Deadbreak Apparatus Connectors: 600 A 15, 25, and 35 KV Class Push-Op Bushing Adapter Cap Installation Instructions

Deadbreak Apparatus
Connectors
Service Information
600 A 15, 25, and 35 kV Class PUSH-OP Bushing

Adapter Cap Installation Instructions
S600-19-1
LATCH HANDLE
PUSH PLATE
FIRST NOTCHES
LOCKING TEETH
BAIL BRACKET
SHROUD PIN
LOCKING SLOT
200 A INTERFACE
OPERATING EYE
Figure 1.
Line drawing showing 15 kV 600 A PUSH-OP Bushing Adapter Cap.
Contents
Product Information. 1
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation Instructions 3
Bushing Adapter Cap Removal Process . . . . . . . . . . . 3
WARNING:
The Cooper Power System 600 A 15, 25 and 35 kV

PUSH-OP Bushing Adapter Cap is designed to be
operated in accordance with normal safe operating
procedures. These instructions are not intended to
supersede or replace existing safety and operating
procedures. Terminators must be de-energized
during operation or maintenance. Visible break and
adequate grounding must be provided before cable
work proceeds. (Ensure that the component is rated
for the intended application before it is installed.)
The Bushing Adapter Cap should be installed and
serviced only by personnel familiar with good safety
practice and the handling of high-voltage electrical
equipment. Failure to comply may result in death,
severe personal injury or equipment damage.
WARNING:
All associated apparatus must be de-energized

during installation and/or maintenance. Failure to
comply may result in death, severe personal injury
or equipment damage.
Product Information
Introduction
The Cooper Power Systems 600 A, 15, 25, and 35 kV
PUSH-OP Bushing Adapter Cap is a factory assembled
Load Reducing Tap Plug (LRTP) and bushing extender
unit. It is used to convert a 600 A deadbreak interface to a
200 A loadbreak interface* allowing for safe testing and
grounding. It has electrical characteristics identical to
those of the LRTP. Used with a 200 A insulated protective
cap, M.O.V.E. arrester, grounding elbow or loadbreak elbow
connector, a bushing adapter provides a fully shielded,
submersible unit that meets the requirements of IEEE Std
386 standard.
* Switching rating limited to single-phase 21.1 kV.

January 2010 Supersedes 07/87 (5000050624 Rev 0)
600 A 15, 25, and 35 kV Class PUSH-OP Bushing Adapter Cap Installation Instructions
SAFETY
FOR LIFE
SAFETY FOR LIFE
SAFETY
FOR LIFE
Cooper Power Systems products meet or exceed all applicable industry standards relating to product safety. We actively
promote safe practices in the use and maintenance of our products through our service literature, instructional training
programs, and the continuous efforts of all Cooper Power Systems employees involved in product design, manufacture,
marketing and service.
We strongly urge that you always follow all locally approved safety procedures and safety instructions when working
around high-voltage lines and equipment and support our Safety For Life mission.
SAFETY Information
The instructions in this manual are not intended as a
subs titute for proper training or adequate experience
in the safe operation of the equipment described.
Only competent technicians, who are familiar with this
equipment should install, operate and service it.
A competent technician has these qualifications:
n Is thoroughly familiar with these instructions.
n Is trained in industry-accepted high- and low-voltage
safe operating practices and procedures.
n Is trained and authorized to energize, de-energize, clear,
and ground power distribution equipment.
n Is trained in the care and use of protective equipment
such as flash clothing, safety glasses, face shield, hard
hat, rubber gloves, hotstick, etc.
Following is important safety information. For safe
installation and operation of this equipment, be sure to
read and understand all cautions and warnings.
Hazard Statement Definitions

This manual may contain four types of hazard
statements:
DANGER:
Indicates a hazardous situation which, if not

avoided, will result in death or serious injury.
WARNING:

avoided, could result In death or serious injury.
CAUTION:

avoided, could result in minor or moderate injury.
Caution: Indicates a hazardous situation which, if
not avoided, could result in equipment damage only.
Safety Instructions
Following are general caution and warning statements that
apply to this equipment. Additional statements, related to
specific tasks and procedures, are located throughout the
manual.
DANGER:
WARNING:
Hazardous voltage. Contact with high voltage will

cause death or severe personal injury. Follow all
locally approved safety procedures when working
around high- and low-voltage lines and equipment.
Before installing, operating, maintaining, or testing

this equipment, carefully read and understand
the contents of this manual. Improper operation,
handling or maintenance can result in death, severe
personal injury, and equipment damage.
WARNING:
This equipment is not intended to protect human

life. Follow all locally approved procedures and
safety practices when installing or operating this
equipment. Failure to comply may result in death,
severe personal injury and equipment damage.
WARNING:
Power distribution and transmission equipment must

be properly selected for the intended application.
It must be installed and serviced by competent
personnel who have been trained and understand
proper safety procedures. These instructions are
written for such personnel and are not a substitute
for adequate training and experience in safety
procedures. Failure to properly select, install or
maintain power distribution and transmission
equipment can result in death, severe personal
injury, and equipment damage.
S600-19-1
SAFETY
FOR LIFE
Read This Manual First
Read and understand the contents of this manual and

follow all locally approved procedures and safety practices
before installing or operating this equipment.
Additional Information
These instructions cannot cover all details or variations
in the equipment, procedures, or process described nor
provide directions for meeting every possible contingency
during installation, operation, or maintenance. For additional
information, contact your representative.
Acceptance and Initial Inspection

Each PUSH-OP bushing adapter cap is in good condition
when accepted by the carrier for shipment. Upon receipt,
inspect the shipping container for signs of damage.
Unpack the PUSH-OP bushing adapter cap and inspect it
thoroughly for damage incurred during shipment. If damage
is discovered, file a claim with the carrier immediately.
Step 1.
clean and lubricate
Clean
and lubricate 600 A and 200 A interfaces of

PUSH-OP bushing adapter cap with lubricant supplied
or approved equivalent.
Clean and lubricate mating surface of PUSH-OP
bushing.
Step 2.
Ground
Attach drain wire to system ground bus.
Step 3.
Assemble to apparatus bushing
Be careful during handling and storage of the PUSH-OP

bushing adapter cap to minimize the possibility of damage.
If the PUSH-OP bushing adapter cap is to be stored for
any length of time prior to installation, provide a clean, dry
storage area.
operating eye on bushing adapter with hotstick

and pull eye completely into hotstick.
Place bushing adapter cap on PUSH-OP apparatus
bushing, engaging shroud pins in bail bracket locking
slots, and push until latch plate engages first notches.
Release operating eye from hotstick.
Push forward on push plate until a bump is felt and latch
plate engages locking teeth.
Pull on push plate with hotstick to ensure latch plate is
engaged.
Use hotstick to hook catch strap on push plate slots.
Standards
Step 4
ISO 9001:2008 Certified Quality Management System
install mating apparatus
INSTALLation instructions
Clean
Handling and Storage
PUSH-OP Bushing Adapter Cap Kit

Each kit contains:

Bushing Adapter
Silicone Lubricant
Installation Instructions
200 A Loadbreak Protective Cap (Optional)
Equipment Required
Tools:
Torque Wrench (Catalog Number 15/25 kV - TQHD625,

35 kV - TQHD635)
T-Wrench (Catalog Number T-WRENCH)
O & T Tool (Catalog Number 15 kV - OT615, 25 kV - OT625,
35 kV - OT635)
Combined O & T/Torque Tool
(Catalog Number 15 kV - OTTQ615, 25 kV - OTTQ625,
35 kV - OTTQ635)
NOTE: If Combined O & T Tool is used, a separate
O & T tool and torque wrench is not required.
Grasp
and lubricate 200 A interface of mating apparatus

(e.g. insulated protective cap, grounding elbow, M.O.V.E.
arrester).
bushing adapter cap

Removal process
Remove
hotstick.
mating apparatus from bushing adapter using a
WARNING:
Test for voltage by fuzzing or by using voltage

detector. Do not proceed until bushing is
de-energized. Failure to comply may result in death,
severe personal injury or equipment damage.
Ensure that catch strap is hooked on push plate.
Grasp latch handle of PUSH-OP bushing using hotstick
and pull backward until bushing adapter is completely

unsealed.
Remove bushing adapter cap by unhooking catch strap
ring with hotstick. Place bushing adapter in clean
protected area.
600 A 15, 25, and 35 kV Class PUSH-OP Bushing Adapter Cap Installation Instructions
SAFETY
FOR LIFE
2010 Cooper Industries. All Rights Reserved.

Cooper Power Systems and PUSH-OP are valuable trademarks of Cooper
Industries in the U.S. and other countries. You are not permitted to use the
Cooper Trademarks without the prior written consent of Cooper Industries.
IEEE Std 386 standard is a trademark of the Institute of Electrical and
Electronics Engineers, Inc., (IEEE). This publication is not endorsed or
approved by the IEEE.
S600191 Rev 00 (Replaces 5000050624 07/87 Rev 00)
2300 Badger Drive

Waukesha, WI 53188 USA
www.cooperpower.com

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Deadbreak Apparatus

600 A 15, 25, and 35 kV Class PUSH-OP Bushing

The Cooper Power System 600 A 15, 25 and 35 kV

All associated apparatus must be de-energized

* Switching rating limited to single-phase 21.1 kV.

SAFETY FOR LIFE

Hazard Statement Definitions

Indicates a hazardous situation which, if not

Indicates a hazardous situation which, if not

Indicates a hazardous situation which, if not

Hazardous voltage. Contact with high voltage will

Before installing, operating, maintaining, or testing

This equipment is not intended to protect human

Power distribution and transmission equipment must

Read This Manual First

Read and understand the contents of this manual and

Acceptance and Initial Inspection

and lubricate 600 A and 200 A interfaces of

Be careful during handling and storage of the PUSH-OP

operating eye on bushing adapter with hotstick

ISO 9001:2008 Certified Quality Management System

install mating apparatus

Handling and Storage

PUSH-OP Bushing Adapter Cap Kit

Each kit contains:

Torque Wrench (Catalog Number 15/25 kV - TQHD625,

and lubricate 200 A interface of mating apparatus

bushing adapter cap

mating apparatus from bushing adapter using a

Test for voltage by fuzzing or by using voltage

and pull backward until bushing adapter is completely

2010 Cooper Industries. All Rights Reserved.

2300 Badger Drive

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