Iso TC 108 SC 2 N 666
Iso TC 108 SC 2 N 666
Iso TC 108 SC 2 N 666
2011-11-3
WORKING DRAFT
for
TECHNICAL REPORT
ISO/TR 19201
Mechanical vibration
Methodology for selecting appropriate machinery vibration standards
1
Measurements on r
ts on
non-rotating parts
Vibration conditio
Vibration conditio
pedestal vibration
bearing support structure vibration
5.4
dynamic stiffness of bearing
stiffness of the bearing including damping and mass effects
5.5
dynamic stiffness of pedestal
stiffness of the bearing support structure including damping and mass effects
1)
At the time of publication of this Technical Report, this International Standard
was under preparation.
3
vibration.
An analytical approach to determine the most beneficial method (or International
Standard) to
use on a particular machine, based on the physical and structural characteristic
s of the
machine, is included in detail in Clause 10.
6.3 Classification of severity of machine vibration
In the classification of severity of machine vibration, the motion variable that
is used
(displacement, velocity or acceleration) depends on the applicable International
Standard, the
frequency range and other factors. In classifying machinery vibration in the ran
ge e.g. from
10 Hz to 1000 Hz, vibration velocity is normally used because it is relatively i
ndependent of
frequency in this range, and thus yields a simple measure of sev erity of a new
operating
machine. For lower and higher frequency vibration, the preferred measurement qua
ntities are
displacement and acceleration, respectively.
For simple harmonic motion, either peak or r.m.s. values of the motion variable
may be used.
However, for machines whose motion is complex, the use of these two metrics prov
ides
distinctly different results, mainly because of particular wav eforms such as pu
lse-like wav es or
higher frequency harmonics and are given different weights. For rotating machine
ry whose
rotational speed is in the range of 600 r/min to 12000 r/min, the r.m.s. values
of the velocity
magnitudes correspond most closely with vibration severity. Therefore, there is
a special
measure, vibration sev erity, which has been defined in the past as the highest
v alue of the
broadband r.m.s. value of the velocity magnitude in the frequency range from 10
Hz to 1000 Hz,
as ev aluated on the structure at prescribed points (generally tri-axial arrays
on the bearing caps
or pedestals).
4
greater than 50 MW and speeds below 1500 r/min or abov e 3600 r/min. Also includ
ed are
compressors, industrial gas turbines with power up to 3 MW, generators, electric
motors of any
type, and all blowers and fans with power greater than 300 kW and other fans tha
t are not too
flexibly mounted. It also covers those pumps which are not dealt with by ISO 108
16-7.
Significant differences in design, type of bearings and type of support structur
es require a
division of this International Standard into two machinery groups, namely:
large machines with rated power abov e 300 kW or electrical machines with shaft
heights
ov er 315 mm; and
medium size machines with a rated power abov e 30 kW up to and including 300 kW
or
electrical machines with shaft heights from 180 mm up to 315 mm.
The larger machines normally have sleev e bearings and the range of operating or
nominal
speeds is relatively broad with ranges from 120 r/min to 15000 r/min.
Classifications of the vibration severity zones for large industrial machines wi
th rated power
from 300 kW to 50 MW (Group 1) are included. Classifications of the vibration se
v erity zones for
medium size industrial machines with rated power from 30 kW to 300 kW (Group 2)
are also
included. The zone descriptions are the same as in ISO 10816-1.
7.4 ISO 10816-4 provides specific guidance for assessing the severity of vibrati
on measured on
the bearing housings or pedestals of gas turbine sets.
This International Standard applies to heavy duty gas turbines used in electrica
l and mechanical
drive applications covering the power range abov e 3 MW and a speed range under
load
between 3000 r/min and 20000 r/min. Generally, the criteria apply to both the ga
s turbine and
the driv en equipment; however, for generators abov e 50 MW, the criteria of ISO
10816-2 should
6
stresses and vibratory states of the components within the machine itself. E.g.
torsional
vibration of rotating parts cannot generally be determined by measurements on th
e structural
parts of the machine. Based on experience with similar machines, the damage that
can occur
when exceeding the guide v alues is sustained predominately by the machine-mount
ed
components (e.g. turbo chargers, heat exchangers, governors, pumps, filters) con
necting
elements of the machine with peripherals (e.g. pipelines) or monitoring instrume
nts (e.g.
pressure gauges, thermometers).
This International Standard generally applies to reciprocating piston machines m
ounted either
rigidly or resiliently with power ratings abov e 100 kW. Typical examples of app
lication are:
marine propulsion engines, marine auxiliary engines, engines operating in diesel
generating
sets, gas compressors and diesel locomotives. Maximum magnitudes of vibration
displacement, v elocity and acceleration are given in Annex A, and a vibration s
everity
nomograph is included in Annex C.
7.7 ISO 10816-7 provides guidance for the evaluation of vibration on rotodynamic
pumps for
industrial application with nominal power above 1 kW. It describes the requireme
nts for
ev aluation of vibration measurements on non-rotating parts. It also provides gu
idance for
assessing the sev erity of vibration measured on the bearings, both in situ or a
t the
manufacturer s test facility, or in the plant. Zones and limits are provided for a
cceptance tests at
the manufacturer s test facility, if specified, and special criteria are given. Th
e included zone
limits are for the vibration of horizontal and vertical pumps, irrespective of t
heir support
flexibility.
For long-term operation, two additional criteria are provided. One criterion con
siders the
magnitude of the observed vibration and the second considers changes in magnitud
e. The
criteria are applicable for the vibration produced by the machine itself, and no
t for vibration
7
n the basis of
two criteria:
a)
Criterion I: The reliable and safe running of a machine under normal operating c
onditions
requires that the shaft vibration displacement remains below certain limits cons
istent with
e.g. acceptable kinetic loads and adequate margins on the radial clearance envel
ope for
the machine. The maximum shaft vibration is assessed against evaluation zones.
b)
Criterion II: Changes in shaft vibration displacement, even though the limits in
a) are not
exceeded, may point to incipient damage or some other irregularity. Consequently
, such
changes relative to a reference value should not be allowed to exceed certain li
mits. If this
reference value changes by a significant amount, steps should be taken to ascert
ain the
reasons for the change and, if necessary, appropriate action taken. In this cont
ext, a
decision on what action to take, if any, should be made after consideration of t
he maximum
magnitude of the vibration, and whether the machine has stabilized at a new cond
ition.
General guidelines for establishing ev aluation zones under steady-state operati
ng conditions
are described which provide the basis for the machine-specific evaluation criter
ia in the
subsequent parts of ISO 7919. The definition and application of the different zo
nes are the
same as those adopted for ISO 10816 (see Clause 7).
8.2 ISO 7919-2 provides the special features required for measuring shaft vibrat
ion on the
coupled rotor systems of steam turbine generating sets for power stations, havin
g rated speeds
in the range of 1500 r/min to 3600 r/min, and power outputs greater than 50 MW.
Evaluation
criteria, based on experience, are presented which may be used as guidelines for
assessing the
vibratory conditions of such machines.
8
Guidelines are given for the application of criteria for shaft vibration measure
d close to the
bearings of industrial gas turbines under normal operating conditions. The zone
descriptions
are the same as those in 7919-1.
8.5 ISO 7919-5 lists the special features required for measuring shaft vibration
on coupled
hydraulic sets. This International Standard applies to all types of hydraulic ma
chines hav ing
nominal speeds between 60 r/min and 3600 r/min, with fluid film bearings and rat
ed powers of
1 MW or more. These machines may consist of turbines, pumps, pump turbines, gene
rators,
motors and motor generators, including couplings, gears or auxiliary equipment i
n the shaft line.
The position of the shaft may be vertical, horizontal or at an arbitrary angle b
etween these two
directions.
The guidelines are given for the application of criteria for shaft vibration mea
sured close to the
bearings of coupled hydraulic sets, under normal operating and steady-state cond
itions, and
any changes that may occur in these steady v alues. The numerical values specifi
ed present
rotor displacements relative to the bearings vs. shaft rotational speed.
9
lection
functions necessary for the assessment of machinery vibration for condition moni
toring and
diagnostics. This International Standard is applicable to all kinds of rotating
machines. It
describes the v arious transducer types and their ranges, and the narrowband ana
lysis
procedures and techniques recommended to perform discrete frequency analyses of
the
vibration signals. Also taken into consideration are transducer resonant frequen
cy
characteristics and mounted frequency concerns.
Data collection techniques include continuous, periodic and intermittent, and pr
ocedures
recommended for trending the vibration data are described. Annex A is a table of
machine types
(turbines, generators, motors, pumps, etc.), and their recommended transducer lo
cations and
types to achieve the best results. Annex C includes a comprehensiv e list of the
most common
causes of vibration-related machine problems.
9.4 ISO 13373-2 provides guidelines for processing vibration data, the time and
frequency
domains, analysing the vibration signatures, displaying the data and applying th
e results of the
analyses to machinery condition and then to diagnostics. Analogue and digital eq
uipment and
analysis techniques and filtering types are described.
Various signature characteristics are displayed and brief descriptions are given
to identify what
they represent. The windows and the descriptions included are some of the most c
ommonly
used machinery analysis tools used by analytical engineers and technicians when
investigating
a machinery problem, tools such as: wav eform characteristics, beating and modul
ation, Bode
and polar plots, time and frequency domain av eraging, cascade (waterfall) diagr
ams.
10
ISO 10816-1 and the applicable limits in ISO 10816-3 may be used. This Internati
onal Standard
gives a general method only and does not give criteria for the interpretation of
data (for that aim,
see ISO 14694).
This International Standard specifies the measurement of vibration that may be r
ecorded as
ov erall r.m.s. velocity, acceleration or displacement, or in terms of a frequen
cy spectrum, within
the appropriate frequency range. Methods of testing when suspended on elastic ro
pes or when
installed on resilient mountings are included. Also, it is recognized that the o
scillatory forces at
mounting points can be a useful measurement for analysing the effects on support
structures,
but such measurements are outside the scope of this International Standard.
11
The flow chart presented in Figure 1 is convenient for the engineers and designe
rs of rotating
machinery. Howev er, most of the field engineers may not know the dynamic charac
teristics of
the bearing and the pedestal. In these cases, field engineers do have access to
the actual
machines. Therefore, Annex F gives an alternative method for establishing a valu
es that is
based on data which will be provided by the vibration measurements of an existin
g machine.
13
X
B
=
=
(2)
Bearing
dynamic
stiffness
Z1
14
B
.
fB
XX
..
+
Shaft absolute vibration Bp
XX
..
+
fBp
XXX
...
++
15
.
.
.
..
.
..
x
C
Except for low-viscosity lubricant bearings, such as water-lubricated bearings,
the mass effects
can be neglected. The model is then simplified as Equation (A.2):
.
.
.
.
.
x.
m
m
.x.
x
xx
xy
xx
xy
xx
xy
(A.1)
+
+
.
.
.
.
.
.
.
.
.
.
.
.
.
.
=
.
.
.
.
.
.
.
.
.
.
C
k
k
F
y.
m
m
.y.
y
yx
yy
yx
yy
yx
yy
y
C
C
k
k
F
.
.
.
.
.
.
.
x.
.
.
x
.
xx
xy
xx
xy
x
(A.2)
+
..
C
Except for sleeve type journal bearings, cross terms will be neglected, then the
model takes the
simplified form of Equation (A.3). Ev en for sleeve type journal bearings, a sim
ilar simplified
yy
yx
yy
y
C
0
k
F
0
0
.
.
.
.
.
.
.
.
.
.
.
.
x.
x
xx
xx
x
(A.3)
+
.
.
.
.
.
.
.
.
.
.
=
.
.
.
.
.
.
.
.
C
k
F
0
y.
y
yy
yy
y
The dynamic characteristics of the pedestal are also presented in a similar way.
A simplified
analysis of the dynamic characteristics of the pedestal can be performed based o
n Equation
(A.4).
k
F
0
0
0
+
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
x.
m
.x.
x
xx
xx
xx
(A.4)
+
.
.
.
.
.
.
.
.
.
.
.
.
.
.
=
.
.
.
.
.
.
.
.
.
.
C
k
F
0
0
0
y.
m
.y.
y
.
..
C
x
These factors will be evaluated by ISO 7919 as shaft relative vibration.
16
yy
yy
yy
y
In summary, rolling element bearings hav e high stiffness and low damping, indep
endent of
speed. Tilting pad bearings hav e moderate stiffness and damping. Sleeve bearing
s hav e
moderate stiffness and damping for the rotating speed components; however, they
have very
complex excitation frequency-dependent characteristics. These relationships are
summarized
as follows.
Stiffness
Rolling element bearing > Tilting pad bearing > Sleev e bearing
Damping
Sleeve bearing > Tilting pad bearing > Rolling element bearing
Complex stiffness at half rotating speed
Rolling element bearing > Tilting pad bearing > Sleev e bearing (almost zero on
the
stability limit)
18
K
'-C
.
C
.) +
(K
C
.+
K
'C
.)(C
.+
C
.)
121212 12 21 1 2
=
(D.1)
KT
2 2
(K
+
K
') +
(C
.+
C
.)
12 12
(K
+
K
')(K
C
.+
K
'C
.) (C
.+
C
.)(K
K
'-C
.
C
.)
1212 21 1 2 1212
C.
=
(D.2)
T
(K
+
K
')2 +
(C
.+
C
.)2
12 12
Figure D.1
21
Machine Dynamic
Stiffness
of
Bearing
Dynamic
Stiffness
of
Pedestal
a=
ISO 10816
(Pedestal)
ISO 7919
(Shaft)
High Pressure Turbine 3 moderate good
Low Pressure Turbine 1,5 moderate good
Large Generator 1,5 moderate good
High pressure
centrifugal
compressor
5 not good good
Large Fan 0,67 good moderate
Small Fan and Pump 0,33 good moderate
Vertical Pump 0,10 good not good
Large Steam Turbine
Generator 1,5 to 3 moderate good
24
Equivalent vibration
ratio
Stiffness ratio a
as giv en
in Figure 2
Pedestal Vibration Measurement < 1 (0,2) 0 to 1 (5)
Shaft Absolute Vibration Measurement 5 to 0,2 0,2 to 5
Shaft Relative Vibration Measurement > 1 (5) (0,2) 1 to 8
((Note by the secretariat: not correct for = 1/a))
25
x
ISO 14694:2003 Industrial fans
Specification for balance quality
and vibration levels
x x
ISO 14695:2003 Industrial fans Method of measurement of fan
vibration
x x
ISO 14839-1:2002 Mechanical vibration
Vibration of rotating
machinery equipped with active magnetic bearings
x
27
Prognostics
Part 1
Rotor balancing
Part
vibration severity
IEC 60994, Guide for field measurement of vibrations and pulsations in hydraulic
machines
(turbines, storage pumps and pump-turbines)
1)
At the time of publication of this Technical Report, this International Standard
was under preparation.
29