001a HM02316 - 00 Engine Specifications
001a HM02316 - 00 Engine Specifications
001a HM02316 - 00 Engine Specifications
January 2008
Specifications
C27 and C32 Engines for Caterpillar
Built Machines
5301-Up (Machine)
2211-Up (Machine)
LWA1-Up (Machine)
GEB1-Up (Machine)
TPB1-Up (Machine)
H4C1-Up (Machine)
EED1-Up (Machine)
RJG1-Up (Machine)
Z9K1-Up (Machine)
JRP1-Up (Machine)
DLS1-Up (Machine)
BTW1-Up (Machine)
JNW1-Up (Machine)
BWX1-Up (Machine)
i01658146
SENR9936-06
Table of Contents
Specifications Section
Engine Design ....................................................... 4
Engine Design ....................................................... 4
Fuel Transfer Pump ............................................... 5
Fuel Filter Base ...................................................... 5
Fuel Filter Base ...................................................... 6
Electronic Unit Injector Mechanism ....................... 6
Electronic Unit Injector Rocker Arm ........................ 7
Electronic Unit Injector Wiring ................................. 7
Valve Mechanism ................................................... 8
Valve Mechanism ................................................... 9
Cylinder Head Valves ........................................... 10
Cylinder Head ....................................................... 11
Compression Brake .............................................. 13
Turbocharger ....................................................... 16
Turbocharger ....................................................... 18
Turbocharger ....................................................... 20
Turbocharger ....................................................... 21
Turbocharger ....................................................... 22
Exhaust Manifold ................................................. 24
Exhaust Manifold ................................................. 26
Exhaust Manifold ................................................. 28
Exhaust Manifold ................................................. 29
Exhaust Manifold ................................................. 30
Camshaft ............................................................. 31
Engine Oil Filter Base .......................................... 32
Engine Oil Filter Base .......................................... 33
Engine Oil Pump .................................................. 34
Engine Oil Pump .................................................. 36
Engine Oil Bypass Valve ...................................... 38
Engine Oil Bypass Valve ...................................... 39
Engine Oil Pan ..................................................... 40
Engine Oil Pan ..................................................... 41
Engine Oil Pan ..................................................... 42
Water Temperature Regulator .............................. 42
Water Pump ......................................................... 43
Cylinder Block ...................................................... 43
Cylinder Liner ....................................................... 45
Cylinder Liner ....................................................... 46
Crankshaft ........................................................... 47
Crankshaft Seals ................................................. 49
Vibration Damper ................................................. 49
Vibration Damper ................................................. 50
Vibration Damper ................................................. 50
Vibration Damper ................................................. 51
Vibration Damper ................................................. 51
Connecting Rod Bearing Journal ......................... 52
Main Bearing Journal ............................................ 52
Connecting Rod ................................................... 53
Piston and Rings .................................................. 55
Piston and Rings .................................................. 57
Housing (Front) ..................................................... 58
Housing (Rear) ..................................................... 59
Gear Group (Front) ............................................... 61
Gear Group (Rear) ................................................ 62
Gear Group (Rear) ................................................ 63
Gear Group (Rear) ................................................ 65
Gear Group (Rear) ................................................ 67
3
Table of Contents
Flywheel ...............................................................
Flywheel ...............................................................
Flywheel ...............................................................
Flywheel Housing ................................................
Flywheel Housing ................................................
Flywheel Housing ................................................
Flywheel Housing ................................................
Flywheel Housing ................................................
Coolant Temperature Sensor ...............................
Coolant Temperature Sensor ...............................
Coolant Flow Switch ............................................
Fuel Temperature Sensor .....................................
Fuel Temperature Sensor .....................................
Fuel Filter Pressure Differential Switch .................
Mass Air Flow Sensor ...........................................
Mass Air Flow Sensor ...........................................
Engine Oil Pressure Sensor .................................
Engine Oil Pressure Sensor .................................
Atmospheric Pressure Sensor ..............................
Atmospheric Pressure Sensor ..............................
Atmospheric Pressure Sensor ..............................
Inlet Manifold Temperature Sensor .......................
Turbocharger Inlet Pressure Sensor .....................
Turbocharger Inlet Pressure Sensor .....................
Speed/Timing Sensor ..........................................
68
69
70
70
72
73
75
77
78
79
79
80
81
81
82
83
83
84
84
85
85
86
86
87
87
Index Section
Index ..................................................................... 89
4
Specifications Section
SENR9936-06
Specifications Section
i02810716
Engine Design
SMCS Code: 1201
S/N: EED1-Up
S/N: RJG1-Up
S/N: DLS1-Up
S/N: BTW1-Up
S/N: JNW1-Up
S/N: BWX1-Up
i02856750
Engine Design
SMCS Code: 1201
S/N: 5301-Up
S/N: 2211-Up
S/N: LWA1-Up
S/N: GEB1-Up
S/N: TPB1-Up
Illustration 1
g01113721
S/N: H4C1-Up
S/N: Z9K1-Up
S/N: JRP1-Up
Illustration 2
g01113721
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5
Specifications Section
i02774897
Illustration 3
(1)
(2)
(3)
(4)
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Illustration 4
(1) Base
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6
Specifications Section
SENR9936-06
i02864490
Illustration 5
g01426884
Illustration 6
g01395719
(4) Spacer
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7
Specifications Section
2. Loosen the bolt for the clamp until the bolt is finger
tight.
Illustration 7
g01397096
Typical example
(1) Location of bearing joint
Illustration 8
Typical example
(1) Engine harness assembly and connector seal
g01075720
8
Specifications Section
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i02897419
Valve Mechanism
SMCS Code: 1102
Part No.: 260-9631
Illustration 10
g01404154
Illustration 9
g01442728
Illustration 11
g01404155
g01400354
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9
Specifications Section
Note: Tighten the bolts for the rocker arm group in the
sequence 9, 10, 8, 11, 9, 10. Refer to Illustration 12.
(7) Torque for bolts ........ 109 15 Nm (80 11 lb ft)
i02794903
Valve Mechanism
Illustration 14
g01400357
Illustration 15
g01400358
g01246863
10
Specifications Section
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Illustration 17
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View of area D
Inlet valve seat insert
Illustration 16
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Illustration 18
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View of area E
Exhaust valve seat insert
Quantity .......................................................... 24
Length under test force ... 60.14 mm (2.368 inch)
Test force .................... 150 12 N (33.7 2.7 lb)
Approximate free length after test ...... 71.70 mm
(2.823 inch)
Outside diameter ............ 25.17 mm (0.991 inch)
(A) Height to the step that is in the valve
guide ............... 35.0 0.5 mm (1.38 0.02 inch)
(B) New valve stem diameter ...... 9.427 0.010 mm
(0.3711 0.0004 inch)
(C) Diameter of valve head
Illustration 19
g01415570
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11
Specifications Section
Cylinder Head
SMCS Code: 1100
Part No.: 284-8895
Illustration 20
Bolt tightening sequence
g01423291
12
Specifications Section
SENR9936-06
Illustration 22
(B) The cup plugs are measured from the face of the
cylinder head to the top edge of the plug. Depth
of installation .............................. 1.25 0.25 mm
(0.049 0.010 inch)
NOTICE
Camshaft bearings must be installed into their correct
position. Failure to do so will result in engine damage.
Illustration 23
g01419268
Illustration 21
(41)
(42)
(43)
(44)
Oil gallery
Camshaft bearing
Oil holes
Typical location for cup plug
g01419264
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Illustration 24
13
Specifications Section
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Illustration 25
g01427660
Compression Brake
Illustration 26
g01431042
Illustration 27
Tightening sequence for the rocker arm shaft
Left side view
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14
Specifications Section
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Illustration 29
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g01427680
Illustration 30
Right side view of engine
Tightening sequence for the valve actuator group
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Illustration 31
15
Specifications Section
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Illustration 32
g01427354
Typical example
16
Specifications Section
SENR9936-06
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Turbocharger
SMCS Code: 1052
Part No.: 290-4621
S/N: 5301-Up
Part No.: 290-4621
S/N: 2211-Up
Part No.: 290-4621
S/N: H4C1-Up
Part No.: 277-8418
S/N: EED1-Up
Part No.: 217-6570
S/N: RJG1-Up
Part No.: 277-8419
S/N: JRP1-Up
Part No.: 277-8418
S/N: DLS1-Up
Illustration 33
Typical example
Front view
(3) Spacer
g01436068
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Illustration 34
17
Specifications Section
g01436065
Typical example
18
Specifications Section
SENR9936-06
i02844244
Turbocharger
SMCS Code: 1052
Part No.: 217-5689
S/N: RJG1-Up
Part No.: 217-5689
S/N: BTW1-Up
Part No.: 217-5689
S/N: BWX1-Up
Illustration 35
Front view of engine
g01434386
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Illustration 36
Top view of engine
Note: The oil supply and the oil drain holes should
be in the vertical position with respect to the engine
when the turbocharger group (1) is attached to the
exhaust manifold.
Use the following procedure to tighten the compressor
clamp assembly and the turbine clamp assembly for
the turbocharger group:
1. Tighten the clamp assemblies to 14 1 Nm
(125 9 lb in).
2. Lightly tap around the clamp assemblies with a
soft faced hammer.
3. Again tighten the clamp assemblies to 14 1 Nm
(125 9 lb in).
Note: Apply 4C-5599 Anti-Seize Compound on the
threads of the six bolts (3).
(2) Torque for eight locknuts ................... 55 9 Nm
(41 7 lb ft)
19
Specifications Section
g01434384
20
Specifications Section
SENR9936-06
i02884391
Turbocharger
SMCS Code: 1052
Part No.: 245-9774
S/N: LWA1-Up
Part No.: 245-9774
S/N: Z9K1-Up
Illustration 37
Front view
(3) Spacer
g01436070
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21
Specifications Section
i02884396
Turbocharger
SMCS Code: 1052
Part No.: 294-9711
S/N: JNW1-Up
Illustration 38
g01436069
Illustration 39
g01436082
Rear view
Illustration 40
g01436083
22
Specifications Section
SENR9936-06
Turbocharger
SMCS Code: 1052
Part No.: 292-8580
S/N: GEB1-Up
Part No.: 292-8580
S/N: TPB1-Up
Illustration 41
Front view
g01436071
SENR9936-06
Illustration 42
23
Specifications Section
g01435716
Turbocharger group
Note: The oil supply and the oil drain holes should
be in the vertical position with respect to the engine
when the turbocharger group is attached to the
exhaust manifold.
Use the following procedure to tighten the compressor
clamp assembly and the turbine clamp assembly for
the turbocharger group:
1. Tighten the clamp assemblies to 14 1 Nm
(125 9 lb in).
2. Lightly tap around the clamp assemblies with a
soft faced hammer.
3. Again tighten the clamp assemblies to 14 1 Nm
(125 9 lb in).
24
Specifications Section
SENR9936-06
i02841625
Exhaust Manifold
SMCS Code: 1059
Part No.: 295-0647
S/N: 5301-Up
Part No.: 295-0647
S/N: 2211-Up
Part No.: 259-6926
S/N: EED1-Up
Part No.: 253-2633, 259-6926
S/N: JRP1-Up
Part No.: 259-6926
S/N: DLS1-Up
Part No.: 253-2633, 259-6926, 291-3026
S/N: BTW1-Up
Part No.: 253-2633, 259-6926, 291-3026
S/N: BWX1-Up
Illustration 43
Typical example
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25
Specifications Section
Illustration 44
g01417476
Exhaust manifold
Tightening sequence for the exhaust manifold
26
Specifications Section
SENR9936-06
i02843153
Exhaust Manifold
SMCS Code: 1059
Part No.: 217-6686
S/N: EED1-Up
Part No.: 217-6686
S/N: RJG1-Up
Part No.: 217-6686
S/N: BTW1-Up
Part No.: 217-6686
S/N: BWX1-Up
Illustration 45
Front view
g01417760
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Illustration 46
27
Specifications Section
g01417778
Exhaust manifold
Tightening sequence for the exhaust manifold
28
Specifications Section
SENR9936-06
i02866063
Exhaust Manifold
SMCS Code: 1059
Part No.: 251-1088
S/N: LWA1-Up
Part No.: 251-1088
S/N: H4C1-Up
Part No.: 251-1088
S/N: Z9K1-Up
Illustration 47
g01427800
Front view
SENR9936-06
29
Specifications Section
Exhaust Manifold
SMCS Code: 1059
Part No.: 283-1004
S/N: JNW1-Up
Illustration 48
g01417806
30
Specifications Section
SENR9936-06
Exhaust Manifold
SMCS Code: 1059
Part No.: 272-2953
S/N: GEB1-Up
Part No.: 272-2953
S/N: TPB1-Up
Illustration 50
g01417902
Illustration 49
Front view
g01432982
Camshaft
SMCS Code: 1210
Part No.: 260-9307
S/N: 5301-Up
Part No.: 260-9307
S/N: 2211-Up
Part No.: 260-9307
S/N: LWA1-Up
SENR9936-06
31
Specifications Section
Illustration 52
g01416694
Illustration 53
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32
Specifications Section
SENR9936-06
i02847540
Illustration 54
(1)
(2)
(3)
(5)
(6)
g01419688
(4) Lightly lubricate the bore and the O-ring seals for
the cooler bypass tube with clean engine oil.
(7) Lubricate the seal of the engine oil filter element
assembly with clean engine oil.
SENR9936-06
33
Specifications Section
i02848619
g01419678
Illustration 56
Left side view of engine
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34
Specifications Section
SENR9936-06
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Illustration 58
Section C-C
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35
Specifications Section
Illustration 60
g01419620
g01419619
Illustration 61
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36
Specifications Section
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i02857697
g01422622
Illustration 62
NOTICE
Before operation, the pump must be lubricated with
clean engine oil and the pump must turn freely by hand
or damage to parts can be the result.
(B) Diameter of a new shaft for the drive shaft
assembly ............................. 20.320 0.005 mm
(0.8000 0.0002 inch)
(C) Diameter of a new shaft for the idler shaft
assembly ............................. 20.320 0.005 mm
(0.8000 0.0002 inch)
(D) Dimensions for new pump gears
Length of pump gears .............. 65.07 0.05 mm
(2.562 0.002 inch)
SENR9936-06
37
Specifications Section
Illustration 64
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g01423414
Illustration 65
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38
Specifications Section
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Illustration 66
g01427693
Typical example
Right side view of engine
SENR9936-06
39
Specifications Section
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Illustration 67
g01427688
Typical example
Right side view
40
Specifications Section
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i02855050
Illustration 68
g01422063
Typical example
Right side view
SENR9936-06
41
Specifications Section
Illustration 69
g01427674
Illustration 70
g01433353
42
Specifications Section
SENR9936-06
i02879916
Illustration 72
g01056598
Typical example
(1) Seal
Water Pump
SMCS Code: 1361
Illustration 71
g01433751
SENR9936-06
43
Specifications Section
i02899215
Cylinder Block
g01398145
Note: Do not install the lip type seal (1) by hand. Use
the installation tool and a press to install the lip type
seal. Make sure that the primary lip is toward the
water pump drive gear. Press the lip type seal until
the lip type seal is flush into the counterbore.
Note: Use the installation tool to install the seal
group (2). Press the seal group onto the shaft until
the stationary cup of the seal group is fully seated in
the pump housing.
(3) Torque for the bolt .......... 39 3 Nm (29 2 lb ft)
44
Specifications Section
SENR9936-06
Illustration 75
g01403680
g01443593
Illustration 76
Marks for tightening main bearings
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SENR9936-06
45
Specifications Section
i02788282
Cylinder Liner
SMCS Code: 1216
Part No.: 197-9322
S/N: EED1-Up
Part No.: 197-9322
S/N: RJG1-Up
Part No.: 197-9322
S/N: DLS1-Up
Part No.: 197-9322
S/N: BTW1-Up
Part No.: 197-9322
S/N: JNW1-Up
Part No.: 197-9322
S/N: BWX1-Up
Illustration 78
g01392812
Illustration 77
g01398978
46
Specifications Section
SENR9936-06
Cylinder Liner
g01399536
Illustration 79
SENR9936-06
47
Specifications Section
i02801044
Crankshaft
SMCS Code: 1202
Part No.: 224-3250
S/N: 5301-Up
Part No.: 224-3250
S/N: 2211-Up
Part No.: 224-3250
S/N: LWA1-Up
Part No.: 224-3250
S/N: GEB1-Up
Part No.: 224-3250
S/N: TPB1-Up
Part No.: 224-3250
S/N: H4C1-Up
Part No.: 225-6052
S/N: EED1-Up
Part No.: 225-6052
S/N: RJG1-Up
Part No.: 224-3250
S/N: Z9K1-Up
Part No.: 224-3250
S/N: JRP1-Up
Part No.: 225-6052
S/N: DLS1-Up
Part No.: 225-6052
S/N: BTW1-Up
Part No.: 225-6052
S/N: JNW1-Up
Part No.: 225-6052
S/N: BWX1-Up
Note: To measure a crankshaft that may be bent, a
procedure must be followed. Refer to the Guideline
For Reusable Parts And Salvage Operations,
SEBF8054, Procedure to Measure and Straighten
Bent Crankshafts for the correct procedure.
48
Specifications Section
SENR9936-06
g01399550
Illustration 80
Typical example
(3) Main journal
Note: The seal and the sleeve can not be used if the
seal and the sleeve have been separated.
Illustration 81
g01399556
View D-D
SENR9936-06
49
Specifications Section
i02287333
i02866012
Crankshaft Seals
Vibration Damper
Illustration 82
g01144821
Illustration 83
g01427717
50
Specifications Section
SENR9936-06
i02866018
i02856619
Vibration Damper
Vibration Damper
Illustration 84
g01427740
(1) Damper
(2) Damper adapter
g01248941
(1) Damper
(2) Crankshaft pulley
SENR9936-06
51
Specifications Section
i02866033
i02866067
Vibration Damper
Vibration Damper
Illustration 87
g01427778
(1) Dampers
(3) Damper adapter
Illustration 86
g01427752
52
Specifications Section
SENR9936-06
i02776231
i02776201
97.028 0.020 mm
(3.8200 0.0008 inch)
120.650 0.020 mm
(4.7500 0.0008 inch)
Undersize Journal
0.63 mm (0.025 inch)
120.015 0.020 mm
(4.7250 0.0008 inch)
Undersize Journal
1.27 mm (0.050 inch)
119.380 0.020 mm
(4.7000 0.0008 inch)
SENR9936-06
53
Specifications Section
129.891 0.013 mm
(5.1138 0.0005 inch)
130.526 0.013 mm
(5.1388 0.0005 inch)
i02801090
Connecting Rod
SMCS Code: 1218
Part No.: 319-6714
S/N: 5301-Up
Part No.: 319-6714
S/N: 2211-Up
Part No.: 319-6714
S/N: LWA1-Up
Part No.: 319-6714
S/N: GEB1-Up
Part No.: 319-6714
S/N: TPB1-Up
Part No.: 319-6714
S/N: H4C1-Up
Part No.: 213-4836
S/N: EED1-Up
Part No.: 213-4836
S/N: RJG1-Up
Part No.: 319-6714
S/N: Z9K1-Up
Part No.: 239-6144
S/N: JRP1-Up
Part No.: 213-4836
S/N: DLS1-Up
Part No.: 213-4836
S/N: BTW1-Up
Part No.: 213-4836
S/N: JNW1-Up
Part No.: 213-4836
S/N: BWX1-Up
Illustration 88
g01318414
54
Specifications Section
SENR9936-06
Illustration 89
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SENR9936-06
Illustration 90
55
Specifications Section
g01399634
Illustration 91
(7) Oil jet tube assembly
g01401199
i02856149
Illustration 92
g01391600
56
Specifications Section
SENR9936-06
SENR9936-06
57
Specifications Section
i02856206
g01391600
58
Specifications Section
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Housing (Front)
SMCS Code: 1151
Part No.: 238-9862
Illustration 95
g01399843
Illustration 94
g01399842
SENR9936-06
59
Specifications Section
Illustration 96
g01399846
View A-A
(6) Cylinder block
Housing (Rear)
SMCS Code: 1157
Part No.: 233-2462
S/N: 5301-Up
Part No.: 233-2462
S/N: 2211-Up
Illustration 97
Left side view of engine
g01399863
60
Specifications Section
SENR9936-06
Illustration 99
g01399869
Rear view
Illustration 98
g01399864
View A-A
(3) Cylinder block
i02801133
SENR9936-06
61
Specifications Section
Illustration 101
g01399901
Tightening sequence
Illustration 102
g01399922
Section A-A
Illustration 100
(1)
(3)
(5)
(6)
Damper group
Gear assembly
Crankshaft gear
Gear
g01399881
62
Specifications Section
SENR9936-06
i02866666
g01428030
Typical example
Tightening sequence
Illustration 103
Typical example
Rear view of engine
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63
Specifications Section
Illustration 105
g01428031
Typical example
Section A-A
Illustration 106
g01428029
Typical example
Section B-B
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64
Specifications Section
Illustration 108
SENR9936-06
g01428402
Tightening sequence
Illustration 109
g01428403
Section A-A
SENR9936-06
65
Specifications Section
i02866758
Illustration 110
g01428401
Section B-B
Illustration 111
Rear view of engine
g01428074
66
Specifications Section
Illustration 112
SENR9936-06
g01428072
Tightening sequence
Illustration 113
g01428073
Section A-A
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67
Specifications Section
i02899682
g01428071
Section B-B
Illustration 115
g01443779
68
Specifications Section
SENR9936-06
Illustration 117
g01400787
Section A-A
Illustration 116
g01400123
Tightening sequence
i02857719
Flywheel
SMCS Code: 1156
Part No.: 245-9777
S/N: 5301-Up
Part No.: 245-9777
S/N: 2211-Up
Part No.: 245-9777
S/N: LWA1-Up
Part No.: 245-9777
S/N: H4C1-Up
Part No.: 231-6377
S/N: EED1-Up
Part No.: 245-9777
S/N: Z9K1-Up
(8) Torque for the bolts for the stub shaft of idler gear
assembly ............... 135 20 Nm (100 15 lb ft)
(9) Install the thrust plate with the side marked OUT
away from the gear face.
SENR9936-06
69
Specifications Section
i02900830
Flywheel
SMCS Code: 1156
Part No.: 273-2713, 273-2715, 273-2716,
273-7293
S/N: JRP1-Up
Illustration 119
g01450105
Typical example
Illustration 118
g01427833
70
Specifications Section
SENR9936-06
i02857727
i02857899
Flywheel
Flywheel Housing
Illustration 120
g01249502
(1) Gear
Illustration 121
Rear view of engine
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71
Specifications Section
Illustration 123
g01427297
Section A-A
Illustration 122
g01423951
72
Specifications Section
SENR9936-06
i02884495
Flywheel Housing
SMCS Code: 1157
Part No.: 245-9775
S/N: 5301-Up
Part No.: 245-9775
S/N: 2211-Up
Part No.: 245-9775
S/N: LWA1-Up
Part No.: 245-9775
S/N: H4C1-Up
Part No.: 245-9775
S/N: Z9K1-Up
Part No.: 259-3123
S/N: JRP1-Up
Part No.: 217-5685
S/N: BTW1-Up
Part No.: 217-5685
S/N: BWX1-Up
Illustration 125
g01424823
Typical example
Right side view of the engine
g01424781
1. For bolt (1) and bolt (2), use 3/8-16 X 6 1/4 inch
bolts. Torque the bolt (1) and bolt (2 ) in the
numerical sequence that is shown in Illustration
124 to 55 10 Nm (41 7 lb ft).
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Specifications Section
i02883213
Flywheel Housing
SMCS Code: 1157
Part No.: 273-1642
S/N: BTW1-Up
Part No.: 273-1642
S/N: BWX1-Up
Illustration 126
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Section A-A
Illustration 127
Rear view of engine
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74
Specifications Section
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Illustration 129
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Section A-A
Illustration 128
g01435181
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Specifications Section
i02883207
Flywheel Housing
SMCS Code: 1157
Part No.: 294-9164
S/N: JNW1-Up
Illustration 131
g01435175
Illustration 130
Rear view of engine
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76
Specifications Section
Illustration 132
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Section A-A
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Specifications Section
i02858265
Flywheel Housing
SMCS Code: 1157
Part No.: 216-0822
S/N: GEB1-Up
Part No.: 216-0822
S/N: TPB1-Up
Illustration 133
g01424195
78
Specifications Section
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i02845077
Illustration 134
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Section A-A
(43) The seal driver must not contact the seal within
the following diameter. ........... 177.80 0.25 mm
(7.000 0.010 inch)
Note: Check assembled installation depth of the
crankshaft seal group with the crankshaft in any axial
position.
(B) Assembled installation depth ........ 6.4 0.6 mm
(0.25 0.02 mm)
Illustration 135
g01089060
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Specifications Section
i01432272
Illustration 136
g01391967
g00117939
Typical example
(1) Connector
(2) Rivet head for test procedure
Test with the paddle in a vertical position and the
force (F) on rivet head (2):
80
Specifications Section
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Illustration 138
g01089060
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81
Specifications Section
i02845081
i02787430
Illustration 139
g01089060
82
Specifications Section
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i02853439
g01392341
Actuation pressure at 21 3 C
(70 37 F) ........... 110.3 13.8 kPa (16.0 2.0 psi)
Actuation pressure at 40 3 C
(104 37 F) ..... 89.6 to 124.1 kPa (13.0 to 18.0 psi)
Actuation pressure at 90 3 C
(194 37 F) ......... 103.4 20.7 kPa (15.0 3.0 psi)
Illustration 141
g01421159
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Specifications Section
i02853437
i02665532
S/N: H4C1-Up
Illustration 142
g01275664
Illustration 143
g01155331
84
Specifications Section
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i02845092
i02666631
Illustration 145
g01190345
g01068621
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Specifications Section
i02879859
i02845102
Illustration 146
g01154731
Illustration 147
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86
Specifications Section
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i02854065
i02854115
Illustration 148
g01391967
Illustration 149
g01190345
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Specifications Section
i02854172
Illustration 150
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Speed/Timing Sensor
SMCS Code: 1907; 1912
88
Specifications Section
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Illustration 152
g01423342
g01423337
(2) Bracket
(3) Speed sensor
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Index Section
Index
A
C
Camshaft ............................................................... 31
Compression Brake ............................................... 13
Connecting Rod..................................................... 53
Connecting Rod Bearing Journal........................... 52
Coolant Flow Switch .............................................. 79
Coolant Temperature Sensor........................... 7879
Crankshaft ............................................................ 47
Crankshaft Seals ................................................... 49
Cylinder Block........................................................ 43
Cylinder Head......................................................... 11
Cylinder Head Valves ............................................ 10
Cylinder Liner .................................................. 4546
M
Main Bearing Journal............................................. 52
Mass Air Flow Sensor...................................... 8283
P
Piston and Rings .............................................
Intermediate Piston Ring (2) ........................
Oil Control Piston Ring (3) ...........................
Piston Pin Bore (4).......................................
Top Piston Ring (1) ......................................
55, 57
5657
5657
56, 58
5657
F
Flywheel .......................................................... 6870
Flywheel Housing .......................... 70, 7273, 75, 77
Fuel Filter Base ................................................... 56
Fuel Filter Pressure Differential Switch ................. 81
Fuel Temperature Sensor ................................ 8081
Fuel Transfer Pump ................................................. 5
G
Gear Group (Front)................................................ 61
Gear Group (Rear) .............................. 6263, 65, 67
H
Housing (Front)...................................................... 58
Housing (Rear) ...................................................... 59
T
Table of Contents..................................................... 3
Turbocharger ....................................... 16, 18, 2022
Turbocharger Inlet Pressure Sensor ............... 8687
V
Valve Mechanism ................................................ 89
Vibration Damper............................................. 4951
W
Water Pump........................................................... 43
Water Temperature Regulator ............................... 42
90
Index Section
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Index Section
2008 Caterpillar
All Rights Reserved
Printed in U.S.A.