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AND8312/D A 36W Ballast Application With The NCP5104

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AND8312/D

A 36W Ballast Application


with the NCP5104
Prepared by: Thierry Sutto
http://onsemi.com
NOTE: BEFORE PLUGGING IN THE DEMO BOARD,
MAKE SURE THE JUMPER IS ON THE CORRECT
POSITION: IF J2 IS USED, THEN Vin MUST BE
LOWER THAN 145 Vac.

This document describes how the NCP5104 driver can be


implemented in a ballast application. The scope of this
application note is to highlight the NCP5104 driver and not
to explain or detailed how to build electronic ballast.
The NCP5104 is a high voltage power MOSFET driver
providing two outputs for direct drive of 2 N-channel power
MOSFETs arranged in a half-bridge configuration with
only one input.
It uses the bootstrap technique to insure a proper drive of
the High-side power switch. The driver works with one
input to accommodate half-bridge topology with a fixed
dead time of 520 ns.

Detailed Operation

The lamp ballast is powered via a half bridge


configuration. The 2 power MOSFETs are driven with the
NCP5104 driver. The driver is supplied by the VCC rail, and
the high side driver is supplied by the bootstrap diode: when
the low side power MOSFET (Q2) is switched ON, the
BRIDGE pin is pulled down to the ground, thus the capacitor
connected between BRIDGE pin and VBOOT pin is
refuelled via the diode D3 and the resistor R5 connected to
VCC. When Q2 is switched OFF the bootstrap capacitor C6
supplies the high side driver with a voltage equal to VCC
level minus the D3 forward voltage diode. Given the
NCP5104 architecture, the driver copies the input signal to
the high side driver, then it generates a fixed dead time
(520 ns) before toggling the low side driver when the input
pin level changes.

Demo Board Specification

Input range : 85 Vac - 145 Vac OR 184 Vac - 265 Vac


Ballast Output Power : 36 W (type PL-L 36W)
Pre-Heating Current : 295 mA
Pre-Heating Time : 1 second
Nominal Current : 414 mA

Figure 1. Dead Time Between the High and Low-Side Driver

 Semiconductor Components Industries, LLC, 2007

November, 2007 - Rev. 0

Publication Order Number:


AND8312/D

AND8312/D
IN_HI
(10 V/div)

DRV_HI
(10 V/div)

IN_LO
(10 V/div)

DRV_LO
(10 V/div)

Time
(4 ms/div)

Figure 2. Input Output Timing Diagram

Tube
Voltage
(100

V /div)

Tube
current
(0.5 V /div)

Tube
Power
(50 W/div)

Tube

a verage

power = 32

Figure 3. Tube Signals

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2

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Figure 4. Demo Board Schematic

GND

200pF

R15
22k
C17
100mF

GND

R16
68k

27k

R12

GND

GND

C12
NC

GND

C13
NC

GND

GND

D5

GND

SD

IN

VCC

GND

1N4936

GND

C4
47mF

GND

D6
1N4936

R14
390k

R6
10R

GND

100nF

C6

R5
10R

C14
220pF/400V

DRV_IO

Bridge

DRV_HI

VBOOT

1N4936

U2
NCP5104

C5
100nF

D3

R9
10k

R7
10R

R8
10k

GND

Q2
IRF840LC

1.4mH

L1

Q1
IRF840LC

1kV

C15
6.8nF

BALLAST

B1

GND

220nF

NC

GND

R2
NC

R1
22k

R4
82k
2W

400V

C10

R11
47k

C12
NC

THR
GND

DIS

GND

C2
47mF
400V

R3
82k
2W

C8

CVOLT

VCC

C3
220mF

GND

+ C1
47mF
100V

400V

TRIG

GND

D1
15V
1.3W

PT1

220nF

U1
TLC555C 8

R13
OR

F1
T500mA GND

C7

C16

R10
33k

CON2

J1

AND8312/D

AND8312/D

Figure 5. PCB Printout: Top and Bottom View

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4

AND8312/D
BILL OF MATERIAL
Part Type

Designator

Manufacturer

Description

Connector

B1, J1

Connector

47uF/400V

C1, C2

Panasonic

M Series

220pF

C10

Generic

Capacitor

10nF

C11

Generic

Capacitor

Capacitor

NC

C12, C13

220pF /400V

C14

Generic

Capacitor

6.8nF/1kV

C15

Generic

Capacitor

NC

C16

Capacitor

100uF

C17

Generic

Capacitor

220uF

C3

Generic

Capacitor

4.7uF/50V

C4

Generic

Capacitor

100nF

C5

Generic

Capacitor

100nF

C6

Generic

Capacitor

C7, C8

Generic

Capacitor

220pF

C9

Generic

Capacitor

BZX85C15V

D1

Generic

15V Zener diode

ON Semiconductor

Fast Recovery rectifier

220nF/400V

1N4936

D3, D5, D6

BZX85C5V1

D4

Generic

5V1 Zener diode

T500mA

F1

Generic

Fuse

US-jumper

J2

Jumper for US main supply only

1.4mH

L1

VOGT

VOGT 53-044

DF06M

PT1

600V Diode Bridge

IRF

Low Charge N-Channel MOSFET

IRF840LC

Q1, Q2

BC547B

Q3

Generic

NPN transistor

22k

R1

Generic

Resistor

33k

R10

Generic

Resistor

47k

R11

Generic

Resistor

27k

R12

Generic

Resistor

15k

R13

Generic

Resistor

390k

R14

Generic

Resistor

22k

R15

Generic

Resistor

68k

R16

Generic

Resistor

NC

R2

Resistor

R3, R4

Generic

Resistor 2W power type

10R

R5, R6, R7

Generic

Resistor

10k

R8, R9

Generic

Resistor

82k/2W

TLC555C

U1

Texas Instrument

CMOS 555 timer

NCP5104

U2

ON Semiconductor

NCP5104

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5

AND8312/D

ON Semiconductor and
are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice
to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability
arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages.
Typical parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All
operating parameters, including Typicals must be validated for each customer application by customer's technical experts. SCILLC does not convey any license under its patent rights
nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications
intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should
Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates,
and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death
associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal
Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner.

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For additional information, please contact your local
Sales Representative

AND8312/D

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