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Pump Sizing Calculation

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Design Data

Service

Jet Fuel to Refueller


126.00 m /hr
2100 LPM

Des. Flow

Head
Static
Pressure
Friction
Total
Total (Differential)
NPSH Available

Pipe ID (in)
Pipe ID (m)
Velocity (m/s)
Elevation (m)
Liq. Head (m)
Pipe Length (m)
Ves. Pres., kPa(G)
Static

Pressure

Liquid

Temp.
Vicosity
Sp. Gr.
Vap. Pres.
Density
Discharge
27.31 kPa
101.33 kPa(A)
205.9 kPa
334.57 kPa(A)
29.03 m
Rating Head

Suction
49.01 kPa
101.33 kPa(A)
4.3 kPa
146.06 kPa(A)
5.57 m
5.48 m

SUCTION

Section 1

17.25
0.43815
0.2
0.75
5.35
7.92
0

Section 2
Section 3
7.981
0.2027174
1.1
0
0
49.00
0

P=

49.01 kPa

P=

101.325 kPa(A)

Section 4

Friction
Multiplier

Ball valve

Reduced bore
40 mm (112
in.) and
smaller

* 65 D

65.00

Reduced bore
50 mm (2 in.)
and larger

45 D

45

Standard
bore

13 D

13

Section 5

Repea
D (in)

Gate valve

Valves (fully open)


Globe valve,

Check valve

Reduced bore
40 mm (112
in.) and
smaller
Straight
pattern
Y pattern
Angle pattern

65 D

65

340 D

340

160 D
145 D

160
145

Swing type

135 D

135

Ball or piston
type 40 mm
(112) in. and
smaller

340 D

340

45 D

45

20 D

20

20 D

20

65 D

65

20 D

20

16 D

16

14 D

14

90, R = 5 D

16 D

16

180, R = 4 D

25 D

25

180, R = 5 D

28 D

28

Pump
suction Ytype and
bucket type

250 D

250

Plug valve

Regular
pattern
Butterfly valve 150 mm (6
in.) and
larger
Flow straightthrough
Tee-equal

Fittings

Elbow

Bend

Strainer

Miscellaneous

Flow through
side outlet
90, R = 112
D
45, R = 112
D
90, R = 4 D

Entrance/Exit
Reducer
Nozzle
Suction
nozzle
vessel/tank

*D = nominal size in meters

Control Valve DP =
Filter/Separator DP =
Orifice DP =

0 kPa
0 kPa
0 kPa

P friction loss = 0.1* fm * * V2 / (2 * D)

32 D

32

P friction loss

kPa/100m

Section 1

Pipe ID (in)
Pipe ID (m)
Velocity (m/s)
Pipe Length (m)
Le (m) (Fittings)
Reynolds No.
(roughness),mm
/D
fm

17.25
0.43815
0.2
7.92
33.5
71816
0.050
0.00011
0.0193

P friction loss
(kPa/100m)
P friction loss (kPa)

0.10
0.04

Section 2

8
0.2032
1.1
49.00
53.4
154853
0.050
0.00025
0.0176

Section 3

Section 4

Section 5

4.13
4.23

Calculation of NPSHA
NPSHA

5.48 m

NPSHR = xxx
m
(From Performance Curve)
Check if NPSHA > NPSHR

Acceptable??

Calculation of Hydraulic Power

hyd kW =

7.59 kW

Calculation of Actual Power

Pump Efficiency =
bkW =

70 %
10.8 bkW

(From Curve at Rated Flow)

Motor Sizing

At run-out (end of Head curve for impeller D' mm diameter)


Pump Efficiency =

(From Head Curve at run-out)

Maximum flow =
Total Head =

#DIV/0!

Choose a Motor o YYY

m3/hr
m
kW

kW

for full curve protection (POWER CURVE

Hydarulics and Centrifugal Pump Sizing


Jet Fuel-A1
o
35 C
1.16 cp
0.82
0.7 kPa
3
819.18 kg/m
Differential
-21.69 kPa
0.00 kPa
201.66 kPa
188.51 kPa
23.5 m
27.0 m

120 m3/hr in ITB

Section 6 Section 7 Section 8

Pipe ID (in)
Pipe ID (m)
Velocity (m/s)
Elevation (m)
Liq. Head (m)
Pipe Length (m)
Ves. Pres., kPa(G)
Static (kPa)

Pressure, kPa(A)

at Calculating Each Pipe Section


Le (Total), m
D (m)
Pieces

0.2032

2.6416

Section 1

17.25
0.43815
0.2
0.5
0
3.2
0

Section 2
6.025
0.153035
1.9
1.6
1.8
3
0

P=

27.31 kPa

P=

101.325 kPa(A)

Friction

Ball valve

Reduced
bore 40 mm
(112 in.) and
smaller
Reduced
bore 50 mm
(2 in.) and
larger
Standard
bore

Gate valve

0
0

0
0

Reduced
bore 40 mm
(112 in.) and
smaller
Straight
pattern
Y pattern
Angle pattern

Valves (fully open)


Globe valve,

Swing type
Ball or piston
type 40 mm
(112) in. and
smaller

Check valve

0.2032

Regular
pattern
Butterfly valve 150 mm (6
in.) and
larger
Flow
straightthrough
Tee-equal

Fittings

Total

Elbow

90, R = 5 D
Bend

Strainer

50.8
Miscellaneous

Flow through
side outlet
90, R = 112
D
45, R = 112
D
90, R = 4 D

8.5344

0.2032

Plug valve

0
61.976

Entrance/Exit
Reducer
Nozzle

*D = nominal size in meters

Control Valve DP =
Filter/Separator DP =
Orifice DP =

180, R = 4
D
180, R = 5
D
Pump
suction Ytype and
bucket type
K
Suction
nozzle
vessel/tank

40 kPa
105 kPa
10 kPa

P friction loss = 0.1* fm * * V2 / (2 * D)

P friction loss

Section 6 Section 7 Total

Reynolds No.
(roughness),mm
/D
fm

6.025
0.153035
1.9
168.8
94.1
205614
0.050
0.00033
0.02

Section 2
17.25
0.43815
0.2
3.2
0.0
71816
0.050
0.00011
0.0195

P friction loss
(kPa/100m)
P friction loss (kPa)

19.38
50.93

0.098
0.003

Pipe ID (in)
Pipe ID (m)
Velocity (m/s)
Pipe Length (m)
Le (m) (Fittings)

4.27

kPa/100m

Section 1

E * ACTUAL Rel. Density of the Power Curve)

DISCHARGE

Section 3 Section 4 Section 5 Section 6 Section 7 Section 8


6.025
0.153035
1.9
0.5
0
165.8
0

Multiplier
* 65 D

65.00

45 D

45

13 D

13

Repeat Calculating Each Pipe Section


Le (Total), m
D (in)
D (m)
Pieces

0.1524

6.858

0.1524

5.9436

65 D

65

340 D

340

160 D
145 D

160
145

135 D

135

340 D

340

45 D

45

20 D

20

20 D

20

65 D

65

20 D

20

16 D

16

14 D

14

16 D

16

25 D

25

28 D

28

250 D

250

32 D

0
0

0
0

0.1524

0.1524

18.288

0
6

20.574

0.1524

4.2672

6
0.1524
0.05 0.009228

1
38.1
2 0.018455018

32

0
Total

0
94.04925502

Section 3 Section 4 Section 5 Section 6 Section 7 Total

205.93

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