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I 3031

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Operating Manual

I3031-11.0_en

English

QuantumX

English

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2
2.1
2.2

Markings used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The markings used in this document . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols on the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14
14
15

3
3.1
3.2
3.3
3.4
3.5

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
About the QuantumX documentation . . . . . . . . . . . . . . . . . . . . . . . . .
The QuantumX family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module overview/transducer technologies . . . . . . . . . . . . . . . . . . . . .
Digitalization and signal path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16
16
17
21
22
23

4
4.1
4.2
4.3
4.4
4.6

Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX Assistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
catmanAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LabVIEW driver / library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driver for Microsoft Visual Studio .NET . . . . . . . . . . . . . . . . . . . . . .
Firmware update via Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32
32
33
35
36
37

5
5.1
5.2
5.3
5.4
5.4.1
5.4.2
5.4.4
5.4.5
5.4.6
5.4.7

Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting case clips on modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting the housing with CASEFIT . . . . . . . . . . . . . . . . . . . . . . . . . .
BPX001/BPX002 backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backplane BPX001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting the modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backplane with Ethernet connection . . . . . . . . . . . . . . . . . . . . . . . . . .
Backplane with IEEE1394b FireWire connection . . . . . . . . . . . . . . .
System layout with several backplanes . . . . . . . . . . . . . . . . . . . . . . . .

38
39
42
44
44
46
47
49
53
54
55

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6
6.1
6.2
6.2.1
6.2.2
6.2.3
6.2.5
6.2.6
6.2.7
6.2.8
6.2.9
6.2.10
6.2.11
6.2.12

6.2.14
6.2.15

Connecting individual QuantumX modules . . . . . . . . . . . . . . . . .


Connecting the supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection to host PC or data recorder . . . . . . . . . . . . . . . . . . . . . . .
Single Ethernet connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multiple Ethernet connection with PTP synchronization . . . . . . . . . .
Multiple Ethernet connection and FireWire synchronization . . . . . .
Firmware update via Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection via FireWire (IEEE 1394b) . . . . . . . . . . . . . . . . . . . . . . . .
Setting up FireWire 1394b on the PC . . . . . . . . . . . . . . . . . . . . . . . . .
Multiple FireWire connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Layout with data recorder CX22W . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output measurement signal to CAN bus (MX840A) . . . . . . . . . . . . .
Output measurement signals to CAN bus (MX471) . . . . . . . . . . . . .
Output of signals with standardized voltage in real time (MX878B/
or MX879/B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output signals in real time via EtherCAT and in parallel via
Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
QuantumX in the FireWire group . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optical FireWire connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7
7.1
7.1.1
7.1.2
7.1.3
7.1.4
7.2
7.2.1
7.2.2
7.3
7.3.1
7.3.2

Modules and transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84


General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Shielding design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Active transducer connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
TEDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Autocalibration / autoadjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
MX840/A/B universal amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
MX840 pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
MX840B status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
MX840/A universal amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
MX840/A pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
MX840/A status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

6.2.13

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56
58
58
59
60
69
70
71
73
74
75
75
76
78
79
82

QuantumX

7.4
7.5
7.5.1
7.5.2
7.6
7.6.1
7.6.2
7.7
7.7.1
7.7.2
7.8
7.8.1
7.8.2
7.8.3
7.8.4
7.9
7.9.1
7.9.2
7.10
7.10.1
7.10.2

MX440A/B universal amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


MX410/B highly dynamic universal amplifier . . . . . . . . . . . . . . . . . . .
MX410/B pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX410/B status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX460/B frequency amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX460/B pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX460B status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX1609/KB/ MX1609T/TB thermocouple amplifier . . . . . . . . . . . . .
Thermocouple with TEDS functionality (RFID) . . . . . . . . . . . . . . . . .
MX1609 status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX471/B CAN module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX471/B pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LEDs status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiving CAN messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX1601/B amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX1601/B pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX1601/B status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX1615/B amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX1615B pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX1615B status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

103
105
106
108
109
110
112
113
114
116
117
117
119
120
121
122
123
125
127
129
131

8
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9

Transducer connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Full bridge, SG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Full bridge, inductive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Full bridge, piezoresistive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Half bridge, SG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Half bridge, inductive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quarter bridge, SG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter quarter bridge, SG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting transducers with double shield technique . . . . . . . . . . .
Potentiometric transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

133
133
134
135
136
137
138
139
140
141

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8.10
8.11
8.12
8.13
8.14
8.15
8.16
8.17
8.18
8.19
8.20
8.21
8.22
8.23
8.24
8.25
8.26
8.28
8.29
8.30
8.31
8.32

LVDT transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current-fed piezoelectric transducer (ICP/IEPE) . . . . . . . . . . . . . . .
Electrical voltage 100 mV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC voltage sources 10 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC voltage sources 60 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Voltage sources up to 300 V (CAT II) . . . . . . . . . . . . . . . . . . . . . . . . .
DC current sources 20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC current sources 20 mA - voltage-fed . . . . . . . . . . . . . . . . . . . . . . .
Ohmic resistance (e.g. PTC, NTC, KTY, ) . . . . . . . . . . . . . . . . . . .
Resistance thermometer PT100, PT1000 . . . . . . . . . . . . . . . . . . . . . .
Thermocouples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Frequency, differential, without directional signal . . . . . . . . . . . . . . .
Frequency, differential, with directional signal . . . . . . . . . . . . . . . . . .
Frequency, single-pole, without directional signal . . . . . . . . . . . . . . .
Frequency, single-pole, with directional signal . . . . . . . . . . . . . . . . . .
Encoder and pulse encoder, differential . . . . . . . . . . . . . . . . . . . . . . .
Encoder and pulse encoder, single-pole . . . . . . . . . . . . . . . . . . . . . . .
Absolute value encoder with SSI protocol . . . . . . . . . . . . . . . . . . . . .
Passive inductive encoder (Pickups) . . . . . . . . . . . . . . . . . . . . . . . . . .
PWM - Pulse width, pulse duration, period duration . . . . . . . . . . . . .
PWM - Pulse width, pulse duration, period duration, single-pole . .
CAN bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

142
143
145
146
147
148
149
150
151
152
153
156
157
158
159
160
161
163
165
166
167
168

9
9.1
9.2
9.3
9.4
9.5

Functions and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


MX410/B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX460/B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX878/B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX879/B MultiI/O module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX471/B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

170
171
174
175
183
189

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10

FAQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

11
11.1
11.1.1
11.1.3
11.2
11.2.1
11.2.2
11.3
11.3.1
11.3.2
11.3.3
11.4
11.4.1
11.4.2
11.4.3
11.5
11.5.1
11.6
11.7
11.8
11.9
11.9.1

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BPX001 backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing connection elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power pack NTX001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supply cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IEEE1394b FireWire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IEEE1394b FireWire cable (module-to-module; IP67) . . . . . . . . . . .
Connection cable (PC to module) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection cable (PC to hub) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug kit with TEDS chip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Port saver Sub-HD 15-pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter D-Sub-HD 15-pin to D-Sub 15-pin . . . . . . . . . . . . . . . . . . . .
Accessories for MX840/A/B, MX440A/B . . . . . . . . . . . . . . . . . . . . . . .
Cold junction for thermocouples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SubHD15 to BNC adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCM-HV accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCM-SG120/350 quarter bridge adapter . . . . . . . . . . . . . . . . . . . . . .
MX1609 accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermo-connector with integrated RFID chip . . . . . . . . . . . . . . . . . . .

12

Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220

199
207
207
209
209
209
210
211
211
211
212
213
213
213
214
215
215
216
217
218
219
219

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Safety instructions
Note
The safety instructions described here also apply to the
power pack NTX001 and the active backplane BPX001
and BPX002.

Appropriate use
A module with connected transducers is to be used
exclusively for measurement tasks and Test tasks. Use
for any purpose other than the above is deemed to be
non-designated, inappropriate use.
In the interests of safety, the module should only be
operated as described in the Operating Manuals. It is
also essential to comply with the legal and safety
requirements for the application concerned during use.
The same applies to the use of accessories.
Before commissioning the module for the first time, you
must first run a project planning and risk analysis that
takes into account all the safety aspects of automation
technology. This particularly concerns personal and
machine protection.
Additional safety precautions must be taken in plants
where malfunctions could cause major damage, loss of
data or even personal injury. In the event of a fault, these
precautions establish safe operating conditions.
This can be done, for example, by mechanical
interlocking, error signaling, limit value switches, etc.

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Note
The module must not be connected directly to a power
supply system. The supply voltage must be 10 V 30 V
(DC).

General dangers of failing to follow the safety


instructions
Every module is a state of the art device and as such is
failsafe. The module may give rise to residual dangers if
it is inappropriately installed and operated by untrained
personnel. Any person instructed to carry out installation,
commissioning, maintenance or repair of the modules
must have read and understood the Operating Manuals
and in particular the technical safety instructions.
The scope of supply and performance of the modules
only covers a small area of measurement technology. In
addition, equipment planners, installers and operators
should plan, implement and respond to the safety
engineering considerations of measurement technology
in such a way as to minimize residual dangers. On-site
regulations must be complied with at all times. There
must be reference to the residual dangers connected
with measurement technology. After making settings and
carrying out activities that are password-protected, you
must make sure that any controls that may be connected
remain in safe condition until the switching performance
of the module has been tested.

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Conditions on site
For modules in the housing with degree of protection
IP20:
S

Protect the modules from dirt and moisture or the


effects of weather such as rain, snow, etc.

The permissible relative humidity at 31 o C is 80%


(non-condensing); linear reduction to 50% at 40 o C.

Make sure that the side ventilation openings are not


covered.

For all modules:


S

Do not expose the modules to direct sunlight.

Please observe the permissible maximum ambient


temperatures stated in the specifications.

Ensure there is adequate ventilation for installation in


the BPX001 backplane.

Maintenance and cleaning


The modules are maintenance-free. Please note the
following points when cleaning the housing:
S

Before cleaning, disconnect all connections.

Clean the housing with a soft, slightly damp (not wet!)


cloth. Never use solvent as this could damage the
labeling or the housing.

When cleaning, ensure that no liquid gets into the


module or connections.

Outputs
Particular attention must be paid to safety when using the
digital, analog or CAN bus outputs of a module. Ensure

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that status or control signals cannot initiate any actions


that may pose a danger to persons or the environment.
Product liability
In the following cases, the protection provided for the
device may be adversely affected. Liability for device
functionality then passes to the operator:
S

The device is not used in accordance with the


operating manual.

The device is used outside the field of application


described in this section.

The operator makes unauthorized changes to the


device.

Warning signs and danger symbols


Important instructions for your safety are specifically
identified. It is essential to follow these instructions in
order to prevent accidents and damage to property.
Safety instructions are structured as follows:

WARNING
Type of danger
Consequences of non-compliance
Averting the danger

10

Warning sign: draws attention to the danger

Signal word: indicates the severity of the danger


(see table below)

Type of danger: identifies the type or source of the


danger

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Consequences:describes the consequences of


non-compliance

Defense: indicates how the danger can be


avoided/bypassed.

Danger classes as per ANSI


Warning sign, signal word

Meaning

WARNING

This marking warns of a potentially dangerous situ


ation in which failure to comply with safety require
ments may result in death or serious physical injury.

CAUTION

This marking warns of a potentially dangerous situ


ation in which failure to comply with safety require
ments may result in slight or moderate physical injury.

Note

This marking draws your attention to a situation in


which failure to comply with safety requirements may
lead to damage to property.

Working safely
The supply connection, as well as the signal and sensor
leads, must be installed in such a way that
electromagnetic interference does not adversely affect
device functionality (HBM recommendation: "Greenline
shielding design", downloadable from the Internet at
http://www.hbm.com/Greenline).
Automation equipment and devices must be covered
over in such a way that adequate protection or locking
against unintentional actuation is provided (e.g. access
checks, password protection, etc.).
When devices are working in a network, these networks
must be designed in such a way that malfunctions in
individual nodes can be detected and shut down.
Safety precautions must be taken both in terms of
hardware and software, so that a line break or other
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11

QuantumX

interruptions to signal transmission, e.g. via the bus


interfaces, do not cause undefined states or loss of data
in the automation device.
Error messages should only be acknowledged once the
cause of the error is removed and no further danger
exists.
Conversions and modifications
The module must not be modified from the design or
safety engineering point of view except with our express
agreement. Any modification shall exclude all liability on
our part for any resultant damage.
In particular, any repair or soldering work on
motherboards (exchanging components) is prohibited.
When exchanging complete modules, use only original
parts from HBM.
The module is delivered from the factory with a fixed
hardware and software configuration. Changes can only
be made within the possibilities documented in the
manuals.
Qualified personnel

Important
This device is only to be installed and used by qualified
personnel strictly in accordance with the specifications
and with the safety rules and regulations which follow.
Qualified persons means persons entrusted with the
installation, fitting, commissioning and operation of the
product who possess the appropriate qualifications for
their function. This module is only to be installed and

12

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QuantumX

used by qualified personnel, strictly in accordance with


the specifications and the safety rules and regulations.
This includes people who meet at least one of the three
following requirements:
S

Knowledge of the safety concepts of automation


technology is a requirement and as project personnel,
you must be familiar with these concepts.

As automation plant operating personnel, you have


been instructed how to handle the machinery and are
familiar with the operation of the modules and
technologies described in this documentation.

As commissioning engineers or service engineers,


you have successfully completed the training to
qualify you to repair the automation systems. You are
also authorized to activate, ground and label circuits
and equipment in accordance with safety engineering
standards.

It is also essential to comply with the legal and safety


requirements for the application concerned during use.
The same applies to the use of accessories.

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13

QuantumX

Markings used
2.1

The markings used in this document

Important instructions for your safety are specifically


identified. It is essential to follow these instructions, in
order to prevent damage.
Symbol

Meaning
This marking draws your attention to a situation in
which failure to comply with safety requirements may
lead to damage to property.

Note
CAUTION

Important

Tip

This marking warns of a potentially dangerous situ


ation in which failure to comply with safety require
ments may result in slight or moderate physical injury.
This marking draws your attention to important in
formation about the product or about handling the
product.
This marking indicates application tips or other in
formation that is useful to you.

Device -> New

Bold text indicates menu items, as well as dialog and


window titles in the user interfaces. Arrows between
menu items indicate the sequence in which the
menus and sub-menus are opened.

Sampling rate, 500

Bold text in italics indicates inputs and input fields in


the user interfaces.

Emphasis
See

Italics are used to emphasize and highlight text and


identify references to sections, diagrams, or external
documents and files.

14

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QuantumX

2.2

Symbols on the device

CE marking
CE marking enables the manufacturer to guarantee that
the product complies with the requirements of the
relevant EC directives (the Declaration of Conformity can
be found on the HBM website (www.hbm.com) under
HBMdoc).
Statutory waste disposal mark
In accordance with national and local environmental
protection and material recovery and recycling
regulations, old devices that can no longer be used must
be disposed of separately and not with normal household
garbage.
Electrostatically sensitive components
Components marked with this symbol can be damaged
beyond repair by electrostatic discharge. Please observe
the handling instructions for components exposed to the
risk of electrostatic discharge.

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15

QuantumX

Introduction
3.1

About the QuantumX documentation

The QuantumX family documentation consists of


S

a printed quick start guide for initial start-up

the data sheets in PDF format

This operating manual in PDF format

the operating manual for the EtherCAT1) / Ethernet


gateway CX27 in PDF format

the operating manual for data recorder CX22-W

the operating instructions for the Signal Conditioning


Modules (SCM)
- High-voltage signal conditioned SCM-HV
(300 V CAT II)
- Quarter bridge adapter SCM-SG-120 / -350 for
connecting SGs individually

the product descriptions for accessories

a comprehensive online help with index and easy


search options which is available after the installation
of a software package (e.g. QuantumX Assistant,
catmanEASY). Information about module and
channel configuration can also be found here.

These documents can be found


S

1)

16

on the QuantumX system CD supplied with the device

EtherCAT is a registered brand and patented technology, licensed by


Beckhoff Automation GmbH, Germany

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QuantumX

After installation of the QuantumX Assistant on the


hard drive of your PC, which can be reached through
the Windows start menu

Up-to date versions are always available from our


Internet site at www.hbm.com/hbmdoc

3.2

The QuantumX family

The QuantumX family is a modular measurement system


for universal applications. The modules can be
individually combined and intelligently connected
according to the measurement task. Distributed operation
makes it possible to position individual modules close to
the measuring points, resulting in short sensor lines.
The QuantumX family consists of the following
modules:
S MX840/A Universal amplifier
The module has 8 universal inputs and supports more
than 15 transducer technologies.
S MX440A Universal amplifier
Like the MX840/A, but with 4 inputs (connections 5-8
of MX840/A, without CAN).
S MX1615/B SG bridge amplifier
The module has 16 individually configurable inputs for
SGs in quarter, half and full bridge circuits. Bridge
excitation voltage DC or carrier frequency (1200 Hz).
S MX1601/B Analog amplifier (standardized voltage /
current, IEPE)
The module has 16 individually configurable inputs for
standardized voltage or current measurement or for
connecting current-fed piezoelectric transducers
(IEPE / ICP(R) ).

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17

QuantumX

S
S
S

MX410/B Highly dynamic universal amplifier


The module has 4 universal inputs and supports
commonly used transducer technologies (at a
sampling rate of up to 96,000 measured values per
channel per second).
MX460 Digital input amplifier (rotation, torque, PWM)
The module has 4 individually configurable inputs for
connecting HBM torque measurement shafts (T10,
T40), incremental rotary encoders, frequency signal
source and pulse-width-modulated signals.
MX1609/KB Thermocouple amplifier
The module has 16 inputs for type K thermocouples.
MX1609-T/TB Thermocouple amplifier
The module has 16 inputs for type K thermocouples.
MX403B voltage module
The module has 4 inputs with lab connectors for
voltage measurement (1000 V CAT II, 600 V CAT III).
The module and entire production have been certified
by VDE, and stand for maximum safety when working
with dangerous voltages.

Note
When using the module MX403B, please refer to the
separate operating manual, document number A3757.
S

18

MX471/B CAN module


The module has 4 CAN bus nodes that can be
configured for receiving and sending messages. The
module supports the CCP and xCP-on-CAN protocols
on up to 2 channels.
MX878/B Analog output module
The module has 8 scalable voltage outputs ("10 V)

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QuantumX

that can be assigned with a system signal or a source


signal.
MX879/B MultiI/O module
The module has 8 scalable voltage outputs and 32
configurable digital inputs/outputs. Signals can also be
calculated in real time.
CX27/B EtherCAT/Ethernet gateway
The module is used to connect QuantumX modules to
the EtherCAT fieldbus or the Ethernet.
CX22-W (WLAN) Data recorder
The module is used for local recording of
measurement data.

All modules have the following in common:


S Supply voltage range 10 30 V DC (nominal rated
voltage 24 V DC)
S Configurable Ethernet interface for data
communication with an operating PC
S 2 IEEE1394b FireWire interfaces
- For optional voltage supply
- For optional data communication with a PC
- For automatic time synchronization of the modules

S
S
S

I3031-11.0_en

- For real-time transfer of measurement data


between the modules
Connector for installation on a backplane (not
applicable for ultra-robust variants)
Status LEDs for displaying general system and
channel states
A factory calibration certificate is stored on each
amplifier, which can be read by the QuantumX
Assistant.
AutoBoot (module configurations are retained)

19

QuantumX

With amplifiers, the following applies for each


measurement channel:
S Galvanic isolation (signal inputs/outputs, voltage
supply, communication)
S Configurable supply voltage for active sensors
S Support for TEDS2) technology (read, write)
S Configurable sampling rate
S Configurable active digital filter (Bessel, Butterworth)
S configurable scaling
Sensors assigned using the sensor database can be
calibrated via the channel and written back into the
sensor database.

2)

20

TEDS = Transducer Electronic Data Sheet

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QuantumX

3.3

Module overview/transducer technologies

Inductive full-bridge

Inductive half-bridge

LVDT

Half-bridge strain gages


Quarter-bridge strain gages

() )

()

Current ( 20 mA)

Current fed piezoelectric transducer


(IEPE)

Piezoresistive transducer

Resistance

Potentiometers

PT100 resistance thermometer

Thermocouples

Voltage
Voltage isolated

()

B
27

1B

9B

8B

CX

16
MX

16

3B

)
09

0B
46

MX
47

MX
87

16

MX
87

MX

0B

15

MX
41

16

0B

01

16

MX

MX
16

MX
40

Number of channels (total)


Full-bridge strain gages

MX
44

MX

84

0B

QuantumX Modules

Inductive rotary encoder


Incremental encoder

SSI

Frequency measurement, pulse


counting

PWM
Torque / rotary speed

CANbus

Analog outputs

Mathematics

Digital IN (static)

Digital OUT (static)

CCP / xCP-on-CAN

) High voltage pluggable adapter 300V CAT II available (1-SCM-HV)


) MX1609KB supports type K only; MX1609-T type T only.
) Pluggable quarter bridge adapters available, see Accessories SCM-SG120 and SCM-SG350.

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21

QuantumX

See data sheets for precise technical specifications. The


pin assignments can be found in the following chapters.

3.4

Digitalization and signal path

Data rate
QuantumX measurement modules with the suffix B, like
the MX840B, for instance, have decimal data rates such
as 500, 1000, ....20000 S/sec available, in addition to
classic data rates such as 600, 1200, .... 19200 S/sec.
When there are several modules in a group, the selected
data rate domains must be identical. Catman or MX
Assistent software allows toggling the sample rate
domain, e.g. From Classic to Decimal.
Signal paths
Synchronizing the acquisition of all channels allows
signal analysis of all recorded measurement data at the
same time.
It often happens that some sensor signals should be
made available in real time, in parallel with the data
analysis of highfrequency signals (e.g. 100 kS/sec per
channel), i.e. deterministically, with a moderate data rate
(e.g. 1 kS/sec or 1 ms control loop) and with a minimum
latency time (e.g. max. 1 ms).
To do this, the modules need to be connected with each
other via the FireWire bus and the signals need to be
made available "isochronously", for example, to be
computed and/or output via another module (analog,
CAN, EtherCAT).
To give this parallel operation optimum support, each
QuantumX measurement channel generates two signals.

22

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QuantumX

The maximum isochronous data rate per channel is


approx. 5 kS/sec (125 s clock pulse on the FireWire
bus).
Scaling
QuantumX supports the following types of scaling:
S Two points (2point / y=mx+b)
S Table (multi-point) supported from MX840/A/B,
MX440A/B, MX1609/KB/TB
S Polynomial, supported from MX840/A/B, MX440A/B
The 16-channel modules (MX1601/B and MX1615/B) as
well as modules MX410/B and MX460 only support
two-point scaling.

3.5

Synchronization

If measurement signals need to be referenced over time


with each other for processing and analysis, they must be
recorded synchronously.
All QuantumX modules can be synchronized among
themselves. This ensures simultaneous measurement on
all channels. All the analog-digital converter rates,
measuring rates and bridge excitation voltages are
therefore also synchronized.
Synchronization methods:
Synchronisation ber Ethernet IEEE1588:2008
(PTPv2)
When modules, for example, MX840B are set to this syn
chronization mode and connected using a switch with
PTP capability, they automatically synchronize with each

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23

QuantumX

other or a Grandmaster Clock. Transparent Clock (TC)


mode is supported here.
The following setup parameters are available:
S

Zeitverzug: End2End (E2E) oder Peer2Peer (P2P)

TransportProtokoll: IPv4 oder IPv6

Modules that do not support this mode, such as MX840A


can be connected via FireWire to the adjacent module
with PTPv2, and included in the synchronization (auto
matic clock distribution).
The converted modules must be restarted. The system
as a whole therefore supports the classic HBM sample
rates only.
Converted modules need to be restarted. After restart,
check the system LEDs at the module front green
means synchronous.

Synchronization via IEEE1394b FireWire


All the modules are synchronized automatically when
they are connected via the IEEE1394b FireWire cable.
This is the recommended method.
No CX27/B module present in the system and no external
synchronization source available:
The module with the highest serial number (UUID) takes
over the master function.
CX27/B module present in the system and no external
synchronization source available:
If a CX27/B module is connected, it automatically
becomes the synchronization master. When starting the
system, the system time is set once to the actual time.

24

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QuantumX

If QuantumX modules alone are being used, internal


synchronization is sufficient. However, if synchronous
measurements are to be performed by different
measurement systems, an external master must be used
for synchronization.
This is also a requirement if the QuantumX modules are
a long distance away from one another and an
IEEE1394b FireWire connection would be too complex.
Synchronization with external sources
In an external synchronization source is set, the module
with the best synchronization quality automatically
becomes the master and synchronizes all modules
connected via IEEE1394b FireWire.
If several external sources are selected, the system
decides according to the following priorities:
1. EtherCAT
2. IRIG-B
3. NTP
Synchronization via EtherCAT
The CX27 gateway supports the Distributed Clocks
expansion of EtherCAT. The time is distributed to all
EtherCAT nodes in an EtherCAT group.
The CX27 module can be synchronized to the
EtherCAT time. This will mean that all the QuantumX
module clocks are synchronized to this time.
Synchronization via an NTP server
Each QuantumX module can synchronize its internal
clock with an NTP server. The NTP time is distributed to
the other modules via IEEE1394b FireWire.

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25

QuantumX

It is possible to achieve accuracies of 1 ms or higher,


depending on the utilization of the network and on
whether or not a dedicated NTP master is being used.
Modules located close together should be synchronized
via IEEE1394b FireWire.
If the synchronization source for a module is changed to
NTP, the system must be restarted once. The HBM
catmanEASY software includes an NTP software
package.
Parameter:
S

IP address of the NTP server

Threshold in s below which the time deviation to NTP


time is tolerated

Further information about NTP can be found at


http://www.ntp.org
Synchronization via IRIG-B
IRIG-B is a standardized time coding.
To time-synchronize the QuantumX system, the digital or
analog modulated time signal is sent externally to any
analog voltage input of the amplifier type MX840A/B or
MX440A/B (see Assignment, section 7.3.1).
The B127 format uses analog modulation. Connection is
identical to that of a 10-V voltage sensor.
The other formats are BCDcoded and must be
connected analog to the sensor "Frequencies single-pole,
without directional signal", see section 8.23.
The amplifiers can record IRIGB signals of type B000 to
B007 and B120 to B127. All modules connected via
IEEE1394b FireWire are also automatically synchronized.

26

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QuantumX

The coding includes the time, year and optionally the


seconds of the day.
Comparison of synchronization mechanisms
Feature

IEEE1394b
FireWire

Ethernet
(PTPv2)

Ethernet
(NTP)

EtherCAT

IRIG-B

Synchroniza
tion with
other device
types

QuantumX
only

QuantumX
B module

QuantumX,
MGCplus
other
interrogators

All
EtherCAT
nodes

All IRIG-B
nodes

Max. dis
tance
between
QuantumX
modules

5 m (40 m
with
IEEE1394b
FireWire ex
tender,
500 m via
optical fiber)

100 m elec
trical and up
to 10 km
optical

100 m
(Ethernet)

100 m

Number of
modules to
be synchron
ized

24

Unlimited

Unlimited

CX27 re
quired, un
limited

Unlimited
MX440/A,
MX840/A
required,

Synchroniza
tion accuracy

< 1 s

< 1 s
(with re
commen
ded PTPv2
switches up
to 200 ns)

100 s to 10
ms

< 1 s

< 1 s

Synchroniza
tion settling
time

Immediate

Up to 20 s
(on initial
startup)

Approx. 2 h
during first
start, approx.
10 min. dur
ing restart

Immediate

Immediate

I3031-11.0_en

GENESIS
(B&K
LANXI)
other

27

QuantumX

Feature

IEEE1394b
FireWire

Ethernet
(PTPv2)

Ethernet
(NTP)

EtherCAT

IRIG-B

Synchroniza
tion
master

Auto
1 QuantumX
module

Auto oder
Grand
master
Clock

External
SyncMaster ,
e.g. PC

External
SyncMaster

External
IRIG-B
master

Voltage sup
ply

< 1.5 A,
looped
through

28

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QuantumX

Synchronization via IEEE1394b FireWire


Auto
Auto
Auto

Synchronizing via CX27 (EtherCAT)


Auto
Auto
Auto

Auto

Time base:
Automatic
(factory setting)

Time base:
EtherCAT master
CX27
EtherCAT

Synchronizing via Ethernet / NTP and Gateway CX27


(IEEE1394b FireWire to the modules)
Auto

Auto

Auto

NTP *)

Time base:
NTP server
Ethernet

Synchronizing via Ethernet / NTP (without IEEE1394b FireWire)


NTP
NTP
NTP
NTP
Time base:
NTP server

Ethernet
switch

*) CX27

or the module with the highest serial number

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29

QuantumX

Synchronzing via Ethernet PTPv2 (IEEE1588:2008)


PTP

PTP

PTP

PTP

EthernetPTPv2Switch

Fig. 3.1

Different methods of time synchronization

Additional information on the subject of


"synchronized"
To achieve a precise reference over time, the applicable
channels must be parameterized with the same filter
settings. No automatic runtime correction is carried out.
The filter runtimes are shown in the data sheet. After
booting and successful synchronization, the system LED
is lit green. If synchronization is disturbed, or not yet
established, the system LED is lit orange.

30

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QuantumX

Example: MX840/A

System LED

Time format used


Basis:
1.1.2000
Time stamp: 64 bit
32 bit seconds
32 bit fractions of a second,
resolution (1/232)
These time stamps are appended to the measured
values.
There are several synchronization methods to choose
from (also see Fig. 3.1 page 30):
S Synchronization via IEEE1394b FireWire
S Synchronization via EtherCAT (CX27)
S Synchronization via NTP (Network Time Protocol) with
IEEE1394b FireWire
S Synchronization via NTP without IEEE1394b FireWire

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31

QuantumX

Software
QuantumX is an "open" measurement system, and can
be integrated into a great many operating, analysis and
automation software packages.
The following powerful packages are available to
download:
- MX Assistant: a modern and free device or system
assistant that supports all the module functions
- catmanEasy / AP / Enterprise: the powerful,
professional software for acquiring measurement
data from 4 20,000 channels
- Drivers for LabVIEW, Visual Studio .NET, CANape,
DIAdem, etc.
- Windows device driver for IEEE1394b FireWire

4.1

MX Assistant

The HBM "QuantumX Assistant" software offers the


following functions:
System:
S Create overview (modules, host PC)
Modules:
S Search and configuration (e.g. TCP/IP
communication), naming
S Reset to factory settings
S Read working standard calibration certificate
S Analysis (information, status, log file)
S Save configuration to operating PC
Channels/sensors:
32

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QuantumX

S
S
S
S

Configuration (name, connection type, TEDS,


semi-automatic assignment)
Measurement (alphanumeric display)
Open the TEDS editor and read/write to TEDS
Activate/deactivate isochronous operation via
IEEE1394b FireWire

Individual signals:
S

Set sampling rates and filters (type, cut-off frequency)

Measured values (scope):


S Start/stop continuous graphic measurements (time
frames, trigger, zoom)
S Basic signal analysis (X/Y cursor)
S Record measurements
Functions and outputs:
S Map inputs to outputs (scaled, filtered)
S Generate new signals through mathematic functions
(peak value, RMS (root mean square) value, addition
and multiplication, rotation)
Sensor database
S Write sensor data sheets to TEDS
S Add user-defined sensor data sheets, import or export
CANdb (*.dbc)

4.2

catmanAP

The HBM "catmanAP" software is optimally suited for


the following tasks:
S Setting the communication and measurement
channels (integrated TEDS editor and extendable
sensor database)

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33

QuantumX

S
S

S
S

S
S
S

S
S
S

Configuration of measurement or test tasks (channels,


sampling rates, triggers, comments, interactions)
Setting up virtual online calculated channels (algebra,
FFT, logic, SG rosette evaluation, differential, integral,
etc.)
Setting up limit value or event monitoring (digital
output activation, acoustic alarm, logbook entry)
Individual graphic representation options (strip chart,
analog meter, digital or bar display, tables, status
LEDs, etc.)
Diverse storage options (all data, cyclic, ring buffer,
long-term measurements, etc.)
Signal visualization: based on timefrequency or angle
Export of measured data in current data format
(catmanBIN, Excel, ASCII, MDF, MAT, DIAdem,
UFF)
Graphical postprocess analysis of recorded data,
data cleansing and export to different formats.
Automation of measurement sequences
(AutoSequence and EasyScript)
Generating reports (with graphic displays, analyses,
comments)

The software package catmanAP consists of various


modules:
S

S
S

34

catmanEASY the basic package for recording


measurement and virtual channels, visualization and
storing measurement data with integrated sensor
database and TEDS
EasyRoadload Integration of
KistlerRoaDynmeasuring wheels
EasyVideocam Integration of up to 4 video cameras
(generally Windows DirectShow, USB / Ethernet /
FireWire)

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QuantumX

EasyPlan allows for preparatory parameterization and


configuration without an amplifier connected using a
wizard or tables with Microsoft EXCEL
EasyScript is based on the current VBA standard
(Visual Basic for Applications) and allows users to
write their own scripts for individual measurement
tasks
EasyMath allows mathematical postprocess analysis
and export of measurement data

4.3

LabVIEW driver / library

LabVIEW is a graphical programming system from


National Instruments. The acronym stands for
Laboratory Virtual Instrumentation Engineering
Workbench.
The main application areas for LabVIEW are in
measurement, control and automation technology.
LabVIEW modules are virtual instruments (VIs) or
sub-programs that are used in LabVIEW programs for
convenient device control. The library components are
used to initialize, open and close interfaces, to initialize
and configure the modules, to make settings, and to
trigger and query measurements. The LabVIEW driver is
based on QuantumX .NET API and therefore supports all
module functions. The installation includes some
examples and extensive help.

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35

QuantumX

4.4

Driver for Microsoft Visual Studio


.NET

This driver can be understood as a generic application


programming interface (API), and integrates QuantumX
into the powerful programming environment of Microsoft
Visual Studio .NET. Programmers can use APIs to
directly access almost all QuantumX device functions and
use them in their own programs.
Functions such as communication connection,
configuration of measurement channels, implementation
of measurements and troubleshooting are components of
the library.
This package can be downloaded free from hbm.com.
There are applicationbased examples and practical
documentation to help you get started quickly.

4.5

Other drivers

QuantumX is an open data acquisition system and there


fore has been integrated into many software packages.
Here are some examples:

36

DIAdem

CANape

DASYLab

Mlab

InNova

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QuantumX

4.6

Firmware update via Ethernet

You can easily check the firmware status of the modules


and update them when necessary with the "MX firmware
update" software.
Before updating your firmware, check whether your PC
software needs updating first.
We recommend checking the firmware and updating it as
needed:
S If you want to use a new PC software package
S

If you want to expand your system with new modules

You can also determine the firmware status of your


modules using the QuantumX Assistant:
S

I3031-11.0_en

Rightclick on the computer in the device overview


*> Details *> System overview

37

QuantumX

Mechanical
The degree of protection given in the technical data
indicates the suitability of the housings for various
ambient conditions and also the protection of persons
against potential risks when used. The letters IP
(International Protection), which are always present in the
designation, are followed by two digits. These indicate
which degree of protection a housing offers against
contact or foreign bodies (first digit) and moisture (second
digit).
QuantumX modules are in a housing with IP20 as degree
of protection.
IP

Code
index

Degree of protection against


contact and foreign bodies

Code
index

Degree of protection against


water

Protection against contact with


fingers, protection against for
eign substances with >12
mm

No water protection

Both housing types can be connected together with the


aid of two lateral housing clips (1-CASECLIP, not
included in scope of delivery). To do this, the existing
lateral covers must be removed and the housing clips
screwed on.

38

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QuantumX

5.1

Mounting case clips on modules

The module electronics are integrated in a metal housing


that is surrounded by a case protection (CASEPROT).
This also serves for centering when several devices are
stacked on top of each other and offers a certain degree
of protection against mechanical damage.
Case protection
MX840 housing

Cover

Fig. 5.1

Amplifier MX840 with case protection

The mounting of the housing clips shown in the following


pictures must be implemented on both sides of the
housing.

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39

QuantumX

2.5 a.f.

Fig. 5.2

Removing the case protection

Cover

Fig. 5.3

40

Removing the cover

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QuantumX

Case clip

2.5 a.f.

Fig. 5.4

Mounting the case clip CASECLIP

Fig. 5.5

Mounting the case protection CASEPROT

2.5 a.f.

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41

QuantumX

5.2

Connecting housings

The following pictures show the connection of two


housings.

Press

Fig. 5.6

Unclip the case clip CASECLIP

Lever

Catch

Fig. 5.7

42

Unclip the lever and catch

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QuantumX

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Fig. 5.8

Close the lever

Fig. 5.9

Connected housings

43

QuantumX

5.3

Mounting the housing with CASEFIT

A CASEFIT fitting panel can be used for flexible mounting


of QuantumX series modules. The modules can be
fastened in place with belt tensioners or case clips
(CASECLIP).

Fig. 5.10

5.4

5.6

22

Dimensions in mm (1 mm = 0.03937 inches)

11.4

Lugs for additional


fastening with
tension belts

approx. 30

169.5

132

Mounting with CASEFIT and CASECLIP

BPX001/BPX002 backplane

The use of a backplane such as BPX001 or BPX002


(RACK) allows up to 9 modules to be connected with
hardly any wiring.
The backplane also has two additional FireWire
interfaces for integrating distributed modules or for direct
connection to a PC or data recorder. The IEEE1394b
FireWire interfaces are actively interconnected.

44

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QuantumX

The individual modules can also be connected via


Ethernet (RJ45) through the openings on the back of the
backplane. FireWire interfaces of the individual modules
are actively connected to each other.
The modules can be positioned anywhere in the
backplane. The backplane BPX001 is designed for wall
or control cabinet installation and has drill holes for
attachment. The BPX002 backplane for rack mounting in
a 19 enclosure. The BPX002 backplane is an extension
of the BPX001.
Slot 9

Slot 1

Fig. 5.11

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Example of QuantumX backplane fitting

45

QuantumX

5.4.1

Connection

VG strip
Module
connection
IEEE1394b FireWire
(PC, external modules)

X1 / X2

Fuses with
control LEDs
4 x 4 A/T
Supply voltage
18 V ... 30 V DC
5 A max.

+ -

Grounding

Fig. 5.12

46

BPX001 connections

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QuantumX

Fuse

Protects

IEEE1394b FireWire X1 connection

IEEE1394b FireWire X2 connection

Slots 1 to 4

Slots 5 to 9

5.4.2

Backplane BPX001

A total of 10 drill holes are provided in the backplane for


wall mounting ( 6.5 mm). We recommend using the
outer 4 drill holes for wall mounting.

Note
Only use countersunk screws for fastening. Otherwise
the modules cannot be mounted correctly.

147.5

220

449

85

56.75

140.75

36.25

6.5

229.75

318.75
407.75

Fig. 5.13

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BPX001 drilling pattern and dimensions

47

QuantumX

Note the following information when installing one or


more backplanes in a control cabinet:

48

When installing in a control cabinet, the temperature


limits given in the technical data of the backplanes
must be complied with

Depending on the installation situation, sufficient


ventilation (vertical air flow) or cooling must be
provided (the maximum total output on a backplane is
approx. 150 watts)

The ventilation slots of the modules must not be


covered (by cable ducts, etc.)

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QuantumX

5.4.3

214.5

462

131

65.5

98.25

32.75

448.5

165.3

482.6

220.9

146.05

470

Backplane BPX002

Fig. 5.14

5.4.4

Rackmontage BPX002

Mounting the modules

Tools
We recommend a T-handle Allen wrench 4x150 (4 mm
across flats, length 150 mm).

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QuantumX

Note
The modules can only be fastened in backplanes in
housings with degree of protection IP20 without case
protection, case clips or lateral covers. If these are
present, remove as shown in section 5.

Mounting sequence:
1. Remove the cover of the connecting plug (rear of
module).

Cover

Fig. 5.15

Removing the cover

2. Unscrew the upper and lower screwed clamping


glands of the backplane up to the stop (the screws are
secured against falling out!).
3. Position the module vertically on the backplane and
push it in carefully on the lower guide rail back up to
the stop.

50

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QuantumX

Upper screwed clamping gland


4,0 a.f.
Opening for con
nection to Ethernet

Lower screwed clamping gland

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Guide rails

Fig. 5.16

Mounting the module

Fig. 5.17

Centering above the connection plug

51

QuantumX

4. Tighten the lower then the upper screwed clamping


gland.

2.

1.

Fig. 5.18

52

Tightening the screwed clamping glands, sequence

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5.4.5

Backplane with Ethernet connection

A central CX27B gateway enables a BPX backplane to


be connected. Maximum sampling rate: 400 kS/s.
The IEEE1394b FireWire sockets on the backplane allow
integration of distributed modules into the system.
The individual modules can also be connected directly via
Ethernet on the back, with maximum sampling rate. In
this case, no gateway is required.

BPX001 + CX27

Fig. 5.19

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Connecting a backplane via Ethernet

53

QuantumX

5.4.6

Backplane with IEEE1394b FireWire


connection

The BPX backplane can be connected via IEEE1394b


FireWire directly to a PC or data recorder.
The second IEEE1394b FireWire socket on the
backplane can be used to integrate distributed modules
into the system.

FireWire

KAB293-5

BPX001

Fig. 5.20

54

Connecting a backplane via IEEE1394b FireWire

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QuantumX

5.4.7

System layout with several backplanes

Multiple BPX backplanes can be synchronized via CX27


gateway modules. Connection of CX27 to CX27 via
KAB2722 or 5, via front IEEE1394b FireWire
connection.

Fig. 5.21

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Synchronizing multiple backplanes

55

QuantumX

Connecting individual QuantumX modules


6.1

Connecting the supply voltage

Connect the modules to a DC voltage of 10 V ... 30 V


(24V recommended). The power consumption per device
can be found in the following table.

CAUTION
The following rule of thumb applies to power distribution
via FireWire:
An external voltage supply with the same voltage
potential is required on every 3rd module.

Defects in the module cannot be excluded if a supply


voltage > 30 V is used. If the supply voltage drops below
10 V, the modules switch off.
We recommend installing an uninterruptible power supply
(UPS) in vehicles with battery operation between battery
and module to compensate for voltage drops during start
procedures.

56

Module

Typical power consumption, including


transducer excitation (watts)

MX840A

12

MX440A

10

MX1601/B

13

MX410/B

15

MX1615/B

12

MX879

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QuantumX

Module

Typical power consumption, including


transducer excitation (watts)

MX460

MX1609/KB/TB

CX22

12

CX27

MX878

MX471

If several modules are connected to each other via


FireWire for time-synchronous data acquisition (see
Fig. 6.4), the supply voltage can be looped through. The
power pack used must be able to provide the appropriate
output.
The maximum permissible current on the IEEE1394b
FireWire connection cable is 1.5 A. If the chain is longer,
repeating the supply connection is mandatory.
If several amplifiers are operated non-synchronously (see
Fig. 6.3), they must be supplied separately.

NTX001

X104

Or
1-Kab271-3
1-KAB272
FireWire

Fig. 6.1

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X101/X102

Connecting socket for supply voltage

57

QuantumX

6.2

Connection to host PC or data


recorder

6.2.1

Single Ethernet connection

10 V ... 30 V DC
1-NTX001 or
1-KAB271-3

X104

TCP/IP, 100 Mbps


KAB293-2
X100

Fig. 6.2

Single Ethernet connection

Note
You must use an Ethernet crossover cable with older
computers. Newer PCs/laptops have Ethernet interfaces
with autocrossing function. You can also use Ethernet
patch cables for this purpose.

58

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QuantumX

6.2.2

10 V ...
30 V DC

10 V ...
30 V DC

Multiple Ethernet connection with PTP


synchronization

10 V ...
30 V DC

Patch cable

PTPv2Switch
Patch cable

Ethernet

Fig. 6.3

Multiple connection via Ethernet and


synchronization via PTPv2

Modules can be connected to the PC via Ethernet


PTPv2compliant switches. We recommend patch cables.
With the star structure displayed here, measurement data
from other modules is not lost if the Ethernet cable is
broken!

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QuantumX

6.2.3

Multiple Ethernet connection and FireWire


synchronization

10 V ... 30 V DC

Patch cable
Standard EthernetSwitch

TCP/IP, 100 Mbps

Patch cable

FireWire connection
1-KAB272-x: Connection cable with various lengths (x m)
Basic rule: X102 -> X01 -> X102 to acceptor (PC, data recorder)

Fig. 6.4

Example of multiple connection via Ethernet with


synchronization

The supply voltage for the modules is looped through


FireWire in the configuration shown above (max. 1.5 A
through FireWire; for power consumption of the modules,
see Chapter 6).
Advantage of this connection structure: The other
modules remain active if the Ethernet cable is broken.

60

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6.2.4

Connecting one or more QuantumX modules


to the PC

Modules can be connected to a standard PC via Ethernet


(up to 100 m), via FireWire (electrically, up to 5 m, opti
cally up to 300 m), or via EtherCAT.
The following must be noted for TCP/IP communication
via Ethernet:
S

We recommend that you retain the default setting


(DHCP/APIPA), so that the software can find the
modules that are in the network, or directly connected.
You can, of course, also parameterize the modules
with a fixed, static IP address. This also applies to the
PC or notebook. Advantage: this allows notebooks in
particular to be quickly and automatically integrated
without reconfiguration into the company network
(DHCP). But direct operation between the notebook
and the modules (peer2peer) is also very quick,
using automatic addressing (APIPA).

The Ethernet network adapter of the PC or modules


can also be manually configured with a specific IP
address and subnet mask, of course.

The following must be noted for direct IPoverFireWire


via FireWire connection:
S

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FireWire adapter addressing (e.g. expressCard/34 or


PCIexpress) at the PC or data logger end uses a
previously installed Windows device driver from HBM,
and cannot be modified. The modules are
automatically addressed (plugandplay and USB),
and are available immediately.

61

QuantumX

Note
The network connection can be influenced by:

62

An activated WiFi connection on your PC: Switch off


this connection, if necessary, and restart the network
search.

The relevant scan ports not being enabled in the


firewall settings of your PC.

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QuantumX

Recommended

To configure the IP address of the module:

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Activate DHCP/APIPA for automatic configuration.


Please set any PC directly connected to QuantumX to
DHCP as well.

Manual configuration: Deactivate DHCP and enter the


same subnet mask address as used with your PC.
Change the IP address of your module so that it
permits communication (see example below)

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QuantumX

Example:
Setting the IP address manually module side
Settings

IP address

Subnet mask

Module before

169.1.1.22

255.255.255.0

PC / notebook

172.21.108.51

255.255.248.0

Module after

172.21.108.1

255.255.248.0

The first three digit groups of the PC and module IP


addresses should be the same.
The subnet mask address digit groups must be identical
in the module and PC!

64

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QuantumX

Automatic
configuration

Module settings

PC settings

172.21.108.1
255.255.248.0

Module settings

Manual
configuration

PC settings

Fig. 6.5

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Example of settings for a direct connection

65

QuantumX

Ethernet settings: adjust the IP address of your PC


If you want to operate the modules with a fixed, static IP
address, you should use the "Alternative Configuration"
(fixed IP address and subnet mask, userdefined) in the
Ethernet adapter properties under TCP/IP the Alternative
Configuration in the TCP/IP properties (fixed IP address
and subnet mask, user-defined)!
Edit the PCs settings as follows:

66

Open the network connections (Start/Settings/Network


connections).

Mark your LAN connection with a right-click and select


Properties in the context menu.

Select the General tab and underThis connection


uses the following items mark Internet (TCP/IP).
Click on the Properties button.

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QuantumX

On the Alternate Configuration tab, select the


User-defined option and enter your data in the IP
address and Subnet mask lines.

Example:
Setting the IP address manually PC side
Settings

IP address

Subnet mask

Module before

169.1.1.22

255.255.255.0

PC / notebook before

172.21.108.51

255.255.248.0

PC / notebook after

169.1.1.1

255.255.255.0

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QuantumX

Confirm twice with OK.

In future your computer will use the Alternative


Configuration for the direct connection.
Integrating modules in an Ethernet network

68

Activate the DHCP checkbox and click onOK. The


following confirmation window then appears:

Confirm the settings with theYes button. The module


will then be restarted with the current settings.

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QuantumX

6.2.5

Firmware update via Ethernet

We recommend that the firmware and software used to


operate QuantumX are always kept up to date.
S

Download the latest firmware from the HBM website. If


you do not work with catman, please download the
QuantumX software package from the HBM website.
Please save the firmware under
...\HBM\catmanEasy\Firmware\QuantumXB, or on
C:\Temp.

Start catman, scan the network for modules and


carry out the recommended firmware update. catman
comes with the firmware included. This is usually
stored under:
C:\Program Files\HBM\catman\Firmware\QuantumXB
If you do not work with catman, please install the
free MX Assistant, connect to the modules, and use it
to perform the update. If the modules have a firmware
version < 2.21, you should install the QuantumX
Firmware Updater tool, and use it to bring all the
modules up to date. From firmware version > 4.0, a
firmware update can also be performed with the MX
Assistant, or with catman.

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QuantumX

Note
You can update the firmware of the modules directly via
Ethernet, or via the CX27 gateway. You must never dis
connect the data link while the update process is running.

6.2.6

Connection via FireWire (IEEE 1394b)

General information

70

Baud rate of 400 MBaud (approx. 50 MByte/s)

Asynchronous (all nodes) or isochronous (in real time)


data transmission

Data synchronization

Supply voltage via FireWire connection cable (max.


1.5 A)

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QuantumX

10 V ... 30 V DC
1-NTX001 or 1-KAB271-3

1-KAB293-5

X104

X102

Adapter
PC: PCI or PCI express card
Notebook: PC CARD / ExpressCard3/4

Fig. 6.6

Single FireWire connection

Note
Please check in advance whether a firmware or software
update is required. Software/firmware downloads can be
found on the HBM website: www.hbm.comdownloads

6.2.7

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Setting up FireWire 1394b on the PC

Integrate the FireWire PC adapter into your computer.

Start the Wizard provided by HBM to install the


PCFireWire driver. The Wizard is part of the
QuantumX system software package or catman.
But you can also install the Wizard manually from the

71

QuantumX

directory. It is usually stored under


C:\Programs\HBM\FireWire\t1394bus_installwizard.exe.

Note
For troubleshooting you can switch to the original
FireWire driver with t1394bus_installwizard.exe. After
the driver is installed you will find it on your hard disk.

Note
If no modules are found via FireWire this may be caused
by one of the following reasons:
S The modules have not been properly registered. Click
on the FireWire driver in the systray, check the driver
after the modules and reinstall it if necessary
(hbm1394.sys).
S Check all connections between modules.

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6.2.8

Multiple FireWire connection

10 V ... 30 V DC
(NTX001, etc.)

10 V ... 30 V DC
(NTX001, etc.)

X102
X101

1-KAB272-2/5

FireWire
connection

2 or 5 m connection cable

1-KAB293-5
0.2 m connection cable

1-Kab270-3
5 m connection cable

Fig. 6.7

Example of multiple connection via FireWire with


synchronization

Data is transferred, modules are synchronized in timing


and voltage is supplied via the FireWire connections. You
can connect a maximum of 12 modules in series with
each other.

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QuantumX

Note
Different voltage sources must have the same reference
potential and should be within the same voltage range.
Drops in voltage will occur due to line resistances and
internal protective circuits. The last module of the chain
should therefore receive a considerably lower supply
voltage.
Make certain that at least 10 V is still applied to the last
module.

6.2.9

Layout with data recorder CX22W

10 V ... 30 V DC (NTX001, etc.)

Connection via Ethernet cable or


wireless (WLAN)

CX22-W

FireWire connection

Fig. 6.8

74

Layout with CX22W

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6.2.10 Output measurement signal to CAN bus


(MX840A)
The MX840A/B amplifier allows channels 28 to output to
the CAN Bus (channel 1). This mode is configured
entirely in the MX Assistant.

Fig. 6.9

Output to CAN bus (MX840A, connection 1)

6.2.11 Output measurement signals to CAN bus


(MX471)
The MX471/B module allows measurement signals, or
the signals calculated in real time, to be output to the
CAN Bus. This gateway mode is typically used in test
benches or in mobile measuring mode, for connection to
a central CANbased data logger.
This mode is configured entirely in the MX Assistant
software. The signals to be transmitted must be
parameterized isochronously (in real time), and then
assigned to the relevant CAN port. The parameterization
is permanently stored in the modules (EEPROM). To
simplify integration at the opposite end (e.g. logger/test
bench), the MX Assistant can generate a CAN database
of signals (*.dbc).

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QuantumX

MX471

KAB272

KAB272

Fig. 6.10

Output to CAN bus (MX471, every connection)

6.2.12 Output of signals with standardized voltage in


real time (MX878B/ or MX879/B)
It is very easy to integrate QuantumX via the globally
standardized interface of a normalized voltage (+/ 10 V),
particularly in a test bench environment. MX878/B or
MX879/B modules for distributed use serve this purpose.
These modules also allow onboard different input
channel calculations, such as matrix calculation for
compensation of parasitic effects in multicomponent
transducers, ADDMUL, PID controls or limit value
switches.

76

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QuantumX

This mode is configured using the catman or MX


Assistant software. All the modules must be connected
via FireWire, and the signals to be transmitted (analog,
digital rotary encoder or digital CAN Bus signals) must be
parameterized isochronously (realtime operation) and
then assigned to the relevant analog voltage output. The
parameterization is permanently stored in the modules
(EEPROM). The maximum measuring rate is limited to 5
kHz. The mapping of harmonic signals up to approx. 500
Hz is excellent. Maximum bandwidths and ultrashort
latency times are achieved with MX410/B.

MX878/MX879

KAB272

Any measurement module in the


FireWire group, also CAN Bus
MX471/B.

Fig. 6.11

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Analog output in real time

77

QuantumX

6.2.13 Output signals in real time via EtherCAT and


in parallel via Ethernet
Each source in a QuantumX system is distributed into
two signals, to which different data rate and filtering
parameters can be assigned.
For example, the first signal of an input channel with a
high data rate, e.g. acceleration sensor with 100 kS/sec
measured values and deactivated filter for analysis while
the second signal with 5 kS/sec can be output via
EtherCAT.

78

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QuantumX

CX27

KAB272

EtherCAT master
KAB272

Fig. 6.12

Output in real time via EtherCAT and in parallel via


Ethernet

6.2.14 QuantumX in the FireWire group


The number of modules connected in series (daisy chain)
is limited to 12. If you want to connect more modules
(maximum 24), you must use hubs. Hubs are devices
that connect network chains together in star
configurations. This connection mode is again limited to
14 hops.

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QuantumX

A hop is the transition from one module to another (this


means n-1 hops for n QuantumX modules in a chain).
Depending on the connection situation, 1 to 2 hops are
counted in one hub (see Fig. 6.14).
To count the total number of hops, the longest chain to
the data sink must be counted (worst case).

3
Hub P4
6
P3

10

11

5
12

QuantumX module

Displayed:
Total number of modules: 15
Total number of hops: 12
Data sink

Longest chain to data sink (max. 12)


P3 = Port 3

Fig. 6.13

80

Example of a star topology with two chains and one


hub

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QuantumX

Port 1 Port 2 Port 3

Port1

Port2

Phy 1

Port3

Phy 2

Port4

Port 4
Connection to Port 3 - Port 4: 1 hop
Connection to Port 1 and/or 2 - Port 4: 2 hops

Fig. 6.14

Connection situation on the AVT 1394b hub

Note
Always connect the chain with the most modules to Port
3 or Port 4.

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QuantumX

6.2.15 Optical FireWire connection


Greater distances in FireWire networks can be bridged
with optohubs that enable distances of up to 300 m with
the use of a fiber optical cable.
This mode is used primarily for widely distributed
modules, e.g. in the rail vehicle application environment,
general monitoring of traffic or energy infrastructures, as
well as in marine applications.
Another advantage in addition to wide measurement
module distribution and the associated short sensor
leads, is fullyisolated data communication between
different system components, to suppress the
electromagnetic interference of high overhead line
voltages in rail traffic, for example.

Max. 300 m

Optohub

P4

P3

1 hop
Opto- P3
hub

P4

6
1

5
Displayed:

Total number of modules: 11


Total number of hops: 8
QuantumX module
Longest chain to data sink

Fig. 6.15

82

Example of the use of optohubs

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QuantumX

10 V ... 30 V DC

Fiber optical cable


Max. length 300 m

Optohub
Optohub

Fig. 6.16

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FireWire 1394b optohubs and fiber optical cable


from HBM partner Allied Vision Technologies

83

QuantumX

Modules and transducers


7.1

General information

7.1.1

Shielding design

Sources of interference can cause electromagnetic fields


which can induce interference voltages inductively or
capacitively via the connection cable and device housing
in the measurement circuit and therefore interfere with
the device function. It must be ensured that the devices
used in the system also do not transmit any
electromagnetic interference. Electromagnetic
compatibility (EMC), which encompasses both the
required electromagnetic interference immunity (EMI) and
the permissible electromagnetic interference emissions
(EME), has become increasingly important over the
years.
The HBM Greenline shielding design
The measuring chain is completely enclosed by a
Faraday cage by appropriate routing of the cable shield.
The cable shield is extensively connected with the
transducer housing and is routed via the conductive plug
to the amplifier housing. The effect of electromagnetic
interference is significantly reduced by these measures.

84

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The conductive housing


ensures the connection
to the plug or device
housing
Signal-carrying
contacts

Fig. 7.1

The cable shield is connected with the


conductive housing via strain relief

Routing of the cable shield on the plug

Note
All parts of the measurement chain (including all cable
connection points such as plugs and couplings) must be
surrounded by a closed EMC-proof shield. Shield
junctions must represent a full contact, closed and
low-impedance connection. This is the case for original
HBM plug connections.

Ground connection and grounding


As the signal ground and shielding are separated in
EMC-compliant cabling, the shielding can be connected
at more than one point to the ground, i.e. via the
transducer (metal housing) and the amplifier (housing is
connected to the grounded conductor).
If there are differences in potential in the measuring
system, a potential compensating line must be laid

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85

QuantumX

(reference value: highly flexible stranded wire, wire cross


section 10mm2). Signal and data leads must be set up
physically separated from current-carrying power lines.
Ideally, cable ducts made of sheet metal with an internal
partition should be used. Signal ground, ground and
shielding must be laid out as separated as possible.
In order to minimize the effect of electromagnetic
interference and differences in potential, the signal
ground and ground (or shielding) are designed to be
physically separate in the HBM devices. The grounded
supply connector or a separate ground potential lead
should serve as the ground connection, as is the case for
potential compensation in buildings, for example. The
ground cable should not be connected to a radiator body,
water pipe or similar objects.

7.1.2

Active transducer connection

Some modules can supply active transducers with a


supply voltage of 524 V.
When using the adjustable transducer excitation,
electrical isolation from the supply voltage of the amplifier
is not required.
The maximum permissible power consumption is
700 mW per channel, but no more than 2 W total. If the
power consumption is more than 700 mW on one
channel, the transducer excitation of this channel will
switch off. If the power consumption exceeds a total of
2 W, the device may switch off.

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QuantumX

Connection as per measurement


principle
Sensor

4
9
Supply voltage 5V 24V1)

12

Power supply 0V

11

Cable shield

1) Adjustable

via software

Hsg.

Hsg. = Housing

CAUTION
Check the correct voltage setting when connecting a
sensor. Too high a voltage can destroy the sensor. The
voltage value is a part of the MX840/A parameterization
and can only be changed with a new parameterization.
The sensor supply is switched off in condition at the time
of delivery.

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7.1.3

TEDS

TEDS stands for "Transducer Electronic Data Sheet" and


refers to the electronic data sheet of a transducer or
sensor that is stored in a small electronic chip or
appropriate module which is permanently connected to
the device.
In addition, valuable metadata such as calibration data is
provided, which gives important information for the
traceability of measurements or tests. The electronic data
sheet can be located in the transducer housing, in the
inseparable cable or connector plug.
The function and working method of TEDS are defined in
Standard IEEE1451.4.
Transducer with TEDS module, for
example U93

Data mode

QuantumX MX840A

Measurement mode

Transducer information stored in the TEDS data memory:

88

the physical unit of the measured quantity (N for force,


for example) and its measuring range

the unit of the electrical output signal (mV/V for bridge


transducers, for example)

the linear characteristics as the relation between the


measured quantity and the electrical signal

if applicable, the requisite excitation and electrical


power supply of the transducer

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Additional information, that could be read using


appropriate software, for example:
S

transducer manufacturer, type, serial number etc.

calibration date, recalibration interval, calibrator's


initials, etc.

The amplifiers in the QuantumX series are capable of


reading the transducer information stored in the data
sheet and automatically converting it into amplifier
settings to enable rapid and safe measurement
operation.
The electronic data sheet is read automatically as soon
as the transducer is connected to the device. The
electrical bridge between two pins in the plug serves as
the "transducer identification". The amplifier switches
automatically to the configured measurement mode after
the digital identification mode.
TEDS data can also be read with a software command,
for example with catmanAP.
All TEDS data can be read and edited with the TEDS
Editor, see section 3.6.
QuantumX supports several options for reading and
writing TEDS data:

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It is possible to access a TEDS module via two


separate cable wires ("onewire circuit") or retrofit
TEDS in the transducer connector.

Amplifiers with direct connection of IEPE transducers


support TEDS Version 1.0.

A special TEDS module is integrated in some HBM


transducers. It can transmit TEDS data via the
feedback line of a sensor (patented "zerowire
circuit").
The amplifier switches to the measurement mode

89

QuantumX

after the digital communication (data mode). These


transducers include the force transducer U93 for
example.
S

Thermocouple amplifiers with RFID chips on the


transducer connector support the TEDS technology,
for example to automatically transmit the measuring
point or additional calibration data to the amplifier after
connection.

The data sheet of each amplifier includes further


specifications with regards to TEDS, e.g. the maximum
possible cable length to the transducer. If TEDS is not
used, the possible cable length can be significantly
longer.
Retrofitting TEDS in transducer connectors
The IEEE standard 1451.4 defines a generally
acknowledged process with which sensors can be
identified. The sensor is identified by the respective data
sheet which is stored in electronic format in the sensor,
cable or plug on a 1-wire EEPROM (TEDS - Transducer
Electronic Data Sheet). The amplifier communicates with
this EEPROM via the serial 1-wire interface, reads the
data sheet and makes the corresponding amplifier
settings.
The following figure shows the retrofitting of TEDS in a
plug. The bridge between Pin 4 and Pin 9 is used for plug
identification of the transducer. It starts automatic reading
of the TEDS.
HBM recommends the TEDSmodule (1Wire
EEPROM) DS24B33 from Dallas Maxim. HBM offers a
package with 10 TEDS: order no. :1-TEDS-PAK

90

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6
1

11

15
10

4
Bridge
9

1
2 Data

3 No function

1-wire EEPROM
(DS24B33)

1 2 3
View from below

7.1.4

Autocalibration / autoadjustment

Measurement channels with full/half bridge mode are


cyclically calibrated during the runtime following the start
of the module. This mechanism improves long-term
stability (aging) and also the short-term stability of an
amplifier if there are temperature fluctuations at the site
of the measuring device.
Autocalibration briefly interrupts measurement and - in
place of the measured values from the transducer sends signals from an internal calibration source to the
AD converter (zero and reference signal).
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QuantumX

Amplifiers MX840/A and MX440A have autoadjustment.


These amplifiers have a second measurement circuit in
the full/half bridge measurement mode, which measures
in parallel to the input circuit and implements a calibration
cycle in a 30 second rhythm. This ensures long-term and
short-term stability in the circuit. The accuracy of the
calibration channel is then transferred to the
measurement channel with a patented process.
This allows the modules to achieve a high stability
without having to cyclically freeze the measured value.
Autoadjustment can be parameterized with the
QuantumX Assistant or using catmanEASY.
Autoadjustment is switched on the default settings. The
cyclical calibration can be briefly deactivated via the
QuantumX Assistants and via catmanEASY.

92

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7.2

MX840/A/B universal amplifier

Important

Two versions of the MX840 amplifier are available:


MX840 : 2008 version
MX840A: 2011 version
MX840B: 2015 version
Extended function:
- IEPE transducers and strain gauge bridge with DC
supply
- Decimal rates (switchable)
- Ethernetbased synchronization via IEEE1588:2008
(PTPv2)
- 40 kS/s sample rate per channel, 7.2 kHz
bandwidth
The MX840B universal amplifier provides 8 channels.
Every channel supports over 15 different transducer tech
nologies. The pin assignment of the 15pin DSUB15HD
connector with the respective transducer technology or
function is identical for all amplifiers using DSUB15HD.
All measuring channels are electrically isolated from one
another and from the mains. When using the adjustable
transducer excitation, electrical isolation from the supply
voltage of the amplifier is not required.

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MX840 connectable transducers

94

Transducer type

Connection sockets

See page

SG full bridge

1 ... 8

133

SG quarter bridge via external ad


apter

1 ... 8

138

Inductive full bridge

1 ... 8

134

Inductive half bridge

1 ... 8

137

LVDT

1 ... 8

142

Electrical voltage

1 ... 8

145, 146

High-voltage via external adapter


(300 V CAT II)

1 ... 8

148

Electrical current

1 ... 8

149

Piezoresistive transducer

1 ... 8

135

Current-fed piezoelectric transducer


(IEPE, ICP) via an external ad
apter

1 ... 8

143

Potentiometer

1 ... 8

141

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Transducer type

Connection sockets

See page

Resistance thermometer PT100,


PT1000

1 ... 8

152

Thermocouple

1 ... 8

153

Incremental encoder

5 ... 8

from 156

SSI protocol

5 ... 8

163

Torque/speed (HBM torque trans


ducer)

5 ... 8

157, 158

Frequency measurement, pulse


counting

5 ... 8

from 156

CAN bus

168

7.2.1

MX840 pin assignment

So that insertion or removal of a transducer connection


can be unmistakably identified and, with TEDS, the
channel is automatically parameterized, Pin 4 and Pin 9
in the connector plug must be bridged! If this bridge is
missing, no measurement values will be recorded at the
connection!

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QuantumX

Bridge

11
1

4
5

Fig. 7.2

Pin

96

15

Pin arrangement of connector plug, view from the


solder side

Connector

TEDS (+)

Bridge excitation voltage (-), 0-reference pulse (zeroing pulse) (-)

Bridge excitation voltage (+), 0-reference pulse (zeroing pulse) (+)

Always connect with Pin 9! (Plug-in detection)

Measurement signal (+), potentiometer measurement signal (+),


voltage input 100 mV (+), f1(-) signal differential, SSI data (-)

TEDS (-), ground frequency measurement

Sense lead (-), f2(-) signal differential, CAN-High, SSI clock (-)

Sense lead (+), f2(+) signal differential, CAN-Low, SSI clock (+)

Signal ground

10

Measurement signal (-), f1(+) signal differential, SSI data (+)

11

Active sensor supply 5 ... 24 V (0 V)

12

Active sensor supply 5 ... 24 V (+)

13

Current input "30 mA (+)

14

Voltage input 10 V (+), 60 V (+)

15

Unassigned

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7.2.2

MX840B status display

The front panel of the universal amplifier has a system


LED and 8 connection LEDs. The system LED indicates
the status of the device, the connection LEDs the states
of the individual connections.
Connection LED

System
LED

Fig. 7.3

MX840B front view

System LED
Green

Error-free operation

Orange

System is not ready, boot procedure running

Flashing orange

Download active, system is not ready

Red

Error

Connection LEDs
All LEDs are orange

Boot procedure running (system is not ready)

All LEDs are flashing


orange

Firmware download active (system is not ready)

Orange

Connection newly assigned, transducer identification running


(calibration)

Green

Error-free operation

Flashing green (5s),


then green

TEDS data being read in

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Flashing orange (5 s),


then green

Manual configuration ongoing (ignore TEDS)

Red

No sensor connected
Channel error (incorrectly parameterized, connection error,
invalid TEDS data)

CAN LEDs
Green

CAN bus activated, CAN data can be received

Orange

CAN bus in "WARNING" state, CAN data received but bus is


subject to occasional disruptions; buffer overflow, some data
items lost

Red

CAN bus in "ERROR" or "BUS-OFF" state, CAN data cannot


be received or processed
General rule: Brief flashing TEDS identified (green: is used,
orange: is not used).

7.3

MX840/A universal amplifier

The MX840A universal amplifier corresponds to the


MX840 amplifier, with the additional option of connecting
SG half bridges and variable ohmic resistors.
MX840A connectable transducers

98

Transducer type

Connection sockets

See page

SG full bridge

1 ... 8

133

SG half bridge

1 ... 8

136

SG quarter bridge via adapter

1 ... 8

138

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Transducer type

Connection sockets

See page

Inductive full bridge

1 ... 8

134

Inductive half bridge

1 ... 8

137

LVDT

1 ... 8

142

Electrical voltage

1 ... 8

145, 146

High-voltage via adapter (300 V


CAT II)

1 ... 8

148

Electrical current

1 ... 8

149

Current-fed piezoelectric trans


ducer (IEPE, ICP) via adapter

1 ... 8

143

Piezoresistive transducer

1 ... 8

135

Potentiometer

1 ... 8

141

Resistance thermometer PT100,


PT1000

1 ... 8

152

Ohmic resistor

1 ... 8

151

Thermocouple

1 ... 8

153

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Transducer type

Connection sockets

See page

Incremental encoder, rotary en


coder

5 ... 8

from 156

SSI protocol

5 ... 8

163

Frequency measurement, pulse


counting

5 ... 8

from 156

Torque/speed (HBM torque


transducer)

5 ... 8

157, 158

CAN bus (receive/send)

168

7.3.1

MX840/A pin assignment

So that insertion or removal of a transducer connection


can be unmistakably identified, Pin 4 and Pin 9 in the
connector plug must be bridged! If this bridge is missing,
no measurement values will be recorded at the
connection!

100

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Bridge
1

11

4
5

Fig. 7.4

Pin

15

Pin arrangement of connector plug, view from the


solder side

Connector

TEDS (+)

Bridge excitation voltage (-), 0-reference pulse (zeroing pulse) (-)

Bridge excitation voltage (+), 0-reference pulse (zeroing pulse) (+)

Always connect with Pin 9! (Plug-in detection)

Measurement signal (+), potentiometer measurement signal (+),


voltage input 100 mV (+), f1(-) signal differential, SSI data (-)

TEDS (-), ground frequency measurement

Sense lead (-), f2(-) signal differential, CAN-High, SSI clock (-)

Sense lead (+), f2(+) signal differential, CAN-Low, SSI clock (+)

Signal ground

10

Measurement signal (-), f1(+) signal differential, SSI data (+)

11

Active sensor supply 5 ... 24 V (0 V)

12

Active sensor supply 5 ... 24 V (+)

13

Current input "30 mA (+)

14

Voltage input 10 V (+), 60 V (+)

15

Digital output, for example to activate a calibration signal for T10F(S) and
T40, 5 V/max. 10 mA

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7.3.2

MX840/A status display

The front panel of the universal amplifier has a system


LED and 8 connection LEDs. The system LED indicates
the status of the device, the connection LEDs the states
of the individual connections.
Connection LED

System
LED

Fig. 7.5

MX840/A front view

System LED
Green

Error-free operation

Orange

System is not ready, boot procedure running

Flashing orange

Download active, system is not ready

Red

Error

Connection LEDs
All LEDs are orange

Boot procedure running (system is not ready)

All LEDs are flashing


orange

Firmware download active (system is not ready)

Orange

Connection newly assigned, transducer identification running


(calibration)

Green

Error-free operation

Flashing green (5s),


then green

TEDS data being read in

102

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Flashing orange (5 s),


then green7

Manual configuration ongoing (ignore TEDS)

Red

No sensor connected
Channel error (incorrectly parameterized, connection error,
invalid TEDS data)

CAN LEDs
Green

CAN bus activated, CAN data can be received

Orange

CAN bus in "WARNING" state, CAN data received but bus is


subject to occasional disruptions; buffer overflow, some data
items lost

Red

CAN bus in "ERROR" or "BUS-OFF" state, CAN data cannot


be received or processed
General rule: Brief flashing TEDS identified (green: is used,
orange: is not used).

7.4

MX440A/B universal amplifier

You can connect up to four transducers to the universal


amplifier MX440A/B. The transducers are connected via
15-pin D-SUB-15HD device connectors. All measuring
channels are electrically isolated from one another and
from the power supply.
Connectable transducer types and the status display are
identical with the universal amplifier MX840A (without
CAN) (see page 98).

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QuantumX

System
LED

Connection LED

Fig. 7.6

MX440B front view

System LED
Green

Error-free operation

Orange

System is not ready, boot procedure running

Flashing orange

Download active, system is not ready

Red

Error

Connection LEDs
All LEDs are orange

Boot procedure running (system is not ready)

All LEDs are flashing orange

Firmware download active (system is not ready)

Orange

Connection newly assigned, transducer identification


running (calibration)

Green

Error-free operation

Flashing green (5s), then


green

TEDS data being read in

Flashing orange (5 s), then


green

Manual configuration ongoing (ignore TEDS)

Red

No sensor connected
Channel error (incorrectly parameterized, connection
error, invalid TEDS data)
General rule: Brief flashing TEDS identified (green: is used,
orange: is not used).

104

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7.5

MX410/B highly dynamic universal


amplifier

You can connect up to four transducers to the highly


dynamic universal amplifier MX410/B. The transducers
are connected via 15-pin D-SUB-15HD device
connectors. You will need BNC adapters (accessory
1-IEPEMX410) to connect the IEPE transducers.
All measuring channels are electrically isolated from one
another and from the power supply. When using the
adjustable transducer excitation, electrical isolation from
the supply voltage of the amplifier is not required.
MX410/B connectable transducers
Transducer type

Connection sockets

See page

SG full bridge

1 ... 4

133

SG half bridge

1 ... 4

136

SG quarter bridge via adapter

1 ... 8

138

Inductive full bridge

1 ... 4

134

Inductive half bridge

1 ... 4

137

Electrical voltage

1 ... 4

145, 146

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QuantumX

Transducer type

Connection sockets

See page

High-voltage via adapter (300 V


CAT II)

1 ... 8

148

Electrical current

1 ... 4

149

Current-fed piezoelectric trans


ducer (IEPE, ICP)

1 ... 4

143

Piezoresistive transducer

1 ... 4

135

7.5.1

MX410/B pin assignment

So that insertion or removal of a transducer connection


can be unmistakably identified, Pin 4 and Pin 9 in the
connector plug must be bridged! If this bridge is missing,
no measurement values will be recorded at the
connection!
Bridge

11
1

4
5

Fig. 7.7

106

15

Pin arrangement of connector plug, view from the


solder side

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QuantumX

Pin

Connector

TEDS (+)

Bridge excitation voltage (-)

Bridge excitation voltage (+)

Always connect with Pin 9! (Plug-in detection)

Measurement signal (+)

TEDS (-)

Sense lead (-)

Sense lead (+)

Signal ground

10

Measurement signal (-)

11

Active sensor supply (-)

12

Active sensor supply (+)

13

Current input "30 mA (+)

14

Voltage input 10 V, IEPE (+)

15

Digital output, for external charge amplifier, etc., 5 V/max. 10 mA

The analog output can be tapped via BNC. For


configuration instructions see section 9 "Functions and
outputs".

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QuantumX

7.5.2

MX410/B status display

Connection LED

System
LED

Analog output LED

Fig. 7.8

MX410B front view

System LED
Green

Error-free operation

Orange

System is not ready, boot procedure running

Flashing orange

Download active, system is not ready

Red

Error

Connection LEDs
All LEDs are orange

Boot procedure running (system is not ready)

All LEDs are flashing


orange

Firmware download active (system is not ready)

Orange

Connection newly assigned, transducer identification running


(calibration)

Green

Error-free operation

Flashing green (5s),


then green

TEDS data being read in

Flashing orange (5 s),


then green

Manual configuration ongoing (ignore TEDS)

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Red

No sensor connected
Channel error (incorrectly parameterized, connection error,
invalid TEDS data)

Red

Sensor supply overload

Analog output LEDs


Green

Error-free operation

Orange

System is not ready, boot procedure running

Red

Overcurrent at the analog output


Orange

Input signal overflow

Red

Overflow due to invalid scaling of the analog outputs


General rule: Brief flashing TEDS identified (green: is used,
orange: is not used).

7.6

MX460/B frequency amplifier

You can connect up to four transducers to the frequency


measuring amplifier MX460/B. The transducers are
connected via 15-pin D-SUB-15HD device connectors. All
measuring channels are electrically isolated from one
another and from the power supply. When using the
adjustable transducer excitation, electrical isolation from
the supply voltage of the amplifier is not required.
MX460/B connectable transducers
Transducer type

Connection sockets

See page

Torque/speed (HBM torque


transducer)

1 ... 4

157, 158

Frequency measurement, pulse


counting

1 ... 4

from 156

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QuantumX

Transducer type

Connection sockets

See page

Pulse width, pulse duration,


period duration (PWM)

1 ... 4

167

Passive inductive encoder

1 ... 4

165

Incremental encoder

1 ... 4

from 156

7.6.1

MX460/B pin assignment

So that insertion or removal of a transducer connection


can be unmistakably identified, Pin 4 and Pin 9 in the
connector plug must be bridged! If this bridge is missing,
no measurement values will be recorded at the
connection!

Bridge
1

11

4
5
15

Fig. 7.9

110

Pin arrangement of connector plug, view from the


solder side

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QuantumX

Pin

Connector

TEDS (+)

Reference pulse 0 (zeroing pulse) (-)

Reference pulse 0 (zeroing pulse) (+)

Always connect with Pin 9! (Plug-in detection)

Frequency input f1 (-)

TEDS (-), signal ground

Frequency input f2 (-)

Frequency input f2 (+)

Reference voltage Vref (2.5 V)

10

Frequency input f1 (+)

11

Active sensor supply 5 ... 24 V (-)

12

Active sensor supply 5 ... 24 V (+)

13

Not in use

14

f1 AC+ (for passive inductive transducers)

15

Digital output, for example to activate a calibration signal for T10F(S) and
T40, 5 V/max. 10 mA

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QuantumX

7.6.2

MX460B status display


System LED

Connection LED

Fig. 7.10

MX460B front view

System LED
Green

Error-free operation

Orange

System is not ready, boot procedure running

Flashing orange

Download active, system is not ready

Red

Error

Connection LEDs
All LEDs are orange

Boot procedure running (system is not ready)

All LEDs are flashing orange

Firmware download active (system is not ready)

Orange

Connection newly assigned, transducer identification


running (calibration)

Green

Error-free operation

Flashing green (5s), then


green

TEDS data being read in

Flashing orange (5 s), then


green

Manual configuration ongoing (ignore TEDS)

Red

112

No sensor connected
Channel error (incorrectly parameterized, connection
error, invalid TEDS data)
General rule: Brief flashing TEDS identified (green: is used,
orange: is not used).

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7.7

MX1609/KB/ MX1609T/TB
thermocouple amplifier

Up to 16 type K thermocouples (Ni-CrNi) can be


connected to the module MX1609/KB for measuring
temperatures.
Up to 16 type T thermocouples (Cu-CuNi) can be
connected to the module MX1609T/TB for measuring
temperatures.
Connectable MX1609/KB/MX1609T/TB transducers
Transducer type

Connection sockets

See page

Thermocouple type K, type T

1 ... 16

153

MX1609
+

Thermocouple

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QuantumX

Type

Thermocouple material 1 (+)

Thermocouple material 2 ()

Nickel-chrome (color code green)

Nickel-aluminum (color code white)

Copper (color code brown)

Copper-nickel (color code white)

Connection of the thermocouple plug in the miniature


design.

Standard miniature thermo


couple plug or
1THERMOMINI from HBM
with integrated RFID chip

7.7.1

Thermocouple with TEDS functionality (RFID)

Measuring point identification


An RFID31) chip in or on the thermocouple plug ensures
wireless transducer identification through the amplifier.
RFID technology enables contactless reading and writing
of data such as the precise measuring point or the
required physical unit (5C or K). Data is entered with the
TEDS Editor provided by HBM. It is then written to the
RFID chip via a corresponding RFID transponder in the
amplifier.
The chip is reusable and works without batteries.

3)

114

RFID = Radio Frequency Identification: Method for communication between transponder and
read/write device with magnetic fields or electromagnetic waves.

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Rescaling
All modules MX1609/KB/TB has a rescaling function.
Errors from thermocouples or installation situations can
be minimized using a table that converts values from
degree oC to degree oC.
The MX1609/KB/TB can process maximum 64 value
pairs. 14 value pairs can be stored in the TEDS template
"Calibration Table" if no additional optional templates are
used.
This function delivers the best results when the ambient
temperature of the MX1609/KB/TB, and therefore the
temperature of the cold junction, is kept constant.
Conditions for using RFID chips for measuring point
identification:

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All channels can read/write via RFID

The neighboring channel must not be occupied in the


MX1609/KB/TB during writing

Maximum distance chip to housing: 1 mm

For self-assembly: Check position of chip on plug

115

QuantumX

Thermocouple plug with integrated RFID chip from


HBM
RFID chip

The chip for measuring point identification is already


integrated in the HBM THERMO-MINI.

7.7.2

MX1609 status display

Connection
LED

Fig. 7.11

System
LED

MX1609KB front view

System LED
Green

Error-free operation

Orange

System is not ready, boot procedure running

Flashing orange

Download active, system is not ready

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Red

Error

Connection LEDs
All LEDs are orange

Boot procedure running (system is not ready)

All LEDs are flashing or


ange

Firmware download active (system is not ready)

Orange

Connection newly assigned, transducer identification run


ning (calibration)

Green

Error-free operation ("Ignore TEDS" or "if available" set,


channel is manually configured)

Flashing green (5s), then


green

Error-free operation ("Use TEDS" or "if available" set


and TEDS data valid)

Red

No sensor connected
Channel error (incorrectly parameterized, connection er
ror, invalid TEDS data)

Red

Sensor supply overload


General rule: Brief flashing TEDS identified (green: is used,
orange: is not used).

7.8

MX471/B CAN module

7.8.1

General information

The MX471/B module provides four independent CAN


bus nodes that are all electrically isolated from each other
and power supply.

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QuantumX

Connectable MX471/B buses


Type

Connector sockets /
nodes

See page

CAN bus (highspeed CAN)

1 ... 4

168

Connected devices are not directly addressed during


data transmission on a CAN bus. A unique identifier
denotes the contents of a message (e.g. rotational speed
or engine temperature).
The identifier also signifies the priority of the message.
Message = identifier + signal + additional information
Device connected to the bus = node
Each node on the MX471 can be parameterized either as
a receiver or as transmitter (gateway). Parameterization
as receiver is described in section 7.8.4.
Parameterization as transmitter is described in section 8.
The online help that comes with the respective software
package provides detailed information about
parameterization.

Note
To ensure normal operation, the CAN bus needs to be
terminated at both ends, and only there, using
appropriate termination resistors.
A 120-ohm termination resistor can be individually
connected in the module by software. Termination is also
required when short cables with low bit rates are used.

Please refer to the data sheet for the relation between bit
rate and maximum bus line length.
118

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The configuration of a node is retained after switching the


modules off and on.
For decoding signals at a rate greater than 2000/s,
please set up signal inputs 1 to 8 on the MX471. The
signal buffers of these signal inputs have been expanded
accordingly.

7.8.2

MX471/B pin assignment

9
5

Fig. 7.12

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Pin arrangement of connector plug, view from the


solder side

Pin

Connector

No function

CAN Low

GND

No function

CAN Shield

GND

CAN High

No function

No function

119

QuantumX

7.8.3

LEDs status display

CAN-LEDs BUS

System-LED

CAN-LEDs Channel

Fig. 7.13

MX471B front view

System LED
Green

Error-free operation

Yellow

System is not ready, boot procedure running

Flashing yellow

Download active, system is not ready

Red

Error, faulty synchronization

CAN-LEDs (BUS)
Green flickering

Bus is error-free and activity on CAN

Constant green

Bus is error-free and no activity on CAN

Yellow flickering

Intermittent bus errors (warning) and activity on CAN

Constant yellow

Intermittent bus errors (warning) and no activity on CAN

Red on

Bus error, CAN interface in "Bus-OFF" status

120

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CAN LEDs (channel)


Constant green

Channel is ready for operation

Flashing yellow

Firmware1 download active

Yellow on

Boot process running

Red on

Channel has errors

Ethernet LED
Green on

Ethernet link status is OK

Flashing yellow

Ethernet data transmission ongoing

7.8.4

Receiving CAN messages

To be able to receive CAN messages, the node must be


able to identify the relevant messages. This can be done
directly on the node or, in a reproducible way, by
previously generated messages in the sensor database.
Individual messages can be linked to the node by
dragging from the sensor database and dropping them
where required.
CAN databases type *.dbc can also be read into the
sensor database. If no CAN database is available, it can
also be created. Editors for this purpose are provided by
different companies.
Received CAN messages are instantly "time-stamped" in
measurement mode. This enables directly acquired
measured quantities and CAN messages to be acquired
and analyzed in parallel and synchronously in the entire
system.

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QuantumX

Note
The MX471/B is not a traditional data logger that logs the
complete CAN data stream on the bit level. The
parameterized node listens on the CAN bus and
extracts the signals from the relevant CAN messages to
transmit them as measured values.

7.9

MX1601/B amplifier

You connect up to 16 freely configurable inputs for


voltage (10 V, 100mV) or current (20mA) or current-fed
piezoelectric sensors (IEPE) to the MX1601/B.
The transducers are connected via 8-pin plug terminal
connectors (Phoenix Contact FMC 1.5/8-ST-3.5-RF
(order no. 1952089)).
All measuring channels are electrically isolated from one
another and from the power supply. When using the
adjustable transducer excitation, electrical isolation from
the supply voltage of the amplifier is not required.

122

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MX1601/B connectable transducers


Transducer type

Connection sockets

See page

Electrical voltage

1 ... 16

145, 146

Electrical current

1 ... 16

149

Current-fed piezoelectric transducer


(IEPE, ICP) via an external ad
apter

1 ... 16

143

7.9.1

MX1601/B pin assignment

So that insertion or removal of a transducer connection


can be unmistakably identified, Pin 2 and Pin 5 in the
connector plug must be bridged! If this bridge is missing,
no measurement values will be recorded at the
connection!

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QuantumX

1
Bridge

2
3
4

1wire EEPROM
(Maxim DS24B33+)
view from below

5
1 2 3

2 Data
3 No function

Fig. 7.14

Pin

124

Pin arrangement of connection plug, view from the


connection side

Connector

Voltage output 10 V (+), 100 mV (+), IEPE (+)

Signal ground, TEDS (-)

Current input 20 mA (+)

TEDS (+)

Always connect with Pin 2! (Plug-in detection)

Active sensor supply (+)

Active sensor supply (-)

Housing (shield connection)

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Note
The transducer excitation voltage can be set in the range
of 5 ... 24 V (as described in 6.1.2) is only available on
channels 1 ... 8.
On channels 9 ... 16 the supply voltage (10 ... 30 V) from
the module (e.g. 24 V) is output less approx. 1 V.
A current of max. 30 mA can be consumed for these
channels. The current limitation switches the transducer
excitation off if current consumption is higher.

7.9.2

MX1601/B status display

The front panel of the universal amplifier has a system


LED and 16 connection LEDs. The system LED indicates
the status of the device, the connection LEDs the states
of the individual connections.
Connection LED

System
LED
Connection LED

Fig. 7.15

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MX1601B front view

125

QuantumX

System LED
Green

Error-free operation

Orange

System is not ready, boot procedure running

Flashing orange

Download active, system is not ready

Red

Error

Connection LEDs
All LEDs are orange

Boot procedure running (system is not ready)

All LEDs are flashing


orange

Firmware download active (system is not ready)

Orange

Connection newly assigned, transducer identification running


(calibration)

Green

Error-free operation

Flashing green (5s),


then green

TEDS data being read in

Flashing orange (5 s),


then green

Manual configuration ongoing (ignore TEDS)

Red

Amplifier overload, no sensor connected


Channel error (incorrectly parameterized, connection error,
invalid TEDS data)

Flashing red

Sensor supply overload


General rule: Brief flashing TEDS identified (green: is used,
orange: is not used).

126

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7.10 MX1615/B amplifier


Up to 16 freely configurable inputs can be connected to
the MX1615/B amplifier.
It supports:
Strain gauges (SG) or SG-based transducers in
S

Full bridge circuit (six-wire configuration)

Half bridge circuit (five-wire configuration)

Quarter bridge circuit (two, three or four wires for


120 ohms or 350 ohms)

Standardized voltage ("10 V differential or


0 . . . 30 V DC unipolar)
Resistor-based measurement (PT100 or resistor,
implemented in a quarter bridge arm)
Bridge excitation voltage:
Constant DC voltage or 1200 Hz (AC) square wave
carrier frequency with an amplitude of 0.5 V; 1 V, 2.5 V or
5V
When TEDS or TID is used, the measurement channel
is automatically parameterized after connection.
Extended functionality for MX1615B :
S

Potentiometer

When TEDS or TID is used, the measurement channel is


automatically parameterized after connection.

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MX1615B connectable transducers


Transducer type

Connection sockets

See page

SG full bridge

1 16

133

SG half bridge

1 ... 16

136

SG quarter bridge

1 ... 16

136

Electrical voltage

1 ... 16

145, 146

Resistance thermometer Pt100

1 ... 16

152

Ohmic resistor

1 ... 16

151

Potentiometer (only MX1615B)

1 ... 16

141

The transducers are connected via 8-pin plug terminal


connectors
(Phoenix Contact FMC 1.5/8-ST-3.5-RFBKBD1-8Q).
The measurement channels are only electrically isolated
from the power supply of the MX1615, not from each
other.

128

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Important
MX1615B uses the "Mini Combicon AU socket/plug type
from Phoenix with gold pins for sensor connection,
instead of "Mini Combicon as used with MX1615.
It is essential to make sure that the right connector is
used:
MX1615B > 1CONS1015; MX1615 > 1CONS1005.

7.10.1 MX1615B pin assignment


So that insertion or removal of a transducer connection
can be unmistakably identified, Pin 4 and Pin 5 in the
connector plug must be bridged! This is automatically so
for all bridge transducers. The bridge only needs to be
completed for voltage measurements. If this bridge is
missing, no measurement values will be recorded at the
connection!

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1
2
Bridge

3
4

1wire EEPROM
(Maxim DS24B33+)
view from below

1 2 3

5
6

1
2 Data

3 No function
8

Fig. 7.16

Pin

130

Pin arrangement of connection plug, view from the


connection side

Connector

TEDS (+)

Bridge excitation voltage (+)

Sense lead (+)

Bridge excitation voltage (-), (TEDS) (-)

Sense lead (-)

Measurement signal (+), voltage input 10 V / 30 V (+)

Measurement signal (-), voltage input 0 V / 10 V (-), bridge excitation


voltage (+) for quarter bridges

Housing (shield connection)

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7.10.2 MX1615B status display


The front panel of the universal amplifier has a system
LED and 16 connection LEDs. The system LED indicates
the status of the device, the connection LEDs the states
of the individual connections.
Connection LED

System
LED
Connection LED

Fig. 7.17

MX1615B front view

System LED
Green

Error-free operation

Orange

System is not ready, boot procedure running

Flashing orange

Download active, system is not ready

Red

Error

Connection LEDs
All LEDs are orange

Boot procedure running (system is not ready)

All LEDs are flashing orange

Firmware download active (system is not ready)

Orange

Connection newly assigned, transducer identification


running (calibration)

Green

Error-free operation

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QuantumX

Flashing green (5s), then


green

TEDS data being read in

Flashing orange (5 s), then


green

Manual configuration ongoing (ignore TEDS)

Red

Amplifier overload, no sensor connected


Channel error (incorrectly parameterized, connection
error, invalid TEDS data)

Flashing red

Sensor supply overload


General rule: Brief flashing TEDS identified (green: is used,
orange: is not used).

132

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Transducer connection
8.1

Full bridge, SG

Supported by the following modules: MX840/A, MX440A,


MX410/B, MX1615/B
MX1615/B
Push in
6
1

1
11

15
8
10

wh
bk
2

4
3

b
u
r
d
ye
gn
gy

Measurement signal (+)


Excitation (-)

5
2

6
4

Excitation (+)

10

Hsg.

8
3

Measurement signal (-)


Cable shield
Sense lead (+)
Sense lead (-)

4
9
6

1
2 Data

3 No function
1-wire EEPROM (optional)
view from below

1 2 3

Hsg. = Housing
Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

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8.2

Full bridge, inductive

Supported by the following modules: MX840/A, MX440A,


MX410/B

6
11

15

5
10

wh
bk
bu

rd
1

4
3

ye
gn
gy

Measurement signal (+)


Excitation (-)
Excitation (+)

5
2
3

Measurement signal (-)

10

Cable shield
Sense lead (+)

Hsg.

Sense lead (-)

8
4
9
6
1

1
2 Data
3 No function

1 2 3

1-wire EEPROM (optional)


view from below

Hsg. = Housing

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

134

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8.3

Full bridge, piezoresistive

Supported by the following modules: MX840/A, MX440A,


MX410/B, MX1615/B
MX1615/B
Push in

6
1

11

15
10

Measurement signal (+)


Excitation (-)
2

Excitation (+)

4
3

5
2
3

6
4
2

Measurement signal (-)

10

Cable shield

Hsg.

Sense lead (+)

8
3

Sense lead (-)

7
4

9
6
1
2 Data
3 No function

1
1 2 3

1-wire EEPROM (optional)


view from below

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Hsg. = Housing

135

QuantumX

8.4

Half bridge, SG

Supported by the following modules: MX840/A, MX440A,


MX410/B, MX1615/B
MX1615/B

Push in
6
1

1
11

15

10

wh
bk
bu

ye
gn
gy

Measurement signal (+)


Excitation (-)
Excitation (+)

5
2
3

6
4
2
7

Cable shield
Sense lead (+)
Sense lead (-)

Hsg.

8
7

8
3
5

4
9
6
1

1
2 Data
3 No function

1 2 3

1-wire EEPROM (optional)


view from below
Hsg. = Housing
Cable color code: wh= white; bk= black; bu= blue; rd= red; ye= yellow; gn= green; gy= gray

136

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8.5

Half bridge, inductive

Supported by the following modules: MX840/A, MX440A,


MX410/B

6
1

11

15
10

wh
bk
bu

ye
gn
gy

Measurement signal (+)


Excitation (-)
Excitation (+)
Cable shield

5
2
3
Hsg.

Sense lead (+)

Sense lead (-)

7
4
9
6
1

1
2 Data
3 No function

1 2 3

1-wire EEPROM (optional)


view from below

Hsg. = Housing

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

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8.6

Quarter bridge, SG

Amplifier with direct support of SG quarter bridges:


MX1615/B.
Quarter bridges can be connected via an adapter to:
MX840/A, MX440A and MX410/B. For connecting
individual SGs to this adapter see the following page.
MX1615/B
Push in
1

Three-wire connection

Four-wire circuit
bk

4
5

gy

SG
ye

SG

Cable shield

gn
bu

Cable color code:


wh= white;
bk= black;
bu= blue; rd= red;
ye = yellow;
gn= green;
gy= gray

138

8
6
7

1
2 Data
3 No function

1 2 3

1-wire EEPROM (optional)


view from below

Hsg. = Housing

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8.7

Adapter quarter bridge, SG

For connecting single quarter-bridge strain gauges in


three-wire configuration, an adapter can be plugged onto
the following modules:
MX840/A, MX440A, MX410/B
Available adapters
SG with 120 ohms: order number: SCM-SG120
SG with 350 ohms: order number: SCM-SG350

1'
Solder pads

SG 120 / 350

For technical details see the leaflet entitled QuantumX /


SCM-SG120/350.

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QuantumX

8.8

Connecting transducers with double


shield technique

6
1

11

15
10

1
3

Measurement signal (-)

10

Measurement signal (+)

Excitation (-)

Excitation (+)

Cable shield

Hsg.

Sense lead (+)


Sense lead (-)

8
7
4
9

RB / 2 (to transducer)
Hsg. = Housing

For amplifiers MX840/A, MX440A and MX410/B, we


recommend this connection technique for very small
measurement ranges, particularly in environments
subject to interference and when using long cables.
This applies for all bridge connections.
With cable lengths >50 m, a resistor with half the value of
the bridge resistance (RB/2) must be connected in each
sense lead of the transducer.

140

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8.9

Potentiometric transducers

Supported by the following modules: MX840/A, MX440A,


MX1615B
MX1615B
6
1

Push in
1

11

15
10

Measurement signal (+)


Cable shield

2
7

4
5

Hsg.

8
3
4

3
2

9
6
1
2 Data
3 No function

1 2 3

1-wire EEPROM (optional)


(view from below)

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QuantumX

8.10 LVDT transducers


Supported by the following modules: MX840/A, MX440A

6
1

11

15
10

LVDT transducers
Measurement signal (+)

Excitation (-)

Excitation (+)

Measurement signal (-)


Cable shield

10
Hsg.

Sense lead (+)

Sense lead (-)

7
4
9
6
1

1
2 Data
3 No function

2 3

1-wire EEPROM (optional)


view from below
Hsg. = Housing

142

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8.11 Current-fed piezoelectric transducer


(ICP/IEPE)
Current-fed piezoelectric transducers are supplied with a
constant current of e.g. 4 mA. They return a voltage
signal to the amplifier. This type of transducer is also
called an IEPE or ICP transducer.
IEPE is short for "Integrated Electronics Piezo Electric"
)

is a registered trademark of "PCB Piezotronics".

Supported by the following modules:


MX410/B, MX1601/B
MX840B, MX440B
An adapter on SubHD15 (1SUBHD15BNC) is available
for connecting IEPE transducers with a BNC connector.

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QuantumX

MX1601/B
Push in
6
1

1
11

15
8

10

BNC adapter option


(1-IEPE-MX410/B)

(-)

4
9

5
2

(+)

14

Hsg.

IEPE

Cable shield

Hsg. = Housing

Note
IEPE transducers with TEDS version 1.0 are supported.

144

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8.12 Electrical voltage 100 mV


Supported by the following modules: MX840/A/B,
MX440A/B, MX1601/B
Pin assignment for module MX1601 see section 7.9.1
MX1601/B
Maximum input voltage to housing and
supply ground:

Push in
6

MX840/A/B, MX440A/B: "60 V


1

MX1601/B: "40 V

1
11

15

10

(+)

(-)

10

Cable shield

Hsg.

1
2 Data

3 No function
1-wire EEPROM (optional)
view from below

1 2 3
Hsg. = Housing

Adjustable sensor supply:

I3031-11.0_en

5 V 24 V:
0 V:

Pin 12
Pin 11

Pin 6
Pin 7

145

QuantumX

8.13 DC voltage sources 10 V


The following amplifiers support a measuring range of
"10 V: MX840/A/B, MX440A/B, MX1601/B
Pin assignments for MX1601/B see section 7.9.1
Pin assignment for module MX1615/B see section 7.10.1

Maximum input voltage to housing and


supply ground:

6
1

MX840/A/B, MX440A/B, MX1601/B: "60 V


MX1615/B: "15 V

MX1601/B

Push in

Push in

11

MX1601: "15 V

MX1615/B

15
10

14

(+)

6
4

1
5

5
(-)
Cable shield

Hsg.

6
1
2 Data

3 No function

1 2 3

1-wire EEPROM (optional)


view from below
Sensor supply:
5 V 24 V:
0 V:

Hsg. = Housing
Pin 12

Pin 6

Pin 11

Pin 7

An amplifier that supports the measuring range of "10 V


can also be parameterized via the software.

146

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8.14 DC voltage sources 60 V


The following amplifiers support a measuring range of
"60 V: MX840/A/B, MX440A/B, MX1601B
Pin assignments for MX1601/B see section 7.9.1
MX1601B
Maximum input voltage to housing and
supply ground:

6
1

MX840/A/B, MX440A/B, MX1601/B: "60 V


MX1601/B: "40 V

11

MX1615/B: "15 V

Push in

15
10

14

(+)

(-)
Cable shield

1
5

Hsg.

6
1
2 Data

3 No function

1 2 3

1-wire EEPROM (optional)


view from below
Sensor supply:
5 V 24 V:
0 V:

Hsg. = Housing
Pin 12

Pin 6

Pin 11

Pin 7

MX840/A/B and MX440A/B:


You can select two measuring ranges (10 V or 60 V),
depending on the parameterization.

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QuantumX

8.15 Voltage sources up to 300 V (CAT II)


The signal conditioning module (SCMV) allows safe
acquisition of voltages up to 300 V CAT II, or 10 V at a
correspondingly high voltage level in measurement
category CAT II, and can be very easily connected to the
SubHD connectors of MX840/A/B, MX440A/B or
MX410/B amplifiers. SCMHV was developed in
accordance with the most stringent safety requirements,
with the focus on safe working. Numerous publications
are available with more detailed references to the subject
of the (CAT II) measurement category and the underlying
international standard.
The SCMHV is a voltage divider consisting of a
protective circuit or isolating circuit. The voltage is
measured by two permanently connected lab cables with
completely isolated lab connectors.
Due to an integrated 1wireEEPROM (TEDS), the
SCMHV is equipped with a detection function for the
connected components. After the connection is made the
channel is configured automatically. The PC software is
capable of linearizing the input and saving it to the
adapter.
Separate operating instructions are included in the scope
of delivery for the SCMHV.

Measurement voltage
300 V DC / 300 Veff. AC

148

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8.16 DC current sources 20 mA


Supported by the following modules: MX840/A/B,
MX440A/B, MX410/B, MX1601/B
Pin assignment for MX1601/B see section 7.9.1
MX1601/B
Push in

1
1

11

15
8

10

(+)

13

Cable shield

Hsg.

(-)

6
1

1
2 Data
3 No function

1 2 3

1-wire EEPROM (optional)


view from below
Adjustable sensor supply:

Hsg. = Housing

5 V 24 V:

Pin 12

Pin 6

0 V:

Pin 11

Pin 7

Maximum current "30 mA

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QuantumX

8.17 DC current sources 20 mA voltage-fed


Supported by the following modules: MX840/A, MX440A,
MX410/B, MX1601/B
Pin assignment for MX1601/B see section 7.9.1
MX1601/B
Push in

1
1

11

15
8

10

TYPOs

(-)

12
11
9
4
13

6
7
2
5
3

Cable shield

Hsg.

(+)

6
1
2 Data

3 No function

1 2 3

1-wire EEPROM (optional)


view from below
Adjustable sensor supply:
5 V 24 V:

Hsg. = Housing

0 V:

Pin 12

Pin 6

Pin 11

Pin 7

Maximum current "30 mA

150

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QuantumX

The sensor supply must be connected in series.


However, this eliminates the electrical isolation from the
module supply for the affected channel.

8.18 Ohmic resistance (e.g. PTC, NTC,


KTY, )
Supported by the following modules: MX840A/B,
MX440A/B, MX1615/B
MX1615/B
Push in
6
1
1

11

15
10

Four-wire circuit

Cable shield

1) When connecting a two-wire sensor, wire


bridges must be soldered in the connector
(between measurement line and supply)

10

Hsg.

51)

8
6

4
9
6

1
2 Data

3 No function
1 2 3
1-wire EEPROM (optional)
view from below

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Hsg. = Housing

151

QuantumX

8.19 Resistance thermometer PT100,


PT1000
Supported by the following modules:
PT100 / PT1000:
PT100:

MX840/A, MX440A
MX1615/B

MX1615/B
Push in
6
1

1
11

15

10

Four-wire circuit

Cable shield

2
10

Hsg.

4
9
6

1
2 Data

3 No function
1 2 3
1-wire EEPROM (optional)
view from below

152

Hsg. = Housing

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8.20 Thermocouples
Supported by the following modules: MX840/A, MX440A,
MX1609/KB, MX1609T/TB
The module MX1609/KB support only thermocouples
type K; module MX1609T/TB supports type T(see page
116). In these modules, the required cold junction behind
each socket is directly integrated in the module.
In the MX840/A/B and MX440A/B, a small plugin board
(1THERMOMXBOARD) to act as a cold junction must
be integrated into the SubHD plug (see next page).
Connection for MX840/A, MX440A
6
1

11

15
10

Maximum input voltage to housing and supply


ground: "60 V
Thermocouple
-

+
1-THERMO-MX BOARD
(soldered into the Sub-HD connector plug and contains a
cold spot compensation element and TEDS)

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QuantumX

Type

Thermocouple material 1 (+)

Thermocouple material 2 ()

Iron

Copper-nickel

Nickel-chrome (color code green)

Nickel-aluminum (color code white)

Copper

Copper-nickel

Rhodium-platinum (10%)

Platinum

Nickel-chrome

Copper-nickel

Rhodium-platinum (30%)

Rhodium-platinum (6%)

Nickel-chrome-silicone1)

Nickel-silicone

Rhodium-platinum (13%)

Platinum

Nicrosil

When recording temperatures with thermocouples with


amplifiers MX840/A or MX440A, you must solder the
"1-THERMO-MX BOARD" board into the connector plug.
Position of board in plug
6

10
PT1000

PINs to be soldered

154

Insert the 1-THERMO-MX BOARD in the correct


position between the plug pins

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QuantumX

Note
Check the position with the plug shape (see picture
above).
In this position, the PT1000 of the cold spot
compensation element is on top.

PT1000

I3031-11.0_en

Solder the connector pins to the connections on the


board

PIN 1
PIN 6
PIN 5
PIN 10
PIN 9
PIN 7
PIN 8
PIN 2
PIN 3

TEDS
TEDS
Thermocouple (+)
Thermocouple (-)
Signal ground
PT1000 cold junction
PT1000 cold junction
Excitation (-)
Excitation (+)

155

QuantumX

8.21 Frequency, differential, without


directional signal
Supported by the following modules: MX840/A, MX440A,
MX460

NOTE

Maximum input voltage: 5 V to ground

Differential signal (RS 485); schematic diagram


5V
f1 (+)

6
1

200 mV

11

f1 (-)
5

0V

15
10

HBM torque transducer: Signal level: TTL only


Voltage supply: separate
Plug 1
Md
1
4

wh

f1 (-)

rd

f1 (+)

5
10

Cable shield

Hsg.

Shunt calibration

15

5
gy

Ground

6
9
4
6

1
2 Data

3 No function

1 2 3

1-wire EEPROM (optional)


view from below
Adjustable sensor supply:

Pin12:
Pin 11:

5 V ... 24 V;
0V

Hsg. = Housing

0.7 W per channel, total 2 W.


For further information see the data
sheet.

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

156

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8.22 Frequency, differential, with


directional signal
Supported by the following modules: MX840/A/B,
MX440A/B, MX460/B

NOTE

Maximum input voltage: 5 V to ground

5 V Differential signal (RS 485); schematic diagram


f1 (+)
200 mV
f1 (-)
0V

11

15

HBM torque transducer: Signal level: TTL only


Voltage supply: separate
bk and
bu

Plug 2
n
8

61
7

6
5

Ground
f1 (-)

wh
rd

f1 (+)

gn

f2 (-)

10
7

Cable shield

3
gy

f2 (+)

f1 (-) = Measurement signal speed,


f1 (+) = Measurement signal speed,
f2 (-) = Measurement signal speed,
f2 (+) = Measurement signal speed,

Hsg.

8
9

0 (-)
0 (+)
90 (-)
90 (+)

4
6
1

1
2 Data
3 No function

10

1 2 3

1-wire EEPROM (optional)


view from below
Hsg. = Housing
Adjustable sensor supply:

Pin12:
Pin 11:

5 V ... 24 V;
0V

0.7 W per channel, total 2 W.


For further information see the
data sheet.

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

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8.23 Frequency, single-pole, without


directional signal
Supported by the following modules: MX840/A/B,
MX440A/B, MX460/B

NOTE
5V
3.5 V

Maximum input voltage: 5 V to ground


Signal single-pole, schematic diagram
f1

6
1

11

Thresholds
5

Thresholds

1.5 V

15
10

0V
HBM torque transducer
Plug 1
Md
1
4

wh
rd

5
gy

f1 (+)

10

Cable shield
Shunt calibration
Ground

Hsg.

15
6
9
4
5
6

1
2 Data

3 No function

1 2 3

1-wire EEPROM (optional)


view from below
Adjustable sensor supply:

Pin12:
Pin 11:

5 V ... 24 V
0V

Hsg. = Housing

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

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8.24 Frequency, single-pole, with


directional signal
Supported by the following modules: MX840/A/B,
MX440A/B, MX460/B

NOTE
5V
3.5 V

Maximum input voltage: 5 V to ground


6

Signal single-pole, schematic diagram


f1

11

15

Thresholds
Thresholds

1.5 V

10

0V

f1 (+)
f2 (+)

Industrial
pulse
encoder

Cable shield

10
8
Hsg.

6
9
4
5
7
6
1
2 Data

3 No function

1 2 3

1-wire EEPROM (optional)


view from below
Hsg. = Housing
Adjustable sensor supply:

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Pin12:
Pin 11:

5 V ... 24 V
0V

159

QuantumX

8.25 Encoder and pulse encoder,


differential
Supported by the following modules: MX840/A/B,
MX440A/B, MX460/B

NOTE

Maximum input voltage: 5 V to ground


6

Differential signals (RS 485); schematic diagram


1

5V
f1 (+)

200 mV

11

f1 (-)

15
10

0V
Zeroing pulse +
Zeroing pulse f1 (+)
f1 (-)
Cable shield
f2 (-)

Industrial
pulse
encoder

f2 (+)

3
2
10
5

Hsg.

8
6
9
4
6

1
2 Data
3 No function

1
1 2 3

1-wire EEPROM (optional)


view from below
Hsg. = Housing
Adjustable sensor supply:

160

Pin12:
Pin 11:

5 V ... 24 V
0V

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8.26 Encoder and pulse encoder,


single-pole
Supported by the following modules: MX840/A/B,
MX440A/B, MX460/B

NOTE

Maximum input voltage: 5 V to ground

Signal single-pole, schematic diagram

f1

5V
3.5 V

Thresholds
Thresholds

1.5 V

11

15
10

0V
6
f2 (+)
Industrial
pulse
encoder

f1 (+)
Cable shield
Zeroing pulse +

8
10
Hsg.

3
9
4
7
5
2
6

1
2 Data

3 No function
1 2 3
1-wire EEPROM (optional)
view from below
Adjustable sensor supply:

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Pin12:
Pin 11:

Hsg. = Housing

5 V ... 24 V
0V

161

QuantumX

8.27 Rotary encoder and pulse generator,


single pole with static directional
signal
Supported by the following modules: MX840A/B,
MX440A/B, MX460/B

NOTE

Maximum input voltage: 5 V to ground

Signal single-pole, schematic diagram


5V
3,5 V

f1

f2

11

15

Clockwise
10

1,5 V

Left

0V
Impulse

Direction
6
f2 (+)

Industrial
pulse gen
eratos

f1 (+)
Cable shield
Zeroing pulse +

8
10
Hsg.

3
9
4
7
5
2

Not included in TEDS standard

Hsg. = Housing
Adjustable sensor supply:

162

Pin12:
Pin 11:

5 V ... 24 V
0V

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8.28 Absolute value encoder with SSI


protocol
Absolute value encoders provide information about
position in the form of a digital numeric value. Because
the numeric value is unique over the entire resolution
range of the absolute value encoder, no initial reference
movement is needed is is the case for incremental rotary
encoders. Absolute values can be transferred by the
encoder using the international SSI, EnDat (Heidenhain)
or Hiperface (Sick-Stegmann).
In addition to the current position value, other data items
can also be transferred. They can include current
temperature values of the encoder or the electrical data
of the servo motor on which the encoder is mounted (the
"electronic rating plate")
Supported by the following modules: MX840, MX840A,
MX440A

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QuantumX

6
1

11

15
10

Ground
f1 (-)
f1 (+)
f2 (-)

SSI

Cable shield
f2 (+)

Pin12:
Pin 11:

10
7
Hsg.

8
9

f1 (-) = Data (-)


f1 (+) = Data (+)
f2 (-) = Shift clock (-)
f2 (+) = Shift clock (+)
Adjustable sensor supply:

6
5

5 V ... 24 V
0V
Hsg. = Housing

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8.29 Passive inductive encoder (Pickups)


Supported by the MX460/B module.
Maximum input voltage to housing and supply
ground: "60 V

6
1

11

15
10

f1 AC+

14

Cable shield

Hsg.

Ground

9
4
6
1
2 Data
3 No function

1
1 2 3

1-wire EEPROM (optional)


view from below

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Hsg. = Housing

165

QuantumX

8.30 PWM - Pulse width, pulse duration,


period duration
Supported by the following modules: MX460/B

6
1

11

15
10

6
f1 (-)

Transducer
f1 (+)
Cable shield

10
Hsg.

9
4

6
1
2 Data

3 No function
Adjustable sensor supply:

166

Pin12:
Pin 11:

1 2 3

5 V ... 24 V
0V

Hsg. = housing

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8.31 PWM - Pulse width, pulse duration,


period duration, single-pole
Supported by the following modules: MX460/B

6
1

11

15
10

6
Transducer
f1 (+)

10

Cable shield

Hsg.

9
4
7
5
2
6

1
2 Data

3 No function
1 2 3
Adjustable sensor supply:

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Pin12:
Pin 11:

5 V ... 24 V
0V

Hsg. = housing

167

QuantumX

8.32 CAN bus


Receiving CAN signals:
MX471/B, MX840/A/B (channel 1)
Transmitting CAN signals:
MX471/B, MX840/A/B (channel 1, measurement signals
within the module only)
Receiving CCP or XCPoverCAN signals:
MX471/B
MX840/MX840A

MX471

Channel 1
Sub-HD 15-pin

Sub-D 9-pin

6
1
1

11

15

6
9

10

Adjustable sensor supply:


(at MX840/A/B)

168

CAN High

CAN Low

CAN-GND

Pin12:
Pin 11:

5 V ... 24 V
0V

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Note
Ensure correct termination with termination resistors is
made, as shown in Fig. 8.1. The MX840/A/B does not
have any termination. The MX471/B has internal
termination that can be activated via software.

Termination
resistance
120

Termination
resistance
120

Node 1

Fig. 8.1

...

...

Node n

Bus termination resistors

The adapter cable 1-KAB418 is used to connect the


D-SUB-15HD device sockets of the MX840/A/B to
standard CAN plugs (D-SUB-9).

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QuantumX

Functions and outputs


The MX410/B, MX460/B and MX878/B, MX879/B
modules can perform calculations in real time, with the
results available as standard system signals. These
system signals can be used like actual measurement
signals for subsequent tasks (analog output, EtherCAT
signal, source signal for mathematics function, data
visualization and storage).
The MX878/MX879 and MX410/B modules feature
analog outputs that can be connected to a system or
source signal, for example an actual measurement signal
(additionally scaled, filtered) or the result of a
mathematics function.
Measurement channels that are used in mathematics
functions or directly for analog outputs need to be
activated for isochronous data transfer (for example in
the QuantumX Assistant software, Signals tab).

Note
The module configuration is immediately active after
system reboot (Auto Startup). No operating PC is
required for configured signal outputs to run standalone.

170

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Realtime functions overview


Module

Peak
values

Add
and
multiply

Root
Mean
Square
(RMS)

Rota
tion
and
angular
differ
ence

PID
con
troler

Mat Signal
rix
gener
ator

MX410/B

MX403/B

MX460/B

MX878/B

MX879/B

Limit
value
switch

9.1

MX410/B

The MX410/B module is a module with four analog


outputs that can be accessed on the front panel via BNC
sockets.
The outputs are directly assigned to the inputs located
above them.

Fig. 9.1

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MX410B front view

171

QuantumX

Note
After an analog output is configured, its function
(configuration, scaling) continues to be available even if
the computer is disconnected. Therefore no connection to
a PC is required.

The MX410/B supports 8 peak value detection channels


and 4 RMS channels.
These functions can be used to generate so-called virtual
signals that can also be output at the analog output and
made available to the QuantumX system. This also
makes the signals visible to the software.
The device is parameterized by means of the software
(e.g. QuantumX Assistant or catmanAP).
Keep in mind the following notes when working with peak
value monitoring channels:

172

The maximum output (sampling rate) is restricted to


4800 Hz

PEAK values can only be reset via PC software


(system signals will follow)

The output rate of the peak value monitoring channel


must not be higher than the sampling rate of the input
channel.

Filters set for the MX410/B do not apply to peak value


monitoring channels

These channels are always unfiltered. However, the


input signal is filtered.

The peak value units do not accept other peak value


units or RMS as input. Only the 4 analog inputs are
allowed.

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Peak value function


Each peak value detection unit can monitor either the Min
peak or the Max peak of one of the module's 4 analog
input channels. A peak value unit may operate in different
modes:
S

EXPORT: peak values will be continuously updated

HOLD: last peak value will be "frozen"

PEAK VALUE: peak value detection enabled

FOLLOW: peak value detection disabled, i.e. the


channel returns the original signal of the input channel

The following combinations are possible:


RUN MAX PEAK VALUE
HOLD MAX PEAK VALUE
FOLLOW HOLD MAX
This also applies to minima.
Graph for the peak value function

Vi, Vo

Output

Measurement
signal

t
Function
Operating mode

Run
Hold
Run
Peak value
Follow

Function for Root Mean Square (RMS) calculation


RMS is computed from one of the modules 4 analog
input channels according to the formula:

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173

QuantumX

RMS +

1*
T

f(x) 2dx

Where f(x) denotes the input channel signal and T the


time window (in ms).
Keep in mind the following notes when working with RMS
channels:
S

The maximum sampling rate is 4800 (2400) Hz

The output (sampling) rate of the RMS channel must


not be higher than the sampling rate of the input
channel.

Filters set for the MX410/B do not apply to RMS


channels. These channels are always unfiltered.
However, the input signal is filtered.

9.2

MX460/B

The MX460/B supports 4 special math channels for


analysis of rotational parts: Rotational vibration and angle
difference.

Fig. 9.2

174

MX460/B front view

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MX460/B math channels


Keep in mind the following notes when working with
these channels:
S

The maximum sampling rate is 4800 (2400) Hz

The sampling rate of the channel must not be higher


than the sampling rate of the input channel.

Filters set for the MX460/B do not apply to math


channels. These channels are always unfiltered.

However, the input signal is filtered.

9.3

MX878/B

The MX878/B module is a module with eight analog


outputs that can be accessed on the front panel via BNC
sockets or plug terminals.
MX878B

Fig. 9.3

MX878B front view

Two analog outputs each (1 and 2, 3 and 4, etc.) have


the same ground potentials, for the others electrical
isolation applies between them and the voltage supply
ground.

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QuantumX

The modules can receive all signals that are


isochronously available on the IEEE1394b FireWire.
The settings for this are implemented with the QuantumX
Assistant. Before output at the analog output, the signal
passes through an output characteristic curve
parameterized by the user (2-point scaling) and a filter
also parameterized by the user. In addition, the rate for
DAC is reduced to 96 kS/s through interpolation.
Math channels
The MX878 is a dedicated module designed for analog
outputs and math channels.
The MX878 supports 4 math channels and peak value
detection channels.
In contrast to other modules, the MX878 has no analog
sensor inputs. Instead it receives data from other
modules via the isochronous IEEE1394b FireWire
transfer from any source within the system configured
for this data transfer mode. The module routes this data
to an analog output or performs a math computation on
this data (which may also be output on one of the analog
outputs).
You need to connect all modules via IEEE1394b FireWire
(or use a backplane) for the MX878 to become
operational! You can configure several channels to
isochronous IEEE1394b FireWire transfer using
QuantumX Assistant software or catmanAP 3.1 or
higher.
Please note:
Providing the data via isochronous transfer may use up
significant computing power on the module (in particular
on the MX410/B module and the MX460 high-speed

176

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QuantumX

module). Do not activate the isochronous data transfer


unless it is actually needed!
Add & Multiply functions
The MX878 currently provides the following type of
computation:
Result =

a0 + a1*InputSignal1 +
a2*InputSignal2 +
a3*InputSignal1*InputSignal2

Where InputSignal1 and InputSignal2 denote the two


input signals used for this computation.
These channels will reside on other modules and must
have their isochronous IEEE1394b FireWire transfer
enabled.
Keep in mind the following notes when working with math
channels:
S

The maximum sampling rate is 2400 Hz

The sampling rate of the channel must not be higher


than the sampling rate of the input channels.

Filters do not apply to math channels. These channels


are always unfiltered.

Matrix computation function


The MX878 The MX878 makes it possible to perform 4
parallel matrix computations each with a maximum of 6
input and output quantities and 36 constants.
Generic formula:
Fx = a1*Ufx + a2*Ufy + a3*Ufz + a4*Umx + a5*Umy +
a6*Umz
etc. for Fy, Fz, Mx, My, Mz

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QuantumX

The Matrix computation function can be used for


mathematical compensation of interdependencies
(crosstalk) of multi-component transducers for force and
torque measurement.
The maximum data rate of the input and output quantities
is 1200 Hz (< 1 ms of computation time). The computed
output signals can be scaled and output as filtered analog
voltages by the same module. The computed signals can
also be distributed (isochronously) to the IEEE1394b
FireWire bus in real time and output via CAN bus or
EthrCAT (MX471: CAN bus. MX878: EtherCAT bus).
Scaling of the input and output quantities must always be
noted.
An EXCEL compensation matrix can be copied directly to
the matrix parameterization (Ctrl + C, Ctrl + V).
Function for Root Mean Square (RMS) calculation
RMS is computed from one of the modules 4 analog
input channels according to the formula:

RMS +

1*
T

f(x) 2dx

Where f(x) denotes the input channel signal and T the


time window (in ms).
Keep in mind the following notes when working with RMS
channels:

178

The maximum sampling rate is 4800 (2400) Hz

The output (sampling) rate of the RMS channel must


not be higher than the sampling rate of the input
channel.

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QuantumX

Filters set for the MX878/879 do not apply to RMS


channels. These channels are always unfiltered.
However, the input signal is filtered.

Peak value function


Keep in mind the following notes when working with peak
value monitoring channels:
S

The maximum sampling rate is 4800 Hz

The sampling rate of the channel for peak value


monitoring must not be higher than the sampling rate
of the input channel.

The peak value units do not allow for any other peak
value units or RMS values as input

Each peak value detection unit can monitor either the Min
peak or the Max peak of one of the four signals within the
system identified as "isochronous".
A peak value unit may operate in different modes:
S

EXPORT: peak values will be continuously updated

HOLD: last peak value will be "frozen"

PEAK VALUE: peak value detection enabled

FOLLOW: peak value detection disabled, i.e. the


channel returns the original signal of the input channel

The following combinations are possible:


RUN MAX PEAK VALUE
HOLD MAX PEAK VALUE
FOLLOW HOLD MAX
This also applies to minima.

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179

QuantumX

Graph for the peak value function

Vi, Vo

Measurement
signal

Output

t
Function
Operating mode

Hold

Run
Peak value

Run
Follow

Analog outputs of the MX878/B


The MX878 is a dedicated module designed for analog
outputs and math channels. In contrast to other modules,
the MX878 has no analog sensor inputs. Instead it
receives data from other modules via the isochronous
IEEE1394b FireWire transfer. The module then routes
this data to an analog output.
You need to connect all modules via IEEE1394b FireWire
(or use a backplane) for the MX878 to become
operational! Please note the ISO column in the
catman channel configuration window. This column
indicates if a channel provides its data via the
isochronous link (indicated by a symbol). Click the
column or use the columns context menu to enable or
disable isochronous transfer for a channel.
Providing the data via isochronous transfer may use up
significant computing power on the module (in particular
on the MX410/B module and the MX460 high-speed
module). Do not activate the isochronous data transfer
unless it is actually needed!

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MX878 signal generator


The MX878 has 8 signal generators. The signals (e.g. set
profiles for controlling uni- or multiaxial actuators) can be
individually generated and assigned to analog outputs.
The following signal forms are available (to be defined in
an ASCII file):
constant, sine, rectangle, triangle
Depending on their type, the signal forms are described
by the following parameters:
level, frequency, duty ratio
The signals are buffered and described as follows:
Repetition cycle (continuous, triggered)
Point in time
A buffer that has been filled before can be output with a
defined number of repetition cycles, continuously and
triggered, starting at a specific point in time.
In addition, a second buffer is available. While one buffer
is output the second buffer can be filled. Output of the
second buffer can be activated immediately or when the
first buffer has been output. At the end of the sequence,
the last output value is held.
PID controller
The PID controller function block allows setup of a con
troller with proportional, integrating and differential share
with limiting component and antiwindup. Signals can be
assigned to measured or actual value as well as setpoint
value.

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181

QuantumX

Parameter
Gain, Kp, P component
Reset time Ti [seconds], I component
Rate time Td [seconds], D component
Upper limit of the controller output ymax
Lower limit of the controller output ymin
Additional value input: as fix output value
Default output: default is output when Enable input =
low

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9.4

MX879/B MultiI/O module

The MX879/B module is a multi-I/O module with eight


analog outputs and 32 digital I/Os that can be accessed
on the front panel via plug terminals.
Analog outputs

MX879B

Fig. 9.4

MX879B front view

Two analog outputs each (1 and 2, 3 and 4, etc.) have


the same ground potentials, for the others electrical
isolation applies between them and the voltage supply
ground.
The modules can receive all signals that are
isochronously available on the IEEE1394b FireWire.
The settings for this are implemented with the QuantumX
Assistant. Before output at the analog output, the signal
passes through an output characteristic curve
parameterized by the user (2-point scaling) and a filter
also parameterized by the user. In addition, the rate for
DAC is reduced to 96 kS/s through interpolation.
The MX879/B functions are similar to those of the
MX878/B.
In addition, the MX879/B offers a limit value monitoring
function.

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183

QuantumX

Limit value monitoring


The limit value unit consists of eight limit value switches
for monitoring of eight signals. Any signal that is available
throughout the system can be used as the input signal.
The logic output can be assigned to a digital output.
Parameterization includes the input signal and, in
addition, the switching threshold, hysteresis, switching
logic and output logic.
The update rate of limit values is 4800 Hz.
LV1

Switching on

Switching level
Hysteresis value

Over limit
Switch off
Switch off
Under limit

Hysteresis value
Switching on

LV1 logic 1

24 V

LV2 logic 1

24 V

Switching level

LV2

0V
0V

Fig. 9.5

184

Limit value functions and parameters

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QuantumX

Examples of connections for MX879/B


Digital output 24 V (1)

24 V
Ground

1
2
3
4
5
6

24 V
GND
1 32
2
3
4

7
8

UINT

1
2
3

24 V
GND

I/O

Digital output 5 V, internal (1)

4
5
6
7
8

1 32
2
3
4
UINT

I/O

Bridge

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185

QuantumX

Digital input 24 V (1)

24 V (optional)

1
2

Source

3
4
5
6
7
8

24 V
Gnd
1 32
2
3
4

I/O

UINT

Note:
Each twin unit comes with one power supply.

To supply all I/Os with power, bridging is required or each twin unit needs to be powered
separately.

186

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Analog output (1)

U1

Ground 1

Note:

1
2

Nc

1 or 5

2 or 6

GND 1 or GND 3

6
7

3 or 7
4 or 8

Gnd 2 or Gnd 4

GND 1: Terminals 1 and 2


GND 2: Terminals 3 and 4
GND 3: Terminals 5 and 6
GND 4: Terminals 7 and 8

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QuantumX

Note
The analog output sockets are coded. The push-in plugs
need to be prepared accordingly.

Coding of the analog output sockets:


Analog output sockets are coded for
protection.

188

A tip needs to be cut off when preparing


plug connections for analog outputs
(coding).

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QuantumX

9.5

MX471/B

The MX471 module ensures a high-performance


connection between a CAN bus network and the
QuantumX system.
Four CAN interfaces are available, all working
independently of each other.
The measurement system can read in CANbus signals
and also output them.
CAN output
The modular QuantumX data acquisition system can be
individually assembled. IEEE1394b FireWire enables
quantities measured using amplifiers or computed values
to be transmitted to specific modules in real time
(isochronous signals).
For example, to send a measured temperature to the
CAN Bus as a signal with a specific CANID, via a
specific node of the MX471/B, the temperature signal
simply has to be dragged and dropped onto the node.
Parameterization is then performed automatically. The
CAN message needs to be completed in the
corresponding dialog.
A parameterized MX471 node is able to send any signals
or measured quantities cyclically as CAN messages.
The CAN messages are sent to the CAN bus at the data
rate set for the source signal. With a data rate > 4800 Hz,
the transmission rate is limited. The transmission rate on
the CAN bus can generally be reduced with a
configurable divider.
For bus parameterization, the baud rate must be
specified via software and it may be necessary to activate
a termination resistor (bus termination).

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QuantumX

Parameterizing the CAN message requires:


S Defining an identifier (decimal CAN-ID) and the
corresponding format (11 or 29 bits)
S A divider to reduce the transmission rate, if required
Signals are sent using the 4-byte float format.
When parameterization of the node has been completed,
a type *.dbc CAN database can be generated. This
database makes configuring a receiver node easier.
Additional protocols
The MX471 module supports the following protocols on
up to 2 channels:
S CAN Calibration Protocol (CCP)
S eXtended Calibration Protocol (xCPonCAN)
These protocols are commonly used in the automotive
industry to communicate with parameter sets/signal lists
from electronic control equipment.
The first step for parameterization of the individual
MX471 channels requires the CANape software tool from
Vector Informatik. Based on an available control device
description file (*.a2l), CANape generates a signal
description file (*.dbc) which is transferred to the channel
using the QuantumX Assistant tool and parameterizes
the respective CAN node. Seed&Key encryption
technology is supported.

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Note
Examples of connections for.
There is no analysis of Sync or RemoteFrames
messages.
The four CAN nodes are handled with equal priority.
A node parameterized as sender works as an
autonomous gateway and no longer requires a
connection to a PC.
SDOs are not supported, and therefore the MX471
cannot be considered as a CANopen slave.
The states of individual nodes are displayed directly at
the relevant connection point.

CAUTION
If a CAN node uses an incorrect baud rate for
transmission over the bus, all data transmission on the
bus may fail.

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9.6

CAN Interface - Bit Sequenze

Bit Sequence
QuantumX supports Intel Standard and Motorola For
ward MSB.

Byte Ordering
There are six options available for the ordering of the
bytes. These different methods will be demonstrated with
an example of a 12 bit channel in a 32 bit (4 byte) mes
sage.

Bit Ordering within the message


There are two methods of bit numbering in common us
age, sequential and sawtooth. For a two byte method,
saw tooth numbering would be as follows:

Byte 1
76543210

Byte 2
15 14 13 12 11 10 9 8

Sequential numbering would be:


Byte 1
01234567

192

Byte 2
8 9 10 11 12 13 14 15

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QuantumX

Intel standard
7

0
0

<

lsb

msb

2
3

Start position of the signal (lsb, sawtooth) : 12


Intel sequential
0

7
0

<

lsb

msb

2
3

Start position of the signal (lsb, sequential) : 11

Motorola forward LSB


7

0
0

<

msb

lsb

2
3

Start position of the signal (lsb, sawtooth) : 16

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QuantumX

Motorola forward MSB


7

0
0

<

msb

lsb

2
3

Start position of the signal (msb, sawtooth) : 11

Motorola sequential
0

7
0

<

msb

lsb

2
3

Start position of the signal (lsb, Sequential) : 12

Motorola backward
7

msb

lsb

0
<

Start position of the signal specified from the end of the


message (msb, sawtooth) : 8

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10

FAQ
Subject:
QuantumX in an (Ethernet) network and DeviceScan with
catmanEasy/AP
Question/Problem
I connected a QuantumX amplifier via a network cable
and started the catmanEASY/AP software, but I am not
getting a connection to the amplifier.
The software advises:
"The device scan cannot find any connected devices.

Reply/Solution

I3031-11.0_en

First of all, check carefully whether the network


address of the QuantumX amplifier is in the same
subnet as the PC and whether this IP address is
correctly entered in the scan options of
catmanEasy/AP. If this is the case, the following
factors may also prevent the QuantumX from being
located in the network:

Check that the Ethernet cable is plugged in

The Windows firewall. This can block the connection


during device scanning and should be switched off
temporarily for the duration of the measurement. The
settings for the firewall can be found under Control
panel *> Security center *> Windows Firewall.

Wireless network adapters (WLAN). These can,


depending on the configuration, take priority in
operating the network and thereby disturb the wired

195

QuantumX

network scan. If a WLAN adapter is present on the


notebook or laptop, it must be deactivated.
S

The firewall of an installed VPNClient. This can also


disturb a network scan. For example, the setting
"Stateful Firewall (Always On)" is activated by default
in the CISCO VPN Client. This should be temporarily
deactivated for the QuantumX device scan.

A virus scanner can also possibly block the network


scan due to its properties. It should therefore be
temporarily deactivated.

If the PC settings will not permit a scan via a network


area at all (e.g. for security reasons), it is still possible
to connect a device manually with a selected
configuration (from catmanEASY/AP version 2.2).
This setting can be found in the "Scan options" as the
option "Add device manually".

Please note that administrator rights under Windows


may be necessary for some of these settings.
Question/Problem
How can I quickly check whether or not I can actually
communicate with the amplifier?
Reply/Solution
Windows Start > Search and start "cmd" and enter the
following at the C:> prompt:
ping xxx.xxx.xxx.xxx (ENTER)
The xxx.xxx.xxx.xxx represents the IP address of your
QuantumX device. If correctly connected, the device will
reply positively. An example is shown in the following
screenshot:

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If no module appears, there are several possible causes.


Check the following points and then repeat the search.
S

Have you activated the correct interface or correct


interface adapter?

Check the Scan options in the 'Module suchen' dialog.

Does your Ethernet switch work properly?


If you are not operating any other devices on the
switch with which you can check the function, try to
set up a direct connection between the PC and the
QuantumX module.

I3031-11.0_en

If you want to use the QuantumX module in a larger


network, please contact your network administrator.
There are a series of options in administrated
networks to limit or completely prevent data
transmission between individual subscribers.
Administrative enabling may also be necessary here.

197

QuantumX

Operation in LAN
1. No server in the network, the PC has no setting or
uses DHCP, the QuantumX module has a permanent
address
No connection can be set up with this combination.
2. DHCP server in the network, the PC has a permanent
address or uses DHCP, the QuantumX module has a
permanent address
A connection can normally only be set up when the
PC and QuantumX module addresses lie in the same
subnet, i.e. the IP address may only have different
digit groups where a 0 is present in the subnet mask.
Also refer to Changing the Ethernet interface
parameters of the QuantumX

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11

Accessories
System accessories

Article

Description

Backplane QuantumX Backplane for maximum 9 modules of the


(standard)
QuantumX family;

Order no.
1-BPX001

General information:
- Wall or control cabinet installation (19");
- External modules can be connected via
IEEE1394b FireWire;
- Power supply: 24 V DC;
- Power consumption: Max 5 A (150 W);
Note: Only modules with protection class
IP20 can be inserted.
QuatumX Backplane

QuantumX Backplane Rack


for maximum 9 modules in IP 20;

1-BPX002

- 19'' rack mounting with handles left and


right;
- Connection of external modules via
FireWire possible;
- Power supply: 24 V DC / max. 5 A
(150 W)

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QuantumX

Module accessories
Voltage supply
Description

Order no.

Power supply

AC/DC power supply unit; input: 100-240 V


AC ("10%);
1.5 m cable with international plug set
Output: 24 V DC, Max. 1.25 A; 2 m cable
with plug for IP20 modules

1-NTX001

Voltage supply, open


line

3 m cable for voltage supply of a QuantumX


module. Plug for IP20 modules on one side
and exposed wires at the other end.
Note when using multiple modules: The
supply voltage can be looped through
IEEE1394b FireWire connections
(max. 1.5 A)

1-KAB271-3

Description

Order no.

Housing connection
element for Quan
tumX modules, see
section 5, page 38

Mechanical connection elements for Quan


tumX modules (IP20 / IP65). Set consisting
of 2 case clips, including assembly material
for fast connection of 2 modules.

1-CASECLIP

Fitting panel for


QuantumX modules,
see section 5.3,
page 44

Fitting panel for mounting QuantumX mod


ules using case clips (1-CASECLIP), lash
ing strap or cable ties. Basic fastening by 4
screws.

1-CASEFIT

Case protection for


QuantumX modules,
see section 5.1,
page 39

Case protection (X enclosure frame) for


QuantumX modules.

1-CASEPROT

Mechanical

200

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IEEE1394b FireWire
Description

Order no.

IEEE1394b FireWire
cable (module-tomodule)

FireWire connection cable between


1-KAB272-0.2
(lengths: 0.2m/2 m/5 m). Fitted on both ends
1-KAB272-2
with appropriate plugs.
Note: You have the option to use the cable
1-KAB272-5
to supply the modules with voltage (max.
1.5 A, from source to last acceptor).

Connection cable, PC
to module 3 m

FireWire connection cable between PC and


module (ODU, 4,5 m , standard FireWire
1394b).
Note: The cable cannot be used to supply
QuantumX modules with voltage.

1-KAB293-5

Hub to module con


nection cable 3 m

FireWire connection cable between hub and


modul (length: 3 m). Fitted on both ends
with appropriate plugs.
Note: The cable can be used to optionally
supply connected QuantumX modules with
voltage via the hub (max. 1.5 A, from
source to last acceptor).

1-KAB276-3

IEEE1394b FireWire
PC card

FireWire IEEE 1394b ExpressCard for


connecting QuantumX modules at a Note
book or PC

1-IF-002

IEEE1394b FireWire
extender

SCMFireWire extender, IP68


Package consisting of 2 elements for
extending the FireWire connection up to 50
m. Also required: 2x1KAB269x and
industrial Ethernet cable (M12, CAT5e/6, up
to 50 m). Connection via KAB270-3 not
possible.

1-SCM-FW

Ethernet crossover cable, 2 m; CAT5e

1-KAB239-2

Ethernet
Ethernet

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QuantumX

Transducer side
General information
Article

Description

Order no.

D-Sub-HD 15pin
plug set with TEDS
chip

Plug kit D-Sub HD 15-pin (male) with TEDS


chip DS24B33f. Housing: metallized plastic
with knurled screws.

1-SUBHD15MALE

Note: the TEDS chip is blank.


D-Sub-HD 15pin port
saver

Four fully wired port savers protect


D-Sub-HD 15-pin ports against wear and
tear due to frequent plugging and unplug
ging of transducers. Extends durability by at
least 500 contact cycles.

1-SUBHD15SAVE

Construction: plug in socket with screw con


nection
DSubHD 15pin
300 V CAT II adapter

Voltage signal conditioner 300 V (CAT II),


TEDS, DSUB-HD device connection, insu
lated lab measuring lead (length 0.5 m)

1-SCM-HV

DSubHD 15pin SG
quarter bridge ad
apter

SG quarter bridge adapter (SCMSG120


with 120 ohm completion resistor, or
SCMSG350 with 350 ohm completion
resistor)

1-SCM-SG120

Signal conditioning SG quarter bridge on


QuantumX input with full bridge. Integrated
120-ohm (350-ohm) completion resistor for
quarter bridge, shunt calibration, TEDS,
D-Sub-HD device connection,
Solder joints for transducer lead in a 3wire
configuration

1-SCM-SG350

BNCsockettoDSubHD15pinplug ad
apter for connection of currentfed, piezo
electric sensors (IEPE) or voltage ("10 V)
with BNC to MX410/B, MX840B or MX440B
(length approx. 5 cm).

1-SUBHD15BNC

DSubHD 15pin to
adapter BNC

202

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QuantumX

Article

Description

Order no.

Adapter D-Sub-HD
15pin to D-Sub
15pin

Adapter D-Sub-HD 15-pin to D-Sub 15-pin


for connecting transducers with pre-as
sembled D-Sub plugs on MX840 (length
approx. 0.3 m)

1-KAB416

Note: Ready-made for full-bridge (6-wire).


PushIn connector (8
Pins), Gold

10 pushinconnectors, Phnix Contact, 8


Pins, Gold, (Module: MX1601B, MX1615B,
MX879B)

1-CON-S1015

Note: Do not connect these gold plugs to


MX1601 or MX615 devices (risk of corro
sion!)
1-wire EEPROM
DS24B33

I3031-11.0_en

Package consisting of 10 units 1-wire EEP


ROM DS24B33 (for TEDS as per IEEE
1451.4.)

1-TEDS-PAK

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QuantumX

Software and product packages


Article

Description

catmanEASY

Order no.

1CATMANEASY
Easytouse HBM software for data ac
quisition and analysis.
Configuration of data acquisition system,
channels and signals. Creation of indi
vidual panels for signal visualization.
Data storage in different formats (e.g.
BIN, Excel, ASCII, DIAdem, MATLAB,
MDF). Graphical analysis of stored
measurement data, with the option to
export graphics (e.g. into Word).

catmanAP

Upgrades catmanEASY with:

1CATMANAP

- EasyMath for mathematical postpro


cess analysis and export of measure
ment data
- EasyVideocam integration of up to 4
video cameras (Windows DirectShow,
USB / Ethernet / FireWire)
- EasyPlan for offline parameterization
(Wizard or Microsoft EXCEL))
- EasyScript for automatic processes
(Visual Basic for Applications)
- EasyRoadload for integration of Kistler
RoaDyn measuring wheels

204

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QuantumX

MX840/A, MX440A accessories


Article

Description

Order no.

Cold junction for ther


mocouple on MX840,
MX840A, MX440A

Electronics for temperature compensation


for measurements with thermocouples on
MX840/A/B, MX440A/B, consisting of:

1THERMOMX
BOARD

- PT1000 cold junction


- Including 1-wire TEDS chip for transducer
identification
Note: Mounting in D-Sub-HD 15-pin trans
ducer plug.
Adapter D-Sub-HD15
to D-Sub 9 (CAN) for
MX840, MX840A

Adapter for connecting CAN devices on


MX840/A/B, MX440A/B D-Sub-HD 15pin
(plug) to D-Sub 9pin (socket); (length: ap
prox. 30 cm).

1KAB418

MX403 accessories
Article
Adapter BNC

Description

Order no.

BNC socket adapter to 2 shrouded plugs


with standardized gap,
4 pieces per Set. 1000 V CATII, 600 V
CATIII

1-G067-2

Shrouded plug
Pluggable
artificial star

The junction box is intended for measurements1-G068-1


using
GN610 and GN611 highvoltage/data acquisition
cards in the 3phase network.
An artificial star is created.

Safety laboratory
cable

Insulated black/red lead set, 1.5 meters with 1-KAB282-1,5


safetyshrouded banana plugs and alligator clips
1000V CAT II

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QuantumX

MX1609 accessories
Article

Description

Order no.

Bag with 10 mini ther


mocouple plugs, incl.
RFID for thermo
couples type K

Package, consisting of 10 x mini thermo


couple plugs with integrated RFID chip for
measuring point detection for the
MX1609/KB thermocouple measuring amp
lifier of the QuantumX family; type K: NiCrNiAl, RFID integrated, green, male.

1THERMO
MINI

Bag with 10 mini ther


mocouple plugs, incl.
RFID for thermo
couples type T

Package, consisting of 10 x mini thermo


couple plugs with integrated RFID chip for
measuring point detection for the
MX1609/TB thermocouple measuring amp
lifier of the QuantumX family; type T: CuCuNi, RFID integrated, brown, male.

1THERMO
MINIT

MX879B, MX1601B, 1615B accessories


Article

Description

Order no.

PushIn connector (8
pins)

10 PushIn connectors, Phoenix Contact, 8


pins (modules: MX1601B, MX1615/B,
MX879B)

1CONS1005

Phnix Push-In-Connector
with strain relief

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11.1 System accessories


11.1.1 BPX001 backplane

147.5

220

449

85

56.75

140.75

36.25

6.5

229.75

318.75
407.75

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QuantumX

11.1.2 BPX002 backplane


214.5

462

131

98.25

65.5

32.75

448.5

165.3

482.6

220.9

146.05

470

208

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QuantumX

11.1.3 Housing connection elements


Covers for
housings with
protection class
IP65

Case clip

Case clip

11.2 Voltage supply


11.2.1 Power pack NTX001

Europe mains cable

3m
NTX001
Modules

Mains
UK mains cable

USA mains cable

Australia mains cable

Order number: 1-NTX001

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QuantumX

11.2.2 Supply cable


3m

30
Approx. 10-15
mm

Twisted and tinned


Plug ODU MediSnap
S11M08-P04MJGO-5280
black
Brown

Cable LIYY 2x0.5 mm2

0V
+ Supply voltage

Order number: 1-Kab271-3 (length 3 m)

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11.3 IEEE1394b FireWire


11.3.1 IEEE1394b FireWire cable (module-to-module;
IP67)

L1=0,2 m; 2,0 m; 5,0 m

Order numbers:

1-KAB272-0.2 (length 0.2 m)


1-KAB27-2 (length 2 m)
1-KAB272-5 (length 5 m)

11.3.2 Connection cable (PC to module)

Order number: 1-KAB293-5 (length 5 m)

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QuantumX

11.3.3 Connection cable (PC to hub)

3m

IEEE1394b FireWire B plug

PC adapter socket

Order number: 1-KAB276-3 (length 3 m)

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11.4 General information


11.4.1 Plug kit with TEDS chip
Plug kit D-Sub-HD 15-pin (male) with TEDS chip for
storing a sensor data sheet.

Order number: 1-SUBHD15-MALE

11.4.2 Port saver Sub-HD 15-pin

Front

Rear

Order number: 1-SUBHD15-SAVE


When frequently connecting and disconnecting
transducers we recommend that you use port savers for
protecting the transducer sockets of the QuantumX

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QuantumX

module. The port saver is easy to screw into place and


can be replaced after several hundred mating cycles.
This eliminates that need for expensive module repairs.

11.4.3 Adapter D-Sub-HD 15-pin to D-Sub 15-pin

DSUBHD plug

DSUB socket

Wire bridge

Order number: 1-KAB416

CAUTION
This cable is only for transducers with full bridge and
6-wire circuits! If other transducers are connected, the
universal amplifier can be damaged or even destroyed.

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11.5 Accessories for MX840/A/B,


MX440A/B
11.5.1 Cold junction for thermocouples
Electronics for temperature compensation for
measurements with thermocouples. Board for installation
in a 15-pin D-Sub-HD plug.
View from above

View from below

12

12,5

10

PINs to be soldered
TEDS chip

Cold junction

All dimensions in mm

Position of the board in


the plug (TEDS facing
down)

Height with components: 3 mm

Order number: 1-THERMO-MXBOARD

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QuantumX

11.6 SubHD15 to BNC adapter

Order number: 1-SUBHD15-BNC


The adapter from D-Sub-HD plug male to BNC socket is
used to connect current fed piezoelectric transducers
(IEPE = Integrated Electronics Piezo Electric) or electrical
voltages with BNC connector cable to universal amplifier
MX410/B as well as MX840B or MX440B.

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11.7 SCM-HV accessories

Order number: 1-SCM-HV


High-voltage signal conditioner for measuring differential
voltages within the rated data indicated in the
specifications together with a suitable QuantumX module.
Connection to 15-pin sockets of QuantumX modules
MX840/A/B, MX440A/B or MX410/B

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QuantumX

11.8 SCM-SG120/350 quarter bridge


adapter

QuantumX

SG

Amplifier
connection

Transducer
connection
View from below

Order number: 1-SCM-SG120/350


Bridge adapter SCM-SG120/350 is inserted into
QuantumX modules with SG full bridge input
(D-Sub-HD15). This makes it possible to connect a SG in
quarter bridge circuit in 3wire configuration.

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11.9 MX1609 accessories


11.9.1 Thermo-connector with integrated RFID chip

21,3

RFID

21

Connectors for thermocouple amplifiers:


MX1609 / MX1609KB: type K
Package unit: 10 mini connectors for thermocouples
type K
Order number: 1-THERMO-MINI
MX1609T/TB: Type T
Package unit: 10 mini connectors for thermocouples
type T
Order number: 1-THERMO-MINI-T

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12

Support
Headquarters world-wide
Europe
Hottinger Baldwin Messtechnik GmbH:
Im Tiefen See 45, 64293 Darmstadt, Germany
Tel. +49 6151 8030, Fax +49 6151 8039100
E-mail: info@hbm.com
www.hbm.com

North and South America


HBM, Inc., 19 Bartlett Street, Marlborough, MA 01752,
USA
Tel. +1-800-578-4260 / +1-508-624-4500,
Fax +1-508-485-7480
E-mail: info@usa.hbm.com

Asia
Hottinger Baldwin Measurement (Suzhou) Co., Ltd.
106 Heng Shan Road, Suzhou 215009, Jiangsu,
VR China
Tel. (+86) 512 68247776, Fax (+86) 512 68259343
E-mail: hbmchina@hbm.com.cn

Up-to-date addresses of representatives can also be


found on the Internet at:
www.hbm.com/Contact/International sales offices

220

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QuantumX

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221

E Hottinger Baldwin Messtechnik GmbH.

Hottinger Baldwin Messtechnik GmbH


Im Tiefen See 45 64293 Darmstadt Germany
Tel. +49 6151 803-0 Fax: +49 6151 803-9100
Email: info@hbm.com www.hbm.com

measure and predict with confidence

I3031-11.0_en7-2002.3031

Subject to modifications.
All product descriptions are for general information only.
They are not to be understood as a guarantee of quality or
durability.

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