operating mode

Recommended motor power MCF4_A

CFC/SERVO operating mode (fPWM = 8 kHz)


Continuous output current = 100 % IN
ID

7.3 AAC

MOVIDRIVE compact System Manual

ID
Continuous output current = 125 % IN
(at Vmains = 3 230 VAC and fPWM = 4 kHz)

Recommended motor power

P Hz

MCF40A part numbers (without fieldbus)

CFC operating mode (fPWM = 8 kHz)


Continuous output current = 100 % IN

8.6 AAC

Sec. Project Planning, CFC/SERVO motor selection

14.5 AAC

33

kVA

MOVIDRIVE compact MC_4_A...-2_3 (230 V units)

P Hz

Size 2

02571AXX

Figure 14: Size 2

MOVIDRIVE compact

0055-2A3-4-0_

0075-2A3-4-0_

INPUT
Supply voltage

Vmains

3 200 VAC -10 %...3 240 VAC +10 %

Supply frequency

fmains

50 Hz...60 Hz 5 %

Rated system current Imains 100 %


(at Vmains = 3 230 VAC)
125 %

19.5 AAC
24.4 AAC

27.4 AAC
34.3 AAC

PN
Output rated power1)
(at Vmains = 3 230...240 VAC)

8.8 kVA

11.6 kVA

Output rated current


(at Vmains = 3 230 VAC)

IN

22 AAC

29 AAC

Current limitation

Imax

OUTPUT

Motor and regenerative 150 % IN, duration depending on the capacity utilization

Internal current limitation

Imax = 0...150 % can be set in menu (P303 / P313)

Minimum permitted brake


RBWmin
resistance value (4Q operation)

12

Output voltage

Vout

max. Vin

PWM frequency

fPWM

Adjustable: 4/8/16 kHz (P860 / P861)

Speed range / resolution

nA / nA

-5000...0...+5000 rpm / 0.2 rpm across the entire range

PVmax

300 W

GENERAL
Power loss at PN
Weight
Dimensions

380 W

80 m3/h (48 ft3/min)

Cooling air consumption

5.9 kg (12.98 lb)


WHD

MCF/MCV: 130 335 207 mm (5.12 13.19 8.15 in)


MCH:
130 335 213 mm (5.12 13.19 8.39 in)

1) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).

34

MOVIDRIVE compact System Manual

MOVIDRIVE compact MC_4_A...-2_3 (230 V units)

MCF4_A standard type (VFC)

0055-2A3-4-00

0075-2A3-4-00

MCF40A part numbers (without fieldbus)

826 755 3

826 756 1

MCF41A part numbers (with PROFIBUS-DP)

826 856 8

826 857 6

MCF4_A technology type (VFC)

0055-2A3-4-0T

0075-2A3-4-0T

MCF40A part numbers (without fieldbus)

827 443 6

827 444 4

MCF41A part numbers (with PROFIBUS-DP)

827 466 5

827 467 3

Constant load
Recommended motor power Pmot 5.5 kW (7.5 HP)
Variable torque load or constant
load without overload
Recommended motor power Pmot 7.5 kW (10 HP)

P Hz

11 kW (15 HP)
36.3 AAC

MCV4_A standard type (VFC/CFC)

0055-2A3-4-00

0075-2A3-4-00

MCV40A part numbers (without fieldbus)

826 925 4

826 926 2

MCV41A part numbers (with PROFIBUS-DP) 826 945 9

826 946 7

MCV4_A technology type (VFC/CFC)

0055-2A3-4-0T

0075-2A3-4-0T

MCV40A part numbers (without fieldbus)

827 489 4

827 490 8

MCV41A part numbers (with PROFIBUS-DP) 827 512 2

827 513 0

Recommended motor power MCF4_A

VFC operating mode

22 AAC

29 AAC

Recommended motor power

Sec. Project Planning, CFC motor selection

MCH4_A standard type


(VFC/CFC)

0055-2A3-4-00

0075-2A3-4-00

MCH40A part numbers (without fieldbus)

ID

827 620 X

827 621 8

MCH41A part numbers (with PROFIBUS-DP) 827 666 8

827 667 6

MCH42A part numbers (with INTERBUS FO)

827 591 2

827 592 0

MCH4_A technology type


(VFC/CFC)

0055-2A3-4-0T

0075-2A3-4-0T

MCH40A part numbers (without fieldbus)

827 643 9

827 644 7

MCH41A part numbers (with PROFIBUS-DP) 827 689 7

827 690 0

MCH42A part numbers (with INTERBUS FO)

827 582 3

827 583 1

VFC operating mode

Recommended motor power MCF4_A

CFC/SERVO operating mode (fPWM = 8 kHz)


Continuous output current = 100 % IN
ID

22 AAC

MOVIDRIVE compact System Manual

27.5 AAC

Recommended motor power

7.5 kW (10 HP)

ID
Continuous output current = 125 % IN
(at Vmains = 3 230 VAC and fPWM = 4 kHz)

CFC operating mode (fPWM = 8 kHz)


Continuous output current = 100 % IN

kVA

29 AAC

Sec. Project Planning, CFC/SERVO motor selection

35

kVA

MOVIDRIVE compact MC_4_A...-2_3 (230 V units)

P Hz

Size 3

02572AXX

Figure 15: Size 3

MOVIDRIVE compact

0110-203-4-0_

0150-203-4-0_

INPUT
Supply voltage

Vmains

3 200 VAC -10 %...3 240 VAC +10 %

Supply frequency

fmains

50 Hz...60 Hz 5 %

Rated system current Imains 100 %


(at Vmains = 3 230 VAC)
125 %

40.0 AAC
50.0 AAC

49.0 AAC
61.0 AAC

Output rated power1)


PN
(at Vmains = 3 230...240 VAC)

17.1 kVA

21.5 kVA

Output rated current


(at Vmains = 3 230 VAC)

IN

42 AAC

54 AAC

Current limitation

Imax

Motor and regenerative 150 % IN, duration depending on the capacity utilization

OUTPUT

Internal current limitation

Imax = 0...150 % can be set in menu (P303 / P313)

Minimum permitted brake


RBWmin
resistance value (4Q operation)

7.5

Output voltage

Vout

max. Vin

PWM frequency

fPWM

Adjustable: 4/8/16 kHz (P860 / P861)

Speed range / resolution

nA / nA

-5000...0...+5000 rpm / 0.2 rpm across the entire range

PVmax

580 W

5.6

GENERAL
Power loss at PN
Weight
Dimensions

720 W

180 m3/h (108 ft3/min)

Cooling air consumption

14.3 kg (31.46 lb)


WHD

MCF/MCV/MCS:
MCH:

200 465 227 mm (7.87 18.31 8.94 in)


200 465 233 mm (7.87 18.31 9.17 in)

1) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).

36

MOVIDRIVE compact System Manual

MOVIDRIVE compact MC_4_A...-2_3 (230 V units)

MCF4_A standard type (VFC)

0110-203-4-00

MCF40A part numbers (without fieldbus)

826 757 X

827 263 8

MCF41A part numbers (with PROFIBUS-DP)

826 858 4

827 266 2

MCF4_A technology type (VFC)

0110-203-4-0T

0150-203-4-0T

MCF40A part numbers (without fieldbus)

827 445 2

827 446 0

MCF41A part numbers (with PROFIBUS-DP)

827 468 1

827 469 X
15 kW (20 HP)

Variable torque load or constant


load without overload
Recommended motor power Pmot 15 kW (20 HP)

22 kW (30 HP)

52.5 AAC

67.5 AAC

MCV4_A standard type (VFC/CFC)

0110-203-4-00

0150-203-4-00

MCV40A part numbers (without fieldbus)

826 927 0

827 269 7

MCV41A part numbers (with PROFIBUS-DP) 826 947 5

827 272 7

MCV4_A technology type (VFC/CFC)

0110-203-4-0T

0150-203-4-0T

MCV40A part numbers (without fieldbus)

827 491 6

827 492 4

MCV41A part numbers (with PROFIBUS-DP) 827 514 9

827 515 7

P Hz

Recommended motor power MCF4_A

VFC operating mode

42 AAC

54 AAC

Recommended motor power

Sec. Project Planning, CFC motor selection

MCH4_A standard type


(VFC/CFC)

0110-203-4-00

0150-203-4-00

MCH40A part numbers (without fieldbus)

827 622 6

827 623 4

MCH41A part numbers (with PROFIBUS-DP) 827 668 4

ID

827 669 2

MCH42A part numbers (with INTERBUS FO)

827 593 9

827 594 7

MCH4_A technology type


(VFC/CFC)

0110-203-4-0T

0150-203-4-0T

MCH40A part numbers (without fieldbus)

827 645 5

827 646 3

MCH41A part numbers (with PROFIBUS-DP) 827 691 9

827 692 7

MCH42A part numbers (with INTERBUS FO)

827 584 X

827 585 8

VFC operating mode

Recommended motor power MCF4_A

CFC/SERVO operating mode (fPWM = 8 kHz)


Continuous output current = 100 % IN
ID

42 AAC

MOVIDRIVE compact System Manual

ID
Continuous output current = 125 % IN
(at Vmains = 3 230 VAC and fPWM = 4 kHz)

Recommended motor power

0150-203-4-00

Constant load
Recommended motor power Pmot 11 kW (15 HP)

CFC operating mode (fPWM = 8 kHz)


Continuous output current = 100 % IN

kVA

54 AAC

Sec. Project Planning, CFC/SERVO motor selection

37

kVA

MOVIDRIVE compact MC_4_A...-2_3 (230 V units)

P Hz

Size 4

02573AXX

Figure 16: Size 4

MOVIDRIVE compact

0220-203-4-0_

0300-203-4-0_

INPUT
Supply voltage

Vmains

3 200 VAC -10 %...3 240 VAC +10 %

Supply frequency

fmains

50 Hz...60 Hz 5 %

Rated system current Imains 100 %


(at Vmains = 3 230 VAC)
125 %

72 AAC
90 AAC

86 AAC
107 AAC

Output rated power1)


PN
(at Vmains = 3 230...240 VAC)

31.8 kVA

37.8 kVA

Output rated current


(at Vmains = 3 230 VAC)

IN

80 AAC

95 AAC

Current limitation

Imax

OUTPUT

Motor and regenerative 150 % IN, duration depending on the capacity utilization

Internal current limitation

Imax = 0...150 % can be set in menu (P303 / P313)

Minimum permitted brake


RBWmin
resistance value (4Q operation)

3.0

Output voltage

Vout

max. Vin

PWM frequency

fPWM

Adjustable: 4/8/16 kHz (P860 / P861)

Speed range / resolution

nA / nA

-5000...0...+5000 rpm / 0.2 rpm across the entire range

PVmax

1100 W

GENERAL
Power loss at PN
Weight
Dimensions

1300 W

180 m3/h (108 ft3/min)

Cooling air consumption

26.3 kg (57.86 lb)


WHD

MCF/MCV/MCS:
MCH:

280 522 227 mm (11.02 20.55 8.94 in)


280 522 233 mm (11.02 20.55 9.17 in)

1) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).

38

MOVIDRIVE compact System Manual

MOVIDRIVE compact MC_4_A...-2_3 (230 V units)

MCF4_A standard type (VFC)

0220-203-4-00

0300-203-4-00

MCF40A part numbers (without fieldbus)

827 264 6

827 265 4

MCF41A part numbers (with PROFIBUS-DP)

827 267 0

827 268 9

MCF4_A technology type (VFC)

0220-203-4-0T

0300-203-4-0T

MCF40A part numbers (without fieldbus)

827 447 9

827 448 7

MCF41A part numbers (with PROFIBUS-DP)

827 470 3

827 471 1

Constant load
Recommended motor power Pmot 22 kW (30 HP)

30 kW (40 HP)

Variable torque load or constant


load without overload
Recommended motor power Pmot 30 kW (40 HP)

37 kW (50 HP)

100 AAC

118 AAC

MCV4_A standard type (VFC/CFC)

0220-203-4-00

0300-203-4-00

MCV40A part numbers (without fieldbus)

827 270 0

827 271 9

MCV41A part numbers (with PROFIBUS-DP) 827 273 5

827 274 3

MCV4_A technology type (VFC/CFC)

0220-203-4-0T

0300-203-4-0T

MCV40A part numbers (without fieldbus)

827 493 2

827 494 0

MCV41A part numbers (with PROFIBUS-DP) 827 516 5

827 517 3

80 AAC

95 AAC

Recommended motor power

Sec. Project Planning, CFC motor selection

MCH4_A standard type


(VFC/CFC)

0220-203-4-00

0300-203-4-00

MCH40A part numbers (without fieldbus)

ID

827 624 2

827 625 0

MCH41A part numbers (with PROFIBUS-DP) 827 670 6

827 671 4

MCH42A part numbers (with INTERBUS FO)

827 595 5

827 596 3

MCH4_A technology type


(VFC/CFC)

0220-203-4-0T

0300-203-4-0T

MCH40A part numbers (without fieldbus)

827 647 1

827 648 X

MCH41A part numbers (with PROFIBUS-DP) 827 693 5

827 694 3

MCH42A part numbers (with INTERBUS FO)

827 586 6

827 587 4

VFC operating mode

Recommended motor power MCF4_A

CFC/SERVO operating mode (fPWM = 8 kHz)


Continuous output current = 100 % IN
ID

80 AAC

MOVIDRIVE compact System Manual

P Hz

Recommended motor power MCF4_A

VFC operating mode

Recommended motor power

ID
Continuous output current = 125 % IN
(at Vmains = 3 230 VAC and fPWM = 4 kHz)

CFC operating mode (fPWM = 8 kHz)


Continuous output current = 100 % IN

kVA

95 AAC

Sec. Project Planning, CFC/SERVO motor selection

39

kVA

i
3.5

Additional functions in the application type

P Hz

Additional functions in the application type


Refer to the 'Electronic cam' manual for detailed information. This manual forms part of
the 'application version' documentation package which you can order from SEW.

SLAVE

Electronic cam

MASTER

Motor and encoder

Please note the following points:

The 'electronic cam' can only be implemented on MOVIDRIVE units in application


version (...-0T).

It is essential for the 'electronic cam' to have the current-controlled control mode and,
therefore, encoder feedback. As a result, the 'electronic cam' can only be implemented with type MCV in CFC operating modes, with type MCS in SERVO operating
modes and with type MCH in CFC or SERVO operating modes. The 'electronic cam'
cannot be implemented with type MCV/MCH in VFC and VFC-n-CONTROL operating modes or with type MCF.

The 'electronic cam' is available in parameter set 1 only.

Use the following motor types:

For operation with MOVIDRIVE compact MCV4_A...-5_3-4-0T:


Asynchronous servomotor CT/CV with high-resolution sin/cos encoder.
AC motor DT/DV/D with incremental encoder option, preferably high-resolution sin/
cos encoder.

For operation with MOVIDRIVE compact MCS4_A...-5_3-4-0T:


Synchronous servomotor CM with AS1H (Hiperface encoder).
Synchronous servomotor DS/DY with resolver.

For operation with MOVIDRIVE compact MCH4_A...-5_3-4-0T:


Asynchronous servomotor CT/CV with AV1H option (Hiperface encoder).
AC motor DT/DV/D with AV1H option (Hiperface encoder).
Synchronous servomotor CM with AS1H/ES1H (Hiperface encoder).

High-resolution speed detection is required for optimum operation of the cam disk. The
encoders installed as standard on CT/CV, CM and DS/DY motors fulfill these requirements. SEW recommends using high-resolution sin/cos encoders ES1S, ES2S or EV1S
as incremental encoders if DT/DV/D motors are used.

40

MOVIDRIVE compact System Manual

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Additional functions in the application type

Internal synchronous operation

P Hz

Refer to the 'Internal Synchronous Operation' manual for detailed information. This manual forms part of the 'Additional Functions and Application Modules' documentation
package which you can order from SEW.
Please note the following points:

Motor and encoder

'Internal synchronous operation' can only be implemented on MOVIDRIVE units in


application version (...-0T).

It is essential for 'internal synchronous operation' to have the current-controlled control mode and, therefore, encoder feedback. As a result, 'internal synchronous operation' can only be implemented with type MCV in CFC operating modes, with type
MCS in SERVO operating modes and with type MCH in CFC or SERVO operating
modes. 'Internal synchronous operation' cannot be implemented with type MCV/
MCH in VFC and VFC-n-CONTROL operating modes or with type MCF.

'Internal synchronous operation' is available in parameter set 1 only.

Use the following motor types:

For operation with MOVIDRIVE compact MCV4_A...-5_3-4-0T:


Asynchronous servomotor CT/CV with high-resolution sin/cos encoder.
AC motor DT/DV/D with incremental encoder option, preferably high-resolution sin/
cos encoder.

For operation with MOVIDRIVE compact MCS4_A...-5_3-4-0T:


Synchronous servomotor CM with AS1H (Hiperface encoder).
Synchronous servomotor DS/DY with resolver.

For operation with MOVIDRIVE compact MCH4_A...-5_3-4-0T:


Asynchronous servomotor CT/CV with AV1H option (Hiperface encoder).
AC motor DT/DV/D with AV1H option (Hiperface encoder).
Synchronous servomotor CM with AS1H/ES1H (Hiperface encoder).

High-resolution speed detection is required for optimum operation of internal synchronous operation. The encoders installed as standard on CT/CV, CM and DS/DY motors
fulfill these requirements. SEW recommends using high-resolution sin/cos encoders
ES1S, ES2S or EV1S as incremental encoders if DT/DV/D motors are used.

MOVIDRIVE compact System Manual

41

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3.6

MOVIDRIVE compact MCF/MCV/MCS electronics data

P Hz

MOVIDRIVE compact MCF/MCV/MCS electronics data

MOVIDRIVE compact

Setpoint processing and speed ramps

MCF/MCV/MCS40A
and MCV/MCS41A

Version with analog setpoint input

Voltage supply
for setpoint input
Setpoint input n1

X10:1
X10:3
X10:2/X10:4

REF1: +10 VDC +5 % / -0 %, Imax = 3 mA


REF2: -10 VDC +0 % / -5 %, Imax = 3 mA

Reference voltages for setpoint potentiometer

AI11/AI12: Voltage or current input, can be set with S11 and P11_, sampling interval 1 ms

(Differential input)
Operating mode AI11/AI12
Resolution
Internal resistance

Voltage input:
n1 = 0...+10 V or -10 V...0...+10 V
12 bits
Ri = 40 k (external voltage supply)
Ri = 20 k (supply from REF1/REF2)

MCF/MCV/MCS41A (X10:2 and X10:4


ineffective with MCF41A)

Version with PROFIBUS-DP interface. There is no analog setpoint input n1 (AI11/AI12)


in MCF41A, setpoint specification only via PROFIBUS-DP interface.

Protocol option
Baud rate
Connection system
Bus termination
Station address
Name of the GSD file
DP identity number

PROFIBUS-DP acc. to IEC 61158


Automatic detection of baud rate from 9.6 kbaud to 12 Mbaud
9-pin sub D connector, pin assignment to IEC 61158
Can be activated for cable type A to IEC 61158
0...125, can be set using DIP switch
SEW_6002.GSD
6002hex (24578dec)

Current input:
n1 = 0...20 mA or 4...20 mA
11 bits
Ri = 250

Applies to all versions


Setpoint input n2
TF/TH input

42

X10:6

Analog input 0...10 V or optionally ( P120) TF/TH input


with response threshold at RTF 2.9 k 10 %

Internal setpoints

Parameter set 1: n11/n12/n13 = -5000...0...+5000 rpm


Parameter set 2: n21/n22/n23 = -5000...0...+5000 rpm

Time ranges of speed ramps


at n = 3000 rpm

1st ramp
t11/t21
2nd ramp
t12/t22
Stop ramp
t13/t23
Emergency ramp
t14/t24
Motorized potentiometert3

Up: 0.0...2000 s
Down: 0.0...2000 s
Up = down: 0.0...2000 s
Down: 0...20 s
Down: 0...20 s
Up: 0.2...50 s
Down: 0.2...50 s

MOVIDRIVE compact System Manual

kVA
MOVIDRIVE compact MCF/MCV/MCS electronics data

MOVIDRIVE compact
Auxiliary voltage output1)

P Hz

Other electronics data


X10:16

1)

VO24: VOUT = 24 VDC, maximum current carrying capacity Imax = 200 mA

Ext. voltage supply X10:24

VI24: VIN = 24 VDC -15 % / +20 % (range: 19.2...30 VDC) to EN 61131-2

Binary inputs
X10:9...X10:14
Internal resistance

DI...DI5: Isolated (optocoupler), PLC-compatible (EN 61131), sampling interval 5 ms


Ri 3.0 k, IE 10 mA
+13 V...+30 V
-3 V...+5 V

Signal level

= '1' = Contact closed


= '0' = Contact open

To EN 61131

Function

X10:9
X10:10...X10:14

DI: With fixed assignment '/Controller inhibit'


DI1...DI5: Selection option Parameter menu P60_

Binary outputs1)

X10:21/X10:19

DB/DO2: PLC compatible (EN 61131-2), response time 5 ms

Signal level

'0' = 0 V

Function

X10:21
X10:19

Only in MCF/MCV/MCS40AX10:19
Analog output
Relay output

X10:18/20/22

Function

'1' = +24 V

Important: Do not apply external voltage!

DB: With fixed assignment '/Brake', Imax = 150 mA, short-circuit proof
DO2: Selection option Parameter menu P62_, Imax = 50 mA, short-circuit proof
AO1: Menu P64_, resolution 8-bit, Imax = 20 mA (short-circuit proof)
DO1: Load capacity of the relay contacts Vmax = 30 VDC, Imax = 800 mA

X10:18
X10:20
X10:22

DO1-C: Shared relay contact


DO2-NO: NO contact
DO2-NC: NC contact

System bus (SBus)

X10:5
X10:7

SC11: SBus high


SC12: SBus low

Motor encoder input1)


not with type MCF4_A

X15:

Encoder with type MCV4_A


Permitted encoder types:
sin/cos encoder 1 VSS
5 V TTL sensors
24 V HTL sensors

Output encoder
simulation or
input external encoder1)
not with type MCF4_A

X14:

Selection option Parameter menu P62_

CAN bus to CAN specification 2.0, parts A and B, transmission


technology to ISO 11898, max. 64 stations, terminating resistor
(120 ) can be activated using DIP switches
Resolver with type MCS4_A
2-pole, 7 VAC_r.m.s., 7 kHz

Encoder power supply: +24 V, Imax = 180 mA


Output encoder simulation:
Signal level to RS-422 (5 V TTL)
Number of pulses as on X15: (MCV4_A) or
fixed 1024 pulses/revolution (MCS4_A)

Input external encoder (max. 200 kHz):


Only encoder with signal level to RS-422
(5 V TTL) should be connected!
Encoder power supply: +24 V, Imax = 180
mA

Reference terminals
X10:8
X10:17/X10:23
X10:15

AGND: Reference potential for analog signals n1 and n2 and terminals X10:1 and X10:3
DGND: Reference potential for binary signals, system bus (SBus), encoder and resolver.
DCOM: Reference potential for binary inputs X10:9...X10:14 (DI...DI5).

Permitted line cross section

one core per terminal:


two cores per terminal:

1)

0.20...2.5 mm2 (AWG 24...12)


0.20...1 mm2 (AWG 24...17)

MCF/MCV/MCS40A (without fieldbus): The unit provides a current of Imax = 400 mA for the +24 V outputs (VO24, DB,
DB2, encoder supply). If this value is insufficient, a 24 VDC power supply unit must be connected to X10:24 (VI24). This external 24 VDC power supply must be capable of supplying a continuous power of 50 W and a peak power (1 s) of 100 W.
MCF/MCV/MCS41A (with PROFIBUS-DP): SEW recommends always supplying these units with 24 VDC at terminal X10:24
(VI24). This external 24 VDC power supply must be capable of supplying a continuous power of 50 W and a peak power (1 s) of
100 W.
The maximum total current which may be applied to the 24 VDC outputs X10:16 (VO24), X10:21 (DB) and X10:19 (DO2)
is Imax = 400 mA.

MOVIDRIVE compact System Manual

43

kVA

MOVIDRIVE compact MCF/MCV/MCS electronics data

P Hz

Front view of MCF40A, MCF41A control unit

RUN

REF1
REF2
SC11
SC12
DI
DI2
DI4
DCOM
DGND
DO2
DB
DGND

1
3

AI11

AI21

SC11

AGND

SC12

DI1

DI

DI3

DI2

DI5

DI4

VO24

DCOM

DO1-C

DGND

9 10
11 12
13 14
15 16

19 20
21 22

REF1

AI12

17 18

BUS
FAULT

DO1-NO

PROFIBUS DP
X30

DB

DO1-NC

23 24

VI24

MCF40A X10

DO2

DGND

AI21
AGND

DI1

9 10

DI3

11 12

DI5

13 14

VO24

15 16
17 18
19 20
21 22

DO1-C
DO1-NO
DO1-NC

23 24

VI24

MCF41A X10

03381AXX

Figure 17: Front view of MCF40A, MCF41A control unit

44

MOVIDRIVE compact System Manual

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MOVIDRIVE compact MCF/MCV/MCS electronics data

P Hz

Front view of MCV/MCS40A, MCV/MCS41A control unit

RUN

REF1
REF2
SC11
SC12

DI
DI2

DI4
DCOM

X14
X15
ENCODER I/O ENCODER IN

DGND
DO2
DB
DGND

5
7

6
8

9 10

21 22

AI12

REF2

AI21

SC11

AGND

SC12

DI1

DI

DI2

9
DI5

DI4
DCOM

VO24

15 16

19 20

REF1

13 14

17 18

AI11

DI3

11 12

DO1-C
DO1-NO

X15
X15
ENCODER I/O ENCODER IN

PROFIBUS DP
X30

VI24

MCV40A X10

DGND
DO2
DB

DO1-NC

23 24

BUS
FAULT

DGND

AI11
AI12
AI21
AGND

DI1

9 10

DI3

11 12

DI5

13 14

VO24

15 16
17 18
19 20
21 22

DO1-C
DO1-NO
DO1-NC

23 24

VI24

MCV41A X10

03383AXX

Figure 18: Front view of MCV/MCS40A, MCV/MCS41A control unit

MOVIDRIVE compact System Manual

45

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3.7

MOVIDRIVE compact MCH electronics data

P Hz

MOVIDRIVE compact MCH electronics data

MOVIDRIVE compact

Setpoint processing and speed ramps

MCH40A

Version without fieldbus interface.

MCH41A

Version with PROFIBUS-DP interface.

Protocol option
Baud rate
Connection system
Bus termination
Station address
Name of the GSD file
DP identity number

PROFIBUS-DP acc. to IEC 61158


Automatic detection of baud rate from 9.6 kbaud to 12 Mbaud
9-pin sub D connector, pin assignment to IEC 61158
not integrated, implement using suitable PROFIBUS plug with terminating resistors that can
be switched on
0...125, can be set using DIP switch
SEW_6003.GSD
6003hex (24579dec)

MCH42A

Version with INTERBUS fiber optic (FO) interface.

Protocol option
Baud rate
Connection system

INTERBUS to prEN 50254 (DIN 19258) with optically controlled FO interface


500 kbaud and 2 Mbaud, changeover via DIP switch
4 F-SMA plugs (2 remote bus input and 2 remote bus output)

Applies to all versions


Voltage supply
for setpoint input
Setpoint input n1

X10:1
X10:6
X10:2/X10:3

X10:4

Reference voltages for setpoint potentiometer

AI11/AI12: Voltage or current input, can be set with S11 and P11_, sampling interval 1 ms
Voltage input:
n1 = 0...+10 V or -10 V...0...+10 V
12 bits
Ri = 40 k (external voltage supply)
Ri = 20 k (supply from REF1/REF2)

(Differential input)
Operating mode AI11/AI12
Resolution
Internal resistance
Setpoint input n2
TF/TH input

REF1: +10 VDC +5 % / -0 %, Imax = 3 mA


REF2: -10 VDC +0 % / -5 %, Imax = 3 mA

Current input:
n1 = 0...20 mA or 4...20 mA
11 bits
Ri = 250

Analog input 0...10 V or optionally ( P120) TF/TH input


with response threshold at RTF 2.9 k 10 %

Internal setpoints

Parameter set 1: n11/n12/n13 = -5000...0...+5000 rpm


Parameter set 2: n21/n22/n23 = -5000...0...+5000 rpm

Time ranges of speed ramps


at n = 3000 rpm

1st ramp
t11/t21
2nd ramp
t12/t22
Stop ramp
t13/t23
Emergency ramp
t14/t24
Motorized potentiometert3

Up: 0.0...2000 s
Down: 0.0...2000 s
Up = down: 0.0...2000 s
Down: 0...20 s
Down: 0...20 s
Up: 0.2...50 s
Down: 0.2...50 s

The PROFIBUS-DP interface of the MOVIDRIVE MCH41A unit corresponds to the


state-of-the-art in PROFIBUS technology. The new, ground-breaking PROFIBUS-ASIC
technology has been used for these units.
The concept of the MCH41A PROFIBUS-DP interface is the same as the MOVIDRIVE
MD_60A option 'PROFIBUS fieldbus interface type DFP21A'. As a result, both PROFIBUS interfaces can be used with the same PROFIBUS project planning.

46

MOVIDRIVE compact System Manual

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MOVIDRIVE compact MCH electronics data

MOVIDRIVE compact
1)

X11:8

VO24: VOUT = 24 VDC, maximum current carrying capacity Imax = 200 mA

X12:6

VI24: VIN = 24 VDC -15 % / +20 % (range: 19.2...30 VDC) to EN 61131-2

Binary inputs
X11:1...X11:6
Internal resistance

P Hz

DI...DI5: Isolated (optocoupler), PLC-compatible (EN 61131), sampling interval 5 ms


Ri 3.0 k, IE 10 mA
+13 V...+30 V
-3 V...+5 V

Signal level

= '1' = Contact closed


= '0' = Contact open

To EN 61131

Function

X11:1
X11:2...X11:6

DI: With fixed assignment '/Controller inhibit'


DI1...DI5: Selection option Parameter menu P60_

Binary outputs1)

X12:1/X12:5

DB/DO2: PLC compatible (EN 61131-2), response time 5 ms

Signal level

'0' = 0 V

Function
Analog output
Relay output

Other electronics data

Auxiliary voltage output1)


Ext. voltage supply

Important: Do not apply external voltage!

X12:1
X12:5

DB: With fixed assignment '/Brake', Imax = 150 mA, short-circuit proof
DO2: Selection option Parameter menu P62_, Imax = 50 mA, short-circuit proof

X12:5

AO1: Menu P64_, resolution 8-bit, Imax = 20 mA (short-circuit proof)

X12:2/3/4

Function

'1' = +24 V

X12:2
X12:3
X12:4

DO1: Load capacity of the relay contacts Vmax = 30 VDC, Imax = 800 mA
DO1-C: Shared relay contact
DO2-NO: NO contact
DO2-NC: NC contact

System bus (SBus)

X10:7/10
X10:8/11

SC11/21: SBus high


SC12/22: SBus low

Motor encoder input1)

X15:

Permitted encoder types:


Hiperface encoders
sin/cos encoder 1 VSS
TTL sensor

Selection option Parameter menu P62_

CAN bus to CAN specification 2.0, parts A and B, transmission


technology to ISO 11898, max. 64 stations, terminating resistor
(120 ) can be activated using DIP switches

Encoder power supply: +12 V, Imax = 180 mA


Output encoder
simulation or
input external encoder1)

X14:

Output encoder simulation:


Signal level to RS-422 (5 V TTL)
The number of pulses is as follows:
1024 pulses/revolution (Hiperface encoder
on X15)
as on X15: Motor encoder input (sin/cos
encoder or TTL sensor on X15)

Input external encoder (max. 200 kHz):


Permitted encoder types:
Hiperface encoders
sin/cos encoder 1 VSS
TTL sensor
Encoder power supply: +12 V, Imax = 180
mA

Reference terminals
X10:5
X10:9/X11:9/X12:7
X11:7

AGND: Reference potential for analog signals n1 and n2 and terminals X10:1 and X10:6
DGND: Reference potential for binary signals, system bus (SBus), encoder and resolver.
DCOM: Reference potential for binary inputs X10:9...X10:14 (DI...DI5).

Permitted line cross section

only one core per terminal:


0.20...1.5 mm2 (AWG 24...16)
Use right-angled crimping pliers with 1.5 mm2 (AWG16)

1)

MCH40A (without fieldbus): The unit provides a current of Imax = 400 mA for the +24 V outputs (VO24, DB, DB2,
encoder supply). If this value is insufficient, a 24 VDC power supply unit must be connected to X10:24 (VI24). This external
24VDC power supply must be capable of supplying a continuous power of 50 W and a peak power (1 s) of 100 W.
MCH41A (with PROFIBUS-DP) or MCH42A (with INTERBUS FO): SEW recommends always supplying these units with
24VDC at terminal X10:24 (VI24). This external 24 VDC power supply must be capable of supplying a continuous power of 50 W
and a peak power (1 s) of 100 W.
The maximum total current which may be applied to the 24 VDC outputs X10:16 (VO24), X10:21 (DB) and X10:19 (DO2)
is Imax = 400 mA.

MOVIDRIVE compact System Manual

47

kVA

MOVIDRIVE compact MCH electronics data

P Hz

Front view of MCH42A control unit

X14 Encoder I/O

Remote IN
X31 OUT

X15 Encoder IN

Remote OUT
X32 IN

Remote OUT
X33 OUT

X10

X12

1
2
3
4
5
6
7

Remote IN
X30 IN

1 REF1
2 AI11
3 AI12
4 AI21
5 AGND
6 REF2
7 SC11
8 SC12
9 DGND
10 SC21
11 SC22

X11

X11

1
2
3
4
5
6
7
8
9

UL
CC
BA
RD
TR
FO1
FO2

X10

1
2
3
4
5
6
7
8
9
10
11

1
2
3
4
5
6
7
8
9

DI
DI1
DI2
DI3
DI4
DI5
DCOM
VO24
DGND

X12

V1

1
2
3
4
5
6
7

DB
DO1-C
DO1-NO
DO1-NC
DO2
VI24
DGND

MCH 42A

05294AXX

Figure 19: Front view of MCH42A control unit

48

MOVIDRIVE compact System Manual

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MOVIDRIVE compact dimensions

3.8

P Hz

MOVIDRIVE compact dimensions

Dimensions, size 1 (0015...0040-5A3 and 0015...0037-2A3)


MCH: 161 (6.34)
MCF/MCV/MCS: 155 (6.10)

105 (4.13)
85 (3.35)

6
(0.24)

345** (13.58**)

315 (12.40)
82 (3.23)

300 (11.81)

54 (2.13)

*
02490AXX

Figure 20: Dimensions, size 1, in mm (in)


*

Power shield clamp

** Unit dimension with power terminals attached

Provide at least 100 mm (4 in) clearance above and below the unit to ensure adequate
cooling! No lateral clearance required; the units can be lined up side-by-side.

MOVIDRIVE compact System Manual

49

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MOVIDRIVE compact dimensions

P Hz

Dimensions, size 2 (0055...0110-5A3 and 0055 / 0075-2A3)


MCH: 213 (8.39)
130 (5.12)

MCF/MCV/MCS: 207 (8.15)

120 (4.72)

32
(1.60)

6.5 (0.26)
*

335 (13.19)

315 (12.40)

300 (11.81)

105 (4.13)

02578AXX

Figure 21: Dimensions, size 2, in mm (in)


*

Power shield clamp

Provide at least 100 mm (4 in) clearance above and below the unit to ensure adequate
cooling! No lateral clearance required; the units can be lined up side-by-side.

50

MOVIDRIVE compact System Manual

kVA
MOVIDRIVE compact dimensions

P Hz

Dimensions, size 3 (0150...0300-503 and 0110 / 0150-203)


MCH: 233 (9.17)
200 (7.87)

MCF/MCV/MCS: 227 (8.94)

445 (17.52)

465 (18.31)

105 (4.13)

7
(0.28)

173 (6.81)
02579AXX

Figure 22: Dimensions, size 3, in mm (in)

Provide at least 100 mm (4 in) clearance above and below the unit to ensure adequate
cooling! No lateral clearance required; the units can be lined up side-by-side.

MOVIDRIVE compact System Manual

51

kVA

MOVIDRIVE compact dimensions

P Hz

Dimensions, size 4 (0370 / 0450-503 and 0220 / 0300-203)


MCH: 233 (9.17)
MCF/MCV/MCS: 227 (8.94)

502 (19.76)

522 (20.55)

280 (11.02)

140 (5.51)

7
(0.28)

160 (6.30)
02593AXX

Figure 23: Dimensions, size 4, in mm (in)

Provide at least 100 mm (4 in) clearance above and below the unit. No clearance is required at the sides; the units can be lined up side-by-side.
Do not install any components which are sensitive to high temperatures within 300 mm
(11.81 in) of the top of the unit (e.g. contactors or fuses).

52

MOVIDRIVE compact System Manual

kVA
MOVIDRIVE compact dimensions

P Hz

Dimensions, size 5 (0550 / 0750-503)

590 (23.23)

610 (24.02)

140 (5.51)

7
(0.28)

280 (11.02)

160 (6.30)
330 (12.99)
02594AXX

Figure 24: Dimensions, size 5, in mm (in)

Provide at least 100 mm (4 in) clearance above and below the unit. No clearance is required at the sides; the units can be lined up side-by-side.
Do not install any components which are sensitive to high temperatures within 300 mm
(11.81 in) of the top of the unit (e.g. contactors or fuses).

MOVIDRIVE compact System Manual

53

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IPOSplus

P Hz

3.9

IPOSplus

Description

The IPOSplus positioning and sequence control system is integrated into every MOVIDRIVE inverter as standard. With IPOSplus, control functions and positioning tasks
can be performed either simultaneously or independently of one another.
The IPOSplus sequence control system makes it possible to run a user program, regardless of any encoder feedback or the selected control mode (VFC, CFC, SERVO).
In conjunction with encoder feedback (MCV, MCS, MCH), the IPOSplus positioning
control provides a high-performance point-to-point positioning capability. The IPOSplus
program is written using the MOVITOOLS software. Startup of the inverter, accessing
parameters and editing variables are possible either with the software or the DBG11B
keypad. (Note: The DBG11B can only be used for startup in VFC mode.)

Properties

With MCV/MCS/
MCH only

Program execution independent of encoder feedback and operating mode.

The user program is continued even if the unit develops a malfunction (troubleshooting is possible in the user program).

Two user programs can be run in parallel and independently of one another (task 1,
interrupt-capable, and task 2).

The user programs programmed in assembler can contain up to 800 program lines.

User-friendly and comprehensive control options for the inverter.

Extensive options for communication via system bus (SBus), RS-485, RS-232 and
fieldbus (direct communication with MOVIMOT is possible).

Processing of digital and analog input/output signals.

Positioning with selectable travel speed and positioning ramp.

Feedforward for position, speed and torque control loops with minimized lag error.

Two touch probe inputs.

LINEAR, SINUSOIDAL and SQUARED ramp functions.

Status and monitoring functions: Lag error monitoring, position signal, software and
hardware limit switches.

Eight possible reference travel types.

Possibility of changing the target position, travel speed, positioning ramp and torque
while movement is in progress.

'Endless positioning' is possible.

Override function.

Technical data
Max. program length of task 1 and task 2

54

approx. 800 program lines in total (assembler programming)

Command processing time per program line

Task 1: 1.0 ms; Task 2: 0.5 ms

Variables

512, of which 128 (0...127) can be stored to non-volatile memory; range of values: -231...+(231-1)

Touch probe inputs

2 inputs, processing time < 100 s

Sampling interval of digital and analog inputs

1...5 ms

Digital inputs/outputs

6 inputs / 3 outputs

Analog inputs/outputs

1 input (0...10 V, 10 V, 0...20 mA, 4...20 mA)


1 input (0...10 V)
1 output (0...20 mA, 4...20 mA)

MOVIDRIVE compact System Manual

kVA
DBG11B keypad option

3.10

P Hz

DBG11B keypad option

Description

Equipment

The keypad is used for startup and for service. The basic version of MOVIDRIVE does
not have a keypad but can be upgraded.
Keypad

Language

DBG11B-08

DE/EN/FR/ES/PT (German/English/French/Spanish/Portuguese)

Part number
824 154 6

DBG11B-09

EN/IT/SV/DA/FI (English/Italian/Swedish/Danish/Finnish)

824 155 4

DBG11B-11

ES/DE/EN/FR/PT (Spanish/German/English/French/Portuguese)

824 156 2

DBG11B-12

SV/EN/IT/DA/FI (Swedish/English/Italian/Danish/Finnish)

824 157 0

DBG11B-13

EN/ES/DE/FR/PT (English/Spanish/German/French/Portuguese)

824 158 9

DBG11B-14

FR/IT/ES/PT/EN (French/Italian/Spanish/Portuguese/English)

824 248 8

Illuminated plain text display, five languages can be set.

Membrane keypad with 6 keys.

Selection between the quick menu, detailed parameter menu and startup menu in
VFC mode (CFC and SERVO startup is not possible with the DBG11B).

Can be plugged onto the inverter (TERMINAL option slot).

Connection possible via FKG11A extension cable (part number 822 101 4).

Enclosure IP40 (EN 60529)

Note

The DBG11B keypad option and the USS21A serial interface option are connected to
the same inverter slot (TERMINAL) and cannot therefore be used at the same time.

Functions

Displays of process values and status displays.

Status displays of the binary inputs/outputs.

Fault memory inquiry and fault reset.

Displaying and setting the operating parameters and service parameters.

Saving data and transferring parameter sets to other MOVIDRIVE units.

User-friendly startup menu for VFC mode.

Storing a curve for the electronic cam.

1.5 (0.06)

85 (3.35)

28.5 (1.12)

75 (2.95)

822 101 4

110 (4.33)

120 (4.72)

40 (1.57)1.

FKG11A2.

1800 (70.87)

DBG11B

12 (0.47)1.

Dimensions

3.
04030AXX

Figure 25: Dimensions, DBG11B and FKG11A, in mm (in)

1. Cut-out for the plug in the mounting plate


2. DBG11B-MOVIDRIVE communications cable
3. Holes for tapping screws 3.5 9.5 mm (0.14 0.37 in)

MOVIDRIVE compact System Manual

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i
3.11

Serial interface option type USS21A (RS-232 and RS-485)

P Hz

Serial interface option type USS21A (RS-232 and RS-485)

Part number

822 914 7

Description

MOVIDRIVE can be equipped with isolated RS-232 and RS-485 interfaces. The RS232 interface is configured as a 9-pin sub D female connector (EIA standard) and the
RS-485 interface as a terminal connection. The interfaces are accommodated in a housing for plugging onto the inverter (TERMINAL option slot). The option can be plugged on
during operation. The transmission rate of both interfaces is 9600 baud.
Startup, operation and service are possible from the PC via the serial interface. The
SEW MOVITOOLS software is used for this. It is also possible to transfer parameter settings to several MOVIDRIVE drive inverters via PC.

Note

DBG11B and USS21A are connected to the same inverter slot (TERMINAL) and cannot
be used at the same time.

RS-232 interface

To connect a PC to the MOVIDRIVE USS21A option, use a commercial shielded serial


interface cable with a 1:1 connection assignment.
PC COM 1-4

USS21A

GND (ground)

3
2

TxD

3
2

RxD

max. 5 m (16.5 ft)


9-pin sub D connector (male)

9-pin sub D connector (female)


02399AEN

Figure 26: USS21A-PC connection cable (1:1 connection assignment)

RS-485 interface

You can network up to 16 MOVIDRIVE units for communications purposes (max. total
cable length 200 m (660 ft)) via the RS-485 interface of the USS21A. Dynamic terminating resistors are permanently installed, so do not connect any external terminating resistors.
Unit addresses 0...99 are permitted with multipoint connections. In this case, the 'point
to point connection' must not be selected in MOVITOOLS. The communications address
in MOVITOOLS and the RS-485 address of the MOVIDRIVE unit (P810) must be the
same.

0V5 - +
RS485

RS232

1.5 (0.06)

85 (3.35)

120 (4.72)

Dimensions

28.5 (1.12)
01003BXX

Figure 27: Dimensions, USS21A, in mm (in)

56

MOVIDRIVE compact System Manual

kVA
5 V encoder power supply option type DWI11A

3.12

P Hz

5 V encoder power supply option type DWI11A

Part number

822 759 4

Description

If you are using an incremental encoder with a 5 VDC encoder power supply, install the
5 V encoder power supply option type DWI11A between the inverter and the incremental
encoder. This option provides a regulated 5 VDC power supply for the encoder. This involves converting the 24 VDC power supply for the encoder inputs to 5 VDC by means of
a voltage controller. The supply voltage at the encoder is measured using a sensor line
and the voltage drop along the encoder cable is compensated.

Do not connect incremental encoders with 5 VDC encoder power supply directly to the
encoder inputs X14: and X15:. Such a connection would result in irreparable damage to
the encoders.
Note that in the event of a short circuit on the sensor line, the connected encoder may
be subjected to a voltage in excess of its permitted voltage.

Technical data

Recommendation

Option

5 V encoder power supply type DWI11A

Part number

822 759 4

Voltage input

+24 V to EN 61131-2, 18...30 VDC, Imax = 120 mA

Encoder power supply

+5 V (up to Vmax +10 V), Imax = 300 mA

Max. line length which can be connected

100 m (330 ft) total


Use a shielded twisted-pair cable (A and A, B and B, C and C) for
connecting the encoder to the DWI11A and the DWI11A to MOVIDRIVE.

Use prefabricated cables from SEW for connection of the encoder.

X2: Encoder

75 (2.96)

X1: MOVIDRIVE

Dimensions

DWI

5 (0.20)
22.5 (0.89)

68 (2.68)
73 (2.87)
01315BXX

Figure 28: Dimensions, DWI11A, in mm (in)

The DWI11A option is mounted on a support rail (EN 50022-35 7.5) in the switch cabinet.

MOVIDRIVE compact System Manual

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i
3.13

MOVITOOLS software

P Hz

MOVITOOLS software

Part number

0918 5054

Description

MOVITOOLS is a program package comprising SHELL, SCOPE, IPOSplus Compiler


and LOGODrive. You can use MOVITOOLS to address either of the three ranges of
units MOVIDRIVE MD_60A, MOVIDRIVE compact and MOVITRAC 07.

SHELL can be used for starting up the drive and setting its parameters in a convenient fashion.

SCOPE provides extensive oscilloscope functions for diagnostics of the drive.

IPOSplus Compiler provides a convenient way of writing programs for applications


in a high-level language.

The assembler enables you to write programs directly on the machine.

LOGODrive allows you to write applications with graphics support.

Device status displays the status of the connected unit.

Various application modules, e.g. table positioning, are stored in MOVITOOLS in advance as IPOSplus programs and can be activated using units in application version.
MOVITOOLS is supplied on a CD-ROM and can also be downloaded from the SEW
homepage (http://www.sew-eurodrive.com). MOVITOOLS can be used with the following operating systems:

Windows 95

Windows 98

Windows NT 4.0

Windows 2000 (from version 2.60)

Windows Me (from version 2.60)

02719AEN

Figure 29: MOVITOOLS window

58

MOVIDRIVE compact System Manual

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Application modules for MOVIDRIVE compact

3.14
MOVITO

P Hz

Application modules for MOVIDRIVE compact

OLS

IPOSplus

In the past, it was necessary to write complicated control programs for the machine control in order to implement applications such as bus positioning. All movements were controlled by the machine control.
SEW MOVIDRIVE compact drive inverters with integrated IPOSplus positioning and
sequence control systems are capable of controlling all movements themselves. The
control program runs in the inverter. The major advantages are:

Decentralized concepts can be implemented more easily.

Movements are controlled closer to the machine, i.e. response times are shorter.

The machine control does not have to perform as many functions.

Users do not have to go to the trouble of writing the IPOSplus control program themselves. SEW offers application modules for MOVIDRIVE compact units in application
version. The application modules form part of the MOVITOOLS software package.
Advantages

Scope of supply
and documentation

The application modules offer the following benefits:

Wide range of functions

User-friendly user interface

You only have to enter the parameters needed for the application

User-friendly application programs guide you through the process of setting parameters, i.e. there is no need for complicated programming

No programming experience necessary

Steep learning curve

The application modules form part of the MOVITOOLS software package and can be
used with units in application version (MOVIDRIVE compact...-0T). All manuals relating to the application modules are contained in the 'Additional Functions and Application
Modules' documentation package. You can order this documentation package from
SEW.
The individual manuals (files in PDF format) can also be downloaded from the SEW
homepage (http://www.sew-eurodrive.com).

MOVIDRIVE compact System Manual

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Application modules for MOVIDRIVE compact

P Hz

Positioning

The application modules for the 'Positioning' application are suited to all applications
which involve target positions being specified and then movement taking place to those
positions. The sequence of motion can be linear or rotational.
These include trolleys, hoists, gantries, rotary tables, swiveling devices and storage and
retrieval units for high-bay warehouses.

Linear positioning

In the case of linear positioning application modules, SEW distinguishes between


whether the movement records are managed in the inverter or in the master PLC.

Movement records
in the inverter

Table positioning with bus control

You can manage up to 32 movement records in the inverter with this application module.
A movement record is made up of the destination, speed and ramp. The destination to
which movement is to take place is selected using binary code, by means of virtual terminals (fieldbus, system bus). The application module comes with the following range
of features:

32 table positions can be defined and selected.

The travel speed can be selected as required for each positioning movement.

The ramp can be set separately for each positioning movement.

Software limit switches can be defined and evaluated.

Menu system for startup and diagnostics


Freely definable user travel units
Calculation of position resolution during positioning via the motor encoder
Graphical position display

This application module is suited to applications in which movement has to take place
to a limited number of different destinations only and that require the highest possible
degree of independence from the machine control.
There are four operating modes for controlling the machine:

Movement records
in the PLC

Jog mode: The machine can be moved manually.

Reference travel: The machine zero is determined automatically with incremental position measurement.

Teach-in: The stored position can be corrected without a programming unit.

Automatic mode: Automatic sequence controlled by the master PLC.

Positioning via bus

Extended positioning via bus

In these application modules, the movement records are managed in the PLC. The destination and travel speed are specified via the fieldbus or system bus. The application
modules come with the following range of features:

60

Any number of target positions can be defined and selected by means of a fieldbus/
system bus.

The travel speed can be selected as required via the fieldbus/system bus for each
positioning movement.

Software limit switches can be defined and evaluated.

Straightforward connection to the machine control.

MOVIDRIVE compact System Manual

kVA
Application modules for MOVIDRIVE compact

P Hz

Menu system for startup and diagnostics


Freely definable user travel units
Calculation of position resolution during positioning via the motor encoder
Jog mode with variable speed
Fieldbus monitor

These application modules are suited for applications in which movement has to take
place to a large number of different target positions.

There are three operating modes for controlling the machine:

Rotational positioning

Jog mode: The machine can be moved manually.

Reference travel: The machine zero is determined automatically with incremental position measurement.

Automatic mode: Automatic sequence controlled by the master PLC.

Rotary axis

You can manage up to 16 movement records in the inverter with this application module.
A movement record is made up of the destination, speed and ramp. The destination to
which movement is to take place is selected using binary code, by means of the binary
inputs of the inverter or via virtual terminals (fieldbus, system bus). The position measurement can only take place with incremental encoders. The application module comes
with the following range of features:

16 table positions can be defined and selected.

The travel speed can be selected as required for each positioning movement.

The ramp can be set separately for each positioning movement.

Flying referencing when using a non-whole number ratio.

Positioning with position optimization or positioning with a predefined direction of rotation.

Pulse mode with 16 step widths.

External encoder for position detection possible.

Menu system for startup and diagnostics


Calculation of position resolution during positioning via the motor encoder
Graphical position display

This application module is suited for applications in which rotational movements or similar endless movements are required. These include rotary tables, circular indexing tables, swiveling devices or cyclic belts.
The following operating modes are available for controlling the machine:

Jog mode: The machine can be moved manually.

Reference travel: The machine zero is determined automatically.

Teach-in: The stored position can be corrected without a programming unit.

Positioning with position optimization

Positioning with a fixed direction of rotation

Cyclical operation

MOVIDRIVE compact System Manual

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Application modules for MOVIDRIVE compact

P Hz

Winding

Constant tension central winder (short: central winder)

In this application, the web tension is set for winding or unwinding using the setpoints,
the mechanical friction values, the winding diameter and the winding characteristics.
Control takes place either via the binary inputs of the inverter or the virtual terminals
(fieldbus, system bus). The application module comes with the following range of features:

Calculation of the reel diameter and the tensile force.

Material tear monitoring.

Material length counter.

Straightforward connection to the machine control.

Menu system for startup and diagnostics


Adjustable winding curve
Display of web speed and current diameter

This application module is suited for applications in which an endless material, e.g. paper, film, foam, textiles or sheet metal is wound for further processing.
There are four operating modes for controlling the machine:

Controlling

Jog mode: The machine can be moved manually.

Teach-in: The speed-dependent friction values are determined automatically.

Automatic mode with constant torque.

Automatic mode with constant web tension.

Flying saw

In this application module, the sequence of motion is controlled according to specifications. The application module comes with the following range of features:

Cut edge protection or singling using the 'Draw gap' function.

Immediate cut function by manual interrupt.

Material length counter.

Straightforward connection to the machine control.

Menu system for startup and diagnostics


Display of the current cut length and the material speed
Display of the saw drive speed

This application module is suited for applications in which endless material has to be cut,
sawn or pressed, e.g. diagonal saws or flying punches.
There are two operating modes for controlling the machine:

62

Jog mode: The machine can be moved manually.

Reference travel: The reference point of the machine is determined.

Positioning mode

Automatic mode

MOVIDRIVE compact System Manual

kVA
Braking resistor option type BW...

3.15

P Hz

Braking resistor option type BW...

General information

The braking resistors in the BW... series are adapted to the technical characteristics of
MOVIDRIVE drive inverters.

Flat-type braking
resistor

Shockproof (IP54)

Internal thermal overload protection (fuse which cannot be replaced)

Touch guard and mounting rail mounting available from SEW as accessories.

Perforated sheet cover (IP20) open towards the mounting surface.

The short-time load capacity of the wire and grid resistors is greater than in the flattype braking resistors ( power diagrams).

Wire and grid


resistors

SEW recommends protecting the wire and grid resistors against overload using a bimetallic relay. Set the trip current to the value IF in the table. Do not use any electronic or
electromagnetic fuses since even the brief excess currents which are still permitted may
cause them to trip.
The surfaces of the resistors get very hot if loaded with PN. Bear this aspect in mind
when selecting the installation location. As a rule, braking resistors are mounted on the
switch cabinet roof.
The performance data listed in the tables below show the load capacity of the braking
resistors according to their cyclic duration factor (cyclic duration factor = cdf of the braking resistor in % in relation to a cycle duration 120 s).
Parallel connection

Two braking resistors must be connected in parallel in the case of some inverter/resistor
combinations. In this case, the trip current must be set on the bimetallic relay to twice
the value of IF entered in the table.

Assignment to 400/500 V units (...-5_3)


Braking resistor type
Part number
Load capacity
at

100 % cdf
50 % cdf1)
25 % cdf
12 % cdf
6 % cdf

BW100-005

BW100-006

BW168

BW268

BW147

BW247

BW347

826 269 1

821 701 7

820 604 X

820 715 1

820 713 5

820 714 3

820 798 4

0.45 kW
0.60 kW
0.83 kW
1.11 kW
2.00 kW

0.6 kW
1.1 kW
1.9 kW
3.5 kW
5.7 kW

0.8 kW
1.4 kW
2.6 kW
4.7 kW
7.6 kW

1.2 kW
2.2 kW
3.8 kW
6.7 kW
10 kW2)

1.2 kW
2.2 kW
3.8 kW
7.2 kW
11 kW

2.0 kW
3.8 kW
6.4 kW
12 kW
14.4 kW2)

4.0 kW
7.6 kW
12.8 kW
14.4 kW2)
14.4 kW2)

Note the regenerative power limit of the inverter!


(= 150 % of the recommended motor power Technical Data)
Resistance value

RBW

Trip current (of F16)

IF

Type

100 10 %
0.8 ARMS

1.8 ARMS

68 10 %
2.5 ARMS

3.4 ARMS

47 10 %
3.5 ARMS

4.9 ARMS

Flat type

Wire resistor on ceramic core

Connections

Cable

Ceramic terminals 2.5 mm2 (AWG12)

Enclosure

IP54

IP20 (when mounted)

Ambient temperature

amb

-20...+45 C

Type of cooling
for MOVIDRIVE

7.8 ARMS

KS = Self-cooling
0015/0022

0015...0040

0055/0075

1) cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD 120 s.
2) Physical power limit due to the DC link voltage and the resistance value.

MOVIDRIVE compact System Manual

63

kVA

Braking resistor option type BW...

P Hz

Braking resistor type


Part number
Load capacity
at

100 % cdf
50 % cdf1)
25 % cdf
12 % cdf
6 % cdf

BW039-012

BW039-026

BW039-050

BW018-015

BW018-035

BW018-075

821 689 4

821 690 8

821 691 6

821 684 3

821 685 1

821 686 X

1.2 kW
2.1 kW
3.8 kW
7.0 kW
11.4 kW

2.6 kW
4.6 kW
8.3 kW
15.3 kW
17.3 kW2)

5.0 kW
8.5 kW
15.0 kW
17.3 kW2)
17.3 kW2)

1.5 kW
2.5 kW
4.5 kW
6.7 kW
11.4 kW

3.5 kW
5.9 kW
10.5 kW
15.7 kW
26.6 kW

7.5 kW
12.7 kW
22.5 kW
33.7 kW
37.5 kW2)

Note the regenerative power limit of the inverter!


(= 150 % of the recommended motor power Technical Data)
Resistance value

RBW

Trip current (of F16)

IF

Type

39 10 %
4.2 ARMS

7.8 ARMS

18 10 %
11 ARMS

4.0 ARMS

Wire resistor

8.1 ARMS

14 ARMS

Grid resistor
Ceramic terminals 2.5 mm2 (AWG12)

Connections
Enclosure

IP20 (when mounted)

Ambient temperature

amb

-20...+45 C

Type of cooling

KS = Self-cooling

for MOVIDRIVE

0150/0220 and 2 parallel with 0370/0450

0110

1) cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD 120 s.
2) Physical power limit due to the DC link voltage and the resistance value.

Braking resistor type


Part number
Load capacity
at

100 % cdf
50 % cdf1)
25 % cdf
12 % cdf
6 % cdf

BW915

BW012-025

BW012-050

BW012-100

BW106

BW206

821 260 0

821 680 0

821 681 9

821 682 7

821 050 0

821 051 9

16 kW
27 kW
45 kW2)
45 kW2)
45 kW2)

2.5 kW
4.2 kW
7.5 kW
11.2 kW
19.0 kW

5.0 kW
8.5 kW
15.0 kW
22.5 kW
38.0 kW

10 kW
17 kW
30 kW
45 kW
56 kW2)

13 kW
24 kW
40 kW
66 kW
102 kW

18 kW
32 kW
54 kW
88 kW
112 kW2)

Note the regenerative power limit of the inverter!


(= 150 % of the recommended motor power Technical Data)
Resistance value

RBW

Trip current (of F16)

IF

15 10 %
28 ARMS

12 10 %
6.1 ARMS

12 ARMS

Type
M8 stud

Enclosure

Ceramic terminals 2.5 mm2 (AWG12)

42 ARMS

M8 stud

IP20 (when mounted)


amb

-20...+45 C

Type of cooling
for MOVIDRIVE

38 ARMS

Grid resistor

Connections

Ambient temperature

6 10 %
22 ARMS

KS = Self-cooling
0220

0300

0370...0750

1) cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD 120 s.
2) Physical power limit due to the DC link voltage and the resistance value.

64

MOVIDRIVE compact System Manual

kVA

Braking resistor option type BW...

P Hz

Assignment to 230 V units (-2_3)


Braking resistor type
Part number
Load capacity
at

100 % cdf
50 % cdf1)
25 % cdf
12 % cdf
6 % cdf

BW039003

BW039006

BW039012

BW039026

BW027006

BW027012

BW018015

BW018035

821 687 8

821 688 6

821 689 4

821 690 8

822 422 6

822 423 4

821 684 3

821 685 1

0.3 kW
0.5 kW
1.0 kW
1.7 kW
2.8 kW

0.6 kW
1.1 kW
1.9 kW
3.5 kW
5.7 kW

1.2 kW
2.1 kW
3.8 kW
5.9 kW2)
5.9 kW2)

2.6 kW
4.6 kW
5.9 kW2)
5.9 kW2)
5.9 kW2)

0.6 kW
1.2 kW
2.0 kW
3.5 kW
6.0 kW

1.2 kW
2.3 kW
5.0 kW
7.5 kW
8.5 kW2)

1.5 kW
2.5 kW
4.5 kW
6.7 kW
11.4 kW

3.5 kW
5.9 kW
10.5 kW
15.7 kW
25.6 kW3)

Note the regenerative power limit of the inverter!


(= 150 % of the recommended motor power Technical Data)
Resistance value

RBW

Trip current (of F16)

IF

39 10 %
2.0 ARMS

3.2 ARMS

27 10 %

4.2 ARMS

7.8 ARMS

2.5 ARMS

4.4 ARMS

Type

Wire resistor

Connections

Ceramic terminals 2.5 mm2 (AWG12)

Enclosure

18 10 %
4.0 ARMS

8.1 ARMS

Grid resistor

IP20 (when mounted)

Ambient temperature

amb

-20...+45 C

Type of cooling

KS = Self-cooling

for MOVIDRIVE

0015/0022

0015...0037

2 parallel with 0110

1) cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD 120 s.
2) Physical power limit due to the DC link voltage and the resistance value.
3) Physical power limit due to the DC link voltage and the resistance value.

Braking resistor type


Part number
Load capacity
at

100 % cdf
50 % cdf1)
25 % cdf
12 % cdf
6 % cdf

BW018-075

BW915

BW106

BW206

821 686 X

821 260 0

BW012-025 BW012-050 BW012-100


821 680 0

821 681 9

821 682 7

821 050 0

821 051 9

7.5 kW
12.7 kW
22.5 kW
25.6 kW2)
25.6 kW2)

16.0 kW
27.0 kW
30.7 kW2)
30.7 kW2)
30.7 kW2)

2.5 kW
4.2 kW
7.5 kW
11.2 kW
19.0 kW

5.0 kW
8.5 kW
15.0 kW
19.2 kW2)
19.2 kW2)

10 kW
17 kW
19.2 kW2)
19.2 kW2)
19.2 kW2)

13 kW
24 kW
38.4 kW2)
38.4 kW2)
38.4 kW2)

18 kW
32 kW
38.4 kW2)
38.4 kW2)
38.4 kW2)

Note the regenerative power limit of the inverter!


(= 150 % of the recommended motor power Technical Data)
Resistance value

RBW

Trip current (of F16)

IF

18 10 %

15
10 %

14 ARMS

28 ARMS

Type
2.5 mm2
(AWG12)

M8 stud

Enclosure

19 ARMS

27 ARMS

38 ARMS

42 ARMS

Ceramic terminals 2.5 mm2 (AWG12)

M8 stud

IP20 (when mounted)


amb

-20...+45 C

Type of cooling
for MOVIDRIVE

10 ARMS

6 10 %

Grid resistor

Connections

Ambient temperature

12 10 %

KS = Self-cooling
2 parallel with 0110

0055/0075

0150 and 2 parallel with


0220/0300

1) cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD 120 s.

MOVIDRIVE compact System Manual

65

kVA

Braking resistor option type BW...

P Hz

Touch guard

Touch guard is available for braking resistors in flat-pack design.


Touch guard

BS005

Part number

813 152 X

For braking resistor

BW100-005

a1

Grommet
b
b1

Mounting rail attachment


00524BEN

Figure 30: Dimensions, touch guard

All dimensions in mm (in):


Touch guard

BS005

Mounting rail
installation

66

Main dimensions

Fixing dimensions

Weight

a1

b1

kg (lb)

60
(2.36)

160
(6.30)

252
(9.92)

125
(4.92)

40
(1.57)

20
(0.79)

6
(0.24)

17.5
(0.69)

0.5
(1.1)

A mounting rail attachment is available from SEW as an accessory, part number 822
194 4, for mounting the touch guard on a mounting rail.

MOVIDRIVE compact System Manual

Braking resistor option type BW...

kVA

P Hz

DKB11A heat sink for brake resistors in flat-pack design


Part number

814 345 5

Description

The DKB11A heat sink for brake resistors in flat-pack design provides a space-saving
means of mounting braking resistors in flatpack design (BW100-005) below MOVIDRIVE size 1 (400/500 V units: 0015...0040; 230 V units: 0015...0037). The resistor is
inserted into the heat sink and attached using the supplied screws (M4 20).

3
4 x Spacer bolt
2)

4 x Pan head screw


M4 x 20

4 x M5 x 12

BW...-005

315 (12.40)

300 (11.81)

814 345 5

1)

BW...-003

9
(0.35)
185 (7.28)

30
(1.18)

85 (3.35)

10 (0.39)

105 (4.13)
PE screw M5
03826AEN

Figure 31: Dimensions, DKB11A heat sink for brake resistors in flatpack design in mm (in)

1) Mounting surface for the braking resistor


2) Retaining screws, not included in scope of delivery

MOVIDRIVE compact System Manual

67

kVA

Braking resistor option type BW...

P Hz

Dimensions,
BW...

M4

Steel grid resistor

x1

Flat-pack design

12
b
x2
(0.47)
Connecting cable, length 500 mm (19.69 in)

a
W

4 M4 threaded bushings,
types 1 and 2 are supplied

b
D

Wire-wound resistor

x1

c
b1

D
00523BEN

Figure 32: Dimensions, BW... braking resistors

Mounting position as required


All dimensions in mm (in):
BW...
Type

BW100-005

216 (8.50)

BW100-006

486 (19.13)

BW168

365 (14.37)

BW268
BW147

465 (18.31)

BW247

665 (26.18)

BW347

670 (26.38)

BW039-003

286 (11.26)

BW039-006
BW039-012

486 (19.13)

BW039-026

586 (23.07)

BW039-050

395 (15.55)

BW027-006
BW027-012

68

Main dimensions

486 (19.13)

H
80 (3.15)

Fixing dimensions
D

b/b1

15 (0.59)

204 (8.03)

60 (2.36)

92 (3.62)

426 (16.77)

64 (2.52)

x1
6 (0.24)

Hole
dimension

Weight

x2

kg (lb)

10 (0.39)

4 threaded
bushes

0.6 (1.3)
2.2 (4.9)

326 (12.83)
120 (4.72)

185 (7.28)

426 (16.77)

3.6 (8.0)

626 (24.65)
145 (5.71)

340 (13.39)
92 (3.62)

120 (4.72)

260 (10.24)

185 (7.28)

226 (8.90)
426 (16.77)

300 (11.81)

530 (20.87)

240 (9.45)

370 (14.57)

380 (14.96)

92 (3.62)

426 (16.77)

5.8 (0.23)

13.2 (29.1)
1.5 (3.3)
2.2 (4.9)
4.3 (9.5)
7.5 (16.6)

64 (2.52)
150 (5.91)

6.1 (13.5)

10 (0.39)

10.5 (0.41)

12 (26.5)

5.8 (0.23)

4.3 (9.5)

2.2 (4.9)

BW018-015

600 (23.62)

BW018-035

295 (11.61)

270 (10.63)

9.0 (19.8)

BW018-075

595 (23.43)

570 (22.44)

21 (46.3)

BW915

795 (31.30)

770 (30.31)

26 (57.3)

BW012-025

295 (11.61)

270 (10.63)

9.0 (19.8)

BW012-050

395 (15.55)

BW012-100

595 (23.43)

570 (22.44)

21 (46.3)

BW106

795 (31.30)

770 (30.31)

32 (70.5)

BW206

995 (39.17)

970 (38.18)

43 (94.8)

260 (10.24)

490 (19.29)

540 (21.26)

10 (0.39)

150 (5.91)

275 (10.83)

185 (7.28)

4.3 (9.5)

64 (2.52)

490 (19.29)
92 (3.62)

120 (4.72)

630 (24.80)

4.3 (9.5)

150 (5.91)

370 (14.57)

64 (2.52)

380 (14.96)

4.0 (8.8)

10.5 (0.41)

12 (26.5)

MOVIDRIVE compact System Manual

Line chokes option type ND...

3.16

kVA

P Hz

Line chokes option type ND...

To increase the overvoltage protection

To limit the charging current when several inverters are connected together in parallel on the input end with a shared
supply system contactor (rated current of line choke = total of inverter rated currents)

Line choke type


Part number

ND020-013

ND045-013

ND085-013

ND1503

ND200-0033

826 012 5

826 013 3

826 014 1

825 548 2

826 579 8

3 380 VAC -10 %...3 500 VAC +10 %, 50/60 Hz

Rated voltage

VN

Rated current1)

IN

20 AAC

45 AAC

Power loss at IN

PV

10 W

15 W

Inductance

LN

Ambient temperature

amb

85 AAC

150 AAC

25 W

65 W

0.1 mH

200 AAC
100 W
0.03 mH

-25...+45 C

Enclosure

IP 00 (EN 60529)
Modular terminal
blocks
4 mm2 (AWG 10)

Connections

Modular terminal
blocks
10 mm2 (AWG 8)

Modular terminal
blocks
35 mm2 (AWG 2)

M10 stud / PE: M8 stud

Assignment to 400/500 V units (...-5_3)


In rated operation (100 %)

0015...0075

0110...0220

0300...0450 and
MDR60A0370

0550/0750

With increased power (VFC, 125 %)

0015...0075

0110/0150

0220...0370

0450...0750

0015...0055

0075/0110

0150/0220

0300

0015...0037

0055/0075

0110/0150

0220/0300

MDR60A0750

Assignment to 230 V units (...-2_3)


In rated operation (100 %)
With increased power (VFC, 125 %)

1) If more than one MOVIDRIVE is connected to a line choke, the total value of the rated currents of the connected units must not
exceed the rated current of the line choke!

Space for terminals (safe to touch)

c
a

H
00526BEN

Figure 33: Dimensions, ND... line chokes


Mounting position as required

All dimensions in mm (in):


Line choke
type

Main dimensions
W

Fixing dimensions
D

Hole dim.

Weight

kg (lb)

ND020-013

85 (3.35)

60 (2.36)

120 (4.72)

50 (1.97)

31 (1.22)

5-10 (0.20-0.39)

0.5 (1.1)

ND045-013

125 (4.92)

95 (3.74)

170 (6.69)

84 (3.31)

55-75 (2.17-2.95)

6 (0.24)

2.5 (5.5)

ND085-013

185 (7.28)

115 (4.53)

235 (9.25)

136 (5.35)

56 (2.20)

7 (0.28)

8 (17.6)

ND1503

255 (10.04)

140 (5.51)

230 (9.06)

170 (6.69)

77 (3.03)

8 (0.31)

17 (37.5)

ND200-0033

250 (9.84)

160 (6.30)

230 (9.06)

180 (7.09)

98 (3.86)

8 (0.31)

15 (33.1)

MOVIDRIVE compact System Manual

69

kVA

i
3.17

NF...-... line filter option

P Hz

NF...-... line filter option

To suppress interference emissions on the line side of inverters

Input filter type


Part number
Rated voltage

VN

Rated current

IN

Power loss
at INPV
Earth-leakage current at VN

NF009503

NF014503

827 412 6

827 116 X

NF018503

NF035503

827 413 4 827 128 3

NF048503

NF063503

NF085503

NF115503

NF150503

827 117 8

827 414 2

827 415 0

827 416 9

827 417 7

3 380 VAC -10 %...3 500 VAC +10 %, 50/60 Hz


9 AAC

14 AAC

18 AAC

35 AAC

48 AAC

63 AAC

85 AAC

115 AAC

150 AAC

6W

9W

12 W

15 W

22 W

30 W

35 W

60 W

90 W

< 25 mA

< 25 mA

< 25 mA

< 25 mA

< 40 mA

< 30 mA

< 30 mA

< 30 mA

< 30 mA

16 mm2
(AWG 6)

35 mm2
(AWG 2)

50 mm2
(AWG1/0)

95 mm2
(AWG4/0)

Ambient
temperature
amb

-25...+40 C

Enclosure

IP 20 (EN 60529)

Connections
L1-L3/L1-L3

4 mm2 (AWG 10)

PE

10 mm2 (AWG 8)

M5 stud

M5 stud

M6 stud

M6 stud

M8 stud

M10 stud

M10 stud

Assignment to 400/500 V units (...-5_3)


In rated operation
(100 %)

0015...
0040

0055/
0075

0110/
0150

0220

0300

0370/
0450

0550

0750

With increased power


(VFC, 125 %)

0015...
0030

0040/
0055

0075

0110

0150

0220

0300/
0370

0450

0550/
0750

Assignment to 230 V units (...-2_3)


In rated operation
(100 %)

0015/
0022

0037

0055/
0075

0110

0150

0220

0300

With increased power


(VFC, 125 %)

0015

0022

0037

0055/
0075

0110/
0150

0220/
0300

The effectiveness of input filters is restricted in IT systems.

70

MOVIDRIVE compact System Manual

kVA

P Hz

NF...-... line filter option

3
D
c

L3

L2

L1

LINE

LOAD
L3' L2' L1'

05233AEN

Figure 34: Dimensions, NF input filters

Mounting position as required

All dimensions in mm (in):


Input filter
type
NF009-503
NF014-503
NF018-503
NF035-503
NF048-503
NF063-503
NF085-503
NF115-503
NF150-503

Main dimensions
W
55 (2.16)
50 (1.96)
60 (2.36)

90 (3.54)

100 (3.93)

Fixing dimensions
D

80 (3.15)

20 (0.79)

195 (7.67)
225 (8.85)

240 (9.45)
255 (10.04)

100 (3.93)

260 (10.24)

330 (13.00)

MOVIDRIVE compact System Manual

140 (5.51)
155 (6.10)

30 (1.18)

60 (2.36)

65 (2.56)

5.5 (0.22)

kg (lb)

M5

0.9 (2.0)
1.1 (2.4)
1.7 (3.7)

295 (11.61)

M6

235 (9.25)

255 (10.04)

Weight

0.8 (1.8)

210 (8.27)

255 (10.04)

320 (12.60)

PE connection

180 (7.09)

275 (10.83)
315 (12.40)

Hole
dimension

6.5 (0.26)

M8
M10

2.1 (4.6)
2.4 (5.3)
3.5 (7.7)
4.8 (10.6)
5.6 (12.3)

71

kVA

Output choke option type HD...

P Hz

3.18

Output choke option type HD...

To suppress radiated interference from the unshielded motor cable. We recommend routing the motor cable through
the output choke with five loops. Less than five loops are possible if the cable has a large diameter. To make up for
this, two or three output chokes should be connected in series. Two output chokes should be connected in series if
there are four loops, and three output chokes in series if there are three loops.

Output chokes are allocated on the basis of the cable cross sections of the motor feeders. Consequently, there is no
separate allocation table for the 230 V units.

Output choke type

HD001

Part number

HD002

HD003

813 325 5

813 557 6

813 558 4

121 64 131 mm
(4.76 2.52 5.16 in)

66 49 73 mm
(2.60 1.93 2.87 in)

170 64 185 mm
(6.69 2.52 7.28 in)

50 mm (1.97 in)

23 mm (0.91 in)

88 mm (4.46 in)

15 W

8W

30 W

Weight

0.5 kg (1.1 lb)

0.2 kg (0.44 lb)

1.1 kg (2.42 lb)

For cable cross sections

1.5...16 mm2
(AWG 16...6)

1.5 mm2 (AWG 16)

16 mm2 (AWG 6)

Dimensions W H D
Inside diameter d
Max. power loss PVmax

b
H

00570CEN

Figure 35: Dimensions, HD... output chokes

Mounting position as required

All dimensions in mm (in):


Output choke
type

72

Main dimensions

Fixing dimensions

Inside

Hole dimension

HD001

121 (4.76)

64 (2.52)

131 (5.16)

80 (3.15)

50 (1.97)

50 (1.97)

HD002

66 (2.60)

49 (1.93)

73 (2.87)

44 (1.73)

38 (1.50)

23 (0.91)

HD003

170 (6.69)

64 (2.52)

185 (7.28)

120 (4.72)

50 (1.97)

88 (3.46)

5.8 (0.23)
7.0 (0.28)

MOVIDRIVE compact System Manual

Output filter option type HF...

3.19

kVA

P Hz

Output filter option type HF...

Sine filter for smoothing the output voltage of inverters. They are used:

In group drives (several motor feeders in parallel); the discharge currents in the motor cables are suppressed.
To protect the motor winding insulation of non-SEW motors which are not suitable for use with PWM inverters and
could be damaged by voltage spikes in long motor feeders (> 100 m).

Output filters are only allowed to be used with 400/500 V units type MCF, MCV and
MCH in VFC operating modes. Do not use with 230 V units, do not use with type MDV
in CFC operating modes, do not use with type MCH in CFC or SERVO operating
modes and do not use with type MDS.
Output filters are not allowed to be used in hoists.

Output filter type

HF015-503

HF022-503

HF030-503

HF040-503

HF055-503

Part number

826 030 3

826 031 1

826 032 X

826 311 6

826 312 4

Rated voltage
Voltage drop at IN

3 380 VAC -10 %...3 500 VAC +10 %, 50/60 Hz1)

VN

< 6.5 % (7.5 %) at 400 V / < 4 % (5 %) at 500 V and fAmax = 50 Hz (60 Hz)

Rated throughput current2)IN 400 V


(at Vmains = 3 400 VAC)
Rated throughput current2)IN 500 V
(at Vmains = 3 500 VAC)
Earth-leakage current at VN

Power loss at IN

PV

4 AAC

6 AAC

8 AAC

10 AAC

12 AAC

3 AAC

5 AAC

6 AAC

8 AAC

10 AAC

35 W

55 W

65 W

90 W

115 W

0 mA

Emitted interference via unshielded


motor lead
Ambient temperature

According to class B limit to EN 55011 and EN 55014


Complies with EN 50081, parts 1 and 2

amb

0...+45 C (reduction: 3.0 % IN per K to max. 60 C)

Enclosure (EN 60529)

IP 20
M4 connection studs: 0.5...6 mm2 (AWG 20...10)

Connections
Weight

10 mm2 (AWG 8)

4.4 kg (9.68 lb)

For MOVIDRIVE MD_60A...-5_3


In rated operation (100 %)
With increased power (125 %)

10.8 kg (23.76 lb)

0015

0022

0030

0040

0055

0015

0022

0030

0040

Output filter type

HF075-503

HF450-503

HF023-403

HF033-403

HF047-403

Part number

826 313 2

826 948 3

825 784 1

825 785 X

825 786 8

Rated voltage
Voltage drop at IN

3 380 VAC -10 %...3 500 VAC +10 %, 50/60 Hz1)

VN

< 6.5 % (7.5 %) at 400 V / < 4 % (5 %) at 500 V and fAmax = 50 Hz (60 Hz)

Rated throughput current2)IN 400 V


(at Vmains = 3 400 VAC)
Rated throughput current2)IN 500 V
(at Vmains = 3 500 VAC)
Earth-leakage current at VN

Power loss at IN

PV

16 AAC

90 AAC

23 AAC

33 AAC

47 AAC

13 AAC

72 AAC

19 AAC

26 AAC

38 AAC

135 W

400 W

120 W

200 W

0 mA

Emitted interference via unshielded


motor lead
Ambient temperature

90 W

According to class B limit to EN 55011 and EN 55014


Complies with EN 50081, parts 1 and 2

amb

0...+45 C (reduction: 3.0 % IN per K to max. 60 C)

Enclosure (EN 60529)

IP 20

IP 10

IP 20

Connections

10 mm2 (AWG 8)

35 mm2 (AWG 2)

25 mm2 (AWG 4)

Weight

10.8 kg (23.76 lb)

32 kg (70.58 lb)

15.9 kg (35.0 lb)

16.5 kg (36.3 lb)

23 kg (50.6 lb)

0075

0370/0450/
05503)/07503)

0110

0150/03003)

0220

0075

0110/02203)

0150

For MOVIDRIVE MD_60A...-5_3


In rated operation (100 %)
With increased power (125 %)

0055

0300/0370/0450/
0550/0750

1) A reduction of 6 % IN per 10 Hz applies above fAN = 60 Hz for the rated throughput current IN.
2) Only applies to operation without UZ connection. For operation with UZ connection, observe the project planning instructions in the
MOVIDRIVE compact System Manual, Sec. 'Project Planning/Connecting the optional power components'.
3) Connect two HF... output filters together in parallel for operation with these MOVIDRIVE units.

MOVIDRIVE compact System Manual

73

kVA

Output filter option type HF...

P Hz

Dimensions, output filter HF...-503, in mm (in)

H
b

HF040/055/075-503

H
b

HF015/022/030-503

c
W

a
W

D
00527BEN

Figure 36: Dimensions, output filter HF015...075-503


Only the mounting position shown in the dimensions diagram is permitted
Main dimensions

Output filter type

Hole dimension

Fixing dimensions

HF015/022/030-503

80 (3.15)

286 (11.26)

176 (6.93)

265 (10.43)

HF040/055/075-503

135 (5.31)

296 (11.65)

216 (8.50)

70 (2.76)

283 (11.14)

Ventilation clearance1)

Top

Bottom

7 (0.28)

100 (3.94)

100 (3.94)

1) No clearance is required at the sides; the units can be lined up side-by-side.

HF450-503

a
W

D
03388BEN

Figure 37: Dimensions, output filter HF450-503


Only the mounting position shown in the dimensions diagram is permitted
Main dimensions

Output filter type


HF450-503

74

Fixing dimensions

Hole dimension

Ventilation clearance

Top

Bottom

465 (18.31)

385 (15.16)

240 (9.45)

436 (17.17)

220 (8.66)

8.5 (0.33)

100 (3.94)

100 (3.94)

MOVIDRIVE compact System Manual

kVA
Output filter option type HF...

P Hz

Dimensions, output filter HF...-403, in mm (in)


b

b1

a1

4
5
6
7
U
V
W

D
D1
00528BEN

Figure 38: Dimensions, output filter HF...-403

Fixing dimensions
Main dimensions
Type

HF023-403
HF033-403
HF047-403

Standard installation

D/D1

145
(5.71)

284
(11.18)

365/390
(14.37/15.35)

268
(10.55)

60
(2.36)

190
(7.48)

300
(11.82)

385/400
(15.16/15.57)

284
(11.18)

80
(3.15)

MOVIDRIVE compact System Manual

Crossways mounting position

Hole
dimen
sion

Ventilation clearance

a1

a2

At side

Top

Bottom

210
(8.27)

334
(13.15)

6.5
(0.26)

30 each
(1.18 ea)

150
(5.91)

150
(5.91)

75

kVA

i
3.20

Pre-fabricated cables

P Hz

Pre-fabricated cables

Overview

SEW offers cable sets and prefabricated cables for straightforward and error-free connection of various system components to MOVIDRIVE. Specifically, these are:
1. Cable sets for DC link connection MDR MCF/MCV/MCS/MCH
2. Motor cables and extension cables for connecting CM motors to MCS and MCH
3. Motor cables for connecting DS/DY motors to MCS
4. Hiperface cables, resolver cables and extension cables (plug and terminal box versions) for CM/DS/DY motors
5. VR forced cooling fan cables and extension cables
6. Brake cables
7. Encoder cables for connecting the motor encoder to encoder input X15 of the MCV
basic unit or to 'X2: Encoder' of the 5 V encoder power supply type DWI11A
8. Encoder connection 'X1: MOVIDRIVE' of the DWI11A and X15 MCV basic unit
9. Encoder cables for connecting an external encoder or a control (encoder simulation
output) to X14 of the MCV/MCS basic unit
10.Encoder connection (MCV/MCS: master X14 slave X14)
It is necessary to differentiate between whether the cables are intended for fixed routing
or for use in cat tracks. The cables are pre-fabricated in 1 m steps for the required length.

BMK
brake rectifier

MOVIDRIVE
compact
MCS4_A
MCH4_A

MOVIDRIVE
compact
MCS4_A

to the
switch cabinet

MOVIDRIVE
MDR60A

1.

2. 4.

3. 4.

Figure 39: Cable sets for the MOVIDRIVE compact system

76

5.

6.

05297AEN

MOVIDRIVE compact System Manual

kVA
Pre-fabricated cables

MOVIDRIVE
compact
MCV4_A

P Hz

MOVIDRIVE
compact
MCV4_A

X1: MOVIDRIVE

X2: Encoder

7.

8.

DWI

7.

05298AXX

Figure 40: Motor encoder connection

MOVIDRIVE
compact
MCV4_A
MCS4_A

MOVIDRIVE
compact
MCV4_A
MCS4_A

9.

X14: Master

X14: Slave
10.
05299AXX

Figure 41: Connection of external encoder and master/slave connection

MOVIDRIVE compact System Manual

77

kVA

Pre-fabricated cables

P Hz

1. Cable sets for DC link connection MDR MCF/MCV/MCS/MCH


Description

SEW strongly recommends that the cable sets named below are used, because they
possess the relevant dielectric strength and are also color-coded. This is necessary because cross-polarity and ground faults could cause irreparable damage to the connected equipment.
The length of the cables restricts the DC link circuit connection to the permitted five
meters (16.4 ft), whilst they can also be cut to length by the customer for connecting several units. The lugs for connecting to the regenerative power supply unit and an inverter
are supplied with the cable set. Use commercial lugs for connecting additional inverters.
The inverters must then be connected to the regenerative power supply unit in a star
configuration. Use a busbar subdistributor if the DC link terminals of the regenerative
power supply unit are not sufficient.

Type of routing

Only fixed routing is possible.


Cable set type

DCP12A

DCP13A

DCP15A

Part number

814 567 9

814 250 5

814 251 3

0015...0110

0150...0300

0370...0750

For connecting MOVIDRIVE

2. Motor cables for connecting CM motors to MCS or MCH and extension cables
Motor cables

The cables are equipped with a plug for the motor connection and conductor end
sleeves for the inverter connection.

Number of cores and line cross section


2

Type of routing

For motor

41.5 mm (AWG 16)

199 179 5

CM..SM51

41.5 mm2 (AWG 16) + 31.0 mm2 (AWG 17)

199 189 2

CM..BR SB51

42.5 mm2 (AWG 12)

199 181 7

CM..SM52

42.5 mm2 (AWG 12) + 31.0 mm2 (AWG 17)

199 191 4

CM..BR SB52

44 mm2 (AWG 10)

199 183 3

44 mm2 (AWG 10) + 31.0 mm2 (AWG 17)

199 193 0

46 mm2 (AWG 10)

199 185 X

CM..SM56

46 mm2 (AWG 10) + 31.5 mm2 (AWG 16)

199 195 7

CM..BR SB56

410 mm2 (AWG 8)

199 187 6

CM..SM59

410 mm2 (AWG 8) + 31.5 mm2 (AWG 16)

199 197 3

CM..BR SB59

Number of cores and line cross section


mm2

(AWG 16)

Part number

Fixed routing

Type of routing

CM..SM54
CM..BR SB54

For motor

199 180 9

CM..SM51

41.5 mm2 (AWG 16) + 31.0 mm2 (AWG 17)

199 190 6

CM..BR SB51

42.5 mm2 (AWG 12)

199 182 5

CM..SM52

42.5 mm2 (AWG 12) + 31.0 mm2 (AWG 17)

199 192 2

CM..BR SB52

41.5

78

Part number

44 mm2 (AWG 10)

199 184 1

44 mm2 (AWG 10) + 31.0 mm2 (AWG 17)

199 194 9

Cat track routing

CM..SM54
CM..BR SB54

46 mm2 (AWG 10)

199 186 8

CM..SM56

46 mm2 (AWG 10) + 31.5 mm2 (AWG 16)

199 196 5

CM..BR SB56

410 mm2 (AWG 8)

199 188 4

CM..SM59

410 mm2 (AWG 8) + 31.5 mm2 (AWG 16)

199 198 1

CM..BR SB59

MOVIDRIVE compact System Manual

kVA
Pre-fabricated cables

Extension cables

P Hz

The cables are equipped with a plug and coupling for extending the CM motor cable.

Number of cores and line cross section

Part number

Type of routing

For motor

41.5 mm2 (AWG 16)

199 549 9

CM..SM51

41.5 mm2 (AWG 16) + 31.0 mm2 (AWG 17)

199 199 X

CM..BR SB51

42.5 mm2 (AWG 12)

199 551 0

CM..SM52

42.5 mm (AWG 12) + 31.0 mm (AWG 17)

199 201 5

CM..BR SB52

44 mm2 (AWG 10)

199 553 7

44

mm2

(AWG 10) + 31.0

mm2

(AWG 17)

46 mm2 (AWG 10)

199 203 1

Fixed routing

CM..SM54

CM..SM56

46 mm2 (AWG 10) + 31.5 mm2 (AWG 16)

199 205 8

CM..BR SB56

410 mm2 (AWG 8)

199 557 X

CM..SM59

199 207 4

CM..BR SB59

410 mm (AWG 8) + 31.5 mm (AWG 16)


Number of cores and line cross section
41.5 mm2 (AWG 16)

Part number

Type of routing

For motor

199 550 2

CM..SM51

41.5 mm2 (AWG 16) + 31.0 mm2 (AWG 17)

199 200 7

CM..BR SB51

42.5 mm2 (AWG 12)

199 552 9

CM..SM52

199 202 3

CM..BR SB52

42.5

(AWG 12) + 31.0

mm2

(AWG 17)

44 mm2 (AWG 10)


2

199 554 5
2

Cat track routing

CM..SM54

44 mm (AWG 10) + 31.0 mm (AWG 17)

199 204 X

46 mm2 (AWG 10)

199 556 1

CM..SM56

46 mm (AWG 10) + 31.5 mm (AWG 16)

199 206 6

CM..BR SB56

410 mm2 (AWG 8)

199 558 8

CM..SM59

199 208 2

CM..BR SB59

410 mm (AWG 8) + 31.5 mm (AWG 16)

CM..BR SB54

199 555 3

mm2

CM..BR SB54

3. Motor cables for connecting DS/DY motors to MCS


Description

The cables are equipped with a plug for the motor connection and conductor end
sleeves for the inverter connection.

Number of cores and line cross section


41.5 mm2 (AWG 16)

Part number

Type of routing

For motor

198 669 4

DS56 / SM11

41.5 mm2 (AWG 16) + 20.75 mm2 (AWG 18)

198 670 8

DS56..B / SM11

41.5 mm2 (AWG 16)

198 683 X

DY71 / SM21

42.5 mm (AWG 12)

198 684 8

42.5 mm2 (AWG 12)

198 685 6

44 mm2 (AWG 10)

198 686 4

DY90/112 / SM34

46 mm2 (AWG 10)

198 687 2

DY90/112 / SM36

mm2

DS71 / SM22
Fixed routing

DY90/112 / SM32

(AWG 10)

198 688 0

DY112 / SM46

410 mm2 (AWG 8)

198 689 9

DY112 / SM41

46

MOVIDRIVE compact System Manual

79

kVA

Pre-fabricated cables

P Hz

Number of cores and line cross section


41.5 mm2 (AWG 16)

Part number

Type of routing

For motor

198 741 0

DS56 / SM11

41.5 mm2 (AWG 16) + 20.75 mm2 (AWG 18)

198 742 9

DS56..B / SM11

41.5 mm2 (AWG 16)

198 734 8

DY71 / SM21

42.5 mm (AWG 12)

198 735 6

42.5 mm2 (AWG 12)

198 736 4

44 mm2 (AWG 10)

198 737 2

DY90/112 / SM34

46 mm2 (AWG 10)

198 738 0

DY90/112 / SM36

mm2

DS71 / SM22
DY90/112 / SM32

Cat track routing

(AWG 10)

198 739 9

DY112 / SM46

410 mm2 (AWG 8)

198 740 2

DY112 / SM41

46

4. Hiperface cables, resolver cables and extension cables


Hiperface cables for CM motors with plug connection:
Part number
Routing

199 488 3

199 320 8

Fixed routing

Cat track routing

For Hiperface encoder AS1H/ES1H in


motor

CM71...112

Line cross section

6 2 0.25 mm2 (AWG 23)

Conductor colors

cos+: Red (RD)


cos-: Blue (BU)
sin+: Yellow (YE)
sin-: Green (GN)
D+: Black (BK)
D-: Violet (VT)
TF/TH/KTY+: Brown (BN)
TF/TH/KTY-: White (WH)
GND: Grey/pink + pink (GY-PK + PK)
US: Red/blue + gray (RD-BU + GY)

Manufacturer and type


Connection to
encoder / motor
MOVIDRIVE compact MCH4_A

Lapp, PVC/C/PP 303 028 1

Nexans, 493 290 70

With 12-pin round connector plug (Intercontec, type ASTA021NN00 10 000 5 000)
With 15-pin sub D plug

Extension cables for Hiperface cables (CM motors with plug connection):
Part number
Routing

199 539 1

199 540 5

Fixed routing

Cat track routing

For Hiperface encoder AS1H/ES1H in


motor
Line cross section

6 2 0.25 mm2 (AWG 23)

Conductor colors

cos+: Red (RD)


cos-: Blue (BU)
sin+: Yellow (YE)
sin-: Green (GN)
D+: Black (BK)
D-: Violet (VT)
TF/TH/KTY+: Brown (BN)
TF/TH/KTY-: White (WH)
GND: Grey/pink + pink (GY-PK + PK)
US: Red/blue + gray (RD-BU + GY)

Manufacturer and type


Connection to

80

CM71...112

encoder / motor
Hiperface cable

Lapp, PVC/C/PP 303 028 1

Nexans, 493 290 70

With 12-pin round connector plug (Intercontec, type ASTA021NN00 10 000 5 000)
With 12-pin round connector plug (Intercontec, type AKUA20)

MOVIDRIVE compact System Manual

kVA
Pre-fabricated cables

P Hz

Hiperface cables for CM motors with terminal box:


Part number
Routing

199 591 X

199 592 8

Fixed routing

Cat track routing

For Hiperface encoder AS1H/ES1H in


motor

CM71...112

Line cross section

6 2 0.25 mm2 (AWG 23)

Conductor colors

cos+: Red (RD)


cos-: Blue (BU)
sin+: Yellow (YE)
sin-: Green (GN)
D+: Black (BK)
D-: Violet (VT)
TF/TH/KTY+: Brown (BN)
TF/TH/KTY-: White (WH)
GND: Grey/pink + pink (GY-PK + PK)
US: Red/blue + gray (RD-BU + GY)

Manufacturer and type

Lapp, PVC/C/PP 303 028 1

Connection to
encoder / motor
MOVIDRIVE compact MCH4_A

Nexans, 493 290 70

With conductor end sleeves


With 15-pin sub D plug

Resolver cables for DS56 and CM motors with plug connection:


Part number
Routing

199 487 5

199 319 4

Fixed routing

Cat track routing

For RH1M resolver in motor

DS56, CM71...112

Line cross section

5 2 0.25 mm2 (AWG 23)

Conductor colors

Ref.+: Pink (PK)


Ref.-: Gray (GY)
cos+: Red (RD)
cos-: Blue (BU)
sin+: Yellow (YE)
sin-: Green (GN)
TF/TH/KTY+: Brown + pink (BN + PK)
TF/TH/KTY-: White + black (WH + BK)

Manufacturer and type

Lapp, PVC/C/PP

Connection to
resolver/motor
MOVIDRIVE compact MCS4_A

Nexans

With 12-pin round connector plug (Intercontec, type ASTA021NN00 10 000 5 000)
With 9-pin sub D plug

Extension cables for resolver cables (DS56 and CM motors with plug connection):
Part number
Routing

199 542 1

199 541 3

Fixed routing

Cat track routing

For RH1M resolver in motor

DS56, CM71...112

Line cross section

5 2 0.25 mm2 (AWG 23)

Conductor colors

Ref.+: Pink (PK)


Ref.-: Gray (GY)
cos+: Red (RD)
cos-: Blue (BU)
sin+: Yellow (YE)
sin-: Green (GN)
TF/TH/KTY+: Brown + pink (BN + PK)
TF/TH/KTY-: White + black (WH + BK)

Manufacturer and type


Connection to

Lapp, PVC/C/PP
resolver/motor
Resolver cables

MOVIDRIVE compact System Manual

Nexans

With 12-pin round connector plug (Intercontec, type ASTA021NN00 10 000 5 000)
With 12-pin round connector plug (Intercontec, type AKUA20)

81

kVA

Pre-fabricated cables

P Hz

Resolver cables for DY71...112 motors with plug connection:


Part number
Routing

198 827 1

198 812 3

Fixed routing

Cat track routing

For RH1M resolver in motor

DY71...112

Line cross section

4 2 0.25 mm2 (AWG 23)

Conductor colors

Ref.+: Pink (PK)


Ref.-: Gray (GY)
cos+: Red (RD)
cos-: Blue (BU)
sin+: Yellow (YE)
sin-: Green (GN)
TF/TH: Brown (BN)
TF/TH: White (WH)

Manufacturer and type


Connection to
resolver/motor
MOVIDRIVE compact MCS4_A

Lapp, Unitronic Li2YCY (TP)


Helukabel, Paar-Tronic-CY

Lapp, Unitronic FD CP (TP)


Helukabel, Super-Paar-Tronic-C-PUR

With 12-pin round connector plug (Framatome Souriou, type GN-DMS2-12S)


With 9-pin sub D plug

Resolver cables for DS56 and DY71...112 motors with terminal box:
Part number

199 589 8

Routing

199 590 1

Fixed routing

Cat track routing

For RH1M resolver in motor

DS56, DY71...112

Line cross section

5 2 0.25 mm2 (AWG 23)

Conductor colors

Ref.+: Pink (PK)


Ref.-: Gray (GY)
cos+: Red (RD)
cos-: Blue (BU)
sin+: Yellow (YE)
sin-: Green (GN)
TF/TH/KTY+: Brown + pink (BN + PK)
TF/TH/KTY-: White + black (WH + BK)

Manufacturer and type

Lapp, PVC/C/PP

Connection to
resolver/motor
MOVIDRIVE compact MCS4_A

Nexans

With conductor end sleeves


With 9-pin sub D plug

5. VR forced cooling fan cables and extension cables


VR forced cooling fan cables:
Part number

199 559 6

Routing

Fixed routing

Cat track routing


3 1 mm2 (AWG 17)

Line cross section


Connection

199 560 X

VR forced cooling fan


Switch cabinet

With plug STAK 200


With conductor end sleeves

Extension cables for VR forced cooling fan cables:


Part number

199 561 8

Routing

Fixed routing

cables

82

Cat track routing


3 1 mm2 (AWG 17)

Line cross section


Connection

199 562 6

VR forced cooling fan


VR forced cooling fan

With plug STAK 200


with plug connection

MOVIDRIVE compact System Manual

kVA
Pre-fabricated cables

P Hz

6. Brake cables
Part number
Routing

198 633 3

198 745 3

Fixed routing

Cat track routing


4 1.5 mm2 (AWG 16)

Line cross section


Connection to

DY motor
Brake rectifier

With plug
With conductor end sleeves

3
7. Motor encoder cables, connection to MCV4_A, X15
Cables for TTL sensors and sin/cos motor encoders (TTL sensors and sin/cos encoders)
Part number
Routing

198 829 8

198 828 X

Fixed routing

Cat track routing

ES1T, ES2T and EV1T via option DWI11A and cable 814 344 7
ES1S, ES2S, EV1S, ES1R, ES2R and EV1R directly to X15 (MCV)

For encoder
Line cross section

4 2 0.25 mm2 (AWG 23) + 1 0.25 mm2 (AWG 23)

Conductor colors

A: Yellow (YE)
A: Green (GN)
B: Red (RD)
B: Blue (BU)
C: Pink (PK)
C: Gray (GY)
UB: White (WH)
: Brown (BN)
Sensor line: Violet (VT)

Manufacturer and type


Connection

To encoder/motor

Lapp, Unitronic Li2YCY (TP)


Helukabel, Paar-Tronic-CY

Lapp, Unitronic FD CP (TP)


Helukabel, Super-Paar-Tronic-C-PUR

With conductor end sleeves


On ES1T, ES2T and EV1T, connect the violet conductor (VT) on the encoder to UB
On ES1S, ES2S, EV1S, ES1R, ES2R and EV1R,
cut off the violet conductor (VT) at the encoder end
With 9-pin sub D plug

To MCV4_A, X15 or DWI11A

Cables for HTL motor encoders (HTL encoders)


Part number
Routing
For encoder

198 932 4

198 931 6

Fixed routing

Cat track routing


ES1C, ES2C and EV1C

Line cross section

5 0.25 mm2 (AWG 23) + 1 0.25 mm2 (AWG 23)

Conductor colors

A: Yellow (YE)
B: Green (GN)
C: Gray (GY)
UB: White (WH)
: Brown (BN)

Manufacturer and type


Connection

To encoder/motor
To MCV4_A, X15

MOVIDRIVE compact System Manual

Lapp, Unitronic LiYCY


Helukabel, Tronic-CY

Lapp, Unitronic FD CP
Helukabel, Super-Tronic-C-PUR

With conductor end sleeves


With 9-pin sub D plug

83

kVA

Pre-fabricated cables

P Hz

8. Encoder connection
This cable is intended for the following connections:

MOVIDRIVE compact MCV 'Encoder In' (X15) 5 V encoder power supply option type DWI11A

Part number

814 344 7

Routing

Fixed routing

For encoder with 5 V encoder power supply

ES1T, ES2T and EV1T via option DWI11A

Line cross section

4 2 0.25 mm2 (AWG 23) + 1 0.25 mm2 (AWG 23)

Conductor colors

A: Yellow (YE)
A: Green (GN)
B: Red (RD)
B: Blue (BU)
C: Pink (PK)
C: Gray (GY)
UB: White (WH)
: Brown (BN)
Sensor line: Violet (VT)
Lapp, Unitronic Li2YCY (TP)
Helukabel, Paar-Tronic-CY

Manufacturer and type


Connection to

To DWI11A
X15

With 9-pin sub D socket


With 9-pin sub D plug

9. Cable for external encoder (TTL encoder) or encoder simulation, connection on X14
This cable is provided for connecting an external encoder or evaluation of encoder simulation on MCV/MCS4_A.
Part number
Routing
For encoder

ES1R, ES2R and EV1R or evaluation of encoder simulation

Line cross section

4 2 0.25 mm2 (AWG 23) + 1 0.25 mm2 (AWG 23)

Conductor colors

A: Yellow (YE)
A: Green (GN)
B: Red (RD)
B: Blue (BU)
C: Pink (PK)
C: Gray (GY)
UB: White (WH)
: Brown (BN)
Switch mode: Violet (VT)

Manufacturer and type


Connection

To encoder/to the
Evaluation unit
To MCV/MCS4_A, X14

84

815 354 X
Fixed routing

Lapp, Unitronic Li2YCY (TP)


Helukabel, Paar-Tronic-CY

With conductor end sleeves


External encoder: cut off the violet conductor (VT) at the encoder end
Evaluation unit: jumper the violet conductor (VT) with the brown conductor (BN)
With 9-pin sub D socket

MOVIDRIVE compact System Manual

kVA
Pre-fabricated cables

P Hz

10. Encoder connection MCV/MCS4_A X14: Master MCV/MCS4_A X14: Slave


This cable is provided for the master/slave connection of two MCV/MCS4_A units.
Part number

815 355 8

Routing

Fixed routing

For master/slave connection

X14: Master X14: Slave

Line cross section

4 2 0.25 mm2 (AWG 23) + 1 0.25 mm2 (AWG 23)

Conductor colors

A: Yellow (YE)
A: Green (GN)
B: Red (RD)
B: Blue (BU)
C: Pink (PK)
C: Gray (GY)
UB: White (WH)
: Brown (BN)
Sensor line: Violet (VT)

Manufacturer and type


Connection to

X14: Master1)
X14: Slave1)

Lapp, Unitronic Li2YCY (TP)


Helukabel, Paar-Tronic-CY
With 9-pin sub D socket
With 9-pin sub D socket

1) Important: Connect the socket marked 'Master' to X14: Master and the socket marked 'Slave' to X14: Slave!

MOVIDRIVE compact System Manual

85

P6..

P60.

Menu structure

P600

Parameters
Generally speaking, the parameters menu is only required for startup and when servicing is undertaken. Consequently, the basic unit of MOVIDRIVE is configured without a
keypad; it can be supplemented with the appropriate communications facility as an option.
There are various ways of setting MOVIDRIVE parameters:

With the optional keypad type DBG11B.

With the MOVITOOLS PC program (includes SHELL, SCOPE and IPOS programming). PC connection via the USS21A serial interface.

Using the serial interfaces, programming by the customer.

Using the fieldbus interfaces, programming by the customer.

Using IPOSplus, programming by the customer.

The latest version of the MOVITOOLS PC program can be downloaded from the SEW
homepage (www.sew-eurodrive.com).

4.1

Menu structure
1st Menu level
Main menu

2nd Menu level


Submenu

3rd Menu level


Parameters

Editing mode

[] []
CONTR. INHIBIT
CURR.:
0 A
0.. DISPLAY
VALUES
1.. SETPOINTS/
RAMP GENERATORS []
3.. MOTOR
PARAMETERS

[]

4.. REFERENCE
SIGNALS
5.. MONITORING
FUNCTIONS
6.. TERMINAL
ASSIGNMENT
7.. CONTROL
FUNCTIONS
8.. UNIT
FUNCTIONS
9.. IPOS
PARAMETERS

[] []
10. SETPOINT
SELECTION
11. ANALOG INP. 1
[]
(+/- 10 V)
12. ANALOG
INPUT AI2
13. SPEED
RAMPS 1
14. SPEED
RAMPS 2
15. MOTOR. POT.
16. FIXED
SETPOINTS 1
17. FIXED
SETPOINTS 2

[]

[] []
110
A11
111
A11

1
SCALING
0 mV [] 111
OFFSET [] A11

112
A11

REF. NMAX
OPERAT. MODE

113
A11

0 V
V-OFFSET

114
A11

0 /M
n-OFFSET

0 mV
OFFSET

115

1.89 ms
ETPOINT FILTER
02407AEN

Figure 42: Menu structure

86

MOVIDRIVE compact System Manual

P6..

Overview of parameters

P60.

P600

4.2

Overview of parameters

The following table lists all parameters with their setting range and the factory settings (in bold):
0__

DISPLAY VALUES page 91

08_

Fault memory

00_

Process values

080...084

Fault t-0...t-4

000

Speed

09_

Bus diagnosis

001

User display

090

PD configuration

002

Frequency

091

Fieldbus type

003

Actual position

092

Fieldbus baud rate

004

Output current

093

Fieldbus address

005

Active current

094...096

PO1...PO3 setpoint

006

Motor utilization 1

097...099

PI1...PI3 actual value

007

Motor utilization 2

1__

SETPOINTS / RAMP GENERATORS page 94

008

DC link voltage

10_

Setpoint selection

009

Output current

100

Setpoint source

UNIPOL/FIX.SETPT

01_

Status displays

101

Control signal source

TERMINALS

010

Inverter status

11_

Analog input AI1

011

Operational status

110

AI1 scaling

-10...-0.1 / 0.1...1...10

012

Fault status

111

AI1 offset

-500...0...500 mV
Ref. N-MAX

013

Active parameter set

112

AI1 operation mode

014

Heat sink temperature

113

AI1 voltage offset

-10...0...10 V

015

Mains ON operation time

114

AI1 speed offset

-5000...0...5000 rpm

016

Operating time (enabled)

115

Filter setpoint

0...5...100 ms, 0 = OFF

017

Electrical energy

12_

Analog inputs (optional)

02_

Analog setpoints

120

AI2 operation mode

020/021

Analog input AI1/AI2

13_/14_

Speed ramps 1 / 2

022

External current limit

130/140

Ramp t11/t21 UP CW

0...2...2000 s

03_

Binary inputs basic unit

131/141

Ramp t11/t21 DOWN CW

0...2...2000 s

030...035

Binary input DI...DI5

132/142

Ramp t11/t21 up CCW

0...2...2000 s

036

Status binary inputs

133/143

Ramp t11/t21 down CCW

0...2...2000 s

04_

Binary inputs option

134/144

Ramp t12/t22 UP=DOWN

0...2...2000 s

040...047

Binary inputs DI1...DI17

135/145

S pattern t12/t22

0...3

048

Status binary inputs

136/146

Stop ramp t13/t23

0...2...20 s

05_

Binary outputs basic unit

137/147

Emergency ramp t14/t24

0...2...20 s

050

Binary output DB

138

Ramp limit

NO = 0 / YES = 1

051/052

Binary output DO1/DO2

15_

Motorized potentiometer

NO FUNCTION

053

Status binary outputs

150

Ramp t3 UP

0.2...20...50 s

06_

Binary outputs option

151

Ramp t3 DOWN

0.2...20...50 s

060...067

Binary outputs DO1...DO17

152

Save last setpoint

ON / OFF

068

Status binary outputs

16_/17_

Fixed setpoints 1 / 2

07_

Unit data

160/170

Internal setpoint n11/n21

070

Unit type

161/171

Internal setpoint n12/n22

-5000...750...5000 rpm

071

Output rated current

162/172

Internal setpoint n13/n23

-5000...1500...5000 rpm

072

Option 1

073

Option 2

074

Firmware option 1

075

Firmware option 2

076

Firmware basic unit

077

Technology function

MOVIDRIVE compact System Manual

-5000...150...5000 rpm

87

P6..

P60.

Overview of parameters

P600

88

2__

CONTROLLER PARAMETERS page 107

42_

Speed setp./act. val. comp.

20_

Speed control

420

Hysteresis

0...100...300 rpm

200

P gain speed controller

0.1...2...32

421

Delay time

0...1...9 s

201

Time constant n-control.

0...10...300 ms

422

Signal = '1' if:

n nsetpt / n = nsetpt

202

Gain accel. feedforward

0...32

43_

Current reference signal

203

Filter accel. feedforward

0...100 ms

430

Current reference value

0...100...150 % IN

204

Filter speed actual value 0...32 ms

431

Hysteresis

0...5...30 % IN

205

Load feedforward CFC

0...150 %

432

Delay time

0...1...9 s

206

Sample time n-control.

1 ms = 0 / 0.5 ms = 1

433

Signal = '1' if:

I < Iref / I > Iref

207

Load feedforward VFC

0...150 %

44_

Imax signal

21_

Hold controller

440

Hysteresis

0...5...50 % IN

210

P-gain hold controller

441

Delay time

0...1...9 s

22_

Internal synchronous operation

442

Signal = '1' if:

I = Imax / I < Imax

228

Feedforward filter (DRS) 0...100 ms

5__

MONITORING FUNCTIONS page 117

3__

Motor parameters page 110

30_/31_

Limits 1 / 2

50_ 1 2
500/502

Speed monitoring 1/2

OFF/MOT/GEN/MOT& GEN

300/310

Start/stop speed 1/2

0...60...150 rpm

501/503

Delay time 1/2

0...1...10 s

301/311

Minimum speed 1/2

0...60...5500 rpm

52_

Mains OFF monitoring

0.1...2...32

Speed monitoring

302/312

Maximum speed 1/2

0...1500...5500 rpm

520

Mains OFF response time 0...5 s

303/313

Current limit 1/2

0...150 %IN

521

Mains OFF response

304

Torque limit

0...150 %

6__

TERMINAL ASSIGNMENT page 118

32_/33_

Motor compensat. 1/2 (asynchr.)

60_

Binary inputs basic unit

320/330

Automatic adjustment 1/2 ON / OFF

600

Binary input DI1

CW/STOP

321/331

Boost 1/2

0...100 %

601

Binary input DI2

CCW/STOP

322/332

IR compensation 1/2

0...100 %

602

Binary input DI3

ENABLE/RAP.STOP

323/333

Premagnetizing time 1/2 0...0.1...2 s

603

Binary input DI4

n11/n21

324/334
34_ 1 2

Slip compensation 1/2

604

Binary input DI5

n12/n22

62_

Binary outputs basic unit

340/342

Motor protection 1/2

ON / OFF

620

Binary output DO1

READY

341/343
35_ 1 2

Cooling type 1/2

FAN / FORCED

621

Binary output DO2

NO FUNCTION

Motor sense of rotation

64_

Analog output

350/351

Change direction of rota- ON / OFF


tion 1/2

640

Analog output AO1

ACTUAL SPEED

0...500 rpm

Motor protection

CONTROL.INHIBIT/EMERGENCY STOP

36_

Startup (only available in DBG11B)

641

Scaling AO1

-10...0...1...10

360

Startup

642

Operating mode AO1

OFF/10 V/0(4)..20 mA

4__

REFERENCE SIGNALS page 114

7__

Control functions page 122

40_

Speed reference signal

400

Speed reference value

0...1500...5000 rpm

Operating mode 1/2

401

Hysteresis

0...100...500 rpm

70_ 1 2
700/701
71_ 1 2

402

Delay time

0...1...9 s

403

Signal = '1' if:

n < nref / n > nref

YES / NO

710/711
72_ 1 2

Operating modes
VFC 1 / 2

Current at standstill
Standstill current 1/2

0...50 % Imot

Setpoint stop function

41_

Speed window signal

720/723

Setpoint stop function 1/2 ON / OFF

410

Window center

0...1500...5000 rpm

721/724

Stop setpoint 1/2

0...30...500 rpm

411

Range width

0...5000 rpm

Start offset 1/2

0...30...500 rpm

412

Delay time

0...1...9 s

722/725
73_ 1 2

413

Signal = '1' if:

INSIDE / OUTSIDE

730/733

Brake function 1/2

ON / OFF

731/734

Brake release time 1/2

0...2 s

732/735

Brake application time 1/2 0...0.2...2 s

Brake function

MOVIDRIVE compact System Manual

P6..

Overview of parameters

P60.

P600

74_ 1 2
740/742

0...1500...5000 rpm

86_ 1 2
860/861

Modulation

Skip window center 1/2

741/743

Skip width 1/2

0...300 rpm

862/863

PWM fix 1/2

ON / OFF

75_

Master-Slave function

864

PWM frequency CFC

4 / 8 / 16 kHz

750

Slave setpoint

MASTER-SLAVE OFF

87_

Process data description

751

Scaling slave setpoint

-10...0...1...10

870

Setpoint description PO1

CTRL. WORD 1

8__

UNIT FUNCTIONS page 139

871

Setpoint description PO2

SPEED
NO FUNCTION

Speed skip

PWM frequency 1/2

4 / 8 / 16 kHz

80_

Setup

872

Setpoint description PO3

800

Quick menu

ON / OFF

873

Actual value description PI1 STATUS WORD1

801

Language

DE / EN / FR

874

Actual value description PI1 SPEED

802

Factory setting

YES / NO

875

Actual value description PI1 OUTPUT CURRENT

803

Parameter lock

ON / OFF

876

PO data enable

804

Reset statistic data

NO / FAULT / KWH /
OPERATING HOURS

877

DeviceNet PD configuration PARAM+1PD

806

Copy DBG MDX

YES / NO

88_

Manual operation

807

Copy MDX DBG

YES / NO

880

Manual operation

81_

Serial communication

9__

IPOS PARAMETERS page 148

ON / OFF

ON / OFF

810

RS485 address

0...99

90_

IPOS Reference travel

811

RS-485 group address

100...199

900

Reference offset

-(231-1)...0...231-1 inc

812

RS485 timeout delay

0...650 s

901

Reference speed 1

0...200...5000 rpm

813

SBus address

0...63

902

Reference speed 2

0...50...5000 rpm

814

SBus group address

0...63

903

Reference travel type

0...7

815

SBus timeout delay

0...650 s

904

Reference travel to zero


pulse

Yes / No

816

SBus baud rate

125/250/500/1000 kB

91_

IPOS Travel parameter

817

SBus synchronization ID

0...1023

910

Gain X controller

0.1...0.5...32

818

CAN synchronization ID

0...1...2047

911

Positioning ramp 1

0...1...20 s

819

Fieldbus timeout delay

0...0.5...650 s

0...1...20 s

82_ 1 2
820/821

Brake operation
4-quadrant operation 1/2

83_

Fault response

ON / OFF

EMERG.STOP/FAULT

912

Positioning ramp 2

913

Travel speed CW

0...1500...5000 rpm

914

Travel speed CCW

0...1500...5000 rpm

915

Speed feedforward

-199.99...0...100
...199.999 %
LINEAR/SINE/SQUARED

830

Response EXT. FAULT

916

Ramp type

831

Response FIELDBUS TIME- RAPID STOP/FAULT


OUT

92_

IPOS Monitoring

832

Response MOTOR OVERLOAD

EMERG.STOP/FAULT

920

SW limit switch CW

-(231-1)...0...231-1 inc

833

Response RS485 TIMEOUT RAPID STOP/WARNG

921

SW limit switch CCW

-(231-1)...0...231-1 inc

834

Response DRS LAG ERROR EMERG.STOP/FAULT

922

Position window

0...50...32767 inc

835

Response TF sensor SIGNAL

NO RESPONSE

923

Lag error window

0...5000...231-1 inc

836

Response SBus TIMEOUT

EMERG.STOP/FAULT

84_

Reset response

840

Manual reset

93_

IPOS Special functions

930

Override

ON / OFF

YES / NO

931

CTRL word Task 1

START / STOP

932

CTRL word Task 2

START / STOP

841

Auto reset

ON / OFF

842

Restart time

1...3...30 s

85_

Scaling speed actual value

850

Scaling factor numerator

1...65535

851

Scaling factor denominator

1...65535

852

User dimension

1 rpm

MOVIDRIVE compact System Manual

89

P6..

P60.

Overview of parameters

P600

94_

IPOS Encoder

940

IPOS variables edit

ON / OFF

Source actual position

MOTOR ENC. (X15)/


EXTERN.ENC (X14)/
ABSOL.ENC. (DIP)

942

Encoder factor numerator

1...32767

943

Encoder factor denominator 1...32767

944

Encoder scaling ext.


encoder

1/2/4/8/16/32/64
TTL / SIN/COS / HIPERFACE

941

90

945

Encoder type (X14)

95_

DIP

950

Encoder type

NO ENCODER

951

Counting direction

NORMAL / INVERTED

952

Cycle frequency

1...200 %

953

Position offset

-(231-1)...0...231-1 inc

954

Zero offset

-(231-1)...0...231-1 inc

955

Encoder scaling

1/2/4/8/16/32/64

96_

IPOS Modulo Function

960

Modulo function

OFF/SHORT/CW/CCW

961

Modulo numerator

0...231

962

Modulo denominator

0...231

963

Modulo encoder resolution 0...4096...20000

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

4.3

Explanation of the parameters


The parameters are explained below. The parameters are divided into 10 groups. The
names of the parameters correspond to their representation in the MOVITOOLS\SHELL
PC program. The factory setting is underlined in each case.

Symbols

The following symbols are used to assist understanding:


Parameters which can be switched over, i.e. they are available in parameter sets 1 and
2.
Parameters which can only be changed with INHIBITED inverter status (= output stage
at high resistance).

AUTO

Parameter is automatically changed by the startup function.

PARAMETER GROUP 0__, DISPLAY VALUES


This group of parameters contains information about process values and status conditions of the basic unit
and the installed options. Furthermore, the fault memory and the fieldbus parameters can be called up.
00_

Process values

000

Speed [rpm]
Resolution with DBG11B: 1 rpm; with MOVITOOLS\SHELL: 0.2 rpm
The speed is established by taking the rated speed and the set slip compensation in
VFC mode without an encoder connection. The speed is established from the encoder or resolver signals and displayed when there is an encoder connection.

001

User display [text]


Speed value weighted by the scaling factors ( P850/P851) in the user dimension
( P852).

002

Frequency [Hz]
Output frequency of the inverter.

003

Actual position [inc] (4096 increments/motor revolution)


Position of the drive as a value in increments observing the signs in the range
0...231-1 inc (with encoder connection). The value is zero without an encoder connection.

004

Output current [%In]


Apparent current in the range 0...200 % of the rated unit current.

005

Active current [%In]


Active current in the range 0...200 %IN. The displayed value is positive when the
torque is in the positive sense of rotation; the displayed value is negative when the
torque is in the negative sense of rotation.

006

Motor utilisation 1 [%] (applies to parameter set 1)

007

Motor utilisation 2 [%] (applies to parameter set 2)


Parameters P006 and P007 show the thermal utilisation of the connected motor in
the range 0...200 % ( P340/P341).

008

DC link voltage [V]

009

Output current [A]


Apparent current, displayed in AAC.

MOVIDRIVE compact System Manual

91

P6..

P60.

Explanation of the parameters

P600

01_

Status displays

010

Inverter status
Status of the unit output stage (INHIBITED, ENABLED).

011

Operational status
The following operational states are possible:
24 V OPERATION, CONTROLLER INHIBIT, NO ENABLE, CURRENT AT STANDSTILL, ENABLE (VFC), ENABLE (N-CONTROL), TORQUE OPERATION, HOLD
CONTROL, FACTORY SETTING, LIMIT SWITCH, TECHNOLOG.OPTION, FAULT,
REFERENCE MODE, FLYING START.

012

Fault status
Fault number and fault in plain text. The operation LED V1 lights up red to indicate a
fault.

013

Active parameter set


Parameter set 1 or 2.

014

Heat sink temperature [C]


Heat sink temperature of the inverter in the range -40...0...125 C.

015

Mains ON operation time [h]


Total number of hours for which the inverter has been connected to the mains or a
24 VDC external supply. Storage cycle every 15 min.

016

Operating time (enabled) [h]


Total number of hours for which the inverter has been at ENABLE operating status.
Storage cycle every 15 min.

017

Electrical energy [kWh]


Cumulated electrical watt-hours used by the motor. Storage cycle every 15 min.

02_

Analog setpoints (020...022)

020/021

Analog input AI1 [V] / Analog input AI2 [V]


Voltage (0...10 V) at analog input AI1 (020) and at the optional analog input AI2 (021).
If P112 'AI1 operation mode' is set to 'N-MAX, 0(4)...20mA' and S11 = ON, P020 displays 0(1)...5 V = 0(4)...20 mA.

022

External current limit [%]


If analog input AI2 is set to the '0..10V I-limit' operation mode ( P120, 0...10 V =
0...100 %), 022 displays which external current limit is in effect.

03_

Binary inputs basic unit (030...035)

04_

Binary inputs option (040...047)

05_

Binary outputs basic unit (050...052)

06_

Binary outputs option (060...067)


Status ('0' or '1') of the binary inputs/outputs and programmed function (menu selection P6__). Note that binary input DI (030) is fixed at /CONTROLLER INHIBIT
and binary output DB (050) is fixed at /BRAKE in the programming. They cannot
be reprogrammed.

92

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

07

Unit data (070...076)


Unit type, rated unit current, firmware part number, type (standard or application version).

08_

Fault memory (Fault t-0...t-4)


There are 5 fault memories (t-0...t-4). The faults are stored in a chronological sequence with the most recent fault event being held in fault memory t-0. If there are
more than 5 faults, the fault event of longest standing, stored in t-4, is deleted (fault
response P83_).

080...084

Faults which have occurred t-0...t-4.

At the time of the fault, the following information is stored and can be displayed using
P080...P084 in the event of a fault:
Status ('0' or '1') of the binary inputs/outputs, operational status of the inverter, inverter status, heat sink temperature [C], speed [rpm], output current [%In], active current
[%], unit utilization [%], DC link voltage [V], mains on operation time [h], operating
time (enabled) [h], parameter set [1/2] and motor utilization 1 and 2 [%].
09_

Bus diagnostics

090

Set process data word configuration.

091

Installed fieldbus type


CAN, PROFIBUS FMS/DP, PROFIBUS DP, INTERBUS, INTERBUS with FO, DeviceNet, CAN, CANopen, NO FIELDBUS

092

Active baud rate.

093

Address of the inverter on the fieldbus.

094...096

Process data setpoints from the fieldbus master.

097...099

Process data actual values to the fieldbus master.


P87_ 'Process data description' for the meaning of the process data.

MOVIDRIVE compact System Manual

93

P6..

P60.

Explanation of the parameters

P600

PARAMETER GROUP 1, SETPOINTS / RAMP GENERATORS


10_

Setpoint selection

100

Setpoint source
This parameter is used for setting the source from which the inverter obtains its setpoint.
BIPOL./FIX.SETPT
The setpoint comes from the analog inputs (AI1/AI2) or the fixed setpoints (P16_), if
these are selected via a binary input ( P60_/P61_). The setpoints are processed
as signed setpoints. A positive setpoint causes CW rotation; a negative setpoint produces CCW rotation.
UNIPOL/FIX.SETPT
The setpoint is provided by the analog inputs or the fixed setpoints. Negative analog
setpoints result in a setpoint of zero. The fixed setpoints are processed in accordance with their value. The direction of rotation is specified using binary inputs ( P
60_).
RS-485
The setpoint comes from the RS-485 interface.
FIELDBUS
The setpoint comes from the fieldbus interface.
MOTOR POT ( P15_)
The setpoint is defined by the internal motor potentiometer. To enable this, one binary input must be programmed to MOTOR.POT. UP and another binary input to MOTOR.POT. DOWN, and the binary inputs must be activated accordingly. The direction of rotation is specified by the clockwise/stop and counterclockwise/stop binary
inputs.
MOTOR.POT.+ANALOG1 ( P15_)
The setpoint is defined by the total of the motorised potentiometer and the setpoint
selection at analog input AI1. The analog setpoint is processed as a signed setpoint.
nmin takes effect if the total is negative. The direction of rotation is specified using binary inputs. Also, the settings of AI1 operation mode apply ( P112).
FIXED SETPOINT+ANALOG1 ( P16_)
The setpoint is defined by the total of the selected fixed setpoint and the setpoint selection at analog input AI1. The fixed setpoint is processed without its sign (= according to its value) and the analog setpoint is processed as a signed setpoint. nmin is in
effect if the total is negative or if no fixed setpoint is selected. The direction of rotation
is specified using binary inputs.
FIXED SETPOINTx ANALOG1 ( P16_)
The value at analog input AI1 serves as the evaluation factor (0...10 V = 0...100 %)
for the selected fixed setpoint. The fixed setpoint is processed without its sign (= according to its value). nmin is in effect if the voltage at analog input AI1 is negative or
if no fixed setpoint is selected. The direction of rotation is specified using binary inputs.
MASTER SBus ( P75_)
The setpoint comes from the master in master/slave mode via the system bus.
MASTER RS-485 ( P75_)
The setpoint comes from the master in master/slave mode via the RS-485 interface.
SBus ( IPOSplus manual)
The setpoint selection is made via the system bus.

94

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

101

Control signal source


This parameter sets the source from which the inverter obtains its control commands
(CONTROLLER INHIBIT, ENABLE, CW, CCW, etc.). Control via IPOSplus is taken into
account regardless of P101.
TERMINALS
Control is via the binary inputs.
RS-485
Control is via the RS-485 interface and the binary inputs.
FIELDBUS
Control is via the fieldbus and the binary inputs.

SBus
Control is via the system bus and the binary inputs.
P100 and P101 can also be used for selecting a communications port as the setpoint or
control signal source. However, the interfaces are not automatically deactivated with
these parameters because the drive inverter must remain ready to receive via all interfaces all the time.
If the drive inverter is in 't = Timeout active' status, please check the timeout times of
parameters P812, P815 and P819 and, if necessary, switch off timeout monitoring by
entering 0 s or 650 s.

MOVIDRIVE compact System Manual

95

P6..

P60.

Explanation of the parameters

P600

11_

Analog input AI1

110

AI1 scaling
Setting range: -10...0...1...10
The slope of the setpoint characteristic is defined. When AI1 scaling = 1 and the input
voltage VE is 10 V, the setpoint is defined as 3000 rpm or nmax depending on the
set operating mode of analog input AI1 ( P112).
n

nmax
3000 rpm

-1

nmax/2
1500 rpm

-2

10

-10

-0.5

0.5

-0.1

0.1
VI

-nmax/2
-1500 rpm

0.1

-0.1

0.5

-0.5

1
-nmax
-3000 rpm

-1
2

-10V

10

-10

-5V

-2
5V

10V
01259BEN

Figure 43: Slope of the setpoint characteristic

Only the 1st quadrant can be used with a unipolar setpoint source ( P100); negative
setpoint selections then produce the setpoint zero. P110 does not have any effect if current input is set in the AI1 operation mode ( P112).
111

AI1 offset compensation [mV]


Setting range: -500...0...500 mV
When the setpoint selection is made by an external controller, it is possible to compensate for a fault voltage present at analog input AI1 when the setpoint selection is
zero. The setting of this parameter causes the co-ordinate zero point in Figure 43 to
be calibrated. This setting is in effect in all AI1 operating modes.

AI1

+
P111

P110
01292BXX

Figure 44: Effect of the AI1 offset

96

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

112

AI1 operation mode


The selection for the AI1 operating mode differentiates between various characteristic
curves and voltage/current input.
Ref. N-MAX
Voltage input with reference nmax ( P302/P312). The characteristic can be adapted
with AI1 scaling ( P110). AI1 voltage offset ( P113) and AI1 speed offset (
P114) do not have any effect.
Ref. 3000 rpm
Voltage input with reference 3000 rpm. The characteristic can be adapted with AI1
scaling. AI1 voltage offset and AI1 speed offset do not have any effect.
U-Off., N-MAX

Voltage input with reference nmax. The characteristic can be adapted with AI1 voltage
offset. AI1 scaling and AI1 speed offset do not have any effect.
N-Off., N-MAX
Voltage input with reference nmax. The characteristic can be adapted with AI1 speed
offset. AI1 scaling and AI1 voltage offset do not have any effect.
Expert charact.
There is a free choice of reference between setpoint voltage and speed. The characteristic can be adapted with AI1 scaling (reference 3000 rpm), AI1 voltage offset and AI1
speed offset ( Figure 49). The following structural diagram shows how the speed setpoint is created from the expert characteristic.

02162BEN

Figure 45: 'Expert characteristic' structural diagram

N-MAX, 0-20mA
Current input 0...20 mA = 0...nmax, no setting possibilities (P110 ineffective). Set the
internal load (250 ) 'S11 = ON'.
N-MAX, 4-20mA
Current input 4...20 mA = 0...nmax, no setting possibilities (P110 ineffective). Set the
internal load (250 ) 'S11 = ON'.

MOVIDRIVE compact System Manual

97

P6..

P60.

Explanation of the parameters

P600

113

AI1 voltage offset [V]


Setting range: -10...0...10 V
The zero passage of the setpoint characteristic can be moved along the UE axis.
n

nmax
P302/P312

Reference point
for positive offset

(P113)
V offset
-7.5V

-5V

5V

7.5V

VI

Reference point
for negative offset
-nmax
P302/P312
-10V

-8V

-6V

-4V

-2V

0V

2V

4V

6V

8V

10V
01260BEN

Figure 46: AI1 voltage offset

98

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

114

AI1 speed offset [rpm]


Setting range: -5000...0...5000 rpm
The zero passage of the setpoint characteristic can be moved along the n axis.

01261BEN

Figure 47: AI1 speed offset

115

Filter setpoint [ms]


Setting range: T = 0...5...100 ms (0 = filter setpoint off)
The speed ramp is filtered. This can be used for dampening stepped setpoint selections, e.g. from external controllers, or interference pulses at the analog input. Also
effective in torque control.

01265BEN

Figure 48: Effect of the setpoint filter

MOVIDRIVE compact System Manual

99

P6..
P60.

Explanation of the parameters

P600

Sample expert characteristics (P112 = Expert charact.):


There is a free choice of reference between setpoint voltage and speed in the expert
characteristic. Set parameter P100 'Setpoint source' to 'BIPOL./FIX.SETPT' in order to
exploit the possibilities of the expert characteristic to the full.
One point on the characteristic (marked by o in Figure 49) is specified by AI1 voltage
offset and AI1 speed offset, then the slope is specified with AI1 scaling. Reference 3000
rpm always applies to scaling with the expert characteristic.
The speed range is restricted by P302/P312 'Maximum speed 1/2'. P302 is set to 4000
rpm. Setting the maximum speed does not alter the slope.
The voltage value of the x-axis must be converted to a speed value for calculating the
slope triangulation function y/x = slope = setting value for P110 'Scaling'. The following applies: 10 V = 3000 rpm.
[rpm]

5500

P114

5000
nmax = 4
4000
x4

3000
2000

y2
y4

1000
x2

-1000

VI
P113
3

-2000
1
-3000
-nmax = 2
-4000
-5000
-5500
-10V

-8V

-6V

-4V

-2V 0V

2V

4V

6V

8V

10V
01264CEN

Figure 49: Samples of expert characteristics with P100 'Setpoint source' = 'BIPOL./
FIX.SETPT'

The following slope triangulation functions are calculated for characteristic curves 2 and
4 in Figure 49 below. This determines the settings for P110 'Scaling'.
Char. curve 2: y2 = 2500 rpm, x2 = 6 V = 1800 rpm, y2/x2 = 2500/1800 = 1.39
Char. curve 4: y4 = -3000 rpm, x4 = 8 V = 2400 rpm, y4/x4 = -3000/2400 = -1.25
The expert characteristics displayed in Figure 49 are created as follows:
Char.

100

P113
AI1 voltage offset [V]

P114
AI1 speed offset [rpm]

P110
AI1 scaling (slope)

500

1.39

1500

3000

-1.25

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

The expert characteristic can also be used with P100 'Setpoint source = UNIPOL/
FIX.SETPT'. The direction of rotation is then specified using binary inputs. The expert
characteristic is mirrored on the x-axis. The section below the x-axis causes the speed
setpoint to be 0. If the direction of rotation 'CW' is specified, then movement is only possible at speeds in the range 0...nmax, while the range 0...-nmax applies if the direction of
rotation 'CCW' is specified. Figure 50 shows the expert characteristics from Figure 49
with the setting P100 'Setpoint source = UNIPOL/FIX.SETPT'.

02143BEN

Figure 50: Samples of expert characteristics with P100 'Setpoint source' = 'UNIPOL/
FIX.SETPT'

The expert characteristics displayed in Figure 49 are created as follows:


P113
AI1 voltage offset [V]

P114
AI1 speed offset [rpm]

P110
AI1 scaling (slope)

500

1.39

1500

3000

-1.25

Char.

MOVIDRIVE compact System Manual

101

P6..
P60.

Explanation of the parameters

P600

Expert characteristic with current setpoints:


Voltage signals are required at the AI11/AI12 analog input for the expert characteristic
function. Switch S11 (changeover I signal V signal) must be set to ON and the current
signal routed to AI11 if an impressed current of 0(4)...20 mA is available as the setpoint.
The internal load (250 ) converts the 0(4)...20 mA setpoints into 0(1)...5 V voltage signals.

02165BEN

Figure 51: Samples of expert characteristics with current setpoints

You have to set the expert characteristic as follows if you want to achieve speeds of
1000...4000 rpm, for example, with 0(4)...20 mA:
for 0...20 mA:

P110 = 2

P113 = 0 V

P114 = 1000 rpm

P302 (nmax) = 4000 rpm

for 4...20 mA:

P110 = 2.5

P113 = 1 V

P114 = 1000 rpm

P302 (nmax) = 4000 rpm

Set P100 'Setpoint source' to 'UNIPOL/FIX.SETPT'. The direction of rotation is then


specified using binary inputs.

102

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

12_

Analog inputs AI2

120

AI2 operation mode (optional)


Analog input AI2 is available with the optional terminal expansion board (DIO11A) only.
NO FUNCTION
The setpoint at AI2 is not used; the external current limitation is set to 100 %.
0...10 V+Setpt1
The setpoint at AI2 is added to setpoint 1 (=AI1) observing the signs; the external current limitation is set to 100 %. 10 V = nmax (reference nmax).
0...10 V I-limit
The input is used as an external current limitation. 0...10 V = 0...100 % of the internal
set current limit ( P303/P313).

TF sensor
Analog input AI2 can also be used as a TF/TH input.
13_/14_ 1 2
130/140

Ramp t11 UP CW [s] / Ramp t21 UP CW [s]

131/141

Ramp t11 DOWN CW [s] / Ramp t21 DOWN CW [s]

132/142

Ramp t11 up CCW [s] / Ramp t21 up CCW [s]

133/143

Ramp t11 down CCW [s] / Ramp t21 down CCW [s]

Speed ramps 1 (parameter set 1) / Speed ramps 2 (parameter set 2)

Setting range: 0...2...2000 s


The ramp times refer to a setpoint step change of n = 3000 rpm. The ramp takes
effect when the speed setpoint is changed and the enable is withdrawn via the CW/
CCW terminal.

01293BEN

Figure 52: Separately adjustable speed ramps

134/144

Ramp t12 UP=DOWN [s] / Ramp t22 UP=DOWN [s] (2nd ramp of parameter set 1/2)
Setting range: 0...10...2000 s
The following applies to this ramp: UP = DOWN and CW = CCW.

MOVIDRIVE compact System Manual

103

P6..

P60.

Explanation of the parameters

P600

135/145

S pattern t12 / S pattern t22


Setting range: 0 / 1 / 2 / 3 (0 = off, 1 = weak, 2 = medium, 3 = strong)
The 2nd ramp of parameter set 1 and 2 can be rounded with 3 pattern grades in order
to achieve a smoother acceleration of the drive.

01266BEN

Figure 53: Effect of the S pattern

A started S pattern is interrupted by the stop ramp t13/t23 and a changeover to ramp
t11/t12. Withdrawing the setpoint or a stop via the input terminals causes the started
S curve to be completed. This means the drive can still accelerate in spite of the withdrawal of the setpoint.
136/146

Stop ramp t13 [s] / Stop ramp t23 [s]


Setting range: 0...2...20 s
The stop ramp is activated by withdrawing the ENABLE terminal or by a fault (
P83_).

137/147

AUTO

Emergency ramp t14 [s] / Emergency ramp t24 [s]


Setting range: 0...2...20 s
The emergency ramp is activated by a fault ( P83_). The system monitors whether
the drive reaches zero speed in the set time. The output stage is inhibited and the
brake is applied after the set time has elapsed; this is the case even if zero speed
has not yet been reached.

138

Ramp limit
Setting range: NO = 0 / YES = 1
The ramp limit restricts the smallest possible ramp time to 100 ms in VFC operation
modes ( P700, reference: n = 3000 rpm). Settings less than 100 ms are ignored
and the ramp time 100 ms applies. The ramp limit limits the maximum output current
to 185 % of the rated output current. An active pull-out protection for the connected
motor is implemented using the current limiting controller when ramp limitation is activated.
There is no active pull-out protection for the connected motor when ramp limitation
is deactivated and ramp times of less than 100 ms are used. Parameters P303/313
'Current limit 1/2' are not effective then. If a maximum output current of 185 % of the
rated output current is exceeded for more than 60 ms, the inverter switches off with
fault message F01 'Overcurrent' and the 'Immediate switch-off' fault response.

104

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

15_

150/151

Motor potentiometer (parameter set 1 and 2)


The ramp times refer to a setpoint change of n = 3000 rpm.
Ramp t3 UP / Ramp t3 DOWN
Setting range: 0.2...20...50 s
The ramp is active when the setpoint source ( P100) is set to MOTOR POT or
MOT.POT. +AI1 and an input terminal programmed to MOTOR POT UP or MOTOR
POT DOWN ( P6__) has a '1' signal.

152

Save last setpoint


ON
If MOTOR POT UP and MOTOR POT DOWN = '0', the last applicable motorized potentiometer setpoint is stored in the permanent memory 2 s afterwards. The last motorized potentiometer setpoint is reactivated following mains power off/power on.

OFF
The inverter starts with nmin ( P301/P311) following a mains power off/power on or
after withdrawal of the enable.
The motorized potentiometer function is used for continuous speed control. Consequently, set P152 to OFF otherwise the EEPROM fault message may appear after about
100,000 storage procedures.

01294BEN

Figure 54: Motorized potentiometer function

MOVIDRIVE compact System Manual

105

P6..

Explanation of the parameters

P60.
P600

16_/17_

1
160/170

Fixed setpoints 1 (parameter set 1) / Fixed setpoints 2 (parameter set 2)


Internal setpoint n11 (parameter set 1) / n21 (parameter set 2)

161/171

Internal setpoint n12 (parameter set 1) / n22 (parameter set 2)

162/172

Internal setpoint n13 (parameter set 1) / n23 (parameter set 2)


Setting range: 0...5000 rpm
Factory setting: n11/n21 = 150 rpm, n12/n22 = 750 rpm, n13/n23 = 1500 rpm
3 internal setpoints (= fixed setpoints) can be set separately for each of parameter
sets 1 and 2. The internal setpoints are active when the setpoint source ( P100) is
set to BIPOL./FIX.SETPT, UNIPOL/FIX.SETPT, FIX SETP+AI1 or FIX SETP*AI1
and an input terminal programmed to n11/n21 or n12/n22 ( P6__) has a '1' signal.
Response

Terminal
n11/n21

n12/n22

Enable/rapid stop

Parameter set 1/2

Rapid stop

'0'

Fixed setpoint not


active

'0'

'0'

'1'

'0'

n11 in effect

'1'

'0'

'1'

'0'

n12 in effect

'0'

'1'

'1'

'0'

n13 in effect

'1'

'1'

'1'

'0'

n21 in effect

'1'

'0'

'1'

'1'

n22 in effect

'0'

'1'

'1'

'1'

n23 in effect

'1'

'1'

'1'

'1'

The fixed setpoints of the currently inactive parameter set come into effect when this
terminal is actuated (= '1') if an input terminal is programmed to FIX SETPT SW.OV.
This changeover is possible whether the unit is inhibited or enabled.

106

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

PARAMETER GROUP 2__, CONTROLLER PARAMETERS


20_

Speed control (parameter set 1 only)


The speed controller of the MOVIDRIVE is a PI-controller and is active when the following operating modes are set:

All operating modes with VFC-n-CONTROL

CFC operating modes: The speed controller is only active in 'CFC & M-CONTROL'
when speed limiting is active ( P70_)

Servo operating modes: The speed controller is only active in 'SERVO & M-CTRL'
when speed limiting is active ( P70_).

The setting of all parameters relevant for speed control is supported by the startup functions of the MOVITOOLS\SHELL or the DBG11B keypad (VFC only). Direct alterations
to individual controller parameters are reserved for optimisation by specialists.
Filter accel. feedforward
P203

Filter setpoint
P115
Speed
setpoint

Acceleration
feedforward

Gain accel. feedforward


P202

PI-controller
P200/P201

Torque
setpoints

Filter speed
actual value
Speed
P204
actual
value

Encoder/
Resolver
Signal
processing
01312BEN

Figure 55: Structural principles of the speed control loop

200

AUTO

P gain speed controller


Setting range: 0.1...2...32
Gain factor of the P-component of the speed controller.

201

AUTO

Time constant n-control.


Setting range: 0...10...300 ms (0 = no I-component)
Integration time constant of the speed controller. The I-component reacts inversely
proportionate to the time constant, i.e. a large numerical value results in a small
I component, although 0 = no I-component.

202

AUTO

Gain accel. feedforward


Setting range: 0...32
Gain factor of the acceleration feedforward. It influences the control response of the
speed controller.

203

AUTO

Filter accel. feedforward


Setting range: 0...100 ms
Filter time constant of the acceleration feedforward. It influences the control response of the speed controller. The differentiator is fixed in the programming.

204

AUTO

Filter speed actual value


Setting range: 0...32 ms
Filter time constant of the speed actual value filter.

MOVIDRIVE compact System Manual

107

P6..

P60.

Explanation of the parameters

P600

205

Load feedforward CFC (effective in CFC and SERVO operating modes only)
Setting range: -150...0...150 %
This parameter determines the initial value and the direction of the torque setpoint
on enable. The parameter must be set if an increased initial torque is required after
the enable. For example, setting the value to greater than 0 % makes it possible to
prevent the unwanted sagging of hoists when the brake is released.
Recommended setting: Value of the active current (P005 [% In]) when n = 0 rpm is
specified.

206

Sample time n-control (effective in CFC and SERVO operating modes only)
Setting range: 1 ms = 0 / 0.5 ms = 1
The setting 0.5 s improves speed control in dynamic drives with a low inherent moment of inertia.

207

Load feedforward VFC (effective in VFC-n-CTRL operating modes only)


Setting range: -150...0...150 %
This parameter determines the initial value and the direction of slip control on enable.
A setting greater than 0 % causes slip control to be pre-stressed, which means the
motor develops more torque when enabled. For example, this makes it possible to
prevent the unwanted sagging of hoists when the brake is released.
Setting values greater than 150 % switches off the function (no pre-stressing).
Recommended setting:
Irms IN / IMot_N cos phi
Irms= Value of the active current (P005 [% In]) when n = 0 rpm is specified.
IN

= Rated output current (P071 [A])

IMot_N

= Rated motor current (motor nameplate [A])

cos phi

= Power factor (motor nameplate)

In VFC & HOIST and VFC-n-CTRL.&HOIST modes and with load feedforward
switched off (value > 150 % set), pre-stressing of 0.5 sN is in effect. Pre-stressing
then takes place in the direction of the applied setpoint.
21_

Hold controller (parameter set 1 only)


The hold control function is used for drift-free standstill control of the drive and can only
be activated in operating modes with speed control (encoder feedback). Hold control is
active when an input terminal programmed to /HOLD CONTROL ( P6__) has a '0' signal. The unit then performs a stop using the t11 DOWN or t21 DOWN ramp. The position
applicable at the moment when the speed of the drive reaches zero is held. The gain
factor setting is supported in the startup function of the speed controller in MOVITOOLS\SHELL or in the DBG11B keypad.

210

AUTO

P gain hold controller


Setting range: 0.1...0.5...32
The parameter corresponds to the proportional gain of a position controller and is effective in conjunction with the activated 'Hold control' function only.

108

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

22_

Internal synchronous operation (effective with the 'Internal Synchronous Operation' technology function only)
(Detailed description 'Additional Functions and Application Modules' documentation
package)

228

Feedforward filter (DRS)


Setting range: 0...100 ms
Setpoint filter for feedforward of synchronous operation control.

MOVIDRIVE compact System Manual

109

P6..

P60.

Explanation of the parameters

P600

PARAMETER GROUP 3, MOTOR PARAMETERS


This group of parameters is used for adapting the inverter to the motor. The parameters
can be set separately for parameter set 1 and 2. This means two different motors can
be operated alternately on the same inverter without any new setting having to be made.
30_/31_ 1 2
300/310

AUTO

Limits 1 (parameter set 1) / Limits 2 (parameter set 2)


Start/stop speed 1/2
Setting range: 0...60...150 rpm
Only in effect in VFC mode, without function in CFC and SERVO mode. This entry
defines the smallest speed request which the inverter sends to the motor when enabled. The transition to the speed determined in the setpoint selection is made using
the active acceleration ramp.
When a stop command is performed, this setting also defines the slowest speed at
which the motor energization is switched off or at which post-magnetization takes effect and the brake is applied, if appropriate.

301/311

AUTO

Minimum speed 1/2 (nmin)


Setting range: 0...60...5500 rpm
The speed value below which it is not possible to go, even when zero is selected as
the setpoint. The minimum speed also applies when nmin < nstart/stop has been set.
Important: The slowest speed is 15 rpm when the hoist function is active, even if
nmin has been set to a lower value.

302/312

AUTO

Maximum speed 1/2 (nmax)


Setting range: 0...1500...5500 rpm
The value set here cannot be exceeded by a setpoint selection. nmax applies if nmin
is set > nmax.

303/313

AUTO

Current limit 1/2


Setting range: 0...150 %IN
The internal current limitation refers to the apparent current. It is superordinate to the
external current limitation ( P120). Consequently, the entry determines the 100 %
value within which the external current limitation can take effect. The current limit is
automatically reduced in the field weakening range above the frequency of 1.15
ftrans. This provides protection against the motor pulling out.
The current limit in effect in the field weakening range can be calculated using the
following formula:
Current limit [%] = (1.15 ftrans / fact) Setting value of P303/P313 [%]
fact is the current rotating field frequency.

304

AUTO

Torque limit (only effective in CFC and SERVO operating modes)


Setting range: 0...150 %
The parameter limits the maximum torque of the motor. The entry acts on the setpoint of the motor torque (kT IN_inverter). Refer to the 'Project Planning' chapter for
detailed information about calculating the setpoint torque (Motor selection for asynchronous servomotors (CFC) and Motor selection for synchronous servomotors
(SERVO)).
The current limit comes into effect before the torque limit is reached if the current limit
(P303) is set to a lower value than the torque limit.

110

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.
P600

32_/33_

1
320/330

Motor compensat. 1 (asynchr.) / Motor compensat. 2 (asynchr.)


Automatic adjustment 1/2
This is only in effect in VFC modes. The function only makes sense with single motor
operation. The inverter sets P322/P332 'IR 1/2' automatically at each enable and
stores the value. The inverter thereby determines a basic setting which is suitable for
many different drive tasks. The connected motor is calibrated during the last 20 ms of
the pre-magnetization phase. The motor is not calibrated if

P320/P330 = OFF,

Operating mode (P700/P701) VFC & GROUP or VFC &FLY.START selected,

Pre-magnetization time (P323/P333) 100 ms set,

Operating mode VFC-n-CONTROL selected and brake function P730 = OFF set.

In such cases, the set It value is used for calculating the winding resistance.
ON
Automatic adjustment
OFF
No automatic calibration
321/331

Boost 1/2
Setting range: 0...100 %
With VFC & GROUP: Manual setting for increasing the starting torque by increasing
the output voltage in the range below the transition speed.
With VFC: Manual setting normally not required. In exceptional cases, manual setting may be necessary to increase the breakaway torque. In this case set to max.
10 %.
Voutp.
Vmax

Voutp.
Vmax

VFC & GROUP

VFC

100% Boost
0% Boost
50V

100% Boost
0% Boost
50V

Setting range
Boost
0

nb

ae s

Setting range
Boost
n

0 nb

ae/10
s

nb

ae s

01295BEN

Figure 56: Working principle of boost (drawing not to scale)

322/332

AUTO

IR compensation 1/2
Setting range: 0...100 %
In VFC operating mode, this parameter acts on the parameters of the calculated motor model which establish the torque. Automatic setting takes place when P320/P330
= ON. Manual alterations to this parameter are reserved for optimization by specialists.

MOVIDRIVE compact System Manual

111

P6..
P60.

Explanation of the parameters

P600

323/333

324/334

AUTO

Premagnetizing time 1/2


Setting range: 0...0.1...2 s Pre-magnetization serves to establish a high motor torque
and it starts when the inverter is enabled.
Slip compensation 1/2
Setting range: 0...500 rpm
Slip compensation increases the speed accuracy of the motor. The rated slip of the
connected motor should be entered if the entry is made manually. A setting range of
20 % of the rated slip is permitted if a value other than the rated slip is entered in
order to compensate for fluctuations between various motors.

34_ 1 2
340/342

Motor protection
Motor protection 1/2
Recommendation: Only use in VFC modes. Ensure motor protection through the
project planning in CFC and SERVO operating modes.
When this function is activated, MOVIDRIVE takes over the thermal protection of the
connected motor by electronic means. In most cases, the motor protection function is
comparable to standard thermal protection (motor protection switch) and, furthermore,
it takes account of speed-dependent cooling by the integral fan. The motor utilization is
determined on the basis of the inverter output current, the type of cooling, the motor
speed and the time. The thermal motor model is based on the motor data entered during
commissioning (MOVITOOLS\SHELL, DBG11B) and on maintaining the operating conditions specified for the motor. If the motor also has to be protected against failure of the
ventilation, blockage of air ducts, etc., it is also necessary to employ protection in the
form of a positive temperature coefficient thermistor TF or bimetallic switch TH.
The following signaling and indication functions are available in conjunction with motor
protection:
P006/P007 Motor utilization 1/2

Display of the motor utilization for parameter set 1/2

P832 Response MOTOR OVERLOAD

Fault response of the inverter when 110 % of motor utilization 1/2


(P006/007) is reached. Factory setting: EMERG.STOP/FAULT

Binary output programmable to:


/Motor utilization 1
/Motor utilization 2

Prewarning if motor utilization 1/2 (P006/007) exceeds a value of


100 %. In this case, the programmed output is set to '0' = 0 V.

Isolating the inverter (mains and 24 V external) always resets the motor utilization to zero, i.e. any motor heating existing when the motor is switched back on is not taken into
account. The motor protection function processes the utilization of the connected motors
separately for both sets of parameters. The motor protection function must not be used
if only one motor is permanently connected to the inverter and the 'parameter set
changeover' function is only used for control purposes. Equally, the motor protection
function must not be used with group drives since it is not possible to protect each individual motor reliably.
ON
Motor protection function is active.
OFF
Motor protection function is not active.
341/342

Cooling type 1/2


Setting range: FAN COOLED / FORCED COOLING
It is necessary to know the motor cooling type in order to calculate the thermal load
of the motor as exactly as possible, as described in P340/P342.

112

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

35_

350/351

Motor sense of rotation


SEW-EURODRIVE defines the sense of rotation looking onto the drive side of the motor.
A clockwise turn (positive) is defined as to the right and a counterclockwise turn as to
the left. This definition is implemented in the configuration of the motor connection in accordance with the SEW designation.
Change direction of rotation 1/2
Positive setpoint
(positive travel direction)

Negative setpoint
(negative travel direction)

OFF

Motor turns CW

Motor turns CCW

ON

Motor turns CCW

Motor turns CW

Change direction of rotation

ON
The above definition is reversed. The assignment of limit switches is maintained in
all cases. When the sense of rotation is CW, the drive is stopped properly if movement results in contact with the right limit switch. It is necessary to check carefully
that the limit switches are connected correctly and also that the reference point and
the travel positions are defined correctly during the use of and just after the
changeover of this parameter.
Altering the 'Change direction of rotation' parameter after the system has been
moved to its reference point causes the system to lose its reference point for the absolute position. This may result in undesirable travel movements of the axis.
OFF
The SEW definition applies.
35_

Startup (available in DBG11B only)

360

Startup
YES
Begins the startup function with the DBG11B keypad.
With P360, MOVIDRIVE can only be started up in VFC operating modes. Startup in
CFC and SERVO operating modes requires MOVITOOLS/SHELL.
NO
The startup function is not begun.

MOVIDRIVE compact System Manual

113

P6..

P60.

Explanation of the parameters

P600

PARAMETER GROUP 4__, REFERENCE SIGNALS


The following reference values are used for recording and signaling certain operational
states. All signals in parameter group 4__ can be output via binary outputs ( P62_/
P63_).
Important: The signals are only valid if the inverter has signaled 'ready' after switch-on
and there is no fault display.
40_

Speed reference signal


Signal if the speed is less than or greater than the set reference speed.

400

Speed reference value


Setting range: 0...1500...5000 rpm

401

Hysteresis
Setting range: 0...100...500 rpm

402

Delay time
Setting range: 0...1...9 s

403

Signal = '1' if:


n<nref / n>nref

01619BEN

Figure 57: Speed reference signal

41_

Speed window signal


Signal if the speed is within or outside the set window range.

410

Window center
Setting range: 0...1500...5000 rpm

411

Range width
Setting range: 0...5000 rpm

412

Delay time
Setting range: 0...1...9 s

413

Signal = '1' if:


INSIDE / OUTSIDE

114

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

42_

Speed setp./act. val. comp.


Signal if the speed is equal to or not equal to the setpoint speed.

420

Hysteresis
Setting range: 0...100...300 rpm

421

Delay time
Setting range: 0...1...9 s

422

Signal = '1' if:


n = n setpt / n <> n setpt

01625BEN

Figure 58: Speed setp./act. val. comp.

43_

Current reference signal


Signal if the output current is greater than or less than the reference value.

430

Current reference value


Setting range: 0...100...150 %IN

431

Hysteresis
Setting range: 0...5...30 %IN

432

Delay time
Setting range: 0...1...9 s

433

Signal = '1' if:


I < Iref / I > Iref

MOVIDRIVE compact System Manual

115

P6..

P60.

Explanation of the parameters

P600

01623BEN

Figure 59: Current reference signal

44_

Imax signal
Signal if the inverter has reached the current limitation

440

Hysteresis
Setting range: 0...15...50 %IN

441

Delay time
Setting range: 0...1...900 s

442

Signal = '1' if:


I<Imax / I=Imax

116

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

PARAMETER GROUP 5__, MONITORING FUNCTIONS


The following monitoring functions have been implemented in order to monitor what
happens to drive-specific parameters in the specific application and to be able to react
in case of impermissible deviations. Some of the monitoring functions are available separately in both parameter sets. It is possible to set the reaction to the triggering of monitoring functions using the parameters in group P83_ (Fault response).
50_

Speed monitoring

500/502

Speed monitoring 1/2


Setting range: OFF / MOTOR MODE / REGENERAT. MODE / MOT.& REGEN.MODE
The speed required by the setpoint can only be achieved if there is sufficient torque
available to meet the load request. If the set current limit (P303 and external current
limitation) is reached, MOVIDRIVE assumes that the torque has reached the maximum limit and the desired speed cannot be attained. Speed monitoring is triggered
if this situation persists for the duration specified in P501/P503.

501/503

Delay time 1/2


Setting range: 0...1...10 s
The set current limit may be reached briefly during acceleration and deceleration procedures or when load peaks occur. An unintentionally sensitive response by the
speed monitoring function can be prevented by setting the delay time accordingly.
The current limit must be attained uninterruptedly for the duration of the delay time
before the monitoring function responds.

504

encoder monitoring (from firmware version 822 660 0.18 for sin/cos encoders and from
firmware version 823 854 5.10 for TTL sensors and sin/cos encoders)
Setting range: ON / OFF
TTL sensors and sin/cos encoders are monitored for function and voltage supply.
The encoder monitoring is triggered in the event of a malfunction or if there is no voltage supply. Fault F14 'Encoder' is generated. The drive is stopped with a rapid stop.

Encoder monitoring is not a safety function!

52_

Mains OFF monitoring


The setting of P520/P521 is significant when a binary input is programmed to 'MAINS
ON' and MOVIDRIVE regenerative mode is used (MOVIDRIVE regenerative
power unit MDR manual).

520

Mains OFF response time


Setting range: 0...5 s

521

Mains OFF response


CONTROL.INHIBIT / EMERGENCY STOP

MOVIDRIVE compact System Manual

117

P6..

Explanation of the parameters

P60.
P600

PARAMETER GROUP 6__, TERMINAL ASSIGNMENT


60_

Binary inputs basic unit


Binary input DI with fixed assignment '/CONTROLLER INHIBIT'

600...604

Binary inputs DI1...DI5

The binary inputs can be programmed to the following functions:


Effective in
Inverter status

Effect of

Function
'0' signal
NO FUNCTION

'1' signal

Inhibit
-

Rapid stop on t13/t23

Enable

DI3

CW/STOP

Stop on t11/t21 or t12/t22

Enable CW running

DI1

CCW/STOP

Stop on t11/t21 or t12/t22

Enable CCW running

DI2

DI4

DI5

ENABLE/RAP.STOP

n11/n21

External setpoints only

n11/n21

External setpoints only

n12/n22

n13/n33
n12/n22

n13/n23
Fixed setpoints of inactive
parameter set selected

Parameter set 1

Parameter set 2

1st ramp (t11/t21) active

2nd ramp (t12/t22) active

MOTOR POT UP

Increase setpoint

MOTOR POT DOWN

Reduce setpoint

External fault

PAR. SWITCHOVER
RAMP SWITCHOVER

/EXT. FAULT
FAULT RESET

Reset on positive edge ('0' '1')

Hold control active

/LIM. SWITCH CW

CW limit switch reached

Not reached

Not reached

CCW limit switch reached

IPOS INPUT

Actuated

REF TRAVEL START

Start of reference travel for


IPOS

SLAVE FREE RUNN.

Master/slave mode

Slave free running

Do not take over

Take over setpoint

P521

Ext. signal MAINS ON

DRS SET ZERO PT.

'1' '0': Sets new zero point

Delete angular misalignment

DRS SLAVE START

no enable

Enable

DRS TEACH-IN

Take on position

DRS MASTER
STOPPED

Master turning

Master at standstill

SETPOINT HOLD
MAINS ON

P16_/
P17_

P13_/
P14_
P15_

P210

Function depends on IPOS program


Not actuated

REFERENCE CAM

P13_/
P14_

/HOLD CONTROL

/LIM. SWITCH CCW

See also

Fixed setpoints of active


parameter set selected

FIX SETPT SW.OV

118

enabled

Factory
setting

IPOSmanual

plus

P52_

Synchronous running
manual

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

Binary outputs basic unit

62_

Binary output DB with fixed assignment '/BRAKE'


620/621

Binary outputs DO1-NO/DO1-NC/DO2

The binary outputs can have the following functions assigned to them:
Binary output has
'0' signal

'1' signal

factory setting

Always '0' signal

DO2

Function
NO FUNCTION
/FAULT

Collective fault signal

READY

Not ready

Ready

Unit inhibited

Unit enabled and motor is energized

No rotating field

Rotating field

Brake is applied

Brake is released

Brake is released

Brake is applied

OUTP. STAGE ON
ROT. FIELD ON
BRAKE RELEASED

1)

BRAKE APPLIED1)
MOTOR STANDSTILL

See also

DO1

Motor turning

Motor at standstill

Parameter set 1 active

Parameter set 2 active

n > nref (n < nref)

n < nref (n > nref)

P40_

Speed is outside (inside) speed


window

Speed is inside (outside) speed


window

P41_

n <> nsetpt (n = nsetpt)

n = n setpt (n <> n setpt)

P42_

I > Iref (I < Iref)

I < Iref (I > Iref)

P43_

I < Imax (I = Imax)

I = Imax (I < Imax)

P44_

/MOTOR UTILIZ.1

100 % prewarning of motor protection in parameter set 1

/MOTOR UTILIZ.2

100 % prewarning of motor protection in parameter set 2

/DRS PREWARN.

Value for prewarning lag error


(P511) exceeded

Lag error limit (P512) exceeded

DRS SLAVE IN POS

Position not reached

Position reached

IPOS IN POSITION

Position not reached

Position reached

IPOS REFERENCE

No reference travel

Reference travel completed

PARAMETER SET
SPEED REFERENCE
P403 = n < nref (n > nref)
SPEED WINDOW
P413 = INSIDE (OUTSIDE)
SP/ACT.VAL.COMP.
P422 = n = n setpt (n <>
nsetpt)
CURR. REFERENCE
P433 = I < Iref (I > Iref)
Imax-SIGNAL
P442 = I = Imax (I < Imax)

/DRS LAG ERROR

IPOS OUTPUT
/IPOS FAULT

P34_

Depends on IPOS program


Fault signal IPOS program

Synchronous
running manual

IPOSplus
manual

1) Use binary output DB for activating the brake. This binary output has the fixed assignment of the '/BRAKE' function. The 'BRAKE
RELEASED' and 'BRAKE APPLIED' signals are intended to be passed on to a master controller.

The binary signals are only valid if the inverter has signaled 'READY' after switch-on and
there is no fault display. Binary signals have '0' status while MOVIDRIVE is being initialized.
Several terminals can be programmed with the same function.

MOVIDRIVE compact System Manual

119

P6..

P60.

Explanation of the parameters

P600

64_

Analog output

640

Analog output AO1


The signal range is 0...20 mA or 4...20 mA depending on the set operating mode (
P642).

The analog output can have the following functions assigned to it:
Scaling (with P641 = 1)
Function

Reference
value

NO FUNCTION

Output value

Explanation

0 mA

RAMP INPUT

3000 rpm

20 mA

Setpoint speed at input of internal ramp generator

SPEED SETPOINT

3000 rpm

20 mA

Valid setpoint speed (output ramp generator or correcting variable of master controller)

ACTUAL SPEED

3000 rpm

20 mA

Actual speed

ACTUAL FREQUENCY

100 Hz

20 mA

Rotating field frequency

OUTPUT CURRENT

150 % IN

20 mA

Apparent current

ACTIVE CURRENT

150 % IN

20 mA

Active current, pos. with torque in pos. direction of


rotation, neg. with torque in neg. direction of rotation.

RELATED TORQUE

150 % IN

20 mA

Active current which forms the torque; the value '0'


is always output in VFC operating modes.

UNIT UTILIZATION

150 %

20 mA

Momentary unit utilization

IPOS OUTPUT

10,000 digit

20 mA

Internal IPOS values ( IPOSplus manual)

IPOS OUTPUT 2

10,000 digit

20 mA

Internal IPOS values ( IPOSplus manual)

641

factory setting

AO1

Scaling AO1
Setting range: -10...0...1...10
The slope of the characteristic for the analog output is defined.

05593AEN

Figure 60: Slope of the characteristic for the analog output

120

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

642

Operating mode AO1


OFF
The value zero is always output.
0...20 mA
Output of the value of the reference value as current value 0...20 mA on AOC1, the
voltage output AOV1 is not valid. The scaling AO1 (P641) is evaluated on the basis
of the value.

01306BEN

Figure 61: Characteristic of 0...20 mA operating mode

4...20 mA
Output of the value of the reference value as current values 4...20 mA on AOC1, the
voltage output AOV1 is not valid. The slope of the characteristics is flatter than in
0...20 mA operating mode. The characteristic has an offset of 4 mA and the value of
the scaling AO1 (P641) refers to the value range of 16 mA.

01307BEN

Figure 62: Characteristic of 4...20 mA operating mode

MOVIDRIVE compact System Manual

121

P6..

Explanation of the parameters

P60.
P600

PARAMETER GROUP 7__, CONTROL FUNCTIONS


All settings with regard to the fundamental control properties of the inverter are defined
within parameter group 7__. These are all functions which the inverter performs automatically upon activation and which influence its behavior in certain operating modes.
70_

Operating modes

700/701

Operating mode 1/2


This parameter sets the basic operating mode of the inverter for parameter set 1 and
2. In particular, this comprises defining the motor system, the encoder feedback and
corresponding control functions. When MOVIDRIVE inverters are delivered, their
parameters are set to the specific motor which matches the power of the motor.
All operating modes can be set for parameter set 1. Only operating modes without
encoder feedback can be set for parameter set 2 ( following table).
Parameter set 1/2
700/701 Operating mode 1/2

700/701

Unit type and option

Motor

VFC 1 / 2
VFC 1/2 & GROUP
VFC 1/2 & HOIST
VFC 1/2 & DC BRAK.
VFC 1/2 &FLY.START

MCF, MCV or MCH

DT/DV/D without incremental encoder

VFC-n-CONTROL
VFC-n-CTRL&GROUP
VFC-n-CTRL&HOIST
VFC-n-CTRL& IPOS

MCV or MCH

DT/DV/D with incremental encoder

CFC
CFC & M-CONTROL
CFC & IPOS

MCV or MCH

DT/DV/D with incremental encoder


or CT/CV (incremental encoder
installed as standard)

SERVO
SERVO & M-CTRL.
SERVO&IPOS

MCS or MCH

CM (as standard with Hiperface


encoder) or DFY (as standard with
resolver)

VFC 1 / 2
Default setting for asynchronous motors without encoder feedback. Suited to general
applications such as conveyor belts, trolleys and hoists with a counterweight. A fluxoriented motor model is used. This is optimally adapted to the motor after the commissioning function in MOVITOOLS or in the DBG11B keypad has been carried out.
It is necessary to input the motor type (SEW motor) or the nameplate data (motor
from another manufacturer) as part of the startup function. The following parameters
are preset (parameter set 1/2):
Settings after the startup function
P303/P313 Current limit 1/2
P302/P312 Maximum speed 1/2
P301/P311 Minimum speed 1/2

15 rpm

P130...P133/P140...P143 Ramp t11/t21

2s

P136/P146 Stop ramp t13 / t23

2s

P137/P147 Emergency ramp t14 / t24


P500/P502 Speed monitoring 1/2
P501/P503 Delay time 1/2
P100 Setpoint source
P101 Control signal source
P730/P733 Brake function 1/2
P731/P734 Brake release time 1/2
P732/735 Brake application time 1/2
P300/P310 Start/stop speed 1/2

122

Imax (inverter) = 150 % IN_mot


Depending on number of poles and rated motor frequency
e.g. 2-pole / 50 Hz 3000 rpm
e.g. 4-pole / 60 Hz 1800 rpm

2s
MOT.& REGEN.MODE
1s
UNIPOL/FIX.SETPT
TERMINALS
ON
With SEW motors: Setting in accordance with motor data.
With non-SEW motors: Set the correct value by hand!
15 rpm

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

Settings after the startup function


P820/P821 4-quadrant operation 1/2
P324/P334 Slip compensation 1/2
P321/P331 Boost 1/2
P322/P332 IxR compensation 1/2
P320/P330 Automatic adjustment 1/2
P323/P333 Premagnetizing time 1/2

700/701

ON
Setting in accordance with specified motor data
0
Setting in accordance with specified motor data
ON
Setting in accordance with specified motor data

SEW recommends using the P320/P330 'Automatic adjustment' parameter activated in the factory setting. This means the P322/P332 'IxR compensation 1/2'
parameter is set automatically during the pre-magnetization time through the calibration of the motor.
SEW recommends not changing the P321/P331 'Boost 1/2' parameter from its
factory setting (=0).

VFC 1/2 & GROUP


Set this if a group of asynchronous motors is to be operated on one inverter. All motors in the group must have the same rated voltage and rated frequency. The brake
is controlled in accordance with P730/P733. Set the data for the largest motor in the
group during commissioning ( VFC 1). Once startup is finished, adapt the current
limit P303/P313 to the total current of all connected motors. We recommend a basic
setting of P321/P331 'Boost 1/2' to the same value as P322/P332 'IxR compensation
1/2'.
Settings after the startup function
P303/P313 Current limit 1/2

Imax (inverter) = 150 % IN_mot

P302/P312 Maximum speed 1/2

Depending on number of poles and rated motor frequency


e.g. 2-pole / 50 Hz 3000 rpm
e.g. 4-pole / 60 Hz 1800 rpm

P301/P311 Minimum speed 1/2

15 rpm

P130...P133/P140...P143 Ramp t11/t21

2s

P136/P146 Stop ramp t13 / t23

2s

P137/P147 Emergency ramp t14 / t24


P500/P502 Speed monitoring 1/2
P501/P503 Delay time 1/2
P100 Setpoint source
P101 Control signal source
P730/P733 Brake function 1/2
P731/P734 Brake release time 1/2
P732/P735 Brake application time 1/2
P300/P310 Start/stop speed 1/2
P820/P821 4-quadrant operation 1/2

2s
MOT.& REGEN.MODE
1s
UNIPOL/FIX.SETPT
TERMINALS
ON
With SEW motors: Setting in accordance with motor data.
With non-SEW motors: Set the correct value by hand!
Setting in accordance with specified motor data
ON

Do not use this operating mode for hoist applications!


The pre-magnetization current is adapted to the largest motor in the group during
startup. Whenever motors are taken out of the group by being switched off, it may
be necessary to reduce the current limitation to a current appropriate to the remaining combination of motors.
Slip compensation is not in effect. This means load-dependent speeds are established on the motors.

MOVIDRIVE compact System Manual

123

P6..

Explanation of the parameters

P60.
P600

700/701
700

VFC 1 / 2 & HOIST


VFC-n-CTRL&HOIST (only parameter set 1)
The hoist function automatically provides all functions required for operating a nonbalanced hoist. In particular, monitoring functions are activated for safety reasons.
These may prevent the drive from starting. They are in particular:

Monitoring the output current during the pre-magnetization phase.


Avoiding sag when the brake is released by load feedforward ( P207).
Monitoring that the pre-magnetization time is set to an adequate value
Constellations which can be recognized as incorrect

Fault triggered

2 or 3-phase motor phase interruption

F82 = Output open

Pre-magnetization time too short, or incorrect motor/


inverter combination.

F81 = Fault start condition

Failure of a motor phase through active speed monitoring


(factory setting) P500/501, P502/503

700/701

F08 = Fault n-monitoring

A single-phase motor phase failure cannot always be reliably detected.


SEW strongly recommends activating speed monitoring (factory setting).
Correct performance of the hoist function requires the motor brake to be controlled via the inverter.

VFC 1 / 2 & DC BRAK.


The DC braking function permits the asynchronous motor to be braked using a current injection. In this case, the motor can be braked on the inverter without a braking
resistor.

02167BEN

Figure 63: DC braking: Braking torque profile

A constant current with a rotating field frequency of 5 Hz is impressed during the


braking process. The braking torque equals 0 at a standstill. A greater braking torque
acts at a slower speed; the braking torque drops as the speed increases. The braking
time, and thus the duration of the braking current, depends on the load on the motor.
If the rotating field frequency of the motor reaches 5 Hz, DC braking is cancelled and
the motor is stopped with the rapid stop ramp. The current injection occurs at rated
motor current in accordance with the startup function. In all cases, the inverter limits
the current to max. 125 % IN. See the brake function regarding activation of the
brake.
It is not possible to enable a directed stop or to observe a certain ramp using
DC braking. The main application of this parameter is to drastically reduce
coasting of motors.

124

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

n
nset p

Rapid stop ramp


t13/t23

5 Hz
t
Enable

"1"
"0"

Braking phase
t
01313BEN

Figure 64: DC braking: Braking profile

The braking procedure is interrupted if the 'Enable' binary input receives a '1' signal again during the braking phase. DC braking is completed and the drive is only
accelerated afterwards.

The drive stops with ramp t11/t21 or t12/t22 if a binary input is programmed to the
'CW/STOP' ('CCW/STOP') function in 'VFC 1/2 & DC BRAK.' operating mode and
'CW/STOP' ('CCW/STOP') receives a '0' signal. The stop is continued and no DC
braking initiated if the 'Enable' binary input is switched from '1' to '0' during the ramp
time.
To start DC braking, it is first necessary for 'Enable' to be switched from '1' to
'0', and this must happen at least 10 ms prior to 'CW/STOP' ('CCW/STOP') is
switched from '1' to '0'.

700/701

VFC 1/2 &FLY.START (from firmware version .15)


The flying restart circuit makes it possible to lock the inverter onto a rotating motor.
This applies in particular to drives which are not braked actively, which run on for a
long time or which are turned by a flowing medium, e.g. pumps and fans. The maximum flying start time is approx. 200 ms.

01308BEN

Figure 65: VFC & flying start function

The flying restart circuit does not function if there is an output filter connected to the
inverter.

Never use the flying restart circuit with hoist applications!

MOVIDRIVE compact System Manual

125

P6..

P60.

Explanation of the parameters

P600

700

VFC-n-CONTROL (parameter set 1 only)


This operating mode builds on VFC mode to make it possible to have speed controlled operation with an incremental encoder mounted on the motor shaft. The following encoders can be used as incremental encoders:
1.
2.
3.
4.

RS-422 / TTL incremental encoder


HTL incremental encoder (only with MCV, not with MCH)
High resolution incremental encoder with sinusoidal tracks 1 VSS
Hiperface encoder (only with MCH, not with MCV)

SEW recommends the use of encoders with 1024 increments/revolution by default.


The following properties derive from the speed feedback:

Increase in the static control accuracy and greater control dynamics.


Hold control: Programming a binary input to '/Hold control' (P60_/P61_) enables
the motor to be brought to a standstill with position control even when under load.
Set the hold controller (gain) using P210.

The startup function of MOVITOOLS/SHELL not only supports motor startup (VFC)
but also the additional controller setting of the speed controller. The following parameters are set which are relevant to n-control:
Settings after the startup function
P303 Current limit 1
P302 Maximum speed 1

Imax (inverter) = 150 % Imotor


Depending on number of poles and rated motor frequency
e.g. 2-pole / 50 Hz 3000 rpm
e.g. 4-pole / 60 Hz 1800 rpm

P301 Minimum speed 1

0 rpm

P500 Speed monitoring 1

MOT.& REGEN.MODE

P501 Delay time 1

0.1 s

P100 Setpoint source

UNIPOL/FIX.SETPT

P101 Control signal source

TERMINALS

P730 Brake function 1


P731 Brake release time 1
P732 Brake application time 1
P323 Premagnetizing time 1

ON
With SEW motors: Setting in accordance with motor data.
With non-SEW motors: Set the correct value by hand!
Setting in accordance with specified motor data

Settings after the startup function of the speed controller


P200 P gain speed controller
P201 Time constant n-control.
P202 Gain accel. feedforward
P204 Filter speed actual value

Setting in accordance with specified data

P115 Filter setpoint


P203 Filter accel. feedforward
P210 P gain hold controller
P910 Gain X controller

Position controller gain for the hold control


Hold control
Position controller gain for IPOSplus
(positioning mode)

P130...P133/P140...P143 Ramp t11/t21


P136/P146 Stop ramp t13 / t23

Setting in accordance with specified data

P137/P147 Emergency ramp t14 / t24

The setting of the 4-quadrant operation (P820) is ignored; 4-quadrant operation is always active.

126

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

700

VFC-n-CTRL&GROUP (parameter set 1 only)


Set this if a group of asynchronous motors is to be operated on one inverter. All motors in the group must have the same rated voltage, rated frequency and rated power. One motor in the group is operated with speed control and must be equipped with
an incremental encoder connected to X15. The following encoders can be used as
incremental encoders:
1.
2.
3.
4.

RS-422 / TTL incremental encoder


HTL incremental encoder (only with MCV, not with MCH)
High resolution incremental encoder with sinusoidal tracks 1 VSS
Hiperface encoder (only with MCH, not with MCV)

SEW recommends the use of encoders with 1024 increments/revolution by default.


The other motors in the group follow the speed controlled motor in a slip-dependent
function.

The startup function of MOVITOOLS not only supports motor startup (VFC) but also
the additional controller setting of the speed controller. The following parameters are
set which are relevant to n-control:
Settings after the startup function
Imax (inverter) = 150 % IN_mot

P303 Current limit 1


P302 Maximum speed 1

Depending on number of poles and rated motor frequency


e.g. 2-pole / 50 Hz 3000 rpm
e.g. 4-pole / 60 Hz 1800 rpm

P301 Minimum speed 1

0 rpm

P500 Speed monitoring 1

MOT.& REGEN.MODE

P501 Delay time 1

0.1 s

P100 Setpoint source

UNIPOL/FIX.SETPT

P101 Control signal source

TERMINALS

P730 Brake function 1


P731 Brake release time 1
P732 Brake application time 1

ON
With SEW motors: Setting in accordance with motor data.
With non-SEW motors: Set the correct value by hand!

P323 Premagnetizing time 1

Setting in accordance with specified motor data

Settings after the startup function of the speed controller


P200 P gain speed controller
P201 Time constant n-control.
P202 Gain accel. feedforward
P204 Filter speed actual value

Setting in accordance with specified data

P115 Filter setpoint


P203 Filter accel. feedforward
P210 P gain hold controller
P910 Gain X controller

Position controller gain for the hold control


Hold control
Position controller gain for IPOSplus
(positioning mode)

P130...P133/P140...P143 Ramp t11/t21


P136/P146 Stop ramp t13 / t23

Setting in accordance with specified data

P137/P147 Emergency ramp t14 / t24

The setting of the 4-quadrant operation (P820) is ignored; 4-quadrant operation is always active.
700

VFC-n-CTRL& IPOS (only parameter set 1)


Must be set if IPOSplus positioning commands are to be processed. Refer to the 'IPOSplus Positioning and Sequence Control System' manual for detailed descriptions
of IPOSplus. This manual can be obtained from SEW.

MOVIDRIVE compact System Manual

127

P6..

P60.

Explanation of the parameters

P600

700

CFC (parameter set 1 only)


CFC operating mode makes it possible to operate an asynchronous motor with real
servo properties, i.e. high control dynamics, very good smooth running properties
and controlled operation even when at a standstill. This is achieved because the CFC
procedure enables direct control over the magnetic flux in the motor and, therefore,
over the torque. Operation in conjunction with speed feedback via incremental encoder is obligatory. The following encoders can be used as incremental encoders:
1.
2.
3.
4.

RS-422 / TTL incremental encoder


HTL incremental encoder (only with MCV, not with MCH)
High resolution incremental encoder with sinusoidal tracks 1 VSS
Hiperface encoder (only with MCH, not with MCV)

SEW recommends using type 3 encoders with a resolution of 1024. These encoders
achieve the best possible control characteristics.
The following parameters do not have any effect: slip compensation (P324), boost
(P321) and IxR compensation (P322).
The MOVITOOLS startup function requires the motor type to be entered (SEW motor). No startup can be performed with the DBG11B keypad in CFC mode. The following parameters are set by default (parameter set 1):
Settings after the startup function
P303 Current limit 1
P302 Maximum speed 1

Imax (inverter) = 150 % Imotor


Depending on number of poles and rated motor frequency
e.g. 2-pole / 50 Hz 3000 rpm
e.g. 4-pole / 60 Hz 1800 rpm

P301 Minimum speed 1

0 rpm

P500 Speed monitoring 1

MOT.& REGEN.MODE

P501 Delay time 1

0.1 s

P100 Setpoint source

UNIPOL/FIX.SETPT

P101 Control signal source

TERMINALS

P730 Brake function 1


P731 Brake release time 1
P732 Brake application time 1
P323 Premagnetizing time 1

ON
Setting in accordance with specified motor data
Setting in accordance with specified motor data

CFC always requires the speed controller to be started up as well.


Settings after the startup function of the speed controller
P200 P gain speed controller
P201 Time constant n-control.
P202 Gain accel. feedforward
P204 Filter speed actual value

Setting in accordance with specified data

P115 Filter setpoint


P203 Filter accel. feedforward
P210 P gain hold controller
P910 Gain X controller

Position controller gain for the hold control


Hold control
Position controller gain for IPOSplus
(positioning mode)

P130...P133/P140...P143 Ramp t11/t21


P136/P146 Stop ramp t13 / t23

Setting in accordance with specified data

P137/P147 Emergency ramp t14 / t24

The setting of the 4-quadrant operation (P820) is ignored; 4-quadrant operation is always active.

128

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

700

CFC & M-CONTROL (only parameter set 1) Sec. 4.5


This operating mode allows the torque of the asynchronous motor to be controlled
directly. The setpoint is standardized on the following torque:
3000 rpm = 150 % output current torque constant.
The torque values should be entered directly as fixed setpoints in the unit [%In] (P
16_, P 17_). The set processing (P11_) also applies to the torque control if the setpoint selection is made by way of an analog input.
The torque constant (motor-specific parameter) is defined by: kT = MN / Iq_n

If P500 'Speed monitoring 1' is active, the drive is monitored according to the
P500 parameter description ( page 117).
If P500 'Speed monitoring 1' = OFF is set, the drive reacts as follows if its speed
is faster or slower than nmax (P302) and -nmax:
Motor mode: The available motor torque is reduced to zero with a linear function above nmax and below -nmax. As a result, there is no active speed control.
Regenerative mode: No response; the master drive must prevent the drive losing position.

M-control is also in effect in the range -nmin...n...nmin.


The current is always limited to the set current limit (P303).

Settings after the startup function


P303 Current limit 1
P302 Maximum speed 1

Imax (inverter) = 150 % Imotor


Depending on number of poles and rated motor frequency
e.g. 2-pole / 50 Hz 3000 rpm
e.g. 4-pole / 60 Hz 1800 rpm

P301 Minimum speed 1


P500 Speed monitoring 1

0 rpm
MOT.& REGEN.MODE

P501 Delay time 1


P100 Setpoint source
P101 Control signal source

0.1 s
UNIPOL/FIX.SETPT
TERMINALS

P730 Brake function 1


P731 Brake release time 1
P732 Brake application time 1
P323 Premagnetizing time 1

ON
Setting in accordance with specified motor data.
Setting in accordance with specified motor data

Settings after the commissioning function of the torque controller


P200 P gain speed controller
P201 Time constant n-control.
P202 Gain accel. feedforward
P204 Filter speed actual value

Setting in accordance with specified data

P115 Filter setpoint


P203 Filter accel. feedforward
P210 P gain hold controller
P910 Gain X controller

Position controller gain for the hold control


Hold control
Position controller gain for IPOSplus
(positioning mode)

P130...P133/P140...P143 Ramp t11/t21


P136/P146 Stop ramp t13 / t23

Setting in accordance with specified data

P137/P147 Emergency ramp t14 / t24

The setting of the 4-quadrant operation (P820) is ignored; 4-quadrant operation is always active.

MOVIDRIVE compact System Manual

129

P6..

P60.

Explanation of the parameters

P600

700

CFC & IPOS (parameter set 1 only)


Must be set if IPOSplus positioning commands are to be processed. Refer to the 'IPOSplus Positioning and Sequence Control System' manual for detailed descriptions
of IPOSplus. This manual can be obtained from SEW.

700

SERVO (parameter set 1 only)


SERVO operating mode makes it possible to operate a synchronous motor (servomotor) with a permanent field.
MCS4_A: The motor must be equipped with a resolver.
MCH4_A: The motor must be equipped with a Hiperface encoder.
The MOVITOOLS startup function requires the motor type to be entered (SEW motor). No startup can be performed with the DBG11B keypad in SERVO mode. The
following parameters are set by default (parameter set 1):
Settings after the startup function
P303 Current limit 1
Torque limit
P302 Maximum speed 1

Imax (inverter) = 3 motor current at standstill


The value of the motor torque can be limited. The maximum
value (= 3 motor standstill torque) is determined by the
motor type. Do not alter P303 'Current limit'!
Rated motor speed (2000 rpm, 3000 rpm, 4500 rpm)

P301 Minimum speed 1

0 rpm

P500 Speed monitoring 1

MOT.& REGEN.MODE

P501 Delay time 1

0.1 s

P100 Setpoint source

UNIPOL/FIX.SETPT

P101 Control signal source

TERMINALS

P730 Brake function 1


P731 Brake release time 1
P732 Brake application time 1

ON
Setting in accordance with specified motor data

SERVO always requires the speed controller to be started up as well.


Settings after the startup function of the speed controller
P200 P gain speed controller
P201 Time constant n-control.
P202 Gain accel. feedforward
P204 Filter speed actual value

Setting in accordance with specified data

P115 Filter setpoint


P203 Filter accel. feedforward
P210 P gain hold controller
P910 Gain X controller

Position controller gain for the hold control


Hold control
Position controller gain for IPOSplus
(positioning mode)

P130...P133/P140...P143 Ramp t11/t21


P136/P146 Stop ramp t13 / t23

Setting in accordance with specified data

P137/P147 Emergency ramp t14 / t24

The setting of the 4-quadrant operation (P820) is ignored; 4-quadrant operation is always active.

130

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

SERVO & M-CTRL. (only parameter set 1) Sec. 4.6

700

This operating mode allows the torque of the servomotor to be controlled directly.
The setpoint is standardized on the following torque:
3000 rpm = 150 % output current torque constant
The torque values should be entered directly as fixed setpoints in the unit [%In]
(P16_, P17_). The set processing (P11_) also applies to the torque control if the setpoint selection is made by way of an analog input.
The torque constant (motor-specific parameter) is defined by: ke = M0 / I0

700

If P500 'Speed monitoring 1' is active, the drive is monitored according to the
P500 parameter description ( page 117).
If P500 'Speed monitoring 1' = OFF is set, the drive reacts as follows if its speed
is faster or slower than nmax (P302) and -nmax:
Motor mode: The available motor torque is reduced to zero with a linear function above nmax and below -nmax. As a result, there is no active speed control.
Regenerative mode: No response; the master drive must prevent the drive losing position.

M-control is also in effect in the range -nmin...n...nmin.


The current is always limited to the set current limit (P303).

SERVO & IPOS (only parameter set 1)


Must be set if IPOSplus positioning commands are to be processed. Refer to the 'IPOSplus Positioning and Sequence Control System' manual for detailed descriptions
of IPOSplus. This manual can be obtained from SEW.

71_

Standstill current (parameter set 1/2)

710/711

Current at standstill
Setting range: 0...50% Imot
The standstill current is used for injecting an adjustable current into the motor when
the motor is at a standstill and the brake is applied. The standstill current can be
switched off by /CONTROLLER INHIBIT = 0. This allows the following functions to
be carried out:

At low ambient temperatures of the motor, it is possible to prevent the danger of


condensation formation and freezing (in particular of the disc brake). Setting the
current level avoids overheating of the motor. Recommendation: The motor
housing should be hand-hot.
It is possible to perform a rapid motor start when standstill current is activated because the motor is kept in an excited state. This means the motor can be started
without having to wait for the premagnetizing time. Recommendation: Set to
45...50 % for hoists.

The standstill current function is deactivated by P710/P711 = 0. The setting is made


in % of the rated motor current. The standstill current is monitored for current limit 1/
2 (P303/P313) in every case.
In CFC mode, the amount of magnetization current injected is always at least that
required on the basis of the motor model. The higher value applies if P710 is set higher. This function does not have any effect in SERVO (MDS) operating mode.

MOVIDRIVE compact System Manual

131

P6..

P60.

Explanation of the parameters

P600

72_

720/723

Setpoint stop function (parameter set 1/2)


The setpoint stop function makes possible an enable function generated automatically by the inverter depending on the main setpoint. There is an enable with all required functions such as pre-magnetization, brake control system, etc. In all cases,
there must be an additional enable via terminals.
Setpoint stop function 1/2
Setting range: ON / OFF

721/724

Stop setpoint 1/2


Setting range: 0...30...50 rpm

722/725

Start offset 1/2


Setting range: 0...30...50 rpm
There is no enable if stop setpoint + start offset (start setpoint) > nmax.
Movement with nmin is never possible if the stop setpoint is > nmin.
"1"
/Controller
inhibit
"0"
"1"
CW/stop
"0"

Enable/ "1"
rapid stop
"0"
"1"
/Brake
"0"
nsetp [1/min]
120
Input ramp
generator
60
Stop
setpoint
0

Start
offset

nact [1/min]
120

Output ramp
generator

Brake
release time

60

Brake appliBrake
cation time release time

t11 CW down
Stop
ramp t13

30
0

t11 CW up

Premagnet.time

t11

t11

Brake application time


t13

Premagnet.time

01638BEN

Figure 66: Setpoint stop function

132

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

73_

Brake function (parameter set 1/2)


MOVIDRIVE inverters are capable of controlling a brake fitted on the motor. The
brake function acts on the binary output DB which has the fixed assignment of the
'/BRAKE' function (24 V = brake released). In drives with encoder feedback (speed
control), this makes it possible to select between electrical holding of the load and
mechanical application of the brake in halt condition.
Sec. 7.11.1 regarding wiring of the brake control system.
Operating mode P700
Brake function P730 (P733) ON/OFF
(The same applies to parameter set
2 /P701, however in this case VFC
operating modes are possible without encoder feedback)
1) VFC, VFC & GROUP,
VFC & DC BRAK.,
VFC & FLYING START

P730 = ON
Brake control in accordance with Figure 67.
Effective parameters:
P300/P310 Start/stop speed 1/2
P323/P333 Premagnetizing time 1/2
P731/P734 Brake release time 1/2
P732/P735 Brake application time 1/2
P730 = OFF
In this case too, post-magnetization takes place with the set
brake application time in order to improve positioning of the
drive.

2) VFC & HOIST

See 1)
The brake function is automatically always active when the
hoist function is activated, even if P730 = OFF.

3) VFC-n-CONTROL
VFC-n-CTRL&GROUP
VFC-n-CTRL&HOIST

P730 = ON
See 1)
P730 = OFF
The speed setpoint of 0 rpm is specified in the inverter when
the start/stop speed is reached. See 'HOLD CONTROL' if real
hold control (position control) is required.

4) CFC

See 3): Pre-magnetization is carried out.

5) Servo

See 3)

6) CFC & M-CONTROL

The brake is controlled in accordance with P730.

7) SERVO & M-CTRL.

The brake is controlled in accordance with P730.

8) VFC/CFC/ SERVO & IPOS

See IPOSplus manual

The brake is always applied when /CONTROLLER INHIBIT = 0.

MOVIDRIVE compact System Manual

133

P6..

P60.

Explanation of the parameters

P600

Enable "1"
"0"

t
Premagnet. time
Brake
release time

Brake application time

n
nsetp

t
t

nstart-stop
0
"1"
/BRAKE
"0"

t
t

Output stage enable "1"


"0"

Rotating field on "1"


"0"

t
01316BEN

Figure 67: Inverter response when the brake function is activated

74_

740/742

Speed skip (parameter set 1/2)


The 'Speed skip' function makes it possible to prevent the motor speed from remaining within a certain speed window. This suppresses vibration and noise, in particular
in machines with pronounced mechanical resonances.
Skip window center 1/2
Setting range: 0...1500...5000 rpm

741/743

Skip width 1/2


Setting range: 0...300 rpm
The skip window center and skip width are values and automatically have an effect
on positive and negative setpoints when activated. The function is deactivated by
setting skip width = 0.

01310BEN

Figure 68: Speed skip

134

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

75_

Master-Slave function
Master-slave function offers the opportunity to implement functions such as synchronous speed running, load share and torque control (slave). The RS-485 interface
(USS21A) or the system bus interface (SBus) can be used as the communications
link. Both interfaces can also send setpoints. Note that a slave can only be served
from one interface. Sending setpoints from both interfaces makes sense when some
slaves are connected to the RS-485 interface and other slaves to the SBus. P100
'Setpoint source' must then be set to MASTER-SBus or MASTER-RS-485. By programming a binary input to 'SLAVE FREE RUNN.' (P60_/P61_), it is possible to separate the slave from the master setpoint of the master and switch it to a local control
mode.

01311BEN

Figure 69: Master-Slave function

*) DI '/Controller inhibit' and the programmed binary inputs Enable, CW and CCW
must also get a '1' signal.
RS-485 group addresses (P811) and SBus group addresses (P814) must be set to the
same value in the master and the slave. Set a group address (P811) greater than 100
for master/slave operation via the RS-485 interface. Activate the bus terminating resistors on the master and slave (S12 = ON) for master/slave operation via the system bus.
Connection check

System bus (SBus):


Parameter P815 'SBus timeout delay' is in effect when there is a communications link
via the SBus. If P815 is set to '0', there is no monitoring of data transmission via the
SBus.
RS-485 interface:
A connection check is always in effect if the communications link is via the RS-485
interface (USS21A), parameter P812 'RS-485 timeout delay' does not have any function. The slave inverters must receive a valid RS-485 telegram within the fixed time
interval of t = 500 ms. If the time is exceeded, the slave drives are stopped with the
emergency stop ramp and fault message F43 'RS-485 timeout' is signaled.
Important: The fault is automatically reset and the drives are enabled when the
slave inverters once again receive a valid telegram.

MOVIDRIVE compact System Manual

135

P6..

P60.

Explanation of the parameters

P600

Overview of functions, master/slave mode


Master

Function

Slave setpoint P750

Slave

Operating mode P700 Setpoint source P100 Operating mode P700

Synchronous speed operation:


Master controlled
Slave controlled

SPEED (RS485)
SPEED (SBus)
SPEED (485+SBus)

VFC, VFC & GROUP,


VFC & HOIST

MASTER SBus
MASTER RS-485

VFC, VFC & GROUP,


VFC & HOIST

Synchronous speed operation:


Master speed controlled
Slave controlled

SPEED (RS485)
SPEED (SBus)
SPEED (485+SBus)

VFC-n-CONTROL
VFC-n-CTRL. & ...
CFC
CFC/SERVO & IPOS

MASTER SBus
MASTER RS-485

VFC, VFC & GROUP,


VFC & HOIST

Synchronous speed operation:


Master speed controlled
Slave speed controlled
Drives without rigid mechanical
connection!

SPEED (RS485)
SPEED (SBus)
SPEED (485+SBus)

VFC-n-CONTROL
VFC-n-CTRL. & ...
CFC
CFC/SERVO & IPOS

MASTER SBus
MASTER RS-485

VFC-n-CONTROL
VFC-n-CTRL&GROUP
VFC-n-CTRL&HOIST
CFC
SERVO

Synchronous speed operation:


Master controlled
Slave speed controlled
Drives without rigid mechanical
connection!

SPEED (RS485)
SPEED (SBus)
SPEED (485+SBus)

VFC, VFC & GROUP


VFC & HOIST

MASTER SBus
MASTER RS-485

VFC-n-CONTROL
VFC-n-CTRL&GROUP
VFC-n-CTRL&HOIST
CFC
SERVO

Load share:
Master controlled
Slave controlled

LOAD SHAR(RS-485)
LOAD SHARE (SBus)
LOAD S(485+SBus)

VFC, VFC & GROUP


VFC & HOIST

MASTER SBus
MASTER RS-485

VFC, VFC & GROUP


VFC & HOIST

Load share:
Master speed controlled
Slave controlled

LOAD SHAR(RS-485)
LOAD SHARE (SBus)
LOAD S(485+SBus)

VFC-n-CONTROL
VFC-n-CTRL. & ...
CFC
CFC/SERVO & IPOS

MASTER SBus
MASTER RS-485

VFC, VFC & GROUP


VFC & HOIST
VFC & FLYING START

Load share:
Master speed controlled
Slave speed controlled

Not possible in control system

Load share:
Master controlled
Slave speed controlled

Not possible in control system

Torque control of slave:


Master speed controlled
Slave torque controlled

750

TORQUE (RS-485)
TORQUE (SBus)
TORQUE(485+SBus)

CFC/SERVO
CFC/SERVO & IPOS

MASTER SBus
MASTER RS-485

CFC/SERVO &
M-CONTROL

Slave setpoint
The setpoint which is sent to the slave is set on the master. The 'MASTER-SLAVE
OFF' setting must be retained on the slave.
MASTER-SLAVE OFF
SPEED (RS-485)
SPEED (SBus)
SPEED (485+SBus)
TORQUE (RS-485)
TORQUE (SBus)
TORQUE(485+SBus)
LOAD SHAR(RS-485)
LOAD SHARE (SBus)
LOAD S(485+SBus)

136

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

751

Scaling slave setpoint


Setting range: -10...0...1...10
The setpoint sent from the master is multiplied by this factor which is set in the slave.
Speed synchronization (SPEED (RS-485) / SPEED (SBus) / SPEED
(485+SBus)):
The speed of the inverter which is parameterized as the slave follows the speed of
the master inverter. Set the speed ratio using parameter P751 'Scaling slave setpoint' on the slave inverter. The slip compensation (P324/P334) of the slave should
be left at the startup setting.
Example:
Parameters

Setting on master

Setting on slave

E.g. UNIPOL/FIX.SETPT

MASTER SBus

P101 Control signal source

E.g. TERMINALS

Not effective

P700 Operating mode

VFC-n-CONTROL

VFC 1

SPEED (SBus)

MASTER-SLAVE OFF

Not effective

1 (then 1:1)

P100 Setpoint source

P750 Slave setpoint


P751 Scaling slave setpoint
P811 RS-485 group address

Not effective

P814 SBus group address


P816 SBus baud rate

Set the same value (0...63)


Set the same value (125, 250, 500 or 1000 kbaud)

Load share (LOAD SHAR(RS-485) / LOAD SHARE. (SBus) / LOAD


S(485+SBus)):
This function allows two inverters to operate at the same load. It is assumed in this
case that the shafts of the motors corresponding to the master and the slave are rigidly connected together. You are recommended to use the same motors with the
same gear ratios, otherwise different delays may result during starting/stopping due
to the pre-magnetizing time and the brake release/application time. Set the speed ratio (recommendation: 1) using parameter P751 'Scaling slave setpoint'.

The slip compensation (P324 / P334) of the slave must be set to 0.

Example:
Parameters
P100 Setpoint source

Setting on master

Setting on slave

E.g. BIPOL./FIX.SETPT

MASTER-RS-485

P101 Control signal source

E.g. TERMINALS

Not effective

P324 Slip compensation 1

Do not alter

VFC 1

VFC 1

LOAD SHAR(RS-485)

MASTER-SLAVE OFF

Not effective

1 (then 1:1)

P700 Operating mode


P750 Slave setpoint
P751 Scaling slave setpoint
P811 RS-485 group address

Set the same value (101...199)

P814 SBus group address

Not effective

P816 SBus baud rate

Not effective

MOVIDRIVE compact System Manual

137

P6..
P60.

Explanation of the parameters

P600

Torque control of the slave (TORQUE (RS-485) / TORQUE (SBus) / TORQUE


(485+SBus)):
The slave inverter receives the torque setpoint of the master directly (the correcting
variable of the speed controller). This also enables a high quality load share to be
achieved, for example. This setting should be preferred over 'Load share' if the drive
configuration permits it. Set the torque ratio using parameter P751 'Scaling slave setpoint'.
Example:
Parameters
P100 Setpoint source
P101 Control signal source
P700 Operating mode
P750 Slave setpoint
P751 Scaling slave setpoint
P811 RS-485 group address

138

Setting on master

Setting on slave

E.g. UNIPOL/FIX.SETPT

MASTER-RS-485

E.g. TERMINALS

Not effective

CFC

CFC

TORQUE (RS-485)

MASTER-SLAVE OFF

Not effective

1 (then 1:1)

Set the same value (101...199)

P814 SBus group address

Not effective

P816 SBus baud rate

Not effective

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

PARAMETER GROUP 8__, UNIT FUNCTIONS


80_

Setup

800

Quick menu (with DBG11B only)


Setting range: ON / OFF
P800 enables the DBG11B keypad to be changed over between the factory-set quick
menu and the detailed parameter menu. The fact that the quick menu is activated is
indicated by a slash following the parameter number. The parameters contained in
the quick menu are identified by a '/' in the parameter list. The previously selected
menu is active after MOVIDRIVE has been switched off and on again.

801

Language (with DBG11B only)

Setting range DBG11B-08: DE / EN / FR / ES / PT


P801 enables the DBG11B keypad to be changed over between various languages.
The language setting is not altered by the factory setting.
802

Factory setting
Setting range: YES / NO
P802 can be used to reactivate the factory settings for almost all parameters; these
are stored in the EPROM. Startup data, statistical data and language are not reset.
The statistical data must be reset separately using P804. The factory settings are restored if the parameter is set to 'YES'. The operation LED V1 flashes yellow during
this period. After the factory settings have been set, the operation LED V1 shows the
previous operating status of the inverter again and P802 automatically reverts to
'NO'.
Almost all parameter values are overwritten when the factory setting is activated.
However, the unit is not returned to its original delivery condition. Store the set parameter values (MOVITOOLS) before you activate the factory setting. The startup
parameters are not altered by activating the factory setting, which means the startup
procedure for the drive does not have to be repeated. We recommend checking the
following parameters after activating the factory setting and setting them again if necessary:
P100 Setpoint source
P101 Control signal source
P13_/P14_ Speed ramps
P16_/P17_ Fixed setpoints
P5__ Monitoring functions
P6__ Terminal assignment

803

Parameter lock
Setting range: ON / OFF
Setting parameter 803 to 'ON' makes it possible to prevent any change to the parameters (except for parameter 841 'Manual reset' and the parameter lock itself). This
makes sense, for example, after the MOVIDRIVE setting has been optimized. Parameter 803 must be restored to 'OFF' in order to permit changes to parameters
again.
Important: The parameter lock also acts on the RS-485, fieldbus and SBus interfaces and on IPOSplus.

MOVIDRIVE compact System Manual

139

P6..

P60.

Explanation of the parameters

P600

804

Reset statistic data (with MOVITOOLS/Shell only)


Setting range: NO / FAULT MEMORY / KWH-METER / OPERATING HOURS
P804 permits the statistical data stored in the EEPROM, namely the fault memory,
kilowatt-hour meter and operating hours counter, to be reset. These data are not affected when the factory setting function is activated.

806

Copy DBG MDX (with DBG11B only)


Setting range: YES / NO
The parameter data in the DBG11B are transmitted to MOVIDRIVE.

807

Copy MDX DBG (with DBG11B only)


Setting range: YES / NO
The parameter data set in MOVIDRIVE are transmitted to the DBG11B keypad.

81_

Serial communication

810

RS485 address
Setting range: 0...99
P810 sets the address by means of which communication can take place with MOVIDRIVE via the RS-485 serial interface (USS21A). Max. 32 participants can be networked together.
On delivery, the MOVIDRIVE address is always 00. You are recommended not to
use the 00 address in order to avoid collisions during data transfer when several inverters are involved in serial communication.

811

RS-485 group address


Setting range: 100...199
P811 makes it possible to group together several MOVIDRIVE units for communication via the serial interface. All MOVIDRIVE units with the same RS-485 group
address can thus be addressed using a multicast telegram via this address. The data
received via the group address are not acknowledged by MOVIDRIVE. For example, the RS-485 group address makes it possible to send setpoint selections to a
group of MOVIDRIVE inverters simultaneously. Group address 100 means that the
inverter is not assigned to any group.

812

RS485 timeout delay


Setting range: 0...650 s
P812 sets the monitoring time for data transmission via the serial interface. MOVIDRIVE performs the fault response set in P833 if there is no cyclical process data exchange via the serial interface for the period set in parameter 812. No monitoring of
serial data transmission takes place when P812 is set to the value 0. Monitoring is
activated with the first cyclical data exchange.

813

SBus address
Setting range: 0...63
P813 sets the system bus address of MOVIDRIVE. The MOVIDRIVE unit can
communicate with other MOVIDRIVE units using the system bus (SBus) by means
of the address set here.

140

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

814

SBus group address


Setting range: 0...63
P814 sets the system bus group address (for multicast telegrams) of MOVIDRIVE.

815

SBus timeout delay


Setting range: 0...650 s
P815 sets the monitoring time for data transmission via the system bus. MOVIDRIVE performs the fault response set in P836 if there is no data traffic via the system bus for the period set in P815. No monitoring of data transmission via the system
bus takes place when P815 is set to the value 0.

816

SBus baud rate

Setting range: 125 / 250 / 500 / 1000 kbaud


P816 sets the transmission speed of the system bus.
817

SBus synchronization ID
Setting range: 0...2047
A synchronization between the drives can take place for transmitting process data
and parameter data via the system bus. To do this, the master control has to send a
synchronization message to the connected inverters at specific intervals. Thus, the
inverters synchronize themselves with the master controller. P817 is used for setting
the identifier (address) of the synchronization signal in the inverter for the internal
system bus. Make sure there is no overlap between the identifiers for the process
data or parameter data telegrams.

818

CAN synchronization ID
Setting range: 0...1...2047
A synchronization between the drives can take place for transmitting process data
and parameter data via the optional CAN bus. To do this, the master control has to
send a synchronization message to the connected inverters at specific intervals.
Thus, the inverters synchronize themselves with the master controller. P818 is used
for setting the identifier (address) of the synchronisation signal in the inverter for the
optional CAN bus. Make sure there is no overlap between the identifiers for the process data or parameter data telegrams.

819

Fieldbus timeout delay


Setting range: 0...0.5...650 s
P819 sets the monitoring time for data transmission via the existing fieldbus
(MC_41A PROFIBUS-DP or MCH42A INTERBUS FO). MOVIDRIVE performs the fault response set in P831 if there is no data traffic via the fieldbus for the
period set in P819. No monitoring of data transmission via the fieldbus takes place
when P819 is set to the value 0 or 650. The timeout time is automatically specified
by the DP master with PROFIBUS-DP. Changing this parameter does not have any
effect and it is overwritten whenever the PROFIBUS-DP is started up again.

MOVIDRIVE compact System Manual

141

P6..

Explanation of the parameters

P60.
P600

82_

Brake operation

820/821

4-quadrant operation 1/2


Setting range: ON / OFF
This is only taken into account in VFC operating mode without encoder feedback; 4quadrant operation is assumed in all other operating modes. P820 enables 4-quadrant operation to be switched on and off for parameter set 1/2. 4-quadrant operation
is possible if a braking resistor or a regenerative power supply unit is connected to
MOVIDRIVE (CCW/CW; motor/regenerative). P820/P821 must be set to 'NO' if
there is neither a braking resistor nor a regenerative power supply unit connected to
MOVIDRIVE, which means regenerative operation is not possible. In this operating
mode, MOVIDRIVE attempts to extend the deceleration ramp so the generated
power is not too great and the DC link voltage remains below the switch-off threshold.
Despite the fact that the deceleration ramps are automatically extended by MOVIDRIVE, it is possible that the generated power during braking may be too great, leading to MOVIDRIVE switching itself off and issuing fault message F07 (DC link overvoltage). In such a case, the deceleration ramps must be extended manually.

83_

Fault response

830

Response EXT. FAULT


The fault is only triggered in the ENABLED inverter status. P830 programs the fault
response which is triggered by an input terminal programmed to '/EXT. FAULT'. The
following responses can be programmed:
Response

Description

No fault is displayed and no fault response is undertaken. The fault which is signaled
NO RESPONSE
is completely ignored.
DISPLAY
FAULT

142

The fault is displayed (operation LED V1 and MOVITOOLS), although the unit does
not implement any other fault response. The fault can be reset (terminal, RS-485,
fieldbus, auto-reset).

IMM. STOP/
FAULT

The inverter performs an immediate switch-off and a fault is signaled. The output
stage is inhibited and the brake is applied. The ready signal is revoked and the fault
output is set, if programmed. A restart is only possible after a fault reset has been performed during which the inverter is reinitialized.

EMERG.STOP/
FAULT

The drive is braked with the set emergency stop ramp. Once the stop speed is
reached, the output stage is inhibited and the brake is applied. The fault is signaled
immediately. The ready signal is revoked and the fault output is set, if programmed. A
restart is only possible after a fault reset has been performed during which the inverter
is reinitialized.

RAPID STOP/
FAULT

The drive is braked with the set rapid stop ramp. Once the stop speed is reached, the
output stage is inhibited and the brake is applied. The fault is signaled immediately.
The ready signal is revoked and the fault output is set, if programmed. A restart is only
possible after a fault reset has been performed during which the inverter is reinitialized.

IMM. STOP/
WARNG

The inverter performs an immediate switch-off and a fault is signaled. The output
stage is inhibited and the brake is applied. A fault message is issued via the terminal,
if programmed. The ready signal is not revoked. The drive restarts without a unit reinitialization if the fault is rectified by an internal procedure or by a fault reset.

EMERG.STOP/
WARNG

The drive is braked with the set emergency stop ramp. Once the stop speed is
reached, the output stage is inhibited and the brake is applied. The fault is signaled
immediately. A fault message is issued via the terminal, if programmed. The ready
signal is not revoked. The drive restarts without a unit re-initialization if the fault is rectified by an internal procedure or by a fault reset.

RAPID STOP/
WARNG

The drive is braked with the set rapid stop ramp. Once the stop speed is reached, the
output stage is inhibited and the brake is applied. The fault is signaled immediately. A
fault message is issued via the terminal, if programmed. The ready signal is not
revoked. The drive restarts without a unit re-initialization if the fault is rectified by an
internal procedure or by a fault reset.

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

831

Response FIELDBUS TIMEOUT


See P830 for the responses which can be programmed. Factory setting: RAPID
STOP/WARNG
The fault is only triggered in the ENABLED inverter status. P831 programs the fault
response which is triggered by the fieldbus timeout monitoring. The reaction time for
the monitoring can be set using P819 (see P819 and the 'Fieldbus Unit Profile' manual for a more detailed description of the 'Fieldbus timeout').

832

Response MOTOR OVERLOAD


See P830 for the responses which can be programmed. Factory setting:
EMERG.STOP/FAULT
P832 programs the fault response which is triggered by the motor protection function
(see P340 for a more detailed description of 'Motor overload').

833

Response RS-485 TIMEOUT


See P830 for the responses which can be programmed. Factory setting: RAPID
STOP/WARNG
The fault is only triggered in the ENABLED inverter status. P833 programs the fault
response which is triggered by the RS-485 timeout monitoring. The reaction time for
the monitoring can be set using P812 (see P812 for a more detailed description of
the 'RS-485 timeout').

834

Response DRS LAG ERROR (IPOSplus)


See P830 for the responses which can be programmed. Factory setting:
EMERG.STOP/FAULT
P834 programs the fault response which is triggered by the lag error monitoring of
the positioning mode with IPOSplus. It is possible to make various settings for this
in parameter group 51_.

835

Response TF sensor SIGNAL


See P830 for the responses which can be programmed. Factory setting: NO RESPONSE
P835 programs the fault response which is triggered by the temperature sensor monitoring of the TF which may be incorporated in the motor winding.

836

Response SBus TIMEOUT


See P830 for the responses which can be programmed. Factory setting:
EMERG.STOP/FAULT
P836 programs the fault response which is triggered by the system bus timeout monitoring. The reaction time for the monitoring can be set using P815 (see P815 for a
more detailed description of the 'SBus timeout').

84_

Reset response

840

Manual reset
YES
The fault in MOVIDRIVE is reset. In case of a fault, it is possible to press the [E] key
on the DBG11B to access P840 directly.
Also, P840 is listed in the 'Main menu' under 'Parameters' in MOVITOOLS as well.
P840 automatically reverts to NO following a reset. Activating the manual reset does
not have any effect if there is no fault present.
NO
No reset.

MOVIDRIVE compact System Manual

143

P6..

P60.

Explanation of the parameters

P600

841

Auto reset
ON
The auto-reset function is activated. In the event of a fault, this function automatically
resets the unit after an adjustable restart time (P842). Up to five auto-resets are possible in one auto-reset phase. Should five faults occur which are reset by an autoreset, no more auto-resets are possible until:
a manual reset is performed using the input terminal,
a manual reset is performed using the serial interface (MOVITOOLS/Shell,
DBG11B, master controller),
there is a transition to 24 V backup mode or the inverter is completely switched off.
Following this, five auto-resets are possible once again.
Do not use auto-reset with drives where an automatic restart could represent
a danger to people or units.
OFF
No auto-reset.

842

Restart time
Setting range: 1...3...30 s
P842 sets the waiting time which has to elapse after a fault occurs before an autoreset is performed.

85_

Scaling actual speed value


Scaling actual speed value defines a user-specific display parameter ( P001 User
display). For example, the user display is to be shown in 1/s. A scaling factor of 1/60
is required for this. The scaling factor numerator must therefore be set to 1 and the
scaling factor denominator to 60. The scaling unit 1/s is entered in P852.

01640BEN

Figure 70: Scaling actual speed value (example)

850

Scaling factor numerator


Setting range: 1...65535 (can only be set using MOVITOOLS/Shell)

851

Scaling factor denominator


Setting range: 1...65535 (can only be set using MOVITOOLS/Shell)

852

User dimension (can only be set using MOVITOOLS/Shell)


Factory setting: 1 rpm
Up to eight ASCII characters; is displayed in P001 'User display'.

144

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

86_

Modulation

860/861

PWM frequency 1/2 (parameter set 1/2)


Setting range: 4 / 8 / 16 kHz
P860/P861 can be used in VFC modes to set the switching frequency at the inverter
output for parameter set 1/2. The inverter automatically switches back to lower
switching frequencies when the unit utilization reaches a specific level if the clock frequency for parameter set 1/2 is not fixed to the set value using P862/P863. This reduces switching losses in the output stage and, consequently, unit utilization.

862/863

PWM fix 1/2 (parameter set 1/2)


ON

P862/P863 = ON for parameter set 1/2 enables the PWM frequency set in P860/
P861 to be fixed when an automatic reduction in the PWM frequency is not permitted
(e.g. when output filters with DC link are used).
OFF
MOVIDRIVE automatically reduces the set output frequency (down to minimum 4
kHz) when there is a high level of thermal load on the output stage, in order to avoid
a switch-off with the 'Unit utilization' fault.
864

PWM frequency CFC (effective in CFC and SERVO operating modes)


Setting range: 4 / 8 / 16 kHz
The switching frequency at the inverter output can be set using P864 in CFC and
SERVO operating modes (only possible in parameter set 1). 'PWM fix 1 = ON' is always in effect in the settings 8 kHz (= factory setting) and 16 kHz. Note that the inverter must be of an adequate size in order to supply the increased power demand
at higher switching frequencies.

87_

Process data description

870

Setpoint description PO1; Factory setting: CTRL. WORD 1

871

Setpoint description PO2; Factory setting: SPEED

872

Setpoint description PO3; Factory setting: NO FUNCTION


P870/P871/P872 define the content of the process output data words PO1/PO2/
PO3. This is necessary so MOVIDRIVE can allocate the appropriate setpoints. The
following process output assignments are available:
Assignment
NO FUNCTION
SPEED
CURRENT

Description
The content of the process output data word is ignored.
Speed setpoint selection in rpm.
Current setpoint selection (for torque control)

POSITION LO

Position setpoint low word

POSITION HI

Position setpoint high word

MAX. SPEED
MAX. CURRENT

Maximum system speed (P302/P312)


Current limitation in % of IN of the inverter (P303/P313)

SLIP

Slip compensation (P324/P334)

RAMP

Ramp time for setpoint selection

CTRL. WORD 1

Control signals for start/stop, etc.

CTRL. WORD 2
SPEED [%]
IPOS PO data

Control signals for start/stop, etc.


Selection of a speed setpoint in % of nmax

Specification of a 16-bit-coded value for IPOSplus

'Fieldbus Unit Profile' manual for additional explanations

MOVIDRIVE compact System Manual

145

P6..

P60.

Explanation of the parameters

P600

873

Actual value description PI1; Factory setting: STATUS WORD1

874

Actual value description PI2; Factory setting: SPEED

875

Actual value description PI3; Factory setting: NO FUNCTION


P873/P874/P875 define the content of the process input data words PI1/PI2/PI3.
This is necessary so MOVIDRIVE can allocate the appropriate actual values. The
following process input assignments are available:
Assignment

Description

NO FUNCTION

The content of the process input data word is 0000hex

SPEED

Current actual speed value of the drive in rpm.

OUTPUT CURRENT

Momentary output current of the system in % of IN

ACTIVE CURRENT

Momentary active current of the system in % of IN:


Positive sign = Positive torque
Negative sign = Negative torque

POSITION LO*

Current actual position low word

POSITION HI*

Current actual position high word

STATUS WORD1
STATUS WORD2
SPEED [%]
IPOS PI-DATA

The actual position is read from:


P941 'Source actual position'

Status information of the inverter


Status information of the inverter
Current actual speed value in % of nmax.
Checkback of a 16-bit-coded value for IPOSplus

Both assignments must always be set.

'Fieldbus Unit Profile' manual for additional explanations


876

PO data enable
ON
The process output data sent most recently by the fieldbus controller come into effect.
OFF
The process output data which were most recently valid remain in effect.

877

DeviceNet PD configuration
Setting range: 1...24 PD / Param + 1...24 PD
This parameter sets the process data configuration for the DFD11A DeviceNet interface.

88_

Manual mode (only available in DBG11B keypad)


The inverter can be controlled using the DBG11B keypad using the manual operation
function. The inverter must be in 'No enable' status in order for manual operation to
be started. 'No enable' status means DI /Controller inhibit = '1' and binary inputs
DI1 CW/STOP, DI2 CCW/STOP and DI3 Enable/Rapid stop = '0' which are programmed in the factory settings.
Binary input DI /Controller inhibit is also effective in manual operation. The other
binary inputs are ineffective during manual operation. Binary input DI '/Controller
inhibit' must get a '1' signal to enable the drive to be started in manual operation. The
drive can also be stopped in manual operation by DI = '0'. The direction of rotation
is not determined by the 'CW/stop' or 'CCW/stop' binary inputs. Instead, you select
the direction of rotation using the keypad ( Figure 71).

146

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

Manual operation remains active even after the supply system power has been
switched off/on. The inverter is then inhibited, however. A change of direction command using the or key produces an enable and a start in the selected sense of
rotation at nmin. The speed is increased and decreased using the and keys. The
modification speed is 150 rpm per second.
880
MANUAL

OFF
OPERATION

-key

-key
880
MANUAL

_OFF
OPERATION

- or -key

E-key

_ DIR. OF ROTATION
L
<E>=EXIT
R

Q-key
-key
_ 0%In
<Q>=STOP

Q-key
-key

-key

0 rpm
R

-key

_ 0%In
L

0 rpm
<Q>=STOP

-key: increase speed


-key: decrease speed
02406AEN

Figure 71: Manual mode with DBG11B

The signals at the binary inputs take effect as soon as manual operation is finished.
Binary input DI '/Controller inhibit' does not have to be switched from '1' to '0' and
back to '1'. The drive can start according to the signals at the binary inputs and the
setpoint sources.
Note that the binary inputs DI1 CW/STOP, DI2 CCW/STOP and DI3 Enable/
Rapid stop which are programmed in the factory settings receive a '0' signal when
you end manual operation.
Connection check

In manual mode, a connection check is always active between the DBG11B and the inverter or between the USS21A and the inverter. Parameter P812 'RS-485 timeout delay'
does not have any function. The inverter must receive a valid RS-485 telegram within
the fixed time interval of t = 500 ms. If the time is exceeded, the drive is stopped with the
emergency stop ramp and fault message F43 'RS-485 timeout' is signaled.
Important: The fault is automatically reset and the drive is enabled when the inverter
once again receives a valid telegram.

880

Manual operation
ON
Manual mode is activated.
OFF
No manual mode.

MOVIDRIVE compact System Manual

147

P6..

P60.

Explanation of the parameters

P600

PARAMETER GROUP 9__, IPOS PARAMETERS


The IPOS parameters are described in detail in the IPOSplus manual.
Be aware that modifying these parameters without knowledge of the IPOS program which may be active can give rise to unexpected movements and place undesirable loads on the mechanical driveline. Knowledge of the IPOSplus manual
is an essential prerequisite for setting these parameters.
90_

IPOS Reference travel


The purpose of reference travel is to establish a machine zero to which all absolute
positioning commands refer. It is possible to select from various strategies, referred
to as reference travel strategies, for this purpose ( P903 Reference travel type).
These define appropriate travel modes, for example to search for a reference cam.
Starting from the reference point located using reference travel, P900 Reference
offset permits the machine zero point to be moved in accordance with the following
equation:
Machine zero = Reference position + Reference offset
The speeds of the travel movements required on the basis of the reference travel
type are set using P901 Reference speed 1 and P902 Reference speed 2.
In addition, P904 can be used for specifying whether the zero pulse should be used
for reference travel.

91_

IPOS Travel parameter

910

P910 Gain X controller


Setting range: 0.1...0.5...32
Setting value for the P controller of the position control loop in IPOSplus. The value
from P210 (P gain hold controller) is adopted here in the default setting.

911/912

Positioning ramp 1/2


Setting range: 0.01...1...20 s
Setting value for the ramp which is used during the positioning operation. The same
ramp (positioning ramp 1) is always used for acceleration and deceleration when the
ramp type setting (P916) is SINE and SQUARED. Deceleration takes place in accordance with positioning ramp 2 when a LINEAR ramp type is set.

913/914

Travel speed CW / CCW


Setting range: 0...3000...5000 rpm
Specifies the speed with which positioning should occur. The setting must be
matched to the maximum motor speed.
P302/P312 limit P913/P914, so consequently always set P302/P312 greater than
P913/P914 (by approx. 10 %). Otherwise, there may be a lag error!

148

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

915

Speed feedforward
Setting range: -199.99...0...100...199.99 %
With a value of 100 %, the drive operates with a linear speed profile optimized in respect of time. If a value less than 100 % is specified, a larger gap between position
setpoint and actual position occurs (lag distance) during a positioning operation. This
results in a 'soft' run-in to the target position for the acceleration procedure.

This function is inoperative with 'sine' and 'squared' acceleration types!


916

Ramp type

This parameter specifies the type of positioning ramp. This has an effect on the
speed or acceleration characteristic during positioning.
Ramp type
LINEAR
SQUARED
SINE

Positioning performance
Optimum time, however block-shaped acceleration characteristic
Smoother acceleration characteristic than LINEAR
Very smooth acceleration characteristic; higher torque requirement
than with SQUARED

BUSRAMP
CAM-CONTROL
I-SYNCHR.OPERAT.

92_

IPOS Monitoring

920/921

SW limit switch CW/CCW

Setpoint interpolation for SBus.


Only available in the technology version.

Setting range: -(231-1)...0...231-1 inc


The software limit switches permit the user to restrict the range in which travel commands are accepted. This is done via the software. The limits of the movement range
are specified using these two parameters (software limit switches). If P941 'Source
actual position' is set to MOTOR ENC. (X15) or EXTERN.ENC (X14), then these do
not take effect until after performance of a reference travel. If the software limit
switches are in effect, the system checks whether the target position (H492) of the
current movement command is beyond the software limit switches. The movement
command is not performed if the target position is beyond. If a drive is already in motion, it is decelerated using the emergency stop ramp. Fault message F78 (IPOS SW
limit switch) is generated. The fault response is an emergency stop followed by an
inhibit. The drive no longer has a reference point after the fault is reset!
Reset options:
1-signal at the 'reset' input
Mains power OFF / ON (not in 24 V backup mode)
Manual reset via MOVITOOLS/Shell
Reset using IPOSplus control word (H484)
Following a fault reset (F78), the monitoring function for the software limit switches
is not reactivated until the drive has been moved to its reference point again!
Deactivation: Set both parameter values to 0 during uni-directional operation. This
deactivates the software limit switch function.

MOVIDRIVE compact System Manual

149

P6..

P60.

Explanation of the parameters

P600

922

Position window
Setting range: 0...5...32767 inc
The parameter defines a distance range (position window) around the target position
of a travel or STOP command. The 'Axis in position' = YES condition applies if a drive
is inside the position window around the current target position (H492). The 'Axis in
position' information is used as a final condition for waiting positioning commands. It
can be used further as an output terminal function.

923

Lag error window


Setting range: 0...5000...231-1 inc
The lag error window defines a permitted difference in values between the setpoint
and actual positions. A lag error message or lag error response is triggered if the limit
is exceeded. You can set the responses with P834 'Response DRS LAG ERROR'.
Deactivation: Setting value = 0 deactivates lag error monitoring

93_

IPOS Special functions

930

Override
Setting range: ON / OFF
The override function makes it possible to change the travel speed for positioning operations which is programmed in the IPOSplus program. The speed can be altered
within the range from 0 to 150 % of the specifically programmed speed. The analog
input (X11:2/3) is used for this purpose. As such, 0 to 150 % corresponds to 0...10 V
on the analog input. However, the maximum value for the speed is always restricted
by P302, 'Maximum speed'.

931

CTRL word Task 1 (only in the DBG11B keypad, not in MOVITOOLS)


Setting range: START / STOP
Task 1 of the IPOSplus program is started or stopped.

932

CTRL word Task 2 (only in the DBG11B keypad, not in MOVITOOLS)


Display parameter, cannot be set using DBG11B.
Indicating range: START / STOP
START = Task 2 of the IPOSplus program is currently being processed.
STOP

= Task 2 of the IPOSplus program is stopped.

94_

IPOS Encoder

940

IPOS Variables edit (only in the DBG11B keypad, not in MOVITOOLS)


Setting range: ON / OFF
The IPOS variable can be altered if P940 is set to 'ON'.

941

Source actual position


Setting range: MOTOR ENC. (X15) / EXTERN.ENC (X14) / ABSOL.ENC. (DIP)
Defines the encoder to which IPOSplus positions.
Only the settings P941 = MOTOR ENC. (X15) and P941 = EXTERN.ENC (X14) are
permitted with MOVIDRIVE compact.

150

MOVIDRIVE compact System Manual

P6..

Explanation of the parameters

P60.

P600

942/943

Encoder factor numerator/denominator


Setting range: 1...32767
In the event of positioning to an external encoder (X14), then these two parameters
for used for adapting the resolution to the motor encoder (X15).

944

Encoder scaling ext. encoder


Setting range: 1 / 2 / 4 / 8 / 16 / 32 / 64
The significance of the travel resolution of the external encoder (incremental encoder
on basic unit: X14) is adapted using this parameter.

945

Encoder type (X14)


Setting range: TTL / SIN/COS / HIPERFACE

946

Counting direction X14 (effective with MCH4_A only)


Setting range: NORMAL / INVERTED
Determines the counting direction of the Hiperface encoder connected to X14. The
setting must be done so that the counting direction of motor encoder (X15) matches
the one of the external encoder (X14).

96_

IPOS Modulo function


The IPOS modulo function is used for endless positioning, for example with circular indexing tables or chain conveyors. Refer to the IPOS manual for detailed information.

960

Modulo function
OFF
The modulo function is switched off.
SHORT
The 'short travel' modulo function is active. The drive moves from its actual position
to the target position by the shortest possible route. Both directions of rotation are
possible.
CW
The 'clockwise' modulo function is active. The drives moves from its actual position
to the target position with the 'CW' direction of rotation, even if this means moving a
longer distance. The 'CCW' direction of rotation is not possible.
CCW
The 'counterclockwise' modulo function is active. The drives moves from its actual
position to the target position with the 'CCW' direction of rotation, even if this means
moving a longer distance. The 'CW' direction of rotation is not possible.

961

Modulo numerator
Setting range: 0...231
Numerator value for simulating the ratio (gear unit + additional gear).

962

Modulo denominator
Setting range: 0...231
Denominator value for simulating the ratio (gear unit + additional gear).

963

Modulo encoder resolution


Setting range: 0...4096...20000
Resolution of the selected IPOS encoder system in increments.

MOVIDRIVE compact System Manual

151

Schematic procedure

Project Planning

5.1

Schematic procedure

Drive properties

The required drive properties are the chief factors determining the selection of the inverter. The following figure is intended to provide assistance.
System selection

Positioning accuracy of the motor


shaft
< 360

< 5...45

< 1

Setting range (reference 3000 rpm)


1:200

1:800

Control

> 1:800

Pos. ctrl.

n-ctrl.

M-ctrl.

Voltage-controlled flux vector control


(VFC) without encoder

Voltage-controlled flux vector control


(VFC) with encoder

Current-controlled flux vector control


(CFC or SERVO) with encoder or resolver

MOVIDRIVE compact MCF4_A with


asynchronous AC motor (DR, DT, DV,
D) without speed feedback

MOVIDRIVE compact MCV4_A with


asynchronous AC motor (DR, DT, DV,
D) and speed feedback

Motor selection for VFC


Max. torque < 150 % MN
Max. speed < 140 % ntransition
Thermal loading (setting range, cyclic duration factor)
Selection of the correct encoder (if necessary)

MOVIDRIVE compact MCV4_A with


asynchronous servomotor (CT, CV)
MOVIDRIVE compact MCS4_A with
synchronous servomotor (CM, DS, DY)
MOVIDRIVE compact MCH4_A with
asynchronous servomotor (CT, CV,
CM)

Motor selection for CFC and SERVO


Max. torque < 300 % MN
R.m.s. torque < MN at average speed
Torque characteristic curves
Selecting the correction encoder, for example Hiperface
encoder only with MCH4_A

Selecting the MOVIDRIVE


Unit without fieldbus (MC_40A), with PROFIBUS-DP (MC_41A) or Hiperface and INTERBUS FO (MCH42A)
Standard type or technology type
Motor/inverter assignment
Continuous power and peak power in voltage-controlled flux vector control (VFC)
Continuous current and peak current in current-controlled flux vector control (CFC or SERVO)

Selecting the braking resistor


On the basis of the calculated regenerative power and the intermittency factor cdf

Options
EMC measures (NF, HD, shielded motor feeder)
Operation/communication (keypad, serial interfaces)

Key
Pos. ctrl.

152

= Positioning control

n-ctrl.

= Speed control

M-ctrl.

= Torque control

VFC

= Voltage-controlled flux vector control (voltage flux control)

CFC

= Current-controlled flux vector control (current flux control) for asynchronous servomotors

SERVO

= Current-controlled flux vector control for synchronous servomotors

MN

= Rated torque of the motor

ntrans

= Rated speed (transition speed) of the motor

MOVIDRIVE compact System Manual

Control characteristics

5.2

Control characteristics

Characteristic
parameters

MOVIDRIVE drive inverters achieve excellent control characteristics thanks to their optimally adapted control algorithms. The following characteristic parameters apply to operation with four-pole SEW motors and synchronous SEW servomotors.
n
Transient recovery time

Rotational accuracy

nsetp
Maximum
speed deviation

Step change in load M = 80%


of rated motor torque

t
01762BEN

Figure 72: Characteristic parameters for the control characteristics

The following values apply to MOVIDRIVE inverters in combination with motors of the
same power:
Continuous speed range
nmax = 3000 rpm

MOVIDRIVE compact type

Static control accuracy1) with


reference to nmax = 3000 rpm

MCF, VFC without encoder

1:200

0.30%

MCV/MCH, VFC with encoder (1024 inc.)

1:800

0.01%

MCV/MCH, CFC with encoder (1024 inc.)

1:3000

0.01%

MCV/MCH, CFC with sin/cos encoder

1:5000

0.01%

MDS, SERVO with resolver


MCH, CFC/SERVO with Hiperface encoder

> 1:3000

0.01%

1:5000

0.01%

1) = Deviation from speed actual value - speed mean value to setpoint speed

The defined control characteristics are maintained in the specified speed range.

Control response

By way of example, the following table shows the differences in control characteristics
between the MCF and MCV MOVIDRIVE compact types.

Settings

Set speed nset = 1000 rpm

Step change in load M = 80 % of rated motor torque

Torsion-free load with mass inertia ratio JL/JM = 1.8

MOVIDRIVE compact
type

Transient recovery
time in relation to the
value of MCF

Max. speed deviation at True-running accuracy at


M = 80 %, with
M = const. in relation to
reference to n = 3000 rpm
n = 3000 rpm

MCF, VFC
Without encoder

100%

1.8%

0.20%

MCV, VFC with encoder


(1024 increments)

90%

1.5%

0.17%

MCV, CFC with encoder


(1024 increments)

35%

1.0%

0.07%

MCV, CFC with


sin/cos encoder

25%

0.7%

0.03%

MOVIDRIVE compact System Manual

153

Description of applications

5.3

Description of applications

Inverter selection

The large number of different drive applications can be divided up into five categories.
The five categories are listed below and the suitable SEW inverter recommended. This
assignment is based on the required setting range and the resulting control process.
1. Drives with a base load and a speed-dependent load, e.g. conveyor belt drives.
Low requirements with regard to the setting range (motor without encoder)
MOVIDRIVE compact MCF4_A (VFC)
High requirements with regard to the setting range (motor with encoder)
MOVIDRIVE compact MCV4_A (VFC-n-CONTROL)
2. Dynamic load, e.g. trolleys; brief high torque demand for acceleration followed by low
load.
Low requirements with regard to the setting range (motor without encoder)
MOVIDRIVE compact MCF4_A (VFC)
High requirements with regard to the setting range (motor with encoder)
MOVIDRIVE compact MCV4_A (VFC-n-CONTROL)
High dynamic requirements (asynchronous or synchronous servomotor)
MOVIDRIVE compact MCV/MCH4_A (CFC)
MOVIDRIVE compact MCS/MCH4_A (SERVO)
3. Static load, e.g. hoists; chiefly steady high static load with overload peaks.
Low requirements with regard to the setting range (motor without encoder)
MOVIDRIVE compact MCF4_A (VFC)
High requirements with regard to the setting range (motor with encoder)
MOVIDRIVE compact MCV4_A (VFC-n-CONTROL)
MOVIDRIVE compact MCV/MCH4_A (CFC)
MOVIDRIVE compact MCS/MCH4_A (SERVO)
4. Load falling in inverse proportion to speed, e.g. winch or coil drives.

Torque control (asynchronous or synchronous servomotor)


MOVIDRIVE compact MCV/MCH4_A (CFC&M-CONTROL)
MOVIDRIVE compact MCS/MCH4_A (SERVO&M-CTRL.)

5. Variable torque load, e.g. fans and pumps.

Low load at low speed and no load peaks, 125 % utilization (ID = 125 % IN) (motor
without encoder)
MOVIDRIVE compact MCF4_A (VFC)

Project planning
for trolleys

154

The motor load in the dynamic sections determines the peak motor power according to
which the dimensions are to be set. The thermal load determines the required continuous power of the motor. The thermal load is determined on the basis of the movement
cycle, with the load from acceleration and deceleration as well as the standstill times.
The speed characteristic is a significant factor in determining the self-cooling of the motor. See also 'Motor selection examples' on page 159.

MOVIDRIVE compact System Manual

Description of applications

Project planning
for hoists

In practice, the question of setting the size of hoists is addressed with regard to special
thermal and safety-critical criteria.

Thermal considerations

In contrast to trolleys, hoists require approx. 70...90 % of the rated motor torque assuming constant speed upwards or downwards and the standard configuration.

Starting torque

The highest operating torque is required in the event of acceleration with maximum load
in the UPWARDS hoisting direction.

VFC&HOIST

The 4-pole geared motor should always be designed for a maximum speed of 2100 rpm
(70 Hz) with a transition speed of 1500 rpm (50 Hz) and 2500 rpm (83 Hz) at a transition
speed of 1800 rpm (60 Hz). This means the gear unit input speed is increased by a factor
of 1.4. Consequently, it is also necessary to choose a gear ratio which is higher by a
factor of 1.4. This measure means that no torque is lost on the output shaft in the field
weakening range (50...70 Hz or 60...83 Hz), since the higher gear ratio compensates for
the inversely proportionate fall in torque in relation to speed (frequency). Furthermore,
the startup torque is 1.4 times greater in the range from 0...1500 rpm (0...50 Hz) or
0...1800 rpm (0...60 Hz). Other advantages are that the speed range is greater and the
self-cooling of the motor more powerful.
VMot
Vmax

nbase

M/MN
1.4

1.0

n
[rpm]

0
0

a
Torque reserve range

1500
(1800)

2100
(2500)

n
[rpm]

0
0

1500
(1800)

2100
(2500)
04949AEN

Figure 73: a = Recommended voltage/speed characteristics and resultant torque characteristic

The motor power for hoists is selected according to the load type.

S1 (100 % c.d.f.): Motor power 1 level higher than the selected inverter power, e.g.
for lengthy upwards travel or continuous elevators.

S3 (40 % c.d.f.): Motor power according to the selected inverter power.

The hoist function on the inverter should be activated irrespective of the above guidelines. See also 'Motor selection examples' on page 159.
Encoder monitoring

MOVIDRIVE compact has encoder monitoring for TTL sensors, sin/cos and Hiperface
encoders (only MCH). There is no encoder monitoring for HTL sensors.
SEW recommends using TTL sensors or sin/cos encoders for speed controlled hoist
drives and activating encoder monitoring.
Avoid using an HTL sensor if possible.

Variable torque
load (pumps,
fans)

In these applications, there is no chance of the motor suffering a thermal overload at low
speeds. The maximum load occurs at the maximum speed; there are no overload peaks.
As a result, the dimensions of MOVIDRIVE and the motor can be selected so the continuous motor current is less than or equal to the continuous output current (VFC operating mode, 125 % of the nominal output current at fPWM = 4 kHz) of the MOVIDRIVE.
This means MOVIDRIVE can operate a motor whose power is one level greater. See
also 'Motor selection examples' on page 159.

MOVIDRIVE compact System Manual

155

Motor selection for asynchronous AC motors (VFC)

5.4

Motor selection for asynchronous AC motors (VFC)

Basic recommendations

Voltage/frequency characteristic

Only use motors with a thermal classification of F at least.

Use TF thermistor sensors or TH winding thermostats. TH should be preferred in the


case of multi-motor drives on one inverter. The series connection of TH contacts (NC
contacts) is not subject to any restriction if joint monitoring is provided.

For multi-motor drives, we recommend that the motors should not differ from one another by more than 3 type levels.

4-pole motors should be preferred. This particularly applies to geared motors which
are operated with a high oil filling level as a result of their vertical mounting position.

Generally speaking, the motor can be operated at its listed power without forced
cooling if the operating conditions differ from S1-mode, e.g. positioning drive with
1:20 speed range in S3-mode.

Avoid selecting a motor which is too large, especially in case of a delta connection.
Otherwise, the inverter may trigger a short circuit detection function due to the small
winding resistance of the motor (1/3 that of a star connection).

A MOVIDRIVE compact MCV4_A (with encoder connection) is required for speed


control. The motor must then be equipped with an incremental encoder, preferably
with 1024 increments/revolution.

The asynchronous motor follows a load-dependent voltage/frequency characteristic in


VFC operating mode. It is possible to achieve full motor torque down to minimum speeds
because the motor model is continuously calculated. This characteristic curve is set by
entering the rated motor voltage and the rated frequency of the motor in the startup function. The setting determines the speed-dependent torque and power characteristics of
the asynchronous motor.
Voutp [V]

400

230

50

87

f [Hz]
01650BEN

Figure 74: Voltage/frequency characteristics of the asynchronous motor

Sample asynchronous motor 230/


400 V, 50 Hz

1 Star connection; 400 V, 50 Hz


2 Delta connection: 230 V, 50 Hz
3 Delta connection: 400 V, 87 Hz
The inverter output voltage VA is limited by the supply voltage which is connected. The
'nominal system voltage' input value in the startup function limits the effective value of
the maximum output voltage. This restriction is used whenever the connected motor has
a lower design voltage than the power supply of the inverter. The maximum permitted
motor voltage should be entered. Furthermore, make sure that the 'nominal system voltage' input value is less than or equal to the supply voltage of the inverter.

156

MOVIDRIVE compact System Manual

Motor selection for asynchronous AC motors (VFC)

Speed/torque
characteristics

The field weakening range starts when the set maximum output voltage of the inverter
is reached. As the speed increases, the motor generates:

constant torque with increasing power in the basic speed range,

constant power with an inversely proportionate decrease in torque in the field weakening range.

When determining the maximum speed in the field weakening range, note that the rated
torque MN (in relation to the rated speed, e.g. nN = 1500 rpm) falls in inverse proportion
and the breakdown torque MK is reduced in an inverse quadratic relationship. The MK/
MN ratio is a motor-specific parameter. The MOVIDRIVE pull-out protection limits the
speed when the maximum possible torque is reached.
3.0
M
MN
2.5

MK = 3.0 MN
MK = 2.8 MN
MK = 2.5 MN
MK = 2.2 MN

2.0
MK = 1.8 MN
1.5
MN

1.0
0.5

Armature range
0

Field weakening range


1500 1800 2100 2400 2700 3000 3300 3600

n / rpm

01729BEN

Figure 75: Quadratically falling breakdown torque

With geared motors, the maximum motor speed is dependent on the size and mounting
position of the gear unit. The speed should not exceed 3000 rpm due to the resulting
noise and oil churning losses.
Dynamic applications (Pinverter
greater than Pmotor)

The startup function sets the current limit of the inverter (P303/P313) to 150 % of the
rated motor current. The value of the current limit refers to the rated inverter current.
As a result, 150 % of the rated motor current is less than 150 % of the rated inverter
current (value of P303/P313). This parameter must be set to a higher value manually
for dynamic applications.

The startup function sets the slip compensation parameter (P324/P334) to the nominal slip of the motor. In the case of VFC-n-CONTROL, the internal slip limiting function allows the slip to reach max. 150 % of this setting. Consequently, the motor develops at most 150 % of the nominal motor torque. The slip compensation parameter
(P324) must be increased accordingly for greater torques.
Set parameter P324 'Slip compensation' to max. 130 % of the nominal slip of the
motor for stable operation.

Combinations
with Pinverter
greater than 4
Pmotor

The large difference between the rated inverter current and the rated motor current
means that these combinations cannot be started up without taking special measures:

Project planning for connecting the motor in a delta connection. This means the motor current is increased by a factor 3 and the unfavorable ratio is reduced.

The motor must be started up in VFC & GROUP operating mode if this measure does
not suffice. In this operating mode, the inverter operates without slip compensation
and simulates a constant-voltage constant-frequency system (system with a constant U/f ratio).

MOVIDRIVE compact System Manual

157

Motor selection for asynchronous AC motors (VFC)

Motor selection in delta/star topology (230/400 VAC / 50 Hz)


Motors for 380 VAC / 60 Hz can also be allocated on the basis of this selection table.
Pmax [kW (HP)] for operation on MOVIDRIVE compact MCF/MCV/MCH 4_A...-5_3 (400/500 V units)

/ 400 VAC1)

Connection
Cooling

Self-cooling

Forced

Self-cooling

Forced

10 - 50
6 - 60
5 - 70 / 5.5 - 80

2.5 - 50 / 3 - 603)

9 - 87

2.5 - 873)

300 - 1500
180 - 1800
150 - 2100 / 165 - 2400

75 - 1500 / 90 - 1800

270 - 2610

75 - 2610

1:5
1:10
1:15

1:20

1:10

1:20

P = Preduced

P = Pn

fmin...fmax [Hz]

nmin...nmax [rpm]

Setting range

Motor type

Rated power Pn
[kW (HP)]

/ 230 VAC2)

[kW (HP)]

With MCF/
MCV/MCH5)
4_A...-5_3

P = Pincreased4)

With MCF/
MCV/MCH5)
4_A...-5_3

[kW (HP)]

DT71D4

0.37

(0.5)

0.25

(0.33)

0.37

(0.5)

0.55

(0.75)

DT80K4

0.55

(0.75)

0.37

(0.5)

0.55

(0.75)

0.75

(1.0)

DT80N4

0.75

(1.0)

0.55

(0.75)

0.75

(1.0)

1.1

(1.5)

DT90S4

1.1

(1.5)

0.75

(1.0)

1.1

(1.5)

1.5

(2.0)

0015

0015

With MCF/
MCV/MCH5)
4_A...-5_3

[kW (HP)]

0015

DT90L4

1.5

(2.0)

1.1

(1.5)

1.5

(2.0)

2.2

(3.0)

0022

DV100M4

2.2

(3.0)

1.5

(2.0)

2.2

(3.0)

0022

3.0

(4.0)

0030

DV100L4

3.0

(4.0)

2.2

(3.0)

0022

3.0

(4.0)

0030

4.0

(5.4)

0040

DV112M4

4.0

(5.4)

3.0

(4.0)

0030

4.0

(5.4)

0040

5.5

(7.5)

0055

DV132S4

5.5

(7.5)

4.0

(5.4)

0040

5.5

(7.5)

0055

7.5

(10)

0075

DV132M4

7.5

(10)

5.5

(7.5)

0055

7.5

(10)

0075

9.2

(12.5)

DV132ML4

9.2

(12.5)

7.5

(10)

0075

9.2

(12.5)

11

(15)

DV160M4

11

(15)

9.2

(12.5)

11

(15)

15

(20)

0150

DV160L4

15

(20)

11

(15)

18.5

(25)

0220

DV180M4

18.5

(25)

15

(20)

22

(30)

0300

DV180L4

22

(30)

18.5

(25)

DV200L4

30

(40)

22

(30)

0110
0150
0220

0110

15

(20)

18.5

(25)

22

(30)

30

(40)

30

(40)

0300

37

(50)

0150
0220

0110

0370

DV225S4

37

(50)

30

(40)

0300

37

(50)

0370

45

(60)

0450

DV225M4

45

(60)

37

(50)

0370

45

(60)

0450

55

(75)

0550

75

(100)

0750

DV250M4

55

(75)

45

(60)

0450

55

(75)

0550

DV280S4

75

(100)

55

(75)

0550

75

(100)

0750

D280M4

90

(120)

75

(100)

0750

1) Also applies to motors with rated voltage 460 V or 500 V and to 400 V / 690 V motors with connection.
2) Also applies to motors with rated voltage 266 V or 290 V.
3) The following applies to MCF, MCV and MCH without speed control: fmin = 0.5 Hz
4) Pincreased means that the motor is operated at the power of the next larger motor (1 frame size), rather than with the 3-fold power.
5) The devices listed here permit intermittent loads of up to 1.5 times the nominal load in the specific application. With variable torque
load and constant load without overload, each inverter can also be operated with an increased continuous output power ( Sec. Technical Data). The continuous output current of 125 % of the rated unit current is only available at fPWM = 4 kHz in the VFC operating
modes.

158

MOVIDRIVE compact System Manual

Motor selection for asynchronous AC motors (VFC)

Examples for motor selection delta/star topology 230/400 V


Trolley
drive

Constant load with overload (acceleration) and low load when in motion:

Ptravel = 1.3 kW

Pmax = 13 kW

nmin = 270 rpm, setting range 1:10

nmax = 2610 rpm

In inverter mode with adapted power (P = Pn), the motor output can be 150 % of its listed
power during the acceleration phase. Consequently:
PMot = Pmax : 1.5 = 13 kW : 1.5 = 8.67 kW
A DV132M4 with delta connection (Pn = 9.2 kW) is selected.
The selection table ( page 158) allocates a MOVIDRIVE compact MCF60A0110 (P =
Pn).

5
Hoist
drive

High constant load with intermittent overload (acceleration):

Pmax = 26 kW

Psustained = 20 kW

Speed range 1:15, low speed only for positioning

Brake applied when stationary

Load type S3 (40 % c.d.f.)

The inverter output can be 150 % of its rated current during acceleration. Consequently,
a MOVIDRIVE compact MCF60A0220 is selected.
In view of the load type (S3, 40 % c.d.f.), the selection table allocates motor type
DV180L4 (Pn = 22 kW) in a star connection.
Sec. Project planning for hoists on page page 155 for more information.
Fan/
pump

Variable torque load with the following power values:

Pmax = 4.8 kW

nmax = 1400 rpm, continuous duty with nmax

The motor can be operated at its listed power (P = Pn) even without forced cooling due
to the quadratically falling torque. This means the DV132S4 motor type with star connection (Pn = 5.5 kW) is adequate.
The selection table allocates a MOVIDRIVE compact MCF60A0055 (P = Pn). However, the inverter can be operated with an increased output power because this case involves a variable torque load without overload. Consequently, a MOVIDRIVE compact
MCF60A0040 is sufficient.

MOVIDRIVE compact System Manual

159

Motor selection for asynchronous AC motors (VFC)

Motor selection in double-star/star topology (230/460 VAC / 60 Hz)


Pmax [kW (HP)] for operation on MOVIDRIVE compact MCF/MCV/MCH 4_A...-5_3 (400/500 V units)

/ 460 VAC

Connection
Cooling

Self-cooling

Self-cooling

Forced

Self-cooling

Forced

6 - 90

10 - 60

0 - 601)

10 - 120

0 - 1201)

180 - 2700

200 - 1800

0 - 1800

200 - 3600

0 - 3600

1:15

1:6

1:15

1:12

1:20

fmin...fmax [Hz]
nmin...nmax [rpm]
Setting range

P = Preduced
Motor type

DT71D4

Rated power Pn
[kW (HP)]

[kW (HP)]

0.37

(0.5)

0.25

DT80K4

0.55

(0.75)

DT80N4

0.75

(1.0)

DT90S4

1.1

DT90L4

1.5

/ 230 VAC

With MCF/
MCV/MCH3)
4_A...-5_3

With MCF/
MCV/MCH3)
4_A...-5_3

[kW (HP)]

(0.33)

0.37

(0.5)

0.37

(0.5)

0.55

(0.75)

0.55

(0.75)

0.75

(1.0)

(1.5)

0.75

(1.0)

1.1

(2.0)

1.1

(1.5)

1.5

0015

P = Pincreased2)

P = Pn

With MCF/
MCV/MCH3)
4_A...-5_3

[kW (HP)]
0.75

(1.0)

1.1

(1.5)

1.5

(2.0)

(1.5)

2.2

(3.0)

0022

(2.0)

3.0

(4.0)

0030

0015

0015

DV100M4

2.2

(3.0)

1.5

(2.0)

2.2

(3.0)

0022

4.0

(5.4)

0040

DV100L4

3.7

(5.0)

2.2

(3.0)

0022

3.0

(4.0)

0030

5.5

(7.5)

0055
0075

DV112M4

4.0

(5.4)

3.0

(4.0)

0030

4.0

(5.4)

0040

7.5

(10)

DV132S4

5.5

(7.5)

4.0

(5.4)

0040

5.5

(7.5)

0055

9.2

(12.5)

DV132M4

7.5

(10)

5.5

(7.5)

0055

7.5

(10)

0075

11

(15)

DV132ML4

9.2

(12.5)

7.5

(10)

0075

9.2

(12.5)

15

(20)

11

(15)

15

(20)

DV160M4

11

(15)

9.2

(12.5)

DV160L4

15

(20)

11

(15)

0110

0110
0150

0110
0150

18.5

(25)

22

(30)

30

(40)

0300

37

(50)

0370

0220

DV180M4

18.5

(25)

15

(20)

DV180L4

22

(30)

18.5

(25)

DV200L4

30

(40)

22

(30)

30

(40)

0300

45

(60)

0450

DV225S4

37

(50)

30

(40)

0300

37

(50)

0370

55

(75)

0550

DV225M4

45

(60)

37

(50)

0370

45

(60)

0450

75

(100)

0750

DV250M4

55

(75)

45

(60)

0450

55

(75)

0550

75

(100)

0150
0220

DV280S4

75

(100)

55

(75)

0550

D280M4

90

(120)

75

(100)

0750

18.5

(25)

22

(30)

0220

0750

1) The following applies to MCF, MCV and MCH without speed control: fmin = 0.5 Hz
2) Pincreased means that the motor is operated at the power of the next larger motor (1 frame size), rather than with the 3-fold power.
3) The devices listed here permit intermittent loads of up to 1.5 times the nominal load in the specific application. With variable torque
load and constant load without overload, each inverter can also be operated with an increased continuous output power ( Sec. Technical Data). The continuous output current of 125 % of the rated unit current is only available at fPWM = 4 kHz in the VFC operating
modes.

160

MOVIDRIVE compact System Manual

Motor selection for asynchronous AC motors (VFC)

Motor selection with the delta topology (230 VAC / 50 Hz)


Pmax [kW (HP)] for operation on MOVIDRIVE compact MCF/MCV/MCH 4_A...-2_3 (230 V units)
/ 230 VAC

Connection
Cooling
fmin...fmax [Hz]

nmin...nmax [rpm]

Self-cooling

Forced

10 - 50
6 - 60
5 - 70 / 5.5 - 80

2.5 - 50 / 3 - 601)

300 - 1500
180 - 1800
150 - 2100 / 165 - 2400

75 - 1500 / 90 - 1800

1:5
1:10
1:15

1:20

P = Preduced

P = Pn

Setting range

Motor type2)

Rated power Pn
[kW (HP)]

[kW (HP)]

With MCF/
MCV/MCH3)
4_A...-2_3

With MCF/
MCV/MCH3)
4_A...-2_3

[kW (HP)]

DT71D4

0.37

(0.5)

0.25

(0.33)

0.37

(0.5)

DT80K4

0.55

(0.75)

0.37

(0.5)

0.55

(0.75)

DT80N4

0.75

(1.0)

0.55

(0.75)

DT90S4

1.1

(1.5)

0.75

(1.0)

DT90L4

1.5

(2.0)

1.1

DV100M4

2.2

(3.0)

1.5

DV100L4

3.0

(4.0)

2.2

(3.0)

DV112M4

4.0

(5.4)

3.0

(4.0)

DV132S4

5.5

(7.5)

4.0

DV132M4

7.5

(10)

5.5

DV132ML4

9.2

(12.5)

DV160M4

11

(15)

DV160L4

15

(20)

11

(15)

DV180M4

18.5

(25)

15

(20)

DV180L4

22

(30)

18.5

(25)

DV200L4

30

(40)

22

(30)

DV225S4

37

(50)

30

(40)

0.75

(1.0)

1.1

(1.5)

(1.5)

1.5

(2.0)

(2.0)

2.2

(3.0)

0022

0022

3.0

(4.0)

0030

0030

4.0

(5.4)

0040

(5.4)

0040

5.5

(7.5)

0055

(7.5)

0055

7.5

(10)

0075

7.5

(10)

0075

9.2

(12.5)

9.2

(12.5)

11

(15)

0015

0110
0150
0220
0300

0015

0110

15

(20)

0150

18.5

(25)

0220

22

(30)

30

(40)

0300
-

1) The following applies to MCF, MCV and MCH without speed control: fmin = 0.5 Hz
2) In load type S3 (40 % c.d.f.), the motor must not be operated at its listed power (P = Pn) even without forced-cooling. Example: Pstat
= 2 kW, Pdyn = 2.5 kW selected motor DV100M4 (Pn = 2.2 kW).
3) The devices listed here permit intermittent loads of up to 1.5 times the nominal load in the specific application. With variable torque
load and constant load without overload, each inverter can also be operated with an increased continuous output power ( Sec. Technical Data). The continuous output current of 125 % of the rated unit current is only available at fPWM = 4 kHz in the VFC operating
modes.

MOVIDRIVE compact System Manual

161

Motor selection for asynchronous AC motors (VFC)

Motor selection with the double-star topology (230 VAC / 60 Hz)


Pmax [kW (HP)] for operation on MOVIDRIVE compact MCF/MCV/MCH 4_A...-2_3 (230 V units)

/ 230 VAC

Connection
Cooling

Self-cooling

Self-cooling

Forced

6 - 90

10 - 60

0 - 601)

180 - 2700

200 - 1800

0 - 1800

1:15

1:6

1:15

fmin...fmax [Hz]
nmin...nmax [rpm]
Setting range

P = Preduced
Motor type

DT71D4

Rated power Pn
[kW (HP)]

[kW (HP)]

P = Pn

With MCF/
MCV/MCH2)
4_A...-2_3

0.37

(0.5)

0.25

(0.33)

DT80K4

0.55

(0.75)

0.37

DT80N4

0.75

(1.0)

0.55

DT90S4

1.1

(1.5)

0.75

(1.0)

DT90L4

1.5

(2.0)

1.1

(1.5)

DV100M4

2.2

(3.0)

1.5

(2.0)

DV100L4

3.7

(5.0)

2.2

(3.0)

0022

DV112M4

4.0

(5.4)

3.0

(4.0)

DV132S4

5.5

(7.5)

4.0

(5.4)

DV132M4

7.5

(10)

5.5

DV132ML4

9.2

(12.5)

7.5

DV160M4

11

(15)

9.2

(12.5)

DV160L4

15

(20)

11

(15)

DV180M4

18.5

(25)

15

(20)

DV180L4

22

(30)

18.5

(25)

DV200L4

30

(40)

22

(30)

DV225S4

37

(50)

30

(40)

0.37

(0.5)

(0.5)

0.55

(0.75)

(0.75)

0.75

(1.0)

0015

With MCF/
MCV/MCH3)
4_A...-2_3

[kW (HP)]

0015

1.1

(1.5)

1.5

(2.0)

2.2

(3.0)

0022

3.0

(4.0)

0030

0030

4.0

(5.4)

0040

0040

5.5

(7.5)

0055

(7.5)

0055

7.5

(10)

0075

(10)

0075

9.2

(12.5)

11

(15)

15

(20)

0150

18.5

(25)

0300

22

(30)

30

(40)

0110
0150
0220
0300

0110

0370
-

1) The following applies to MCF, MCV and MCH without speed control: fmin = 0.5 Hz
2) The devices listed here permit intermittent loads of up to 1.5 times the nominal load in the specific application. With variable torque
load and constant load without overload, each inverter can also be operated with an increased continuous output power ( Sec. Technical Data). The continuous output current of 125 % of the rated unit current is only available at fPWM = 4 kHz in the VFC operating
modes.

162

MOVIDRIVE compact System Manual

Motor selection for asynchronous servomotors (CFC)

5.5

Motor selection for asynchronous servomotors (CFC)


The torque limit (M limit) is set automatically by the startup function of the MOVITOOLS
software package. Do not alter this automatically set value!
We recommend always using the latest version of MOVITOOLS (2.70 or later) for startup. The latest MOVITOOLS version can be downloaded from our homepage
(www.sew-eurodrive.de).

Motor characteristics

The drive in CFC operating modes is characterized by its ability to control torque directly
and rapidly. This means it achieves a high level of dynamic overload capacity (up to 3
MN) and a very high speed and control range (up to 1:5000). Smooth running at speed
and positioning accuracy fulfill the exacting requirements of servo systems. This behavior is achieved by the field-oriented control function. The current components for magnetization (Id) and torque generation (Iq) are controlled separately. A feature of the CFC
operating modes is that there must always be an encoder on the motor.

The inverter needs exact data about the connected motor in order to calculate the motor
model. These data are made available by the MOVITOOLS software with the startup
function. CFC operating modes are only possible with 4-pole SEW-motors (CT/CV or
DT/DV/D), not with the other SEW motors or non-SEW motors. The necessary motor
data for the CFC operating modes are stored in MOVIDRIVE for the 4-pole SEW motors.
Typical speedtorque characteristic

MN is determined by the motor. Mmax and ntransition depend on the motor/inverter combination. You can refer to the motor selection tables for CFC mode for the values of ntransition, MN and Mmax.
M

Mmax

Mrated

1
0

nbase1.4nbase

n
01651BEN

Figure 76: Speed/torque characteristic curve in CFC operating mode


1

With integrated cooling

With forced cooling

Maximum torque

MOVIDRIVE compact System Manual

163

Motor selection for asynchronous servomotors (CFC)

Magnetization
current

Dynamic drives which are supposed to accelerate without a time lag are also energized
when at a standstill without load. This means the magnetization current Id is flowing. The
inverter must be able to supply this current constantly in applications in which the output
stage is permanently enabled, e.g. in CFC & M-CONTROL mode. In particular in the
case of large motors with a slip frequency 2 Hz, you must refer to the diagrams in Sec.
'Load capacity of the units at low output frequencies' ( page 192) to check whether the
inverter can supply the current. Also check whether the thermal characteristics of the
motor are suitable for this mode of operation (forced cooling fan). Refer to the motor tables (CT/CV page 167, DT/DV/D page 172) for the magnetization current Id.

Basic recommendations

CFC operating modes are only possible with SEW-motors (CT/CV or DT/DV/D series),
not with non-SEW motors. The necessary motor data for the CFC operating modes are
stored in MOVIDRIVE for the SEW motors.
Speed is the correcting variable in the CFC modes with speed control. Torque is the correcting variable in the CFC modes with torque control (CFC & M-CONTROL).

CFC mode with


speed control

There is no reason to differentiate between quadratic, dynamic and static load types
when configuring a system for CFC mode. Project planning for an asynchronous motor
in CFC mode is undertaken in accordance with the following requirements:
1. Effective torque demand at the average speed of the application.
Mr.m.s. < Mn_mot
The point must lie below the characteristic curve for the continuous torque (Figure
76, curve 2). No forced cooling is required if this operating point lies below the characteristic curve for forced cooling (Figure 76, curve 1).
2. Maximum torque required across the speed characteristic.
Mmax < Mdyn_mot
This operating point must lie below the characteristic curve for the maximum torque
of the motor-MOVIDRIVE combination (Figure 76, curve 3).
3. Maximum speed
The maximum speed of the motor should not be configured higher than 1.4 times the
transition speed. The maximum torque available will then still be approx. 100 % of
the rated continuous torque of the motor; the input speed for the gear unit connected
to the motor output will still be less than 3000 rpm with delta connection.
nmax < 1.4 ntransition < 3000 rpm

Motor cooling

164

Self-cooling of asynchronous motors is based on the integrated fan, and consequently


depends on the speed. The integrated fan does not provide any cooling at low speeds
and when the motor is stopped. Forced cooling may be required in case of a high static
load or a high effective torque.

MOVIDRIVE compact System Manual

Motor selection for asynchronous servomotors (CFC)

CFC mode with


torque control
(CFC & M-CONTROL)

This operating mode permits direct torque control of the asynchronous motor in the basic speed range (n ntransition). The setpoint sources of the speed controlled CFC mode
can also be used for torque control. All speed setpoint sources are interpreted as current
setpoint sources. The settings for evaluating the analog input ( P11_, parameter description) also remain in effect. The fixed setpoints (P16_, P17_) can be entered either
in the unit [rpm] or [%IN_inverter] ( MOVITOOLS).
The following relationship applies between the units:
3000 rpm = 150 % rated inverter current
The torque on the output shaft can then be calculated for the basic speed range (n
ntransition) using the following formulae:
Specification of a setpoint for the motor torque in %In_inverter:

M = kT In _ inverter Setpo int


04972AEN

Specification of a setpoint for the motor torque in rpm:

M = kT 1.5 In _ inverter

Setpo int
3000 rpm
04973AEN

In_inverter

= Rated output current of the inverter

kT

= Torque constant = Mn / Iq_n


Mn and Iq_n are motor-specific parameters. Refer to the motor tables (DT/DV/D
page 172, CT/CV page 167) for the values of the torque constants kT and
the motor-specific parameters Mn and Iq_n.

In addition to the current Iq for creating the torque, the inverter also needs to supply the
magnetization current Id. The inverter output current Itot which actually flows can be calculated using the following formulae:
Specification of a setpoint for the motor torque in %In_inverter:
Itot =

dSetpo int In _inverter i2 + Id2 _N


04974AEN

Specification of a setpoint for the motor torque in rpm:

Itot =

FG Setpo int 1.5 I


H

n _ inverter

3000 rpm

IJ
K

+ Id2 _ N
04975AEN

Iq_n

= Nominal value for the current which generates the torque, according to the motor
table

Id_n

= Nominal value for the magnetization current, according to the motor table

MOVIDRIVE compact System Manual

165

Motor selection for asynchronous servomotors (CFC)

CT/CV asynchronous servomotors

SEW offers series CT/CV asynchronous servomotors especially for operation with
MOVIDRIVE compact in the CFC operating modes. These motors have the following
characteristics:

High power yield

The optimum winding of CT/CV motors permits a high power yield.

Organization into
speed categories

CT/CV motors are supplied in four speed categories. This ensures optimum utilization
of torque and speed.

With sin/cos
encoder as standard

As standard, CT/CV motors are equipped with a high-resolution sin/cos encoder (ES1S,
ES2S, EV1S).

As standard, with
TF or TH motor
protection

The winding temperature of the three motor phases is monitored using thermistor sensors (TF). The thermistor sensor can be connected to the TF/TH input of MOVIDRIVE
compact. Thermal monitoring is then undertaken by MOVIDRIVE compact; no additional monitoring unit is required.
Bimetallic switches (TH) can also be used instead of thermistor sensors. The bimetallic
switches are also connected to the TF/TH input.

Thermal classification F as standard

As standard, CT/CV motors are built using thermal classification F materials. The maximum permitted temperature rise is therefore 105 K.

Reinforced pinion
spigot

CT/CV motors can generate up to three times their rated motor torque during dynamic
operation. For this reason, these motors are fitted with reinforced pinion spigots for direct mounting to gear units. These spigots enable these motors to transmit the high
torque levels reliably.

Either DT/DV/D motors or CT/CV motors can be used in CFC mode. SEW recommends
using CT/CV motors in order to achieve optimum benefit from the advantages of CFC
mode.
Advantage

Disadvantage
Slower transition speed than the
CT/CV motor.
The power yield of the motor is
less than the rated motor power.

CFC mode with DT/DV/D motor


Motor selection page 175

Standard version of motor

In terms of the power yield, the


mass inertia is greater than the
CT/CV motors.
In some inverter/motor combinations, the maximum torque is limited by the mechanical strength.

Faster transition speed than DT/


DV/D motor.
CFC mode with CT/CV motor
Motor selection page 168

Usually with a power yield one


level higher.
Lower mass inertia in relation to
the power yield.
Motor is designed for dynamic
operation.

166

Not an IEC standard motor

Higher current consumption due


to the higher power yield, therefore a larger inverter must be
assigned.

MOVIDRIVE compact System Manual

Motor selection for asynchronous servomotors (CFC)

Motor table CT/CV


nN

Motor

[rpm]

1200

1700

2100

3000

MN

IN

Iq_n

Id_n

kT

UN

[Nm]

[A]

[A]

[A]

[A]

[V]

Jmot

JBmot

[10-4 kgm2]

CT80N4

2.0

1.52

1.30

2.50

350

8.7

9.6

CT90L4

10

3.5

2.95

1.89

2.86

345

34

39.5

CV100M4

15

4.7

4.13

2.25

3.19

345

53

59

CV100L4

26

8.9

8.30

3.21

2.92

310

65

71

CV132S4

37

11.1

9.99

4.83

3.33

340

146

158

CV132M4

50

15.5

14.2

6.18

3.23

340

280

324

CV132ML4

61

17.6

16.0

7.43

3.47

345

330

374

CV160M4

73

22.5

20.3

9.73

3.24

335

400

440

CV160L4

95

29

25.3

14.2

3.28

330

925

1030

CV180M4

110

34

27.7

19.7

3.24

330

1120

1226

CV180L4

125

35

28.4

20.5

3.57

345

1290

1396

CV200L4

200

58

52.9

23.7

3.45

330

2340

2475

CT80N4

2.8

2.15

1.79

2.33

350

8.7

9.6

CT90L4

10

4.8

4.03

2.61

2.48

345

34

39.5

CV100M4

15

6.5

5.71

3.10

2.63

345

53

59

CV100L4

26

13.6

12.9

4.41

2.02

315

65

71

CV132S4

37

15.2

13.7

6.67

2.70

340

146

158

CV132M4

48

20.8

18.9

8.70

2.54

335

280

324

CV132ML4

58

24.4

21.7

11.2

2.67

320

330

374

CV160M4

71

29.8

26.6

13.4

2.67

340

400

440

CV160L4

89

37.5

32.0

19.5

2.78

330

925

1030

CV180M4

105

44.5

35.2

27.2

2.98

335

1120

1226

CV180L4

115

48.5

37.5

30.7

3.07

325

1290

1396

CV200L4

190

77

69.4

33.4

2.74

330

2340

2475

CT71D4

2.5

2.0

1.60

1.20

1.56

340

4.6

5.5

CT80N4

3.5

2.67

2.26

1.87

340

8.7

9.6

CT90L4

10

6.1

5.14

3.29

1.95

335

34

39.5

CV100M4

15

8.1

7.09

3.91

2.12

335

53

59

CV100L4

25

14.8

13.7

5.56

1.82

305

65

71

CV132S4

37

19.2

17.3

8.41

2.14

335

146

158

CV132M4

48

26

23.7

10.7

2.03

335

280

324

CV132ML4

58

29

26.0

12.9

2.23

340

330

374

CV160M4

70

37

33.9

16.9

2.13

330

400

440

CV160L4

88

46

38.9

24.6

2.26

330

925

1030

CV180M4

100

53

40.5

34.2

2.47

330

1120

1226

CV180L4

115

56

43.4

35.4

2.65

345

1290

1396

CV200L4

175

88

77.8

41.2

2.25

325

2340

2475

CT71D4

2.4

2.6

2.01

1.65

1.19

345

4.6

5.5

CT80N4

4.5

4.3

2.97

3.11

1.52

350

8.7

9.6

CT90L4

9.5

7.9

6.47

4.54

1.47

345

34

39.5

CV100M4

15

11.3

9.93

5.39

1.51

345

53

59

CV100L4

21

17.0

15.2

7.65

1.38

310

65

71

CV132S4

35

25.0

22.1

11.6

1.58

340

146

158

CV132M4

45

34

30.5

15.1

1.48

335

280

324

CV132ML4

52

38

32.7

19.3

1.59

320

330

374

CV160M4

64

47

40.8

23.3

1.57

345

400

440

CV160L4

85

62

51.9

33.9

1.64

335

925

1030

CV180M4

93

68

49.0

47.2

1.90

340

1120

1226

CV180L4

110

81

61.2

53.1

1.80

325

1290

1396

CV200L4

145

102

84.0

57.8

1.73

330

2340

2475

MOVIDRIVE compact System Manual

167

Motor selection for asynchronous servomotors (CFC)

CT/CV motor selection


CT/CV motors in the four speed categories are designed for operation with 400/500 V
units. Please contact SEW concerning operation with 230 V units.
1. Rated speed nN = 1200 rpm:

MOVIDRIVE compact MCV/MCH4_A...-5_3 (400/500 V units) in CFC operating modes (P700)

Motor

CT80N4

0015

ntransition[rpm]
Mmax
CT90L4
Mmax
CV100M4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV100L4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV132S4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV132M4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV132ML4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV160M4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV160L4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV180M4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV180L4

[Nm]
([lb.in])

ntransition[rpm]
Mmax

[Nm]
([lb.in])

ntransition[rpm]

168

0030

25.7
(227)

30.5
(270)

781

685

29.0
(256)

37.0
(327)

0040

0055

0075

0110

0150

0220

0300

0370

0450

0550

0750

540

[Nm]
18.2
([lb.in]) (160)

ntransition[rpm]

CV200L4

0022

Mmax[Nm]
15.6
([lb.in]) (138)

928

883

3 400/500 VAC
45.0
(398)

781

680

32.6
(288)

45.3
(400)

60.0
(530)

75.0
(663)

1062

947

813

675

64.0
(565)

84.0
(743)

110
(972)

915

1175

992

MCV/MCH4_A...-5_3
(400/500 V)
P700: CFC...
CT/CV: nN = 1200 rpm

82.0
125
150
(725) (1105) (1326)
1011

877

770

126
169
183
(1114) (1495) (1617)
922

819

725

125
169
219
(1105) (1495) (1936)
986

909

840

163
240
294
(1440) (2121) (2600)
1043

954

1240

241
320
360
(2130) (2828) (3183)
1050

986

1005

231
308
360
(2042) (2723) (3183)
1018

973

980

326
402
494
567
(2882) (3554) (4367) (5013)
1011

986

947

940

MOVIDRIVE compact System Manual

Motor selection for asynchronous servomotors (CFC)

2. Rated speed nN = 1700 rpm:

MOVIDRIVE compact MCV/MCH4_A...-5_3 (400/500 V units) in CFC operating modes (P700)

Motor
Mmax
CT80N4

0015

0022

[Nm]
12.6
([lb.in]) (111)

15.6
(138)

ntransition[rpm]
Mmax
CT90L4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV100M4

1150

0030

0040

18.0
(159)

23.5
(208)

30.5
(270)

1400

1280

1150

25.7
(227)

36.0
(318)

0075

0110

0150

0220

[Nm]
([lb.in])

ntransition[rpm]
CV100L4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV132S4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV132M4

0300

[Nm]
([lb.in])

1402

1274

1150

32.9
(290)

44.2
(390)

57.0
(504)

75.0
(663)

1510

1402

1274

1090

59.0
(522)

91.0
(805)

110
(972)

1470

1330

1280

89.0
121
150
(787) (1070) (1326)
83.0
114
166
183
(734) (1008) (1468) (1618)

[Nm]
([lb.in])

ntransition[rpm]
[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV160L4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV180M4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV180L4

[Nm]
([lb.in])

ntransition[rpm]
Mmax

0750

CT/CV: nN = 1700 rpm

1440

CV160M4

0550

MCV/MCH4_A...-5_3
(400/500 V)
P700: CFC...

ntransition[rpm]

Mmax

0450

3 400/500 VAC
45.0
(398)

Mmax
CV132ML4

0370

980

Mmax

CV200L4

0055

[Nm]
([lb.in])

ntransition[rpm]

MOVIDRIVE compact System Manual

1562

1330

1485

1250

1331

1325

120
176
219
(1060) (1555) (1936)
1420

1310

1250

170
226
277
294
(1503) (2000) (2450) (2600)
1470

1400

1330

1380

168
226
280
345
360
(1485) (2000) (2475) (3050) (3183)
1550

1510

1460

1400

1490

217
269
332
360
(1918) (2378) (2935) (3183)
1450

1420

1370

1420

353
420
524
(3120) (3713) (4632)
1421

1395

1344

169

Motor selection for asynchronous servomotors (CFC)

3. Rated speed nN = 2100 rpm:

MOVIDRIVE compact MCV/MCH4_A...-5_3 (400/500 V units) in CFC operating modes (P700)

Motor

0015
Mmax

CT71D4

[Nm]
([lb.in])

ntransition[rpm]

1280
9.7
(86)

13.8
(122)

15.6
(138)

1754

1510

1400

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CT90L4

[Nm]
([lb.in])

0040

0055

25.5
(225)

30.5
(270)

0075

0110

0150

0220

18.3
(162)

ntransition[rpm]
CV100M4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV100L4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV132S4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV132M4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV132ML4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV160M4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV160L4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV180M4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV180L4

[Nm]
([lb.in])

ntransition[rpm]
Mmax

[Nm]
([lb.in])

ntransition[rpm]

0300

0370

0450

0550

0750

3 400/500 VAC
E

Mmax

170

0030

Mmax
CT80N4

CV200L4

0022

7.7
(68)

1843

1677

1625

28.0
(248)

38.1
(337)

45.0
(398)

1760

1626

1550

33.7
(298)

44.0
(390)

67.0
(592)

75.0
(663)

2003

1894

1645

1550

72.0
(637)

97.0
(858)

110
(972)

1850

1722

1730

MCV/MCH4_A...-5_3
(400/500 V)
P700: CFC...
CT/CV: nN = 2100 rpm

95.0
138
150
(840) (1220) (1326)
1850

1670

1670

139
183
(1230) (1618)
1715

1574

138
183
219
(1220) (1618) (1936)
1792

1690

1625

177
218
268
294
(1565) (1927) (2370) (2600)
1882

1824

1740

1760

218
270
322
360
(1927) (2387) (2847) (3183)
1939

1894

1836

1930

260
310
360
(2300) (2740) (3183)
1824

1786

1840

329
412
(2910) (3642)
1830

1792

MOVIDRIVE compact System Manual

Motor selection for asynchronous servomotors (CFC)

4. Rated speed nN = 3000 rpm:

MOVIDRIVE compact MCV/MCH4_A...-5_3 (400/500 V units) in CFC operating modes (P700)

Motor
Mmax
CT71D4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CT80N4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CT90L4

0015

0022

6.6
(58)

7.7
(68)

0030

0040

2280

2080
9.7
(86)

12.7
(112)

15.5
(137)

2560

2350

2200

12.7
(112)

18.0
(160)

[Nm]
([lb.in])

0075

24.0
(212)

30.5
(270)

0110

0150

0220

ntransition[rpm]
CV100M4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV100L4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV132S4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV132M4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV132ML4

[Nm]
([lb.in])

2790

2650

0300

0370

0450

0550

MCV/MCH4_A...-5_3
(400/500 V)
P700: CFC...

2490

2360

26.5
(235)

34.6
(305)

45.0
(398)

2620

2490

2425

31.8
(281)

49.0
(433)

66.0
(583)

75.0
(663)

2800

2600

2380

2290

51.0
(450)

69.0
(610)

101
(893)

110
(972)

2740

2650

2455

2580

67.0
(592)

99.0
131
150
(875) (1158) (1326)

2750

2600

CT/CV: nN = 3000 rpm

2450

2400

94.0
124
152
183
(830) (1096) (1343) (1618)

ntransition[rpm]

2765

Mmax

98.0
131
161
198
219
(866) (1158) (1423) (1750) (1936)

CV160M4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV160L4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV180M4

[Nm]
([lb.in])

ntransition[rpm]
Mmax
CV180L4

[Nm]
([lb.in])

ntransition[rpm]
Mmax

[Nm]
([lb.in])

ntransition[rpm]

MOVIDRIVE compact System Manual

0750

3 400/500 VAC
E

Mmax

CV200L4

0055

2630

2656

2550

2547

2470

2400

2370

2380

124
155
192
228
286
(1096) (1370) (1697) (2015) (2528)
2720

2680

2620

2545

2440

150
191
228
289
(1326) (1690) (2015) (2555)
2790

2745

2700

2635

182
220
276
(1610) (1945) (2440)
2620

2580

2540
293
(2590)
2573

171

Motor selection for asynchronous servomotors (CFC)

DT/DV/D motor tables


Characteristic values for delta/star 230/400 V / 50 Hz
Star (400 V)

Mass moment of inertia JM


MN
Motor
[Nm
(lb.in)]

Without
brake

With brake

[10-4 kgm2 (10-3 lb.ft2)]

Delta (230 V)

In

Iq_n1)

Id_n1)

kT1)

In

Iq_n1)

Id_n1)

kT1)

[A]

[A]

[A]

[Nm/A]

[A]

[A]

[A]

[Nm/A]

DT71D4

2.6
(23)

4.6 (10.4)

5.5 (12.5)

2.15

1.82

1.14

1.43

DT80K4

3.9
(34)

6.6 (15.6)

7.5 (17.7)

3.03

2.53

1.67

1.54

DT80N4

5.2
(46)

8.7 (20.7)

9.6 (22.8)

2.15

1.72

1.29

3.02

3.72

2.99

2.21

1.74

DT90S4

7.5
(66)

25 (59.4)

31 (72.2)

2.80

2.39

1.46

3.13

4.85

4.17

2.48

1.80

DT90L4

10.2
(90)

34 (78.9)

40 (93.6)

3.7

3.18

1.89

3.21

6.41

5.51

3.28

1.85

DV100M4

15.0
(133)

42 (101)

48 (114)

4.95

4.37

2.32

3.43

8.57

7.57

4.02

1.98

DV100L4

20.5
(181)

53 (126)

59 (139)

6.7

5.89

3.19

3.48

11.6

10.2

5.52

2.01

DV112M4

26.9
(238)

98 (233)

110 (262)

8.7

7.85

3.75

3.43

15.2

13.6

6.79

1.98

DV132S4

36.7
(324)

146 (416)

158 (445)

11.4

10.3

4.89

3.56

19.8

17.9

8.46

2.05

DV132M4

50.1
(443)

280 (655)

330 (769)

15.5

14.2

6.21

3.53

27.0

24.6

11.1

2.04

DV132ML4

61.0
(539)

330 (769)

380 (887)

18.7

17.1

7.57

3.57

32.5

29.6

13.4

2.06

DV160M4

72.9
(644)

398 (945)

448 (1049)

22.5

20.3

9.70

3.59

39.0

35.1

17.0

2.08

DV160L4

98.1
(867)

925 (2197)

1060 (2449)

31.0

27.6

14.1

3.55

54.0

47.8

25.1

2.05

DV180M4

121
(1070)

1120 (2660)

1255/15202)
(2912/31642))

38.5

33.1

19.7

3.66

67.0

57.3

34.7

2.11

DV180L4

143
(1264)

1290 (3064)

1425/15202)
(3316/35672))

46.0

40.7

21.4

3.51

80.0

70.4

38.0

2.03

DV200L4

195
(1724)

2340 (5558)

2475/25702)
(5809/60612))

57.0

51.8

23.8

3.76

99.0

89.8

41.7

2.17

DV225S4

240
(2122)

3010 (7149)

3145/32402)
(7400/76522))

70.0

64.5

27.2

3.72

122

112

48.4

2.14

DV225M4

292
(2581)

3570 (8479)

3705/38002)
(8730/89822))

86.0

77.6

37.1

3.76

149

134

65.2

2.18

DV250M4

356
(3147)

6300 (14950)

6600/67302)
(15550/
159082))

102

91.7

44.7

3.88

DV280S4

483
(4270)

8925 (21180)

9225/93552)
(21737/
221122))

142

124

68.9

3.90

D280M4

580
(5127)

14500
(34409)

3)

155

147

49.2

3.95

1) Applies in the basic speed range up to ntransition.


2) Double disk brake
3) On request

172

MOVIDRIVE compact System Manual

Motor selection for asynchronous servomotors (CFC)

Characteristic values for double-star/star 230/460 V / 60 Hz


(according to MG1, NEMA design B up to DT80K4, NEMA design C up to DT80N4)
Mass moment of inertia JM
Star (460 V)
Double-star (230 V)
Without brake With brake

MN at
1000 rpm

In

[10-4 kgm2 (10-3 lb.ft2)]

[Nm (lb.in)]

[A]

[A]

[A]

DT71D4

4.6 (10.4)

5.5 (12.5)

2.60 (23.0)

1.15

0.95

0.65

2.74
(24.2)

DT80K4

6.6 (15.6)

7.5 (17.7)

3.90 (34.5)

1.67

1.35

0.98

DT80N4

8.7 (20.7)

9.6 (22.8)

5.20 (46.0)

2.11

1.72

DT90S4

25 (59.4)

31 (72.2)

7.50 (66.3)

2.94

DT90L4

34 (78.9)

40 (93.6)

10.2 (90.2)

DT100LS4

42 (101)

48 (114)

DT100L4

53 (126)

DV112M4

Motor

Iq_n1) Id_n1)

kT1)

MN at
2400 rpm

[Nm/A
[Nm (lb.in)]
(lb.in/A)]

In

Iq_n1) Id_n1)

kT1)

[A]

[A]

[A]

[Nm/A
(lb.in/A)]

2.60 (23.0)

2.30

1.90

1.30

1.37
(12.1)

2.89
(27.3)

3.90 (34.5)

3.34

2.70

1.96

1.44
(12.8)

1.22

3.03
(26.8)

5.20 (46.0)

4.21

3.44

2.44

1.51
(13.4)

2.33

1.80

3.21
(28.4)

7.50 (66.3)

5.89

4.66

3.60

1.61
(14.2)

3.57

3.06

1.84

3.35
(29.6)

10.2 (90.2)

7.13

6.11

3.68

1.67
(14.8)

15.0 (133)

5.00

4.47

2.25

3.34
(29.5)

15.0 (133)

10.1

9.00

4.50

1.66
(14.7)

59 (139)

20.5 (181)

7.92

7.32

3.02

3.45
(30.5)

20.5 (181)

15.8

14.6

6.05

1.72
(15.2)

98 (233)

110 (262)

26.9 (238)

8.20

7.47

3.37

3.60
(31.8)

26.9 (238)

16.4

14.9

6.74

1.80
(15.9)

DV132S4

146 (416)

158 (445)

36.7 (324)

11.0

10.3

3.77

3.55
(31.4)

36.7 (324)

22.0

20.7

7.54

1.78
(15.7)

DV132M4

280 (655)

330 (769)

50.0 (442)

15.9

14.3

6.87

3.46
(30.5)

50.1 (443)

31.8

28.7

13.7

1.77
(15.3)

DV132ML4

330 (769)

380 (887)

61.0 (539)

18.6

16.9

7.69

3.61
(31.7)

61.0 (539)

37.2

33.9

15.4

1.80
(15.8)

DV160M4

398 (945)

448 (1049)

71.0 (628)

22.7

20.4

9.93

3.47
(30.7)

71.0 (628)

45.4

40.8

19.9

1.74
(15.4)

DV160L4

925 (2197)

1060 (2449)

96.0 (849)

30.7

27.4

13.7

3.51
(31.0)

96.0 (849)

61.3

54.8

27.5

1.75
(15.5)

DV180M4

1120 (2660)

1255/15202)
120 (1060)
(2912/31642))

36.5

33.6

14.3

3.57
(31.6)

120 (1060)

72.9

67.1

28.6

1.79
(15.8)

DV180L4

1290 (3064)

1425/15202)
130 (1150)
(3316/35672))

42.7

37.6

20.2

3.46
(30.6)

130 (1150)

85.4

75.1

40.5

1.73
(15.3)

DV200L4

2340 (5558)

2475/25702)
190 (1680)
(5809/60612))

54.6

52.1

16.2

3.65
(32.3)

190 (1680)

109

104

32.5

1.82
(16.2)

DV225S4

3010 (7149)

3145/32402)
235 (2078)
(7400/76522))

67.9

64.5

21.0

3.64
(32.3)

235 (2078)

136

129

42.0

1.83
(16.2)

DV225M4

3570 (8479)

3705/38002)
280 (2475)
(8730/89822))

78.8

74.1

27.0

3.78
(33.5)

260 (2300)

148

138

54.0

1.89
(16.8)

D250M4

7300 (17323)

3)

356 (3147)

102

95.6

36.4

3.73
(33.0)

D280S4

12000 (28476)

3)

483 (4270)

135

128

45.2

3.77
(33.3)

D280M4

14500 (34409)

3)

580 (5128)

162

153

51.7

3.79
(33.5)

1) Applies in the basic speed range up to ntransition.


2) Double disk brake
3) On request

MOVIDRIVE compact System Manual

173

Motor selection for asynchronous servomotors (CFC)

Characteristic values for JEC motors


400 V / 60 Hz
440 V / 60 Hz
400 V / 50 Hz

Mass moment of inertia JM


MN
Motor

Without
brake
[Nm
(lb.in)]

With brake

[10-4 kgm2 (10-3 lb.ft2)]

200 V / 60 Hz
220 V / 60 Hz
200 V / 50 Hz

In

Iq_n1)

Id_n1)

kT1)

In

Iq_n1)

Id_n1)

kT1)

[A]

[A]

[A]

[Nm/A
(lb.in/A)]

[A]

[A]

[A]

[Nm/A
(lb.in/A)]

DT80K4

2.71
(24)

6.55 (15.5)

7.45 (17.7)

1.35
( )

0.96

0.95

2.82
(24.9)

2.70
()

1.92

1.90

1.41
(12.5)

DT80N4

4.97
(44)

8.7 (20.6)

9.6 (22.8)

2.20
( )

1.72

1.37

2.88
(25.5)

4.40
()

3.45

2.73

1.44
(12.7)

DT90L4

10.0
(88)

34 (80.7)

39.4 (93.5)

3.85
( )

3.29

2.00

3.04
(26.9)

7.70
()

6.58

3.99

1.52
(13.4)

DV100M4

14.9
(131)

53 (126)

58.4 (139)

4.70
( )

4.13

2.25

3.60
(31.8)

9.40
()

8.25

4.50

1.80
(15.9)

DV112M4

24.4
(215)

98 (233)

110.2 (262)

8.50
( )

7.55

3.93

3.24
(28.6)

17.0
()

15.1

7.85

1.62
(14.3)

DV132S4

36.7
(324)

146 (346)

158.0 (375)

12.0
()

10.9

5.10

3.38
(29.9)

24.0
()

21.7

10.2

1.69
(14.9)

DV132M4

48.8
(431)

280 (664)

323.7 (768)

16.0
()

14.6

6.50

3.34
(29.5)

32.0
()

29.2

13.0

1.67
(14.8)

DV160M4

70.4
(622)

398 (944)

441.7 (1048)

23.0
()

20.6

10.3

3.42
(30.2)

46.0
()

41.2

20.5

1.71
(15.1)

DV160L4

96.6
(854)

925 (2195)

1031 (2447)

32.3
()

28.6

14.9

3.38
(29.9)

64.5
()

57.2

29.8

1.69
(14.9)

DV180M4

120
(1060)

1120 (2658)

1226/13322)
(2909/31602))

40.5
()

34.8

20.7

3.46
(30.6)

81.0
()

69.6

41.4

1.73
(15.3)

DV180L4

140
(1237)

1290 (3060)

1396/15022)
(3313/35642))

47.8
()

42.0

22.7

3.34
(29.5)

95.5
()

84.1

45.3

1.67
(14.8)

DV200L4

194
(1714)

2340 (5553)

2446/25522)
(5804/60562))

60.0
()

54.5

24.9

3.56
(31.5)

120
()

109

49.9

1.78
(15.7)

DV225S4

234
(2068)

3010 (7143)

3116/32222)
(7394/76452))

72.0
()

66.0

28.7

3.54
(31.3)

144
()

132

57.3

1.77
(15.6)

DV225M4

284
(2510)

3570 (8472)

3676/37822)
(8723/89752))

88.5
()

79.5

38.9

3.58
(31.6)

177
()

159

77.9

1.79
(15.8)

1) Applies in the basic speed range up to ntransition.


2) Double disk brake

174

MOVIDRIVE compact System Manual

Motor selection for asynchronous servomotors (CFC)

DT/DV/D motor selection with the delta/star topology (230/400 VAC / 50 Hz)
1. Star connection 400 V / 50 Hz or 400/690 V / 50 Hz motors in connection:
Motor

400 V / 50 Hz

MOVIDRIVE compact MCV/MCH4_A...-5_3 (400/500 V units) in CFC operating modes (P700)

0015

0022

0030

0040

DT80N4

Mmax[Nm]
([lb.in])

9.3
(82)

ntransition [rpm]

908

DT90S4

Mmax [Nm]
13.5
([lb.in]) (120)

13.5
(120)

ntransition [rpm]

1011

1011

DT90L4

Mmax [Nm]
18.2
([lb.in]) (161)

18.3
(162)

18.3
(162)

ntransition [rpm]

1049

1056

DV100M4

Mmax [Nm]
([lb.in])

26.8
(236)

26.8
(236)

26.8
(236)

ntransition [rpm]

940

1043

1056

928

0055

0075

0110

0150

36.8
(325)

36.8
(325)

36.8
(325)

ntransition [rpm]

889

1004

1011

DV112M4

Mmax [Nm]
([lb.in])

47.1
(416)

48.4
(427)

48.4
(427)

ntransition [rpm]

915

1030

1062

DV132S4

Mmax [Nm]
([lb.in])

64.4
(569)

66.1
(584)

66.1
(584)

ntransition [rpm]

992

1132

1196

DV132M4

Mmax [Nm]
([lb.in])

81.7
(722)

90.2
(797)

90.2
(797)

ntransition [rpm]

1011

1145

1152

110
(972)

110
(972)

1043

1132

DV160L4

DV180M4

Mmax [Nm]
([lb.in])

DV180L4

Mmax [Nm]
([lb.in])

DV200L4

Mmax [Nm]
([lb.in])

DV225S4

Mmax [Nm]
([lb.in])

986

1248

1312

1395

1465

230
258
258
258
(2033) (2280) (2280) (2280)
1017

1152

1299

1369

325
351
351
351
(2873) (3100) (3100) (3100)
1011

Please note: The maximum


torque Mmax is limited to 180 % of
the rated motor torque MN.

ntransition [rpm]
Mmax [Nm]
([lb.in])
ntransition [rpm]

D280M4

MCV/MCH4_A...-5_3
(400/500 V)
P700: CFC...

1196

1164

ntransition [rpm]

DV280S4

217
217
217
(1917) (1917) (1917)

ntransition [rpm]

DV250M4

1132

1043

ntransition [rpm]

DV225M4

0750

163
177
177
(1440) (1565) (1565)

ntransition [rpm]

Mmax [Nm]
([lb.in])

0550

124
131
131
(1096) (1157) (1157)

ntransition [rpm]

ntransition [rpm]

0450

Mmax [Nm]
([lb.in])
DV132ML4
ntransition [rpm]

Mmax [Nm]
([lb.in])

0370

DT/DV/D: 400 V/50 Hz

Mmax [Nm]
([lb.in])

DV160M4

0300

3 400/500 VAC

DV100L4

Mmax [Nm]
([lb.in])

0220

1126

1299

1420

395
433
433
433
(3490) (3826) (3826) (3826)
947

1030

1164

1312

482
526
526
(4260) (4648) (4648)
1030

1100

1299

587
641
(5188) (5665)
1017

1133

Mmax [Nm]
([lb.in])

711
(6283)

ntransition [rpm]

1075

Mmax [Nm]
([lb.in])

745
(6583)

ntransition [rpm]

1107

MOVIDRIVE compact System Manual

175

Motor selection for asynchronous servomotors (CFC)

2. Delta connection 230 V / 50 Hz:

MOVIDRIVE compact MCV/MCH4_A...-5_3 (400/500 V units) in CFC operating modes (P700)

Motor
230 V / 50 Hz

0015

0022

0030

0040

0055

0075

0150

0220

DT71D4

ntransition [rpm]

1958

DT80K4

Mmax [Nm]
([lb.in])

6.9
(61)

6.9
(61)

ntransition [rpm]

1849

1868

DT80N4

Mmax [Nm]
([lb.in])

9.3
(82)

9.3
(82)

9.3
(82)

ntransition [rpm]

1817

2054

2054

DT90S4

Mmax [Nm]
([lb.in])

13.5
(120)

13.5
(120)

13.5
(120)

ntransition [rpm]

1971

2246

2304

DT90L4

Mmax [Nm]
([lb.in])

18.3
(162)

18.3
(162)

18.3
(162)

ntransition [rpm]

1843

2240

2329

DV100M4

Mmax [Nm]
([lb.in])

26.8
(236)

26.8
(236)

26.8
(236)

ntransition [rpm]

1862

2214

2297

DV100L4

Mmax [Nm]
([lb.in])

36.8
(325)

36.8
(325)

36.8
(325)

ntransition [rpm]

1779

2080

2188

DV112M4

Mmax [Nm]
([lb.in])

45.5
(402)

48.4
(427)

48.4
(427)

ntransition [rpm]

1779

2163

2195

DV132S4

Mmax [Nm]
([lb.in])

66.1
(584)

66.1
(584)

66.1
(584)

ntransition [rpm]

1996

2374

2444

DV132M4

Mmax [Nm]
([lb.in])

90.2
(797)

90.2
(797)

ntransition [rpm]

1939

2310

0300

0370

110
(972)

110
(972)

2105

2246

DV160M4

ntransition [rpm]

1894

DV160L4

Mmax[Nm]
([lb.in])

DV180M4

ntransition [rpm]
DV180L4

Mmax [Nm]
([lb.in])
ntransition [rpm]

DV200L4

Mmax [Nm]
([lb.in])
ntransition [rpm]

DV225S4

0750

DT/DV: 230 V/50 Hz

131
131
131
(1157) (1157) (1157)

Mmax [Nm]
([lb.in])

0550

MCV/MCH4_A...-5_3
(400/500 V)
P700: CFC...

Mmax [Nm]
([lb.in])

ntransition [rpm]

0450

3 400/500 VAC

Mmax [Nm]
([lb.in])
DV132ML4
ntransition [rpm]

176

0110

Mmax [Nm]
4.6
([lb.in]) (40.5)

Please note: The maximum


torque Mmax is limited to 180 % of
the rated motor torque MN.

2246

2348

177
177
177
177
(1565) (1565) (1565) (2496)
1881

2208

2451

2496

217
217
217
217
(1917) (1917) (1917) (1917)
1952

2336

2611

2809

258
258
258
(2280) (2280) (2280)
1836

2131

2457

329
351
(2908) (3100)
1830

2092

Mmax [Nm]
([lb.in])

405
(3580)

ntransition [rpm]

1708

MOVIDRIVE compact System Manual

Motor selection for asynchronous servomotors (CFC)

DT/DV/D motor selection with the double-star/star topology (230/460 VAC / 60 Hz)
1. Star connection 460 V / 60 Hz:
Motor

460 V / 60 Hz

MOVIDRIVE compact MCV/MCH4_A...-5_3 (400/500 V units) in CFC operating modes (P700)

0015

DT80N4

Mmax [Nm]
([lb.in])

9.3
(82)

ntransition [rpm]

1145

DT90S4

Mmax [Nm]
13.5
([lb.in]) (120)
ntransition [rpm]

DT90L4

0022

0040

0055

0075

0110

ntransition [rpm]

1318

1152

26.5
(234)

27.0
(238)

1100

1222

DT100L4

28.2
(250)

36.8
(325)

36.8
(325)

ntransition [rpm]

1171

1075

1120

DV112M4

Mmax [Nm]
([lb.in])

35.8
(316)

48.4
(427)

48.4
(427)

ntransition [rpm]

1196

1139

1312

DV132S4

Mmax [Nm]
([lb.in])

48.7
(430)

65.1
(575)

66.1
(584)

ntransition [rpm]

1068

992

1100

DV132M4

Mmax [Nm]
([lb.in])

80.0
(705)

90.2
(797)

ntransition [rpm]

1088

1222

DV160L4

DV180M4

Mmax [Nm]
([lb.in])

DV180L4

Mmax [Nm]
([lb.in])

DV200L4

Mmax [Nm]
([lb.in])

DV225S4

Mmax[Nm]
([lb.in])

1196

1299

1260

1140

MCV/MCH4_A...-5_3
(400/500 V)
P700: CFC...

1318

1370

1177

1350

228
258
258
(2015) (2280) (2280)
1081

1196

1324

323
351
351
(2845) (3100) (3100)
1024

Please note: The maximum


torque Mmax is limited to 180 % of
the rated motor torque MN.

ntransition [rpm]
Mmax [Nm]
([lb.in])
ntransition [rpm]

D280M4

0750

164
217
217
(1448) (1917) (1917)

ntransition [rpm]

D280S4

110
(972)

1158

ntransition [rpm]

D250M4

0550

161
177
(1422) (1565)

ntransition [rpm]

DV225M4

110
(972)

1132

ntransition [rpm]

Mmax [Nm]
([lb.in])

0450

120.3 131
131
(1062) (1157) (1157)

ntransition [rpm]

ntransition [rpm]

0370

Mmax [Nm]
([lb.in])
DV132ML4
ntransition [rpm]

Mmax [Nm]
([lb.in])

0300

DT/DV/D: 460 V/60 Hz

Mmax [Nm]
([lb.in])

DV160M4

0220

3 460 VAC
18.3
(162)

Mmax [Nm]
([lb.in])

0150

1312

Mmax [Nm]
18.3
([lb.in]) (162)

Mmax [Nm]
([lb.in])
DT100LS4
ntransition [rpm]

0030

1107

1248

318
391
433
433
(2815) (3456) (3826) (3826)
1100

1075

1145

1286

401
494
526
526
(3542) (4364) (4648) (4648)
1081

1056

1139

1324

570
640
(5040) (5656)
1300

1395

Mmax [Nm]
([lb.in])

717
(6335)

ntransition [rpm]

1345

Mmax [Nm]
([lb.in])

712
(6290)

ntransition [rpm]

1337

MOVIDRIVE compact System Manual

177

Motor selection for asynchronous servomotors (CFC)

2. Double-star connection 230 V / 60 Hz:


Motor

230 V / 60 Hz

MOVIDRIVE compact MCV/MCH4_A...-5_3 (400/500 V units) in CFC operating modes (P700)

0015

0022

0030

0040

0055

0075

DT71D4

Mmax [Nm]
4.6
([lb.in]) (40.5)
ntransition [rpm]

2988

DT80K4

Mmax [Nm]
([lb.in])

7.0
(62)

7.0
(62)

ntransition [rpm]

2688

2822

DT80N4

Mmax [Nm]
([lb.in])

8.3
(73)

9.3
(82)

9.3
(82)

ntransition [rpm]

2585

2873

2969

DT90S4

Mmax [Nm]
([lb.in])

11.9
(105)

13.5
(120)

13.5
(120)

ntransition [rpm]

2636

2931

3462

DT90L4

Mmax [Nm]
([lb.in])

16.4
(145)

18.3
(162)

18.3
(162)

ntransition [rpm]

2604

3014

3353

22.5
(200)

27.0
(238)

27.0
(238)

2592

2732

3104

Mmax [Nm]
([lb.in])
DT100LS4
ntransition [rpm]

0150

0220

DT100L4

32.5
(287)

36.8
(325)

ntransition [rpm]

2592

2912

DV112M4

Mmax [Nm]
([lb.in])

41.4
(365)

48.4
(427)

ntransition [rpm]

2534

2988

DV132S4

Mmax [Nm]
([lb.in])

62.4
(550)

66.1
(585)

ntransition [rpm]

2233

2572

DV132M4

Mmax [Nm]
([lb.in])

80.0
(705)

90.2
(797)

ntransition [rpm]

2348

2707

DV160M4

DV160L4

Mmax [Nm]
([lb.in])

DV180M4

Mmax[Nm]
([lb.in])

DV180L4

ntransition [rpm]
DV200L4

Mmax [Nm]
([lb.in])
ntransition [rpm]

DV225S4

DV225M4

0550

0750

MCV/MCH4_A...-5_3
(400/500 V)
P700: CFC...

110
(972)

110
(972)

2566

2944

2451

2688

2963

150
177
177
(1325) (1565) (1565)

ntransition [rpm]

Mmax [Nm]
([lb.in])

0450

115
131
131
(1015) (1157) (1157)

ntransition [rpm]

ntransition [rpm]

0370

DT/DV: 230 V/60 Hz

Mmax [Nm]
([lb.in])

Mmax [Nm]
([lb.in])

0300

3 460 VAC

Mmax [Nm]
([lb.in])
DV132ML4
ntransition [rpm]

178

0110

2457

Please note: The maximum


torque Mmax is limited to 180 % of
the rated motor torque MN.

2512

2918

189
217
217
217
(1670) (1917) (1917) (1917)
2355

2457

2771

3040

220
258
258
(1943) (2280) (2280)
2284

2291

2720

281
350
(2482) (3092)
2208

2163

Mmax [Nm]
([lb.in])

346
(3056)

ntransition [rpm]

2291

Mmax [Nm]
([lb.in])

354
(3127)

ntransition [rpm]

2278

MOVIDRIVE compact System Manual

Motor selection for asynchronous servomotors (CFC)

DT/DV/D motor selection with the double-star/star or double-delta/delta topology


(200/400 VAC / 50 Hz)
1. Star connection or delta connection 400 V / 50 Hz:
Motor

, 400 V / 50 Hz1)

MOVIDRIVE compact MCV/MCH4_A...-5_3 (400/500 V units) in CFC operating modes (P700)

0015

DT80K4

Mmax [Nm]
([lb.in])

6.9
(61)

ntransition [rpm]

748

DT80N4

Mmax [Nm]
([lb.in])

9.3
(82)

ntransition [rpm]

985

0022

0030

0040

0055

0075

0110

0150

Mmax [Nm]
17.2
([lb.in]) (152)

18.3
(162)

18.3
(162)

ntransition [rpm]

1120

1145

DV100M4

Mmax [Nm]
([lb.in])

26.8
(236)

26.8
(236)

26.8
(236)

ntransition [rpm]

940

1043

1056

DV112M4

Mmax [Nm]
([lb.in])

44.5
(393)

48.4
(427)

48.4
(427)

ntransition [rpm]

992

1088

1145

DV132S4

Mmax [Nm]
([lb.in])

61.0
(540)

66.1
(584)

66.1
(584)

ntransition [rpm]

1068

1177

1280

DV132M4

Mmax [Nm]
([lb.in])

77.3
(683)

90.2
(797)

90.2
(797)

ntransition [rpm]

1088

1210

1228

DV160M4

Mmax [Nm]
([lb.in])

DV160L4

Mmax [Nm]
([lb.in])

DV180M4

Mmax[Nm]
([lb.in])

DV180L4

DV200L4

Mmax [Nm]
([lb.in])

DV225S4

Mmax [Nm]
([lb.in])

0550

0750

MCV/MCH4_A...-5_3
(400/500 V)
P700: CFC...

118
131
131
(1042) (1157) (1157)
1056

1177

1273

154
177
177
(1363) (1565) (1565)
1113

Please note: The maximum


torque Mmax is limited to 180 % of
the rated motor torque MN.

ntransition [rpm]

ntransition [rpm]

ntransition [rpm]
DV225M4

0450

ntransition [rpm]

Mmax [Nm]
([lb.in])

0370

DT/DV: , 420 V / 50 Hz

ntransition [rpm]

ntransition [rpm]

0300

3 400 VAC

DT90L4

1011

0220

Mmax [Nm]
([lb.in])
ntransition [rpm]

1292

1401

217
217
217
(1917) (1917) (1917)
1177

1440

1561

218
258
258
258
(1930) (2280) (2280) (2280)
1088

1177

1344

1452

308
351
351
351
(2730) (3100) (3100) (3100)
1075

1139

1331

1472

374
433
433
433
(3307) (3826) (3826) (3826)
1004

1043

1190

1363

456
526
526
(4037) (4648) (4648)
1094

1113

1324

1) The values also apply to 400 V / 60 Hz and 440 V / 60 Hz.

MOVIDRIVE compact System Manual

179

Motor selection for asynchronous servomotors (CFC)

2. Double-star connection or double-delta 200 V / 50 Hz:


Motor

, 200 V / 50 Hz

1)

MOVIDRIVE compact MCV/MCH4_A...-5_3 (400/500 V units) in CFC operating modes (P700)

0015

0022

DT80K4

Mmax [Nm]
([lb.in])

6.9
(61)

6.9
(61)

0030

0040

ntransition [rpm]

2035

2112

DT80N4

Mmax [Nm]
([lb.in])

9.3
(82)

9.3
(82)

9.3
(82)

ntransition [rpm]

2483

2624

2624

0055

0075

0110

0150

0220

0300

0370

0450

MCV/MCH4_A...-5_3
(400/500 V)
P700: CFC...
DT/DV:
, 210 V / 50 Hz

Mmax [Nm]
([lb.in])

18.3
(162)

18.3
(162)

18.3
(162)

ntransition [rpm]

2521

2924

2963

DV100M4

Mmax [Nm]
([lb.in])

24.4
(215)

26.8
(236)

26.8
(236)

ntransition [rpm]

2124

2419

2732

DV112M4

Mmax [Nm]
([lb.in])

48.4
(427)

48.4
(427)

ntransition [rpm]

2457

2796

DV132S4

Mmax [Nm]
([lb.in])

58.3
(515)

66.1
(585)

66.1
(585)

ntransition [rpm]

2355

2656

3052

DV132M4

Mmax [Nm]
([lb.in])

77.3
(683)

90.2
(797)

90.2
(797)

ntransition [rpm]

2361

2688

2886

DV160M4

Mmax [Nm]
([lb.in])

112
131
131
131
(995) (1157) (1157) (1157)

ntransition [rpm]

2265

DV160L4

Mmax [Nm]
([lb.in])

DV180M4

Mmax [Nm]
([lb.in])

Please note: The maximum


torque Mmax is limited to 180 % of
the rated motor torque MN.

ntransition [rpm]
DV180L4

Mmax [Nm]
([lb.in])
ntransition [rpm]

DV200L4

DV225S4

0750

3 400 VAC

DT90L4

ntransition [rpm]

0550

2470

2784

2918

177
177
177
177
(1565) (1565) (1565) (1565)
2316

2726

2995

3084

217
217
217
(1917) (1917) (1917)
2406

2803

3251

252
258
(2233) (2280)
2240

2662

Mmax [Nm]
([lb.in])

336
(2975)

ntransition [rpm]

2233

Mmax [Nm]
([lb.in])

330
(2917)

ntransition [rpm]

2112

1) The values also apply to 200 V / 60 Hz and 220 V / 60 Hz.

180

MOVIDRIVE compact System Manual

Motor selection for asynchronous servomotors (CFC)

DT/DV motor selection with the delta connection type (230 VAC / 50 Hz)

MOVIDRIVE compact MCV/MCH4_A...-2_3 (230 V units) in CFC operating modes (P700)

Motor
230 V / 50 Hz

0015

Mmax

[Nm]
([lb.in])

6.9
(61)

DT80K4

0022

ntransition

[rpm]

812

Mmax

[Nm]
([lb.in])

9.3
(82)

ntransition

[rpm]

908

Mmax

[Nm]
([lb.in])

13.5
(120)

13.5
(120)

DT80N4

DT90S4

0037

[rpm]

1011

1011

[Nm]
([lb.in])

18.3
(162)

18.3
(162)

18.3
(162)

953

1024

1056

25.5
(225)

26.8
(236)

921

1056

ntransition

[rpm]
[Nm]
([lb.in])

DV100M4
ntransition

[rpm]

Mmax

[Nm]
([lb.in])

DV100L4

0150

36.8
(325)

972

1011

[rpm]
[Nm]
([lb.in])

48.4
(427)

48.4
(427)

MCV/MCH4_A...-2_3
(230 V)
P700: CFC...

ntransition

[rpm]

1036

1062

Mmax

[Nm]
([lb.in])

65.3
(577)

66.1
(584)

66.1
(584)

992

1152

1196

85.4
(755)

90.2
(797)

90.2
(797)

998

ntransition

[rpm]

Mmax

[Nm]
([lb.in])

DV132M4
ntransition

[rpm]

1152

1152

Mmax

[Nm]
([lb.in])

110
(972)

110
(972)

110
(972)

DV132ML4

0300

36.8
(325)

ntransition

DV132S4

0220

DT/DV: 230 V/50 Hz

Mmax
DV112M4

0110

ntransition

Mmax

0075

3 230 VAC

Mmax
DT90L4

0055

ntransition

[rpm]

1050

1132

1132

Mmax

[Nm]
([lb.in])

126
(1110)

131
(1157)

131
(1157)

980

1120

1196

158
(1395)

177
(1565)

177
(1565)

1050

1248

1312

217
(1917)

217
(1917)

1165

1325

231
(2042)

258
(2280)

1017

1068

DV160M4
ntransition

[rpm]

Mmax

[Nm]
([lb.in])

ntransition

[rpm]

Mmax

[Nm]
([lb.in])

ntransition

[rpm]

Mmax

[Nm]
([lb.in])

ntransition

[rpm]

Mmax

[Nm]
([lb.in])

ntransition

[rpm]

DV160L4

DV180M4

DV180L4

DV200L4

MOVIDRIVE compact System Manual

Please note: The maximum torque


Mmax is limited to 180 % of the rated
motor torque MN.

295
(2605)
1025

181

Motor selection for asynchronous servomotors (CFC)

DT/DV motor selection with the double-star topology (230 VAC / 60 Hz)

MOVIDRIVE compact MCV/MCH4_A...-2_3 (230 V units) in CFC operating modes (P700)

Motor

230 V / 60 Hz
[Nm]
([lb.in])

7.0
(62)

DT80K4

0022

ntransition

[rpm]

1100

Mmax

[Nm]
([lb.in])

9.3
(82)

ntransition

[rpm]

1145

Mmax

[Nm]
([lb.in])

13.5
(120)

13.5
(120)

DT80N4

DT90S4

0037

0075

[rpm]

1267

1337

[Nm]
([lb.in])

17.2
(152)

18.3
(162)

18.3
(162)

ntransition

[rpm]

1145

1210

1325

Mmax

[Nm]
([lb.in])

20.1
(178)

27.0
(238)

1190

1228

ntransition

[rpm]
[Nm]
([lb.in])

29.2
(258)

36.8
(325)

36.8
(325)

ntransition

[rpm]

1158

1113

1120

Mmax

[Nm]
([lb.in])

37.2
(328)

48.4
(427)

48.4
(427)

1190

DV112M4

ntransition

[rpm]

1248

1337

Mmax

[Nm]
([lb.in])

57.0
(504)

66.1
(585)

66.1
(585)

1030

DV132S4

0150

ntransition

[rpm]

1062

1120

[Nm]
([lb.in])

71.7
(633)

90.2
(797)

90.2
(797)

1113

ntransition

[rpm]

1165

1222

Mmax

[Nm]
([lb.in])

109
(970)

110
(972)

DV132ML4

0300

MCV/MCH4_A...-2_3
(230 V)
P700: CFC...

Mmax
DV132M4

0220

DT/DV: 230 V/60 Hz

Mmax
DT100L4

0110

ntransition

DT100LS4

0055

3 230 VAC

Mmax
DT90L4

ntransition

[rpm]

1100

1260

Mmax

[Nm]
([lb.in])

104
(920)

131
(1157)

131
(1157)

1165

1145

1318

133
(1178)

177
(1565)

177
(1565)

1190

1267

1395

208
(1840)

217
(1917)

1100

1203

DV160M4
ntransition

[rpm]

Mmax

[Nm]
([lb.in])

ntransition

[rpm]

Mmax

[Nm]
([lb.in])

ntransition

[rpm]

Mmax

[Nm]
([lb.in])

ntransition

[rpm]

Mmax

[Nm]
([lb.in])

ntransition

[rpm]

DV160L4

DV180M4

DV180L4

DV200L4

182

0015

Mmax

Please note: The maximum torque


Mmax is limited to 180 % of the rated
motor torque MN.

236
(2087)
1075
210
(1860)

253
(2235)

1080

1062

MOVIDRIVE compact System Manual

Motor selection for asynchronous servomotors (CFC)

DT/DV motor selection with the double-star or double-delta topology (200 VAC / 50 Hz)

MOVIDRIVE compact MCV/MCH4_A...-2_3 (230 V units) in CFC operating modes (P700)

Motor

, 200 V / 50 Hz

1)

0015

Mmax

[Nm]
([lb.in])

6.9
(61)

DT80K4

0022

0037

ntransition

[rpm]

748

Mmax

[Nm]
([lb.in])

9.3
(82)

ntransition

[rpm]

985

Mmax

[Nm]
([lb.in])

15.5
(137)

18.3
(162)

18.3
(162)

1049

998

1145

DT80N4

DT90L4

0055

0110

ntransition

[rpm]
[Nm]
([lb.in])

26.8
(236)

26.8
(236)

1050

1056

ntransition

[rpm]

Mmax

[Nm]
([lb.in])

48.4
(427)

48.4
(427)

48.4
(427)

1017

DV112M4
ntransition

[rpm]

1132

1145

Mmax

[Nm]
([lb.in])

66.1
(585)

66.1
(585)

1107

1280

DV132S4

0150

0220

MCV/MCH4_A...-2_3
(230 V)
P700: CFC...
DT/DV:
, 210 V / 50 Hz

ntransition

[rpm]

Mmax

[Nm]
([lb.in])

90.2
(797)

90.2
(797)

90.2
(797)

1139

DV132M4
ntransition

[rpm]

1228

1228

Mmax

[Nm]
([lb.in])

131
(1157)

131
(1157)

1050

1273

DV160M4
ntransition

[rpm]

Mmax

[Nm]
([lb.in])

ntransition

[rpm]

Mmax

[Nm]
([lb.in])

ntransition

[rpm]

Mmax

[Nm]
([lb.in])

ntransition

[rpm]

DV160L4

DV180M4

DV180L4

0300

3 200 VAC

Mmax
DV100M4

0075

Please note: The maximum torque


Mmax is limited to 180 % of the rated
motor torque MN.

177
(1565)

177
(1565)

1177

1312

195
(1723)

217
(1917)

1145

1216
226
(2000)
1080

1) The values also apply to 200 V / 60 Hz and 220 V / 60 Hz.

MOVIDRIVE compact System Manual

183

Motor selection for synchronous servomotors (SERVO)

5.6

Motor selection for synchronous servomotors (SERVO)


The torque limit (M limit) is set automatically by the startup function of the MOVITOOLS
software package. Do not alter this automatically set value!
We recommend always using the latest version of MOVITOOLS (2.70 or later) for startup. The latest MOVITOOLS version can be downloaded from our homepage
(www.sew-eurodrive.de).

Motor characteristics

The requirements made of a servo drive include speed dynamics, stable speed and positioning accuracy. CM/DFS/DFY motors with MOVIDRIVE meet these requirements.
Technically speaking, these are synchronous motors with permanent magnets on the
rotor and an integrated resolver. The required characteristics, namely a constant torque
over a wide speed range (up to 4500 rpm), a high speed and control range (up to 1:3000)
and a high overload capacity (3 M0), are achieved using control by MOVIDRIVE. The
servomotor has a lower mass moment of inertia than the asynchronous motor. This
means it is optimally suited to applications requiring dynamic speeds.
M [lb.in]

Mmax

M0

nrated

n [rpm]
01652CEN

Figure 77: Speed/torque characteristic curve of the DFY servomotor


1

Continuous torque

Maximum torque

M0 is determined by the motor. Mmax is 3 M0 of the motor. The attainable Mmax may
also be less, depending on the inverter.
Refer to the motor table (CM page 186, DFS/DFY page 189) for the values for M0.
Refer to the motor table (CM page 187, DFS/DFY page 190) for the values for M0.

184

MOVIDRIVE compact System Manual

Motor selection for synchronous servomotors (SERVO)

Basic recommendations

SERVO operating modes are only possible with SEW motors (CM/DFS/DFY), not with
non-SEW motors. The necessary motor data for the SERVO operating modes are
stored in MOVIDRIVE for the SEW motors.
Speed is the correcting variable in the SERVO modes with speed control. Torque is the
correcting variable in the SERVO modes with torque control (SERVO & M-CONTROL).

SERVO mode with


speed control

There is no reason to differentiate between quadratic, dynamic and static load types
when configuring a system for SERVO mode. Project planning for a synchronous motor
is undertaken in accordance with the following requirements:
1. Effective torque demand at the average speed of the application.
Mr.m.s. < Mn_mot
The point must lie below the characteristic curve for the continuous torque (Figure
77, curve 1). The continuous torque of the DFY series can be increased by 60 % by
forced cooling if this operating point lies above the characteristic curve for self-cooling.

2. Maximum torque required across the speed characteristic.


Mmax < Mdyn_mot
This operating point must lie below the characteristic curve for the maximum torque
of the motor-MOVIDRIVE combination (Figure 77, curve 2).
3. Maximum speed
The maximum speed must not be configured higher than the rated speed of the motor. Planetary gear units should be used for speeds greater than 3000 rpm as a result
of the high input speed.
nmax nN
SERVO mode with
torque control
(SERVO & MCTRL.)

This operating mode allows the torque of the servomotor to be controlled directly. The
setpoint sources of the speed controlled SERVO mode can also be used for torque control. All speed setpoint sources are interpreted as current setpoint sources. The settings
for evaluating the analog input ( P11_, parameter description) also remain in effect.
The fixed setpoints (P16_, P17_) can be entered either in the unit [rpm] or [%IN_inverter]
( MOVITOOLS).
The following relationship applies between the units:
3000 rpm = 150 % rated inverter current
You can calculate the torque at the output shaft of the servomotor using the following
formula:

M=

M0 150% In _ inverter n set

I0
3000 rpm
04976AEN

M0

Continuous static torque according to the motor table DFS/DFY ( page 189)

I0

Continuous static torque according to the motor table DFS/DFY ( page 189)

MOVIDRIVE compact System Manual

185

Motor selection for synchronous servomotors (SERVO)

Motor table CM
Additional project planning notes and information about the type CM synchronous servomotors can be found in the 'Geared Servo Motors' catalog. This can be ordered from
SEW.

Characteristic values at Vmax = 400 VAC


nN

Without forced cooling


fan
Motor

3000

4500

186

Imax

Mass moment of inertia


JM
Without
brake

M0

I0

M0_VR

I0_VR

[Nm (lb.in)]

[A]

[Nm (lb.in)]

[A]

[A]

CM71S

5.0 (44)

2.2

7.3 (64)

3.2

8.8

4.85 (11.4)

6.89 (16.2)

CM71M

6.5 (57)

2.9

9.4 (83)

4.2

11.6

6.27 (14.7)

8.31 (19.5)

CM71L

9.5 (84)

4.2

13.8 (122)

6.1

16.8

9.1 (21.4)

11.1 (26.1)

[rpm]

2000

With forced cooling fan


VR

With brake

[10-4 kgm2 (10-3 lb.ft2)]

CM90S

11.0 (97)

4.9

16.0 (141)

7.1

20.0

14.3 (33.6)

19.8 (46.5)

CM90M

14.5 (128)

6.9

21.0 (185)

10.0

28.0

18.6 (43.7)

24.1 (56.7)

CM90L

21.0 (185)

9.9

30.5 (270)

14.4

40.0

27.1 (63.7)

32.6 (76.7)

CM112S

23.5 (207)

10.0

34.0 (300)

14.5

40.0

67.4 (159)

87.5 (206)

CM112M

31.0 (274)

13.5

45.0 (397)

19.6

54.0

87.4 (206)

108 (254)

CM112L

45.0 (397)

19.1

65.0 (574)

29.0

80.0

128 (301)

148 (348)

CM71S

5.0 (44)

3.3

7.3 (64)

4.8

13.2

4.85 (11.4)

6.89 (16.2)

CM71M

6.5 (57)

4.3

9.4 (83)

6.2

17.2

6.27 (14.7)

8.31 (19.5)

CM71L

9.5 (84)

6.2

13.8 (122)

9.0

25.0

9.1 (21.4)

11.1 (26.1)

CM90S

11.0 (97)

7.3

16.0 (141)

10.6

30.0

14.3 (33.6)

19.8 (46.5)

CM90M

14.5 (128)

10.1

21.0 (185)

14.6

40.0

18.6 (43.7)

24.1 (56.7)

CM90L

21.0 (185)

14.4

30.5 (270)

21.0

58.0

27.1 (63.7)

32.6 (76.7)

CM112S

23.5 (207)

15.0

34.0 (300)

22.0

60.0

67.4 (159)

87.5 (206)

CM112M

31.0 (274)

20.5

45.0 (397)

30.0

82.0

87.4 (206)

108 (254)

CM112L

45.0 (397)

30.0

65.0 (574)

44.0

120

128 (301)

148 (348)

CM71S

5.0 (44)

4.9

7.3 (64)

7.2

20.0

4.85 (11.4)

6.89 (16.2)

CM71M

6.5 (57)

6.6

9.4 (83)

9.6

27.0

6.27 (14.7)

8.31 (19.5)

CM71L

9.5 (84)

9.6

13.8 (122)

14.0

39.0

9.1 (21.4)

11.1 (26.1)

CM90S

11.0 (97)

11.1

16.0 (141)

16.2

45.0

14.3 (33.6)

19.8 (46.5)

CM90M

14.5 (128)

14.7

21.0 (185)

21.5

59.0

18.6 (43.7)

24.1 (56.7)

CM90L

21.0 (185)

21.6

30.5 (270)

31.5

86.0

27.1 (63.7)

32.6 (76.7)

CM112S

23.5 (207)

22.5

34.0 (300)

32.5

90.0

67.4 (159)

87.5 (206)

CM112M

31.0 (274)

30.0

45.0 (397)

44.0

120

87.4 (206)

108 (254)

CM112L

45.0 (397)

46.0

65.0 (574)

67.0

184

128 (301)

148 (348)

MOVIDRIVE compact System Manual

Motor selection for synchronous servomotors (SERVO)

CM motor selection
1. Rated speed nN = 2000 rpm:

MOVIDRIVE compact MCS/MCH4_A...-5_3 (400/500 V units) in SERVO operating modes (P700)

Motor

0015

0022

0030

CM71S

Mmax

[Nm]
13.0
([lb.in]) (115)

16.0
(141)

16.5
(145)

0040

0055

0075

0110

0150

0220

0300

CM71M

Mmax

[Nm]
13.0
([lb.in]) (115)

16.9
(149)

19.8
(175)

21.5
(190)

CM71L

Mmax

[Nm]
([lb.in])

18.5
(163)

22.8
(201)

28.5
(252)

31.4
(278)

CM90S

Mmax

[Nm]
([lb.in])

18.5
(163)

23.3
(206)

30.8
(272)

38.0
(336)

39.6
(350)

CM90M

Mmax

[Nm]
([lb.in])

22.5
(199)

30.5
(269)

39.2
(346)

47.9
(423)

52.2
(461)

CM90L

Mmax

[Nm]
([lb.in])

31.9
(282)

41.4
(366)

52.5
(464)

72.5
(640)

75.6
(668)

CM112S

Mmax

[Nm]
([lb.in])

35.3
(312)

45.8
(405)

57.3
(506)

77.6
(686)

81.1
(717)

CM112M

Mmax

[Nm]
([lb.in])

45.9
(405)

58.3
(515)

84.3 102.3 107.0


(745) (904) (945)

CM112L

Mmax

[Nm]
([lb.in])

0370

0450

0550

0750

3 400/500 VAC
E

87.4
(772)

MCS/MCH4_A...-5_3
(400/500 V)
P700: SERVO...
CM: nN = 2000 rpm

112.8 150.4 161.2


(997) (1329) (1425)

2. Rated speed nN = 3000 rpm:

MOVIDRIVE compact MCS/MCH4_A...-5_3 (400/500 V units) in SERVO operating modes (P700)

Motor
CM71S

Mmax

[Nm]
([lb.in])

CM71M

Mmax

[Nm]
([lb.in])

CM71L

Mmax

[Nm]
([lb.in])

0015

0022

0030

0040

0055

9.0
(80)

11.9
(105)

14.3
(126)

16.5
(145)

16.5
(145)

0075

12.2
(107)

14.8
(130)

18.9
(167)

21.5
(190)

21.5
(190)

15.8
(140)

20.6
(182)

26.1
(230)

30.5
(270)

0110

0150

0220

Mmax

[Nm]
([lb.in])

CM90M

Mmax

[Nm]
([lb.in])

CM90L

Mmax

CM112S

0450

0550

0750

MCS/MCH4_A...-5_3
(400/500 V)
P700: SERVO...

27.0
(238)

33.6
(297)

39.6
(350)

27.4
(242)

34.4
(304)

48.1
(425)

52.2
(461)

[Nm]
([lb.in])

36.5
(322)

53.1
(469)

67.6
(597)

75.0
(663)

Mmax

[Nm]
([lb.in])

39.0
(344)

56.6
(500)

71.7
(633)

80.6
(712)

CM112M

Mmax

[Nm]
([lb.in])

55.8
(493)

72.9
(644)

98.0 106.3
(866) (940)

CM112L

Mmax

[Nm]
([lb.in])

MOVIDRIVE compact System Manual

21.2
(187)

0370

3 400/500 VAC
31.4
(278)
E

CM90S

0300

CM: nN = 3000 rpm

77.6 109.0 137.2 157.5 162.6


(686) (963) (1213) (1392) (1437)

187

Motor selection for synchronous servomotors (SERVO)

3. Rated speed nN = 4500 rpm:

MOVIDRIVE compact MCS/MCH4_A...-5_3 (400/500 V units) in SERVO operating modes (P700)

Motor

0015

0022

0030

0040

0055

0075

8.0
(70)

10.0
(88)

13.0
(115)

15.7
(138)

16.5
(145)

9.9
(87)

13.3
(117)

16.7
(147)

19.8
(175)

21.5
(190)

[Nm]
([lb.in])

18.1
(160)

22.1
(195)

29.8
(263)

31.4
(277)

CM90S

Mmax

[Nm]
([lb.in])

18.4
(162)

23.1
(204)

33.6
(297)

39.6
(350)

39.6
(350)

CM90M

Mmax

[Nm]
([lb.in])

24.1
(213)

34.9
(308)

45.2
(400)

52.2
(461)

CM90L

Mmax

[Nm]
([lb.in])

36.5
(322)

47.9
(423)

65.5
(580)

75.6
(668)

75.6
(668)

CM112S

Mmax

[Nm]
([lb.in])

39.2
(346)

51.2
(452)

70.0
(618)

81.1
(716)

81.1
(716)

CM112M

Mmax

[Nm]
([lb.in])

52.7
(465)

73.5
(650)

90.5 104.2 107.0


(800) (921) (945)

CM112L

Mmax

[Nm]
([lb.in])

73.8
(652)

94.0
(830)

CM71S

Mmax

[Nm]
([lb.in])

CM71M

Mmax

[Nm]
([lb.in])

CM71L

Mmax

0110

0150

0220

0300

0450

0550

0750

3 400/500 VAC
E

188

0370

MCS/MCH4_A...-5_3
(400/500 V)
P700: SERVO...
CM: nN = 4500 rpm

112.8 133.0 150.4 162.2


(997) (1175) (1330) (1434)

MOVIDRIVE compact System Manual

Motor selection for synchronous servomotors (SERVO)

Motor table DFS/DFY


Additional project planning notes and information about the type DFS/DFY synchronous
servomotors can be found in the 'Geared Servo Motors' catalog. This document can be
ordered from SEW.

Characteristic values at Vmax = 400 VAC


Without forced cooling fan With forced cooling fan VY
nN

Motor

[rpm]

2000

3000

4500

M0

I0

M0_VY

[Nm (lb.in)]

[A]

[Nm (lb.in)]

DFY71S

2.5 (22)

1.25

DFY71M

3.7 (33)

1.8

DFY71ML

5.0 (44)

2.5

8.0 (71)

DFY71L

7.5 (66)

3.7

12 (106)

DFY90S

9.0 (80)

4.0

14.4 (127)

DFY90M

12 (106)

5.3

DFY90L

18 (159)

DFY112S

12 (106)

DFY112M

17.5 (155)

I0_VY

Mass moment of inertia JM


Imax

Without
brake
-4

With brake
2

[10 kgm (10-3 lb.ft2)]

[A]

[A]

4.0 (35)

2.0

3.75

3.42 (8.12)

5.46 (13.0)

5.9 (52)

2.9

5.4

4.85 (11.5)

6.89 (16.3)

4.0

7.5

6.27 (14.9)

8.31 (19.7)

5.9

11.1

9.1 (21.6)

11.1 (26.3)

6.4

12

14.3 (34.0)

19.8 (47.0)

19.2 (170)

8.5

15.9

18.6 (44.1)

24.1 (57.2)

8.0

28.9 (255)

12.9

24

27.1 (64.3)

32.6 (77.4)

5.5

19.2 (170)

8.8

16.5

47.2 (112)

67.4 (160)

8.0

28 (248)

12.8

24

67.4 (160)

87.5 (208)

DFY112ML

24 (212)

11

38.5 (340)

17.6

33

87.4 (207)

108 (256)

DFY112L

35 (309)

16

56 (495)

25.5

48

128 (304)

148 (351)

DFS56M

1.0 (8.8)

1.55

4.65

0.47 (1.12)

0.85 (2.02)

DFS56L

2.0 (18)

2.22

6.66

0.82 (1.95)

1.2 (2.85)

DFY71S

2.5 (22)

1.85

4.0 (35)

3.0

5.55

3.42 (8.12)

5.46 (13.0)

DFY71M

3.7 (33)

2.7

5.9 (52)

4.3

8.1

4.85 (11.5)

6.89 (16.3)

DFY71ML

5.0 (44)

3.8

8.0 (71)

6.1

11.4

6.27 (14.9)

8.31 (19.7)

DFY71L

7.5 (66)

5.5

12 (106)

8.8

16.5

9.1 (21.6)

11.1 (26.3)

DFY90S

9.0 (80)

5.9

14.4 (127)

9.4

17.7

14.3 (34.0)

19.8 (47.0)

DFY90M

12 (106)

7.9

19.2 (170)

12.6

23.7

18.6 (44.1)

24.1 (57.2)

DFY90L

18 (159)

12

29 (256)

19.7

36

27.1 (64.3)

32.6 (77.4)

DFY112S

12 (106)

8.0

19.2 (170)

12.8

24

47.2 (112)

67.4 (160)

DFY112M

17.5 (155)

12

28 (248)

19.2

36

67.4 (160)

87.5 (208)

DFY112ML

24 (212)

16.5

38.5 (340)

26.5

49.5

87.4 (207)

108 (256)

DFY112L

35 (309)

24

56 (495)

38

72

128 (304)

148 (351)

DFS56M

1.0 (8.8)

1.55

4.65

0.47 (1.12)

0.85 (2.02)

DFS56L

2.0 (18)

2.22

6.66

0.82 (1.95)

1.2 (2.85)

DFY71S

2.5 (22)

2.8

4.0 (35)

4.5

8.4

3.42 (8.12)

5.46 (13.0)

DFY71M

3.7 (33)

4.1

5.9 (52)

6.6

12.3

4.85 (11.5)

6.89 (16.3)

DFY71ML

5.0 (44)

5.8

8.0 (71)

9.3

17.4

6.27 (14.9)

8.31 (19.7)

DFY71L

7.5 (66)

8.2

12 (106)

13.1

24.6

9.1 (21.6)

11.1 (26.3)

DFY90S

9.0 (80)

9.0

14.4 (127)

14.4

27

14.3 (34.0)

19.8 (47.0)

DFY90M

12 (106)

11.6

19.2 (170)

18.6

34.8

18.6 (44.1)

24.1 (57.2)

DFY90L

18 (159)

18

29 (256)

29

54

27.1 (64.3)

32.6 (77.4)

DFY112S

12 (106)

11.7

19.2 (170)

18.7

35.1

47.2 (112)

67.4 (160)

DFY112M

17.5 (155)

18

28 (248)

28.8

54

67.4 (160)

87.5 (208)

DFY112ML

24 (212)

24.5

38.5 (340)

39.2

73.5

87.4 (207)

108 (256)

DFY112L

35 (309)

36.5

56 (495)

58.4

109

128 (304)

148 (351)

MOVIDRIVE compact System Manual

189

Motor selection for synchronous servomotors (SERVO)

DFS/DFY motor selection


1. Rated speed nN = 2000 rpm:

MOVIDRIVE compact MCS/MCH4_A...-5_3 (400/500 V units) in SERVO operating modes (P700)

Motor

0015

0022

0030

0040

0055

0075

0110

DFY71S

Mmax

[Nm]
([lb.in])

7.5
(66.3)

DFY71M

Mmax

[Nm]
([lb.in])

11.1
(98.1)

DFY71ML

Mmax

[Nm]
([lb.in])

12.0
(106)

15.0
(133)

DFY71L

Mmax

[Nm]
([lb.in])

12.2
(108)

16.7
(148)

21.3
(188)

22.5
(199)

DFY90S

Mmax

[Nm]
([lb.in])

13.5
(119)

18.6
(164)

23.6
(209)

27.0
(238)

DFY90M

Mmax

[Nm]
([lb.in])

18.7
(165)

23.7
(210)

32.2
(285)

36.0
(318)

DFY90L

Mmax

[Nm]
([lb.in])

32.1
(284)

42.2
(373)

DFY112S

Mmax

[Nm]
([lb.in])

31.1
(275)

36.0
(318)

DFY112M

Mmax

[Nm]
([lb.in])

31.2
(276)

41.0
(362)

52.5
(464)

DFY112ML

Mmax

[Nm]
([lb.in])

40.9
(362)

52.3
(462)

72.0
(636)

DFY112L

Mmax

[Nm]
([lb.in])

52.5
(464)

78.8
(697)

0150

0220

0300

0370

3 400/500 VAC
E

18.0
(159)

22.9
(202)

MCS/MCH4_A...-5_3
(400/500 V)
P700: SERVO...
DFY: nN = 2000 rpm

54.0
(477)

105
(928)

2. Rated speed nN = 3000 rpm:

MOVIDRIVE compact MCS/MCH4_A...-5_3 (400/500 V units) in SERVO operating modes (P700)

Motor

0015

0022

0030

0040

0055

0075

0110

0220

DFS56M

[Nm]
([lb.in])

3.0
(26.5)

DFS56L

Mmax

[Nm]
([lb.in])

5.0
(44.2)

DFY71S

Mmax

[Nm]
([lb.in])

7.5
(66.4)

DFY71M

Mmax

[Nm]
([lb.in])

8.2
(72.7)

11.1
(97.9)

DFY71ML

Mmax

[Nm]
([lb.in])

7.9
(69.8)

10.9
(96.0)

13.8
(122)

15.0
(133)

DFY71L

Mmax

[Nm]
([lb.in])

11.2
(99.4)

14.3
(127)

19.4
(172)

22.5
(199)

DFY90S

Mmax

[Nm]
([lb.in])

16.0
(142)

21.7
(192)

27.0
(238)

DFY90M

Mmax

[Nm]
([lb.in])

21.6
(191)

28.5
(252)

36.0
(318)

DFY90L

Mmax

[Nm]
([lb.in])

28.1
(249)

36.0
(318)

DFY112S

Mmax

[Nm]
([lb.in])

28.1
(249)

36.0
(318)

DFY112M

Mmax

[Nm]
([lb.in])

27.3
(242)

35.0
(309)

DFY112ML

Mmax

[Nm]
([lb.in])

52.4
(463)

69.8
(617)

72.3
(639)

DFY112L

Mmax

[Nm]
([lb.in])

52.4
(463)

70.0
(619)

100
(890)

6.0
(53.2)

0300

0370

3 400/500 VAC
E

190

0150

Mmax

21.4
(189)

MCS/MCH4_A...-5_3
(400/500 V)
P700: SERVO...
DFS/DFY: nN = 3000 rpm

54.0
(477)

52.5
(464)

105
(928)

MOVIDRIVE compact System Manual

Motor selection for synchronous servomotors (SERVO)

3. Rated speed nN = 4500 rpm:

MOVIDRIVE compact MCS/MCH4_A...-5_3 (400/500 V units) in SERVO operating modes (P700)

Motor

0015

0022

DFS56M

Mmax

[Nm]
([lb.in])

3.0
(26.5)

DFS56L

Mmax

[Nm]
([lb.in])

5.0
(44.2)

6.0
(53.2)

DFY71S

Mmax

[Nm]
([lb.in])

5.4
(47.4)

7.4
(65.1)

0030

0040

0055

0075

0110

Mmax

[Nm]
([lb.in])

DFY71ML

Mmax

[Nm]
([lb.in])

DFY71L

Mmax

DFY90S

7.4
(65.8)

9.5
(83.8)

11.1
(97.8)

9.1
(80.0)

12.3
(109)

15.0
(132)

[Nm]
([lb.in])

13.0
(115)

17.1
(152)

22.0
(194)

22.5
(199)

Mmax

[Nm]
([lb.in])

14.3
(126)

18.8
(166)

24.0
(212)

27.0
(238)

DFY90M

Mmax

[Nm]
([lb.in])

19.4
(171)

24.8
(219)

36.0
(318)

DFY90L

Mmax

[Nm]
([lb.in])

DFY112S

Mmax

[Nm]
([lb.in])

DFY112M

Mmax

[Nm]
([lb.in])

DFY112ML

Mmax

[Nm]
([lb.in])

DFY112L

Mmax

[Nm]
([lb.in])

MOVIDRIVE compact System Manual

0220

0300

0370

3 400/500 VAC
7.5
(66.3)
E

DFY71M

0150

DFS/DFY: nN = 4500 rpm

36.0
(318)
19.2
(170)

MCS/MCH4_A...-5_3
(400/500 V)
P700: SERVO...

24.6
(218)

5
48.0
(424)

53.8
(576)

46.7
(413)

52.3
(463)

47.0
(416)

67.6
(598)

71.7
(634)

66.2
(585)

86.3
(763)

36.0
(318)
35.0
(309)

105
(928)

191

Load capacity of the units at low output frequencies

5.7

Load capacity of the units at low output frequencies


The thermal model in MOVIDRIVE implements dynamic limiting of the maximum output current. Consequently, the thermal model only permits less than 100 % output current at output frequencies less than 2 Hz if the capacity utilization is high.
This can occur in the case of:

electrically stopping hoists,

torque control at low speeds or when stopped.

In the case of dynamic applications (CFC and SERVO operating modes) with a brief
overload duration (< 1 s), please refer to the information in Sec. 5.9 (page 204).
Guaranteed sustained output currents ID depending on the output frequency fA:

05568AXX

Figure 78: Sustained output currents ID


amb = Ambient temperature

192

ID

= Sustained inverter output current

V1

= Supply voltage

Iout 1 = Time-limited overload current of the inverter

fA

= Inverter output frequency

IN

= Rated inverter output current according to technical


data

MOVIDRIVE compact System Manual

Overload capacity of the inverter

5.8

Overload capacity of the inverter

Sustained output
current and heat
sink time constant

MOVIDRIVE drive inverters permanently calculate the load on the inverter output stage
(unit utilization). Consequently, they enable the maximum possible power to be output
in each operating status.
The sustained output current ID is the reference parameter for ascertaining the overload
capacity. The permitted continuous output current depends on the ambient temperature,
the supply voltage, the output frequency and the PWM frequency. The current Iout 1 during the overload phase and the current Iout 2 during the low-load phase are specified as
a function of the sustained output current ID. The time unit used for ascertaining the
overload capacity is the heat sink time constant T of the inverter. This time constant is
different for each size.
Heat sink time constant T for inverter size
1

T = 3.5 min = 210 s

T = 5 min = 300 s

T = 4 min = 240 s

T = 9 min = 540 s

T = 5 min = 300 s

Unit utilization

If 'P860/P861 PWM frequency 1/2' > 4 kHz is set in the VFC modes and 'P862/P863
PWM fix 1/2' is set to off, the inverter automatically reduces the PWM frequency in the
event of a unit overload. The PWM frequency stays at the same setting in CFC and
SERVO modes. The inverter does not reduce the PWM frequency in case of a unit overload. The inverter reacts to a higher than permitted load by outputting the 'F44 Unit utilization' fault message and an immediate switch-off.

Temperature-controlled fan

The fans of the power section heat sink are temperature-controlled. The fan is not
switched on until above a heat sink temperature of = 45 C.

Load cycle

The required load cycle is the basis for ascertaining the overload capacity of the inverter.
The following conditions must be met so that a load cycle can be repeated periodically:

The temperature must be just below the critical heat sink temperature at the end of
the overload time t1.

During the subsequent low-load time t2, the heat sink temperature must fall far
enough so that a renewed overload for duration t1 is possible.

Figure 79 shows an example of a load cycle of this type. The temperature profiles of the
heat sink for the overload time t1 and the low-load time t2 are shown under the load cycle. If you arrange the temperature profiles as shown in Figure 79, you can check whether the overload limit is being exceeded.
Sample load cycle:

Overload current Iout 1 = 120 % ID

Low-load current Iout 2 = 40 % ID

Overload time t1 = 0.75 T

Low-load time t2 = 1.5 T

MOVIDRIVE compact System Manual

193

Overload capacity of the inverter

05550AXX

Figure 79: Sample load cycle

Determining the
overload capacity

You can determine the overload capacity in two ways depending on the length of the
overload time t1:
1. Overload time t1 0.25 T: based on diagrams.
2. Overload times t1 < 0.25 T: using a formula.

1. Diagrams

Overload times t1 0.25 T:

05551AXX

Figure 80: Sample overload diagram

194

MOVIDRIVE compact System Manual

Overload capacity of the inverter

The time axis is separated. The left-hand area shows the overload time t1 and the righthand area shows the low-load time t2. The temperature profile of the maximum permitted overload current Iout 1 is shown above t1 for the corresponding peripheral conditions.
The temperature profiles of the various low-load currents Iout 2 are shown in a series of
curves above t2.
The overload capacity is ascertained as follows using the load cycle from Figure 79:

At overload time t1 = 0.75 T vertically upwards until the intersection with Iout 1.

Horizontally to the right until the intersection with Iout 2 = 0.4 ID.

Vertically downwards and read off the minimum low-load time t2 t2 = 1.25 T.

In the load cycle from Figure 79, t2 = 1.5 T, which means the overload capacity is given.
For overload times t1 < 0.25 T, the reading accuracy of the diagrams is inadequate.
Furthermore, the curves are almost linear in this area. This means you can use a linear
formula for overload times t1 < 0.25 T instead of the diagrams.
Formula

At overload times t1 < 0.25 T, it is possible to calculate the overload capacity using the
following formula:
t2 > k t 1

k = Overload factor

The values for overload factors k are given on page 196 to page 202 as a function of the
supply voltage V1, ambient temperature and cycle frequency fPWM.
Example for MOVIDRIVE compact MCF40A0055 (size 2):

Operation with supply voltage V1 = 3 400 VAC, ambient temperature = 40 C and


cycle frequency fPWM = 4 kHz.

Rated unit current IN = 12.5 AAC and sustained output current ID = 125 % IN = 15.6
AAC ( Figure 78)

Overload time t1 = 30 s = 0.1 T

Low-load current Iout 2 = 6 A = 0.4 ID k = 0.778


Cycle frequency
fPWM
4 kHz

Sustained output current ID


(fA > 2 Hz)

Overload current Iout 1

125 % IN

120 % ID

Overload factor k at low-load current Iout 2 =


0

0.2 ID

0.4 ID

0.6 ID

0.411

0.538

0.778

1.407

The low-load time must be t2 > k t1 > 0.778 30 s > 23.34 s.

MOVIDRIVE compact System Manual

195

Overload capacity of the inverter

Overload capacity at 400 V / 25 C

The overload capacity of the inverter is derived from the overload time t1 using a formula
or the diagrams. The time unit used to determine the overload capacity is the heat sink
time constant T of the inverter. This time constant is different for each size.
Heat sink time constant T for inverter size

t1 < 0.25 T

T = 3.5 min = 210 s

T = 5 min = 300 s

T = 4 min = 240 s

T = 9 min = 540 s

T = 5 min = 300 s

For overload times t1 < 0.25 T, use the formula t2 > k t1 to determine the overload
capacity ( page 194). The following table shows the overload factor k for various lowload currents:
Cycle frequency
fPWM

t1 0.25 T

Sustained output current ID


(fA > 2 Hz)

Overload current Iout 1

Overload factor k at low-load current Iout 2 =


0

0.2 ID

0.4 ID

0.6 ID

0.8 ID

4 kHz

144 % IN

104 % ID

0.085

0.107

0.145

0.226

0.508

8 kHz

112 % IN

114 % ID

0.314

0.408

0.582

1.016

4.160

16 kHz

78 % IN

110 % ID

0.235

0.303

0.427

0.720

2.324

For overload times t1 0.25 T, use the following diagrams to determine the overload
capacity ( page 194).
Cycle frequency fPWM = 4 kHz:

05552AXX

Figure 81: Overload capacity at fPWM = 4 kHz (400 V / 25 C)

196

MOVIDRIVE compact System Manual

Overload capacity of the inverter

Cycle frequency fPWM = 8 kHz:

05553AXX

Figure 82: Overload capacity at fPWM = 8 kHz (400 V / 25 C)

Cycle frequency fPWM = 16 kHz:

05554AXX

Figure 83: Overload capacity at fPWM = 16 kHz (400 V / 25 C)

MOVIDRIVE compact System Manual

197

Overload capacity of the inverter

Overload capacity at 400 V / 40 C

The overload capacity of the inverter is determined from the overload time t1 using a formula or the diagrams. The time unit used to determine the overload capacity is the heat
sink time constant T of the inverter. This time constant is different for each size.
Heat sink time constant T for inverter size

t1 < 0.25 T

T = 3.5 min = 210 s

T = 5 min = 300 s

T = 4 min = 240 s

T = 9 min = 540 s

T = 5 min = 300 s

For overload times t1 < 0.25 T, use the formula t2 > k t1 to determine the overload
capacity ( page 194). The following table shows the overload factor k for various lowload currents:
Cycle frequency
fPWM

t1 0.25 T

Sustained output current ID


(fA > 2 Hz)

Overload current Iout 1

Overload factor k at low-load current Iout 2 =


0

0.2 ID

0.4 ID

0.6 ID

4 kHz

125 % IN

120 % ID

0.411

0.538

0.778

1.407

8 kHz

100 % IN

125 % ID

0.678

0.928

1.473

3.639

16 kHz

68 % IN

126 % ID

0.676

0.922

1.448

3.438

For overload times t1 0.25 T, use the following diagrams to determine the overload
capacity ( page 194).
Cycle frequency fPWM = 4 kHz:

05555AXX

Figure 84: Overload capacity at fPWM = 4 kHz (400 V / 40 C)

198

MOVIDRIVE compact System Manual

Overload capacity of the inverter

Cycle frequency fPWM = 8 kHz:

05557AXX

Figure 85: Overload capacity at fPWM = 8 kHz (400 V / 40 C)

Cycle frequency fPWM = 16 kHz:

05558AXX

Figure 86: Overload capacity at fPWM = 16 kHz (400 V / 40 C)

MOVIDRIVE compact System Manual

199

Overload capacity of the inverter

Overload capacity at 500 V / 25 C

The overload capacity of the inverter is determined from the overload time t1 using a formula or the diagrams. The time unit used to determine the overload capacity is the heat
sink time constant T of the inverter. This time constant is different for each size.
Heat sink time constant T for inverter size

t1 < 0.25 T

T = 3.5 min = 210 s

T = 5 min = 300 s

T = 4 min = 240 s

T = 9 min = 540 s

T = 5 min = 300 s

For overload times t1 < 0.25 T, use the formula t2 > k t1 to determine the overload
capacity ( page 194). The following table shows the overload factor k for various lowload currents:
Cycle frequency
fPWM

t1 0.25 T

Sustained output current ID


(fA > 2 Hz)

Overload current Iout 1

Overload factor k at low-load current Iout 2 =


0

0.2 ID

0.4 ID

0.6 ID

0.8 ID

4 kHz

134 % IN

112 % ID

0.245

0.316

0.443

0.741

2.287

8 kHz

100 % IN

114 % ID

0.286

0.369

0.522

0.888

3.040

16 kHz

67 % IN

109 % ID

0.182

0.232

0.321

0.521

1.385

For overload times t1 0.25 T, use the following diagrams to determine the overload
capacity ( page 194).
Cycle frequency fPWM = 4 kHz:

05561AXX

Figure 87: Overload capacity at fPWM = 4 kHz (500 V / 25 C)

200

MOVIDRIVE compact System Manual

Overload capacity of the inverter

Cycle frequency fPWM = 8 kHz:

05562AXX

Figure 88: Overload capacity at fPWM = 8 kHz (500 V / 25 C)

Cycle frequency fPWM = 16 kHz:

05563AXX

Figure 89: Overload capacity at fPWM = 16 kHz (500 V / 25 C)

MOVIDRIVE compact System Manual

201

Overload capacity of the inverter

Overload capacity at 500 V / 40 C

The overload capacity of the inverter is determined from the overload time t1 using a formula or the diagrams. The time unit used to determine the overload capacity is the heat
sink time constant T of the inverter. This time constant is different for each size.
Heat sink time constant T for inverter size

t1 < 0.25 T

T = 3.5 min = 210 s

T = 5 min = 300 s

T = 4 min = 240 s

T = 9 min = 540 s

T = 5 min = 300 s

For overload times t1 < 0.25 T, use the formula t2 > k t1 to determine the overload
capacity ( page 194). The following table shows the overload factor k for various lowload currents:
Cycle frequency
fPWM

t1 0.25 T

Sustained output current ID


(fA > 2 Hz)

Overload current Iout 1

4 kHz

144 % IN

8 kHz

112 % IN

16 kHz

78 % IN

Overload factor k at low-load current Iout 2 =


0

0.2 ID

0.4 ID

0.6 ID

104 % ID

0.662

0.897

1.395

3.176

114 % ID

0.745

1.022

1.627

4.103

110 % ID

0.595

0.803

1.234

2.695

For overload times t1 0.25 T, use the following diagrams to determine the overload
capacity ( page 194).
Cycle frequency fPWM = 4 kHz:

05564AXX

Figure 90: Overload capacity at fPWM = 4 kHz (500 V / 40 C)

202

MOVIDRIVE compact System Manual

Overload capacity of the inverter

Cycle frequency fPWM = 8 kHz:

05565AXX

Figure 91: Overload capacity at fPWM = 8 kHz (500 V / 40 C)

Cycle frequency fPWM = 16 kHz:

05566AXX

Figure 92: Overload capacity at fPWM = 16 kHz (500 V / 40 C)

MOVIDRIVE compact System Manual

203

Overload capacity of the inverter for short overload duration

5.9

Overload capacity of the inverter for short overload duration

Overload duration t1 < 1 s

In dynamic applications (CFC and SERVO modes) with a short overload duration t1, the
inverter can output overload currents up to 150 % IN even at PWM frequencies of 8 kHz
and 16 kHz.
The overload time t1 must be less than 1 second in order for this high overload capacity
to be achieved.

Ascertaining the
overload capacity

The overload capacity for the short overload duration (t1 < 1 s) must be ascertained using appropriate diagrams. The mean inverter output current Iout RMS during the load cycle must not exceed a certain value.

05573AXX

Figure 93: Sample overload diagram for short overload duration

The time axis is separated. The left-hand area shows the overload time t1 and the righthand area shows the low-load time t2. The temperature profiles for various overload currents Iout 1 are shown in a series of curves above t1. The temperature profiles for various
low-load currents Iout 2 are shown in a series of curves above t2.

204

MOVIDRIVE compact System Manual

Overload capacity of the inverter for short overload duration

Example:

Following specifications:
Overload current Iout 1 = 140 % ID
Overload time t1 = 0.3 s
Low-load current Iout 2 = 40 % ID
Low-load time t2 = 1.0 s

At overload time t1 = 0.3 s vertically upwards until the intersection with Iout 1 = 140 %
ID.

Horizontally to the right until the intersection with Iout 2 = 0.4 ID.

Vertically downwards and read off the minimum low-load time t2 t2 = 0.13 s.

The overload capacity is given according to the diagram. In addition to the diagram, it is
now necessary to check that the permitted mean inverter output current Iout RMS is not
exceeded:

05574AXX

The permitted mean inverter output current is Iout RMS 65 % ID. In the specified load
cycle, Iout RMS = 63.08 % ID. This means the load cycle is just permitted.

MOVIDRIVE compact System Manual

205

Overload capacity of the inverter for short overload duration

Overload capacity at 400 V / 25 C

Cycle frequency fPWM = 8 kHz:


The permitted mean inverter output current is Iout RMS 79 % ID.

05575AXX

Figure 94: Brief overload capacity at fPWM = 8 kHz (400 V / 25 C)

Cycle frequency fPWM = 16 kHz:


The permitted mean inverter output current is Iout RMS 81 % ID.

05576AXX

Figure 95: Brief overload capacity at fPWM = 16 kHz (400 V / 25 C)

206

MOVIDRIVE compact System Manual

Overload capacity of the inverter for short overload duration

Overload capacity at 400 V / 40 C

Cycle frequency fPWM = 8 kHz:


The permitted mean inverter output current is Iout RMS 65 % ID.

05577AXX

Figure 96: Brief overload capacity at fPWM = 8 kHz (400 V / 40 C)

Cycle frequency fPWM = 16 kHz:


The permitted mean inverter output current is Iout RMS 69 % ID.

05578AXX

Figure 97: Brief overload capacity at fPWM = 16 kHz (400 V / 40 C)

MOVIDRIVE compact System Manual

207

Overload capacity of the inverter for short overload duration

Overload capacity at 500 V / 25 C

Cycle frequency fPWM = 8 kHz:


The permitted mean inverter output current is Iout RMS 80 % ID.

05579AXX

Figure 98: Brief overload capacity at fPWM = 8 kHz (500 V / 25 C)

Cycle frequency fPWM = 16 kHz:


The permitted mean inverter output current is Iout RMS 82 % ID.

05580AXX

Figure 99: Brief overload capacity at fPWM = 16 kHz (500 V / 25 C)

208

MOVIDRIVE compact System Manual

Overload capacity of the inverter for short overload duration

Overload capacity at 500 V / 40 C

Cycle frequency fPWM = 8 kHz:


The permitted mean inverter output current is Iout RMS 67 % ID.

05581AXX

Figure 100: Brief overload capacity at fPWM = 8 kHz (500 V / 40 C)

Cycle frequency fPWM = 16 kHz:


The permitted mean inverter output current is Iout RMS 69 % ID.

05582AXX

Figure 101: Brief overload capacity at fPWM = 16 kHz (500 V / 40 C)

MOVIDRIVE compact System Manual

209

Selecting the braking resistor

5.10

Selecting the braking resistor

High voltage
The connection leads to the braking resistor carry a high DC voltage (approx. 900 V).
The braking resistor lines must be suitable for this high DC voltage.

Line length
The maximum permitted line length between MOVIDRIVE and the braking resistor
is 100 m (330 ft).

Parallel connection

Two braking resistors must be connected in parallel in the case of some inverter/
resistor combinations. In this case, the trip current must be set on the bimetallic relay
to twice the value of IF entered in the table.

Peak braking
power

The DC link voltage and the resistance value mean the peak braking power may be less
than the load capacity of the braking resistor. This peak braking power is calculated as
follows:

Pmax =

2
U DC
R
04994AXX

VDC is the switch-in threshold of the brake chopper. Its value is


VDC = 822 VDC in MOVIDRIVE compact MC_4_A...-5_3 (400/500 V units) and
VDC = 480 VDC in MOVIDRIVE compact MC_4_A...-2_3 (230 V units).
The following table lists the peak braking power levels which are possible for the different resistance values.
Resistance value
100

MC_4_A...-5_3 (400/500 V units)

MC_4_A...-2_3 (230 V units)

6.7 kW

68

10.0 kW

47

14.4 kW

39

17.3 kW

5.9 kW

27

8.5 kW

18

37.5 kW

15

45 kW

12

56 kW

19.2 kW

9 (2 BW018 parallel)

75 kW

25.6 kW

7.5 (2 BW915 parallel)


6
3 (2 BW106/206 parallel)

210

Peak braking power

30.7 kW

112 kW

38.4 kW

76.8 kW

MOVIDRIVE compact System Manual

Selecting the braking resistor

In the case of braking operations within the cycle duration TD (standard: TD 120 s), the
cdf braking power can be used to ascertain the resulting continuous resistor dissipation
(100 % cdf power) with reference to the power diagrams. The right-hand y axis shows
the 100 % cdf power.

Power diagrams

8 9 10

20

30

40

50

60

70 80

100

1
0.8

1
0.8

0.6

0.6

Continuous braking
power (100% cdf) [kW]

Short-term braking power [kW]

Power diagrams for MOVIDRIVE compact MC_4_A...-5_3 (400/500 V units):

0.4

0.4
3

7 8 9 10
20
30
40
50
60
Cyclic duration factor of the braking resistor cdf [%]

70 80

100
01043BEN

8 9 10

20

30

40

50

60

70 80

40
Pmax @ 39

Short-term braking power [kW]

20

10
8

20

Pmax @ 47

Pmax @ 68

10
8

Pmax @ 100

100
40

1
0.8

1
0.8

0.6

0.6

0.4

6 7 8 9 10
20
30
40
50
Cyclic duration factor of the braking resistor cdf [%]

60

70 80

Continuous braking power (100% cdf) [kW]

Figure 102: Power diagram for flat-type braking resistor 400/500 V units (BW100-005)

0.4
100
01042BEN

Figure 103: Power diagram for wire resistors 400/500 V units

Example

When an intermittent braking power of 7 kW is needed with a cyclic duration factor of


30 %, it requires a braking resistor with a continuous power of 2 kW, e.g. BW247.

Braking resistor type


Load capacity

BW100-005 BW100-006
100 % cdf

Resistance value

RBW

Trip current of F16

IF

Enclosure
for MC_4_A...-5_3

0.45 kW

0.6 kW

100 10 %
0.8 ARMS

1.8 ARMS

BW168

BW268

BW147

BW247

BW347

0.8 kW

1.2 kW

1.2 kW

2.0 kW

4.0 kW

68 10 %
2.5 ARMS

IP54
0015/0022

MOVIDRIVE compact System Manual

3.4 ARMS

47 10 %
3.5 ARMS

4.9 ARMS

7.8 ARMS

IP20 (when mounted)


0015 ... 0040

0055/0075

211

Selecting the braking resistor

8 9 10

20

30

40

50

60

70 80

150

Short-term braking power [kW]

100
80
60

150

@6

100
80

@ 12

40
20

P
P

100
200

@ 15

60
40

@ 18

@ 39

20

10
8

10
8

Continuous braking power (100% cdf) [kW]

3
200

1
3

7 8 9 10
20
30
40
50
Cyclic duration factor of the braking resistor cdf [%]

60

70 80

100

01516BEN

Figure 104: Power diagram for grid resistors 400/500 V units

Example

When an intermittent braking power of 3 kW is needed with a cyclic duration factor of


40 %, it requires a braking resistor with a continuous power of 1.5 kW, e.g. BW018-015.

Braking resistor type


Load capacity

100 % cdf

Resistance value

RBW

Trip current of F16

IF

BW039-012

BW039-026

BW039-050

BW018-015

BW018-035

BW018-075

1.2 kW

2.6 kW

5.0 kW

1.5 kW

3.5 kW

7.5 kW

39 10 %
4.2 ARMS

7.8 ARMS

Enclosure

100% cdf

8.1 ARMS

14 ARMS

Resistance value

RBW

Trip current of F16

IF

BW915

BW012-025

BW012-050

BW012-100

BW106

BW206

16 kW

2.5 kW

5.0 kW

10 kW

13 kW

18 kW

15 10 %
28 ARMS

Enclosure

212

4.0 ARMS

0150/0220 and 2 parallel with 0370/0450

0110

Braking resistor type

for MC_4_A...-5_3

11 ARMS

IP20 (when mounted)

for MC_4_A...-5_3

Load capacity

18 10 %

12 10 %
6.1 ARMS

12 ARMS

6 10 %
22 ARMS

38 ARMS

42 ARMS

IP20 (when mounted)


0110

0300

0370 ... 0750

MOVIDRIVE compact System Manual

Selecting the braking resistor

Power diagrams for MOVIDRIVE compact MC_4_A...-2_3 (230 V units):

10
8

8 9 10

20

30

40

50

60

70 80

100

Pmax @ 27

10
8

Pmax @ 39

1
0.8

1
0.8

0.6

0.6

0.4

0.4

0.2
3

7 8 9 10
20
30
40
50
Cyclic duration factor of the braking resistor cdf [%]

60

70 80

Continuous braking power (100% cdf) [kW]

Short-term braking power [kW]

0.2
100

02773BEN

Figure 105: Power diagram for wire resistors 230 V units

Braking resistor type


Load capacity

100 % cdf

Resistance value

RBW

Trip current of F16

IF

BW039-003

BW039-006

BW039-012

BW039-026

BW027-006

BW027-012

0.3 kW

0.6 kW

1.2 kW

2.6 kW

0.6 kW

1.2 kW

39 10 %
2.0 ARMS

3.2 ARMS

4.2 ARMS

Enclosure
for MC_4_A...-2_3

MOVIDRIVE compact System Manual

27 10 %
7.8 ARMS

2.5 ARMS

4.4 ARMS

IP20 (when mounted)


0015/0022

0015 ... 0037

213

200

100
200

150

150

8 9 10

20

30

40

50

60

70 80

Pmax @ 3 (26 )

100
80

Short-term braking power [kW]

60

100
80
60

Pmax @ 9 (218 )

Pmax @ 6

40

40

Pmax @ 7.5 (215 )


Pmax @ 12

20

20

10
8

10
8

Continuous braking power (100% cdf) [kW]

Selecting the braking resistor

1
3

7 8 9 10
20
30
40
50
Cyclic duration factor of the braking resistor cdf [%]

60

70 80

100

02774BEN

Figure 106: Power diagram for grid resistors 230 V units

Braking resistor type


Load capacity

100 % cdf

Resistance value

RBW

Trip current of F16

IF

BW018-015

BW018-035

BW018-075

1.5 kW

3.5 kW

7.5 kW

16 kW

18 10 %

15 10 %

14 ARMS

28 ARMS

18 10 %
4.0 ARMS

8.1 ARMS

Enclosure

IP20 (when mounted)

for MC_4_A...-2_3

2 parallel with 0110

Braking resistor type


Load capacity

100 % cdf

Resistance value

RBW

Trip current of F16

IF

BW012-025

BW012-050

BW012-100

BW106

2.5 kW

5.0 kW

10 kW

13 kW

12 10 %
10 ARMS

19 ARMS

Enclosure
for MC_4_A...-2_3

214

BW915

BW206
18 kW
6 10 %

27 ARMS

38 ARMS

42 ARMS

IP20 (when mounted)


0055/0075

0150 and 2 parallel with 0220/0300

MOVIDRIVE compact System Manual

Connecting AC brake motors

5.11

Connecting AC brake motors


Refer to the 'Geared Motors' catalog for detailed information about the SEW brake system. This document can be ordered from SEW.
SEW brake systems are DC operated disc brakes which are released electromagnetically and applied by spring force. A brake rectifier supplies the brake with DC voltage.

The brake rectifier must have its own supply system cable for inverter operation;
supply from the motor voltage is not permitted!

Switching off the


brake rectifier

The brake rectifier can be switched off thereby causing the brake to be applied in two
ways:

1. Cut-off in the AC circuit


2. Cut-off in the DC and AC circuit (faster cut-off)
Always switch off the brake on the DC and AC sides under the following conditions:
all hoist applications,
in CFC (MCV) and SERVO (MCS, MCH) operating modes.

Activating the
brake

Always operate the brake via DB, not via the PLC!
The binary output DB '/Brake' is configured as an output for operating a relay with a
control voltage of +24 V / max. 150 mA / 3.6 W. This means a power contactor can be
controlled directly with a 24 VDC coil voltage. The brake is switched using this power
contactor.
The startup function in the DBG11B keypad and in the MOVITOOLS software sets the
brake parameters for the 2 and 4-pole SEW motors. The brake parameters (P73_) must
be set manually in the case of SEW motors with a higher number of poles.

Brake parameters
The brake parameters are adapted to the brake activation arrangement shown in the
wiring diagram. Hoists may sag, for example, if the brake release and application time
is set too short, e.g. in the event of long response times in the brake control system.

MOVIDRIVE compact System Manual

215

Permitted voltage systems for MOVIDRIVE

5.12

Permitted voltage systems for MOVIDRIVE


MOVIDRIVE is intended to be operated on voltage supply systems with a directly
grounded star point (TN and TT power systems). Operation on voltage supply systems
with a non-grounded star point (for example IT power systems) is permitted. In such a
case, SEW recommends using earth-leakage monitors employing pulse-code measurement. This avoids mis-tripping of the earth-leakage monitor due to the earth capacitance
of the inverter.

5.13

Mains contactor and mains fuses

Mains contactor

Only use mains contactors in utilization category AC-3 (IEC 158-1).

Do not use the K11 mains contactor for setup mode, but only for switching the inverter on and off. Use the 'Enable/RAPID STOP', 'CW/STOP' or 'CCW/STOP' commands for jog mode.

Observe a minimum switch-off time of 10 s for the mains contactor K11.

Mains fuse types

Line protection types in utilization categories gL, gG:

Rated fuse voltage Power supply voltage

Rated fuse currents must be configured to 100 % or 125 % of the rated inverter currents depending on the inverter capacity utilization.

Circuit breakers with characteristics B, C:

216

Rated circuit breaker voltage Power supply voltage

Rated circuit breaker currents must be 10 % above the rated inverter current.

MOVIDRIVE compact System Manual

Power cables and motor cables

5.14

Power cables and motor cables

Special regulations

Comply with the regulations issued by specific countries and for specific machines
regarding fusing and the selection of line cross sections. Also comply with the instructions for UL-compliant installation if necessary.

Line cross sections and fusing

SEW proposes the following line cross sections and fusing, assuming the use of singlecore copper cables with PVC insulation laid in cable ducts, an ambient temperature of
25 C and rated system currents of 100 % of the rated inverter current:

400/500 V units metric, Vin = 3 400 VAC:


MC_4_A...-5A3

0015

0022

0030

Size
Fuses F11/F12/F13

0040

0055

0075

1
16 A

16 A

25 A

1.5 mm2

1.5 mm2

4 mm2

2 1.5 mm2
1 10 mm2

2 1.5 mm2
1 10 mm2

2 4 mm2
1 10 mm2

IN

Power cable L1/L2/L3


PE conductor

1.5 mm2

Motor cable U/V/W


Unit terminal cross section
of the power section

MC_4_A...-503

1.5 mm2

0150

0220

0300

2.5 mm2

0370

0450

4 mm2

0550

0750
5

35 A

50 A

63 A

80 A

100 A

125 A

6 mm2

10 mm2

16 mm2

25 mm2

35 mm2

50 mm2

2 6 mm2
1 10 mm2

1 10 mm2

1 16 mm2

Motor cable U/V/W

6 mm2

10 mm2

16 mm2 1)

Unit terminal cross section


of the power section

Screw and washer assembly M6 with


washer max. 25 mm2
Crimp cable connector DIN 46234

Fuses F11/F12/F13

IN

Supply system lead L1/L2/L3


PE conductor

Screw and washer assembly M4 with terminal clip


4 mm2 conductor end sleeve DIN 46228
6 mm2 crimp cable connector DIN 46234

Disconnectable terminal strip


4 mm2 conductor end sleeve DIN 46228

Size

0110

1 16 mm2
25 mm2 1)

35 mm2

50 mm2

Bolt M10 with nut


max. 70 mm2
Crimp cable connector DIN 46235

1) Use a motor feeder with a 10 mm2 cross section with MCS and MCH (SERVO) due to the connector on the CM/DFY motor!

230 V units metric, Vin = 3 230 VAC:


MC_4_A...-2_3

0015

0022

Size
Fuses F11/F12/F13

0037

0055

0075

1
16 A

25 A

25 A

35 A

1.5 mm2

4 mm2

4 mm2

6 mm2

2 1.5 mm2
1 10 mm2

2 4 mm2
1 10 mm2

2 4 mm2
1 10 mm2

2 6 mm2
1 10 mm2

1.5 mm2

4 mm2

4 mm2

6 mm2

IN

Supply system lead L1/L2/L3


PE conductor

Motor cable U/V/W


Unit terminal cross section
of the power section

Disconnectable terminal strip


4 mm2 conductor end sleeve DIN 46228

Screw and washer assembly M4 with terminal clip


4 mm2 conductor end sleeve DIN 46228
6 mm2 crimp cable connector DIN 46234

MC_4_A...-2_3

0110

0220

Size
Fuses F11/F12/F13

0150
3

IN

Supply system lead L1/L2/L3


PE conductor
Motor cable U/V/W
Unit terminal cross section
of the power section

0300
4

50 A

63 A

80 A

100 A

10 mm2

16 mm2

25 mm2

35 mm2

1 10 mm2

1 16 mm2

1 16 mm2

1 16 mm2

10 mm2

16 mm2

25 mm2

35 mm2

Screw and washer assembly M6 with washer


max. 25 mm2
Crimp cable connector DIN 46234

MOVIDRIVE compact System Manual

Bolt M10 with nut


max. 70 mm2
Crimp cable connector DIN 46235

217

Power cables and motor cables

400/500 V units to USA NEC, Vin = 3 460 VAC:


MC_4_A...-5A3

0015

0022

0030

Size

0040

0055

0075

1
20 A

30 A

Supply system lead L1/L2/L3

AWG14

AWG12

AWG10

PE conductor

AWG14

AWG12

AWG10

Motor cable U/V/W

AWG14

AWG12

AWG10

Fuses F11/F12/F13

IN

6A

0110

10 A

Unit terminal cross section


of the power section

MC_4_A...-503

Screw and washer assembly M4 with terminal clip


AWG10 conductor end sleeve
AWG10 crimp cable connector

Disconnectable terminal strip


AWG10 conductor end sleeve

0150

0220

Size
Fuses F11/F12/F13

15 A

0300

0370

0450

3
IN

Supply system lead L1/L2/L3

0550

0750

40 A

60 A

80 A

90 A

110 A

150 A

175 A

AWG8

AWG6

AWG4

AWG4

AWG3

AWG1

AWG2/0

AWG8

AWG8

AWG6

AWG61)

AWG41)

AWG41)

AWG3

PE conductor

AWG10

Motor cable U/V/W

AWG8

Unit terminal cross section


of the power section

Screw and washer assembly M6 with


washer
max. AWG4 crimp cable connector

AWG6
AWG1

AWG2/0

Bolt M10 with nut


max. AWG2/0 crimp cable connector

1) Use a motor feeder with an AWG8 cross section with MCS and MCH (SERVO) due to the connector on the CM/DFY motor!

230 V units to USA NEC, Vin = 3 230 VAC:


MC_4_A...-2_3

0015

0022

Size

0037

0055

0075

16 A

25 A

Supply system lead L1/L2/L3

AWG14

AWG12

AWG10

PE conductor

AWG14

AWG12

AWG10

Motor cable U/V/W

AWG14

AWG12

Fuses F11/F12/F13

IN

Unit terminal cross section


of the power section

MC_4_A...-2_3

Disconnectable terminal strip


AWG10 conductor end sleeve

0110

Size

0150

25 A

35 A

AWG10
Screw and washer assembly M4 with terminal clip
AWG10 conductor end sleeve
AWG10 crimp cable connector

0220

0300
4

50 A

60 A

80 A

90 A

Supply system lead L1/L2/L3

AWG6

AWG4

AWG4

AWG3

PE conductor

AWG10

AWG8

AWG8

AWG6

Motor cable U/V/W

AWG6

AWG4

AWG4

AWG3

Fuses F11/F12/F13

IN

Unit terminal cross section


of the power section

Screw and washer assembly M6 with washer


max. AWG4 crimp cable connector

Bolt M10 with nut


max. AWG2/0 crimp cable connector

AWG = American Wire Gauge

218

MOVIDRIVE compact System Manual

Power cables and motor cables

Permitted motor
cable lengths

The maximum motor cable length is dependent on:

cable type

voltage drop in the cable,

only in VFC operating mode: Set PWM frequency P860/P861.

only in VFC operating mode: Connecting an HF... output filter.

with an encoder connected: the maximum cable length for the encoder connection is
100 m (330 ft) with a capacitance per unit length of 120 nF/km (193 nF/mile).

The following information provides approximate values:


MOVIDRIVE compact MC_4_A...-5_3:
0015

MC_4_A...-5_3
at Vin = 3 400 VAC

0022

0030

0040

0055

0075 ... 0750

Recommended maximum motor cable length [m (ft)]


Shielded cable

VFC operating mode1) 4 kHz


PWM frequency 8 kHz
(P860/P861)
12 kHz
16 kHz

120 (396)
80 (264)
50 (165)
40 (132)

200 (660)
120 (396)
80 (264)
60 (198)

250 (825)
150 (495)
120 (396)
100 (330)

CFC and SERVO mode


PWM frequency fixed at 8 kHz

300 (990)
250 (825)
200 (660)
150 (495)

300 (990)
250 (825)
200 (660)
150 (495)

400 (1320)
300 (990)
250 (825)
200 (660)

900 (2970)
750 (2475)
600 (1980)
450 (1485)

1200 (3960)
900 (2970)
750 (2475)
600 (1980)

100 (330)
Unshielded cable

1)

VFC operating mode 4 kHz


PWM frequency 8 kHz
(P860/P861)
12 kHz
16 kHz

360 (1188)
240 (792)
150 (495)
120 (396)

600 (1980)
360 (1188)
240 (792)
180 (594)

750 (2475)
450 (1485)
360 (1188)
300 (990)

CFC and SERVO mode


PWM frequency fixed at 8 kHz

900 (2970)
750 (2475)
600 (1980)
450 (1485)

100 (330)

1) An output filter is only permitted in VFC mode and with an unshielded motor feeder. If an HF... output filter is connected, the cable
length is not restricted by these limiting values, but exclusively by the voltage drop along the motor feeder.

MOVIDRIVE compact MC_4_A...-2_3:


0015

MC_4_A...-2_3
at Vin = 3 230 VAC

0022

0037

0055

0075

0110 ... 0300

Recommended maximum motor cable length [m (ft)]


Shielded cable
1)

VFC operating mode 4 kHz


PWM frequency 8 kHz
(P860/P861)
12 kHz
16 kHz

120 (396)
80 (264)
50 (165)
40 (132)

200 (660)
120 (396)
80 (264)
60 (198)

250 (825)
150 (495)
120 (396)
100 (330)

CFC operating mode


PWM frequency fixed at 8 kHz

300 (990)
250 (825)
200 (660)
150 (495)

300 (990)
250 (825)
200 (660)
150 (495)

400 (1320)
300 (990)
250 (825)
200 (660)

900 (2970)
750 (2475)
600 (1980)
450 (1485)

1200 (3960)
900 (2970)
750 (2475)
600 (1980)

100 (330)
Unshielded cable

VFC operating mode1) 4 kHz


PWM frequency 8 kHz
(P860/P861)
12 kHz
16 kHz

360 (1188)
240 (792)
150 (495)
120 (396)

600 (1980)
360 (1188)
240 (792)
180 (594)

750 (2475)
450 (1485)
360 (1188)
300 (990)

CFC operating mode


PWM frequency fixed at 8 kHz

900 (2970)
750 (2475)
600 (1980)
450 (1485)

100 (330)

1) No output filter is allowed to be connected to MOVIDRIVE MD_60A...-2_3!

MOVIDRIVE compact System Manual

219

Power cables and motor cables

Voltage drop

The line cross section of the motor cable should be selected so the voltage drop is as
small as possible. An excessively high voltage drop means that the full motor torque
is not achieved.
The expected voltage drop can be determined with reference to the following tables (the
voltage drop can be calculated in proportion to the length if the cables are shorter).

Line
cross section

Load with I [A] =


4

10

5.3

10.6

13.3

2.5

mm2

4 mm2
6 mm

17.3

20

25

21.3

30

40

50

63

80

100

125

150

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

10.2

1)

1)

1)

1)

1)

1)

1)

1)

1)

3.2

4.8

6.4

8.1

10.4

12.8

16

1)

1.9

2.8

3.8

4.7

6.5

8.0

10

12.5

4.4

10 mm2
16

16

Voltage drop U [V] with length = 100 m (330 ft) and = 70 C

Copper
1.5 mm2

13

5.3

6.4

8.3

9.9

1)

3.2

4.0

5.0

6.0

8.2

mm2

3.3

25 mm2

3.9

5.2

6.5

7.9

10.0

1)

2.5

3.3

4.1

5.1

6.4

8.0

2.9

3.6

4.6

35 mm

50 mm2

5.7

7.2

8.6

4.0

5.0

6.0

100

125

150

1) Loading not permitted, in accordance with VDE 0100 part 430

Line
cross section

Load with I [A] =


4

10

7.0

10.5

1)

1)

16

30

40

50

63

80

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

12.9

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)
1)

AWG14

4.2

6.3

8.4

10.5

13.6

AWG12

2.6

3.9

5.2

6.4

8.4

10.3

AWG8

25

1)

1)

AWG10

20

Voltage drop U [V] with length = 100 m (330 ft) and = 70 C

Copper
AWG16

13

5.6

6.9

8.7

10.8

13.0

1)

4.5

5.6

7.0

8.4

11.2

5.1

6.9

8.6

10.8

13.7

1)

AWG4

3.2

4.3

5.4

6.8

8.7

10.8

13.5

AWG3

2.6

3.4

4.3

5.1

6.9

8.6

10.7

12.8

3.4

4.2

5.4

6.8

8.5

10.2

AWG1

3.4

4.3

5.4

6.8

8.1

AWG1/0

2.6

3.4

4.3

5.4

6.8

2.7

3.4

4.3

5.1

AWG6

AWG2

AWG2/0

4.3

1) More than 3 % voltage drop in relation to Vin = 460 VAC.

220

MOVIDRIVE compact System Manual

Group drive in VFC mode

5.15

Group drive in VFC mode


In VFC & GROUP operating mode, a group of asynchronous motors can be operated
on one inverter. In this operating mode, the inverter operates without slip compensation
and with a constant U/f ratio. The motors are operated without encoder feedback.

The parameter settings apply to all connected motors.

Motor currents

The total of the motor currents must not exceed the output rated current of the inverter.

Motor lead

The permitted length of all motor leads connected in parallel is determined as follows:
Iges

Imax
n
04999AXX

ltot= Total length of the motor leads connected in parallel


lmax= Recommended maximum motor lead length ( page 219)
n

= Number of motors connected in parallel

Only use unshielded motor leads.


Motor size

The motors in a group must not be more than three levels apart.

Output filter

Usually, there is no need for an output filter with small groups of 2 to 3 motors. An output
filter HF... is required if the maximum motor lead length (lmax) given in the table is not
adequate. This may be the case in large groups (n) or when there are long motor lead
lengths connected in parallel (ltot). The maximum motor lead length is then no longer restricted by the limit given in the table, but instead by the voltage drop on the motor lead.
The total value of the rated motor currents must not exceed the rated throughput current
of the output filter.

No flying restart circuit is possible with an output filter!

MOVIDRIVE compact System Manual

221

Connecting explosion-proof AC motors

5.16

Connecting explosion-proof AC motors


Comply with the following instructions when connecting explosion-proof AC motors to
MOVIDRIVE drive inverters:

222

The inverter must be installed outside the potentially explosive atmosphere.

Comply with regulations specific to the industry and country.

Comply with the regulations and instructions issued by the motor manufacturer with
regard to operation on a frequency inverter, e.g. requirement for a sine filter.

In future, all tools and fixtures in the potentially explosive atmosphere must comply
with directive 94/9/EC (ATEX 100a).

The TF/TH input on the MOVIDRIVE must not be used for thermal monitoring of the
motor. Use a TF/TH trip switch which is approved for use in potentially explosive atmospheres for thermal monitoring.

In the case of motors with speed feedback, the tachometer must also be approved
for use in potentially explosive atmospheres. The tachometer can be directly connected to MOVIDRIVE.

MOVIDRIVE compact System Manual

Components for EMC compliant installation

5.17

Components for EMC compliant installation


The designated use of MOVIDRIVE drive inverters and regenerative power supply
units is as components for installation in machinery and systems. They comply with the
EMC product standard EN 61800-3 'Variable-speed electrical drives'. Provided the information relating to EMC compliant installation is complied with, they satisfy the appropriate requirements for CE-marking of the entire machine/system in which they are fitted, on the basis of the EMC Directive 89/336/EEC.
MOVIDRIVE compact MC_4_A drive inverters of size 1 and 2 are fitted with an input
filter as standard. These units comply with limit value class A to EN 55011 and EN 55014
on the line side without further measures.

Interference
immunity

With regard to interference immunity, MOVIDRIVE meets all the requirements stipulated in EN 50082-2 and EN 61800-3.

Interference
emission

Higher levels of interference are permitted in industries. In such an environment, it may


be possible to dispense with the measures described below depending on the situation
of the supply system and the machine configuration.

Limit value class A

Two options are available for EMC compliant installation in accordance with EN 55011,
limit value class A, depending on the machine configuration:
Limit value class A

Class B limit

On the motor

On the power system

Sizes 1 to 5

Sizes 1 and 2

Sizes 3 to 5

1st option

HD... output choke

No action needed

NF...-... input filter

2nd option

Shielded motor feeder

No action needed

NF...-... input filter

Two options are available for EMC compliant installation in accordance with EN 55011,
limit value class B, depending on the machine configuration:
Class B limit

On the motor

On the power system

Sizes 1 to 5

Sizes 1 to 5

1st option

HD... output choke

NF...-... input filter

2nd option

Shielded motor feeder

NF...-... input filter

IT systems
No EMC limits are specified for interference emission in voltage supply systems without
an earthed star point (IT systems). The effectiveness of input filters is severely limited.

MOVIDRIVE compact System Manual

223

Components for EMC compliant installation

Block diagram of
limit value class
B

L1
L2
L3
PE
F11 F12 F13

K11

L1

L2

L3

NF...-...
L1' L2' L3'
400 mm (15 in)

8 +R

MOVIDRIVE

9 -R

X10

(1)

(2)

HD...

n=5

V W

05000AXX

Figure 107: Installation with consideration for EMC, in accordance with limit value
class B
(1) = 1st possible solution with HD... output choke
(2) = 2nd possible solution with shielded motor lead

Refer to the publication entitled 'Drive Engineering - Practical Implementation, Electromagnetic Compatibility' for more information. This document can be ordered from SEW.

224

MOVIDRIVE compact System Manual

Connecting the optional power components

5.18

Connecting the optional power components

Series ND... line


choke

05001AXX

Figure 108: Connecting ND... line chokes

Series NF...-... line


filters

05002AXX

Figure 109: Connecting NF...-... line filters

Series HD... output chokes

MOVIDRIVE

n=5

HD...

PE U V W

(1)

05003AXX

Figure 110: Connecting HD... output chokes


(1) = Motor cable

Only route the 3 phases U, V and W through the output choke! Do not route the PE conductor through the output choke!

Output choke type


For cable cross sections

MOVIDRIVE compact System Manual

HD001

HD002

HD003

1.5...16 mm2 (AWG16...6)

1.5 mm2 ( AWG16)

16 mm2 ( AWG6)

225

Connecting the optional power components

Series HF... output filters

Output filters are allowed to be used in:


Operating mode

MOVIDRIVE compact
MCF

MCV

MCS

MCH

VFC

Yes

Yes

Yes

CFC

No

No

SERVO

No

No

Install output filters next to the corresponding inverter. Leave a ventilation space of
at least 100 mm (4 in) below and above the output filter. No clearance is required to
either side.

Restrict the length of the cable between the inverter and the output filter to the absolute minimum needed. Maximum 1 m (3.3 ft) with an unshielded cable and 10 m (33
ft) for a shielded cable.

An unshielded motor lead is sufficient when using an output filter. Note the following
instructions when you are using an output filter together with a shielded motor lead:
DC link required ( page 227)
Set P860/P861 PWM frequency 1/2 = 16 kHz
Set P862/P863 PWM fix 1/2 = ON
The DC link increases the inverter load.

Several motors can be connected jointly to one output filter when multiple motors are
operated on one inverter. The total value of the rated motor currents must not exceed
the rated throughput current of the output filter.

It is acceptable for two identical output filter to be connected in parallel to one inverter
output in order to double the rated throughput current. To do this, all connections with
the same name should be connected to the output filters in parallel.

Output filter connection V5 (with HF...-503) or 7 (with HF...-403) must not be connected (no DC link) when the inverter is operated with fPWM = 4 or 8 kHz.

MOVIDRIVE

HF...
7

2 3 PE 4

6 PE 8

5 6 PE U V W PE HF...-403

V5 U1 V1 W1 PE U2 V2 W2 PE HF...-503

M
U VW

PE

L1 L2 L3 PE
05004AXX

Figure 111: HF...-... output filter connection without DC link

226

MOVIDRIVE compact System Manual

Connecting the optional power components

DC link

Operation without DC link (standard):

Permitted for all PWM frequencies (4, 8, 16 kHz).

Operation with DC link


(Connection of inverter tl. 8 to HF...-503 tl. V5 or HF...-403 tl. 7):

Improved filter effect in the low-frequency range ( 150 kHz).

Only the PWM frequency 16 kHz is permitted. Note the power reduction of units as
a function of the PWM frequency!

Set P862/P863 'PWM fix' = ON!

With HF...-403: Only permitted with Vin 400 VAC.

The DC link connection increases the required inverter output current in relation to the
rated output current of the inverter in accordance with the following table.
fPWM
16 kHz

Vin = 3 400 VAC

Vin = 3 500 VAC

8%

12%

Failure to comply with this may result in the inverter shutting down due to an overload.

05504AXX

Figure 112: HF...-... output filter connection with DC link

MOVIDRIVE compact System Manual

227

Electronics cables and signal generation

5.19

Electronics cables and signal generation

The electronics terminals are suitable for the following cross sections:
MCF/MCV/MCS:

Single core 0.20...2.5 mm2 (AWG24...12)


Double core 0.20...1 mm2 (AWG24...17)
Only single core 0.20...1.5 mm2 (AWG24...16)

MCH:

Use right-angled crimping pliers with 1.5 mm2 (AWG16)


Route electronics cables separately from power cables and contactor control cables
or braking resistor cables. If using shielded electronics cables, earth the shield at
both ends.

Use a setpoint potentiometer with R = 5 k.

If necessary, potentiometer setpoints are switched using the 10 V voltage rather than
via the wiper lead.
MCF/MCV/MCS
X10:
+10V
n1

+
-

-10V

REF1
AI11
REF2
AI12
SC11
AI21
SC12
AGND

MCH
X10:

R11

1
2
3
4
5
6
7
8

+10V
n1

+
-

-10V

REF1
AI11
AI12
AI21
AGND
REF2

R11

1
2
3
4
5
6

05304AXX

Figure 113: Switching the potentiometer setpoint

0 V cables (AGND, DGND, DCOM) are never connected for generating signals. The
0 V cables of several electrical units which are connected together should not be
looped from unit to unit, but rather wired up in a star configuration. This means:
Install the units in adjacent switch cabinet compartments rather than distributing
them widely.
Lay the 0 V cables with 1.5 mm2 (AWG16) cross section from a central point to each
individual unit by the shortest possible route.

If coupling relays are used, they should always be ones with encapsulated, dust-protected electronics contacts, which are suitable for switching small voltages and currents (5...20 V, 0.1...20 mA).

Binary inputs/outputs
The binary inputs are electrically isolated by optocouplers. Binary input commands
can also be issued directly as a 0/1 command from the PLC instead of using a coupling relay (signal level electronics data).
The binary outputs are short-circuit proof, although they are not interference-voltageproof. Applying an external voltage to the binary outputs may destroy them!

The inverter starts a self-test (approx. 3 s) when the power system or the 24 V supply
is switched on. All signal outputs have the level '0' throughout the self-test.

24 V power supply VI24:


To EN 61131-2, VN = +24 V -10 %/+20 %. A total AC voltage component with a peak
value of 5 % of the rated voltage (+24 V) is permitted in addition to the specified voltage tolerances.

228

MOVIDRIVE compact System Manual

External 24 VDC voltage supply

5.20

External 24 VDC voltage supply


MOVIDRIVE compact units have an internal 24 VDC supply with a maximum continuous power of 50 W. The units can be operated without an external 24 VDC voltage supply. An external 24 VDC power supply unit with minimum 50 W continuous output power
must be connected to VI24 if the control electronics of the inverter should remain operational even when the power system is switched off. The permitted peak output power
must be at least 100 W for 1 s. This power supply unit then takes over the complete 24
VDC power supply for MOVIDRIVE compact.

SEW recommends that units with a fieldbus (MC_41A and MCH42A) should always be
operated with an external 24 VDC voltage supply.

MCF/MCV/MCS

MCH

X10:

X12:

1
REF1
2
AI11
3
REF2
4
AI12
5
SC11
6
AI21
7
SC12
8
AGND
9
DI
DI1 10
DI2 11
DI3 12
DI4 13
DI5 14
DCOM 15
VO24 16
DGND 17
DO1-C 18
DO2 19
DO1-NO 20
DB 21
DO1-NC 22
DGND 23
24
VI24

DB
DO1-C
DO1-NO
DO1-NC
DO2
VI24
DGND

1
2
3
4
5
6
7

24 V

24 V
05305AXX

Figure 114: Connecting the external 24 VDC voltage supply

MOVIDRIVE compact System Manual

229

Parameter set switchover

5.21

Parameter set switchover


This function allows two motors to be operated with two different parameter sets on the
same inverter in the VFC modes without speed control ( P700).
The parameter set switchover occurs by means of a binary input. A binary input must be
programmed to the 'PARAM. SWITCHOVER' function ( P60_/P61_) for this purpose.
It is possible to switch between parameter set 1 and 2 in the BLOCKED inverter status.
Function
PARAM. SWITCHOVER

Effect of
'0' signal

'1' signal

Parameter set 1 active

Parameter set 2 active

A changeover contactor should be provided for each of the two motor leads when two
motors are operated alternately on the same inverter with the parameter set switchover
function in use ( P60_/P61_ PARAM. SWITCHOVER). Do not switch the switchover
contacts unless the unit is inhibited!
Only VFC operating modes without speed control are possible with parameter set 2.
Speed control or CFC and SERVO operating modes are not possible.

230

MOVIDRIVE compact System Manual

Priority of operating states and logic gating of control signals

5.22

Priority of operating states and logic gating of control signals

Priority of operating states


Priority
high

Controller inhibit
Rapid stop
Hold control
Stop

low

Enable
05306AEN

Figure 115: Priority of operating states

Logic gating of
control signals

The following table shows the logic gating of control signals. '/Controller inhibit' is programmed to binary input DI and cannot be changed. The other control signals are
only in effect if a binary input is programmed to this function ( parameter P60_).
Binary input is programmed to

/Controller
inhibit
(DI)

Enable/rapid
stop

/Hold control

CW/STOP

CCW/STOP

'0'

1)

1)

1)

1)

'1'

'0'

2)

2)

2)

'1'

'1'

'0'

3)

3)

'1'

'1'

'1'

'1'

'0'

CW running
enabled

'1'

'1'

'1'

'0'

'1'

CCW running
enabled

Inverter status

Inhibit

1) Not relevant if '/Controller inhibit (DI)' = '0'


2) Not relevant if 'Enable/Rapid stop' = '0'
3) Not relevant if '/Hold control' = '0'

CW*

=1

CCW*

&

&

&

DRIVE CONTROL

/HOLD CONTROL*
ENABLE*
/CONTROLLER INHIBIT
02210BEN

Figure 116: Logic gating of control signals


* If a binary input is programmed to this function.

MOVIDRIVE compact System Manual

231

Limit switches

5.23

Limit switches

Limit switch processing

Limit switch processing ensures that a drive does not move outside its travel range. To
do this, it is possible to program the binary inputs to the functions /LIM. SWITCH CW
and /LIM. SWITCH CCW. The limit switches are connected to these binary inputs. The
limit switches must be '0' active and continuously actuated in the limit switch area
(= movement up to limit switch).
'0' active means:
Limit switch not contacted (= not actuated) 24 V signal
Limit switch contacted (= actuated) 0 V signal

Limit switch contacted ('0' signal)

Moving the drive


clear

Behavior of the
drive when moving clear

The drive is stopped with the emergency ramp t14/t24.

The brake is then applied if the brake function is activated.

In IPOS operating modes, contacting a limit switch generates a fault message. A reset is then required in order to move clear ( IPOS manual).

The inverter must be enabled via the binary inputs.

Hold control must not be active.

The inverter receives a setpoint from the setpoint source leading in the direction for
moving clear.

If the setpoint stop function is activated: setpoint > start setpoint

When the brake function is activated, the brake is first released and then the drive is
moved clear ('0' '1' signal). The limit switches must supply a '1' signal continuously
in the travel range.

If movement clear of the limit switch area takes place without a move-clear phase, for
example by moving the drive manually, then it is possible to continue moving in normal
operating status.

Limit switch monitoring

232

The inverter monitors whether the limit switches are missing, if there is an open circuit or if the limit switches have been swapped over. If this is the case, the inverter
triggers an emergency stop and displays fault F27, 'Limit switches missing.'

MOVIDRIVE compact System Manual

6
6

Serial Communication

MOVILINK protocol

The MOVILINK profile enables the uniform transmission of user data between SEW inverters as well as via various communications interfaces to higher-level automation
equipment. Consequently, MOVILINK guarantees a control and parameter setting concept that can be used regardless of the fieldbus for all current bus systems, such as:

PROFIBUS-DP

INTERBUS with fiber optic cable

CAN

RS-232

RS-485

The MOVILINK protocol for serial interfaces in the new SEW range of inverters, MOVIDRIVE and MOVIMOT, enables you to set up a serial bus connection between a
higher-level master and several SEW inverters. For example, masters may take the
form of programmable logic controllers, PCs or even SEW inverters with PLC functions
(IPOSplus). Generally speaking, the SEW inverters function as slaves in the bus system.

The MOVILINK protocol allows both of the following applications to be implemented:


automation tasks such as control and parameter setting of the drives by means of cyclical data exchange, startup and visualization tasks.
Features

The principal features of the MOVILINK protocol are:

Support for the master/slave structure via RS-485 with one master (single master)
and at most 31 slave stations (SEW inverters).

Support for point-to-point connection via RS-232.

User-friendly implementation of the protocol in a straightforward and reliable message structure with fixed message lengths and a unique start identifier.

Data interface to the basic unit in accordance with the MOVILINK profile. This
means the user data sent to the drive are transmitted to the inverter in the same way
as via the other communications interfaces (PROFIBUS, INTERBUS, CAN etc.).

Access to all drive parameters and functions, so they can be used for startup, service, diagnostics, visualization and automation tasks.

Startup and diagnostic tools on the basis of MOVILINK for PC (e.g. MOVITOOLS/
SHELL and MOVITOOLS/SCOPE).

Please refer to the 'Serial Communication and System Bus (SBus)' manual for a detailed
description of the MOVILINK protocol. This manual is available from SEW-EURODRIVE.

MOVIDRIVE compact System Manual

233

7
7

Safety Notes

Installation and
startup

Never install damaged products or take them into operation. Please submit a
complaint to the shipping company immediately in the event of damage.

Installation, startup and service work may only be performed by trained personnel observing applicable accident prevention regulations and operating instructions!
The regulations in force (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/0160) must
also be complied with.

Follow the specific instructions during installation and startup of the motor and
the brake!

Make sure that preventive measures and protection devices correspond to the
applicable regulations (e.g. EN 60204 or EN 50178).
Necessary protection measures:

Grounding the unit

Necessary protection device:

Overcurrent protection devices

The unit meets all requirements for reliable isolation of power and electronics
connections in accordance with EN 50178. All connected circuits must also satisfy
the requirements for reliable isolation so as to guarantee reliable isolation.

Take suitable measures to ensure that the connected motor does not start up automatically when the inverter is switched on.
Suitable measures are:
With MCF/MCV/MCS4_A: Connect terminal X10:9 '/CONTROL. INHIBIT' to DGND.
With MCH4_A: Disconnect the electronics terminal block X11.

Operation and
service

234

Disconnect the unit from the power supply system prior to removing the protective cover. Dangerous voltages may still be present for up to 10 minutes after
mains disconnection.

The unit has IP 00 enclosure with the protective cover removed. Dangerous voltages are present at all subassemblies except for the control electronics. The unit
must be closed during operation.

Dangerous voltages are present at the output terminals and the cables and motor terminals connected to them when the unit is switched on. This also applies
even when the unit is inhibited and the motor at a standstill.

Just because the operation LED and other display elements have gone out does
not mean that the unit has been disconnected from the supply system and is de-energized.

Safety functions inside the unit or a mechanical blockage may cause the motor
to stop. The removal of the source of the malfunction or a reset can result in an
automatic restart of the drive. If, for safety reasons, this is not permitted for the
driven machine, the unit must be disconnected from the supply system before
correcting the fault. In such cases, it is also forbidden for the 'Auto reset' function
(P841) to be activated.

Switch the inverter output only when the output stage is inhibited.

MOVIDRIVE compact System Manual

Unit designation, nameplates and scope of delivery

Unit Design

8.1

Unit designation, nameplates and scope of delivery

Sample unit designation

05292AEN

Sample nameplate

The overall nameplate is attached to the side of the unit.

C 4
8267480

01318AXX

Figure 117: Overall nameplate

Furthermore, a type label is attached to the front of the control unit (above the TERMINAL option slot).

C4

8267480
01322AXX

Figure 118: Type label

Scope of delivery

MCH: Connector housing for signal terminals (X10...X12), connected.

In addition, with size 1: Plug housing for the power terminals (X1...X4), connected.

In addition, with sizes 1 and 2: Power shield clamp.

In addition, with sizes 4 and 5: Touch guard for the power terminals.

MOVIDRIVE compact System Manual

235

Unit design MCF/MCV/MCS4_A

8.2
Size 1

Unit design MCF/MCV/MCS4_A


MCF/MCV/MCS4_A...-5A3 (400/500 V units): 0015...0040
MCF/MCV/MCS4_A...-2A3 (230 V units): 0015...0037

Figure 119: Unit design, MOVIDRIVE compact MCF/MCV/MCS4_A, size 1

05417AXX

1. X1: Mains connection L1 (1) / L2 (2) / L3 (3), separable


2. X4: DC link connection -UZ / +UZ and PE connection, separable
3. X2: Motor connection U (4) / V (5) / W (6), separable
4. Connection for power shield clamp (not visible)
5. X3: Braking resistor connection R+ (8) / R- (9) and PE connection, separable
6. TERMINAL: Option slot for DBG11B keypad or USS21A serial interface
7. V1: Operating LED and PROFIBUS-DP diagnostic LEDs (only with MCF/MCV/MCS41A)
8. Retaining screw A for terminal unit
9. Flap on terminal unit with labeling tile
10. X10: Electronics terminal strip
11. Retaining screw B for terminal unit
12. Screw for electronics shield clamp
13. Terminal unit, removable
14. Only with MCV/MCS4_A X15: Motor encoder input (9-pin sub D socket)
15. Only with MCV/MCS4_A X14: Incremental encoder simulation output or external encoder
input (9-pin sub D plug)
16. Only in MCF/MCV/MCS41A X30: PROFIBUS-DP connection (9-pin sub D socket)

236

MOVIDRIVE compact System Manual

Unit design MCF/MCV/MCS4_A

Size 2

MCF/MCV/MCS4_A...-5A3 (400/500 V units): 0055...0110


MCF/MCV/MCS4_A...-2A3 (230 V units): 0055 / 0075

Figure 120: Unit design, MOVIDRIVE compact MCF/MCV/MCS4_A, size 2

05418AXX

1. X1: Mains connection L1 (1) / L2 (2) / L3 (3)


2. X4: DC link connection -UZ / +UZ and PE connection
3. X2: Motor connection U (4) / V (5) / W (6)
4. X6: Connection for power shield clamp (not visible)
5. X3: Braking resistor connection R+ (8) / R- (9) and PE connection
6. TERMINAL: Option slot for DBG11B keypad or USS21A serial interface
7. V1: Operating LED and PROFIBUS-DP diagnostic LEDs (only with MCF/MCV/MCS41A)
8. Retaining screw A for terminal unit
9. Flap on terminal unit with labeling tile
10. X10: Electronics terminal strip
11. Retaining screw B for terminal unit
12. Screw for electronics shield clamp
13. Terminal unit, removable
14. Only with MCV/MCS4_A X15: Motor encoder input (9-pin sub D socket)
15. Only with MCV/MCS4_A X14: Incremental encoder simulation output or external encoder
input (9-pin sub D plug)
16. Only in MCF/MCV/MCS41A X30: PROFIBUS-DP connection (9-pin sub D socket)

MOVIDRIVE compact System Manual

237

Unit design MCF/MCV/MCS4_A

Size 3

MCF/MCV/MCS4_A...-503 (400/500 V units): 0150...0300


MCF/MCV/MCS4_A...-203 (230 V units): 0110 / 0150

Figure 121: Unit design, MOVIDRIVE compact MCF/MCV/MCS4_A, size 3

05419AXX

1. PE connections
2. X1: Mains connection L1 (1) / L2 (2) / L3 (3), separable
3. X4: DC link connection -UZ / +UZ
4. PE connections
5. X2: Motor connection U (4) / V (5) / W (6)
6. X3: Braking resistor connection R+ (8) / R- (9)
7. TERMINAL: Option slot for DBG11B keypad or USS21A serial interface
8. V1: Operating LED and PROFIBUS-DP diagnostic LEDs (only with MCF/MCV/MCS41A)
9. Retaining screw A for terminal unit
10. X10: Electronics terminal strip
11. Flap on terminal unit with labeling tile
12. Retaining screw B for terminal unit
13. Screw for electronics shield clamp
14. Terminal unit, removable
15. Only with MCV/MCS4_A X15: Motor encoder input (9-pin sub D socket)
16. Only with MCV/MCS4_A X14: Incremental encoder simulation output or external encoder
input (9-pin sub D plug)
17. Only in MCF/MCV/MCS41A X30: PROFIBUS-DP connection (9-pin sub D socket)

238

MOVIDRIVE compact System Manual

Unit design MCF/MCV/MCS4_A

Size 4

MCF/MCV/MCS4_A...-503 (400/500 V units): 0370 / 0450


MCF/MCV/MCS4_A...-203 (230 V units): 0220 / 0300

Figure 122: Unit design, MOVIDRIVE compact MCF/MCV/MCS4_A, size 4

05420AXX

1. PE connections
2. X1: Mains connection L1 (1) / L2 (2) / L3 (3), separable
3. X4: DC link connection -UZ / +UZ
4. PE connections
5. X2: Motor connection U (4) / V (5) / W (6)
6. X3: Braking resistor connection R+ (8) / R- (9)
7. TERMINAL: Option slot for DBG11B keypad or USS21A serial interface
8. V1: Operating LED and PROFIBUS-DP diagnostic LEDs (only with MCF/MCV/MCS41A)
9. Retaining screw A for terminal unit
10. X10: Electronics terminal strip
11. Retaining screw B for terminal unit
12. Screw for electronics shield clamp
13. Terminal unit, removable
14. Only with MCV/MCS4_A X15: Motor encoder input (9-pin sub D socket)
15. Only with MCV/MCS4_A X14: Incremental encoder simulation output or external encoder
input (9-pin sub D plug)
16. Only in MCF/MCV/MCS41A X30: PROFIBUS-DP connection (9-pin sub D socket)

MOVIDRIVE compact System Manual

239

Unit design MCF/MCV/MCS4_A

Size 5

MCF/MCV/MCS4_A...-503 (400/500 V units): 0550 / 0750

Figure 123: Unit design, MOVIDRIVE compact MCF/MCV/MCS4_A, size 5

05421AXX

1. PE connections
2. X1: Mains connection L1 (1) / L2 (2) / L3 (3), separable
3. X4: DC link connection -UZ / +UZ
4. PE connections
5. X2: Motor connection U (4) / V (5) / W (6)
6. X3: Braking resistor connection R+ (8) / R- (9)
7. TERMINAL: Option slot for DBG11B keypad or USS21A serial interface
8. V1: Operating LED and PROFIBUS-DP diagnostic LEDs (only with MCF/MCV/MCS41A)
9. Retaining screw A for terminal unit
10. X10: Electronics terminal strip
11. Retaining screw B for terminal unit
12. Screw for electronics shield clamp
13. Terminal unit, removable
14. Only with MCV/MCS4_A X15: Motor encoder input (9-pin sub D socket)
15. Only with MCV/MCS4_A X14: Incremental encoder simulation output or external encoder
input (9-pin sub D plug)
16. Only in MCF/MCV/MCS41A X30: PROFIBUS-DP connection (9-pin sub D socket)

240

MOVIDRIVE compact System Manual

Unit design MCH4_A

8.3
Size 1

Unit design MCH4_A


MCH4_A...-5A3 (400/500 V units): 0015...0040
MCH4_A...-2A3 (230 V units): 0015...0037

Figure 124: Unit design, MOVIDRIVE compact MCH4_A, size 1

05193AXX

1. X1: Mains connection L1 (1) / L2 (2) / L3 (3), separable


2. X4: DC link connection -UZ / +UZ and PE connection, separable
3. X2: Motor connection U (4) / V (5) / W (6), separable
4. Connection for power shield clamp (not visible)
5. X3: Braking resistor connection R+ (8) / R- (9) and PE connection, separable
6. TERMINAL: Option slot for DBG11B keypad or USS21A serial interface
7. V1: Operation LED
8. Retaining screw A for terminal unit
9. Flap on terminal unit with labeling tile
10. X10: Electronics terminal strip, separable
11. X11: Electronics terminal strip, separable
12. X12: Electronics terminal strip, separable
13. Retaining screw B for terminal unit
14. Screw for electronics shield clamp
15. Terminal unit, removable
16. Diagnostic LEDs INTERBUS-FO
17. Only with MCH42A X30...X33: INTERBUS-FO connections
18. X14: Incremental encoder simulation output or external encoder input (15-pin sub D plug)
19. X15: Motor encoder input (15-pin sub D socket)
20. Only with MCH41A X30: PROFIBUS-DP connection (9-pin sub D socket)

MOVIDRIVE compact System Manual

241

Unit design MCH4_A

Size 2

MCH4_A...-5A3 (400/500 V units): 0055...0110


MCH4_A...-2A3 (230 V units): 0055 / 0075

Figure 125: Unit design, MOVIDRIVE compact MCH4_A, size 2

05194AXX

1. X1: Mains connection L1 (1) / L2 (2) / L3 (3)


2. X4: DC link connection -UZ / +UZ and PE connection
3. X2: Motor connection U (4) / V (5) / W (6)
4. X6: Connection for power shield clamp (not visible)
5. X3: Braking resistor connection R+ (8) / R- (9) and PE connection
6. TERMINAL: Option slot for DBG11B keypad or USS21A serial interface
7. V1: Operation LED
8. Retaining screw A for terminal unit
9. Flap on terminal unit with labeling tile
10. X10: Electronics terminal strip, separable
11. X11: Electronics terminal strip, separable
12. X12: Electronics terminal strip, separable
13. Retaining screw B for terminal unit
14. Screw for electronics shield clamp
15. Terminal unit, removable
16. Diagnostic LEDs INTERBUS-FO
17. Only with MCH42A X30...X33: INTERBUS-FO connections
18. X14: Incremental encoder simulation output or external encoder input (15-pin sub D plug)
19. X15: Motor encoder input (15-pin sub D socket)
20. Only with MCH41A X30: PROFIBUS-DP connection (9-pin sub D socket)

242

MOVIDRIVE compact System Manual

Unit design MCH4_A

Size 3

MCH4_A...-503 (400/500 V units): 0150...0300


MCH4_A...-203 (230 V units): 0110 / 0150

Figure 126: Unit design, MOVIDRIVE compact MCH4_A, size 3

05195AXX

1. PE connections
2. X1: Mains connection L1 (1) / L2 (2) / L3 (3)
3. X4: DC link connection -UZ / +UZ
4. PE connections
5. X2: Motor connection U (4) / V (5) / W (6)
6. X3: Braking resistor connection R+ (8) / R- (9)
7. TERMINAL: Option slot for DBG11B keypad or USS21A serial interface
8. V1: Operation LED
9. Retaining screw A for terminal unit
10. X10: Electronics terminal strip, separable
11. X11: Electronics terminal strip, separable
12. X12: Electronics terminal strip, separable
13. Retaining screw B for terminal unit
14. Screw for electronics shield clamp
15. Flap on terminal unit with labeling tile
16. Terminal unit, removable
17. Diagnostic LEDs INTERBUS-FO
18. Only with MCH42A X30...X33: INTERBUS-FO connections
19. X14: Incremental encoder simulation output or external encoder input (15-pin sub D plug)
20. X15: Motor encoder input (15-pin sub D socket)
21. Only with MCH41A X30: PROFIBUS-DP connection (9-pin sub D socket)

MOVIDRIVE compact System Manual

243

Unit design MCH4_A

Size 4

MCH4_A...-503 (400/500 V units): 0370 / 0450


MCH4_A...-203 (230 V units): 0220 / 0300

Figure 127: Unit design, MOVIDRIVE compact MCH4_A, size 4

05196AXX

1. PE connections
2. X1: Mains connection L1 (1) / L2 (2) / L3 (3)
3. X4: DC link connection -UZ / +UZ
4. PE connections
5. X2: Motor connection U (4) / V (5) / W (6)
6. X3: Braking resistor connection R+ (8) / R- (9)
7. TERMINAL: Option slot for DBG11B keypad or USS21A serial interface
8. V1: Operation LED
9. Retaining screw A for terminal unit
10. X10: Electronics terminal strip, separable
11. X11: Electronics terminal strip, separable
12. X12: Electronics terminal strip, separable
13. Retaining screw B for terminal unit
14. Screw for electronics shield clamp
15. Terminal unit, removable
16. Diagnostic LEDs INTERBUS-FO
17. Only with MCH42A X30...X33: INTERBUS-FO connections
18. X14: Incremental encoder simulation output or external encoder input (15-pin sub D plug)
19. X15: Motor encoder input (15-pin sub D socket)
20. Only with MCH41A X30: PROFIBUS-DP connection (9-pin sub D socket)

244

MOVIDRIVE compact System Manual

Unit design MCH4_A

Size 5

MCH4_A...-503 (400/500 V units): 0550 / 0750

Figure 128: Unit design, MOVIDRIVE compact MCH4_A, size 5

05322AXX

1. PE connections
2. X1: Mains connection L1 (1) / L2 (2) / L3 (3)
3. X4: DC link connection -UZ / +UZ
4. PE connections
5. X2: Motor connection U (4) / V (5) / W (6)
6. X3: Braking resistor connection R+ (8) / R- (9)
7. TERMINAL: Option slot for DBG11B keypad or USS21A serial interface
8. V1: Operation LED
9. Retaining screw A for terminal unit
10. X10: Electronics terminal strip, separable
11. X11: Electronics terminal strip, separable
12. X12: Electronics terminal strip, separable
13. Retaining screw B for terminal unit
14. Screw for electronics shield clamp
15. Terminal unit, removable
16. Diagnostic LEDs INTERBUS-FO
17. Only with MCH42A X30...X33: INTERBUS-FO connections
18. X14: Incremental encoder simulation output or external encoder input (15-pin sub D plug)
19. X15: Motor encoder input (15-pin sub D socket)
20. Only with MCH41A X30: PROFIBUS-DP connection (9-pin sub D socket)

MOVIDRIVE compact System Manual

245

Installation instructions for basic unit

Installation

9.1

Installation instructions for basic unit


It is essential to comply with the safety notes during installation!

Tightening
torques

Only use genuine connection elements. Note the permitted tightening torques
of MOVIDRIVE power terminals.
Size 1
0.6 Nm (5.3 lb.in)
Size 2
1.5 Nm (13.3 lb.in)
Size 3
3.5 Nm (31 lb.in)
Sizes 4 and 514 Nm (124 lb.in)

Nm (lb.in)!

02475AXX

Figure 129: Note the tightening torques

Minimum clearance and mounting position

Leave 100 mm (4 in) clearance at the top and bottom for optimum cooling. No lateral clearance required; the units can be lined up side-by-side. With sizes 4 and 5,
do not install any components which are sensitive to high temperatures within 300
mm (11.81 in) of the top of the unit. Only install the units vertically. Do not install the
units horizontally, tilted or upside down.

100 mm
(4 in)

100 mm
(4 in)

02474AXX

Figure 130: Minimum clearance and installation position of the units

246

MOVIDRIVE compact System Manual

Installation instructions for basic unit

Separate cable
ducts

Route power cables and electronics cables in separate cable ducts.

Input fuses and


earth-leakage circuit breakers

Install the input fuses at the beginning of the supply system lead after the supply
bus junction ( Wiring diagram for basic unit, power section and brake).

Using an earth-leakage circuit breaker as the sole protection device is not permitted. Earth-leakage currents > 3.5 mA can arise during normal operation of the
inverter. Use universal current-sensitive earth-leakage circuit breakers only.

Supply system
and brake contactors

Use only contactors in utilization category AC-3 (IEC 158-1) as supply system
and brake contactors.

More than four


units

With more than four units on a supply system contactor designed to cope with
the total current: Insert a 3-phase line choke in the circuit to limit the inrush current.

PE mains connection ( EN
50178)

With a supply system lead < 10 mm2 (AWG 8): Lay a second PE conductor with
the cross section of the supply system lead in parallel to the protective earth via
separate terminals or use a copper protective earth with a cross section of 10
mm2 (AWG 8).

With a supply system lead 10 mm2 (AWG 8): Lay a copper protective earth
with the cross section of the supply system lead.

SEW recommends using earth-leakage monitors with a pulse code measuring


process in voltage supply systems with a non-earthed star point (IT systems). This
avoids mis-tripping of the earth-leakage monitor due to the earth capacitance of the
inverter.

IT systems

9
Cross sections

Supply system lead: Cross section according to rated input current Imains at rated
load.

Motor lead: Cross section according to rated output current IN.

Electronics cables:
MCF/MCV/MCS:

Single core 0.20...2.5 mm2 (AWG24...12)


Double core 0.20...1 mm2 (AWG24...17)

MCH:

Only single core 0.20...1.5 mm2 (AWG24...16)


Use right-angled crimping pliers with 1.5 mm2 (AWG16)

Unit output

Connect ohmic/inductive loads (motors) only. Never connect capacitive loads!

02476AXX

Figure 131: Connect ohmic/inductive loads only; do not connect capacitive loads

MOVIDRIVE compact System Manual

247

Installation instructions for basic unit

Connecting braking resistors

Operating braking resistors

Binary inputs /
binary outputs

Shielding and
earthing

Use two closely twisted cables or a 2-core shielded power cable. Cross section
according to the rated output current of the inverter.

Protect the braking resistor with a bimetallic relay / thermal overload relay ( Wiring diagram for basic unit, power section and brake). Set the trip current according
to the technical data of the braking resistor.

The connection leads to the braking resistors carry a high DC voltage (approx. 900
V) during rated operation.

The surfaces of the braking resistors get very hot when the braking resistors are
loaded with PN. Select a suitable installation position. As a rule, braking resistors
are mounted on the switch cabinet roof.

Install the flat-type braking resistors together with the appropriate touch guard.

The binary inputs are electrically isolated by optocouplers.

The binary outputs are short-circuit proof, although they are not interferencevoltage-proof (exception: relay output DO1). External voltage can cause irreparable damage to the binary outputs.

Use shielded control cables only.

Connect the shield by the shortest possible route and make sure it is earthed
over a wide area at both ends. You can ground one end of the shield via a suppression capacitor (220 nF / 50 V) to avoid ground loops. If using double-shielded cables,
ground the outer shield on the inverter end and the inner shield on the other end.

00755BXX

Figure 132: Example of correct shield connection with metal clamp (shield clamp) or metal
cable gland

248

Shielding can also be achieved by laying the cables in grounded sheet metal
ducts or metal pipes. In this case, the power cables and control cables should
be laid separately.

Provide high frequency compatible grounding for the inverter and all additional
units (wide area metal-on-metal contact between the unit housing and ground, e.g.
unpainted switch cabinet mounting panel).

MOVIDRIVE compact System Manual

Installation instructions for basic unit

Line filter

Interference
emission

HD... output choke

Sizes 1 and 2 are fitted with an line filter as standard. This line filter ensures that
limit value class A is maintained on the supply side. Use an NF...-... line filter as
an option to maintain the class B limit.

The NF...-... line filter option is required for sizes 3 to 5 to maintain class A and B
limits.

Install the line filter close to the inverter, but outside the minimum clearance required for cooling.

Restrict the cable between the line filter and the inverter to the absolute minimum length required, and never more than 400 mm (15.8 in). Unshielded, twisted
cables are sufficient. Also use unshielded cables as the supply system lead.

This line filter must be installed either directly at the entry point into the switch
cabinet or in the immediate vicinity of the inverter if several inverters are connected to the same line filter. The line filter must be chosen on the basis of the total
current of the connected inverters.

No EMC limits are specified for interference emission in voltage supply systems without an earthed star point (IT systems). The effectiveness of line filters
in IT systems is severely limited.

SEW recommends the following EMC measures on the output side to maintain the
class A and B limits:

Shielded motor feeder

HD... output choke option

Install the output choke close to the inverter, but outside the minimum clearance
required for cooling.

Route all three phases together through the output choke. Do not route the PE
conductor through the output choke!

MOVIDRIVE

HD... output choke


n=5

PE U V W

motor cable

to the motor
03973AEN

Figure 133: Connecting HD... output chokes

MOVIDRIVE compact System Manual

249

Installation instructions for PROFIBUS-DP interface (MC_41A)

9.2

Installation instructions for PROFIBUS-DP interface (MC_41A)

Pin assignment

Connection to the PROFIBUS network using a 9-pin sub D plug according to IEC 61158.
The T-bus connection must be made using a plug with the corresponding configuration.

02893AEN

Figure 134: Assignment of 9-pin sub D plug to IEC 61158

As a rule, the MOVIDRIVE compact drive inverter is connected to the PROFIBUS system using a shielded twisted-pair cable. Note the maximum supported transmission rate
when you are selecting the bus connector.
The two-core cable is connected to the PROFIBUS connector using pin 3 (RxD/TxD-P)
and pin 8 (RxD/TxD-N). Communication takes place via these two contacts. The RS-485
signals RxD/TxD-P and RxD/TxD-N must be connected to the same contacts in all
PROFIBUS stations. Otherwise, communication via the bus will not function.
The PROFIBUS interface sends a TTL control signal via pin 4 (CNTR-P) for a repeater
or FO adapter (reference = pin 9).
Shielding and
routing bus
cables

The PROFIBUS interface supports RS-485 transmission technology and requires the
cable type A to IEC 61158 specified as the physical medium for PROFIBUS. This cable
must be a shielded, twisted-pair two-core cable.
Having the bus cable correctly shielded cuts out parasitic interference which can occur
in an industrial environment. The following measures enable the best possible shielding
to be achieved:

Tighten the retaining screws of plugs, modules and equipotential bonding conductors
until finger-tight.

Only use connectors with a metal housing or a metallized housing.

Connect the shield in the connector over a large surface area.

Apply the bus cable shielding on both ends.

Do not route the signal and bus cables in parallel to the power cables (motor feeders); use separate cable ducts if at all possible.

Only use metal, grounded cable racks in industrial environments.

Join the signal cables and the associated equipotential bonding together at closely
spaced intervals by the shortest route.

Avoid using plug connections to extend bus cables.

Route the bus cables closely adjacent to available grounding surfaces.

In the event of fluctuations in the ground potential, a compensating current may flow
along the shield which is connected at both ends and to the ground potential (PE). In this
case, make adequate provision for equipotential bonding in accordance with the relevant VDE regulations.

250

MOVIDRIVE compact System Manual

Installation instructions for PROFIBUS-DP interface (MC_41A)

Bus termination
with MCF/MCV/
MCS41A

If the MOVIDRIVE compact drive inverter is located at the start of or the end of a
PROFIBUS segment, then the connection to the PROFIBUS network is not generally
made using a T-bus connection with an incoming and outgoing PROFIBUS cable. Instead, the connection is a direct one with only one PROFIBUS cable. In order to prevent
malfunctions in the bus system due to reflections, etc., the PROFIBUS segment must
be terminated using bus terminating resistors at the first and last physical stations.
It is not necessary to use a sub D plug with integrated terminating resistors because the
bus terminating resistors on the inverter can be switched on (DIP switches below the
connection unit Sec. 'Removing the connection unit' on page 269).

10
9

21

22

23

24

25

ON
20

26

ON
mA

OFF

PROFIBUS-DP
Bus termination
= OFF

TERMINATION

2
1

ON

nc
TERMINATION

ON

OFF

PROFIBUS-DP
Bus termination
= ON

S12
V

S11

02894AEN

Figure 135: Activating the bus termination using DIP switches with MCF/MCV/MCS41A

Both DIP switches (TERMINATION 1 and 2) must always be switched!

Bus termination is implemented for cable type A to IEC 61158.


Do not switch on the terminating resistors on the inverter if you are using sub D plugs
with integrated bus terminating resistors!

Bus termination
with MCH41A

MCH41A is not provided with bus terminating resistors so that the bus system can be
taken into operation more easily and in order to reduce the number of error sources.
Use a plug with an integrated bus terminating resistor if the inverter is at the start or finish
of a PROFIBUS segment and only one PROFIBUS cable is leading to the inverter.
Switch on the bus terminating resistors on this PROFIBUS plug.

MOVIDRIVE compact System Manual

251

Installation instructions for PROFIBUS-DP interface (MC_41A)

Setting the station address with


MCF/MCV/
MCS41A

The PROFIBUS station address is set using DIP switches 4...10 (valency 26...20) below
the connection unit ( Sec. 'Removing the connection unit' on page 269). MOVIDRIVE
compact supports the address range 0...125.
Significance ON

10
9
8

22

Significance: 4 x 1 = 4

23

Significance: 8 x 0 = 0

24

Significance: 16 x 0 = 0

25

Significance: 32 x 0 = 0

26

Significance: 64 x 0 = 0

nc

Not connected, position OFF

TERMINATION

ON

ON

Significance: 2 x 0 = 0

21

Significance: 1 x 0 = 0

ON

20

mA

Factory setting:
Address = 4

PROFIBUS-DP Bus termination

OFF

S12
V

S11
02895AEN

Figure 136: Setting the PROFIBUS station address with MCF/MCV/MCS41A

The PROFIBUS station address can only be set using the DIP switches when the connection unit has been removed. This means the address cannot be altered during ongoing operation. The change comes into effect when the drive inverter is switched back on
(power system + 24 V OFF/ON). The drive inverter displays the current station address
in fieldbus monitor parameter P092 'Fieldbus address' (display with DBG11B or MOVITOOLS/SHELL).
For example: Setting station address 17
Significance ON

10

Significance:

1x1 = 1

21

Significance:

2x0 = 0

Significance:

4x0 = 0

Significance:

8x0 = 0

24

Significance: 16 x 1 = 16

25

Significance: 32 x 0 = 0

ON

20

26

Significance: 64 x 0 = 0

nc

Not connected, position OFF

2
1

ON

ON

TERMINATION

mA

For example:
Set address = 17

PROFIBUS-DP Bus termination

OFF

S12
V

S11

03003AEN

Figure 137: Setting station address 17

252

MOVIDRIVE compact System Manual

Installation instructions for PROFIBUS-DP interface (MC_41A)

Setting the station address with


MCH41A

The PROFIBUS station address is set using DIP switches 1...8 (valency 20...26) below
the connection unit ( Sec. 'Removing the connection unit' on page 269). MOVIDRIVE
compact supports the address range 0...125.

05527AEN

Figure 138: Setting the PROFIBUS station address with MCH41A

The PROFIBUS station address can only be set using the DIP switches when the connection unit has been removed. This means the address cannot be altered during ongoing operation. The change comes into effect when the drive inverter is switched back on
(power system + 24 V OFF/ON). The drive inverter displays the current station address
in fieldbus monitor parameter P092 'Fieldbus address' (display with DBG11B or MOVITOOLS/SHELL).
For example: Setting station address 17

05528AEN

Figure 139: Setting station address 17

MOVIDRIVE compact System Manual

253

Installation instructions for INTERBUS FO interface (MCH42A)

9.3

Installation instructions for INTERBUS FO interface (MCH42A)

Bus connection
via fiber optic
cable (FO)

The bus connection uses fiber optic cables. You can use either polymer fiber cables or
HCS cables.

Polymer fiber
cables

This type of cable is used for distances of up to 70 meters between two INTERBUS stations. Various types are available depending on the application. This cable type offers
straightforward and inexpensive installation.

HCS cables

This type of cable can be used over distances of up to 500 m, since it has much lower
light attenuation values than polymer fiber cable.
The bus cable must be at least 1 meter long. Cable bridges from Phoenix Contact must
be used for shorter distances.

Please refer to Phoenix Contacts fiber optic cable installation guidelines (art. name IBS
SYS FOC ASSEMBLY) for further information about the correct routing of fiber optic cables.

Checklist for installing FO cables


Routing FO cables

Do not exceed the maximum cable length

Note the permitted bending radii

Do not crush or kink FO cables

Do not exceed the strain limit when routing

When unreeling FO cables for installation, always use an unreeling fixture

Protect them from strain and impermissibly small bending radii

Route them without loops

Protect them against sharp edges

Use a special cable type when routing in special areas (e.g. laying underground or
in proximity to welding robots)

Strip the insulation off the outer sheath and the individual cores without damaging
them

Fix the individual core in the plug (strain relief)

Polish and install the end of the plug in accordance with the guidelines

Calibrating FO
cables

Check the light intensity complies with the limit values (optical diagnosis with CMD
tool or FO measuring instrument)

Connecting FO
plugs

The fiber optic cable is connected to MOVIDRIVE compact MCH42A using plugs called
F-SMA plugs. You need a pair of plugs for the incoming and outgoing remote bus (transmitter and receiver). SEW recommends using F-SMA plugs with an anti-kinking sleeve
to ensure that the optimum bending radius is maintained.

Order data

for F-SMA plugs (e.g. Phoenix Contact)

Protective measures for FO


cables

Pre-fabricating FO
cables

254

Article name

Name

F-SMA plug set for polymer fiber cables (4 pieces) with anti-kinking sleeve

PSM-SET-FSMA/4-KT

MOVIDRIVE compact System Manual

Installation instructions for INTERBUS FO interface (MCH42A)

for INTERBUS remote bus with FO

X31
X32

Direction

FO core color

FO remote IN
(incoming remote bus)

Receive data

Orange (OG)

Send data

Black (BK)

FO remote OUT
(continuing remote bus)

Receive data

Black (BK)

Send data

Orange (OG)

X10

1
2
3
4
5
6
7
8
9
10
11

X11

1
2
3
4
5
6
7
8
9

UL
CC
BA
RD
TR
FO1
FO2

X33

Signal

X14

X30

OG

X31

BK
X32

BK
X15

X12

X33

1
2
3
4
5
6
7

UL
CC
BA
RD
TR
FO1
FO2

X30

X30

OG
X14

Connection

X31

BK
X32
X15

Pin assignment

X33

OG

05208AXX

Figure 140: FO connection assignment

Length of the fiber


optic cable

Use fiber optic cables with different lengths so as to avoid impermissible bending radii
in the fiber optic cables. Refer to the length data in the figure below in this regard.

50589AXX

Figure 141: Different lengths of fiber optic cables

MOVIDRIVE compact System Manual

255

Installation instructions for INTERBUS FO interface (MCH42A)

Setting the DIP


switches

The six DIP switches S1 to S6 on the underside of the connection unit are used for setting the process data length, the PCP length and for selecting the baud rate.
The DIP switches can only be accessed when the connection unit has been removed
( Sec. 'Removing the connection unit' on page 269). Switch off the supply system and
the 24 VDC backup voltage before you remove the connection unit. This means the settings of the DIP switches cannot be changed during ongoing operation.

ON
ON
1

X1
05216AXX

Figure 142: DIP switches S1...S6 on the underside of the connection unit

ON
1

20 21 22
[1]

0.5 MBaud
2 MBaud

2
[2]

[3]
05215AXX

Figure 143: Assignment of DIP switches S1...S6


[1] Number of process data items (1...6 PD), for example 2 PD
[2] Number of PCP words (1, 2 or 4), for example 2 PCP words
[3] Baud rate (ON = 0.5 Mbaud, OFF = 2 Mbaud), for example 2 Mbaud

The drive inverter signals the 'Microprocessor not ready' ID code (38 hex) if the DIP
switch settings are not correct.

256

MOVIDRIVE compact System Manual

Installation instructions for INTERBUS FO interface (MCH42A)

Setting the process


data and PCP
lengths

Up to six INTERBUS data words can be exchanged between the INTERBUS interface
and the inverter. These data words can be split between the process data channel and
the PCP channel using DIP switches S1 to S5. Because of the restriction to six data
words, there are some settings which cannot be reproduced on the INTERBUS.
The inverter signals the 'Microprocessor not ready' IC code (38hex) if the setting is incorrect. Its red TR LED indicates that the setting is incorrect. The following figure shows
the peripheral conditions for setting the process data and PCP lengths. The following
limits apply in principle:
1

ON
1

20 21 22

6 PD

[1]

ID: 03hex (3dez)


05217AXX

Figure 144: Settings for operating the inverter with 6 process data items
[1] The PCP settings with S4 and S5 are ineffective.

Process data length in words

PCP length

ID code

PCP setting ineffective;


no PCP channel can be used

03hex (3dec)

Examples:
1

ON

ON

20 21 22
5 PD

2
1 PCP

ID: E3hex (227dez)

ON
2

20 21 22
4 PD

20 21 22

2
2 PCP

2 PD

ID: E0hex (224dez)

2
4 PCP

ID: E1hex (225dez)


05218AXX

Figure 145: Examples for setting the PCP length and the maximum process data length

PCP length

Maximum process data length

ID code

1 word

5 words

E3 hex (227dec)

2 words

4 words

E0 hex (224dec)

4 words

2 words

E1 hex (225dec)

If the max. length is exceeded or the setting 38 hex (56dec) = 'Microprocessor not ready'
is 0 or 7 PD

All settings which have not been named result in the 'Microprocessor not ready' ID code.
The inverter then signals 0PD in parameter P090 'PD configuration' and indicates that
the setting is incorrect by means of the red TR LED.

MOVIDRIVE compact System Manual

257

UL compliant installation

9.4

UL compliant installation
Please note the following points for UL compliant installation:

Only use copper cables with the following temperature ranges as connection
leads:
For MOVIDRIVE compact MC_4_A0015...0300 temperature range 60/75 C
For MOVIDRIVE compact MC_4_A0370...0750 temperature range 75/90 C

The permitted tightening torques for MOVIDRIVE compact power terminals are:
Size 1
0.6 Nm (5.3 lb.in)
Size 2
1.5 Nm (13.3 lb.in)
Size 3
3.5 Nm (31 lb.in)
Sizes 4 and 514 Nm (124 lb.in)

MOVIDRIVE compact drive inverters are suitable for operation in voltage power
systems with an earthed star point (TN and TT systems) which can supply a max.
current in accordance with the following tables and which have a max. voltage of 240
VAC for MOVIDRIVE compact MC_4_A...2_3 (230 V units) and 500 VAC for MOVIDRIVE compact MC_4_A...-5_3 (400/500 V units). The performance data of the
fuses must not exceed the values in the tables.

400/500 V units
MOVIDRIVE compact
MC_4_A...5_3

Max. supply current

Max. supply voltage

Fuses

0015/0022/0030/0040

10000 AAC

500 VAC

30 A / 600 V

0055/0075/0110

10000 AAC

500 VAC

30 A / 600 V

0150/0220

5000 AAC

500 VAC

175 A / 600 V

0300

5000 AAC

500 VAC

225 A / 600 V

0370/0450

10000 AAC

500 VAC

350 A / 600 V

0550/0750

10000 AAC

500 VAC

500 A / 600 V

MOVIDRIVE compact
MC_4_A...2_3

Max. supply current

Max. supply voltage

Fuses

0015/0022/0037

5000 AAC

240 VAC

30 A / 250 V

0055/0075

5000 AAC

240 VAC

30 A / 250 V

0110

5000 AAC

240 VAC

175 A / 250 V

0150

5000 AAC

240 VAC

225 A / 250 V

0220/0300

10000 AAC

240 VAC

350 A / 250 V

230 V units

Only use tested units with a limited output voltage (Vmax = 30 VDC) and limited output current (I 8 A) as an external 24 VDC voltage source.

UL certification does not apply to operation in voltage supply systems with a nonearthed star point (IT systems).

258

MOVIDRIVE compact System Manual

Power shield clamp

9.5

Power shield clamp

For size 1

A power shield clamp is supplied as standard with MOVIDRIVE compact size 1. Install
this power shield clamp together with the retaining screws of the unit.

1
2

Figure 146: Power shield clamp for MOVIDRIVE compact size 1

02012BXX

1. Shield clamp
2. PE connection ()
For size 2

A power shield clamp with 2 retaining screws is supplied as standard with MOVIDRIVE
compact size 2. Install this power shield clamp together with the two retaining screws on
X6.

Figure 147: Power shield clamp for MOVIDRIVE compact size 2

01469BXX

1. Shield clamp
2. PE connection ()
Power shield clamps provide you with a very convenient way of installing the shield for
the motor and brake leads. Fit the shield and PE conductor as shown in the figures.

MOVIDRIVE compact System Manual

259

Touch guard

9.6

Touch guard
Two touch guards with eight retaining screws are supplied as standard with MOVIDRIVE compact sizes 4 and 5. Install the touch guard on the two hood covers for the
power section terminals.

Figure 148: Touch guard for MOVIDRIVE compact sizes 4 and 5

01470BXX

With installed touch guard, MOVIDRIVE compact size 4 and 5 units achieve IP10 enclosure, IP00 without touch guard.

260

MOVIDRIVE compact System Manual

Wiring diagram, basic unit

9.7

Wiring diagram, basic unit

Connection of the power section and brake


L1
L2
L3
PE
F11/F12/F13
K11
(AC-3)

Protective earth conductor (shield)


L1 L2

VAC

VAC
F14/F15

F14/F15

L3

Option NF... line filter

VAC

DC-link
connection *
7 8

L1' L2' L3'

F14/F15

L1 L2 L3
X1:
K11
(AC-3)

K11
(AC-3)

K11
(AC-3)

DB

DGND

K12
(AC-3)

X4:

Power section
U

DB

-VDC link PE
+VDC link

DB

X2:
V W
5

X3:
+R -R PE

K12
(AC-3)
DGND

DGND

F16
1
BMK 2
3
4
13
14
15

white
1
BG 2
red
Brake connector** BGE 3
4
blue
CM (DY)
5
3 (3)
4 (2)
CT/CV/DT/DV/D:
5 (1)
simultaneous switch-off
PE
in the AC and DC circuits

1
BG 2
3
BGE 4
5

white

red
blue

CT/CV/DT/DV/D:
switch-off in the AC circuit

CM71...112: simultaneous switch-off in the AC and DC circuits

M
3- phase

BW...

affects
K11

K11 must be opened in case F16 triggers


and DI "/Controller Inhibit" must
receive a 0signal.Do not separate
the resistor circuit!
05149AEN

Figure 149: Wiring diagram, power section and brake


*

With sizes 1 and 2, there is no PE connection next to the mains connection terminals. In this case, use the PE
terminal next to the DC link connection.

**

Important:It is essential to adhere to the sequence of connections. Incorrect connection will lead to irreparable
damage to the brake.

A separate supply system lead is required for connecting the brake rectifier. Powering it from the motor voltage is not permitted!
Always switch off the brake on the DC and AC sides under the following conditions:
all hoist applications,
drives which require a rapid brake reaction time and
in CFC and SERVO operating modes.
Brake rectifier in
switch cabinet

Route the connection cables between the brake rectifier and the brake separately from
other power cables when installing the brake rectifier in the switch cabinet. Joint routing
is only permitted if the power cables are shielded.

MOVIDRIVE compact System Manual

261

Wiring diagram, basic unit

MCF/MCV/MCS4_A: Control unit connection

03828AEN

Figure 150: Wiring diagram for MCF/MCV/MCS4_A control unit

262

MCF/MCV/MCS41A (with PROFIBUS-DP): SEW recommends always supplying


these units with 24 VDC at terminal X10:24 (VI24). This external 24 VDC power supply
must be capable of supplying a continuous power of 50 W and a peak power (1 s) of
100 W.

Analog input AI21 (X10:6) can be used either as a 10 V voltage input or as a TF/TH
input. It is changed over using parameter P120.

DIP switches S11, S12 and 1...10 can only be accessed when the connection unit
has been removed ( Sec. 'Removing the connection unit' on page 269).

The function of DIP switches 1...10 is explained in Secs. 'Bus termination' and 'Setting the station address' on page 251 and page 252.

The TF/TH line must either be shielded or laid at a distance of at least 0.2 m (8 in)
from power cables (e.g. motor or brake cables). The TF/TH line must be separately
shielded if hybrid cables are used for the motor and TF/TH connection.

MOVIDRIVE compact System Manual

Wiring diagram, basic unit

MCF/MCV/MCS4_A: Description of terminal functions on the basic unit


Terminal

Function

X1:1/2/3
X2:4/5/6
X3:8/9
X4:

L1/L2/L3
U/V/W
+R/-R
+UZ/-UZ

Mains connection
Motor connection
Braking resistor connection
DC link connection

X10:1
X10:2/4
X10:3
X10:5/7
X10:6
X10:8

REF1
AI11/12
REF2
SC11/SC12
AI21
AGND

+10 V (max. 3 mA) for setpoint potentiometer


Setpoint input n1 (differential input or input with AGND reference potential), signal form P11_ / S11
-10 V (max. 3 mA) for setpoint potentiometer
System bus (SBus) high/low
Either setpoint input n2 (0...10 V) or TF/TH input, setting P120
Reference potential for analog signals (REF1, REF2, AI..)

X10:9
X10:10
X10:11
X10:12
X10:13
X10:14

DI
DI1
DI2
DI3
DI4
DI5

Binary input 1, with fixed assignment '/Controller inhibit'


Binary input 2, factory setting 'CW/stop'

Binary input 3, factory setting 'CCW/stop'


Binary input 4, factory setting 'Enable/rapid stop'
Binary input 5, factory setting 'n11/n12'
Binary input 6, factory setting 'n12/n22'

X10:15

DCOM

Reference for binary inputs DI to DI5 (X10:9 to X10:14)


Switching of binary inputs with +24 V external voltage: DCOM (X10:15) must be connected to the reference potential of the external voltage.
Without jumper DCOM-DGND (X10:15-X10:17) Isolated binary inputs
With jumper DCOM-DGND (X10:15-X10:17) Non-isolated binary inputs

X10:18
X10:19

Shared contact binary output 1, factory setting: 'Ready'


DO1-C
DO2/AO1 Binary output 2, factory setting: 'No function', load capacity max. 50 mA (short-circuit proof)
can also be used as analog output AO1 (not with MCF41A), switchover with P621 and P642
DO1-NO Normally open contact binary output 1, load capacity of the relay contacts max. 30 VDC and 0.8 A
DB
Binary output 0, with fixed assignment '/Brake', load capacity max. 150 mA (short-circuit proof)
DO1-NC NC contact binary output 1
Selection options for binary outputs 1 and 2 (DO1 and DO2) Parameter menu P62_
Do not apply an external voltage to binary outputs DB (X10:21) and DO2/AO1 (X10:19)!
DGND
Reference potential for binary signals
VI24
Input +24 V voltage supply (backup voltage, unit diagnosis when supply system off)

X10:20
X10:21
X10:22
X10:23
X10:24
X14:1
X14:2
X14:3
X14:4
X14:5
X14:6
X14:7
X14:8
X14:9
X15:1
X15:2
X15:3
X15:4
X15:5
X15:6
X15:7
X15:8
X15:9

The binary inputs are electrically isolated by optocouplers.


Selection options for binary inputs 2 to 6
(DI1...DI5) Parameter menu P60_

Switching of binary inputs with +24 V from VO24 (X10:16) DCOM-DGND jumper required.

Input of
external
encoder or
output of
incremental encoder
simulation

Signal track A (K1)


Signal track B (K2)
Signal track C (K0)
Switchover
Ref. potential DGND
Signal track A (K1)
Signal track B (K2)
Signal track C (K0)
+24 V (max. 180 mA)

The following encoders are allowed to be connected as external encoders:


5 V TTL sensor with 24 VDC voltage supply type ES1R, ES2R or EV1R
5 V TTL sensor with 5 VDC voltage supply type ES1T, ES2T or EV1T via
DWI11A option

Motor
encoder
input

MCV4_A:
Signal track A (K1)
Signal track B (K2)
Signal track C (K0)
N.C.
Ref. potential DGND
Signal track A (K1)
Signal track B (K2)
Signal track C (K0)
+24 V (max. 180 mA)

MCS4_A:
sin+ (S2)
cos+ (S1)
Ref.+ (R1)
N.C.
REF1 (+10 V for TF/TH)
sin- (S4)
cos- (S3)
Ref.- (R2)
AI21 (TF/TH connection)

If X14: is used as an incremental encoder simulation output, the switchover (X14:4)


must be jumpered with DGND (X14:5).

The following encoders are allowed to be connected:


With MCV4_A:
sin/cos encoder type ES1S, ES2S or EV1S
5 V TTL sensor with 24 VDC voltage supply type
ES1R, ES2R or EV1R
5 V TTL sensor with 5 VDC voltage supply type
ES1T, ES2T or EV1T via DWI11A option
5 V HTL sensor with 24 VDC voltage supply type
ES1C, ES2C or EV1C
With MCS4_A:
2-pole resolver, 7 VAC_r.m.s. / 7 kHz

X30:

MCF/MCV/MCS41A: PROFIBUS-DP connection, 9-pin sub D socket, pin assignment page 250

1...10

DIP switches for PROFIBUS settings page 251

S11:
S12:

Switch mode I signal (0(4)...20 mA) V signal (-10 V...0...10 V, 0...10 V), factory setting: V signal
Switch system bus terminating resistor on or off, factory setting: switched off

TERMINAL

Option slot for DBG11B keypad or serial port USS21A (RS-232 and RS-485)

Important with MCS4_A: If a TF/TH is connected to X15:5 and X15:9 then no TF/TH
connection is permitted on X10:1 and X10:6! Terminal X10:6 is not allowed to be used
in this case, not even as a 10 V voltage input.

MOVIDRIVE compact System Manual

263

Wiring diagram, basic unit

Analog output
AO1

With MCF40A and MCV/MCS40/41A, binary output DO2 (X10:19) can also be used
as a 0(4)...20 mA analog output AO1. It is changed over using parameters P621 'Binary
output DO2' and P642 'Operating mode AO1'.
Function of X10:19

P621 'Binary output DO02'

P642 'Operating mode AO1'

Binary output DO2

Set to NO FUNCTION

Set to OFF

Analog output AO1


NO FUNCTION

Set to NO FUNCTION

Set to OFF

Set to NO FUNCTION

Set to OFF

Set to NO FUNCTION

Set to OFF

MCV41A: Assignment of electronics terminals and labeling tile

03044AXX

Figure 151: Electronics terminals and labeling tile, example of MCV41A

264

MOVIDRIVE compact System Manual

Wiring diagram, basic unit

MCH4_A: Control unit connection

05209AEN

Figure 152: Wiring diagram, MCH4_A control unit

MOVIDRIVE compact System Manual

265

Wiring diagram, basic unit

MCH41A (with PROFIBUS-DP) / MCH42A (with INTERBUS FO): SEW recommends always supplying these units with 24 VDC at terminal X10:24 (VI24). This external 24 VDC power supply must be capable of supplying a continuous power of 50
W and a peak power (1 s) of 100 W.

Analog input AI21 (X10:4) can be used either as a 10 V voltage input or as a TF/TH
input. It is changed over using parameter P120.

DIP switches S11, S12, 1...8 and S1...S6 can only be accessed when the connection
unit has been removed ( Sec. 'Removing the connection unit' on page 269).

The function of DIP switches 1...8 is explained in Secs. 'Bus termination with
MCH41A' and 'Setting the station address with MCH41A' on page 251 and page 252.

The function of DIP switches S1...S6 is explained in Sec. 'DIP switch settings' on
page 256.

The TF/TH line must either be shielded or laid at a distance of at least 0.2 m (8 in)
from power cables (e.g. motor or brake cables). The TF/TH line must be separately
shielded if hybrid cables are used for the motor and TF/TH connection.

If a TF/TH is connected to X15:6 and X15:14 then no TF/TH connection is permitted on


X10:1 and X10:4! However, terminal X10:4 can be used as a 10 V voltage input.

Analog output
AO1

With MCH4_A, binary output DO2 (X12:5) can also be used as a 0(4)...20 mA analog
output AO1. It is changed over using parameters P621 'Binary output DO2' and P642
'Operating mode AO1'.
Function of X12:5
Binary output DO2
Analog output AO1
NO FUNCTION

266

P621 'Binary output DO02'

P642 'Operating mode AO1'

Set to NO FUNCTION

Set to OFF

Set to NO FUNCTION

Set to OFF

Set to NO FUNCTION

Set to OFF

Set to NO FUNCTION

Set to OFF

MOVIDRIVE compact System Manual

Wiring diagram, basic unit

MCH4_A: Description of terminal functions on the basic unit


Terminal

Function

X1:1/2/3
X2:4/5/6
X3:8/9
X4:

L1/L2/L3
U/V/W
+R/-R
+UZ/-UZ

Mains connection
Motor connection
Braking resistor connection
DC link connection

X10:1
X10:2/3
X10:4
X10:5
X10:6

REF1
AI11/12
AI21
AGND
REF2

+10 V (max. 3 mA) for setpoint potentiometer


Setpoint input n1 (differential input or input with AGND reference potential), signal form P11_ / S11
Either setpoint input n2 (0...10 V) or TF/TH input, setting P120
Reference potential for analog signals (REF1, REF2, AI..)
-10 V (max. 3 mA) for setpoint potentiometer

X10:7/8
SC11/SC12 System bus high/low, direct electrical connection to SC21/SC22 (X10:10/X10:11)
X10:9
DGND
Reference potential system bus
X10:10/11 SC21/SC22 System bus high/low, direct electrical connection to SC11/SC12 (X10:7/X10:8)
X11:1
X11:2
X11:3
X11:4
X11:5
X11:6

DI
DI1
DI2
DI3
DI4
DI5

Binary input 1, with fixed assignment '/Controller inhibit'


Binary input 2, factory setting 'CW/stop'

Binary input 3, factory setting 'CCW/stop'


Binary input 4, factory setting 'Enable/rapid stop'
Binary input 5, factory setting 'n11/n12'
Binary input 6, factory setting 'n12/n22'

X11:7

DCOM

Reference for binary inputs DI to DI5 (X11:1 to X11:6)


Switching of binary inputs with +24 V external voltage: DCOM (X11:7) must be connected to the reference
potential of the external voltage.
Without jumper DCOM-DGND (X11:7-X11:9) Isolated binary inputs
With jumper DCOM-DGND (X11:7-X11:9) Non-isolated binary inputs

X11:8
X11:9

VO24
DGND

Auxiliary supply output +24 V (max. 200 mA) for external command switches
Reference potential for binary signals

X12:1
X12:2
X12:3
X12:4
X12:5

DB
DO1-C
DO1-NO
DO1-NC
DO2/AO1

X12:6
X12:7

VI24
DGND

Binary output 0, with fixed assignment '/Brake', load capacity max. 150 mA (short-circuit proof)
Shared contact binary output 1, factory setting: 'Ready'
Normally open contact binary output 1, load capacity of the relay contacts max. 30 VDC and 0.8 A
NC contact binary output 1
Binary output 2, factory setting: 'No function', load capacity max. 50 mA (short-circuit proof)
can also be used as analog output AO1, switchover with P621 and P642
Selection options for binary outputs 1 and 2 (DO1 and DO2) Parameter menu P62_
Do not apply an external voltage to binary outputs DB (X12:1) and DO2/AO1 (X12:5)!
Input +24 V voltage supply (backup voltage, unit diagnosis when supply system off)
Reference potential for binary signals

X14:1
X14:2
X14:3
X14:4
X14:5/6
X14:7
X14:8
X14:9
X14:10
X14:11
X14:12
X14:13/14
X14:15

Input of
external
encoder or
output of
incremental encoder
simulation

Signal track A (K1)


Signal track B (K2)
Signal track C (K0)
DATA+
Reserved
Switchover
Ref. potential DGND
Signal track A (K1)
Signal track B (K2)
Signal track C (K0)
DATAReserved
+12 V (max. 180 mA)

The following encoders are allowed to be connected as external encoders:


Hiperface encoder type AS1H, ES1H or AV1H
sin/cos encoder type ES1S, ES2S or EV1S
5 V TTL sensor with 24 VDC voltage supply type ES1R, ES2R or EV1R
5 V TTL sensor with 5 VDC voltage supply type ES1T, ES2T or EV1T via
DWI11A option

X15:1
X15:2
X15:3
X15:4
X15:5
X15:6
X15:7
X15:8
X15:9
X15:10
X15:11
X15:12
X15:13
X15:14
X15:15

Motor
encoder
input

Signal track A (K1)


Signal track B (K2)
Signal track C (K0)
DATA+
Reserved
TF2
Reserved
Ref. potential DGND
Signal track A (K1)
Signal track B (K2)
Signal track C (K0)
DATAReserved
TF2
+12 V (max. 180 mA)

The following encoders are allowed to be connected:


Hiperface encoder type AS1H or ES1H
sin/cos encoder type ES1S, ES2S or EV1S
5 V TTL sensor with 24 VDC voltage supply type ES1R, ES2R or EV1R
5 V TTL sensor with 5 VDC voltage supply type ES1T, ES2T or EV1T via
DWI11A option

The binary inputs are electrically isolated by optocouplers.


Selection options for binary inputs 2 to 6
(DI1...DI5) Parameter menu P60_

Switching of binary inputs with +24 V from VO24 (X11:8) DCOM-DGND jumper required.

If X14: is used as an incremental encoder simulation output, the switchover (X14:7)


must be jumpered with DGND (X14:8).
The 12 VDC supply from X14 and X15 is sufficient to operate SEW encoders with a
24 VDC supply.

The 12 VDC supply from X14 and X15 is sufficient to operate SEW encoders with a
24 VDC supply.

S1...S6

DIP switches for INTERBUS settings Sec. 'Setting the DIP switches' (page 256)

S11:
S12:

Switch mode I signal (0(4)...20 mA) V signal (-10 V...0...10 V, 0...10 V), factory setting: V signal
Switch system bus terminating resistor on or off, factory setting: switched off

TERMINAL

Option slot for DBG11B keypad or serial port USS21A (RS-232 and RS-485)

MOVIDRIVE compact System Manual

267

Wiring diagram, basic unit

MCH42A: Assignment of electronics terminals and labeling tile

05183AXX

Figure 153: Electronics terminals and labeling tile, example of MCH42A

268

MOVIDRIVE compact System Manual

Removing the terminal unit

9.8

Removing the terminal unit


First switch off the supply system and the 24 VDC backup voltage, then remove the terminal unit.
You can remove the entire terminal unit completely from the control unit in order to facilitate installation of the control cables. You have to remove the terminal unit in order to
set the DIP switches for PROFIBUS (1...10), INTERBUS (S1...S6), signal switchover n1
(S11) and SBus terminating resistor (S12). Proceed as follows to do this:
1. Open the flap on the terminal unit.
2. Unscrew retaining screws A and B; they are captive screws and cannot fall out.
3. Remove the terminal unit from the control unit.

ON

F
OF

2
S11
S1
S
BULT
U
FA

N
RU

3.

2.
A

1.

2.
B
03045AXX

Figure 154: Removing the terminal unit, for example with MCV41A

Follow the instructions in reverse order when installing the terminal unit.

MOVIDRIVE compact System Manual

269

Assignment of braking resistors, chokes and filters

9.9

Assignment of braking resistors, chokes and filters

400/500 V units, sizes 1 and 2


MOVIDRIVE compact MC_4_A...-5A3

0015

0022

Size
Braking resistors

Trip current

Part number

IF = 0.8 ARMS

826 269 1

BW100-006

IF = 1.8 ARMS

821 701 7

BW168

IF = 2.5 ARMS

820 604 X

BW268

IF = 3.4 ARMS

820 715 1

BW147

IF = 3.5 ARMS

820 713 5

BW247

IF = 4.9 ARMS

820 714 3

BW347

IF = 7.8 ARMS

820 798 4

BW039-012

IF = 4.2 ARMS

821 689 4

BW039-026

IF = 7.8 ARMS

821 690 8

BW039-050

IF = 11 ARMS

BW100-005

Line chokes
Imains = 20 AAC

826 012 5

Imains = 45 AAC

826 013 3

Line filters

Vmax = 550 VAC

NF035-503

0110

827 412 6

827 116 X

827 413 4

827 128 3
Inside diameter

Part number

HD001

d = 50 mm (1.97 in)

813 325 5

For cable cross sections 1.5...16 mm2 (AWG 16...6)

HD002

d = 23 mm (0.91 in)

813 557 6

For cable cross sections 1.5 mm2 (AWG 16)

HD003

d = 88 mm (4.46 in)

813 558 4

For cable cross sections > 16 mm2 (AWG 6)

Output filters (in VFC mode only)

270

0075

Part number

NF009-503

Output chokes

0055

821 691 6

ND045-013

NF014-503

0040

Part numbers

ND020-013

NF018-503

0030
1

Part number

HF015-503

826 030 3

HF022-503

826 031 1

HF030-503

826 032 X

HF040-503

826 311 6

HF055-503

826 312 4

HF075-503

826 313 2

HF023-403

825 784 1

HF033-403

825 785 X

In rated operation (100 %)

With variable torque load in VFC mode (125 %)

A
B

A
B

A
B

A
B

A
B

A
B

MOVIDRIVE compact System Manual

Assignment of braking resistors, chokes and filters

400/500 V units, sizes 3 to 5


MOVIDRIVE compact MC_4_A...-503

0150

Size
Braking resistors

0300

0370

0450

Trip current

Part number
821 684 3

BW018-035

IF = 8.1 ARMS

821 685 1

BW018-075

IF = 14 ARMS

821 686 X

BW915

IF = 28 ARMS

821 260 0

BW012-025

IF = 6.1 ARMS

821 680 0

BW012-050

IF = 12 ARMS

821 681 9

BW012-100

IF = 22 ARMS

821 682 7

BW106

IF = 38 ARMS

821 050 0

BW206

IF = 42 ARMS

821 051 9
Part numbers

ND045-013

Imains = 45 AAC

826 013 3

ND085-013

Imains = 85 AAC

826 014 1

ND1503

Imains = 150 AAC

825 548 2

Line filters

A
B

Part number

NF035-503

827 128 3

NF048-503

827 117 8

NF063-503

827 414 2

Vmax = 550 VAC

NF115-503

A
B

827 415 0

A
B

827 416 9

NF150-503
Output chokes

0750
5

IF = 4.0 ARMS

NF085-503

0550

BW018-015

Line chokes

A
B

A
B

827 417 7
Inside diameter

Part number

HD001

d = 50 mm (1.97 in)

813 325 5

For cable cross sections 1.5...16 mm2 (AWG 16...6)

HD003

d = 88 mm (4.46 in)

813 558 4

For cable cross sections > 16 mm2 (AWG 6)

Output filters (only in VFC mode)


HF033-403

0220

Part number
825 785 X

B/D

HF047-403

825 786 8

HF450-503

826 948 3

A/D

In rated operation (100 %)

With variable torque load in VFC mode (125 %)

Connect two braking resistors in parallel and set twice the trip current on F16 (2 IF)

Connect two output filters in parallel

In rated operation (100 %): One output filter


With variable torque load (125 %): Connect two output filters in parallel

MOVIDRIVE compact System Manual

271

Assignment of braking resistors, chokes and filters

230 V units, sizes 1 to 4


MOVIDRIVE compact MC_4_A...-2_3

0015

Size
Braking resistors

0055

0075

0110

0150

0220

0300
4

Trip current

Part number

BW039-003

IF = 2.0 ARMS

821 687 8

BW039-006

IF = 3.2 ARMS

821 688 6

BW039-012

IF = 4.2 ARMS

821 689 4

BW039-026

IF = 7.8 ARMS

821 690 8

BW027-006

IF = 2.5 ARMS

822 422 6

BW027-012

IF = 4.4 ARMS

822 423 4

BW018-015

IF = 4.0 ARMS

821 684 3

BW018-035

IF = 8.1 ARMS

821 685 1

BW018-075

IF = 14 ARMS

821 686 X

BW915

IF = 28 ARMS

821 260 0

BW012-025

IF = 10 ARMS

821 680 0

BW012-050

IF = 19 ARMS

821 681 9

BW012-100

IF = 27 ARMS

821 682 7

BW106

IF = 38 ARMS

821 050 0

BW206

IF = 42 ARMS

821 051 9

ND020-013

Imains = 20 AAC

826 012 5

ND045-013

Imains = 45 AAC

826 013 3

ND085-013

Imains = 85 AAC

826 014 1

ND1503

Imains = 150 AAC

Part numbers

Line filters

A
B

825 548 2

A
B

Part number

NF009-503

827 412 6

NF014-503

827 116 X

NF018-503

827 413 4

NF035-503

827 128 3

NF048-503

Vmax = 550 VAC

NF063-503

A
B

827 117 8

827 414 2

NF085-503

827 415 0

NF115-503

827 416 9

Output chokes

272

0037

Line chokes

0022

Inside diameter

Part number

HD001

d = 50 mm
(1.97 in)

813 325 5

For cable cross sections 1.5...16 mm2


(AWG 16...6)

HD002

d = 23 mm
(0.91 in)

813 557 6

For cable cross sections 1.5 mm2


(AWG 16)

HD003

d = 88 mm
(4.46 in)

813 558 4

For cable cross sections > 16 mm2


(AWG 6)

In rated operation (100 %)

With variable torque load in VFC mode (125 %)

Connect two braking resistors in parallel and set twice the trip current on F16 (2 IF)

MOVIDRIVE compact System Manual

System bus (SBus) installation

9.10

System bus (SBus) installation


Only when P816 'SBus baud rate' = 1000 kbaud:
MOVIDRIVE compact MCH4_A units are not to be combined with other MOVIDRIVE
units in the same system bus combination.
The units can be combined at baud rates 1000 kbaud.

MOVIDRIVE compact MCF/MCV/MCS4_A


Control unit

Control unit
X10:

System bus high

SC11

System bus low

SC12

Control unit
X10:

1
2
3
4
5
6
7

System bus high

SC11

System bus low

SC12

Reference
DGND 17
potential
System bus ON OFF
Terminating resistor
S 12
S 11

X10:
1
2
3
4
5
6
7

System bus high

SC11

System bus low

SC12

Reference
DGND 17
potential
System bus ON OFF
Terminating resistor
S 12
S 11

1
2
3
4
5
6
7

Reference
DGND 17
potential
System bus ON OFF
Terminating resistor
S 12
S 11

Figure 155: System bus connection MOVIDRIVE compact MCF/MCV/MCS4_A

02411AEN

MOVIDRIVE compact MCH4_A

Figure 156: System bus connection MOVIDRIVE compact MCH4_A

05210AEN

SBus MCH4_A: Connect the terminating equipment to SC11/SC12. SC21/SC22 are only active when S12 = OFF.

MOVIDRIVE compact System Manual

273

System bus (SBus) installation

Cable specification

Use a 2-core twisted and shielded copper cable (data transmission cable with shield
comprising copper braiding). The cable must meet the following specifications:
Conductor cross section 0.75 mm2 (AWG 18)
Cable resistance 120 at 1 MHz
Capacitance per unit length 40 pF/m (12 pF/ft) at 1 kHz
Suitable cables are CAN bus or DeviceNet cables, for example.

Shield contact

Connect the shield at either end to the electronics shield clamp of the inverter or the
master control and ensure the shield is connected over a large area. Also connect
the ends of the shield to DGND.

Line length

The permitted total cable length depends on the baud rate setting of the SBus
(P816):
125 kbaud320 m (1056 ft)
250 kbaud160 m (528 ft)
500 kbaud80 m (264 ft)
1000 kbaud40 m (132 ft)

Terminating
resistor

274

Switch on the system bus terminating resistor (S12 = ON) at the start and finish of
the system bus connection. Switch off the terminating resistor on the other units (S12
= OFF).

There must not be any potential displacement between the units connected using the
SBus. Take suitable measures to avoid a potential displacement, e.g. by connecting
the unit ground connectors using a separate lead. Do not use the shield of the SBus
cable for equipotential bonding!

MOVIDRIVE compact System Manual

Connection of option USS21A (RS-232 and RS-485)

9.11

Connection of option USS21A (RS-232 and RS-485)


Part number USS21A: 822 914 7

RS-232 connection

Use a shielded standard interface cable with 1:1 connection assignment for connecting to the RS-232 interface.
PC COM 1-4

USS21A

GND (ground)

3
2

TxD

3
2

RxD

max. 5 m (16.5 ft)


9-pin sub D connector (male)

9-pin sub D connector (female)


02399AEN

Figure 157: USS21A-PC connection cable (1:1 connection assignment)

RS-485 connection

Please observe the following connection instructions:

Use a 2-core twisted and shielded copper cable (data transmission cable with shield
comprising copper braiding). The cable must meet the following specifications:
Conductor cross section 0.5...0.75 mm2 (AWG 20...18)
Cable resistance 100...150 at 1 MHz
Capacitance per unit length 40 pF/m (12 pF/ft) at 1 kHz
The following cable is suitable, for example:
BELDEN (www.belden.com), data cable type 3105A

Connect the shield at either end to the electronics shield clamp of the inverter and
ensure the shield is connected over a large area. Also connect the ends of the shield
to DGND.
USS21A
0V5 -

USS21A
0V5 -

00997CXX

Figure 158: RS-485 interface of the USS21A

EIA standard

The RS-485 interface of the USS21A corresponds to the EIA standard:

Max. transmission rate 9600 baud

Max. 32 stations (each unit with USS21A counts as 2 stations)

Max. cable length 200 m (660 ft) in total

Dynamic terminating resistor with fixed installation

MOVIDRIVE compact System Manual

275

Connection of motor encoder and external encoder

9.12

Connection of motor encoder and external encoder


The 'SEW Encoder Systems' manual contains detailed information. This manual can be
obtained from SEW.

General installation notes

Max. line length (inverter-encoder): 100 m (330 ft) with a capacitance per unit length
120 nF/km (193 nF/mile).

MCV/MCS4_A: Conductor cross section 0.20...0.5 mm2 (AWG 24...20)

MCH4_A: Core cross section


Hiperface encoder, sin/cos encoder and TTL sensor with 5 VDC supply (via
DWI11A): 0.25...0.5 mm2 (AWG 23...20)
TTL sensor with 12...24 VDC supply: 0.5 mm2 (AWG 20)

If you cut off a core of the encoder cable: Isolate the cut-off end of the core.

Use shielded cables with twisted pairs of insulated conductors and connect the shield
at both ends:
to the encoder in the cable screw fitting or in the encoder plug
to the inverter in the housing of the sub D plug and to the electronics shield clamp
of the inverter

Use encoder plugs and sub D plugs with a metal housing.

Route the encoder cable separately from the power cables.

Encoder with cable gland: Please note permitted diameter of the encoder cable for
correct function of cable gland.

Shield contact

Connect the shield of the encoder cable over a large area.

On the inverter

Connect the shield on the inverter end in the housing of the sub D plug.

01939BXX

Figure 159: Connect the shield in the sub D connector

On the encoder

Connect the shield on the encoder end in the cable screw fitting or in the encoder plug.

01948AXX

Figure 160: Connect the shield in the cable screw fitting of the encoder

276

MOVIDRIVE compact System Manual

Connection of motor encoder and external encoder

Pre-fabricated
cables

Motor encoder

SEW offers pre-fabricated cables for connecting encoders. We recommend using


these pre-fabricated cables.

The conductor colors specified in the connection figures are in accordance with IEC
757 and correspond to the conductor colors used in the pre-fabricated cables from
SEW.

The following motor encoders have been approved for connection to X15: of MOVIDRIVE compact units:

MCV4_A
High-resolution sin/cos encoders with signal voltage 1 VSS
TTL sensors with signal level to RS-422
HTL sensors

MCS4_A
2-pole resolvers, 7 VAC_r.m.s. / 7 kHz

MCH4_A
Hiperface encoders
High-resolution sin/cos encoders with signal voltage 1 VSS
TTL sensors with signal level to RS-422

05232AXX

Figure 161: SEW encoders with plug connection or connection terminals

Voltage supply

Encoders with 12...24 VDC voltage supply (max. 180 mA) are connected directly to X15:.
These encoders are then powered by the inverter.
Encoders with a 5 VDC voltage supply must be connected via the '5 V encoder power
supply type DWI11A' option (part number 822 759 4).

MOVIDRIVE compact System Manual

277

Connection of motor encoder and external encoder

sin/cos encoders

High-resolution sin/cos encoders ES1S, ES2S or EV1S are recommended for operation
with MOVIDRIVE compact MCV4_A. Sin/cos encoders have also been approved for
connection to MOVIDRIVE compact MCH4_A. Connect the sin/cos encoder as follows:

Connection to
MCV4_A

max. 100 m (330 ft)

ES1S / ES2S / EV1S


ES1R / ES2R / EV1R A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB K1 K2 K0 K1 K2 K0
UB A B C A B C
UB

X15:

YE
GN
RD
BU
PK
GY
WH
BN

VT

1
6
2
7
3
8
9
5
4

03021AXX

Figure 162: Connecting sin/cos encoders to MCV4_A as a motor encoder

Cut off the violet conductor (VT) of the cable at the encoder end.
Part numbers of the pre-fabricated cables:

For fixed routing:

198 829 8

For cat track routing:

198 828 X

Connection to
MCH4_A
max. 100 m (330 ft)

ES1S / ES2S / EV1S


ES1R / ES2R / EV1R A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB K1 K2 K0 K1 K2 K0
UB A B C A B C
UB

X15:
1
9
2
10
3
11
15
8

15

05212AXX

Figure 163: Connecting sin/cos encoders to MCH4_A as a motor encoder

278

MOVIDRIVE compact System Manual

Connection of motor encoder and external encoder

TTL sensors

TTL sensors from SEW are available with a 12...24 VDC voltage supply and a 5 VDC voltage supply.

12...24 VDC voltage supply

Connect TTL sensors with 12...24 VDC voltage supply ES1R, ES2R or EV1S in the same
way as the high-resolution sin/cos encoders.

5 VDC voltage supply

TTL sensors with a 5 VDC voltage supply ES1T, ES2T or EV1T must be connected via
the '5 V encoder power supply type DWI11A' option (part number 822 759 4). The sensor cable must be connected as well in order to correct the supply voltage of the encoder. Connect these encoders as follows:

Connection to
MCV4_A
max. 5 m (16.5 ft)

DWI11A

YE
GN
RD
BU
PK
GY
WH
BN

VT
N.C.

1
6
2
7
3
8
9
5
4

A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB

ES1T / ES2T / EV1T

UB K1 K2 K0 K1 K2 K0
UB A B C A B C

max. 100 m (330 ft)

YE
GN
RD
BU
PK
GY
WH
BN

VT*

A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB

1
6
2
7
3
8
9
5
4*

X1: MOVIDRIVE

1
6
2
7
3
8
9
5
4

X2: Encoder

X15:

03023AXX

Figure 164: Connecting TTL sensors via DWI11A to MCV4_A as a motor encoder

* Connect the sensor line (VT) on the encoder to UB, do not jumper on the DWI11A!
Part numbers of the pre-fabricated cables:

MOVIDRIVE compact MCV4_A, X15: DWI11A X1:MOVIDRIVE


Fixed routing only:814 344 7

Encoder ES1T / ES2T / EV1T DWI11A X2:Encoder


For fixed routing:198 829 8
For cat track routing:198 828 X

MOVIDRIVE compact System Manual

279

Connection of motor encoder and external encoder

Connection to
MCH4_A

X15:

max. 5 m (16.5 ft)

15

ES1T / ES2T / EV1T

UB K1 K2 K0 K1 K2 K0
UB A B C A B C

max. 100 m (330 ft)


YE
GN
RD
BU
PK
GY
WH
BN

VT*

A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB

1
6
2
7
3
8
9
5
4*

X2: Encoder

1
6
2
7
3
8
9
5

A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB

X1: MOVIDRIVE

DWI11A
1
9
2
10
3
11
15
8

05214AXX

Figure 165: Connecting TTL sensors via DWI11A to MCH4_A as a motor encoder

* Connect the sensor line (VT) on the encoder to UB, do not jumper on the DWI11A!
Part numbers of the pre-fabricated cables:

Encoder ES1T / ES2T / EV1T DWI11A X2:Encoder


For fixed routing:198 829 8
For cat track routing:198 828 X

HTL sensors (on


MCV4_A only)

If you are using an HTL sensor ES1C, ES2C or EV1C, do not connect the negated
channels A (K1), B (K2) and C (K0).
max. 100 m (330 ft)

ES1C / ES2C / EV1C

UB K1 K2 K0 K1 K2 K0
UB A B C A B C

A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB

X15:

YE
GN
GY
WH
BN

1
N.C. 6
2
N.C. 7
3
N.C. 8
9
5
N.C. 4

03022AXX

Figure 166: Connecting HTL sensors to MCV4_A as a motor encoder

Part numbers of the pre-fabricated cables:

280

For fixed routing:

198 932 4

For cat track routing:

198 931 6

MOVIDRIVE compact System Manual

Connection of motor encoder and external encoder

Hiperface encoders (on MCH4_A


only)

Hiperface encoders AS1H, ES1H and AV1H are recommended for operation with MOVIDRIVE compact MCH4_A. Depending on the motor type and motor configuration, the
encoder connection takes the form of a plug connection or terminal box.

CM71...112 with
plug connection

Connect the Hiperface encoder as follows:

05211AXX

Figure 167: Connecting Hiperface encoders to MCH4_A as a motor encoder

Part numbers of the pre-fabricated cables:

For fixed routing:

199 488 3

For cat track routing:

199 320 8

Part numbers of the pre-fabricated extension cables:

For fixed routing:

199 539 1

For cat track routing:

199 540 5

MOVIDRIVE compact System Manual

281

Connection of motor encoder and external encoder

CM71...112 with
terminal box

Connect the Hiperface encoder as follows:

05556AXX

Figure 168: Connecting Hiperface encoders to MCH4_A as a motor encoder

Part numbers of the pre-fabricated cables:

282

For fixed routing:

199 591 X

For cat track routing:

199 592 8

MOVIDRIVE compact System Manual

Connection of motor encoder and external encoder

Resolvers (only
on MCS4_A)

Depending on the motor type and motor configuration, the resolver connection takes the
form of a plug connection or terminal box.

DS56, CM71...112
with plug connection

The resolver connections are housed in a plug connection.


Plug connection DS56, CM:

Intercontec, type ASTA021NN00 10 000 5 000

05524AXX

Figure 169: Resolver connection DS56 and CM motors with plug connection

Part numbers of the pre-fabricated cables:

For fixed routing:

199 487 5

For cat track routing:

199 319 4

Part numbers of the pre-fabricated extension cables:

DS56, DY71...112
with terminal box

For fixed routing:

199 542 1

For cat track routing:

199 541 3

The resolver connections are accommodated in the terminal box on the 10-pin Phoenix
terminal strip.

05525AXX

Figure 170: Resolver connection DS and DY motors with terminal box

Cut off the violet conductor (VT) of the cable at the encoder end.
Part numbers of the pre-fabricated cables:

For fixed routing:

199 589 8

For cat track routing:

199 590 1

MOVIDRIVE compact System Manual

283

Connection of motor encoder and external encoder

DY71...112 with
plug connection

The resolver connections are housed in a plug connection.


Plug connection DY71...112:

Framatome Souriou, type GN-DMS2-12S

05526AXX

Figure 171: Resolver connection DY motors with plug connection

Cut off the violet conductor (VT) of the cable at the encoder end.
Part numbers of the pre-fabricated cables:

284

For fixed routing:

198 827 1

For cat track routing:

198 812 3

MOVIDRIVE compact System Manual

Connection of motor encoder and external encoder

External encoders

The following motor encoders are allowed to be connected to X14: of MOVIDRIVE


compact units:

MCV/MCS4_A
5 V TTL sensors with signal level to RS-422

MCH4_A
Hiperface encoders
High-resolution sin/cos encoders with signal voltage 1 VSS
5 V TTL sensors with signal level to RS-422

Voltage supply

Encoders with 12/24 VDC voltage supply (max. 180 mA) are connected directly to X14:.
These encoders are then powered by the inverter.
Encoders with a 5 VDC voltage supply must be connected via the '5 V encoder power
supply type DWI11A' option (part number 822 759 4).

5 V TTL sensors

5 V TTL sensors from SEW are available with a 24 VDC voltage supply and a 5 VDC voltage supply.

24 VDC voltage
supply

Connection to MCV/MCS4_A:
max. 100 m (330 ft)

ES1R / ES2R / EV1R

UB K1 K2 K0 K1 K2 K0
UB A B C A B C

MOVIDRIVE
X14:
1
6
2
1
7 6
3
8 9
5
9
5
4

YE
GN
RD
BU
PK
GY
WH
BN

VT

A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB

03776AXX

Figure 172: Connecting TTL sensors to MCV/MCS4_A as an external encoder

Cut off the violet conductor (VT) of the cable at the encoder end.
Part numbers of the pre-fabricated cables:

Fixed routing only:

MOVIDRIVE compact System Manual

815 354 X

285

Connection of motor encoder and external encoder

Connection to MCH4_A:
max. 100 m (330 ft)

ES1S / ES2S / EV1S


ES1R / ES2R / EV1R A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB K1 K2 K0 K1 K2 K0
UB A B C A B C
UB

X14:
1
9
2
10
3
11
15
8

15

05220AXX

Figure 173: Connecting TTL sensors to MCH4_A as an external encoder

5 VDC voltage supply

5 V TTL sensors with a 5 VDC voltage supply ES1T, ES2T or EV1T must be connected
via the '5 V encoder power supply type DWI11A' option (part number 822 759 4). The
sensor cable must be connected as well in order to correct the supply voltage of the encoder.
Connection to MCV/MCS4_A:
max. 5 m (16.5 ft)

N.C.

ES1T / ES2T / EV1T

UB K1 K2 K0 K1 K2 K0
UB A B C A B C

max. 100 m (330 ft)

YE
GN
RD
BU
PK
GY
WH
BN

VT*

A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB

1
6
2
7
3
8
9
5
4*

X1: MOVIDRIVE

DWI11A
1
6
2
7
3
8
9
5
4

A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB

X2: Encoder

MOVIDRIVE
X14:
1
6
2
7
1
6
3
8
9
5
9
5
4

03777AXX

Figure 174: Connecting TTL sensors via DWI11A to MCV/MCS4_A as an external encoder

* Connect the sensor line (VT) on the encoder to UB, do not jumper on the DWI11A!
Part numbers of the pre-fabricated cables:

Encoder ES1T / ES2T / EV1T DWI11A X2:Encoder


For fixed routing:198 829 8
For cat track routing:198 828 X

286

MOVIDRIVE compact System Manual

Connection of motor encoder and external encoder

Connection to MCH4_A:
X14:

max. 5 m (16.5 ft)


DWI11A

max. 100 m (330 ft)

ES1T / ES2T / EV1T

UB K1 K2 K0 K1 K2 K0
UB A B C A B C

X1: MOVIDRIVE

15

1
6
2
7
3
8
9
5

A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB

YE
GN
RD
BU
PK
GY
WH
BN

VT*

A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB

1
6
2
7
3
8
9
5
4*

X2: Encoder

1
9
2
10
3
11
15
8

05221AXX

Figure 175: Connecting TTL sensors via DWI11A to MCH4_A as an external encoder

* Connect the sensor line (VT) on the encoder to UB, do not jumper on the DWI11A!
Part numbers of the pre-fabricated cables:

Encoder ES1T / ES2T / EV1T DWI11A X2:Encoder


For fixed routing:198 829 8
For cat track routing:198 828 X

Hiperface encoders (on MCH4_A


only)

Hiperface encoders AS1H are recommended for operation with MOVIDRIVE compact
MCH4_A. Connect the Hiperface encoder as follows:
max. 100 m (330 ft)

AS1H

1
2

8
12 7

10
11

3
4

6
5

COS
REFCOS
SIN
REFSIN
DATA+
DATAUS

X14:

3
4
5
6
8
7
12
11

1
9
2
10
4
12
15
8

15

05219AXX

Figure 176: Connecting SEW Hiperface encoders to MCH4_A as an external encoder

MOVIDRIVE compact System Manual

287

Connection of motor encoder and external encoder

sin/cos encoders
(on MCH4_A
only)

Connect the sin/cos encoder as follows:


max. 100 m (330 ft)

ES1S / ES2S / EV1S


ES1R / ES2R / EV1R A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB K1 K2 K0 K1 K2 K0
UB A B C A B C
UB

X14:
1
9
2
10
3
11
15
8

15

05220AXX

Figure 177: Connecting sin/cos encoders to MCH4_A as an external encoder

288

MOVIDRIVE compact System Manual

Connection of motor encoder and external encoder

Incremental
encoder simulation

You can also use X14: as an incremental encoder simulation output. To do this, you
must jumper 'switchover' (X14:4 on MCV/MCS4_A, X14:7 on MCH4_A) with DGND
(X14:5 on MCV/MCS4_A, X14:8 on MCH4_A). X14: then supplies incremental encoder
signals with a signal level according to RS-422 (5 V TTL). The number of pulses is as
follows:

With MCV4_A as on X15: Input motor encoder

With MCS4_A 1024 pulses/revolution

With MCH4_A with Hiperface encoder 1024 pulses/revolution

With MCH4_A with sin/cos encoder or TTL sensor as on X15: Input motor encoder

Connection to
MCV/MCS4_A

MOVIDRIVE
X14:

max. 100 m (330 ft)


YE
GN
RD
BU
PK
GY
WH
BN

Umschaltung VT
A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB

1
6
2
7
3
8
9
5
4

03818AXX

Figure 178: Incremental encoder simulation connection to MCV/MCS4_A

Part numbers of the pre-fabricated cables:

Fixed routing only:

815 354 X

Connection to
MCH4_A

05223AXX

Figure 179: Incremental encoder simulation connection to MCH4_A

MOVIDRIVE compact System Manual

289

Connection of motor encoder and external encoder

Master/slave connection

X14-X14 connection (= master/slave connection) of two MOVIDRIVE compact units.

MCV/MCS4_A
Master

Slave

MOVIDRIVE
X14:

MOVIDRIVE
X14:

max. 100 m (330 ft)

1
6
2
7
3
8
9
5
4

1
6
2
7
3
8
9
5
4

05036AXX

Figure 180: X14-X14 connection MCV/MCS4_A

Part numbers of the pre-fabricated cables:

Fixed routing only:

815 355 8

The sub D sockets on the ends of the cable are marked with 'MASTER' and 'SLAVE'.
Make sure that you connect the socket marked 'MASTER' to X14: of the master unit and
the socket marked 'SLAVE' to X14: of the slave unit.

MCH4_A
Master

Slave

MOVIDRIVE compact
MCH42A
X14:

15

max. 100 m (330 ft)

MOVIDRIVE compact
MCH42A
X14:

1
9
2
10
3
11
15
8
7

1
9
2
10
3
11
15
8
7

15

05222AXX

Figure 181: X14-X14 connection MCH4_A

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General startup instructions

10

10

Startup

10.1

General startup instructions


It is essential to comply with the safety notes during startup!

Prerequisite

Correct project planning of the drive is the prerequisite for successful startup. Refer to
the MOVIDRIVE compact System Manual for detailed project planning instructions and
an explanation of the parameters (chapters 4 and 5).

VFC operating
modes without
speed control

MOVIDRIVE compact drive inverters are factory set to be taken into operation with the
SEW motor (MC_4_A...-5_3: 4-pole and rated voltage 3 400 VAC / 50 Hz or
MC_4_A...-2_3: 4-pole and rated voltage 3 230 VAC / 60 Hz) which is adapted to the
correct power level. The motor can be connected and the drive started immediately in
accordance with Sec. 'Starting the motor' ( page 302).

Inverter/motor
combinations

The following tables indicate the applicable inverter/motor combinations.

400/500 V units
MOVIDRIVE compact MCF4_A
or MCV/MCH4_A in VFC mode

SEW motor

0015-5A3-4

DT90L4

0022-5A3-4

DV100M4

0030-5A3-4

DV100L4

0040-5A3-4

DV112M4

0055-5A3-4

DV132S4

0075-5A3-4

DV132M4

0110-5A3-4

DV160M4

0150-503-4

DV160L4

0220-503-4

DV180L4

0300-503-4

DV200L4

0370-503-4

DV225S4

0450-503-4

DV225M4

0550-503-4

D250M4

0750-503-4

D280S4

MOVIDRIVE compact System Manual

10

291

10

General startup instructions

0
230 V units
MOVIDRIVE compact MCF4_A
or MCV/MCH4_A in VFC mode

SEW motor

0015-2A3-4

DT90L4

0022-2A3-4

DV100M4

0037-2A3-4

DV100L4

0055-2A3-4

DV132S4

0075-2A3-4

DV132M4

0110-203-4

DV160M4

0150-203-4

DV180M4

0220-203-4

DV180L4

0300-203-4

DV225S4

The startup functions described in this section are used for setting the inverter so it is
optimally adapted to the motor which is actually connected and to the given operating
conditions. It is essential to perform a startup as described in this section for the VFC
operating modes with speed control, all CFC operating modes and SERVO operating
modes.

Hoist applications
Do not use MOVIDRIVE compact drive inverters for any safety functions in connection
with hoist applications.
Use monitoring systems or mechanical protection devices as safety features in order to
avoid possible damage to property or injury to people.

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Preliminary work and resources

10

10.2

Preliminary work and resources

Check the installation.

Take suitable measures to prevent the motor starting up inadvertently. Furthermore, additional safety precautions must be taken depending on the application in
order to avoid endangering people and machinery.
Suitable measures are:
With MCF/MCV/MCS4_A: Connect terminal X10:9 '/CONTROL. INHIBIT' to DGND.
With MCH4_A: Disconnect the electronics terminal block X11.

For startup with the DBG11B keypad:


Connect the DBG11B keypad to the TERMINAL option slot.

For startup with a PC and MOVITOOLS:


Connect the USS21A option to the TERMINAL option slot and use an interface cable
(RS-232) to connect it to the PC. MOVIDRIVE and the PC must be de-energized
when you do this, otherwise undefined states may be adopted. Then switch on both
units. Install MOVITOOLS on the PC if you have not already done so. Start the program.

Switch on the power supply and the 24 V supply, if necessary.


If you are using the DBG11B keypad, the following message appears for about 13 s:
SELFTEST
MOVIDRIVE

Undertake the correct preliminary parameter setting (e.g. factory setting).

Check the set terminal assignment ( P60_).

Startup automatically changes a group of parameter values. The parameter description P700 'Operating modes' explains which parameters are affected by this step. Refer
to the MOVIDRIVE compact System Manual, Sec. 4 'Parameters', for a parameter description.

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10

293

10

Startup with the DBG11B keypad

10.3

Startup with the DBG11B keypad

General information

Startup with the DBG11B keypad is possible with MCF and MCV/MCH in VFC operating modes only. Startup in CFC and SERVO operating modes is possible using the
MOVITOOLS software only.

Data required

The following data are required for successful startup:

Motor type (SEW motor or non-SEW motor)

Motor data
Rated voltage and rated frequency.
In addition, with a non-SEW motor: Rated current, rated power, power factor cos
and rated speed.

Power supply voltage

The following information is also required for startup of the speed controller:

Incremental encoder type

Encoder type and resolution of the incremental encoder:


SEW encoder type
AS1H, ES1H, AV1H

Startup parameters
Encoder type

Encoder resolution

HIPERFACE

1024

SINE ENCODER

1024

ES1R, ES2R, EV1R


ES1T1), ES2T1), EV1T1)

INCREM. TTL SENSOR

1024

ES1C, ES2C, EV1C

INCREM. HTL SENSOR

1024

ES1S, ES2S, EV1

1) 5 V TTL sensors ES1T, ES2T and EV1T must be connected via the DWI11A option ( Sec. Installation).

Motor data
SEW motor: Brake yes or no and flywheel fan (Z fan) yes or no
Non-SEW motor: Mass moment of inertia [10-4kgm2] of the motor, brake and fan

Stiffness of the closed-loop control system (factory setting = 1; can be used as an


initial value in most applications)
If the drive tends to vibrate setting < 1
If the transient recovery time is too long setting > 1
Setting range for most applications: 0.70...1...1.40

Mass moment of inertia [10-4kgm2] of the load (gear unit + driven machine) extrapolated for the motor shaft. If the mass moment of inertia of the load cannot be determined use 1 to 20 times the value of the mass moment of inertia of the motor.

Time for the shortest ramp required.

If you are using a TTL sensor (encoder type INCREM. TTL SENSOR), a sin/cos encoder
(encoder type SINE ENCODER) or a Hiperface encoder (encoder type HIPERFACE):

Activate encoder monitoring (P504 = 'ON') after completing the startup. The function
and voltage supply of the encoder are then monitored.

Important: Encoder monitoring is not a safety function!

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Startup with the DBG11B keypad

10

Startup functions
of the DBG11B

Detailed description of the keypad Sec. 'Operating displays':


and at
the same
time

Language selection on DBG11B


keypad

Commence startup.

key

Next menu command or increase value in edit mode.

key

Previous menu command or decrease value in edit


mode.

key

One menu level down or activate edit mode for the


menu command.

key

One menu level up or deactivate edit mode for the


menu command.

01406AXX Q

key

Cancel startup and return to main display.

key

Cancel startup and return to main display.

The main display of the keypad is in German.

REGLERSPERRE
STROM:

Press the key twice to display parameter group 8...

8..

GERAETEFUNKTIONEN

Press the key twice and the key once to display parameter 801 'Language'. Press the key to activate edit mode.
Press the or key to select the language you want and then
press the key to exit edit mode.

801

GERMAN
LANGUAGE

Press the Q key to return to the main display.

10

MOVIDRIVE compact System Manual

295

10

Startup with the DBG11B keypad

Structure of the
startup menu
CONTR. INHIBIT
CURR.:
0

[] and []
simultaneously
STARTUP ->
IPOS_VARIABLES <-

[]

PREPARE FOR
STARTUP

ca. 3 s
C00* PARAM. SET 1
STARTUP

[]
C01*
OPER. MODE 1

VFC1

[]
[]

C01*
_
OPER. MODE 1

VFC1

[] []

[]
C02*
DV112M4
MOTOR TYPE 1

[]
C03*
400 V
MOT. RATED VOLT. 1

[]
C04*
50 HZ
MOT. RATED FREQ. 1

[]
C05*
400 V
MAINS RAT. VOLT. 1

[]
835*
NO RESPONSE
RESP. TF-SIGNAL

[]
C06*
CALCULATION

NO

[]

C06*
CALCULATION

NO

[] []
C06*
_
CALCULATION
C08*
SAVE

YES

NO

[] []
C08*
SAVE

YES

COPYING
DATA ...
CONTR. INHIBIT
CURR.:
0

[Q]
A

[E]

C08*
SAVE

NO

02400AEN

Figure 182: Structure of the startup menu

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Startup with the DBG11B keypad

10

Startup procedure

1. '0' signal at terminal DI '/CONTROLLER INHIBIT'.


2. Activate the startup menu by pressing the and keys on
the DBG11B at the same time.
3. Press the key to commence the startup. The first window of
the startup menu appears. The menu commands are identified
by an * in the 4th position. Menu commands which only appear
in the startup menu start with 'C', the other menu commands
have the number in the parameter list (page 306). Press the
key to jump to the next menu command when you have worked
through a menu command.

CONTROL.INHIBIT
CURRENT:
0 A
STARTUP
IPOS_VARIABLES
STARTUP IS
BEING PREPARED

4. Select a parameter set, e.g. parameter set 1.

C00* PARAM. SET 1


STARTUP

5. Set the operating mode, e.g. VFC1.

C01*
OPER. MODE 1

6. Select the connected motor. If a 2 or 4-pole SEW motor is connected, select the correct motor from the list. In the case of a
non-SEW motor or an SEW motor with more than four poles,
choose 'NON-SEW MOTOR' in the selection list.

C02*
DV112M4
MOT. TYPE 1

7. Refer to the nameplate of the motor and enter the rated motor
voltage for the selected connection type.

C03*
400
V
RATED MOT. VOLT. 1

VFC1

C02*
NON-SEW
MOT.
MOT. TYPE 1

Example: Nameplate 230/400 50 Hz

connection Enter 400 V.

connection, transition point at 50 Hz Enter 230 V.


connection, transition point at 87 Hz Also enter 230 V,
however after startup first set parameter P302 'MAXIMUM
SPEED 1' to the value for 87 Hz and then start the drive.

10

Example: Nameplate 400/690 50 Hz


Only connection possible Enter 400 V.
connection is not possible.
8. Enter the rated frequency specified on the motor nameplate.
Example: 230/400 50 Hz
Enter 50 Hz in a and connection.

C04*
50
Hz
RATED MOT. FREQ. 1

WITH SEW MOTORS


9. The motor values are stored for SEW 2 and 4-pole motors and
do not have to be entered.
WITH NON-SEW MOTORS
9. Enter the following data from the motor nameplate:
Rated motor current, note the connection type ( or ).
Rated power of the motor
Power factor cos
Rated speed of the motor
10. Enter the rated voltage of the supply system

MOVIDRIVE compact System Manual

C05*
400
V
RATED SYS. VOLT. 1

297

10

Startup with the DBG11B keypad

11. If no TF/TH is connected Set 'NO RESP.'. Set the required


fault response if a TF/TH is connected.

835* NO RESP.
RESP. TF sensor SIGNAL

12. Commence the startup calculation by selecting 'YES'.

C06*
NO
CALCULATION

WITH SEW MOTORS


13. The calculation is performed.
WITH NON-SEW MOTORS
13. The calculation for non-SEW motors requires a calibration procedure:
When prompted, give a '1' signal on terminal DI '/CONTROL.INHIBIT'.
Give a '0' signal on terminal DI '/CONTROL.INHIBIT'
again after the calibration is complete.
The motor parameters are estimated if it is not possible to
calibrate (energize) the motor.
14. The 'SAVE' menu command appears automatically. The keypad is already in edit mode.

15. Set 'SAVE' to 'YES'. The data (motor parameters) are copied
into the non-volatile memory of MOVIDRIVE.

16. This completes the startup. Press the E or Q key to exit the
startup menu. The main display then appears.

298

C08*
SAVE

_NO

DATA ARE BEING


COPIED...

CONTROL.INHIBIT
CURRENT:
0 A

Copy the parameter set from MOVIDRIVE into the DBG11B keypad after completing the startup (P807 'MDX DBG'). In this way, it is possible to use the DBG11B
to transfer the parameter set to other MOVIDRIVE units (P 806 'DBG MDX').

Enter any parameter settings which differ from the factory settings in the parameter
list ( page 306).

In the case of non-SEW motors, set the correct brake reaction time (P732 / P735).

Refer to the information in Sec. 'Starting the motor' ( page 302) for starting the motor.

With connection and transition point at 87 Hz Set parameter P302/312 'Maximum speed 1/2' to the value for 87 Hz.

MOVIDRIVE compact System Manual

Startup with the DBG11B keypad

10

Startup of speed
controller

Startup is performed without the speed controller first.


Important: Set VFC-n-CONTROL operating mode.

Structure

C01* VFC-n-CTRL.
OPER. MODE 1

Structure of the startup menu for the speed controller:

10

03025AEN

Figure 183: Structure of startup with the speed controller

MOVIDRIVE compact System Manual

299

10

Startup with the DBG11B keypad

Startup procedure

1. Press 'YES' to commence the speed controller startup. All mass moments of inertia must be
entered in the unit [10-4 kgm2].
2. Press the key to move on to the next menu item each time.
3. Enter the correct encoder type.
4. Enter the correct encoder resolution.
WITH SEW MOTORS
5. Enter whether the motor has a brake.
6. Set the stiffness of the closed-loop control system.
7. Enter whether the motor has a flywheel fan (Z fan).
WITH NON-SEW MOTORS
5. Enter the moment of inertia of the motor.
6. Set the stiffness of the closed-loop control system.
7. Set the moment of inertia of the brake and the fan.

8. Enter the mass moment of inertia of the load (gear unit + driven machine) extrapolated for
the motor shaft.
9. Enter the time for the shortest ramp you want.
10. Commence the speed controller startup calculation by selecting 'YES'.
11. The 'SAVE' menu command appears automatically. Set 'SAVE' to 'YES'. The data are copied into the non-volatile memory of MOVIDRIVE.
12. The 'SAVE' menu command appears again. Press the E or Q key to exit the startup menu.
The main display then appears.

300

Copy the parameter set from MOVIDRIVE into the DBG11B keypad after completing the startup (P807 'MDX DBG'). In this way, it is possible to use the DBG11B
to transfer the parameter set to other MOVIDRIVE units (P 806 'DBG MDX').

Enter any parameter settings which differ from the factory settings in the parameter
list ( page 306).

In the case of non-SEW motors, set the correct brake reaction time (P732 / P735).

Refer to the information in Sec. 'Starting the motor' ( page 302) for starting the motor.

With connection and transition point at 87 Hz Set parameter P302/312 'Maximum speed 1/2' to the value for 87 Hz.

Activate encoder monitoring for TTL sensors, sin/cos and Hiperface encoders
(P504='ON'). Encoder monitoring is not a safety function.

MOVIDRIVE compact System Manual

Startup with a PC and MOVITOOLS

10

10.4

Startup with a PC and MOVITOOLS

General information

Terminal DI '/CONTROL.INHIBIT' must get a '0' signal!

Start the MOVITOOLS program.

Set the language.

Select the PC port (PC COM) to which the inverter is connected.

Select <Update> to display the connected inverter.

05407AEN

Figure 184: MOVITOOLS startup window

Commencing
startup

Click on <Shell> in 'Execute Program'. The Shell program is started.

Select the [Startup] / [Startup...] menu command. MOVITOOLS opens the startup
menu.

Select asynchronous or synchronous as the motor type.

Select the parameter set. With speed-controlled drives, the speed controller can be
selected separately when startup is repeated (only possible with parameter set 1).

Set the operating mode.

Select SEW motor or non-SEW motor. 2 and 4-pole SEW motors can be selected in
VFC operating modes. Only 4-pole SEW motors can be selected in CFC and SERVO
operating modes. SEW motors with different numbers of poles must be set as nonSEW motors.

Enter the motor type data and, if speed control is being used, the speed controller
data as well.

Press <Finish> to complete the startup.

Make any necessary parameter settings using the main menu or the user menu.

Save the parameter set. The parameter set can be transferred to other MOVIDRIVE
units.

Print out the set parameters using [File] / [Print Data].

Refer to the information in Sec. 'Starting the motor' ( page 302) for starting the motor.

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10

301

10

Starting the motor

10.5

Starting the motor

Analog setpoint
specification

The following table shows which signals must be present on terminals AI1 and
DI...DI3 when the 'UNIPOL/FIX.SETPT' setpoint is selected (P100), in order to operate the drive with an analog setpoint entry.
AI11
Analog input n1

DI
/Controller inhibit

DI1
CW/STOP

DI2
CCW/STOP

Controller inhibit

'0'

Rapid stop

'1'

'0'
'1'

Function

Enable and stop

DI3
Enable/rapid stop

'1'

'0'

'0'

Clockwise at 50 % nmax

5V

'1'

'1'

'0'

'1'

Clockwise at nmax

10 V

'1'

'1'

'0'

'1'

Counterclockwise at
50 % nmax

5V

'1'

'0'

'1'

'1'

Counterclockwise at
nmax

10 V

'1'

'0'

'1'

'1'

The following travel cycle shows by way of example how the motor is started with the wiring of terminals
DI...DI3 and analog setpoints. Binary output DB '/Brake' is used for switching brake contactor K12.
"1"
Input DI
/Controller inhibit
"0"
"1"

Input DI1
CW/stop

"0"
"1"

Input DI2
CCW/stop

"0"
"1"

Input DI3
Enable/
Rapid stop

"0"

Output DB
/Brake

"1"
"0"

10V
Analog
input n1 (AI11) 5V
0V

Speed

n [rpm]
nmax
50% nmax
nmin
nstart-stop
0

t11 CW up
t11 CW down
t11 CW up
t11 CW up

t11 CW down

t13 stop ramp

t11 CCW up

-50% nmax
-nmax

05033AEN

Figure 185: Travel cycle with analog setpoints

The motor is not energized in the event of controller inhibit (DI = '0'). A motor without
a brake then coasts to a halt.

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Starting the motor

10

Fixed setpoints

The following table shows which signals must be present on terminals DI...DI5
when the 'UNIPOL/FIX.SETPT' setpoint is selected (P100) to operate the drive with the
fixed setpoints.
DI
/Controller inhibit

Function

DI1
CW/STOP

DI2
CCW/STOP

DI3
Enable/rapid stop

DI4
n11/n21

DI5
n12/n22

Controller inhibit

'0'

Rapid stop

'1'

'0'

Enable and stop

'1'

'0'

'0'

'1'

Clockwise at n11

'1'

'1'

'0'

'1'

'1'

'0'

Clockwise at n12

'1'

'1'

'0'

'1'

'0'

'1'

Clockwise at n13

'1'

'1'

'0'

'1'

'1'

'1'

Counterclockwise at n11

'1'

'0'

'1'

'1'

'1'

'0'

The following travel cycle shows by way of example how the drive is started with the wiring of terminals
DI...DI5 and the internal fixed setpoints. Binary output X10:3 (DB '/Brake') is used for switching brake
contactor K12.
"1"
Input DI
/Controller inhibit
"0"
"1"

Input DI1
CW/stop

"0"
"1"

Input DI2
CCW/stop

"0"
"1"

Input DI3
Enable/
Rapid stop

"0"
"1"

Input DI4
n11/n21

10

"0"
"1"

Input DI5
n12/n22

"0"
Output DB
/Brake

"1"
"0"

Speed

n [rpm]
n13

t11 CW up
t11 CW up

n12
n11
0
-n11

t11 CW down
t11 CW up

-n12

t11 CCW up

t13 stop ramp

-n13
05034AEN

Figure 186: Travel cycle with internal fixed setpoints

The motor is not energized in the event of controller inhibit (DI = '0'). A motor without
a brake then coasts to a halt.

MOVIDRIVE compact System Manual

303

10

Starting the motor

Manual operation

The inverter can be controlled using the DBG11B keypad with the manual operation
function. The inverter must be in 'No enable' status to start manual operation. 'No enable' status means DI /Controller inhibit = '1' and binary inputs DI1 CW/STOP,
DI2 CCW/STOP and DI3 Enable/Rapid stop = '0' which are programmed in the factory settings.
Binary input DI /Controller inhibit is also effective in manual operation. The other binary inputs are ineffective during manual operation. Binary input DI '/Controller inhibit' must get a '1' signal to start the drive in manual operation. The drive can also be
stopped in manual operation by DI = '0'. The direction of rotation is not determined
by the 'CW/stop' or 'CCW/stop' binary inputs. Instead, you select the direction of rotation
using the keypad ( Figure 187).
Manual operation remains active even after the supply system power has been switched
off/on. The inverter is then inhibited, however. A change of direction command using the
or key produces an enable and a start in the selected sense of rotation at nmin. The
speed is increased and decreased using the and keys. The modification speed is
150 rpm per second.
880
MANUAL

OFF
OPERATION

-key

-key
880
MANUAL

_OFF
OPERATION

- or -key

E-key

_ DIR. OF ROTATION
L
<E>=EXIT
R

Q-key
-key
_ 0%In
<Q>=STOP

0 rpm
R

Q-key
-key

-key
-key

_ 0%In
L

0 rpm
<Q>=STOP

-key: increase speed


-key: decrease speed
02406AEN

Figure 187: Manual mode with DBG11B

The signals at the binary inputs take effect as soon as manual operation is finished. Binary input DI '/Controller inhibit' does not have to be switched from '1' to '0' and back
to '1'. The drive can start according to the signals at the binary inputs and the setpoint
sources.
Note that the binary inputs DI1 CW/STOP, DI2 CCW/STOP and DI3 Enable/Rapid
stop which are programmed in the factory settings receive a '0' signal when you end
manual operation.

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Startup for positioning tasks (MCH4_A)

10

10.6

Startup for positioning tasks (MCH4_A)


A Hiperface encoder connected to the MOVIDRIVE compact MCH4_A provides absolute position values and is a suitable device for positioning tasks. This statement holds
true for connection as motor encoder to X15 and as external encoder to X14.
A single reference travel is required to set up the absolute position.

Positioning with
the Hiperface
encoder as motor
encoder

The motor encoder can be used for positioning tasks for slip-free applications, i.e. a positive connection between drive and driven machine. Proceed as follows:

Set parameter P941 "Source Actual Position = Motor Encoder (X15)."

Set parameter P900 "Reference Offset." The following formula applies: machine zero
= reference point + reference offset.

Set the reference travel parameters P901, P902, P903 and P904 according to your
application.

Execute a reference travel. The reference travel can take place in two ways:
Go to the manual operation menu in the MOVITOOLS operating software and start
the function "Reference travel."
Writ an IPOS program for the reference travel and start this program.

Positioning with
the Hiperface
encocer as external encoder

Use an external encoder for positioning in case of slip-prone applications, i.e. non-positive connection between drive and driven machine. Proceed as follows:

Connect the Hiperface encoder to X14.

Set the parameter P900 "Reference offset." The following formula applies: machine
zero = reference point + reference offset.

Set the parameter P941 "Source Actual Position = Ext. Encoder (X14)."

Set the reference travel parameters P901, P902, P903 and P904 according to your
application.

Set parameter P945 "Synchronous encoder type (X14) = Hiperface."

Execute a reference travel.

MOVIDRIVE compact System Manual

10

305

10

Complete parameter list

10.7

Complete parameter list

The parameters of the short menu are identified by a '/' (= displayed on the DBG11B keypad).
Par.

Name

Value range

DISPLAY VALUES

306

Par.

Name

07_

Unit data

Value range

00_

Process values

070

Unit type

000

Speed

-5000...0...5000 rpm

071

Rated output current

001/

User display

[Text]

076

Firmware basic unit

002

Frequency

0...400 Hz

077

Technology function

003

Actual position

0...231-1 inc

08_

Fault memory

004

Output current

0...200 % IN

080/

Fault t-0

005

Active current

-200...0...200 % IN

081

Fault t-1

006/

Motor utilization 1

0...200 %

082

Fault t-2

007

Motor utilization 2

0...200 %

083

Fault t-3

008

DC link voltage

0...1000 V

09_

Bus diagnostics

009

Output current

090

PD configuration

01_

Status displays

091

Fieldbus type

010

Inverter status

092

Fieldbus baud rate

011

Operational status

093

Fieldbus address

012

Fault status

094

PO1 setpoint

013

Active parameter set

1/2

095

PO2 setpoint

014

Heat sink temperature

-20...0...100 C

096

PO3 setpoint

015

Mains ON operation time

0...25000 h

097

PI1 actual value

016

Operating time (enabled)

0...25000 h

098

PI2 actual value

017

Electrical energy

kWh

099

PI3 actual value

02_

Analog setpoints

020

Analog input AI1

021

Analog input AI2

-10...0...10 V

022

External current limit

0...100 %

03_

Binary inputs basic unit

030

Binary input DI

031

Binary input DI1

032

Binary input DI2

033

Binary input DI3

034

Binary input DI4

035

Binary input DI5

036/

Status binary inputs basic unit

-10...0...10 V

/CONTROL.INHIBIT

05_

Binary outputs basic unit

050

Binary output DB

051

Binary output DO1

052

Binary output DO2

053/

Status binary outputs basic unit

/BRAKE

MOVIDRIVE compact System Manual

Complete parameter list

10

Par. Name

Setting range
Factory setting

After
startup

Variable par.
Parameter set 1
SETPOINTS / RAMP GENERATORS

10_

Setpoint selection

100/ Setpoint source

UNIPOL/FIX.SETPT

101

Control signal source

TERMINALS

11_

Analog input AI1

110

AI1 scaling

111

AI1 offset

-500...0...500 mV

112

AI1 operation mode

Ref. N-MAX

113

AI1 voltage offset

-10...0...10 V

114

AI1 speed offset

-5000...0...5000 rpm

Filter setpoint

0...5...100 ms 0 = Filter
off

12_

Analog input AI2

120

AI2 operation mode

13_

Speed ramps 1

130/ Ramp t11 UP CW

Setting range
Factory setting

-10...-0.1 / 0.1...1...10

NO FUNCTION
14_ Speed ramps 2
0...2...2000 s

140 Ramp t21 UP CW

0...2...2000 s

131/ Ramp t11 DOWN CW 0...2...2000 s

141 Ramp t21 DOWN CW 0...2...2000 s

132/ Ramp t11 UP CCW

0...2...2000 s

142 Ramp t21 UP CCW

0...2...2000 s

0...2...2000 s

Ramp t21 DOWN


143
CCW

0...2...2000 s

Ramp t11 DOWN


133/
CCW

134/ Ramp t12 UP=DOWN 0...2...2000 s

144 Ramp t22 UP=DOWN 0...2...2000 s

135

0...3

145 S pattern t22

136/ Stop ramp t13

0...2...20 s

146 Stop ramp t23

0...2...20 s

137/ Emergency ramp t14

0...2...20 s

147 Emergency ramp t24

0...2...20 s

S pattern t12

After
startup

Parameter set 2

1__

115

Par
Name
.

15_

Motorized potentiometer (parameter set 1 and 2)

150

Ramp t3 UP

0.2...20...50 s

151

Ramp t3 DOWN

0.2...20...50 s

152

Save last setpoint

ON / OFF

16_

Fixed setpoints 1

0...3

17_ Fixed setpoints 2

160/ Internal setpoint n11

-5000...0...150...5000
rpm

170 Internal setpoint n21

-5000...0...150...5000
rpm

161/ Internal setpoint n12

-5000...0...750...5000
rpm

171 Internal setpoint n22

-5000...0...750...5000
rpm

162/ Internal setpoint n13

-5000...0...1500...5000
rpm

172 Internal setpoint n23

-5000...0...1500...5000
rpm

2__

CONTROLLER PARAMETERS

20_

Speed control (parameter set 1 only)

200

P-gain
speed controller

0.1...2...32

201

Time constant n-control.

0...10...300 ms

202

Gain
accel. feedforward

0...32

203

Filter accel. feedforward

0...100 ms

204

Filter speed actual


value

0...32 ms
0...150 %

205

Load feedforward

206

Sample time n-control. 1 ms = 0 / 0.5 ms = 1

207

Load feedforward VFC 0...150 %

21_

Hold controller

210

P gain hold controller

22_

Synchr. oper. control (only parameter set 1)

228

Feedforward filter
(DRS)

10

0.1...2...32

0...100 ms

MOVIDRIVE compact System Manual

Only with MOVITOOLS. Not visible on the DBG11B keypad.

307

10

Complete parameter list

Par. Name

Setting range
Factory setting

After
startup

Par
Name
.

Variable par.
Parameter set 1

After
startup

Parameter set 2

3__

MOTOR PARAMETERS

30_

Limits 1

31_ Limits 2

300/ Start/stop speed 1

0...60...150 rpm

310 Start/stop speed 2

0...60...150 rpm

301/ Minimum speed 1

0...60...5500 rpm

311 Minimum speed 2

0...60...5500 rpm

302/ Maximum speed 1

0...1500...5500 rpm

312 Maximum speed 2

0...1500...5500 rpm

303/ Current limit 1

0...150 %IN

313 Current limit 2

0...150 %IN

304

Torque limit

0...150 %

32_

Motor compensat. 1 (asynchr.)

33_ Motor compensat. 2 (asynchr.)

Automatic adjustment
320/
ON / OFF
1

330

321

Boost 1

0...100 %

331 Boost 2

0...100 %

322

IxR compensation 1

0...100 %

332 IxR compensation 2

0...100 %

323

Premagnetizing time 1 0...0.1...2 s

333 Premagnetizing time 2 0...0.1...2 s

324

Slip compensation 1

0...500 rpm

334 Slip compensation 2

34_

Motor protection

340

Motor protection 1

ON / OFF

342 Motor protection 2

ON / OFF

Cooling type 1

FAN COOLED /
FORCED COOLING

343 Cooling type 2

FAN COOLED /
FORCED COOLING

341

308

Setting range
Factory setting

Automatic adjustment
ON / OFF
2

0...500 rpm

35_

Motor sense of rotation

350

Change direction
of rotation 1

ON / OFF

351

360

Startup

YES / NO

Only available in DBG11B, not in MOVITOOLS/SHELL!

4__

REFERENCE SIGNALS

40_

Speed reference signal

400

Speed reference value 0...1500...5000 rpm

401

Hysteresis

0...100...500 rpm

402

Delay time

0...1...9 s

403

Signal = '1' if:

n < nref / n > nref

41_

Speed window signal

410

Window center

0...1500...5000 rpm

411

Range width

0...5000 rpm

412

Delay time

0...1...9 s

413

Signal = '1' if:

INSIDE / OUTSIDE

42_

Speed setp./act. val. comp.

420

Hysteresis

1...100...300 rpm

421

Delay time

0...1...9 s
n <> nsetpt / n = nsetpt

422

Signal = '1' if:

43_

Current reference signal

430

Current reference
value

Change direction
of rotation 2

ON / OFF

0...100...150 % IN

431

Hysteresis

0...5...30 % IN

432

Delay time

0...1...9 s

433

Signal = '1' if:

I < Iref / I > Iref

44_

Imax signal

440

Hysteresis

0...5...50 % IN

441

Delay time

0...1...9 s

442

Signal = '1' if:

I = Imax / I < Imax

MOVIDRIVE compact System Manual

Complete parameter list

10

Par. Name

Setting range
Factory setting

After
startup

Variable par.
Parameter set 1

Par
Name
.

Setting range
Factory setting

Parameter set 2

5__

MONITORING FUNCTIONS

50_

Speed monitoring

500

Speed monitoring 1

OFF / MOTOR MODE /


REGENERAT. MODE /
MOT.& REGEN.MODE

502 Speed monitoring 2

OFF / MOTOR MODE /


REGENERAT. MODE /
MOT.& REGEN.MODE

501

Delay time 1

0...1...10 s

503 Delay time 2

0...1...10 s

504

Encoder monitoring

ON / OFF

52_

Mains OFF monitoring

520

Mains OFF response


time

0...5 s

521

Mains OFF response

CONTROL.INHIBIT
EMERGENCY STOP

6__

TERMINAL ASSIGNMENT

60_

Binary inputs basic unit

Binary input DI

With fixed assignment: /CONTROL.INHIBIT

600

Binary input DI1

CW/STOP

601

Binary input DI2

CCW/STOP

602

Binary input DI3

ENABLE/RAP.STOP

603

Binary input DI4

n11/n21

604

Binary input DI5

n12/n22

62_

Binary outputs basic unit

Binary output DB

With fixed assignment: /BRAKE

620

Binary output DO1

READY

621

Binary output DO2

NO FUNCTION

64_

Analog output

640

Analog output AO1

ACTUAL SPEED

641

Scaling AO1

-10...0...1...10

642

Operating mode AO1

OFF / -10...+10V /
0...20mA / 4...20mA

7__

CONTROL FUNCTIONS

70_

Operating modes

700

Operating mode 1

71_

Current at standstill

710

Standstill current 1

After
startup

The following functions can be programmed: NO FUNCTION


ENABLE/RAP.STOP CW/STOP CCW/STOP n11(n13)
n21(n23) n12(n13) n22(n23) FIX SETPT SW.OV. PAR.
SWITCHOVER RAMP SWITCHOVER MOTOR POT UP
MOTOR POT DOWN /EXT. FAULT FAULT RESET /HOLD
CONTROL LIM. SWITCH CW /LIM. SWITCH CCW IPOS
INPUT REFERENCE CAM REF.TRAVEL START SLAVE
FREE RUNN. SETPOINT HOLD MAINS ON DRS SET ZERO
PT. DRS SLAVE START DRS TEACH IN DRS
MAST.STOPPED
The following signals can be programmed: NO FUNCTION /
FAULT READY OUTP. STAGE ON ROT. FIELD ON BRAKE
RELEASED BRAKE APPLIED MOTOR STANDSTILL
PARAMETER SET SPEED REFERENCE SPEED WINDOW
SP/ACT.VAL.COMP. CURR. REFERENCE Imax-SIGNAL /
MOTOR UTILIZ.1 /MOTOR UTILIZ.2 DRS PREWARN. /DRS
LAG ERROR DRS SLAVE IN POS IPOS IN POSITION IPOS
REFERENCE IPOS OUTPUT /IPOS FAULT
The following functions can be programmed: NO FUNCTION
RAMP INPUT SPEED SETPOINT ACTUAL SPEED ACTUAL
FREQUENCY OUTPUT CURRENT ACTIVE CURRENT
UNIT UTILIZATION IPOS OUTPUT RELATED TORQUE

VFC 1
VFC 1 & GROUP
VFC 1 & HOIST
VFC 1 & DC BRAK.
VFC 1 &FLY.START
VFC-n-CONTROL
VFC-n-CTRL&GROUP
VFC-n-CTRL.&HOIST
VFC-n-CTRL& IPOS
CFC
CFC & M-CONTROL
CFC & IPOS
SERVO
SERVO & M-CTRL.
SERVO&IPOS

701 Operating mode 2

VFC 2
VFC 2 & GROUP
VFC 2 & HOIST
VFC 2 & DC BRAK.
VFC 2 &FLY.START

0...50 % Imot

711 Standstill current 2

0...50 % Imot

MOVIDRIVE compact System Manual

10

309

10

Complete parameter list

Par. Name

Setting range
Factory setting

After
startup

Par
Name
.

Variable par.
Parameter set 1
Setpoint stop function

720

Setpoint stop function


ON / OFF
1

723

721

Stop setpoint 1

0...30...500 rpm

724 Stop setpoint 2

0...30...500 rpm

722

Start offset 1

0...30...500 rpm

725 Start offset 2

0...30...500 rpm

Setpoint stop function


ON / OFF
2

73_

Brake function

730

Brake function 1

ON / OFF

733 Brake function 2

ON / OFF

731

Brake release time 1

0...2 s

734 Brake release time 2

0...2 s

732

Brake application time


0...0.2...2 s
1

74_

Speed skip

Brake application time


735
0...0.2...2 s
2

740

Skip window center 1

0...1500...5000 rpm

742 Skip window center 2

0...1500...5000 rpm

741

Skip width 1

0...300 rpm

743 Skip width 2

0...300 rpm

75_

Master-Slave function
MASTER-SLAVE OFF
SPEED (RS-485)
SPEED (SBus) SPEED
485+SBus) TORQUE
(RS-485) TORQUE
(SBus)
TORQUE(485+SBus)
LOAD SHAR (RS-485) /
LOAD SHARE (SBus)
LOAD S(485+SBus)

750

Slave setpoint

751

Scaling slave setpoint -10...0...1...10

8__

UNIT FUNCTIONS

80_

Setup

802/ Factory setting

YES / NO

803/ Parameter lock

ON / OFF

804

NO
FAULT MEMORY
KWH METER
OPERATING HOURS

Reset statistic data

After
startup

Parameter set 2

72_

800/ Quick menu

ON / OFF

801/ Language

DE / EN / FR

806

Copy DBGMDX

YES / NO

807

Copy MDXDBG

YES / NO

81_

Serial communication

810

RS485 address

811

RS-485 group address 100...199

812

RS485 timeout delay

0...650 s

813

SBus address

0...63

814

SBus group address

0...63

815

SBus timeout delay

0...0.1...650 s

816

SBus baud rate

125/250/500 / 1000
kbaud

817

SBus synchronization
0...1023
ID

818

CAN synchronization
ID

819

Fieldbus timeout delay 0...0.5...650 s

82_

Brake operation

4-quadrant
820/
operation 1

310

Setting range
Factory setting

These parameters are only available in the DBG11B keypad, not in


MOVITOOLS!

0...99

0...1...2047

ON / OFF

821

4-quadrant
operation 2

ON / OFF

MOVIDRIVE compact System Manual

Complete parameter list

10

Par. Name

Setting range
Factory setting

Variable par.
Parameter set 1

After
startup

Par
Name
.

Setting range
Factory setting

Parameter set 2

83_

Fault response

830

Response
EXT. FAULT

831

Response
RAPID STOP/WARNG
FIELDBUS TIMEOUT

832

Response
MOTOR OVERLOAD

EMERG.STOP/FAULT

833

Response
RS485 TIMEOUT

RAPID STOP/WARNG

834

Response
DRS LAG ERROR

EMERG.STOP/FAULT

835/

Response
TF sensor SIGNAL

NO RESPONSE

836

Response
SBus TIMEOUT

EMERG.STOP/FAULT

84_

Reset response

EMERG.STOP/FAULT

840/ Manual reset

YES / NO

841

Auto reset

ON / OFF
1...3...30 s

842

Restart time

85_

Scaling speed actual value

850

Scaling factor numera1...65535


tor

851

Scaling factor denomi1...65535


nator

852

User dimension

86_

Modulation

The following fault responses can be programmed: NO


RESPONSE DISPLAY FAULT IMM. STOP/FAULT EMERG.STOP/
FAULT RAPID STOP/FAULT IMM.STOP/WARNG EMERG.STOP/
WARNG RAPID STOP/WARNG

1 rpm

Can only be set using MOVITOOLS

860

PWM frequency 1

4/8/16 kHz

861 PWM frequency 2

4/8/16 kHz

862

PWM fix 1

ON / OFF

863 PWM fix 2

ON / OFF

864

PWM frequency CFC

4/8/16 kHz

87_

Process data description

870

Setpoint description
PO1

CTRL. WORD 1

871

Setpoint description
PO2

SPEED

872

Setpoint description
PO3

NO FUNCTION

873

Actual value description PI1

STATUS WORD1

874

Actual value description PI2

SPEED

875

Actual value description PI3

OUTPUT CURRENT

876

PO data enable

ON / OFF

877

DeviceNet PD configu0...3...5
ration

88_

Manual operation

880

Manual operation

After
startup

10

ON / OFF

MOVIDRIVE compact System Manual

311

10

Complete parameter list

Par. Name

Setting range
Factory setting

Variable par.
Parameter set 1

312

After
startup

Par
Name
.

Setting range
Factory setting

After
startup

Parameter set 2

9__

IPOS PARAMETERS

90_

IPOS Reference travel

900

Reference offset

-231...0...231-1 inc

901

Reference speed 1

0...200...5000 rpm

902

Reference speed 2

0...50...5000 rpm

903

Reference travel type

0...7

904

Reference travel to
zero pulse

Yes / No

91_

IPOS Travel parameter

910

Gain X controller

911

Positioning ramp 1

0.1...0.5...32
0...1...20 s

912

Positioning ramp 2

0...1...20 s

913

Travel speed CW

0...1500...5000 rpm

914

Travel speed CCW

0...1500...5000 rpm

915

Speed feedforward

199.99...0...100...199.9
9%

916

Ramp type

LINEAR / SINE /
SQUARED / BUSRAMP

92_

IPOS Monitoring

920

SW limit switch CW

-231...0...231-1 inc

921

SW limit switch CCW

-231...0...231-1 inc

922

Position window

0...50...32767 inc

923

Lag error window

0...231-1 inc

93_

IPOS Special functions

930

Override

ON / OFF

931

CTRL word Task 1

START / STOP

Only available in DBG11B, not in MOVITOOLS/SHELL!

932

CTRL word Task 2

START / STOP

Only available in DBG11B, not in MOVITOOLS/SHELL!


Display parameter, cannot be edited using DBG11B.

94_

IPOS Variables/Encoder

940

IPOS variables edit

941

MOTOR ENC. (X15)


Source actual position EXTERN.ENC (X14)
ABSOL.ENC. (DIP)

ON / OFF

942

Enc. factor numerator 1...32767

943

Encoder factor denom1...32767


inator

944

Encoder scaling ext.


encoder

x1/x2/x4/x8/x16/x32/x64

945

Encoder type (X14)

TTL / SIN/COS / HIPERFACE


NORMAL/INVERTIERT

946

Zhlrichtung X14

95_

DIP

950

Encoder type

951

Counting direction

NORMAL/INVERTED

952

Cycle frequency

1...200 %

953

Position offset

-(231-1)...0...231-1

954

Zero offset

-(231-1)...0...231-1
x1/x2/x4/x8/x16/x32/x64

This parameter is only available in the DBG11B keypad, not in


MOVITOOLS!

Only with MOVITOOLS. Not visible on the DBG11B keypad.

NO ENCODER

955

Encoder scaling

96_

IPOS Modulo Function

960

Modulo function

OFF/SHORT/CW/CCW

961

Modulo numerator

0...231

962

Modulo denominator

0...231

963

Modulo encoder reso0...4096...20000


lution

MOVIDRIVE compact System Manual

Starting up the inverter with PROFIBUS-DP (MC_41A)

10

10.8

Starting up the inverter with PROFIBUS-DP (MC_41A)

Configuring the
PROFIBUS-DP
interface

It is necessary for the DP master to send a certain DP configuration to the drive inverter
to define the type and number of input and output data used for transfer. In doing this,
you have the opportunity to

control the drive using process data

read and write all drive parameters using the parameter channel.

The following figure shows a schematic of the data exchange between the programmable controller (DP master) and the MOVIDRIVE drive inverter (DP slave) with the process data and parameter channel.

Parameter channel

Process data channel

Parameter channel

Process data channel

01065BEN

Figure 188: Communication via PROFIBUS-DP

Process data configuration

MOVIDRIVE compact drive inverters make it possible to have different DP configurations for exchanging data between the DP master and the inverter. The following table
provides additional information about all possible DP configurations for the MOVIDRIVE compact range. The 'Process data configuration' column lists the names of the
configurations. These texts also appear as a selection list in your project planning software for the DP master. The DP configurations column shows which configuration data
are sent to the inverter when the PROFIBUS-DP connection is established.
Process data
configuration

Meaning / information

DP configurations
0

1 PD

Control by 1 process data word

240dec

2 PD

Control by 2 process data words

241dec

3 PD

Control by 3 process data words

242dec

6 PD

Control by 6 process data words

0dec

245dec

10 PD

Control by 10 process data words

0dec

249dec

Param + 1 PD

Control by 1 process data word


Parameter setting using 8-byte parameter channel

243dec

240dec

Param + 2 PD

Control by 2 process data words


Parameter setting using 8-byte parameter channel

243dec

241dec

Param + 3 PD

Control by 3 process data words


Parameter setting using 8-byte parameter channel

243dec

242dec

Param + 6 PD

Control by 6 process data words


Parameter setting using 8-byte parameter channel

243dec

245dec

Param + 10 PD

Control by 10 process data words


Parameter setting using 8-byte parameter channel

243dec

249dec

MOVIDRIVE compact System Manual

10

313

10

Starting up the inverter with PROFIBUS-DP (MC_41A)

'Universal configuration' DP configuration

Selecting the 'Universal configuration' DP configuration gives you two DP identifiers defined as 'blank spaces' (often referred to as DP modules) with the entry 0dec. You can
now configure these two identifiers individually, although you must comply to the following operating conditions:
Module 0 (DP identifier 0) defines the parameter channel of the inverter:
Length

Function

Parameter channel switched off

8 bytes or 4 words

Parameter channel is being used

Module 1 (DP identifier 1) defines the process data channel of the inverter:
Length

Function

2 bytes or 1 word

1 process data word

4 bytes or 2 words

2 process data words

6 bytes or 3 words

3 process data words

12 bytes or 6 words

6 process data words

20 bytes or 10 words

10 process data words

The following figure shows the structure of the configuration data defined in EN 50170
(V2). These configuration data are transferred to the inverter when the DP master is
starting up.
MSB

LSB

0
Data length
0000 = 1 byte/word
1111 = 16 byte/word
Input/output
00 = special identifier formats
01 = input
10 = output
11 = input/output
Format
0 = byte structure
1 = word structure
Consistency over
0 byte or word
1 complete length
00087BEN

Figure 189: Format of the Cfg_Data identifier byte according to EN 50170 (V2)

Please note for MCF/MCV/MCS41A (does not apply to MCH41A):


'Special identifier formats' coding is not supported! Only use the 'Consistency throughout entire length' setting for data transmission!

Data consistency

Consistent data are data that have to be transmitted between the programmable controller and the drive inverter as one block at all times and are not to be transmitted separately from one another.
Data consistency is very important for transmitted position values or complete positioning tasks. The reason being that data not transmitted consistently could be from different
program cycles of the programmable controller, which would lead to undefined values
being transmitted to the drive inverter.
In the case of PROFIBUS-DP, data communication always takes place between the programmable controller and the inverter using the 'Data consistency throughout entire
length' setting.

314

MOVIDRIVE compact System Manual

Starting up the inverter with PROFIBUS-DP (MC_41A)

10

External diagnostics

For MOVIDRIVE compact, it is possible to activate automatic generation of external diagnostic alarms via PROFIBUS-DP during the project planning in the DP master. If this
function has been activated, MOVIDRIVE compact sends an external diagnostic signal
to the DP master every time a malfunction occurs. It is then necessary to program corresponding algorithms in the program of the DP master system to evaluate the diagnostic information. These algorithms can sometimes be quite complex.

Recommendation

It is basically not necessary to activate the external diagnostic function because MOVIDRIVE compact transmits the current drive status in status word 1 during every
PROFIBUS-DP cycle.

Note regarding
Simatic S7 master
systems

Diagnostic alarms may be triggered by the PROFIBUS-DP system in the DP master at


any time even when external diagnostic signal generation is inactive. This means the
corresponding operation blocks (e.g. OB84 for S7-400 or OB82 for S7-300) should always be created in the controller.
For more information, please refer to the Readme file included with the GSD file.

Identity number

Each DP master and DP slave must have its individual identity number which is assigned by the PROFIBUS user organization. This number uniquely identifies the connected unit. When the PROFIBUS-DP master starts up, it compares the identity numbers of the connected DP slaves with the identity numbers the user has entered in the
project planning. User data transfer is not activated until the DP master has made sure
that the connected station addresses and unit types (identity numbers) correspond to
the project planning data. As a result, this process provides a high degree of protection
against project planning mistakes.
The identity number is defined as an unsigned 16-bit number. The PROFIBUS user organization has defined the following identity numbers for the MOVIDRIVE compact
drive inverter unit series.

MOVIDRIVE compact MCF/MCV/MCS41A

6002hex (24578dec)

MOVIDRIVE

6003hex (24579dec)

MOVIDRIVE compact System Manual

compact MCH41A

10

315

10

Starting up the inverter with PROFIBUS-DP (MC_41A)

The drive inverter is controlled via the process data channel which is one, two or three
I/O words in length. These process data words are reproduced in the I/O or peripheral
area of the controller, for example when a programmable logic controller is used as the
DP master. As a result, they can be addressed in the usual manner (see the following
figure).

Output data

Control via
PROFIBUS-DP

PW160
PW158
PW156
PW154
PW152
PW150
PW148

Input data

PLC
address area

Parameter channel

PO1

PO2

PO3

Parameter channel

PI1

PI2

PI3

PW160
PW158
PW156
PW154
PW152
PW150
PW148
02906AEN

Figure 190: Assignment of the I/O area of the PLC

Control example
for Simatic S5

While the process input data (actual values) are being read in, e.g. using load commands with the Simatic S5, it is possible to send the process output data (setpoints) using the transfer commands. Starting from Figure 190, the example shows the syntax for
processing the process input data and process output data of the MOVIDRIVE drive
inverter. The factory setting for the process data channel is specified in the remark.

Sample STEP5
program

In this example, the project planning for MOVIDRIVE has the process data configuration '3 PD' on input addresses PW156...161 and output addresses PW156...161. In this
case, consistent access takes place in the 'last byte first' sequence.
In the Simatic S5, data consistency is principally determined by the CPU type. Please
refer to the manuals for the CPU or the DP master module of the Simatic S5 for information about correct programming with data consistency.
//Read in actual values consistently
L...PW 160
//Load PI3 (no function)
L...PW 158
//Load PI2 (speed actual value)
L...PW 156
//Load PI1 (status word 1)
//Output setpoints consistently
L...KH 0
T PW 160
//Write 0hex to PO3 (no function)

316

L KF +1500
T...PW 158

//Write 1500dec to PO2 (speed setpoint = 300 rpm)

L KH 0006
T...PW 156

//Write 6hex to PO1 (control word = enable)

MOVIDRIVE compact System Manual

Starting up the inverter with PROFIBUS-DP (MC_41A)

10

0
Control example
for Simatic S7

The drive inverter is controlled using Simatic S7 in accordance with the selected process
data configuration either directly using load and transfer commands or by means of special system functions, SFC 14 DPRD_DAT and SFC15 DPWR_DAT.
In principle with S7, data lengths of 3 bytes or more have to be transferred as 4 bytes
using the SFC14 and SFC15 system functions. The following table applies:
Process data configuration
1 PD

Sample STEP7
program

Program access
Load/transfer commands

2 PD

Load/transfer commands

3 PD

System functions SFC14/15 (length 6 bytes)

6 PD

System functions SFC14/15 (length 12 bytes)

10 PD

System functions SFC14/15 (length 20 bytes)

Param + 1 PD

Parameter channel: System functions SFC14/15 (length 8 bytes)


Process data: Load/transfer commands

Param + 2 PD

Parameter channel: System functions SFC14/15 (length 8 bytes)


Process data: Load/transfer commands

Param + 3 PD

Parameter channel: System functions SFC14/15 (length 8 bytes)


Process data: System functions SFC14/15 (length 6 bytes)

Param + 6 PD

Parameter channel: System functions SFC14/15 (length 8 bytes)


Process data: System functions SFC14/15 (length 12 bytes)

Param + 10 PD

Parameter channel: System functions SFC14/15 (length 8 bytes)


Process data: System functions SFC14/15 (length 20 bytes)

In this example, the project planning for MOVIDRIVE compact has the process data
configuration '3 PD' on input addresses PIW576...and output addresses POW576 . A
data block DB3 is created with about 50 data words.
When SFC14 is called up, the process input data are copied into data block DB3, data
words 0, 2 and 4. When SFC15 is called up after the control program has been processed, the process output data are copied from data words 20, 22 and 24 into output
address POW 576 .
Note the length information in bytes in case of the RECORD parameter. This value must
correspond to the configured length.

10

Please refer to the online help for STEP7 for further information about the system functions.

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//Start of cyclical program processing in OB1


BEGIN
NETWORK
TITLE = Copy PI data from inverter to DB3, word 0/2/4
CALL SFC...14 (DPRD_DAT)
//Read DP slave record
LADDR...:= W#16#240
//Input address 576
RET_VAL:= MW 30
//Result in flag word 30
RECORD := P#DB3.DBX 0.0 BYTE 6
//Pointer
NETWORK
TITLE = PLC program with drive application
// PLC program uses the process data in DB3 for
// controlling the drive
L DB3.DBW 0
//Load PI1 (status word 1)
L...DB3.DBW 2
//Load PI2 (speed actual value)
L...DB3.DBW 4
//Load PI3 (no function)
L W#16#0006
T...DB3.DBW 20
L...1500
T DB3.DBW 22
L W#16#0000
T...DB3.DBW 24

//Write 6hex to PO1 (control word = enable)


//Write 1500dec to PO2 (speed setpoint = 300 rpm)
//Write 0hex to PO3 (no function)

//End of cyclical program processing in OB1


NETWORK
TITLE = Copy PO data from DB3, word 20/22/24 to inverter
CALL SFC...15 (DPWR_DAT)
//Write DP slave record
LADDR...:= W#16#240
//Output address 576 = 240hex
RECORD := P#DB3.DBX 20.0 BYTE 6
//Pointer to DB/DW
RET_VAL:= MW 32
//Result in flag word 32

Please refer to the Fieldbus Unit Profile manual (available from SEW) for more detailed
information and sample applications for control via the process data channel, in particular concerning the coding of the control and status word.

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0
Parameter setting via PROFIBUS-DP

With PROFIBUS-DP, the drive parameters are accessed via the MOVILINK parameter
channel. This offers extra parameter services in addition to the conventional READ and
WRITE services.

Structure of the
parameter channel

In order to set the parameters of peripheral units via fieldbus systems which do not provide an application layer, it is necessary to recreate the most important functions and
services such as READ and WRITE for reading and writing parameters. To do this with
PROFIBUS-DP, define a parameter process data object (PPO). This PPO is transmitted
cyclically. In addition to the process data channel, it contains a parameter channel for
the exchange of acyclical parameter values ( Figure 191).

Parameter channel

Process data channel

Parameter channel

Process data channel

01065BEN

Figure 191: Parameter process data object for PROFIBUS-DP

The structure of the parameter channel is shown below. In principle, it is made up of a


management byte, an index word, a reserved byte and four data bytes.
Byte 0

Byte 1

Byte 2

Byte 3

Byte 4

Byte 5

Byte 6

Byte 7

Management

Reserved

Index high

Index low

Data MSB

Data

Data

Data LSB

Parameter index

4 byte data

10

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Administration of
the parameter
channel

The entire parameter setting sequence is coordinated with 'Byte 0: Management'. This
byte is used for providing important service parameters such as service identifier, data
length, version and status of the service performed. Bits 0, 1, 2 and 3 contain the service
identifier. These bits define which service is performed. Bit 4 and bit 5 specify the data
length in bytes for the write service. This should be set to 4 bytes for all SEW drive inverters.
Byte 0: Management
MSB
Bit:

LSB
6

0
Service identifier:
0000 = No service
0001 = Read parameter
0010 = Write parameter
0011 = Write parameter volatile
0100 = Read minimum
0101 = Read maximum
0110 = Read default
0111 = Read scale
1000 = Read attribute
1001 = Read EEPROM
Data length:
00 = 1 byte
01 = 2 bytes
10 = 3 bytes
11 = 4 byte (must be set!)
Handshake bit:
Must be changed on every new job in cyclical transmission.
Status bit:
0 = No error during execution of service
1 = Error during execution of service

Bit 6 is used as an acknowledgment between the controller and the drive inverter. It triggers the implementation of the transferred service in the drive inverter. In particular with
PROFIBUS-DP, the parameter channel is transmitted cyclically with the process data.
For this reason, the implementation of the service in the drive inverter must be triggered
by edge control using handshake bit 6. To permit this, the value of this bit is altered for
each new service to be performed (toggle). The drive inverter uses the handshake bit to
signal whether the service was performed or not. The service has been performed as
soon as the handshake bit received in the control corresponds to the one which was
sent. Status bit 7 indicates whether it was possible to carry out the service properly or if
there were errors.

Index addressing

320

'Byte 2: Index high' and 'Byte 3: Index low' determine the parameter which is to be read
or written via the fieldbus system. The parameters of a drive inverter are addressed with
a uniform index regardless of the connected fieldbus system. Byte 1 should be viewed
as reserved and must always be set to 0x00.

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Data range

The data are located in byte 4 to byte 7 of the parameter channel. This means up to 4
bytes of data can be transmitted per service. The data are always entered with right-justification, i.e. byte 7 contains the least significant data byte (data-LSB) whereas byte 4
is the most significant data byte (data-MSB).
Byte 0

Byte 1

Byte 2

Byte 3

Byte 4

Byte 5

Byte 6

Byte 7

Management

Reserved

Index high

Index low

Data MSB

Data

Data

Data LSB

High byte 1

Low byte 1

High byte 2

Low byte 2

High word

Low word
Double word

Incorrect performance of service

The status bit in the management byte is set to signal that a service has been performed
incorrectly. The service was performed by the drive inverter if the received handshake
bit is the same as the sent handshake bit. If the status bit now signals an error, the error
code is entered in the data range of the parameter message. Bytes 4...7 send back the
return code in a structured format ( Sec. 'Return codes for parameter setting' on page
322).
Byte 0
Management

Byte 1
Reserved

Byte 2
Index high

Byte 3
Index low

Byte 4

Byte 5

Error class Error code

Byte 6

Byte 7

Add. code
high

Add. code
low

Status bit = 1: Incorrect performance of service

10

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Return codes for


parameter setting

In the event of an incorrect parameter setting, the drive inverter sends back various return codes to the master which set the parameters. These codes provide detailed information about the cause of the error. All of these return codes are structured in accordance with EN 50170. The system distinguishes between the following elements:

Error class

Error code

Additional code

These return codes apply to all communications interfaces of MOVIDRIVE.


Error class

The error class element classifies the type of error more precisely. MOVIDRIVE compact supports the following error classes as defined in EN 50170 (V2):
Class (hex)

Name

Meaning

vfd-state

Status error of the virtual field unit

application-reference

Error in application program

definition

Definition error

resource

Resource error

service

Error when performing service

access

Access error

ov

Error in object list

other

Other error (see additional code)

The error class is generated by the communications software of the fieldbus interface if
there is an error in communication. This statement does not apply to error class 8, 'Other
error.' Return codes sent from the drive inverter system are all in error class 8, 'Other
error.' The error can be more precisely identified using the additional code element.

Error code

322

The error code element provides a means for more precisely identifying the cause of the
error within the error class. It is generated by the communications software of the fieldbus interface in the event of an error in communication....Only error code 0 (Other error
code) is defined for error class 8, 'Other error.' In this case, detailed identification is
made using the additional code.

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Additional code

The additional code contains the return codes specific to SEW dealing with incorrect parameter settings of the drive inverter. They are sent back to the master in error class 8,
'Other error.' The following table shows all possible codings for the additional code.
Error class: 8 = 'Other error'

Special return
codes (special
cases)

Incorrect service
coding in the
parameter channel

Add. code
high (hex)

Add. code low


(hex)

Meaning

00

00

No fault

00

10

Invalid parameter index

00

11

Function/parameter not implemented

00

12

Read access only

00

13

Parameter lock is active

00

14

Factory setting is active

00

15

Value for parameter too large

00

16

Value for parameter too small

00

17

Option card required for this function/parameter is missing

00

18

Error in system software

00

19

Parameter access via RS-485 process interface on X13 only

00

1A

Parameter access via RS-485 diagnostic interface only

00

1B

Parameter has access protection

00

1C

Controller inhibit required

00

1D

Impermissible value for parameter

00

1E

Factory setting was activated

00

1F

Parameter was not saved in EEPROM

00

20

Parameter cannot be changed with output stage enabled

Faults in parameter settings which cannot be identified either automatically by the application layer of the fieldbus system or by the system software of the drive inverter are
treated as special cases. This refers to the following possible faults:

Incorrect coding of a service via parameter channel

Incorrect length specification of a service via parameter channel

Internal communications error

10

A non-defined coding was specified in the management or reserved byte during parameter setting via the parameter channel. The following table shows the return code for this
special case.
Code (dec)

Meaning

Error class:

Service

Error code:

Illegal parameter

Add. code high:

Add. code low:

Correcting the fault:


Check bytes 0 and 1 in the parameter channel.

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Incorrect length
specification in
parameter channel

A data length other than 4 data bytes was specified in a write service during parameter
setting via the parameter channel. The following table displays the return code.
Error class:

Code (dec)

Meaning

Access

Error code:

Type conflict

Add. code high:

Add. code low:

Correcting the fault:


Check bit 4 and bit 5 for the data length in the management byte of the parameter channel.

Internal communications error

The return code listed in the following table is sent back if a communications error has
occurred within the system. The requested parameter service may not have been performed and should be repeated. If this error reoccurs, it is necessary to switch off the
drive inverter completely and then back on again so it is re-initialized.
Error class:

Code (dec)

Meaning

Access

Error code:

Hardware fault

Add. code high:

Add. code low:

Correcting the fault:


Repeat the parameter service. De-energize the drive inverter if the error reoccurs (supply voltage + ext. 24 VDC) and then switch it back on. Contact SEW Service for advice
if this error occurs continuously.

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Reading a parameter with PROFIBUS-DP (Read)

In order to perform a READ service using the parameter channel, the handshake bit
must not be changed until the entire parameter channel has been prepared in accordance with the service. This is because cyclical transfer takes place on the parameter
channel. As a result, adhere to the following sequence in order to read a parameter:
1. Enter the index of the parameter to be read in byte 2 (Index high) and byte 3 (Index
low).
2. Enter the service identifier for the read service in the management byte (byte 0).
3. Transfer the read service to the inverter by changing the handshake bit.
Since this is a read service, the sent data bytes (bytes 4...7) and the data length (in the
administration byte) are ignored and consequently do not need to be set.
The inverter now processes the read service and sends the service confirmation back
by changing the handshake bit.
Byte 0: Management
7

0/1

1
Service identifier:
0001 = Read
Data length:
Not relevant for READ service
Handshake bit:
Must be changed with every new job.
Status bit:
0 = No error during execution of service
1 = Error during execution of service

X = Not relevant
0/1 = Bit value is changed

The data length is not relevant; only the service identifier for the READ service should
be entered. This service is now activated in the drive inverter when the handshake bit
changes. For example, it would be possible to activate the read service with the management byte coding 01hex or 41hex.

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Writing a parameter with PROFIBUS-DP (Write)

In order to perform a WRITE service using the parameter channel, the handshake bit
must not be changed until the entire parameter channel has been prepared in accordance with the service. This is because cyclical transfer takes place on the parameter
channel. As a result, adhere to the following sequence in order to write a parameter:
1. Enter the index of the parameter to be written in byte 2 (Index high) and byte 3 (Index
low).
2. Enter the data to be written in bytes 4...7.
3. Enter the service identifier and the data length for the write service in the administration byte (byte 0).
4. Transfer the write service to the inverter by changing the handshake bit.
The inverter now processes the write service and sends the service confirmation back
by changing the handshake bit.
Byte 0: Management
7

0/1

0
Service identifier:
010 = Write
Reserved
Data length:
11 = 4 bytes
Handshake bit:
Must be changed with every new job.
Status bit:
0 = No error during execution of service
1 = Error during execution of service

0/1 = Bit value is changed

The data length is 4 bytes for all parameters in SEW drive inverters. This service is now
transferred to the drive inverter when the handshake bit changes. As a result, a write
service on SEW drive inverters always has the management byte coding 32hex or 72hex.

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Procedure for
programming
with PROFIBUSDP

Taking the example of the WRITE service, is intended to represent a process of setting
parameters between the control and the drive inverter via PROFIBUS-DP ( Figure
192). To simplify the sequence, Figure 192 only shows the management byte of the parameter channel.
The parameter channel is only received and returned by the drive inverter while the controller is preparing the parameter channel for the write service. The service is not activated until the handshake bit is changed (in this example, when it changes from 0 to 1).
The drive inverter now interprets the parameter channel and processes the write service; however, it continues to respond to all messages with handshake bit = 0. Confirmation that the service has been performed occurs when the handshake bit in the response telegram of the drive inverter is changed. The controller now detects that the received handshake bit is once again the same as the one which was sent. It can now prepare another parameter setting procedure.
Higher level automatic system
RS-485

Drive Inverter
(Slave)

00110010
Parameter setting
channel is prepared
for WRITE service.

00110010
00110010
00110010

Handshake bit is
toggled and service
transferred to
drive inverter.

Parameter setting
channel is received
but not evaluated.

01110010
00110010
01110010

Write service
is processed.

00110010
Write service is executed,
handshake bit is toggled.
Service acknowledge
received, as send and
receive handshake
bits the same again.

01110010

01110010
01110010

10
Parameter setting
channel is received
but not evaluated.
00152BEN

Figure 192: Parameter setting procedure

Parameter data
format

When parameters are set via the fieldbus interface, the same parameter coding is used
as with the serial RS-485 interfaces or the system bus.
The data formats and ranges of values for the individual parameters can be found in the
'MOVIDRIVE Serial Communication' manual which can be ordered from SEW.

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Starting up the inverter with INTERBUS (MCH42A)

10.9

Starting up the inverter with INTERBUS (MCH42A)


The parameters of the MOVIDRIVE compact MCH42A inverter can be set straight
away via INTERBUS without any further settings once the INTERBUS interface has
been installed. As a result, all parameters can be set by the master automation system
after switch-on.
To do this, the "Control signal source" must be set to FIELDBUS in the inverter (P100 =
FIELDBUS and P101 = FIELDBUS). The FIELDBUS setting means the inverter parameters are set for control and setpoint entry via INTERBUS. The inverter then responds
to the process output data transmitted from the programmable master controller.
Activation of the control signal source/setpoint source FIELDBUS is signaled to the machine control using the 'Fieldbus mode active' bit in the status word. For safety reasons,
the inverter must also be enabled on the terminal side for control via the fieldbus system.
Accordingly, the terminals must be wired up or programmed in such a way that the inverter is enabled via the input terminals.
The simplest way of enabling the inverter on the terminal side is to connect the DI (/
CONTROLLER INHIBIT) input terminal to a '1' signal and to program input terminals
DI1...DI3 to 'NO FUNCTION'.

Preliminary work
for startup

1. Enable the inverter on the terminal side. To do this, apply a '1' signal to X11:1 (DI
'/CONTROLLER INHIBIT'), for example using a jumper to X11:8 (VO24).
2. Only switch on the 24 VDC voltage supply; do not switch on the supply voltage yet.
You can now set the parameters of the inverter without the connected motor starting
up inadvertently.
3. Set the setpoint source and control signal source to FIELDBUS (P100 = FIELDBUS
and P101 = FIELDBUS).
4. Set binary inputs DI1...DI3 to 'NO FUNCTION' (P600...P602 = 'NO FUNCTION').

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10

Configuring the
INTERBUS system

There are two configuration steps for the inverter in the INTERBUS interface module using the 'CMD Tool' project planning software (CMD = Configuration Monitoring Diagnostics).
1. Create the bus structure
2. Station description and address setting for process data
PLC

...
T PAW 144
T PAW 146
T PAW 148
...

ON
1

20 21 22
3 PD

PAW 148

PA3

PAW 146

PA2

PAW 144

PA1

INTERBUS
PA1

PA2

PA3

PE1

PE2

PE3

2
2 PCP

...
L PEW 144
L PEW 146
L PEW 148
...

PEW 148

PE3

PEW 146

PE2

PEW 144

PE1
03713AXX

Figure 193: Project planning example for 3PD + 2PCP

The figures below show the settings in the CMD Tool for an inverter configured with 3PD
+ 2PCP as shown in Figure 193, with input/output addresses 144...149 in the control.

Configuring the
bus structure

The bus structure can be configured online or offline using the CMD Tool.

Offline configuration: Insert with ID


code

In offline status, the inverter is configured in the CMD Tool using the 'Edit / Insert with
ID code' menu command. When doing this, you must enter the values for the ID code,
process data channel and station type as shown in Figure 194.

10

03714AXX

Figure 194: Offline configuration with CMD Tool

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Note!
Not all combinations are possible, because the inverter can occupy up to six words in
the INTERBUS!

The following table shows the possible settings. The ID code setting must match the DIP
switches S4 and S5. The process data channel setting must match the DIP switches S1
to S3. Otherwise, INTERBUS operation is not possible.
Information for
offline configuration in CMD Tool

Online configuration: Configuration


frame / Read in

330

Program setting

Function (MOVIDRIVE display)

ID code

227 dec (E3 hex)

Parameter channel: 1 word

Process data channel:

16 bits

1 process data word (Param+1PD)

32 bits

2 process data words (Param + 2 PD)

48 bits

3 process data words (Param +3 PD)

64 bits

4 process data words (Param + 4 PD)

80 bits

5 process data words (Param + 5 PD)

ID code

224 dec (E0 hex)

Parameter channel: 2 words

Process data channel:

16 bits

1 process data word (Param + 1PD)

32 bits

2 process data words (Param + 2 PD)

48 bits

3 process data words (Param + 3 PD)

64 bits

4 process data words (Param + 4 PD)

ID code

225 dec (E1 hex)

Parameter channel: 4 words

Process data channel:

16 bits

1 process data word (Param + 1 PD)

32 bits

2 process data words (Param + 2 PD)

ID code

3 dec (03 hex)

Parameter channel: -

Process data channel:

96 bits

6 process data words (6PD)

The INTERBUS system can also be fully installed first and then DIP switches S1 to S6
set. Following this, the entire bus structure can be read in with the CMD Tool (configuration frame). All stations are automatically detected with their data width settings.

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10

Creating a station
description

The INTERBUS stations can be identified and described uniquely using an individual
station description created for the inverter in the INTERBUS system.
The following entries are significant:

Station description

The 'Manufacturer Name' and 'Device Type' must have the following entries:

Manufacturer name:SEW-EURODRIVE

Device type:MOVIDRIVE

Once these entries have been made, the drive parameters can be set using a management PC from the management level via the INTERBUS interface module (Figure 195).

10
Figure 195: Station description for MOVIDRIVE compact MCH42A

Interface type

03715AXX

Select 'Fiber optic remote bus' as the interface type.

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Representation

You can copy your own ICO files into the '.\IBSCMD\PICT32\' directory as of CMD Tool
4.50 for easy identification of the inverter (Figure 196). The INTERBUS description files
for the CMD Tool are available on the SEW website at http://www.SEW-EURODRIVE.com in the 'Software' section.

03716AXX

Figure 196: Linking the station description with the ICO file

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Parameter channel

You must make the following settings for the parameter channel if you want to use the
PCP channel for setting the inverter parameters in your application.

Telegram lengths / Transmit / Receive:


243 bytes each

Supported parameter channel services (standard): Read / Write

03717AXX

Figure 197: Setting the parameter channel (PCP)

Assigning process
data

INTERBUS process data of the inverter are assigned to the program addresses of the
control system using the 'Process Data' shortcut menu.

10

03718AXX

Figure 198: Assigning INTERBUS process data and PLC program addresses

Refer to the chapter for a sample program (STEP7) for controlling the inverter using the
INTERBUS process data.

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0
Testing the PCP
connection

You can use the MONITOR mode of the CMD Tool for testing the PCP connection to
the inverter. The following figures illustrate the PCP test procedure. Basically, this method involves establishing a PCP connection to the unit and reading the parameter list (object list) stored in the unit.
Set the CMD Tool to 'Monitoring' status.

03719AXX

Figure 199: Setting CMD Tool to 'MONITORING' status

Click the inverter to which you want to establish a PCP connection. Press the right
mouse button to open the shortcut menu and select the 'Device Parameterization' menu
command.

03721AXX

Figure 200: Testing the PCP device parameterization

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In the 'Device Parameterization' window, select the 'Device / Read Parameter List' menu
command.

03722AXX

Figure 201: Window for device parameterization using the CMD Tool

The configuration of the PCP channel has been performed correctly once the device parameters have been imported. You can break off the read-in procedure.
Check the PCP configuration and the assignment of CRs if you get an error message
instead of the progress bar. If necessary, reformat the parameterization memory of the
interface module and then write the current project into the parameterization memory
again. Now run the parameterization procedure for the interface module again and repeat this test sequence to check the PCP connection.

10
03723AXX

Figure 202: CMD Tool is reading in device parameters, i.e. PCP communication is OK

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0
Overview of basic
structure

The MOVIDRIVE compact MCH42A inverter offers a standardized interface for parameterization using the 'Peripherals Communication Protocol' (PCP). This INTERBUS
communications channel gives you complete access to all MOVIDRIVE drive parameters.
The PCP channel must be configured with the corresponding ID code so you can access
parameter values in the inverter. There are one, two or four words available in the INTERBUS protocol for the PCP channel. Changing the number of PCP words varies the
access speed to parameter values via the PCP channel.

Additional PCP
channel for startup
and diagnostics

The PCP interface is implemented using PCP version 3. In addition to the familiar PCP
channel between the control system (PLC) and the inverter, it is now possible to establish an additional (logical) PCP channel between the interface module and the inverter.
This additional PCP channel can be used by a supervisory computer to access the inverter parameter values via the Ethernet / INTERBUS communications pathway.
-CMD Tool
-@X
-MOVITOOLS
Ethernet TCP/IP

PLC
MOVIDRIVE

PD
PLC + MOVIDRIVE

INTERBUS LWL 2MBd


PCP
PLC
03725AXX

Figure 203: Communications channels with PCP version 3

Figure 203 shows a sample system topology with an Ethernet TCP/IP layer and an INTERBUS layer. In this case, an INTERBUS interface module is used with an Ethernet
TCP/IP interface. This module functions as the gateway between the two communications layers.
In addition to the 'CMD Tool,' the supervisory computer also runs INTERBUS '@utomationXplorer' and 'MOVITOOLS' for programming and setting the parameters of the SEW
inverter on the INTERBUS. This arrangement means existing bus infrastructures can be
used for startup and maintenance. This setup facilitates startup and diagnostics of the
entire automation system because the INTERBUS cable is now not only used for controlling but for startup and diagnostics of all components used on the fieldbus.

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0
PCP services

The MOVIDRIVE compact MCH42A inverter supports the PCP services shown in Figure 204. However, only the following services are of significance for setting the inverter
parameters:

Initiate

Read

Write

Abort

Refer to the PCP communication user manual for your INTERBUS interface module for
a detailed description of the PCP services.
INTERBUS Slave

INTERBUS Master
Initiate
Abort
Abort/Reject

Identify
Get-OV
Status
Read
Write

INTERBUS

Figure 204: PCP services supported by MOVIDRIVE

03727AXX

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Starting up the inverter with INTERBUS (MCH42A)

Establishing the
communications
link with 'Initiate'

The 'Initiate' PCP service establishes a communications link for exchanging parameters
between an INTERBUS interface module and the MOVIDRIVE inverter. Communication is always established from the INTERBUS interface module. Various arrangements
relating to the communications link are checked during establishment of the connection,
such as supported PCP services, user data length, etc. The inverter responds with a
positive initiate response if the connection is established successfully. If the connection
could not be established, then the arrangements for the communications link on the INTERBUS interface module do not match those on the MOVIDRIVE inverter. The inverter responds with an initiate error response. In this case, compare the configured communications relationship list in the INTERBUS interface module with that in the inverter.
As a rule, an attempt to re-establish an existing communications link leads to an abort.
The communications link is then dropped, which means the 'Initiate' PCP service has to
be run for a third time in order to re-establish the communications connection.

338

Breaking off the


communications
link with 'Abort'

The 'Abort' PCP service breaks off an existing communications link between the INTERBUS interface module and the MOVIDRIVE inverter. Abort is an unconfirmed PCP service and can be triggered either from the INTERBUS interface module or from MOVIDRIVE.

Reading parameter values with


'Read'

The 'Read' PCP service gives the INTERBUS interface module read access to all communications objects (drive parameters) of the MOVIDRIVE inverter. All drive parameters and their coding are presented in detail in the Fieldbus Unit Profile documentation
and the list of MOVIDRIVE parameters.

Writing parameter
values with 'Write'

The 'Write' PCP service gives the INTERBUS interface module write access to all MOVIDRIVE drive parameters. The inverter generates a write error response if incorrect access is made to a drive parameter (e.g. the written value is too great). Precise information is given relating to the cause of the error.

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0
Parameters in the
object list

The 'Read' and 'Write' PCP services give the INTERBUS interface module access to all
parameters defined in the object list. All drive parameters which can be accessed via the
bus system are described as communications objects in the static object list. All objects
in the static object list are addressed using indices. The following table shows the structure of the object list for the MOVIDRIVE compact MCH42A inverter.
The index range is subdivided into three logical areas. The drive parameters are addressed using indices 8300...8800dec. Refer to the MOVIDRIVE parameter list in the
SEW documentation for information about the parameter index. Indices below 8300dec
are handled directly on the INTERBUS interface and are not to be viewed as drive parameters.

Object description
of the drive parameters

Parameter index (decimal)

Name of the communications object

8296

Download parameter block

8297

Last PCP index

8298

MOVILINK parameter channel cyclical

8299

MOVILINK parameter channel acyclical

8300...8800

Drive parameter for MOVIDRIVE (can be accessed directly with the


'Read' and 'Write' PCP services, see the MOVIDRIVE parameter list in the
SEW documentation for information about the parameter index)

8801...9999

Drive parameters for MOVIDRIVE (these parameters can only be


accessed via the MOVILINK parameter channel)

>10000

Table, program and variable memory (these parameters can only be


accessed via the MOVILINK parameter channel)

The drive parameters of the MOVIDRIVE inverter are described in detail in the MOVIDRIVE parameter list in the SEW documentation. In addition to the parameter index,
you will receive additional information about coding, the range of values and the meaning of the parameter data.
The object description in the object list is identical for all drive parameters. Even those
parameters which can only be read are given the Read all/Write all attribute in the object
list, because the inverter undertakes the corresponding check itself and sends back a
return code if necessary. The following table shows the object description of all drive parameters.
Index:

10

8300...8800

Object code:

7 (simple variable)

Data type index:

10 (octet string)

Length:

Local address:
Password:
Access groups:
Access rights:

Read all/Write all

Name[16]:

Extension length:

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'Download parameter block' object

The 'download parameter block' object lets you write up to 38 MOVIDRIVE drive parameters at the same time with only one write service. As a result, this object gives you
the opportunity to set the parameters of the inverter in the startup phase, e.g. by calling
up the write service only once. As a rule, it is only necessary to change a few parameters. As a result, this parameter block with its max. 38 parameters is sufficient for almost
all applications. The user data area is defined as 38 x 6 + 2 bytes = 230 bytes (octet
string type). The following table shows the structure of the 'download parameter block'
object.
Octet

Meaning

reserved (0)

Number of parameters

1...38 parameters

Index high

1. Parameters

Index low

Data MSB

Data

Data

Data LSB

Index high

...

...

223

Data LSB

224

Index high

225

Index low

226

Data MSB

227

Data

228

Data

229

Data LSB

Note

38. Parameters

The 'download parameter block' object is only handled locally on the INTERBUS interface and is defined as in the following table.
Index:

8296

Object code:

7 (simple variable)

Data type index:

10 (octet string)

Length:

230

Local address:
Password:
Access groups:

340

Access rights:

Write all

Name[16]:

Extension length:

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The WRITE service on the 'download parameter block' object starts a parameter setting
mechanism on the INTERBUS interface. This step puts all parameters specified in the
user data area of the object into the DPRAM and therefore sets the parameters of the
inverter. The write service is terminated with a positive write response once the download parameter block has been processed successfully, i.e. all parameters transmitted
by the INTERBUS interface module have been written. A negative write response is returned in case of an error. The return code contains more detailed information about the
type of error as well as the number of the parameter (no. 1...38) where the error occurred
(see example).
Example: Write error response for an error when writing the 11th parameter:
Error class: 8 Other
Error code: 0 Other
Additional code high: 11dec Error when writing parameter 11
Additional code low: 15hex Value too large

Note the following points when using the download parameter block:

'Last PCP index'


object

Do not perform a factory setting within the download parameter block!

All parameters written after the parameter lock has been activated will be rejected.

This object is 4 bytes long and, when read access is made, returns the numerical value
of the last index which can be addressed directly using the PCP services. PCP accesses
to indices greater than this numerical value must be made using the 'MOVILINK parameter channel acyclical' object.
Index:

8297

Object code:

7 (simple variable)

Data type index:

10 (octet string)

Length:

Local address:

10

Password:
Access groups:
Access rights:

Read all

Name[16]:

Extension length:

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0
'MOVILINK
parameter channel cyclical'

This object is 8 bytes in length and contains the cyclical MOVILINK parameter channel.
All MOVILINK communications services can be performed by cyclically alternating
reading and writing of this object. The communications service is not performed until the
handshake bit in the management byte has changed. The MOVILINK parameter channel grants access to all indices and therefore also to the IPOS variable and program
memory.
The following table shows the structure of this communications object. Refer to the
'MOVIDRIVE Fieldbus Unit Profile and Parameter List' document for information about
the structure of the parameter channel.
Octet

Meaning

Management

Reserve
d

Index
high

Index
low

Data
MSB

Data

Data

Data
LSB

Note

Management

Reserve
d

Parameter index

4 bytes data

The 'MOVILINK parameter channel cyclical' object is only handled locally on the INTERBUS interface.
Index:

8298

Object code:

7 (simple variable)

Data type index:

10 (octet string)

Length:

Local address:
Password:
Access groups:
Access rights:

Read all/Write all

Name[16]:

Extension length:

The following table shows the procedure involved in a parameter access via the cyclical
MOVILINK parameter channel. The performance of the service is not started in the inverter until the control has changed the handshake bit in the parameter channel. To do
this, the control program must read the parameter channel at the start of the parameter
setting process to obtain the current status of the handshake bit in the inverter. Now, the
master can initiate evaluation of the parameter channel in the inverter when the handshake bit changes.

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The inverter now performs the service coded in the parameter channel and enters the
service confirmation back in the parameter channel. The control program receives the
service confirmation the next time it makes read access to the 'MOVILINK parameter
channel cyclical'. The following tables displays the procedure of the cyclically called
read/write services for the 'MOVILINK parameter channel cyclical'.
MOVIDRIVE (slave)

Control (master)

1. 'READ MOVILINK parameter channel cyclical', to evaluate the status of the handshake bit.
READ 8298 (parameter channel)

Data = Parameter channel

2. Initiate the service coded in the parameter channel by means of a WRITE to the 'MOVILINK parameter
channel cyclical' object and toggling the handshake bit.
WRITE 8298 (parameter channel)

OK

3. READ 'MOVILINK parameter channel cyclical' and evaluation of the service confirmation in the parameter channel.
READ 8298 (parameter channel)

Data = Parameter channel with result

10

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'MOVILINK parameter channel acyclical' object

The 'MOVILINK parameter channel acyclical' object is 8 bytes long and contains the
MOVILINK parameter channel. This object can be used for acyclical parameter access,
i.e. the inverter processes the service coded in the parameter channel every time a
WRITE service is received on this object. The handshake bit is not evaluated! The following table shows the structure of the 'MOVILINK parameter channel acyclical'. Refer
to the 'MOVIDRIVE Fieldbus Unit Profile and Parameter List' document for information
about the structure of the parameter channel.
Octet

Meaning

Management

Reserve
d

Index
high

Index
low

Data
MSB

Data

Data

Data
LSB

Note

Management

Reserve
d

Parameter index

4 bytes data

There are two different procedures involved in setting the inverter parameters via the
acyclical MOVILINK parameter channel:

Parameter channel performs a


write type service

Parameter channel performs a write type service

Parameter channel performs a read type service

If a write type service is performed via the acyclical parameter channel (e.g. write parameter or write parameter volatile), the inverter responds with the current service confirmation when the service has been performed. The corresponding error code is returned if the write access is not correct.
This variant offers the advantage that the write services are processed by simply sending a WRITE 'MOVILINK parameter channel' once and the service confirmation can take
place by evaluating the 'write confirmation.' The following table shows how write services are performed via the acyclical MOVILINK parameter channel.
MOVIDRIVE (slave)

Control (master)

1. Initiate the service coded in the parameter channel by means of a WRITE to the 'MOVILINK parameter
channel cyclical' object.
WRITE 8298 (parameter channel)

Service confirmation (OK/error code)

The WRITE service coded in the parameter channel is performed and the service confirmation is returned directly as the response.

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Parameter channel performs a


read type service

A PCP WRITE service has to be performed before a parameter can be read via the parameter channel. The PCP WRITE service defines where the inverter data should be
available. A read service must take place on the acyclical parameter channel in order
for these data to get to the master. As a result, a PCP WRITE and a PCP READ are
always required for performing read services via the parameter channel. The following
table shows how read services are performed via the acyclical MOVILINK parameter
channel.
MOVIDRIVE (slave)

Control (master)

1. Initiate the service coded in the parameter channel by means of a WRITE to the 'MOVILINK parameter
channel cyclical' object.
WRITE 8298 (parameter channel)

OK

2. READ 'MOVILINK parameter channel cyclical' and evaluation of the service confirmation in the parameter channel.
READ 8298 (parameter channel)

Data = Parameter channel with result

1. Reception is confirmed immediately, the parameter channel is evaluated and the requested service performed.
2. Service confirmation is entered in the parameter channel and can be evaluated by
READ access in the master.
The acyclical MOVILINK parameter channel is only handled locally on the INTERBUS
interface and is defined as in the following table.
Index:

8299

Object code:

7 (simple variable)

Data type index:

10 (octet string)

Length:

10

Local address:
Password:
Access groups:
Access rights:

Read all/Write all

Name[16]:

Extension length:

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Return codes for


parameterization

In the event of an incorrect parameter setting, the inverter sends back various return
codes to the master which set the parameters. These codes provide detailed information
about the cause of the error. All of these return codes are structured in accordance with
EN 50170. The system distinguishes between the following elements:

Error class

Error code

Additional code

These return codes apply to all MOVIDRIVE communications interfaces.

Error class

The error class element classifies the type of error more precisely. In accordance with
EN 50170, the system differentiates between the error classes listed in table 1.
Class (hex)

Name

Meaning

vfd-state

Status error of the virtual field unit

application-reference

Error in application program

definition

Definition error

resource

Resource error

service

Error when performing service

access

Access error

ov

Error in object list

other

Other error (see additional code)

The error class is generated by the communications software of the fieldbus interface if
there is an error in communication. This does not apply to error class 8, Other error. Return codes sent from the inverter system are all in error class 8, Other error. The error
can be more precisely identified using the additional code element.

Error code

346

The error code element provides a means for more precisely identifying the cause of the
error within the error class. It is generated by the communications software of the fieldbus card in the event of an error in communication. Only error code 0 (Other error code)
is defined for error class 8, Other error. In this case, detailed identification is made using
the additional code.

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Additional code

'Internal communications error' special case

Correcting the fault

The additional code contains the return codes specific to SEW dealing with incorrect parameter settings of the inverter. They are sent back to the master in error class 8, Other
error. Table 2 shows all possible codings for the additional code.
Add. code
high (hex)

Add. code low


(hex)

Meaning

00

00

No fault

00

10

Invalid parameter index

00

11

Function/parameter not implemented

00

12

Read access only

00

13

Parameter lock is active

00

14

Factory setting is active

00

15

Value for parameter too large

00

16

Value for parameter too small

00

17

Option card required for this function/parameter is missing

00

18

Error in system software

00

19

Parameter access only via RS-485 process interface on X13

00

1A

Parameter access only via RS-485 diagnostic interface

00

1B

Parameter has access protection

00

1C

Controller inhibit required

00

1D

Impermissible value for parameter

00

1E

Factory setting was activated

00

1F

Parameter was not saved in EEPROM

00

20

Parameter cannot be changed with output stage enabled

The return code listed in the following table is sent back if a communications error has
occurred between the INTERBUS interface and the inverter system. The PCP service
transferred via the fieldbus may not have been performed and should be repeated. If this
error reoccurs, it is necessary to switch off the inverter completely and then back on
again so it is re-initialized.
Code (dec)

Meaning

Error class:

Access

Error code:

Hardware fault

Add. code high:

Add. code low:

10

Repeat the read or write service. If this error occurs again, switch the inverter off completely and back on again. Contact the SEW Electronics Service for advice if this error
occurs continuously.

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Control via process data

The inverter is controlled using the process data simply by reading/writing the program
addresses where the INTERBUS process data of the inverter are replicated. The following is an example for a simple STEP7 program for the Simatic S7:
L...W#16#0006
T...PAW...144... //Write 6hex on PO1 (control word = enable)
L...1500
T...PAW...146... //Write 1500dec on PO2 (speed setpoint = 300 rpm)
L...W#16#0000
T...PAW...148...//Write 0hex on PA3 (no function after factory setting)

Please refer to the Fieldbus Unit Profile manual for more information about controlling
the inverter via the process data channel, in particular regarding the coding of the control
and status word.

Setting parameters via the PCP


interface

This chapter describes how parameters and IPOS variables can be read and written using the standardized INTERBUS PCP Read' and 'Write' services. The example applies
to all 4th generation (G4) INTERBUS interface modules and is explained using PHOENIX terminology.
The coding examples shown in the following chapters are shown in the same way as in
the 'Peripherals Communication Protocol (PCP)' INTERBUS user manual produced by
Phoenix Contact.

Prerequisite

348

You should have the following user manuals:

'Peripherals Communication Protocol (PCP)' INTERBUS user manual, PHOENIX


CONTACT, IBS SYS PCP G4 UM

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Presentation of
coding examples

The coding examples shown in the following chapters are shown in the same way as in
the 'Peripherals Communication Protocol (PCP)' INTERBUS user manual produced by
Phoenix Contact.
All information in a PCP service is presented word-by-word in column format. As a result, you can think of a word as a PLC word (e.g. Simatic data word). There is a coding
example for the MOVIDRIVE inverter on the right-hand side in each case.
The communication reference (CR) is used for selecting the inverter for which the parameters should be set. In the examples below, CR = 02 hex was assigned to the inverter in the CMD Tool. The index defines the drive parameter which should be accessed.

Station description
of the inverter in
the CMD Tool

Before you can use the PCP channel of the inverter, you have to configure the station
description in the CMD Tool for the inverter.

Process of a
parameterization
sequence

The peripherals communication protocol (PCP) of the INTERBUS standardizes access


to the parameter data of INTERBUS stations and prescribes the following procedure:

Initialization of the PCP connection with the 'Initiate' service

Reading or writing with the 'Read' and 'Write' services.

The communications link can be broken off with the 'Abort' service if it is no longer
required (this is not explained here because there is often no need for it, see the PCP
manual).

Initialization of the PCP connection with the 'Initiate' service

The drive parameters of the inverter are not accessed until the PCP connection has
been established with 'Initate_Request, e.g. once during the system startup.
Word

Meaning

Coding (hex)

Command_Code = Initiate_Request

00 8B

Parameter_Count

00 02

Comm._Reference

00 02

Password

Access_Groups

00 00

Bits

15...8

7...0

10

You should receive the positive 'Initiate_Confirmation' message after the service has
been sent (see the PCP manual in case of a negative message).

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Reading a drive
parameter

The 'Read' service is used for reading a drive parameter (with index 8800). All the drive
parameters are 4 bytes long (1 double word).

Example

Reading from P130 Ramp t11 UP CW (index 8470dec = 2116hex)


Word

Meaning

Command_Code = Read_Request

00 81

Parameter_Count

00 03

Invoke_ID

Coding (hex)

Comm._Reference

00 02

Index

21 16

Subindex

Bits

15...8

7...0

00 00

You should receive the positive 'Read_Confirmation' message after this service has
been sent.
Word

Meaning

Coding (hex)

Message_Code = Read_Confirmation (+)

80 81

2
3

Parameter_Count
Invoke_ID

00 05

Comm._Reference

00 02

Result (+)

00 00

Length

00 04

Data [1]

Data [2]

00 00

Data [3]

Data [4]

07 D0

Bits

15...8

7...0

The parameter data are represented as follows in Motorola format (Simatic format):
Data [1] = High byte

Data [2] = Low byte

Data [3] = High byte

Data [4] = Low byte

00 hex

00 hex

07 hex

D0 hex

00 00 07 D0 hex = 2000 dec (= 2000 ms ramp)


Refer to the appendix of the 'Fieldbus Unit Profile' manual for more information about
coding the drive parameters.
Word

Meaning

Coding (hex)

Message_Code = Read_Confirmation

80 81

Parameter_Count

00 03

Invoke_ID

Comm._Reference

00 02

Error_Class

Error_Code

08 00

5
Bits

Additional_Code
15...8

00 10
7...0

The table shows the 'Value for parameter too great' return code, by way of example.

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Writing a drive
parameter

The 'Write' service is used for writing a drive parameter (with index 8800). All drive parameters are 4 bytes long (1 double word).

Example

Writing the ramp time 1.65 s to P130 'Ramp t11 UP CW'


Index: 8470 dec = 2116 hex
Value: 1.65 s = 1650 ms = 1650 dec = 0000 0672 hex
The parameter data are represented as follows in Motorola format (Simatic format):
Data [1] = High byte

Data [2] = Low byte

Data [3] = High byte

Data [4] = Low byte

00 hex

00 hex

06 hex

72 hex

Refer to the appendix of the 'Fieldbus Unit Profile' manual for more information about
coding the drive parameters.
Word

Meaning

Command_Code = Write_Request

00 82

Parameter_Count

00 05

Invoke_ID

Coding (hex)

Comm._Reference
Index

00 02
21 16

Subindex

Length

00 04

Data [1]

Data [2]

00 00

Data [3]

Data [4]

06 72

Bits

15...8

7...0

Word

Meaning

Coding (hex)

Message_Code = Write_Confirmation (+)

80 82

2
3

Parameter_Count
Invoke_ID

4
Bits

00 02

Comm._Reference
Result (+)

00 02
00 00

15...8

10

7...0

You should receive the positive 'Write_Confirmation' message after this service has
been sent.
Word

Meaning

Coding (hex)

Message_Code = Write_Confirmation (-)

80 82

Parameter_Count

Invoke_ID

Error_Class

5
Bits

00 03

Comm._Reference

00 02

Error_Code

08 00

Additional_Code
15...8

00 15
7...0

The table shows the 'Value for parameter too great' return code, by way of example

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Writing IPOS variables / parameters via MOVILINK

The inverters offer special parameter access via the MOVILINK parameter channel for
universal write access to all inverter data (parameters, IPOS variables, IPOS program
code, etc.). The following section illustrates the mechanism by which IPOS variables
can be changed via the parameter channel.
The acyclical parameter channel can be used above 8299 dec (206B hex).

Example

Writing the value 74565 of the IPOS variable H0 = Index 11000 dec (2AF8 hex)
Value to be written = 74565 dec (0001 2345 hex)
Word

Meaning

Command_Code = Write_Request

00 82

Parameter_Count

00 07

3
4

Invoke_ID

Coding (hex)

Comm._Reference

Index = MOVILINK parameter channel

00 02
20 6B

Subindex

Length

00 08

Data [1] = Management byte

Data [2] = Reserved

32 00

Data [3/4] = Index (e.g. IPOS variable)

2A F8

Data [5]

Data [6]

00 01

Data [7]

Data [8]

23 45

Bits

15...8

7...0

You receive the 'Write_Confirmation' after this service is sent. Once again, you can use
the return codes for evaluating a negative message.

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Reading IPOS
variables / parameters via MOVILINK

The inverters offer special parameter access via the MOVILINK parameter channel for
universal read access to all inverter data (parameters, IPOS variables, IPOS program
code, etc.). The following section illustrates the mechanism by which IPOS variables
can be read via the parameter channel. A two-stage procedure is required:

Writing the MOVILINK parameter channel with the 'Read IPOS variable H0' job

Reading the MOVILINK parameter channel

The MOVILINK parameter channel (acyclical) can be used above 8299 dec (206B hex).

Example

Reading the IPOS variable H0 = Index 11000 dec (2AF8 hex)


Refer to the 'Fieldbus Unit Profile' manual for a detailed description of the MOVILINK
parameter channel.
Word

Meaning

Command_Code = Write_Request

00 82

Parameter_Count

00 07

3
4

Invoke_ID

Coding (hex)

Comm._Reference

Index = MOVILINK parameter channel

00 02
20 6B

Subindex

Length

00 08

Data [1] = Management byte

Data [2] = Reserved

31 00

Data [3/4] = Index (e.g. IPOS variable)

2A F8

Data [5]

Data [6]

00 00

Data [7]

Data [8]

00 00

Bits

15...8

7...0

Once the positive 'Write_Confirmation (+)' has been received, read access takes place
on the MOVILINK parameter channel; this involves reading the data into the interface
module which were read during the previous read job defined by 'Write_Request'.
Word

Meaning

Coding (hex)

Command_Code = Read_Request

00 81

2
3
4

Parameter_Count
Invoke_ID

00 03

Comm._Reference

Index = MOVILINK parameter channel

Subindex

Bits

15...8

7...0

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00 02
20 6B
00 00

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You should receive the positive 'Read_Confirmation' message after this service has
been sent.
Word

Meaning

Coding (hex)

Message_Code = Read_Confirmation (+)

80 81

2
3

Parameter_Count
Invoke_ID

00 07

Comm._Reference
Result (+)

00 00

Length

Data [1] = Management byte

Data [2] = Reserved

00 02

Data [3/4] = Index (e.g. IPOS variable)

00 08
31 00
2A F8

Data [5]

Data [6]

00 01

Data [7]

Data [8]

23 45

Bits

15...8

7...0

Word

Meaning

Coding (hex)

Message_Code = Read_Confirmation

80 81

Parameter_Count

00 03

Invoke_ID

Comm._Reference

00 02

Error_Class

Error_Code

08 00

5
Bits

Additional_Code
15...8

00 10
7...0

You can use the return codes for evaluating a negative message.

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Writing IPOS variables / parameters using the


download parameter block

MOVIDRIVE inverters let you download the parameter block to write several IPOS variables and parameters at the same time using one PCP service.

Example

Three values of the inverter are to be written with one 'Write_Request':

The download parameter block is always 230 bytes long. It is possible to write up to 42
drive parameters and IPOS variables in one block.

Parameter/variable name

Index

Value to be written

IPOS variable H0

11000 dec (2AF8 hex)

1 dec (1 hex)

IPOS variable H1

11001 dec (2AF9 hex)

-40000 dec (FFFF63C0 hex)

P130 Ramp t11 UP CW

8470 dec (2116 hex)

1500 dec (05DC hex)

You receive the 'Write_Confirmation' after this service is sent. Once again, you can use
the return codes for evaluating a negative message. The individual parameters of the
download parameter block in the inverter are written one after the other. This means if
there is a negative 'Write_Confirmation' in the high part of the additional code, the parameter number at which the error occurred is entered.
Word

Meaning

Coding (hex)

Command_Code = Write_Request

00 82

Parameter_Count = 118 words (= 76 hex)

00 76

3
4

Invoke_ID

Comm._Reference

Index = Download parameter block

00 02
20 68

Subindex

Length = 230 bytes (= E6 hex)

00 E6

Data [1] = Reserved

Data [2] = Number of parameters

00 03

7
8
9
10

Data [3/4] = Index of the 1st parameter (e.g. IPOS variable H0)
Data [5]

Data [6]

Data [7]

Data [8]

Data [9/10] = Index of the 1st parameter (e.g. IPOS variable H1)

2A F8
00 00
00 01
2A F9

11

Data [11]

Data [12]

FF FF

12

Data [13]

Data [14]

63 C0

13

Data [15/16] = Index of the 1st parameter (P130 Ramp t11)

10

21 16

14

Data [17]

Data [18]

00 00

15

Data [19]

Data [20]

05 DC

...

...

...

...

Bits

15...8

7...0

You receive the 'Write_Confirmation' after this service is sent. Once again, you can use
the return codes for evaluating a negative message. The individual parameters of the
download parameter block in the inverter are written one after the other. This means if
there is a negative 'Write_Confirmation' in the high part of the additional code, the parameter number at which the error occurred is entered.

MOVIDRIVE compact System Manual

355

11

MC_40A operating displays (without fieldbus)

11

Operation and Service

11.1

MC_40A operating displays (without fieldbus)


The operational status of MOVIDRIVE compact MC_40A is displayed on LED V1.

1
Figure 205: MOVIDRIVE compact MC_40A operating display

05428AXX

1. Operation LED V1 (three colors: green/red/yellow)

Operation LED V1

The operational states of MOVIDRIVE compact MC_40A are displayed using the
three-color LED V1 (green/red/yellow).
Color

Description

No voltage

No supply voltage and no 24 VDC backup


voltage.

Controller inhibit or
no enable

Unit ready but controller inhibit active


(DI = '0') or no enable.

OFF

Yellow

Steady light

Green

Steady light

Enable

Motor is energized.

Red

Steady light

System error leading to


interlock

Error leads to unit being switched off.

Yellow

Flashing

Unit not ready

Factory setting in progress or 24 VDC


backup mode without supply voltage.

Green

Flashing

Flying start in progress

Operating mode VFC & FLYING START is


set and inverter connected to a rotating
motor.

Green/red

Flashing
0.5 s green / 0.5 s red

Limit switch reached

Limit switch reached in enable operating


status.

Yellow/
red

Flashing
0.5 s yellow / 0.5 s
red

Limit switch reached

Limit switch reached in 'controller inhibit'


operating status.

System error leading to


display or wait status

Fault in 'enable' operating status which is


only displayed and does not lead to a
switch-off.

System error leading to


display or wait status

Fault in 'controller inhibit' operating status


which is only displayed and does not lead
to a switch-off.

Timeout active

Enable ineffective, inverter is waiting for a


valid message.

Flashing
Green/red Green - green - red red
Yellow/
red

Flashing
Yellow - yellow - red red

Green/yel- 0.75 s green /


low
0.75 s yellow

356

Operational status

MOVIDRIVE compact System Manual

MC_41A (PROFIBUS-DP) operating displays

11.2

11

MC_41A (PROFIBUS-DP) operating displays


The following LEDs are on the MOVIDRIVE compact MC_41A to display its operating
status.

BUS
FAULT

RUN

Figure 206: MOVIDRIVE compact MC_41A operating displays

02902AXX

1. Operation LED V1 (three colors: green/red/yellow)


2. PROFIBUS-DP LED 'RUN' (green)
3. PROFIBUS-DP LED 'BUS-FAULT' (red)
Operation LED V1

The operational states of MOVIDRIVE compact MC_41A are displayed using the
three-color LED V1 (green/red/yellow).
Color

PROFIBUS-DP
LEDs

Operational status

Description

No voltage

No supply voltage and no 24 VDC backup


voltage.

Controller inhibit or
no enable

Unit ready but controller inhibit active (DI


= '0') or no enable.

OFF

Yellow

Steady light

Green

Steady light

Enable

Motor is energized.

Red

Steady light

System error leading to


interlock

Error leads to unit being switched off.

Yellow

Flashing

Unit not ready

Factory setting in progress or 24 VDC backup


mode without supply voltage.

Green

Flashing

Flying start in progress

Operating mode VFC & FLYING START is set


and inverter connected to a rotating motor.

Green/
red

Flashing
0.5 s green / 0.5 s red

Limit switch reached

Limit switch reached in enable operating


status.

Yellow/
red

Flashing 0.5 s yellow


/ 0.5 s red

Limit switch reached

Limit switch reached in 'controller inhibit'


operating status.

Green/
red

Flashing Green green - red - red

System error leading to Fault in 'enable' operating status which is only


display or wait status
displayed and does not lead to a switch-off.

Yellow/
red

Flashing Yellow - yellow - red - red

Fault in 'controller inhibit' operating status


System error leading to
which is only displayed and does not lead to a
display or wait status
switch-off.

Green/
yellow

0.75 s green /
0.75 s yellow

Timeout active

11

Enable ineffective, inverter is waiting for a


valid message.

The 'RUN' LED (green) indicates that the bus electronics are operating correctly. The
'BUS FAULT' LED (red) indicates a PROFIBUS-DP fault.
RUN

BUS FAULT

ON

ON

ON

OFF

ON

FLASHING

OFF

FLASHING

MOVIDRIVE compact System Manual

Meaning
Connection to the DP master has failed, check the bus connection.
Unit does not detect a baud rate, check the setting in the DP master.
Bus interruption or DP master not functioning.
Unit is currently exchanging data with the DP master (data exchange).
Unit has detected the baud rate, however it is not being addressed by the DP master. Make sure the address set on the unit (P092) matches the address set in the
project planning software of the DP master.
Unit was not configured in DP master or configured incorrectly. Check the configuration, use the SEW_6002.GSD GSD file.
Hardware defect in the bus electronics. Switch the unit off and on again. Contact
SEW Service for advice if this reoccurs.
PROFIBUS address is set higher than 125. Set address 125.

357

11

MCH42A operating displays (INTERBUS FO)

11.3

MCH42A operating displays (INTERBUS FO)


The following LEDs are on the MOVIDRIVE compact MCH42A to display its operating
status.

2.

X10
Remote IN
X30 IN

1
2
3
4
5
6
7
8
9
10
11

X10

V1
UL
CC
BA
RD
TR
FO1
FO2

1.

1
2
3
4
5
6
7
8
9

REF1
AI11
AI12
AI21
AGND
REF2
SC11
SC12
DGND

Figure 207: MOVIDRIVE compact MCH42A operating displays

05225AXX

1. Operation LED V1 (three colors: green/red/yellow)


2. INTERBUS FO LEDs

Operation LED V1

The operational states of MOVIDRIVE compact MCH42A are displayed using the
three-color LED V1 (green/red/yellow).
Color

358

Operational status

Description

No voltage

No supply voltage and no 24 VDC backup


voltage.

OFF

Yellow

Steady light

Controller inhibit or
no enable

Unit ready but controller inhibit active


(DI = '0') or no enable.

Green

Steady light

Enable

Motor is energized.

Red

Steady light

System error leading to


interlock

Error leads to unit being switched off.

Yellow

Flashing

Unit not ready

Factory setting in progress or 24 VDC


backup mode without supply voltage.

Green

Flashing

Flying start in progress

Operating mode VFC & FLYING START


is set and inverter connected to a rotating
motor.

Green/
red

Flashing
0.5 s green / 0.5 s
red

Limit switch reached

Limit switch reached in enable operating


status.

Yellow/
red

Flashing
0.5 s yellow / 0.5 s
red

Limit switch reached

Limit switch reached in 'controller inhibit'


operating status.

Green/
red

Flashing
Green - green - red red

System error leading to


display or wait status

Fault in 'enable' operating status which is


only displayed and does not lead to a
switch-off.

Yellow/
red

Flashing
Yellow - yellow - red
- red

System error leading to


display or wait status

Fault in 'controller inhibit' operating status


which is only displayed and does not lead
to a switch-off.

Green/
yellow

0.75 s green /
0.75 s yellow

Timeout active

Enable ineffective, inverter is waiting for a


valid message.

MOVIDRIVE compact System Manual

11

MCH42A operating displays (INTERBUS FO)

INTERBUS FO
LEDs

The INTERBUS FO LEDs display the current status of the fieldbus interface and the INTERBUS system:
UL
CC
BA
RD
TR
FO1
FO2

Logic Voltage (green = OK)


Cable Check (green = OK)
Bus Active (green = OK)
Remote Bus Disabled (red = OFF)
Transmit (green = PCP active)
Fiber Optic 1 (yellow = not OK)
Fiber Optic 2 (yellow = not OK)

The following figure shows frequently occurring INTERBUS FO LED patterns. The
meanings are described in detail in the tables below.

05226AEN

Figure 208: Frequently occurring LED patterns


[A] Inverter power-on (INTERBUS not yet active)
[B] Incorrect DIP switch setting (INTERBUS not yet active)
[C] Initialization phase of the INTERBUS system
[D] Correct INTERBUS operation
[E] Incorrectly set baud rate

LED UL 'U Logic'


(green)

LED CC 'Cable
Check' (green)

LED BA 'Bus
Active' (green)

Status

Meaning

Fault rectification

On

Supply voltage applied to bus


ECU

Off

No supply voltage for bus ECU Check that the terminal unit is correctly seated and the
24 VDC voltage supply for the inverter is present.

Status

Meaning

Fault rectification

On

Incoming remote bus connection OK

Off

Incoming remote bus connection not OK

Check the incoming remote bus fiber optic cable and LED
FO1.

Fault rectification

Status

Meaning

On

Data transfer active on INTER- BUS

Off

No data transfer; INTERBUS


stopped

MOVIDRIVE compact System Manual

11

Check the incoming remote bus cable. Use the diagnostic


display of the INTERBUS interface module (master) for further fault localization.

359

11

MCH42A operating displays (INTERBUS FO)

LED RD 'Remote
Bus Disable' (yellow)

LED FO1 'Fiber


Optic 1' (yellow)

LED FO2 'Fiber


Optic 2' (yellow)

LED TR 'Transmit'
(green)

Status

Meaning

On

Outgoing remote bus switched off

Fault rectification
-

Off

Outgoing remote bus not switched off

Status

Meaning

Fault rectification

On

Monitoring of the incoming fiber optic cable


section. If the previous station
has an optical section diagnostic function,
then the power is below the system reserve
level for optical transmission
does not have an optical section diagnostic
function, then the optical transmission
power cannot be controlled

Check the incoming FO cable for cable quality,


correct plug mounting, bending radii, etc. Use
the optical diagnostic function of CMD Tool or
an FO measuring instrument to localize the
fault further.

Off

Incoming fiber optic section OK

Status

Meaning

Fault rectification

On

Monitoring of the outgoing fiber optic cable section. If the next station
has an optical section diagnostic function,
then the power is below the system reserve
level for optical transmission
does not have an optical section diagnostic
function, then the optical transmission
power cannot be controlled

Check the outgoing FO cable for cable quality,


correct plug mounting, bending radii, etc. Use
the optical diagnostic function of CMD Tool or
an FO measuring instrument to localize the
fault further.

Off

Outgoing fiber optic section OK

Status

Meaning

Fault rectification

The color of the LED TR corresponds to the INTERBUS standard.

LED TR 'Transmit'
(yellow or red)

Off

No PCP communication

Green

PCP communication active or INTERBUS startup (parameter access via INTERBUS PCP channel)

Status

Meaning

Fault rectification

When the LED TR is yellow or red, this indicates states within the system which do not occur as a rule during
INTERBUS operation.

360

Off or green Normal mode (see table for TR = green)

Yellow
Flashing

Inverter in initialization phase

Red
Steady

Incorrect DIP switch configuration selected, no Check the settings of DIP switch S1. Correct
INTERBUS operation possible.
the DIP switch settings if necessary and switch
the unit on again.

Red flashing

Incorrect DIP switch configuration or INTER- Check the setting of DIP switches S1 to S6.
BUS interface defective, no INTERBUS opera- Contact SEW Electronics Service if the setting
tion possible.
is correct.

MOVIDRIVE compact System Manual

DBG11B keypad

11.4

11

DBG11B keypad

Basic displays

Copy function of
the DBG11B

CONTROL.INHIBIT
CURRENT:
0

Display when X11:1 (DI '/CONTROL.INHIBIT') = '0'.

NO ENABLE
CURRENT:

Display when X11:1 (DI '/CONTROL.INHIBIT') = '1' and


inverter is not enabled ('ENABLE/RAPID STOP' = '0').

SPEED 942 rpm


CURRENT:
2.51 A

Display when inverter enabled.

NOTE XX
XXXXXXXXXXXXXXXXXXX

Information message

FAULT XX
XXXXXXXXXXXXXXXXXXX

Fault indication

The DBG11B keypad can be used for copying parameter sets from one MOVIDRIVE
unit to other MOVIDRIVE units. To do this, copy the parameter set onto the keypad using P807 (MD_ DBG). Connect the keypad to another MOVIDRIVE unit and copy
the parameter set onto the MOVIDRIVE using P806 (DBG MD_). The keypad can
be disconnected and plugged in during operation.
Not all parameters are copied with the DBG11A keypad. Use the new DBG11B keypad
to ensure that all parameters are copied.

No connection
between inverter
and DBG11B

One of the following error messages may appear if no communication can be established with the inverter after the supply system or the 24 VDC power supply is switched
on and the keypad is connected.
COMMUNIC. ERROR
NO SERIAL LINK

Maybe error in MOVIDRIVE unit

11

ERROR WHILE COPY


FLASH ERR. XX

Error in DBG11B keypad


FATAL ERROR!
CODE CRC WRONG

Try to establish the connection by disconnecting the keypad and reconnecting it. Return
the unit to SEW for repair or replacement if you cannot establish the connection.

MOVIDRIVE compact System Manual

361

11

DBG11B keypad

Selected via menu


1st Menu level
Main menu

2nd Menu level


Submenu

3rd Menu level


Parameters

Editing mode

[] []
CONTR. INHIBIT
CURR.:
0 A
0.. DISPLAY
VALUES
1.. SETPOINTS/
RAMP GENERATORS []
3.. MOTOR
PARAMETERS

[]

[] []
10. SETPOINT
SELECTION

4.. REFERENCE
SIGNALS

11. ANALOG INP. 1


[]
(+/- 10 V)

5.. MONITORING
FUNCTIONS

12. ANALOG
INPUT AI2

6.. TERMINAL
ASSIGNMENT

[]

13. SPEED
RAMPS 1

7.. CONTROL
FUNCTIONS

14. SPEED
RAMPS 2

8.. UNIT
FUNCTIONS

15. MOTOR. POT.

9.. IPOS
PARAMETERS

16. FIXED
SETPOINTS 1
17. FIXED
SETPOINTS 2

[] []
110
A11

1
SCALING
0 mV [] 111
OFFSET [] A11

111
A11
112
A11

REF. NMAX
OPERAT. MODE

113
A11

0 V
V-OFFSET

114
A11

0 /M
n-OFFSET

0 mV
OFFSET

115

1.89 ms
ETPOINT FILTER
02407AEN

Figure 209: Menu structure

01406AXX

362

or
key

Change menu level, in 3rd menu level (parameter) entry to () or exit from () edit
mode. The parameter can only be changed in edit mode. Startup is commenced if
the and keys are pressed at the same time ( Sec. 'Startup').

or
key

Select menu command, increase or decrease value in edit mode. The new value
comes into effect in edit mode when the or key is released.

Q key

Back to main display; in startup mode, cancel startup.

E key

Startup:

Cancel startup

Normal operation:

Signature display; the signature can only be entered or edited


with MOVITOOLS/SHELL and is used for identifying the
parameter set or the unit.

Manual mode:

Exit manual mode

Malfunction:

Call up reset parameter P840

MOVIDRIVE compact System Manual

11

DBG11B keypad

Quick menu of
the DBG11B

The DBG11B keypad has a detailed parameter menu and a clearly structured quick
menu with the most frequently used parameters. It is possible to switch between both
menus using P800 ('Quick menu'). This can be done in any operating status. The default
setting is for the quick menu to be active. The quick menu is shown on the display by a
'/' after the parameter number. The parameters in the quick menu are identified by a '/'
in the parameter list.
[] []

BASIC DISPLAY
DISPLAY VALUES

SPEED:
CURR.:
001/
USER
006/
MOTOR

[] []

942 rpm
2.51 A
0
[rpm ]
0

UTIL.

150 rpm
SP N11

161/
INTERNAL

750 rpm
SP N12

162/
INTERNAL

1500 rpm
SP N13

300/
ST/STOP

0
rpm
SPEED 1

048/
00000000
INPUT DI1:01234567

301/
MINIMUM

0
rpm
SPEED 1

053/
001
OUT. TERM.DO: 012

302/
MAXIMUM

1500 rpm
SPEED 1

068/
00000000
OUTP. D1: 01234567

303/
150
CURRENT LIMIT

080/
FAULT
NO FAULT

320/
ON
AUTOMAT. ADJUST. 1

036/
INPUT DIO:

SETPOINTS /
RAMP GENERATORS

%
1

160/
INTERNAL

000000
012345

t-

100/
UNIPOL./FIX
SETPOINTS SOURCE
2
CW

MOTOR PARAMETERS

800/
SHORT MENU
801/
LANGUAGE

ENGLISH

UP

131/
T11

2
s
DOWN CW

132/
T11

UP

133/
T11

2
s
DOWN CCW

820/
4-QUADR-OPER.

134/
T12

10
UP=DOWN

835/
RESP.

136/
2
s
RAP. STP. RAMP T13
137/
EMERG.

2
RAMP

802/
FACTORY

SETTING

803/
PARAMETER

840/
MANUAL

ON

130/
T11

2
CCW

UNIT FUNCTIONS

LOCK

NO

OFF

ON

NO RESPONSE
TF-SIGNAL
RESET

NO

s
T14

11

[] []
[] []
02408AEN

Figure 210: DBG11B quick menu

IPOSplus

MOVITOOLS is required for programming IPOSplus. The DBG11B keypad only makes
it possible to edit and modify IPOSplus parameters (P9__).
The IPOSplus program is also stored in the DBG11B keypad when it is saved. It is
transferred as well when the parameter set is copied to another MOVIDRIVE unit.
Parameter P931 can be used for starting and stopping the IPOSplus program from the
DBG11B keypad.

MOVIDRIVE compact System Manual

363

11

DBG11B keypad

Information messages

Information messages on the DBG11B (approx. 2 s in duration) or in MOVITOOLS/


SHELL (message which can be acknowledged):
No.

Text DBG11B/SHELL

Description

ILLEGAL INDEX

Index addressed via interface is not available.

NOT IMPLEMENTED

READ ONLY VALUE

Attempt to edit a read only value.

PARAM. LOCKED

Parameter lock P803 = 'ON'. Parameter cannot be altered.

SETUP ACTIVE

Attempt to alter parameters during active factory setting.

VALUE TOO LARGE

Attempt to enter a value which is too large.

VALUE TOO SMALL

Attempt to enter a value which is too small.

REQ. PCB MISSING

The option card required for the selected function is missing.

11

TERMINAL ONLY

Manual mode must be completed using TERMINAL (DBG11B or


USS21A).

12

NO ACCESS

Access to selected parameter refused.

13

NO CTRLER. INHIBIT

Set terminal DI '/Controller inhibit' = '0' for the selected function.

14

INVALID VALUE

Attempt to enter an invalid value.

PARAM. NOT SAVED

EEPROM buffer overrun, e.g. due to cyclical write accesses. Parameter is


saved in EEPROM and is not protected against loss following POWER
OFF.

Attempt to execute a non-implemented function.


An incorrect communication service has been selected.
Manual mode selected via impermissible interface (e.g. fieldbus).

---

-16

364

MOVIDRIVE compact System Manual

Fault information

11.5

11

Fault information

Fault memory

The fault memory (P080) stores the last five fault messages (faults t-0 t-4). The fault
message of longest standing is deleted whenever more than five fault messages have
occurred. The following information is stored when a malfunction takes place: Fault
which occurred Status of the binary inputs/outputs Operational status of the inverter
Inverter status Heat sink temperature Speed Output current Active current Unit
utilization DC link circuit voltage ON hours Enable hours Parameter set Motor
utilization.

Switch-off
responses

There are three switch-off responses depending on the fault; the inverter is inhibited
when in fault status:

Immediate switchoff

The unit can no longer brake the drive; the output stage goes to high resistance in the
event of a fault and the brake is applied immediately (DB '/Brake' = '0').

Rapid stop

The drive is braked with the stop ramp t13/t23. Once the stop speed is reached (
P300/P310), the brake is applied (DB '/Brake' = '0'). The output stage goes to highresistance after the brake reaction time has elapsed (P732 / P735).

Emergency stop

The drive is braked with the emergency ramp t14/t24. Once the stop speed is reached
( P300/P310), the brake is applied (DB '/Brake' = '0'). The output stage goes to
high-resistance after the brake reaction time has elapsed (P732 / P735).

Reset

A fault message can be acknowledged by:

Switching the supply system off and on again.


Recommendation: Observe a minimum switch-off time of 10 s for the supply system
contactor K11.

Timeout active

Reset via input terminals, i.e. via an appropriately assigned binary input.

Manual reset in SHELL (P840 = 'YES' or [Parameter] / [Manual reset]).

Manual reset using the DBG11B (pressing the <E> key in the event of a fault gives
direct access to parameter P840).

Auto reset performs up to five unit resets with an adjustable restart time. Not to be
used with drives where an automatic restart represents a risk of injury to people or
damage to equipment.

11

If the inverter is controlled via a communications interface (fieldbus, RS-485 or SBus)


and the power was switched off and back on again or a fault reset was performed, then
the enable remains ineffective until the inverter once again receives valid data via the
interface which is monitored with a timeout.

MOVIDRIVE compact System Manual

365

11

List of faults

11.6

List of faults
A dot in the 'P' column means that the response is programmable (P83_ Fault response). The factory set fault response is listed in the 'Response' column.

Fault
code

Name

Response

00

No fault

01

Over-current

Immediate
switch-off

Ground fault

03

04

07

08

Brake chopper

DC link overvoltage

n-monitoring

P Possible cause

Short circuit on output


Motor too large
Defective output stage

Rectify the short circuit


Connect a smaller motor
Contact SEW Service for advice if the output stage is defective

Immediate
switch-off

Ground fault
in the connecting harness
in the inverter
in the motor

Eliminate ground fault


Contact SEW Service for advice

Immediate
switch-off

Extend deceleration ramps


Check feeder to braking resistor
Check technical data of braking resistor
Fit a new MOVIDRIVE if the brake chopper is defective
Check for ground fault

Immediate
switch-off

DC link voltage too high


Possibly also ground fault

Speed controller or current controller (in


VFC operating mode without encoder)
operating at setting limit due to mechanical overload or phase fault in the power
system or motor.
Encoder not connected correctly or incorrect direction of rotation.
nmax is exceeded during torque control.

Immediate
switch-off

Startup

Immediate
switch-off

IPOS-ILLOP

Emergency
stop

Extend deceleration ramps


Check connecting harness for braking
resistor
Check technical data of braking resistor
Check for ground fault
Reduce load
Increase deceleration time setting (P501
or P503).
Check encoder connection, possibly swap
over A/A and B/B in pairs
Check encoder voltage supply
Check current limitation
Extend ramps if appropriate
Check motor feeder and motor
Check supply system phases

Incorrect command detected during run


ning of IPOS program.
Incorrect conditions during command exe
cution.
Function not in inverter.

Check program memory content and correct if necessary.


Load correct program into program memory.
Check program sequence ( IPOS manual)
Use another function.

11

Overtempera- Emergency
ture
stop

Thermal overload of inverter.

Reduce load and/or ensure adequate cooling.

13

Control signal Immediate


source
switch-off

Control signal source not defined or defined


incorrectly.

Set correct control signal source (P101).

14

Encoder

Immediate
switch-off

15

24 V internal

Immediate
switch-off

No internal 24 V supply voltage.

17-24

System fault

Immediate
switch-off

Check ground connections and shields;


Inverter electronics disrupted. Possibly due to
improve them if necessary. Contact SEW Sereffect of EMC.
vice for advice if this reoccurs.

25

EEPROM

Rapid stop

Fault when accessing EEPROM

26

External termi- Emergency


nal
stop

366

Inverter startup not yet performed for selected Perform startup for appropriate operating
operating mode.
mode.

10

Regenerative power excessive


Braking resistor circuit interrupted
Short circuit in braking resistor circuit
Excessively high braking resistance
Brake chopper defective
Possibly also ground fault

09

Action

Encoder cable or shield not connected


correctly
Check encoder cable and shield for correct
Short circuit/open circuit in encoder cable connection, short circuit and open circuit.
Encoder defective
Check the mains connection. Contact SEW
Service for advice if this reoccurs.

Call up default setting, perform reset and set


parameters again. Contact SEW Service for
advice if this reoccurs.

Read in external fault signal via programmable Eliminate specific cause of fault; reprogram
input.
terminal if appropriate.

MOVIDRIVE compact System Manual

List of faults

Fault
code

Name

27

Limit switches Emergency


missing
stop

28

Fieldbus
timeout

Rapid stop

29

Limit switch
reached

30

Emergency
stop
timeout

31

TF sensor

Response

P Possible cause

Check wiring of limit switches.


Swap over limit switch connections.
Reprogram terminals

No master-slave communication took place


within the configured response monitoring
period.

Check master communication routine


Extend fieldbus timeout time (P819) or
switch off monitoring

Emergency
stop

Limit switch was reached in IPOS operating


mode.

Check travel range.


Correct user program.

Immediate
switch-off

Drive overloaded
Emergency stop ramp too short.

Check project planning


Extend emergency stop ramp

Motor too hot, TF sensor has tripped

TF sensor of motor not connected or not

connected properly
MOVIDRIVE connection and TF connec
tion on motor interrupted

Open circuit/both limit switches missing


Limit switches are swapped over in relation to direction of rotation of motor

Action

No
response

Let motor cool down and reset fault


Check connections/link between MOVIDRIVE and TF.
Set P835 to 'NO RESPONSE'.

32

IPOS index
overrun

Emergency
stop

Basic programming rules violated causing


stack overflow in system.

Check IPOS user program and correct if necessary ( IPOS manual).

33

Setpoint
source

Immediate
switch-off

Setpoint source not defined or defined incorrectly

Set correct setpoint source (P100).

35

Operating
mode

Immediate
switch-off

Operating mode not defined or defined incorrectly

Use P700 or P701 to set correct operating


mode

37

System watch- Immediate


dog
switch-off

Fault in system software procedure

Contact SEW Service for advice.

38

System software

Immediate
switch-off

System fault

Contact SEW Service for advice.

39

Reference
travel

Immediate
switch-off

42

Lag error

Immediate
switch-off

Reference cam missing or does not switch

Limit switches not connected correctly


Reference travel type changed during ref-
erence travel

Incremental encoder connected incorrectly


Accelerating ramps too short
P-component of positioning controller too
small
Speed controller parameters set incorrectly
Value of lag error tolerance too small

43

RS-485
timeout

Rapid stop

44

Unit utilization

Immediate
switch-off

45

Initialization

Immediate
switch-off

47

System bus
timeout

Rapid stop

77

IPOS control
word

No
response

78

IPOS SW limit No
switches
response

Communication between inverter and PC


interrupted
Unit utilization (IxT value) exceeds 125 %

81

Start condition

Immediate
switch-off

Only in IPOS operating mode:


Attempt was made to set an invalid automatic mode (via external control).
P916 = BUSRAMP set.
Only in IPOS operating mode:
Programmed target position is outside travel
range delimited by software limit switches.

Check rotary encoder connection


Extend ramps
Set P-component to higher value
Set speed controller parameters again
Increase lag error tolerance
Check encoder, motor and mains phase
wiring
Check mechanical components can move
freely, possibly blocked up

Reduce power output


Extend ramps
Use a larger inverter if the specified points
are not possible.

11

Restore factory settings. Call SEW Service for advice if the fault still cannot be
reset.
Insert the option pcb correctly.

Check system bus connection.

Check serial connection to external control.


Check write values of external control.
Set P916 correctly.

Check user program


Check position of software limit switches

Only in 'VFC hoist' operating mode:

Current during premagnetization phase could


not be injected into motor at a high enough

level:
Motor rated power too small in relation to

inverter rated power.


Motor cable cross section too small.

MOVIDRIVE compact System Manual

Check reference cam


Check connection of limit switches
Check reference travel type setting and
the parameters required for it

Check connection between inverter and PC.


Contact SEW Service for advice if necessary.

No parameters set for EEPROM in power


section or parameters set incorrectly.
Option pcb not in contact with backplane

bus.

Fault during communication via system bus.

11

Check startup data and repeat startup procedure if necessary.


Check connection between inverter and
motor.
Check cross section of motor cable and
increase if necessary.

367

11

368

List of faults

Fault
code

Name

Response

82

Output open

Immediate
switch-off

84

Motor protection

Emergency
stop

85

Copy

Immediate
switch-off

Fault when copying parameters.

87

Technology
function

Immediate
switch-off

Attempt made to load the parameter set for a


Activate the factory settings (P802 = YES) and
technology version unit with the technology
perform a reset.
function activated into a standard version unit.

88

Flying start

Immediate
switch-off

Only in 'VFC n-CTRL' operating mode:


Actual speed > 5000 rpm when inverter
enabled.

94

EEPROM
checksum

Immediate
switch-off

Inverter electronics disrupted, possibly due to


Send the unit in for repair.
effect of EMC or a defect.

99

IPOS ramp
calculation
fault

Immediate
switch-off

Only in IPOS operating mode:


Attempt made to alter ramp times and traveling velocities when the inverter is enabled,
with a sine or squared positioning ramp.

P Possible cause
Only in 'VFC hoist' operating mode:
Two or all output phases interrupted.
Motor rated power too small in relation to
inverter rated power.
Motor utilization too high.

Action

Check connection between inverter and


motor.
Check startup data and repeat startup procedure if necessary.
Reduce load.
Extend ramps.
Observe longer pause times.

Check connection between inverter and PC.

Enable only at actual speed


5000 rpm.

Rewrite the IPOS program so that ramp times


and traveling velocities can only be altered
when the inverter is inhibited.

MOVIDRIVE compact System Manual

11

SEW electronics service

11.7

SEW electronics service

Send in for repair

Please contact the SEW electronics service if a fault cannot be rectified ( 'Customer and spare parts service').
When contacting the SEW electronics service, please always quote the digits of your
service code to enable our service personnel to assist you more effectively.
Please provide the following information if you are sending the unit in for repair:

Service label

Serial number ( nameplate)

Unit designation

Standard type or technology type

Digits of the service code

Brief description of the application (application, control via terminals or serial)

Connected motor (motor type, motor voltage, or circuit)

Nature of the fault

Peripheral circumstances

Your own presumption of what has happened

Any unusual events, etc. preceding the fault

MOVIDRIVE units have service labels attached to them; one for the power section and
another for the control unit. These are located on the side next to the nameplate.
Control unit

MCH42A-00

Power section

Service code data

Type identification

Sub-assemblies / Components

Figure 211: Service label

MOVIDRIVE compact System Manual

05227AEN

369

12
12

Index of Changes
This edition of the MOVIDRIVE compact includes the following amendments and changes compared to the preceding edition 10/2000:

The functionality of the MOVIDRIVE drive inverter is represented in form of a block


diagram in the seciton "System Description."

We distinguish tow versions of the MOVIDRIVE compact drive inverters. These are:
standard version, corresponds to the units sold so far.
application version, includes technology functions and application modules.

Technology functions "Electronic Cam" and "Internal Synchronous Operation" are


available with units in application version.

Application modules for the applications "Positioning", "Winding" and "Controlling"


are available with units in application version.

The 230 V units (MOVIDRIVE compact MC_4_A...-2_3) are now available with
power ratings up to 30 kW (40 HP).

New type series, i.e. MOVIDRIVE compact MCH with HIPERFACE interface. You
can connect asynchronous motors and synchronous motors to these MCH units in
connection with HIPERFACE encoders.

New pre-fabricated cables, e.g. for connection of CM motors and MOVIDRIVE


master-slave connection.

New parameters:

370

P138 "Ramp limit"


P205 "Load precontrol"
P206 "Scanning time n-controller"
P207 "Load precontrol VFC"
P304 "Torque limit"
P96_ "IPOS Modulo function"

The DT/DV motors from SEW are also available in JEC design. The section "Project
Planning" includes a JEC motor table and motor selection tables.

The new synchronous SEW servomotors of the CM Series can be connected to


MOVIDRIVE compact units. The section "Project Planning" includes a CM motor
table and motor selection tables.

The sections "Overload capacity of inverters" and "Load capacity of the units at small
output frequencies" have been completely revised.

MOVIDRIVE compact System Manual

Abbreviation key

13

13

Abbreviation Key and Index

13.1 Abbreviation key


cos

Power factor of motor

FA

Axial force acting on the output shaft

[N]

fin

Supply frequency

[Hz]

Installation altitude

[m . NN]

Efficiency

Id

Magnetizing current

[A]

Iin

Input current

[A]

IF

Trip current

[A]

IN = In

Rated current

[A]

Iq

Torque-forming current

[A]

Iges

Current in total

[A]

IP..

Enclosure

itot

Gear ratios in total

Umg

Ambient temperature

[C]

JLast

Mass moment of inertia to be driven

[10-4 kgm2]

JMot

Mass moment of inertia of motor

[10-4 kgm2]

JX

Mass moment of inertia reduced to motor shaft

[10-4 kgm2]

JZ

Mass moment of inertia of heavy fan

[10-4 kgm2]

kT

Torque constant

[Nm/A]

Ma

Output torque

[Nm]

MB

Braking torque

[Nm]

MH/MN

Ratio acceleration torque / rated torque motor

MS

Starting torque

[Nm]

nA

Output speed

[1/min]

nEck

Base speed

[1/min]

nE

Input speed

[1/min]

nM

Motor speed

[1/min]

nN

Rated speed

[1/min]

Pa

Output power

[kW]

Pe

Mathematical input power of gear unit

[kW]

PN

Rated power

[kW]

Preduziert

Power reduced in relation to rated power

[kW]

Pv = Ploss

Power loss

[kW]

RBWmin

Minimum braking resistance value for 4Q operation

[]

S.., %ED

Duty type and relative cyclic duration factor cdf

Cycle duration

[min]

t1

Response time of motor brake

[10-3 s]

t2

Reaction time of motor brake

[10-3 s]

Uin

Supply voltage

[V]

UN

Rated voltage

[V]

Uout

Output voltage

[V]

Starting frequency

[1/h], [c/h]

Z0

No-load starting frequency

[1/h], [c/h]

MOVIDRIVE compact System Manual

13

371

13

Index

13.2 Index
Configuring the bus structure

5 V encoder power supply DWI11A


Technical Data 57

A
Abort 337, 338
Additional code 347
Analog input AI1 96
Analog outputs 120
Application modules
Technical Data 59
Application version
Additional functions 16
Application modules 18
Assigning process data 333
Assignment braking resistors, chokes and filters
230 V units 272
400/500 V units 270

B
BA 359
Basic displays of DBG11B keypad 361
Baud rate 256
Binary inputs 118
Binary outputs 119
Block wiring diagram MOVIDRIVE 13
Brake function 133
Brake operation 142
Braking resistor BW
Assignment 270
Technical Data 63
Braking resistor, connection 248
Braking resistor, selection
General notes 210
Peak braking power 210
Power diagrams 211
Breaking off the communications link 337,
Bus Active 359
Bus connection via fiber optic cable 254
Bus diagnostics 93

C
Cable Check 359
Cable types 254
CC 359
CE marking 20
CMD Tool 329
Coding examples 349
Communications error 347
Configuration Monitoring Diagnostics
Configuration of bus structure 329
Configuration offline 329
Configuration online 330

372

329

329
Connecting AC brake motors 215
Connecting explosion-proof AC motors 222
Connection
External encoder 285
HTL encoder 280
Incremental encoder simulation 289
Master/slave connection 290
Resolver 283
Connection basic unit
Control unit MCF/MCV/MCS4_A 262
Control unit MCH4_A 265
Power section and brake 261
Control characteristics
Characteristic parameters 153
Control response 153
Control functions 122
Control mode, General description 11
Control signals, Logic gating 231
Controller parameters 107
Copy function of the DBG11B keypad
Cross sections 247
C-Tick approval 20

361

338

DBG11A keypad
Technical Data 55
DBG11B
Language selection 295
Startup functions 295
Startup of speed controller 299
Startup procedure 297
Structure of the startup menu 296
DBG11B keypad, basic displays 361
DBG11B keypad, Copy function 361
DBG11B keypad, Menu 362
DBG11B keypad, Quick menu 363
Description of applications
Project planning for hoists 155
Project planning for pumps and fans 155
Project planning for trolleys 154
Description, General 10
Descripton of applications
Inverter selection 154
Device Parameterization 334, 335
Device type 331
Dimension drawings
5 V encoder power supply DWI11A 57
Basic unit size 1 49
Basic unit size 2 50
Basic unit size 3 51
Basic unit size 4 52
Basic unit size 5 53
Braking resistors BW.. 68
DBG11B keypad 55

MOVIDRIVE compact System Manual

Index

Heat sink DKB11A for braking resistors in flat-pack


design 67
Line choke ND.. 69
Line filter NF.. 71
Output choke HD.. 72
Output filter HF.. 74
Serial interface USS21A 56
Touch guard for braking resistors in flat-pack design
66
DIP switches 256
Display values 91
Download parameter block 340, 355
Drive parameters 339

E
Earth leakage circuit breaker 247
Earthing 248
Earth-leakage current 247
Electronic Cam
Description 16
Electronic cam
Description 40
Electronics cables 228
EMC compliant installation
Components 223
EMV compliant installation
Block diagram of limit value class B 224
Error class 346
Error code 346
Establishing the communications link 337, 338
Expert characteristics 100
External 24 VDC voltage supply 229
External encoder
Connection 285
General installation notes 276

F
Fault memory 93, 365
Fault response 142
Features of the units 14
Fiber Optic 1 360
Fiber Optic 2 360
Fiber optic plugs 254
Fixed setpoints 106
FO1 360
FO2 360
Functions of the units 14
Fuses 247

G
Group drive (VFC)

221

I
ID code 330
Ident code 329
Incremental encoder simulation
Connection 289
Information messages 364
Initiate 337, 338
Installation instructions 246
Installation of fiber optic cables 254
Installing fiber optic cables 254
INTERBUS FO LEDs 359
Interface type 331
Internal communications error 347
Internal synchronous operation
Description 17, 41
IPOS Encoder 150
IPOS Modulo function 151
IPOS Monitoring 149
IPOS parameters 148
IPOS Reference travel
IPOS Special functions
IPOS Travel parameter
IPOSplus
General description
Technical Data 54

148
150
148
11

L
Labeling tile MCH42A
Labeling tile MCV41A
Last PCP index

268
264

341

LED BA 359
LED CC 359
LED FO1 360
LED FO2 360
LED RD 360
LED TR 360
LED UL 359
Limit switches 232
Limits motor parameters 110
Line choke ND
Connection 225
Technical Data 69
Line filter 249
Line filter NF
Connection 225
Technical Data 70
List of faults 366
Load capacity at low output frequencies
Sustained output current 192

HCS cables 254


Hold controller 108

Mains contactor, Notes 216


Mains fuse types, Notes 216

MOVIDRIVE compact System Manual

13

13

373

13

Index

Mains OFF monitoring 117


Manual mode 146
Manufacturer name 331
Master/slave connection 290
Master-Slave function 135
MCH42A operating displays 358
Menu of the DBG11B keypad 362
Menu structure of parameters 86
Minimum clearance 246
Modulation 145
Monitoring 334
Monitoring functions 117
Motor compensation 111
Motor encoder
Connection 277
General installation notes 276
Motor parameters 110
Motor potentiometer 105
Motor protection 112
Motor selection asynchronous AC motors (VFC)
Basic recommendations 156
dynamic applications 157
Examples for delta/star topology 230/400 V / 50 Hz
159
Motor selection delta topology 230 V / 50 Hz 161
Motor selection delta/star topology 230/400 V / 50 Hz
158
Motor selection double star/star topology 230/460 V /
60 Hz 160
Motor selection double-star topology 230 V / 60 Hz
162
Speed/torque characteristics 157
Voltage/frequency characteristics 156
Motor selection asynchronous servomotors (CFC)
Basic recommendations 164
CT/CV motor selection delta/star topology 167/290 V /
50 Hz 168
DT/DV motor selection delta 230 V / 50 Hz 181
DT/DV motor selection double-star or double-delta
topology 200 V / 50 Hz 183
DT/DV motor selection double-star topology 230 V / 60
Hz 182
DT/DV/D motor selection delta/star topology 230/400 V
/ 50 Hz 175
DT/DV/D motor selection double-star/star or doubledelta/delta topology 200/400 V / 50 Hz 179
DT/DV/D motor selection double-star/star topology
230/460 V / 60 Hz 177
Magnetization current 164
Motor characteristics 163
Motor tabeles DT/DV/D 172
Motor table CT/CV 167
Notes CT/CV motors 166
Torque control 165
Motor selection synchronous servomotors (SERVO)
Basic recommendations 185
CM motor selection 187
DFS/DFY motor selection 190

374

Motor characteristics 184


Motor table CM 186
Motor table DFS/DFY 189
Torque control 185
Mounting position 246
MOVILINK parameter channel 352
MOVILINK parameter channel 353
MOVILINK parameter channel acyclical 344
MOVILINK parameter channel cyclical 342
MOVILINK, General description 11
MOVITOOLS
Technical Data 58

N
Nameplate 235
Number of PCP words 256
Number of process data 256

O
Object description 339
Object list 339
Offline configuration 329
Online configuration 330
Operating displays MC_40A 356
Operating displays MC_41A 357
Operating modes 122
Operating states, Priority 231
Operation LED V1 356, 357, 358
Output choke 249
Output choke HD
Connection 225
Technical Data 72
Output filter HF
Connection 226
Technical Data 73
Overload capacity
at 400 V and 25C 196
at 400 V and 40C 198
at 500 V and 25C 200
at 500 V and 40C 202
Determining the overload capacity 194
for dynamic applications 204
Load cycle 193
Sustained output current 193
Temperature-controlled fan 193
Unit utilization 193
Overview MOVIDRIVE units 12
Overview of the system
Communications and application components
Power components 8

P
Parameter channel 333
Parameter description
Introduction 86
Menu structure of parameters

86

MOVIDRIVE compact System Manual

Index

Overview in table form 87


P0__, Display values 91
P1__, Setpoints/Ramp Generators 94
P2__, Controller parameters 107
P3__, Motor parameters 110
P4__, Reference signals 114
P5__, Monitoring functions 117
P6__, Terminal assignment 118
P7__, Control functions 122
P8__, Unit functions 139
P9__, IPOS parameters 148
Parameter list 306
Parameter set switchover 230
Parameterization sequence 349
Parameterization, Return codes 346
Parameters in object list 339
Parameterwerte schreiben 338
PCP connection 334
PCP length 256, 257
PCP services 337
PE mains connection 247
Pin assignment 255
Plugs for fiber optic cable connection 254
Polymer fiber cables 254
Positioning tasks, Startup 305
Power cables and motor cables
Line cross sections and fusing 217
Permitted motor cable length 219
Special regulations 217
Voltage drop 220
Power shield clamp 259
Pre-fabricated cables
Technical Data 76
Process data channel 329, 330
Process data description 145
Process data length 256, 257
Process data manager 333
Process values 91
PROFIBUS-DP LEDs 357
Program setting 330
Project Planning 329
Hoists 155
Inverter selection 154
Pumps and fans 155
Schematic procedure 152
Trolleys 154

Q
Quick menu of the DBG11B keypad

363

R
Ramp generators 94
RD 360
Read 337, 338, 345,
Read in bus structure 330

350,

353

MOVIDRIVE compact System Manual

13

Read in configuration frame 330


Read parameter list 335
Read parameter values 337, 338
Reading a drive parameter 350
Reading IPOS variables 353
Reading parameters 353
Reference signals 114
Remote Bus Disable 360
Removing the terminal unit 269
Reset 365
Reset response 143
Resolver
Connection 283
Return codes 346

S
Safety instructions 6
Safety Notes 234
Scaling actual speed value

144

Schreiben 338
Scope of delivery 235
Serial Communication 233
Serial communication 140
Serial interface USS21A, Technical Data 56
Serial interface, Connection 275
Service label 369
Service, Repair 369
Setpoint selection 94
Setpoint stop function 132
Setpoints 94
Setup 139
SEW Icons 332
Shielding 248
Speed control 107
Speed monitoring 117
Speed ramps 103
Speed skip 134
Standstill current 131
Starting the motor
Analog setpoint specification 302
Fixed setpoints 303
Manual operation 304
Startup
General startup instructions 291
Preliminary work and resources 293
With DBG11B keypad 294
with PC and MOVITOOLS 301
Startup for positioning tasks 305
Startup with INTERBUS 328
Startup with INTERBUS, Preliminary work 328
Startup with PROFIBUS-DP 313
Station description 331
Station type 329

13

375

13

Index

Status displays 92
Supporte parameter channel services
Switch-off responses 365
System bus (SBus)
General description 11
Technical Data 47
Technical data 43
System bus installation 273

Unit design MCH42A, Size 1


333

T
Technical Data
230 V units
Size 1 32
Size 2 34
Size 3 36
Size 4 38
400/500 V units
Size 1 22
Size 2 24
Size 3 26
Size 4 28
Size 5 30
5 V encoder power supply DWI11A 57
Application modules 59
Braking resistor BW 63
DBG11B keypad 55
Electronics data basic units 42, 46
General technical data 21
IPOSplus 54
Line choke ND 69
Line filter NF 70
MOVITOOLS operating software 58
Output choke HD 72
Output filter HF 73
Pre-fabricated cables 76
Serial interface USS21A 56
System bus (SBus) 43, 47
Telegram length 333
Terminal assignment 118
Terminals, Description of functions MCH4_A 267
Terminals, Description of terminal functions MCF/MCV/
MCS4_A 263
Tightening torques 246
Timeout 365
Touch guard 260
TR 360
Transmit 360

Unit design MCH42A, Size 2


Unit design MCH42A, Size 3
Unit design MCH42A, Size 4
Unit design MCH42A, Size 5
Unit designation 20, 235
Unit functions 139
Unit properties 14
Unit versions
General description 10

241
242
243
244
245

V
Voltage systems, permitted

216

W
Warning instructions 6
Write 337, 338, 344, 351,
Write parameter values 337
Write parameters 352

352,

355

Writing a drive parameter 351


Writing IPOS variables 352, 355
Writing parameters 355

U
U Logic 359
UL 359
UL approval 20
Unit design MCF/MCV/MCS4_A, Size 1
Unit design MCF/MCV/MCS4_A, Size 2
Unit design MCF/MCV/MCS4_A, Size 3
Unit design MCF/MCV/MCS4_A, Size 4
Unit design MCF/MCV/MCS4_A, Size 5

376

236
237
238
239
240

MOVIDRIVE compact System Manual

14 Address List

14

Address List

Germany
Headquarters
Production
Sales
Service

Bruchsal

SEW-EURODRIVE GmbH & Co


Ernst-Blickle-Strae 42
D-76646 Bruchsal
P.O. Box
Postfach 3023 D-76642 Bruchsal

Tel. +49 (0) 72 51 / 75-0


Fax +49 (0) 72 51 / 75-19 70
http://www.sew-eurodrive.de
sew@sew-eurodrive.de
Service Electronics:
Tel. +49 (0) 1 71 / 7 21 07 91
Service Gear Units and Motors:
Tel. +49 (0) 1 72 / 7 60 13 77

Production

Graben

SEW-EURODRIVE GmbH & Co


Ernst-Blickle-Strae 1
D-76676 Graben-Neudorf
P.O. Box
Postfach 1220 D-76671 Graben-Neudorf

Tel. +49 (0) 72 51 / 75-0


Fax +49 (0) 72 51 / 75-29 70
Telex 7 822 276

Assembly
Service

Garbsen
(near Hannover)

SEW-EURODRIVE GmbH & Co


Alte Ricklinger Strae 40-42
D-30823 Garbsen
P.O. Box
Postfach 110453 D-30804 Garbsen

Tel. +49 (0) 51 37 / 87 98-30


Fax +49 (0) 51 37 / 87 98-55
scm-garbsen@sew-eurodrive.de

Kirchheim
(near Mnchen)

SEW-EURODRIVE GmbH & Co


Domagkstrae 5
D-85551 Kirchheim

Tel. +49 (0) 89 / 90 95 52-10


Fax +49 (0) 89 / 90 95 52-50
scm-kirchheim@sew-eurodrive.de

Langenfeld
(near Dsseldorf)

SEW-EURODRIVE GmbH & Co


Siemensstrae 1
D-40764 Langenfeld

Tel. +49 (0) 21 73 / 85 07-30


Fax +49 (0) 21 73 / 85 07-55
scm-langenfeld@sew-eurodrive.de

Meerane
(near Zwickau)

SEW-EURODRIVE GmbH & Co


Dnkritzer Weg 1
D-08393 Meerane

Tel. +49 (0) 37 64 / 76 06-0


Fax +49 (0) 37 64 / 76 06-30
scm-meerane@sew-eurodrive.de

Augsburg

SEW-EURODRIVE GmbH & Co


Max-von-Laue-Str. 9
D-86156 Augsburg

Tel. +49 (0) 8 21 / 2 27 79-10


Fax +49 (0) 8 21 / 2 27 79-50
tb-augsburg@sew-eurodrive.de

Berlin

SEW-EURODRIVE GmbH & Co


Lilienthalstrae 3a
D-15732 Waltersdorf

Tel. +49 (0) 3 37 62 / 22 66 30


Fax +49 (0) 3 37 62 / 22 66 36
tb-berlin@sew-eurodrive.de

Bodensee

SEW-EURODRIVE GmbH & Co


Burgbergring 91
D-88662 berlingen

Tel. +49 (0) 75 51 / 92 26-30


Fax +49 (0) 75 51 / 92 26-56
tb-bodensee@sew-eurodrive.de

Bremen

SEW-EURODRIVE GmbH & Co


Kohlhkerstr.48
D-28203 Bremen

Tel. +49 (0) 4 21 / 3 39 18-0


Fax +49 (0) 4 21 / 3 39 18-22
tb-bremen@sew-eurodrive.de

Dortmund

SEW-EURODRIVE GmbH & Co


Chemnitzer Strae 130
D-44139 Dortmund

Tel. +49 (0) 2 31 / 91 20 50-10


Fax +49 (0) 2 31 / 91 20 50-20
tb-dortmund@sew-eurodrive.de

Dresden

SEW-EURODRIVE GmbH & Co


Hauptstrae 32
D-01445 Radebeul

Tel. +49 (0) 3 51 / 2 63 38-0


Fax +49 (0) 3 51 / 2 63 38-38
tb-dresden@sew-eurodrive.de

Erfurt

SEW-EURODRIVE GmbH & Co


Blumenstrae 70
D-99092 Erfurt

Tel. +49 (0) 3 61 / 2 17 09-70


Fax +49 (0) 3 61 / 2 17 09-79
tb-erfurt@sew-eurodrive.de

Gstrow

SEW-EURODRIVE GmbH & Co


Thnenweg 19
D-18273 Gstrow
P.O. Box
Postfach 1216 D-18262 Gstrow

Tel. +49 (0) 38 43 / 85 57 80


Fax +49 (0) 38 43 / 85 57 88
tb-guestrow@sew-eurodrive.de

Hamburg

SEW-EURODRIVE GmbH & Co


Wohldorfer Strae 5
D-22081 Hamburg
P.O. Box
Postfach 7610 07 D-22060 Hamburg

Tel. +49 (0) 40 / 29 81 09-60


Fax +49 (0) 40 / 29 81 09-70
tb-hamburg@sew-eurodrive.de

Hannover/Garbsen

SEW-EURODRIVE GmbH & Co


Alte Ricklinger Str.40-42
D-30823 Garbsen
P.O. Box
Postfach 1104 53 D-30804 Garbsen

Tel. +49 (0) 51 37 / 87 98-10


Fax +49 (0) 51 37 / 87 98-50
tb-hannover@sew-eurodrive.de

Technical Offices

08/2002

377

14 Address List

Germany

378

Heilbronn

SEW-EURODRIVE GmbH & Co


Zeppelinstrae 7
D-74357 Bnnigheim
P.O. Box
Postfach 68 D-74355 Bnnigheim

Tel. +49 (0) 71 43 / 87 38-0


Fax +49 (0) 71 43 / 87 38-25
tb-heilbronn@sew-eurodrive.de

Herford

SEW-EURODRIVE GmbH & Co


Radewiger Strae 21
D-32052 Herford
P.O. Box
Postfach 4108 D-32025 Herford

Tel. +49 (0) 52 21 / 91 41-0


Fax +49 (0) 52 21 / 91 41-20
tb-herford@sew-eurodrive.de

Karlsruhe

SEW-EURODRIVE GmbH & Co


Ettlinger Weg 2
D-76467 Bietigheim
P.O. Box
Postfach 43 D-76463 Bietigheim

Tel. +49 (0) 72 45 / 91 90-10


Fax +49 (0) 72 45 / 91 90-20
tb-karlsruhe@sew-eurodrive.de

Kassel

SEW-EURODRIVE GmbH & Co


Waldauer Weg 80
D-34253 Lohfelden

Tel. +49 (0) 5 61 / 9 51 44-80


Fax +49 (0) 5 61 / 9 51 44-90
tb-kassel@sew-eurodrive.de

Koblenz

SEW-EURODRIVE GmbH & Co


Bahnstrae 17a
D-56743 Mendig

Tel. +49 (0) 26 52 / 97 13-30


Fax +49 (0) 26 52 / 97 13-40
tb-koblenz@sew-eurodrive.de

Lahr

SEW-EURODRIVE GmbH & Co


Europastrae 3
D-77933 Lahr / Schwarzwald

Tel. +49 (0) 78 21 / 9 09 99-60


Fax +49 (0) 78 21 / 9 09 99-79
tb-lahr@sew-eurodrive.de

Langenfeld

SEW-EURODRIVE GmbH & Co


Siemensstrae 1
D-40764 Langenfeld

Tel. +49 (0) 21 73 / 85 07-10


Fax +49 (0) 21 73 / 85 07-50
tb-langenfeld@sew-eurodrive.de

Magdeburg

SEW-EURODRIVE GmbH & Co


Burgstrae 7
D-39326 Wolmirstedt

Tel. +49 (0) 3 92 01 / 70 04-1


Fax +49 (0) 3 92 01 / 70 04-9
tb-magdeburg@sew-eurodrive.de

Mannheim

SEW-EURODRIVE GmbH & Co


Radeberger Strae 2
D-68309 Mannheim

Tel. +49 (0) 6 21 / 7 16 83-10


Fax +49 (0) 6 21 / 7 16 83-22
tb-mannheim@sew-eurodrive.de

Mnchen

SEW-EURODRlVE GmbH & Co


Domagkstrae 5
D-85551 Kirchheim

Tel. +49 (0) 89 / 90 95 51-10


Fax +49 (0) 89 / 90 95 51-50
tb-muenchen@sew-eurodrive.de

Mnster

SEW-EURODRIVE GmbH & Co


Von-Vincke-Strae 14
D-48143 Mnster

Tel. +49 (0) 2 51 / 4 14 75-11


Fax +49 (0) 2 51 / 4 14 75-50
tb-muenster@sew-eurodrive.de

Nrnberg

SEW-EURODRIVE GmbH & Co


An der Radrunde 168
D-90455 Nrnberg

Tel. +49 (0) 9 11 / 98 88 45-0


Fax +49 (0) 9 11 / 98 88 46-0
tb-nuernberg@sew-eurodrive.de

Regensburg

SEW-EURODRIVE GmbH & Co


Im Gewerbepark A15
D-93059 Regensburg

Tel. +49 (0) 9 41 / 4 66 68 68


Fax +49 (0) 9 41 / 4 66 68 66
tb-regensburg@sew-eurodrive.de

Rhein-Main

SEW-EURODRIVE GmbH & Co


Niederstedter Weg 5
D-61348 Bad Homburg

Tel. +49 (0) 61 72 / 96 17-0


Fax +49 (0) 61 72 / 96 17-50
tb-rheinmain@sew-eurodrive.de

Stuttgart

SEW-EURODRIVE GmbH & Co


Friedrich-List-Strae 46
D-70771 Leinfelden-Echterdingen

Tel. +49 (0) 7 11 / 1 60 72-0


Fax +49 (0) 7 11 / 1 60 72 72
tb-stuttgart@sew-eurodrive.de

Ulm

SEW-EURODRIVE GmbH & Co


Hauffstrae 21
D-89160 Dornstadt

Tel. +49 (0) 73 48 / 98 85-0


Fax +49 (0) 73 48 / 98 85-90
tb-ulm@sew-eurodrive.de

Wrzburg

SEW-EURODRIVE GmbH & Co


Werner-von-Siemens-Strae 55a
D-97076 Wrzburg-Lengfeld

Tel. +49 (0) 9 31 / 2 78 86-60


Fax +49 (0) 9 31 / 2 78 86-66
tb-wuerzburg@sew-eurodrive.de

Zwickau /
Meerane

SEW-EURODRIVE GmbH & Co


Dnkritzer Weg1
D-08393 Meerane

Tel. +49 (0) 37 64 / 76 06-0


Fax +49 (0) 37 64 / 76 06-20
tb-zwickau@sew-eurodrive.de

08/2002

14 Address List

France
Production
Sales
Service

Haguenau

SEW-USOCOME
48-54, route de Soufflenheim
B. P. 185
F-67506 Haguenau Cedex

Tel. +33 (0) 3 88 73 67 00


Fax +33 (0) 3 88 73 66 00
http://www.usocome.com
sew@usocome.com

Assembly
Sales
Service

Bordeaux

SEW-USOCOME
Parc dactivits de Magellan
62, avenue de Magellan - B. P. 182
F-33607 Pessac Cedex

Tel. +33 (0) 5 57 26 39 00


Fax +33 (0) 5 57 26 39 09

Lyon

SEW-USOCOME
Parc dAffaires Roosevelt
Rue Jacques Tati
F-69120 Vaulx en Velin

Tel. +33 (0) 4 72 15 37 00


Fax + 33 (0) 4 72 15 37 15

Paris

SEW-USOCOME
Zone industrielle
2, rue Denis Papin
F-77390 Verneuil IEtang

Tel. +33 (0) 1 64 42 40 80


Fax +33 (0) 1 64 42 40 88

Alsace FrancheComt

SEW-USOCOME
51, rue de Mulhouse
F-68210 Balschwiller

Tel. +33 (0) 3 89 25 91 01


Fax +33 (0) 3 89 25 91 21

Alsace Nord

SEW-USOCOME
32, rue Jeanne dArc
F-67250 Surbourg

Tel. +33 (0) 3 88 54 74 44


Fax +33 (0) 3 88 80 47 62

Aquitaine

SEW-USOCOME
Parc dactivits de Magellan
62, avenue de Magellan
B.P.182
F-33607 Pessac Cedex

Tel. +33 (0) 5 57 26 39 00


Fax +33 (0) 5 57 26 39 09

Ardennes
Lorraine

SEW-USOCOME
7, rue de Prny
F-54000 Nancy

Tel. +33 (0) 3 83 96 28 04


Fax +33 (0) 3 83 96 28 07

Bourgogne

SEW-USOCOME
10, rue de la Poste
F-71350 St. Loup de la Salle

Tel. +33 (0) 3 85 49 92 18


Fax +33 (0) 3 85 49 92 19

Bretagne Ouest

SEW-USOCOME
4, rue des Chtaigniers
F-44830 Brains

Tel. +33 (0) 2 51 70 54 04


Fax +33 (0) 2 51 70 54 05

Centre Pays de
Loire

SEW-USOCOME
9, rue des Erables
F-37540 Saint Cyr sur Loire

Tel. +33 (0) 2 47 41 33 23


Fax +33 (0) 2 47 41 34 03

Centre
Auvergne

SEW-USOCOME
17, boulevard de la libert
F-63200 Riom

Tel. +33 (0) 4 73 64 85 60


Fax +33 (0) 4 73 64 85 61

Champagne

SEW-USOCOME
139, rue Thiers
F-10120 Saint Andr les Vergers

Tel. +33 (0) 3 25 79 63 24


Fax +33 (0) 3 25 79 63 25

Lyon Nord-Est

SEW-USOCOME
Parc dAffaires Roosevelt
Rue Jacques Tati
F-69120 Vaulx en Velin

Tel. +33 (0) 4 72 15 37 03


Fax +33 (0) 4 72 15 37 15

Lyon Ouest

SEW-USOCOME
Parc dAffaires Roosevelt
Rue Jacques Tati
F-69120 Vaulx en Velin

Tel. +33 (0) 4 72 15 37 04


Fax +33 (0) 4 72 15 37 15

Lyon Sud-Est

SEW-USOCOME
4, Monte du Pav
F-26750 Gnissieux

Tel. +33 (0) 4 75 05 65 95


Fax +33 (0) 4 75 05 65 96

Nord

SEW-USOCOME
348, rue du Calvaire
F-59213 Bermerain Cidex 102

Tel. +33 (0) 3 27 27 07 88


Fax +33 (0) 3 27 27 24 41

Normandie

SEW-USOCOME
Les Courtillages Hameau de Coupigny
F-14370 Airan

Tel. +33 (0) 2 31 78 99 70


Fax +33 (0) 2 31 78 99 72

Technical Offices

08/2002

379

14 Address List

France
Paris Est

SEW-USOCOME
Rsidence Le Bois de Grce
2, alle des Souches Vertes
F-77420 Champs sur Marne

Tel. +33 (0) 1 64 68 40 50


Fax +33 (0)1 64 68 45 00

Paris Ouest

SEW-USOCOME
1, rue Matisse
F-78960 Voisins le Bretonneux

Tel. +33 (0) 1 30 64 46 33


Fax +33 (0) 1 30 57 54 86

Paris Picardie

SEW-USOCOME
25 bis, rue Klber
F-92300 Levallois Perret

Tel. +33 (0) 1 41 05 92 74


Fax +33 (0) 1 41 05 92 75

Paris Sud

SEW-USOCOME
6. chemin des Bergers
Lieu-dit Marchais
F-91410 Roinville sous Dourdan

Tel. +33 (0) 1 60 81 10 56


Fax +33 (0) 1 60 81 10 57

Provence

SEW-USOCOME
Chemin Les Grands Vallons
F-13100 St Marc Jaumegarde

Tel. +33 (0) 4 42 24 90 05


Fax +33 (0) 4 42 24 90 13

Pyrnes

SEW-USOCOME
271, Lieu-dit Ninaut
F-31190 Caujac

Tel. +33 (0) 5 61 08 15 85


Fax +33 (0) 5 61 08 16 44

Sud-Atlantique

SEW-USOCOME
12, rue des Pinsons
F-44120 Vertou

Tel. +33 (0) 2 40 80 32 23


Fax +33 (0) 2 40 80 32 13

Alger

Rducom
16, rue des Frres Zaghnoun
Bellevue El-Harrach
16200 Alger

Tel. +213 (0) 2 82 22 84


Fax +213 (0) 2 82 22 84

Buenos Aires

SEW EURODRIVE ARGENTINA S.A.


Centro Industrial Garin, Lote 35
Ruta Panamericana Km 37,5
1619 Garin

Tel. +54 (0) 33 27 45 72 84


Fax +54 (0) 33 27 45 72 21
sewar@sew-eurodrive.com.ar

Melbourne

SEW-EURODRIVE PTY. LTD.


27 Beverage Drive
Tullamarine, Victoria 3043

Tel. +61 (0) 3 99 33 10 00


Fax +61 (0) 3 99 33 10 03
http://www.sew-eurodrive.com.au
enquires@sew-eurodrive.com.au

Sydney

SEW-EURODRIVE PTY. LTD.


9, Sleigh Place, Wetherill Park
New South Wales, 2164

Tel. +61 (0) 2 97 25 99 00


Fax +61 (0) 2 97 25 99 05
enquires@sew-eurodirve.com.au

Adelaide

SEW-EURODRIVE PTY. LTD.


Unit 1/601 Anzac Highway
Glenelg, S.A. 5045

Tel. +61 (0) 8 82 94 82 77


Fax +61 (0) 8 82 94 28 93
enquires@sew-eurodrive.com.au

Perth

SEW-EURODRIVE PTY. LTD.


105 Robinson Avenue
Belmont, W.A. 6104

Tel. +61 (0) 8 94 78 26 88


Fax +61 (0) 8 92 77 75 72
enquires@sew-eurodrive.com.au

Brisbane

SEW-EURODRIVE PTY.LTD.
1 /34 Collinsvale St
Rocklea, Queensland, 4106

Tel. +61 (0) 7 32 72 79 00


Fax +61 (0) 7 32 72 79 01
enquires@sew-eurodrive.com.au

Wien

SEW-EURODRIVE Ges.m.b.H.
Richard-Strauss-Strasse 24
A-1230 Wien

Tel. +43 (0) 16 17 55 00-0


Fax +43 (0) 16 17 55 00-30
http://sew-eurodrive.at
sew@sew-eurodrive.at

Algeria
Technical Office

Argentina
Assembly
Sales
Service

Australia
Assembly
Sales
Service

Technical Offices

Austria
Assembly
Sales
Service

380

08/2002

14 Address List

Austria
Technical Offices

Linz

SEW-EURODRIVE Ges.m.b.H.
Reuchlinstr. 6/3
A-4020 Linz

Tel. +43 (0) 7 32 65 51 09-0


Fax +43 (0) 7 32 65 51 09-20
sew@linz.sew-eurodrive.at

Graz

SEW-EURODRIVE Ges.m.b.H.
Grabenstrae 231
A-8045 Graz

Tel. +43 (0) 316 68 57 56-0


Fax +43 (0) 316 68 57 55
sew@graz.sew-eurodrive.at

Dhaka

Triangle Trade International


Bldg-5, Road-2, Sec-3,
Uttara Model Town
Dhaka-1230 Bangladesh

Tel. +880 (0) 28 91 22 46


Fax +880 (0) 28 91 33 44

Assembly
Sales
Service

Brssel

CARON-VECTOR S.A.
Avenue Eiffel 5
B-1300 Wavre

Tel. +32 (0) 10 23 13 11


Fax +32 (0) 10 2313 36
http://www.caron-vector.be
info@caron-vector.be

Technical Office

Vlaanderen

CARON-VECTOR S.A.
Industrieweg 112-114
B-9032 Gent (Wondelgem)

Tel. +32 (0) 92 27 34 52


Fax +32 (0) 92 27 41 55

La Paz

GRUPO LARCOS LTDA.


Av. Jose Carrasco Not. 1398
Entre Hugo Estrada Y Av. Busch
La Paz

Tel. +591 (0) 2 34 06 14


Fax +591 (0) 2 35 79 17

Sao Paulo

SEW-EURODRIVE Brasil Ltda.


Avenida Amncio Gaiolli, 50
Caixa Postal: 201-07111-970
Guarulhos - Cep.: 07251-250

Tel. +55 (0) 11 64 89 90 00


Fax +55 (0) 11 64 89 90 09
http://www.sew.com.br
filial.sp@sew.com.br

Bangladesh

Belgium

Bolivia

Brazil
Production
Sales
Service

Additional addresses for service in Brazil provided on request!


Bulgaria
Sales

Sofia

BEVER-DRIVE GMBH
Bogdanovetz Str.1
BG-1606 Sofia

Tel. +359 (0) 9 29 53 25 65


Fax +359 (0) 9 29 54 93 45
bever@mbox.infotel.bg

Douala

Electro-Services
Rue Drouot Akwa
B.P. 2024
Douala

Tel. +237 (0) 43 22 99


Fax +237 (0) 42 77 03

Toronto

SEW-EURODRIVE CO. OF CANADA LTD.


210 Walker Drive
Bramalea, Ontario L6T3W1

Tel. +1 (0) 905 7 91-15 53


Fax +1 (0) 905 7 91-29 99
http://www.sew-eurodrive.ca
l.reynolds@sew-eurodrive.ca

Vancouver

SEW-EURODRIVE CO. OF CANADA LTD.


7188 Honeyman Street
Delta. B.C. V4G 1 E2

Tel. +1 (0) 604 9 46-55 35


Fax +1 (0) 604 946-2513
b.wake@sew-eurodrive.ca

Montreal

SEW-EURODRIVE CO. OF CANADA LTD.


2555 Rue Leger Street
LaSalle, Quebec H8N 2V9

Tel. +1 (0) 514 3 67-11 24


Fax +1 (0) 514 3 67-36 77
a.peluso@sew-eurodrive.ca

Cameroon
Technical Office

Canada
Assembly
Sales
Service

Additional addresses for service in Canada provided on request!

08/2002

381

14 Address List

Chile
Assembly
Sales
Service

Santiago de
Chile

SEW-EURODRIVE CHILE
Motores-Reductores LTDA.
Panamericana Norte No 9261
Casilla 23 - Correo Quilicura
RCH-Santiago de Chile

Tel. +56 (0) 26 23 82 03 + 6 23 81 63


Fax +56 (0) 26 23 81 79
sewsales@entelchile.net

Production
Assembly
Sales
Service

Tianjin

SEW-EURODRIVE (Tianjin) Co., Ltd.


No. 46, 7th Avenue, TEDA
Tianjin 300457

Tel. +86 (0) 22 25 32 26 12


Fax +86 (0) 22 25 32 26 11
http://www.sew.com.cn

Technical Offices

Beijing

SEW-EURODRIVE (Tianjin) Co., LTD


Room 1205/1206,
Golden Corner Building, No. 129
Xuanwumen
Xidajie, Xicheng District
Beijing 100031

Tel. +86 (0) 10 66 41 20 26


Fax +86 (0) 10 66 41 10 17
beijing@sew.com.cn

Chengdu

SEW-Eurodrive (Tianjin) Co. Ltd.


Room 715, Sichuan International Building
No. 206, Shun Cheng Avenue
Chengdu 610015

Tel. +86 (0) 2 86 52 15 60


Fax +86 (0) 2 85 52 15 63
chengdu@sew.com.cn

Fuzhou

SEW-Eurodrive (Tianjin) Co. Ltd.


Unit D, 15/F, Oriental Hotel Fujian
Fuzhou 350001

Tel. +86 (0) 59 17 50 75 96


Fax +86 (0) 59 17 50 72 85
fuzhou@sew.com.cn

Guangzhou

SEW-EURODRIVE Pte.Ltd.
Rm 1702, No. 138, Tiyudong Road
Guangzhou, Guangdong, 510620

Tel. +86 (0) 20 38 78 00 12


Fax +86 (0) 20 38 78 00 13
guangzhou@sew.com.cn

Jinan

SEW-Eurodrive (Tianjin) Co.Ltd.


Room 2008-2009, Liang You Fu Lin Hotel
No. 5, Luo Yuan Avenue
Jinan 250063

Tel. +86 (0) 53 16 41 26 22


Fax +86 (0) 53 16 41 24 30
jinan@sew.com.cn

Kunming

SEW-EURODRIVE (Tianjin) Co., Ltd


Room 1401 Dong Yuan Business Building No.
464
Tuodong Road, Kunming
Yunnan Province 650011

Tel. +86 (0) 87 13 11 36 77


Fax +86 (0) 87 13 15 44 54
kunming@sew.com.cn

Nanjing

SEW-Eurodrive (Tianjing) Co.Ltd.


Room 710, Jianda Plaza
No. 223, North Zhongshan Road
Nanjing 210009

Tel. +86 (0) 2 53 34 67 68


Fax +86 (0) 2 53 34 68 71
nanjing@sew.com.cn

Shanghai

SEW-EURODRIVE (TIANJIN) CO., Ltd


16/F, E Block, Jinxuan Building
No. 238 South Dandong Road
Xuhui District
Shanghai 200030

Tel. +86 (0) 21 64 69 35 34


Fax +86 (0) 21 64 69 55 32
shanghai@sew.com.cn

Shenyang

SEW-EURODRIVE (Tianjin) Co., Ltd


Shenyang OfficeRoom 0605 Koh Brother Building
No. 21 Beijing Street
Shenhe District Shenyang City, 110013

Tel. +86 (0) 24 22 52 15 96


Fax +86 (0) 24 22 52 15 79
shenyang@sew.com.cn

Wuhan

SEW-Eurodrive (Tianjin) Co.Ltd.


Room 911, Tai He Plaza
Wusheng Road
Wuhan 430033

Tel. +86 (0) 27 85 71 22 93


Fax +86 (0) 27 85 71 22 82
wuhan@sew.com.cn

Xian

SEW-EURODRIVE (TIANJIN) CO., Ltd


Rm 611, Fan Mei Building
No. 1 Nan Guan Main Street
Xian 710068, Shanxi Province

Tel. +86 (0) 2 97 81 13 27


Fax +86 (0) 2 97 81 13 27
xian@sew.com.cn

Bogot

SEW-EURODRIVE COLOMBIA LTDA.


Calle 22 No. 132-60
Bodega 6, Manzana B
Santaf de Bogot

Tel. +57 (0) 5715 47 50 50


Fax +57 (0) 5715 47 50 44
sewcol@andinet.com

China

Colombia
Assembly
Sales
Service

382

08/2002

14 Address List

Croatia
Sales
Service

Zagreb

KOMPEKS d. o. o.
PIT Erddy 4 II
HR 10 000 Zagreb

Tel. +385 (0) 14 61 31 58


Fax +385 (0) 14 61 31 58
kompeks@net.hr

Sales

Praha

SEW-EURODRIVE CZ S.R.O.
Business Centrum Praha
Lun 591
CZ-16000 Praha 6 - Vokovice

Tel. +420 (0) 2 20 12 12 34 +


2 20 12 12 36
Fax +420 (0) 2 20 12 12 37
http://www.sew-eurodrive.cz
sew@sew-eurodrive.cz

Technical Offices

Brno

SEW-EURODRIVE CZ S.R.O.
Zvonarka 16
CZ-61700 Brno

Tel. +420 (0) 5 43 25 61 51 + 5


43 25 61 63
Fax +420 (0) 5 43 25 68 45

Hradec Kralove

SEW-EURODRIVE CZ S.R.O.
Technicka Kancelar - vychodni Cechy
Smermova
CZ-53374 Horni Jeleni

Tel. +420 (0) 6 02 41 03 88


Fax +420 (0) 4 56 89 36 34

Assembly
Sales
Service

Kopenhagen

SEW-EURODRIVEA/S
Geminivej 28-30, P.O. Box 100
DK-2670 Greve

Tel. +45 (0) 43 95 8500


Fax +45 (0) 43 95 8509
http://www.sew-eurodrive.dk
sew@sew-eurodrive.dk

Technical Offices

Aarhus

SEW-EURODRIVEA/S
Birkenhaven 45
DK-8520 Lystrup

Tel. +45 (0) 86 22 8344


Fax +45 (0) 86 22 8490

Helsingr

SEW-EURODRIVEA/S
Rmvej 2
DK-3140 lsgrde

Tel. +45 (0) 49 75 5700


Fax +45 (0) 49 75 5800

Odense

SEW-EURODRIVEA/S
Lindelyvei 29, Nr. Sby
DK-5792 Arslev

Tel. +45 (0) 65 90 2070


Fax +45 (0) 65 90 2309

Cairo

Copam Egypt
for Engineering & Agencies
33 EI Hegaz ST, Heliopolis, Cairo

Tel. +20 (0) 22 56 62 99 + 22 41 06 39


Fax +20 (0) 22 59 47 57 + 22 40 47 87
copam@datum.com.eg

Tallin

ALAS-KUUL AS
Paldiski mnt.125
EE 0006 Tallin

Tel. +372 (0) 6 59 32 30


Fax +372 (0) 6 59 32 31

Assembly
Sales
Service

Lahti

SEW-EURODRIVE OY
Vesimentie 4
FIN-15860 Hollola 2

Tel. +358 (0) 3 589 300


Fax +358 (0) 3 780 6211
http://www.sew-eurodrive.fi
sew@sew-eurodrive.fi

Technical Offices

Helsinki

SEW-EURODRIVE OY
Luutnantinaukio 5C LT2
FIN-00410 Helsinki

Tel. +358 (0) 3 589 300


Fax + 358 (0) 9 566 6311

Vaasa

SEW-EURODRIVE OY
Kauppapuistikko 15 A
FIN-65100 Vaasa

Tel. +358 (0) 3 589 300


Fax +358 (0) 6 312 7470

Libreville

Electro-Services
B.P. 1889
Libreville

Tel. +241 (0) 73 40 11


Fax +241 (0) 73 40 12

Czech Republic

Denmark

Egypt

Estonia
Sales

Finland

Gabon
Technical Office

08/2002

383

14 Address List

Great Britain
Assembly
Sales
Service

Normanton

SEW-EURODRIVE Ltd.
Beckbridge Industrial Estate
P.O. Box No.1
GB-Normanton, West- Yorkshire WF6 1QR

Tel. +44 (0) 19 24 89 38 55


Fax +44 (0) 19 24 89 37 02
http://www.sew-eurodrive.co.uk
info@sew-eurodrive.co.uk

Technical Offices

London

SEW-EURODRIVE Ltd.
764 Finchely Road, Temple Fortune
GB-London N.W.11 7TH

Tel. +44 (0) 20 84 58 89 49


Fax +44 (0) 20 84 58 74 17

Midlands

SEW-EURODRIVE Ltd.
5 Sugar Brook court,
Aston Road,
Bromsgrove, Worcs
B60 3EX

Tel. +44 (0) 15 27 87 73 19


Fax +44 (0) 15 27 57 52 45

Scotland

SEW-EURODRIVE Ltd.
Scottish Office
No 37 Enterprise House
Springkerse Business Park
GB-Stirling FK7 7UF Scotland

Tel. +44 (0) 17 86 47 87 30


Fax +44 (0) 17 86 45 02 23

Sales
Service

Athen

Christ. Boznos & Son S.A.


12, Mavromichali Street
P.O. Box 80136, GR-18545 Piraeus

Tel. +30 (0) 1 04 22 51 34


Fax +30 (0) 1 04 22 51 59
http://www.boznos.gr
Boznos@otenet.gr

Technical Office

Thessaloniki

Christ. Boznos & Son S.A.


Maiandrou 15
562 24 Evosmos, Thessaloniki

Tel. +30 (0) 3 10 70 54 00


Fax +30 (0) 3 10 70 55 15

Hong Kong

SEW-EURODRIVE LTD.
Unit No. 801-806, 8th Floor
Hong Leong Industrial Complex
No. 4, Wang Kwong Road
Kowloon, Hong Kong

Tel. +852 (0) 2-7 96 04 77 + 79 60 46 54


Fax +852 (0) 2-7 95-91 29
sew@sewhk.com

Budapest

SEW-EURODRIVE Kft.
H-1037 Budapest
Kunigunda u. 18

Tel. +36 (0) 1 437 06 58


Fax +36 (0) 1 437 06 50
sew-eurodrive.voros@matarnet.hu

Hafnarfirdi

VARMAVERK ehf
Dalshrauni 5
IS - 220 Hafnarfirdi

Tel. +354 (0) 5 65 17 50


Fax +354 (0) 5 65 19 51
varmaverk@varmaverk.is

Assembly
Sales
Service

Baroda

SEW-EURODRIVE India Pvt. Ltd.


Plot No. 4, Gidc
Por Ramangamdi Baroda - 391 243
Gujarat

Tel. +91 (0) 265-83 10 86


Fax +91 (0) 265-83 10 87
sew.baroda@gecsl.com

Technical Offices

Calcutta

SEW EURODRIVE INDIA PVT. LTD.


Juthika Apartment, Flat No. B1
11/1, Sunny Park
Calcutta - 700 019

Tel. +91 (0) 33-4 85 39 18


Fax +91 (0) 33-4 85 38 26
sewcal@cal.vsnl.net.in

Chennai

SEW-EURODRIVE India Private Limited


2nd Floor, Hariram Building
Chennai - 600 006, Tamil Nadu

Tel. +91 (0) 44-8 21 44 71


Fax +91 (0) 44-8 21 44 73

New Delhi

SEW-EURODRIVE India Private Limited


303 Kirti Deep,
2-Nangal Raya Business Centre
New Delhi 110 046

Tel. +91 (0) 11-5 61 15 66


Fax +91 (0) 11-5 51 34 94

Pune

SEW-EURODRIVE India Private Limited


206, Metro House 7
Mangaldas Road
Pune 411001, Maharashtra

Tel. +91 (0) 20 60 10 54


Fax +91 (0) 20 63 13 65
sewpun@pn2.vsnl.net.in

Greece

Hong Kong
Assembly
Sales
Service

Hungary
Sales
Service

Iceland

India

384

08/2002

14 Address List

Indonesia
Technical Office

Jakarta

SEW-EURODRIVE Pte Ltd.


Jakarta Liaison Office,
Menara Graha Kencana
Jl. Perjuangan No. 88, LT 3 B, Kebun Jeruk,
Jakarta 11530

Tel. +62 (0) 21 535-90 66/7


Fax +62 (0) 21 536-36 86

Dublin

Alperton Engineering Ltd.


48 Moyle Road
Dublin Industrial Estate
Glasnevin, Dublin 11

Tel. +353 (0) 18 30 62 77


Fax +353 (0) 18 30 64 58

Tel-Aviv

Liraz Handasa Ltd.


Ahofer Str 34B / 228
58858 Holon

Tel. +972 (0) 3-5 59 95 11


Fax +972 (0) 3-5 59 95 12
lirazhandasa@barak-online.net

Assembly
Sales
Service

Milano

SEW-EURODRIVE di R. Blickle & Co.s.a.s.


Via Bernini,14
I-20020 Solaro (Milano)

Tel. +39 (0) 2 96 98 01


Fax +39 (0) 2 96 79 97 81
sewit@sew-eurodrive.it

Technical Offices

Bologna

SEW-EURODRIVE di R. Blickle & Co.s.a.s.


Via Emilia,172
I-40064 Ozzano dellEmilia (Bo)

Tel. +39 (0) 51 79 66 60


Fax +39 (0) 51 79 65 95

Caserta

SEW-EURODRIVE di R. Blickle & Co.s.a.s.


Viale Carlo III-Parco Matilde A
I-81020 S. Nicola la Strada (Caserta)

Tel. +39 (0) 8 23 45 06 11


Fax +39 (0) 8 23 42 14 14

Firenze

RIMA
Via Einstein, 14
I-50013 Campi Bisenzio (Firenze)

Tel. +39 (0) 5 58 98 58 21 /-22


Fax +39 (0) 5 58 98 58 30

Roma

Elettromec
Via Castel Rosso, 10
I-00144 Roma

Tel. +39 (0) 65 92 45 30


Fax +39 (0) 65 92 45 30

Torino

SEW-EURODRIVE di R. Blickle & Co.s.a.s.


Corso G. Ferraris,146
I-10129 Torino

Tel. +39 (0) 1 13 18 66 06


Fax +39 (0) 1 13 19 0115

Verona

SEW-EURODRIVE di R. Blickle & Co.s.a.s.


Via P. Sgulmero, 27/A
I-37132 Verona

Tel. +39 (0) 45 97 77 22


Fax +39 (0) 45 97 60 79

Abidjan

SICA
Ste industrielle et commerciale pour lAfrique
165, Bld de Marseille
B.P. 2323, Abidjan 08

Tel. +225 (0) 25 79 44


Fax +225 (0) 25 84 36

Assembly
Sales
Service

Toyoda-cho

SEW-EURODRIVE JAPAN CO., LTD


250-1, Shimoman-no,
Toyoda-cho, Iwata gun
Shizuoka prefecture, 438-0818

Tel. +81 (0) 53 83 7 3811-13


Fax +81 (0) 53 83 7 3814
sewjapan@lilac.ocn.ne.jp

Technical Offices

Fukuoka

SEW-EURODRIVE JAPAN CO., LTD.


C-go, 5th-floor, Yakuin-Hiruzu-Bldg.
1-5-11, Yakuin, Chuo-ku
Fukuoka, 810-0022

Tel. +81 (0) 92 713 69 55


Fax +81 (0) 92 713 68 60
sewkyushu@jasmine.ocn.ne.jp

Osaka

SEW-EURODRIVE JAPAN CO., LTD.


B-Space EIRAI Bldg., 3rd Floor
1-6-9 Kyoumachibori,
Nishi-ku, Osaka, 550-0003

Tel. +81 (0) 6 64 44-83 30


Fax +81 (0) 6 64 44-83 38
sewosaka@crocus.ocn.ne.jp

Tokyo

SEW-EURODRIVE JAPAN CO., LTD.


Izumi-Bldg. 5 F
3-2-15 Misaki-cho Chiyoda-ku, Tokyo
101-0061

Tel. +81 (0) 3 32 39-04 69


Fax +81 (0) 3 32 39-09 43
sewtokyo@basil.ocn.ne.jp

Ireland
Sales
Service

Israel

Italy

Ivory Coast
Technical Office

Japan

08/2002

385

14 Address List

Korea
Assembly
Sales
Service

Ansan-City

SEW-EURODRIVE KOREA CO., LTD.


B 601-4, Banweol Industrial Estate
Unit 1048-4, Shingil-Dong
Ansan 425-120

Tel. +82 (0) 3 14 92-80 51


Fax +82 (0) 3 14 92-80 56
master@sew-korea.co.kr

Technical Offices

Busan

SEW-EURODRIVE KOREA Co., Ltd.


No. 407, Samjoo officetel.
116-7, Kamjun-2-dong, Sasang-ku
Busan 617-724

Tel. +82 (0) 5 13 13 48 04


Fax +82 (0) 5 13 13 48 05
sewpu2@channeli.net

Daegu

SEW-EURODRIVE KOREA Co., Ltd.


No.1108 Sungan officete
l 87-36, Duryu 2-dong, Dalseo-ku
Daegu 704-712

Tel. +82 (0) 5 36 50-7111


Fax +82 (0) 5 36 50-7112
sewdaegu@netsgo.com

DaeJeon

SEW-Eurodrive KOREA Co., Ltd.


No. 2017, Hongin offictel
536-9, Bongmyung-dong, Yusung-ku
Daejeon 305-710

Tel. +82 (0) 4 28 28-64 61


Fax +82 (0) 4 28 28-64 63
sewdaejeon@netsgo.com

Kwangju

SEW-EURODRIVE KOREA Co., Ltd.


4fl., Shinhyun B/D
96-16 Unam-dong, Buk-ku
Kwangju 500-170

Tel. +82 (0) 62 511-9172


Fax +82 (0) 62 511-9174
sewkwangju@netsgo.com

Seoul

SEW-EURODRIVE KOREA Co., Ltd.


No.1104 Sunkyung officetel
106-4 Kuro 6-dong, Kuro-ku
Seoul 152-056

Tel. +82 (0) 28 62-80 51


Fax +82 (0) 28 62-81 99
sewseoul@netsgo.com

Beirut

Gabriel Acar & Fils sarl


B. P. 80484
Bourj Hammoud, Beirut

Tel. +961 (0) 1 49 47 86


+961 (0) 1 49 82 72
+961 (0) 3 27 45 39
Fax +961 (0) 1 49 49 71
gacar@beirut.com

Brssel

CARON-VECTOR S.A.
Avenue Eiffel 5
B-1300 Wavre

Tel. +352 (0) 10 23 13 11


Fax +352 (0) 10 2313 36
http://www.caron-vector.be
info@caron-vector.be

Skopje

SGS-Skopje / Macedonia
"Teodosij Sinactaski 66
91000 Skopje / Macedonia

Tel. +389 (0) 9 91 38 43 90


Fax +389 (0) 9 91 38 43 90
sgs@mol.com.mk

Assembly
Sales
Service

Johore

SEW-EURODRIVE SDN BHD


No. 95, Jalan Seroja 39, Taman Johor Jaya
81000 Johor Bahru, Johor
West Malaysia

Tel. +60 (0) 73 54 57 07 + 73 54 94 09


Fax +60 (0) 73 5414 04
kchtan@pd.jaring.my

Technical Offices

Kota Kinabalu

SEW-EURODRIVE Sdn Bhd


(Kota Kinabalu Branch)
Lot No. 2,1st Floor, Inanam Baru
Phase III, Miles 5.1 /2, Jalan Tuaran, Inanam
89350 Kota Kinabalu
Sabah, Malaysia

Tel. +60 (0) 88-42 47 92


Fax +60 (0) 88-42 48 07

Kuala Lumpur

SEW-EURODRIVE Sdn. Bhd.


No. 2, Jalan Anggerik Mokara 31/46
Kota Kemuning Seksyen 31
40460 Shah Alam
Selangor Darul Ehsan

Tel. +60 (0) 35 22 96 33


Fax +60 (0) 35 22 96 22
sewpjy@po.jaring.my

Penang

SEW-EURODRIVE Sdn. Bhd.


No. 38, Jalan Bawal
Kimsar Garden
13700 Prai, Penang

Tel. +60 (0) 43 99 93 49 + 43 99 98 35


Fax +60 (0) 43 99 93 48
seweurodrive@po.jaring.my

Lebanon
Technical Office

Luxembourg
Assembly
Sales
Service

Macedonia
Sales

Malaysia

386

08/2002

14 Address List

Mexico
Tultitlan

SEW-EURODRIVE, Sales and Distribution,


S.A.de C.V.
Boulevard Tultitlan Oriente #2 "G"
Colonia Ex-Rancho de Santiaguito
Tultitlan, Estado de Mexico, Mexico 54900

Tel. +52 (0) 55 58 88 29 76


Fax +52 (0) 55 58 88 29 77
scmexico@seweurodrive.com.mx

Casablanca

S. R. M.
Socit de Ralisations Mcaniques
5, rue Emir Abdelkader
05 Casablanca

Tel. +212 (0) 2 61 86 69 + 61 86 70 +


61 86 71
Fax +212 (0) 2 62 15 88
srm@marocnet.net.ma

Rotterdam

VECTOR Aandrijftechniek B.V.


Industrieweg 175
NL-3044 AS Rotterdam
Postbus 10085
NL-3004 AB Rotterdam

Tel. +31 (0) 10 44 63 700


Fax +31 (0) 10 41 55 552
http://www.vector-aandrijftechniek.nl
info@vector.nu

Auckland

SEW-EURODRIVE NEW ZEALAND LTD.


P.O. Box 58-428
82 Greenmount drive
East Tamaki Auckland

Tel. +64 (0) 9-2 74 56 27


Fax +64 (0) 9-2 74 01 65
sales@sew-eurodrive.co.nz

Christchurch

SEW-EURODRIVE NEW ZEALAND LTD.


10 Settlers Crescent, Ferrymead
Christchurch

Tel. +64 (0) 3-3 84 62 51


Fax +64 (0) 3-3 85 64 55
sales@sew-eurodrive.co.nz

Palmerston
North

SEW-EURODRIVE NEW ZEALAND LTD.


C/-Grant Shearman, RD 5, Aronui Road
Palmerston North

Tel. +64 (0) 6-3 55 21 65


Fax +64 (0) 6-3 55 23 16
sales@sew-eurodrive.co.nz

Moss

SEW-EURODRIVE A/S
Solgaard skog 71
N-1599 Moss

Tel. +47 (0) 69 2410 20


Fax +47 (0) 69 2410 40
sew@sew-eurodrive.no

Karachi

SEW-EURODRIVE Pte. Ltd.


Karachi Liaison Office A/3,1 st Floor,
Central Commercial Area
Sultan Ahmed Shah Road
Block7/8, K.C.H.S. Union Ltd., Karachi

Tel. +92 (0) 92-21-43 93 69


Fax +92 (0) 92-21-43 73 65

Asuncin

EQUIS S. R. L.
Avda. Madame Lynchy y Sucre
Asuncin

Tel. +595 (0) 21 67 21 48


Fax +595 (0) 21 67 21 50

Lima

SEW DEL PERU MOTORES REDUCTORES


S.A.C.
Los Calderos # 120-124
Urbanizacion Industrial Vulcano, ATE, Lima

Tel. +51 (0) 511 349-52 80


Fax +51 (0) 511 349-30 02
sewperu@terra.com.pe

Manila

SEW-EURODRIVE Pte Ltd


Manila Liaison Office
Suite 110, Ground Floor
Comfoods Building
Senator Gil Puyat Avenue
1200 Makati City

Tel. +63 (0) 2-8 94 27 52 54


Fax +63 (0) 2-8 94 27 44
sewmla@i-next.net

Morocco
Technical Office

Netherlands
Assembly
Sales
Service

New Zealand
Assembly
Sales
Service

Technical Office

Norway
Assembly
Sales
Service
Pakistan
Technical Office

Paraguay

Peru
Assembly
Sales
Service

Philippines
Technical Office

08/2002

387

14 Address List

Poland
Sales

Lodz

SEW-EURODRIVE Polska Sp.z.o.o.


ul. Techniczna 3/5
PL-92-519 Lodz

Tel. +48 (0) 4 26 77 10 90


Fax +48 (0) 4 26 77 10 99
http://www.sew-eurodrive.pl
sew@sew-eurodrive.pl

Technical Office

Katowice

SEW-EURODRIVE Polska Sp.z.o.o.


ul. Nad Jeziorem 87
PL-43-100 Tychy

Tel. +48 (0) 3 22 17 50 26 +


3 22 17 50 27
Fax +48 (0) 3 22 27 79 10 + 3 22 17 74
68 + 3 22 17 50 26 + 3 22 17 50 27

Bydgoszcz

SEW-EURODRIVE Polska Sp.z.o.o.


ul. Fordonska 246
PL-85-959 Bydgoszcz

Tel. +48 (0) 5 23 60 65 90


Fax +48 (0) 5 23 60 65 91

Szczecinek

SEW-EURODRIVE Polska Sp.z.o.o.


ul. Mickiewicza 2 pok. 36
PL-78-400 Szczecinek

Tel. +48 (0) 9 43 72 88 20


Fax +48 (0) 5 23 72 88 21

Assembly
Sales
Service

Coimbra

SEW-EURODRIVE, LDA.
Apartado 15
P-3050-901 Mealhada

Tel. +351 (0) 2 31 20 96 70


Fax +351 (0) 2 31 20 36 85
http://www.sew-eurodrive.pt
infosew@sew-eurodrive.pt

Technical Offices

Lisboa

Tertir
Edificio Lisboa
Gabinete 119
P-2615 Alverca do Ribatejo

Tel. +351 (0) 2 19 58 01 98


Fax +351 (0) 2 19 58 02 45
esc.lisboa@sew-eurodrive.pt

Porto

AV. D. AFONSO HENRIQUES, 1196-9


Sala 909 - Edificio Acia
P- 4450 Matosinhos

Tel. +351 (0) 2 29 35 03 83


Fax +351 (0) 2 29 35 03 84
MobilTel. +351 (0) 9 33 2 55 91 10
esc.porto@sew-eurodrive.pt

Bucuresti

Sialco Trading SRL


str. Madrid nr.4
71222 Bucuresti

Tel. +40 (0) 2 12 30 13 28


Fax +40 (0) 2 12 30 71 70
sialco@sialco.ro

Sales

St. Petersburg

ZAO SEW-EURODRIVE
P.O. Box 263
RUS-195220 St. Petersburg

Tel. +7 (0) 812 5 35 71 42 +


812 5 35 04 30
Fax +7 (0) 812 5 35 22 87
sew@sew-eurodrive.ru

Technical Office

Moskau

ZAO SEW-EURODRIVE
RUS-113813 Moskau

Tel. +7 (0) 9 52 38 76 11
Fax +7 (0) 9 52 38 04 22

Dakar

SENEMECA
Mcanique Gnrale
Km 8, Route de Rufisque
B.P. 3251, Dakar

Tel. +221 (0) 849 47 70


Fax +221 (0) 849 47 71
senemeca@sentoo.sn

SEW-EURODRIVE PTE. LTD.


No 9, Tuas Drive 2
Jurong Industrial Estate
Singapore 638644

Tel. +65 (0) 68 62 17 01 ... 17 05


Fax +65 (0) 68 61 28 27
Telex 38 659
sales@sew-eurodrive.com.sg

Pakman - Pogonska Tehnika d.o.o.


UI. XIV. divizije 14
SLO 3000 Celje

Tel. +386 (0) 3 490 83 20


Fax +386 (0) 3 490 83 21
pakman@siol.net

Portugal

Romania
Sales
Service

Russia

Senegal
Technical Office

Singapore
Assembly
Sales
Service

Slovenia
Sales
Service

388

Celje

08/2002

14 Address List

South Africa
Johannesburg

SEW-EURODRIVE (PROPRIETARY) LIMITED


Eurodrive House
Cnr. Adcock Ingram and Aerodrome Roads
Aeroton Ext. 2
Johannesburg 2013
P.O.Box 90004
Bertsham 2013

Tel. + 27 (0) 11 248 70 00


Fax +27 (0) 11 494 23 11
ljansen@sew.co.za

Capetown

SEW-EURODRIVE (PROPRIETARY) LIMITED


Rainbow Park
Cnr. Racecourse & Omuramba Road
Montague Gardens
Cape Town
P.O.Box 36556
Chempet 7442
Cape Town

Tel. +27 (0) 21 552 98 20


Fax +27 (0) 21 552 98 30
Telex 576 062
dswanepoel@sew.co.za

Durban

SEW-EURODRIVE (PROPRIETARY) LIMITED


2 Monaceo Place
Pinetown
Durban
P.O. Box 10433, Ashwood 3605

Tel. +27 (0) 31 700 34 51


Fax +27 (0) 31 700 38 47
dtait@sew.co.za

Nelspruit

SEW-EURODRIVE (PTY) LTD.


7 Christie Crescent
Vintonia
P.O.Box 1942
Nelspruit 1200

Tel. +27 (0) 13 752 80 07


Fax +27 (0) 13 752 80 08
robermeyer@sew.co.za

Port Elizabeth

SEW-EURODRIVE PTY LTD.


5 b Linsay Road
Neave Township
6000 Port Elizabeth

Tel. +27 (0) 41 453 03 03


Fax +27 (0) 41 453 03 05
dswanepoel@sew.co.za

Richards Bay

SEW-EURODRIVE PTY LTD.


25 Eagle Industrial Park Alton
Richards Bay
P.O. Box 458
Richards Bay 3900

Tel. +27 (0) 35 797 38 05


Fax +27 (0) 35 797 38 19
dtait@sew.co.za

Assembly
Sales
Service

Bilbao

SEW-EURODRIVE ESPAA, S.L.


Parque Tecnolgico, Edificio, 302
E-48170 Zamudio (Vizcaya)

Tel. +34 (0) 9 44 31 84 70


Fax +34 (0) 9 44 31 84 71
sew.spain@sew-eurodrive.es

Technical Offices

Barcelona

Delegacin Barcelona
Avenida Francesc Maci 40-44 Oficina 3.1
E-08206 Sabadell (Barcelona)

Tel. +34 (0) 9 37 16 22 00


Fax +34 (0) 9 37 23 30 07

Lugo

Delegacin Noroeste
Apartado, 1003
E-27080 Lugo

Tel. +34 (0) 6 39 40 33 48


Fax +34 (0) 9 82 20 29 34

Madrid

Delegacin Madrid
Gran Via. 48-2 A-D
E-28220 Majadahonda (Madrid)

Tel. +34 (0) 9 16 34 22 50


Fax +34 (0) 9 16 34 08 99

Colombo 4

SM International (Pte) Ltd


254, Galle Raod
Colombo 4, Sri Lanka

Tel. +94 (0) 941-59 79 49


Fax +94 (0) 941-58 29 81

Jnkping

SEW-EURODRIVE AB
Gnejsvgen 6-8
S-55303 Jnkping
Box 3100 S-55003 Jnkping

Tel. +46 (0) 36 34 42 00


Fax +46 (0) 36 34 42 80
http://www.sew-eurodrive.se
info@sew-eurodrive.se

Assembly
Sales
Service

Technical Offices

Spain

Sri Lanka

Sweden
Assembly
Sales
Service

08/2002

389

14 Address List

Sweden
Technical Offices

Gteborg

SEW-EURODRIVE AB
Gustaf Werners gata 8
S-42131 Vstra Frlunda

Tel. +46 (0) 3 17 09 68 80


Fax +46 (0) 3 17 09 68 93

Malm

SEW-EURODRIVE AB
Borrgatan 5
S-21124 Malm

Tel. +46 (0) 4 06 80 64 80


Fax +46 (0) 4 06 80 64 93

Stockholm

SEW-EURODRIVE AB
Bjrkholmsvgen 10
S-14125 Huddinge

Tel. +46 (0) 84 49 86 80


Fax +46 (0) 84 49 86 93

Skellefte

SEW-EURODRIVE AB
Trdgrdsgatan 8
S-93131 Skellefte

Tel. +46 (0) 9 10 71 53 80


Fax +46 (0) 9 10 71 53 93

Assembly
Sales
Service

Basel

Alfred lmhof A.G.


Jurastrasse 10
CH-4142 Mnchenstein bei Basel

Tel. +41 (0) 6 14 17 17 17


Fax +41 (0) 6 14 17 17 00
http://www.imhof-sew.ch
info@imhof-sew.ch

Technical Offices

Suisse romande

Andr Gerber
Es Perreyres
1436 Chamblon

Tel. +41 (0) 2 44 45 38 50


Fax +41 (0) 2 44 45 48 87

Bern

Rudolf Bhler
Allerheiligenstrae 97d
2540 Grenchen

Tel. +41 (0) 3 26 52 23 39


Fax +41 (0) 3 26 52 23 31

Luzern

Beat Ltolf
Baumacher 11
6244 Nebikon

Tel. +41 (0) 6 27 56 47 80


Fax +41 (0) 6 27 56 47 86

Zrich

Ren Rothenbhler
Nrgelbach 7
8493 Saland

Tel. +41 (0) 5 23 86 31 50


Fax +41 (0) 5 23 86 3213

Nan Tou

Ting Shou Trading Co., Ltd.


No. 55 Kung Yeh N. Road
Industrial District
Nan Tou 540

Tel. +886 (0) 49-255-353


Fax +886 (0) 49-257-878

Taipei

Ting Shou Trading Co., Ltd.


6F-3, No. 267, Sec. 2
Tung Hwa South Road, Taipei

Tel. +886 (0) 27 38 35 35


Fax +886 (0) 27 36 82 68
Telex 27 245
nestnet@ms6.hinet.net

Assembly
Sales
Service

Chon Buri

SEW-EURODRIVE (Thailand) Ltd.


Bangpakong Industrial Park 2
700/456, Moo.7, Tambol Donhuaroh
Muang District
Chon Buri 20000

Tel. +66 (0) 38 21 40 22


Fax +66 (0) 38 21 45 31
sewthailand@sew-eurodrive.co.th

Technical Offices

Bangkok

SEW-EURODRIVE PTE LTD


Bangkok Liaison Office
TPS Building, Room No. 5/4
1023, Phattanakarn Road
Klongtan, Phrakanong, Bangkok,10110

Tel. +66 (0) 2717 81 51


Fax +66 (0) 2717 81 52
sewthailand@sew-eurodrive.co.th

Hadyai

SEW-EURODRIVE (Thailand) Ltd.


Hadyai Country Home Condominium
59/101 Soi.17/1
Rachas-Utid Road.
Hadyai, Songkhla 90110

Tel. +66 (0) 74-35 94 41


Fax +66 (0) 74-35 94 42
sewhdy@ksc.th.com

Khonkaen

SEW-EURODRIVE (Thailand) Ltd.


4th Floor, Kaow-U-HA MOTOR Bldg,
359/2, Mitraphab Road.
Muang District
Khonkaen 40000

Tel. +66 (0) 43-22 57 45


Fax +66 (0) 43-32 48 71
sewkk@cscoms.com

Lampang

SEW-EURODRIVE (Thailand) Ltd.


264 Chatchai Road, sub-tuy,
Muang, Lampang 52100

Tel. +66 (0) 54-31 02 41


Fax +66 (0) 54-31 02 42
sewthailand@sew-eurodrive.co.th

Switzerland

Taiwan (R.O.C.)

Thailand

390

08/2002

14 Address List

Tunisia
Tunis

T. M.S. Technic Marketing Service


7, rue Ibn EI Heithem
Z.I. SMMT
2014 Mgrine Erriadh

Tel. +216 (0) 1 43 40 64 + 1 43 20 29


Fax +216 (0) 1 43 29 76

Assembly
Sales
Service

Istanbul

SEW-EURODRIVE
Hareket Sistemleri Sirketi
Bagdat Cad. Koruma Cikmazi No. 3
TR-81540 Maltepe ISTANBUL

Tel. +90 (0) 216 4 41 91 63 + 216 4 41


91 64 + 216 3 83 80 14
Fax +90 (0) 216 3 05 58 67
seweurodrive@superonline.com.tr

Technical Offices

Ankara

SEW-EURODRIVE
Hareket Sistemleri Sirketi
Ehlibeyt Mah. Ceyhun Atif Kansu Cad. 12. Sok.
Tepe Apt. No. 7/12
TR-06520 Balgat-Ankara

Tel. +90 (0) 312 286 80 14


Fax +90 (0) 312 286 80 15

Izmir

SEW-EURODRIVE
Hareket Sistemleri Ticaret Ltd. Sirketi
1203/11 Sok. No. 4/613
Hasan Atli Is Merkezi
TR-35110 Yenisehir-Izmir

Tel. +90 (0) 232 4 69 62 64


Fax +90 (0) 232 4 33 61 05

Montevideo

SEW-EURODRIVE S. A. Sucursal Uruguay


German Barbato 1526
CP 11200 Montevideo

Tel. +598 (0) 2 9018 189


Fax +598 (0) 2 9018 188
sewuy@sew-eurodrive.com.uy

Production
Assembly
Sales
Service

Greenville

SEW-EURODRIVE INC.
1295 Old Spartanburg Highway
P.O. Box 518
Lyman, S.C. 29365

Tel. +1 (0) 864 4 39 75 37


Fax Sales +1 (0) 864 439-78 30
Fax Manuf. +1 (0) 864 4 39-99 48
Fax Ass. +1 (0) 864 4 39-05 66
Telex 805 550
http://www.seweurodrive.com
cslyman@seweurodrive.com

Assembly
Sales
Service

San Francisco

SEW-EURODRIVE INC.
30599 San Antonio St.
Hayward, California 94544-7101

Tel. +1 (0) 510 4 87-35 60


Fax +1 (0) 510 4 87-63 81
cshayward@seweurodrive.com

Philadelphia/PA

SEW-EURODRIVE INC.
Pureland Ind. Complex
200 High Hill Road, P.O. Box 481
Bridgeport, New Jersey 08014

Tel. +1 (0) 856 4 67-22 77


Fax +1 (0) 856 8 45-31 79
csbridgeport@seweurodrive.com

Dayton

SEW-EURODRIVE INC.
2001 West Main Street
Troy, Ohio 45373

Tel. +1 (0) 9 37 3 35-00 36


Fax +1 (0) 9 37 4 40-37 99
cstroy@seweurodrive.com

Dallas

SEW-EURODRIVE INC.
3950 Platinum Way
Dallas, Texas 75237

Tel. +1 (0) 214 3 30-48 24


Fax +1 (0) 214 3 30-47 24
csdallas@seweurodrive.com

Technical Office

Turkey

Uruguay

USA

Additional addresses for service in the USA provided on request!


Venezuela
Assembly
Sales
Service

08/2002

Valencia

SEW-EURODRIVE Venezuela S.A.


Av. Norte Sur No. 3, Galpon 84-319
Zona Industrial Municipal Norte
Valencia, Estado Carabobo

Tel. +58 (0) 241 8 32 98 04


Fax +58 (0) 241 8 38 62 75
sewventas@cantv.net
sewfinanzas@cantv.net

391

MCF/MCV/MCS4_A: Control unit connection

03828AEN

Figure 212: Wiring diagram for MCF/MCV/MCS4_A control unit

MCF/MCV/MCS41A (with PROFIBUS-DP): SEW recommends always supplying


these units with 24 VDC at terminal X10:24 (VI24). This external 24 VDC power supply
must be capable of supplying a continuous power of 50 W and a peak power (1 s) of
100 W.

Analog input AI21 (X10:6) can be used either as a 10 V voltage input or as a TF/TH
input. You can change the setting by using parameter P120.

DIP switches S11, S12 and 1...10 can only be accessed once the connection unit has
been removed.

The TF/TH line must either be shielded or routed at a distance of at least 0.2 m (8 in)
from power cables (e.g. motor or brake cables). The TF/TH line must be shielded
separately if hybrid cables are used for the motor and TF/TH connection.

MOVIDRIVE compact System Manual

MCH4_A: Control unit connection

05209AEN

Figure 213: Wiring diagram, MCH4_A control unit

MCH41A (with PROFIBUS-DP) / MCH42A (with INTERBUS FO): SEW recommends always supplying these units with 24 VDC at terminal X10:24 (VI24). This external 24 VDC power supply must be capable of supplying a continuous power of 50
W and a peak power (1 s) of 100 W.

Analog input AI21 (X10:4) can be used either as a 10 V voltage input or as a TF/TH
input. You can change the setting by using parameter P120.

DIP switches S11, S12, 1...8 and S1...S6 can only be accessed once the connection
unit has been removed.

The TF/TH line must either be shielded or routed at a distance of at least 0.2 m (8 in)
from power cables (e.g. motor or brake cables). The TF/TH line must be shielded
separately if hybrid cables are used for the motor and TF/TH connection.

MOVIDRIVE compact System Manual

Connection of the power section and brake


L1
L2
L3
PE
F11/F12/F13
K11
(AC-3)

Protective earth conductor (shield)


L1 L2

VAC

VAC

VAC

F14/F15

F14/F15

L3

Option NF... line filter

DC-link
connection *
7 8

L1' L2' L3'

F14/F15

L1 L2 L3
X1:
K11
(AC-3)

K11
(AC-3)

K11
(AC-3)

DB

DGND

K12
(AC-3)

X4:

Power section
U

DB

-VDC link PE
+VDC link

DB

X2:
V W
5

X3:
+R -R PE

K12
(AC-3)
DGND

DGND

F16
1
BMK 2
3
4
13
14
15

white
1
BG 2
red
Brake connector** BGE 3
4
blue
CM (DY)
5
3 (3)
4 (2)
CT/CV/DT/DV/D:
5 (1)
simultaneous switch-off
PE
in the AC and DC circuits

1
BG 2
3
BGE 4
5

white

red
blue

CT/CV/DT/DV/D:
switch-off in the AC circuit

CM71...112: simultaneous switch-off in the AC and DC circuits

M
3- phase

BW...

affects
K11

K11 must be opened in case F16 triggers


and DI "/Controller Inhibit" must
receive a 0signal.Do not separate
the resistor circuit!
05149AEN

Wiring diagram, power section and brake


*

With sizes 1 and 2, there is no PE connection next to the mains connection terminals. In this case, use the PE
terminal next to the DC link connection.

**

Important:It is essential to adhere to the sequence of connections. Incorrect connection will lead to irreparable
damage to the brake.

A separate supply system lead is required for connecting the brake rectifier. Powering it from the motor voltage is not permitted!
Always switch off the brake on the DC and AC sides under the following conditions:
all hoist applications,
drives which require a rapid brake reaction time and
in CFC and SERVO operating modes.
Brake rectifier in
switch cabinet

Route the connection cables between the brake rectifier and the brake separately from
other power cables when installing the brake rectifier in the switch cabinet. Joint routing
is only permitted if the power cables are shielded.

MOVIDRIVE compact System Manual

SEW-EURODRIVE GmbH & Co P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49-7251-75-0
Fax +49-7251-75-1970 http://www.sew-eurodrive.com sew@sew-eurodrive.com

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