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    Plant Automation and Telecontrol in One System: Simatic Pcs 7

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    alain
    sinaut

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    Plant Automation and Telecontrol in One System: Simatic Pcs 7

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    alain
    47 views8 pages
    sinaut

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    e20001-a219-p280-x-7600

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    sinaut

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    Download as pdf or txt
    47 views8 pages

    Plant Automation and Telecontrol in One System: Simatic Pcs 7

    Uploaded by

    alain
    sinaut

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8

    Plant automation and

    telecontrol in one system


    SIMATIC PCS 7 TeleControl

    SIMATIC PCS 7
    Answers for industry.

    Telecontrol_PCS7_GB.indd 1

    04.04.2008 9:53:11 Uhr

    SIMATIC PCS 7 TeleControl


    The intelligent solution for installations with local and
    widely distributed automation stations

    The requirements for automation in process industries are enormous. Adding to the challenge, many installations are spread out over a very large geographical area - particularly
    in the oil and gas and water industries. In these cases, telecontrol protocols are very useful
    for integrating the widely distributed remote stations into the control system.
    Conventional solutions employ heterogeneous system levels: process control systems for
    more complex plant sections, more simple remote terminal units for remote stations with
    a lower degree of automation as well as a higher level network control system for monitoring the widely distributed plant.
    This requires merging of the separately configured subsystem in a second configuration
    step in the higher level network control system. Siemens supplies the intelligent (i.e. integrated) solution with SIMATIC PCS 7 TeleControl.

    Telecontrol_PCS7_GB.indd 2

    04.04.2008 9:53:59 Uhr

    One system, numerous advantages

    Typical applications

    SIMATIC PCS 7 TeleControl unifies the


    automation of central installations and
    monitoring of distributed process areas
    into one control console. The advantages
    are clear:
    Shared operator control
    Convenient and easy data
    management
    Integrated engineering.
    Our innovative solution supports both
    traditional communication modes,
    such as radio and telephone, and
    new Internet-based communication
    techniques.

    Oil and gas industry


    Compressor, pressure reduction,
    transfer and metering stations in
    gas networks
    Pumps and valve stations in oil
    pipelines
    Automation for gas and oil wells
    Stations for the injection of water or
    CO2 into the oil fields.
    Water industry
    Well, pump and valve stations in water
    supply networks
    Rainwater overflow basins and pumping station in wastewater networks.
    Other applications (power management, environment, traffic control)
    Monitoring and control of small,
    distributed stations
    Data collection and transmission.

    Telecontrol_PCS7_GB.indd 3

    04.04.2008 9:54:11 Uhr

    Our answer to requirements for


    highly integrated solutions

    SIMATIC PCS 7 TeleControl dramatically increases the degree of integration of your plant:
    The uniform user interface for local and remote processes minimizes the risk of errors
    the uniform software platform reduces configuration and maintenance work.

    Powerful components
    SIMATIC PCS 7 TeleControl is based on
    powerful components which are optimally tuned to one another, forming a
    user-friendly, flexible telecontrol system
    integrated into the entire engineering
    concept.
    Distributed automation stations (remote
    terminal units RTUs):
    Based on SIPLUS RIC (remote interface
    control) with Modbus/IEC interface, extended temperature range, lower power
    consumption, up to approx. 30 I/O signals
    Based on SIMATIC S7-300/S7-300F with
    SINAUT TIM (TeleControl interface module), Modbus/IEC interface, also available with failsafe functionality, extremely flexible configuration, up to approx. 100 I/O
    4

    Telecontrol_PCS7_GB.indd 4

    Based on SIMATIC S7-400 / S7-400F,


    with SINAUT TIM, Modbus/IEC interface, also available with failsafe
    functionality for a higher number
    of I/O signals
    Operator station:
    As a standalone system or in a client/
    server configuration
    As a dedicated TeleControl operator
    station or dual leg with connection
    to both SIMATIC PCS 7 and PCS 7
    TeleControl
    Engineering station (integrated into
    SIMATIC PCS 7):
    With a basic library of TeleControl
    blocks, expandable using new block
    types with corresponding script
    processing

    04.04.2008 15:51:39 Uhr

    PCS 7 Operator
    Station Clients
    PCS 7 / TeleControl
    Engineering Station

    TeleControl Operator
    Station Server
    (dedicated / double
    channel)

    PCS 7 Operator
    Station Server
    (redundant)
    Ethernet

    TCP / IP
    WAN Router

    Converter TCP/IP <--> serial


    or
    central SINAUT TIM

    Modem

    Widely distributed
    TeleControl remote stations
    with serial communications

    WAN

    Widely distributed
    TeleControl remote
    stations with TCP/IP
    communications

    SIMATIC PCS 7
    Controller
    AS 412FH
    AS 414FH
    AS 417FH

    SIMATIC PCS 7
    Controller
    AS 414
    AS 416
    AS 417

    ET 200M

    ET 200M

    ET 200M

    ET 200M

    Under preparation

    WAN
    SIPLUS
    RIC
    SIMATIC
    S7-300

    PROFIBUS

    SIMATIC
    S7-400

    For greater availability: redundancy


    Customized communications
    SIMATIC PCS 7 TeleControl supports the
    following communication modes:
    SINAUT ST7 protocol, as well as
    Modbus connections (serial, TCP/IP
    supported)
    Dynamic response for slow transmission
    paths
    Time stamp for data (messages,
    measurements) in the remote stations
    Time synchronization of remote stations
    through TeleControl server
    Prevention of data loss through data
    buffering in the remote stations (e.g.
    to bridge connection interferences)
    Event-driven processing of alarms and
    analog values to reduce data volume
    Correct archiving and processing of
    buffered data in the TeleControl server
    Several public and private communication networks e.g. dedicated lines,
    dial-up connections (analog, ISDN,
    GSM) and TCP-based technologies
    (DSL, GPRS).

    SIMATIC PCS 7 TeleControl can also


    be configured redundantly for higher
    availability.
    Redundant operator station with
    automatic data synchronization after
    server restart.
    Redundant communications to the RTUs
    Based on SINAUT (redundancy path
    selected in the central module)
    Based on Modbus (redundancy path
    selected in the TeleControl server).
    Efficient engineering:
    Data Base Automation
    With Data Base Automation (DBA), we offer a tool for highly efficient engineering
    in conformance with SIMATIC PCS 7.
    DBA enables plant expansions while the
    plant is still running, facilitates projectspecific adaptation of the system and
    enables the import of existing configurations within the scope of migration.

    Easy going:
    integration and migration
    Serial substations can be connected using
    SINAUT ST7 central modules directly
    connected to the server. Plants with a
    Modbus infrastructure can also be easily
    migrated to SIMATIC PCS 7 TeleControl.
    Substations based on TCP/IP can be linked
    to the plant bus either directly or with a
    router without an additional front end
    processor. Data on the SIMATIC PCS 7
    TeleControl servers is processed and displayed using corresponding blocks stored
    in a library. These blocks support user
    guidance as well as the alarm hierarchy of
    SIMATIC PCS 7 providing a uniform look
    & feel for both plant automation and
    telecontrol.

    Telecontrol_PCS7_GB.indd 5

    04.04.2008 15:52:00 Uhr

    Applications in the oil and gas industry


    Gas pipeline from the compressor station to the pressure reducing station

    A gas pipeline covers a distance of


    roughly 400 km, comprising a compressor station at the start, 20 block valve
    stations and three metering stations
    in-between along with a pressure reducing station at the end of the line.
    The compressor station with approx. 800
    I/O signals as well as the pressure reducing station with approx. 300 I/O signals
    are automated with the SIMATIC PCS 7
    process control system. Based on high
    availability requirements, a redundant
    controller has been used which also supports homogeneous integration of the
    emergency shutdown (ESD) functionality.
    The compressor station houses the central console for operation of all stations
    in the pipeline. Both the PCS 7 server and
    the TeleControl servers are redundantly
    configured for added availability. Via the
    PCS 7 clients, operators can access the
    same range of functions and controls on
    the PCS 7 and TeleControl servers and, in
    turn, on all stations.

    The units and measurements from the


    different stations are displayed with
    the same look & feel using uniform faceplates. That makes process guidance
    easier, gives the operator a better overview of the complete pipeline and helps
    prevent operating errors.
    The communication connection to all
    stations along the pipeline meets greater
    availability requirements, with a mediaredundant ring topology.
    The block valve stations (RTUs) with approx. 30 I/O signals are automated with
    SIMATIC S7-300 controllers. The metering
    stations with approx. 100 I/O signals feature an S7-400 controller, and are also
    connected to the TeleControl bus via
    SINAUT TIM modules.
    In the relief station at the end of the
    pipeline, there is a further operator console with its own redundant PCS 7 server.
    This decouples the individual stations for
    a further increase in availability across
    the entire operating level.

    Main features
    Uniform monitoring and control of
    different stations along the entire gas
    route
    Economical integration of all stations in
    the gas pipeline
    High availability based on redundant
    design in just the places required
    Integrated safety technology (for ESD).

    Pipeline

    PCS 7 Clients

    Metering stations
    S7-400 Controller

    Eng.
    Station

    PCS 7 Clients

    approx.
    100 I/O
    SINAUT TIM

    PCS 7
    Server
    (redundant)

    Local
    station

    PCS 7
    H/F Controller

    approx. 800 I/O


    Safety
    ESD
    PROFIBUS
    Compressor station

    TeleControl
    Server
    (redundant)

    Ethernet
    PCS 7
    Server
    (redundant)

    S7-400H
    Controller

    RTU
    S7-300
    Controller
    incl.
    SINAUT TIM

    approx. 30 I/O
    Block valve
    stations
    Pipeline

    approx. 300 I/O


    Safety
    ESD
    Pressure reducing
    station

    Telecontrol_PCS7_GB.indd 6

    04.04.2008 9:55:12 Uhr

    Applications in the water / wastewater industry


    Sewage network including pumping unit and rainwater overflow basin

    The wastewater network consists of various metering stations within the sewer
    network, several rainwater overflow
    basins as well as the central sewage
    treatment plant. Furthermore, a pumping
    station is installed to pump sewage from
    low-lying districts into the central sewage
    treatment plant. The pump stations are
    automated locally using SIMATIC S7-300
    controllers, which also contain a TIM module for the telecontrol connection to the
    control station. A SIPLUS RIC is used as a
    local station in the rainwater overflow basins based on the low number of process
    signals, the difficult environmental conditions and the low power consumption.
    The stations are connected via private
    dedicated lines (telecommunication cable), but it is also possible to dial-up via
    the telephone network and/or ISDN. More
    remote rainwater overflow basins are
    linked via GPRS.

    The process control system SIMATIC PCS 7


    is used in the central sewage treatment
    plant, handling both Human Machine
    Interface (HMI) and process control tasks
    there. This system is designed redundantly and operated via several operator
    stations. The sewage treatment plant is
    controlled via PCS 7 controllers in the
    areas
    Inflow / pre-treatment
    Aeration / blowing station
    Sludge treatment.
    The PCS 7 servers in combination with
    the central telecontrol modem manage
    the data traffic with the stations. The
    data collected in the stations is integrated into the process displays and message
    lists. Important process information is
    archived based on the supplied time
    stamps. Operating personnel can directly
    intervene in the processes using control
    commands or setpoint entries, e.g. turn
    pump on/off or activate valve.

    Main features
    Efficient and safe control of the entire
    sewage network via one central control
    room
    Economical use of rainwater overflow
    basins and protection for sewage treatment plants during precipitation events
    High degree of safety and availability of
    the communications network based on
    the use of private dedicated lines and
    GPRS technology.

    Rainwater
    overflow basin

    Sewage treatment plant

    approx. 25 I/O
    SIPLUS
    RIC

    PCS 7 Client

    Ethernet
    PCS 7 Server incl.
    TeleControl Server
    (redundant)

    Modem

    Local
    station

    Modem

    PCS 7
    Controller

    PCS 7
    Controller

    PCS 7
    Controller

    approx. 500 I/O

    approx. 500 I/O

    approx. 500 I/O

    Modem

    Local
    station
    S7-300

    Inflow
    Pre-treatment

    Aeration
    Blowing station

    Sludge
    treatment

    approx. 150 I/O


    Pumping unit

    PROFIBUS

    Telecontrol_PCS7_GB.indd 7

    04.04.2008 9:55:17 Uhr

    Get more information


    www.siemens.com/simatic-pcs7

    Siemens AG
    Industry Sector
    Industry Automation
    P.O. Box 4848
    90327 NUREMBERG
    GERMANY
    www.siemens.com/automation

    Telecontrol_PCS7_GB.indd 8

    Subject to change without prior notice 04/08


    Order no.: E20001-A219-P280-X-7600
    Dispo 06303
    2100/10778 MK.AS.PS.XXXX.52.8.07 WS 04082.
    Printed in Germany
    Siemens AG 2008

    The information provided in this brochure contains merely


    general descriptions or performance characteristics, which
    in case of actual use do not always apply as described or
    which may change as a result of further development of the
    products. An obligation to provide the respective characteristics shall exist only if expressly agreed in the terms of
    contract.
    All product designations may be trademarks or product
    names of Siemens AG or supplier companies whose use by
    third parties for their own purposes could violate the rights
    of the owners.

    04.04.2008 9:53:07 Uhr

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