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22 Ohm Resistor

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SMM0204

www.vishay.com

Vishay Draloric

Thin Film Mini-MELF Resistors


FEATURES
Advanced metal film technology
AEC-Q200 qualified
Approval acc. EN 140401-803 available on
request
Excellent stability in different environmental
conditions
SMM 0204 thin film MELF resistors are the perfect choice
for most fields of modern professional electronics where
reliability and stability are of major concern. The typical
applications in the fields of automotive, industrial and
medical equipment reflect the outstanding level of proven
reliability.

Best in class pulse load capability


Sulfur resistance verified according to
ASTM B 809
Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912

APPLICATIONS
Automotive
Telecommunication
Industrial
Medical equipment

TECHNICAL SPECIFICATIONS
DESCRIPTION

SMM0204

DIN size

0204

Metric CECC size

RC 3715M
0.22 to 10 M

Resistance range
Resistance tolerance

5 %; 1 %; 0.5 %; 0.25 %; 0.1 %

Temperature coefficient
Rated dissipation P70

100 ppm/K; 50 ppm/K; 25 ppm/K; 15 ppm/K

(1)

0.4 W

Operating voltage, Umax. AC/DC

200 V

Operating temperature range

-55 C to 155 C

Permissible voltage against ambient (insulation):


1 min; Uins
Failure rate: FITobserved
Zero-Ohm-Resistor: OMM0204

300 V
0.1 x 10-9/h
Rmax. = 10 m; Imax. = 3 A

Notes
The IECQ-CECC approved product versions SMM0204 EN803 E0 and OMM0204 EN803 E0 respectively feature a quality factor Q = 3 for
the purpose of system MTBF calculations, compared with Q = 10 for the standard versions.
(1) Please refer to APPLICATION INFORMATION below.

APPLICATION INFORMATION
The power dissipation on the resistor generates a temperature rise against the local ambient, depending on the heat flow
support of the printed-circuit board (thermal resistance). The rated dissipation applies only if the permitted film temperature is
not exceeded. Furthermore, a high level of ambient temperature or of power dissipation may raise the temperature of the solder
joint, hence special solder alloys or board materials may be required to maintain the reliability of the assembly.
These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift
increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a
functional lifetime. At the maximum permissible film temperature of 155 C the useful lifetime is specified for 8000 h. The
designer may estimate the performance of the particular resistor application or set certain load and temperature limits in order
to maintain a desired stability.

Revision: 17-Apr-15

Document Number: 20004


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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

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MAXIMUM RESISTANCE CHANGE AT RATED DISSIPATION


OPERATION MODE

PRECISION

STANDARD

POWER

0.07 W

0.25 W

0.4 W

-10 C to 85 C

-55 C to 125 C

-55 C to 155 C

85 C

125 C

155 C

10 to 1 M

0.22 to 1 M

0.22 to 10 M

1000 h

0.05 %

0.15 %

0.25 %

8000 h

0.1 %

0.3 %

0.5 %

225 000 h

0.25 %

0.75 %

SMM0204

Rated dissipation, P70


Operating temperature range
Permissible film temperature, F max.

SMM0204
Max. resistance change at P70 for
resistance range, R/R after:

TEMPERATURE COEFFICIENT AND RESISTANCE RANGE


TYPE / SIZE

TCR

TOLERANCE

RESISTANCE

E-SERIES

100 ppm/K

5%

0.22 to 10 M

E24

1%

0.82 to 10 M

E24; E96

0.5 %

10 to 1 M

E24; E96; E192

0.5 %

10 to 1 M

0.25 %

22 to 511 k

0.1 %

43 to 511 k

0.5 %

10 to 221 k

0.25 %

22 to 221 k

0.1 %

43 to 221 k

50 ppm/K

25 ppm/K
SMM0204

15 ppm/K

E24; E96; E192

E24; E96; E192

10 m; Imax. = 3 A

Jumper

Notes
The color of the body coating is light green for jumpers and for a temperature coefficient of 50 ppm/K or of 100 ppm/K, pink for 25 ppm/K,
or violet for 15 ppm/K.
Zero ohm jumper are marked with one centered black band.

PACKAGING
TYPE / SIZE

CODE
B1 (1)

SMM0204
OMM0204

SMM0204 EN803 E0
OMM0204 EN803 E0

QUANTITY
1000

CARRIER TAPE

WIDTH

PITCH

Antistatic blister tape


acc. IEC 60286-3
Type 2a

8 mm

4 mm

REEL DIAMETER

(1)

B3

3000

B0

10 000

B1

1000

B3

3000

B0

10 000

180 mm/7"
330 mm/13"

Antistatic blister tape


acc. IEC 60286-3
Type 2a

180 mm/7"
8 mm

4 mm
330 mm/13"

Note
Package of 1000 pieces, code B1, is available only for products with TCR 25 ppm/K or 15 ppm/K, and with tolerance 0.25 % or 0.1 %.
Bulk case acc. IEC 60286-6 available on request.

(1)

Revision: 17-Apr-15

Document Number: 20004


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SMM0204
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PART NUMBER AND PRODUCT DESCRIPTION


Part Number: SMM02040C5620FB000
Part Number: SMM0204VC5620FB000
Part Number: OMM02040000000B000

TYPE / SIZE

VERSION

TCR

RESISTANCE

TOLERANCE

PACKAGING

SMM0204
OMM0204

0 = Neutral
V = EN 140401-803,
version A, nominal
failure rate level E0

E = 15 ppm/K
D = 25 ppm/K
C = 50 ppm/K
B = 100 ppm/K
0 = Jumper

3 digit value
1 digit multiplier
0000 = Jumper
MULTIPLIER
7 = *10-3 2 = *102
8 = *10-2 3 = *103
9 = *10-1 4 = *104
0 = *100 5 = *105
1 = *101

B = 0.1 %
C = 0.25 %
D = 0.5 %
F=1%
J=5%
0 = Jumper

B1
B3
B0

Product Description: SMM0204 50 562R 1 % B0


Product Description: SMM0204 50 562R 1 % B0 EN803 E0
Product Description: OMM0204 0R0 B0
SMM0204

50

562R

1%

B0

OMM0204

0R0

B0

TYPE / SIZE

TCR

RESISTANCE

TOLERANCE

PACKAGING

VERSION

SMM0204
OMM0204

15 ppm/K
25 ppm/K
50 ppm/K
100 ppm/K

100R = 100
2M21 = 2.21 M
0R0 = JUMPER

0.1 %
0.25 %
0.5 %
1%
5%

B1
B3
B0

Notes
Products can be ordered using either the PART NUMBER or the PRODUCT DESCRIPTION.
Products according to EN 140401-803 can be ordered by usng the related ordering code "SMM0204V...".

Revision: 17-Apr-15

Document Number: 20004


3
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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

SMM0204
www.vishay.com
DESCRIPTION
Production is strictly controlled and follows an extensive set
of instructions established for reproducibility. A
homogeneous film of metal alloy is deposited on a high
grade ceramic body (Al2O3) and conditioned to achieve the
desired temperature coefficient. Nickel plated steel
termination caps are firmly pressed on the metallized rods.
A special laser is used to achieve the target value by
smoothly cutting a helical groove in the resistive layer
without damaging the ceramic. The resistor elements are
covered by a protective coating designed for electrical,
mechanical and climatic protection. The terminations
receive a final pure tin on nickel and copper plating for
enhanced temperature cycling stability. Four or five color
code rings designate the resistance value and tolerance in
accordance with IEC 60062 (1).
The result of the determined production is verified by an
extensive testing procedure performed on 100 % of the
individual resistors. This includes full screening for the
elimination of products with a potential risk of early field
failures (feasible for R 10 ) according to EN 140401-803,
2.1.2.2. Only accepted products are laid directly into the
blister tape in accordance with IEC 60286-3, Type 2a (1).

ASSEMBLY
The resistors are suitable for processing on automatic SMD
assembly systems. They are suitable for automatic
soldering using wave, reflow or vapor phase as shown in
IEC 61760-1 (1). The encapsulation is resistant to all
cleaning solvents commonly used in the electronics
industry, including alcohols, esters and aqueous solutions.
The suitability of conformal coatings, potting compounds
and their processes, if applied, shall be qualified by
appropriate means to ensure the long-term stability of the
whole system.
The resistors are completely lead (Pb)-free, the pure tin
plating provides compatibility with lead (Pb)-free and lead
containing soldering processes. Solderability is specified for
2 years after production or requalification, however,
excellent solderability is proven after extended storage in
excess of 10 years. The permitted storage time is 20 years.
The immunity of the plating against tin whisker growth has
been proven under extensive testing.

Vishay Draloric
All products comply with the IEC 62474, Material
Declaration for Products of and for the Electrotechnical
Industry.
The dedicated database (2), that list declarable substances,
ensures full compliance with the following directives:
2000/53/EC End of Life Vehicle Directive (ELV) and
Annex II (ELV II)
2011/65/EU Restriction of the use of Hazardous
Substances Directive (RoHS)
2012/19/EU Waste Electrical and Electronic Equipment
Directive (WEEE)

APPROVALS
The resistors are qualified according to AEC-Q200.
Resistors approved according to EN 140401-803 are
available by using the related ordering code.

RELATED PRODUCTS
MELF resistors of other sizes are available:
Thin Fim Micro-MELF Resistors SMM0102
(www.vishay.com/doc?20003)
Thin Fim MELF Resistors SMM0207
(www.vishay.com/doc?20005)
Resistors are available with established reliability in
accordance with EN 140401-803 Version E. Please refer to
datasheet MELF Resistors with Established Reliability
(www.vishay.com/doc?28707).
MS1 .... ESCC high-reliability thin film MINI-MELF resistors
are the premium choice for design and manufacture of
equipment, where matured technology and proven reliability
are of utmost importance. They are regularly used in
communication and research satellites and fit equally well
into aircraft and military electronic systems.
Approval of the MS1 .... ESCC products is granted by the
European Space Components Coordination and registered
in the ESCC Qualified Parts List, REP005.
(www.vishay.com/doc?28790).

Notes
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
(2) IEC 62474 database can be found at: http://std.iec.ch/iec62474.
Revision: 17-Apr-15

Document Number: 20004


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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

SMM0204
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90

Function of Rated Power in W

Temperature Rise in C

FUNCTIONAL PERFORMANCE

80
70
60
50
40
30
20
10
0

0.4
Power Operation Mode
0.3
0.25
0.2

Standard Operation Mode

0.1
0.07
Precision Operation Mode

0.1

0.2

0.3

0
-55

0.4
Power in W

120
110
100

-25

25

50

75
100
125
155
70
Ambient Temperature in C

Derating

Current Noise A1

Temperature Rise

Non-Linearity A3 in dB

0.5

V/V

90

0.1

80
70
0.01

100

1K

10K

100K

1M

Resistance Value in

Phase Angle in

Non-linearity

60
SMM0204
40

10

20

100

10M

1 k

10 k

100 k

1 M
10 M
Resistance Value R

Current Noise - A1

|Z| - R0 in %

60
10

60

SMM0204

40

10

20

39
100

-20

470
1 k

-20

39
100
470
1 k

-40

-40

4.7 k

4.7 k
-60

-60
10 k

-80
1

10

50

100

500 1000

-80

10 k
1

Frequency f in MHz

HF - Performance

Revision: 17-Apr-15

10

50

100

500 1000

Frequency f in MHz

HF - Performance

Document Number: 20004


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3K

Test Voltage in V

Test Voltage in V

FUNCTIONAL PERFORMANCE

1K

1K

100

100

10
10R

3K

100R

1K

10K

100K

Resistance Value in

Pulse Load Pmax. in W

Single pulse high voltage overload capability


1.2/50 acc. EN 60115-1, 4.27

10
10R

100R

1K

10K

100K

Resistance Value in

Single pulse high voltage overload capability


10/700 acc. EN 60115-1, 4.27

1000

100

10

0.1
10

100

1m

10m

100m

10

Pulse Duration ti in s

Continuous Pulse Load Pmax.in W

Single Pulse

Maximum pulse load, single pulse; applicable if P 0 and n 1000 and U Umax.;
for permissible resistance change equivalent to 8000 h operation in power operation mode

1000

100

10

0.1
10

100

1m

10m

100m

10

Pulse Duration ti in s

Maximum pulse load, continuous pulses; applicable if P P ( amb) and U Umax.;


for permissible resistance change equivalent to 8000 h operation in power operation mode

Continuous Pulse

Revision: 17-Apr-15

Document Number: 20004


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SMM0204

Pulse Voltage Umax. in V

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1000

800

600

400

200

0
10

1m

100

10m

100m

10

Pulse Duration ti in s
Maximum pulse voltage, single and continuous pulses; applicable if P Pmax.;
for permissible resistance change equivalent to 8000 h operation in power operation mode

Pulse Voltage
TESTS AND REQUIREMENTS
All tests are carried out in accordance with the following
specifications:
EN 60115-1, generic specification
EN 60115-8 (successor of EN 140400), sectional
specification
EN 140401-803, detail specification
IEC 60068-2-xx, test methods
The parameters stated in the Test Procedures and
Requirements table are based on the required tests and
permitted limits of EN 140401-803. The table presents only
the most important tests, for the full test schedule refer to
the documents listed above. However, some additional
tests and a number of improvements against those
minimum requirements have been included.

The testing also covers most of the requirements specified


by EIA/ECA-703 and JIS-C-5201-1.
The tests are carried out under standard atmospheric
conditions in accordance with IEC 60068-1, 4.3, whereupon
the following values are applied:
Temperature: 15 C to 35 C
Relative humidity: 45 % to 75 %
Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar).
A climatic category LCT / UCT / 56 is applied, defined by the
lower category temperature (LCT), the upper category
temperature (UCT), and the duration of exposure in the
damp heat, steady state test (56 days).
The components are mounted for testing on printed circuit
boards in accordance with EN 60115-8, 2.4.2, unless
otherwise specified.

TEST PROCEDURES AND REQUIREMENTS


IEC
EN
60068-2 (1)
60115-1
TEST
CLAUSE
METHOD
4.8.4.2

SMM0204
Temperature
coefficient (1)
Endurance
at 70 C:
precision
operation
mode

4.25.1

Endurance
at 70 C:
standard
operation
mode

Revision: 17-Apr-15

REQUIREMENTS
PERMISSIBLE CHANGE (R)

PROCEDURE
TEST
At (20 / -55 / 20) C
and (20 / 125 / 20) C

<1

1 to < 10

10 to 1 M

> 1 M

100 ppm/K, 50 ppm/K, 25 ppm/K, 15 ppm/K

U = P 70 x R
Umax.;
1.5 h on; 0.5 h off;
70 C; 1000 h

(0.05 % R
+0.005)

70 C; 8000 h

(0.1 % R
+0.005)

U = P 70 x R
Umax.;
1.5 h on; 0.5 h off;
70 C; 1000 h

(0.15 % R+0.01)

(0.1 % R
+0.005)

(0.25 % R)

70 C; 8000 h

(0.3 % R+0.01)

(0.2 % R
+0.005)

(0.5 % R)

Document Number: 20004


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TEST PROCEDURES AND REQUIREMENTS


IEC
EN
60068-2 (1)
60115-1
TEST
CLAUSE
METHOD

4.25.1

4.25.3

4.24

4.39

4.19

SMM0204
Endurance
at 70 C:
power
operation
mode
Endurance at
upper category
temperature

4.27

<1

1 to < 10

10 to 1 M

> 1 M

U = P 70 x R
Umax.;
1.5 h on; 0.5 h off;
70 C; 1000 h

(0.25 % R+0.01)

70 C; 8000 h

(0.5 % R+0.01)

125 C; 1000 h

(0.15 % R+0.01)

(0.1 % R
+0.005)

(0.25 % R)

155 C; 1000 h

(0.3 % R+0.01)

(0.2 % R
+0.005)

(0.5 % R)

Damp heat,
steady state

(40 2) C;
56days;
(93 3) %RH

(0.15 % R+0.01)

(0.25 % R)

67 (Cy)

Damp heat,
steady state,
accelerated

(85 2) C
(85 5) % RH
U = 0.3 x P 70 x R
100 V and
U = 0.3 x Umax.;
(the smaller
value is valid)
1000 h

(0.25 % R+0.01)

(2 % R)

Cold

-55 C; 2000 h

78 (Cab)

14 (Na)

Rapid
change of
temperature

30min at LCT and


30min at UCT;
LCT = -55 C;
UCT = 125 C;
1000 cycles
LCT = -55 C;
UCT = 155 C;
1000 cycles

4.13

REQUIREMENTS
PERMISSIBLE CHANGE (R)

PROCEDURE
TEST

Revision: 17-Apr-15

Short time
overload:
standard
operation
mode
Short time
overload:
power
operation
mode
Single pulse
high voltage
overload:
standard
operation
mode
Single pulse
high voltage
overload:
power
peration
mode

(0.1 % R+0.01)

(0.15 % R+0.01)

(0.25 % R)

(0.5 % R+0.01)

(0.03 % R+0.01)

(0.1 % R)

(0.05 % R+0.01)

(0.1 % R)

U= 2.5 x P 70 x R
2 x Umax.;
5s

(0.15 % R+0.01)
Severity no. 4:
U= 10 x P 70 x R
2 x Umax.;
10 pulses
10 s/700 s
(0.15 % R+0.01)

Document Number: 20004


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TEST PROCEDURES AND REQUIREMENTS


IEC
EN
60068-2 (1)
60115-1
TEST
CLAUSE
METHOD

4.37

SMM0204
Periodic
electric
overload:
standard
operation
mode
Periodic
electric
overload:
power
operation
mode

4.22

6 (Fc)

Vibration

4.38

Electrostatic
discharge
(Human Body
Model)

4.17.2

4.18.2

58 (Td)

58 (Td)

REQUIREMENTS
PERMISSIBLE CHANGE (R)

PROCEDURE
TEST

Solderability

Resistance to
soldering heat

4.29

45 (XA)

Component
solvent
resistance

4.30

45 (XA)

Solvent
resistance
of marking

4.32

21 (Ue3)

4.33

21 (Ue1)

4.7

Shear
(adhesion)
Substrate
bending
Voltage proof

4.35

Flammability

<1

1 to < 10

10 to 1 M

> 1 M

(0.15 % R+0.01)
15 x P 70 x R
2 x Umax.;
0.1 s on; 2.5 s off;
1000 cycles

U=

(0.3 % R+0.01)

Endurance
by sweeping;
10 Hz to 2000 Hz;
no resonance;
amplitude
1.5 mm or
200 m/s2;
7.5 h
IEC 61340-3-1 (1);
3 pos. + 3 neg.
discharges
SMM 0204: 2 kV
Solder bath method;
SnPb40;
non-activated flux
(215 3)C;
(3 0.3)s
Solder bath method;
SnAg3Cu0.5
or SnAg3.5;
non-activated flux;
(235 3)C;
(2 0.2)s
Solder bath method;
(260 5)C;
(10 1)s
Reflow method 2
(IR/forced gas
convection);
(260 5) C;
(10 1) s
Isopropyl alcohol;
50 C;
method 2
Isopropyl alcohol;
50 C;
method 1,
toothbrush

(0.05 % R+0.01)

(0.1 % R)

(0.5 % R+0.05)

Good tinning ( 95% covered); no visible damage

Good tinning ( 95% covered); no visible damage

(0.1 % R+0.01)

(0.05 % R+0.01)

(0.05 % R+0.01)

(0.02 % R+0.01)

No visible damage

Marking visible, no visible damage

45 N

No visible damage

Depth 2 mm,
3 times
URMS =Uins; 60 s
IEC 60695-11-5 (1);
needle flame test;
10 s

No visible damage, no open circuit in bent position


(0.05 % +0.005)
No flashover or breakdown
No burning after 30s

Note
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
Revision: 17-Apr-15

Document Number: 20004


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DIMENSIONS

L
K

L1

D1

DIMENSIONS AND MASS


TYPE / SIZE
SMM0204
OMM0204

L
(mm)

D
(mm)

L1 min.
(mm)

D1
(mm)

K
(mm)

MASS
(mg)

3.6 + 0/- 0.2

1.4 + 0/- 0.1

1.8

D + 0/- 0.15

0.8 0.1

22

Notes
Color code marking is applied according to IEC 60062 (1) in four bands (E24 series) for 5 % tolerance, or in five bands (E96 or E192 series).
Each color band appears as a single solid line, voids are permissible if at least 2/3 of the band is visible from each radial angle of view. The
last color band for tolerance is approximately 50 % wider than the other bands.

PATTERN STYLES FOR MELF RESISTORS

G
Y
Z

RECOMMENDED SOLDER PAD DIMENSIONS


WAVE SOLDERING
TYPE / SIZE
SMM0204
OMM0204

REFLOW SOLDERING

G
(mm)

Y
(mm)

X
(mm)

Z
(mm)

G
(mm)

Y
(mm)

X
(mm)

Z
(mm)

1.5

1.5

1.8

4.5

1.7

1.2

1.6

4.1

Notes
The rated dissipation applies only if the permitted film temperature is not exceeded. Furthermore, a high level of ambient temperature or of
power dissipation may raise the temperature of the solder joint, hence special solder alloys or board materials may be required to maintain
the reliability of the assembly. Specified power rating above standard operation mode requires dedicated heat-sink pads, which to a great
extend depend on board materials and design. The given solder pad dimensions reflect the considerations for board design and assembly as
outlined e.g. in standards IEC 61188-5-x (1), or in publication IPC-7351. They do not guarantee any supposed thermal properties, particularly
as these are also strongly influenced by many other parameters.
Please note however that applications for "power operation mode" require special considerations for the design of solder pads and adjacent
conductor areas.
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.

Revision: 17-Apr-15

Document Number: 20004


10
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Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as RoHS-Compliant fulfill the
definitions and restrictions defined under Directive 2011/65/EU of The European Parliament and of the Council
of June 8, 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment
(EEE) - recast, unless otherwise specified as non-compliant.
Please note that some Vishay documentation may still make reference to RoHS Directive 2002/95/EC. We confirm that
all the products identified as being compliant to Directive 2002/95/EC conform to Directive 2011/65/EU.
Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as Halogen-Free follow Halogen-Free
requirements as per JEDEC JS709A standards. Please note that some Vishay documentation may still make reference
to the IEC 61249-2-21 definition. We confirm that all the products identified as being compliant to IEC 61249-2-21
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Revision: 02-Oct-12

Document Number: 91000

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