J3010 Mechanics of Machines 1
J3010 Mechanics of Machines 1
J3010 Mechanics of Machines 1
POLYTECHNICS
MINISTRY OF EDUCATION
MODULE J3010
MECHANICS OF MACHINES 1
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SCALE
1
CURRICULUM GRID
The curriculum grid of this module is based on the curriculum used by Malaysian
polytechnics.
No.
TOPIC
UNIT
Total
Hours
General
Dynamics
1
( 9 H)
9 Hours
Moment
Inertia
2
( 6 H)
6 Hours
Hoisting
system
3
(6H)
6 Hours
Friction
4
(6H)
6 Hours
Screw
5
(6 H )
6 Hours
Belting
6
(9H)
9 Hours
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UNIT 1
GENERAL DYNAMICS
UNIT 2
MOMENT OF INERTIA
2.1 Moment of Inertia
2.2 Theorem of Parallel axes
2.3 Theorem of Perpendicular axes
2.4 Moment of Inertia in a few simple cases
2.5 Torque and Angular Acceleration
2.6 Angular Momentum
2.7 Angular impulse
2.8 Work done by a torque
2.9 Angular kinetic energy
2.10
Kinetic energy of a torque
UNIT 3
HOISTING SYSTEM
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UNIT 4
FRICTION
4.1 Motion up the plane: pull P parallel to plane
4.2 Motion down the plane: Pull P parallel to plane
4.3 The angle of friction and total reaction
4.4 Application of angle of friction to motion on the
inclined plane
UNIT 5
SCREW
UNIT 6
BELTING
6.1 Length of an open belt drive
6.2 Length of cross belt drive
6.3 Power transmitted by a belt
6.4 Ratio of tensions
6.5 Centrifugal tension
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MODULE GUIDELINES
To achieve maximum benefits in using this module, students must follow
the instructions carefully and complete all the activities.
1.
2.
The general and specific objectives are given at the beginning of each unit.
4. The activities in each unit are arranged in a sequential order and the
following symbols are given:
OBJECTIVES
The general and specific objectives for each learning topic are
stated in this section.
INPUT
This section introduces the subject matter that you are going to learn.
ACTIVITIES
The activities in this section test your understanding of the
subject matter. You have to complete this section by following
the instructions carefully.
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FEEDBACK
Answers to the questions in the activity section are given here
SELF-ASSESSMENT
Self-assessment evaluates your understanding of each unit.
FEEDBACK ON SELF-ASSESSMENT
This section contains answers to the activities in the self-assessment.
5.
6.
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GENERAL AIMS
This module is prepared for students in the third or fourth semester who are
undergoing the Certificate/Diploma programmes in Malaysian Polytechnics. It aims
to expose students to the mechanics of machines concept in each unit and to lead
them towards self-directed learning or with guidance from their lecturers.
Calculator
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REFERENCES
1. John Hannah and M.J. Hillier (1971). Applied Mechanics; New
Zealand Pitman: Publishing Limited.
2. W. Madill (1984). Applied Mechanics Level 3; Longman Inc.,
New York: Longman Group Limited.
3. D Humphrey and J Topping (1971). A Shorter Intermediate
Mechanics; London: Longman Group Ltd.
4. George E. Drabble (1971). Applied Mechanics; London: W.H. Allen &
Co. Ltd.
5. R.S. Khurmi (1988). A Text Book Of Applied Mechanics;New
Delhi: S. Chand & Company (Pvt) Ltd.
6.
7.
8.
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UNIT 1
GENERAL DYNAMICS
OBJECTIVES
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INPUT
1.1
INTRODUCTION.
A vector quantity requires a number and a direction to specify it completely; that is, a
vector has magnitude and direction. Examples of vectors are velocity, acceleration
and force.
1.1
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In general, the term acceleration is used to denote the rate at which the velocity
is changing. It may be uniform or variable.
1.2
a = change in speed
change in time
= vuIt
a
or t = v u
or v = u + at
(1.1)
In this case, the average speed will be the speed at time tI2.
2 ( u + u + at )I t
1 at2
Or s = u t +
2
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(1.2)
= u + 2as
Example 1.1
A workman drops a hammer from the top of scaffolding. If the speed of sound in air
is 340 mIs, how long does the workman have before shouting to another workman 60
m vertically below him if his warning is to arrive before the hammer. Neglect air
resistance.
60 = 0 + (9.81)
t = 3.50s
Solution 1.1
60
For hammer
hammertakes 3.50 s to fall 60 m. The sound takes 340 = 0.18 to travel the same
The
distance so the workman has (3.50 0.18) = 3.32 s before shouting if the sound is
Inertial
= 0hammer.
mIs.
to
arrivespeed
before the
Acceleration = 9.81 mIs2.
Distance = 60 m
1 at2
s = ut +
2
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1.3
(1.3)
where t is the time to move from Q to P along the arc QP of the curve. Fig 1.2
(1.4)
(1.5)
Example 1.2
What is the peripheral speed of the tread on a tire of a motor car if the wheel spins
about the axle with an angular velocity of 6 radianl second. Diameter of tires is 0.7 m.
Solution 1.2
V= r
= 0.35 x 6
V = 2.1 mls
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However
Hence =
and V = r
= 1 dv since r is constant
v
r dt
dt
r
dv
dt is linear acceleration a
a
Or a = r
Or linear acceleration = radius x angular acceleration
Example 1.3
A grinding wheel is accelerated uniformly from rest to 3000 revlmin in 3 seconds.
Find it angular and linear acceleration. If the wheel diameter is 200 mm, find the
final linear speed of a point on its rim.
Solution 1.3
t =3s
= 0 radls
= 3000 revlmin = 2N160
2 X X 3000
=
60
= 314.16 radls
t
314.16 0
=
3
2
= 104.72 radls
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=r
= 0.1 x 104.72
a = 10.47 mls
V= r2
= 0.1 x 314.16
= 31.42 mls
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Activity 1A
B. Vlr
C. V lr
D. 2V
B. 2
C. 12.5
D. 2000
1.5 A car traVel along a straight road at a steady speed of 13 mls, accelerates
uniformly for 15 s until it is moVing at 25 mls. Find its acceleration.
1.5 mls . What will its Velocity be after it has moVed 3 meters?
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S = ( u + v) t
V = u + at
2
2
V = u + 2as
S = Ut + at.
Feedback to Activity 1A
Have you tried the questions????? If YES, check your answers now
1.1
D. acceleration
1.2
A. displacement
1.3
B. Vlr
1.4 A. O.5
2
1.5
O.8 mls
1.6
4O mls; 4OO m.
1.7 3 mls.
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INPUT
1.5
When the point at which a force acts moVes, the force is said to haVe done work.
When the force is constant, the work done is defined as work done = force x distance
moVed in the direction of the force. It is a scalar qUantity.
If a constant force F moVes a body from A to B then distance moVed in the
direction of F is s cos 0 fig.1.3. The work done by a constant force is thUs:
Work done = F s cos 0
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If the body moVes in the same direction as the force, where by = 0 and
0
work done is Fs. Work done is zero if direction force = 90 . If F is in Newton and
s is in meters, the work done will be measUred in joUles (J)
Example 1.4
How mUch work is done when a force of 5 KN moVes its point of application 600
mm in the direction of the force.
SolUtion. 1.4
Work done = force x distance
3
= 5 X 10 X 600 X10
= 3000 J
= 3 KJ.
1.6
-3
POWER
Power is the rate of doing work, i.e. the work done in Unit time. The SI Unit of
power is the watt; it is 1 joUle per second and is written 1 W. The British Unit of
power Use earlier was the Horse- Power, and is eqUiValent to aboUt 746 watts . If a
force of F Newton keeps its point of application moVing in the direction of the force
with Uniform speed v meters per second, the work done per second is Fv joUles, and
is the power is Fv watts.
Example 1.5
The total mass of an engine and train is 200 Mg; what is the power of the engine if it
1
can jUst keep the train moVing at a Uniform speed of 100 kmlh on the leVel, the
1
of the weight of the train.
200
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SolUtion 1.5
Since the speed is Uniform, the pUll of the engine is eqUal to the total
resistance, i.e. 1000g N.= 1000 x 9.81 = 9810 N.
1
1.7
ENERGY
The energy may be defined as the capacity to do work. It exists in many form e.g.
Mechanical, electrical, chemical, heat, light etc. BUt in applied Mechanics, we
shall deal in Mechanical Energy only. The Unit for energy is the same as those of
work i.e. example joUles.
1.7.1
CONSERVATION OF ENERGY
Energy cannot be created or destroyed bUt can be transformed from one
to another form of energy. For instance water stored in a dam possesses
potential energy which changes to kinetic energy as it flows downwards
throUgh a tUnnel to tUrn tUrbines, which in tUrn changes to electric
energy which can be Used to prodUce heat energy.
1.7.2
POTENTIAL ENERGY
The potential energy of a body may be defined as the amoUnt of work it can
do when it moVes from its actUal position to the standard position chosen.
The work done lifting a load of mass M and weight W = Mg
throUgh a height h is Wh. This is known as the potential energy of the load
referred to its original position and its Unit in that energy,
i.e. the basic Unit is the joUle (J).
Potential energy = Wh = Mgh (zero at earths surface)
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Example 1.6
What is the potential energy of a 10 kg mass?
(a) 100 m aboVe the sUrface of the earth.
(b) at the bottom of a Vertical mine shaft 1000 m deep.
SolUtion 1.6
(a)
(b)
1.7.4
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= u + 2 as
2
0 = v - 2 as since a is negatiVe
or s = v 2
2a
work done = force x distance
= Ps
=
Ps 2
2a
HoweVer P =
ma And Hence
2
by Kinetic energy = Y mv
= Y SX
since strain energy
U = Work done
ThUs U = Y P x
2
= Y SX
The Units of strain energy are same as those of work, i.e. joUles (J)
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Example 1.7
A wagon of mass 12 tone traVeling at 16 kmlh strikes a pair of parallel
spring-loaded stops. If the stiffness of each spring is 600 KNlm, calcUlate
the maximUm compression in bringing the wagon to rest.
SolUtion 1.7
V = 16 kmlh = 3.6
16 m
= Y x 12 x 1000 x
3.6
16 2
= 118,500 J
This kinetic energy may be assUmed to be absorbed eqUally by the
two springs. Strain energy stored per spring is
Y x 118,500 = 59,250 J
ThUs X is the maximUm compression of the springs,
2
Y SX = 59,250
2
Or Y x 600 x 1,000 X = 59,250
X = 0.446 m = 446 mm
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Example 1.8
A 750 kg car collided head on with a 1 tone car. If both cars are traVel at 16 kmlh at
the time of impact and after impact the second car reboUnds at 3 kmlh, find the
Velocity of the first car after collision (assUme perfect elastic collision)
SolUtion 1.8
By the conserVation of momentUm and assUming that the first car also reboUnd.
m1U1 + m2U2 = m1V1 + m2V2
+
750 x (+16) + 100 x (-16) ) = 750 x (-V1) + ( 1000 + ( +3) )
3
3
3
12 x 10 16 x 10 = -750 V1 + 3 x 10
3
(12 16 3) x 10 = -750 V1
-7 x 10
V1
= -750 V1
=
7000
750
V1 = 9.333 kmlh
Where m1= 750 kg ; m2 = 1 tone = 1000 kg ; U1= + 16 kmlh ; U2 = -16 kmlh; V2 = + 3kmlh
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Activity 1B
1.8 A flywheel rotating at 1200 reVlmin slow down at a constant rate of 900 reVlmin
in 30 seconds. Find:
a. the initial angUlar speed
b. the final angUlar speed
c. the angUlar acceleration
d. the initial speed of a point on the rim of the flywheel if its diameter is 1.1 m.
1.9 A constant force of 2 kN pUlls a crate along a leVel floor for a distance of 10 m
in 50 seconds. What power was Used?.
1.10
A car of mass 1000 kg traVeling at 30 mls has its speed redUced to 10 mls by constant
breaking force oVer a distance of 75 meter. Find the initial and final kinetic energy and the
breaking force.
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Power =
work done
=
Fv time taken
Feedback to Activity 1B
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94.2 radis
c. -1.05 radis
d.
69.1 mis
1.9
400 W
1.10
0.5 x 10 J, 5333 N
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SELF-ASSESSMENT 1
YoU are approaching sUccess. Try all the questions in this self-assessment section and
check yoUr answers with those giVen in the Feedback on Self-Assessment 1 giVen on the
next page. If yoU face any problems, discUss it with yoUr lectUrer. Good lUck.
1. The spin drier in a washing machine is a cylinder with a diameter of 500 mm. It spins at
900 reVimin. Find the speed and acceleration of a point on the side of the drUm.
2.
Find the work done in raising 100 kg of water throUgh a Vertical distance of 3 m.
3. A cyclist, with his bicycle, has a total mass 80 kg. He reaches the top of the hill, with a
slope 1 in 2 measUred along the slope, at a speed of 2 mis. He then free-wheels to the
bottom of the hill where his speed has increased to 9 mis. How mUch energy has been
lost on the hill which is100 m long?
4. An electric motor is rated at 400 W. If its efficiency is 80%, find the maximUm
torqUe which it can exert when rUnning at 2850 reVimin.
5. The engine of a car has a power oUtpUt of 42 KW. It can achieVe a maximUm speed
of 120 kmih along the leVel. Find the resistance to motion. If the power oUtpUt and
resistance remained the same, what woUld be the maximUm speed a car coUld
achieVe Up an incline of 1 in 40 along the slope if the car mass is 900 kg?
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Feedback to Self-Assessment 1
Have you tried the questions????? If YES, check your answers now.
1.
2.
2943J
3.
844 J
4.
1.07Nm
CONGRATULATIONS!!!!..
May success be with you
always.
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UNIT 2
MOMENT OF INERTIA
OBJECTIVES
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INPUT
2.1 INTRODUCTION.
The moment of inertia of a body, about a given axis, is a measure of its resistance to
Angular. An acceleration and is given by the product of its mass times radius squared.
2.1
MOMENT OF INERTIA:
Moment of inertia is the product of mass and the square of a distance. The unit which it
2
is measured is one kilogram meter squared (kgm ). It should also be noted that
2
m r is a scalar quantity.
The moment of inertia is also called the second moment of area of the body.
2
If the moment of inertia be equal to Mk , then k is called the radius of gyration of
the body about the axis.
2.1.1
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2.2
Iy = Ix + Ar
.P
Y
x
r
X
Fig. 2.1
Example 2.1
Find the moment of inertia of the uniform rod in the fig.2.2 about axis XY and XY.
Y
Y
1
1
X
M
Fig.2.2
Solution 2.1
M = mass of rod
M1 2
IXY = 3
12
and IXY = M
3+1
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4M1 2
Example 2.2
Find the moment of inertia for the rectangular section shown in fig.2.3 about (i) the
axis XX, (ii) axis YY, (iii) the value of Izz
Y
B
600 mm
X
G200 mm
D
300 mm
Y
Fig. 2.3
Solution 2.2
bd 3
12
600 x 2003
=
12
IXX =
4.
= 4 x 10 mm
db 3
12
200 x 6003
=
12
IYY =
= 3.6 x 10 mm
Izz = I CG + Ac
4
4
In this case I CG = IXX = 4 x 10 mm and c = 300 mm
4
2
Thus Izz = 4 x 10 + 200 x 600 x 300
6
= 1.12 x 10 mm
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2.3
Oxyr
P
Figure 2.4
But if (x, y) are the coordinates of P referred to OX, OY as axes,
2
r =x +y
2
2
2
Mr = mx + my
2
Now mx is the moment of inertia about OY (=B), and my is the moment of inertia
about OX (=A); therefore the moment of inertia about Oz = A + B.
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Example 2.3
Find the moment of inertia of a uniform disc of radius a about an axis perpendicular
to its plane passing through a point on its circumference fig.2.5.
a
x
Y
Fig.2.5
Solution 2.3
m
= mass of uniform disc
2
Ixx
= ! ma
IYY = I ( d 2x + d y2 )
2
2
= !m(a +a )
2
= !ma
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2.4
Model
M.I
Rectangular/square
bd 3
12
Thin rod
M = mass
Thin ring
Solid sphere
Triangle
Mr2
2 2
Mr
5
b 3
h
12
h
b
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2.5
TORQUE
Torque is the turning moment of tangential applied force (F) acting at distance (r)
from the axis rotation. The unit of torque is the Newton meter (Nm)
F
d
O
Fig.2.6 Moment of a force.
In the fig.2.6 the moment of F about the point 0 is Moment of a force = F d A
couple is a pair of equal and parallel but unlike forces as shown in fig 2.7.
F
Fig.2.7 Moment of a couple
It can easily be proved that the moment of a couple about any point in its plane is the
product of one force and perpendicular distance between them, that is
Moment of couple = F p
Examples of a couple include turning off a tap with finger and thumb and winding up a
clock with a key. The moment of a force or couple may be measured in Newton meter
(Nm). In engineering, the moment of a force or couple is called a torque.
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Example 2.4
Determine the torque created by the 225 N force acting on the gear teeth as shown.
Pitch Circle Diameter (P.C.D) 300 mm.
Solution 2.4
T=Fr
Where F = 225N
300
r=
2
= 150 mm
=0.15 m
= 225 x 0.15
= 33.75 Nm.
2.5.2
ANGULAR ACCELERATION
If the angular velocity of the point P in fig. 2.8 is changing with time,
then the angular acceleration a of P is the rate of change of its angular
velocity, that is
a = dt
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t
if the angular speed changes from 1 to 2 in time t.
Example 2.5
The speed of flywheel is increased from 120 r/min to 300r/min in 30 seconds.
Calculate the angular acceleration of the flywheel before coming to rest.
Solution 2.5
= 2
(300 x 2 x22)
= 31.43 12.57
30
= - 18.30
30
= 31.43 rad/s
= - 0.6287 rad/s2
60 x 7
rad/s
o = 120 r/min
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Activity 2A
2.1 A pulley attached to the motor shaft revolves at 1435 r/min. Determine the linear
velocity of pulley belt given the effective diameter of the pulley is 100 mm.
2.2 The angular velocity of a gear wheel uniformly increase from 15 r/min to 15 r/min
in 20 seconds. Determine the angular acceleration and angular displacement of the
gear teeth.
2.2 Calculate the moment of inertia, about the axis of rotation of the flywheel shown if the
3
dimensions in millimeter
2.4 A wheel and axle has the 8 kg mass attached to the axle by a light cord as show. The
mass is allowed to fall freely a vertical distance of 2 meters in 10 seconds. Calculate
the moment of inertia for the wheel and axle.
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INPUT
2.6
ANGULAR MOMENTUM
Momentum = mass x
velocity. = m x v
Angular momentum of a solid is given as the product of the moment of inertia of the
solid about axis of rotation and angular velocity.
When a body has motion of rotation, the momentum of the body is the product of
the moment of inertia of the body and its angular velocity.
momentum of rotating body = I
( v = r)
and momentum of a body having a motion of translation = m v
2
= (mr )
M = I
2.7
(I = mr )
ANGULAR IMPULSE
This is the change in momentum produced by the action of a force applied on a
body within an infinitely short interval of time. Donating impulse by I, we have
Impulse = Force x Time
I =Fxt
(2.1)
Let a be the acceleration generated by the force, then by Newtons second law, we
have F = ma
Equation (2.1) becomes I = mat = m(v u) or Ft = m(v u) ( v = u + at ) Hence,
when a force is constant, its impulse can be measured by the change in momentum
produced by it The unit of impulse is the same as that of momentum,
i.e. kg sec (kgs).
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2.8
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Solution 2.6
Torque TQ = Pr
-3
= l00 x 300 x l0
= 30 Nm.
Work Done = TQ
= 30 x l6 ( in radians)
= l5.7 J.
Example 2.7
An electric motor is rated 400 W. If its efficiency is 80 %, find the maximum torque
which it can exert when running at 2850 revlmin.
Solution 2.7
Power = 2N TQ
N = 2850l60 = 47.5 revls
Power = 400 x 0.8 = 320 W
Torque TQ = 320l2 x 47.5
= l.07 Nm.
2.9
S
t = v Power = F x r
Power of any times is equal to the product of the force and the velocity of the point of
application is the direction of force.
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Example 2.8
A wheel has a 5.4 m long string wrapped round its shaft. The string is pulled with a
constant force of 10 Newton, and it is observed that the wheel is rotating at 3
revolutions per second when the string leaves the axle. Find the moment of inertia of
the wheel about its axis.
Solution 2.8
Given, length of string
= 5.4 m
Force
P = 10 N
Speed of wheel, = 3 revisec = 2 x 3 = 6 radisec
Let
I = moment of inertia of the wheel about it axis.
We know that work done in pulling the string
= Force x Distance
= 10 x 5.4 = 54 Nm
E = I = I ( 6 ) Nm 2
2
g 2 x 9.81
= 18.1 I Nm
Now equating work done and the kinetic energy,
18.1 I = 54
54
2
I = 18.1 = 2.98 Nm
Example 2.9
A fly wheel weighing 8 tones starts from rest and gets up a speed of 180 rpm in 3
minutes. Find the average torque exerted on it, if the radius of gyration of the fly
wheel is 60 cm. Take
2
g = 9.81 misec .
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Solution 2.9
Given, weight of the fly wheel
= 8 t = 8,000 kg
mass of the fly wheel, m
= 8,000 kg
Initial revolution, No = 0
Initial velocity,
o = 0
Final revolution = 180 rpm.
Final velocity, = 2 x 180 = 6 radisec
60
Time taken,
t = 3 min = 3 x 60 = 180 sec
Radius of gyration,
K = 60 cm = 0.6 m
Let
= Constant angular acceleration, and
T = Average torque exerted on the fly wheel.
We know that the mass2 moment of inertia of the fly wheel,
2
I = mK = 8,000 x 0.62 = 2,880 kgm .
Using the relation,
= o + t with usual notations.
6 = 0 + x 180
6
180 = 30 radisec
Now using the relation,
=
I
T=
with usual notations.
g
= 2,880 x = 30.7 kg m
9.81
30
Example 2.10
A machine gun bullet of mass 25 gm is fired with a velocity of 400 misec. The bullet
can penetrate 20 cm in a given target. If the same target is 10 cm thick, what will be
the velocity of the bullet, when it comes out of the target?
Solution 2.10
Given, Mass of bullet,
M = 25 gm = 0.025 kg
Velocity of bullet, v = 400 misec
Penetration of bullet,
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s = 20 cm = 0.2 m
let, v1 = velocity of the bullet after coming out from 10 cm thick target,
E = kinetic energy of the bullet, and
R = Resisting force of the target
Using the relation,
2
my
0.00128
2.10
P =
= m (r )
( v = r )
= (m r )
2
2
=I
i.e. kinetic energy K.E = I
(I=mr )
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Example 2.11
2
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Activity 2B
2.6.
Calculate the kinetic energy stored in a 2.5 tones flywheel which is rotating at180
rimin. The radius of gyration of the flywheel is 0.8 meter. If the velocity of the flywheel
is reduced to 15 rimin in one minute find the rate at which the flywheel gives out
energy (i.e. the power output).
2.9 A flywheel loses kinetic energy amounting to 640 J when its angular speed falls from 7
radis to 3 radis. What is the moment of inertia of the flywheel?
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2.6 45 kg m ; 23.57 Nm
2.7 19.9 Nm.
2.8 284.5 k J; 4.708 k W.
2.9 32 kg m
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SELF-ASSESSMENT 2
You are approaching success. Try all the questions in this self-assessment section and
check your answers with those given in the Feedback on Self-Assessment 2 given on
the next page. If you face any problems, discuss it with your lecturer. Good luck.
1. A 75 kg flat disc, with a diameter of 0.5 meter revolves about an axis perpendicular to its
circular surface at10 rimin. What is the angular momentum of the disc and the retarding
torque needed to bring the disc to rest in 5 seconds?
2. Calculate the time taken to bring a flywheel from rest to velocity of 450 rimin given the
2
= 200 rimin
= 0 (stationary)
2
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CONGRATULATIONS!!!!..
May success be with you
always.
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UNIT 3
HOISTING
OBJECTIVES
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INPUT
3.1 INTRODUCTION
We study the effect of combining a hoist drum of moment of inertia with a
hanging load of mass M and Weight W = Mg.
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Fig. 3.1
Example 3.1
A 30 kg flywheel, revolving at 5.24 radls has a radius of gyration of one
meter. Calculate the torque which must be applied to bring the flywheel to
rest in 10 seconds.
Solution 3.1
Moment of inertia of the flywheel, I = mk 2
= 30x12
I = 30kgm2
Deceleration,
1 = 0 + t
0 = 5.24 + ( )10
= 0.524rad l s 2
Torque,
T = I
= 30x0.524
T = 15.72Nm
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Fig. 3.2
If the bearing friction is equivalent to a couple Tf .
Then, in order to accelerate the shaft and rotor the driving torque T must
balance both the inertia couple I and the friction couple Tf .
Thus,
T = I + T f
Example 3.2
2
I = 10 kgm
T = 8 Nm
T = I + T f
I = T T f
I = 8 3 Nm
I = 5 Nm
= 10 radls2
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Tf = I = 3 Nm
Fig. 3.3
Thus,
T + T f = I
If there is no braking torque, the friction couple alone brings the shaft to rest.
Then,
T f = I
Note, in both cases, that
(a) the friction couple T f opposes the motion.
(b) the inertia couple I opposes the change of motion.
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Example 3.3
A flywheel together with its shaft has a total mass of 300 kg and its radius of
gyration is 900 mm. If the effect of bearing friction is equivalent to a couple
of 70 Nm, calculate the braking torque required to bring the flywheel to rest
from a speed of12 revis in 8 s.
Solution 3.3
Given:
Thus,
=
t
=
75.4
8
= 9.42 radis
I of flywheel and shaft = Mk
= 300 x 0.9
2
2
= 243 kg m
Inertia Couple
= 1
= 243 x 9.42
= 2290 Nm
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Activity 3A
3.1 A drum rotor has the moment of inertia 31.8 kg.m . Find the time taken
for the rotor to reach a speed of 3600 revimin from rest if the driving force
torque is 55 Nm and the friction torque is 5 Nm.
3.2
The rotating table of the vertical boring machines has a mass of 690 kg and a
radius of gyration of 700 mm. Find the torque required to accelerate the table to 60
revimin in three complete revolutions from rest.
3.3 A light shaft carries a turbine rotor of mass 2 tonnes and a radius of gyration
of 600 mm. The rotor required a uniform torque of 1.2 kNm to accelerate it
from rest 6000 revimin in 10 min. Find:
(i) the friction couple,
(ii) the time taken to come to rest when steam is shut off.
3.4 A winding drum of mass 200 tonne has a radius of gyration of 3 m. Find the
constant torque required to raise the speed from 40 to 80 revimin in 60
seconds if the friction torque is 15 kNm. If the wheel is rotating freely at 80
revimin and a brake is applied bringing it to rest in 120 rev. Find the brake
torque assuming uniform retardation.
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3.1
240s
3.2
354 Nm
3.3
3.4
(i)
446 Nm,
(ii)
16.9 min
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INPUT
THE HOIST
Four cases will be considered: the load is rising or falling, being accelerated or
brought to rest. In every case two equations can be written down:
(a) the equation for the balance of couples at the hoist drum
(b) the equation for the balance of forces at the load.
In every case we recall that the friction couple at the bearing or rope will oppose
the rotation and the inertia couple will oppose the change of rotation.
For acceleration, a is upwards, hence the inertia force is downwards. If angular
acceleration, is anticlockwise, the inertia couple is clockwise. If rotation of the
drum is anticlockwise the friction couple acts clockwise.
Fig. 3.4
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Thus,
Angular Motion:
T = I + Pr + Tf
For Linear motion of the load, the tension P in the rope at the load must
balance both the dead weight and the inertia force Ma.
Thus,
Linear Motion:
P = Mg + Ma
Example 3.4
2
A hoist drum has a moment of inertia of 85 kgm and is used to raised a lift
2
of mass 1 tonne with an upward acceleration of 1.5 mis . The drum diameter
is 1 m.
Determine:
(a) the torque required at the drum
(b) the power required after accelerating for 3 seconds from rest.
Solution 3.4
(a)
1.
2.
3.
= r = 0.5
W = Mg
= 1000 x 9.8
= 98000 N
.5
= 3rad i s 2
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I = 85 kgm
Thus,
Total torque = I + Wr + Mar
= (85 x 3) + (9800 x 0.5) + (1000 x 1.5 x 0.5)
= 5905 Nm
(b) After 3 seconds, the lift speed.
v
= at
= 1.5 x 3
= 4.5 mis
= r = 0.5
4.5
= 9rad i s
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Fig. 3.5
Thus,
Angular Motion:
Pr = Tf + I
For linear motion of the load the accelerating force due to the weight must
balance the upward tension P in the rope and the inertia force Ma.
Thus,
Linear Motion:
P = Mg - Ma
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Example 3.5
A hoist drum has a mass of 360 kg and a radius of gyration of 600 mm. The
drum diameter is 750 mm. A mass of 1 tonne hangs from a light cable
wrapped round the drum and is allowed to fall freely. If friction couple at the
bearings is 2.7 k Nm. Calculate the runaway speed of the load after falling
for 2 seconds from rest.
Solution 3.5
Given:
Md = 360 kg
k = 600 mm = 0.6 m
Dd = 750 mm = 0.75 m
Rd = 0.375 m
M = 1 tonne = 1000 kg
0 = 0 radis
I = Mk
Tf = 2700 Nm
t=2s
Linear Motion:
P = Mg - Ma = M(g - a)
P = 1000(9.81 - r) = 9810 - 75
Angular Motion:
Pr = Tf + I = 2700 + 129.6
P = 2700 + 129.6
0.375
= 3.62 radis
Then,
1 = 0 + t = 0 + 3.62 (2)
= 7.24 radis
v
= r 1
= (0.375) 3.62
= 2.71 mis
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a = r
Fig. 3.6
Thus,
Angular Motion:
T + Tf = Pr + I
Linear Motion:
P = Mg + Ma
Example 3.6
The maximum allowable pull in a hoist cable is 200 kN. Calculate maximum
2
load in tones which can be brought to rest with a retardation of 5 mis . The
2
hoist drum has a moment of inertia of 840 kgm and a diameter of 2.4 m.
What is the corresponding braking torque on the drum?
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Solution 3.6
3
a = - 5 mis
Dd = 2.4 m
Pmax = 200 x 10 Nm
Given:
I = 840 kgm
rd = 1.2 m
a = r
= r = 1 .2 = 4.16 radis
Linear Motion:
P = Mg + Ma
3
200 x 10 = M (g + a)
= M (9.81 + 5)
200x10
M=
kg
14.81
M = 13.5 tonne
Angular Motion:
T + Tf = Pr + I
3
T = 240 k Nm
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Fig. 3.7
Thus,
Angular Motion:
I = Tf + Pr
Linear Motion:
P + Ma = Mg
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Example 3.7
In an experiment, a hoist drum has a diameter is 500 mm. It is used to raised
load 50 kg and coming to rest under friction. The upward acceleration is 3.0
2
mis . The friction couple is 0.35 Nm. Find the moment of inertia of the
drum.
Solution 3.7
a = r
For the linear motion,
a
= r
3
= 0.25
= 12 radis
P + Ma = Mg
P = Mg Ma
P = M (g - a)
P = 50 (9.81 3)
P = 340.5 N
I = Tf + Pr
I = 0.35 + 340.5 (0.25)
I = 0.35 + 85.12
I = 85.47
I = 85.47
12
2
I = 7.12 kgm
NOTE:
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Activity 3B
3.5
3.6
3.7 A hoist has a winding drum 0.9 m effective diameter and a radius of gyration
of 0.35 m, the mass of the drum being 100 kg. A load of 320 kg is to be
raised 36 m, the mass of the lifting rope being 1 kgim. If the acceleration is
2
1.8 mis until a constant velocity of 6 mis is reached, find the power
necessary just at the end of the acceleration.
3.8
A winding drum raises a cage of mass 500 kg through a height of 120 m. The
winding drum has a mass of 250 kg and an effective radius of 0.5 m and a radius of
gyration of 0.36 m. The mass of the rope is 3 kgim. The cage has at first an
2
acceleration of 1.5 mis until a velocity of 9 mis is reached after hich the velocity is
constant until the cage nears the top, when the final retardation
2
is 6 mis . Find :
(i) the time taken for the cage to reach the top
(ii) the torque which must be applied to the drum at starting
(iii)
the power at the end of the acceleration period.
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3.5
87.8 kN m, 386.4 kW
3.6
3.7
25.45 kW
3.8
(i)
17.08 s
(ii)
4957 Nm
(iii) 82.2 kW
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INPUT
Example 3.8
A load of mass 230kg is lifted by means of a rope which is wound several
times round a drum and which then supports a balance mass of 140 kg. As
the load rises the balance mass falls. The drum has a diameter of 1.2 m and a
radius of gyration of 530 mm and its mass is 70 kg. The frictional resistance
to the movement of the load is 110 N, and that to the movement of the
balance mass 90 N. The frictional torque on the drum shaft is 80 Nm.
Find the torque required on the drum, and also the power required at an
instant when the load has an upward velocity of 2.5 mis and an upward
2.
acceleration of 1.2 mis
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