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TKSA 80 Alineador Laser

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SKF Shaft Alignment System

TKSA 80
Advanced laser shaft alignment tool
that increases alignment knowledge

Introduction
The TKSA 80 is the most advanced Shaft
Alignment System in SKFs alignment family.
It is designed to assist users with managing
the alignment process for any rotating
machinery, which consequently helps prevent decreased production caused by
machine misalignment, and promotes
reduced energy consumption and increased
operating lifespan.
It is known that, for effective machinery
alignment efforts, measurements represent
only 5% of the process. Best practices in the
alignment process itself are critical, and
craftspeople often experience difficulties
caused by omitting important alignment
steps. The TKSA 80 system provides a complete built-in alignment process that properly advances users through the alignment
effort, resulting in both improved alignment
results and increased machinery alignment
knowledge. The TKSA 80s alignment process advances users from preparation and
evaluation through correction, and finally to
reporting of alignment results.

In addition, the system offers a unique database that stores machine alignment setup
data for future use, saving valuable time.
And, with its seven inch screen, the TKSA 80
can accommodate large machine train
alignment jobs.

Key features
Seven inch colored screen with touchscreen and keypad
Rugged design for use in harsh environments 1.2 meter (3.9 feet) drop test to
MIL-STD-810F
Built-in wireless technology
Swap view enables graphics to be
swapped from one side of the machine to
the other to accommodate the users
position
Full template database
Energy efficiency indicator
Horizontal and vertical alignment
Large machine train alignment

Built-in pre-defined alignment process


The TKSA 80 integrates a pre-defined alignment process into a portable instrument. It provides users with step-by-step instructions on how
to perform alignment in the most effective and efficient sequence.

Preparation

Inspection

Evaluation

Correction

Reporting

Analyzing

Preparation

Inspection

The right tools and materials at the right place at the right time
The system reminds users of the correct tools and materials to
use, before carrying out the alignment job.

Visual inspection
Inspection fields are provided for oil level, oil leakages, foundation bolt status and wear indications, etc.

Database and fast template


The instrument offers an extensive database where a wide
range of machinery and alignment relevant information can be
stored. Based on information in this database, specific templates can be created for each machine, for re-use during
future alignment activities.

Soft foot check


The system gives users the choice to find, correct and record
soft foot conditions by either laser or by feeler gauges.

Horizontal and
vertical shaft
alignment
Measurements
are performed
at any of three
positions, with
a shaft rotation
of as little as
30 degrees.

Machines train
Align three machines in a line (accommodates multiple
machine train alignment).

Reporting
Results in graphical format
The results are shown in graphical format and the file can be
easily downloaded to a USB memory stick from the diplay unit.
The results show the machine conditions as-found and as-corrected. Desired targets and tolerances are also displayed.
Energy efficiency
The system reports estimated extra energy consumption due
to misalignment.
Analyzing
Alignment reports are recorded in the system, which helps users
periodically compare the alignment history and monitor the
machines health trend.

Run-out check
The system reminds users to perform a simple measurement
that discovers bent shafts.
Evaluation

Standard programs
The following standard programs are available for the TKSA 80:
Horizontal
alignment

Vertical
alignment

Soft foot by
laser

Soft foot
manually

Chocking
arrangement

Bolt torque
input

Fast template

Database

Visual
inspection

Alignment
target

The system assists users to compare inspection results with the


information saved in the fast template to identify and prioritize
corrective actions.

Correction
Real-time correction
The system displays the live actual value and direction for accurate misalignment correction.

Machine train
alignment

Technical data
Measure distance*: Up to
10 m (33.0 ft.)
Relative humidity: 10 to 90%
Temperature range: 10 to
+50 C (+14 to +122 F)
Weight (with case): 7.64 kg
(16.84 lb.)

Thermal sensors: 2 C (3.5 F)


Housing material: Chassis, aluminum sides, glass filled PBT
Dimensions (height width depth): 96 93 36 mm
(3.8 3.7 1.4 in.)
Weight: 326 g (11.5 oz.)
Environment protection: IP 65
Ambient light protection: Optical filtering and ambient light signal
rejection
Power supply: Two (2) AA alkaline batteries or rechargeable battery

* Range can be compromised when operating in bright sunlight.

Rod / fixing bar

Display unit

Length: 4 off 90 mm, 4 off 150 mm, can be screwed together to


increase length

Complete System

Display: Seven inch backlit color LCD, daylight viewable with touch
screen and keypad
Power: Rechargeable Li-ion battery and external power supply
Operating time on battery: Typical ten hours continuous operation
Storage memory: 64 MB
Housing: PC / ABS plastic with integrated lockable stand
Dimensions (height width depth): 276 160 53 mm
(10.9 6.3 2.1 in.)
Weight: 1 060 g (37.4 oz.)
Environment protection: IP 65
Connectivity: Low-power, industrial wireless network, 802.15.4
compliant
USB: Host v1.1, device v1.1
Drop test: 1,2 m (3.9 ft.) to MIL-STD-810F
Measuring units (A, B)
Type of laser: Red diode laser
Laser wavelength: 635 nm
Laser safety class: Class II
Laser output power: <1 mW
Displacement measurement
accuracy: 5 m, 0,5%
Detector: Linear CCD with
length 36 mm (1.4 in.)
Relative accelerometer accuracy*: 0,1 (at 24 C / 75 F)
Accelerometer resolution: 0,1
* Relative accelerometer accuracy is the difference between the angles reported by the

Standard shaft diameter


Up to 300 mm (11.8 in.)

Ordering information
The TKSA 80 Shaft Alignment System consists of:
Display unit TKSA 80-DISPLAYUNIT, one (1) each
Measuring unit TKSA 60/80 V2-HA and TKSA 60/80 V2-HB, one
(1) each
Mechanical shaft fixtures, two (2) each
Adjustable chains with tightening pin, two (2) each
Rods, four (4) each
90 mm
150 mm
Measuring tape, one (1) each
Screw driver, one (1) each
Tommy bar, two (2) each
USB cable, one (1) each
Charger for display unit, one (1) each
Quick start guide, one (1) each
CD with instructions for use, one (1) each
Extension Chain, two (2) each
For a tailored solution for available applications, please contact your
local SKF sales office.

two measurement units when held at the same absolute angle.

Please contact:
SKF Condition Monitoring Center Livingston
2 Michaelson Square, Kirkton Campus
Livingston West Lothian, Scotland United Kingdom
Tel: +44 (0) 1506 470011 Fax: +44 (0) 1506 470012
Web: www.skf.com/alignment
SKF is a registered trademark of the SKF Group.
All other trademarks are the property of their respective owners.
SKF Group 2014
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can
be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein.
SKF reserves the right to alter any part of this publication without prior notice.
PUB CM/P8 11404/3 EN June 2014

skf.com

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