Procedure Guides For The Measurement of Quantity & Quality of Gas at Gas Plants, Refineries
Procedure Guides For The Measurement of Quantity & Quality of Gas at Gas Plants, Refineries
Procedure Guides For The Measurement of Quantity & Quality of Gas at Gas Plants, Refineries
PART ONE.
CONTENT
1.0 SCOPE
2.0 DEFINITIONS
3.0 ABBREVIATIONS
1.0 SCOPE
This procedure guide describes the operational/functional requirements for gas measurement
systems. Furthermore, the standard provides criteria for selection of such systems or main
components thereof, to ensure that allocation method, metering equipment and measurement
methods provide adequate accuracy and reliability at all times.
3.0 ABBREVIATIONS
ANSI
AGA
API
ASTM
BIPM
DPR
FAT
GC
IEC
IP
IP PMM
ISO
MLC
MPMS
OGC
SPC
TCD
VDU
WGM
3.0 DEFINITIONS
Carrier gas
Column
Gas used to transport sample through the columns, normally Helium, Hydrogen or
mixture of Helium and Hydrogen.
Tubes inside the temperature controlled oven of the OGC packed with materials
suitable for separating the components of natural gas when flowing the sample using
carrier gas.
Fiscal quantity
Measured quantity of hydrocarbons used for sale, custody transfer, ownership
allocation or calculation of royalty or tax.
OGC Calibration Determination of the response of the detector for a given component with known
concentration given on the certificate of the calibration gas or comparing the reading
from OGC with values given on the certificate of the WGM.
Quantity
Measure of the hydrocarbon medium, by volume, mass or energy.
4.0 CLASSES OF MEASUREMENTS.
This describes categories of measurement on the basis of the meter location and the type of gas it
measures.
4.1 CLASS A MEASUREMENT.
The metering stations used for the delivery of gas to offshore customers and where sales contracts
are applicable. The DPR officer(s) shall witness and monitor the systems operations as applicable in
the oil terminals for the purpose of tax or royalty. The required overall measurement uncertainty
should be less than 1% on a volume basis or as specified in the contract.
4.2 CLASS B MEASUREMENT.
This is metering station for the delivery of gas in commonly used pipeline systems and where
allocation procedures or joint operating contracts apply. The DPR shall be notified on a weekly
basis the daily measurement record of the meter for the purpose of accountability. The DPR officer
involvement in the system operations shall be intermittent, at least weekly. The required overall
measurement uncertainty should be less than 1.8% on a volume basis or as specified in the contract.
4.3 CLASS C MEASUREMENT.
This is metering stations for the delivery of fuel gas within the operators operating facilities or to
third party facilities. The uncertainty limit should not be greater than 2 % of standard volume. The
DPR involvement should be monthly i.e. the measurement records should be available to DPR on a
monthly basis.
4.4 CLASS D MEASUREMENT.
The Metering station for flare gas measurement and the uncertainty limit should be less than 5% of
standard volume. If the flare gas releases is due to the operational upset, blowdown, purging, or
ESD operation the meter readings so recorded shall be forwarded within 24hours to the nearest
office of DPR with a detailed report on the scenarios of the releases. This report shall form the basis
of zero charges on the flare gas releases while charges shall be sustained if the flare releases are
operational philosophy.
Note: Any other uncertainty limit may be applicable for fiscal measurement systems if validated by
a cost-benefit analysis performed and accepted by the DPR.
Facilities shall be included to enable user verification of functions, parameters and accuracy
for input, calculated and output values.
During the operational phase, the parameters relevant to verify the condition of the meter
shall be checked. If an alarm mode so indicates, the necessary verification and corrections
shall be done.
The computer shall raise and log alarms if any comparison checks exceed operator selected
limits, if any measured value is outside predetermined limits, and in case of indications of
instrument failure or computer failure.
The computer part shall be capable of registering separately and independently of measured
quantities during calibration. Facilities to ease the calibration shall be included in the system
or offered as an option.
Algorithm and truncation/rounding errors for computations in the computer part shall be less
than 0.01 %.
6.0 GAS SAMPLER SYSTEMS.
Automatic sampling equipment shall be installed. However, for dry gas, on-line gas chromatograph
should be used if they are found to be more cost-effective than automatic sampling and subsequent
laboratory analysis, and if required by any agreement.
Manual sampling point shall also be installed as a backup.
The system shall collect and store a representative gas sample at line conditions, allowing it to be
transported to the laboratory for analysis. The system shall be mounted as close as possible to the
pipeline to collect samples over a sample period, unattended. The system shall be in accordance
with ISO 10715. The distance to the nearest upstream disturbance, shall be at least 20 ID.
The measurement system shall control an automatic gas sampler system, i.e.
Provide a flow proportional by mass pacing signal (and a fall back signal)
Monitor the sample volume collected and status of the sampling system.
In addition, there shall be a manual sample point, where the manual sampling probe shall be
installed such that a representative sample of the gas can be collected. The distance to the nearest
upstream disturbance, shall be at least 20 ID. However, if an auto-sampler or OGC sampling probe
is included in the measurement system the manual sampling may be taken from the same probe.
6.1 Equipment/Schematic
The system consists of a probe, a by-pass loop, two separating devices (sample collection pumps),
an instrumentation supply system, a timing system and two sample receivers (collection cylinders)
for sample transportation.
The sample equipment shall be contained in a cabinet with exception for:
The probe,
The manual sample point shall be equipped with flushing facilities and a cabinet/enclosure with
required valves and quick connectors in addition to an arrangement where the sample cylinder can
be placed during spot sampling.
6.2 Performance
ISO 10715 describes the performance requirements for a fiscal sampling system.
6.3 Operational Requirements
The control function shall be done from a dedicated controller, SAS or a measurement system.
There shall be monitoring of maximum filling with adjustable alarm setting. In addition the
measurement system shall provide a flow proportional pacing signal and monitor the sample
volume collected and status of the sampling system.
6.4 Isolating and Sectioning
It shall be possible to isolate the system from the main process.
6.5 Layout Requirements
ISO 10715 describes the layout requirements for a fiscal sampling system.
6.6 Technical requirements
The sample point shall be chosen to provide a representative sample of the flowing gas in the pipe.
The sampling point shall be installed at least 20 diameters downstream of the nearest bend or
restriction on a horizontal pipe. The probe shall be installed in a 10 - 2 o'clock position.
6.7 Probe design
The probe shall be a pilot tube type extending into the centre one-third of the pipeline diameter. In
addition, the sampling probe should be possible to retract under operating pressure by method
accepted by the operator.
6.8 Sample collection pump
There shall be two parallel sample collection pumps, which shall be self-purging and can operate
under line conditions. The grab size volume shall be adjustable in the range 0.5 1.5 ml.
The sample collection pumps shall be located above and as close to the probe as is practically and
possible. Filters, drip pots, screens, regulators and such conditioning equipment shall not be placed
between the probe and the sampler.
6.9 Sample Receiver.
Heat tracing and insulation shall be provided to keep the temperature minimum 10 C above
the condensation temperature.
The receivers shall be of the floating piston type with back-pressure of an inert gas.
The receivers shall be equipped with a local piston position indicator and a limit switch for
maximum filling.
The temperature in all parts of the sample lines/tubing and sample receivers shall be kept at
a temperature minimum 10 C above the hydrocarbon dew point temperature.
The valves for the sampling system shall be of type full-bore ball valves.
The sample tubing from/to the main pipe should have a slope of at least 1:12 to avoid liquid
traps.
Wobbe-index.
Algorithm and truncated/rounding errors for computations in the computer unit shall be less than
0.001 %.
7.3 Calibration equipment.
The calibrated gas shall be permanently connected to the analytical unit. The system shall have a
valve arrangement that provides the possibility of automatically selecting gas samples from the
WGMs. Selection of WGMs shall be possible from the central control unit.
Each of the components in the calibrated gases (WGM) used for either acceptance tests,
commissioning or during operation shall have the following documented uncertainty limits
(extended uncertainty with a coverage factor k=2):
Uncertainty (%)
0.1 0.25
5.00
0.25 1
1.00
1 10
0.5
10 100
0.2
7.4 Performance
The repeatability of the OGC shall be within the following limits:
Component range (mole %)
25
0.02
25
100
0.05
The linearity of each component, tested in accordance with Annex B 2.3.4, shall be so that the
maximum deviation from values of any WGM when performing a MLC after adjustment of the
OGC to correct reading after a SPC shall be so low that the resulting uncertainty in gross calorific
value, UHs, is less than 0.15 % of the gross calorific value, Hs, when applying the following
equation:
UHs = [ (Hs - Hsi)2 (UXi)2]1/2
Where Hsi is the gross calorific value for each component found in the ISO 6976.
7.5 Availability and reliability
The system shall be designed for continuous operation and for low downtime in case of
maintenance, repair etc.
To increase the reliability of the results it should be possible to check the results from the OGC by
other independent means. Such means may be another OGC installed in parallel, analytical
equipment installed at other locations with which it is possible to compare the results, equipment
measuring properties, which are dependent on the gas composition.
7.6 Process/Ambient conditions
The OGC should be kept under sufficient controlled environment, i.e. providing necessary
protection against heat, rain, wind etc.
Line pressure variations shall not affect the sample flow rate and pressure of the sample gas to the
analyser.
7.7 Analytical unit
The time required for a full analysis cycle shall be less than 15 minutes.
The oven temperature shall be controlled with sufficient stability and accuracy to obtain required
stability and accuracy of the analysis.
The chromatograph shall use carrier gas in accordance with requirement given by the application.
Pressure and flow rate of carrier gas shall be controlled with sufficient accuracy. Necessary
equipment for safe operation in case of failure in carrier gas supply shall be installed if applicable.
7.8 Computer unit
Communications between the analytical unit and the computer unit should be according to the
vendor's standard protocol.
The following functions shall all be available for the operator and should also be available from the
supervisory computer:
Acknowledge alarms.
Define and / or read component table, retention time, RT tolerance, response factor and
valve switching.
Define and / or read time, peak height, peak area, peak start time, peak end time (for each
component) and total area.
A main report for printouts and electronic transmission to the main network shall contain names of
components, normalised mole % of each component rounded to the nearest 0.001%.
A quality control report for printouts and electronic transmission should contain information about
retention time, peak height, peak width, peak area, response factor, and mole % before and after
normalisation.
A control function in the software should give alarm if one or more components are missing from
the report or that the sum of non-normalised values is outside pre-set limits. This alarm shall inhibit
the transmission of potential erroneous results onto the main computer network.
The following requirements for displaying items should be considered:
Alarm status
Historical analysis data in report format, average, maximum and minimum values for each
component and calculated values
The last measured concentration value for each component and calculated values
9.4 UNCERTAINTY
The uncertainty is given in standard volume, but other units may be requested (project specific) e.g.
mass energy etc.
Any other uncertainty limit may be applicable for fiscal measurement systems if validated by a
cost-benefit analysis performed and accepted by the operator/DPR.
9.5 CALIBRATION
All parts of the metering system, including shut off valves for the hydrocarbon flow to the system,
shall be easily accessible such that checks or calibrations can be carried out without difficulty.
Locations where checks and calibration take place shall be protected in some way against
environment influences and vibrations such that the requirements stipulated in these guides can be
fulfilled.
An accredited laboratory to International/National Standards shall traceably calibrate all instruments
and field variables used for fiscal calculations or comparison with fiscal figures.
If it is impossible to calibrate the meter at the relevant process conditions, the meter shall at least be
calibrated for the specified flow velocity range.
In calibration mode, the flow time shall be registered and displayed by the flow computer/computer
system.
The remaining interfaces, if any, are application specific, (e.g. Water dew point, Hydrocarbon dew
point, and Hydrogen sulphide (H2S).
The requirements below are only relevant if the specified component is part of the measurement
concept.
11.2 Sizing
The measurement system shall be designed to measure any expected flow rate with the meters
operating within 80% of their standard range (not extended).
11.3 Meter runs pressure setting/equalizing.
Each meter run shall have:
A small bore by-pass across the inlet or outlet valve for pressure setting/equalising the meter
run.
The graphic user interface shall include a simplified P&ID with process variables and valve status.
It shall be possible to operate all valves from the graphics.
12.1 Computer system interface.
The computer system (supervisory) interface shall as a minimum comprise:
System monitoring.
Trouble shooting.
Software updates.
The graphic user interface shall include a simplified P&ID with process variables and valve status.
It shall be possible to operate all valves from the graphics.
13.0 CALCULATIONS.
The computer shall calculate flow rates and accumulated quantities for
i)
Actual
volume
ii)
Standard
volume
iii)
Mass
flow
iv) Energy flow (application specific).
flow,
flow,
and
All calculations shall be performed to full computer accuracy. (No additional truncation or
rounding.)
The interval between each cycle for computation of instantaneous flow shall be less than 10
seconds.
Where the interval between the calculations extends over several updates of input data, the mean
value of input data shall be used in the computations.
The mean values for density and differential pressure shall be calculated from square roots of the
field values.
The iteration procedure shall ensure that a new iteration of flow coefficient is carried out if the
difference between the two last flow coefficient computations exceeds ten to the power of minus
five (0.00001).
Algorithm and truncation/rounding errors for computations in the computer part shall be less than
+ 0.001%. This requirement shall be verifiable.
The computer part shall include electronic means for storing accumulated fiscal quantities for each
meter run and the total measurement system. These figures shall also be stored in back up files. The
figures shall be stored for the time period that is regarded as necessary. The files shall be secured in
such a way that they cannot be zeroed or altered unless a special security method is followed.
Calculation of Gross Calorific value (superior) and Wobbe index shall be done according to ISO
6976 with a combustion temperature of 25 C and metering temperature of 0 C.
Calculation of all required values for reports and VDU shall be implemented:
Average K-factors and process values all average values shall be flow-weighted by mass.
The resolution on the VDU shall be sufficient to verify the requirements for calculation accuracy.
14.0 CHECK.
Comparisons shall be implemented between duplicated instruments measuring the same process
value. Comparisons shall also be implemented between instruments measuring the same process
value in different meter runs. Comparisons shall be based on values averaged over a moving time
window to be operator selectable between wide intervals (that is from 1 second to 10 minutes).
Facilities shall be included to enable user verification of functions, parameters and accuracy for
input values, calculated values and output values.
14.1 Alarms
The alarm system shall raise alarms, print out alarms and/or save alarms to external file, if any
comparison check exceeds operator selected limits or if any measured value is outside
predetermined limits or in case of indication of instrument failure, computer failure or failure in
valve operation.
The alarm system shall be designed in a flexible way, fulfilling as a minimum the following
requirements:
A list of all suppressed alarms shall be available on screen and printer and external file.
password/key-switch protection,
the
alarm
and
14.2 Events.
The system shall log all events as a result of system or operator action to external file and printer.
The events shall include manually entered parameters on the computer part that may be changed by
an operator.
15.0 REPORTING OF DATA.
The computer shall generate quantity reports containing as a minimum:
Average K-factors and process values all average values shall be flow-weighted by mass.
Reports for the following intervals shall be available: current status (no average values), hourly and
daily.
The reports shall also contain gas quality parameters as measured by on-line equipment or manually
entered.
The reports above shall be printed automatically but it shall also be possible to suppress the printing
of the reports. The reports shall also on request be shown on VDU. When fixed values or fallback
values are used instead of the live signals sometime during the report interval, this shall be visually
identified on the print out and on the VDU.
The reported data shall be for each meter run and with totals for the measurement system.
If the reporting computer is down across change of hour or day, the quantities thus not reported for
the expected time period shall be automatically recovered and reported with the first report that is
generated when the computer comes back in service.
15.1 Storing of data.
Hourly reports to be stored to computer file for 60 days, daily reports for 1 year.
All measured and calculated values averaged over the moving time windows shall be stored in
computer file for 60 days.
Alarm and event reports to be stored to computer file for 30 days.
15.2 Availability.
The computer shall have fault tolerant design to maintain fiscal measurement, calculations and file
storage during error conditions.
The computer part shall be capable of operating in such a way that maximum gas flow can be
measured even if failures occur within any level of the computer part.
The availability of the fiscal computer system shall be documented and better then 99.7%
availability.
16.0 NETWORK PROTECTION/SECURITY.
If the flow computers or supervisory computer(s) are connected to a network appropriate security
and protection shall be applied, i.e. only dedicated computers shall have access to the measurement
computers. Network communication shall utilize a protocol where protection and security is a part
of the protocol. Recognized standards are ISO IEC 3309.
The algorithms and fixed parameters important for accurate computation of fiscal quantities shall be
secured in a way that makes direct access impossible, unless an established security routine is
followed. There shall be protection against un-authorized data entry by password or key switch.
16.1 Expandability.
For future computer expandability a maximum limit at maximum load to the following computer
parts shall be:
The software, including programs and data shall not occupy for more than a maximum 50%
of the computer memory, at any time.
The system, application and communication software shall require less than 50% of the CPU
capacity.
Input data from the field must be equipped to handle 25% extra points.
The system must be able to handle 25% extra flow per station or flow computers.
Orifice meter should be preferred to gas turbine meter unless the cost of long upstream meter run
lengths for the orifice meter outweighs the cost of annual flow calibrations at operating conditions
of the gas turbine meter, and the cost of one spare gas turbine meter (in stores).
Also, a gas turbine meter should be preferred if the flow range of the fuel stream requires frequent
changes of orifice plates during regular operation.
For every small fuel gas streams, in particular non-fuel streams withdrawn from the fuel distribution
system downstream of the main fuel metering system, the following methods should be considered:
For continuous streams smaller than specified by ISO 5167 and AGA 7, one of the
following
methods
shall
be
used:
- Small, full bore, gas turbine meters, designed to manufacturers standard (minimum 6
mm).
Integral
orifice
meters
(smaller
than
12
mm).
- Other suitable type of small flow meter with equivalent accuracy.
PART TWO
1.0 SCOPE
2.0 DEFINITIONS
3.0 METER SELECTION CRITERIA
4.0 APPLICATION FOR LICENCES, DOCUMENTATION AND
INFORMATION.
5.0 MANAGEMENT SYSTEM
6.0 UNCERTAINTY ANALYSIS.
7.0 CALIBRATION
8.0 REFERENCE CONDITIONS.
9.0 DESIGN OF THE MECHANICAL PART OF THE METERING SYSTEM.
10.0 REQUIREMENTS FOR THE ISOLATION VALVES.
11.0 REQUIREMENTS FOR THE FLOW METER
12.0 REQUIREMENT FOR THE FLOW PROFILE
13.0 LOCATION OF SENSORS
14.0 DESIGN OF THE INSRUMENT PART OF THE METERING SYSTEM.
15.0 GENERAL REQUIREMENTS FOR THE INSTRUMENT LOOPS.
16.0 INSTALLATION OF MONITORING INSTRUMENTS.
17.0 SAMPLING EQUIPMENT.
18.0 DESIGN OF THE COMPUTER PART OF THE METERING SYSTEM.
19.0 SECURITY AGAINST ERRORS AND LOST OF DATA.
20.0 PRINT OUT AND AUTOMATIC LOGGING.
21.0 POWER SUPPLY TO THE METERING SYSTEM
The part of the measurement system, which comprises of digital computers and receives digital
metering signals from A/D converters or from digital instrument loops.
Computer for administrative routines:
Computer connected to one or more flow calculation computers. Information from the flow
calculation computers may be further processed for reporting purposes. Information may be
transferred from the administrative computer to the flow calculation device. The administrative unit
may include long and short-term data storage facilities.
Flow computer:
A computer performing flow calculations connected to one or more instruments and/or devices for
collecting and distribution of signals. The storage unit (memory), which is providing long and shortterm retention of data is regarded as an integral part of the flow computer.
The devices and equipment error:
Quantifiable amount incorrectly measured, due to the fact that the accepted procedures for operation
or calibration are not followed.
Fiscal metering station:
Assembly of metering equipment dedicated to the determination of fiscal quantities.
Gas:
Hydrocarbons in gaseous state at measurement conditions.
Sensing element:
A device, which acts directly on the condition it, shall measure and produces a signal proportional
to a physical condition.
Instrument
part:
The part of the metering system which is located between the mechanical part and the computer part
i.e. from sensing element to digital input of the computer part inclusive.
Calibration:
Establish relationship between the input and output signal for a device.
Calibration factor:
Relationship between measure value coming from a flow meter and the measured value from a
reference measurement system.
Calibration mode:
selectable condition within the flow computer where routine checks and calibrations can be carried
out, whilst the associated meter tubes are closed.
Linearity
A relation between conditions where a change in one causes a proportional change for the other.
Mechanical part:
Meter tube, turbine meter, meter prover and all mechanical devices that are included in gas metering
system.
Metering tube
Straight pipe sections where a flow meter is installed.
Instrument Loop:
The assembly of all devices and data links from the sensing element to the visual indication in the
computer part of the metering system.
Metering system:
Includes mechanical part, instrument part and computer part.
Transmitter:
Technical device, which change the nature of the measured signal.
Resolution:
The least variation in signal level, which produces a noticeable change in the displayed value.
Flow meter:
Equipment located in or clamped to a pipe and its signal transformer, to provide a primary signal
proportional to the amount of flow through the pipe.
Thermowell:
A well in the meter tube for installation of a thermometer.
Calibration factor for turbine meter:
A number that indicates the ratio between the readings of the turbine meter and the volume
throughput. The term is used to cover both the terms meter factor and the K-factor.
Uncertainty in measurement:
An estimate characterising the range within which the measured value will be found. In these guide
this is at 95 percent confidence level, K= 2.
Positive displacement.
Meters with well defined measurement compartments that alternately fill and empty as the meter
rotates. Knowing the volume displaced in each meter revolution and by applying the proper gear
ratio, the meter will read directly.
Inferential meters
Are meters with no measurement compartments to trap and then release the gas. These meters are
categorised as inferential meters in that the volume passed through them is inferred by something
else observed or measured.
Therefore the following subjects should be agreed in the contract:
1. The quantity delivered to be specified as mass, volume or energy and the reference
The temperature of the gas shall be measured downstream of the primary element, to avoid flow
profile distortion. The thermowell or pocket shall take up as little space as possible.
The thermowell shall be situated minimally 5D and maximally 15D downstream of the
primary element and in accordance with the values given in ISO 5167-1 if the pocket is
located upstream. The temperature measurement shall not be influenced by heat transfer
from the piping or thermowell attachment.
It may generally be assumed that the downstream and upstream temperatures of the fluid
at the differential pressure tappings are the same within the limits of application of ISO
5167-1. However, if the highest accuracy is required and there is a large pressure loss
between the upstream pressure tapping and the temperature location downstream of the
primary device, then it is necessary to calculate the upstream temperature from the
downstream temperature (measured at the above distance from the primary device),
assuming an isenthalpic expansion between the two points.
2.5.4 On-line computation of the flow rate
The flow rate shall be calculated according to ISO 5167-1, using equipment approved by
the parties and by the local authorities (e.g. weights and measures). For the on-line
computation of the flow rate, fixed values may be used for the kinematic viscosity ( ) and the
isentropic exponent ( ), based on the average operating conditions. The calculation of the Reynolds
number (Re) shall be based on the actual flow rate.
The energy flow is determined from the product of the volume flow or mass flow and the
corresponding Gross Heating Value, both expressed at the same reference conditions.
ULTRANSONIC GAS FLOW METERS.
A meter with at least two independent acoustic paths used to measure transient time difference of
sound travelling upstream and downstream. A meter that has a numerical data values for minimum,
maximum and transition flow rates of which the maximum value is at least ten times greater than
the transition flow rates.
13.4.5 Layout Requirements
Sufficient upstream and downstream length of pipe shall be installed.
Ultrasonic flow meters shall not be installed in the vicinity of pressure reduction systems (valves
etc.), which may affect the signals.
A meter of maximum allowable error of +/- 0.7% for large meters and +/- 1.0% for small meters
and repeatability of +/- 0.2% for the higher velocity range and is doubled for the lower.
Refer to ISO/TR 12765 and AGA-9.
General
Measurement of gas flow for custody transfer by means of multi-path ultrasonic flow meters shall
be subject to approval by the contract parties and/or authorities for each individual application.
Exemption by authorities (e.g. weights and measures) is often required for the use of ultrasonic flow
meters.
The ultrasonic flow meter shall have a locally approved certificate of calibration in
NOTE: Depending on the size and requirements (availability, in-situ calibration, etc.) of the
measuring station, important instruments and/or measuring systems should be duplicated by
instrumentation working independently. This shall be agreed between parties.
The contractual availability of gas flow may require a station by-pass, which shall be
normally closed and controlled by permits or locks.
The internal diameter of the pipe work shall be designed for gas velocities not exceeding
20 m/s.
2.4.4 Installation
Multi-path transit-time ultrasonic flow meters shall be installed and operated in accordance with
ISO/TR 12765, AGA-9 and Manufacturer's recommended installation practices and applicable
regulations.
The ultrasonic flow meter shall operate within the specified operating conditions to satisfy its
uncertainty constraints. Swirl and non-uniform velocity profile effects should be reduced to an
insignificant level by proper installation of the meter. Swirl-free conditions can be taken to exist
when the swirl angle at all points across the pipe cross-section is less than 2. Straight length
requirements, inlet and outlet connections and/or the type and location of a low pressure-loss flow
conditioner should be in accordance with Manufacturer's specifications. It is recommended to
include the upstream and downstream straight length piping in the scope of delivery of the metering
station, thereby allowing for meter calibration.
In general, recommended straight length requirements for one-directional flow
measurement are minimal 10D upstream and 3D downstream, whereas for two-directional
measurement the upstream and downstream sections should be 10D each.
If necessary, flow straighteners of standardised design (ref. ISO 5167) or of agreed proven design
may be installed. The flow straightener may form part of the 10D upstream length.
Meter runs shall be thermally insulated in order to eliminate heat transfer from the piping or
instrument well attachments and to meet any limiting value for the accuracy of flow
measurement required. The length of the insulated section shall at least cover the straight
length requirements and shall include the temperature element.
The centre line of the ultrasonic flow meter shall be within 1% of the pipe centre line.
The upstream and downstream straight lengths shall be straight and their cross-section
circular over their entire length.
The root pass of any circumferential weld in the upstream pipe section shall be ground flush with
the inside pipe wall. Inspection of the inside of the pipe shall be possible. Seam-welded pipe may be
used provided that the internal weld bead is parallel to the pipe axis throughout the entire required
straight length. The seam shall not be within any sector of 30 centered on any pressure tapping
used in conjunction with the primary element. Any weld bead shall be restricted in height to the
permitted step in diameter.
Gaskets shall be fabricated and installed in such a way that they do not protrude at any
point inside the meter tube assembly.
The bores of the upstream straight length section (10D) and the downstream straight length section
(3D) shall equal the inlet and outlet bores of the meter, respectively.
The location of the pressure tapping to be used as the pressure sensing point for the
pressure measurement shall be in accordance with the Manufacturer's recommendations
(often the Pr point on the body of the meter).
The temperature sensor for the temperature measurement, for one-directional flow
measurement, shall be located between 2D and 5D downstream of the meter. For two-directional
flow measurement this location shall be between 3D and 5D upstream or
downstream of the meter. The temperature measurement shall not be influenced by heat
transfer from the piping or thermowell attachment.
The condition of the gas for density measurement at operating conditions shall represent
the conditions at the position of the flow measurement (the Pr point on the meter body if
available). The densitometer pocket shall be located according to (2.4.4.6).
Meter run isolation valves shall be of the cylindrical full-bore type, presenting
minimal restriction in fully-open position and conveniently located to allow any leakage to be
detected.
The position of the primary element shall enable its easy removal or replacement but shall not be
located so that dirt or liquid may be collected in the meter.
The meter shall not be installed in the immediate vicinity of pressure reduction valves which may
affect the ultrasonic signals. Some in-line noise reduction could be accomplished by tees or shortradius bends.
The design shall cover at least:
- area classification and electrical safety requirements;
- room heating and (natural) ventilation;
- utilities and calibration facilities;
- sufficient space for the application of calibration equipment.
2.4.5 On-line computation of the flow rate
The flow rate (both negative and positive) shall be calculated according to ISO 12765.
The energy flow is determined from the product of the volume flow and the Gross Heating Value,
both expressed at the same reference conditions.
In order for the ultrasonic meter to be accepted and considered to be of good enough quality the
maximum deviation from the reference during flow calibration shall be less than 1.50 %. The
linearity shall be better than 1.0 % (band) and the repeatability shall be better than 0.50 % (band).
These requirements are applicable after application of zero flow point calibration but before
application of any correction factors, for flow velocities above 5 % of the maximum measuring
range.
For the meter run, the minimum straight upstream length shall be 10 ID. The minimum straight
downstream length shall be 3 ID. Flow conditioner of a recognized standard shall be installed,
unless it is verified that the ultrasonic meter is not influenced by the layout of the piping upstream
or downstream, in such a way that the overall uncertainty requirements are exceeded.
3.0 METER SELECTION CRITERIA
The operator shall fully understand the metering operational requirements of this procedure guide
before making decisions on the type of metering systems to use. However, the meter concept
selection shall be based on the following informative criteria and analyses.
3.1 Alternative cost/benefit analysis of metering concepts
The cost of using a concept with high accuracy (concept A) may be unreasonable in relation to the
monetary value of the additional measurement uncertainty of a less accurate/less expensive concept
(concept B). The selection of metering concept shall be based on one of the two alternative
cost/benefit analyses given below.
3.2 For metering systems for main fields and sales metering
An analysis shall be performed to quantify:
a. The measurement uncertainty of concept A and B
b. The potential monetary loss from the additional measurement uncertainty, by using concept
B instead of concept A, during the lifetime of the installation.
c. The total cost savings, by using concept B instead of concept A, during the lifetime of the
installation.
d. The cost saving in c above minus the potential monetary loss in b above
The key parameter is this analysis for decision making, is the value in d above.
All monetary values above shall be calculated as net present values of investment and operating
cost.
4.0 APPLICATION FOR LICENCES, DOCUMENTATION AND
INFORMATION.
4.1 Application for a licence.
The licensee shall apply for and obtain a licence from the DPR for the following activities.
1) The design of the fiscal metering system.
2) Prior to the delivery of the fiscal metering system from the place of manufacture
3) Prior to entering the fiscal metering system into service for fiscal purposes. The licensee shall
not commence any construction work until the licence in accordance with item 1 is obtained.
4.2 Presentation of documentation.
Before or in connection with the application for a licence in accordance with the above section, the
licensee shall submit to DPR the following documentation:
(a) Gas fiscal metering specification. (Including algorithms).
(b)
(c)
(d)
(e)
(f)
(g)
(h)
(i)
(j)
(k)
(l)
If all the required data is not available at the start of construction the licensee may by agreement
with the DPR forward the outstanding documentation within given time limits.
Before the metering station is shipped from the vendor the licensee should verify that all
requirements for tests according to Chapter VII of this guide are fulfilled. The licensee should
further confirm that the metering station is designed, built and tested in accordance with these
regulations.
4.3 Authority to Exempt.
Exemptions according to this section mean that the DPR has the authority to grant exemptions from
regulatory requirements when they are applied for. Specific conditions mean situations where the
technical development makes it desirable to make exemptions from the regulations.
4.4 Information.
When the fiscal metering station forms a part of an allocation system, the licensee shall inform the
DPR with details of the allocation principles as soon as they are available.
The DPR shall be notified in the event of documented measurement errors caused by the noncompliance with agreed procedures for operation or calibration of a metering station. Correction
shall be carried out if the deviation is greater than 0.020% of total volume. If errors have a lower
percentage value, correction shall be carried out when the total value of the error is considered to be
significant.
Where there is doubt concerning the time at which a measurement error arose, the correction shall
apply for half of the maximum possible time since it could have occurred.
If during a routine calibration it is detected that any equipment has drifted within its range, this is
not a reason for correction.
A correction should, however, not be implemented if the cost of the correction work is higher than
the value of the wrongly measured mass.
In the guidelines, reference is made to recognised standards and a description is provided of how the
provisions of the guide can be met. If alternative solutions are chosen, documentation to demonstrate that
such solutions also comply with the requirements of the guide shall be available. The licensee shall inform
the DPR before alternative solutions are chosen.
measurement,
The energy content shall be considered in the design of the metering system in accordance with a
recognised standard. The recognised standard for the determination of energy content should be ISO
6976(1995) or similar.
9.0 DESIGN OF THE MECHANICAL PART OF THE METERING SYSTEM.
The mechanical part of the metering system shall consist of gas metering tubes and orifice plates
designed in accordance with recognised standards, or of one or more metering tubes equipped with
multipath ultrasonic meters. If another design of the mechanical part of the metering system is
chosen, the licensee shall ensure that the requirements given are fulfilled.
10.0 REQUIREMENTS FOR THE ISOLATION VALVES.
Each metering run shall at inlet and outlet be equipped with isolation valves. The valves shall be of
the block and bleed type. All the valves, which are critical for the integrity of the metering station,
shall be conveniently located for verification in order to detect any leakage. Four-way valve shall be
equipped with automatic leak detection.
11.0 REQUIREMENTS FOR THE FLOW METER
11.1 Requirements for the orifice plate:
The diameter ratio shall not exceed 0.60, if the applied standard gives a flow coefficient with less
accuracy for higher diameter ratios. The thickness of the orifice plate shall at least ensure that the
maximum dynamic deflection does not exceed 50% of total maximum differential pressure and
shall not cause a systematic additional measurement error of more than 0.10% due to the deflection
of the orifice plate.
The orifice carrier and the upstream valves shall be such that they do not produce lubricating grease
or other substances that may be deposited on the orifice or the meter tube at normal operating
conditions.
It shall be possible to interchange orifice plates without the need to depressurise the line.
ISO 5167-1 allows a deviation on plate flatness of 1%. This tolerance combines both static
flatness (When measuring a plate in the Laboratory), and the dynamic deflection (at
operating conditions).
According to ISO5167-, the sum of static and dynamic deflection shall not exceed 1.0%. The
definition of flatness is given in ISO5167-1.
The deflection of the orifice plate shall under no circumstances influence the plate so that the
distance to the tapping wholes is less than that specified in the ISO standard. If a senior fitting
orifice carrier does not offer operational advantages, then fittings of simpler design can be used.
11.2 Requirements for the ultrasonic flow meter:
The ultrasonic flow meter shall have the number of sound paths, which have been proven to be
necessary to provide a representative velocity measurement for the cross section during the
relevant flow conditions.
All geometric dimensions of the ultrasonic flow meter, which affect the measurement result,
shall be measured using traceable equipment, at known temperatures. The meter shall be
designed and installed so that any accumulation of impurities in the form of liquid and solid
particles in the proximity of the transducers is avoided.
The meter shall either by its own design or by necessary piping arrangement always be available
for necessary maintenance.
The meter shall be designed so that measurements of acceptable quality can be achieved when
one transducer pairs out of service.
The ultrasonic flow meter shall be individually calibrated at a traceable laboratory at process
conditions (velocity of flow, pressure and temperature) as similar to the operational conditions
as possible. The influence of variations in pressure and temperature shall be determined. The
zero point correction and the calibration factor shall be determined. The meter shall be
individually identified, and a certificate shall be issued.
11.3 Design Requirement for the metering tube
A recognised standard shall be used to determine the minimum lengths of the metering tubes.
The metering tubes shall be connected and mounted at the site of operation so that a part of the pipe
can be dismantled for inspection of the pipes inner wall upstream and downstream of the orifice
plate. The inner wall of the metering tube shall be continuous without steps or offsets for a length of
at least 10 diameters upstream of the orifice plate. Upstream and downstream pressure tapings shall
be in the same axis of the meter tube.
The metering tube shall be insulated upstream and downstream for a distance sufficient to prevent
heat transfer, which may lead to temperature changes affecting instrument readings for fiscal
parameters.
When considering ultrasonic flow meters the minimum upstream length shall be 10 D. the minimum
downstream length shall be 3 D. It shall further be verified that the ultrasonic meter is not
influenced by the layout of the piping upstream or downstream in such a way that overall
uncertainty requirement laid down are exceeded. If it is necessary, flow straighteners of recognised
standard can be installed.
The ultrasonic flow meter must not be installed in the immediate vicinity of pressure reduction
systems (valves etc.), which may affect the ultrasonic signals. An evaluation shall be carried out
which shows that surrounding equipment (both upstream and downstream), will not affect the
ultrasonic signals.
When doing ultrasonic measurement, quality requirements for the inner quality of the metering
tubes shall be determined. The ultrasonic flow meter with associated metering tube shall be
insulated upstream and downstream in order to reduce temperature gradients.
12.0 REQUIREMENT FOR THE FLOW PROFILE
Recognised standard for orifice plate measurement will be: ISO 5167-1 or research results, which
are mutually accepted. The maximum Reynolds number is the highest Reynolds number for which
historic calibration data exists. This is today 3.3 x 107. Both for orifice plate measurement and
ultrasonic flow measurement, flow straighteners of recognised type may be used to improve the
flow conditions through the meter.
13.0 LOCATION OF SENSORS
A typical drawing of a gas metering station including valves and instrumentation is given in fig. 1
The resolution of the analogue to digital converter shall be better than 0.010% of full scale. Total
error in analogue to digital conversion including resolution, linearity, repeatability and other
random errors shall not exceed +/- 0.020% of full scale.
16.0 INSTALLATION OF MONITORING INSTRUMENTS.
It shall be possible to connect monitoring instruments to measure the performance of all sensors,
which provide input parameters to the fiscal algorithms.
17.0 SAMPLING EQUIPMENT.
The sampling equipment shall be of automatic type and be designed in accordance with recognised
standards. In addition, equipment for manual sampling shall be provided.
The sampling probe shall be installed at least 20D downstream of the nearest bend.
Slope should be maintained along the sample line from the probe to the pressure reduction system
in order to avoid liquid traps.
The sampling probe should be designed so it is possible to be retracted under operating pressure by
method accepted by the operator. Spot sampling connection shall be provided.
18.0 DESIGN OF THE COMPUTER PART OF THE METERING SYSTEM.
The part of the computer performing the fiscal calculations shall be connected to the part that
collects and distributes measurement signals from the metering station in a manner such that errors
are minimised.
When two computers are duplicating each other, all functions shall at all time be available in both
computers. The term equipment, which has historical data available that demonstrates uninterruptible operations. The reliability of such equipment should be documented as being better
than 99.5% availability.
19.0 SECURITY AGAINST ERRORS AND LOST OF DATA.
The part of the computer, which executes fiscal calculations should be designed to have continuous
monitoring facilities for the following conditions:
a) Errors in executions of routines, (watch-dog). To be checked at least every 10s.
b) Errors in permanent stored data (check sum). To be checked at least every 10s. It should be
possible to verify this by print out.
c) Error in internal voltage reference valves.
d) The flow is outside the range of the metering system.
e) Deviations between measured values, valve status and also between paralleled metering
tubes. (These refer to the generations of illegal status alarms when flow registered from an
out of service stream and to the establishment of alarm limits between paralleled stream for
density pressure and temperature etc.)
The computer part which executes administrative functions shall be equipped with monitoring in
accordance with items a, b and c).
Signal collection and distribution devices should also be equipped according to items a) b) and c).
The data transmission links should be continuously monitored and an alarm generated when faults
are detected.
20.0 PRINT OUT AND AUTOMATIC LOGGING.
The ultrasonic flow meter should either by direct read out or by internal check functions monitor the
velocity of flow and the velocity of sound for each ultrasonic path.
The computer routines for fiscal measurement calculation shall fulfil the requirements detailed
standard. The computer routines shall further include the following;
a) The time interval between which the computer responding to changes of the metering systems
input signals shall not be greater than 1 second. Parameters having longer response time, such
as density and temperatures, should not exceed a response time of 5 seconds.
The interval between each cycle for computation of instantaneous flow shall be less than 10
seconds.
b) The mean values for density and differential pressure shall be calculated from the square roots
of the field values.
c) The algorithms for calibration factor and volume, at reference conditions, shall contain all
correction factors as defined in recognised standards.
21.0 POWER SUPPLY TO THE METERING SYSTEM
The metering system shall be designed to have a power supply connected to the facilities (UPS).
An automatic system shall ensure that faults on the power supply are immediately detected as an
alarm in the computer part. Such faults shall cause automatic change over switch back up system.
Any shift from the one power source to the other shall be carried out in such a manner that the
normal operation of the metering system is not affected.
A power fault shall not in any case be able to cause loss of fiscal figures.
(B) TESTING, CALIBRATION AND COMMISSIONING OF THE METERING SYSTEM
PRIOR TO START-UP.
1.0 GENERAL
The tests described in this chapter shall be carried out in the following order;
(a) Before the metering system leaves the manufacturer.
(b) After installation at the place of use, immediately prior to start up.
A plan for the various activities, and a detailed description of the tests mentioned in this chapter,
shall be forwarded to the Department of Petroleum Resources. Those activities, which the DPR
wish to witness, should be verified prior to the DPR witnessing.
Notice of tests shall be sent to the DPR at least 3 weeks before testing commences.
1.1 INSTRUMENT TESTING.
The DPR may require that, for instruments critical to the accuracy of the metering system, where
the accuracy of the instruments is not considered to be sufficiently well documented, that the
accuracy shall be verified in a controlled laboratory environment.
inspections, the period between the inspections shall be reduced. The orifice plate shall be
inspected after every incident, which is likely to have influenced its fiscal quality.
Ultrasonic flow meter should be re-calibrated at a traceable laboratory when needed. A sample
check to verify the various transducers would be to check the zero point in a test cell. Alarm list,
which defines critical alarms and describes the way of handling of them, should be developed. It
should be defined how critical alarms are to be monitored by self-diagnosis in the computer. When
using ultrasonic flow meters, the supervisory computer should calculate velocity of sound (VOS)
based on P, T and gas composition to monitor the VOS calculated by the ultrasonic flow meters.
The ultrasonic flow meter shall be tested in the upper and lower part of the range, and at three
points distributed between the minimum and the maximum values. Five repeats shall be made for
each point. When the zero point correction and calibration factor correction are done, the deviation
from the reference shall be less than +/-0.5% the requirement applies to velocities above 5% of
maximum range. The calibration factor, which derives from the calibration, shall always be used.
The relevant parameters to be logged and documented during calibration should be:
Gain Factor: Velocity of sound and velocity of flow for each sound path.
The most important part of a flow test is to determine that the transducers can handle the specified
gas velocity. Accordingly, for large meters this will require a need to perform tests at lower pressure
than the operational pressure, to increase the gas velocity.
3.0 CALIBRATION OF THE TURBINE METERS
When the measurement system is placed in service, a number of calibrations of the turbine meters
shall be executed to verify that the requirements from repeatability and linearity are fulfilled. It shall
also be determined to what extent the calibration factor is affected by flow rate, temperature,
pressure and composition of crude when these vary within their normal operating range.
The calibration of the turbine meters shall then satisfy the following:
(a) If, after the above-mentioned checks, there is a clear correlation between
calibration factor, flow rate, pressure, temperature, density, or composition, then
a limit for each of these parameters shall be established. A new calibration shall
be carried out if any parameter exceeds its limit.
(b) The time interval between calibrations of the turbine meter use shall not exceed 4
days. When tanker loading is used at least one calibration factor for each turbine
meter in use shall be established in each loading period.
4.0 CALIBRATION OF THE TRANSDUCERS
All sensors shall be followed up by continuous monitoring and/or by calibration at regular intervals
in order to verify the requirements given in sections 34-38. The calibration check shall include a
number of values within the operating range of the sensor. (Densitometers are checked by a zero
point check or another relevant method)
If the outlet signal from the sensors exceeds the present limits a new calibration shall be undertaken.
The calibration methods shall be such that the systematic measurement errors, as a result of the
deviation between calibration conditions and operating conditions, as avoided or are compensated
for.
The transmission of signals from the transducer to the computer shall be verified at the same time as
the check/calibration of the transducers takes place.
Typical limits when calibrating temperature and pressure transducers could be:
+= 0.20 C deviation from set valve at 10 C and 450C.
+= 0.10.C deviation from set value at 150C, 300 C and 350 C
+= 0.2 barg deviation from set value at 1.5 barg. +=0.1barg deviation from set value at 7.5.15 and
22.5 barg
The instrument loops include all equipment, datalinks etc. from the inlet on the sensor to the visual
display of the computer.
In the case of continuous monitoring (condition based maintenance) a certain number of
individuals for each parameter at each measurement station must always be subject to traceable
calibration as minimum annually in order to ensure that traceable reference is maintained.
Comparison of newly calibrated instrumentation with other corresponding instrumentation at the
measurement station must subsequently be carried out, to ensure that the traceable reference is
maintained.
5.0 INSPECTION OF THE SIGNAL TRANSMISSION FROM THE TRANSDUCERS TO
THE COMPUTER.
If a transducer for technical reasons, must be removed from the pipe for calibration, the signal
transmission may be checked by replacing the transducers by a signal generator.
The orifice plates shall be certified in accordance with recognise standard prior to installation. They
shall then be rectified if visible damage is detected at the routine inspection.
During the operational phase, the parameters relevant to verify the condition of the meter shall be
checked. Zero point check of the transducers by using an external test cell shall be done if
weakened or if an alarm mode so indicates, the necessary verification and corrections shall be done.
5.1 CHECKING OF THE QUALITY OF THE DATA TRANSMISSION LINES.
It shall be possible to check the quality of the data links in operating mode or calibration mode by a
report or a print out which gives a measure of the quality of the data transmission.
comment, as necessary, to arrive at a mutually agreeable acceptance test procedure prior to start of
testing.
The equipment shall undergo a factory acceptance test prior to shipping. Personnel from purchaser
will normally witness the test and decide if the equipment has performed satisfactorily. Any
problems found shall be corrected by the Supplier, who shall demonstrate that any discrepancies
have been corrected prior to shipment.
The supplier shall at each test, as a minimum demonstrate the following:
The equipments ability to meet all functional and technical requirements described in this
document.
That all counters, registers, internal switches, etc. will be reset at the correct hour (project
specific) each day, in such a way that no data is lost and there is no effect on the accuracy of
calculations made following the turn-over.
That no data will be lost/changed if switching over to a standby system (project specific).
The test will start with a review of suppliers documentation of the following:
- All software is tested and is free of patches
- All hardware modules have been tested in accordance with recognised industrial standards,
with regard to susceptibility to environmental conditions, such as variations in signal and
supply voltages.
- Result of suppliers test as per above procedure.
The purchaser will then perform the test on his own, assisted by supplier's personnel as
required.
During the test purchaser may also introduce some reasonable additional tests to check that
the system operates accurately under normal or abnormal operating conditions.
Check that all instruments are installed in such a way that they will give correct
measurement and easy calibration.
Review of calibration certificates for field instruments. Recent calibration certificates for all
instruments within the skids shall be available. This inspection/test will be witnessed/made
by the purchaser.
Any alarm situation shall be simulated and it should be checked that the corresponding alarms are
set and presented according to specifications. For example on flashing lights, on displays, on
printers, on the serial communications etc.
2.12 System test.
Apply reference gas to the inlet of the sampling system which shall include preconditioning and
conditioning cabinets as close as possible to normal operating temperature and at a minimum,
medium and maximum operating pressure for 10 analysing cycles at each pressure. The readings of
normalised values shall not depend on the pressure and the reading of the normalised values shall be
within the required repeatability.
2.13 Other instrument Equipment tests
Instrument panels which form part of the total measurement package shall undergo the functional
tests as stated in the approved supplier test procedure.
The complete panels with all the equipment installed and connected, shall be tested for electric
continuity, insulation and earth, and shall be heat soak tested as mutually agreed.
The supplier shall, before shipment, visually inspect, calibrate where necessary, and functionally
test all instruments, which are included in the package instrumentation system. This shall apply
whether instruments are mounted on the package, mounted but disconnected for shipment, or
shipped loose for installation at the module construction yard or on-site.
Spool pieces shall be provided for all in line instruments that will have to be removed for flushing,
pre-commissioning or commissioning tasks.
2.14 Preservation
The entire fiscal metering system shall be protected against corrosion and other damages during
export shipment and storage. Supplier shall propose methods, procedure and conditions of warranty
for period from FAT to start up operation.
REFERENCES
The following standards include provisions, which through reference in this text constitute
provisions of this procedure guide. Other recognized standards may be provided if it can be shown
that they meet or exceed the requirements of the standards referenced below.
ISO 1000
ISO 5024
ISO 5167-1
ISO 6568
ISO 6976
ISO 9000-3
ISO 9951
SI units and recommendations for use of their multiples and of certain other units.
Measurement - Standard reference conditions
Measurement of fluid flow by means of pressure differential devices Part 1:
Orifice plates, nozzles and Ventura tubes inserted in circular cross-section conduits
running full
Natural gas - Simple analysis by gas chromatography
Natural gas - Calculation of calorific values, density, relative density and Wobbe
index from composition
Guidelines for the application of the ISO 9001 to the development, supply and
maintenance of software.
Measurement of gas flow in closed conduits - Turbine meters
ISO 10715
ISO 10723
ISO 12213-1
ISO 12213-2
ISO 12213-3