Sew Servo
Sew Servo
Sew Servo
MOVIDRIVE compact
04/2002
System Manual
1053 3818 / EN
SEW-EURODRIVE
kVA
1 Important Notes...................................................................................................... 6
2 System Description................................................................................................ 8
4 Parameters............................................................................................................ 86
10 Startup................................................................................................................. 291
10
11
12
13
14
P Hz
P6..
P60.
P600
I
0
1 Important Notes...................................................................................................... 6
2 System Description................................................................................................ 8
2.1
2.2
2.3
2.4
4 Parameters............................................................................................................ 86
4.1
4.2
4.3
4
5
6
10 Startup................................................................................................................. 291
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9
7
8
9
10
11
12
13
14
1
1
Important Notes
Always follow the safety and warning instructions contained in this publication!
Electrical hazard
Possible consequences: Severe or fatal injuries.
Hazard
Possible consequences: Severe or fatal injuries.
Hazardous situation
Possible consequences: Slight or minor injuries.
Harmful situation
Possible consequences: Damage to the unit and the environment.
A requirement of fault-free operation and fulfillment of any rights to claim under guarantee is that you adhere to the information in the operating instructions. Consequently, read the operating instructions before you start working with the unit!
The operating instructions contain important information about servicing; as a result, they should be kept in the vicinity of the unit.
Designated use
MOVIDRIVE compact drive inverters are intended for use in industrial and commercial
systems for the operation of AC asynchronous motors or permanent-field AC synchronous motors. These motors must be suitable for operation with frequency inverters. No
other loads may be connected to the units.
MOVIDRIVE compact drive inverters are units intended for stationary installation in
switch cabinets. Observe all instructions referring to the technical data and the permitted
conditions where the unit is operated.
Do not start up the unit (take into operation in the designated fashion) until you have established that the machine complies with the EMC Directive 89/336/EEC and that the
conformity of the end product has been determined in accordance with the Machinery
Directive 89/392/EEC (with reference to EN 60204).
1
Application environment
The following uses are forbidden unless measures are expressly taken to make
them possible:
Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
Safety functions
MOVIDRIVE compact drive inverters are not allowed to perform any safety functions
unless the inverters are monitored by other safety systems.
Use superordinate safety systems to guarantee the protection of machinery and people.
Waste disposal
Please follow the current instructions: Dispose in accordance with the material structure
and the regulations in force, for instance as:
Plastic (housing)
Sheet metal
Copper
etc.
System Description
2.1
Power components
3 x 380...500 VAC
3 x 200...240 VAC
Input filter
option
Line choke
option
MOVIDRIVE compact
MC_40/41/42A...-5_3
MOVIDRIVE MDR60A
Regen. power supply unit option
MOVIDRIVE compact
MC_40/41/42A...-2_3
DC link
Braking resistor
option
Output filter
option
Output choke
option
02603BEN
Communications components
02604AEN
General description
MOVIDRIVE compact is the term for compact and high-performance drive inverters
from SEW. MOVIDRIVE compact units are precisely tailored to your requirements. You
can use them for AC drives in the power range from 1.5 to 90 kW (2.0 to 120 HP). They
satisfy the most exacting requirements for dynamic properties and control quality thanks
to the most modern inverter technology combined with tried-and-tested SEW control
processes.
Range of units
Unit variants
The MCF, MCV and MCS series are available in two variants:
MCF/MCV/MCS40A: Control via binary inputs and setpoint selection via analog setpoint input.
MCF/MCV/MCS41A: Control either via PROFIBUS interface or binary inputs. Setpoint selection via PROFIBUS-DP interface.
MCH40A: Control via binary inputs and setpoint selection via analog setpoint input.
MCH41A: Control either via PROFIBUS interface or binary inputs. Setpoint selection
via PROFIBUS-DP interface.
MCH42A: Control either via INTERBUS FO interface or binary inputs. Setpoint selection via INTERBUS FO interface.
Unit versions
MOVIDRIVE compact drive inverters are each available in two versions, namely the
standard version and the technology version.
Standard version
As standard, the units are equipped with the IPOSplus integrated positioning and sequence control system. They can also be expanded with the available options.
The standard version is indicated by the '00' digits at the end of the unit designation.
Technology
version
In addition to the features of the standard version, these units include the technology
functions of 'electronic cam' and 'internal synchronous operation'. Furthermore, you can
use all the application modules available in the MOVITOOLS software package with the
units in technology version.
The technology version is indicated by the '0T' characters at the end of the unit designation.
10
Overview of the
series and versions
Control mode
With resolver
input
Without fieldbus
MCF40A
MCV40A
MCS40A
MCH40A
With PROFIBUS-DP
MCF41A
MCV41A
MCS41A
MCH41A
With INTERBUS FO
MCH42A
VFC (Voltage Flux Control) and CFC (Current Flux Control) control modes are features
of MOVIDRIVE compact drive inverters. Continuous calculation of the complete motor
model forms the basis for both control modes.
VFC (Voltage Flux Control) control mode
Voltage-controlled control mode for AC asynchronous motors with and without encoder feedback.
With encoder feedback
At least 150% torque, even with the motor
stopped
Servo-like characteristics
System bus
(SBus)
The system bus (SBus) is available as standard. It permits several MOVIDRIVE drive
inverters to be networked together. As a result, data can be exchanged rapidly between
the units. MOVILINK is the uniform SEW unit profile used for communication via the
SBus.
MOVILINK
MOVILINK means the same message structure is always used, regardless of the interface selected (SBus, RS-232, RS-485, fieldbus interfaces). As a result, the control
software is independent of the selected interface.
IPOSplus
11
Size
MCF4_A
MCV4_A
MCS4_A
MCH42A
Asynchronous Asynchronous Synchronous Asynchronous/
without
with encoder with resolver synchronous
encoder
with encoder
(Techn.
data)
4.0 AAC
0015-5A3-4-..
0015-5A3-4-..
0015-5A3-4-..
0015-5A3-4-..
5.5 AAC
0022-5A3-4-..
0022-5A3-4-..
0022-5A3-4-..
0022-5A3-4-..
7.0 AAC
0030-5A3-4-..
0030-5A3-4-..
0030-5A3-4-..
0030-5A3-4-..
9.5 AAC
0040-5A3-4-..
0040-5A3-4-..
0040-5A3-4-..
0040-5A3-4-..
12.5 AAC
0055-5A3-4-..
0055-5A3-4-..
0055-5A3-4-..
0055-5A3-4-..
11 kW (15 HP)
16 AAC
0075-5A3-4-..
0075-5A3-4-..
0075-5A3-4-..
0075-5A3-4-..
11 kW (15 HP)
15 kW (20 HP)
24 AAC
0110-5A3-4-..
0110-5A3-4-..
0110-5A3-4-..
0110-5A3-4-..
15 kW (20 HP)
22 kW (30 HP)
32 AAC
0150-503-4-..
0150-503-4-..
0150-503-4-..
0150-503-4-..
22 kW (30 HP)
30 kW (40 HP)
46 AAC
0220-503-4-..
0220-503-4-..
0220-503-4-..
0220-503-4-..
30 kW (40 HP)
37 kW (50 HP)
60 AAC
0300-503-4-..
0300-503-4-..
0300-503-4-..
0300-503-4-..
37 kW (50 HP)
45 kW (60 HP)
73 AAC
0370-503-4-..
0370-503-4-..
0370-503-4-..
0370-503-4-..
45 kW (60 HP)
55 kW (75 HP)
89 AAC
0450-503-4-..
0450-503-4-..
0450-503-4-..
0450-503-4-..
55 kW (75 HP)
75 kW (100 HP)
105 AAC
0550-503-4-..
0550-503-4-..
0550-503-4-..
0550-503-4-..
75 kW (100 HP)
90 kW (120 HP)
130 AAC
0750-503-4-..
0750-503-4-..
0750-503-4-..
0750-503-4-..
1
( page 22)
2
( page 24)
3
( page 26)
4
( page 28)
5
( page 30)
MOVIDRIVE compact for 3 200 240 VAC supply voltage (230 V units):
Continuous
Recommended motor power (VFC)
output cur(at Vin = 3 230 VAC)
rent
(CFC)
Size
MCF4_A
MCV4_A
MCS4_A
MCH42A
Asynchronous Asynchronous Synchronous Asynchronous/
without
with encoder with resolver synchronous
encoder
with encoder
(Technical
data)
7.3 AAC
0015-2A3-4-..
0015-2A3-4-..
0015-2A3-4-..
0015-2A3-4-..
8.6 AAC
0022-2A3-4-..
0022-2A3-4-..
0022-2A3-4-..
0022-2A3-4-..
14.5 AAC
0037-2A3-4-..
0037-2A3-4-..
0037-2A3-4-..
0037-2A3-4-..
22 AAC
0055-2A3-4-..
0055-2A3-4-..
0055-2A3-4-..
0055-2A3-4-..
11 kW (15 HP)
29 AAC
0075-2A3-4-..
0075-2A3-4-..
0075-2A3-4-..
0075-2A3-4-..
11 kW (15 HP)
15 kW (20 HP)
42 AAC
0110-203-4-..
0110-203-4-..
0110-203-4-..
0110-203-4-..
15 kW (20 HP)
22 kW (30 HP)
54 AAC
0150-203-4-..
0150-203-4-..
0150-203-4-..
0150-203-4-..
22 kW (30 HP)
30 kW (40 HP)
80 AAC
0220-203-4-..
0220-203-4-..
0220-203-4-..
0220-203-4-..
30 kW (40 HP)
37 kW (50 HP)
95 AAC
0300-203-4-..
0300-203-4-..
0300-203-4-..
0300-203-4-..
1
( page 32)
2
( page 34)
3
( page 36)
4
( page 38)
MOVIDRIVE MDR60A
Size
0370-503-00
0750-503-00
12
The following block wiring diagram shows the configuration principles and theory of
operation of MOVIDRIVE compact drive inverters taking the example of the MOVIDRIVE compact MCV41A.
05291AEN
13
Functions / features
2.2
Functions / features
Unit properties
Control functions
14
Compact unit mounting position for minimum switch cabinet space requirement and
optimum utilization of switch cabinet volume
Integrated input filter fitted as standard in sizes 1 and 2, adherence to class A limit
on the input side without any additional measures
Six isolated binary inputs and three binary outputs, one of which is a relay output,
programmable inputs/outputs
One TF/TH input for the motor protection involving a PTC thermistor or thermocontact
Separate 24 VDC voltage input for powering the inverter electronics (parameter setting, diagnostics and data storage even with the supply system switched off)
Slip compensation for high static accuracy of speed, even without encoder feedback
Motor pull-out protection by sliding current limitation in the field weakening range
Speed controller and encoder input in types MCV (optionally sin/cos encoder, TTL
sensor or HTL sensor), MCS (resolver) and MCH (optionally Hiperface encoder, sin/
cos encoder or TTL sensor), user-friendly controller setting tool in the user interface
Functions / features
Setpoint technology
Communication /
operation
System expansion
Protective feature for complete protection of the inverter and motor (short-circuit,
overload, overvoltage/undervoltage, ground fault, excess temperature in the inverter,
motor pull-out protection, excess temperature in the motor)
Temperature-controlled power unit fan, i.e. no disruptive fan noise in most cases.
Speed monitoring and monitoring of the motor and regenerative limit power
Memory for storing x/t diagrams which can be displayed using the SCOPE process
data visualization software (four channels, real-time capable)
Fault memory (five memory locations) with all relevant operating data at the moment
of the fault
Elapsed-hour counter for ON-hours (unit connected to supply system or 24 VDC) and
enable hours (output stage energized)
Uniform operation, identical parameter setting and the same unit connection technology for the entire MOVIDRIVE unit series
Motor potentiometer, can be combined with analog setpoint and internal fixed setpoints
Six bipolar fixed setpoints which can be mixed with external setpoints and motor potentiometer function
Technology version with access to technology functions and application modules for
user-friendly application solutions
Standards / certificates
Compliance with all the requirements for CE certification of machines and plant
equipped with MOVIDRIVE on the basis of the EC Low-voltage Directive 73/23/
EEC and the EMC Directive 89/336/EEC. Compliance with EMC product standard
EN 61800-3
15
2.3
Electronic cam
Please refer to the 'Electronic Cam' and 'Internal Synchronous Operation' manuals for
detailed information about the additional functions. These manuals form part of the
'Technology Version' documentation package available from SEW.
Electronic cam
You can use the MOVIDRIVE range of units with the 'electronic cam' whenever you
need to harmonize complex sequences of motion in cyclical machines. This solution
gives you much greater flexibility in comparison to the mechanical cam. As a result, it
meets the needs of modern production and processing lines.
A user-friendly cam editor helps you during startup. You can also import existing cam
data. You can also set application-specific parameters for the engagement and disengagement phases using the cam editor.
Example
The figure below displays a typical application for the 'electronic cam'. Freshly filled yogurt jars are transported for further processing. The 'electronic cam' makes it possible
for movement to take place smoothly, which is an important requirement for this application.
03672AXX
16
You can always use the MOVIDRIVE range of units with 'internal synchronous operation' whenever a group of motors have to be operated at a synchronous angle in relation
to one another or with an adjustable proportional ratio (electronic gear). A user-friendly
monitor helps you during startup.
Example
The figure below displays a typical application for the 'internal synchronous operation'.
Extruded material has to be cut to length. The saw receives a start signal and synchronizes itself with the extruded material. The saw moves synchronously to the extruded
material as it cuts. The saw returns to its starting position at the end of the sawing operation.
03866AXX
17
Application modules
2.4
Application modules
The application
Usually, the application involves more than adjusting the speed of a motor. Often, the
inverter is also required to control sequences of motion and undertake typical PLC tasks.
More and more complex drive applications have to be carried out without this resulting
in lengthy project planning and startup routines.
SEW offers various standardized control programs specifically for 'positioning', 'winding'
and 'controlling' applications. These programs are called application modules. The application modules form part of the MOVITOOLS software package and can be used with
units in technology version.
A user-friendly user interface leads you through the process of setting the parameters.
All you have to do is enter the parameters you need for your application. The application
modules turns this information into the control program and loads it into the inverter.
MOVIDRIVE then undertakes all the movement control functions. This takes the load
off the master controller and allows decentralized concepts to be implemented more
easily.
The benefits at a
glance
You only have to enter the parameters needed for the application
User-friendly application programs guide you through the process of setting parameters, so there is no need for complicated programming
The application modules currently available for MOVIDRIVE compact are listed below.
These application modules are explained in the 'Technical Data and Dimensions' chapter.
Positioning
Rotational movement:
Winding
Controlling
18
Rotary axis
Flying saw
Application modules
Application
The following figure shows an example for how the various SEW applications modules
are used in a block warehouse.
1.
2.
3.
04008AXX
19
kVA
P Hz
3.1
CE-marking
The CE-mark on the nameplate indicates conformity with the Low-voltage Directive 73/
23/EEC and the EMC Directive 89/336/EEC. We can issue a declaration of conformity
to this effect on request.
UL and cUL approval has been granted for the entire MOVIDRIVE range of units. cUL
is equivalent to CSA approval.
UL approval
UL UL
C-Tick
C-Tick approval has been granted for the entire MOVIDRIVE compact range of units.
C-Tick certifies conformity with the requirements of the ACA (Australian Communications Authority).
Unit designation
05292AEN
20
kVA
General technical data
3.2
P Hz
All sizes
Interference immunity
To EN 61800-3
Ambient temperature
amb
Forced cooling
Temperature-controlled fan, response threshold at = 45 C
Enclosure
EN 60529
(NEMA1)
IP20
IP00 (power connections); IP10 with Plexiglas cover mounted
(supplied as standard)
Sizes 1 to 3
Size 4 and 5
Operating mode
Installation altitude
1) Connect to supply voltage for min. 5 minutes every 2 years if stored for long periods, otherwise the unit
service life may be reduced.
MOVIDRIVE
compact unit
series
02531AXX
21
kVA
P Hz
3.3
Size 1
02570AXX
Figure 8: Size 1
MOVIDRIVE compact
0015-5A3-4-0_
0022-5A3-4-0_
0030-5A3-4-0_
0040-5A3-4-0_
INPUT
Supply voltage
Vmains
Supply frequency
fmains
50 Hz...60 Hz 5 %
1)
3.6 AAC
4.5 AAC
5.0 AAC
6.2 AAC
6.3 AAC
7.9 AAC
8.6 AAC
10.7 AAC
2.8 kVA
3.8 kVA
4.9 kVA
6.6 kVA
IN
4.0 AAC
5.5 AAC
7.0 AAC
9.5 AAC
Current limitation
Imax
Motor and regenerative 150 % IN, duration depending on the capacity utilization
OUTPUT
68
Output voltage
Vout
max. Vin
PWM frequency
fPWM
nA / nA
GENERAL
Power loss at PNPVmax
85 W
3
105 W
40 m /h (24 ft /min)
Weight
Dimensions
WHD
130 W
180 W
MCF/MCV/MCS:
MCH:
1) The system and output currents must be reduced by 20 % from the nominal values for Vmains = 3 500 VAC.
2) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).
22
kVA
P Hz
0015-5A3-4-00
0022-5A3-4-00
0030-5A3-4-00
0040-5A3-4-00
826 738 3
826 739 1
826 740 5
826 741 3
826 835 5
826 836 3
826 837 1
826 838 X
0015-5A3-4-0T
0022-5A3-4-0T
0030-5A3-4-0T
0040-5A3-4-0T
827 426 6
827 427 4
827 428 2
827 429 0
827 449 5
827 450 9
827 451 7
827 452 5
Constant load
Recommended motor power Pmot 1.5 kW (2.0 HP)
3
3.0 kW (4.0 HP)
ID
Continuous output current = 125 % IN
(at Vmains = 3 400 VAC and fPWM = 4 kHz)
5.0 AAC
6.9 AAC
8.8 AAC
11.9 AAC
0015-5A3-4-00
0022-5A3-4-00
0030-5A3-4-00
0040-5A3-4-00
826 908 4
826 909 2
826 910 6
826 911 4
826 929 7
826 930 0
826 931 9
0015-5A3-4-0T
0022-5A3-4-0T
0030-5A3-4-0T
0040-5A3-4-0T
827 472 X
827 473 8
827 474 6
827 475 4
827 496 7
827 497 5
827 498 3
4.0 AAC
5.5 AAC
7.0 AAC
9.5 AAC
0015-5A3-4-00
0022-5A3-4-00
0030-5A3-4-00
0040-5A3-4-00
827 060 0
827 061 9
827 062 7
827 063 5
827 078 3
827 079 1
827 080 5
0015-5A3-4-0T
0022-5A3-4-0T
0030-5A3-4-0T
0040-5A3-4-0T
827 518 1
827 519 X
827 520 3
827 521 1
827 542 4
827 543 2
827 544 0
ID
4.0 AAC
5.5 AAC
7.0 AAC
9.5 AAC
0015-5A3-4-00
0022-5A3-4-00
0030-5A3-4-00
0040-5A3-4-00
ID
827 603 X
827 604 8
827 605 6
827 606 4
827 650 1
827 651 X
827 652 8
827 565 3
827 566 1
827 567 X
827 568 8
0015-5A3-4-0T
0022-5A3-4-0T
0030-5A3-4-0T
0040-5A3-4-0T
827 626 9
827 627 7
827 628 5
827 629 3
827 673 0
827 674 9
827 675 7
827 158 5
827 159 3
827 160 7
827 161 5
4.0 AAC
7.0 AAC
9.5 AAC
5.5 AAC
23
kVA
P Hz
Size 2
02571AXX
Figure 9: Size 2
MOVIDRIVE compact
0055-5A3-4-0_
0075-5A3-4-0_
0110-5A3-4-0_
INPUT
Supply voltage
Vmains
Supply frequency
fmains
50 Hz...60 Hz 5 %
11.3 AAC
14.1 AAC
14.4 AAC
18.0 AAC
21.6 AAC
27.0 AAC
PN
Rated output power2)
(at Vmains = 3 400...500 VAC)
8.7 kVA
11.2 kVA
16.8 kVA
IN
12.5 AAC
16 AAC
24 AAC
Current limitation
Imax
OUTPUT
Motor and regenerative 150 % IN, duration depending on the capacity utilization
47
Output voltage
Vout
max. Vin
PWM frequency
fPWM
nA / nA
22
GENERAL
Power loss at PNPVmax
220 W
Weight
Dimensions
290 W
400 W
MCF/MCV/MCS:
MCH:
1) The system and output currents must be reduced by 20 % from the nominal values for Vin = 3 500 VAC.
2) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).
24
kVA
0055-5A3-4-00
0075-5A3-4-00
0110-5A3-4-00
826 742 1
826 743 X
826 744 8
826 839 8
826 840 1
826 841 X
0055-5A3-4-0T
0075-5A3-4-0T
0110-5A3-4-0T
827 430 4
827 431 2
827 432 0
827 453 3
827 454 1
827 455 X
11 kW (15 HP)
11 kW (15 HP)
15 kW (20 HP)
15.6 AAC
20.0 AAC
30.0 AAC
0055-5A3-4-00
0075-5A3-4-00
0110-5A3-4-00
826 912 2
826 913 0
826 914 9
826 933 5
826 934 3
0055-5A3-4-0T
0075-5A3-4-0T
0110-5A3-4-0T
827 476 2
827 477 0
827 478 9
827 500 9
827 501 7
12.5 AAC
16 AAC
24 AAC
0055-5A3-4-00
0075-5A3-4-00
0110-5A3-4-00
827 064 3
827 065 1
827 066 X
827 082 1
827 083 X
0055-5A3-4-0T
0075-5A3-4-0T
0110-5A3-4-0T
827 522 X
827 523 8
827 524 6
827 546 7
827 547 5
ID
12.5 AAC
16 AAC
24 AAC
0055-5A3-4-00
0075-5A3-4-00
0110-5A3-4-00
ID
827 607 2
827 608 0
827 609 9
827 654 4
827 655 2
827 569 6
827 570 X
827 571 8
0055-5A3-4-0T
0075-5A3-4-0T
0110-5A3-4-0T
827 630 7
827 631 5
827 632 3
827 676 5
827 677 3
827 678 1
827 162 3
827 163 1
827 164 X
12.5 AAC
ID
Continuous output current = 125 % IN
(at Vmains = 3 400 VAC and fPWM = 4 kHz)
P Hz
Constant load
Recommended motor power Pmot 5.5 kW (7.5 HP)
16 AAC
24 AAC
25
kVA
P Hz
Size 3
02572AXX
MOVIDRIVE compact
0150-503-4-0_
0220-503-4-0_
0300-503-4-0_
INPUT
Supply voltage
Vmains
Supply frequency
fmains
50 Hz...60 Hz 5 %
28.8 AAC
36.0 AAC
41.4 AAC
51.7 AAC
54.0 AAC
67.5 AAC
22.2 kVA
31.9 kVA
41.6 kVA
IN
32 AAC
46 AAC
60 AAC
Current limitation
Imax
Motor and regenerative 150 % IN, duration depending on the capacity utilization
OUTPUT
15
Output voltage
Vout
max. Vin
PWM frequency
fPWM
nA / nA
12
GENERAL
Power loss at PNPVmax
550 W
Weight
Dimensions
750 W
950 W
MCF/MCV/MCS:
MCH:
1) The system and output currents must be reduced by 20 % from the nominal values for Vin = 3 500 VAC.
2) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).
26
kVA
0150-503-4-00
0220-503-4-00
0300-503-4-00
826 745 6
826 746 4
826 747 2
826 842 8
826 843 6
826 844 4
0150-503-4-0T
0220-503-4-0T
0300-503-4-0T
827 433 9
827 434 7
827 435 5
827 456 8
827 457 6
827 458 4
Constant load
Recommended motor power Pmot 15 kW (20 HP)
22 kW (30 HP)
30 kW (40 HP)
30 kW (40 HP)
37 kW (50 HP)
40.0 AAC
57.5 AAC
75.0 AAC
0150-503-4-00
0220-503-4-00
0300-503-4-00
826 915 7
826 916 5
826 917 3
826 936 X
826 937 8
0150-503-4-0T
0220-503-4-0T
0300-503-4-0T
827 479 7
827 480 0
827 481 9
827 503 3
827 504 1
32 AAC
46 AAC
60 AAC
0150-503-4-00
0220-503-4-00
0300-503-4-00
827 067 8
827 068 6
827 069 4
827 085 6
827 086 4
0150-503-4-0T
0220-503-4-0T
0300-503-4-0T
827 525 4
827 526 2
827 527 0
827 549 1
827 550 5
ID
32 AAC
46 AAC
60 AAC
0150-503-4-00
0220-503-4-00
0300-503-4-00
ID
827 610 2
827 611 0
827 612 9
827 657 9
827 658 7
827 572 6
827 573 4
827 574 2
0150-503-4-0T
0220-503-4-0T
0300-503-4-0T
827 633 1
827 634 X
827 635 8
827 680 3
827 681 1
827 165 8
827 166 6
827 167 4
32 AAC
ID
Continuous output current = 125 % IN
(at Vmains = 3 400 VAC and fPWM = 4 kHz)
P Hz
46 AAC
60 AAC
27
kVA
P Hz
Size 4
02573AXX
MOVIDRIVE compact
0370-503-4-0_
0450-503-4-0_
INPUT
Supply voltage
Vmains
Supply frequency
fmains
50 Hz...60 Hz 5 %
65.7 AAC
81.9 AAC
80.1 AAC
100.1 AAC
51.1 kVA
62.3 kVA
IN
73 AAC
89 AAC
Current limitation
Imax
OUTPUT
Motor and regenerative 150 % IN, duration depending on the capacity utilization
Output voltage
Vout
max. Vin
PWM frequency
fPWM
nA / nA
GENERAL
Power loss at PNPVmax
1200 W
Weight
Dimensions
1450 W
MCF/MCV/MCS:
MCH:
1) The system and output currents must be reduced by 20 % from the nominal values for Vin = 3 500 VAC.
2) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).
28
0370-503-4-00
0450-503-4-00
826 748 0
826 749 9
826 845 2
826 846 0
0370-503-4-0T
0450-503-4-0T
827 436 3
827 437 1
827 459 2
827 460 6
Constant load
Recommended motor power Pmot 37 kW (50 HP)
45 kW (60 HP)
55 kW (75 HP)
P Hz
ID
Continuous output current = 125 % IN
(at Vmains = 3 400 VAC and fPWM = 4 kHz)
91 AAC
111 AAC
0370-503-4-00
0450-503-4-00
826 918 1
826 919 X
826 939 4
0370-503-4-0T
0450-503-4-0T
827 482 7
827 483 5
827 506 8
kVA
73 AAC
89 AAC
ID
0370-503-4-00
0450-503-4-00
827 070 8
0370-503-4-0T
827 528 9
827 529 7
827 552 1
ID
0450-503-4-0T
73 AAC
89 AAC
0370-503-4-00
0450-503-4-00
827 613 7
827 614 5
827 660 9
827 575 0
827 576 9
0370-503-4-0T
0450-503-4-0T
827 636 6
827 637 4
827 683 8
827 168 2
827 169 0
73 AAC
89 AAC
29
kVA
P Hz
Size 5
02574AXX
MOVIDRIVE compact
0550-503-4-0_
0750-503-4-0_
INPUT
Supply voltage
Vmains
Supply frequency
fmains
50 Hz...60 Hz 5 %
94.5 AAC
118.1 AAC
117.0 AAC
146.3 AAC
PN
Rated output power2)
(at Vmains = 3 400...500 VAC)
73.5 kVA
91.0 kVA
IN
105 AAC
130 AAC
Current limitation
Imax
OUTPUT
Motor and regenerative 150 % IN, duration depending on the capacity utilization
Output voltage
Vout
max. Vin
PWM frequency
fPWM
nA / nA
GENERAL
Power loss at PNPVmax
1700 W
Weight
Dimensions
2000 W
1) The system and output currents must be reduced by 20 % from the nominal values for Vin = 3 500 VAC.
2) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).
30
0550-503-4-00
0750-503-4-00
826 750 2
826 751 0
826 847 9
826 848 7
0550-503-4-0T
0750-503-4-0T
827 438 X
827 439 8
827 461 4
827 462 2
Constant load
Recommended motor power Pmot 55 kW (75 HP)
Variable torque load or constant
load without overload
Recommended motor power Pmot 75 kW (100 HP)
P Hz
75 kW (100 HP)
3
90 kW (120 HP)
ID
Continuous output current = 125 % IN
(at Vmains = 3 400 VAC and fPWM = 4 kHz)
131 AAC
162 AAC
0550-503-4-00
0750-503-4-00
826 920 3
826 921 1
826 941 6
0550-503-4-0T
0750-503-4-0T
827 484 3
827 485 1
827 508 4
kVA
105 AAC
130 AAC
ID
0550-503-4-00
0750-503-4-00
0550-503-4-0T
0750-503-4-0T
827 530 0
827 531 9
827 554 8
105 AAC
130 AAC
ID
0550-503-4-00
0750-503-4-00
827 615 3
827 616 1
827 662 5
827 577 7
827 578 5
0550-503-4-0T
0750-503-4-0T
827 638 2
827 639 0
827 685 4
827 170 4
827 171 2
105 AAC
130 AAC
31
kVA
P Hz
3.4
Size 1
MOVIDRIVE compact
02570AXX
0015-2A3-4-0_
0022-2A3-4-0_
0037-2A3-4-0_
INPUT
Supply voltage
Vmains
Supply frequency
fmains
50 Hz...60 Hz 5 %
6.7 AAC
8.4 AAC
7.8 AAC
9.8 AAC
12.9 AAC
16.1 AAC
2.7 kVA
3.4 kVA
5.8 kVA
IN
7.3 AAC
8.6 AAC
14.5 AAC
Current limitation
Imax
Motor and regenerative 150 % IN, duration depending on the capacity utilization
OUTPUT
27
Output voltage
Vout
max. Vin
PWM frequency
fPWM
nA / nA
PVmax
110 W
GENERAL
Power loss at PN
Weight
Dimensions
126 W
210 W
1) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).
32
kVA
0015-2A3-4-00
0022-2A3-4-00
0037-2A3-4-00
826 752 9
826 753 7
826 754 5
826 853 3
826 854 1
826 855 X
0015-2A3-4-0T
0022-2A3-4-0T
0037-2A3-4-0T
827 440 1
827 441 X
827 442 8
827 463 0
827 464 9
827 465 7
Constant load
Recommended motor power Pmot 1.5 kW (2.0 HP)
9.1 AAC
10.8 AAC
18.1 AAC
0015-2A3-4-00
0022-2A3-4-00
0037-2A3-4-00
826 922 X
826 923 8
826 924 6
826 943 2
826 944 0
0015-2A3-4-0T
0022-2A3-4-0T
0037-2A3-4-0T
827 486 X
827 487 8
827 488 6
827 510 6
827 511 4
7.3 AAC
8.6 AAC
14.5 AAC
0015-2A3-4-00
0022-2A3-4-00
0037-2A3-4-00
ID
827 617 X
827 618 8
827 619 6
827 664 1
827 665 X
827 588 2
827 589 0
827 590 4
0015-2A3-4-0T
0022-2A3-4-0T
0037-2A3-4-0T
827 640 4
827 641 2
827 642 0
827 687 0
827 688 9
827 579 3
827 580 7
827 581 5
7.3 AAC
ID
Continuous output current = 125 % IN
(at Vmains = 3 230 VAC and fPWM = 4 kHz)
P Hz
8.6 AAC
14.5 AAC
33
kVA
P Hz
Size 2
02571AXX
MOVIDRIVE compact
0055-2A3-4-0_
0075-2A3-4-0_
INPUT
Supply voltage
Vmains
Supply frequency
fmains
50 Hz...60 Hz 5 %
19.5 AAC
24.4 AAC
27.4 AAC
34.3 AAC
PN
Output rated power1)
(at Vmains = 3 230...240 VAC)
8.8 kVA
11.6 kVA
IN
22 AAC
29 AAC
Current limitation
Imax
OUTPUT
Motor and regenerative 150 % IN, duration depending on the capacity utilization
12
Output voltage
Vout
max. Vin
PWM frequency
fPWM
nA / nA
PVmax
300 W
GENERAL
Power loss at PN
Weight
Dimensions
380 W
1) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).
34
0055-2A3-4-00
0075-2A3-4-00
826 755 3
826 756 1
826 856 8
826 857 6
0055-2A3-4-0T
0075-2A3-4-0T
827 443 6
827 444 4
827 466 5
827 467 3
Constant load
Recommended motor power Pmot 5.5 kW (7.5 HP)
Variable torque load or constant
load without overload
Recommended motor power Pmot 7.5 kW (10 HP)
P Hz
11 kW (15 HP)
36.3 AAC
0055-2A3-4-00
0075-2A3-4-00
826 925 4
826 926 2
826 946 7
0055-2A3-4-0T
0075-2A3-4-0T
827 489 4
827 490 8
827 513 0
22 AAC
29 AAC
0055-2A3-4-00
0075-2A3-4-00
ID
827 620 X
827 621 8
827 667 6
827 591 2
827 592 0
0055-2A3-4-0T
0075-2A3-4-0T
827 643 9
827 644 7
827 690 0
827 582 3
827 583 1
22 AAC
27.5 AAC
ID
Continuous output current = 125 % IN
(at Vmains = 3 230 VAC and fPWM = 4 kHz)
kVA
29 AAC
35
kVA
P Hz
Size 3
02572AXX
MOVIDRIVE compact
0110-203-4-0_
0150-203-4-0_
INPUT
Supply voltage
Vmains
Supply frequency
fmains
50 Hz...60 Hz 5 %
40.0 AAC
50.0 AAC
49.0 AAC
61.0 AAC
17.1 kVA
21.5 kVA
IN
42 AAC
54 AAC
Current limitation
Imax
Motor and regenerative 150 % IN, duration depending on the capacity utilization
OUTPUT
7.5
Output voltage
Vout
max. Vin
PWM frequency
fPWM
nA / nA
PVmax
580 W
5.6
GENERAL
Power loss at PN
Weight
Dimensions
720 W
MCF/MCV/MCS:
MCH:
1) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).
36
0110-203-4-00
826 757 X
827 263 8
826 858 4
827 266 2
0110-203-4-0T
0150-203-4-0T
827 445 2
827 446 0
827 468 1
827 469 X
15 kW (20 HP)
22 kW (30 HP)
52.5 AAC
67.5 AAC
0110-203-4-00
0150-203-4-00
826 927 0
827 269 7
827 272 7
0110-203-4-0T
0150-203-4-0T
827 491 6
827 492 4
827 515 7
P Hz
42 AAC
54 AAC
0110-203-4-00
0150-203-4-00
827 622 6
827 623 4
ID
827 669 2
827 593 9
827 594 7
0110-203-4-0T
0150-203-4-0T
827 645 5
827 646 3
827 692 7
827 584 X
827 585 8
42 AAC
ID
Continuous output current = 125 % IN
(at Vmains = 3 230 VAC and fPWM = 4 kHz)
0150-203-4-00
Constant load
Recommended motor power Pmot 11 kW (15 HP)
kVA
54 AAC
37
kVA
P Hz
Size 4
02573AXX
MOVIDRIVE compact
0220-203-4-0_
0300-203-4-0_
INPUT
Supply voltage
Vmains
Supply frequency
fmains
50 Hz...60 Hz 5 %
72 AAC
90 AAC
86 AAC
107 AAC
31.8 kVA
37.8 kVA
IN
80 AAC
95 AAC
Current limitation
Imax
OUTPUT
Motor and regenerative 150 % IN, duration depending on the capacity utilization
3.0
Output voltage
Vout
max. Vin
PWM frequency
fPWM
nA / nA
PVmax
1100 W
GENERAL
Power loss at PN
Weight
Dimensions
1300 W
MCF/MCV/MCS:
MCH:
1) The performance data apply to fPWM = 4 kHz (factory setting in VFC operating modes).
38
0220-203-4-00
0300-203-4-00
827 264 6
827 265 4
827 267 0
827 268 9
0220-203-4-0T
0300-203-4-0T
827 447 9
827 448 7
827 470 3
827 471 1
Constant load
Recommended motor power Pmot 22 kW (30 HP)
30 kW (40 HP)
37 kW (50 HP)
100 AAC
118 AAC
0220-203-4-00
0300-203-4-00
827 270 0
827 271 9
827 274 3
0220-203-4-0T
0300-203-4-0T
827 493 2
827 494 0
827 517 3
80 AAC
95 AAC
0220-203-4-00
0300-203-4-00
ID
827 624 2
827 625 0
827 671 4
827 595 5
827 596 3
0220-203-4-0T
0300-203-4-0T
827 647 1
827 648 X
827 694 3
827 586 6
827 587 4
80 AAC
P Hz
ID
Continuous output current = 125 % IN
(at Vmains = 3 230 VAC and fPWM = 4 kHz)
kVA
95 AAC
39
kVA
i
3.5
P Hz
SLAVE
Electronic cam
MASTER
It is essential for the 'electronic cam' to have the current-controlled control mode and,
therefore, encoder feedback. As a result, the 'electronic cam' can only be implemented with type MCV in CFC operating modes, with type MCS in SERVO operating
modes and with type MCH in CFC or SERVO operating modes. The 'electronic cam'
cannot be implemented with type MCV/MCH in VFC and VFC-n-CONTROL operating modes or with type MCF.
High-resolution speed detection is required for optimum operation of the cam disk. The
encoders installed as standard on CT/CV, CM and DS/DY motors fulfill these requirements. SEW recommends using high-resolution sin/cos encoders ES1S, ES2S or EV1S
as incremental encoders if DT/DV/D motors are used.
40
kVA
Additional functions in the application type
P Hz
Refer to the 'Internal Synchronous Operation' manual for detailed information. This manual forms part of the 'Additional Functions and Application Modules' documentation
package which you can order from SEW.
Please note the following points:
It is essential for 'internal synchronous operation' to have the current-controlled control mode and, therefore, encoder feedback. As a result, 'internal synchronous operation' can only be implemented with type MCV in CFC operating modes, with type
MCS in SERVO operating modes and with type MCH in CFC or SERVO operating
modes. 'Internal synchronous operation' cannot be implemented with type MCV/
MCH in VFC and VFC-n-CONTROL operating modes or with type MCF.
High-resolution speed detection is required for optimum operation of internal synchronous operation. The encoders installed as standard on CT/CV, CM and DS/DY motors
fulfill these requirements. SEW recommends using high-resolution sin/cos encoders
ES1S, ES2S or EV1S as incremental encoders if DT/DV/D motors are used.
41
kVA
i
3.6
P Hz
MOVIDRIVE compact
MCF/MCV/MCS40A
and MCV/MCS41A
Voltage supply
for setpoint input
Setpoint input n1
X10:1
X10:3
X10:2/X10:4
AI11/AI12: Voltage or current input, can be set with S11 and P11_, sampling interval 1 ms
(Differential input)
Operating mode AI11/AI12
Resolution
Internal resistance
Voltage input:
n1 = 0...+10 V or -10 V...0...+10 V
12 bits
Ri = 40 k (external voltage supply)
Ri = 20 k (supply from REF1/REF2)
Protocol option
Baud rate
Connection system
Bus termination
Station address
Name of the GSD file
DP identity number
Current input:
n1 = 0...20 mA or 4...20 mA
11 bits
Ri = 250
42
X10:6
Internal setpoints
1st ramp
t11/t21
2nd ramp
t12/t22
Stop ramp
t13/t23
Emergency ramp
t14/t24
Motorized potentiometert3
Up: 0.0...2000 s
Down: 0.0...2000 s
Up = down: 0.0...2000 s
Down: 0...20 s
Down: 0...20 s
Up: 0.2...50 s
Down: 0.2...50 s
kVA
MOVIDRIVE compact MCF/MCV/MCS electronics data
MOVIDRIVE compact
Auxiliary voltage output1)
P Hz
1)
Binary inputs
X10:9...X10:14
Internal resistance
Signal level
To EN 61131
Function
X10:9
X10:10...X10:14
Binary outputs1)
X10:21/X10:19
Signal level
'0' = 0 V
Function
X10:21
X10:19
Only in MCF/MCV/MCS40AX10:19
Analog output
Relay output
X10:18/20/22
Function
'1' = +24 V
DB: With fixed assignment '/Brake', Imax = 150 mA, short-circuit proof
DO2: Selection option Parameter menu P62_, Imax = 50 mA, short-circuit proof
AO1: Menu P64_, resolution 8-bit, Imax = 20 mA (short-circuit proof)
DO1: Load capacity of the relay contacts Vmax = 30 VDC, Imax = 800 mA
X10:18
X10:20
X10:22
X10:5
X10:7
X15:
Output encoder
simulation or
input external encoder1)
not with type MCF4_A
X14:
Reference terminals
X10:8
X10:17/X10:23
X10:15
AGND: Reference potential for analog signals n1 and n2 and terminals X10:1 and X10:3
DGND: Reference potential for binary signals, system bus (SBus), encoder and resolver.
DCOM: Reference potential for binary inputs X10:9...X10:14 (DI...DI5).
1)
MCF/MCV/MCS40A (without fieldbus): The unit provides a current of Imax = 400 mA for the +24 V outputs (VO24, DB,
DB2, encoder supply). If this value is insufficient, a 24 VDC power supply unit must be connected to X10:24 (VI24). This external 24 VDC power supply must be capable of supplying a continuous power of 50 W and a peak power (1 s) of 100 W.
MCF/MCV/MCS41A (with PROFIBUS-DP): SEW recommends always supplying these units with 24 VDC at terminal X10:24
(VI24). This external 24 VDC power supply must be capable of supplying a continuous power of 50 W and a peak power (1 s) of
100 W.
The maximum total current which may be applied to the 24 VDC outputs X10:16 (VO24), X10:21 (DB) and X10:19 (DO2)
is Imax = 400 mA.
43
kVA
P Hz
RUN
REF1
REF2
SC11
SC12
DI
DI2
DI4
DCOM
DGND
DO2
DB
DGND
1
3
AI11
AI21
SC11
AGND
SC12
DI1
DI
DI3
DI2
DI5
DI4
VO24
DCOM
DO1-C
DGND
9 10
11 12
13 14
15 16
19 20
21 22
REF1
AI12
17 18
BUS
FAULT
DO1-NO
PROFIBUS DP
X30
DB
DO1-NC
23 24
VI24
MCF40A X10
DO2
DGND
AI21
AGND
DI1
9 10
DI3
11 12
DI5
13 14
VO24
15 16
17 18
19 20
21 22
DO1-C
DO1-NO
DO1-NC
23 24
VI24
MCF41A X10
03381AXX
44
kVA
MOVIDRIVE compact MCF/MCV/MCS electronics data
P Hz
RUN
REF1
REF2
SC11
SC12
DI
DI2
DI4
DCOM
X14
X15
ENCODER I/O ENCODER IN
DGND
DO2
DB
DGND
5
7
6
8
9 10
21 22
AI12
REF2
AI21
SC11
AGND
SC12
DI1
DI
DI2
9
DI5
DI4
DCOM
VO24
15 16
19 20
REF1
13 14
17 18
AI11
DI3
11 12
DO1-C
DO1-NO
X15
X15
ENCODER I/O ENCODER IN
PROFIBUS DP
X30
VI24
MCV40A X10
DGND
DO2
DB
DO1-NC
23 24
BUS
FAULT
DGND
AI11
AI12
AI21
AGND
DI1
9 10
DI3
11 12
DI5
13 14
VO24
15 16
17 18
19 20
21 22
DO1-C
DO1-NO
DO1-NC
23 24
VI24
MCV41A X10
03383AXX
45
kVA
i
3.7
P Hz
MOVIDRIVE compact
MCH40A
MCH41A
Protocol option
Baud rate
Connection system
Bus termination
Station address
Name of the GSD file
DP identity number
MCH42A
Protocol option
Baud rate
Connection system
X10:1
X10:6
X10:2/X10:3
X10:4
AI11/AI12: Voltage or current input, can be set with S11 and P11_, sampling interval 1 ms
Voltage input:
n1 = 0...+10 V or -10 V...0...+10 V
12 bits
Ri = 40 k (external voltage supply)
Ri = 20 k (supply from REF1/REF2)
(Differential input)
Operating mode AI11/AI12
Resolution
Internal resistance
Setpoint input n2
TF/TH input
Current input:
n1 = 0...20 mA or 4...20 mA
11 bits
Ri = 250
Internal setpoints
1st ramp
t11/t21
2nd ramp
t12/t22
Stop ramp
t13/t23
Emergency ramp
t14/t24
Motorized potentiometert3
Up: 0.0...2000 s
Down: 0.0...2000 s
Up = down: 0.0...2000 s
Down: 0...20 s
Down: 0...20 s
Up: 0.2...50 s
Down: 0.2...50 s
46
kVA
MOVIDRIVE compact MCH electronics data
MOVIDRIVE compact
1)
X11:8
X12:6
Binary inputs
X11:1...X11:6
Internal resistance
P Hz
Signal level
To EN 61131
Function
X11:1
X11:2...X11:6
Binary outputs1)
X12:1/X12:5
Signal level
'0' = 0 V
Function
Analog output
Relay output
X12:1
X12:5
DB: With fixed assignment '/Brake', Imax = 150 mA, short-circuit proof
DO2: Selection option Parameter menu P62_, Imax = 50 mA, short-circuit proof
X12:5
X12:2/3/4
Function
'1' = +24 V
X12:2
X12:3
X12:4
DO1: Load capacity of the relay contacts Vmax = 30 VDC, Imax = 800 mA
DO1-C: Shared relay contact
DO2-NO: NO contact
DO2-NC: NC contact
X10:7/10
X10:8/11
X15:
X14:
Reference terminals
X10:5
X10:9/X11:9/X12:7
X11:7
AGND: Reference potential for analog signals n1 and n2 and terminals X10:1 and X10:6
DGND: Reference potential for binary signals, system bus (SBus), encoder and resolver.
DCOM: Reference potential for binary inputs X10:9...X10:14 (DI...DI5).
1)
MCH40A (without fieldbus): The unit provides a current of Imax = 400 mA for the +24 V outputs (VO24, DB, DB2,
encoder supply). If this value is insufficient, a 24 VDC power supply unit must be connected to X10:24 (VI24). This external
24VDC power supply must be capable of supplying a continuous power of 50 W and a peak power (1 s) of 100 W.
MCH41A (with PROFIBUS-DP) or MCH42A (with INTERBUS FO): SEW recommends always supplying these units with
24VDC at terminal X10:24 (VI24). This external 24 VDC power supply must be capable of supplying a continuous power of 50 W
and a peak power (1 s) of 100 W.
The maximum total current which may be applied to the 24 VDC outputs X10:16 (VO24), X10:21 (DB) and X10:19 (DO2)
is Imax = 400 mA.
47
kVA
P Hz
Remote IN
X31 OUT
X15 Encoder IN
Remote OUT
X32 IN
Remote OUT
X33 OUT
X10
X12
1
2
3
4
5
6
7
Remote IN
X30 IN
1 REF1
2 AI11
3 AI12
4 AI21
5 AGND
6 REF2
7 SC11
8 SC12
9 DGND
10 SC21
11 SC22
X11
X11
1
2
3
4
5
6
7
8
9
UL
CC
BA
RD
TR
FO1
FO2
X10
1
2
3
4
5
6
7
8
9
10
11
1
2
3
4
5
6
7
8
9
DI
DI1
DI2
DI3
DI4
DI5
DCOM
VO24
DGND
X12
V1
1
2
3
4
5
6
7
DB
DO1-C
DO1-NO
DO1-NC
DO2
VI24
DGND
MCH 42A
05294AXX
48
kVA
MOVIDRIVE compact dimensions
3.8
P Hz
105 (4.13)
85 (3.35)
6
(0.24)
345** (13.58**)
315 (12.40)
82 (3.23)
300 (11.81)
54 (2.13)
*
02490AXX
Provide at least 100 mm (4 in) clearance above and below the unit to ensure adequate
cooling! No lateral clearance required; the units can be lined up side-by-side.
49
kVA
P Hz
120 (4.72)
32
(1.60)
6.5 (0.26)
*
335 (13.19)
315 (12.40)
300 (11.81)
105 (4.13)
02578AXX
Provide at least 100 mm (4 in) clearance above and below the unit to ensure adequate
cooling! No lateral clearance required; the units can be lined up side-by-side.
50
kVA
MOVIDRIVE compact dimensions
P Hz
445 (17.52)
465 (18.31)
105 (4.13)
7
(0.28)
173 (6.81)
02579AXX
Provide at least 100 mm (4 in) clearance above and below the unit to ensure adequate
cooling! No lateral clearance required; the units can be lined up side-by-side.
51
kVA
P Hz
502 (19.76)
522 (20.55)
280 (11.02)
140 (5.51)
7
(0.28)
160 (6.30)
02593AXX
Provide at least 100 mm (4 in) clearance above and below the unit. No clearance is required at the sides; the units can be lined up side-by-side.
Do not install any components which are sensitive to high temperatures within 300 mm
(11.81 in) of the top of the unit (e.g. contactors or fuses).
52
kVA
MOVIDRIVE compact dimensions
P Hz
590 (23.23)
610 (24.02)
140 (5.51)
7
(0.28)
280 (11.02)
160 (6.30)
330 (12.99)
02594AXX
Provide at least 100 mm (4 in) clearance above and below the unit. No clearance is required at the sides; the units can be lined up side-by-side.
Do not install any components which are sensitive to high temperatures within 300 mm
(11.81 in) of the top of the unit (e.g. contactors or fuses).
53
kVA
IPOSplus
P Hz
3.9
IPOSplus
Description
The IPOSplus positioning and sequence control system is integrated into every MOVIDRIVE inverter as standard. With IPOSplus, control functions and positioning tasks
can be performed either simultaneously or independently of one another.
The IPOSplus sequence control system makes it possible to run a user program, regardless of any encoder feedback or the selected control mode (VFC, CFC, SERVO).
In conjunction with encoder feedback (MCV, MCS, MCH), the IPOSplus positioning
control provides a high-performance point-to-point positioning capability. The IPOSplus
program is written using the MOVITOOLS software. Startup of the inverter, accessing
parameters and editing variables are possible either with the software or the DBG11B
keypad. (Note: The DBG11B can only be used for startup in VFC mode.)
Properties
With MCV/MCS/
MCH only
The user program is continued even if the unit develops a malfunction (troubleshooting is possible in the user program).
Two user programs can be run in parallel and independently of one another (task 1,
interrupt-capable, and task 2).
The user programs programmed in assembler can contain up to 800 program lines.
Extensive options for communication via system bus (SBus), RS-485, RS-232 and
fieldbus (direct communication with MOVIMOT is possible).
Feedforward for position, speed and torque control loops with minimized lag error.
Status and monitoring functions: Lag error monitoring, position signal, software and
hardware limit switches.
Possibility of changing the target position, travel speed, positioning ramp and torque
while movement is in progress.
Override function.
Technical data
Max. program length of task 1 and task 2
54
Variables
512, of which 128 (0...127) can be stored to non-volatile memory; range of values: -231...+(231-1)
1...5 ms
Digital inputs/outputs
6 inputs / 3 outputs
Analog inputs/outputs
kVA
DBG11B keypad option
3.10
P Hz
Description
Equipment
The keypad is used for startup and for service. The basic version of MOVIDRIVE does
not have a keypad but can be upgraded.
Keypad
Language
DBG11B-08
DE/EN/FR/ES/PT (German/English/French/Spanish/Portuguese)
Part number
824 154 6
DBG11B-09
EN/IT/SV/DA/FI (English/Italian/Swedish/Danish/Finnish)
824 155 4
DBG11B-11
ES/DE/EN/FR/PT (Spanish/German/English/French/Portuguese)
824 156 2
DBG11B-12
SV/EN/IT/DA/FI (Swedish/English/Italian/Danish/Finnish)
824 157 0
DBG11B-13
EN/ES/DE/FR/PT (English/Spanish/German/French/Portuguese)
824 158 9
DBG11B-14
FR/IT/ES/PT/EN (French/Italian/Spanish/Portuguese/English)
824 248 8
Selection between the quick menu, detailed parameter menu and startup menu in
VFC mode (CFC and SERVO startup is not possible with the DBG11B).
Connection possible via FKG11A extension cable (part number 822 101 4).
Note
The DBG11B keypad option and the USS21A serial interface option are connected to
the same inverter slot (TERMINAL) and cannot therefore be used at the same time.
Functions
1.5 (0.06)
85 (3.35)
28.5 (1.12)
75 (2.95)
822 101 4
110 (4.33)
120 (4.72)
40 (1.57)1.
FKG11A2.
1800 (70.87)
DBG11B
12 (0.47)1.
Dimensions
3.
04030AXX
55
kVA
i
3.11
P Hz
Part number
822 914 7
Description
MOVIDRIVE can be equipped with isolated RS-232 and RS-485 interfaces. The RS232 interface is configured as a 9-pin sub D female connector (EIA standard) and the
RS-485 interface as a terminal connection. The interfaces are accommodated in a housing for plugging onto the inverter (TERMINAL option slot). The option can be plugged on
during operation. The transmission rate of both interfaces is 9600 baud.
Startup, operation and service are possible from the PC via the serial interface. The
SEW MOVITOOLS software is used for this. It is also possible to transfer parameter settings to several MOVIDRIVE drive inverters via PC.
Note
DBG11B and USS21A are connected to the same inverter slot (TERMINAL) and cannot
be used at the same time.
RS-232 interface
USS21A
GND (ground)
3
2
TxD
3
2
RxD
RS-485 interface
You can network up to 16 MOVIDRIVE units for communications purposes (max. total
cable length 200 m (660 ft)) via the RS-485 interface of the USS21A. Dynamic terminating resistors are permanently installed, so do not connect any external terminating resistors.
Unit addresses 0...99 are permitted with multipoint connections. In this case, the 'point
to point connection' must not be selected in MOVITOOLS. The communications address
in MOVITOOLS and the RS-485 address of the MOVIDRIVE unit (P810) must be the
same.
0V5 - +
RS485
RS232
1.5 (0.06)
85 (3.35)
120 (4.72)
Dimensions
28.5 (1.12)
01003BXX
56
kVA
5 V encoder power supply option type DWI11A
3.12
P Hz
Part number
822 759 4
Description
If you are using an incremental encoder with a 5 VDC encoder power supply, install the
5 V encoder power supply option type DWI11A between the inverter and the incremental
encoder. This option provides a regulated 5 VDC power supply for the encoder. This involves converting the 24 VDC power supply for the encoder inputs to 5 VDC by means of
a voltage controller. The supply voltage at the encoder is measured using a sensor line
and the voltage drop along the encoder cable is compensated.
Do not connect incremental encoders with 5 VDC encoder power supply directly to the
encoder inputs X14: and X15:. Such a connection would result in irreparable damage to
the encoders.
Note that in the event of a short circuit on the sensor line, the connected encoder may
be subjected to a voltage in excess of its permitted voltage.
Technical data
Recommendation
Option
Part number
822 759 4
Voltage input
X2: Encoder
75 (2.96)
X1: MOVIDRIVE
Dimensions
DWI
5 (0.20)
22.5 (0.89)
68 (2.68)
73 (2.87)
01315BXX
The DWI11A option is mounted on a support rail (EN 50022-35 7.5) in the switch cabinet.
57
kVA
i
3.13
MOVITOOLS software
P Hz
MOVITOOLS software
Part number
0918 5054
Description
SHELL can be used for starting up the drive and setting its parameters in a convenient fashion.
Various application modules, e.g. table positioning, are stored in MOVITOOLS in advance as IPOSplus programs and can be activated using units in application version.
MOVITOOLS is supplied on a CD-ROM and can also be downloaded from the SEW
homepage (http://www.sew-eurodrive.com). MOVITOOLS can be used with the following operating systems:
Windows 95
Windows 98
Windows NT 4.0
02719AEN
58
kVA
Application modules for MOVIDRIVE compact
3.14
MOVITO
P Hz
OLS
IPOSplus
In the past, it was necessary to write complicated control programs for the machine control in order to implement applications such as bus positioning. All movements were controlled by the machine control.
SEW MOVIDRIVE compact drive inverters with integrated IPOSplus positioning and
sequence control systems are capable of controlling all movements themselves. The
control program runs in the inverter. The major advantages are:
Movements are controlled closer to the machine, i.e. response times are shorter.
Users do not have to go to the trouble of writing the IPOSplus control program themselves. SEW offers application modules for MOVIDRIVE compact units in application
version. The application modules form part of the MOVITOOLS software package.
Advantages
Scope of supply
and documentation
You only have to enter the parameters needed for the application
User-friendly application programs guide you through the process of setting parameters, i.e. there is no need for complicated programming
The application modules form part of the MOVITOOLS software package and can be
used with units in application version (MOVIDRIVE compact...-0T). All manuals relating to the application modules are contained in the 'Additional Functions and Application
Modules' documentation package. You can order this documentation package from
SEW.
The individual manuals (files in PDF format) can also be downloaded from the SEW
homepage (http://www.sew-eurodrive.com).
59
kVA
P Hz
Positioning
The application modules for the 'Positioning' application are suited to all applications
which involve target positions being specified and then movement taking place to those
positions. The sequence of motion can be linear or rotational.
These include trolleys, hoists, gantries, rotary tables, swiveling devices and storage and
retrieval units for high-bay warehouses.
Linear positioning
Movement records
in the inverter
You can manage up to 32 movement records in the inverter with this application module.
A movement record is made up of the destination, speed and ramp. The destination to
which movement is to take place is selected using binary code, by means of virtual terminals (fieldbus, system bus). The application module comes with the following range
of features:
The travel speed can be selected as required for each positioning movement.
This application module is suited to applications in which movement has to take place
to a limited number of different destinations only and that require the highest possible
degree of independence from the machine control.
There are four operating modes for controlling the machine:
Movement records
in the PLC
Reference travel: The machine zero is determined automatically with incremental position measurement.
In these application modules, the movement records are managed in the PLC. The destination and travel speed are specified via the fieldbus or system bus. The application
modules come with the following range of features:
60
Any number of target positions can be defined and selected by means of a fieldbus/
system bus.
The travel speed can be selected as required via the fieldbus/system bus for each
positioning movement.
kVA
Application modules for MOVIDRIVE compact
P Hz
These application modules are suited for applications in which movement has to take
place to a large number of different target positions.
Rotational positioning
Reference travel: The machine zero is determined automatically with incremental position measurement.
Rotary axis
You can manage up to 16 movement records in the inverter with this application module.
A movement record is made up of the destination, speed and ramp. The destination to
which movement is to take place is selected using binary code, by means of the binary
inputs of the inverter or via virtual terminals (fieldbus, system bus). The position measurement can only take place with incremental encoders. The application module comes
with the following range of features:
The travel speed can be selected as required for each positioning movement.
This application module is suited for applications in which rotational movements or similar endless movements are required. These include rotary tables, circular indexing tables, swiveling devices or cyclic belts.
The following operating modes are available for controlling the machine:
Cyclical operation
61
kVA
P Hz
Winding
In this application, the web tension is set for winding or unwinding using the setpoints,
the mechanical friction values, the winding diameter and the winding characteristics.
Control takes place either via the binary inputs of the inverter or the virtual terminals
(fieldbus, system bus). The application module comes with the following range of features:
This application module is suited for applications in which an endless material, e.g. paper, film, foam, textiles or sheet metal is wound for further processing.
There are four operating modes for controlling the machine:
Controlling
Flying saw
In this application module, the sequence of motion is controlled according to specifications. The application module comes with the following range of features:
This application module is suited for applications in which endless material has to be cut,
sawn or pressed, e.g. diagonal saws or flying punches.
There are two operating modes for controlling the machine:
62
Positioning mode
Automatic mode
kVA
Braking resistor option type BW...
3.15
P Hz
General information
The braking resistors in the BW... series are adapted to the technical characteristics of
MOVIDRIVE drive inverters.
Flat-type braking
resistor
Shockproof (IP54)
Touch guard and mounting rail mounting available from SEW as accessories.
The short-time load capacity of the wire and grid resistors is greater than in the flattype braking resistors ( power diagrams).
SEW recommends protecting the wire and grid resistors against overload using a bimetallic relay. Set the trip current to the value IF in the table. Do not use any electronic or
electromagnetic fuses since even the brief excess currents which are still permitted may
cause them to trip.
The surfaces of the resistors get very hot if loaded with PN. Bear this aspect in mind
when selecting the installation location. As a rule, braking resistors are mounted on the
switch cabinet roof.
The performance data listed in the tables below show the load capacity of the braking
resistors according to their cyclic duration factor (cyclic duration factor = cdf of the braking resistor in % in relation to a cycle duration 120 s).
Parallel connection
Two braking resistors must be connected in parallel in the case of some inverter/resistor
combinations. In this case, the trip current must be set on the bimetallic relay to twice
the value of IF entered in the table.
100 % cdf
50 % cdf1)
25 % cdf
12 % cdf
6 % cdf
BW100-005
BW100-006
BW168
BW268
BW147
BW247
BW347
826 269 1
821 701 7
820 604 X
820 715 1
820 713 5
820 714 3
820 798 4
0.45 kW
0.60 kW
0.83 kW
1.11 kW
2.00 kW
0.6 kW
1.1 kW
1.9 kW
3.5 kW
5.7 kW
0.8 kW
1.4 kW
2.6 kW
4.7 kW
7.6 kW
1.2 kW
2.2 kW
3.8 kW
6.7 kW
10 kW2)
1.2 kW
2.2 kW
3.8 kW
7.2 kW
11 kW
2.0 kW
3.8 kW
6.4 kW
12 kW
14.4 kW2)
4.0 kW
7.6 kW
12.8 kW
14.4 kW2)
14.4 kW2)
RBW
IF
Type
100 10 %
0.8 ARMS
1.8 ARMS
68 10 %
2.5 ARMS
3.4 ARMS
47 10 %
3.5 ARMS
4.9 ARMS
Flat type
Connections
Cable
Enclosure
IP54
Ambient temperature
amb
-20...+45 C
Type of cooling
for MOVIDRIVE
7.8 ARMS
KS = Self-cooling
0015/0022
0015...0040
0055/0075
1) cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD 120 s.
2) Physical power limit due to the DC link voltage and the resistance value.
63
kVA
P Hz
100 % cdf
50 % cdf1)
25 % cdf
12 % cdf
6 % cdf
BW039-012
BW039-026
BW039-050
BW018-015
BW018-035
BW018-075
821 689 4
821 690 8
821 691 6
821 684 3
821 685 1
821 686 X
1.2 kW
2.1 kW
3.8 kW
7.0 kW
11.4 kW
2.6 kW
4.6 kW
8.3 kW
15.3 kW
17.3 kW2)
5.0 kW
8.5 kW
15.0 kW
17.3 kW2)
17.3 kW2)
1.5 kW
2.5 kW
4.5 kW
6.7 kW
11.4 kW
3.5 kW
5.9 kW
10.5 kW
15.7 kW
26.6 kW
7.5 kW
12.7 kW
22.5 kW
33.7 kW
37.5 kW2)
RBW
IF
Type
39 10 %
4.2 ARMS
7.8 ARMS
18 10 %
11 ARMS
4.0 ARMS
Wire resistor
8.1 ARMS
14 ARMS
Grid resistor
Ceramic terminals 2.5 mm2 (AWG12)
Connections
Enclosure
Ambient temperature
amb
-20...+45 C
Type of cooling
KS = Self-cooling
for MOVIDRIVE
0110
1) cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD 120 s.
2) Physical power limit due to the DC link voltage and the resistance value.
100 % cdf
50 % cdf1)
25 % cdf
12 % cdf
6 % cdf
BW915
BW012-025
BW012-050
BW012-100
BW106
BW206
821 260 0
821 680 0
821 681 9
821 682 7
821 050 0
821 051 9
16 kW
27 kW
45 kW2)
45 kW2)
45 kW2)
2.5 kW
4.2 kW
7.5 kW
11.2 kW
19.0 kW
5.0 kW
8.5 kW
15.0 kW
22.5 kW
38.0 kW
10 kW
17 kW
30 kW
45 kW
56 kW2)
13 kW
24 kW
40 kW
66 kW
102 kW
18 kW
32 kW
54 kW
88 kW
112 kW2)
RBW
IF
15 10 %
28 ARMS
12 10 %
6.1 ARMS
12 ARMS
Type
M8 stud
Enclosure
42 ARMS
M8 stud
-20...+45 C
Type of cooling
for MOVIDRIVE
38 ARMS
Grid resistor
Connections
Ambient temperature
6 10 %
22 ARMS
KS = Self-cooling
0220
0300
0370...0750
1) cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD 120 s.
2) Physical power limit due to the DC link voltage and the resistance value.
64
kVA
P Hz
100 % cdf
50 % cdf1)
25 % cdf
12 % cdf
6 % cdf
BW039003
BW039006
BW039012
BW039026
BW027006
BW027012
BW018015
BW018035
821 687 8
821 688 6
821 689 4
821 690 8
822 422 6
822 423 4
821 684 3
821 685 1
0.3 kW
0.5 kW
1.0 kW
1.7 kW
2.8 kW
0.6 kW
1.1 kW
1.9 kW
3.5 kW
5.7 kW
1.2 kW
2.1 kW
3.8 kW
5.9 kW2)
5.9 kW2)
2.6 kW
4.6 kW
5.9 kW2)
5.9 kW2)
5.9 kW2)
0.6 kW
1.2 kW
2.0 kW
3.5 kW
6.0 kW
1.2 kW
2.3 kW
5.0 kW
7.5 kW
8.5 kW2)
1.5 kW
2.5 kW
4.5 kW
6.7 kW
11.4 kW
3.5 kW
5.9 kW
10.5 kW
15.7 kW
25.6 kW3)
RBW
IF
39 10 %
2.0 ARMS
3.2 ARMS
27 10 %
4.2 ARMS
7.8 ARMS
2.5 ARMS
4.4 ARMS
Type
Wire resistor
Connections
Enclosure
18 10 %
4.0 ARMS
8.1 ARMS
Grid resistor
Ambient temperature
amb
-20...+45 C
Type of cooling
KS = Self-cooling
for MOVIDRIVE
0015/0022
0015...0037
1) cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD 120 s.
2) Physical power limit due to the DC link voltage and the resistance value.
3) Physical power limit due to the DC link voltage and the resistance value.
100 % cdf
50 % cdf1)
25 % cdf
12 % cdf
6 % cdf
BW018-075
BW915
BW106
BW206
821 686 X
821 260 0
821 681 9
821 682 7
821 050 0
821 051 9
7.5 kW
12.7 kW
22.5 kW
25.6 kW2)
25.6 kW2)
16.0 kW
27.0 kW
30.7 kW2)
30.7 kW2)
30.7 kW2)
2.5 kW
4.2 kW
7.5 kW
11.2 kW
19.0 kW
5.0 kW
8.5 kW
15.0 kW
19.2 kW2)
19.2 kW2)
10 kW
17 kW
19.2 kW2)
19.2 kW2)
19.2 kW2)
13 kW
24 kW
38.4 kW2)
38.4 kW2)
38.4 kW2)
18 kW
32 kW
38.4 kW2)
38.4 kW2)
38.4 kW2)
RBW
IF
18 10 %
15
10 %
14 ARMS
28 ARMS
Type
2.5 mm2
(AWG12)
M8 stud
Enclosure
19 ARMS
27 ARMS
38 ARMS
42 ARMS
M8 stud
-20...+45 C
Type of cooling
for MOVIDRIVE
10 ARMS
6 10 %
Grid resistor
Connections
Ambient temperature
12 10 %
KS = Self-cooling
2 parallel with 0110
0055/0075
1) cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD 120 s.
65
kVA
P Hz
Touch guard
BS005
Part number
813 152 X
BW100-005
a1
Grommet
b
b1
BS005
Mounting rail
installation
66
Main dimensions
Fixing dimensions
Weight
a1
b1
kg (lb)
60
(2.36)
160
(6.30)
252
(9.92)
125
(4.92)
40
(1.57)
20
(0.79)
6
(0.24)
17.5
(0.69)
0.5
(1.1)
A mounting rail attachment is available from SEW as an accessory, part number 822
194 4, for mounting the touch guard on a mounting rail.
kVA
P Hz
814 345 5
Description
The DKB11A heat sink for brake resistors in flat-pack design provides a space-saving
means of mounting braking resistors in flatpack design (BW100-005) below MOVIDRIVE size 1 (400/500 V units: 0015...0040; 230 V units: 0015...0037). The resistor is
inserted into the heat sink and attached using the supplied screws (M4 20).
3
4 x Spacer bolt
2)
4 x M5 x 12
BW...-005
315 (12.40)
300 (11.81)
814 345 5
1)
BW...-003
9
(0.35)
185 (7.28)
30
(1.18)
85 (3.35)
10 (0.39)
105 (4.13)
PE screw M5
03826AEN
Figure 31: Dimensions, DKB11A heat sink for brake resistors in flatpack design in mm (in)
67
kVA
P Hz
Dimensions,
BW...
M4
x1
Flat-pack design
12
b
x2
(0.47)
Connecting cable, length 500 mm (19.69 in)
a
W
4 M4 threaded bushings,
types 1 and 2 are supplied
b
D
Wire-wound resistor
x1
c
b1
D
00523BEN
BW100-005
216 (8.50)
BW100-006
486 (19.13)
BW168
365 (14.37)
BW268
BW147
465 (18.31)
BW247
665 (26.18)
BW347
670 (26.38)
BW039-003
286 (11.26)
BW039-006
BW039-012
486 (19.13)
BW039-026
586 (23.07)
BW039-050
395 (15.55)
BW027-006
BW027-012
68
Main dimensions
486 (19.13)
H
80 (3.15)
Fixing dimensions
D
b/b1
15 (0.59)
204 (8.03)
60 (2.36)
92 (3.62)
426 (16.77)
64 (2.52)
x1
6 (0.24)
Hole
dimension
Weight
x2
kg (lb)
10 (0.39)
4 threaded
bushes
0.6 (1.3)
2.2 (4.9)
326 (12.83)
120 (4.72)
185 (7.28)
426 (16.77)
3.6 (8.0)
626 (24.65)
145 (5.71)
340 (13.39)
92 (3.62)
120 (4.72)
260 (10.24)
185 (7.28)
226 (8.90)
426 (16.77)
300 (11.81)
530 (20.87)
240 (9.45)
370 (14.57)
380 (14.96)
92 (3.62)
426 (16.77)
5.8 (0.23)
13.2 (29.1)
1.5 (3.3)
2.2 (4.9)
4.3 (9.5)
7.5 (16.6)
64 (2.52)
150 (5.91)
6.1 (13.5)
10 (0.39)
10.5 (0.41)
12 (26.5)
5.8 (0.23)
4.3 (9.5)
2.2 (4.9)
BW018-015
600 (23.62)
BW018-035
295 (11.61)
270 (10.63)
9.0 (19.8)
BW018-075
595 (23.43)
570 (22.44)
21 (46.3)
BW915
795 (31.30)
770 (30.31)
26 (57.3)
BW012-025
295 (11.61)
270 (10.63)
9.0 (19.8)
BW012-050
395 (15.55)
BW012-100
595 (23.43)
570 (22.44)
21 (46.3)
BW106
795 (31.30)
770 (30.31)
32 (70.5)
BW206
995 (39.17)
970 (38.18)
43 (94.8)
260 (10.24)
490 (19.29)
540 (21.26)
10 (0.39)
150 (5.91)
275 (10.83)
185 (7.28)
4.3 (9.5)
64 (2.52)
490 (19.29)
92 (3.62)
120 (4.72)
630 (24.80)
4.3 (9.5)
150 (5.91)
370 (14.57)
64 (2.52)
380 (14.96)
4.0 (8.8)
10.5 (0.41)
12 (26.5)
3.16
kVA
P Hz
To limit the charging current when several inverters are connected together in parallel on the input end with a shared
supply system contactor (rated current of line choke = total of inverter rated currents)
ND020-013
ND045-013
ND085-013
ND1503
ND200-0033
826 012 5
826 013 3
826 014 1
825 548 2
826 579 8
Rated voltage
VN
Rated current1)
IN
20 AAC
45 AAC
Power loss at IN
PV
10 W
15 W
Inductance
LN
Ambient temperature
amb
85 AAC
150 AAC
25 W
65 W
0.1 mH
200 AAC
100 W
0.03 mH
-25...+45 C
Enclosure
IP 00 (EN 60529)
Modular terminal
blocks
4 mm2 (AWG 10)
Connections
Modular terminal
blocks
10 mm2 (AWG 8)
Modular terminal
blocks
35 mm2 (AWG 2)
0015...0075
0110...0220
0300...0450 and
MDR60A0370
0550/0750
0015...0075
0110/0150
0220...0370
0450...0750
0015...0055
0075/0110
0150/0220
0300
0015...0037
0055/0075
0110/0150
0220/0300
MDR60A0750
1) If more than one MOVIDRIVE is connected to a line choke, the total value of the rated currents of the connected units must not
exceed the rated current of the line choke!
c
a
H
00526BEN
Main dimensions
W
Fixing dimensions
D
Hole dim.
Weight
kg (lb)
ND020-013
85 (3.35)
60 (2.36)
120 (4.72)
50 (1.97)
31 (1.22)
5-10 (0.20-0.39)
0.5 (1.1)
ND045-013
125 (4.92)
95 (3.74)
170 (6.69)
84 (3.31)
55-75 (2.17-2.95)
6 (0.24)
2.5 (5.5)
ND085-013
185 (7.28)
115 (4.53)
235 (9.25)
136 (5.35)
56 (2.20)
7 (0.28)
8 (17.6)
ND1503
255 (10.04)
140 (5.51)
230 (9.06)
170 (6.69)
77 (3.03)
8 (0.31)
17 (37.5)
ND200-0033
250 (9.84)
160 (6.30)
230 (9.06)
180 (7.09)
98 (3.86)
8 (0.31)
15 (33.1)
69
kVA
i
3.17
P Hz
VN
Rated current
IN
Power loss
at INPV
Earth-leakage current at VN
NF009503
NF014503
827 412 6
827 116 X
NF018503
NF035503
NF048503
NF063503
NF085503
NF115503
NF150503
827 117 8
827 414 2
827 415 0
827 416 9
827 417 7
14 AAC
18 AAC
35 AAC
48 AAC
63 AAC
85 AAC
115 AAC
150 AAC
6W
9W
12 W
15 W
22 W
30 W
35 W
60 W
90 W
< 25 mA
< 25 mA
< 25 mA
< 25 mA
< 40 mA
< 30 mA
< 30 mA
< 30 mA
< 30 mA
16 mm2
(AWG 6)
35 mm2
(AWG 2)
50 mm2
(AWG1/0)
95 mm2
(AWG4/0)
Ambient
temperature
amb
-25...+40 C
Enclosure
IP 20 (EN 60529)
Connections
L1-L3/L1-L3
PE
10 mm2 (AWG 8)
M5 stud
M5 stud
M6 stud
M6 stud
M8 stud
M10 stud
M10 stud
0015...
0040
0055/
0075
0110/
0150
0220
0300
0370/
0450
0550
0750
0015...
0030
0040/
0055
0075
0110
0150
0220
0300/
0370
0450
0550/
0750
0015/
0022
0037
0055/
0075
0110
0150
0220
0300
0015
0022
0037
0055/
0075
0110/
0150
0220/
0300
70
kVA
P Hz
3
D
c
L3
L2
L1
LINE
LOAD
L3' L2' L1'
05233AEN
Main dimensions
W
55 (2.16)
50 (1.96)
60 (2.36)
90 (3.54)
100 (3.93)
Fixing dimensions
D
80 (3.15)
20 (0.79)
195 (7.67)
225 (8.85)
240 (9.45)
255 (10.04)
100 (3.93)
260 (10.24)
330 (13.00)
140 (5.51)
155 (6.10)
30 (1.18)
60 (2.36)
65 (2.56)
5.5 (0.22)
kg (lb)
M5
0.9 (2.0)
1.1 (2.4)
1.7 (3.7)
295 (11.61)
M6
235 (9.25)
255 (10.04)
Weight
0.8 (1.8)
210 (8.27)
255 (10.04)
320 (12.60)
PE connection
180 (7.09)
275 (10.83)
315 (12.40)
Hole
dimension
6.5 (0.26)
M8
M10
2.1 (4.6)
2.4 (5.3)
3.5 (7.7)
4.8 (10.6)
5.6 (12.3)
71
kVA
P Hz
3.18
To suppress radiated interference from the unshielded motor cable. We recommend routing the motor cable through
the output choke with five loops. Less than five loops are possible if the cable has a large diameter. To make up for
this, two or three output chokes should be connected in series. Two output chokes should be connected in series if
there are four loops, and three output chokes in series if there are three loops.
Output chokes are allocated on the basis of the cable cross sections of the motor feeders. Consequently, there is no
separate allocation table for the 230 V units.
HD001
Part number
HD002
HD003
813 325 5
813 557 6
813 558 4
121 64 131 mm
(4.76 2.52 5.16 in)
66 49 73 mm
(2.60 1.93 2.87 in)
170 64 185 mm
(6.69 2.52 7.28 in)
50 mm (1.97 in)
23 mm (0.91 in)
88 mm (4.46 in)
15 W
8W
30 W
Weight
1.5...16 mm2
(AWG 16...6)
16 mm2 (AWG 6)
Dimensions W H D
Inside diameter d
Max. power loss PVmax
b
H
00570CEN
72
Main dimensions
Fixing dimensions
Inside
Hole dimension
HD001
121 (4.76)
64 (2.52)
131 (5.16)
80 (3.15)
50 (1.97)
50 (1.97)
HD002
66 (2.60)
49 (1.93)
73 (2.87)
44 (1.73)
38 (1.50)
23 (0.91)
HD003
170 (6.69)
64 (2.52)
185 (7.28)
120 (4.72)
50 (1.97)
88 (3.46)
5.8 (0.23)
7.0 (0.28)
3.19
kVA
P Hz
Sine filter for smoothing the output voltage of inverters. They are used:
In group drives (several motor feeders in parallel); the discharge currents in the motor cables are suppressed.
To protect the motor winding insulation of non-SEW motors which are not suitable for use with PWM inverters and
could be damaged by voltage spikes in long motor feeders (> 100 m).
Output filters are only allowed to be used with 400/500 V units type MCF, MCV and
MCH in VFC operating modes. Do not use with 230 V units, do not use with type MDV
in CFC operating modes, do not use with type MCH in CFC or SERVO operating
modes and do not use with type MDS.
Output filters are not allowed to be used in hoists.
HF015-503
HF022-503
HF030-503
HF040-503
HF055-503
Part number
826 030 3
826 031 1
826 032 X
826 311 6
826 312 4
Rated voltage
Voltage drop at IN
VN
< 6.5 % (7.5 %) at 400 V / < 4 % (5 %) at 500 V and fAmax = 50 Hz (60 Hz)
Power loss at IN
PV
4 AAC
6 AAC
8 AAC
10 AAC
12 AAC
3 AAC
5 AAC
6 AAC
8 AAC
10 AAC
35 W
55 W
65 W
90 W
115 W
0 mA
amb
IP 20
M4 connection studs: 0.5...6 mm2 (AWG 20...10)
Connections
Weight
10 mm2 (AWG 8)
0015
0022
0030
0040
0055
0015
0022
0030
0040
HF075-503
HF450-503
HF023-403
HF033-403
HF047-403
Part number
826 313 2
826 948 3
825 784 1
825 785 X
825 786 8
Rated voltage
Voltage drop at IN
VN
< 6.5 % (7.5 %) at 400 V / < 4 % (5 %) at 500 V and fAmax = 50 Hz (60 Hz)
Power loss at IN
PV
16 AAC
90 AAC
23 AAC
33 AAC
47 AAC
13 AAC
72 AAC
19 AAC
26 AAC
38 AAC
135 W
400 W
120 W
200 W
0 mA
90 W
amb
IP 20
IP 10
IP 20
Connections
10 mm2 (AWG 8)
35 mm2 (AWG 2)
25 mm2 (AWG 4)
Weight
32 kg (70.58 lb)
23 kg (50.6 lb)
0075
0370/0450/
05503)/07503)
0110
0150/03003)
0220
0075
0110/02203)
0150
0055
0300/0370/0450/
0550/0750
1) A reduction of 6 % IN per 10 Hz applies above fAN = 60 Hz for the rated throughput current IN.
2) Only applies to operation without UZ connection. For operation with UZ connection, observe the project planning instructions in the
MOVIDRIVE compact System Manual, Sec. 'Project Planning/Connecting the optional power components'.
3) Connect two HF... output filters together in parallel for operation with these MOVIDRIVE units.
73
kVA
P Hz
H
b
HF040/055/075-503
H
b
HF015/022/030-503
c
W
a
W
D
00527BEN
Hole dimension
Fixing dimensions
HF015/022/030-503
80 (3.15)
286 (11.26)
176 (6.93)
265 (10.43)
HF040/055/075-503
135 (5.31)
296 (11.65)
216 (8.50)
70 (2.76)
283 (11.14)
Ventilation clearance1)
Top
Bottom
7 (0.28)
100 (3.94)
100 (3.94)
HF450-503
a
W
D
03388BEN
74
Fixing dimensions
Hole dimension
Ventilation clearance
Top
Bottom
465 (18.31)
385 (15.16)
240 (9.45)
436 (17.17)
220 (8.66)
8.5 (0.33)
100 (3.94)
100 (3.94)
kVA
Output filter option type HF...
P Hz
b1
a1
4
5
6
7
U
V
W
D
D1
00528BEN
Fixing dimensions
Main dimensions
Type
HF023-403
HF033-403
HF047-403
Standard installation
D/D1
145
(5.71)
284
(11.18)
365/390
(14.37/15.35)
268
(10.55)
60
(2.36)
190
(7.48)
300
(11.82)
385/400
(15.16/15.57)
284
(11.18)
80
(3.15)
Hole
dimen
sion
Ventilation clearance
a1
a2
At side
Top
Bottom
210
(8.27)
334
(13.15)
6.5
(0.26)
30 each
(1.18 ea)
150
(5.91)
150
(5.91)
75
kVA
i
3.20
Pre-fabricated cables
P Hz
Pre-fabricated cables
Overview
SEW offers cable sets and prefabricated cables for straightforward and error-free connection of various system components to MOVIDRIVE. Specifically, these are:
1. Cable sets for DC link connection MDR MCF/MCV/MCS/MCH
2. Motor cables and extension cables for connecting CM motors to MCS and MCH
3. Motor cables for connecting DS/DY motors to MCS
4. Hiperface cables, resolver cables and extension cables (plug and terminal box versions) for CM/DS/DY motors
5. VR forced cooling fan cables and extension cables
6. Brake cables
7. Encoder cables for connecting the motor encoder to encoder input X15 of the MCV
basic unit or to 'X2: Encoder' of the 5 V encoder power supply type DWI11A
8. Encoder connection 'X1: MOVIDRIVE' of the DWI11A and X15 MCV basic unit
9. Encoder cables for connecting an external encoder or a control (encoder simulation
output) to X14 of the MCV/MCS basic unit
10.Encoder connection (MCV/MCS: master X14 slave X14)
It is necessary to differentiate between whether the cables are intended for fixed routing
or for use in cat tracks. The cables are pre-fabricated in 1 m steps for the required length.
BMK
brake rectifier
MOVIDRIVE
compact
MCS4_A
MCH4_A
MOVIDRIVE
compact
MCS4_A
to the
switch cabinet
MOVIDRIVE
MDR60A
1.
2. 4.
3. 4.
76
5.
6.
05297AEN
kVA
Pre-fabricated cables
MOVIDRIVE
compact
MCV4_A
P Hz
MOVIDRIVE
compact
MCV4_A
X1: MOVIDRIVE
X2: Encoder
7.
8.
DWI
7.
05298AXX
MOVIDRIVE
compact
MCV4_A
MCS4_A
MOVIDRIVE
compact
MCV4_A
MCS4_A
9.
X14: Master
X14: Slave
10.
05299AXX
77
kVA
Pre-fabricated cables
P Hz
SEW strongly recommends that the cable sets named below are used, because they
possess the relevant dielectric strength and are also color-coded. This is necessary because cross-polarity and ground faults could cause irreparable damage to the connected equipment.
The length of the cables restricts the DC link circuit connection to the permitted five
meters (16.4 ft), whilst they can also be cut to length by the customer for connecting several units. The lugs for connecting to the regenerative power supply unit and an inverter
are supplied with the cable set. Use commercial lugs for connecting additional inverters.
The inverters must then be connected to the regenerative power supply unit in a star
configuration. Use a busbar subdistributor if the DC link terminals of the regenerative
power supply unit are not sufficient.
Type of routing
DCP12A
DCP13A
DCP15A
Part number
814 567 9
814 250 5
814 251 3
0015...0110
0150...0300
0370...0750
2. Motor cables for connecting CM motors to MCS or MCH and extension cables
Motor cables
The cables are equipped with a plug for the motor connection and conductor end
sleeves for the inverter connection.
Type of routing
For motor
199 179 5
CM..SM51
199 189 2
CM..BR SB51
199 181 7
CM..SM52
199 191 4
CM..BR SB52
199 183 3
199 193 0
199 185 X
CM..SM56
199 195 7
CM..BR SB56
199 187 6
CM..SM59
199 197 3
CM..BR SB59
(AWG 16)
Part number
Fixed routing
Type of routing
CM..SM54
CM..BR SB54
For motor
199 180 9
CM..SM51
199 190 6
CM..BR SB51
199 182 5
CM..SM52
199 192 2
CM..BR SB52
41.5
78
Part number
199 184 1
199 194 9
CM..SM54
CM..BR SB54
199 186 8
CM..SM56
199 196 5
CM..BR SB56
199 188 4
CM..SM59
199 198 1
CM..BR SB59
kVA
Pre-fabricated cables
Extension cables
P Hz
The cables are equipped with a plug and coupling for extending the CM motor cable.
Part number
Type of routing
For motor
199 549 9
CM..SM51
199 199 X
CM..BR SB51
199 551 0
CM..SM52
199 201 5
CM..BR SB52
199 553 7
44
mm2
mm2
(AWG 17)
199 203 1
Fixed routing
CM..SM54
CM..SM56
199 205 8
CM..BR SB56
199 557 X
CM..SM59
199 207 4
CM..BR SB59
Part number
Type of routing
For motor
199 550 2
CM..SM51
199 200 7
CM..BR SB51
199 552 9
CM..SM52
199 202 3
CM..BR SB52
42.5
mm2
(AWG 17)
199 554 5
2
CM..SM54
199 204 X
199 556 1
CM..SM56
199 206 6
CM..BR SB56
199 558 8
CM..SM59
199 208 2
CM..BR SB59
CM..BR SB54
199 555 3
mm2
CM..BR SB54
The cables are equipped with a plug for the motor connection and conductor end
sleeves for the inverter connection.
Part number
Type of routing
For motor
198 669 4
DS56 / SM11
198 670 8
DS56..B / SM11
198 683 X
DY71 / SM21
198 684 8
198 685 6
198 686 4
DY90/112 / SM34
198 687 2
DY90/112 / SM36
mm2
DS71 / SM22
Fixed routing
DY90/112 / SM32
(AWG 10)
198 688 0
DY112 / SM46
198 689 9
DY112 / SM41
46
79
kVA
Pre-fabricated cables
P Hz
Part number
Type of routing
For motor
198 741 0
DS56 / SM11
198 742 9
DS56..B / SM11
198 734 8
DY71 / SM21
198 735 6
198 736 4
198 737 2
DY90/112 / SM34
198 738 0
DY90/112 / SM36
mm2
DS71 / SM22
DY90/112 / SM32
(AWG 10)
198 739 9
DY112 / SM46
198 740 2
DY112 / SM41
46
199 488 3
199 320 8
Fixed routing
CM71...112
Conductor colors
With 12-pin round connector plug (Intercontec, type ASTA021NN00 10 000 5 000)
With 15-pin sub D plug
Extension cables for Hiperface cables (CM motors with plug connection):
Part number
Routing
199 539 1
199 540 5
Fixed routing
Conductor colors
80
CM71...112
encoder / motor
Hiperface cable
With 12-pin round connector plug (Intercontec, type ASTA021NN00 10 000 5 000)
With 12-pin round connector plug (Intercontec, type AKUA20)
kVA
Pre-fabricated cables
P Hz
199 591 X
199 592 8
Fixed routing
CM71...112
Conductor colors
Connection to
encoder / motor
MOVIDRIVE compact MCH4_A
199 487 5
199 319 4
Fixed routing
DS56, CM71...112
Conductor colors
Lapp, PVC/C/PP
Connection to
resolver/motor
MOVIDRIVE compact MCS4_A
Nexans
With 12-pin round connector plug (Intercontec, type ASTA021NN00 10 000 5 000)
With 9-pin sub D plug
Extension cables for resolver cables (DS56 and CM motors with plug connection):
Part number
Routing
199 542 1
199 541 3
Fixed routing
DS56, CM71...112
Conductor colors
Lapp, PVC/C/PP
resolver/motor
Resolver cables
Nexans
With 12-pin round connector plug (Intercontec, type ASTA021NN00 10 000 5 000)
With 12-pin round connector plug (Intercontec, type AKUA20)
81
kVA
Pre-fabricated cables
P Hz
198 827 1
198 812 3
Fixed routing
DY71...112
Conductor colors
Resolver cables for DS56 and DY71...112 motors with terminal box:
Part number
199 589 8
Routing
199 590 1
Fixed routing
DS56, DY71...112
Conductor colors
Lapp, PVC/C/PP
Connection to
resolver/motor
MOVIDRIVE compact MCS4_A
Nexans
199 559 6
Routing
Fixed routing
199 560 X
199 561 8
Routing
Fixed routing
cables
82
199 562 6
kVA
Pre-fabricated cables
P Hz
6. Brake cables
Part number
Routing
198 633 3
198 745 3
Fixed routing
DY motor
Brake rectifier
With plug
With conductor end sleeves
3
7. Motor encoder cables, connection to MCV4_A, X15
Cables for TTL sensors and sin/cos motor encoders (TTL sensors and sin/cos encoders)
Part number
Routing
198 829 8
198 828 X
Fixed routing
ES1T, ES2T and EV1T via option DWI11A and cable 814 344 7
ES1S, ES2S, EV1S, ES1R, ES2R and EV1R directly to X15 (MCV)
For encoder
Line cross section
Conductor colors
A: Yellow (YE)
A: Green (GN)
B: Red (RD)
B: Blue (BU)
C: Pink (PK)
C: Gray (GY)
UB: White (WH)
: Brown (BN)
Sensor line: Violet (VT)
To encoder/motor
198 932 4
198 931 6
Fixed routing
Conductor colors
A: Yellow (YE)
B: Green (GN)
C: Gray (GY)
UB: White (WH)
: Brown (BN)
To encoder/motor
To MCV4_A, X15
Lapp, Unitronic FD CP
Helukabel, Super-Tronic-C-PUR
83
kVA
Pre-fabricated cables
P Hz
8. Encoder connection
This cable is intended for the following connections:
MOVIDRIVE compact MCV 'Encoder In' (X15) 5 V encoder power supply option type DWI11A
Part number
814 344 7
Routing
Fixed routing
Conductor colors
A: Yellow (YE)
A: Green (GN)
B: Red (RD)
B: Blue (BU)
C: Pink (PK)
C: Gray (GY)
UB: White (WH)
: Brown (BN)
Sensor line: Violet (VT)
Lapp, Unitronic Li2YCY (TP)
Helukabel, Paar-Tronic-CY
To DWI11A
X15
9. Cable for external encoder (TTL encoder) or encoder simulation, connection on X14
This cable is provided for connecting an external encoder or evaluation of encoder simulation on MCV/MCS4_A.
Part number
Routing
For encoder
Conductor colors
A: Yellow (YE)
A: Green (GN)
B: Red (RD)
B: Blue (BU)
C: Pink (PK)
C: Gray (GY)
UB: White (WH)
: Brown (BN)
Switch mode: Violet (VT)
To encoder/to the
Evaluation unit
To MCV/MCS4_A, X14
84
815 354 X
Fixed routing
kVA
Pre-fabricated cables
P Hz
815 355 8
Routing
Fixed routing
Conductor colors
A: Yellow (YE)
A: Green (GN)
B: Red (RD)
B: Blue (BU)
C: Pink (PK)
C: Gray (GY)
UB: White (WH)
: Brown (BN)
Sensor line: Violet (VT)
X14: Master1)
X14: Slave1)
1) Important: Connect the socket marked 'Master' to X14: Master and the socket marked 'Slave' to X14: Slave!
85
P6..
P60.
Menu structure
P600
Parameters
Generally speaking, the parameters menu is only required for startup and when servicing is undertaken. Consequently, the basic unit of MOVIDRIVE is configured without a
keypad; it can be supplemented with the appropriate communications facility as an option.
There are various ways of setting MOVIDRIVE parameters:
With the MOVITOOLS PC program (includes SHELL, SCOPE and IPOS programming). PC connection via the USS21A serial interface.
The latest version of the MOVITOOLS PC program can be downloaded from the SEW
homepage (www.sew-eurodrive.com).
4.1
Menu structure
1st Menu level
Main menu
Editing mode
[] []
CONTR. INHIBIT
CURR.:
0 A
0.. DISPLAY
VALUES
1.. SETPOINTS/
RAMP GENERATORS []
3.. MOTOR
PARAMETERS
[]
4.. REFERENCE
SIGNALS
5.. MONITORING
FUNCTIONS
6.. TERMINAL
ASSIGNMENT
7.. CONTROL
FUNCTIONS
8.. UNIT
FUNCTIONS
9.. IPOS
PARAMETERS
[] []
10. SETPOINT
SELECTION
11. ANALOG INP. 1
[]
(+/- 10 V)
12. ANALOG
INPUT AI2
13. SPEED
RAMPS 1
14. SPEED
RAMPS 2
15. MOTOR. POT.
16. FIXED
SETPOINTS 1
17. FIXED
SETPOINTS 2
[]
[] []
110
A11
111
A11
1
SCALING
0 mV [] 111
OFFSET [] A11
112
A11
REF. NMAX
OPERAT. MODE
113
A11
0 V
V-OFFSET
114
A11
0 /M
n-OFFSET
0 mV
OFFSET
115
1.89 ms
ETPOINT FILTER
02407AEN
86
P6..
Overview of parameters
P60.
P600
4.2
Overview of parameters
The following table lists all parameters with their setting range and the factory settings (in bold):
0__
08_
Fault memory
00_
Process values
080...084
Fault t-0...t-4
000
Speed
09_
Bus diagnosis
001
User display
090
PD configuration
002
Frequency
091
Fieldbus type
003
Actual position
092
004
Output current
093
Fieldbus address
005
Active current
094...096
PO1...PO3 setpoint
006
Motor utilization 1
097...099
007
Motor utilization 2
1__
008
DC link voltage
10_
Setpoint selection
009
Output current
100
Setpoint source
UNIPOL/FIX.SETPT
01_
Status displays
101
TERMINALS
010
Inverter status
11_
011
Operational status
110
AI1 scaling
-10...-0.1 / 0.1...1...10
012
Fault status
111
AI1 offset
-500...0...500 mV
Ref. N-MAX
013
112
014
113
-10...0...10 V
015
114
-5000...0...5000 rpm
016
115
Filter setpoint
017
Electrical energy
12_
02_
Analog setpoints
120
020/021
13_/14_
Speed ramps 1 / 2
022
130/140
Ramp t11/t21 UP CW
0...2...2000 s
03_
131/141
0...2...2000 s
030...035
132/142
0...2...2000 s
036
133/143
0...2...2000 s
04_
134/144
0...2...2000 s
040...047
135/145
S pattern t12/t22
0...3
048
136/146
0...2...20 s
05_
137/147
0...2...20 s
050
Binary output DB
138
Ramp limit
NO = 0 / YES = 1
051/052
15_
Motorized potentiometer
NO FUNCTION
053
150
Ramp t3 UP
0.2...20...50 s
06_
151
Ramp t3 DOWN
0.2...20...50 s
060...067
152
ON / OFF
068
16_/17_
Fixed setpoints 1 / 2
07_
Unit data
160/170
070
Unit type
161/171
-5000...750...5000 rpm
071
162/172
-5000...1500...5000 rpm
072
Option 1
073
Option 2
074
Firmware option 1
075
Firmware option 2
076
077
Technology function
-5000...150...5000 rpm
87
P6..
P60.
Overview of parameters
P600
88
2__
42_
20_
Speed control
420
Hysteresis
0...100...300 rpm
200
0.1...2...32
421
Delay time
0...1...9 s
201
0...10...300 ms
422
n nsetpt / n = nsetpt
202
0...32
43_
203
0...100 ms
430
0...100...150 % IN
204
431
Hysteresis
0...5...30 % IN
205
0...150 %
432
Delay time
0...1...9 s
206
1 ms = 0 / 0.5 ms = 1
433
207
0...150 %
44_
Imax signal
21_
Hold controller
440
Hysteresis
0...5...50 % IN
210
441
Delay time
0...1...9 s
22_
442
228
5__
3__
30_/31_
Limits 1 / 2
50_ 1 2
500/502
OFF/MOT/GEN/MOT& GEN
300/310
0...60...150 rpm
501/503
0...1...10 s
301/311
0...60...5500 rpm
52_
0.1...2...32
Speed monitoring
302/312
0...1500...5500 rpm
520
303/313
0...150 %IN
521
304
Torque limit
0...150 %
6__
32_/33_
60_
320/330
600
CW/STOP
321/331
Boost 1/2
0...100 %
601
CCW/STOP
322/332
IR compensation 1/2
0...100 %
602
ENABLE/RAP.STOP
323/333
603
n11/n21
324/334
34_ 1 2
604
n12/n22
62_
340/342
ON / OFF
620
READY
341/343
35_ 1 2
FAN / FORCED
621
NO FUNCTION
64_
Analog output
350/351
640
ACTUAL SPEED
0...500 rpm
Motor protection
CONTROL.INHIBIT/EMERGENCY STOP
36_
641
Scaling AO1
-10...0...1...10
360
Startup
642
OFF/10 V/0(4)..20 mA
4__
7__
40_
400
0...1500...5000 rpm
401
Hysteresis
0...100...500 rpm
70_ 1 2
700/701
71_ 1 2
402
Delay time
0...1...9 s
403
YES / NO
710/711
72_ 1 2
Operating modes
VFC 1 / 2
Current at standstill
Standstill current 1/2
0...50 % Imot
41_
720/723
410
Window center
0...1500...5000 rpm
721/724
0...30...500 rpm
411
Range width
0...5000 rpm
0...30...500 rpm
412
Delay time
0...1...9 s
722/725
73_ 1 2
413
INSIDE / OUTSIDE
730/733
ON / OFF
731/734
0...2 s
732/735
Brake function
P6..
Overview of parameters
P60.
P600
74_ 1 2
740/742
0...1500...5000 rpm
86_ 1 2
860/861
Modulation
741/743
0...300 rpm
862/863
ON / OFF
75_
Master-Slave function
864
4 / 8 / 16 kHz
750
Slave setpoint
MASTER-SLAVE OFF
87_
751
-10...0...1...10
870
CTRL. WORD 1
8__
871
SPEED
NO FUNCTION
Speed skip
4 / 8 / 16 kHz
80_
Setup
872
800
Quick menu
ON / OFF
873
801
Language
DE / EN / FR
874
802
Factory setting
YES / NO
875
803
Parameter lock
ON / OFF
876
PO data enable
804
NO / FAULT / KWH /
OPERATING HOURS
877
806
YES / NO
88_
Manual operation
807
YES / NO
880
Manual operation
81_
Serial communication
9__
ON / OFF
ON / OFF
810
RS485 address
0...99
90_
811
100...199
900
Reference offset
-(231-1)...0...231-1 inc
812
0...650 s
901
Reference speed 1
0...200...5000 rpm
813
SBus address
0...63
902
Reference speed 2
0...50...5000 rpm
814
0...63
903
0...7
815
0...650 s
904
Yes / No
816
125/250/500/1000 kB
91_
817
SBus synchronization ID
0...1023
910
Gain X controller
0.1...0.5...32
818
CAN synchronization ID
0...1...2047
911
Positioning ramp 1
0...1...20 s
819
0...0.5...650 s
0...1...20 s
82_ 1 2
820/821
Brake operation
4-quadrant operation 1/2
83_
Fault response
ON / OFF
EMERG.STOP/FAULT
912
Positioning ramp 2
913
Travel speed CW
0...1500...5000 rpm
914
0...1500...5000 rpm
915
Speed feedforward
-199.99...0...100
...199.999 %
LINEAR/SINE/SQUARED
830
916
Ramp type
831
92_
IPOS Monitoring
832
EMERG.STOP/FAULT
920
SW limit switch CW
-(231-1)...0...231-1 inc
833
921
-(231-1)...0...231-1 inc
834
922
Position window
0...50...32767 inc
835
NO RESPONSE
923
0...5000...231-1 inc
836
EMERG.STOP/FAULT
84_
Reset response
840
Manual reset
93_
930
Override
ON / OFF
YES / NO
931
START / STOP
932
START / STOP
841
Auto reset
ON / OFF
842
Restart time
1...3...30 s
85_
850
1...65535
851
1...65535
852
User dimension
1 rpm
89
P6..
P60.
Overview of parameters
P600
94_
IPOS Encoder
940
ON / OFF
942
1...32767
943
944
1/2/4/8/16/32/64
TTL / SIN/COS / HIPERFACE
941
90
945
95_
DIP
950
Encoder type
NO ENCODER
951
Counting direction
NORMAL / INVERTED
952
Cycle frequency
1...200 %
953
Position offset
-(231-1)...0...231-1 inc
954
Zero offset
-(231-1)...0...231-1 inc
955
Encoder scaling
1/2/4/8/16/32/64
96_
960
Modulo function
OFF/SHORT/CW/CCW
961
Modulo numerator
0...231
962
Modulo denominator
0...231
963
P6..
P60.
P600
4.3
Symbols
AUTO
Process values
000
Speed [rpm]
Resolution with DBG11B: 1 rpm; with MOVITOOLS\SHELL: 0.2 rpm
The speed is established by taking the rated speed and the set slip compensation in
VFC mode without an encoder connection. The speed is established from the encoder or resolver signals and displayed when there is an encoder connection.
001
002
Frequency [Hz]
Output frequency of the inverter.
003
004
005
006
007
008
009
91
P6..
P60.
P600
01_
Status displays
010
Inverter status
Status of the unit output stage (INHIBITED, ENABLED).
011
Operational status
The following operational states are possible:
24 V OPERATION, CONTROLLER INHIBIT, NO ENABLE, CURRENT AT STANDSTILL, ENABLE (VFC), ENABLE (N-CONTROL), TORQUE OPERATION, HOLD
CONTROL, FACTORY SETTING, LIMIT SWITCH, TECHNOLOG.OPTION, FAULT,
REFERENCE MODE, FLYING START.
012
Fault status
Fault number and fault in plain text. The operation LED V1 lights up red to indicate a
fault.
013
014
015
016
017
02_
020/021
022
03_
04_
05_
06_
92
P6..
P60.
P600
07
08_
080...084
At the time of the fault, the following information is stored and can be displayed using
P080...P084 in the event of a fault:
Status ('0' or '1') of the binary inputs/outputs, operational status of the inverter, inverter status, heat sink temperature [C], speed [rpm], output current [%In], active current
[%], unit utilization [%], DC link voltage [V], mains on operation time [h], operating
time (enabled) [h], parameter set [1/2] and motor utilization 1 and 2 [%].
09_
Bus diagnostics
090
091
092
093
094...096
097...099
93
P6..
P60.
P600
Setpoint selection
100
Setpoint source
This parameter is used for setting the source from which the inverter obtains its setpoint.
BIPOL./FIX.SETPT
The setpoint comes from the analog inputs (AI1/AI2) or the fixed setpoints (P16_), if
these are selected via a binary input ( P60_/P61_). The setpoints are processed
as signed setpoints. A positive setpoint causes CW rotation; a negative setpoint produces CCW rotation.
UNIPOL/FIX.SETPT
The setpoint is provided by the analog inputs or the fixed setpoints. Negative analog
setpoints result in a setpoint of zero. The fixed setpoints are processed in accordance with their value. The direction of rotation is specified using binary inputs ( P
60_).
RS-485
The setpoint comes from the RS-485 interface.
FIELDBUS
The setpoint comes from the fieldbus interface.
MOTOR POT ( P15_)
The setpoint is defined by the internal motor potentiometer. To enable this, one binary input must be programmed to MOTOR.POT. UP and another binary input to MOTOR.POT. DOWN, and the binary inputs must be activated accordingly. The direction of rotation is specified by the clockwise/stop and counterclockwise/stop binary
inputs.
MOTOR.POT.+ANALOG1 ( P15_)
The setpoint is defined by the total of the motorised potentiometer and the setpoint
selection at analog input AI1. The analog setpoint is processed as a signed setpoint.
nmin takes effect if the total is negative. The direction of rotation is specified using binary inputs. Also, the settings of AI1 operation mode apply ( P112).
FIXED SETPOINT+ANALOG1 ( P16_)
The setpoint is defined by the total of the selected fixed setpoint and the setpoint selection at analog input AI1. The fixed setpoint is processed without its sign (= according to its value) and the analog setpoint is processed as a signed setpoint. nmin is in
effect if the total is negative or if no fixed setpoint is selected. The direction of rotation
is specified using binary inputs.
FIXED SETPOINTx ANALOG1 ( P16_)
The value at analog input AI1 serves as the evaluation factor (0...10 V = 0...100 %)
for the selected fixed setpoint. The fixed setpoint is processed without its sign (= according to its value). nmin is in effect if the voltage at analog input AI1 is negative or
if no fixed setpoint is selected. The direction of rotation is specified using binary inputs.
MASTER SBus ( P75_)
The setpoint comes from the master in master/slave mode via the system bus.
MASTER RS-485 ( P75_)
The setpoint comes from the master in master/slave mode via the RS-485 interface.
SBus ( IPOSplus manual)
The setpoint selection is made via the system bus.
94
P6..
P60.
P600
101
SBus
Control is via the system bus and the binary inputs.
P100 and P101 can also be used for selecting a communications port as the setpoint or
control signal source. However, the interfaces are not automatically deactivated with
these parameters because the drive inverter must remain ready to receive via all interfaces all the time.
If the drive inverter is in 't = Timeout active' status, please check the timeout times of
parameters P812, P815 and P819 and, if necessary, switch off timeout monitoring by
entering 0 s or 650 s.
95
P6..
P60.
P600
11_
110
AI1 scaling
Setting range: -10...0...1...10
The slope of the setpoint characteristic is defined. When AI1 scaling = 1 and the input
voltage VE is 10 V, the setpoint is defined as 3000 rpm or nmax depending on the
set operating mode of analog input AI1 ( P112).
n
nmax
3000 rpm
-1
nmax/2
1500 rpm
-2
10
-10
-0.5
0.5
-0.1
0.1
VI
-nmax/2
-1500 rpm
0.1
-0.1
0.5
-0.5
1
-nmax
-3000 rpm
-1
2
-10V
10
-10
-5V
-2
5V
10V
01259BEN
Only the 1st quadrant can be used with a unipolar setpoint source ( P100); negative
setpoint selections then produce the setpoint zero. P110 does not have any effect if current input is set in the AI1 operation mode ( P112).
111
AI1
+
P111
P110
01292BXX
96
P6..
P60.
P600
112
Voltage input with reference nmax. The characteristic can be adapted with AI1 voltage
offset. AI1 scaling and AI1 speed offset do not have any effect.
N-Off., N-MAX
Voltage input with reference nmax. The characteristic can be adapted with AI1 speed
offset. AI1 scaling and AI1 voltage offset do not have any effect.
Expert charact.
There is a free choice of reference between setpoint voltage and speed. The characteristic can be adapted with AI1 scaling (reference 3000 rpm), AI1 voltage offset and AI1
speed offset ( Figure 49). The following structural diagram shows how the speed setpoint is created from the expert characteristic.
02162BEN
N-MAX, 0-20mA
Current input 0...20 mA = 0...nmax, no setting possibilities (P110 ineffective). Set the
internal load (250 ) 'S11 = ON'.
N-MAX, 4-20mA
Current input 4...20 mA = 0...nmax, no setting possibilities (P110 ineffective). Set the
internal load (250 ) 'S11 = ON'.
97
P6..
P60.
P600
113
nmax
P302/P312
Reference point
for positive offset
(P113)
V offset
-7.5V
-5V
5V
7.5V
VI
Reference point
for negative offset
-nmax
P302/P312
-10V
-8V
-6V
-4V
-2V
0V
2V
4V
6V
8V
10V
01260BEN
98
P6..
P60.
P600
114
01261BEN
115
01265BEN
99
P6..
P60.
P600
5500
P114
5000
nmax = 4
4000
x4
3000
2000
y2
y4
1000
x2
-1000
VI
P113
3
-2000
1
-3000
-nmax = 2
-4000
-5000
-5500
-10V
-8V
-6V
-4V
-2V 0V
2V
4V
6V
8V
10V
01264CEN
Figure 49: Samples of expert characteristics with P100 'Setpoint source' = 'BIPOL./
FIX.SETPT'
The following slope triangulation functions are calculated for characteristic curves 2 and
4 in Figure 49 below. This determines the settings for P110 'Scaling'.
Char. curve 2: y2 = 2500 rpm, x2 = 6 V = 1800 rpm, y2/x2 = 2500/1800 = 1.39
Char. curve 4: y4 = -3000 rpm, x4 = 8 V = 2400 rpm, y4/x4 = -3000/2400 = -1.25
The expert characteristics displayed in Figure 49 are created as follows:
Char.
100
P113
AI1 voltage offset [V]
P114
AI1 speed offset [rpm]
P110
AI1 scaling (slope)
500
1.39
1500
3000
-1.25
P6..
P60.
P600
The expert characteristic can also be used with P100 'Setpoint source = UNIPOL/
FIX.SETPT'. The direction of rotation is then specified using binary inputs. The expert
characteristic is mirrored on the x-axis. The section below the x-axis causes the speed
setpoint to be 0. If the direction of rotation 'CW' is specified, then movement is only possible at speeds in the range 0...nmax, while the range 0...-nmax applies if the direction of
rotation 'CCW' is specified. Figure 50 shows the expert characteristics from Figure 49
with the setting P100 'Setpoint source = UNIPOL/FIX.SETPT'.
02143BEN
Figure 50: Samples of expert characteristics with P100 'Setpoint source' = 'UNIPOL/
FIX.SETPT'
P114
AI1 speed offset [rpm]
P110
AI1 scaling (slope)
500
1.39
1500
3000
-1.25
Char.
101
P6..
P60.
P600
02165BEN
You have to set the expert characteristic as follows if you want to achieve speeds of
1000...4000 rpm, for example, with 0(4)...20 mA:
for 0...20 mA:
P110 = 2
P113 = 0 V
P110 = 2.5
P113 = 1 V
102
P6..
P60.
P600
12_
120
TF sensor
Analog input AI2 can also be used as a TF/TH input.
13_/14_ 1 2
130/140
131/141
132/142
133/143
Ramp t11 down CCW [s] / Ramp t21 down CCW [s]
01293BEN
134/144
Ramp t12 UP=DOWN [s] / Ramp t22 UP=DOWN [s] (2nd ramp of parameter set 1/2)
Setting range: 0...10...2000 s
The following applies to this ramp: UP = DOWN and CW = CCW.
103
P6..
P60.
P600
135/145
01266BEN
A started S pattern is interrupted by the stop ramp t13/t23 and a changeover to ramp
t11/t12. Withdrawing the setpoint or a stop via the input terminals causes the started
S curve to be completed. This means the drive can still accelerate in spite of the withdrawal of the setpoint.
136/146
137/147
AUTO
138
Ramp limit
Setting range: NO = 0 / YES = 1
The ramp limit restricts the smallest possible ramp time to 100 ms in VFC operation
modes ( P700, reference: n = 3000 rpm). Settings less than 100 ms are ignored
and the ramp time 100 ms applies. The ramp limit limits the maximum output current
to 185 % of the rated output current. An active pull-out protection for the connected
motor is implemented using the current limiting controller when ramp limitation is activated.
There is no active pull-out protection for the connected motor when ramp limitation
is deactivated and ramp times of less than 100 ms are used. Parameters P303/313
'Current limit 1/2' are not effective then. If a maximum output current of 185 % of the
rated output current is exceeded for more than 60 ms, the inverter switches off with
fault message F01 'Overcurrent' and the 'Immediate switch-off' fault response.
104
P6..
P60.
P600
15_
150/151
152
OFF
The inverter starts with nmin ( P301/P311) following a mains power off/power on or
after withdrawal of the enable.
The motorized potentiometer function is used for continuous speed control. Consequently, set P152 to OFF otherwise the EEPROM fault message may appear after about
100,000 storage procedures.
01294BEN
105
P6..
P60.
P600
16_/17_
1
160/170
161/171
162/172
Terminal
n11/n21
n12/n22
Enable/rapid stop
Rapid stop
'0'
'0'
'0'
'1'
'0'
n11 in effect
'1'
'0'
'1'
'0'
n12 in effect
'0'
'1'
'1'
'0'
n13 in effect
'1'
'1'
'1'
'0'
n21 in effect
'1'
'0'
'1'
'1'
n22 in effect
'0'
'1'
'1'
'1'
n23 in effect
'1'
'1'
'1'
'1'
The fixed setpoints of the currently inactive parameter set come into effect when this
terminal is actuated (= '1') if an input terminal is programmed to FIX SETPT SW.OV.
This changeover is possible whether the unit is inhibited or enabled.
106
P6..
P60.
P600
CFC operating modes: The speed controller is only active in 'CFC & M-CONTROL'
when speed limiting is active ( P70_)
Servo operating modes: The speed controller is only active in 'SERVO & M-CTRL'
when speed limiting is active ( P70_).
The setting of all parameters relevant for speed control is supported by the startup functions of the MOVITOOLS\SHELL or the DBG11B keypad (VFC only). Direct alterations
to individual controller parameters are reserved for optimisation by specialists.
Filter accel. feedforward
P203
Filter setpoint
P115
Speed
setpoint
Acceleration
feedforward
PI-controller
P200/P201
Torque
setpoints
Filter speed
actual value
Speed
P204
actual
value
Encoder/
Resolver
Signal
processing
01312BEN
200
AUTO
201
AUTO
202
AUTO
203
AUTO
204
AUTO
107
P6..
P60.
P600
205
Load feedforward CFC (effective in CFC and SERVO operating modes only)
Setting range: -150...0...150 %
This parameter determines the initial value and the direction of the torque setpoint
on enable. The parameter must be set if an increased initial torque is required after
the enable. For example, setting the value to greater than 0 % makes it possible to
prevent the unwanted sagging of hoists when the brake is released.
Recommended setting: Value of the active current (P005 [% In]) when n = 0 rpm is
specified.
206
Sample time n-control (effective in CFC and SERVO operating modes only)
Setting range: 1 ms = 0 / 0.5 ms = 1
The setting 0.5 s improves speed control in dynamic drives with a low inherent moment of inertia.
207
IMot_N
cos phi
In VFC & HOIST and VFC-n-CTRL.&HOIST modes and with load feedforward
switched off (value > 150 % set), pre-stressing of 0.5 sN is in effect. Pre-stressing
then takes place in the direction of the applied setpoint.
21_
210
AUTO
108
P6..
P60.
P600
22_
Internal synchronous operation (effective with the 'Internal Synchronous Operation' technology function only)
(Detailed description 'Additional Functions and Application Modules' documentation
package)
228
109
P6..
P60.
P600
AUTO
301/311
AUTO
302/312
AUTO
303/313
AUTO
304
AUTO
110
P6..
P60.
P600
32_/33_
1
320/330
P320/P330 = OFF,
Operating mode VFC-n-CONTROL selected and brake function P730 = OFF set.
In such cases, the set It value is used for calculating the winding resistance.
ON
Automatic adjustment
OFF
No automatic calibration
321/331
Boost 1/2
Setting range: 0...100 %
With VFC & GROUP: Manual setting for increasing the starting torque by increasing
the output voltage in the range below the transition speed.
With VFC: Manual setting normally not required. In exceptional cases, manual setting may be necessary to increase the breakaway torque. In this case set to max.
10 %.
Voutp.
Vmax
Voutp.
Vmax
VFC
100% Boost
0% Boost
50V
100% Boost
0% Boost
50V
Setting range
Boost
0
nb
ae s
Setting range
Boost
n
0 nb
ae/10
s
nb
ae s
01295BEN
322/332
AUTO
IR compensation 1/2
Setting range: 0...100 %
In VFC operating mode, this parameter acts on the parameters of the calculated motor model which establish the torque. Automatic setting takes place when P320/P330
= ON. Manual alterations to this parameter are reserved for optimization by specialists.
111
P6..
P60.
P600
323/333
324/334
AUTO
34_ 1 2
340/342
Motor protection
Motor protection 1/2
Recommendation: Only use in VFC modes. Ensure motor protection through the
project planning in CFC and SERVO operating modes.
When this function is activated, MOVIDRIVE takes over the thermal protection of the
connected motor by electronic means. In most cases, the motor protection function is
comparable to standard thermal protection (motor protection switch) and, furthermore,
it takes account of speed-dependent cooling by the integral fan. The motor utilization is
determined on the basis of the inverter output current, the type of cooling, the motor
speed and the time. The thermal motor model is based on the motor data entered during
commissioning (MOVITOOLS\SHELL, DBG11B) and on maintaining the operating conditions specified for the motor. If the motor also has to be protected against failure of the
ventilation, blockage of air ducts, etc., it is also necessary to employ protection in the
form of a positive temperature coefficient thermistor TF or bimetallic switch TH.
The following signaling and indication functions are available in conjunction with motor
protection:
P006/P007 Motor utilization 1/2
Isolating the inverter (mains and 24 V external) always resets the motor utilization to zero, i.e. any motor heating existing when the motor is switched back on is not taken into
account. The motor protection function processes the utilization of the connected motors
separately for both sets of parameters. The motor protection function must not be used
if only one motor is permanently connected to the inverter and the 'parameter set
changeover' function is only used for control purposes. Equally, the motor protection
function must not be used with group drives since it is not possible to protect each individual motor reliably.
ON
Motor protection function is active.
OFF
Motor protection function is not active.
341/342
112
P6..
P60.
P600
35_
350/351
Negative setpoint
(negative travel direction)
OFF
Motor turns CW
ON
Motor turns CW
ON
The above definition is reversed. The assignment of limit switches is maintained in
all cases. When the sense of rotation is CW, the drive is stopped properly if movement results in contact with the right limit switch. It is necessary to check carefully
that the limit switches are connected correctly and also that the reference point and
the travel positions are defined correctly during the use of and just after the
changeover of this parameter.
Altering the 'Change direction of rotation' parameter after the system has been
moved to its reference point causes the system to lose its reference point for the absolute position. This may result in undesirable travel movements of the axis.
OFF
The SEW definition applies.
35_
360
Startup
YES
Begins the startup function with the DBG11B keypad.
With P360, MOVIDRIVE can only be started up in VFC operating modes. Startup in
CFC and SERVO operating modes requires MOVITOOLS/SHELL.
NO
The startup function is not begun.
113
P6..
P60.
P600
400
401
Hysteresis
Setting range: 0...100...500 rpm
402
Delay time
Setting range: 0...1...9 s
403
01619BEN
41_
410
Window center
Setting range: 0...1500...5000 rpm
411
Range width
Setting range: 0...5000 rpm
412
Delay time
Setting range: 0...1...9 s
413
114
P6..
P60.
P600
42_
420
Hysteresis
Setting range: 0...100...300 rpm
421
Delay time
Setting range: 0...1...9 s
422
01625BEN
43_
430
431
Hysteresis
Setting range: 0...5...30 %IN
432
Delay time
Setting range: 0...1...9 s
433
115
P6..
P60.
P600
01623BEN
44_
Imax signal
Signal if the inverter has reached the current limitation
440
Hysteresis
Setting range: 0...15...50 %IN
441
Delay time
Setting range: 0...1...900 s
442
116
P6..
P60.
P600
Speed monitoring
500/502
501/503
504
encoder monitoring (from firmware version 822 660 0.18 for sin/cos encoders and from
firmware version 823 854 5.10 for TTL sensors and sin/cos encoders)
Setting range: ON / OFF
TTL sensors and sin/cos encoders are monitored for function and voltage supply.
The encoder monitoring is triggered in the event of a malfunction or if there is no voltage supply. Fault F14 'Encoder' is generated. The drive is stopped with a rapid stop.
52_
520
521
117
P6..
P60.
P600
600...604
Effect of
Function
'0' signal
NO FUNCTION
'1' signal
Inhibit
-
Enable
DI3
CW/STOP
Enable CW running
DI1
CCW/STOP
DI2
DI4
DI5
ENABLE/RAP.STOP
n11/n21
n11/n21
n12/n22
n13/n33
n12/n22
n13/n23
Fixed setpoints of inactive
parameter set selected
Parameter set 1
Parameter set 2
MOTOR POT UP
Increase setpoint
Reduce setpoint
External fault
PAR. SWITCHOVER
RAMP SWITCHOVER
/EXT. FAULT
FAULT RESET
/LIM. SWITCH CW
Not reached
Not reached
IPOS INPUT
Actuated
Master/slave mode
P521
no enable
Enable
DRS TEACH-IN
Take on position
DRS MASTER
STOPPED
Master turning
Master at standstill
SETPOINT HOLD
MAINS ON
P16_/
P17_
P13_/
P14_
P15_
P210
REFERENCE CAM
P13_/
P14_
/HOLD CONTROL
See also
118
enabled
Factory
setting
IPOSmanual
plus
P52_
Synchronous running
manual
P6..
P60.
P600
62_
The binary outputs can have the following functions assigned to them:
Binary output has
'0' signal
'1' signal
factory setting
DO2
Function
NO FUNCTION
/FAULT
READY
Not ready
Ready
Unit inhibited
No rotating field
Rotating field
Brake is applied
Brake is released
Brake is released
Brake is applied
OUTP. STAGE ON
ROT. FIELD ON
BRAKE RELEASED
1)
BRAKE APPLIED1)
MOTOR STANDSTILL
See also
DO1
Motor turning
Motor at standstill
P40_
P41_
P42_
P43_
P44_
/MOTOR UTILIZ.1
/MOTOR UTILIZ.2
/DRS PREWARN.
Position reached
IPOS IN POSITION
Position reached
IPOS REFERENCE
No reference travel
PARAMETER SET
SPEED REFERENCE
P403 = n < nref (n > nref)
SPEED WINDOW
P413 = INSIDE (OUTSIDE)
SP/ACT.VAL.COMP.
P422 = n = n setpt (n <>
nsetpt)
CURR. REFERENCE
P433 = I < Iref (I > Iref)
Imax-SIGNAL
P442 = I = Imax (I < Imax)
IPOS OUTPUT
/IPOS FAULT
P34_
Synchronous
running manual
IPOSplus
manual
1) Use binary output DB for activating the brake. This binary output has the fixed assignment of the '/BRAKE' function. The 'BRAKE
RELEASED' and 'BRAKE APPLIED' signals are intended to be passed on to a master controller.
The binary signals are only valid if the inverter has signaled 'READY' after switch-on and
there is no fault display. Binary signals have '0' status while MOVIDRIVE is being initialized.
Several terminals can be programmed with the same function.
119
P6..
P60.
P600
64_
Analog output
640
The analog output can have the following functions assigned to it:
Scaling (with P641 = 1)
Function
Reference
value
NO FUNCTION
Output value
Explanation
0 mA
RAMP INPUT
3000 rpm
20 mA
SPEED SETPOINT
3000 rpm
20 mA
Valid setpoint speed (output ramp generator or correcting variable of master controller)
ACTUAL SPEED
3000 rpm
20 mA
Actual speed
ACTUAL FREQUENCY
100 Hz
20 mA
OUTPUT CURRENT
150 % IN
20 mA
Apparent current
ACTIVE CURRENT
150 % IN
20 mA
RELATED TORQUE
150 % IN
20 mA
UNIT UTILIZATION
150 %
20 mA
IPOS OUTPUT
10,000 digit
20 mA
IPOS OUTPUT 2
10,000 digit
20 mA
641
factory setting
AO1
Scaling AO1
Setting range: -10...0...1...10
The slope of the characteristic for the analog output is defined.
05593AEN
120
P6..
P60.
P600
642
01306BEN
4...20 mA
Output of the value of the reference value as current values 4...20 mA on AOC1, the
voltage output AOV1 is not valid. The slope of the characteristics is flatter than in
0...20 mA operating mode. The characteristic has an offset of 4 mA and the value of
the scaling AO1 (P641) refers to the value range of 16 mA.
01307BEN
121
P6..
P60.
P600
Operating modes
700/701
700/701
Motor
VFC 1 / 2
VFC 1/2 & GROUP
VFC 1/2 & HOIST
VFC 1/2 & DC BRAK.
VFC 1/2 &FLY.START
VFC-n-CONTROL
VFC-n-CTRL&GROUP
VFC-n-CTRL&HOIST
VFC-n-CTRL& IPOS
MCV or MCH
CFC
CFC & M-CONTROL
CFC & IPOS
MCV or MCH
SERVO
SERVO & M-CTRL.
SERVO&IPOS
MCS or MCH
VFC 1 / 2
Default setting for asynchronous motors without encoder feedback. Suited to general
applications such as conveyor belts, trolleys and hoists with a counterweight. A fluxoriented motor model is used. This is optimally adapted to the motor after the commissioning function in MOVITOOLS or in the DBG11B keypad has been carried out.
It is necessary to input the motor type (SEW motor) or the nameplate data (motor
from another manufacturer) as part of the startup function. The following parameters
are preset (parameter set 1/2):
Settings after the startup function
P303/P313 Current limit 1/2
P302/P312 Maximum speed 1/2
P301/P311 Minimum speed 1/2
15 rpm
2s
2s
122
2s
MOT.& REGEN.MODE
1s
UNIPOL/FIX.SETPT
TERMINALS
ON
With SEW motors: Setting in accordance with motor data.
With non-SEW motors: Set the correct value by hand!
15 rpm
P6..
P60.
P600
700/701
ON
Setting in accordance with specified motor data
0
Setting in accordance with specified motor data
ON
Setting in accordance with specified motor data
SEW recommends using the P320/P330 'Automatic adjustment' parameter activated in the factory setting. This means the P322/P332 'IxR compensation 1/2'
parameter is set automatically during the pre-magnetization time through the calibration of the motor.
SEW recommends not changing the P321/P331 'Boost 1/2' parameter from its
factory setting (=0).
15 rpm
2s
2s
2s
MOT.& REGEN.MODE
1s
UNIPOL/FIX.SETPT
TERMINALS
ON
With SEW motors: Setting in accordance with motor data.
With non-SEW motors: Set the correct value by hand!
Setting in accordance with specified motor data
ON
123
P6..
P60.
P600
700/701
700
Fault triggered
700/701
02167BEN
124
P6..
P60.
P600
n
nset p
5 Hz
t
Enable
"1"
"0"
Braking phase
t
01313BEN
The braking procedure is interrupted if the 'Enable' binary input receives a '1' signal again during the braking phase. DC braking is completed and the drive is only
accelerated afterwards.
The drive stops with ramp t11/t21 or t12/t22 if a binary input is programmed to the
'CW/STOP' ('CCW/STOP') function in 'VFC 1/2 & DC BRAK.' operating mode and
'CW/STOP' ('CCW/STOP') receives a '0' signal. The stop is continued and no DC
braking initiated if the 'Enable' binary input is switched from '1' to '0' during the ramp
time.
To start DC braking, it is first necessary for 'Enable' to be switched from '1' to
'0', and this must happen at least 10 ms prior to 'CW/STOP' ('CCW/STOP') is
switched from '1' to '0'.
700/701
01308BEN
The flying restart circuit does not function if there is an output filter connected to the
inverter.
125
P6..
P60.
P600
700
The startup function of MOVITOOLS/SHELL not only supports motor startup (VFC)
but also the additional controller setting of the speed controller. The following parameters are set which are relevant to n-control:
Settings after the startup function
P303 Current limit 1
P302 Maximum speed 1
0 rpm
MOT.& REGEN.MODE
0.1 s
UNIPOL/FIX.SETPT
TERMINALS
ON
With SEW motors: Setting in accordance with motor data.
With non-SEW motors: Set the correct value by hand!
Setting in accordance with specified motor data
The setting of the 4-quadrant operation (P820) is ignored; 4-quadrant operation is always active.
126
P6..
P60.
P600
700
The startup function of MOVITOOLS not only supports motor startup (VFC) but also
the additional controller setting of the speed controller. The following parameters are
set which are relevant to n-control:
Settings after the startup function
Imax (inverter) = 150 % IN_mot
0 rpm
MOT.& REGEN.MODE
0.1 s
UNIPOL/FIX.SETPT
TERMINALS
ON
With SEW motors: Setting in accordance with motor data.
With non-SEW motors: Set the correct value by hand!
The setting of the 4-quadrant operation (P820) is ignored; 4-quadrant operation is always active.
700
127
P6..
P60.
P600
700
SEW recommends using type 3 encoders with a resolution of 1024. These encoders
achieve the best possible control characteristics.
The following parameters do not have any effect: slip compensation (P324), boost
(P321) and IxR compensation (P322).
The MOVITOOLS startup function requires the motor type to be entered (SEW motor). No startup can be performed with the DBG11B keypad in CFC mode. The following parameters are set by default (parameter set 1):
Settings after the startup function
P303 Current limit 1
P302 Maximum speed 1
0 rpm
MOT.& REGEN.MODE
0.1 s
UNIPOL/FIX.SETPT
TERMINALS
ON
Setting in accordance with specified motor data
Setting in accordance with specified motor data
The setting of the 4-quadrant operation (P820) is ignored; 4-quadrant operation is always active.
128
P6..
P60.
P600
700
If P500 'Speed monitoring 1' is active, the drive is monitored according to the
P500 parameter description ( page 117).
If P500 'Speed monitoring 1' = OFF is set, the drive reacts as follows if its speed
is faster or slower than nmax (P302) and -nmax:
Motor mode: The available motor torque is reduced to zero with a linear function above nmax and below -nmax. As a result, there is no active speed control.
Regenerative mode: No response; the master drive must prevent the drive losing position.
0 rpm
MOT.& REGEN.MODE
0.1 s
UNIPOL/FIX.SETPT
TERMINALS
ON
Setting in accordance with specified motor data.
Setting in accordance with specified motor data
The setting of the 4-quadrant operation (P820) is ignored; 4-quadrant operation is always active.
129
P6..
P60.
P600
700
700
0 rpm
MOT.& REGEN.MODE
0.1 s
UNIPOL/FIX.SETPT
TERMINALS
ON
Setting in accordance with specified motor data
The setting of the 4-quadrant operation (P820) is ignored; 4-quadrant operation is always active.
130
P6..
P60.
P600
700
This operating mode allows the torque of the servomotor to be controlled directly.
The setpoint is standardized on the following torque:
3000 rpm = 150 % output current torque constant
The torque values should be entered directly as fixed setpoints in the unit [%In]
(P16_, P17_). The set processing (P11_) also applies to the torque control if the setpoint selection is made by way of an analog input.
The torque constant (motor-specific parameter) is defined by: ke = M0 / I0
700
If P500 'Speed monitoring 1' is active, the drive is monitored according to the
P500 parameter description ( page 117).
If P500 'Speed monitoring 1' = OFF is set, the drive reacts as follows if its speed
is faster or slower than nmax (P302) and -nmax:
Motor mode: The available motor torque is reduced to zero with a linear function above nmax and below -nmax. As a result, there is no active speed control.
Regenerative mode: No response; the master drive must prevent the drive losing position.
71_
710/711
Current at standstill
Setting range: 0...50% Imot
The standstill current is used for injecting an adjustable current into the motor when
the motor is at a standstill and the brake is applied. The standstill current can be
switched off by /CONTROLLER INHIBIT = 0. This allows the following functions to
be carried out:
131
P6..
P60.
P600
72_
720/723
721/724
722/725
Enable/ "1"
rapid stop
"0"
"1"
/Brake
"0"
nsetp [1/min]
120
Input ramp
generator
60
Stop
setpoint
0
Start
offset
nact [1/min]
120
Output ramp
generator
Brake
release time
60
Brake appliBrake
cation time release time
t11 CW down
Stop
ramp t13
30
0
t11 CW up
Premagnet.time
t11
t11
Premagnet.time
01638BEN
132
P6..
P60.
P600
73_
P730 = ON
Brake control in accordance with Figure 67.
Effective parameters:
P300/P310 Start/stop speed 1/2
P323/P333 Premagnetizing time 1/2
P731/P734 Brake release time 1/2
P732/P735 Brake application time 1/2
P730 = OFF
In this case too, post-magnetization takes place with the set
brake application time in order to improve positioning of the
drive.
See 1)
The brake function is automatically always active when the
hoist function is activated, even if P730 = OFF.
3) VFC-n-CONTROL
VFC-n-CTRL&GROUP
VFC-n-CTRL&HOIST
P730 = ON
See 1)
P730 = OFF
The speed setpoint of 0 rpm is specified in the inverter when
the start/stop speed is reached. See 'HOLD CONTROL' if real
hold control (position control) is required.
4) CFC
5) Servo
See 3)
133
P6..
P60.
P600
Enable "1"
"0"
t
Premagnet. time
Brake
release time
n
nsetp
t
t
nstart-stop
0
"1"
/BRAKE
"0"
t
t
t
01316BEN
74_
740/742
741/743
01310BEN
134
P6..
P60.
P600
75_
Master-Slave function
Master-slave function offers the opportunity to implement functions such as synchronous speed running, load share and torque control (slave). The RS-485 interface
(USS21A) or the system bus interface (SBus) can be used as the communications
link. Both interfaces can also send setpoints. Note that a slave can only be served
from one interface. Sending setpoints from both interfaces makes sense when some
slaves are connected to the RS-485 interface and other slaves to the SBus. P100
'Setpoint source' must then be set to MASTER-SBus or MASTER-RS-485. By programming a binary input to 'SLAVE FREE RUNN.' (P60_/P61_), it is possible to separate the slave from the master setpoint of the master and switch it to a local control
mode.
01311BEN
*) DI '/Controller inhibit' and the programmed binary inputs Enable, CW and CCW
must also get a '1' signal.
RS-485 group addresses (P811) and SBus group addresses (P814) must be set to the
same value in the master and the slave. Set a group address (P811) greater than 100
for master/slave operation via the RS-485 interface. Activate the bus terminating resistors on the master and slave (S12 = ON) for master/slave operation via the system bus.
Connection check
135
P6..
P60.
P600
Function
Slave
SPEED (RS485)
SPEED (SBus)
SPEED (485+SBus)
MASTER SBus
MASTER RS-485
SPEED (RS485)
SPEED (SBus)
SPEED (485+SBus)
VFC-n-CONTROL
VFC-n-CTRL. & ...
CFC
CFC/SERVO & IPOS
MASTER SBus
MASTER RS-485
SPEED (RS485)
SPEED (SBus)
SPEED (485+SBus)
VFC-n-CONTROL
VFC-n-CTRL. & ...
CFC
CFC/SERVO & IPOS
MASTER SBus
MASTER RS-485
VFC-n-CONTROL
VFC-n-CTRL&GROUP
VFC-n-CTRL&HOIST
CFC
SERVO
SPEED (RS485)
SPEED (SBus)
SPEED (485+SBus)
MASTER SBus
MASTER RS-485
VFC-n-CONTROL
VFC-n-CTRL&GROUP
VFC-n-CTRL&HOIST
CFC
SERVO
Load share:
Master controlled
Slave controlled
LOAD SHAR(RS-485)
LOAD SHARE (SBus)
LOAD S(485+SBus)
MASTER SBus
MASTER RS-485
Load share:
Master speed controlled
Slave controlled
LOAD SHAR(RS-485)
LOAD SHARE (SBus)
LOAD S(485+SBus)
VFC-n-CONTROL
VFC-n-CTRL. & ...
CFC
CFC/SERVO & IPOS
MASTER SBus
MASTER RS-485
Load share:
Master speed controlled
Slave speed controlled
Load share:
Master controlled
Slave speed controlled
750
TORQUE (RS-485)
TORQUE (SBus)
TORQUE(485+SBus)
CFC/SERVO
CFC/SERVO & IPOS
MASTER SBus
MASTER RS-485
CFC/SERVO &
M-CONTROL
Slave setpoint
The setpoint which is sent to the slave is set on the master. The 'MASTER-SLAVE
OFF' setting must be retained on the slave.
MASTER-SLAVE OFF
SPEED (RS-485)
SPEED (SBus)
SPEED (485+SBus)
TORQUE (RS-485)
TORQUE (SBus)
TORQUE(485+SBus)
LOAD SHAR(RS-485)
LOAD SHARE (SBus)
LOAD S(485+SBus)
136
P6..
P60.
P600
751
Setting on master
Setting on slave
E.g. UNIPOL/FIX.SETPT
MASTER SBus
E.g. TERMINALS
Not effective
VFC-n-CONTROL
VFC 1
SPEED (SBus)
MASTER-SLAVE OFF
Not effective
1 (then 1:1)
Not effective
Example:
Parameters
P100 Setpoint source
Setting on master
Setting on slave
E.g. BIPOL./FIX.SETPT
MASTER-RS-485
E.g. TERMINALS
Not effective
Do not alter
VFC 1
VFC 1
LOAD SHAR(RS-485)
MASTER-SLAVE OFF
Not effective
1 (then 1:1)
Not effective
Not effective
137
P6..
P60.
P600
138
Setting on master
Setting on slave
E.g. UNIPOL/FIX.SETPT
MASTER-RS-485
E.g. TERMINALS
Not effective
CFC
CFC
TORQUE (RS-485)
MASTER-SLAVE OFF
Not effective
1 (then 1:1)
Not effective
Not effective
P6..
P60.
P600
Setup
800
801
Factory setting
Setting range: YES / NO
P802 can be used to reactivate the factory settings for almost all parameters; these
are stored in the EPROM. Startup data, statistical data and language are not reset.
The statistical data must be reset separately using P804. The factory settings are restored if the parameter is set to 'YES'. The operation LED V1 flashes yellow during
this period. After the factory settings have been set, the operation LED V1 shows the
previous operating status of the inverter again and P802 automatically reverts to
'NO'.
Almost all parameter values are overwritten when the factory setting is activated.
However, the unit is not returned to its original delivery condition. Store the set parameter values (MOVITOOLS) before you activate the factory setting. The startup
parameters are not altered by activating the factory setting, which means the startup
procedure for the drive does not have to be repeated. We recommend checking the
following parameters after activating the factory setting and setting them again if necessary:
P100 Setpoint source
P101 Control signal source
P13_/P14_ Speed ramps
P16_/P17_ Fixed setpoints
P5__ Monitoring functions
P6__ Terminal assignment
803
Parameter lock
Setting range: ON / OFF
Setting parameter 803 to 'ON' makes it possible to prevent any change to the parameters (except for parameter 841 'Manual reset' and the parameter lock itself). This
makes sense, for example, after the MOVIDRIVE setting has been optimized. Parameter 803 must be restored to 'OFF' in order to permit changes to parameters
again.
Important: The parameter lock also acts on the RS-485, fieldbus and SBus interfaces and on IPOSplus.
139
P6..
P60.
P600
804
806
807
81_
Serial communication
810
RS485 address
Setting range: 0...99
P810 sets the address by means of which communication can take place with MOVIDRIVE via the RS-485 serial interface (USS21A). Max. 32 participants can be networked together.
On delivery, the MOVIDRIVE address is always 00. You are recommended not to
use the 00 address in order to avoid collisions during data transfer when several inverters are involved in serial communication.
811
812
813
SBus address
Setting range: 0...63
P813 sets the system bus address of MOVIDRIVE. The MOVIDRIVE unit can
communicate with other MOVIDRIVE units using the system bus (SBus) by means
of the address set here.
140
P6..
P60.
P600
814
815
816
SBus synchronization ID
Setting range: 0...2047
A synchronization between the drives can take place for transmitting process data
and parameter data via the system bus. To do this, the master control has to send a
synchronization message to the connected inverters at specific intervals. Thus, the
inverters synchronize themselves with the master controller. P817 is used for setting
the identifier (address) of the synchronization signal in the inverter for the internal
system bus. Make sure there is no overlap between the identifiers for the process
data or parameter data telegrams.
818
CAN synchronization ID
Setting range: 0...1...2047
A synchronization between the drives can take place for transmitting process data
and parameter data via the optional CAN bus. To do this, the master control has to
send a synchronization message to the connected inverters at specific intervals.
Thus, the inverters synchronize themselves with the master controller. P818 is used
for setting the identifier (address) of the synchronisation signal in the inverter for the
optional CAN bus. Make sure there is no overlap between the identifiers for the process data or parameter data telegrams.
819
141
P6..
P60.
P600
82_
Brake operation
820/821
83_
Fault response
830
Description
No fault is displayed and no fault response is undertaken. The fault which is signaled
NO RESPONSE
is completely ignored.
DISPLAY
FAULT
142
The fault is displayed (operation LED V1 and MOVITOOLS), although the unit does
not implement any other fault response. The fault can be reset (terminal, RS-485,
fieldbus, auto-reset).
IMM. STOP/
FAULT
The inverter performs an immediate switch-off and a fault is signaled. The output
stage is inhibited and the brake is applied. The ready signal is revoked and the fault
output is set, if programmed. A restart is only possible after a fault reset has been performed during which the inverter is reinitialized.
EMERG.STOP/
FAULT
The drive is braked with the set emergency stop ramp. Once the stop speed is
reached, the output stage is inhibited and the brake is applied. The fault is signaled
immediately. The ready signal is revoked and the fault output is set, if programmed. A
restart is only possible after a fault reset has been performed during which the inverter
is reinitialized.
RAPID STOP/
FAULT
The drive is braked with the set rapid stop ramp. Once the stop speed is reached, the
output stage is inhibited and the brake is applied. The fault is signaled immediately.
The ready signal is revoked and the fault output is set, if programmed. A restart is only
possible after a fault reset has been performed during which the inverter is reinitialized.
IMM. STOP/
WARNG
The inverter performs an immediate switch-off and a fault is signaled. The output
stage is inhibited and the brake is applied. A fault message is issued via the terminal,
if programmed. The ready signal is not revoked. The drive restarts without a unit reinitialization if the fault is rectified by an internal procedure or by a fault reset.
EMERG.STOP/
WARNG
The drive is braked with the set emergency stop ramp. Once the stop speed is
reached, the output stage is inhibited and the brake is applied. The fault is signaled
immediately. A fault message is issued via the terminal, if programmed. The ready
signal is not revoked. The drive restarts without a unit re-initialization if the fault is rectified by an internal procedure or by a fault reset.
RAPID STOP/
WARNG
The drive is braked with the set rapid stop ramp. Once the stop speed is reached, the
output stage is inhibited and the brake is applied. The fault is signaled immediately. A
fault message is issued via the terminal, if programmed. The ready signal is not
revoked. The drive restarts without a unit re-initialization if the fault is rectified by an
internal procedure or by a fault reset.
P6..
P60.
P600
831
832
833
834
835
836
84_
Reset response
840
Manual reset
YES
The fault in MOVIDRIVE is reset. In case of a fault, it is possible to press the [E] key
on the DBG11B to access P840 directly.
Also, P840 is listed in the 'Main menu' under 'Parameters' in MOVITOOLS as well.
P840 automatically reverts to NO following a reset. Activating the manual reset does
not have any effect if there is no fault present.
NO
No reset.
143
P6..
P60.
P600
841
Auto reset
ON
The auto-reset function is activated. In the event of a fault, this function automatically
resets the unit after an adjustable restart time (P842). Up to five auto-resets are possible in one auto-reset phase. Should five faults occur which are reset by an autoreset, no more auto-resets are possible until:
a manual reset is performed using the input terminal,
a manual reset is performed using the serial interface (MOVITOOLS/Shell,
DBG11B, master controller),
there is a transition to 24 V backup mode or the inverter is completely switched off.
Following this, five auto-resets are possible once again.
Do not use auto-reset with drives where an automatic restart could represent
a danger to people or units.
OFF
No auto-reset.
842
Restart time
Setting range: 1...3...30 s
P842 sets the waiting time which has to elapse after a fault occurs before an autoreset is performed.
85_
01640BEN
850
851
852
144
P6..
P60.
P600
86_
Modulation
860/861
862/863
P862/P863 = ON for parameter set 1/2 enables the PWM frequency set in P860/
P861 to be fixed when an automatic reduction in the PWM frequency is not permitted
(e.g. when output filters with DC link are used).
OFF
MOVIDRIVE automatically reduces the set output frequency (down to minimum 4
kHz) when there is a high level of thermal load on the output stage, in order to avoid
a switch-off with the 'Unit utilization' fault.
864
87_
870
871
872
Description
The content of the process output data word is ignored.
Speed setpoint selection in rpm.
Current setpoint selection (for torque control)
POSITION LO
POSITION HI
MAX. SPEED
MAX. CURRENT
SLIP
RAMP
CTRL. WORD 1
CTRL. WORD 2
SPEED [%]
IPOS PO data
145
P6..
P60.
P600
873
874
875
Description
NO FUNCTION
SPEED
OUTPUT CURRENT
ACTIVE CURRENT
POSITION LO*
POSITION HI*
STATUS WORD1
STATUS WORD2
SPEED [%]
IPOS PI-DATA
PO data enable
ON
The process output data sent most recently by the fieldbus controller come into effect.
OFF
The process output data which were most recently valid remain in effect.
877
DeviceNet PD configuration
Setting range: 1...24 PD / Param + 1...24 PD
This parameter sets the process data configuration for the DFD11A DeviceNet interface.
88_
146
P6..
P60.
P600
Manual operation remains active even after the supply system power has been
switched off/on. The inverter is then inhibited, however. A change of direction command using the or key produces an enable and a start in the selected sense of
rotation at nmin. The speed is increased and decreased using the and keys. The
modification speed is 150 rpm per second.
880
MANUAL
OFF
OPERATION
-key
-key
880
MANUAL
_OFF
OPERATION
- or -key
E-key
_ DIR. OF ROTATION
L
<E>=EXIT
R
Q-key
-key
_ 0%In
<Q>=STOP
Q-key
-key
-key
0 rpm
R
-key
_ 0%In
L
0 rpm
<Q>=STOP
The signals at the binary inputs take effect as soon as manual operation is finished.
Binary input DI '/Controller inhibit' does not have to be switched from '1' to '0' and
back to '1'. The drive can start according to the signals at the binary inputs and the
setpoint sources.
Note that the binary inputs DI1 CW/STOP, DI2 CCW/STOP and DI3 Enable/
Rapid stop which are programmed in the factory settings receive a '0' signal when
you end manual operation.
Connection check
In manual mode, a connection check is always active between the DBG11B and the inverter or between the USS21A and the inverter. Parameter P812 'RS-485 timeout delay'
does not have any function. The inverter must receive a valid RS-485 telegram within
the fixed time interval of t = 500 ms. If the time is exceeded, the drive is stopped with the
emergency stop ramp and fault message F43 'RS-485 timeout' is signaled.
Important: The fault is automatically reset and the drive is enabled when the inverter
once again receives a valid telegram.
880
Manual operation
ON
Manual mode is activated.
OFF
No manual mode.
147
P6..
P60.
P600
91_
910
911/912
913/914
148
P6..
P60.
P600
915
Speed feedforward
Setting range: -199.99...0...100...199.99 %
With a value of 100 %, the drive operates with a linear speed profile optimized in respect of time. If a value less than 100 % is specified, a larger gap between position
setpoint and actual position occurs (lag distance) during a positioning operation. This
results in a 'soft' run-in to the target position for the acceleration procedure.
Ramp type
This parameter specifies the type of positioning ramp. This has an effect on the
speed or acceleration characteristic during positioning.
Ramp type
LINEAR
SQUARED
SINE
Positioning performance
Optimum time, however block-shaped acceleration characteristic
Smoother acceleration characteristic than LINEAR
Very smooth acceleration characteristic; higher torque requirement
than with SQUARED
BUSRAMP
CAM-CONTROL
I-SYNCHR.OPERAT.
92_
IPOS Monitoring
920/921
149
P6..
P60.
P600
922
Position window
Setting range: 0...5...32767 inc
The parameter defines a distance range (position window) around the target position
of a travel or STOP command. The 'Axis in position' = YES condition applies if a drive
is inside the position window around the current target position (H492). The 'Axis in
position' information is used as a final condition for waiting positioning commands. It
can be used further as an output terminal function.
923
93_
930
Override
Setting range: ON / OFF
The override function makes it possible to change the travel speed for positioning operations which is programmed in the IPOSplus program. The speed can be altered
within the range from 0 to 150 % of the specifically programmed speed. The analog
input (X11:2/3) is used for this purpose. As such, 0 to 150 % corresponds to 0...10 V
on the analog input. However, the maximum value for the speed is always restricted
by P302, 'Maximum speed'.
931
932
94_
IPOS Encoder
940
941
150
P6..
P60.
P600
942/943
944
945
946
96_
960
Modulo function
OFF
The modulo function is switched off.
SHORT
The 'short travel' modulo function is active. The drive moves from its actual position
to the target position by the shortest possible route. Both directions of rotation are
possible.
CW
The 'clockwise' modulo function is active. The drives moves from its actual position
to the target position with the 'CW' direction of rotation, even if this means moving a
longer distance. The 'CCW' direction of rotation is not possible.
CCW
The 'counterclockwise' modulo function is active. The drives moves from its actual
position to the target position with the 'CCW' direction of rotation, even if this means
moving a longer distance. The 'CW' direction of rotation is not possible.
961
Modulo numerator
Setting range: 0...231
Numerator value for simulating the ratio (gear unit + additional gear).
962
Modulo denominator
Setting range: 0...231
Denominator value for simulating the ratio (gear unit + additional gear).
963
151
Schematic procedure
Project Planning
5.1
Schematic procedure
Drive properties
The required drive properties are the chief factors determining the selection of the inverter. The following figure is intended to provide assistance.
System selection
< 5...45
< 1
1:800
Control
> 1:800
Pos. ctrl.
n-ctrl.
M-ctrl.
Options
EMC measures (NF, HD, shielded motor feeder)
Operation/communication (keypad, serial interfaces)
Key
Pos. ctrl.
152
= Positioning control
n-ctrl.
= Speed control
M-ctrl.
= Torque control
VFC
CFC
= Current-controlled flux vector control (current flux control) for asynchronous servomotors
SERVO
MN
ntrans
Control characteristics
5.2
Control characteristics
Characteristic
parameters
MOVIDRIVE drive inverters achieve excellent control characteristics thanks to their optimally adapted control algorithms. The following characteristic parameters apply to operation with four-pole SEW motors and synchronous SEW servomotors.
n
Transient recovery time
Rotational accuracy
nsetp
Maximum
speed deviation
t
01762BEN
The following values apply to MOVIDRIVE inverters in combination with motors of the
same power:
Continuous speed range
nmax = 3000 rpm
1:200
0.30%
1:800
0.01%
1:3000
0.01%
1:5000
0.01%
> 1:3000
0.01%
1:5000
0.01%
1) = Deviation from speed actual value - speed mean value to setpoint speed
The defined control characteristics are maintained in the specified speed range.
Control response
By way of example, the following table shows the differences in control characteristics
between the MCF and MCV MOVIDRIVE compact types.
Settings
MOVIDRIVE compact
type
Transient recovery
time in relation to the
value of MCF
MCF, VFC
Without encoder
100%
1.8%
0.20%
90%
1.5%
0.17%
35%
1.0%
0.07%
25%
0.7%
0.03%
153
Description of applications
5.3
Description of applications
Inverter selection
The large number of different drive applications can be divided up into five categories.
The five categories are listed below and the suitable SEW inverter recommended. This
assignment is based on the required setting range and the resulting control process.
1. Drives with a base load and a speed-dependent load, e.g. conveyor belt drives.
Low requirements with regard to the setting range (motor without encoder)
MOVIDRIVE compact MCF4_A (VFC)
High requirements with regard to the setting range (motor with encoder)
MOVIDRIVE compact MCV4_A (VFC-n-CONTROL)
2. Dynamic load, e.g. trolleys; brief high torque demand for acceleration followed by low
load.
Low requirements with regard to the setting range (motor without encoder)
MOVIDRIVE compact MCF4_A (VFC)
High requirements with regard to the setting range (motor with encoder)
MOVIDRIVE compact MCV4_A (VFC-n-CONTROL)
High dynamic requirements (asynchronous or synchronous servomotor)
MOVIDRIVE compact MCV/MCH4_A (CFC)
MOVIDRIVE compact MCS/MCH4_A (SERVO)
3. Static load, e.g. hoists; chiefly steady high static load with overload peaks.
Low requirements with regard to the setting range (motor without encoder)
MOVIDRIVE compact MCF4_A (VFC)
High requirements with regard to the setting range (motor with encoder)
MOVIDRIVE compact MCV4_A (VFC-n-CONTROL)
MOVIDRIVE compact MCV/MCH4_A (CFC)
MOVIDRIVE compact MCS/MCH4_A (SERVO)
4. Load falling in inverse proportion to speed, e.g. winch or coil drives.
Low load at low speed and no load peaks, 125 % utilization (ID = 125 % IN) (motor
without encoder)
MOVIDRIVE compact MCF4_A (VFC)
Project planning
for trolleys
154
The motor load in the dynamic sections determines the peak motor power according to
which the dimensions are to be set. The thermal load determines the required continuous power of the motor. The thermal load is determined on the basis of the movement
cycle, with the load from acceleration and deceleration as well as the standstill times.
The speed characteristic is a significant factor in determining the self-cooling of the motor. See also 'Motor selection examples' on page 159.
Description of applications
Project planning
for hoists
In practice, the question of setting the size of hoists is addressed with regard to special
thermal and safety-critical criteria.
Thermal considerations
In contrast to trolleys, hoists require approx. 70...90 % of the rated motor torque assuming constant speed upwards or downwards and the standard configuration.
Starting torque
The highest operating torque is required in the event of acceleration with maximum load
in the UPWARDS hoisting direction.
VFC&HOIST
The 4-pole geared motor should always be designed for a maximum speed of 2100 rpm
(70 Hz) with a transition speed of 1500 rpm (50 Hz) and 2500 rpm (83 Hz) at a transition
speed of 1800 rpm (60 Hz). This means the gear unit input speed is increased by a factor
of 1.4. Consequently, it is also necessary to choose a gear ratio which is higher by a
factor of 1.4. This measure means that no torque is lost on the output shaft in the field
weakening range (50...70 Hz or 60...83 Hz), since the higher gear ratio compensates for
the inversely proportionate fall in torque in relation to speed (frequency). Furthermore,
the startup torque is 1.4 times greater in the range from 0...1500 rpm (0...50 Hz) or
0...1800 rpm (0...60 Hz). Other advantages are that the speed range is greater and the
self-cooling of the motor more powerful.
VMot
Vmax
nbase
M/MN
1.4
1.0
n
[rpm]
0
0
a
Torque reserve range
1500
(1800)
2100
(2500)
n
[rpm]
0
0
1500
(1800)
2100
(2500)
04949AEN
The motor power for hoists is selected according to the load type.
S1 (100 % c.d.f.): Motor power 1 level higher than the selected inverter power, e.g.
for lengthy upwards travel or continuous elevators.
The hoist function on the inverter should be activated irrespective of the above guidelines. See also 'Motor selection examples' on page 159.
Encoder monitoring
MOVIDRIVE compact has encoder monitoring for TTL sensors, sin/cos and Hiperface
encoders (only MCH). There is no encoder monitoring for HTL sensors.
SEW recommends using TTL sensors or sin/cos encoders for speed controlled hoist
drives and activating encoder monitoring.
Avoid using an HTL sensor if possible.
Variable torque
load (pumps,
fans)
In these applications, there is no chance of the motor suffering a thermal overload at low
speeds. The maximum load occurs at the maximum speed; there are no overload peaks.
As a result, the dimensions of MOVIDRIVE and the motor can be selected so the continuous motor current is less than or equal to the continuous output current (VFC operating mode, 125 % of the nominal output current at fPWM = 4 kHz) of the MOVIDRIVE.
This means MOVIDRIVE can operate a motor whose power is one level greater. See
also 'Motor selection examples' on page 159.
155
5.4
Basic recommendations
Voltage/frequency characteristic
For multi-motor drives, we recommend that the motors should not differ from one another by more than 3 type levels.
4-pole motors should be preferred. This particularly applies to geared motors which
are operated with a high oil filling level as a result of their vertical mounting position.
Generally speaking, the motor can be operated at its listed power without forced
cooling if the operating conditions differ from S1-mode, e.g. positioning drive with
1:20 speed range in S3-mode.
Avoid selecting a motor which is too large, especially in case of a delta connection.
Otherwise, the inverter may trigger a short circuit detection function due to the small
winding resistance of the motor (1/3 that of a star connection).
400
230
50
87
f [Hz]
01650BEN
156
Speed/torque
characteristics
The field weakening range starts when the set maximum output voltage of the inverter
is reached. As the speed increases, the motor generates:
constant power with an inversely proportionate decrease in torque in the field weakening range.
When determining the maximum speed in the field weakening range, note that the rated
torque MN (in relation to the rated speed, e.g. nN = 1500 rpm) falls in inverse proportion
and the breakdown torque MK is reduced in an inverse quadratic relationship. The MK/
MN ratio is a motor-specific parameter. The MOVIDRIVE pull-out protection limits the
speed when the maximum possible torque is reached.
3.0
M
MN
2.5
MK = 3.0 MN
MK = 2.8 MN
MK = 2.5 MN
MK = 2.2 MN
2.0
MK = 1.8 MN
1.5
MN
1.0
0.5
Armature range
0
n / rpm
01729BEN
With geared motors, the maximum motor speed is dependent on the size and mounting
position of the gear unit. The speed should not exceed 3000 rpm due to the resulting
noise and oil churning losses.
Dynamic applications (Pinverter
greater than Pmotor)
The startup function sets the current limit of the inverter (P303/P313) to 150 % of the
rated motor current. The value of the current limit refers to the rated inverter current.
As a result, 150 % of the rated motor current is less than 150 % of the rated inverter
current (value of P303/P313). This parameter must be set to a higher value manually
for dynamic applications.
The startup function sets the slip compensation parameter (P324/P334) to the nominal slip of the motor. In the case of VFC-n-CONTROL, the internal slip limiting function allows the slip to reach max. 150 % of this setting. Consequently, the motor develops at most 150 % of the nominal motor torque. The slip compensation parameter
(P324) must be increased accordingly for greater torques.
Set parameter P324 'Slip compensation' to max. 130 % of the nominal slip of the
motor for stable operation.
Combinations
with Pinverter
greater than 4
Pmotor
The large difference between the rated inverter current and the rated motor current
means that these combinations cannot be started up without taking special measures:
Project planning for connecting the motor in a delta connection. This means the motor current is increased by a factor 3 and the unfavorable ratio is reduced.
The motor must be started up in VFC & GROUP operating mode if this measure does
not suffice. In this operating mode, the inverter operates without slip compensation
and simulates a constant-voltage constant-frequency system (system with a constant U/f ratio).
157
/ 400 VAC1)
Connection
Cooling
Self-cooling
Forced
Self-cooling
Forced
10 - 50
6 - 60
5 - 70 / 5.5 - 80
2.5 - 50 / 3 - 603)
9 - 87
2.5 - 873)
300 - 1500
180 - 1800
150 - 2100 / 165 - 2400
75 - 1500 / 90 - 1800
270 - 2610
75 - 2610
1:5
1:10
1:15
1:20
1:10
1:20
P = Preduced
P = Pn
fmin...fmax [Hz]
nmin...nmax [rpm]
Setting range
Motor type
Rated power Pn
[kW (HP)]
/ 230 VAC2)
[kW (HP)]
With MCF/
MCV/MCH5)
4_A...-5_3
P = Pincreased4)
With MCF/
MCV/MCH5)
4_A...-5_3
[kW (HP)]
DT71D4
0.37
(0.5)
0.25
(0.33)
0.37
(0.5)
0.55
(0.75)
DT80K4
0.55
(0.75)
0.37
(0.5)
0.55
(0.75)
0.75
(1.0)
DT80N4
0.75
(1.0)
0.55
(0.75)
0.75
(1.0)
1.1
(1.5)
DT90S4
1.1
(1.5)
0.75
(1.0)
1.1
(1.5)
1.5
(2.0)
0015
0015
With MCF/
MCV/MCH5)
4_A...-5_3
[kW (HP)]
0015
DT90L4
1.5
(2.0)
1.1
(1.5)
1.5
(2.0)
2.2
(3.0)
0022
DV100M4
2.2
(3.0)
1.5
(2.0)
2.2
(3.0)
0022
3.0
(4.0)
0030
DV100L4
3.0
(4.0)
2.2
(3.0)
0022
3.0
(4.0)
0030
4.0
(5.4)
0040
DV112M4
4.0
(5.4)
3.0
(4.0)
0030
4.0
(5.4)
0040
5.5
(7.5)
0055
DV132S4
5.5
(7.5)
4.0
(5.4)
0040
5.5
(7.5)
0055
7.5
(10)
0075
DV132M4
7.5
(10)
5.5
(7.5)
0055
7.5
(10)
0075
9.2
(12.5)
DV132ML4
9.2
(12.5)
7.5
(10)
0075
9.2
(12.5)
11
(15)
DV160M4
11
(15)
9.2
(12.5)
11
(15)
15
(20)
0150
DV160L4
15
(20)
11
(15)
18.5
(25)
0220
DV180M4
18.5
(25)
15
(20)
22
(30)
0300
DV180L4
22
(30)
18.5
(25)
DV200L4
30
(40)
22
(30)
0110
0150
0220
0110
15
(20)
18.5
(25)
22
(30)
30
(40)
30
(40)
0300
37
(50)
0150
0220
0110
0370
DV225S4
37
(50)
30
(40)
0300
37
(50)
0370
45
(60)
0450
DV225M4
45
(60)
37
(50)
0370
45
(60)
0450
55
(75)
0550
75
(100)
0750
DV250M4
55
(75)
45
(60)
0450
55
(75)
0550
DV280S4
75
(100)
55
(75)
0550
75
(100)
0750
D280M4
90
(120)
75
(100)
0750
1) Also applies to motors with rated voltage 460 V or 500 V and to 400 V / 690 V motors with connection.
2) Also applies to motors with rated voltage 266 V or 290 V.
3) The following applies to MCF, MCV and MCH without speed control: fmin = 0.5 Hz
4) Pincreased means that the motor is operated at the power of the next larger motor (1 frame size), rather than with the 3-fold power.
5) The devices listed here permit intermittent loads of up to 1.5 times the nominal load in the specific application. With variable torque
load and constant load without overload, each inverter can also be operated with an increased continuous output power ( Sec. Technical Data). The continuous output current of 125 % of the rated unit current is only available at fPWM = 4 kHz in the VFC operating
modes.
158
Constant load with overload (acceleration) and low load when in motion:
Ptravel = 1.3 kW
Pmax = 13 kW
In inverter mode with adapted power (P = Pn), the motor output can be 150 % of its listed
power during the acceleration phase. Consequently:
PMot = Pmax : 1.5 = 13 kW : 1.5 = 8.67 kW
A DV132M4 with delta connection (Pn = 9.2 kW) is selected.
The selection table ( page 158) allocates a MOVIDRIVE compact MCF60A0110 (P =
Pn).
5
Hoist
drive
Pmax = 26 kW
Psustained = 20 kW
The inverter output can be 150 % of its rated current during acceleration. Consequently,
a MOVIDRIVE compact MCF60A0220 is selected.
In view of the load type (S3, 40 % c.d.f.), the selection table allocates motor type
DV180L4 (Pn = 22 kW) in a star connection.
Sec. Project planning for hoists on page page 155 for more information.
Fan/
pump
Pmax = 4.8 kW
The motor can be operated at its listed power (P = Pn) even without forced cooling due
to the quadratically falling torque. This means the DV132S4 motor type with star connection (Pn = 5.5 kW) is adequate.
The selection table allocates a MOVIDRIVE compact MCF60A0055 (P = Pn). However, the inverter can be operated with an increased output power because this case involves a variable torque load without overload. Consequently, a MOVIDRIVE compact
MCF60A0040 is sufficient.
159
/ 460 VAC
Connection
Cooling
Self-cooling
Self-cooling
Forced
Self-cooling
Forced
6 - 90
10 - 60
0 - 601)
10 - 120
0 - 1201)
180 - 2700
200 - 1800
0 - 1800
200 - 3600
0 - 3600
1:15
1:6
1:15
1:12
1:20
fmin...fmax [Hz]
nmin...nmax [rpm]
Setting range
P = Preduced
Motor type
DT71D4
Rated power Pn
[kW (HP)]
[kW (HP)]
0.37
(0.5)
0.25
DT80K4
0.55
(0.75)
DT80N4
0.75
(1.0)
DT90S4
1.1
DT90L4
1.5
/ 230 VAC
With MCF/
MCV/MCH3)
4_A...-5_3
With MCF/
MCV/MCH3)
4_A...-5_3
[kW (HP)]
(0.33)
0.37
(0.5)
0.37
(0.5)
0.55
(0.75)
0.55
(0.75)
0.75
(1.0)
(1.5)
0.75
(1.0)
1.1
(2.0)
1.1
(1.5)
1.5
0015
P = Pincreased2)
P = Pn
With MCF/
MCV/MCH3)
4_A...-5_3
[kW (HP)]
0.75
(1.0)
1.1
(1.5)
1.5
(2.0)
(1.5)
2.2
(3.0)
0022
(2.0)
3.0
(4.0)
0030
0015
0015
DV100M4
2.2
(3.0)
1.5
(2.0)
2.2
(3.0)
0022
4.0
(5.4)
0040
DV100L4
3.7
(5.0)
2.2
(3.0)
0022
3.0
(4.0)
0030
5.5
(7.5)
0055
0075
DV112M4
4.0
(5.4)
3.0
(4.0)
0030
4.0
(5.4)
0040
7.5
(10)
DV132S4
5.5
(7.5)
4.0
(5.4)
0040
5.5
(7.5)
0055
9.2
(12.5)
DV132M4
7.5
(10)
5.5
(7.5)
0055
7.5
(10)
0075
11
(15)
DV132ML4
9.2
(12.5)
7.5
(10)
0075
9.2
(12.5)
15
(20)
11
(15)
15
(20)
DV160M4
11
(15)
9.2
(12.5)
DV160L4
15
(20)
11
(15)
0110
0110
0150
0110
0150
18.5
(25)
22
(30)
30
(40)
0300
37
(50)
0370
0220
DV180M4
18.5
(25)
15
(20)
DV180L4
22
(30)
18.5
(25)
DV200L4
30
(40)
22
(30)
30
(40)
0300
45
(60)
0450
DV225S4
37
(50)
30
(40)
0300
37
(50)
0370
55
(75)
0550
DV225M4
45
(60)
37
(50)
0370
45
(60)
0450
75
(100)
0750
DV250M4
55
(75)
45
(60)
0450
55
(75)
0550
75
(100)
0150
0220
DV280S4
75
(100)
55
(75)
0550
D280M4
90
(120)
75
(100)
0750
18.5
(25)
22
(30)
0220
0750
1) The following applies to MCF, MCV and MCH without speed control: fmin = 0.5 Hz
2) Pincreased means that the motor is operated at the power of the next larger motor (1 frame size), rather than with the 3-fold power.
3) The devices listed here permit intermittent loads of up to 1.5 times the nominal load in the specific application. With variable torque
load and constant load without overload, each inverter can also be operated with an increased continuous output power ( Sec. Technical Data). The continuous output current of 125 % of the rated unit current is only available at fPWM = 4 kHz in the VFC operating
modes.
160
Connection
Cooling
fmin...fmax [Hz]
nmin...nmax [rpm]
Self-cooling
Forced
10 - 50
6 - 60
5 - 70 / 5.5 - 80
2.5 - 50 / 3 - 601)
300 - 1500
180 - 1800
150 - 2100 / 165 - 2400
75 - 1500 / 90 - 1800
1:5
1:10
1:15
1:20
P = Preduced
P = Pn
Setting range
Motor type2)
Rated power Pn
[kW (HP)]
[kW (HP)]
With MCF/
MCV/MCH3)
4_A...-2_3
With MCF/
MCV/MCH3)
4_A...-2_3
[kW (HP)]
DT71D4
0.37
(0.5)
0.25
(0.33)
0.37
(0.5)
DT80K4
0.55
(0.75)
0.37
(0.5)
0.55
(0.75)
DT80N4
0.75
(1.0)
0.55
(0.75)
DT90S4
1.1
(1.5)
0.75
(1.0)
DT90L4
1.5
(2.0)
1.1
DV100M4
2.2
(3.0)
1.5
DV100L4
3.0
(4.0)
2.2
(3.0)
DV112M4
4.0
(5.4)
3.0
(4.0)
DV132S4
5.5
(7.5)
4.0
DV132M4
7.5
(10)
5.5
DV132ML4
9.2
(12.5)
DV160M4
11
(15)
DV160L4
15
(20)
11
(15)
DV180M4
18.5
(25)
15
(20)
DV180L4
22
(30)
18.5
(25)
DV200L4
30
(40)
22
(30)
DV225S4
37
(50)
30
(40)
0.75
(1.0)
1.1
(1.5)
(1.5)
1.5
(2.0)
(2.0)
2.2
(3.0)
0022
0022
3.0
(4.0)
0030
0030
4.0
(5.4)
0040
(5.4)
0040
5.5
(7.5)
0055
(7.5)
0055
7.5
(10)
0075
7.5
(10)
0075
9.2
(12.5)
9.2
(12.5)
11
(15)
0015
0110
0150
0220
0300
0015
0110
15
(20)
0150
18.5
(25)
0220
22
(30)
30
(40)
0300
-
1) The following applies to MCF, MCV and MCH without speed control: fmin = 0.5 Hz
2) In load type S3 (40 % c.d.f.), the motor must not be operated at its listed power (P = Pn) even without forced-cooling. Example: Pstat
= 2 kW, Pdyn = 2.5 kW selected motor DV100M4 (Pn = 2.2 kW).
3) The devices listed here permit intermittent loads of up to 1.5 times the nominal load in the specific application. With variable torque
load and constant load without overload, each inverter can also be operated with an increased continuous output power ( Sec. Technical Data). The continuous output current of 125 % of the rated unit current is only available at fPWM = 4 kHz in the VFC operating
modes.
161
/ 230 VAC
Connection
Cooling
Self-cooling
Self-cooling
Forced
6 - 90
10 - 60
0 - 601)
180 - 2700
200 - 1800
0 - 1800
1:15
1:6
1:15
fmin...fmax [Hz]
nmin...nmax [rpm]
Setting range
P = Preduced
Motor type
DT71D4
Rated power Pn
[kW (HP)]
[kW (HP)]
P = Pn
With MCF/
MCV/MCH2)
4_A...-2_3
0.37
(0.5)
0.25
(0.33)
DT80K4
0.55
(0.75)
0.37
DT80N4
0.75
(1.0)
0.55
DT90S4
1.1
(1.5)
0.75
(1.0)
DT90L4
1.5
(2.0)
1.1
(1.5)
DV100M4
2.2
(3.0)
1.5
(2.0)
DV100L4
3.7
(5.0)
2.2
(3.0)
0022
DV112M4
4.0
(5.4)
3.0
(4.0)
DV132S4
5.5
(7.5)
4.0
(5.4)
DV132M4
7.5
(10)
5.5
DV132ML4
9.2
(12.5)
7.5
DV160M4
11
(15)
9.2
(12.5)
DV160L4
15
(20)
11
(15)
DV180M4
18.5
(25)
15
(20)
DV180L4
22
(30)
18.5
(25)
DV200L4
30
(40)
22
(30)
DV225S4
37
(50)
30
(40)
0.37
(0.5)
(0.5)
0.55
(0.75)
(0.75)
0.75
(1.0)
0015
With MCF/
MCV/MCH3)
4_A...-2_3
[kW (HP)]
0015
1.1
(1.5)
1.5
(2.0)
2.2
(3.0)
0022
3.0
(4.0)
0030
0030
4.0
(5.4)
0040
0040
5.5
(7.5)
0055
(7.5)
0055
7.5
(10)
0075
(10)
0075
9.2
(12.5)
11
(15)
15
(20)
0150
18.5
(25)
0300
22
(30)
30
(40)
0110
0150
0220
0300
0110
0370
-
1) The following applies to MCF, MCV and MCH without speed control: fmin = 0.5 Hz
2) The devices listed here permit intermittent loads of up to 1.5 times the nominal load in the specific application. With variable torque
load and constant load without overload, each inverter can also be operated with an increased continuous output power ( Sec. Technical Data). The continuous output current of 125 % of the rated unit current is only available at fPWM = 4 kHz in the VFC operating
modes.
162
5.5
Motor characteristics
The drive in CFC operating modes is characterized by its ability to control torque directly
and rapidly. This means it achieves a high level of dynamic overload capacity (up to 3
MN) and a very high speed and control range (up to 1:5000). Smooth running at speed
and positioning accuracy fulfill the exacting requirements of servo systems. This behavior is achieved by the field-oriented control function. The current components for magnetization (Id) and torque generation (Iq) are controlled separately. A feature of the CFC
operating modes is that there must always be an encoder on the motor.
The inverter needs exact data about the connected motor in order to calculate the motor
model. These data are made available by the MOVITOOLS software with the startup
function. CFC operating modes are only possible with 4-pole SEW-motors (CT/CV or
DT/DV/D), not with the other SEW motors or non-SEW motors. The necessary motor
data for the CFC operating modes are stored in MOVIDRIVE for the 4-pole SEW motors.
Typical speedtorque characteristic
MN is determined by the motor. Mmax and ntransition depend on the motor/inverter combination. You can refer to the motor selection tables for CFC mode for the values of ntransition, MN and Mmax.
M
Mmax
Mrated
1
0
nbase1.4nbase
n
01651BEN
Maximum torque
163
Magnetization
current
Dynamic drives which are supposed to accelerate without a time lag are also energized
when at a standstill without load. This means the magnetization current Id is flowing. The
inverter must be able to supply this current constantly in applications in which the output
stage is permanently enabled, e.g. in CFC & M-CONTROL mode. In particular in the
case of large motors with a slip frequency 2 Hz, you must refer to the diagrams in Sec.
'Load capacity of the units at low output frequencies' ( page 192) to check whether the
inverter can supply the current. Also check whether the thermal characteristics of the
motor are suitable for this mode of operation (forced cooling fan). Refer to the motor tables (CT/CV page 167, DT/DV/D page 172) for the magnetization current Id.
Basic recommendations
CFC operating modes are only possible with SEW-motors (CT/CV or DT/DV/D series),
not with non-SEW motors. The necessary motor data for the CFC operating modes are
stored in MOVIDRIVE for the SEW motors.
Speed is the correcting variable in the CFC modes with speed control. Torque is the correcting variable in the CFC modes with torque control (CFC & M-CONTROL).
There is no reason to differentiate between quadratic, dynamic and static load types
when configuring a system for CFC mode. Project planning for an asynchronous motor
in CFC mode is undertaken in accordance with the following requirements:
1. Effective torque demand at the average speed of the application.
Mr.m.s. < Mn_mot
The point must lie below the characteristic curve for the continuous torque (Figure
76, curve 2). No forced cooling is required if this operating point lies below the characteristic curve for forced cooling (Figure 76, curve 1).
2. Maximum torque required across the speed characteristic.
Mmax < Mdyn_mot
This operating point must lie below the characteristic curve for the maximum torque
of the motor-MOVIDRIVE combination (Figure 76, curve 3).
3. Maximum speed
The maximum speed of the motor should not be configured higher than 1.4 times the
transition speed. The maximum torque available will then still be approx. 100 % of
the rated continuous torque of the motor; the input speed for the gear unit connected
to the motor output will still be less than 3000 rpm with delta connection.
nmax < 1.4 ntransition < 3000 rpm
Motor cooling
164
This operating mode permits direct torque control of the asynchronous motor in the basic speed range (n ntransition). The setpoint sources of the speed controlled CFC mode
can also be used for torque control. All speed setpoint sources are interpreted as current
setpoint sources. The settings for evaluating the analog input ( P11_, parameter description) also remain in effect. The fixed setpoints (P16_, P17_) can be entered either
in the unit [rpm] or [%IN_inverter] ( MOVITOOLS).
The following relationship applies between the units:
3000 rpm = 150 % rated inverter current
The torque on the output shaft can then be calculated for the basic speed range (n
ntransition) using the following formulae:
Specification of a setpoint for the motor torque in %In_inverter:
M = kT 1.5 In _ inverter
Setpo int
3000 rpm
04973AEN
In_inverter
kT
In addition to the current Iq for creating the torque, the inverter also needs to supply the
magnetization current Id. The inverter output current Itot which actually flows can be calculated using the following formulae:
Specification of a setpoint for the motor torque in %In_inverter:
Itot =
Itot =
n _ inverter
3000 rpm
IJ
K
+ Id2 _ N
04975AEN
Iq_n
= Nominal value for the current which generates the torque, according to the motor
table
Id_n
= Nominal value for the magnetization current, according to the motor table
165
SEW offers series CT/CV asynchronous servomotors especially for operation with
MOVIDRIVE compact in the CFC operating modes. These motors have the following
characteristics:
Organization into
speed categories
CT/CV motors are supplied in four speed categories. This ensures optimum utilization
of torque and speed.
With sin/cos
encoder as standard
As standard, CT/CV motors are equipped with a high-resolution sin/cos encoder (ES1S,
ES2S, EV1S).
As standard, with
TF or TH motor
protection
The winding temperature of the three motor phases is monitored using thermistor sensors (TF). The thermistor sensor can be connected to the TF/TH input of MOVIDRIVE
compact. Thermal monitoring is then undertaken by MOVIDRIVE compact; no additional monitoring unit is required.
Bimetallic switches (TH) can also be used instead of thermistor sensors. The bimetallic
switches are also connected to the TF/TH input.
As standard, CT/CV motors are built using thermal classification F materials. The maximum permitted temperature rise is therefore 105 K.
Reinforced pinion
spigot
CT/CV motors can generate up to three times their rated motor torque during dynamic
operation. For this reason, these motors are fitted with reinforced pinion spigots for direct mounting to gear units. These spigots enable these motors to transmit the high
torque levels reliably.
Either DT/DV/D motors or CT/CV motors can be used in CFC mode. SEW recommends
using CT/CV motors in order to achieve optimum benefit from the advantages of CFC
mode.
Advantage
Disadvantage
Slower transition speed than the
CT/CV motor.
The power yield of the motor is
less than the rated motor power.
166
Motor
[rpm]
1200
1700
2100
3000
MN
IN
Iq_n
Id_n
kT
UN
[Nm]
[A]
[A]
[A]
[A]
[V]
Jmot
JBmot
[10-4 kgm2]
CT80N4
2.0
1.52
1.30
2.50
350
8.7
9.6
CT90L4
10
3.5
2.95
1.89
2.86
345
34
39.5
CV100M4
15
4.7
4.13
2.25
3.19
345
53
59
CV100L4
26
8.9
8.30
3.21
2.92
310
65
71
CV132S4
37
11.1
9.99
4.83
3.33
340
146
158
CV132M4
50
15.5
14.2
6.18
3.23
340
280
324
CV132ML4
61
17.6
16.0
7.43
3.47
345
330
374
CV160M4
73
22.5
20.3
9.73
3.24
335
400
440
CV160L4
95
29
25.3
14.2
3.28
330
925
1030
CV180M4
110
34
27.7
19.7
3.24
330
1120
1226
CV180L4
125
35
28.4
20.5
3.57
345
1290
1396
CV200L4
200
58
52.9
23.7
3.45
330
2340
2475
CT80N4
2.8
2.15
1.79
2.33
350
8.7
9.6
CT90L4
10
4.8
4.03
2.61
2.48
345
34
39.5
CV100M4
15
6.5
5.71
3.10
2.63
345
53
59
CV100L4
26
13.6
12.9
4.41
2.02
315
65
71
CV132S4
37
15.2
13.7
6.67
2.70
340
146
158
CV132M4
48
20.8
18.9
8.70
2.54
335
280
324
CV132ML4
58
24.4
21.7
11.2
2.67
320
330
374
CV160M4
71
29.8
26.6
13.4
2.67
340
400
440
CV160L4
89
37.5
32.0
19.5
2.78
330
925
1030
CV180M4
105
44.5
35.2
27.2
2.98
335
1120
1226
CV180L4
115
48.5
37.5
30.7
3.07
325
1290
1396
CV200L4
190
77
69.4
33.4
2.74
330
2340
2475
CT71D4
2.5
2.0
1.60
1.20
1.56
340
4.6
5.5
CT80N4
3.5
2.67
2.26
1.87
340
8.7
9.6
CT90L4
10
6.1
5.14
3.29
1.95
335
34
39.5
CV100M4
15
8.1
7.09
3.91
2.12
335
53
59
CV100L4
25
14.8
13.7
5.56
1.82
305
65
71
CV132S4
37
19.2
17.3
8.41
2.14
335
146
158
CV132M4
48
26
23.7
10.7
2.03
335
280
324
CV132ML4
58
29
26.0
12.9
2.23
340
330
374
CV160M4
70
37
33.9
16.9
2.13
330
400
440
CV160L4
88
46
38.9
24.6
2.26
330
925
1030
CV180M4
100
53
40.5
34.2
2.47
330
1120
1226
CV180L4
115
56
43.4
35.4
2.65
345
1290
1396
CV200L4
175
88
77.8
41.2
2.25
325
2340
2475
CT71D4
2.4
2.6
2.01
1.65
1.19
345
4.6
5.5
CT80N4
4.5
4.3
2.97
3.11
1.52
350
8.7
9.6
CT90L4
9.5
7.9
6.47
4.54
1.47
345
34
39.5
CV100M4
15
11.3
9.93
5.39
1.51
345
53
59
CV100L4
21
17.0
15.2
7.65
1.38
310
65
71
CV132S4
35
25.0
22.1
11.6
1.58
340
146
158
CV132M4
45
34
30.5
15.1
1.48
335
280
324
CV132ML4
52
38
32.7
19.3
1.59
320
330
374
CV160M4
64
47
40.8
23.3
1.57
345
400
440
CV160L4
85
62
51.9
33.9
1.64
335
925
1030
CV180M4
93
68
49.0
47.2
1.90
340
1120
1226
CV180L4
110
81
61.2
53.1
1.80
325
1290
1396
CV200L4
145
102
84.0
57.8
1.73
330
2340
2475
167
Motor
CT80N4
0015
ntransition[rpm]
Mmax
CT90L4
Mmax
CV100M4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV100L4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV132S4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV132M4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV132ML4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV160M4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV160L4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV180M4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV180L4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
[Nm]
([lb.in])
ntransition[rpm]
168
0030
25.7
(227)
30.5
(270)
781
685
29.0
(256)
37.0
(327)
0040
0055
0075
0110
0150
0220
0300
0370
0450
0550
0750
540
[Nm]
18.2
([lb.in]) (160)
ntransition[rpm]
CV200L4
0022
Mmax[Nm]
15.6
([lb.in]) (138)
928
883
3 400/500 VAC
45.0
(398)
781
680
32.6
(288)
45.3
(400)
60.0
(530)
75.0
(663)
1062
947
813
675
64.0
(565)
84.0
(743)
110
(972)
915
1175
992
MCV/MCH4_A...-5_3
(400/500 V)
P700: CFC...
CT/CV: nN = 1200 rpm
82.0
125
150
(725) (1105) (1326)
1011
877
770
126
169
183
(1114) (1495) (1617)
922
819
725
125
169
219
(1105) (1495) (1936)
986
909
840
163
240
294
(1440) (2121) (2600)
1043
954
1240
241
320
360
(2130) (2828) (3183)
1050
986
1005
231
308
360
(2042) (2723) (3183)
1018
973
980
326
402
494
567
(2882) (3554) (4367) (5013)
1011
986
947
940
Motor
Mmax
CT80N4
0015
0022
[Nm]
12.6
([lb.in]) (111)
15.6
(138)
ntransition[rpm]
Mmax
CT90L4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV100M4
1150
0030
0040
18.0
(159)
23.5
(208)
30.5
(270)
1400
1280
1150
25.7
(227)
36.0
(318)
0075
0110
0150
0220
[Nm]
([lb.in])
ntransition[rpm]
CV100L4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV132S4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV132M4
0300
[Nm]
([lb.in])
1402
1274
1150
32.9
(290)
44.2
(390)
57.0
(504)
75.0
(663)
1510
1402
1274
1090
59.0
(522)
91.0
(805)
110
(972)
1470
1330
1280
89.0
121
150
(787) (1070) (1326)
83.0
114
166
183
(734) (1008) (1468) (1618)
[Nm]
([lb.in])
ntransition[rpm]
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV160L4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV180M4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV180L4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
0750
1440
CV160M4
0550
MCV/MCH4_A...-5_3
(400/500 V)
P700: CFC...
ntransition[rpm]
Mmax
0450
3 400/500 VAC
45.0
(398)
Mmax
CV132ML4
0370
980
Mmax
CV200L4
0055
[Nm]
([lb.in])
ntransition[rpm]
1562
1330
1485
1250
1331
1325
120
176
219
(1060) (1555) (1936)
1420
1310
1250
170
226
277
294
(1503) (2000) (2450) (2600)
1470
1400
1330
1380
168
226
280
345
360
(1485) (2000) (2475) (3050) (3183)
1550
1510
1460
1400
1490
217
269
332
360
(1918) (2378) (2935) (3183)
1450
1420
1370
1420
353
420
524
(3120) (3713) (4632)
1421
1395
1344
169
Motor
0015
Mmax
CT71D4
[Nm]
([lb.in])
ntransition[rpm]
1280
9.7
(86)
13.8
(122)
15.6
(138)
1754
1510
1400
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CT90L4
[Nm]
([lb.in])
0040
0055
25.5
(225)
30.5
(270)
0075
0110
0150
0220
18.3
(162)
ntransition[rpm]
CV100M4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV100L4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV132S4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV132M4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV132ML4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV160M4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV160L4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV180M4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV180L4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
[Nm]
([lb.in])
ntransition[rpm]
0300
0370
0450
0550
0750
3 400/500 VAC
E
Mmax
170
0030
Mmax
CT80N4
CV200L4
0022
7.7
(68)
1843
1677
1625
28.0
(248)
38.1
(337)
45.0
(398)
1760
1626
1550
33.7
(298)
44.0
(390)
67.0
(592)
75.0
(663)
2003
1894
1645
1550
72.0
(637)
97.0
(858)
110
(972)
1850
1722
1730
MCV/MCH4_A...-5_3
(400/500 V)
P700: CFC...
CT/CV: nN = 2100 rpm
95.0
138
150
(840) (1220) (1326)
1850
1670
1670
139
183
(1230) (1618)
1715
1574
138
183
219
(1220) (1618) (1936)
1792
1690
1625
177
218
268
294
(1565) (1927) (2370) (2600)
1882
1824
1740
1760
218
270
322
360
(1927) (2387) (2847) (3183)
1939
1894
1836
1930
260
310
360
(2300) (2740) (3183)
1824
1786
1840
329
412
(2910) (3642)
1830
1792
Motor
Mmax
CT71D4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CT80N4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CT90L4
0015
0022
6.6
(58)
7.7
(68)
0030
0040
2280
2080
9.7
(86)
12.7
(112)
15.5
(137)
2560
2350
2200
12.7
(112)
18.0
(160)
[Nm]
([lb.in])
0075
24.0
(212)
30.5
(270)
0110
0150
0220
ntransition[rpm]
CV100M4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV100L4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV132S4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV132M4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV132ML4
[Nm]
([lb.in])
2790
2650
0300
0370
0450
0550
MCV/MCH4_A...-5_3
(400/500 V)
P700: CFC...
2490
2360
26.5
(235)
34.6
(305)
45.0
(398)
2620
2490
2425
31.8
(281)
49.0
(433)
66.0
(583)
75.0
(663)
2800
2600
2380
2290
51.0
(450)
69.0
(610)
101
(893)
110
(972)
2740
2650
2455
2580
67.0
(592)
99.0
131
150
(875) (1158) (1326)
2750
2600
2450
2400
94.0
124
152
183
(830) (1096) (1343) (1618)
ntransition[rpm]
2765
Mmax
98.0
131
161
198
219
(866) (1158) (1423) (1750) (1936)
CV160M4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV160L4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV180M4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
CV180L4
[Nm]
([lb.in])
ntransition[rpm]
Mmax
[Nm]
([lb.in])
ntransition[rpm]
0750
3 400/500 VAC
E
Mmax
CV200L4
0055
2630
2656
2550
2547
2470
2400
2370
2380
124
155
192
228
286
(1096) (1370) (1697) (2015) (2528)
2720
2680
2620
2545
2440
150
191
228
289
(1326) (1690) (2015) (2555)
2790
2745
2700
2635
182
220
276
(1610) (1945) (2440)
2620
2580
2540
293
(2590)
2573
171
Without
brake
With brake
Delta (230 V)
In
Iq_n1)
Id_n1)
kT1)
In
Iq_n1)
Id_n1)
kT1)
[A]
[A]
[A]
[Nm/A]
[A]
[A]
[A]
[Nm/A]
DT71D4
2.6
(23)
4.6 (10.4)
5.5 (12.5)
2.15
1.82
1.14
1.43
DT80K4
3.9
(34)
6.6 (15.6)
7.5 (17.7)
3.03
2.53
1.67
1.54
DT80N4
5.2
(46)
8.7 (20.7)
9.6 (22.8)
2.15
1.72
1.29
3.02
3.72
2.99
2.21
1.74
DT90S4
7.5
(66)
25 (59.4)
31 (72.2)
2.80
2.39
1.46
3.13
4.85
4.17
2.48
1.80
DT90L4
10.2
(90)
34 (78.9)
40 (93.6)
3.7
3.18
1.89
3.21
6.41
5.51
3.28
1.85
DV100M4
15.0
(133)
42 (101)
48 (114)
4.95
4.37
2.32
3.43
8.57
7.57
4.02
1.98
DV100L4
20.5
(181)
53 (126)
59 (139)
6.7
5.89
3.19
3.48
11.6
10.2
5.52
2.01
DV112M4
26.9
(238)
98 (233)
110 (262)
8.7
7.85
3.75
3.43
15.2
13.6
6.79
1.98
DV132S4
36.7
(324)
146 (416)
158 (445)
11.4
10.3
4.89
3.56
19.8
17.9
8.46
2.05
DV132M4
50.1
(443)
280 (655)
330 (769)
15.5
14.2
6.21
3.53
27.0
24.6
11.1
2.04
DV132ML4
61.0
(539)
330 (769)
380 (887)
18.7
17.1
7.57
3.57
32.5
29.6
13.4
2.06
DV160M4
72.9
(644)
398 (945)
448 (1049)
22.5
20.3
9.70
3.59
39.0
35.1
17.0
2.08
DV160L4
98.1
(867)
925 (2197)
1060 (2449)
31.0
27.6
14.1
3.55
54.0
47.8
25.1
2.05
DV180M4
121
(1070)
1120 (2660)
1255/15202)
(2912/31642))
38.5
33.1
19.7
3.66
67.0
57.3
34.7
2.11
DV180L4
143
(1264)
1290 (3064)
1425/15202)
(3316/35672))
46.0
40.7
21.4
3.51
80.0
70.4
38.0
2.03
DV200L4
195
(1724)
2340 (5558)
2475/25702)
(5809/60612))
57.0
51.8
23.8
3.76
99.0
89.8
41.7
2.17
DV225S4
240
(2122)
3010 (7149)
3145/32402)
(7400/76522))
70.0
64.5
27.2
3.72
122
112
48.4
2.14
DV225M4
292
(2581)
3570 (8479)
3705/38002)
(8730/89822))
86.0
77.6
37.1
3.76
149
134
65.2
2.18
DV250M4
356
(3147)
6300 (14950)
6600/67302)
(15550/
159082))
102
91.7
44.7
3.88
DV280S4
483
(4270)
8925 (21180)
9225/93552)
(21737/
221122))
142
124
68.9
3.90
D280M4
580
(5127)
14500
(34409)
3)
155
147
49.2
3.95
172
MN at
1000 rpm
In
[Nm (lb.in)]
[A]
[A]
[A]
DT71D4
4.6 (10.4)
5.5 (12.5)
2.60 (23.0)
1.15
0.95
0.65
2.74
(24.2)
DT80K4
6.6 (15.6)
7.5 (17.7)
3.90 (34.5)
1.67
1.35
0.98
DT80N4
8.7 (20.7)
9.6 (22.8)
5.20 (46.0)
2.11
1.72
DT90S4
25 (59.4)
31 (72.2)
7.50 (66.3)
2.94
DT90L4
34 (78.9)
40 (93.6)
10.2 (90.2)
DT100LS4
42 (101)
48 (114)
DT100L4
53 (126)
DV112M4
Motor
Iq_n1) Id_n1)
kT1)
MN at
2400 rpm
[Nm/A
[Nm (lb.in)]
(lb.in/A)]
In
Iq_n1) Id_n1)
kT1)
[A]
[A]
[A]
[Nm/A
(lb.in/A)]
2.60 (23.0)
2.30
1.90
1.30
1.37
(12.1)
2.89
(27.3)
3.90 (34.5)
3.34
2.70
1.96
1.44
(12.8)
1.22
3.03
(26.8)
5.20 (46.0)
4.21
3.44
2.44
1.51
(13.4)
2.33
1.80
3.21
(28.4)
7.50 (66.3)
5.89
4.66
3.60
1.61
(14.2)
3.57
3.06
1.84
3.35
(29.6)
10.2 (90.2)
7.13
6.11
3.68
1.67
(14.8)
15.0 (133)
5.00
4.47
2.25
3.34
(29.5)
15.0 (133)
10.1
9.00
4.50
1.66
(14.7)
59 (139)
20.5 (181)
7.92
7.32
3.02
3.45
(30.5)
20.5 (181)
15.8
14.6
6.05
1.72
(15.2)
98 (233)
110 (262)
26.9 (238)
8.20
7.47
3.37
3.60
(31.8)
26.9 (238)
16.4
14.9
6.74
1.80
(15.9)
DV132S4
146 (416)
158 (445)
36.7 (324)
11.0
10.3
3.77
3.55
(31.4)
36.7 (324)
22.0
20.7
7.54
1.78
(15.7)
DV132M4
280 (655)
330 (769)
50.0 (442)
15.9
14.3
6.87
3.46
(30.5)
50.1 (443)
31.8
28.7
13.7
1.77
(15.3)
DV132ML4
330 (769)
380 (887)
61.0 (539)
18.6
16.9
7.69
3.61
(31.7)
61.0 (539)
37.2
33.9
15.4
1.80
(15.8)
DV160M4
398 (945)
448 (1049)
71.0 (628)
22.7
20.4
9.93
3.47
(30.7)
71.0 (628)
45.4
40.8
19.9
1.74
(15.4)
DV160L4
925 (2197)
1060 (2449)
96.0 (849)
30.7
27.4
13.7
3.51
(31.0)
96.0 (849)
61.3
54.8
27.5
1.75
(15.5)
DV180M4
1120 (2660)
1255/15202)
120 (1060)
(2912/31642))
36.5
33.6
14.3
3.57
(31.6)
120 (1060)
72.9
67.1
28.6
1.79
(15.8)
DV180L4
1290 (3064)
1425/15202)
130 (1150)
(3316/35672))
42.7
37.6
20.2
3.46
(30.6)
130 (1150)
85.4
75.1
40.5
1.73
(15.3)
DV200L4
2340 (5558)
2475/25702)
190 (1680)
(5809/60612))
54.6
52.1
16.2
3.65
(32.3)
190 (1680)
109
104
32.5
1.82
(16.2)
DV225S4
3010 (7149)
3145/32402)
235 (2078)
(7400/76522))
67.9
64.5
21.0
3.64
(32.3)
235 (2078)
136
129
42.0
1.83
(16.2)
DV225M4
3570 (8479)
3705/38002)
280 (2475)
(8730/89822))
78.8
74.1
27.0
3.78
(33.5)
260 (2300)
148
138
54.0
1.89
(16.8)
D250M4
7300 (17323)
3)
356 (3147)
102
95.6
36.4
3.73
(33.0)
D280S4
12000 (28476)
3)
483 (4270)
135
128
45.2
3.77
(33.3)
D280M4
14500 (34409)
3)
580 (5128)
162
153
51.7
3.79
(33.5)
173
Without
brake
[Nm
(lb.in)]
With brake
200 V / 60 Hz
220 V / 60 Hz
200 V / 50 Hz
In
Iq_n1)
Id_n1)
kT1)
In
Iq_n1)
Id_n1)
kT1)
[A]
[A]
[A]
[Nm/A
(lb.in/A)]
[A]
[A]
[A]
[Nm/A
(lb.in/A)]
DT80K4
2.71
(24)
6.55 (15.5)
7.45 (17.7)
1.35
( )
0.96
0.95
2.82
(24.9)
2.70
()
1.92
1.90
1.41
(12.5)
DT80N4
4.97
(44)
8.7 (20.6)
9.6 (22.8)
2.20
( )
1.72
1.37
2.88
(25.5)
4.40
()
3.45
2.73
1.44
(12.7)
DT90L4
10.0
(88)
34 (80.7)
39.4 (93.5)
3.85
( )
3.29
2.00
3.04
(26.9)
7.70
()
6.58
3.99
1.52
(13.4)
DV100M4
14.9
(131)
53 (126)
58.4 (139)
4.70
( )
4.13
2.25
3.60
(31.8)
9.40
()
8.25
4.50
1.80
(15.9)
DV112M4
24.4
(215)
98 (233)
110.2 (262)
8.50
( )
7.55
3.93
3.24
(28.6)
17.0
()
15.1
7.85
1.62
(14.3)
DV132S4
36.7
(324)
146 (346)
158.0 (375)
12.0
()
10.9
5.10
3.38
(29.9)
24.0
()
21.7
10.2
1.69
(14.9)
DV132M4
48.8
(431)
280 (664)
323.7 (768)
16.0
()
14.6
6.50
3.34
(29.5)
32.0
()
29.2
13.0
1.67
(14.8)
DV160M4
70.4
(622)
398 (944)
441.7 (1048)
23.0
()
20.6
10.3
3.42
(30.2)
46.0
()
41.2
20.5
1.71
(15.1)
DV160L4
96.6
(854)
925 (2195)
1031 (2447)
32.3
()
28.6
14.9
3.38
(29.9)
64.5
()
57.2
29.8
1.69
(14.9)
DV180M4
120
(1060)
1120 (2658)
1226/13322)
(2909/31602))
40.5
()
34.8
20.7
3.46
(30.6)
81.0
()
69.6
41.4
1.73
(15.3)
DV180L4
140
(1237)
1290 (3060)
1396/15022)
(3313/35642))
47.8
()
42.0
22.7
3.34
(29.5)
95.5
()
84.1
45.3
1.67
(14.8)
DV200L4
194
(1714)
2340 (5553)
2446/25522)
(5804/60562))
60.0
()
54.5
24.9
3.56
(31.5)
120
()
109
49.9
1.78
(15.7)
DV225S4
234
(2068)
3010 (7143)
3116/32222)
(7394/76452))
72.0
()
66.0
28.7
3.54
(31.3)
144
()
132
57.3
1.77
(15.6)
DV225M4
284
(2510)
3570 (8472)
3676/37822)
(8723/89752))
88.5
()
79.5
38.9
3.58
(31.6)
177
()
159
77.9
1.79
(15.8)
174
DT/DV/D motor selection with the delta/star topology (230/400 VAC / 50 Hz)
1. Star connection 400 V / 50 Hz or 400/690 V / 50 Hz motors in connection:
Motor
400 V / 50 Hz
0015
0022
0030
0040
DT80N4
Mmax[Nm]
([lb.in])
9.3
(82)
ntransition [rpm]
908
DT90S4
Mmax [Nm]
13.5
([lb.in]) (120)
13.5
(120)
ntransition [rpm]
1011
1011
DT90L4
Mmax [Nm]
18.2
([lb.in]) (161)
18.3
(162)
18.3
(162)
ntransition [rpm]
1049
1056
DV100M4
Mmax [Nm]
([lb.in])
26.8
(236)
26.8
(236)
26.8
(236)
ntransition [rpm]
940
1043
1056
928
0055
0075
0110
0150
36.8
(325)
36.8
(325)
36.8
(325)
ntransition [rpm]
889
1004
1011
DV112M4
Mmax [Nm]
([lb.in])
47.1
(416)
48.4
(427)
48.4
(427)
ntransition [rpm]
915
1030
1062
DV132S4
Mmax [Nm]
([lb.in])
64.4
(569)
66.1
(584)
66.1
(584)
ntransition [rpm]
992
1132
1196
DV132M4
Mmax [Nm]
([lb.in])
81.7
(722)
90.2
(797)
90.2
(797)
ntransition [rpm]
1011
1145
1152
110
(972)
110
(972)
1043
1132
DV160L4
DV180M4
Mmax [Nm]
([lb.in])
DV180L4
Mmax [Nm]
([lb.in])
DV200L4
Mmax [Nm]
([lb.in])
DV225S4
Mmax [Nm]
([lb.in])
986
1248
1312
1395
1465
230
258
258
258
(2033) (2280) (2280) (2280)
1017
1152
1299
1369
325
351
351
351
(2873) (3100) (3100) (3100)
1011
ntransition [rpm]
Mmax [Nm]
([lb.in])
ntransition [rpm]
D280M4
MCV/MCH4_A...-5_3
(400/500 V)
P700: CFC...
1196
1164
ntransition [rpm]
DV280S4
217
217
217
(1917) (1917) (1917)
ntransition [rpm]
DV250M4
1132
1043
ntransition [rpm]
DV225M4
0750
163
177
177
(1440) (1565) (1565)
ntransition [rpm]
Mmax [Nm]
([lb.in])
0550
124
131
131
(1096) (1157) (1157)
ntransition [rpm]
ntransition [rpm]
0450
Mmax [Nm]
([lb.in])
DV132ML4
ntransition [rpm]
Mmax [Nm]
([lb.in])
0370
Mmax [Nm]
([lb.in])
DV160M4
0300
3 400/500 VAC
DV100L4
Mmax [Nm]
([lb.in])
0220
1126
1299
1420
395
433
433
433
(3490) (3826) (3826) (3826)
947
1030
1164
1312
482
526
526
(4260) (4648) (4648)
1030
1100
1299
587
641
(5188) (5665)
1017
1133
Mmax [Nm]
([lb.in])
711
(6283)
ntransition [rpm]
1075
Mmax [Nm]
([lb.in])
745
(6583)
ntransition [rpm]
1107
175
Motor
230 V / 50 Hz
0015
0022
0030
0040
0055
0075
0150
0220
DT71D4
ntransition [rpm]
1958
DT80K4
Mmax [Nm]
([lb.in])
6.9
(61)
6.9
(61)
ntransition [rpm]
1849
1868
DT80N4
Mmax [Nm]
([lb.in])
9.3
(82)
9.3
(82)
9.3
(82)
ntransition [rpm]
1817
2054
2054
DT90S4
Mmax [Nm]
([lb.in])
13.5
(120)
13.5
(120)
13.5
(120)
ntransition [rpm]
1971
2246
2304
DT90L4
Mmax [Nm]
([lb.in])
18.3
(162)
18.3
(162)
18.3
(162)
ntransition [rpm]
1843
2240
2329
DV100M4
Mmax [Nm]
([lb.in])
26.8
(236)
26.8
(236)
26.8
(236)
ntransition [rpm]
1862
2214
2297
DV100L4
Mmax [Nm]
([lb.in])
36.8
(325)
36.8
(325)
36.8
(325)
ntransition [rpm]
1779
2080
2188
DV112M4
Mmax [Nm]
([lb.in])
45.5
(402)
48.4
(427)
48.4
(427)
ntransition [rpm]
1779
2163
2195
DV132S4
Mmax [Nm]
([lb.in])
66.1
(584)
66.1
(584)
66.1
(584)
ntransition [rpm]
1996
2374
2444
DV132M4
Mmax [Nm]
([lb.in])
90.2
(797)
90.2
(797)
ntransition [rpm]
1939
2310
0300
0370
110
(972)
110
(972)
2105
2246
DV160M4
ntransition [rpm]
1894
DV160L4
Mmax[Nm]
([lb.in])
DV180M4
ntransition [rpm]
DV180L4
Mmax [Nm]
([lb.in])
ntransition [rpm]
DV200L4
Mmax [Nm]
([lb.in])
ntransition [rpm]
DV225S4
0750
131
131
131
(1157) (1157) (1157)
Mmax [Nm]
([lb.in])
0550
MCV/MCH4_A...-5_3
(400/500 V)
P700: CFC...
Mmax [Nm]
([lb.in])
ntransition [rpm]
0450
3 400/500 VAC
Mmax [Nm]
([lb.in])
DV132ML4
ntransition [rpm]
176
0110
Mmax [Nm]
4.6
([lb.in]) (40.5)
2246
2348
177
177
177
177
(1565) (1565) (1565) (2496)
1881
2208
2451
2496
217
217
217
217
(1917) (1917) (1917) (1917)
1952
2336
2611
2809
258
258
258
(2280) (2280) (2280)
1836
2131
2457
329
351
(2908) (3100)
1830
2092
Mmax [Nm]
([lb.in])
405
(3580)
ntransition [rpm]
1708
DT/DV/D motor selection with the double-star/star topology (230/460 VAC / 60 Hz)
1. Star connection 460 V / 60 Hz:
Motor
460 V / 60 Hz
0015
DT80N4
Mmax [Nm]
([lb.in])
9.3
(82)
ntransition [rpm]
1145
DT90S4
Mmax [Nm]
13.5
([lb.in]) (120)
ntransition [rpm]
DT90L4
0022
0040
0055
0075
0110
ntransition [rpm]
1318
1152
26.5
(234)
27.0
(238)
1100
1222
DT100L4
28.2
(250)
36.8
(325)
36.8
(325)
ntransition [rpm]
1171
1075
1120
DV112M4
Mmax [Nm]
([lb.in])
35.8
(316)
48.4
(427)
48.4
(427)
ntransition [rpm]
1196
1139
1312
DV132S4
Mmax [Nm]
([lb.in])
48.7
(430)
65.1
(575)
66.1
(584)
ntransition [rpm]
1068
992
1100
DV132M4
Mmax [Nm]
([lb.in])
80.0
(705)
90.2
(797)
ntransition [rpm]
1088
1222
DV160L4
DV180M4
Mmax [Nm]
([lb.in])
DV180L4
Mmax [Nm]
([lb.in])
DV200L4
Mmax [Nm]
([lb.in])
DV225S4
Mmax[Nm]
([lb.in])
1196
1299
1260
1140
MCV/MCH4_A...-5_3
(400/500 V)
P700: CFC...
1318
1370
1177
1350
228
258
258
(2015) (2280) (2280)
1081
1196
1324
323
351
351
(2845) (3100) (3100)
1024
ntransition [rpm]
Mmax [Nm]
([lb.in])
ntransition [rpm]
D280M4
0750
164
217
217
(1448) (1917) (1917)
ntransition [rpm]
D280S4
110
(972)
1158
ntransition [rpm]
D250M4
0550
161
177
(1422) (1565)
ntransition [rpm]
DV225M4
110
(972)
1132
ntransition [rpm]
Mmax [Nm]
([lb.in])
0450
120.3 131
131
(1062) (1157) (1157)
ntransition [rpm]
ntransition [rpm]
0370
Mmax [Nm]
([lb.in])
DV132ML4
ntransition [rpm]
Mmax [Nm]
([lb.in])
0300
Mmax [Nm]
([lb.in])
DV160M4
0220
3 460 VAC
18.3
(162)
Mmax [Nm]
([lb.in])
0150
1312
Mmax [Nm]
18.3
([lb.in]) (162)
Mmax [Nm]
([lb.in])
DT100LS4
ntransition [rpm]
0030
1107
1248
318
391
433
433
(2815) (3456) (3826) (3826)
1100
1075
1145
1286
401
494
526
526
(3542) (4364) (4648) (4648)
1081
1056
1139
1324
570
640
(5040) (5656)
1300
1395
Mmax [Nm]
([lb.in])
717
(6335)
ntransition [rpm]
1345
Mmax [Nm]
([lb.in])
712
(6290)
ntransition [rpm]
1337
177
230 V / 60 Hz
0015
0022
0030
0040
0055
0075
DT71D4
Mmax [Nm]
4.6
([lb.in]) (40.5)
ntransition [rpm]
2988
DT80K4
Mmax [Nm]
([lb.in])
7.0
(62)
7.0
(62)
ntransition [rpm]
2688
2822
DT80N4
Mmax [Nm]
([lb.in])
8.3
(73)
9.3
(82)
9.3
(82)
ntransition [rpm]
2585
2873
2969
DT90S4
Mmax [Nm]
([lb.in])
11.9
(105)
13.5
(120)
13.5
(120)
ntransition [rpm]
2636
2931
3462
DT90L4
Mmax [Nm]
([lb.in])
16.4
(145)
18.3
(162)
18.3
(162)
ntransition [rpm]
2604
3014
3353
22.5
(200)
27.0
(238)
27.0
(238)
2592
2732
3104
Mmax [Nm]
([lb.in])
DT100LS4
ntransition [rpm]
0150
0220
DT100L4
32.5
(287)
36.8
(325)
ntransition [rpm]
2592
2912
DV112M4
Mmax [Nm]
([lb.in])
41.4
(365)
48.4
(427)
ntransition [rpm]
2534
2988
DV132S4
Mmax [Nm]
([lb.in])
62.4
(550)
66.1
(585)
ntransition [rpm]
2233
2572
DV132M4
Mmax [Nm]
([lb.in])
80.0
(705)
90.2
(797)
ntransition [rpm]
2348
2707
DV160M4
DV160L4
Mmax [Nm]
([lb.in])
DV180M4
Mmax[Nm]
([lb.in])
DV180L4
ntransition [rpm]
DV200L4
Mmax [Nm]
([lb.in])
ntransition [rpm]
DV225S4
DV225M4
0550
0750
MCV/MCH4_A...-5_3
(400/500 V)
P700: CFC...
110
(972)
110
(972)
2566
2944
2451
2688
2963
150
177
177
(1325) (1565) (1565)
ntransition [rpm]
Mmax [Nm]
([lb.in])
0450
115
131
131
(1015) (1157) (1157)
ntransition [rpm]
ntransition [rpm]
0370
Mmax [Nm]
([lb.in])
Mmax [Nm]
([lb.in])
0300
3 460 VAC
Mmax [Nm]
([lb.in])
DV132ML4
ntransition [rpm]
178
0110
2457
2512
2918
189
217
217
217
(1670) (1917) (1917) (1917)
2355
2457
2771
3040
220
258
258
(1943) (2280) (2280)
2284
2291
2720
281
350
(2482) (3092)
2208
2163
Mmax [Nm]
([lb.in])
346
(3056)
ntransition [rpm]
2291
Mmax [Nm]
([lb.in])
354
(3127)
ntransition [rpm]
2278
, 400 V / 50 Hz1)
0015
DT80K4
Mmax [Nm]
([lb.in])
6.9
(61)
ntransition [rpm]
748
DT80N4
Mmax [Nm]
([lb.in])
9.3
(82)
ntransition [rpm]
985
0022
0030
0040
0055
0075
0110
0150
Mmax [Nm]
17.2
([lb.in]) (152)
18.3
(162)
18.3
(162)
ntransition [rpm]
1120
1145
DV100M4
Mmax [Nm]
([lb.in])
26.8
(236)
26.8
(236)
26.8
(236)
ntransition [rpm]
940
1043
1056
DV112M4
Mmax [Nm]
([lb.in])
44.5
(393)
48.4
(427)
48.4
(427)
ntransition [rpm]
992
1088
1145
DV132S4
Mmax [Nm]
([lb.in])
61.0
(540)
66.1
(584)
66.1
(584)
ntransition [rpm]
1068
1177
1280
DV132M4
Mmax [Nm]
([lb.in])
77.3
(683)
90.2
(797)
90.2
(797)
ntransition [rpm]
1088
1210
1228
DV160M4
Mmax [Nm]
([lb.in])
DV160L4
Mmax [Nm]
([lb.in])
DV180M4
Mmax[Nm]
([lb.in])
DV180L4
DV200L4
Mmax [Nm]
([lb.in])
DV225S4
Mmax [Nm]
([lb.in])
0550
0750
MCV/MCH4_A...-5_3
(400/500 V)
P700: CFC...
118
131
131
(1042) (1157) (1157)
1056
1177
1273
154
177
177
(1363) (1565) (1565)
1113
ntransition [rpm]
ntransition [rpm]
ntransition [rpm]
DV225M4
0450
ntransition [rpm]
Mmax [Nm]
([lb.in])
0370
DT/DV: , 420 V / 50 Hz
ntransition [rpm]
ntransition [rpm]
0300
3 400 VAC
DT90L4
1011
0220
Mmax [Nm]
([lb.in])
ntransition [rpm]
1292
1401
217
217
217
(1917) (1917) (1917)
1177
1440
1561
218
258
258
258
(1930) (2280) (2280) (2280)
1088
1177
1344
1452
308
351
351
351
(2730) (3100) (3100) (3100)
1075
1139
1331
1472
374
433
433
433
(3307) (3826) (3826) (3826)
1004
1043
1190
1363
456
526
526
(4037) (4648) (4648)
1094
1113
1324
179
, 200 V / 50 Hz
1)
0015
0022
DT80K4
Mmax [Nm]
([lb.in])
6.9
(61)
6.9
(61)
0030
0040
ntransition [rpm]
2035
2112
DT80N4
Mmax [Nm]
([lb.in])
9.3
(82)
9.3
(82)
9.3
(82)
ntransition [rpm]
2483
2624
2624
0055
0075
0110
0150
0220
0300
0370
0450
MCV/MCH4_A...-5_3
(400/500 V)
P700: CFC...
DT/DV:
, 210 V / 50 Hz
Mmax [Nm]
([lb.in])
18.3
(162)
18.3
(162)
18.3
(162)
ntransition [rpm]
2521
2924
2963
DV100M4
Mmax [Nm]
([lb.in])
24.4
(215)
26.8
(236)
26.8
(236)
ntransition [rpm]
2124
2419
2732
DV112M4
Mmax [Nm]
([lb.in])
48.4
(427)
48.4
(427)
ntransition [rpm]
2457
2796
DV132S4
Mmax [Nm]
([lb.in])
58.3
(515)
66.1
(585)
66.1
(585)
ntransition [rpm]
2355
2656
3052
DV132M4
Mmax [Nm]
([lb.in])
77.3
(683)
90.2
(797)
90.2
(797)
ntransition [rpm]
2361
2688
2886
DV160M4
Mmax [Nm]
([lb.in])
112
131
131
131
(995) (1157) (1157) (1157)
ntransition [rpm]
2265
DV160L4
Mmax [Nm]
([lb.in])
DV180M4
Mmax [Nm]
([lb.in])
ntransition [rpm]
DV180L4
Mmax [Nm]
([lb.in])
ntransition [rpm]
DV200L4
DV225S4
0750
3 400 VAC
DT90L4
ntransition [rpm]
0550
2470
2784
2918
177
177
177
177
(1565) (1565) (1565) (1565)
2316
2726
2995
3084
217
217
217
(1917) (1917) (1917)
2406
2803
3251
252
258
(2233) (2280)
2240
2662
Mmax [Nm]
([lb.in])
336
(2975)
ntransition [rpm]
2233
Mmax [Nm]
([lb.in])
330
(2917)
ntransition [rpm]
2112
180
DT/DV motor selection with the delta connection type (230 VAC / 50 Hz)
Motor
230 V / 50 Hz
0015
Mmax
[Nm]
([lb.in])
6.9
(61)
DT80K4
0022
ntransition
[rpm]
812
Mmax
[Nm]
([lb.in])
9.3
(82)
ntransition
[rpm]
908
Mmax
[Nm]
([lb.in])
13.5
(120)
13.5
(120)
DT80N4
DT90S4
0037
[rpm]
1011
1011
[Nm]
([lb.in])
18.3
(162)
18.3
(162)
18.3
(162)
953
1024
1056
25.5
(225)
26.8
(236)
921
1056
ntransition
[rpm]
[Nm]
([lb.in])
DV100M4
ntransition
[rpm]
Mmax
[Nm]
([lb.in])
DV100L4
0150
36.8
(325)
972
1011
[rpm]
[Nm]
([lb.in])
48.4
(427)
48.4
(427)
MCV/MCH4_A...-2_3
(230 V)
P700: CFC...
ntransition
[rpm]
1036
1062
Mmax
[Nm]
([lb.in])
65.3
(577)
66.1
(584)
66.1
(584)
992
1152
1196
85.4
(755)
90.2
(797)
90.2
(797)
998
ntransition
[rpm]
Mmax
[Nm]
([lb.in])
DV132M4
ntransition
[rpm]
1152
1152
Mmax
[Nm]
([lb.in])
110
(972)
110
(972)
110
(972)
DV132ML4
0300
36.8
(325)
ntransition
DV132S4
0220
Mmax
DV112M4
0110
ntransition
Mmax
0075
3 230 VAC
Mmax
DT90L4
0055
ntransition
[rpm]
1050
1132
1132
Mmax
[Nm]
([lb.in])
126
(1110)
131
(1157)
131
(1157)
980
1120
1196
158
(1395)
177
(1565)
177
(1565)
1050
1248
1312
217
(1917)
217
(1917)
1165
1325
231
(2042)
258
(2280)
1017
1068
DV160M4
ntransition
[rpm]
Mmax
[Nm]
([lb.in])
ntransition
[rpm]
Mmax
[Nm]
([lb.in])
ntransition
[rpm]
Mmax
[Nm]
([lb.in])
ntransition
[rpm]
Mmax
[Nm]
([lb.in])
ntransition
[rpm]
DV160L4
DV180M4
DV180L4
DV200L4
295
(2605)
1025
181
DT/DV motor selection with the double-star topology (230 VAC / 60 Hz)
Motor
230 V / 60 Hz
[Nm]
([lb.in])
7.0
(62)
DT80K4
0022
ntransition
[rpm]
1100
Mmax
[Nm]
([lb.in])
9.3
(82)
ntransition
[rpm]
1145
Mmax
[Nm]
([lb.in])
13.5
(120)
13.5
(120)
DT80N4
DT90S4
0037
0075
[rpm]
1267
1337
[Nm]
([lb.in])
17.2
(152)
18.3
(162)
18.3
(162)
ntransition
[rpm]
1145
1210
1325
Mmax
[Nm]
([lb.in])
20.1
(178)
27.0
(238)
1190
1228
ntransition
[rpm]
[Nm]
([lb.in])
29.2
(258)
36.8
(325)
36.8
(325)
ntransition
[rpm]
1158
1113
1120
Mmax
[Nm]
([lb.in])
37.2
(328)
48.4
(427)
48.4
(427)
1190
DV112M4
ntransition
[rpm]
1248
1337
Mmax
[Nm]
([lb.in])
57.0
(504)
66.1
(585)
66.1
(585)
1030
DV132S4
0150
ntransition
[rpm]
1062
1120
[Nm]
([lb.in])
71.7
(633)
90.2
(797)
90.2
(797)
1113
ntransition
[rpm]
1165
1222
Mmax
[Nm]
([lb.in])
109
(970)
110
(972)
DV132ML4
0300
MCV/MCH4_A...-2_3
(230 V)
P700: CFC...
Mmax
DV132M4
0220
Mmax
DT100L4
0110
ntransition
DT100LS4
0055
3 230 VAC
Mmax
DT90L4
ntransition
[rpm]
1100
1260
Mmax
[Nm]
([lb.in])
104
(920)
131
(1157)
131
(1157)
1165
1145
1318
133
(1178)
177
(1565)
177
(1565)
1190
1267
1395
208
(1840)
217
(1917)
1100
1203
DV160M4
ntransition
[rpm]
Mmax
[Nm]
([lb.in])
ntransition
[rpm]
Mmax
[Nm]
([lb.in])
ntransition
[rpm]
Mmax
[Nm]
([lb.in])
ntransition
[rpm]
Mmax
[Nm]
([lb.in])
ntransition
[rpm]
DV160L4
DV180M4
DV180L4
DV200L4
182
0015
Mmax
236
(2087)
1075
210
(1860)
253
(2235)
1080
1062
DT/DV motor selection with the double-star or double-delta topology (200 VAC / 50 Hz)
Motor
, 200 V / 50 Hz
1)
0015
Mmax
[Nm]
([lb.in])
6.9
(61)
DT80K4
0022
0037
ntransition
[rpm]
748
Mmax
[Nm]
([lb.in])
9.3
(82)
ntransition
[rpm]
985
Mmax
[Nm]
([lb.in])
15.5
(137)
18.3
(162)
18.3
(162)
1049
998
1145
DT80N4
DT90L4
0055
0110
ntransition
[rpm]
[Nm]
([lb.in])
26.8
(236)
26.8
(236)
1050
1056
ntransition
[rpm]
Mmax
[Nm]
([lb.in])
48.4
(427)
48.4
(427)
48.4
(427)
1017
DV112M4
ntransition
[rpm]
1132
1145
Mmax
[Nm]
([lb.in])
66.1
(585)
66.1
(585)
1107
1280
DV132S4
0150
0220
MCV/MCH4_A...-2_3
(230 V)
P700: CFC...
DT/DV:
, 210 V / 50 Hz
ntransition
[rpm]
Mmax
[Nm]
([lb.in])
90.2
(797)
90.2
(797)
90.2
(797)
1139
DV132M4
ntransition
[rpm]
1228
1228
Mmax
[Nm]
([lb.in])
131
(1157)
131
(1157)
1050
1273
DV160M4
ntransition
[rpm]
Mmax
[Nm]
([lb.in])
ntransition
[rpm]
Mmax
[Nm]
([lb.in])
ntransition
[rpm]
Mmax
[Nm]
([lb.in])
ntransition
[rpm]
DV160L4
DV180M4
DV180L4
0300
3 200 VAC
Mmax
DV100M4
0075
177
(1565)
177
(1565)
1177
1312
195
(1723)
217
(1917)
1145
1216
226
(2000)
1080
183
5.6
Motor characteristics
The requirements made of a servo drive include speed dynamics, stable speed and positioning accuracy. CM/DFS/DFY motors with MOVIDRIVE meet these requirements.
Technically speaking, these are synchronous motors with permanent magnets on the
rotor and an integrated resolver. The required characteristics, namely a constant torque
over a wide speed range (up to 4500 rpm), a high speed and control range (up to 1:3000)
and a high overload capacity (3 M0), are achieved using control by MOVIDRIVE. The
servomotor has a lower mass moment of inertia than the asynchronous motor. This
means it is optimally suited to applications requiring dynamic speeds.
M [lb.in]
Mmax
M0
nrated
n [rpm]
01652CEN
Continuous torque
Maximum torque
M0 is determined by the motor. Mmax is 3 M0 of the motor. The attainable Mmax may
also be less, depending on the inverter.
Refer to the motor table (CM page 186, DFS/DFY page 189) for the values for M0.
Refer to the motor table (CM page 187, DFS/DFY page 190) for the values for M0.
184
Basic recommendations
SERVO operating modes are only possible with SEW motors (CM/DFS/DFY), not with
non-SEW motors. The necessary motor data for the SERVO operating modes are
stored in MOVIDRIVE for the SEW motors.
Speed is the correcting variable in the SERVO modes with speed control. Torque is the
correcting variable in the SERVO modes with torque control (SERVO & M-CONTROL).
There is no reason to differentiate between quadratic, dynamic and static load types
when configuring a system for SERVO mode. Project planning for a synchronous motor
is undertaken in accordance with the following requirements:
1. Effective torque demand at the average speed of the application.
Mr.m.s. < Mn_mot
The point must lie below the characteristic curve for the continuous torque (Figure
77, curve 1). The continuous torque of the DFY series can be increased by 60 % by
forced cooling if this operating point lies above the characteristic curve for self-cooling.
This operating mode allows the torque of the servomotor to be controlled directly. The
setpoint sources of the speed controlled SERVO mode can also be used for torque control. All speed setpoint sources are interpreted as current setpoint sources. The settings
for evaluating the analog input ( P11_, parameter description) also remain in effect.
The fixed setpoints (P16_, P17_) can be entered either in the unit [rpm] or [%IN_inverter]
( MOVITOOLS).
The following relationship applies between the units:
3000 rpm = 150 % rated inverter current
You can calculate the torque at the output shaft of the servomotor using the following
formula:
M=
I0
3000 rpm
04976AEN
M0
Continuous static torque according to the motor table DFS/DFY ( page 189)
I0
Continuous static torque according to the motor table DFS/DFY ( page 189)
185
Motor table CM
Additional project planning notes and information about the type CM synchronous servomotors can be found in the 'Geared Servo Motors' catalog. This can be ordered from
SEW.
3000
4500
186
Imax
M0
I0
M0_VR
I0_VR
[Nm (lb.in)]
[A]
[Nm (lb.in)]
[A]
[A]
CM71S
5.0 (44)
2.2
7.3 (64)
3.2
8.8
4.85 (11.4)
6.89 (16.2)
CM71M
6.5 (57)
2.9
9.4 (83)
4.2
11.6
6.27 (14.7)
8.31 (19.5)
CM71L
9.5 (84)
4.2
13.8 (122)
6.1
16.8
9.1 (21.4)
11.1 (26.1)
[rpm]
2000
With brake
CM90S
11.0 (97)
4.9
16.0 (141)
7.1
20.0
14.3 (33.6)
19.8 (46.5)
CM90M
14.5 (128)
6.9
21.0 (185)
10.0
28.0
18.6 (43.7)
24.1 (56.7)
CM90L
21.0 (185)
9.9
30.5 (270)
14.4
40.0
27.1 (63.7)
32.6 (76.7)
CM112S
23.5 (207)
10.0
34.0 (300)
14.5
40.0
67.4 (159)
87.5 (206)
CM112M
31.0 (274)
13.5
45.0 (397)
19.6
54.0
87.4 (206)
108 (254)
CM112L
45.0 (397)
19.1
65.0 (574)
29.0
80.0
128 (301)
148 (348)
CM71S
5.0 (44)
3.3
7.3 (64)
4.8
13.2
4.85 (11.4)
6.89 (16.2)
CM71M
6.5 (57)
4.3
9.4 (83)
6.2
17.2
6.27 (14.7)
8.31 (19.5)
CM71L
9.5 (84)
6.2
13.8 (122)
9.0
25.0
9.1 (21.4)
11.1 (26.1)
CM90S
11.0 (97)
7.3
16.0 (141)
10.6
30.0
14.3 (33.6)
19.8 (46.5)
CM90M
14.5 (128)
10.1
21.0 (185)
14.6
40.0
18.6 (43.7)
24.1 (56.7)
CM90L
21.0 (185)
14.4
30.5 (270)
21.0
58.0
27.1 (63.7)
32.6 (76.7)
CM112S
23.5 (207)
15.0
34.0 (300)
22.0
60.0
67.4 (159)
87.5 (206)
CM112M
31.0 (274)
20.5
45.0 (397)
30.0
82.0
87.4 (206)
108 (254)
CM112L
45.0 (397)
30.0
65.0 (574)
44.0
120
128 (301)
148 (348)
CM71S
5.0 (44)
4.9
7.3 (64)
7.2
20.0
4.85 (11.4)
6.89 (16.2)
CM71M
6.5 (57)
6.6
9.4 (83)
9.6
27.0
6.27 (14.7)
8.31 (19.5)
CM71L
9.5 (84)
9.6
13.8 (122)
14.0
39.0
9.1 (21.4)
11.1 (26.1)
CM90S
11.0 (97)
11.1
16.0 (141)
16.2
45.0
14.3 (33.6)
19.8 (46.5)
CM90M
14.5 (128)
14.7
21.0 (185)
21.5
59.0
18.6 (43.7)
24.1 (56.7)
CM90L
21.0 (185)
21.6
30.5 (270)
31.5
86.0
27.1 (63.7)
32.6 (76.7)
CM112S
23.5 (207)
22.5
34.0 (300)
32.5
90.0
67.4 (159)
87.5 (206)
CM112M
31.0 (274)
30.0
45.0 (397)
44.0
120
87.4 (206)
108 (254)
CM112L
45.0 (397)
46.0
65.0 (574)
67.0
184
128 (301)
148 (348)
CM motor selection
1. Rated speed nN = 2000 rpm:
Motor
0015
0022
0030
CM71S
Mmax
[Nm]
13.0
([lb.in]) (115)
16.0
(141)
16.5
(145)
0040
0055
0075
0110
0150
0220
0300
CM71M
Mmax
[Nm]
13.0
([lb.in]) (115)
16.9
(149)
19.8
(175)
21.5
(190)
CM71L
Mmax
[Nm]
([lb.in])
18.5
(163)
22.8
(201)
28.5
(252)
31.4
(278)
CM90S
Mmax
[Nm]
([lb.in])
18.5
(163)
23.3
(206)
30.8
(272)
38.0
(336)
39.6
(350)
CM90M
Mmax
[Nm]
([lb.in])
22.5
(199)
30.5
(269)
39.2
(346)
47.9
(423)
52.2
(461)
CM90L
Mmax
[Nm]
([lb.in])
31.9
(282)
41.4
(366)
52.5
(464)
72.5
(640)
75.6
(668)
CM112S
Mmax
[Nm]
([lb.in])
35.3
(312)
45.8
(405)
57.3
(506)
77.6
(686)
81.1
(717)
CM112M
Mmax
[Nm]
([lb.in])
45.9
(405)
58.3
(515)
CM112L
Mmax
[Nm]
([lb.in])
0370
0450
0550
0750
3 400/500 VAC
E
87.4
(772)
MCS/MCH4_A...-5_3
(400/500 V)
P700: SERVO...
CM: nN = 2000 rpm
Motor
CM71S
Mmax
[Nm]
([lb.in])
CM71M
Mmax
[Nm]
([lb.in])
CM71L
Mmax
[Nm]
([lb.in])
0015
0022
0030
0040
0055
9.0
(80)
11.9
(105)
14.3
(126)
16.5
(145)
16.5
(145)
0075
12.2
(107)
14.8
(130)
18.9
(167)
21.5
(190)
21.5
(190)
15.8
(140)
20.6
(182)
26.1
(230)
30.5
(270)
0110
0150
0220
Mmax
[Nm]
([lb.in])
CM90M
Mmax
[Nm]
([lb.in])
CM90L
Mmax
CM112S
0450
0550
0750
MCS/MCH4_A...-5_3
(400/500 V)
P700: SERVO...
27.0
(238)
33.6
(297)
39.6
(350)
27.4
(242)
34.4
(304)
48.1
(425)
52.2
(461)
[Nm]
([lb.in])
36.5
(322)
53.1
(469)
67.6
(597)
75.0
(663)
Mmax
[Nm]
([lb.in])
39.0
(344)
56.6
(500)
71.7
(633)
80.6
(712)
CM112M
Mmax
[Nm]
([lb.in])
55.8
(493)
72.9
(644)
98.0 106.3
(866) (940)
CM112L
Mmax
[Nm]
([lb.in])
21.2
(187)
0370
3 400/500 VAC
31.4
(278)
E
CM90S
0300
187
Motor
0015
0022
0030
0040
0055
0075
8.0
(70)
10.0
(88)
13.0
(115)
15.7
(138)
16.5
(145)
9.9
(87)
13.3
(117)
16.7
(147)
19.8
(175)
21.5
(190)
[Nm]
([lb.in])
18.1
(160)
22.1
(195)
29.8
(263)
31.4
(277)
CM90S
Mmax
[Nm]
([lb.in])
18.4
(162)
23.1
(204)
33.6
(297)
39.6
(350)
39.6
(350)
CM90M
Mmax
[Nm]
([lb.in])
24.1
(213)
34.9
(308)
45.2
(400)
52.2
(461)
CM90L
Mmax
[Nm]
([lb.in])
36.5
(322)
47.9
(423)
65.5
(580)
75.6
(668)
75.6
(668)
CM112S
Mmax
[Nm]
([lb.in])
39.2
(346)
51.2
(452)
70.0
(618)
81.1
(716)
81.1
(716)
CM112M
Mmax
[Nm]
([lb.in])
52.7
(465)
73.5
(650)
CM112L
Mmax
[Nm]
([lb.in])
73.8
(652)
94.0
(830)
CM71S
Mmax
[Nm]
([lb.in])
CM71M
Mmax
[Nm]
([lb.in])
CM71L
Mmax
0110
0150
0220
0300
0450
0550
0750
3 400/500 VAC
E
188
0370
MCS/MCH4_A...-5_3
(400/500 V)
P700: SERVO...
CM: nN = 4500 rpm
Motor
[rpm]
2000
3000
4500
M0
I0
M0_VY
[Nm (lb.in)]
[A]
[Nm (lb.in)]
DFY71S
2.5 (22)
1.25
DFY71M
3.7 (33)
1.8
DFY71ML
5.0 (44)
2.5
8.0 (71)
DFY71L
7.5 (66)
3.7
12 (106)
DFY90S
9.0 (80)
4.0
14.4 (127)
DFY90M
12 (106)
5.3
DFY90L
18 (159)
DFY112S
12 (106)
DFY112M
17.5 (155)
I0_VY
Without
brake
-4
With brake
2
[A]
[A]
4.0 (35)
2.0
3.75
3.42 (8.12)
5.46 (13.0)
5.9 (52)
2.9
5.4
4.85 (11.5)
6.89 (16.3)
4.0
7.5
6.27 (14.9)
8.31 (19.7)
5.9
11.1
9.1 (21.6)
11.1 (26.3)
6.4
12
14.3 (34.0)
19.8 (47.0)
19.2 (170)
8.5
15.9
18.6 (44.1)
24.1 (57.2)
8.0
28.9 (255)
12.9
24
27.1 (64.3)
32.6 (77.4)
5.5
19.2 (170)
8.8
16.5
47.2 (112)
67.4 (160)
8.0
28 (248)
12.8
24
67.4 (160)
87.5 (208)
DFY112ML
24 (212)
11
38.5 (340)
17.6
33
87.4 (207)
108 (256)
DFY112L
35 (309)
16
56 (495)
25.5
48
128 (304)
148 (351)
DFS56M
1.0 (8.8)
1.55
4.65
0.47 (1.12)
0.85 (2.02)
DFS56L
2.0 (18)
2.22
6.66
0.82 (1.95)
1.2 (2.85)
DFY71S
2.5 (22)
1.85
4.0 (35)
3.0
5.55
3.42 (8.12)
5.46 (13.0)
DFY71M
3.7 (33)
2.7
5.9 (52)
4.3
8.1
4.85 (11.5)
6.89 (16.3)
DFY71ML
5.0 (44)
3.8
8.0 (71)
6.1
11.4
6.27 (14.9)
8.31 (19.7)
DFY71L
7.5 (66)
5.5
12 (106)
8.8
16.5
9.1 (21.6)
11.1 (26.3)
DFY90S
9.0 (80)
5.9
14.4 (127)
9.4
17.7
14.3 (34.0)
19.8 (47.0)
DFY90M
12 (106)
7.9
19.2 (170)
12.6
23.7
18.6 (44.1)
24.1 (57.2)
DFY90L
18 (159)
12
29 (256)
19.7
36
27.1 (64.3)
32.6 (77.4)
DFY112S
12 (106)
8.0
19.2 (170)
12.8
24
47.2 (112)
67.4 (160)
DFY112M
17.5 (155)
12
28 (248)
19.2
36
67.4 (160)
87.5 (208)
DFY112ML
24 (212)
16.5
38.5 (340)
26.5
49.5
87.4 (207)
108 (256)
DFY112L
35 (309)
24
56 (495)
38
72
128 (304)
148 (351)
DFS56M
1.0 (8.8)
1.55
4.65
0.47 (1.12)
0.85 (2.02)
DFS56L
2.0 (18)
2.22
6.66
0.82 (1.95)
1.2 (2.85)
DFY71S
2.5 (22)
2.8
4.0 (35)
4.5
8.4
3.42 (8.12)
5.46 (13.0)
DFY71M
3.7 (33)
4.1
5.9 (52)
6.6
12.3
4.85 (11.5)
6.89 (16.3)
DFY71ML
5.0 (44)
5.8
8.0 (71)
9.3
17.4
6.27 (14.9)
8.31 (19.7)
DFY71L
7.5 (66)
8.2
12 (106)
13.1
24.6
9.1 (21.6)
11.1 (26.3)
DFY90S
9.0 (80)
9.0
14.4 (127)
14.4
27
14.3 (34.0)
19.8 (47.0)
DFY90M
12 (106)
11.6
19.2 (170)
18.6
34.8
18.6 (44.1)
24.1 (57.2)
DFY90L
18 (159)
18
29 (256)
29
54
27.1 (64.3)
32.6 (77.4)
DFY112S
12 (106)
11.7
19.2 (170)
18.7
35.1
47.2 (112)
67.4 (160)
DFY112M
17.5 (155)
18
28 (248)
28.8
54
67.4 (160)
87.5 (208)
DFY112ML
24 (212)
24.5
38.5 (340)
39.2
73.5
87.4 (207)
108 (256)
DFY112L
35 (309)
36.5
56 (495)
58.4
109
128 (304)
148 (351)
189
Motor
0015
0022
0030
0040
0055
0075
0110
DFY71S
Mmax
[Nm]
([lb.in])
7.5
(66.3)
DFY71M
Mmax
[Nm]
([lb.in])
11.1
(98.1)
DFY71ML
Mmax
[Nm]
([lb.in])
12.0
(106)
15.0
(133)
DFY71L
Mmax
[Nm]
([lb.in])
12.2
(108)
16.7
(148)
21.3
(188)
22.5
(199)
DFY90S
Mmax
[Nm]
([lb.in])
13.5
(119)
18.6
(164)
23.6
(209)
27.0
(238)
DFY90M
Mmax
[Nm]
([lb.in])
18.7
(165)
23.7
(210)
32.2
(285)
36.0
(318)
DFY90L
Mmax
[Nm]
([lb.in])
32.1
(284)
42.2
(373)
DFY112S
Mmax
[Nm]
([lb.in])
31.1
(275)
36.0
(318)
DFY112M
Mmax
[Nm]
([lb.in])
31.2
(276)
41.0
(362)
52.5
(464)
DFY112ML
Mmax
[Nm]
([lb.in])
40.9
(362)
52.3
(462)
72.0
(636)
DFY112L
Mmax
[Nm]
([lb.in])
52.5
(464)
78.8
(697)
0150
0220
0300
0370
3 400/500 VAC
E
18.0
(159)
22.9
(202)
MCS/MCH4_A...-5_3
(400/500 V)
P700: SERVO...
DFY: nN = 2000 rpm
54.0
(477)
105
(928)
Motor
0015
0022
0030
0040
0055
0075
0110
0220
DFS56M
[Nm]
([lb.in])
3.0
(26.5)
DFS56L
Mmax
[Nm]
([lb.in])
5.0
(44.2)
DFY71S
Mmax
[Nm]
([lb.in])
7.5
(66.4)
DFY71M
Mmax
[Nm]
([lb.in])
8.2
(72.7)
11.1
(97.9)
DFY71ML
Mmax
[Nm]
([lb.in])
7.9
(69.8)
10.9
(96.0)
13.8
(122)
15.0
(133)
DFY71L
Mmax
[Nm]
([lb.in])
11.2
(99.4)
14.3
(127)
19.4
(172)
22.5
(199)
DFY90S
Mmax
[Nm]
([lb.in])
16.0
(142)
21.7
(192)
27.0
(238)
DFY90M
Mmax
[Nm]
([lb.in])
21.6
(191)
28.5
(252)
36.0
(318)
DFY90L
Mmax
[Nm]
([lb.in])
28.1
(249)
36.0
(318)
DFY112S
Mmax
[Nm]
([lb.in])
28.1
(249)
36.0
(318)
DFY112M
Mmax
[Nm]
([lb.in])
27.3
(242)
35.0
(309)
DFY112ML
Mmax
[Nm]
([lb.in])
52.4
(463)
69.8
(617)
72.3
(639)
DFY112L
Mmax
[Nm]
([lb.in])
52.4
(463)
70.0
(619)
100
(890)
6.0
(53.2)
0300
0370
3 400/500 VAC
E
190
0150
Mmax
21.4
(189)
MCS/MCH4_A...-5_3
(400/500 V)
P700: SERVO...
DFS/DFY: nN = 3000 rpm
54.0
(477)
52.5
(464)
105
(928)
Motor
0015
0022
DFS56M
Mmax
[Nm]
([lb.in])
3.0
(26.5)
DFS56L
Mmax
[Nm]
([lb.in])
5.0
(44.2)
6.0
(53.2)
DFY71S
Mmax
[Nm]
([lb.in])
5.4
(47.4)
7.4
(65.1)
0030
0040
0055
0075
0110
Mmax
[Nm]
([lb.in])
DFY71ML
Mmax
[Nm]
([lb.in])
DFY71L
Mmax
DFY90S
7.4
(65.8)
9.5
(83.8)
11.1
(97.8)
9.1
(80.0)
12.3
(109)
15.0
(132)
[Nm]
([lb.in])
13.0
(115)
17.1
(152)
22.0
(194)
22.5
(199)
Mmax
[Nm]
([lb.in])
14.3
(126)
18.8
(166)
24.0
(212)
27.0
(238)
DFY90M
Mmax
[Nm]
([lb.in])
19.4
(171)
24.8
(219)
36.0
(318)
DFY90L
Mmax
[Nm]
([lb.in])
DFY112S
Mmax
[Nm]
([lb.in])
DFY112M
Mmax
[Nm]
([lb.in])
DFY112ML
Mmax
[Nm]
([lb.in])
DFY112L
Mmax
[Nm]
([lb.in])
0220
0300
0370
3 400/500 VAC
7.5
(66.3)
E
DFY71M
0150
36.0
(318)
19.2
(170)
MCS/MCH4_A...-5_3
(400/500 V)
P700: SERVO...
24.6
(218)
5
48.0
(424)
53.8
(576)
46.7
(413)
52.3
(463)
47.0
(416)
67.6
(598)
71.7
(634)
66.2
(585)
86.3
(763)
36.0
(318)
35.0
(309)
105
(928)
191
5.7
In the case of dynamic applications (CFC and SERVO operating modes) with a brief
overload duration (< 1 s), please refer to the information in Sec. 5.9 (page 204).
Guaranteed sustained output currents ID depending on the output frequency fA:
05568AXX
192
ID
V1
= Supply voltage
fA
IN
5.8
Sustained output
current and heat
sink time constant
MOVIDRIVE drive inverters permanently calculate the load on the inverter output stage
(unit utilization). Consequently, they enable the maximum possible power to be output
in each operating status.
The sustained output current ID is the reference parameter for ascertaining the overload
capacity. The permitted continuous output current depends on the ambient temperature,
the supply voltage, the output frequency and the PWM frequency. The current Iout 1 during the overload phase and the current Iout 2 during the low-load phase are specified as
a function of the sustained output current ID. The time unit used for ascertaining the
overload capacity is the heat sink time constant T of the inverter. This time constant is
different for each size.
Heat sink time constant T for inverter size
1
T = 5 min = 300 s
T = 4 min = 240 s
T = 9 min = 540 s
T = 5 min = 300 s
Unit utilization
If 'P860/P861 PWM frequency 1/2' > 4 kHz is set in the VFC modes and 'P862/P863
PWM fix 1/2' is set to off, the inverter automatically reduces the PWM frequency in the
event of a unit overload. The PWM frequency stays at the same setting in CFC and
SERVO modes. The inverter does not reduce the PWM frequency in case of a unit overload. The inverter reacts to a higher than permitted load by outputting the 'F44 Unit utilization' fault message and an immediate switch-off.
Temperature-controlled fan
The fans of the power section heat sink are temperature-controlled. The fan is not
switched on until above a heat sink temperature of = 45 C.
Load cycle
The required load cycle is the basis for ascertaining the overload capacity of the inverter.
The following conditions must be met so that a load cycle can be repeated periodically:
The temperature must be just below the critical heat sink temperature at the end of
the overload time t1.
During the subsequent low-load time t2, the heat sink temperature must fall far
enough so that a renewed overload for duration t1 is possible.
Figure 79 shows an example of a load cycle of this type. The temperature profiles of the
heat sink for the overload time t1 and the low-load time t2 are shown under the load cycle. If you arrange the temperature profiles as shown in Figure 79, you can check whether the overload limit is being exceeded.
Sample load cycle:
193
05550AXX
Determining the
overload capacity
You can determine the overload capacity in two ways depending on the length of the
overload time t1:
1. Overload time t1 0.25 T: based on diagrams.
2. Overload times t1 < 0.25 T: using a formula.
1. Diagrams
05551AXX
194
The time axis is separated. The left-hand area shows the overload time t1 and the righthand area shows the low-load time t2. The temperature profile of the maximum permitted overload current Iout 1 is shown above t1 for the corresponding peripheral conditions.
The temperature profiles of the various low-load currents Iout 2 are shown in a series of
curves above t2.
The overload capacity is ascertained as follows using the load cycle from Figure 79:
At overload time t1 = 0.75 T vertically upwards until the intersection with Iout 1.
Horizontally to the right until the intersection with Iout 2 = 0.4 ID.
Vertically downwards and read off the minimum low-load time t2 t2 = 1.25 T.
In the load cycle from Figure 79, t2 = 1.5 T, which means the overload capacity is given.
For overload times t1 < 0.25 T, the reading accuracy of the diagrams is inadequate.
Furthermore, the curves are almost linear in this area. This means you can use a linear
formula for overload times t1 < 0.25 T instead of the diagrams.
Formula
At overload times t1 < 0.25 T, it is possible to calculate the overload capacity using the
following formula:
t2 > k t 1
k = Overload factor
The values for overload factors k are given on page 196 to page 202 as a function of the
supply voltage V1, ambient temperature and cycle frequency fPWM.
Example for MOVIDRIVE compact MCF40A0055 (size 2):
Rated unit current IN = 12.5 AAC and sustained output current ID = 125 % IN = 15.6
AAC ( Figure 78)
125 % IN
120 % ID
0.2 ID
0.4 ID
0.6 ID
0.411
0.538
0.778
1.407
195
The overload capacity of the inverter is derived from the overload time t1 using a formula
or the diagrams. The time unit used to determine the overload capacity is the heat sink
time constant T of the inverter. This time constant is different for each size.
Heat sink time constant T for inverter size
t1 < 0.25 T
T = 5 min = 300 s
T = 4 min = 240 s
T = 9 min = 540 s
T = 5 min = 300 s
For overload times t1 < 0.25 T, use the formula t2 > k t1 to determine the overload
capacity ( page 194). The following table shows the overload factor k for various lowload currents:
Cycle frequency
fPWM
t1 0.25 T
0.2 ID
0.4 ID
0.6 ID
0.8 ID
4 kHz
144 % IN
104 % ID
0.085
0.107
0.145
0.226
0.508
8 kHz
112 % IN
114 % ID
0.314
0.408
0.582
1.016
4.160
16 kHz
78 % IN
110 % ID
0.235
0.303
0.427
0.720
2.324
For overload times t1 0.25 T, use the following diagrams to determine the overload
capacity ( page 194).
Cycle frequency fPWM = 4 kHz:
05552AXX
196
05553AXX
05554AXX
197
The overload capacity of the inverter is determined from the overload time t1 using a formula or the diagrams. The time unit used to determine the overload capacity is the heat
sink time constant T of the inverter. This time constant is different for each size.
Heat sink time constant T for inverter size
t1 < 0.25 T
T = 5 min = 300 s
T = 4 min = 240 s
T = 9 min = 540 s
T = 5 min = 300 s
For overload times t1 < 0.25 T, use the formula t2 > k t1 to determine the overload
capacity ( page 194). The following table shows the overload factor k for various lowload currents:
Cycle frequency
fPWM
t1 0.25 T
0.2 ID
0.4 ID
0.6 ID
4 kHz
125 % IN
120 % ID
0.411
0.538
0.778
1.407
8 kHz
100 % IN
125 % ID
0.678
0.928
1.473
3.639
16 kHz
68 % IN
126 % ID
0.676
0.922
1.448
3.438
For overload times t1 0.25 T, use the following diagrams to determine the overload
capacity ( page 194).
Cycle frequency fPWM = 4 kHz:
05555AXX
198
05557AXX
05558AXX
199
The overload capacity of the inverter is determined from the overload time t1 using a formula or the diagrams. The time unit used to determine the overload capacity is the heat
sink time constant T of the inverter. This time constant is different for each size.
Heat sink time constant T for inverter size
t1 < 0.25 T
T = 5 min = 300 s
T = 4 min = 240 s
T = 9 min = 540 s
T = 5 min = 300 s
For overload times t1 < 0.25 T, use the formula t2 > k t1 to determine the overload
capacity ( page 194). The following table shows the overload factor k for various lowload currents:
Cycle frequency
fPWM
t1 0.25 T
0.2 ID
0.4 ID
0.6 ID
0.8 ID
4 kHz
134 % IN
112 % ID
0.245
0.316
0.443
0.741
2.287
8 kHz
100 % IN
114 % ID
0.286
0.369
0.522
0.888
3.040
16 kHz
67 % IN
109 % ID
0.182
0.232
0.321
0.521
1.385
For overload times t1 0.25 T, use the following diagrams to determine the overload
capacity ( page 194).
Cycle frequency fPWM = 4 kHz:
05561AXX
200
05562AXX
05563AXX
201
The overload capacity of the inverter is determined from the overload time t1 using a formula or the diagrams. The time unit used to determine the overload capacity is the heat
sink time constant T of the inverter. This time constant is different for each size.
Heat sink time constant T for inverter size
t1 < 0.25 T
T = 5 min = 300 s
T = 4 min = 240 s
T = 9 min = 540 s
T = 5 min = 300 s
For overload times t1 < 0.25 T, use the formula t2 > k t1 to determine the overload
capacity ( page 194). The following table shows the overload factor k for various lowload currents:
Cycle frequency
fPWM
t1 0.25 T
4 kHz
144 % IN
8 kHz
112 % IN
16 kHz
78 % IN
0.2 ID
0.4 ID
0.6 ID
104 % ID
0.662
0.897
1.395
3.176
114 % ID
0.745
1.022
1.627
4.103
110 % ID
0.595
0.803
1.234
2.695
For overload times t1 0.25 T, use the following diagrams to determine the overload
capacity ( page 194).
Cycle frequency fPWM = 4 kHz:
05564AXX
202
05565AXX
05566AXX
203
5.9
In dynamic applications (CFC and SERVO modes) with a short overload duration t1, the
inverter can output overload currents up to 150 % IN even at PWM frequencies of 8 kHz
and 16 kHz.
The overload time t1 must be less than 1 second in order for this high overload capacity
to be achieved.
Ascertaining the
overload capacity
The overload capacity for the short overload duration (t1 < 1 s) must be ascertained using appropriate diagrams. The mean inverter output current Iout RMS during the load cycle must not exceed a certain value.
05573AXX
The time axis is separated. The left-hand area shows the overload time t1 and the righthand area shows the low-load time t2. The temperature profiles for various overload currents Iout 1 are shown in a series of curves above t1. The temperature profiles for various
low-load currents Iout 2 are shown in a series of curves above t2.
204
Example:
Following specifications:
Overload current Iout 1 = 140 % ID
Overload time t1 = 0.3 s
Low-load current Iout 2 = 40 % ID
Low-load time t2 = 1.0 s
At overload time t1 = 0.3 s vertically upwards until the intersection with Iout 1 = 140 %
ID.
Horizontally to the right until the intersection with Iout 2 = 0.4 ID.
Vertically downwards and read off the minimum low-load time t2 t2 = 0.13 s.
The overload capacity is given according to the diagram. In addition to the diagram, it is
now necessary to check that the permitted mean inverter output current Iout RMS is not
exceeded:
05574AXX
The permitted mean inverter output current is Iout RMS 65 % ID. In the specified load
cycle, Iout RMS = 63.08 % ID. This means the load cycle is just permitted.
205
05575AXX
05576AXX
206
05577AXX
05578AXX
207
05579AXX
05580AXX
208
05581AXX
05582AXX
209
5.10
High voltage
The connection leads to the braking resistor carry a high DC voltage (approx. 900 V).
The braking resistor lines must be suitable for this high DC voltage.
Line length
The maximum permitted line length between MOVIDRIVE and the braking resistor
is 100 m (330 ft).
Parallel connection
Two braking resistors must be connected in parallel in the case of some inverter/
resistor combinations. In this case, the trip current must be set on the bimetallic relay
to twice the value of IF entered in the table.
Peak braking
power
The DC link voltage and the resistance value mean the peak braking power may be less
than the load capacity of the braking resistor. This peak braking power is calculated as
follows:
Pmax =
2
U DC
R
04994AXX
6.7 kW
68
10.0 kW
47
14.4 kW
39
17.3 kW
5.9 kW
27
8.5 kW
18
37.5 kW
15
45 kW
12
56 kW
19.2 kW
9 (2 BW018 parallel)
75 kW
25.6 kW
210
30.7 kW
112 kW
38.4 kW
76.8 kW
In the case of braking operations within the cycle duration TD (standard: TD 120 s), the
cdf braking power can be used to ascertain the resulting continuous resistor dissipation
(100 % cdf power) with reference to the power diagrams. The right-hand y axis shows
the 100 % cdf power.
Power diagrams
8 9 10
20
30
40
50
60
70 80
100
1
0.8
1
0.8
0.6
0.6
Continuous braking
power (100% cdf) [kW]
0.4
0.4
3
7 8 9 10
20
30
40
50
60
Cyclic duration factor of the braking resistor cdf [%]
70 80
100
01043BEN
8 9 10
20
30
40
50
60
70 80
40
Pmax @ 39
20
10
8
20
Pmax @ 47
Pmax @ 68
10
8
Pmax @ 100
100
40
1
0.8
1
0.8
0.6
0.6
0.4
6 7 8 9 10
20
30
40
50
Cyclic duration factor of the braking resistor cdf [%]
60
70 80
Figure 102: Power diagram for flat-type braking resistor 400/500 V units (BW100-005)
0.4
100
01042BEN
Example
BW100-005 BW100-006
100 % cdf
Resistance value
RBW
IF
Enclosure
for MC_4_A...-5_3
0.45 kW
0.6 kW
100 10 %
0.8 ARMS
1.8 ARMS
BW168
BW268
BW147
BW247
BW347
0.8 kW
1.2 kW
1.2 kW
2.0 kW
4.0 kW
68 10 %
2.5 ARMS
IP54
0015/0022
3.4 ARMS
47 10 %
3.5 ARMS
4.9 ARMS
7.8 ARMS
0055/0075
211
8 9 10
20
30
40
50
60
70 80
150
100
80
60
150
@6
100
80
@ 12
40
20
P
P
100
200
@ 15
60
40
@ 18
@ 39
20
10
8
10
8
3
200
1
3
7 8 9 10
20
30
40
50
Cyclic duration factor of the braking resistor cdf [%]
60
70 80
100
01516BEN
Example
100 % cdf
Resistance value
RBW
IF
BW039-012
BW039-026
BW039-050
BW018-015
BW018-035
BW018-075
1.2 kW
2.6 kW
5.0 kW
1.5 kW
3.5 kW
7.5 kW
39 10 %
4.2 ARMS
7.8 ARMS
Enclosure
100% cdf
8.1 ARMS
14 ARMS
Resistance value
RBW
IF
BW915
BW012-025
BW012-050
BW012-100
BW106
BW206
16 kW
2.5 kW
5.0 kW
10 kW
13 kW
18 kW
15 10 %
28 ARMS
Enclosure
212
4.0 ARMS
0110
for MC_4_A...-5_3
11 ARMS
for MC_4_A...-5_3
Load capacity
18 10 %
12 10 %
6.1 ARMS
12 ARMS
6 10 %
22 ARMS
38 ARMS
42 ARMS
0300
10
8
8 9 10
20
30
40
50
60
70 80
100
Pmax @ 27
10
8
Pmax @ 39
1
0.8
1
0.8
0.6
0.6
0.4
0.4
0.2
3
7 8 9 10
20
30
40
50
Cyclic duration factor of the braking resistor cdf [%]
60
70 80
0.2
100
02773BEN
100 % cdf
Resistance value
RBW
IF
BW039-003
BW039-006
BW039-012
BW039-026
BW027-006
BW027-012
0.3 kW
0.6 kW
1.2 kW
2.6 kW
0.6 kW
1.2 kW
39 10 %
2.0 ARMS
3.2 ARMS
4.2 ARMS
Enclosure
for MC_4_A...-2_3
27 10 %
7.8 ARMS
2.5 ARMS
4.4 ARMS
213
200
100
200
150
150
8 9 10
20
30
40
50
60
70 80
Pmax @ 3 (26 )
100
80
60
100
80
60
Pmax @ 9 (218 )
Pmax @ 6
40
40
20
20
10
8
10
8
1
3
7 8 9 10
20
30
40
50
Cyclic duration factor of the braking resistor cdf [%]
60
70 80
100
02774BEN
100 % cdf
Resistance value
RBW
IF
BW018-015
BW018-035
BW018-075
1.5 kW
3.5 kW
7.5 kW
16 kW
18 10 %
15 10 %
14 ARMS
28 ARMS
18 10 %
4.0 ARMS
8.1 ARMS
Enclosure
for MC_4_A...-2_3
100 % cdf
Resistance value
RBW
IF
BW012-025
BW012-050
BW012-100
BW106
2.5 kW
5.0 kW
10 kW
13 kW
12 10 %
10 ARMS
19 ARMS
Enclosure
for MC_4_A...-2_3
214
BW915
BW206
18 kW
6 10 %
27 ARMS
38 ARMS
42 ARMS
5.11
The brake rectifier must have its own supply system cable for inverter operation;
supply from the motor voltage is not permitted!
The brake rectifier can be switched off thereby causing the brake to be applied in two
ways:
Activating the
brake
Always operate the brake via DB, not via the PLC!
The binary output DB '/Brake' is configured as an output for operating a relay with a
control voltage of +24 V / max. 150 mA / 3.6 W. This means a power contactor can be
controlled directly with a 24 VDC coil voltage. The brake is switched using this power
contactor.
The startup function in the DBG11B keypad and in the MOVITOOLS software sets the
brake parameters for the 2 and 4-pole SEW motors. The brake parameters (P73_) must
be set manually in the case of SEW motors with a higher number of poles.
Brake parameters
The brake parameters are adapted to the brake activation arrangement shown in the
wiring diagram. Hoists may sag, for example, if the brake release and application time
is set too short, e.g. in the event of long response times in the brake control system.
215
5.12
5.13
Mains contactor
Do not use the K11 mains contactor for setup mode, but only for switching the inverter on and off. Use the 'Enable/RAPID STOP', 'CW/STOP' or 'CCW/STOP' commands for jog mode.
Rated fuse currents must be configured to 100 % or 125 % of the rated inverter currents depending on the inverter capacity utilization.
216
Rated circuit breaker currents must be 10 % above the rated inverter current.
5.14
Special regulations
Comply with the regulations issued by specific countries and for specific machines
regarding fusing and the selection of line cross sections. Also comply with the instructions for UL-compliant installation if necessary.
SEW proposes the following line cross sections and fusing, assuming the use of singlecore copper cables with PVC insulation laid in cable ducts, an ambient temperature of
25 C and rated system currents of 100 % of the rated inverter current:
0015
0022
0030
Size
Fuses F11/F12/F13
0040
0055
0075
1
16 A
16 A
25 A
1.5 mm2
1.5 mm2
4 mm2
2 1.5 mm2
1 10 mm2
2 1.5 mm2
1 10 mm2
2 4 mm2
1 10 mm2
IN
1.5 mm2
MC_4_A...-503
1.5 mm2
0150
0220
0300
2.5 mm2
0370
0450
4 mm2
0550
0750
5
35 A
50 A
63 A
80 A
100 A
125 A
6 mm2
10 mm2
16 mm2
25 mm2
35 mm2
50 mm2
2 6 mm2
1 10 mm2
1 10 mm2
1 16 mm2
6 mm2
10 mm2
16 mm2 1)
Fuses F11/F12/F13
IN
Size
0110
1 16 mm2
25 mm2 1)
35 mm2
50 mm2
1) Use a motor feeder with a 10 mm2 cross section with MCS and MCH (SERVO) due to the connector on the CM/DFY motor!
0015
0022
Size
Fuses F11/F12/F13
0037
0055
0075
1
16 A
25 A
25 A
35 A
1.5 mm2
4 mm2
4 mm2
6 mm2
2 1.5 mm2
1 10 mm2
2 4 mm2
1 10 mm2
2 4 mm2
1 10 mm2
2 6 mm2
1 10 mm2
1.5 mm2
4 mm2
4 mm2
6 mm2
IN
MC_4_A...-2_3
0110
0220
Size
Fuses F11/F12/F13
0150
3
IN
0300
4
50 A
63 A
80 A
100 A
10 mm2
16 mm2
25 mm2
35 mm2
1 10 mm2
1 16 mm2
1 16 mm2
1 16 mm2
10 mm2
16 mm2
25 mm2
35 mm2
217
0015
0022
0030
Size
0040
0055
0075
1
20 A
30 A
AWG14
AWG12
AWG10
PE conductor
AWG14
AWG12
AWG10
AWG14
AWG12
AWG10
Fuses F11/F12/F13
IN
6A
0110
10 A
MC_4_A...-503
0150
0220
Size
Fuses F11/F12/F13
15 A
0300
0370
0450
3
IN
0550
0750
40 A
60 A
80 A
90 A
110 A
150 A
175 A
AWG8
AWG6
AWG4
AWG4
AWG3
AWG1
AWG2/0
AWG8
AWG8
AWG6
AWG61)
AWG41)
AWG41)
AWG3
PE conductor
AWG10
AWG8
AWG6
AWG1
AWG2/0
1) Use a motor feeder with an AWG8 cross section with MCS and MCH (SERVO) due to the connector on the CM/DFY motor!
0015
0022
Size
0037
0055
0075
16 A
25 A
AWG14
AWG12
AWG10
PE conductor
AWG14
AWG12
AWG10
AWG14
AWG12
Fuses F11/F12/F13
IN
MC_4_A...-2_3
0110
Size
0150
25 A
35 A
AWG10
Screw and washer assembly M4 with terminal clip
AWG10 conductor end sleeve
AWG10 crimp cable connector
0220
0300
4
50 A
60 A
80 A
90 A
AWG6
AWG4
AWG4
AWG3
PE conductor
AWG10
AWG8
AWG8
AWG6
AWG6
AWG4
AWG4
AWG3
Fuses F11/F12/F13
IN
218
Permitted motor
cable lengths
cable type
with an encoder connected: the maximum cable length for the encoder connection is
100 m (330 ft) with a capacitance per unit length of 120 nF/km (193 nF/mile).
MC_4_A...-5_3
at Vin = 3 400 VAC
0022
0030
0040
0055
120 (396)
80 (264)
50 (165)
40 (132)
200 (660)
120 (396)
80 (264)
60 (198)
250 (825)
150 (495)
120 (396)
100 (330)
300 (990)
250 (825)
200 (660)
150 (495)
300 (990)
250 (825)
200 (660)
150 (495)
400 (1320)
300 (990)
250 (825)
200 (660)
900 (2970)
750 (2475)
600 (1980)
450 (1485)
1200 (3960)
900 (2970)
750 (2475)
600 (1980)
100 (330)
Unshielded cable
1)
360 (1188)
240 (792)
150 (495)
120 (396)
600 (1980)
360 (1188)
240 (792)
180 (594)
750 (2475)
450 (1485)
360 (1188)
300 (990)
900 (2970)
750 (2475)
600 (1980)
450 (1485)
100 (330)
1) An output filter is only permitted in VFC mode and with an unshielded motor feeder. If an HF... output filter is connected, the cable
length is not restricted by these limiting values, but exclusively by the voltage drop along the motor feeder.
MC_4_A...-2_3
at Vin = 3 230 VAC
0022
0037
0055
0075
120 (396)
80 (264)
50 (165)
40 (132)
200 (660)
120 (396)
80 (264)
60 (198)
250 (825)
150 (495)
120 (396)
100 (330)
300 (990)
250 (825)
200 (660)
150 (495)
300 (990)
250 (825)
200 (660)
150 (495)
400 (1320)
300 (990)
250 (825)
200 (660)
900 (2970)
750 (2475)
600 (1980)
450 (1485)
1200 (3960)
900 (2970)
750 (2475)
600 (1980)
100 (330)
Unshielded cable
360 (1188)
240 (792)
150 (495)
120 (396)
600 (1980)
360 (1188)
240 (792)
180 (594)
750 (2475)
450 (1485)
360 (1188)
300 (990)
900 (2970)
750 (2475)
600 (1980)
450 (1485)
100 (330)
219
Voltage drop
The line cross section of the motor cable should be selected so the voltage drop is as
small as possible. An excessively high voltage drop means that the full motor torque
is not achieved.
The expected voltage drop can be determined with reference to the following tables (the
voltage drop can be calculated in proportion to the length if the cables are shorter).
Line
cross section
10
5.3
10.6
13.3
2.5
mm2
4 mm2
6 mm
17.3
20
25
21.3
30
40
50
63
80
100
125
150
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
10.2
1)
1)
1)
1)
1)
1)
1)
1)
1)
3.2
4.8
6.4
8.1
10.4
12.8
16
1)
1.9
2.8
3.8
4.7
6.5
8.0
10
12.5
4.4
10 mm2
16
16
Copper
1.5 mm2
13
5.3
6.4
8.3
9.9
1)
3.2
4.0
5.0
6.0
8.2
mm2
3.3
25 mm2
3.9
5.2
6.5
7.9
10.0
1)
2.5
3.3
4.1
5.1
6.4
8.0
2.9
3.6
4.6
35 mm
50 mm2
5.7
7.2
8.6
4.0
5.0
6.0
100
125
150
Line
cross section
10
7.0
10.5
1)
1)
16
30
40
50
63
80
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
12.9
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
AWG14
4.2
6.3
8.4
10.5
13.6
AWG12
2.6
3.9
5.2
6.4
8.4
10.3
AWG8
25
1)
1)
AWG10
20
Copper
AWG16
13
5.6
6.9
8.7
10.8
13.0
1)
4.5
5.6
7.0
8.4
11.2
5.1
6.9
8.6
10.8
13.7
1)
AWG4
3.2
4.3
5.4
6.8
8.7
10.8
13.5
AWG3
2.6
3.4
4.3
5.1
6.9
8.6
10.7
12.8
3.4
4.2
5.4
6.8
8.5
10.2
AWG1
3.4
4.3
5.4
6.8
8.1
AWG1/0
2.6
3.4
4.3
5.4
6.8
2.7
3.4
4.3
5.1
AWG6
AWG2
AWG2/0
4.3
220
5.15
Motor currents
The total of the motor currents must not exceed the output rated current of the inverter.
Motor lead
The permitted length of all motor leads connected in parallel is determined as follows:
Iges
Imax
n
04999AXX
The motors in a group must not be more than three levels apart.
Output filter
Usually, there is no need for an output filter with small groups of 2 to 3 motors. An output
filter HF... is required if the maximum motor lead length (lmax) given in the table is not
adequate. This may be the case in large groups (n) or when there are long motor lead
lengths connected in parallel (ltot). The maximum motor lead length is then no longer restricted by the limit given in the table, but instead by the voltage drop on the motor lead.
The total value of the rated motor currents must not exceed the rated throughput current
of the output filter.
221
5.16
222
Comply with the regulations and instructions issued by the motor manufacturer with
regard to operation on a frequency inverter, e.g. requirement for a sine filter.
In future, all tools and fixtures in the potentially explosive atmosphere must comply
with directive 94/9/EC (ATEX 100a).
The TF/TH input on the MOVIDRIVE must not be used for thermal monitoring of the
motor. Use a TF/TH trip switch which is approved for use in potentially explosive atmospheres for thermal monitoring.
In the case of motors with speed feedback, the tachometer must also be approved
for use in potentially explosive atmospheres. The tachometer can be directly connected to MOVIDRIVE.
5.17
Interference
immunity
With regard to interference immunity, MOVIDRIVE meets all the requirements stipulated in EN 50082-2 and EN 61800-3.
Interference
emission
Two options are available for EMC compliant installation in accordance with EN 55011,
limit value class A, depending on the machine configuration:
Limit value class A
Class B limit
On the motor
Sizes 1 to 5
Sizes 1 and 2
Sizes 3 to 5
1st option
No action needed
2nd option
No action needed
Two options are available for EMC compliant installation in accordance with EN 55011,
limit value class B, depending on the machine configuration:
Class B limit
On the motor
Sizes 1 to 5
Sizes 1 to 5
1st option
2nd option
IT systems
No EMC limits are specified for interference emission in voltage supply systems without
an earthed star point (IT systems). The effectiveness of input filters is severely limited.
223
Block diagram of
limit value class
B
L1
L2
L3
PE
F11 F12 F13
K11
L1
L2
L3
NF...-...
L1' L2' L3'
400 mm (15 in)
8 +R
MOVIDRIVE
9 -R
X10
(1)
(2)
HD...
n=5
V W
05000AXX
Figure 107: Installation with consideration for EMC, in accordance with limit value
class B
(1) = 1st possible solution with HD... output choke
(2) = 2nd possible solution with shielded motor lead
Refer to the publication entitled 'Drive Engineering - Practical Implementation, Electromagnetic Compatibility' for more information. This document can be ordered from SEW.
224
5.18
05001AXX
05002AXX
MOVIDRIVE
n=5
HD...
PE U V W
(1)
05003AXX
Only route the 3 phases U, V and W through the output choke! Do not route the PE conductor through the output choke!
HD001
HD002
HD003
16 mm2 ( AWG6)
225
MOVIDRIVE compact
MCF
MCV
MCS
MCH
VFC
Yes
Yes
Yes
CFC
No
No
SERVO
No
No
Install output filters next to the corresponding inverter. Leave a ventilation space of
at least 100 mm (4 in) below and above the output filter. No clearance is required to
either side.
Restrict the length of the cable between the inverter and the output filter to the absolute minimum needed. Maximum 1 m (3.3 ft) with an unshielded cable and 10 m (33
ft) for a shielded cable.
An unshielded motor lead is sufficient when using an output filter. Note the following
instructions when you are using an output filter together with a shielded motor lead:
DC link required ( page 227)
Set P860/P861 PWM frequency 1/2 = 16 kHz
Set P862/P863 PWM fix 1/2 = ON
The DC link increases the inverter load.
Several motors can be connected jointly to one output filter when multiple motors are
operated on one inverter. The total value of the rated motor currents must not exceed
the rated throughput current of the output filter.
It is acceptable for two identical output filter to be connected in parallel to one inverter
output in order to double the rated throughput current. To do this, all connections with
the same name should be connected to the output filters in parallel.
Output filter connection V5 (with HF...-503) or 7 (with HF...-403) must not be connected (no DC link) when the inverter is operated with fPWM = 4 or 8 kHz.
MOVIDRIVE
HF...
7
2 3 PE 4
6 PE 8
5 6 PE U V W PE HF...-403
V5 U1 V1 W1 PE U2 V2 W2 PE HF...-503
M
U VW
PE
L1 L2 L3 PE
05004AXX
226
DC link
Only the PWM frequency 16 kHz is permitted. Note the power reduction of units as
a function of the PWM frequency!
The DC link connection increases the required inverter output current in relation to the
rated output current of the inverter in accordance with the following table.
fPWM
16 kHz
8%
12%
Failure to comply with this may result in the inverter shutting down due to an overload.
05504AXX
227
5.19
The electronics terminals are suitable for the following cross sections:
MCF/MCV/MCS:
MCH:
If necessary, potentiometer setpoints are switched using the 10 V voltage rather than
via the wiper lead.
MCF/MCV/MCS
X10:
+10V
n1
+
-
-10V
REF1
AI11
REF2
AI12
SC11
AI21
SC12
AGND
MCH
X10:
R11
1
2
3
4
5
6
7
8
+10V
n1
+
-
-10V
REF1
AI11
AI12
AI21
AGND
REF2
R11
1
2
3
4
5
6
05304AXX
0 V cables (AGND, DGND, DCOM) are never connected for generating signals. The
0 V cables of several electrical units which are connected together should not be
looped from unit to unit, but rather wired up in a star configuration. This means:
Install the units in adjacent switch cabinet compartments rather than distributing
them widely.
Lay the 0 V cables with 1.5 mm2 (AWG16) cross section from a central point to each
individual unit by the shortest possible route.
If coupling relays are used, they should always be ones with encapsulated, dust-protected electronics contacts, which are suitable for switching small voltages and currents (5...20 V, 0.1...20 mA).
Binary inputs/outputs
The binary inputs are electrically isolated by optocouplers. Binary input commands
can also be issued directly as a 0/1 command from the PLC instead of using a coupling relay (signal level electronics data).
The binary outputs are short-circuit proof, although they are not interference-voltageproof. Applying an external voltage to the binary outputs may destroy them!
The inverter starts a self-test (approx. 3 s) when the power system or the 24 V supply
is switched on. All signal outputs have the level '0' throughout the self-test.
228
5.20
SEW recommends that units with a fieldbus (MC_41A and MCH42A) should always be
operated with an external 24 VDC voltage supply.
MCF/MCV/MCS
MCH
X10:
X12:
1
REF1
2
AI11
3
REF2
4
AI12
5
SC11
6
AI21
7
SC12
8
AGND
9
DI
DI1 10
DI2 11
DI3 12
DI4 13
DI5 14
DCOM 15
VO24 16
DGND 17
DO1-C 18
DO2 19
DO1-NO 20
DB 21
DO1-NC 22
DGND 23
24
VI24
DB
DO1-C
DO1-NO
DO1-NC
DO2
VI24
DGND
1
2
3
4
5
6
7
24 V
24 V
05305AXX
229
5.21
Effect of
'0' signal
'1' signal
A changeover contactor should be provided for each of the two motor leads when two
motors are operated alternately on the same inverter with the parameter set switchover
function in use ( P60_/P61_ PARAM. SWITCHOVER). Do not switch the switchover
contacts unless the unit is inhibited!
Only VFC operating modes without speed control are possible with parameter set 2.
Speed control or CFC and SERVO operating modes are not possible.
230
5.22
Controller inhibit
Rapid stop
Hold control
Stop
low
Enable
05306AEN
Logic gating of
control signals
The following table shows the logic gating of control signals. '/Controller inhibit' is programmed to binary input DI and cannot be changed. The other control signals are
only in effect if a binary input is programmed to this function ( parameter P60_).
Binary input is programmed to
/Controller
inhibit
(DI)
Enable/rapid
stop
/Hold control
CW/STOP
CCW/STOP
'0'
1)
1)
1)
1)
'1'
'0'
2)
2)
2)
'1'
'1'
'0'
3)
3)
'1'
'1'
'1'
'1'
'0'
CW running
enabled
'1'
'1'
'1'
'0'
'1'
CCW running
enabled
Inverter status
Inhibit
CW*
=1
CCW*
&
&
&
DRIVE CONTROL
/HOLD CONTROL*
ENABLE*
/CONTROLLER INHIBIT
02210BEN
231
Limit switches
5.23
Limit switches
Limit switch processing ensures that a drive does not move outside its travel range. To
do this, it is possible to program the binary inputs to the functions /LIM. SWITCH CW
and /LIM. SWITCH CCW. The limit switches are connected to these binary inputs. The
limit switches must be '0' active and continuously actuated in the limit switch area
(= movement up to limit switch).
'0' active means:
Limit switch not contacted (= not actuated) 24 V signal
Limit switch contacted (= actuated) 0 V signal
Behavior of the
drive when moving clear
In IPOS operating modes, contacting a limit switch generates a fault message. A reset is then required in order to move clear ( IPOS manual).
The inverter receives a setpoint from the setpoint source leading in the direction for
moving clear.
When the brake function is activated, the brake is first released and then the drive is
moved clear ('0' '1' signal). The limit switches must supply a '1' signal continuously
in the travel range.
If movement clear of the limit switch area takes place without a move-clear phase, for
example by moving the drive manually, then it is possible to continue moving in normal
operating status.
232
The inverter monitors whether the limit switches are missing, if there is an open circuit or if the limit switches have been swapped over. If this is the case, the inverter
triggers an emergency stop and displays fault F27, 'Limit switches missing.'
6
6
Serial Communication
MOVILINK protocol
The MOVILINK profile enables the uniform transmission of user data between SEW inverters as well as via various communications interfaces to higher-level automation
equipment. Consequently, MOVILINK guarantees a control and parameter setting concept that can be used regardless of the fieldbus for all current bus systems, such as:
PROFIBUS-DP
CAN
RS-232
RS-485
The MOVILINK protocol for serial interfaces in the new SEW range of inverters, MOVIDRIVE and MOVIMOT, enables you to set up a serial bus connection between a
higher-level master and several SEW inverters. For example, masters may take the
form of programmable logic controllers, PCs or even SEW inverters with PLC functions
(IPOSplus). Generally speaking, the SEW inverters function as slaves in the bus system.
Support for the master/slave structure via RS-485 with one master (single master)
and at most 31 slave stations (SEW inverters).
User-friendly implementation of the protocol in a straightforward and reliable message structure with fixed message lengths and a unique start identifier.
Data interface to the basic unit in accordance with the MOVILINK profile. This
means the user data sent to the drive are transmitted to the inverter in the same way
as via the other communications interfaces (PROFIBUS, INTERBUS, CAN etc.).
Access to all drive parameters and functions, so they can be used for startup, service, diagnostics, visualization and automation tasks.
Startup and diagnostic tools on the basis of MOVILINK for PC (e.g. MOVITOOLS/
SHELL and MOVITOOLS/SCOPE).
Please refer to the 'Serial Communication and System Bus (SBus)' manual for a detailed
description of the MOVILINK protocol. This manual is available from SEW-EURODRIVE.
233
7
7
Safety Notes
Installation and
startup
Never install damaged products or take them into operation. Please submit a
complaint to the shipping company immediately in the event of damage.
Installation, startup and service work may only be performed by trained personnel observing applicable accident prevention regulations and operating instructions!
The regulations in force (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/0160) must
also be complied with.
Follow the specific instructions during installation and startup of the motor and
the brake!
Make sure that preventive measures and protection devices correspond to the
applicable regulations (e.g. EN 60204 or EN 50178).
Necessary protection measures:
The unit meets all requirements for reliable isolation of power and electronics
connections in accordance with EN 50178. All connected circuits must also satisfy
the requirements for reliable isolation so as to guarantee reliable isolation.
Take suitable measures to ensure that the connected motor does not start up automatically when the inverter is switched on.
Suitable measures are:
With MCF/MCV/MCS4_A: Connect terminal X10:9 '/CONTROL. INHIBIT' to DGND.
With MCH4_A: Disconnect the electronics terminal block X11.
Operation and
service
234
Disconnect the unit from the power supply system prior to removing the protective cover. Dangerous voltages may still be present for up to 10 minutes after
mains disconnection.
The unit has IP 00 enclosure with the protective cover removed. Dangerous voltages are present at all subassemblies except for the control electronics. The unit
must be closed during operation.
Dangerous voltages are present at the output terminals and the cables and motor terminals connected to them when the unit is switched on. This also applies
even when the unit is inhibited and the motor at a standstill.
Just because the operation LED and other display elements have gone out does
not mean that the unit has been disconnected from the supply system and is de-energized.
Safety functions inside the unit or a mechanical blockage may cause the motor
to stop. The removal of the source of the malfunction or a reset can result in an
automatic restart of the drive. If, for safety reasons, this is not permitted for the
driven machine, the unit must be disconnected from the supply system before
correcting the fault. In such cases, it is also forbidden for the 'Auto reset' function
(P841) to be activated.
Switch the inverter output only when the output stage is inhibited.
Unit Design
8.1
05292AEN
Sample nameplate
C 4
8267480
01318AXX
Furthermore, a type label is attached to the front of the control unit (above the TERMINAL option slot).
C4
8267480
01322AXX
Scope of delivery
In addition, with size 1: Plug housing for the power terminals (X1...X4), connected.
In addition, with sizes 4 and 5: Touch guard for the power terminals.
235
8.2
Size 1
05417AXX
236
Size 2
05418AXX
237
Size 3
05419AXX
1. PE connections
2. X1: Mains connection L1 (1) / L2 (2) / L3 (3), separable
3. X4: DC link connection -UZ / +UZ
4. PE connections
5. X2: Motor connection U (4) / V (5) / W (6)
6. X3: Braking resistor connection R+ (8) / R- (9)
7. TERMINAL: Option slot for DBG11B keypad or USS21A serial interface
8. V1: Operating LED and PROFIBUS-DP diagnostic LEDs (only with MCF/MCV/MCS41A)
9. Retaining screw A for terminal unit
10. X10: Electronics terminal strip
11. Flap on terminal unit with labeling tile
12. Retaining screw B for terminal unit
13. Screw for electronics shield clamp
14. Terminal unit, removable
15. Only with MCV/MCS4_A X15: Motor encoder input (9-pin sub D socket)
16. Only with MCV/MCS4_A X14: Incremental encoder simulation output or external encoder
input (9-pin sub D plug)
17. Only in MCF/MCV/MCS41A X30: PROFIBUS-DP connection (9-pin sub D socket)
238
Size 4
05420AXX
1. PE connections
2. X1: Mains connection L1 (1) / L2 (2) / L3 (3), separable
3. X4: DC link connection -UZ / +UZ
4. PE connections
5. X2: Motor connection U (4) / V (5) / W (6)
6. X3: Braking resistor connection R+ (8) / R- (9)
7. TERMINAL: Option slot for DBG11B keypad or USS21A serial interface
8. V1: Operating LED and PROFIBUS-DP diagnostic LEDs (only with MCF/MCV/MCS41A)
9. Retaining screw A for terminal unit
10. X10: Electronics terminal strip
11. Retaining screw B for terminal unit
12. Screw for electronics shield clamp
13. Terminal unit, removable
14. Only with MCV/MCS4_A X15: Motor encoder input (9-pin sub D socket)
15. Only with MCV/MCS4_A X14: Incremental encoder simulation output or external encoder
input (9-pin sub D plug)
16. Only in MCF/MCV/MCS41A X30: PROFIBUS-DP connection (9-pin sub D socket)
239
Size 5
05421AXX
1. PE connections
2. X1: Mains connection L1 (1) / L2 (2) / L3 (3), separable
3. X4: DC link connection -UZ / +UZ
4. PE connections
5. X2: Motor connection U (4) / V (5) / W (6)
6. X3: Braking resistor connection R+ (8) / R- (9)
7. TERMINAL: Option slot for DBG11B keypad or USS21A serial interface
8. V1: Operating LED and PROFIBUS-DP diagnostic LEDs (only with MCF/MCV/MCS41A)
9. Retaining screw A for terminal unit
10. X10: Electronics terminal strip
11. Retaining screw B for terminal unit
12. Screw for electronics shield clamp
13. Terminal unit, removable
14. Only with MCV/MCS4_A X15: Motor encoder input (9-pin sub D socket)
15. Only with MCV/MCS4_A X14: Incremental encoder simulation output or external encoder
input (9-pin sub D plug)
16. Only in MCF/MCV/MCS41A X30: PROFIBUS-DP connection (9-pin sub D socket)
240
8.3
Size 1
05193AXX
241
Size 2
05194AXX
242
Size 3
05195AXX
1. PE connections
2. X1: Mains connection L1 (1) / L2 (2) / L3 (3)
3. X4: DC link connection -UZ / +UZ
4. PE connections
5. X2: Motor connection U (4) / V (5) / W (6)
6. X3: Braking resistor connection R+ (8) / R- (9)
7. TERMINAL: Option slot for DBG11B keypad or USS21A serial interface
8. V1: Operation LED
9. Retaining screw A for terminal unit
10. X10: Electronics terminal strip, separable
11. X11: Electronics terminal strip, separable
12. X12: Electronics terminal strip, separable
13. Retaining screw B for terminal unit
14. Screw for electronics shield clamp
15. Flap on terminal unit with labeling tile
16. Terminal unit, removable
17. Diagnostic LEDs INTERBUS-FO
18. Only with MCH42A X30...X33: INTERBUS-FO connections
19. X14: Incremental encoder simulation output or external encoder input (15-pin sub D plug)
20. X15: Motor encoder input (15-pin sub D socket)
21. Only with MCH41A X30: PROFIBUS-DP connection (9-pin sub D socket)
243
Size 4
05196AXX
1. PE connections
2. X1: Mains connection L1 (1) / L2 (2) / L3 (3)
3. X4: DC link connection -UZ / +UZ
4. PE connections
5. X2: Motor connection U (4) / V (5) / W (6)
6. X3: Braking resistor connection R+ (8) / R- (9)
7. TERMINAL: Option slot for DBG11B keypad or USS21A serial interface
8. V1: Operation LED
9. Retaining screw A for terminal unit
10. X10: Electronics terminal strip, separable
11. X11: Electronics terminal strip, separable
12. X12: Electronics terminal strip, separable
13. Retaining screw B for terminal unit
14. Screw for electronics shield clamp
15. Terminal unit, removable
16. Diagnostic LEDs INTERBUS-FO
17. Only with MCH42A X30...X33: INTERBUS-FO connections
18. X14: Incremental encoder simulation output or external encoder input (15-pin sub D plug)
19. X15: Motor encoder input (15-pin sub D socket)
20. Only with MCH41A X30: PROFIBUS-DP connection (9-pin sub D socket)
244
Size 5
05322AXX
1. PE connections
2. X1: Mains connection L1 (1) / L2 (2) / L3 (3)
3. X4: DC link connection -UZ / +UZ
4. PE connections
5. X2: Motor connection U (4) / V (5) / W (6)
6. X3: Braking resistor connection R+ (8) / R- (9)
7. TERMINAL: Option slot for DBG11B keypad or USS21A serial interface
8. V1: Operation LED
9. Retaining screw A for terminal unit
10. X10: Electronics terminal strip, separable
11. X11: Electronics terminal strip, separable
12. X12: Electronics terminal strip, separable
13. Retaining screw B for terminal unit
14. Screw for electronics shield clamp
15. Terminal unit, removable
16. Diagnostic LEDs INTERBUS-FO
17. Only with MCH42A X30...X33: INTERBUS-FO connections
18. X14: Incremental encoder simulation output or external encoder input (15-pin sub D plug)
19. X15: Motor encoder input (15-pin sub D socket)
20. Only with MCH41A X30: PROFIBUS-DP connection (9-pin sub D socket)
245
Installation
9.1
Tightening
torques
Only use genuine connection elements. Note the permitted tightening torques
of MOVIDRIVE power terminals.
Size 1
0.6 Nm (5.3 lb.in)
Size 2
1.5 Nm (13.3 lb.in)
Size 3
3.5 Nm (31 lb.in)
Sizes 4 and 514 Nm (124 lb.in)
Nm (lb.in)!
02475AXX
Leave 100 mm (4 in) clearance at the top and bottom for optimum cooling. No lateral clearance required; the units can be lined up side-by-side. With sizes 4 and 5,
do not install any components which are sensitive to high temperatures within 300
mm (11.81 in) of the top of the unit. Only install the units vertically. Do not install the
units horizontally, tilted or upside down.
100 mm
(4 in)
100 mm
(4 in)
02474AXX
246
Separate cable
ducts
Install the input fuses at the beginning of the supply system lead after the supply
bus junction ( Wiring diagram for basic unit, power section and brake).
Using an earth-leakage circuit breaker as the sole protection device is not permitted. Earth-leakage currents > 3.5 mA can arise during normal operation of the
inverter. Use universal current-sensitive earth-leakage circuit breakers only.
Supply system
and brake contactors
Use only contactors in utilization category AC-3 (IEC 158-1) as supply system
and brake contactors.
With more than four units on a supply system contactor designed to cope with
the total current: Insert a 3-phase line choke in the circuit to limit the inrush current.
PE mains connection ( EN
50178)
With a supply system lead < 10 mm2 (AWG 8): Lay a second PE conductor with
the cross section of the supply system lead in parallel to the protective earth via
separate terminals or use a copper protective earth with a cross section of 10
mm2 (AWG 8).
With a supply system lead 10 mm2 (AWG 8): Lay a copper protective earth
with the cross section of the supply system lead.
IT systems
9
Cross sections
Supply system lead: Cross section according to rated input current Imains at rated
load.
Electronics cables:
MCF/MCV/MCS:
MCH:
Unit output
02476AXX
Figure 131: Connect ohmic/inductive loads only; do not connect capacitive loads
247
Binary inputs /
binary outputs
Shielding and
earthing
Use two closely twisted cables or a 2-core shielded power cable. Cross section
according to the rated output current of the inverter.
Protect the braking resistor with a bimetallic relay / thermal overload relay ( Wiring diagram for basic unit, power section and brake). Set the trip current according
to the technical data of the braking resistor.
The connection leads to the braking resistors carry a high DC voltage (approx. 900
V) during rated operation.
The surfaces of the braking resistors get very hot when the braking resistors are
loaded with PN. Select a suitable installation position. As a rule, braking resistors
are mounted on the switch cabinet roof.
Install the flat-type braking resistors together with the appropriate touch guard.
The binary outputs are short-circuit proof, although they are not interferencevoltage-proof (exception: relay output DO1). External voltage can cause irreparable damage to the binary outputs.
Connect the shield by the shortest possible route and make sure it is earthed
over a wide area at both ends. You can ground one end of the shield via a suppression capacitor (220 nF / 50 V) to avoid ground loops. If using double-shielded cables,
ground the outer shield on the inverter end and the inner shield on the other end.
00755BXX
Figure 132: Example of correct shield connection with metal clamp (shield clamp) or metal
cable gland
248
Shielding can also be achieved by laying the cables in grounded sheet metal
ducts or metal pipes. In this case, the power cables and control cables should
be laid separately.
Provide high frequency compatible grounding for the inverter and all additional
units (wide area metal-on-metal contact between the unit housing and ground, e.g.
unpainted switch cabinet mounting panel).
Line filter
Interference
emission
Sizes 1 and 2 are fitted with an line filter as standard. This line filter ensures that
limit value class A is maintained on the supply side. Use an NF...-... line filter as
an option to maintain the class B limit.
The NF...-... line filter option is required for sizes 3 to 5 to maintain class A and B
limits.
Install the line filter close to the inverter, but outside the minimum clearance required for cooling.
Restrict the cable between the line filter and the inverter to the absolute minimum length required, and never more than 400 mm (15.8 in). Unshielded, twisted
cables are sufficient. Also use unshielded cables as the supply system lead.
This line filter must be installed either directly at the entry point into the switch
cabinet or in the immediate vicinity of the inverter if several inverters are connected to the same line filter. The line filter must be chosen on the basis of the total
current of the connected inverters.
No EMC limits are specified for interference emission in voltage supply systems without an earthed star point (IT systems). The effectiveness of line filters
in IT systems is severely limited.
SEW recommends the following EMC measures on the output side to maintain the
class A and B limits:
Install the output choke close to the inverter, but outside the minimum clearance
required for cooling.
Route all three phases together through the output choke. Do not route the PE
conductor through the output choke!
MOVIDRIVE
PE U V W
motor cable
to the motor
03973AEN
249
9.2
Pin assignment
Connection to the PROFIBUS network using a 9-pin sub D plug according to IEC 61158.
The T-bus connection must be made using a plug with the corresponding configuration.
02893AEN
As a rule, the MOVIDRIVE compact drive inverter is connected to the PROFIBUS system using a shielded twisted-pair cable. Note the maximum supported transmission rate
when you are selecting the bus connector.
The two-core cable is connected to the PROFIBUS connector using pin 3 (RxD/TxD-P)
and pin 8 (RxD/TxD-N). Communication takes place via these two contacts. The RS-485
signals RxD/TxD-P and RxD/TxD-N must be connected to the same contacts in all
PROFIBUS stations. Otherwise, communication via the bus will not function.
The PROFIBUS interface sends a TTL control signal via pin 4 (CNTR-P) for a repeater
or FO adapter (reference = pin 9).
Shielding and
routing bus
cables
The PROFIBUS interface supports RS-485 transmission technology and requires the
cable type A to IEC 61158 specified as the physical medium for PROFIBUS. This cable
must be a shielded, twisted-pair two-core cable.
Having the bus cable correctly shielded cuts out parasitic interference which can occur
in an industrial environment. The following measures enable the best possible shielding
to be achieved:
Tighten the retaining screws of plugs, modules and equipotential bonding conductors
until finger-tight.
Do not route the signal and bus cables in parallel to the power cables (motor feeders); use separate cable ducts if at all possible.
Join the signal cables and the associated equipotential bonding together at closely
spaced intervals by the shortest route.
In the event of fluctuations in the ground potential, a compensating current may flow
along the shield which is connected at both ends and to the ground potential (PE). In this
case, make adequate provision for equipotential bonding in accordance with the relevant VDE regulations.
250
Bus termination
with MCF/MCV/
MCS41A
If the MOVIDRIVE compact drive inverter is located at the start of or the end of a
PROFIBUS segment, then the connection to the PROFIBUS network is not generally
made using a T-bus connection with an incoming and outgoing PROFIBUS cable. Instead, the connection is a direct one with only one PROFIBUS cable. In order to prevent
malfunctions in the bus system due to reflections, etc., the PROFIBUS segment must
be terminated using bus terminating resistors at the first and last physical stations.
It is not necessary to use a sub D plug with integrated terminating resistors because the
bus terminating resistors on the inverter can be switched on (DIP switches below the
connection unit Sec. 'Removing the connection unit' on page 269).
10
9
21
22
23
24
25
ON
20
26
ON
mA
OFF
PROFIBUS-DP
Bus termination
= OFF
TERMINATION
2
1
ON
nc
TERMINATION
ON
OFF
PROFIBUS-DP
Bus termination
= ON
S12
V
S11
02894AEN
Figure 135: Activating the bus termination using DIP switches with MCF/MCV/MCS41A
Bus termination
with MCH41A
MCH41A is not provided with bus terminating resistors so that the bus system can be
taken into operation more easily and in order to reduce the number of error sources.
Use a plug with an integrated bus terminating resistor if the inverter is at the start or finish
of a PROFIBUS segment and only one PROFIBUS cable is leading to the inverter.
Switch on the bus terminating resistors on this PROFIBUS plug.
251
The PROFIBUS station address is set using DIP switches 4...10 (valency 26...20) below
the connection unit ( Sec. 'Removing the connection unit' on page 269). MOVIDRIVE
compact supports the address range 0...125.
Significance ON
10
9
8
22
Significance: 4 x 1 = 4
23
Significance: 8 x 0 = 0
24
Significance: 16 x 0 = 0
25
Significance: 32 x 0 = 0
26
Significance: 64 x 0 = 0
nc
TERMINATION
ON
ON
Significance: 2 x 0 = 0
21
Significance: 1 x 0 = 0
ON
20
mA
Factory setting:
Address = 4
OFF
S12
V
S11
02895AEN
The PROFIBUS station address can only be set using the DIP switches when the connection unit has been removed. This means the address cannot be altered during ongoing operation. The change comes into effect when the drive inverter is switched back on
(power system + 24 V OFF/ON). The drive inverter displays the current station address
in fieldbus monitor parameter P092 'Fieldbus address' (display with DBG11B or MOVITOOLS/SHELL).
For example: Setting station address 17
Significance ON
10
Significance:
1x1 = 1
21
Significance:
2x0 = 0
Significance:
4x0 = 0
Significance:
8x0 = 0
24
Significance: 16 x 1 = 16
25
Significance: 32 x 0 = 0
ON
20
26
Significance: 64 x 0 = 0
nc
2
1
ON
ON
TERMINATION
mA
For example:
Set address = 17
OFF
S12
V
S11
03003AEN
252
The PROFIBUS station address is set using DIP switches 1...8 (valency 20...26) below
the connection unit ( Sec. 'Removing the connection unit' on page 269). MOVIDRIVE
compact supports the address range 0...125.
05527AEN
The PROFIBUS station address can only be set using the DIP switches when the connection unit has been removed. This means the address cannot be altered during ongoing operation. The change comes into effect when the drive inverter is switched back on
(power system + 24 V OFF/ON). The drive inverter displays the current station address
in fieldbus monitor parameter P092 'Fieldbus address' (display with DBG11B or MOVITOOLS/SHELL).
For example: Setting station address 17
05528AEN
253
9.3
Bus connection
via fiber optic
cable (FO)
The bus connection uses fiber optic cables. You can use either polymer fiber cables or
HCS cables.
Polymer fiber
cables
This type of cable is used for distances of up to 70 meters between two INTERBUS stations. Various types are available depending on the application. This cable type offers
straightforward and inexpensive installation.
HCS cables
This type of cable can be used over distances of up to 500 m, since it has much lower
light attenuation values than polymer fiber cable.
The bus cable must be at least 1 meter long. Cable bridges from Phoenix Contact must
be used for shorter distances.
Please refer to Phoenix Contacts fiber optic cable installation guidelines (art. name IBS
SYS FOC ASSEMBLY) for further information about the correct routing of fiber optic cables.
Use a special cable type when routing in special areas (e.g. laying underground or
in proximity to welding robots)
Strip the insulation off the outer sheath and the individual cores without damaging
them
Polish and install the end of the plug in accordance with the guidelines
Calibrating FO
cables
Check the light intensity complies with the limit values (optical diagnosis with CMD
tool or FO measuring instrument)
Connecting FO
plugs
The fiber optic cable is connected to MOVIDRIVE compact MCH42A using plugs called
F-SMA plugs. You need a pair of plugs for the incoming and outgoing remote bus (transmitter and receiver). SEW recommends using F-SMA plugs with an anti-kinking sleeve
to ensure that the optimum bending radius is maintained.
Order data
Pre-fabricating FO
cables
254
Article name
Name
F-SMA plug set for polymer fiber cables (4 pieces) with anti-kinking sleeve
PSM-SET-FSMA/4-KT
X31
X32
Direction
FO core color
FO remote IN
(incoming remote bus)
Receive data
Orange (OG)
Send data
Black (BK)
FO remote OUT
(continuing remote bus)
Receive data
Black (BK)
Send data
Orange (OG)
X10
1
2
3
4
5
6
7
8
9
10
11
X11
1
2
3
4
5
6
7
8
9
UL
CC
BA
RD
TR
FO1
FO2
X33
Signal
X14
X30
OG
X31
BK
X32
BK
X15
X12
X33
1
2
3
4
5
6
7
UL
CC
BA
RD
TR
FO1
FO2
X30
X30
OG
X14
Connection
X31
BK
X32
X15
Pin assignment
X33
OG
05208AXX
Use fiber optic cables with different lengths so as to avoid impermissible bending radii
in the fiber optic cables. Refer to the length data in the figure below in this regard.
50589AXX
255
The six DIP switches S1 to S6 on the underside of the connection unit are used for setting the process data length, the PCP length and for selecting the baud rate.
The DIP switches can only be accessed when the connection unit has been removed
( Sec. 'Removing the connection unit' on page 269). Switch off the supply system and
the 24 VDC backup voltage before you remove the connection unit. This means the settings of the DIP switches cannot be changed during ongoing operation.
ON
ON
1
X1
05216AXX
Figure 142: DIP switches S1...S6 on the underside of the connection unit
ON
1
20 21 22
[1]
0.5 MBaud
2 MBaud
2
[2]
[3]
05215AXX
The drive inverter signals the 'Microprocessor not ready' ID code (38 hex) if the DIP
switch settings are not correct.
256
Up to six INTERBUS data words can be exchanged between the INTERBUS interface
and the inverter. These data words can be split between the process data channel and
the PCP channel using DIP switches S1 to S5. Because of the restriction to six data
words, there are some settings which cannot be reproduced on the INTERBUS.
The inverter signals the 'Microprocessor not ready' IC code (38hex) if the setting is incorrect. Its red TR LED indicates that the setting is incorrect. The following figure shows
the peripheral conditions for setting the process data and PCP lengths. The following
limits apply in principle:
1
ON
1
20 21 22
6 PD
[1]
Figure 144: Settings for operating the inverter with 6 process data items
[1] The PCP settings with S4 and S5 are ineffective.
PCP length
ID code
03hex (3dec)
Examples:
1
ON
ON
20 21 22
5 PD
2
1 PCP
ON
2
20 21 22
4 PD
20 21 22
2
2 PCP
2 PD
2
4 PCP
Figure 145: Examples for setting the PCP length and the maximum process data length
PCP length
ID code
1 word
5 words
E3 hex (227dec)
2 words
4 words
E0 hex (224dec)
4 words
2 words
E1 hex (225dec)
If the max. length is exceeded or the setting 38 hex (56dec) = 'Microprocessor not ready'
is 0 or 7 PD
All settings which have not been named result in the 'Microprocessor not ready' ID code.
The inverter then signals 0PD in parameter P090 'PD configuration' and indicates that
the setting is incorrect by means of the red TR LED.
257
UL compliant installation
9.4
UL compliant installation
Please note the following points for UL compliant installation:
Only use copper cables with the following temperature ranges as connection
leads:
For MOVIDRIVE compact MC_4_A0015...0300 temperature range 60/75 C
For MOVIDRIVE compact MC_4_A0370...0750 temperature range 75/90 C
The permitted tightening torques for MOVIDRIVE compact power terminals are:
Size 1
0.6 Nm (5.3 lb.in)
Size 2
1.5 Nm (13.3 lb.in)
Size 3
3.5 Nm (31 lb.in)
Sizes 4 and 514 Nm (124 lb.in)
MOVIDRIVE compact drive inverters are suitable for operation in voltage power
systems with an earthed star point (TN and TT systems) which can supply a max.
current in accordance with the following tables and which have a max. voltage of 240
VAC for MOVIDRIVE compact MC_4_A...2_3 (230 V units) and 500 VAC for MOVIDRIVE compact MC_4_A...-5_3 (400/500 V units). The performance data of the
fuses must not exceed the values in the tables.
400/500 V units
MOVIDRIVE compact
MC_4_A...5_3
Fuses
0015/0022/0030/0040
10000 AAC
500 VAC
30 A / 600 V
0055/0075/0110
10000 AAC
500 VAC
30 A / 600 V
0150/0220
5000 AAC
500 VAC
175 A / 600 V
0300
5000 AAC
500 VAC
225 A / 600 V
0370/0450
10000 AAC
500 VAC
350 A / 600 V
0550/0750
10000 AAC
500 VAC
500 A / 600 V
MOVIDRIVE compact
MC_4_A...2_3
Fuses
0015/0022/0037
5000 AAC
240 VAC
30 A / 250 V
0055/0075
5000 AAC
240 VAC
30 A / 250 V
0110
5000 AAC
240 VAC
175 A / 250 V
0150
5000 AAC
240 VAC
225 A / 250 V
0220/0300
10000 AAC
240 VAC
350 A / 250 V
230 V units
Only use tested units with a limited output voltage (Vmax = 30 VDC) and limited output current (I 8 A) as an external 24 VDC voltage source.
UL certification does not apply to operation in voltage supply systems with a nonearthed star point (IT systems).
258
9.5
For size 1
A power shield clamp is supplied as standard with MOVIDRIVE compact size 1. Install
this power shield clamp together with the retaining screws of the unit.
1
2
02012BXX
1. Shield clamp
2. PE connection ()
For size 2
A power shield clamp with 2 retaining screws is supplied as standard with MOVIDRIVE
compact size 2. Install this power shield clamp together with the two retaining screws on
X6.
01469BXX
1. Shield clamp
2. PE connection ()
Power shield clamps provide you with a very convenient way of installing the shield for
the motor and brake leads. Fit the shield and PE conductor as shown in the figures.
259
Touch guard
9.6
Touch guard
Two touch guards with eight retaining screws are supplied as standard with MOVIDRIVE compact sizes 4 and 5. Install the touch guard on the two hood covers for the
power section terminals.
01470BXX
With installed touch guard, MOVIDRIVE compact size 4 and 5 units achieve IP10 enclosure, IP00 without touch guard.
260
9.7
VAC
VAC
F14/F15
F14/F15
L3
VAC
DC-link
connection *
7 8
F14/F15
L1 L2 L3
X1:
K11
(AC-3)
K11
(AC-3)
K11
(AC-3)
DB
DGND
K12
(AC-3)
X4:
Power section
U
DB
-VDC link PE
+VDC link
DB
X2:
V W
5
X3:
+R -R PE
K12
(AC-3)
DGND
DGND
F16
1
BMK 2
3
4
13
14
15
white
1
BG 2
red
Brake connector** BGE 3
4
blue
CM (DY)
5
3 (3)
4 (2)
CT/CV/DT/DV/D:
5 (1)
simultaneous switch-off
PE
in the AC and DC circuits
1
BG 2
3
BGE 4
5
white
red
blue
CT/CV/DT/DV/D:
switch-off in the AC circuit
M
3- phase
BW...
affects
K11
With sizes 1 and 2, there is no PE connection next to the mains connection terminals. In this case, use the PE
terminal next to the DC link connection.
**
Important:It is essential to adhere to the sequence of connections. Incorrect connection will lead to irreparable
damage to the brake.
A separate supply system lead is required for connecting the brake rectifier. Powering it from the motor voltage is not permitted!
Always switch off the brake on the DC and AC sides under the following conditions:
all hoist applications,
drives which require a rapid brake reaction time and
in CFC and SERVO operating modes.
Brake rectifier in
switch cabinet
Route the connection cables between the brake rectifier and the brake separately from
other power cables when installing the brake rectifier in the switch cabinet. Joint routing
is only permitted if the power cables are shielded.
261
03828AEN
262
Analog input AI21 (X10:6) can be used either as a 10 V voltage input or as a TF/TH
input. It is changed over using parameter P120.
DIP switches S11, S12 and 1...10 can only be accessed when the connection unit
has been removed ( Sec. 'Removing the connection unit' on page 269).
The function of DIP switches 1...10 is explained in Secs. 'Bus termination' and 'Setting the station address' on page 251 and page 252.
The TF/TH line must either be shielded or laid at a distance of at least 0.2 m (8 in)
from power cables (e.g. motor or brake cables). The TF/TH line must be separately
shielded if hybrid cables are used for the motor and TF/TH connection.
Function
X1:1/2/3
X2:4/5/6
X3:8/9
X4:
L1/L2/L3
U/V/W
+R/-R
+UZ/-UZ
Mains connection
Motor connection
Braking resistor connection
DC link connection
X10:1
X10:2/4
X10:3
X10:5/7
X10:6
X10:8
REF1
AI11/12
REF2
SC11/SC12
AI21
AGND
X10:9
X10:10
X10:11
X10:12
X10:13
X10:14
DI
DI1
DI2
DI3
DI4
DI5
X10:15
DCOM
X10:18
X10:19
X10:20
X10:21
X10:22
X10:23
X10:24
X14:1
X14:2
X14:3
X14:4
X14:5
X14:6
X14:7
X14:8
X14:9
X15:1
X15:2
X15:3
X15:4
X15:5
X15:6
X15:7
X15:8
X15:9
Switching of binary inputs with +24 V from VO24 (X10:16) DCOM-DGND jumper required.
Input of
external
encoder or
output of
incremental encoder
simulation
Motor
encoder
input
MCV4_A:
Signal track A (K1)
Signal track B (K2)
Signal track C (K0)
N.C.
Ref. potential DGND
Signal track A (K1)
Signal track B (K2)
Signal track C (K0)
+24 V (max. 180 mA)
MCS4_A:
sin+ (S2)
cos+ (S1)
Ref.+ (R1)
N.C.
REF1 (+10 V for TF/TH)
sin- (S4)
cos- (S3)
Ref.- (R2)
AI21 (TF/TH connection)
X30:
MCF/MCV/MCS41A: PROFIBUS-DP connection, 9-pin sub D socket, pin assignment page 250
1...10
S11:
S12:
Switch mode I signal (0(4)...20 mA) V signal (-10 V...0...10 V, 0...10 V), factory setting: V signal
Switch system bus terminating resistor on or off, factory setting: switched off
TERMINAL
Option slot for DBG11B keypad or serial port USS21A (RS-232 and RS-485)
Important with MCS4_A: If a TF/TH is connected to X15:5 and X15:9 then no TF/TH
connection is permitted on X10:1 and X10:6! Terminal X10:6 is not allowed to be used
in this case, not even as a 10 V voltage input.
263
Analog output
AO1
With MCF40A and MCV/MCS40/41A, binary output DO2 (X10:19) can also be used
as a 0(4)...20 mA analog output AO1. It is changed over using parameters P621 'Binary
output DO2' and P642 'Operating mode AO1'.
Function of X10:19
Set to NO FUNCTION
Set to OFF
Set to NO FUNCTION
Set to OFF
Set to NO FUNCTION
Set to OFF
Set to NO FUNCTION
Set to OFF
03044AXX
264
05209AEN
265
MCH41A (with PROFIBUS-DP) / MCH42A (with INTERBUS FO): SEW recommends always supplying these units with 24 VDC at terminal X10:24 (VI24). This external 24 VDC power supply must be capable of supplying a continuous power of 50
W and a peak power (1 s) of 100 W.
Analog input AI21 (X10:4) can be used either as a 10 V voltage input or as a TF/TH
input. It is changed over using parameter P120.
DIP switches S11, S12, 1...8 and S1...S6 can only be accessed when the connection
unit has been removed ( Sec. 'Removing the connection unit' on page 269).
The function of DIP switches 1...8 is explained in Secs. 'Bus termination with
MCH41A' and 'Setting the station address with MCH41A' on page 251 and page 252.
The function of DIP switches S1...S6 is explained in Sec. 'DIP switch settings' on
page 256.
The TF/TH line must either be shielded or laid at a distance of at least 0.2 m (8 in)
from power cables (e.g. motor or brake cables). The TF/TH line must be separately
shielded if hybrid cables are used for the motor and TF/TH connection.
Analog output
AO1
With MCH4_A, binary output DO2 (X12:5) can also be used as a 0(4)...20 mA analog
output AO1. It is changed over using parameters P621 'Binary output DO2' and P642
'Operating mode AO1'.
Function of X12:5
Binary output DO2
Analog output AO1
NO FUNCTION
266
Set to NO FUNCTION
Set to OFF
Set to NO FUNCTION
Set to OFF
Set to NO FUNCTION
Set to OFF
Set to NO FUNCTION
Set to OFF
Function
X1:1/2/3
X2:4/5/6
X3:8/9
X4:
L1/L2/L3
U/V/W
+R/-R
+UZ/-UZ
Mains connection
Motor connection
Braking resistor connection
DC link connection
X10:1
X10:2/3
X10:4
X10:5
X10:6
REF1
AI11/12
AI21
AGND
REF2
X10:7/8
SC11/SC12 System bus high/low, direct electrical connection to SC21/SC22 (X10:10/X10:11)
X10:9
DGND
Reference potential system bus
X10:10/11 SC21/SC22 System bus high/low, direct electrical connection to SC11/SC12 (X10:7/X10:8)
X11:1
X11:2
X11:3
X11:4
X11:5
X11:6
DI
DI1
DI2
DI3
DI4
DI5
X11:7
DCOM
X11:8
X11:9
VO24
DGND
Auxiliary supply output +24 V (max. 200 mA) for external command switches
Reference potential for binary signals
X12:1
X12:2
X12:3
X12:4
X12:5
DB
DO1-C
DO1-NO
DO1-NC
DO2/AO1
X12:6
X12:7
VI24
DGND
Binary output 0, with fixed assignment '/Brake', load capacity max. 150 mA (short-circuit proof)
Shared contact binary output 1, factory setting: 'Ready'
Normally open contact binary output 1, load capacity of the relay contacts max. 30 VDC and 0.8 A
NC contact binary output 1
Binary output 2, factory setting: 'No function', load capacity max. 50 mA (short-circuit proof)
can also be used as analog output AO1, switchover with P621 and P642
Selection options for binary outputs 1 and 2 (DO1 and DO2) Parameter menu P62_
Do not apply an external voltage to binary outputs DB (X12:1) and DO2/AO1 (X12:5)!
Input +24 V voltage supply (backup voltage, unit diagnosis when supply system off)
Reference potential for binary signals
X14:1
X14:2
X14:3
X14:4
X14:5/6
X14:7
X14:8
X14:9
X14:10
X14:11
X14:12
X14:13/14
X14:15
Input of
external
encoder or
output of
incremental encoder
simulation
X15:1
X15:2
X15:3
X15:4
X15:5
X15:6
X15:7
X15:8
X15:9
X15:10
X15:11
X15:12
X15:13
X15:14
X15:15
Motor
encoder
input
Switching of binary inputs with +24 V from VO24 (X11:8) DCOM-DGND jumper required.
The 12 VDC supply from X14 and X15 is sufficient to operate SEW encoders with a
24 VDC supply.
S1...S6
DIP switches for INTERBUS settings Sec. 'Setting the DIP switches' (page 256)
S11:
S12:
Switch mode I signal (0(4)...20 mA) V signal (-10 V...0...10 V, 0...10 V), factory setting: V signal
Switch system bus terminating resistor on or off, factory setting: switched off
TERMINAL
Option slot for DBG11B keypad or serial port USS21A (RS-232 and RS-485)
267
05183AXX
268
9.8
ON
F
OF
2
S11
S1
S
BULT
U
FA
N
RU
3.
2.
A
1.
2.
B
03045AXX
Figure 154: Removing the terminal unit, for example with MCV41A
Follow the instructions in reverse order when installing the terminal unit.
269
9.9
0015
0022
Size
Braking resistors
Trip current
Part number
IF = 0.8 ARMS
826 269 1
BW100-006
IF = 1.8 ARMS
821 701 7
BW168
IF = 2.5 ARMS
820 604 X
BW268
IF = 3.4 ARMS
820 715 1
BW147
IF = 3.5 ARMS
820 713 5
BW247
IF = 4.9 ARMS
820 714 3
BW347
IF = 7.8 ARMS
820 798 4
BW039-012
IF = 4.2 ARMS
821 689 4
BW039-026
IF = 7.8 ARMS
821 690 8
BW039-050
IF = 11 ARMS
BW100-005
Line chokes
Imains = 20 AAC
826 012 5
Imains = 45 AAC
826 013 3
Line filters
NF035-503
0110
827 412 6
827 116 X
827 413 4
827 128 3
Inside diameter
Part number
HD001
d = 50 mm (1.97 in)
813 325 5
HD002
d = 23 mm (0.91 in)
813 557 6
HD003
d = 88 mm (4.46 in)
813 558 4
270
0075
Part number
NF009-503
Output chokes
0055
821 691 6
ND045-013
NF014-503
0040
Part numbers
ND020-013
NF018-503
0030
1
Part number
HF015-503
826 030 3
HF022-503
826 031 1
HF030-503
826 032 X
HF040-503
826 311 6
HF055-503
826 312 4
HF075-503
826 313 2
HF023-403
825 784 1
HF033-403
825 785 X
A
B
A
B
A
B
A
B
A
B
A
B
0150
Size
Braking resistors
0300
0370
0450
Trip current
Part number
821 684 3
BW018-035
IF = 8.1 ARMS
821 685 1
BW018-075
IF = 14 ARMS
821 686 X
BW915
IF = 28 ARMS
821 260 0
BW012-025
IF = 6.1 ARMS
821 680 0
BW012-050
IF = 12 ARMS
821 681 9
BW012-100
IF = 22 ARMS
821 682 7
BW106
IF = 38 ARMS
821 050 0
BW206
IF = 42 ARMS
821 051 9
Part numbers
ND045-013
Imains = 45 AAC
826 013 3
ND085-013
Imains = 85 AAC
826 014 1
ND1503
825 548 2
Line filters
A
B
Part number
NF035-503
827 128 3
NF048-503
827 117 8
NF063-503
827 414 2
NF115-503
A
B
827 415 0
A
B
827 416 9
NF150-503
Output chokes
0750
5
IF = 4.0 ARMS
NF085-503
0550
BW018-015
Line chokes
A
B
A
B
827 417 7
Inside diameter
Part number
HD001
d = 50 mm (1.97 in)
813 325 5
HD003
d = 88 mm (4.46 in)
813 558 4
0220
Part number
825 785 X
B/D
HF047-403
825 786 8
HF450-503
826 948 3
A/D
Connect two braking resistors in parallel and set twice the trip current on F16 (2 IF)
271
0015
Size
Braking resistors
0055
0075
0110
0150
0220
0300
4
Trip current
Part number
BW039-003
IF = 2.0 ARMS
821 687 8
BW039-006
IF = 3.2 ARMS
821 688 6
BW039-012
IF = 4.2 ARMS
821 689 4
BW039-026
IF = 7.8 ARMS
821 690 8
BW027-006
IF = 2.5 ARMS
822 422 6
BW027-012
IF = 4.4 ARMS
822 423 4
BW018-015
IF = 4.0 ARMS
821 684 3
BW018-035
IF = 8.1 ARMS
821 685 1
BW018-075
IF = 14 ARMS
821 686 X
BW915
IF = 28 ARMS
821 260 0
BW012-025
IF = 10 ARMS
821 680 0
BW012-050
IF = 19 ARMS
821 681 9
BW012-100
IF = 27 ARMS
821 682 7
BW106
IF = 38 ARMS
821 050 0
BW206
IF = 42 ARMS
821 051 9
ND020-013
Imains = 20 AAC
826 012 5
ND045-013
Imains = 45 AAC
826 013 3
ND085-013
Imains = 85 AAC
826 014 1
ND1503
Part numbers
Line filters
A
B
825 548 2
A
B
Part number
NF009-503
827 412 6
NF014-503
827 116 X
NF018-503
827 413 4
NF035-503
827 128 3
NF048-503
NF063-503
A
B
827 117 8
827 414 2
NF085-503
827 415 0
NF115-503
827 416 9
Output chokes
272
0037
Line chokes
0022
Inside diameter
Part number
HD001
d = 50 mm
(1.97 in)
813 325 5
HD002
d = 23 mm
(0.91 in)
813 557 6
HD003
d = 88 mm
(4.46 in)
813 558 4
Connect two braking resistors in parallel and set twice the trip current on F16 (2 IF)
9.10
Control unit
X10:
SC11
SC12
Control unit
X10:
1
2
3
4
5
6
7
SC11
SC12
Reference
DGND 17
potential
System bus ON OFF
Terminating resistor
S 12
S 11
X10:
1
2
3
4
5
6
7
SC11
SC12
Reference
DGND 17
potential
System bus ON OFF
Terminating resistor
S 12
S 11
1
2
3
4
5
6
7
Reference
DGND 17
potential
System bus ON OFF
Terminating resistor
S 12
S 11
02411AEN
05210AEN
SBus MCH4_A: Connect the terminating equipment to SC11/SC12. SC21/SC22 are only active when S12 = OFF.
273
Cable specification
Use a 2-core twisted and shielded copper cable (data transmission cable with shield
comprising copper braiding). The cable must meet the following specifications:
Conductor cross section 0.75 mm2 (AWG 18)
Cable resistance 120 at 1 MHz
Capacitance per unit length 40 pF/m (12 pF/ft) at 1 kHz
Suitable cables are CAN bus or DeviceNet cables, for example.
Shield contact
Connect the shield at either end to the electronics shield clamp of the inverter or the
master control and ensure the shield is connected over a large area. Also connect
the ends of the shield to DGND.
Line length
The permitted total cable length depends on the baud rate setting of the SBus
(P816):
125 kbaud320 m (1056 ft)
250 kbaud160 m (528 ft)
500 kbaud80 m (264 ft)
1000 kbaud40 m (132 ft)
Terminating
resistor
274
Switch on the system bus terminating resistor (S12 = ON) at the start and finish of
the system bus connection. Switch off the terminating resistor on the other units (S12
= OFF).
There must not be any potential displacement between the units connected using the
SBus. Take suitable measures to avoid a potential displacement, e.g. by connecting
the unit ground connectors using a separate lead. Do not use the shield of the SBus
cable for equipotential bonding!
9.11
RS-232 connection
Use a shielded standard interface cable with 1:1 connection assignment for connecting to the RS-232 interface.
PC COM 1-4
USS21A
GND (ground)
3
2
TxD
3
2
RxD
RS-485 connection
Use a 2-core twisted and shielded copper cable (data transmission cable with shield
comprising copper braiding). The cable must meet the following specifications:
Conductor cross section 0.5...0.75 mm2 (AWG 20...18)
Cable resistance 100...150 at 1 MHz
Capacitance per unit length 40 pF/m (12 pF/ft) at 1 kHz
The following cable is suitable, for example:
BELDEN (www.belden.com), data cable type 3105A
Connect the shield at either end to the electronics shield clamp of the inverter and
ensure the shield is connected over a large area. Also connect the ends of the shield
to DGND.
USS21A
0V5 -
USS21A
0V5 -
00997CXX
EIA standard
275
9.12
Max. line length (inverter-encoder): 100 m (330 ft) with a capacitance per unit length
120 nF/km (193 nF/mile).
If you cut off a core of the encoder cable: Isolate the cut-off end of the core.
Use shielded cables with twisted pairs of insulated conductors and connect the shield
at both ends:
to the encoder in the cable screw fitting or in the encoder plug
to the inverter in the housing of the sub D plug and to the electronics shield clamp
of the inverter
Encoder with cable gland: Please note permitted diameter of the encoder cable for
correct function of cable gland.
Shield contact
On the inverter
Connect the shield on the inverter end in the housing of the sub D plug.
01939BXX
On the encoder
Connect the shield on the encoder end in the cable screw fitting or in the encoder plug.
01948AXX
Figure 160: Connect the shield in the cable screw fitting of the encoder
276
Pre-fabricated
cables
Motor encoder
The conductor colors specified in the connection figures are in accordance with IEC
757 and correspond to the conductor colors used in the pre-fabricated cables from
SEW.
The following motor encoders have been approved for connection to X15: of MOVIDRIVE compact units:
MCV4_A
High-resolution sin/cos encoders with signal voltage 1 VSS
TTL sensors with signal level to RS-422
HTL sensors
MCS4_A
2-pole resolvers, 7 VAC_r.m.s. / 7 kHz
MCH4_A
Hiperface encoders
High-resolution sin/cos encoders with signal voltage 1 VSS
TTL sensors with signal level to RS-422
05232AXX
Voltage supply
Encoders with 12...24 VDC voltage supply (max. 180 mA) are connected directly to X15:.
These encoders are then powered by the inverter.
Encoders with a 5 VDC voltage supply must be connected via the '5 V encoder power
supply type DWI11A' option (part number 822 759 4).
277
sin/cos encoders
High-resolution sin/cos encoders ES1S, ES2S or EV1S are recommended for operation
with MOVIDRIVE compact MCV4_A. Sin/cos encoders have also been approved for
connection to MOVIDRIVE compact MCH4_A. Connect the sin/cos encoder as follows:
Connection to
MCV4_A
X15:
YE
GN
RD
BU
PK
GY
WH
BN
VT
1
6
2
7
3
8
9
5
4
03021AXX
Cut off the violet conductor (VT) of the cable at the encoder end.
Part numbers of the pre-fabricated cables:
198 829 8
198 828 X
Connection to
MCH4_A
max. 100 m (330 ft)
X15:
1
9
2
10
3
11
15
8
15
05212AXX
278
TTL sensors
TTL sensors from SEW are available with a 12...24 VDC voltage supply and a 5 VDC voltage supply.
Connect TTL sensors with 12...24 VDC voltage supply ES1R, ES2R or EV1S in the same
way as the high-resolution sin/cos encoders.
TTL sensors with a 5 VDC voltage supply ES1T, ES2T or EV1T must be connected via
the '5 V encoder power supply type DWI11A' option (part number 822 759 4). The sensor cable must be connected as well in order to correct the supply voltage of the encoder. Connect these encoders as follows:
Connection to
MCV4_A
max. 5 m (16.5 ft)
DWI11A
YE
GN
RD
BU
PK
GY
WH
BN
VT
N.C.
1
6
2
7
3
8
9
5
4
A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB
UB K1 K2 K0 K1 K2 K0
UB A B C A B C
YE
GN
RD
BU
PK
GY
WH
BN
VT*
A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB
1
6
2
7
3
8
9
5
4*
X1: MOVIDRIVE
1
6
2
7
3
8
9
5
4
X2: Encoder
X15:
03023AXX
Figure 164: Connecting TTL sensors via DWI11A to MCV4_A as a motor encoder
* Connect the sensor line (VT) on the encoder to UB, do not jumper on the DWI11A!
Part numbers of the pre-fabricated cables:
279
Connection to
MCH4_A
X15:
15
UB K1 K2 K0 K1 K2 K0
UB A B C A B C
VT*
A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB
1
6
2
7
3
8
9
5
4*
X2: Encoder
1
6
2
7
3
8
9
5
A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB
X1: MOVIDRIVE
DWI11A
1
9
2
10
3
11
15
8
05214AXX
Figure 165: Connecting TTL sensors via DWI11A to MCH4_A as a motor encoder
* Connect the sensor line (VT) on the encoder to UB, do not jumper on the DWI11A!
Part numbers of the pre-fabricated cables:
If you are using an HTL sensor ES1C, ES2C or EV1C, do not connect the negated
channels A (K1), B (K2) and C (K0).
max. 100 m (330 ft)
UB K1 K2 K0 K1 K2 K0
UB A B C A B C
A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB
X15:
YE
GN
GY
WH
BN
1
N.C. 6
2
N.C. 7
3
N.C. 8
9
5
N.C. 4
03022AXX
280
198 932 4
198 931 6
Hiperface encoders AS1H, ES1H and AV1H are recommended for operation with MOVIDRIVE compact MCH4_A. Depending on the motor type and motor configuration, the
encoder connection takes the form of a plug connection or terminal box.
CM71...112 with
plug connection
05211AXX
199 488 3
199 320 8
199 539 1
199 540 5
281
CM71...112 with
terminal box
05556AXX
282
199 591 X
199 592 8
Resolvers (only
on MCS4_A)
Depending on the motor type and motor configuration, the resolver connection takes the
form of a plug connection or terminal box.
DS56, CM71...112
with plug connection
05524AXX
Figure 169: Resolver connection DS56 and CM motors with plug connection
199 487 5
199 319 4
DS56, DY71...112
with terminal box
199 542 1
199 541 3
The resolver connections are accommodated in the terminal box on the 10-pin Phoenix
terminal strip.
05525AXX
Cut off the violet conductor (VT) of the cable at the encoder end.
Part numbers of the pre-fabricated cables:
199 589 8
199 590 1
283
DY71...112 with
plug connection
05526AXX
Cut off the violet conductor (VT) of the cable at the encoder end.
Part numbers of the pre-fabricated cables:
284
198 827 1
198 812 3
External encoders
MCV/MCS4_A
5 V TTL sensors with signal level to RS-422
MCH4_A
Hiperface encoders
High-resolution sin/cos encoders with signal voltage 1 VSS
5 V TTL sensors with signal level to RS-422
Voltage supply
Encoders with 12/24 VDC voltage supply (max. 180 mA) are connected directly to X14:.
These encoders are then powered by the inverter.
Encoders with a 5 VDC voltage supply must be connected via the '5 V encoder power
supply type DWI11A' option (part number 822 759 4).
5 V TTL sensors
5 V TTL sensors from SEW are available with a 24 VDC voltage supply and a 5 VDC voltage supply.
24 VDC voltage
supply
Connection to MCV/MCS4_A:
max. 100 m (330 ft)
UB K1 K2 K0 K1 K2 K0
UB A B C A B C
MOVIDRIVE
X14:
1
6
2
1
7 6
3
8 9
5
9
5
4
YE
GN
RD
BU
PK
GY
WH
BN
VT
A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB
03776AXX
Cut off the violet conductor (VT) of the cable at the encoder end.
Part numbers of the pre-fabricated cables:
815 354 X
285
Connection to MCH4_A:
max. 100 m (330 ft)
X14:
1
9
2
10
3
11
15
8
15
05220AXX
5 V TTL sensors with a 5 VDC voltage supply ES1T, ES2T or EV1T must be connected
via the '5 V encoder power supply type DWI11A' option (part number 822 759 4). The
sensor cable must be connected as well in order to correct the supply voltage of the encoder.
Connection to MCV/MCS4_A:
max. 5 m (16.5 ft)
N.C.
UB K1 K2 K0 K1 K2 K0
UB A B C A B C
YE
GN
RD
BU
PK
GY
WH
BN
VT*
A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB
1
6
2
7
3
8
9
5
4*
X1: MOVIDRIVE
DWI11A
1
6
2
7
3
8
9
5
4
A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB
X2: Encoder
MOVIDRIVE
X14:
1
6
2
7
1
6
3
8
9
5
9
5
4
03777AXX
Figure 174: Connecting TTL sensors via DWI11A to MCV/MCS4_A as an external encoder
* Connect the sensor line (VT) on the encoder to UB, do not jumper on the DWI11A!
Part numbers of the pre-fabricated cables:
286
Connection to MCH4_A:
X14:
UB K1 K2 K0 K1 K2 K0
UB A B C A B C
X1: MOVIDRIVE
15
1
6
2
7
3
8
9
5
A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB
YE
GN
RD
BU
PK
GY
WH
BN
VT*
A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB
1
6
2
7
3
8
9
5
4*
X2: Encoder
1
9
2
10
3
11
15
8
05221AXX
Figure 175: Connecting TTL sensors via DWI11A to MCH4_A as an external encoder
* Connect the sensor line (VT) on the encoder to UB, do not jumper on the DWI11A!
Part numbers of the pre-fabricated cables:
Hiperface encoders AS1H are recommended for operation with MOVIDRIVE compact
MCH4_A. Connect the Hiperface encoder as follows:
max. 100 m (330 ft)
AS1H
1
2
8
12 7
10
11
3
4
6
5
COS
REFCOS
SIN
REFSIN
DATA+
DATAUS
X14:
3
4
5
6
8
7
12
11
1
9
2
10
4
12
15
8
15
05219AXX
287
sin/cos encoders
(on MCH4_A
only)
X14:
1
9
2
10
3
11
15
8
15
05220AXX
288
Incremental
encoder simulation
You can also use X14: as an incremental encoder simulation output. To do this, you
must jumper 'switchover' (X14:4 on MCV/MCS4_A, X14:7 on MCH4_A) with DGND
(X14:5 on MCV/MCS4_A, X14:8 on MCH4_A). X14: then supplies incremental encoder
signals with a signal level according to RS-422 (5 V TTL). The number of pulses is as
follows:
With MCH4_A with sin/cos encoder or TTL sensor as on X15: Input motor encoder
Connection to
MCV/MCS4_A
MOVIDRIVE
X14:
Umschaltung VT
A (K1)
A (K1)
B (K2)
B (K2)
C (K0)
C (K0)
UB
1
6
2
7
3
8
9
5
4
03818AXX
815 354 X
Connection to
MCH4_A
05223AXX
289
Master/slave connection
MCV/MCS4_A
Master
Slave
MOVIDRIVE
X14:
MOVIDRIVE
X14:
1
6
2
7
3
8
9
5
4
1
6
2
7
3
8
9
5
4
05036AXX
815 355 8
The sub D sockets on the ends of the cable are marked with 'MASTER' and 'SLAVE'.
Make sure that you connect the socket marked 'MASTER' to X14: of the master unit and
the socket marked 'SLAVE' to X14: of the slave unit.
MCH4_A
Master
Slave
MOVIDRIVE compact
MCH42A
X14:
15
MOVIDRIVE compact
MCH42A
X14:
1
9
2
10
3
11
15
8
7
1
9
2
10
3
11
15
8
7
15
05222AXX
290
10
10
Startup
10.1
Prerequisite
Correct project planning of the drive is the prerequisite for successful startup. Refer to
the MOVIDRIVE compact System Manual for detailed project planning instructions and
an explanation of the parameters (chapters 4 and 5).
VFC operating
modes without
speed control
MOVIDRIVE compact drive inverters are factory set to be taken into operation with the
SEW motor (MC_4_A...-5_3: 4-pole and rated voltage 3 400 VAC / 50 Hz or
MC_4_A...-2_3: 4-pole and rated voltage 3 230 VAC / 60 Hz) which is adapted to the
correct power level. The motor can be connected and the drive started immediately in
accordance with Sec. 'Starting the motor' ( page 302).
Inverter/motor
combinations
400/500 V units
MOVIDRIVE compact MCF4_A
or MCV/MCH4_A in VFC mode
SEW motor
0015-5A3-4
DT90L4
0022-5A3-4
DV100M4
0030-5A3-4
DV100L4
0040-5A3-4
DV112M4
0055-5A3-4
DV132S4
0075-5A3-4
DV132M4
0110-5A3-4
DV160M4
0150-503-4
DV160L4
0220-503-4
DV180L4
0300-503-4
DV200L4
0370-503-4
DV225S4
0450-503-4
DV225M4
0550-503-4
D250M4
0750-503-4
D280S4
10
291
10
0
230 V units
MOVIDRIVE compact MCF4_A
or MCV/MCH4_A in VFC mode
SEW motor
0015-2A3-4
DT90L4
0022-2A3-4
DV100M4
0037-2A3-4
DV100L4
0055-2A3-4
DV132S4
0075-2A3-4
DV132M4
0110-203-4
DV160M4
0150-203-4
DV180M4
0220-203-4
DV180L4
0300-203-4
DV225S4
The startup functions described in this section are used for setting the inverter so it is
optimally adapted to the motor which is actually connected and to the given operating
conditions. It is essential to perform a startup as described in this section for the VFC
operating modes with speed control, all CFC operating modes and SERVO operating
modes.
Hoist applications
Do not use MOVIDRIVE compact drive inverters for any safety functions in connection
with hoist applications.
Use monitoring systems or mechanical protection devices as safety features in order to
avoid possible damage to property or injury to people.
292
10
10.2
Take suitable measures to prevent the motor starting up inadvertently. Furthermore, additional safety precautions must be taken depending on the application in
order to avoid endangering people and machinery.
Suitable measures are:
With MCF/MCV/MCS4_A: Connect terminal X10:9 '/CONTROL. INHIBIT' to DGND.
With MCH4_A: Disconnect the electronics terminal block X11.
Startup automatically changes a group of parameter values. The parameter description P700 'Operating modes' explains which parameters are affected by this step. Refer
to the MOVIDRIVE compact System Manual, Sec. 4 'Parameters', for a parameter description.
10
293
10
10.3
General information
Startup with the DBG11B keypad is possible with MCF and MCV/MCH in VFC operating modes only. Startup in CFC and SERVO operating modes is possible using the
MOVITOOLS software only.
Data required
Motor data
Rated voltage and rated frequency.
In addition, with a non-SEW motor: Rated current, rated power, power factor cos
and rated speed.
The following information is also required for startup of the speed controller:
Startup parameters
Encoder type
Encoder resolution
HIPERFACE
1024
SINE ENCODER
1024
1024
1024
1) 5 V TTL sensors ES1T, ES2T and EV1T must be connected via the DWI11A option ( Sec. Installation).
Motor data
SEW motor: Brake yes or no and flywheel fan (Z fan) yes or no
Non-SEW motor: Mass moment of inertia [10-4kgm2] of the motor, brake and fan
Mass moment of inertia [10-4kgm2] of the load (gear unit + driven machine) extrapolated for the motor shaft. If the mass moment of inertia of the load cannot be determined use 1 to 20 times the value of the mass moment of inertia of the motor.
If you are using a TTL sensor (encoder type INCREM. TTL SENSOR), a sin/cos encoder
(encoder type SINE ENCODER) or a Hiperface encoder (encoder type HIPERFACE):
Activate encoder monitoring (P504 = 'ON') after completing the startup. The function
and voltage supply of the encoder are then monitored.
294
10
Startup functions
of the DBG11B
Commence startup.
key
key
key
key
01406AXX Q
key
key
REGLERSPERRE
STROM:
8..
GERAETEFUNKTIONEN
Press the key twice and the key once to display parameter 801 'Language'. Press the key to activate edit mode.
Press the or key to select the language you want and then
press the key to exit edit mode.
801
GERMAN
LANGUAGE
10
295
10
Structure of the
startup menu
CONTR. INHIBIT
CURR.:
0
[] and []
simultaneously
STARTUP ->
IPOS_VARIABLES <-
[]
PREPARE FOR
STARTUP
ca. 3 s
C00* PARAM. SET 1
STARTUP
[]
C01*
OPER. MODE 1
VFC1
[]
[]
C01*
_
OPER. MODE 1
VFC1
[] []
[]
C02*
DV112M4
MOTOR TYPE 1
[]
C03*
400 V
MOT. RATED VOLT. 1
[]
C04*
50 HZ
MOT. RATED FREQ. 1
[]
C05*
400 V
MAINS RAT. VOLT. 1
[]
835*
NO RESPONSE
RESP. TF-SIGNAL
[]
C06*
CALCULATION
NO
[]
C06*
CALCULATION
NO
[] []
C06*
_
CALCULATION
C08*
SAVE
YES
NO
[] []
C08*
SAVE
YES
COPYING
DATA ...
CONTR. INHIBIT
CURR.:
0
[Q]
A
[E]
C08*
SAVE
NO
02400AEN
296
10
Startup procedure
CONTROL.INHIBIT
CURRENT:
0 A
STARTUP
IPOS_VARIABLES
STARTUP IS
BEING PREPARED
C01*
OPER. MODE 1
6. Select the connected motor. If a 2 or 4-pole SEW motor is connected, select the correct motor from the list. In the case of a
non-SEW motor or an SEW motor with more than four poles,
choose 'NON-SEW MOTOR' in the selection list.
C02*
DV112M4
MOT. TYPE 1
7. Refer to the nameplate of the motor and enter the rated motor
voltage for the selected connection type.
C03*
400
V
RATED MOT. VOLT. 1
VFC1
C02*
NON-SEW
MOT.
MOT. TYPE 1
10
C04*
50
Hz
RATED MOT. FREQ. 1
C05*
400
V
RATED SYS. VOLT. 1
297
10
835* NO RESP.
RESP. TF sensor SIGNAL
C06*
NO
CALCULATION
15. Set 'SAVE' to 'YES'. The data (motor parameters) are copied
into the non-volatile memory of MOVIDRIVE.
16. This completes the startup. Press the E or Q key to exit the
startup menu. The main display then appears.
298
C08*
SAVE
_NO
CONTROL.INHIBIT
CURRENT:
0 A
Copy the parameter set from MOVIDRIVE into the DBG11B keypad after completing the startup (P807 'MDX DBG'). In this way, it is possible to use the DBG11B
to transfer the parameter set to other MOVIDRIVE units (P 806 'DBG MDX').
Enter any parameter settings which differ from the factory settings in the parameter
list ( page 306).
In the case of non-SEW motors, set the correct brake reaction time (P732 / P735).
Refer to the information in Sec. 'Starting the motor' ( page 302) for starting the motor.
With connection and transition point at 87 Hz Set parameter P302/312 'Maximum speed 1/2' to the value for 87 Hz.
10
Startup of speed
controller
Structure
C01* VFC-n-CTRL.
OPER. MODE 1
10
03025AEN
299
10
Startup procedure
1. Press 'YES' to commence the speed controller startup. All mass moments of inertia must be
entered in the unit [10-4 kgm2].
2. Press the key to move on to the next menu item each time.
3. Enter the correct encoder type.
4. Enter the correct encoder resolution.
WITH SEW MOTORS
5. Enter whether the motor has a brake.
6. Set the stiffness of the closed-loop control system.
7. Enter whether the motor has a flywheel fan (Z fan).
WITH NON-SEW MOTORS
5. Enter the moment of inertia of the motor.
6. Set the stiffness of the closed-loop control system.
7. Set the moment of inertia of the brake and the fan.
8. Enter the mass moment of inertia of the load (gear unit + driven machine) extrapolated for
the motor shaft.
9. Enter the time for the shortest ramp you want.
10. Commence the speed controller startup calculation by selecting 'YES'.
11. The 'SAVE' menu command appears automatically. Set 'SAVE' to 'YES'. The data are copied into the non-volatile memory of MOVIDRIVE.
12. The 'SAVE' menu command appears again. Press the E or Q key to exit the startup menu.
The main display then appears.
300
Copy the parameter set from MOVIDRIVE into the DBG11B keypad after completing the startup (P807 'MDX DBG'). In this way, it is possible to use the DBG11B
to transfer the parameter set to other MOVIDRIVE units (P 806 'DBG MDX').
Enter any parameter settings which differ from the factory settings in the parameter
list ( page 306).
In the case of non-SEW motors, set the correct brake reaction time (P732 / P735).
Refer to the information in Sec. 'Starting the motor' ( page 302) for starting the motor.
With connection and transition point at 87 Hz Set parameter P302/312 'Maximum speed 1/2' to the value for 87 Hz.
Activate encoder monitoring for TTL sensors, sin/cos and Hiperface encoders
(P504='ON'). Encoder monitoring is not a safety function.
10
10.4
General information
05407AEN
Commencing
startup
Select the [Startup] / [Startup...] menu command. MOVITOOLS opens the startup
menu.
Select the parameter set. With speed-controlled drives, the speed controller can be
selected separately when startup is repeated (only possible with parameter set 1).
Select SEW motor or non-SEW motor. 2 and 4-pole SEW motors can be selected in
VFC operating modes. Only 4-pole SEW motors can be selected in CFC and SERVO
operating modes. SEW motors with different numbers of poles must be set as nonSEW motors.
Enter the motor type data and, if speed control is being used, the speed controller
data as well.
Make any necessary parameter settings using the main menu or the user menu.
Save the parameter set. The parameter set can be transferred to other MOVIDRIVE
units.
Refer to the information in Sec. 'Starting the motor' ( page 302) for starting the motor.
10
301
10
10.5
Analog setpoint
specification
The following table shows which signals must be present on terminals AI1 and
DI...DI3 when the 'UNIPOL/FIX.SETPT' setpoint is selected (P100), in order to operate the drive with an analog setpoint entry.
AI11
Analog input n1
DI
/Controller inhibit
DI1
CW/STOP
DI2
CCW/STOP
Controller inhibit
'0'
Rapid stop
'1'
'0'
'1'
Function
DI3
Enable/rapid stop
'1'
'0'
'0'
Clockwise at 50 % nmax
5V
'1'
'1'
'0'
'1'
Clockwise at nmax
10 V
'1'
'1'
'0'
'1'
Counterclockwise at
50 % nmax
5V
'1'
'0'
'1'
'1'
Counterclockwise at
nmax
10 V
'1'
'0'
'1'
'1'
The following travel cycle shows by way of example how the motor is started with the wiring of terminals
DI...DI3 and analog setpoints. Binary output DB '/Brake' is used for switching brake contactor K12.
"1"
Input DI
/Controller inhibit
"0"
"1"
Input DI1
CW/stop
"0"
"1"
Input DI2
CCW/stop
"0"
"1"
Input DI3
Enable/
Rapid stop
"0"
Output DB
/Brake
"1"
"0"
10V
Analog
input n1 (AI11) 5V
0V
Speed
n [rpm]
nmax
50% nmax
nmin
nstart-stop
0
t11 CW up
t11 CW down
t11 CW up
t11 CW up
t11 CW down
t11 CCW up
-50% nmax
-nmax
05033AEN
The motor is not energized in the event of controller inhibit (DI = '0'). A motor without
a brake then coasts to a halt.
302
10
Fixed setpoints
The following table shows which signals must be present on terminals DI...DI5
when the 'UNIPOL/FIX.SETPT' setpoint is selected (P100) to operate the drive with the
fixed setpoints.
DI
/Controller inhibit
Function
DI1
CW/STOP
DI2
CCW/STOP
DI3
Enable/rapid stop
DI4
n11/n21
DI5
n12/n22
Controller inhibit
'0'
Rapid stop
'1'
'0'
'1'
'0'
'0'
'1'
Clockwise at n11
'1'
'1'
'0'
'1'
'1'
'0'
Clockwise at n12
'1'
'1'
'0'
'1'
'0'
'1'
Clockwise at n13
'1'
'1'
'0'
'1'
'1'
'1'
Counterclockwise at n11
'1'
'0'
'1'
'1'
'1'
'0'
The following travel cycle shows by way of example how the drive is started with the wiring of terminals
DI...DI5 and the internal fixed setpoints. Binary output X10:3 (DB '/Brake') is used for switching brake
contactor K12.
"1"
Input DI
/Controller inhibit
"0"
"1"
Input DI1
CW/stop
"0"
"1"
Input DI2
CCW/stop
"0"
"1"
Input DI3
Enable/
Rapid stop
"0"
"1"
Input DI4
n11/n21
10
"0"
"1"
Input DI5
n12/n22
"0"
Output DB
/Brake
"1"
"0"
Speed
n [rpm]
n13
t11 CW up
t11 CW up
n12
n11
0
-n11
t11 CW down
t11 CW up
-n12
t11 CCW up
-n13
05034AEN
The motor is not energized in the event of controller inhibit (DI = '0'). A motor without
a brake then coasts to a halt.
303
10
Manual operation
The inverter can be controlled using the DBG11B keypad with the manual operation
function. The inverter must be in 'No enable' status to start manual operation. 'No enable' status means DI /Controller inhibit = '1' and binary inputs DI1 CW/STOP,
DI2 CCW/STOP and DI3 Enable/Rapid stop = '0' which are programmed in the factory settings.
Binary input DI /Controller inhibit is also effective in manual operation. The other binary inputs are ineffective during manual operation. Binary input DI '/Controller inhibit' must get a '1' signal to start the drive in manual operation. The drive can also be
stopped in manual operation by DI = '0'. The direction of rotation is not determined
by the 'CW/stop' or 'CCW/stop' binary inputs. Instead, you select the direction of rotation
using the keypad ( Figure 187).
Manual operation remains active even after the supply system power has been switched
off/on. The inverter is then inhibited, however. A change of direction command using the
or key produces an enable and a start in the selected sense of rotation at nmin. The
speed is increased and decreased using the and keys. The modification speed is
150 rpm per second.
880
MANUAL
OFF
OPERATION
-key
-key
880
MANUAL
_OFF
OPERATION
- or -key
E-key
_ DIR. OF ROTATION
L
<E>=EXIT
R
Q-key
-key
_ 0%In
<Q>=STOP
0 rpm
R
Q-key
-key
-key
-key
_ 0%In
L
0 rpm
<Q>=STOP
The signals at the binary inputs take effect as soon as manual operation is finished. Binary input DI '/Controller inhibit' does not have to be switched from '1' to '0' and back
to '1'. The drive can start according to the signals at the binary inputs and the setpoint
sources.
Note that the binary inputs DI1 CW/STOP, DI2 CCW/STOP and DI3 Enable/Rapid
stop which are programmed in the factory settings receive a '0' signal when you end
manual operation.
304
10
10.6
Positioning with
the Hiperface
encoder as motor
encoder
The motor encoder can be used for positioning tasks for slip-free applications, i.e. a positive connection between drive and driven machine. Proceed as follows:
Set parameter P900 "Reference Offset." The following formula applies: machine zero
= reference point + reference offset.
Set the reference travel parameters P901, P902, P903 and P904 according to your
application.
Execute a reference travel. The reference travel can take place in two ways:
Go to the manual operation menu in the MOVITOOLS operating software and start
the function "Reference travel."
Writ an IPOS program for the reference travel and start this program.
Positioning with
the Hiperface
encocer as external encoder
Use an external encoder for positioning in case of slip-prone applications, i.e. non-positive connection between drive and driven machine. Proceed as follows:
Set the parameter P900 "Reference offset." The following formula applies: machine
zero = reference point + reference offset.
Set the parameter P941 "Source Actual Position = Ext. Encoder (X14)."
Set the reference travel parameters P901, P902, P903 and P904 according to your
application.
10
305
10
10.7
The parameters of the short menu are identified by a '/' (= displayed on the DBG11B keypad).
Par.
Name
Value range
DISPLAY VALUES
306
Par.
Name
07_
Unit data
Value range
00_
Process values
070
Unit type
000
Speed
-5000...0...5000 rpm
071
001/
User display
[Text]
076
002
Frequency
0...400 Hz
077
Technology function
003
Actual position
0...231-1 inc
08_
Fault memory
004
Output current
0...200 % IN
080/
Fault t-0
005
Active current
-200...0...200 % IN
081
Fault t-1
006/
Motor utilization 1
0...200 %
082
Fault t-2
007
Motor utilization 2
0...200 %
083
Fault t-3
008
DC link voltage
0...1000 V
09_
Bus diagnostics
009
Output current
090
PD configuration
01_
Status displays
091
Fieldbus type
010
Inverter status
092
011
Operational status
093
Fieldbus address
012
Fault status
094
PO1 setpoint
013
1/2
095
PO2 setpoint
014
-20...0...100 C
096
PO3 setpoint
015
0...25000 h
097
016
0...25000 h
098
017
Electrical energy
kWh
099
02_
Analog setpoints
020
021
-10...0...10 V
022
0...100 %
03_
030
Binary input DI
031
032
033
034
035
036/
-10...0...10 V
/CONTROL.INHIBIT
05_
050
Binary output DB
051
052
053/
/BRAKE
10
Par. Name
Setting range
Factory setting
After
startup
Variable par.
Parameter set 1
SETPOINTS / RAMP GENERATORS
10_
Setpoint selection
UNIPOL/FIX.SETPT
101
TERMINALS
11_
110
AI1 scaling
111
AI1 offset
-500...0...500 mV
112
Ref. N-MAX
113
-10...0...10 V
114
-5000...0...5000 rpm
Filter setpoint
0...5...100 ms 0 = Filter
off
12_
120
13_
Speed ramps 1
Setting range
Factory setting
-10...-0.1 / 0.1...1...10
NO FUNCTION
14_ Speed ramps 2
0...2...2000 s
0...2...2000 s
0...2...2000 s
0...2...2000 s
0...2...2000 s
0...2...2000 s
135
0...3
0...2...20 s
0...2...20 s
0...2...20 s
0...2...20 s
S pattern t12
After
startup
Parameter set 2
1__
115
Par
Name
.
15_
150
Ramp t3 UP
0.2...20...50 s
151
Ramp t3 DOWN
0.2...20...50 s
152
ON / OFF
16_
Fixed setpoints 1
0...3
-5000...0...150...5000
rpm
-5000...0...150...5000
rpm
-5000...0...750...5000
rpm
-5000...0...750...5000
rpm
-5000...0...1500...5000
rpm
-5000...0...1500...5000
rpm
2__
CONTROLLER PARAMETERS
20_
200
P-gain
speed controller
0.1...2...32
201
0...10...300 ms
202
Gain
accel. feedforward
0...32
203
0...100 ms
204
0...32 ms
0...150 %
205
Load feedforward
206
207
21_
Hold controller
210
22_
228
Feedforward filter
(DRS)
10
0.1...2...32
0...100 ms
307
10
Par. Name
Setting range
Factory setting
After
startup
Par
Name
.
Variable par.
Parameter set 1
After
startup
Parameter set 2
3__
MOTOR PARAMETERS
30_
Limits 1
31_ Limits 2
0...60...150 rpm
0...60...150 rpm
0...60...5500 rpm
0...60...5500 rpm
0...1500...5500 rpm
0...1500...5500 rpm
0...150 %IN
0...150 %IN
304
Torque limit
0...150 %
32_
Automatic adjustment
320/
ON / OFF
1
330
321
Boost 1
0...100 %
331 Boost 2
0...100 %
322
IxR compensation 1
0...100 %
0...100 %
323
324
Slip compensation 1
0...500 rpm
34_
Motor protection
340
Motor protection 1
ON / OFF
ON / OFF
Cooling type 1
FAN COOLED /
FORCED COOLING
FAN COOLED /
FORCED COOLING
341
308
Setting range
Factory setting
Automatic adjustment
ON / OFF
2
0...500 rpm
35_
350
Change direction
of rotation 1
ON / OFF
351
360
Startup
YES / NO
4__
REFERENCE SIGNALS
40_
400
401
Hysteresis
0...100...500 rpm
402
Delay time
0...1...9 s
403
41_
410
Window center
0...1500...5000 rpm
411
Range width
0...5000 rpm
412
Delay time
0...1...9 s
413
INSIDE / OUTSIDE
42_
420
Hysteresis
1...100...300 rpm
421
Delay time
0...1...9 s
n <> nsetpt / n = nsetpt
422
43_
430
Current reference
value
Change direction
of rotation 2
ON / OFF
0...100...150 % IN
431
Hysteresis
0...5...30 % IN
432
Delay time
0...1...9 s
433
44_
Imax signal
440
Hysteresis
0...5...50 % IN
441
Delay time
0...1...9 s
442
10
Par. Name
Setting range
Factory setting
After
startup
Variable par.
Parameter set 1
Par
Name
.
Setting range
Factory setting
Parameter set 2
5__
MONITORING FUNCTIONS
50_
Speed monitoring
500
Speed monitoring 1
501
Delay time 1
0...1...10 s
0...1...10 s
504
Encoder monitoring
ON / OFF
52_
520
0...5 s
521
CONTROL.INHIBIT
EMERGENCY STOP
6__
TERMINAL ASSIGNMENT
60_
Binary input DI
600
CW/STOP
601
CCW/STOP
602
ENABLE/RAP.STOP
603
n11/n21
604
n12/n22
62_
Binary output DB
620
READY
621
NO FUNCTION
64_
Analog output
640
ACTUAL SPEED
641
Scaling AO1
-10...0...1...10
642
OFF / -10...+10V /
0...20mA / 4...20mA
7__
CONTROL FUNCTIONS
70_
Operating modes
700
Operating mode 1
71_
Current at standstill
710
Standstill current 1
After
startup
VFC 1
VFC 1 & GROUP
VFC 1 & HOIST
VFC 1 & DC BRAK.
VFC 1 &FLY.START
VFC-n-CONTROL
VFC-n-CTRL&GROUP
VFC-n-CTRL.&HOIST
VFC-n-CTRL& IPOS
CFC
CFC & M-CONTROL
CFC & IPOS
SERVO
SERVO & M-CTRL.
SERVO&IPOS
VFC 2
VFC 2 & GROUP
VFC 2 & HOIST
VFC 2 & DC BRAK.
VFC 2 &FLY.START
0...50 % Imot
0...50 % Imot
10
309
10
Par. Name
Setting range
Factory setting
After
startup
Par
Name
.
Variable par.
Parameter set 1
Setpoint stop function
720
723
721
Stop setpoint 1
0...30...500 rpm
0...30...500 rpm
722
Start offset 1
0...30...500 rpm
0...30...500 rpm
73_
Brake function
730
Brake function 1
ON / OFF
ON / OFF
731
0...2 s
0...2 s
732
74_
Speed skip
740
0...1500...5000 rpm
0...1500...5000 rpm
741
Skip width 1
0...300 rpm
0...300 rpm
75_
Master-Slave function
MASTER-SLAVE OFF
SPEED (RS-485)
SPEED (SBus) SPEED
485+SBus) TORQUE
(RS-485) TORQUE
(SBus)
TORQUE(485+SBus)
LOAD SHAR (RS-485) /
LOAD SHARE (SBus)
LOAD S(485+SBus)
750
Slave setpoint
751
8__
UNIT FUNCTIONS
80_
Setup
YES / NO
ON / OFF
804
NO
FAULT MEMORY
KWH METER
OPERATING HOURS
After
startup
Parameter set 2
72_
ON / OFF
801/ Language
DE / EN / FR
806
Copy DBGMDX
YES / NO
807
Copy MDXDBG
YES / NO
81_
Serial communication
810
RS485 address
811
812
0...650 s
813
SBus address
0...63
814
0...63
815
0...0.1...650 s
816
125/250/500 / 1000
kbaud
817
SBus synchronization
0...1023
ID
818
CAN synchronization
ID
819
82_
Brake operation
4-quadrant
820/
operation 1
310
Setting range
Factory setting
0...99
0...1...2047
ON / OFF
821
4-quadrant
operation 2
ON / OFF
10
Par. Name
Setting range
Factory setting
Variable par.
Parameter set 1
After
startup
Par
Name
.
Setting range
Factory setting
Parameter set 2
83_
Fault response
830
Response
EXT. FAULT
831
Response
RAPID STOP/WARNG
FIELDBUS TIMEOUT
832
Response
MOTOR OVERLOAD
EMERG.STOP/FAULT
833
Response
RS485 TIMEOUT
RAPID STOP/WARNG
834
Response
DRS LAG ERROR
EMERG.STOP/FAULT
835/
Response
TF sensor SIGNAL
NO RESPONSE
836
Response
SBus TIMEOUT
EMERG.STOP/FAULT
84_
Reset response
EMERG.STOP/FAULT
YES / NO
841
Auto reset
ON / OFF
1...3...30 s
842
Restart time
85_
850
851
852
User dimension
86_
Modulation
1 rpm
860
PWM frequency 1
4/8/16 kHz
4/8/16 kHz
862
PWM fix 1
ON / OFF
ON / OFF
864
4/8/16 kHz
87_
870
Setpoint description
PO1
CTRL. WORD 1
871
Setpoint description
PO2
SPEED
872
Setpoint description
PO3
NO FUNCTION
873
STATUS WORD1
874
SPEED
875
OUTPUT CURRENT
876
PO data enable
ON / OFF
877
DeviceNet PD configu0...3...5
ration
88_
Manual operation
880
Manual operation
After
startup
10
ON / OFF
311
10
Par. Name
Setting range
Factory setting
Variable par.
Parameter set 1
312
After
startup
Par
Name
.
Setting range
Factory setting
After
startup
Parameter set 2
9__
IPOS PARAMETERS
90_
900
Reference offset
-231...0...231-1 inc
901
Reference speed 1
0...200...5000 rpm
902
Reference speed 2
0...50...5000 rpm
903
0...7
904
Reference travel to
zero pulse
Yes / No
91_
910
Gain X controller
911
Positioning ramp 1
0.1...0.5...32
0...1...20 s
912
Positioning ramp 2
0...1...20 s
913
Travel speed CW
0...1500...5000 rpm
914
0...1500...5000 rpm
915
Speed feedforward
199.99...0...100...199.9
9%
916
Ramp type
LINEAR / SINE /
SQUARED / BUSRAMP
92_
IPOS Monitoring
920
SW limit switch CW
-231...0...231-1 inc
921
-231...0...231-1 inc
922
Position window
0...50...32767 inc
923
0...231-1 inc
93_
930
Override
ON / OFF
931
START / STOP
932
START / STOP
94_
IPOS Variables/Encoder
940
941
ON / OFF
942
943
944
x1/x2/x4/x8/x16/x32/x64
945
946
Zhlrichtung X14
95_
DIP
950
Encoder type
951
Counting direction
NORMAL/INVERTED
952
Cycle frequency
1...200 %
953
Position offset
-(231-1)...0...231-1
954
Zero offset
-(231-1)...0...231-1
x1/x2/x4/x8/x16/x32/x64
NO ENCODER
955
Encoder scaling
96_
960
Modulo function
OFF/SHORT/CW/CCW
961
Modulo numerator
0...231
962
Modulo denominator
0...231
963
10
10.8
Configuring the
PROFIBUS-DP
interface
It is necessary for the DP master to send a certain DP configuration to the drive inverter
to define the type and number of input and output data used for transfer. In doing this,
you have the opportunity to
read and write all drive parameters using the parameter channel.
The following figure shows a schematic of the data exchange between the programmable controller (DP master) and the MOVIDRIVE drive inverter (DP slave) with the process data and parameter channel.
Parameter channel
Parameter channel
01065BEN
MOVIDRIVE compact drive inverters make it possible to have different DP configurations for exchanging data between the DP master and the inverter. The following table
provides additional information about all possible DP configurations for the MOVIDRIVE compact range. The 'Process data configuration' column lists the names of the
configurations. These texts also appear as a selection list in your project planning software for the DP master. The DP configurations column shows which configuration data
are sent to the inverter when the PROFIBUS-DP connection is established.
Process data
configuration
Meaning / information
DP configurations
0
1 PD
240dec
2 PD
241dec
3 PD
242dec
6 PD
0dec
245dec
10 PD
0dec
249dec
Param + 1 PD
243dec
240dec
Param + 2 PD
243dec
241dec
Param + 3 PD
243dec
242dec
Param + 6 PD
243dec
245dec
Param + 10 PD
243dec
249dec
10
313
10
Selecting the 'Universal configuration' DP configuration gives you two DP identifiers defined as 'blank spaces' (often referred to as DP modules) with the entry 0dec. You can
now configure these two identifiers individually, although you must comply to the following operating conditions:
Module 0 (DP identifier 0) defines the parameter channel of the inverter:
Length
Function
8 bytes or 4 words
Module 1 (DP identifier 1) defines the process data channel of the inverter:
Length
Function
2 bytes or 1 word
4 bytes or 2 words
6 bytes or 3 words
12 bytes or 6 words
20 bytes or 10 words
The following figure shows the structure of the configuration data defined in EN 50170
(V2). These configuration data are transferred to the inverter when the DP master is
starting up.
MSB
LSB
0
Data length
0000 = 1 byte/word
1111 = 16 byte/word
Input/output
00 = special identifier formats
01 = input
10 = output
11 = input/output
Format
0 = byte structure
1 = word structure
Consistency over
0 byte or word
1 complete length
00087BEN
Figure 189: Format of the Cfg_Data identifier byte according to EN 50170 (V2)
Data consistency
Consistent data are data that have to be transmitted between the programmable controller and the drive inverter as one block at all times and are not to be transmitted separately from one another.
Data consistency is very important for transmitted position values or complete positioning tasks. The reason being that data not transmitted consistently could be from different
program cycles of the programmable controller, which would lead to undefined values
being transmitted to the drive inverter.
In the case of PROFIBUS-DP, data communication always takes place between the programmable controller and the inverter using the 'Data consistency throughout entire
length' setting.
314
10
External diagnostics
For MOVIDRIVE compact, it is possible to activate automatic generation of external diagnostic alarms via PROFIBUS-DP during the project planning in the DP master. If this
function has been activated, MOVIDRIVE compact sends an external diagnostic signal
to the DP master every time a malfunction occurs. It is then necessary to program corresponding algorithms in the program of the DP master system to evaluate the diagnostic information. These algorithms can sometimes be quite complex.
Recommendation
It is basically not necessary to activate the external diagnostic function because MOVIDRIVE compact transmits the current drive status in status word 1 during every
PROFIBUS-DP cycle.
Note regarding
Simatic S7 master
systems
Identity number
Each DP master and DP slave must have its individual identity number which is assigned by the PROFIBUS user organization. This number uniquely identifies the connected unit. When the PROFIBUS-DP master starts up, it compares the identity numbers of the connected DP slaves with the identity numbers the user has entered in the
project planning. User data transfer is not activated until the DP master has made sure
that the connected station addresses and unit types (identity numbers) correspond to
the project planning data. As a result, this process provides a high degree of protection
against project planning mistakes.
The identity number is defined as an unsigned 16-bit number. The PROFIBUS user organization has defined the following identity numbers for the MOVIDRIVE compact
drive inverter unit series.
6002hex (24578dec)
MOVIDRIVE
6003hex (24579dec)
compact MCH41A
10
315
10
The drive inverter is controlled via the process data channel which is one, two or three
I/O words in length. These process data words are reproduced in the I/O or peripheral
area of the controller, for example when a programmable logic controller is used as the
DP master. As a result, they can be addressed in the usual manner (see the following
figure).
Output data
Control via
PROFIBUS-DP
PW160
PW158
PW156
PW154
PW152
PW150
PW148
Input data
PLC
address area
Parameter channel
PO1
PO2
PO3
Parameter channel
PI1
PI2
PI3
PW160
PW158
PW156
PW154
PW152
PW150
PW148
02906AEN
Control example
for Simatic S5
While the process input data (actual values) are being read in, e.g. using load commands with the Simatic S5, it is possible to send the process output data (setpoints) using the transfer commands. Starting from Figure 190, the example shows the syntax for
processing the process input data and process output data of the MOVIDRIVE drive
inverter. The factory setting for the process data channel is specified in the remark.
Sample STEP5
program
In this example, the project planning for MOVIDRIVE has the process data configuration '3 PD' on input addresses PW156...161 and output addresses PW156...161. In this
case, consistent access takes place in the 'last byte first' sequence.
In the Simatic S5, data consistency is principally determined by the CPU type. Please
refer to the manuals for the CPU or the DP master module of the Simatic S5 for information about correct programming with data consistency.
//Read in actual values consistently
L...PW 160
//Load PI3 (no function)
L...PW 158
//Load PI2 (speed actual value)
L...PW 156
//Load PI1 (status word 1)
//Output setpoints consistently
L...KH 0
T PW 160
//Write 0hex to PO3 (no function)
316
L KF +1500
T...PW 158
L KH 0006
T...PW 156
10
0
Control example
for Simatic S7
The drive inverter is controlled using Simatic S7 in accordance with the selected process
data configuration either directly using load and transfer commands or by means of special system functions, SFC 14 DPRD_DAT and SFC15 DPWR_DAT.
In principle with S7, data lengths of 3 bytes or more have to be transferred as 4 bytes
using the SFC14 and SFC15 system functions. The following table applies:
Process data configuration
1 PD
Sample STEP7
program
Program access
Load/transfer commands
2 PD
Load/transfer commands
3 PD
6 PD
10 PD
Param + 1 PD
Param + 2 PD
Param + 3 PD
Param + 6 PD
Param + 10 PD
In this example, the project planning for MOVIDRIVE compact has the process data
configuration '3 PD' on input addresses PIW576...and output addresses POW576 . A
data block DB3 is created with about 50 data words.
When SFC14 is called up, the process input data are copied into data block DB3, data
words 0, 2 and 4. When SFC15 is called up after the control program has been processed, the process output data are copied from data words 20, 22 and 24 into output
address POW 576 .
Note the length information in bytes in case of the RECORD parameter. This value must
correspond to the configured length.
10
Please refer to the online help for STEP7 for further information about the system functions.
317
10
Please refer to the Fieldbus Unit Profile manual (available from SEW) for more detailed
information and sample applications for control via the process data channel, in particular concerning the coding of the control and status word.
318
10
0
Parameter setting via PROFIBUS-DP
With PROFIBUS-DP, the drive parameters are accessed via the MOVILINK parameter
channel. This offers extra parameter services in addition to the conventional READ and
WRITE services.
Structure of the
parameter channel
In order to set the parameters of peripheral units via fieldbus systems which do not provide an application layer, it is necessary to recreate the most important functions and
services such as READ and WRITE for reading and writing parameters. To do this with
PROFIBUS-DP, define a parameter process data object (PPO). This PPO is transmitted
cyclically. In addition to the process data channel, it contains a parameter channel for
the exchange of acyclical parameter values ( Figure 191).
Parameter channel
Parameter channel
01065BEN
Byte 1
Byte 2
Byte 3
Byte 4
Byte 5
Byte 6
Byte 7
Management
Reserved
Index high
Index low
Data MSB
Data
Data
Data LSB
Parameter index
4 byte data
10
319
10
Administration of
the parameter
channel
The entire parameter setting sequence is coordinated with 'Byte 0: Management'. This
byte is used for providing important service parameters such as service identifier, data
length, version and status of the service performed. Bits 0, 1, 2 and 3 contain the service
identifier. These bits define which service is performed. Bit 4 and bit 5 specify the data
length in bytes for the write service. This should be set to 4 bytes for all SEW drive inverters.
Byte 0: Management
MSB
Bit:
LSB
6
0
Service identifier:
0000 = No service
0001 = Read parameter
0010 = Write parameter
0011 = Write parameter volatile
0100 = Read minimum
0101 = Read maximum
0110 = Read default
0111 = Read scale
1000 = Read attribute
1001 = Read EEPROM
Data length:
00 = 1 byte
01 = 2 bytes
10 = 3 bytes
11 = 4 byte (must be set!)
Handshake bit:
Must be changed on every new job in cyclical transmission.
Status bit:
0 = No error during execution of service
1 = Error during execution of service
Bit 6 is used as an acknowledgment between the controller and the drive inverter. It triggers the implementation of the transferred service in the drive inverter. In particular with
PROFIBUS-DP, the parameter channel is transmitted cyclically with the process data.
For this reason, the implementation of the service in the drive inverter must be triggered
by edge control using handshake bit 6. To permit this, the value of this bit is altered for
each new service to be performed (toggle). The drive inverter uses the handshake bit to
signal whether the service was performed or not. The service has been performed as
soon as the handshake bit received in the control corresponds to the one which was
sent. Status bit 7 indicates whether it was possible to carry out the service properly or if
there were errors.
Index addressing
320
'Byte 2: Index high' and 'Byte 3: Index low' determine the parameter which is to be read
or written via the fieldbus system. The parameters of a drive inverter are addressed with
a uniform index regardless of the connected fieldbus system. Byte 1 should be viewed
as reserved and must always be set to 0x00.
10
Data range
The data are located in byte 4 to byte 7 of the parameter channel. This means up to 4
bytes of data can be transmitted per service. The data are always entered with right-justification, i.e. byte 7 contains the least significant data byte (data-LSB) whereas byte 4
is the most significant data byte (data-MSB).
Byte 0
Byte 1
Byte 2
Byte 3
Byte 4
Byte 5
Byte 6
Byte 7
Management
Reserved
Index high
Index low
Data MSB
Data
Data
Data LSB
High byte 1
Low byte 1
High byte 2
Low byte 2
High word
Low word
Double word
The status bit in the management byte is set to signal that a service has been performed
incorrectly. The service was performed by the drive inverter if the received handshake
bit is the same as the sent handshake bit. If the status bit now signals an error, the error
code is entered in the data range of the parameter message. Bytes 4...7 send back the
return code in a structured format ( Sec. 'Return codes for parameter setting' on page
322).
Byte 0
Management
Byte 1
Reserved
Byte 2
Index high
Byte 3
Index low
Byte 4
Byte 5
Byte 6
Byte 7
Add. code
high
Add. code
low
10
321
10
In the event of an incorrect parameter setting, the drive inverter sends back various return codes to the master which set the parameters. These codes provide detailed information about the cause of the error. All of these return codes are structured in accordance with EN 50170. The system distinguishes between the following elements:
Error class
Error code
Additional code
The error class element classifies the type of error more precisely. MOVIDRIVE compact supports the following error classes as defined in EN 50170 (V2):
Class (hex)
Name
Meaning
vfd-state
application-reference
definition
Definition error
resource
Resource error
service
access
Access error
ov
other
The error class is generated by the communications software of the fieldbus interface if
there is an error in communication. This statement does not apply to error class 8, 'Other
error.' Return codes sent from the drive inverter system are all in error class 8, 'Other
error.' The error can be more precisely identified using the additional code element.
Error code
322
The error code element provides a means for more precisely identifying the cause of the
error within the error class. It is generated by the communications software of the fieldbus interface in the event of an error in communication....Only error code 0 (Other error
code) is defined for error class 8, 'Other error.' In this case, detailed identification is
made using the additional code.
10
Additional code
The additional code contains the return codes specific to SEW dealing with incorrect parameter settings of the drive inverter. They are sent back to the master in error class 8,
'Other error.' The following table shows all possible codings for the additional code.
Error class: 8 = 'Other error'
Special return
codes (special
cases)
Incorrect service
coding in the
parameter channel
Add. code
high (hex)
Meaning
00
00
No fault
00
10
00
11
00
12
00
13
00
14
00
15
00
16
00
17
00
18
00
19
00
1A
00
1B
00
1C
00
1D
00
1E
00
1F
00
20
Faults in parameter settings which cannot be identified either automatically by the application layer of the fieldbus system or by the system software of the drive inverter are
treated as special cases. This refers to the following possible faults:
10
A non-defined coding was specified in the management or reserved byte during parameter setting via the parameter channel. The following table shows the return code for this
special case.
Code (dec)
Meaning
Error class:
Service
Error code:
Illegal parameter
323
10
Incorrect length
specification in
parameter channel
A data length other than 4 data bytes was specified in a write service during parameter
setting via the parameter channel. The following table displays the return code.
Error class:
Code (dec)
Meaning
Access
Error code:
Type conflict
The return code listed in the following table is sent back if a communications error has
occurred within the system. The requested parameter service may not have been performed and should be repeated. If this error reoccurs, it is necessary to switch off the
drive inverter completely and then back on again so it is re-initialized.
Error class:
Code (dec)
Meaning
Access
Error code:
Hardware fault
324
10
In order to perform a READ service using the parameter channel, the handshake bit
must not be changed until the entire parameter channel has been prepared in accordance with the service. This is because cyclical transfer takes place on the parameter
channel. As a result, adhere to the following sequence in order to read a parameter:
1. Enter the index of the parameter to be read in byte 2 (Index high) and byte 3 (Index
low).
2. Enter the service identifier for the read service in the management byte (byte 0).
3. Transfer the read service to the inverter by changing the handshake bit.
Since this is a read service, the sent data bytes (bytes 4...7) and the data length (in the
administration byte) are ignored and consequently do not need to be set.
The inverter now processes the read service and sends the service confirmation back
by changing the handshake bit.
Byte 0: Management
7
0/1
1
Service identifier:
0001 = Read
Data length:
Not relevant for READ service
Handshake bit:
Must be changed with every new job.
Status bit:
0 = No error during execution of service
1 = Error during execution of service
X = Not relevant
0/1 = Bit value is changed
The data length is not relevant; only the service identifier for the READ service should
be entered. This service is now activated in the drive inverter when the handshake bit
changes. For example, it would be possible to activate the read service with the management byte coding 01hex or 41hex.
10
325
10
In order to perform a WRITE service using the parameter channel, the handshake bit
must not be changed until the entire parameter channel has been prepared in accordance with the service. This is because cyclical transfer takes place on the parameter
channel. As a result, adhere to the following sequence in order to write a parameter:
1. Enter the index of the parameter to be written in byte 2 (Index high) and byte 3 (Index
low).
2. Enter the data to be written in bytes 4...7.
3. Enter the service identifier and the data length for the write service in the administration byte (byte 0).
4. Transfer the write service to the inverter by changing the handshake bit.
The inverter now processes the write service and sends the service confirmation back
by changing the handshake bit.
Byte 0: Management
7
0/1
0
Service identifier:
010 = Write
Reserved
Data length:
11 = 4 bytes
Handshake bit:
Must be changed with every new job.
Status bit:
0 = No error during execution of service
1 = Error during execution of service
The data length is 4 bytes for all parameters in SEW drive inverters. This service is now
transferred to the drive inverter when the handshake bit changes. As a result, a write
service on SEW drive inverters always has the management byte coding 32hex or 72hex.
326
10
Procedure for
programming
with PROFIBUSDP
Taking the example of the WRITE service, is intended to represent a process of setting
parameters between the control and the drive inverter via PROFIBUS-DP ( Figure
192). To simplify the sequence, Figure 192 only shows the management byte of the parameter channel.
The parameter channel is only received and returned by the drive inverter while the controller is preparing the parameter channel for the write service. The service is not activated until the handshake bit is changed (in this example, when it changes from 0 to 1).
The drive inverter now interprets the parameter channel and processes the write service; however, it continues to respond to all messages with handshake bit = 0. Confirmation that the service has been performed occurs when the handshake bit in the response telegram of the drive inverter is changed. The controller now detects that the received handshake bit is once again the same as the one which was sent. It can now prepare another parameter setting procedure.
Higher level automatic system
RS-485
Drive Inverter
(Slave)
00110010
Parameter setting
channel is prepared
for WRITE service.
00110010
00110010
00110010
Handshake bit is
toggled and service
transferred to
drive inverter.
Parameter setting
channel is received
but not evaluated.
01110010
00110010
01110010
Write service
is processed.
00110010
Write service is executed,
handshake bit is toggled.
Service acknowledge
received, as send and
receive handshake
bits the same again.
01110010
01110010
01110010
10
Parameter setting
channel is received
but not evaluated.
00152BEN
Parameter data
format
When parameters are set via the fieldbus interface, the same parameter coding is used
as with the serial RS-485 interfaces or the system bus.
The data formats and ranges of values for the individual parameters can be found in the
'MOVIDRIVE Serial Communication' manual which can be ordered from SEW.
327
10
10.9
Preliminary work
for startup
1. Enable the inverter on the terminal side. To do this, apply a '1' signal to X11:1 (DI
'/CONTROLLER INHIBIT'), for example using a jumper to X11:8 (VO24).
2. Only switch on the 24 VDC voltage supply; do not switch on the supply voltage yet.
You can now set the parameters of the inverter without the connected motor starting
up inadvertently.
3. Set the setpoint source and control signal source to FIELDBUS (P100 = FIELDBUS
and P101 = FIELDBUS).
4. Set binary inputs DI1...DI3 to 'NO FUNCTION' (P600...P602 = 'NO FUNCTION').
328
10
Configuring the
INTERBUS system
There are two configuration steps for the inverter in the INTERBUS interface module using the 'CMD Tool' project planning software (CMD = Configuration Monitoring Diagnostics).
1. Create the bus structure
2. Station description and address setting for process data
PLC
...
T PAW 144
T PAW 146
T PAW 148
...
ON
1
20 21 22
3 PD
PAW 148
PA3
PAW 146
PA2
PAW 144
PA1
INTERBUS
PA1
PA2
PA3
PE1
PE2
PE3
2
2 PCP
...
L PEW 144
L PEW 146
L PEW 148
...
PEW 148
PE3
PEW 146
PE2
PEW 144
PE1
03713AXX
The figures below show the settings in the CMD Tool for an inverter configured with 3PD
+ 2PCP as shown in Figure 193, with input/output addresses 144...149 in the control.
Configuring the
bus structure
The bus structure can be configured online or offline using the CMD Tool.
In offline status, the inverter is configured in the CMD Tool using the 'Edit / Insert with
ID code' menu command. When doing this, you must enter the values for the ID code,
process data channel and station type as shown in Figure 194.
10
03714AXX
329
10
Note!
Not all combinations are possible, because the inverter can occupy up to six words in
the INTERBUS!
The following table shows the possible settings. The ID code setting must match the DIP
switches S4 and S5. The process data channel setting must match the DIP switches S1
to S3. Otherwise, INTERBUS operation is not possible.
Information for
offline configuration in CMD Tool
330
Program setting
ID code
16 bits
32 bits
48 bits
64 bits
80 bits
ID code
16 bits
32 bits
48 bits
64 bits
ID code
16 bits
32 bits
ID code
Parameter channel: -
96 bits
The INTERBUS system can also be fully installed first and then DIP switches S1 to S6
set. Following this, the entire bus structure can be read in with the CMD Tool (configuration frame). All stations are automatically detected with their data width settings.
10
Creating a station
description
The INTERBUS stations can be identified and described uniquely using an individual
station description created for the inverter in the INTERBUS system.
The following entries are significant:
Station description
The 'Manufacturer Name' and 'Device Type' must have the following entries:
Manufacturer name:SEW-EURODRIVE
Device type:MOVIDRIVE
Once these entries have been made, the drive parameters can be set using a management PC from the management level via the INTERBUS interface module (Figure 195).
10
Figure 195: Station description for MOVIDRIVE compact MCH42A
Interface type
03715AXX
331
10
Representation
You can copy your own ICO files into the '.\IBSCMD\PICT32\' directory as of CMD Tool
4.50 for easy identification of the inverter (Figure 196). The INTERBUS description files
for the CMD Tool are available on the SEW website at http://www.SEW-EURODRIVE.com in the 'Software' section.
03716AXX
Figure 196: Linking the station description with the ICO file
332
10
Parameter channel
You must make the following settings for the parameter channel if you want to use the
PCP channel for setting the inverter parameters in your application.
03717AXX
Assigning process
data
INTERBUS process data of the inverter are assigned to the program addresses of the
control system using the 'Process Data' shortcut menu.
10
03718AXX
Figure 198: Assigning INTERBUS process data and PLC program addresses
Refer to the chapter for a sample program (STEP7) for controlling the inverter using the
INTERBUS process data.
333
10
0
Testing the PCP
connection
You can use the MONITOR mode of the CMD Tool for testing the PCP connection to
the inverter. The following figures illustrate the PCP test procedure. Basically, this method involves establishing a PCP connection to the unit and reading the parameter list (object list) stored in the unit.
Set the CMD Tool to 'Monitoring' status.
03719AXX
Click the inverter to which you want to establish a PCP connection. Press the right
mouse button to open the shortcut menu and select the 'Device Parameterization' menu
command.
03721AXX
334
10
In the 'Device Parameterization' window, select the 'Device / Read Parameter List' menu
command.
03722AXX
Figure 201: Window for device parameterization using the CMD Tool
The configuration of the PCP channel has been performed correctly once the device parameters have been imported. You can break off the read-in procedure.
Check the PCP configuration and the assignment of CRs if you get an error message
instead of the progress bar. If necessary, reformat the parameterization memory of the
interface module and then write the current project into the parameterization memory
again. Now run the parameterization procedure for the interface module again and repeat this test sequence to check the PCP connection.
10
03723AXX
Figure 202: CMD Tool is reading in device parameters, i.e. PCP communication is OK
335
10
0
Overview of basic
structure
The MOVIDRIVE compact MCH42A inverter offers a standardized interface for parameterization using the 'Peripherals Communication Protocol' (PCP). This INTERBUS
communications channel gives you complete access to all MOVIDRIVE drive parameters.
The PCP channel must be configured with the corresponding ID code so you can access
parameter values in the inverter. There are one, two or four words available in the INTERBUS protocol for the PCP channel. Changing the number of PCP words varies the
access speed to parameter values via the PCP channel.
Additional PCP
channel for startup
and diagnostics
The PCP interface is implemented using PCP version 3. In addition to the familiar PCP
channel between the control system (PLC) and the inverter, it is now possible to establish an additional (logical) PCP channel between the interface module and the inverter.
This additional PCP channel can be used by a supervisory computer to access the inverter parameter values via the Ethernet / INTERBUS communications pathway.
-CMD Tool
-@X
-MOVITOOLS
Ethernet TCP/IP
PLC
MOVIDRIVE
PD
PLC + MOVIDRIVE
Figure 203 shows a sample system topology with an Ethernet TCP/IP layer and an INTERBUS layer. In this case, an INTERBUS interface module is used with an Ethernet
TCP/IP interface. This module functions as the gateway between the two communications layers.
In addition to the 'CMD Tool,' the supervisory computer also runs INTERBUS '@utomationXplorer' and 'MOVITOOLS' for programming and setting the parameters of the SEW
inverter on the INTERBUS. This arrangement means existing bus infrastructures can be
used for startup and maintenance. This setup facilitates startup and diagnostics of the
entire automation system because the INTERBUS cable is now not only used for controlling but for startup and diagnostics of all components used on the fieldbus.
336
10
0
PCP services
The MOVIDRIVE compact MCH42A inverter supports the PCP services shown in Figure 204. However, only the following services are of significance for setting the inverter
parameters:
Initiate
Read
Write
Abort
Refer to the PCP communication user manual for your INTERBUS interface module for
a detailed description of the PCP services.
INTERBUS Slave
INTERBUS Master
Initiate
Abort
Abort/Reject
Identify
Get-OV
Status
Read
Write
INTERBUS
03727AXX
10
337
10
Establishing the
communications
link with 'Initiate'
The 'Initiate' PCP service establishes a communications link for exchanging parameters
between an INTERBUS interface module and the MOVIDRIVE inverter. Communication is always established from the INTERBUS interface module. Various arrangements
relating to the communications link are checked during establishment of the connection,
such as supported PCP services, user data length, etc. The inverter responds with a
positive initiate response if the connection is established successfully. If the connection
could not be established, then the arrangements for the communications link on the INTERBUS interface module do not match those on the MOVIDRIVE inverter. The inverter responds with an initiate error response. In this case, compare the configured communications relationship list in the INTERBUS interface module with that in the inverter.
As a rule, an attempt to re-establish an existing communications link leads to an abort.
The communications link is then dropped, which means the 'Initiate' PCP service has to
be run for a third time in order to re-establish the communications connection.
338
The 'Abort' PCP service breaks off an existing communications link between the INTERBUS interface module and the MOVIDRIVE inverter. Abort is an unconfirmed PCP service and can be triggered either from the INTERBUS interface module or from MOVIDRIVE.
The 'Read' PCP service gives the INTERBUS interface module read access to all communications objects (drive parameters) of the MOVIDRIVE inverter. All drive parameters and their coding are presented in detail in the Fieldbus Unit Profile documentation
and the list of MOVIDRIVE parameters.
Writing parameter
values with 'Write'
The 'Write' PCP service gives the INTERBUS interface module write access to all MOVIDRIVE drive parameters. The inverter generates a write error response if incorrect access is made to a drive parameter (e.g. the written value is too great). Precise information is given relating to the cause of the error.
10
0
Parameters in the
object list
The 'Read' and 'Write' PCP services give the INTERBUS interface module access to all
parameters defined in the object list. All drive parameters which can be accessed via the
bus system are described as communications objects in the static object list. All objects
in the static object list are addressed using indices. The following table shows the structure of the object list for the MOVIDRIVE compact MCH42A inverter.
The index range is subdivided into three logical areas. The drive parameters are addressed using indices 8300...8800dec. Refer to the MOVIDRIVE parameter list in the
SEW documentation for information about the parameter index. Indices below 8300dec
are handled directly on the INTERBUS interface and are not to be viewed as drive parameters.
Object description
of the drive parameters
8296
8297
8298
8299
8300...8800
8801...9999
>10000
The drive parameters of the MOVIDRIVE inverter are described in detail in the MOVIDRIVE parameter list in the SEW documentation. In addition to the parameter index,
you will receive additional information about coding, the range of values and the meaning of the parameter data.
The object description in the object list is identical for all drive parameters. Even those
parameters which can only be read are given the Read all/Write all attribute in the object
list, because the inverter undertakes the corresponding check itself and sends back a
return code if necessary. The following table shows the object description of all drive parameters.
Index:
10
8300...8800
Object code:
7 (simple variable)
10 (octet string)
Length:
Local address:
Password:
Access groups:
Access rights:
Name[16]:
Extension length:
339
10
The 'download parameter block' object lets you write up to 38 MOVIDRIVE drive parameters at the same time with only one write service. As a result, this object gives you
the opportunity to set the parameters of the inverter in the startup phase, e.g. by calling
up the write service only once. As a rule, it is only necessary to change a few parameters. As a result, this parameter block with its max. 38 parameters is sufficient for almost
all applications. The user data area is defined as 38 x 6 + 2 bytes = 230 bytes (octet
string type). The following table shows the structure of the 'download parameter block'
object.
Octet
Meaning
reserved (0)
Number of parameters
1...38 parameters
Index high
1. Parameters
Index low
Data MSB
Data
Data
Data LSB
Index high
...
...
223
Data LSB
224
Index high
225
Index low
226
Data MSB
227
Data
228
Data
229
Data LSB
Note
38. Parameters
The 'download parameter block' object is only handled locally on the INTERBUS interface and is defined as in the following table.
Index:
8296
Object code:
7 (simple variable)
10 (octet string)
Length:
230
Local address:
Password:
Access groups:
340
Access rights:
Write all
Name[16]:
Extension length:
10
The WRITE service on the 'download parameter block' object starts a parameter setting
mechanism on the INTERBUS interface. This step puts all parameters specified in the
user data area of the object into the DPRAM and therefore sets the parameters of the
inverter. The write service is terminated with a positive write response once the download parameter block has been processed successfully, i.e. all parameters transmitted
by the INTERBUS interface module have been written. A negative write response is returned in case of an error. The return code contains more detailed information about the
type of error as well as the number of the parameter (no. 1...38) where the error occurred
(see example).
Example: Write error response for an error when writing the 11th parameter:
Error class: 8 Other
Error code: 0 Other
Additional code high: 11dec Error when writing parameter 11
Additional code low: 15hex Value too large
Note the following points when using the download parameter block:
All parameters written after the parameter lock has been activated will be rejected.
This object is 4 bytes long and, when read access is made, returns the numerical value
of the last index which can be addressed directly using the PCP services. PCP accesses
to indices greater than this numerical value must be made using the 'MOVILINK parameter channel acyclical' object.
Index:
8297
Object code:
7 (simple variable)
10 (octet string)
Length:
Local address:
10
Password:
Access groups:
Access rights:
Read all
Name[16]:
Extension length:
341
10
0
'MOVILINK
parameter channel cyclical'
This object is 8 bytes in length and contains the cyclical MOVILINK parameter channel.
All MOVILINK communications services can be performed by cyclically alternating
reading and writing of this object. The communications service is not performed until the
handshake bit in the management byte has changed. The MOVILINK parameter channel grants access to all indices and therefore also to the IPOS variable and program
memory.
The following table shows the structure of this communications object. Refer to the
'MOVIDRIVE Fieldbus Unit Profile and Parameter List' document for information about
the structure of the parameter channel.
Octet
Meaning
Management
Reserve
d
Index
high
Index
low
Data
MSB
Data
Data
Data
LSB
Note
Management
Reserve
d
Parameter index
4 bytes data
The 'MOVILINK parameter channel cyclical' object is only handled locally on the INTERBUS interface.
Index:
8298
Object code:
7 (simple variable)
10 (octet string)
Length:
Local address:
Password:
Access groups:
Access rights:
Name[16]:
Extension length:
The following table shows the procedure involved in a parameter access via the cyclical
MOVILINK parameter channel. The performance of the service is not started in the inverter until the control has changed the handshake bit in the parameter channel. To do
this, the control program must read the parameter channel at the start of the parameter
setting process to obtain the current status of the handshake bit in the inverter. Now, the
master can initiate evaluation of the parameter channel in the inverter when the handshake bit changes.
342
10
The inverter now performs the service coded in the parameter channel and enters the
service confirmation back in the parameter channel. The control program receives the
service confirmation the next time it makes read access to the 'MOVILINK parameter
channel cyclical'. The following tables displays the procedure of the cyclically called
read/write services for the 'MOVILINK parameter channel cyclical'.
MOVIDRIVE (slave)
Control (master)
1. 'READ MOVILINK parameter channel cyclical', to evaluate the status of the handshake bit.
READ 8298 (parameter channel)
2. Initiate the service coded in the parameter channel by means of a WRITE to the 'MOVILINK parameter
channel cyclical' object and toggling the handshake bit.
WRITE 8298 (parameter channel)
OK
3. READ 'MOVILINK parameter channel cyclical' and evaluation of the service confirmation in the parameter channel.
READ 8298 (parameter channel)
10
343
10
The 'MOVILINK parameter channel acyclical' object is 8 bytes long and contains the
MOVILINK parameter channel. This object can be used for acyclical parameter access,
i.e. the inverter processes the service coded in the parameter channel every time a
WRITE service is received on this object. The handshake bit is not evaluated! The following table shows the structure of the 'MOVILINK parameter channel acyclical'. Refer
to the 'MOVIDRIVE Fieldbus Unit Profile and Parameter List' document for information
about the structure of the parameter channel.
Octet
Meaning
Management
Reserve
d
Index
high
Index
low
Data
MSB
Data
Data
Data
LSB
Note
Management
Reserve
d
Parameter index
4 bytes data
There are two different procedures involved in setting the inverter parameters via the
acyclical MOVILINK parameter channel:
If a write type service is performed via the acyclical parameter channel (e.g. write parameter or write parameter volatile), the inverter responds with the current service confirmation when the service has been performed. The corresponding error code is returned if the write access is not correct.
This variant offers the advantage that the write services are processed by simply sending a WRITE 'MOVILINK parameter channel' once and the service confirmation can take
place by evaluating the 'write confirmation.' The following table shows how write services are performed via the acyclical MOVILINK parameter channel.
MOVIDRIVE (slave)
Control (master)
1. Initiate the service coded in the parameter channel by means of a WRITE to the 'MOVILINK parameter
channel cyclical' object.
WRITE 8298 (parameter channel)
The WRITE service coded in the parameter channel is performed and the service confirmation is returned directly as the response.
344
10
A PCP WRITE service has to be performed before a parameter can be read via the parameter channel. The PCP WRITE service defines where the inverter data should be
available. A read service must take place on the acyclical parameter channel in order
for these data to get to the master. As a result, a PCP WRITE and a PCP READ are
always required for performing read services via the parameter channel. The following
table shows how read services are performed via the acyclical MOVILINK parameter
channel.
MOVIDRIVE (slave)
Control (master)
1. Initiate the service coded in the parameter channel by means of a WRITE to the 'MOVILINK parameter
channel cyclical' object.
WRITE 8298 (parameter channel)
OK
2. READ 'MOVILINK parameter channel cyclical' and evaluation of the service confirmation in the parameter channel.
READ 8298 (parameter channel)
1. Reception is confirmed immediately, the parameter channel is evaluated and the requested service performed.
2. Service confirmation is entered in the parameter channel and can be evaluated by
READ access in the master.
The acyclical MOVILINK parameter channel is only handled locally on the INTERBUS
interface and is defined as in the following table.
Index:
8299
Object code:
7 (simple variable)
10 (octet string)
Length:
10
Local address:
Password:
Access groups:
Access rights:
Name[16]:
Extension length:
345
10
In the event of an incorrect parameter setting, the inverter sends back various return
codes to the master which set the parameters. These codes provide detailed information
about the cause of the error. All of these return codes are structured in accordance with
EN 50170. The system distinguishes between the following elements:
Error class
Error code
Additional code
Error class
The error class element classifies the type of error more precisely. In accordance with
EN 50170, the system differentiates between the error classes listed in table 1.
Class (hex)
Name
Meaning
vfd-state
application-reference
definition
Definition error
resource
Resource error
service
access
Access error
ov
other
The error class is generated by the communications software of the fieldbus interface if
there is an error in communication. This does not apply to error class 8, Other error. Return codes sent from the inverter system are all in error class 8, Other error. The error
can be more precisely identified using the additional code element.
Error code
346
The error code element provides a means for more precisely identifying the cause of the
error within the error class. It is generated by the communications software of the fieldbus card in the event of an error in communication. Only error code 0 (Other error code)
is defined for error class 8, Other error. In this case, detailed identification is made using
the additional code.
10
Additional code
The additional code contains the return codes specific to SEW dealing with incorrect parameter settings of the inverter. They are sent back to the master in error class 8, Other
error. Table 2 shows all possible codings for the additional code.
Add. code
high (hex)
Meaning
00
00
No fault
00
10
00
11
00
12
00
13
00
14
00
15
00
16
00
17
00
18
00
19
00
1A
00
1B
00
1C
00
1D
00
1E
00
1F
00
20
The return code listed in the following table is sent back if a communications error has
occurred between the INTERBUS interface and the inverter system. The PCP service
transferred via the fieldbus may not have been performed and should be repeated. If this
error reoccurs, it is necessary to switch off the inverter completely and then back on
again so it is re-initialized.
Code (dec)
Meaning
Error class:
Access
Error code:
Hardware fault
10
Repeat the read or write service. If this error occurs again, switch the inverter off completely and back on again. Contact the SEW Electronics Service for advice if this error
occurs continuously.
347
10
The inverter is controlled using the process data simply by reading/writing the program
addresses where the INTERBUS process data of the inverter are replicated. The following is an example for a simple STEP7 program for the Simatic S7:
L...W#16#0006
T...PAW...144... //Write 6hex on PO1 (control word = enable)
L...1500
T...PAW...146... //Write 1500dec on PO2 (speed setpoint = 300 rpm)
L...W#16#0000
T...PAW...148...//Write 0hex on PA3 (no function after factory setting)
Please refer to the Fieldbus Unit Profile manual for more information about controlling
the inverter via the process data channel, in particular regarding the coding of the control
and status word.
This chapter describes how parameters and IPOS variables can be read and written using the standardized INTERBUS PCP Read' and 'Write' services. The example applies
to all 4th generation (G4) INTERBUS interface modules and is explained using PHOENIX terminology.
The coding examples shown in the following chapters are shown in the same way as in
the 'Peripherals Communication Protocol (PCP)' INTERBUS user manual produced by
Phoenix Contact.
Prerequisite
348
10
Presentation of
coding examples
The coding examples shown in the following chapters are shown in the same way as in
the 'Peripherals Communication Protocol (PCP)' INTERBUS user manual produced by
Phoenix Contact.
All information in a PCP service is presented word-by-word in column format. As a result, you can think of a word as a PLC word (e.g. Simatic data word). There is a coding
example for the MOVIDRIVE inverter on the right-hand side in each case.
The communication reference (CR) is used for selecting the inverter for which the parameters should be set. In the examples below, CR = 02 hex was assigned to the inverter in the CMD Tool. The index defines the drive parameter which should be accessed.
Station description
of the inverter in
the CMD Tool
Before you can use the PCP channel of the inverter, you have to configure the station
description in the CMD Tool for the inverter.
Process of a
parameterization
sequence
The communications link can be broken off with the 'Abort' service if it is no longer
required (this is not explained here because there is often no need for it, see the PCP
manual).
The drive parameters of the inverter are not accessed until the PCP connection has
been established with 'Initate_Request, e.g. once during the system startup.
Word
Meaning
Coding (hex)
Command_Code = Initiate_Request
00 8B
Parameter_Count
00 02
Comm._Reference
00 02
Password
Access_Groups
00 00
Bits
15...8
7...0
10
You should receive the positive 'Initiate_Confirmation' message after the service has
been sent (see the PCP manual in case of a negative message).
349
10
Reading a drive
parameter
The 'Read' service is used for reading a drive parameter (with index 8800). All the drive
parameters are 4 bytes long (1 double word).
Example
Meaning
Command_Code = Read_Request
00 81
Parameter_Count
00 03
Invoke_ID
Coding (hex)
Comm._Reference
00 02
Index
21 16
Subindex
Bits
15...8
7...0
00 00
You should receive the positive 'Read_Confirmation' message after this service has
been sent.
Word
Meaning
Coding (hex)
80 81
2
3
Parameter_Count
Invoke_ID
00 05
Comm._Reference
00 02
Result (+)
00 00
Length
00 04
Data [1]
Data [2]
00 00
Data [3]
Data [4]
07 D0
Bits
15...8
7...0
The parameter data are represented as follows in Motorola format (Simatic format):
Data [1] = High byte
00 hex
00 hex
07 hex
D0 hex
Meaning
Coding (hex)
Message_Code = Read_Confirmation
80 81
Parameter_Count
00 03
Invoke_ID
Comm._Reference
00 02
Error_Class
Error_Code
08 00
5
Bits
Additional_Code
15...8
00 10
7...0
The table shows the 'Value for parameter too great' return code, by way of example.
350
10
Writing a drive
parameter
The 'Write' service is used for writing a drive parameter (with index 8800). All drive parameters are 4 bytes long (1 double word).
Example
00 hex
00 hex
06 hex
72 hex
Refer to the appendix of the 'Fieldbus Unit Profile' manual for more information about
coding the drive parameters.
Word
Meaning
Command_Code = Write_Request
00 82
Parameter_Count
00 05
Invoke_ID
Coding (hex)
Comm._Reference
Index
00 02
21 16
Subindex
Length
00 04
Data [1]
Data [2]
00 00
Data [3]
Data [4]
06 72
Bits
15...8
7...0
Word
Meaning
Coding (hex)
80 82
2
3
Parameter_Count
Invoke_ID
4
Bits
00 02
Comm._Reference
Result (+)
00 02
00 00
15...8
10
7...0
You should receive the positive 'Write_Confirmation' message after this service has
been sent.
Word
Meaning
Coding (hex)
80 82
Parameter_Count
Invoke_ID
Error_Class
5
Bits
00 03
Comm._Reference
00 02
Error_Code
08 00
Additional_Code
15...8
00 15
7...0
The table shows the 'Value for parameter too great' return code, by way of example
351
10
The inverters offer special parameter access via the MOVILINK parameter channel for
universal write access to all inverter data (parameters, IPOS variables, IPOS program
code, etc.). The following section illustrates the mechanism by which IPOS variables
can be changed via the parameter channel.
The acyclical parameter channel can be used above 8299 dec (206B hex).
Example
Writing the value 74565 of the IPOS variable H0 = Index 11000 dec (2AF8 hex)
Value to be written = 74565 dec (0001 2345 hex)
Word
Meaning
Command_Code = Write_Request
00 82
Parameter_Count
00 07
3
4
Invoke_ID
Coding (hex)
Comm._Reference
00 02
20 6B
Subindex
Length
00 08
32 00
2A F8
Data [5]
Data [6]
00 01
Data [7]
Data [8]
23 45
Bits
15...8
7...0
You receive the 'Write_Confirmation' after this service is sent. Once again, you can use
the return codes for evaluating a negative message.
352
10
Reading IPOS
variables / parameters via MOVILINK
The inverters offer special parameter access via the MOVILINK parameter channel for
universal read access to all inverter data (parameters, IPOS variables, IPOS program
code, etc.). The following section illustrates the mechanism by which IPOS variables
can be read via the parameter channel. A two-stage procedure is required:
Writing the MOVILINK parameter channel with the 'Read IPOS variable H0' job
The MOVILINK parameter channel (acyclical) can be used above 8299 dec (206B hex).
Example
Meaning
Command_Code = Write_Request
00 82
Parameter_Count
00 07
3
4
Invoke_ID
Coding (hex)
Comm._Reference
00 02
20 6B
Subindex
Length
00 08
31 00
2A F8
Data [5]
Data [6]
00 00
Data [7]
Data [8]
00 00
Bits
15...8
7...0
Once the positive 'Write_Confirmation (+)' has been received, read access takes place
on the MOVILINK parameter channel; this involves reading the data into the interface
module which were read during the previous read job defined by 'Write_Request'.
Word
Meaning
Coding (hex)
Command_Code = Read_Request
00 81
2
3
4
Parameter_Count
Invoke_ID
00 03
Comm._Reference
Subindex
Bits
15...8
7...0
10
00 02
20 6B
00 00
353
10
You should receive the positive 'Read_Confirmation' message after this service has
been sent.
Word
Meaning
Coding (hex)
80 81
2
3
Parameter_Count
Invoke_ID
00 07
Comm._Reference
Result (+)
00 00
Length
00 02
00 08
31 00
2A F8
Data [5]
Data [6]
00 01
Data [7]
Data [8]
23 45
Bits
15...8
7...0
Word
Meaning
Coding (hex)
Message_Code = Read_Confirmation
80 81
Parameter_Count
00 03
Invoke_ID
Comm._Reference
00 02
Error_Class
Error_Code
08 00
5
Bits
Additional_Code
15...8
00 10
7...0
You can use the return codes for evaluating a negative message.
354
10
MOVIDRIVE inverters let you download the parameter block to write several IPOS variables and parameters at the same time using one PCP service.
Example
The download parameter block is always 230 bytes long. It is possible to write up to 42
drive parameters and IPOS variables in one block.
Parameter/variable name
Index
Value to be written
IPOS variable H0
1 dec (1 hex)
IPOS variable H1
You receive the 'Write_Confirmation' after this service is sent. Once again, you can use
the return codes for evaluating a negative message. The individual parameters of the
download parameter block in the inverter are written one after the other. This means if
there is a negative 'Write_Confirmation' in the high part of the additional code, the parameter number at which the error occurred is entered.
Word
Meaning
Coding (hex)
Command_Code = Write_Request
00 82
00 76
3
4
Invoke_ID
Comm._Reference
00 02
20 68
Subindex
00 E6
00 03
7
8
9
10
Data [3/4] = Index of the 1st parameter (e.g. IPOS variable H0)
Data [5]
Data [6]
Data [7]
Data [8]
Data [9/10] = Index of the 1st parameter (e.g. IPOS variable H1)
2A F8
00 00
00 01
2A F9
11
Data [11]
Data [12]
FF FF
12
Data [13]
Data [14]
63 C0
13
10
21 16
14
Data [17]
Data [18]
00 00
15
Data [19]
Data [20]
05 DC
...
...
...
...
Bits
15...8
7...0
You receive the 'Write_Confirmation' after this service is sent. Once again, you can use
the return codes for evaluating a negative message. The individual parameters of the
download parameter block in the inverter are written one after the other. This means if
there is a negative 'Write_Confirmation' in the high part of the additional code, the parameter number at which the error occurred is entered.
355
11
11
11.1
1
Figure 205: MOVIDRIVE compact MC_40A operating display
05428AXX
Operation LED V1
The operational states of MOVIDRIVE compact MC_40A are displayed using the
three-color LED V1 (green/red/yellow).
Color
Description
No voltage
Controller inhibit or
no enable
OFF
Yellow
Steady light
Green
Steady light
Enable
Motor is energized.
Red
Steady light
Yellow
Flashing
Green
Flashing
Green/red
Flashing
0.5 s green / 0.5 s red
Yellow/
red
Flashing
0.5 s yellow / 0.5 s
red
Timeout active
Flashing
Green/red Green - green - red red
Yellow/
red
Flashing
Yellow - yellow - red red
356
Operational status
11.2
11
BUS
FAULT
RUN
02902AXX
The operational states of MOVIDRIVE compact MC_41A are displayed using the
three-color LED V1 (green/red/yellow).
Color
PROFIBUS-DP
LEDs
Operational status
Description
No voltage
Controller inhibit or
no enable
OFF
Yellow
Steady light
Green
Steady light
Enable
Motor is energized.
Red
Steady light
Yellow
Flashing
Green
Flashing
Green/
red
Flashing
0.5 s green / 0.5 s red
Yellow/
red
Green/
red
Yellow/
red
Green/
yellow
0.75 s green /
0.75 s yellow
Timeout active
11
The 'RUN' LED (green) indicates that the bus electronics are operating correctly. The
'BUS FAULT' LED (red) indicates a PROFIBUS-DP fault.
RUN
BUS FAULT
ON
ON
ON
OFF
ON
FLASHING
OFF
FLASHING
Meaning
Connection to the DP master has failed, check the bus connection.
Unit does not detect a baud rate, check the setting in the DP master.
Bus interruption or DP master not functioning.
Unit is currently exchanging data with the DP master (data exchange).
Unit has detected the baud rate, however it is not being addressed by the DP master. Make sure the address set on the unit (P092) matches the address set in the
project planning software of the DP master.
Unit was not configured in DP master or configured incorrectly. Check the configuration, use the SEW_6002.GSD GSD file.
Hardware defect in the bus electronics. Switch the unit off and on again. Contact
SEW Service for advice if this reoccurs.
PROFIBUS address is set higher than 125. Set address 125.
357
11
11.3
2.
X10
Remote IN
X30 IN
1
2
3
4
5
6
7
8
9
10
11
X10
V1
UL
CC
BA
RD
TR
FO1
FO2
1.
1
2
3
4
5
6
7
8
9
REF1
AI11
AI12
AI21
AGND
REF2
SC11
SC12
DGND
05225AXX
Operation LED V1
The operational states of MOVIDRIVE compact MCH42A are displayed using the
three-color LED V1 (green/red/yellow).
Color
358
Operational status
Description
No voltage
OFF
Yellow
Steady light
Controller inhibit or
no enable
Green
Steady light
Enable
Motor is energized.
Red
Steady light
Yellow
Flashing
Green
Flashing
Green/
red
Flashing
0.5 s green / 0.5 s
red
Yellow/
red
Flashing
0.5 s yellow / 0.5 s
red
Green/
red
Flashing
Green - green - red red
Yellow/
red
Flashing
Yellow - yellow - red
- red
Green/
yellow
0.75 s green /
0.75 s yellow
Timeout active
11
INTERBUS FO
LEDs
The INTERBUS FO LEDs display the current status of the fieldbus interface and the INTERBUS system:
UL
CC
BA
RD
TR
FO1
FO2
The following figure shows frequently occurring INTERBUS FO LED patterns. The
meanings are described in detail in the tables below.
05226AEN
LED CC 'Cable
Check' (green)
LED BA 'Bus
Active' (green)
Status
Meaning
Fault rectification
On
Off
No supply voltage for bus ECU Check that the terminal unit is correctly seated and the
24 VDC voltage supply for the inverter is present.
Status
Meaning
Fault rectification
On
Off
Check the incoming remote bus fiber optic cable and LED
FO1.
Fault rectification
Status
Meaning
On
Off
11
359
11
LED RD 'Remote
Bus Disable' (yellow)
LED TR 'Transmit'
(green)
Status
Meaning
On
Fault rectification
-
Off
Status
Meaning
Fault rectification
On
Off
Status
Meaning
Fault rectification
On
Monitoring of the outgoing fiber optic cable section. If the next station
has an optical section diagnostic function,
then the power is below the system reserve
level for optical transmission
does not have an optical section diagnostic
function, then the optical transmission
power cannot be controlled
Off
Status
Meaning
Fault rectification
LED TR 'Transmit'
(yellow or red)
Off
No PCP communication
Green
PCP communication active or INTERBUS startup (parameter access via INTERBUS PCP channel)
Status
Meaning
Fault rectification
When the LED TR is yellow or red, this indicates states within the system which do not occur as a rule during
INTERBUS operation.
360
Yellow
Flashing
Red
Steady
Incorrect DIP switch configuration selected, no Check the settings of DIP switch S1. Correct
INTERBUS operation possible.
the DIP switch settings if necessary and switch
the unit on again.
Red flashing
Incorrect DIP switch configuration or INTER- Check the setting of DIP switches S1 to S6.
BUS interface defective, no INTERBUS opera- Contact SEW Electronics Service if the setting
tion possible.
is correct.
DBG11B keypad
11.4
11
DBG11B keypad
Basic displays
Copy function of
the DBG11B
CONTROL.INHIBIT
CURRENT:
0
NO ENABLE
CURRENT:
NOTE XX
XXXXXXXXXXXXXXXXXXX
Information message
FAULT XX
XXXXXXXXXXXXXXXXXXX
Fault indication
The DBG11B keypad can be used for copying parameter sets from one MOVIDRIVE
unit to other MOVIDRIVE units. To do this, copy the parameter set onto the keypad using P807 (MD_ DBG). Connect the keypad to another MOVIDRIVE unit and copy
the parameter set onto the MOVIDRIVE using P806 (DBG MD_). The keypad can
be disconnected and plugged in during operation.
Not all parameters are copied with the DBG11A keypad. Use the new DBG11B keypad
to ensure that all parameters are copied.
No connection
between inverter
and DBG11B
One of the following error messages may appear if no communication can be established with the inverter after the supply system or the 24 VDC power supply is switched
on and the keypad is connected.
COMMUNIC. ERROR
NO SERIAL LINK
11
Try to establish the connection by disconnecting the keypad and reconnecting it. Return
the unit to SEW for repair or replacement if you cannot establish the connection.
361
11
DBG11B keypad
Editing mode
[] []
CONTR. INHIBIT
CURR.:
0 A
0.. DISPLAY
VALUES
1.. SETPOINTS/
RAMP GENERATORS []
3.. MOTOR
PARAMETERS
[]
[] []
10. SETPOINT
SELECTION
4.. REFERENCE
SIGNALS
5.. MONITORING
FUNCTIONS
12. ANALOG
INPUT AI2
6.. TERMINAL
ASSIGNMENT
[]
13. SPEED
RAMPS 1
7.. CONTROL
FUNCTIONS
14. SPEED
RAMPS 2
8.. UNIT
FUNCTIONS
9.. IPOS
PARAMETERS
16. FIXED
SETPOINTS 1
17. FIXED
SETPOINTS 2
[] []
110
A11
1
SCALING
0 mV [] 111
OFFSET [] A11
111
A11
112
A11
REF. NMAX
OPERAT. MODE
113
A11
0 V
V-OFFSET
114
A11
0 /M
n-OFFSET
0 mV
OFFSET
115
1.89 ms
ETPOINT FILTER
02407AEN
01406AXX
362
or
key
Change menu level, in 3rd menu level (parameter) entry to () or exit from () edit
mode. The parameter can only be changed in edit mode. Startup is commenced if
the and keys are pressed at the same time ( Sec. 'Startup').
or
key
Select menu command, increase or decrease value in edit mode. The new value
comes into effect in edit mode when the or key is released.
Q key
E key
Startup:
Cancel startup
Normal operation:
Manual mode:
Malfunction:
11
DBG11B keypad
Quick menu of
the DBG11B
The DBG11B keypad has a detailed parameter menu and a clearly structured quick
menu with the most frequently used parameters. It is possible to switch between both
menus using P800 ('Quick menu'). This can be done in any operating status. The default
setting is for the quick menu to be active. The quick menu is shown on the display by a
'/' after the parameter number. The parameters in the quick menu are identified by a '/'
in the parameter list.
[] []
BASIC DISPLAY
DISPLAY VALUES
SPEED:
CURR.:
001/
USER
006/
MOTOR
[] []
942 rpm
2.51 A
0
[rpm ]
0
UTIL.
150 rpm
SP N11
161/
INTERNAL
750 rpm
SP N12
162/
INTERNAL
1500 rpm
SP N13
300/
ST/STOP
0
rpm
SPEED 1
048/
00000000
INPUT DI1:01234567
301/
MINIMUM
0
rpm
SPEED 1
053/
001
OUT. TERM.DO: 012
302/
MAXIMUM
1500 rpm
SPEED 1
068/
00000000
OUTP. D1: 01234567
303/
150
CURRENT LIMIT
080/
FAULT
NO FAULT
320/
ON
AUTOMAT. ADJUST. 1
036/
INPUT DIO:
SETPOINTS /
RAMP GENERATORS
%
1
160/
INTERNAL
000000
012345
t-
100/
UNIPOL./FIX
SETPOINTS SOURCE
2
CW
MOTOR PARAMETERS
800/
SHORT MENU
801/
LANGUAGE
ENGLISH
UP
131/
T11
2
s
DOWN CW
132/
T11
UP
133/
T11
2
s
DOWN CCW
820/
4-QUADR-OPER.
134/
T12
10
UP=DOWN
835/
RESP.
136/
2
s
RAP. STP. RAMP T13
137/
EMERG.
2
RAMP
802/
FACTORY
SETTING
803/
PARAMETER
840/
MANUAL
ON
130/
T11
2
CCW
UNIT FUNCTIONS
LOCK
NO
OFF
ON
NO RESPONSE
TF-SIGNAL
RESET
NO
s
T14
11
[] []
[] []
02408AEN
IPOSplus
MOVITOOLS is required for programming IPOSplus. The DBG11B keypad only makes
it possible to edit and modify IPOSplus parameters (P9__).
The IPOSplus program is also stored in the DBG11B keypad when it is saved. It is
transferred as well when the parameter set is copied to another MOVIDRIVE unit.
Parameter P931 can be used for starting and stopping the IPOSplus program from the
DBG11B keypad.
363
11
DBG11B keypad
Information messages
Text DBG11B/SHELL
Description
ILLEGAL INDEX
NOT IMPLEMENTED
PARAM. LOCKED
SETUP ACTIVE
11
TERMINAL ONLY
12
NO ACCESS
13
NO CTRLER. INHIBIT
14
INVALID VALUE
---
-16
364
Fault information
11.5
11
Fault information
Fault memory
The fault memory (P080) stores the last five fault messages (faults t-0 t-4). The fault
message of longest standing is deleted whenever more than five fault messages have
occurred. The following information is stored when a malfunction takes place: Fault
which occurred Status of the binary inputs/outputs Operational status of the inverter
Inverter status Heat sink temperature Speed Output current Active current Unit
utilization DC link circuit voltage ON hours Enable hours Parameter set Motor
utilization.
Switch-off
responses
There are three switch-off responses depending on the fault; the inverter is inhibited
when in fault status:
Immediate switchoff
The unit can no longer brake the drive; the output stage goes to high resistance in the
event of a fault and the brake is applied immediately (DB '/Brake' = '0').
Rapid stop
The drive is braked with the stop ramp t13/t23. Once the stop speed is reached (
P300/P310), the brake is applied (DB '/Brake' = '0'). The output stage goes to highresistance after the brake reaction time has elapsed (P732 / P735).
Emergency stop
The drive is braked with the emergency ramp t14/t24. Once the stop speed is reached
( P300/P310), the brake is applied (DB '/Brake' = '0'). The output stage goes to
high-resistance after the brake reaction time has elapsed (P732 / P735).
Reset
Timeout active
Reset via input terminals, i.e. via an appropriately assigned binary input.
Manual reset using the DBG11B (pressing the <E> key in the event of a fault gives
direct access to parameter P840).
Auto reset performs up to five unit resets with an adjustable restart time. Not to be
used with drives where an automatic restart represents a risk of injury to people or
damage to equipment.
11
365
11
List of faults
11.6
List of faults
A dot in the 'P' column means that the response is programmable (P83_ Fault response). The factory set fault response is listed in the 'Response' column.
Fault
code
Name
Response
00
No fault
01
Over-current
Immediate
switch-off
Ground fault
03
04
07
08
Brake chopper
DC link overvoltage
n-monitoring
P Possible cause
Immediate
switch-off
Ground fault
in the connecting harness
in the inverter
in the motor
Immediate
switch-off
Immediate
switch-off
Immediate
switch-off
Startup
Immediate
switch-off
IPOS-ILLOP
Emergency
stop
11
Overtempera- Emergency
ture
stop
13
14
Encoder
Immediate
switch-off
15
24 V internal
Immediate
switch-off
17-24
System fault
Immediate
switch-off
25
EEPROM
Rapid stop
26
366
Inverter startup not yet performed for selected Perform startup for appropriate operating
operating mode.
mode.
10
09
Action
Read in external fault signal via programmable Eliminate specific cause of fault; reprogram
input.
terminal if appropriate.
List of faults
Fault
code
Name
27
28
Fieldbus
timeout
Rapid stop
29
Limit switch
reached
30
Emergency
stop
timeout
31
TF sensor
Response
P Possible cause
Emergency
stop
Immediate
switch-off
Drive overloaded
Emergency stop ramp too short.
connected properly
MOVIDRIVE connection and TF connec
tion on motor interrupted
Action
No
response
32
IPOS index
overrun
Emergency
stop
33
Setpoint
source
Immediate
switch-off
35
Operating
mode
Immediate
switch-off
37
38
System software
Immediate
switch-off
System fault
39
Reference
travel
Immediate
switch-off
42
Lag error
Immediate
switch-off
43
RS-485
timeout
Rapid stop
44
Unit utilization
Immediate
switch-off
45
Initialization
Immediate
switch-off
47
System bus
timeout
Rapid stop
77
IPOS control
word
No
response
78
IPOS SW limit No
switches
response
81
Start condition
Immediate
switch-off
11
Restore factory settings. Call SEW Service for advice if the fault still cannot be
reset.
Insert the option pcb correctly.
level:
Motor rated power too small in relation to
bus.
11
367
11
368
List of faults
Fault
code
Name
Response
82
Output open
Immediate
switch-off
84
Motor protection
Emergency
stop
85
Copy
Immediate
switch-off
87
Technology
function
Immediate
switch-off
88
Flying start
Immediate
switch-off
94
EEPROM
checksum
Immediate
switch-off
99
IPOS ramp
calculation
fault
Immediate
switch-off
P Possible cause
Only in 'VFC hoist' operating mode:
Two or all output phases interrupted.
Motor rated power too small in relation to
inverter rated power.
Motor utilization too high.
Action
11
11.7
Please contact the SEW electronics service if a fault cannot be rectified ( 'Customer and spare parts service').
When contacting the SEW electronics service, please always quote the digits of your
service code to enable our service personnel to assist you more effectively.
Please provide the following information if you are sending the unit in for repair:
Service label
Unit designation
Peripheral circumstances
MOVIDRIVE units have service labels attached to them; one for the power section and
another for the control unit. These are located on the side next to the nameplate.
Control unit
MCH42A-00
Power section
Type identification
Sub-assemblies / Components
05227AEN
369
12
12
Index of Changes
This edition of the MOVIDRIVE compact includes the following amendments and changes compared to the preceding edition 10/2000:
We distinguish tow versions of the MOVIDRIVE compact drive inverters. These are:
standard version, corresponds to the units sold so far.
application version, includes technology functions and application modules.
The 230 V units (MOVIDRIVE compact MC_4_A...-2_3) are now available with
power ratings up to 30 kW (40 HP).
New type series, i.e. MOVIDRIVE compact MCH with HIPERFACE interface. You
can connect asynchronous motors and synchronous motors to these MCH units in
connection with HIPERFACE encoders.
New parameters:
370
The DT/DV motors from SEW are also available in JEC design. The section "Project
Planning" includes a JEC motor table and motor selection tables.
The sections "Overload capacity of inverters" and "Load capacity of the units at small
output frequencies" have been completely revised.
Abbreviation key
13
13
FA
[N]
fin
Supply frequency
[Hz]
Installation altitude
[m . NN]
Efficiency
Id
Magnetizing current
[A]
Iin
Input current
[A]
IF
Trip current
[A]
IN = In
Rated current
[A]
Iq
Torque-forming current
[A]
Iges
Current in total
[A]
IP..
Enclosure
itot
Umg
Ambient temperature
[C]
JLast
[10-4 kgm2]
JMot
[10-4 kgm2]
JX
[10-4 kgm2]
JZ
[10-4 kgm2]
kT
Torque constant
[Nm/A]
Ma
Output torque
[Nm]
MB
Braking torque
[Nm]
MH/MN
MS
Starting torque
[Nm]
nA
Output speed
[1/min]
nEck
Base speed
[1/min]
nE
Input speed
[1/min]
nM
Motor speed
[1/min]
nN
Rated speed
[1/min]
Pa
Output power
[kW]
Pe
[kW]
PN
Rated power
[kW]
Preduziert
[kW]
Pv = Ploss
Power loss
[kW]
RBWmin
[]
S.., %ED
Cycle duration
[min]
t1
[10-3 s]
t2
[10-3 s]
Uin
Supply voltage
[V]
UN
Rated voltage
[V]
Uout
Output voltage
[V]
Starting frequency
[1/h], [c/h]
Z0
[1/h], [c/h]
13
371
13
Index
13.2 Index
Configuring the bus structure
A
Abort 337, 338
Additional code 347
Analog input AI1 96
Analog outputs 120
Application modules
Technical Data 59
Application version
Additional functions 16
Application modules 18
Assigning process data 333
Assignment braking resistors, chokes and filters
230 V units 272
400/500 V units 270
B
BA 359
Basic displays of DBG11B keypad 361
Baud rate 256
Binary inputs 118
Binary outputs 119
Block wiring diagram MOVIDRIVE 13
Brake function 133
Brake operation 142
Braking resistor BW
Assignment 270
Technical Data 63
Braking resistor, connection 248
Braking resistor, selection
General notes 210
Peak braking power 210
Power diagrams 211
Breaking off the communications link 337,
Bus Active 359
Bus connection via fiber optic cable 254
Bus diagnostics 93
C
Cable Check 359
Cable types 254
CC 359
CE marking 20
CMD Tool 329
Coding examples 349
Communications error 347
Configuration Monitoring Diagnostics
Configuration of bus structure 329
Configuration offline 329
Configuration online 330
372
329
329
Connecting AC brake motors 215
Connecting explosion-proof AC motors 222
Connection
External encoder 285
HTL encoder 280
Incremental encoder simulation 289
Master/slave connection 290
Resolver 283
Connection basic unit
Control unit MCF/MCV/MCS4_A 262
Control unit MCH4_A 265
Power section and brake 261
Control characteristics
Characteristic parameters 153
Control response 153
Control functions 122
Control mode, General description 11
Control signals, Logic gating 231
Controller parameters 107
Copy function of the DBG11B keypad
Cross sections 247
C-Tick approval 20
361
338
DBG11A keypad
Technical Data 55
DBG11B
Language selection 295
Startup functions 295
Startup of speed controller 299
Startup procedure 297
Structure of the startup menu 296
DBG11B keypad, basic displays 361
DBG11B keypad, Copy function 361
DBG11B keypad, Menu 362
DBG11B keypad, Quick menu 363
Description of applications
Project planning for hoists 155
Project planning for pumps and fans 155
Project planning for trolleys 154
Description, General 10
Descripton of applications
Inverter selection 154
Device Parameterization 334, 335
Device type 331
Dimension drawings
5 V encoder power supply DWI11A 57
Basic unit size 1 49
Basic unit size 2 50
Basic unit size 3 51
Basic unit size 4 52
Basic unit size 5 53
Braking resistors BW.. 68
DBG11B keypad 55
Index
E
Earth leakage circuit breaker 247
Earthing 248
Earth-leakage current 247
Electronic Cam
Description 16
Electronic cam
Description 40
Electronics cables 228
EMC compliant installation
Components 223
EMV compliant installation
Block diagram of limit value class B 224
Error class 346
Error code 346
Establishing the communications link 337, 338
Expert characteristics 100
External 24 VDC voltage supply 229
External encoder
Connection 285
General installation notes 276
F
Fault memory 93, 365
Fault response 142
Features of the units 14
Fiber Optic 1 360
Fiber Optic 2 360
Fiber optic plugs 254
Fixed setpoints 106
FO1 360
FO2 360
Functions of the units 14
Fuses 247
G
Group drive (VFC)
221
I
ID code 330
Ident code 329
Incremental encoder simulation
Connection 289
Information messages 364
Initiate 337, 338
Installation instructions 246
Installation of fiber optic cables 254
Installing fiber optic cables 254
INTERBUS FO LEDs 359
Interface type 331
Internal communications error 347
Internal synchronous operation
Description 17, 41
IPOS Encoder 150
IPOS Modulo function 151
IPOS Monitoring 149
IPOS parameters 148
IPOS Reference travel
IPOS Special functions
IPOS Travel parameter
IPOSplus
General description
Technical Data 54
148
150
148
11
L
Labeling tile MCH42A
Labeling tile MCV41A
Last PCP index
268
264
341
LED BA 359
LED CC 359
LED FO1 360
LED FO2 360
LED RD 360
LED TR 360
LED UL 359
Limit switches 232
Limits motor parameters 110
Line choke ND
Connection 225
Technical Data 69
Line filter 249
Line filter NF
Connection 225
Technical Data 70
List of faults 366
Load capacity at low output frequencies
Sustained output current 192
13
13
373
13
Index
374
N
Nameplate 235
Number of PCP words 256
Number of process data 256
O
Object description 339
Object list 339
Offline configuration 329
Online configuration 330
Operating displays MC_40A 356
Operating displays MC_41A 357
Operating modes 122
Operating states, Priority 231
Operation LED V1 356, 357, 358
Output choke 249
Output choke HD
Connection 225
Technical Data 72
Output filter HF
Connection 226
Technical Data 73
Overload capacity
at 400 V and 25C 196
at 400 V and 40C 198
at 500 V and 25C 200
at 500 V and 40C 202
Determining the overload capacity 194
for dynamic applications 204
Load cycle 193
Sustained output current 193
Temperature-controlled fan 193
Unit utilization 193
Overview MOVIDRIVE units 12
Overview of the system
Communications and application components
Power components 8
P
Parameter channel 333
Parameter description
Introduction 86
Menu structure of parameters
86
Index
Q
Quick menu of the DBG11B keypad
363
R
Ramp generators 94
RD 360
Read 337, 338, 345,
Read in bus structure 330
350,
353
13
S
Safety instructions 6
Safety Notes 234
Scaling actual speed value
144
Schreiben 338
Scope of delivery 235
Serial Communication 233
Serial communication 140
Serial interface USS21A, Technical Data 56
Serial interface, Connection 275
Service label 369
Service, Repair 369
Setpoint selection 94
Setpoint stop function 132
Setpoints 94
Setup 139
SEW Icons 332
Shielding 248
Speed control 107
Speed monitoring 117
Speed ramps 103
Speed skip 134
Standstill current 131
Starting the motor
Analog setpoint specification 302
Fixed setpoints 303
Manual operation 304
Startup
General startup instructions 291
Preliminary work and resources 293
With DBG11B keypad 294
with PC and MOVITOOLS 301
Startup for positioning tasks 305
Startup with INTERBUS 328
Startup with INTERBUS, Preliminary work 328
Startup with PROFIBUS-DP 313
Station description 331
Station type 329
13
375
13
Index
Status displays 92
Supporte parameter channel services
Switch-off responses 365
System bus (SBus)
General description 11
Technical Data 47
Technical data 43
System bus installation 273
T
Technical Data
230 V units
Size 1 32
Size 2 34
Size 3 36
Size 4 38
400/500 V units
Size 1 22
Size 2 24
Size 3 26
Size 4 28
Size 5 30
5 V encoder power supply DWI11A 57
Application modules 59
Braking resistor BW 63
DBG11B keypad 55
Electronics data basic units 42, 46
General technical data 21
IPOSplus 54
Line choke ND 69
Line filter NF 70
MOVITOOLS operating software 58
Output choke HD 72
Output filter HF 73
Pre-fabricated cables 76
Serial interface USS21A 56
System bus (SBus) 43, 47
Telegram length 333
Terminal assignment 118
Terminals, Description of functions MCH4_A 267
Terminals, Description of terminal functions MCF/MCV/
MCS4_A 263
Tightening torques 246
Timeout 365
Touch guard 260
TR 360
Transmit 360
241
242
243
244
245
V
Voltage systems, permitted
216
W
Warning instructions 6
Write 337, 338, 344, 351,
Write parameter values 337
Write parameters 352
352,
355
U
U Logic 359
UL 359
UL approval 20
Unit design MCF/MCV/MCS4_A, Size 1
Unit design MCF/MCV/MCS4_A, Size 2
Unit design MCF/MCV/MCS4_A, Size 3
Unit design MCF/MCV/MCS4_A, Size 4
Unit design MCF/MCV/MCS4_A, Size 5
376
236
237
238
239
240
14 Address List
14
Address List
Germany
Headquarters
Production
Sales
Service
Bruchsal
Production
Graben
Assembly
Service
Garbsen
(near Hannover)
Kirchheim
(near Mnchen)
Langenfeld
(near Dsseldorf)
Meerane
(near Zwickau)
Augsburg
Berlin
Bodensee
Bremen
Dortmund
Dresden
Erfurt
Gstrow
Hamburg
Hannover/Garbsen
Technical Offices
08/2002
377
14 Address List
Germany
378
Heilbronn
Herford
Karlsruhe
Kassel
Koblenz
Lahr
Langenfeld
Magdeburg
Mannheim
Mnchen
Mnster
Nrnberg
Regensburg
Rhein-Main
Stuttgart
Ulm
Wrzburg
Zwickau /
Meerane
08/2002
14 Address List
France
Production
Sales
Service
Haguenau
SEW-USOCOME
48-54, route de Soufflenheim
B. P. 185
F-67506 Haguenau Cedex
Assembly
Sales
Service
Bordeaux
SEW-USOCOME
Parc dactivits de Magellan
62, avenue de Magellan - B. P. 182
F-33607 Pessac Cedex
Lyon
SEW-USOCOME
Parc dAffaires Roosevelt
Rue Jacques Tati
F-69120 Vaulx en Velin
Paris
SEW-USOCOME
Zone industrielle
2, rue Denis Papin
F-77390 Verneuil IEtang
Alsace FrancheComt
SEW-USOCOME
51, rue de Mulhouse
F-68210 Balschwiller
Alsace Nord
SEW-USOCOME
32, rue Jeanne dArc
F-67250 Surbourg
Aquitaine
SEW-USOCOME
Parc dactivits de Magellan
62, avenue de Magellan
B.P.182
F-33607 Pessac Cedex
Ardennes
Lorraine
SEW-USOCOME
7, rue de Prny
F-54000 Nancy
Bourgogne
SEW-USOCOME
10, rue de la Poste
F-71350 St. Loup de la Salle
Bretagne Ouest
SEW-USOCOME
4, rue des Chtaigniers
F-44830 Brains
Centre Pays de
Loire
SEW-USOCOME
9, rue des Erables
F-37540 Saint Cyr sur Loire
Centre
Auvergne
SEW-USOCOME
17, boulevard de la libert
F-63200 Riom
Champagne
SEW-USOCOME
139, rue Thiers
F-10120 Saint Andr les Vergers
Lyon Nord-Est
SEW-USOCOME
Parc dAffaires Roosevelt
Rue Jacques Tati
F-69120 Vaulx en Velin
Lyon Ouest
SEW-USOCOME
Parc dAffaires Roosevelt
Rue Jacques Tati
F-69120 Vaulx en Velin
Lyon Sud-Est
SEW-USOCOME
4, Monte du Pav
F-26750 Gnissieux
Nord
SEW-USOCOME
348, rue du Calvaire
F-59213 Bermerain Cidex 102
Normandie
SEW-USOCOME
Les Courtillages Hameau de Coupigny
F-14370 Airan
Technical Offices
08/2002
379
14 Address List
France
Paris Est
SEW-USOCOME
Rsidence Le Bois de Grce
2, alle des Souches Vertes
F-77420 Champs sur Marne
Paris Ouest
SEW-USOCOME
1, rue Matisse
F-78960 Voisins le Bretonneux
Paris Picardie
SEW-USOCOME
25 bis, rue Klber
F-92300 Levallois Perret
Paris Sud
SEW-USOCOME
6. chemin des Bergers
Lieu-dit Marchais
F-91410 Roinville sous Dourdan
Provence
SEW-USOCOME
Chemin Les Grands Vallons
F-13100 St Marc Jaumegarde
Pyrnes
SEW-USOCOME
271, Lieu-dit Ninaut
F-31190 Caujac
Sud-Atlantique
SEW-USOCOME
12, rue des Pinsons
F-44120 Vertou
Alger
Rducom
16, rue des Frres Zaghnoun
Bellevue El-Harrach
16200 Alger
Buenos Aires
Melbourne
Sydney
Adelaide
Perth
Brisbane
SEW-EURODRIVE PTY.LTD.
1 /34 Collinsvale St
Rocklea, Queensland, 4106
Wien
SEW-EURODRIVE Ges.m.b.H.
Richard-Strauss-Strasse 24
A-1230 Wien
Algeria
Technical Office
Argentina
Assembly
Sales
Service
Australia
Assembly
Sales
Service
Technical Offices
Austria
Assembly
Sales
Service
380
08/2002
14 Address List
Austria
Technical Offices
Linz
SEW-EURODRIVE Ges.m.b.H.
Reuchlinstr. 6/3
A-4020 Linz
Graz
SEW-EURODRIVE Ges.m.b.H.
Grabenstrae 231
A-8045 Graz
Dhaka
Assembly
Sales
Service
Brssel
CARON-VECTOR S.A.
Avenue Eiffel 5
B-1300 Wavre
Technical Office
Vlaanderen
CARON-VECTOR S.A.
Industrieweg 112-114
B-9032 Gent (Wondelgem)
La Paz
Sao Paulo
Bangladesh
Belgium
Bolivia
Brazil
Production
Sales
Service
Sofia
BEVER-DRIVE GMBH
Bogdanovetz Str.1
BG-1606 Sofia
Douala
Electro-Services
Rue Drouot Akwa
B.P. 2024
Douala
Toronto
Vancouver
Montreal
Cameroon
Technical Office
Canada
Assembly
Sales
Service
08/2002
381
14 Address List
Chile
Assembly
Sales
Service
Santiago de
Chile
SEW-EURODRIVE CHILE
Motores-Reductores LTDA.
Panamericana Norte No 9261
Casilla 23 - Correo Quilicura
RCH-Santiago de Chile
Production
Assembly
Sales
Service
Tianjin
Technical Offices
Beijing
Chengdu
Fuzhou
Guangzhou
SEW-EURODRIVE Pte.Ltd.
Rm 1702, No. 138, Tiyudong Road
Guangzhou, Guangdong, 510620
Jinan
Kunming
Nanjing
Shanghai
Shenyang
Wuhan
Xian
Bogot
China
Colombia
Assembly
Sales
Service
382
08/2002
14 Address List
Croatia
Sales
Service
Zagreb
KOMPEKS d. o. o.
PIT Erddy 4 II
HR 10 000 Zagreb
Sales
Praha
SEW-EURODRIVE CZ S.R.O.
Business Centrum Praha
Lun 591
CZ-16000 Praha 6 - Vokovice
Technical Offices
Brno
SEW-EURODRIVE CZ S.R.O.
Zvonarka 16
CZ-61700 Brno
Hradec Kralove
SEW-EURODRIVE CZ S.R.O.
Technicka Kancelar - vychodni Cechy
Smermova
CZ-53374 Horni Jeleni
Assembly
Sales
Service
Kopenhagen
SEW-EURODRIVEA/S
Geminivej 28-30, P.O. Box 100
DK-2670 Greve
Technical Offices
Aarhus
SEW-EURODRIVEA/S
Birkenhaven 45
DK-8520 Lystrup
Helsingr
SEW-EURODRIVEA/S
Rmvej 2
DK-3140 lsgrde
Odense
SEW-EURODRIVEA/S
Lindelyvei 29, Nr. Sby
DK-5792 Arslev
Cairo
Copam Egypt
for Engineering & Agencies
33 EI Hegaz ST, Heliopolis, Cairo
Tallin
ALAS-KUUL AS
Paldiski mnt.125
EE 0006 Tallin
Assembly
Sales
Service
Lahti
SEW-EURODRIVE OY
Vesimentie 4
FIN-15860 Hollola 2
Technical Offices
Helsinki
SEW-EURODRIVE OY
Luutnantinaukio 5C LT2
FIN-00410 Helsinki
Vaasa
SEW-EURODRIVE OY
Kauppapuistikko 15 A
FIN-65100 Vaasa
Libreville
Electro-Services
B.P. 1889
Libreville
Czech Republic
Denmark
Egypt
Estonia
Sales
Finland
Gabon
Technical Office
08/2002
383
14 Address List
Great Britain
Assembly
Sales
Service
Normanton
SEW-EURODRIVE Ltd.
Beckbridge Industrial Estate
P.O. Box No.1
GB-Normanton, West- Yorkshire WF6 1QR
Technical Offices
London
SEW-EURODRIVE Ltd.
764 Finchely Road, Temple Fortune
GB-London N.W.11 7TH
Midlands
SEW-EURODRIVE Ltd.
5 Sugar Brook court,
Aston Road,
Bromsgrove, Worcs
B60 3EX
Scotland
SEW-EURODRIVE Ltd.
Scottish Office
No 37 Enterprise House
Springkerse Business Park
GB-Stirling FK7 7UF Scotland
Sales
Service
Athen
Technical Office
Thessaloniki
Hong Kong
SEW-EURODRIVE LTD.
Unit No. 801-806, 8th Floor
Hong Leong Industrial Complex
No. 4, Wang Kwong Road
Kowloon, Hong Kong
Budapest
SEW-EURODRIVE Kft.
H-1037 Budapest
Kunigunda u. 18
Hafnarfirdi
VARMAVERK ehf
Dalshrauni 5
IS - 220 Hafnarfirdi
Assembly
Sales
Service
Baroda
Technical Offices
Calcutta
Chennai
New Delhi
Pune
Greece
Hong Kong
Assembly
Sales
Service
Hungary
Sales
Service
Iceland
India
384
08/2002
14 Address List
Indonesia
Technical Office
Jakarta
Dublin
Tel-Aviv
Assembly
Sales
Service
Milano
Technical Offices
Bologna
Caserta
Firenze
RIMA
Via Einstein, 14
I-50013 Campi Bisenzio (Firenze)
Roma
Elettromec
Via Castel Rosso, 10
I-00144 Roma
Torino
Verona
Abidjan
SICA
Ste industrielle et commerciale pour lAfrique
165, Bld de Marseille
B.P. 2323, Abidjan 08
Assembly
Sales
Service
Toyoda-cho
Technical Offices
Fukuoka
Osaka
Tokyo
Ireland
Sales
Service
Israel
Italy
Ivory Coast
Technical Office
Japan
08/2002
385
14 Address List
Korea
Assembly
Sales
Service
Ansan-City
Technical Offices
Busan
Daegu
DaeJeon
Kwangju
Seoul
Beirut
Brssel
CARON-VECTOR S.A.
Avenue Eiffel 5
B-1300 Wavre
Skopje
SGS-Skopje / Macedonia
"Teodosij Sinactaski 66
91000 Skopje / Macedonia
Assembly
Sales
Service
Johore
Technical Offices
Kota Kinabalu
Kuala Lumpur
Penang
Lebanon
Technical Office
Luxembourg
Assembly
Sales
Service
Macedonia
Sales
Malaysia
386
08/2002
14 Address List
Mexico
Tultitlan
Casablanca
S. R. M.
Socit de Ralisations Mcaniques
5, rue Emir Abdelkader
05 Casablanca
Rotterdam
Auckland
Christchurch
Palmerston
North
Moss
SEW-EURODRIVE A/S
Solgaard skog 71
N-1599 Moss
Karachi
Asuncin
EQUIS S. R. L.
Avda. Madame Lynchy y Sucre
Asuncin
Lima
Manila
Morocco
Technical Office
Netherlands
Assembly
Sales
Service
New Zealand
Assembly
Sales
Service
Technical Office
Norway
Assembly
Sales
Service
Pakistan
Technical Office
Paraguay
Peru
Assembly
Sales
Service
Philippines
Technical Office
08/2002
387
14 Address List
Poland
Sales
Lodz
Technical Office
Katowice
Bydgoszcz
Szczecinek
Assembly
Sales
Service
Coimbra
SEW-EURODRIVE, LDA.
Apartado 15
P-3050-901 Mealhada
Technical Offices
Lisboa
Tertir
Edificio Lisboa
Gabinete 119
P-2615 Alverca do Ribatejo
Porto
Bucuresti
Sales
St. Petersburg
ZAO SEW-EURODRIVE
P.O. Box 263
RUS-195220 St. Petersburg
Technical Office
Moskau
ZAO SEW-EURODRIVE
RUS-113813 Moskau
Tel. +7 (0) 9 52 38 76 11
Fax +7 (0) 9 52 38 04 22
Dakar
SENEMECA
Mcanique Gnrale
Km 8, Route de Rufisque
B.P. 3251, Dakar
Portugal
Romania
Sales
Service
Russia
Senegal
Technical Office
Singapore
Assembly
Sales
Service
Slovenia
Sales
Service
388
Celje
08/2002
14 Address List
South Africa
Johannesburg
Capetown
Durban
Nelspruit
Port Elizabeth
Richards Bay
Assembly
Sales
Service
Bilbao
Technical Offices
Barcelona
Delegacin Barcelona
Avenida Francesc Maci 40-44 Oficina 3.1
E-08206 Sabadell (Barcelona)
Lugo
Delegacin Noroeste
Apartado, 1003
E-27080 Lugo
Madrid
Delegacin Madrid
Gran Via. 48-2 A-D
E-28220 Majadahonda (Madrid)
Colombo 4
Jnkping
SEW-EURODRIVE AB
Gnejsvgen 6-8
S-55303 Jnkping
Box 3100 S-55003 Jnkping
Assembly
Sales
Service
Technical Offices
Spain
Sri Lanka
Sweden
Assembly
Sales
Service
08/2002
389
14 Address List
Sweden
Technical Offices
Gteborg
SEW-EURODRIVE AB
Gustaf Werners gata 8
S-42131 Vstra Frlunda
Malm
SEW-EURODRIVE AB
Borrgatan 5
S-21124 Malm
Stockholm
SEW-EURODRIVE AB
Bjrkholmsvgen 10
S-14125 Huddinge
Skellefte
SEW-EURODRIVE AB
Trdgrdsgatan 8
S-93131 Skellefte
Assembly
Sales
Service
Basel
Technical Offices
Suisse romande
Andr Gerber
Es Perreyres
1436 Chamblon
Bern
Rudolf Bhler
Allerheiligenstrae 97d
2540 Grenchen
Luzern
Beat Ltolf
Baumacher 11
6244 Nebikon
Zrich
Ren Rothenbhler
Nrgelbach 7
8493 Saland
Nan Tou
Taipei
Assembly
Sales
Service
Chon Buri
Technical Offices
Bangkok
Hadyai
Khonkaen
Lampang
Switzerland
Taiwan (R.O.C.)
Thailand
390
08/2002
14 Address List
Tunisia
Tunis
Assembly
Sales
Service
Istanbul
SEW-EURODRIVE
Hareket Sistemleri Sirketi
Bagdat Cad. Koruma Cikmazi No. 3
TR-81540 Maltepe ISTANBUL
Technical Offices
Ankara
SEW-EURODRIVE
Hareket Sistemleri Sirketi
Ehlibeyt Mah. Ceyhun Atif Kansu Cad. 12. Sok.
Tepe Apt. No. 7/12
TR-06520 Balgat-Ankara
Izmir
SEW-EURODRIVE
Hareket Sistemleri Ticaret Ltd. Sirketi
1203/11 Sok. No. 4/613
Hasan Atli Is Merkezi
TR-35110 Yenisehir-Izmir
Montevideo
Production
Assembly
Sales
Service
Greenville
SEW-EURODRIVE INC.
1295 Old Spartanburg Highway
P.O. Box 518
Lyman, S.C. 29365
Assembly
Sales
Service
San Francisco
SEW-EURODRIVE INC.
30599 San Antonio St.
Hayward, California 94544-7101
Philadelphia/PA
SEW-EURODRIVE INC.
Pureland Ind. Complex
200 High Hill Road, P.O. Box 481
Bridgeport, New Jersey 08014
Dayton
SEW-EURODRIVE INC.
2001 West Main Street
Troy, Ohio 45373
Dallas
SEW-EURODRIVE INC.
3950 Platinum Way
Dallas, Texas 75237
Technical Office
Turkey
Uruguay
USA
08/2002
Valencia
391
03828AEN
Analog input AI21 (X10:6) can be used either as a 10 V voltage input or as a TF/TH
input. You can change the setting by using parameter P120.
DIP switches S11, S12 and 1...10 can only be accessed once the connection unit has
been removed.
The TF/TH line must either be shielded or routed at a distance of at least 0.2 m (8 in)
from power cables (e.g. motor or brake cables). The TF/TH line must be shielded
separately if hybrid cables are used for the motor and TF/TH connection.
05209AEN
MCH41A (with PROFIBUS-DP) / MCH42A (with INTERBUS FO): SEW recommends always supplying these units with 24 VDC at terminal X10:24 (VI24). This external 24 VDC power supply must be capable of supplying a continuous power of 50
W and a peak power (1 s) of 100 W.
Analog input AI21 (X10:4) can be used either as a 10 V voltage input or as a TF/TH
input. You can change the setting by using parameter P120.
DIP switches S11, S12, 1...8 and S1...S6 can only be accessed once the connection
unit has been removed.
The TF/TH line must either be shielded or routed at a distance of at least 0.2 m (8 in)
from power cables (e.g. motor or brake cables). The TF/TH line must be shielded
separately if hybrid cables are used for the motor and TF/TH connection.
VAC
VAC
VAC
F14/F15
F14/F15
L3
DC-link
connection *
7 8
F14/F15
L1 L2 L3
X1:
K11
(AC-3)
K11
(AC-3)
K11
(AC-3)
DB
DGND
K12
(AC-3)
X4:
Power section
U
DB
-VDC link PE
+VDC link
DB
X2:
V W
5
X3:
+R -R PE
K12
(AC-3)
DGND
DGND
F16
1
BMK 2
3
4
13
14
15
white
1
BG 2
red
Brake connector** BGE 3
4
blue
CM (DY)
5
3 (3)
4 (2)
CT/CV/DT/DV/D:
5 (1)
simultaneous switch-off
PE
in the AC and DC circuits
1
BG 2
3
BGE 4
5
white
red
blue
CT/CV/DT/DV/D:
switch-off in the AC circuit
M
3- phase
BW...
affects
K11
With sizes 1 and 2, there is no PE connection next to the mains connection terminals. In this case, use the PE
terminal next to the DC link connection.
**
Important:It is essential to adhere to the sequence of connections. Incorrect connection will lead to irreparable
damage to the brake.
A separate supply system lead is required for connecting the brake rectifier. Powering it from the motor voltage is not permitted!
Always switch off the brake on the DC and AC sides under the following conditions:
all hoist applications,
drives which require a rapid brake reaction time and
in CFC and SERVO operating modes.
Brake rectifier in
switch cabinet
Route the connection cables between the brake rectifier and the brake separately from
other power cables when installing the brake rectifier in the switch cabinet. Joint routing
is only permitted if the power cables are shielded.
SEW-EURODRIVE GmbH & Co P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49-7251-75-0
Fax +49-7251-75-1970 http://www.sew-eurodrive.com sew@sew-eurodrive.com