Floating Roofs Single Deck
Floating Roofs Single Deck
Floating Roofs Single Deck
FLOATING ROOFS-
APPENDIX C .
1 - DESIGN DATA .
Design Code .
Customer Specification.
G=
0.9500
0.9500
D=
HT =
H=
302.82
70.21
65.85
ft.
ft.
ft.
92.30
21.40
20.07
Lw =
n=
9.84
248.03
44
in.
in.
250.00
6300.00
mm.
mm.
Height of pontoons under the deck level Total height of the pontoons ( external side ) Maximal height from top of pontoons to top angle.
hp =
hpt =
hpta =
6.50
41.73
37.60
in.
in.
in.
165.00
1060.00
955.00
mm.
mm.
mm.
Wr =
1,109,487
lb.
503,485
kg.
m.
m.
m.
C.3 - DESIGN.
C.3.1 GENERAL.
The roof and accesories shall be designed and constructed so that the roof is allowed to float to
the maximum design liquid level and then return to a liquid level that floats the roof welll below
the top of the tank shell without damage to any part of the roof, tank or appurtenances.
During such an occurrence , no manual attention shall be required to protect the roof, tank or
appurtenances.
If a windskirt or top-shell extension is used to contain the roof seals at the highest point of
travel, appropiate alarm devices shall be provided to indicate that the liquid level in the tank has
risen above the designed capacity height unless the tank shell has been designed for a liquid
height to the top of the shell extension.
The purchaser shall specify the indicator arrangement suitable for operating purposes.
Emergency overflow openings may be provided to protect the tank and floating roof from
damage.
C.3.3 DECKS.
C.3.3.1 Roofs in corrosive service , such as covering sour crude oil, should be the contact type
designed to eliminate the presence of any air-vapor mixture under the deck.
C.3.3.2 Unless oteherwise specified by the purchaser, all deck plates shall have a minimum
nominal thickness of 5 mm (3/16") - 37,4 kg/m 2 - 7.65 lb/ft2 C.3.3.4 Top decks sof double-deck roofs and of pontoon sections, which are designed with a
permanent slope for drainage ,shall have a minimum slope of 1 in 64 (3/16" in 12") and shall
preferably be lapped to provide the best drainage . Plate buckles shall be kept to a minimumC.3.4 PONTOON DESIGN .
C.3.4.1 Floating roofs shall have sufficient buoyancy to remain afloat on liquid with a specific
gravity of 0,7 and with primary drains inoperative for the following conditions:
a - 250 mm (10 in ) of rainfall in a 24-hour period with the roof intact , except for double-deck
roofs provided with emergency drains to keep water to a lesser volume that the roof will safely
support.Such emergency drains shall not allow the product to flow onto thr roofb - Single-deck and any two adjacent pontoon compartments punctured in single-deck pontoon
roofs and any two adjacent compartments punctured in double-deck roofs, both roof types with
no water or live load-
C.3.4.2 The pontoon portions of single-deck pontoon-type roofs shall be designed to have
adequate strength to prevent permanent distortion when the center deck is loaded by its design
rainwater (C.3.4.1 ,Item a ) or when the center deck and two adjacent pontoons are punctured
(C.3.4.1 Item b ) - If calculations are required by the purchaser , the allowable stress and
stability criteria shall be jointly established by the purchaser and the manufacturer as part of the
inquiry. Alternatively, a proof test simulating the conditions of C.3.4.1 , with the roof floating on
water , may be performed on the roof or on one of similar design that is equal or greater
diameter -
c - With agreement by the purchaser , item b may be replaced by the following for floating roofs
6 m (20 ft) in diametr or less : any one compartment punctured nd flooded in single-deck
pontoon roofs or double-deck roofs, both roof types with no water or live load.
hpta
2a
C
C.3.4.3 Any penetration of the floating roof shall not allow product to flow onto the roof under
design conditionsC.3.5 PONTOON OPENINGSEach compartment shall be provided with a liquid-tight manhole.
With agreement by the purchaser , floating roofs 6 m ( 20 ft ) in diameter or less may be
designed using a pontoon inspection port in place of a pontoon manholeEach compartment shall be vented to protect against internal or external pressure. Vents may
be in the manhole cover, inspection port cover , or the top deck of the compartment - The vents
shall be at an elevation that prevents liquid from entering the compartment under the conditions
of C.3.4 and shall terminate in a manner that prevents entry of rain and fire-fighting liquids-
hpt
R2
hp
d
R1
Lw
R1 =
R2 =
150.5906
129.9213
171.82
S=
17386.9428
ft2
1615.2998
m2
d=
6.6682
ft.
2.0325
m.
ft.
ft.
45.9000
39.6000
m.
m.
degree.
2.9988
rad.
C.3.6 COMPARTMENTS Compartments plates are radial or circumferential dividers forming compartments that provide
flotation for the roof (see C.3.4 )- All internal compartment plates (or sheets) shall be singlefillet welded along all of their edges, and other welding shall be performed at junctions as
required to make each compartment liquid tight. Each compartment shall be tested for tightness
using internal pressure or a cacuum box and a soap solution or penetrating oilC.3.7 LADDERS Unless otherwise specified by the purchaser , the floating roof shall be supplied with a ladder
that automatically adjusts to any roof position so that accesss to the roof is always provided.
The ladder shall be designed for a full-roof travel , regardless of the normal setting of the roofleg supports. If a rolling ladder is furnished, it shall have full-length handrails on both sides and
shall be designed for a 4450N ( 1000 lbf ) midpoint load with the ladder in any operating
positionC.3.8 ROOF DRAINS The minimum-size drain shall be capable of preventing the roof from accumulating a water level
greater than design at the maximum rainfall rate specified by the purchaser for the roof when
the roof is floating at the minimum operating level; however, the drain shall not be smaller than
NPS 3 for roof with a diameter less than or equal 36 m ( 120 ft ) , or smaller than NPS 4 for
roofs with a diameter greater than 36 m ( 120 ft ) -
Iyy =
163867077.20 ft4
1414332.62
m4
Izz =
163093963.32 ft4
1407659.89
m4
0.7000
Displaced volume :
V = Wr / (0.7 * 62.4)
V=
25400.33
ft3
719.26
m3
V1 =
5051.30
ft3
143.04
m3
c=
1.1704
ft.
0.3567
m.
V2 =
20349.03
ft3
576.22
m3
z(M) =
6420.94
ft.
1957.10
m.
SIN (i) =
i=
0.0010
0.0595
rad.
degree.
1.8681
ft.
0.5694
m.
1.5553
ft.
0.4741
m.
G
O
hw =
10.00
in.
0.2540
m.
Ww =
2,757,488
lb.
1,253,554
kg.
Displaced Volume .
C.3.10.2 The legs and attachments shall be designed to support the roof and a uniform live
load of at leat 1,2 kPa ( 25 lbf/ft. 2 )- Where possible, the roof load shall be transmitted to the
legs through bulkheads or diaphragms. Leg attachments to single decks shall be given
particular attention to prevent failures at the points of attachments. Steel pads or other means
shall be used to distribute the leg loads on the bottom of the tank. If pads are used, they shall
be continuously welded to the bottom.
C.3.11 ROOF MANHOLESAt least one roof manhole shall be provided for access to the tank interior and for ventilation
when the tank is empty- The number of roof manholes shall be as specified by the purchaser .
Each manhole shall have a minimum nominal diameter of 600 mm ( 24 in )C.3.12 CENTERING AND ANTOROTATION DEVICES.
Suitable devices shall be provided to maintain the roof in a centered position and to prevent it
from rotating. These devices shall capable of resisting the lateral forces imposed by the roof
ladder, unequal snow loads , and wind loads.
C.3.13 SEALSThe space between the outer periphery of the roof and the tank shell shall be sealed by a
flexible device that provides a reasonably close fit to the shell surfaces.
C.3.14 GAUGING DEVICE Each roof shall be provided with a gauge hatch or gauge well with a tight cap that complies with
the design specified in the purchaser order.
C.4 FABRICATION , ERECTION, WELDING, INSPECTION, AND TESTING.
C.4.5 Drainpipe and hose systems of primary drains shall be tested with water at a pressure of
350 kPa ( 50 lbf/in2 ) gauge- During the rotation test, the roof drain valves shall be kept open
and observed for leakage of the tank contents into the drain lines.
C.3.9 VENTS Suitable vents shall be provided to prevent overstressing of yhe roof feck or seal membrane.
The purchaser should specify liquid withdrawal rates so that the fabricator may size the vacuum
vents . Vents, bleeder valves , or other suitable means shall be adequate to evacuate air and
gases from under neath the roof during initial filling-
V = ( Wr + Ww ) / ( 0.7 x 62.40 )
V =
88529.64
ft3
2506.88
m3
St =
71243.51
ft2
6618.74
m2.
c=
1.1717
ft.
0.3571
m.
1.7131
ft.
0.5221
m.
Wr =
1109487
lb.
503485
kg.
Displaced Volume .
V = Wr / ( G x 62.40 )
V=
18716.04
ft3
529.98
m3
V1 =
5051.30
ft3
143.04
m3
St =
71243.51
ft2
6618.74
m2
c=
0.1918
ft.
0.0585
m.
0.7331
ft.
0.2235
m.
64.3322
ft.
19.6085
m.
lb.
503485
kg.
Wr =
1109487
Gw =
1.0000
Displaced Volume .
V = Wr / ( 1 x 62.40 )
V=
17780.23
ft3
503.48
m3
V1 =
5051.30
ft3
143.04
m3
St =
71243.51
ft2
6618.74
m3.
c=
0.1787
ft.
0.0545
m.
0.7200
ft.
0.2195
m.
64.3191
ft.
19.6045
m.
(condicin)
VERDADERO
R1 =
R2 =
150.5906
129.9213
ft.
ft.
45900
39600
mm.
mm.
1 - Support Radius.
ft.
mm.
Radius 8
147.0801
44,830
Radius 7
133.4646
40,680
Radius 6
108.4843
33,066
Radius 5
86.8438
26,470
Radius 4
64.4849
19,655
Radius 3
42.8445
13,059
Radius 2
22.9987
7,010
Radius 1
10.0000
3,048
1 - Support Radius.
ft.
mm.
Rang 8
147.0801
44,830
Rang 7
133.4646
40,680
Rang 6
108.4843
33,066
Rang 5
86.8438
26,470
Rang 4
64.4849
19,655
Rang 3
42.8445
13,059
Rang 2
22.9987
7,010
Rang 1
10.0000
3,048
147.0801
44830
150.5906
45900.00
133.4646
40680
140.2723
42755.00
108.4843
33066
120.9744
36873.00
86.8438
26470
97.6640
29768.00
64.4849
19655
75.6644
23062.50
42.8445
13059
53.6647
16357.0000
22.9987
7010
32.9216
10034.5000
10.0000
3048
16.4993
5029.0000
2 - Supported Section :
0.0000
0uter Radius .
ft.
mm.
150.5906
45,900
140.2723
42,755
120.9744
36,873
97.6640
29,768
75.6644
23,063
53.6647
16,357
32.9216
10,035
16.4993
5,029
Inner Radius .
ft.
mm.
140.2723
42,755
120.9744
36,873
97.6640
29,768
75.6644
23,063
53.6647
16,357
32.9216
10,035
16.4993
5,029
0.0000
0
ft.
mm.
10.3182
3,145
19.2979
5,882
23.3104
7,105
21.9997
6,706
21.9997
6,706
20.7431
6,323
16.4222
5,006
16.4993
5,029
Lw =
20.6693
ft.
6300.00
mm.
hpta
2a
C
hp
hpt
R2
R1
Lw
Roof Area
Deck Area
ft
mm
ft
mm
Section 8
140.27
42,755
Section 7
129.92
39,600
120.97
36,873
Section 6
Section 5
Section 4
Section 3
Section 2
Section 1
97.66
29,768
75.66
23,063
53.66
16,357
32.92
10,035
16.50
5,029
0.00
0
ft.2
m2.
9428.53
875.94
8786.37
816.28
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
ft.2
m.2
0.00
0.00
7052.01
655.15
16011.26
1487.49
11979.42
1112.92
8938.45
830.41
5642.52
524.21
2549.72
236.88
855.23
79.45
25 lb/ft2 =
1N=
1197
0.2248
N.
lbf.
1 Kgf m / seg2 =
1 kg =
9.8067
2.2046
Nm.
lb.
lb.
N.
235713
1048505
219659
977093
0
0
0
0
0
0
0
0
0
0
0
0
3-2 Deck .
lb.
N.
0
0
176300
784223
400282
1780541
299486
1332178
223461
994005
141063
627479
63743
283544
21381
95106
4-1 Roof.
lb.
N.
272068
1210219
247824
1102375
0
0
0
0
0
0
0
0
0
0
0
0
4-2 Deck.
lb.
N.
0
0
57577
256114
130725
581496
97807
435068
72979
324626
46069
204924
20818
92601
6983
31060
lb.
N.
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
lb.
N.
0
0
0
0
35409
157505
20366
90594
16938
75344
12031
53515
5313
23634
765
3403
lb.
N.
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
4-6 Appurtenances .
lb.
N.
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
lb.
N.
272068
1210219
305400
1358489
166134
739001
118173
525662
89917
399970
58099
258439
26131
116235
7748
34463
lb.
N.
507781
2258724
701360
3119805
566416
2519542
417659
1857840
313378
1393975
199162
885918
89874
399779
29128
129569
44
44
60
40
32
24
7- Weight of a Support.
lb.
N.
147
655
147
655
212
945
212
945
212
945
212
945
212
945
212
945
lb.
N.
514260
2287544
707839
3148625
579162
2576242
426157
1895640
320176
1424215
204261
908598
91786
408284
29766
132404
lb.
N.
11688
51990
16087
71560
9653
42937
10654
47391
10006
44507
8511
37858
10198
45365
9922
44135
MLP =
16087
lb.
71560
N.
MLD =
10654
lb.
47391
N.
6- Number of Supports.
API 5L B
r=
3"
3.50
0.2160
0.0000
0.2160
2.2300
3.0200
1.1600
std
in.
in.
in.
in.
in2
in4
in.
TS =
60000
YS =
35000
Cc =
127.45
D=
CA =
t=
S=
88.90
5.49
0.00
5.49
1438.71
1257018.91
29.46
mm.
mm.
mm.
mm.
mm2
mm4
mm.
lb/in2
413.69
Mpa.
lb/in2
241.32
Mpa.
D/t=
16.20
94.29
L=
45.4724
K=
2.10
82.32
Cc > ( K x L / r ) IS OK
E=
28800000
Ag =
Fy =
E=
K=
l=
r=
2.2300
35.00
28800
2.10
45.4724
1.1600
Slenderness Ratio.
(KxL)/r
in.
1155.00
mm.
lb/in2
198569.06
Mpa.
in2
ksi.
ksi.
1438.71
241.32
198569.06
mm2
Mpa.
Mpa.
in.
in.
1155.00
29.46
mm.
mm.
API 650 - Item 3.10.3.3 - Maximum Slenderness RatioFor columns , the value L/r shall not exceed 180.
(( K x l ) / ( r x PI )) x( ( Fy / E )05) =
( E2-2) , ( E2-3)
Allowable Stress in Compression
( Fa = Ag x Fcr x 0.85 )
0.9135
0.8344
Fcr =
24682
lb/in2
170.18
Mpa.
Fa =
46786
lb.
208113
N.
Lw =
Ws =
10.9956
0.1969
in.
in.
279.29
5.00
mm.
mm.
Ss1 =
6961
Lw =
Ws =
76.5354
0.1969
1944.00
5.00
mm.
mm.
Ss2 =
1000
Lw =
Ws =
33.7795
0.1969
858.00
5.00
mm.
mm.
Ss3 =
2266
D=
3" Std.
3.50
0.2165
88.90
5.50
mm.
mm.
lb/in2
in.
in.
lb/in2
in.
in.
lb/in2
API 5L B
in.
in.
Corrosion.
Minimal Thickness in Operation.
Section .
Moment of Inertia.
Radius of Gyration.
Tensile Strength of Column @ ambient Temperature.
CA =
t=
S=
r=
0.0000
0.2165
2.2300
3.0200
1.1600
in.
in.
in2
in4
in.
0.00
5.50
1438.71
1257018.91
29.46
mm.
mm.
mm2
mm4
mm.
TS =
60000
lb/in2
YS =
35000
413.69
Mpa.
lb/in2
241.32
Mpa.
Cc =
127.45
D/t=
16.16
0.00
mm.
lb/in2
198569.06
Mpa.
in.2
ksi.
ksi.
1438.71
241.32
198569.06
mm2
Mpa.
Mpa.
in.
in.
0.00
29.46
mm.
mm.
94.29
L=
0.0000
K=
2.10
0.00
Cc > ( K x L / r) IS OK
E=
28800000
Ag =
Fy =
E=
K=
l=
r=
2.2300
35.00
28800
2.10
0.0000
1.1600
Slenderness Ratio.
(KxL)/r
in.
API 650 - Item 3.10.3.3 - Maximum Slenderness RatioFor columns , the value L/r shall not exceed 180.
(( K x l ) / ( r x PI )) x( ( Fy / E )05) =
( E2-2) , ( E2-3)
Allowable Stress in Compression
( Fa = Ag x Fcr x 0.85 )
0.0000
0.0000
Fcr =
35000
lb/in2
241.32
Mpa.
Fa =
66343
lb.
295106
N.
Lw =
49.5276
in.
1258.00
mm.
Ws =
0.1969
in.
5.00
mm.
Ss =
2334
lb/in2