Circulation pumps BFP

Low noise emission

High vol. efficiency
Optimum suction
Integrated bell housing
Gerotor principle
Resistant to contamination
Reliable
Well tested

DE 37 0001
09/2012
Page 1/8

Bhler Technologies GmbH

D - 40880 Ratingen, Harkortstr. 29
Tel.: + 49 (0) 2102 / 49 89-0 Fax: + 49 (0) 2102 / 49 89-20
Internet: www.buehler-technologies.com
e-mail: fluidcontrol@buehler-technologies.com

Numerous applications in hydraulic and lubrication

systems just require the circulation of the fluid. In such
cases low noise emissions and low pressure ripples
are more important than highly efficient transmission
of energy.

F000336X

Why a gerotor?

The gerotor is the ideal principle for such applications.

The displacement mechanism consists of the inner
and the outer rotor. The number of teeth of the inner
rotor is always one less then the outer rotor. The
rotation of the gerotor generates chambers of
changing volumes between the inner and outer rotor.
The variation of the volume follows a sinus curve with
low amplitude resulting in a proportional flow with very
low pressure ripples.

Inlet

Outlet

The relation between number of teeth, diameter and width of the gerotor has been chosen with the target for a very
compact design featuring small physical dimensions, low weight and minimal loss in efficiency. The low differential
of revolutions between the inner and outer rotor provides low vibration and long life. The internal design of the pump
head reduces the loss of pressure and ensures good suction performance.

Why complete pump units?

Each additional component increases the physical volume of a system and results in higher space consumption and
cost. Therefore the main target for the BFP-series was set to provide a compact solution. With the models BFP 5 up
to 40 the gerotor is directly driven by the motor shaft. The larger pumps BFP 60 and 90 are driven with a special
coupling where the motor shaft is integrated. This concept results in additional benefits like good cooling and
lubrication.
Using standard IEC-motors the installation-ready pump unit is easy to integrate and saves administrative costs.

DE 37 0001
09/2012
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General Data
Pump body
Gerotor

anodised and impregnated cast aluminum

sintered steel

Operating fluids
Fluid temperature
Sealing

mineral oil according to DIN 51524

max. 100C
Perbunan (NBR)
on request: Viton (FPM)

Ambient temperature

-20C to + 40C

Electric motors
Voltage
Protection class
Design

on request:

230/400 V, 50 Hz 5%
276/480 V, 60 Hz 5%
IP 55
three-phase asynchronous squirrel-cage induction motor,
totally enclosed fan cooled (TEFC)
Insulation Class F / temperature Class B
other voltages
higher motor power for higher viscosity
UL or CSA- certified motors
higher protection class

All pumps are delivered without cable gland in the terminal box of the motor. The total length and height of the pump
slightly differs depending on the motor brand.

Selection of pumps:
Select the pump model by selecting the required motor power with respect to the viscosity of the oil used.
The stated motor power refers to the maximum oil viscosity at maximum working pressure.
As an option pump models BFP 5 to BFP 40 can be equipped with an additional internal bypass valve opening at 6
bar. Dimensions are not affected.

Installation notes:
The pump head can be mounted for all models in rotating steps of 90 to align the connections to the piping layout.
Regard the offset of the connection threads to the centerline of the motor. The threads are manufactured according
to ISO 228. The sealing surfaces are machined and suitable for soft sealing. We recommend using thread ends
according to ISO 1179-2.

Note:
Regard dimensioning of the suction line. The stated nominal cross-section should not be reduced. A high
noise level normally indicates too low cross-section of the suction line.
Please take notice of the instructions in the manual.

DE 37 0001
09/2012
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Part No.
Motor power
Max. oil viscosity
At max. working pressure
Number of poles
Max. current consumption (400V/50Hz)*
Delivery volume nominal *
Connection suction side
Connection pressure side
Suction pressurefor all models
temporarily up to
Acoustic power acc. to ISO 3744*
Weight
Dimensions (mm)
A
B
C
D
E

BFP 5-6-0,55kW
3705055
0,55 kW
1500 cSt
10 bar
6
ca. 1,8 A
5,8 cm/U
5,5 l/min
G1/2-DN16
G3/8-DN12
-0,4 bar

BFP 8-4-0,75kW
3708075IE2
0,75 kW
1500 cSt
10 bar
4
ca. 2,1 A
5,8 cm/U
8 l/min
G3/4/DN20
G1/2-DN16
-0,4 bar

BFP15-4-1,1kW
3715110IE2
1,1 kW
1500 cSt
10 bar
4
ca. 2,7 A
11,7 cm/U
16 l/min
G1 1/4-DN32
G1-DN25
-0,4 bar

BFP15-4-1,5kW
3715150IE2
1,5 kW
2000cSt
10 bar
4
ca. 3,5 A
11,7 cm/U
16 l/min
G1 1/4-DN32
G1-DN25
-0,4 bar

56 dB(A)
10,8 kg

BFP15-4-0,75kW
3715075IE2
0,75 kW
300 cSt
10 bar
4
ca. 2,1 A
11,7 cm/U
16 l/min
G1 1/4-DN32
G1-DN25
-0,4 bar
-0,6 bar
59 dB(A)
10,9 kg

52 dB(A)
10,8 kg

59 dB(A)
13,2 kg

59 dB(A)
16,2 kg

96,5
308
80
82
71

96,5
308
80
82
71

96,5
308
80
70
60

96,5
346
118
70
60

96,5
368
140
70
60

* With 60 Hz versions, please multiply delivery volume and current consumption with 1.2. Acoustic emission increases by about 3 db.

BFP 5 / BFP 8/ BFP 15

F100010

Outlet

77

80

200

Inlet

100

125

10

149

Flow rate BFP 5/ BFP 8/ BFP 15

16
l/min

14
12
10

BFP 15-4-1,5 kW
BFP 15-4-1,1 kW
BFP 15-4-0,75 kW
BFP 8-4-0,75 kW
BFP 5-6-0,55 kW

8
6
4
2
DE 37 0001
09/2012
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0
0

bar

10

Part No.
Motor power
Max. oil viscosity
At max. working pressure
Number of poles
Max. current consumption (400V/50Hz)*
Delivery volume nominal *
Connection suction side
Connection pressure side
Suction pressurefor all models
temporarily up to
Acoustic power acc. to ISO 3744*
Weight
Dimensions (mm)
A
B
C

BFP 30-4-0,75kW
3730075IE2
0,75kW
100 cSt
6 bar
4
ca. 2,1 A
20,4 cm/U
29 l/min
G1 1/4-DN32
G1-DN25
-0,4 bar

BFP 30-4-1,1kW
3730110IE2
1,1kW
300 cSt
8 bar
4
ca. 2 ,7 A
20,4 cm/U
29 l/min
G1 1/4-DN32
G1-DN25
-0,4 bar

BFP40-4-1,1kW
3740110IE2
1,1kW
100 cSt
6 bar
4
ca. 2,7 A
30,6 cm/U
42 l/min
G1 1/4-DN32
G1-DN25
-0,4 bar

BFP40-4-1,5kW
3740150IE2
1,5kW
700cSt
8 bar
4
ca. 3,5 A
30,6 cm/U
42 l/min
G1 1/4-DN32
G1-DN25
-0,4 bar

61 dB(A)
13,2 kg

BFP30-4-1,5kW
3730150IE2
1,5 kW
1000 cSt
10 bar
4
ca. 3,5 A
20,4 cm/U
29 l/min
G1 1/4-DN32
G1-DN25
-0,4 bar
-0,6 bar
61 dB(A)
16,2 kg

61 dB(A)
11 kg

62 dB(A)
13,7 kg

62 dB(A)
16,7 kg

95
306
80

95
344
118

95
366
140

104,5
354
118

104,5
376
140

* With 60 Hz versions, please multiply delivery volume and current consumption with 1.2. Acoustic emission increases by about 3 db.

60

70

BFP 30 / BFP 40
Inlet

Outlet

77

80

200

F100011

100

125
149

10

Flow rate BFP 30/ BFP 40

45
l/min
40

BFP 40-4-1,5 kW
BFP 40-4-1,1 kW
BFP 30-4-1,5 kW
BFP 30-4-1,1 kW
BFP 30-4-0,75 kW

35

30

25
DE 37 0001
09/2012
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20
0

bar

10

Part No.
Motor power
Max. oil viscosity
At max. working pressure
Number of poles
Max. current consumption (400V/50Hz)*
Delivery volume nominal*
Connection suction side
Connection pressure side
"Suction pressurefor all models
temporarily up to"
Acoustic power acc. to ISO 3744*
Weight
Dimensions (mm)
A
B
C
D
E
F
G
H
J
K

BFP 60-4-1,5kW
3760150IE2
1,5 kW
100 cSt
6 bar
4
ca. 3,6 A
40,8 cm/U
58 l/min
G1 1/2-DN40
G1 1/4-DN32
-0,4 bar

BFP 60-4-2,2 kW
3760220IE2
2,2 kW
300 cSt
8 bar
4
ca. 4,9 A
40,8 cm/U
58 l/min
G1 1/2-DN40
G1 1/4-DN32
-0,4 bar

BFP 60-4-3kW
3760300IE2
3 kW
800 cSt
10 bar
4
ca. 6,4 A
40,8 cm/U
58 l/min
G1 1/2-DN40
G1 1/4-DN32
-0,4 bar

BFP 60-4-4kW
3760400IE2
4 kW
1500 cSt
8 bar
4
ca. 8,3 A
40,8 cm/U
58 l/min
G1 1/2-DN40
G1 1/4-DN32
-0,4 bar

64 dB(A)
17,4 kg

64 dB(A)
23,2 kg

64 dB(A)
23,2 kg

64 dB(A)
32,6 kg

150
410
104
125
87
90
140
175
226
10

172
448
105
140
97
100
160
198
248
12

172
466
123
140
97
100
160
198
248
12

179
476
126
140
109
112
190
222
276
12

-0,6 bar

* With 60 Hz versions, please multiply delivery volume and current consumption with 1.2. Acoustic emission increases by about 3 db.

Outlet
Inlet

Flow rate BFP 60

61
l/min
59
BFP 60-4-4 kW
BFP 60-4-3 kW
BFP 60-4-2,2 kW
BFP 60-4-1,5 kW

57

55
DE 37 0001
09/2012
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53
0

bar

10

Part No.
Motor power
Max. oil viscosity
At max. working pressure
Number of poles
Max. current consumption (400V/50Hz)*
Delivery volume nominal*
Connection suction side
Connection pressure side
"Suction pressurefor all models
temporarily up to"
Acoustic power acc. to ISO 3744*
Weight
Dimensions (mm)
A
B
C
D
E
F
G
H
J
K

BFP 90-4-1,5kW
3790150IE2
1,5 kW
46 cSt
6 bar
4
ca. 3,6 A
61,2 cm/U
88 l/min
G1 1/2-DN40
G1 1/4-DN32
-0,4 bar

BFP 90-4-2,2 kW
3790220IE2
2,2 kW
100 cSt
8 bar
4
ca. 4,9 A
61,2 cm/U
88 l/min
G1 1/2-DN40
G1 1/4-DN32
-0,4 bar

BFP 90-4-3kW
3790300IE2
3 kW
300 cSt
8 bar
4
ca. 6,4 A
61,2 cm/U
88 l/min
G1 1/2-DN40
G1 1/4-DN32
-0,4 bar

BFP 90-4-4kW
3790400IE2
4 kW
1000 cSt
8 bar
4
ca. 8,3 A
61,2 cm/U
88 l/min
G1 1/2-DN40
G1 1/4-DN32
-0,4 bar

65 dB(A)
19 kg

65 dB(A)
24,8 kg

65 dB(A)
24,8 kg

65 dB(A)
34,2 kg

162,5
445
104
125
87
90
140
175
226
10

184,5
483
105
140
97
100
160
198
248
12

184,5
500
122
140
97
100
160
198
248
12

191,5
511
126
140
109
112
190
222
276
12

-0,6 bar

* With 60 Hz versions, please multiply delivery volume and current consumption with 1.2. Acoustic emission increases by about 3 db.

Inlet

Outlet

Flow rate BFP 90

90

l/min
89
88
87

BFP 90-4-4 kW
BFP 90-4-3 kW
BFP 90-4-2,2 kW
BFP 90-4-1,5 kW

86
85
84
83
DE 37 0001
09/2012
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82
0

bar

Recommendations for installation

and operation

All pipes should be free of tension and vibration.

Hoses on the suction line must be reinforced to
prevent collapsing under suction pressure.

Place of installation

If the pump is not being used on a kidney loop filter

unit, the oil should be maintained at a cleanliness class
of 15/11 according to ISO 4406 for maximum longevity
of the pump.

The place should be dry and clean and provide good air
ventilation. The unit is fixed by four bolts.
Electrical connection
Make sure that the power supply corresponds with the
data on the units type plate. Obey local safety
regulations and standards. Make sure that the motor
turns in the correct direction.

The specified suction pressure should only be

exceeded temporarily. In some cases it can be
necessary to fill the suction pipe prior to start up.
Prevent leakages or spills to protect the environment.
Use dip pans or similar whenever appropriate.

Hydraulic connection
Performance and efficiency of pumps depends highly on
the proper design of the suction lines. Particularly in
lubrication systems containing high viscous fluids the
sufficient dimensions of pipes and fittings are very
important. Whenever possible the suction line should be
as short as possible. We recommend that deteiled
calculations are worked up for each application. Never
go for lower dimensions of the suction tube then
implicated by the respective suction port of the pump!

The series BFP is a product designed by

BHLER company
The company
BHLER Technologies GmbH, Ratingen was founded
in 1969.
BHLERs corporate philosophy is to offer products
and solutions representative of the state of the art.
BHLER also specialises in producing level and
temperature measuring equipment, particularly for the
fluid power industry.

DE 37 0001
09/2012
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The products
Our commitment to customers has given rise to a
production program which comprises specialized
products for fluid technology.
Although these products were initially developed
entirely as specials many of them have now become
industry standards.
Bhler quality
Bhler has achieved accreditation from Lloyds
register to be in compliance with ISO 9001 and
therefore consider it our obligation to offer our customers not only excellent products, but also the best
service possible.
we reserve the right to amend specification