Gear2 02a

Bevel gearing
with straight,
and curved
teeth [mm/DIN]
Bevel gearing
with straight,
obliqueoblique
and curved
teeth [mm/DIN]
i
ii
Pinion
Check lines:11.7;
Project information
Gear
Author
Date
Project No.
John Doe
3/11/2014
111-111
File name
Gear2_02.xls
Project Name
Bevel Gear
Basic Info
Bevel gearing: Beta=23,31; mmn=12; b=130; z1=21; z2=52; n1=1000; n2=403,8; i=2,48; P=50 [kW]
Project Notes
Comments
?
1.0
Input section
Options of basic input parameters
1.1 Transferred power
Pw [kW]
50,000
49,325
1.2 Speed (Pinion / Gear)
n [/min]
1000,0
403,8
[/min]
1.3 Torsional moment (Pinion / Gear)
Mk [Nm]
477,50
1166,41
[Nm]
1.4 Transmission ratio / from table
2,48
1.5 Actual transmission ratio / deviation
2,4762
2.0
0,00%
Options of material, loading conditions, operational and production parameters

DIN
2.0 Material identification according standard :

2.1 Material of the pinion : A...Carbon structural steel Ck 60 (Rm=740 MPa) heat treated
2.2 Material of the gear :
A...Carbon structural steel Ck 60 (Rm=660 MPa) normalized
2.3 Loading of the gearbox, driving machine - examples
A...Continuous
2.4 Loading of gearbox, driven machine - examples
A...Continuous
2.5 Type of gearing mounting
A...Overhung both wheels - type 1
2.6 Accuracy grade - DIN3965 / ISO1328 |Ra max|v max
6 / 7....(Ra max.= 1,6 / v max.= 12)
2.7 Coefficient of one-off overloading
KAS
2,8 Desired service life

2.9 Coefficient of safety (contact/bend)
[h]
1,30
1,60
B. Helical gearing
Parameters of the tooth profile, gearing type
3.1 Guiding curve of the toothing (Type of toothing)
A,B. Straight line, type I (Standard straight and oblique toothing)
3.2 Addendum - Coefficient of the height of the tooth head

3.3 Unit head clearance
ha*
1,000
1,000
[modul]
c*
0,200
0,200
[modul]
0,293
0,293
[modul]
0,293
0,293
[modul]
3.4 Recommended coefficient of the root radius

3.5 Coefficient of the root radius
4.0
20000
SH / SF
2.10 Automatic design

3.0
2,00
Lh
rf*
Design of a module (Diametral Pitch) and geometry of toothing
4.1 Number of teeth Pinion / Gear
21
4.2 Angle of shaft axes
S
a
90
Transverseangle
pressure angle
4.3 A.Pressure
4.4 Base helix angle
bm
4.5 Direction of the teeth pitch (pinion)
52
90
[]
20,0
20,0
[]
23,3
25
[]
Left-Hand
4.6 Width of toothing to the surface straight line of the cone (b/Re)
4.7 Width of toothing to the surface straight line of the cone (b/Re)
4.8
B. Normal module (mean)

Module
4.9 Face width / max. recommendet value

4.10 Approximate weight of the gearing
4.11 Minimum coefficient of safety
Re/b
0,35
mmn
12,000
[mm]
130
m
SH / SF
< 0.35
< 151
256,085
1,877
300
200
100
16,984
[mm]
[kg]
-500
-400
-300
-200
-100
100
200
300
400
-100
-200
-300
5.0
Correction of toothing (Addendum modification)
5.1 Correction type
E. Curved teeth
5.2 Recommendet value
x1 / xt1
0,000
0,000
5.3 - Permissible undercutting of teeth (min. value)
x1 / x2
-0,6360
-8,1756
5.4 - Preventing undercutting of teeth (min. value)
x1 / x2
-0,4693
-8,0090
x1 / x2
xt1 / xt2
-0,3000
-0,0300
0,3000
0,0300
5.5 Pinion addendum modification coefficient setting

5.6 Addendum modification coefficient Pinion / Gear
5.7 Tooth thicknes modification coefficient
eg
5.8 Total contact ratio
2,9531
5.9 Unit tooth thickness on the tip diameter
sae*
0,7512
1,4340
5.10 Safety coefficient for surface durability

5.11 Safety coefficient for bending durability
SH
SF
2,130
16,98
1,877
18,94
21
52
Results section
6.0
Basic dimensions of gearing
6.1 Number of teeth Pinion / Gear

6.2 Transverse module (outer, midle, inner)
6.3 Normal module (outer, midle, inner)
6.4 Cone length (outer, midle, inner)
z
met,mmt,mit
15,3846
13,0665
10,7484
[mm]
men,mmn,min
14,1289
12,0000
9,8711
[mm]
Re,Rm,Ri
431,387
366,387
301,387
[mm]
d
da
df
21,9911
68,0089
[]
23,4212
70,6633
[]
18,9290
66,1705
[]
6.8 Tip diameter (outer)
dae
343,049
814,979
[mm]
6.9 Tip diameter (midle)
dam
291,359
692,181
[mm]
6.10 Tip diameter (inner)
dai
239,670
569,383
[mm]
6.11 Pitch diameter (outer)
de
323,077
800,001
[mm]
6.12 Pitch diameter (midle)
dm
274,397
679,459
[mm]
6.13 Pitch diameter (inner)
di
225,717
558,918
[mm]
6.14 Root diameter (outer)
dfe
280,281
789,631
[mm]
6.15 Root diameter (midle)
dfm
238,050
670,652
[mm]
6.16 Root diameter (inner)
dfi
qa
195,818
551,673
[mm]
1,4300
2,6545
[]
6.5 Pitch cone angle

6.6 Addendum cone angle
6.7 Dedendum cone angle
6.17 Addendum angle
qf
3,0621
1,8384
[]
hae
10,7692
20,0000
[mm]
6.20 Addendum (midle)
ha
9,1466
16,9865
[mm]
6.21 Addendum (inner)
hai
7,5239
13,9729
[mm]
6.22 Dedendum (outer)
hfe
23,0769
13,8462
[mm]
6.23 Dedendum (midle)
hf
19,5998
11,7599
[mm]
6.24 Dedendum (inner)
hfi
16,1226
9,6736
[mm]
6.18 Dedendum angle

6.19 Addendum (outer)
500
6.25 Normal pressure angle

6.26 Transverse pressure angle
6.27 Helix angle
6.28 Base helix angle
6.29 Pressure angle at the pitch cylinder
6.30 Transverse pressure angle at the pitch cylinder
6.31 Circular pitch
an
at
b
bb
awn
awt
18,4828
[]
20,0000
[]
23,31
[]
22,0425
[]
18,4828
[]
20,0000
[]
pe
44,387
[mm]
6.32 Transverse circular pitch
pte
48,332
[mm]
6.33 Tooth thickness on the pitch diameter
sne
18,6843
25,7030
[mm]
sn
15,8690
21,8301
[mm]
sni
13,0537
17,9573
[mm]
6.36 Tooth thickness on the tip diameter
sae
10,6136
20,2613
[mm]
sa
9,0144
17,2084
[mm]

6.39 Unit tooth thickness on the tip diameter
7.0
sai
7,4152
14,1555
[mm]
sae*
0,7512
1,4340
[modul]
zvn'
22,648
138,866
Virtual spur gear toothing
7.1 Number of teeth of a virtual wheel with oblique teeth

7.2 Number of teeth of a virtual wheel with straight teeth
zv
29,239
179,280
dv'
295,928
1814,490
[mm]
7.4 Tip diameter
dva'
314,221
1848,462
[mm]
7.5 Base diameter
dvb'
278,082
1705,062
[mm]
7.6 Root diameter
dvf'
256,729
1790,970
[mm]
7.3 Reference diameter
7.7 Virtual center distance
av
1055,2089
7.8 Virtual Gear Ratio
iv
6,1315
8.0
Qualitative indexes of a gearing
8.1 Transverse contact ratio / overlap ratio

8.2 Total contact ratio
8.3 Resonance speed
e a | eb
eg
1,7933
1,1599
2,9531
nE1
4044,79
[ /min]
8.4 Resonance ratio
0,25
8.5 Approximate weight of the gearing
256,0848
8.6 Efficiency of the gearing
98,65%
8.7 Selected / Recomended lubricant viscosity

9.0
[mm]
v50
50
[kg]
50
[mm2/sec]
Coefficients for safety calculation

Common for the gearing
9.1 Stiffness of a tooth pair
c'
10,56
9.2 Meshing stiffness per unit face width
cg
16,85
9.4 Application factor
KA
1,000
9.5 Dynamic factor
KV
1,457
9.6 Number of cycles
NK
1,20E+09
4,85E+08
For pitting safety calculation

9.7 Face load factor (contact stress)
KHb
1,500
9.8 Transverse load factor (contact stress)
KHa
2,087
KH
4,562
9.10 Elasticity factor
ZE
189,81
9.11 Zone factor
ZH
2,402
Zbeta
0,958
9.9 Total factor of additional loads
9.12 Helix angle factor

9.13 Contact ratio factor
Zeps
0,747
9.14 Size factor
ZX
1,000
1,000
9.15 Lubricant factor
ZL
0,916
0,916
9.16 Peripheral speed factor
ZV
1,022
1,022
9.17 Roughness factor affecting surface durability
ZR
0,945
0,945
Automatic
n=; ZN=0.85
9.18 Bevel gear factor (flank)
ZK
9.19 Life factor for contact stress
ZN
0,850
0,850
ZB / ZD
1,000
1,000
9.20 Single pair tooth contact factor
Mineral oil
0,850
For bending safety calculation

9.21 Face load factor (root stress)
KFb
1,500
9.22 Transverse load factor (root stress)
KFa
2,087
9.23 Total factor of additional loads

9.24 Helix angle factor
9.25 Contact ratio factor
9.26 Notch sensitivity factor
KF
4,562
Ybeta
0,806
Yeps
0,625
Ydelta
0,994
1,016
9.27 Size factor
YX
0,958
0,958
9.28 Tooth-root surface factor
YR
1,003
1,003
9.29 Alternating load factor
YA
1,000
9.30 Production technology factor
YT
1,000
9.31 Life factor for bending stress
YN
0,850
0,850
YFS
4,212
3,502
SH
2,13
1,88
18,94
9.32 Tip factor, equal (YFa YSa)

10.0
Safety coefficients
10.1 Safety coefficient for surface durability

10.2 Safety coefficient for bending durability
SF
16,98
10.3 Safety in contact in one-time overloading
SHst
2,90
2,47
10.4 Safety in bending in one-time overloading
SFst
25,07
27,35
10.5 Nominal contact stress
SigmaH0
10.6 Contact stress
97,56
SigmaH
208,39
208,39
10.7 Pitting stress limit
SigmaHG
443,80
391,15
10.8 Permissible contact stress
SigmaHP
341,38
300,88
10.9 Nominal tooth-root stress
SigmaF0
4,73
3,93
10.10 Tooth-root stress
SigmaF
21,59
17,95
10.11 Tooth-root stress limit
SigmaFG
366,68
340,05
10.12 Permissible bending stress
SigmaFP
229,17
212,53
11.0
n=; YN=0.85
Force conditions (forces acting on the toothing)
11.1 Tangential force
Ft
3480,36
[N]
11.2 Normal force
Fn
3995,79
[N]
11.3 Axial force - (rotation acc. to the picture)
Fa
1864,84
613,04
11.4 Radial force (rotation acc. to the picture)
Fr
613,04
1864,84
11.5 Axial force (rotation opposite to the picture)
Fa
-916,14
1736,13
Fr
11.6 Radial force (rotation opposite to the picture)
[N]
[N]
1736,13
-916,14
11.7 Peripheral speed on the pitch diameter
v | vmax
14,37
< 12
[m/s]
11.8 Specific load / Unit load
wt | wt*
31,50
2,62
[N/mm | MPa]
Ro
7870
7870
[kg/m^3]
206
206
[GPa]
Rm
740
660
[MPa]
Rp0.2
440
380
[MPa]
0,3
0,3
12.0
Parameters of the chosen material
12.1 Density
12.2 Young's Modulus (Modulus of Elasticity)
12.3 Tensile Strength, Ultimate
12.4 Tensile Strength, Yield
12.5 Poison's Ratio
12.6 Contact Fatigue Limit
SHlim
590
520
[MPa]
12.7 Bending Fatigue Limit
SFlim
452
410
[MPa]
12.8 Tooth Hardness - Side
VHV
235
200
[HV]
235
200
[HV]
5,00E+07
5,00E+07
12.9 Tooth Hardness - Core
JHV
12.10 Base Number of Load Cycles in Contact
NHlim
12.11 Wohler Curve Exponent for Contact
qH
12.12 Base Number of Load Cycles in Bend
NFlim
12.13 Wohler Curve Exponent for Bend
qF
Additions section
10
10
3,00E+06
3,00E+06
13.0
Power, warming-up, gearbox surface
13.1 Ambient air temperature
20,00
[C]
13.2 Maximum oil temperature
60,00
[C]
13.3 Coefficient of heat dissipation
10,00
[W/m2/K]
13.4 Power losses
0,68
[kW]
13.5 Gearbox surface (min.)
1,69
[m2]
14.0
Preliminary design of shaft diameters (steel)

Recommended shaft diameter for:
14.1
- Main power-transmitting shafts
DA
95,57
128,68
[mm]
14.2
- Small, short shafts
DB
74,27
99,99
[mm]
15.0
Auxiliary calculations
15.1 Transmission ratio calculation using the number of teeth
z1,z2 = i
21
52
= 2,4762
15.2 Transmission ratio calculation using the speed
n1,n2 = i
2000,0
750,0
= 2,6667
Mk1,n1=Pw1
270,0
1600,0
= 45,2356
15.3 Power calculation using the pinion speed and torque moment
16.0
Graphical output, CAD systems
16.1 2D drawing output to:
DXF File
16.2 2D Drawing scale
Automatic
16.3 Detail:
Gear

Gear2 02a

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Bevel gearing

1.1 Transferred power

1.2 Speed (Pinion / Gear)

1.3 Torsional moment (Pinion / Gear)

1.4 Transmission ratio / from table

1.5 Actual transmission ratio / deviation

Options of material, loading conditions, operational and production parameters

2.0 Material identification according standard :

A...Carbon structural steel Ck 60 (Rm=660 MPa) normalized

2.3 Loading of the gearbox, driving machine - examples

2.4 Loading of gearbox, driven machine - examples

2.5 Type of gearing mounting

A...Overhung both wheels - type 1

2.6 Accuracy grade - DIN3965 / ISO1328 |Ra max|v max

6 / 7....(Ra max.= 1,6 / v max.= 12)

2.7 Coefficient of one-off overloading

2,8 Desired service life

Parameters of the tooth profile, gearing type

3.1 Guiding curve of the toothing (Type of toothing)

A,B. Straight line, type I (Standard straight and oblique toothing)

3.2 Addendum - Coefficient of the height of the tooth head

3.4 Recommended coefficient of the root radius

2.10 Automatic design

Design of a module (Diametral Pitch) and geometry of toothing

4.1 Number of teeth Pinion / Gear

4.2 Angle of shaft axes

4.4 Base helix angle

4.5 Direction of the teeth pitch (pinion)

B. Normal module (mean)

4.9 Face width / max. recommendet value

Correction of toothing (Addendum modification)

5.1 Correction type

5.2 Recommendet value

5.3 - Permissible undercutting of teeth (min. value)

5.4 - Preventing undercutting of teeth (min. value)

5.5 Pinion addendum modification coefficient setting

5.8 Total contact ratio

5.9 Unit tooth thickness on the tip diameter

5.10 Safety coefficient for surface durability

Basic dimensions of gearing

6.1 Number of teeth Pinion / Gear

6.8 Tip diameter (outer)

6.9 Tip diameter (midle)

6.10 Tip diameter (inner)

6.11 Pitch diameter (outer)

6.12 Pitch diameter (midle)

6.13 Pitch diameter (inner)

6.14 Root diameter (outer)

6.15 Root diameter (midle)

6.16 Root diameter (inner)

6.5 Pitch cone angle

6.17 Addendum angle

6.20 Addendum (midle)

6.21 Addendum (inner)

6.22 Dedendum (outer)

6.23 Dedendum (midle)

6.24 Dedendum (inner)

6.18 Dedendum angle