For Information For Review For Approval For Construction As-Built

Method of Statement for Khabat PP
132kV Switchyard Battery and Fuse

Box Installation Works
PROJECT NAME
: Khabat Thermal Power Plant Units 1&2
DOCUMENT NO.
: KP-00+++-MQ758-V0019
TITLE
: Method of Statement for Khabat PP

132kV Switchyard Battery and Fuse Box
Installation Works
OWNER
A
Rev.
No.
Purpose
For Information
For Review
For Approval
For Construction
: Ministry of Electricity (MOE) of

Kurdistan Regional Government
22.06.2015
DATE
First Issue
DESCRIPTION
TOTAL 21 PAGES
(Including Cover)
As-Built
DE
MP
AY
PREPARED
CHECKED
REVIEWED
APPROVED
GAMA POWER SYSTEMS ENG &CONTRACTING,INC.
Owner
Ministry of Electricity (MOE)

of Kurdistan Regional Government
Contractor
POSCO ENGINEERING
& CONSTRUCTION CO., LTD.
Main Subcontractor
GAMA POWER SYSTEMS

ENGINEERING & CONTRACTING,INC.
METHOD OF STATEMENT FOR 132kV SWITCHYARD BATTERY AND

FUSE BOX INSTALLATION
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Doc. No: KP-00+++-MQ758-V0019
Date22.06.2015
Khabat Thermal Power Plant Units 1&2 Project

132kV Air Insulated Switchgear
METHOD OF STATEMENT FOR 132kV
BATTERY AND FUSE BOX INSTALLATION
DOCUMENT NO: KP-00+++-MQ758-V0019
SUBCONTRACTOR: SIEMENS
GAMA REVIEW
Discipline
Superintendent
HSE Manager
QA/QC Manager
Site Manager
Name
Date
Sign
Remarks:
Any such review or consent by GAMA, shall not relieve the Subcontractor, in any case or for any reason whatsoever,
from any obligation, liability or responsibility arising out of or in connection with the Contract, including without being
limited thereto, to the responsibility for errors, omissions, discrepancies and non-compliances. Within this context, this
document shall not prevail over or amend the Contract, or relieve the Subcontractor from any of its duties, obligations,
responsibilities or liabilities under the Contract.
Anything presented herein by the Subcontractor shall in no event
i) excuse the Subcontractors non-performance under the Contract, or
ii) entitle him to a variation under the Contract or an adjustment to the Contract Price.
SUBCONTRACTOR
Rev.
No.
Date
Description*
Prepared
by
HSE
Manager
QA/QC
Manager
Site
Manager
Project
Manager
22.06.2015
132kV Switchyard
Battery Installation
Deniz
EREN
Lokman
EKTREN
Adnan
AYDEMR
Eyyp
ZBAY
DOCUMENT HISTORY:
Dok. No: KP-00+++-MQ758-V0019, Rev. No: A

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Doc. No: KP-00+++-MQ758-V0019
Date22.06.2015
Remarks
Rev.
No.
Date
22.06.2015
(Reason for Revision)
First Issue
* Description:
Document issue purpose
-
First Issue
For Information
For Review
For Approval (or Issued for Construction)

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Doc. No: KP-00+++-MQ758-V0019
Date22.06.2015
CONTENT
1.0
PURPOSE ....................................................................................................................................................................................4
2.0
SCOPE OF WORK ......................................................................................................................................................................4
3.0
RESPONSIBILITIES ....................................................................................................................................................................4
4.0
DEFINITIONS / ABBREVIATIONS .............................................................................................................................................4
5.0
PERSONNEL ...............................................................................................................................................................................4
6.0
MATERIALS .................................................................................................................................................................................5
7.0
EQUIPMENT ................................................................................................................................................................................5
8.0
SUBCONTRACTORS SUB-TIER CONTRACTORS ................................................................................................................5
9.0
EXECUTION .................................................................................................................................................................................5
10.0
TIME LINE OF ACTIVITIES ........................................................................................................................................................7
11.0
PROGRESS MEASUREMENT ...................................................................................................................................................7
12.0
QUALITY REQUIREMENTS .......................................................................................................................................................8
13.0
HEALTH, SAFETY and ENVIRONMENTAL REQUIREMENTS ...............................................................................................8
14.0
RISK ASSESSMENTS ................................................................................................................................................................9
15.0
REFERENCES .............................................................................................................................................................................9
16.0
TECHNICAL APPENDICES ........................................................................................................................................................9
17.0
ATTACHMENTS ..........................................................................................................................................................................9

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Date22.06.2015
1.0 PURPOSE
This procedure outlines the methods to be followed for installation of the 48 VDC and 220
VDC Batteries and Fuse Boxes for 132kV Switchyard at Khabat Thermal Power Plant
Units 1&2 Project.
2.0 SCOPE OF WORK

Installation of steel structure for below 132kV feeders include busbars
220V DC station battery

48V DC station battery
220 VDC Fuse box
48 VDC Fuse box
(2 set)
(2 set)
(2 set)
(2 Set)
3.0 RESPONSIBILITIES
This MS is under responsibility of Siemens. When any changes occur, Siemens will revise
this document and issue according to communication plan on which Siemens and Gama
agreed.
4.0 DEFINITONS / ABBREVATIONS
TPP
AIS
MS
ITP
QA/QC
HSE
JSA
PPE
HV
MV
LV
AC
DC
UPS
:
:
:
:
:
:
:
:
:
:
:
:
:
:
Thermal Power Plant

Air Insulated Switchgear
Method Statement
Inspection & Test Plan
Quality Assurance / Quality Control
Health, Safety, Environment
Job Safety Analysis
Personal Protective Equipment
High Voltage
Medium Voltage
Low Voltage
Alternative Current
Direct Current
Uninterruptable Power Supply
5.0 PERSONNEL
Site Manager
QA/QC Engineer
Site Engineer(s)

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Date22.06.2015
HSE Supervisor
Site Supervisor(s)
Workers (skilled electrical and unskilled workers)
Site Foreman(s)
Operator(s) (Construction Machine, crane etc.)
6.0 MATERIALS
-
Prefabricated battery racks

Batteries
Copper Iron Bars
Fuse Boxes
Bolts, washers, nuts
7.0 EQUIPMENT
Truck (if necessary)
Handtools
Crane
Powertools
8.0 SUBCONTRACTORS SUB-TIER CONTRACTORS

Mr.Emrah
Baydemir
Mr.Ufuk
MANAV
Civil Subcontractor
Masiba naat Ltd.ti
Erection & Commissioning

Subcontractor
YNE Enerji Elektrik

Mhendislik inaat
San.Tic.ltd.ti.
9.0 EXECUTION
The work method to install the above mentioned Batteries and fuse boxes shall be in the
following sequence.

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Doc. No: KP-00+++-MQ758-V0019
Date22.06.2015
A. Pre-Installation Checks
Verification of Equipment layout from relevant Construction Drawings.

Check drawings are of current revised status.
Site released for Equipment installation, all civil installation inside battery room has
been completed
Conform readiness of the area.
Review Vendor drawings of the equipement and familiarize the installation method
recommended by the Vendor.
Exposed erection areas shall be cordoned by means of hazard identifying tape.
Confirm that all Tools & Tackles required for installation are available. As a minimum
the following shall be made available.
Open End Wrenches
Star End Wrenches
Torque Wrench
Slings
D-Shackles
Crowbars
Drill Machine
Grinding Machine
Check adequate place for unloading the batteries and fuse boxes.
Personnel involved in the activity are made aware of the risks and the steps to be taken to
mitigate any hazard or unsafe situation.
Tiles shall be made and properly aligned for the installation of the batteries.
B. Material withdrawn from ware-house
Material inspection will be carried out to ascertain that no damage has occurred in the
package of the equipments. Incase of any damages common inspection and report will be
issued.
Store material requisition shall be made.
The material shall be transported in their Original packing to location.
The Hi-Ab shall be positioned in such a way that there is no obstruction to movement of
vehicles or hindrance to works of other companies.
C. Description of sequence for batteries

The following will be follwed after the preparation works:
Use wowen sling to lift up the battery boxes and and fuses boxes into the control
building
With the help of the packing lift first open the boxes for the battery racks
With the help of the vendor drawings start the installation of the battery racks

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Doc. No: KP-00+++-MQ758-V0019
Date22.06.2015
Since the batteries should be insulated, please be sure that all insulators for the battery
racks should be properly installed
After completion of the installation of the battery racks please align the battery racks as
per the layout drawings
Unpack the batteries and carry to the battery room
With the help of the batteries layout drawings check the quantity of the batteriers per
rack
Install the batteries on the battery racks, please be sure that the pluses and the minuses of
the batteries should be side by side fort he copper bar installation
After completion of the battery insttallation on the first rack please continue for the
installation on the second, third, fourth rack till the completion of the batteries
installation.
After completion of the batteries installation unscrew the bolts on the batteries for the
copper bar installation
Install the copper bar, please keep in mind the plus of the first battery should be
connected to the mines of the second battery.
WARNING: While installing the copper bar inorder to eliminate battery explosion
please be sure that the copper bar should not touch to the plus and the mines of the
same battery.
The connection between racks will be done with the help of flexible copper cables .
Please check the torque level of the bolts connection. For M10 the value should be 30
Nm and fort he M6 the value should be 16 Nm.
D. Description of sequence for fuse boxes
Qpen the boxes for the fuse boxes

Check the location of the fuse boxes from the control building layout drawing
Lift up the fuse boxes and put a sign on the wall for the anchor bolt location
Make holes fort he anchor bolt with the help of drilling machine
Fix the fuse box the wall
10.0 TIME LINE OF ACTIVITIES

According to updated project time schedule, which is submitted separately.
11.0 PROGRESS MEASUREMENT
Monthly progress reports will permanently be submitted to Gama for progress
measurement.

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Date22.06.2015
12.0 QUALITY REQUIREMENTS

Inspection and Test Plan (ITP) for Switchyard Battery Installation Works (Doc. No: KP00+++-CQ712-B7366) shall be followed during the execution of works.
Test, inspections and reporting shall be carried out by the Subcontractor in accordance to
the ITP and required documents mentioned on the ITP shall be submitted to GAMA for his
review.
All measurement equipments and torque wrenches shall be calibrated. Calibration
certificates shall be submitted to GAMA before site applications according KP-00+++MQ732-G0005_Rev.0_Calibration Procedure. Test certificates and mill certification
verifying that the materials comply with the relevant approved standards and material
certificates shall be issued for all structural steel, bolting materials, consumable materials.
Approved materials shall be used in project according to approved vendor list and material
submittal form.
13.0 HEALTH, SAFETY and ENVIRONMENTAL REQUIREMENTS
Toolbox talk will be done with the team who is involved in the foundation works. Job
Safety Analysis (JSA) will be prepared and distributed to Site Supervisor(s). Using related
JSA, Method Statement and Risk Assessment will be discussed during the toolbox talk.
While excavation works, barricade will be installed to the around the pit and warning signs
will be put to warn other people to keep away.
Mandatory Personal Protective Equipment will be used by the person involved in the
operation. There is no requirement for additional PPE.
Risk Assessment will be taken into consideration and required precautions will be taken.
Materials
1.
Mandatory Personal Protective Equipment,
Safety Helmet
Safety Vest
Safety Shoes
Safety Gloves
2.
Safety Glasses/Goggles
Personal Protective Equipment Required Due to Specific Risks,

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Date22.06.2015
- Rubber Gloves
- Special Clothes which stands to the chemicals
- Chemical Mask
4.
Related Safety/Warning Signs.
14.0 RISK ASSESSMENTS

Please see attached Khabat Project Risk assessment as Attachment-1.
15.0 REFERENCES
All erection works will be controlled and checked after installation as per the document
indicated below:
Document Name
Document Number
ITP for BATTERY INSTALLATION

WORKS
KP-00+++-CQ712-B7366
16.0 TECHNICAL APPENDICES

Please see attached Khabat Project Vendor List as Attachment-2.
17.0 ATTACHMENTS
Attachment-1
Attachment-2
Risk Assessment
Vendor List
Risk Assessment for Khabat PP

132kV Switchyard Electrical Works
TOTAL 9 PAGES
(Including Cover)
PROJECT NAME
: Khabat Thermal Power Plant Units 1&2
Purpose
DOCUMENT NO.
: KP-00+++-MQ734-V0100
For Information
TITLE
: Risk Assessment for Khabat PP

132kV Switchyard
OWNER
: Ministry of Electricity (MOE) of

Kurdistan Regional Government
02.01.2015
Rev.
No.
DATE
First Issue
DESCRIPTION
For Review
For Approval
For Construction
As-Built
DE
AY
PREPARED
CHECKED
REVIEWED
APPROVED
GAMA POWER SYSTEMS ENG &CONTRACTING,INC.
Owner
Ministry of Electricity (MOE)

of Kurdistan Regional Government
Contractor
POSCO ENGINEERING
& CONSTRUCTION CO., LTD.
Main Subcontractor
GAMA POWER SYSTEMS

ENGINEERING & CONTRACTING,INC.
Workplace Risk Assessment - Worksheet

SITE / UNIT: Iraq- Khabat Project
ACTIVITY DESCRIPTION: Pylon Foundation, Steel Erection,
Electrical Works.
ASSESSMENT TEAM LEADER:Ali Ugur Benli

ASSESSMENT TEAM MEMBERS:Ali Ugur Benli, Eyup Ozbay
Likelihood of Occurrence.
Residual Risk Evaluation

H/M/L.
Before start to work
Inexperienced
personnel
involved in the
operation
Injury to personnel
damage to equipment
due to incompetency
Only trained and experienced personnel to be

involved in the activity.
Before start to work
Inadequate
working
environment
Injury to personnel
damage to unsafe
working environment
HSE department will check the area and

ensure that all precautions are taken prior to
start to work.
Contact with
existing
buried services
Injury to personnel,
material damage due
to electrocution and
explosion due to
contact with existing
buried services.
Obtain a valid PTW for Excavations before

starting any digging activity.
Ensure that all buried services are properly
identified. Follow the instructions
contained in the PTW. Execute only manual
digging close to energized buried cable lines
and pressurized buried pipelines.
15
Any excavation deeper than 1.2 m or any

different elevations more than 1,2 m shall be
barricaded with scaffolding or any other strong
materials.
Temporary barricades shall be netlon fence,
which provides solid visual
barricade. The height of the barricades shall
10
For excavations deeper than 170 cm, sheet

piles will be used. When necessary an efficient
dewatering system must be installed. In cases
of deep excavations with reduced width and
difficult access, a valid PTW for Confined
Spaces must be obtained before starting any
activity inside and all prescribed precautions
strictly followed.
No
Job Stages
Excavation
Excavation
Excavation
Pylon / Equipment
Pylon Foundations
Civil Operations
/Handtools /
Electrical
Equipments
All activities
Description
Open
Excavations,
Trenches
Open
Excavations,
Trenches
Manual Handling
Physical Force
Mechanical /
Physical Risk
Lack of
supervision
Target P.E.A.R.
Control & Recovery Measures Required
Hazard Severity
RESIDUAL RISK
Risk Rating.
CONTROLS
Likelihood of Occurrence.
INITIAL RISK
Hazard Severity
HAZARD
ASSESSMENT Ref No:

DATE OF ASSESSMENT: 09/14
TIMEOF ASSESSMENT:14.00
Impacts
(Consequences)
4C
Injury to personnel
due to falling into
open excavations
4C
Injury to personnel
due to Collapse of the
excavations and
entombment of
personnel.
2C
Injury to personnel
due to
Handling/loading
materials by body
force Improper
equipment.
4C
Multiple injuries (eye,

arm,face irritation ),
Burns, Disability /
Fatality due to unsafe
working conditions,
Electrical shock,
uncontrolled/not
tested electrical
equipments, and
uncalibrated
equipments
4B
Injury, fatality,
property damage due
to insufficient
management
15
10
All working instructions & checklist related to

civil operations are all in place provided by
Siemens.
Safe Manual Handling practices should be
applied during installation.
Manual Handling Training (incl.basic
ergonomy) shall be given where required.
All safety devices should be checked before

for their proper fitting and function
No person to be inside a dangerous area while
functional checks or run up procedures are
being carried out.
All actions to be carried out bu competent
persons. All electrical hand tools will be
checked by site EHS officer and inspection
label will be put on tools as green; safe to use,
red; not safe dont use. Workplace to be
restricted, not allow to get anyone inside
Other all safety measures to be taken into
account mentioned in working instructions.
Handtools run with 24V if possibel especially
in Confined Spaces.
Dedicated team leader will be in place during

all work activities.
A toolbox talk will be done prior to the
operation. Method Statement and Risk
assessment will be communicated to all
personnel involved to the operation.
10
All activities
All activities
Visibility
Vehicle
Movement
3B
injury due to poor

vision, not enough
illumination
4C
Injury, fatality,
property damage due
to Vehicle collisions.
10
Operation (including preparations) will be done

in day time only.
15
Follow the site roads only and respect the

speed limits. Flashing lights always on and
use of a trained banks man, when and where
necessary. It is forbidden to use the mobile
phone, smoking and eating while driving. Sit
belts must be used at all times by the driver
and any passenger.
Wearing high visibility vests is mandatory all

over the site area. Follow the
pedestrian walkways. All vehicles must be
provided with audible reversing
warning devices or accompanied by a qualified
banks man. Keep the safety distance from all
vehicles in operation.
11
All activities
Vehicle
Movement
4B
Injury, fatality,
property damage due
to Crushing of
personnel by
vehicles in movement.
12
Backfilling
Machinery
3C
injury or material
damage due to poor
maintenance of
vehicle / equipment
12
Vehicles and equipment will be visually

checked by drivers / operators prior to start to
operation.Banksman (watchman) will be also
on site, communicating with vehicle operator.
13
Simultaneous
Operations
Working in
conjunction with
the truck or
equipments
3C
Injury to personnel or
material damage due
to hit by truck or
equipment
12
Vehicle / equipment movements around the

wall will be controlled by a watchman.
14
Transportation of
the backfilling
material from
storage area to
backfilling area
Loading,
transportation
and unloading
the backfilling
material
3C
Injury or material
damage due to hit by
truck / equipment
12
Trucks and equipments will be operated by

experienced and authorized personnel.
Smoking, eating and talking by mobile phone
strictly forbidden. Trucks will obey the speed
limit at all times. (20 km/h) The vehicle
movements around the wall will be controlled
by a watchman
15
Completion of Work
Incorrect waste
management
procedures in
place
2C
Pollution,
Environmental
Damage
All waste will be collected and segrageted

according to their type and stored properly.
Hazardous wastes will be disposed align with
standarts. The wastes could be recycled if
applicable
4C

arm,face,etc.),
Electrical shock, Fire,
Environmental impact
due to Materials (civil,
electrical, mechanic )
that are not stored in a
proper place and safe,
Cable bobbins left
random along the
ways without scotchs
around, Equipment
usage in an unsafe
way, Electrical,
lighting cables left
random on the floors,
Probable night works,
Chemical, oil leakage
around the workplace,
Wastes stored
random within site
witout segragation
15
Materials to be stored in proper, well defined

area
Permanent walkways and stairs installed
Road access shall not be obstructed by parked
vehicles, trucks, cranes and machinery.
Wastes segragated and stored in a proper
place
Leakages to be removed within site
All trailing leads and cables shall be safely
suspended or fully protected.
Obstruct materials should be removed from
workplace.
16
Housekeeping
Mechanic risks
Chemical risks
Physical Effects
Non-quality work
Chemicals
Wastes
Not accessible
fire fighting
systems
17
18
Preperations for
work
Smoking
Civil Work Stage

19
P
R
Injury to personnel
damage to equipment
due to incompetency /
unsafe working
environment
10
Fire and Health

Hazard
P
E
A
R
Burn Injuries, Fire and

Explosion, Multiple
Fatalities
15
12
Mechanical /
Physical Risk
Assembly Operation
(Ground level)
Civil Work Stage

20
Steel base erection
Civil Work Stage

21
Inexperienced
personnel
involved in the
operation /
Inadequate
working
environment
P
(Hand tools
Power tools )
Access/ Exit to
Plylon Socket
Mechanical /
Physical Risk
Assembly Operation
(Foundation Level)
(Hand tools
Power tools )
Mechanical /
Physical Risk
Environmental
Assembly operation
Risks
; Butt splice / beam
assembly
(Crane usage)
Civil Work Stage

23
24
Mechanical /
Physical Risk
Assembly operation
(Hand tools )
assembly
Cable laying
Manual Handling
Physical Force
Lifting equipment
failure, fall from
height and run
over
25
Lifting
26
Working at height
Fall hazards and
Working at the
objects falling
height above 1.8mtr from heights
Injury to personnel
due to falling into
socket, major injury
12
P
A
R
Injury to personnel
due to
Handling/loading
materials by body
force
Improper equipment;
(deformed electrical
cables,no guarding on
machine, etc.)
electrical shock,single
fatality
16
P
E
A
Multiple Fatalities, ,
Leakege from hoisting
equipments, Property
damages.
15
Civil Work Stage

22
Electrical shock,
single fatality or
permanent disability
Major injury to
personnel due to
Handling/loading
materials by body
force
Improper equipment;
Minor injury to
personnel due to
Handling/loading
materials by body
force Improper
equipment.
P
E
A
Fatality, Major Injuries,

damages.
P
E
A
R
Fatality
Fracture, major
injuries
12
16
12
PPE supply.
First Aid Kit availability on site.
Wear proper PPE.
Only qualified and trained (inc. risk
assesments & procedures) personnel access
to construction site.
Proper equipment with specifications and
maintenance records.
PTW system shall be followed,
Underground facilities shall be identified and
drawing shall be provided before commencing
activity.
Toolbox
(STARRTatCard
Smokingtalk
is prohibited
site System)
area.
Fire extinguisher.
It is allowed at designated area only.
Ensure that all personnel shall undergo for the
induction training to know they dos and donts
at site.
In addition to mandatory PPEs;mechanical
resistant gloves and high visible jacket to be
worn
Safety barriers to be put in place to restrict
working area especially if workplace jsut near
road (vehicle movement area)
Screening of working area
First aid kits
Use right tool fit for the purpose
Ensure all power tools are in good condition
Obtain a valid PTW for Access/Exit to
sockets''
Ensure that ladders are in line with Siemens
Standards; aluminum, fixed at the bottom and
the upper part, and exceed the final level to be
reached of at least 1m.
worn
First aid kits
with insulation
Ensure the use of 220 V power tools
Trained and authorized person only shall
operate the power tools
Ensure for appropriate PPE
Check validity before use of tools by
employees
Attests of manufacturer, regular check of
condition
Color code and inspection at all electrical
equipments
Inspection, maintainance and repair of
electrical equipments by certified electrician
Color code and inspection at all lifting gears
Insurance documents shall be provided
Outriggers shall be utilized during all
operations
Proper crane setup, especially near
excavations
Pads shall ve utilized for outriggers at all times
Hoisting crane examination before work start.
Check the documents for hoisting mechanism
and devices.
Plan
& follow
the proper
procedure.
All
safety
devices
shouldlifting
be checked
before
being carried out.
persons. Workplace to be restricted, not allow
to get anyone inside
worn
Siemens.

All outriggers shall be utilized during all
operations
excavations
and devices and certificates shall be kept for
all of them.
Ladders shall not be used as platform
Fall protection device full body harness shall
be used and it should be 100% tie off with
double lanyard
Dont carry materials while climbing on ladder.
Ensuring the personnel get the education for
working at height.
27
28
29
30
Fall hazards and

Working with manlift objects falling
from heights
Use of ladders
Climbing up and
down through
ladders and
improper or insecure
positioning
Mechanical
Assembly
/Handtools /
Electrical
Equipments
Working with Dilo

compression set
Slip, trip, injuries

due to broken
and metal
ladders and fall
from ladder
Mechanical /
Physical Risk
(Handtools
/Power Tools)
Compressed
SF6 gas
cylinders
31
All activities
Lack of
supervision
32
All activities
Visibility
33
All activities
Vehicle
Movement
P
A
R
P
A
R
P
A
R

equipments
Death, fall from height

and sprain injuries

Burns, Disability /
Single Fatality due to
unsafe working
conditions, Electrical
shock,
uncontrolled/not
tested electrical
equipments, and
uncalibrated
equipments
Permanent disability,
multiple fatalities,
major damage, major
national impact
12
15
12
20
Color code and inspection for manlift

Manlift shall be equipped with railings for each
open part and each end: a rigid top rail, 1
meter high, an average rail, 0.45 meter high
and a baseboard (0.15 m. high).
Proper manlift setup, especially near
excavations
Supervision
of qualified
operator
Ensure appropriate
ladders
in usewith approved
Three point contact is must
Check the ladders before use
Position it properly and tie where necessary
Check the ladder before each use
While using more than 3mtr ladder, a person
has to hold it
Before use, ladder has to be visually checked.
Ladders have to be placed that horizontal and
vertical ratio is 1:4. Approximately angel of 75.
Ladder shell not is used as working platform.
Regular checking of safety devices and proper
positioning of the ladder.
Periodical inspection for ladder by competent
person

with insulation
employees
condition
Periodical inspection with color coding system
Certified electricians shall repair power tools
Color code system will be applied to all
electrical equipments
Gas cylinders will be kept at proper storage

area
Storage area will be protected from climate
effects (rain, direct sun light, overtemp,
extreme cold etc.)
Storage area shall be locked and key shall be
hand in responsible person
Storage area will be marked as indicating risks
and stored material
All cylinders shall be kept constantly tied in an
STARRT code system shall be applied.
Supervision of work team shall be provided by
a competent supervisors during all activities.
single fatality,
property damage due
to insufficient
management
12
Major injury due to

poor vision, not
enough illumination

in day time only.
In poor visibility (heavy rain, dust storm, sand
storm etc.) activities shall be suspended.
15
Driver should follow Safety Rules while Driving

Transport Vehicles.
Seat belt shall be worn at all times by all
passengers and driver.
Daily checlist shall be done before start
driving.
The Drivers should:
Seat belt shall be worn all times
Have valid certificate and driver license
Do daily checlist before driving
Follow Speed Restriction Signs in accordance
with Road Requirements; Always be on the
alert to potential hazards; Look at mirrors and
use signals before maneuvering; Keep safety
distance behind other transport-vehicles; Use
Dipped Headlight and Slow Speed in condition
of poor visibility; Do not use cell phones or
other means of communication in Driving; Do
not smoke inside the Vehicles.
P
E
A
R
Fatality/Permanent
disability due to traffic
accident
Press. Jamming. Load
or Equipment
Changeover.
Fuel and Lubricants
Spillage/
Working in
conjunction with
the truck or
equipments
34
Simultaneous
Operations
35
Incorrect waste
management
Completion of Work
procedures in
place
36
Territory
housekeeping by
work completion
Waste. Sharp
materials, fall,
trip, slip
P
A
Permanent disability
to personnel, single
fatality or material
truck or equipment
Pollution,
Environmental
Damage
Soil contamination
P
E
Slight injuries. Trip,

fall.
Wrong wastes
disposal.
Fuel and Lubricants
spillage.

Banksman will manage vehicle activities
Vehicle road and pedestrian route shall be
identified.

applicable.
Any contamination shall be removed
immediately and shall be sent to the waste

workplace.
Control by Foremen, Supervisors, Safety
Engineers.
Regular, routine housekeeping and working
place compulsory cleaning at the end of
working shift.
Min. 10 meter approach limit must be kept.

Never conductive objects such as shovel,
digger etc.
Getting closer than

limit approach value
Unsafe working
without taking
necessary
safety
measures.
P
A
R
38
Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.
P
A
R
Working in bad
weather conditions
12
There must not be working under rainy and

foggy weather. Visibility must be clear and
communication between workers must be
clear.
39
Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.
P
A
R
Working with no Ekat

certificate personal
A personal who has EKAT certificate must

accompany to workers while working inside
switcyard zone.
40
Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.
P
A
R
Throwing materials
12
Inside the switchyard zone, none of hand tools

such as hummer, screw driver
37
Working under 380

kV High Voltage
Hand tools must be suplied from outside

grounded board. ( 30 mA residual current
circuit breaker )
Working with
41
Preperations for
work
Inexperienced
personnel
involved in the
operation /
Inadequate
working
environment
P
R
Injury to personnel
damage to equipment
due to incompetency /
unsafe working
environment
10
42
Smoking
Fire and Health

Hazard
P
E
A
R
Burn Injuries, Fire and

Explosion, Multiple
Fatalities
16
16
Civil Work Stage

43
Mechanical /
Physical Risk
Assembly Operation
(Ground level)
Civil Work Stage

44
Steel base erection
P
(Hand tools
Power tools )
Access/ Exit to
Plylon Socket
Electrical shock,
single fatality or
permanent disability
Injury to personnel
due to falling into
socket, major injury
Also it must be forbidden to use construction

wire inside the switchyard zone.
12
PPE supply.
First Aid Kit availability on site.
Wear proper PPE.
Only qualified and trained (inc. risk
assesments & procedures) personnel access
to construction site.
Proper equipment with specifications and
maintenance records.
PTW system shall be followed,
Underground facilities shall be identified and
drawing shall be provided before commencing
activity.
Toolbox
(STARRTatCard
Smokingtalk
is prohibited
site System)
area.
Fire extinguisher.
It is allowed at designated area only.
Ensure that all personnel shall undergo for the
induction training to know they dos and donts
at site.
worn
First aid kits
Obtain a valid PTW for Access/Exit to
sockets''
Ensure that ladders are in line with Siemens
Standards; aluminum, fixed at the bottom and
the upper part, and exceed the final level to be
reached of at least 1m.
Civil Work Stage

45
Mechanical /
Physical Risk
Assembly Operation
(Foundation Level)
(Hand tools
Power tools )
Mechanical /
Physical Risk
Environmental
Assembly operation
Risks
assembly
(Crane usage)
P
A
R
Injury to personnel
due to
Handling/loading
materials by body
force
Improper equipment;
(deformed electrical
cables,no guarding on
machine, etc.)
electrical shock,single
fatality
16
P
E
A
Multiple Fatalities, ,
damages.
15
Civil Work Stage

46
Civil Work Stage

47
48
Assembly operation
(Hand tools )
assembly
Cable laying
Manual Handling
Physical Force
Minor injury to
personnel due to
Handling/loading
materials by body
force Improper
equipment.

damages.
Working at height
Fall hazards and
Working at the
objects falling
height above 1.8mtr from heights
P
E
A
R
Fatality
Fracture, major
injuries
Fall hazards and

Working with manlift objects falling
from heights
P
A
R

equipments
Lifting
50
51
Use of ladders
Climbing up and
down through
ladders and
improper or insecure
positioning
Lifting equipment
failure, fall from
height and run
over
Major injury to
personnel due to
Handling/loading
materials by body
force
Improper equipment;
P
E
A
49
52
Mechanical /
Physical Risk
Slip, trip, injuries

due to broken
and metal
ladders and fall
from ladder
Death, fall from height

and sprain injuries
15
15
20
20
20

worn
First aid kits
with insulation
employees
condition
Color code and inspection at all electrical
equipments
Inspection, maintainance and repair of
electrical equipments by certified electrician
Outriggers shall be utilized during all
operations
excavations
and devices.
Plan
& follow
the proper
procedure.
All
safety
devices
shouldlifting
be checked
before
being carried out.
persons. Workplace to be restricted, not allow
to get anyone inside
worn
Siemens.

All outriggers shall be utilized during all
operations
excavations
and devices and certificates shall be kept for
all of them.
Ladders shall not be used as platform
Fall protection device full body harness shall
be used and it should be 100% tie off with
double lanyard
Dont carry materials while climbing on ladder.
Ensuring the personnel get the education for
working at height.
Color code and inspection for manlift
Manlift shall be equipped with railings for each
open part and each end: a rigid top rail, 1
meter high, an average rail, 0.45 meter high
and a baseboard (0.15 m. high).
Proper manlift setup, especially near
excavations
Supervision
of qualified
operator
Ensure
appropriate
ladders
in usewith approved
Three point contact is must
Check the ladders before use
Position it properly and tie where necessary
Check the ladder before each use
While using more than 3mtr ladder, a person
has to hold it
Before use, ladder has to be visually checked.
Ladders have to be placed that horizontal and
vertical ratio is 1:4. Approximately angel of 75.
Ladder shell not is used as working platform.
Regular checking of safety devices and proper
positioning of the ladder.
Periodical inspection for ladder by competent
person
12
12
53
54
Mechanical
Assembly
/Handtools /
Electrical
Equipments
Working with Dilo

compression set
Mechanical /
Physical Risk
(Handtools
/Power Tools)
Compressed
SF6 gas
cylinders
P
A
R

Burns, Disability /
Single Fatality due to
unsafe working
conditions, Electrical
shock,
uncontrolled/not
tested electrical
equipments, and
uncalibrated
equipments
P
A
R
multiple fatalities,
major damage, major
national impact
16
12

with insulation
employees
condition
Periodical inspection with color coding system
Certified electricians shall repair power tools
Color code system will be applied to all
electrical equipments
Gas cylinders will be kept at proper storage

area
Storage area will be protected from climate
effects (rain, direct sun light, overtemp,
extreme cold etc.)
Storage area shall be locked and key shall be
hand in responsible person
Storage area will be marked as indicating risks
and stored material
All cylinders shall be kept constantly tied in an
STARRT code system shall be applied.
Supervision of work team shall be provided by
a competent supervisors during all activities.
55
All activities
Lack of
supervision
single fatality,
property damage due
to insufficient
management
12
56
All activities
Visibility
Major injury due to

poor vision, not
enough illumination
12

in day time only.
In poor visibility (heavy rain, dust storm, sand
storm etc.) activities shall be suspended.
Driver should follow Safety Rules while Driving

Transport Vehicles.
Seat belt shall be worn at all times by all
passengers and driver.
Daily checlist shall be done before start
driving.
The Drivers should:
Seat belt shall be worn all times
Have valid certificate and driver license
Do daily checlist before driving
Follow Speed Restriction Signs in accordance
with Road Requirements; Always be on the
alert to potential hazards; Look at mirrors and
use signals before maneuvering; Keep safety
distance behind other transport-vehicles; Use
Dipped Headlight and Slow Speed in condition
of poor visibility; Do not use cell phones or
other means of communication in Driving; Do
not smoke inside the Vehicles.
12

Banksman will manage vehicle activities
Vehicle road and pedestrian route shall be
identified.

applicable.
Any contamination shall be removed
immediately and shall be sent to the waste

workplace.
Control by Foremen, Supervisors, Safety
Engineers.
Regular, routine housekeeping and working
place compulsory cleaning at the end of
working shift.
57
All activities
Vehicle
Movement
58
Simultaneous
Operations
Working in
conjunction with
the truck or
equipments
59
Incorrect waste
management
Completion of Work
procedures in
place
60
Territory
housekeeping by
work completion
Waste. Sharp
materials, fall,
trip, slip
P
E
A
R
P
A
Fatality/Permanent
disability due to traffic
accident
Press. Jamming. Load
or Equipment
Changeover.
Fuel and Lubricants
Spillage/
Permanent disability
to personnel, single
fatality or material
truck or equipment
Pollution,
Environmental
Damage
Soil contamination
P
E
Slight injuries. Trip,

fall.
Wrong wastes
disposal.
Fuel and Lubricants
spillage.
Min. 10 meter approach limit must be kept.

Never conductive objects such as shovel,
digger etc.
Getting closer than

limit approach value
Unsafe working
without taking
necessary
safety
measures.
P
A
R
62
Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.
P
A
R
Working in bad
weather conditions
12
63
Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.
P
A
R
Working with no Ekat

certificate personal
64
Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.
P
A
R
Throwing materials
65
General Working
Site
Terrorist Attacks
61
Working under 380

kV High Voltage
Unsafe working
without taking
necessary
safety
measures.
12
Also it must be forbidden to use construction

wire inside the switchyard zone.
There must not be working under rainy and

foggy weather. Visibility must be clear and
communication between workers must be
clear.
A personal who has EKAT certificate must

accompany to workers while working inside
switcyard zone.
12
Inside the switchyard zone, none of hand tools

such as hummer, screw driver
25
No one must enter or go out of site during

woking activities.
Also site security must protect the working
site 7 /24 against any attacks.
12
Hand tools must be suplied from outside

grounded board. ( 30 mA residual current
circuit breaker )
Working with
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Method of Statement for Khabat PP

132kV Switchyard Battery and Fuse

: Khabat Thermal Power Plant Units 1&2

: Method of Statement for Khabat PP

: Ministry of Electricity (MOE) of

GAMA POWER SYSTEMS ENG &CONTRACTING,INC.

Ministry of Electricity (MOE)

GAMA POWER SYSTEMS

METHOD OF STATEMENT FOR 132kV SWITCHYARD BATTERY AND

Doc. No: KP-00+++-MQ758-V0019

Khabat Thermal Power Plant Units 1&2 Project

Dok. No: KP-00+++-MQ758-V0019, Rev. No: A

METHOD OF STATEMENT FOR 132kV SWITCHYARD BATTERY AND

Doc. No: KP-00+++-MQ758-V0019

(Reason for Revision)

For Approval (or Issued for Construction)

Dok. No: KP-00+++-MQ758-V0019, Rev. No: A

METHOD OF STATEMENT FOR 132kV SWITCHYARD BATTERY AND

Doc. No: KP-00+++-MQ758-V0019

SCOPE OF WORK ......................................................................................................................................................................4

DEFINITIONS / ABBREVIATIONS .............................................................................................................................................4

SUBCONTRACTORS SUB-TIER CONTRACTORS ................................................................................................................5

TIME LINE OF ACTIVITIES ........................................................................................................................................................7

PROGRESS MEASUREMENT ...................................................................................................................................................7

QUALITY REQUIREMENTS .......................................................................................................................................................8

HEALTH, SAFETY and ENVIRONMENTAL REQUIREMENTS ...............................................................................................8

RISK ASSESSMENTS ................................................................................................................................................................9

TECHNICAL APPENDICES ........................................................................................................................................................9

Dok. No: KP-00+++-MQ758-V0019, Rev. No: A

METHOD OF STATEMENT FOR 132kV SWITCHYARD BATTERY AND

Doc. No: KP-00+++-MQ758-V0019

2.0 SCOPE OF WORK

220V DC station battery

Thermal Power Plant

Dok. No: KP-00+++-MQ758-V0019, Rev. No: A

METHOD OF STATEMENT FOR 132kV SWITCHYARD BATTERY AND

Doc. No: KP-00+++-MQ758-V0019

Workers (skilled electrical and unskilled workers)

Operator(s) (Construction Machine, crane etc.)

Prefabricated battery racks

Truck (if necessary)

8.0 SUBCONTRACTORS SUB-TIER CONTRACTORS

Masiba naat Ltd.ti

Erection & Commissioning

YNE Enerji Elektrik

Dok. No: KP-00+++-MQ758-V0019, Rev. No: A

METHOD OF STATEMENT FOR 132kV SWITCHYARD BATTERY AND

Doc. No: KP-00+++-MQ758-V0019

Verification of Equipment layout from relevant Construction Drawings.

B. Material withdrawn from ware-house

C. Description of sequence for batteries

Dok. No: KP-00+++-MQ758-V0019, Rev. No: A

METHOD OF STATEMENT FOR 132kV SWITCHYARD BATTERY AND

Doc. No: KP-00+++-MQ758-V0019

D. Description of sequence for fuse boxes

Qpen the boxes for the fuse boxes

10.0 TIME LINE OF ACTIVITIES

Dok. No: KP-00+++-MQ758-V0019, Rev. No: A