Inverter Sumitomo PDF
Inverter Sumitomo PDF
Inverter Sumitomo PDF
Series
Instructions
No.
DM1001EUL-1
SAFETY
For the Best Results with SF-320 Series inverter, read this manual and all of the warning sign
attached to the inverter carefully before installing and operating it, and follow the instructions
exactly. Keep this manual handy for your quick reference.
Definitions and Symbols
A safety instruction (message) is given with a hazard alert symbol and a signal word;
WARNING or CAUTION. Each signal word has the following meaning throughout this manual.
This symbol means hazardous high voltage. It used to call your attention to
items or operations that could be dangerous to your and other persons
operating this equipment.
Read these message and follow these instructions carefully.
This is the Safety Alert Symbol.. This symbol is used to call your attention to items or operations that could be dangerous to your or other persons
operating this equipment. Read these messages and follow these instructions carefully.
WARNING
WARNING
Indicates a potentially hazardous situation which, if not avoided, can result
in serious injury or death.
CAUTION
CAUTION
Indicates a potentially hazardous situation which, if not avoided, can result
in minor to moderate injury, or serious damage of product.
The matters described under
CAUTION may, if not avoided, lead to
serious results depending on the situation. Important matters are described
in CAUTION (as well as WARNING), so be sure to observe them.
NOTE
-i-
PRECAUTIONS
WARNING : This equipment should be installed, adjusted and serviced by qualified
electrical maintenance personal familiar with the construction and operation of the equipment
and the hazards involved. Failure to observe this precaution could result in bodily injury.
WARNING : The user is responsible for ensuring that all driven machinery, drive train
mechanism not supplied by Sumitomo Heavy Industries,Ltd., and process line material are
capable of safe operation at an applied frequency of 150% of the maximum selected
frequency range to the AC motor. Failure to do so can result in destruction of equipment and
injury to personnel should a single point failure occur.
WARNING : For protection, install a leak breaker type with a high frequency circuit
capable of large currents to avoid an unnecessary operation. The ground fault protection
circuit is not designed to protect personal injury.
WARNING : HAZARD OF ELECTRICAL SHOCK. DISCONNECT INCOMING
POWER BEFORE WORKING ON THIS CONTROL.
WARNING : SEPARATE MOTOR OVERCURRENT, OVERLOAD AND OVERHEATING PROTECTION IS REQUIRED TO BE PROVIDED IN ACCORDANCE
WITH THE SAFETY CODES REQUIRED BY JURISDICTIONAL AUTHORITIES.
CAUTION: These instructions should be read and clearly understood before working on
SF-320 series equipment.
CAUTION: Proper grounds, disconnecting devices and other safety devices and their
location are the responsibility of the user and are not provided by Sumitomo Heavy
Industries,Ltd.
CAUTION: Be sure to connect a motor thermal switch or overload device to the SF-320
series controller to assure that the inverter will shut down in the event of an overload or an
overheated motor.
CAUTION: DANGEROUS VOLTAGE EXISTS UNTIL POWER LIGHT IS OFF.
CAUTION: Rotating shafts and above ground electrical potentials can be hazardous.
Therefore, it is strongly recommended that all electrical work conform to the National
Electrical Codes and local regulations. Installation, alignment and maintenance should be
performed only by qualified personnel.
Factory recommended test procedures, included in the instruction manual, should be
followed. Always disconnect electrical power before working on the unit.
- ii -
WARNING
MOTORS
a) Any motor used must be of suitable rating.
b) Motors may have hazardous moving parts, in this event suitable protection must be
provided.
CAUTION
Alarm connection may contain hazardous live voltage even when inverter is disconnected.
In case of removing front cover for maintenance or inspection, confirm that incoming power
for alarm connection is surely disconnected.
CAUTION
Hazardous (main) terminals for any interconnection (motor, contact breaker, filter etc)
must be inaccesible in end installation.
CAUTION
The end application must be in accordance with manual page4-1 and 4-2, and the diagram
measurements should be suitably amended.
CAUTION
Connection to field wiring terminals must be reliably fixed having two independent means
of support.Using terminal with cable support (figure below),or cable gland,cable clamp etc.
Cable support
Terminal
Cable
CAUTION
A double pole disconnection device must be fitted to the incoming mains supply close to
the inverter. Additionally, a protection device meeting IEC947-1/IEC947-3 must be fitted
at this point(protection device data shown in page 5-8)
The Above instructions, together with any other requirements highlighted in this manual,
must be complied with for continued LVD compliance.
LVD: Low Voltage Directive
- iii -
- iv -
TABLE OF CONTENTS
Page
1.
1-1
2.
2-1
3.
3-1
4.
INSTALLATION...........................................................................................................
4-1
5.
WIRING .........................................................................................................................
5-1
6.
OPERATION .................................................................................................................
6-1
7.
7-1
8.
8-1
9.
9-1
10.
11.
12.
-v-
1. SAFETY PRECAUTIONS
1.
Installation
CAUTION
1-1
............ p. 4-1
...........
p. 4-1
...........
p. 4-1
...........
p. 4-1
...........
p. 4-1
...........
p. 4-1
...........
p. 4-1
...........
p. 4-2
2.
Wiring
WARNING
"Use 60/75C Cu wire only" or equivalent.
............ p. 5-1
............ p. 5-1
............ p. 5-1
............ p. 5-1
1-2
............ p. 5-1
............ p. 5-1
............ p. 5-1
............ p. 5-1
............ p. 5-1
............ p. 5-1
CAUTION
Make sure that the input voltage is:
Single/Three phase 200 to 240V 50/60Hz (Up to 2.2kW)
Three phase 200 to 240V 50/60Hz (Abore 2.2kW)
Three phase 380 to 460V 50/60Hz
Be sure not to input a single phase to a 3 phase type
Otherwise,there is a danger of fire.
Be sure not to connect AC power supply to the output terminals
(U, V, W).
Otherwise, there is a danger of injury and/or fire.
INPUT
.......... p.5-2
.......... p.5-2
.......... p.5-2
OUTPUT
Note)
(L1)
(N)
L1 L2 L3
Note: L1,N
: Single phase 200 to 240V 50/60Hz
L1,L2,L3: Three phase 200 to 240V 50/60Hz
Three phase 380 to 460V 50/60Hz
Power supply
Fasten the screws with the specified fastening torque. Check so that
.......... p.5-2
there is no loosening of screws.
Otherwise, there is a danger of fire.
Remarks for using earth leakage circuit breakers in the mains supply:
Frequency inverters with CE-filters(RFI-filter) and screened motor cables have
a higher leakage current against earth. Especially in the moment of
switching on this can cause unintentional triggerings of earth leakage
circuit breakers. Because of the rectifier on the input side of the
inverter there is the possibility to stall the switch-off function through
amounts of DC-current. The following should be observed:
Only short time-invariant and pulse current-sensitive earth leakage
circuit breakers with higher trigger current should be used.
Other components should be secured with separate earth leakage
circuit breakers.
Earth leakage circuit breakers in front of an inverter are not an
absolute protection against direct touching.
Be sure to set the fuse(s) (the same phase as the main power supply)
.......... p.5-2
in the operation circuit.
Otherwise, there is a danger of fire.
As for motor leads, earth leakage breakers and electromagnetic
.......... p.5-2
contactors, be sure to use the equivalent ones with the specified
capacity (rated).
Otherwise, there is a danger of fire.
1-3
3.
1-4
............ p. 6-1
............ p. 6-1
............ p. 6-1
............ p. 6-1,
p. 8-11
............ p. 6-1
............ p. 6-1
............ p. 6-1
p. 7-12
............ p. 6-1
............ p. 7-4
.......... p. 8-12
CAUTION
4.
............ p. 6-2
............ p. 6-2
............ p. 6-2
............ p. 6-4
After a lapse of more than 5 minutes after turning off the input power ........... p. 11-1
supply, perform the maintenance and inspection.
Otherwise, there is a danger of electric shock.
Make sure that only qualified persons will perform maintenance,
........... p. 11-1
inspection and part replacement. (Before starting the work, remove
metallic objects from your person (wristwatch, bracelet, etc.)
(Be sure to use tools protected with insulation.)
Otherwise, there is a danger of electric shock and/or injury.
WARNING
When removing connectors, never pull the wires. (Wires for cooling ........... p. 11-1
fan and logic P.C.board)
Otherwise, there is a danger of fire due to wire breakage and/or injury.
1-5
Others
WARNING
Never modify the unit.
Otherwise, there is a danger of electric shock and/or injury.
CAUTION
Withstand voltage tests and insulation resistance tests (megger tests) are
executed before the units are shipped, so that there is no need to conduct
these tests before operation.
Do not attach or remove wiring or connectors when power is applied. Also,
do not check signals during operation.
Do not stop operation by switching off the electromagnetic contactors on the
primary or secondary sides of the inverter.
ON,OFF
Mgo
Power
supply
Earth
leakage
breaker
5.
(L1) (N)
L1,L2,L3
U, V, W
Motor
FR
INV
ON,OFF
P24
1-6
CAUTION
Do not insert leading power factor capacitors or surge absorbers between the
output terminals of the inverter and the motor.
Earth
leakage
breaker
Power
supply
Surge absorber
Motor
INV
When inspecting the unit, after turning the power supply off be sure to wait
5minutes before opening the cover.
MOTOR TERMINAL SURGE VOLTAGE SUPPRESSION FILTER
(FOR THE 400 V CLASS)
In a system using an inverter of the voltage control PWM system, a surge voltage
caused by the cable constants such as the cable length (especially when the distance
between the motor and inverter is 10 m or more) and cabling method may occur at
the motor terminal.
A dedicated filter of the 400 V class for suppressing this surge voltage is available,
Please order one.
PROTECTION AGAINST NOISE INTERFERENCE FROM INVERTER
The inverter uses many semiconductor switching elements such as transistors and
IGBTs. Thus, a radio set or measuring instrument located near the inverter is
susceptible to noise interference.
To protect the instruments from erroneous operation due to noise interference, they
should be installed well apart from the inverter. It is also effective to shield the
whole inverter structure.
Addition of an EMI filter on the input side of the inverter also reduces the effect of
noise from commercial power line on external devices.
Note that external dispersion of noise from the power line can be minimized by
connecting an EMI filter on the primary side of inverter.
1-7
CAUTION
EMI filter
Power
source
R1
S1
T1
R2
S2
T2
Inverter
L1(L1) U
L2
V
L3(N) W
U
V
W
Motor
Terminal
for
grounding
Power
source
Noise
Motor
Inverter
EMI
filter
Ground the
frame.
Noise
Piping
(to be grounded)
or shielded wire
GENERAL CAUTION
In all the illustrations in this manual, covers and safety devices are
occasionally removed to describe the details. When the product is operated,
make sure that the covers and safety devices are placed as they were specified
originally and operate it according to the instruction manual.
1-8
Make sure that there was no damage during transportation the unit.
After unpacking the unit, make sure that the package contains one inverter and one
operation manual
Make sure that the product is the one you ordered by checking the specifications label on
the side of the unit.
Model designation
(Example for SF3204-A40-W)
Model : SF3204-A40-W
HP/kW : 1/2 / 0.4
Input/Entree: 50/60Hz
Output Rating
Frequency
Voltage
Phase
Current
Frequency
Voltage
Rated Current
V 1Ph
Manutacturing number
Weight
MADE IN JAPAN
NE16452-9
SF320
A40
W
Restricted distribution
(W:USA, Europe)
Series name
Applicable motor capacity (4P.kW)
A20 : 0.2kW
1A5 : 1.5kW
A40 : 0.4kW
2A2 : 2.2kW
A75 : 0.75kW 3A7 : 3.7kW
4A0 : 4.0kW
Input voltage
2 : Single/Three phase 200V class (Up to 2.2kW)
Three phase 200V class (3.7kW)
4 : Three phase 400V class
2-1
A
A
kg
Screw
Front case
Front case
Key cover
Key cover
Case
Case
Cooling fin
Cooling fin
Screw
Control circuit
terminals
Control circuit
terminals
Ground terminal
(M4 Screw)
Ground terminal
(M4 Screw)
Alarm terminals
Logic P.C.Board
Alarm
terminals
Rear
cover
Rear cover
Main circuit
terminals
3-1
Logic P.C.Board
Alarm
terminals
Control circuit
terminals
Rear
cover
Main circuit
terminals
3-2
4. INSTALLATION
CAUTION
Be sure to install the unit on flame resistant material such as metal.
Otherwise, there is a danger of fire.
Be sure not to place anything inflammable in the vicinity.
Otherwise, there is a danger of fire.
Be sure not to let the foreign matter enter such as cut wire refuse, spatter from
welding, iron refuse, wire, dust, etc.
Otherwise, there is a danger of fire.
Be sure to install it in a place which can bear the weight according to the
specifications in the text (4. Installation).
Otherwise, it may fall and there is a danger of injury.
Be sure to install the unit on a perpendicular wall which is not subject to vibration.
Otherwise, it may fall and there is a danger of injury.
! Be sure to install the unit with opening the front case and tighten the mounting screw
bolt.Otherwise,it may fall and there is a danger of injury.
Be sure not to install and operate an inverter which is damaged or parts of which are
missing.
Otherwise, there is a danger of injury.
Be sure to install it in a room which is not exposed to direct sunlight and is well
ventilated. Avoid environments which tend to be high in temperature, high in
humidity or to have dew condensation, as well as places with dust, corrosive gas,
explosive gas, inflammable gas, grinding-fluid mist, salt damage, etc.
Otherwise, there is a danger of fire.
4-1
Inverter should be mounted vertically on no-flamable wall to prevent from over heating and fire.
Make sure following clearance arround the inverter to keep cooling air flow.
Foreign object should not be dropped into the equipment especially conductive chips,which may
cause not only mulfunction and damage but also electrical and fire hazard.
Air flow
10 cm or more
12 cm
or
more
8 cm
or
more
Wall
10 cm or more
(a)
(b)
Cover all ventilation holes on the inverter during installation to prevent from any foreign
objects dropped into the equipment.
Be sure to remove those covers before start operation .
Top cover
Ventilation holes
(Both sides)
4-2
5. WIRING
WARNING
"Use 60/75C Cu wire only" or equivalent.
"Open Type Equipment".
"AClass 2 circuit wired wiht Class 1 wire" or equivalent.
"Suitable for use on a circuit capable of delivering not more
than 5,000 rms symmetrical amperes, 240V maximum".
For SF3202--W models.
"Suitable for use on a circuit capable of delivering not more than
5,000 rms symmetrical amperes, 480V maximum"
For SF3204--W models.
Be sure to ground the unit.
Ohterwise, there is a danger of clectric shock and/or fire.
Wiring work shall be carried out by electrical experts.
Otherwise, there is a danger of electric shock and/or fire.
Implement wiring after checking that the power supply is off.
It might incur electric shock and/or fire.
After installing the main body, carry out wiring.
Otherwise, there is a danger of electric shock and/or injury.
5-1
CAUTION
Make sure that the input voltage is:
Single/Three phase 200 to 240V 50/60Hz (Up to 2.2kW)
Three phase 200 to 240V 50/60Hz (Abore 2.2kW)
Three phase 380 to 460V 50/60 Hz
Be sure not to connect AC power supply to the output terminals
(U, V, W).
Otherwise, there is a danger of injury and/or fire.
INPUT
OUTPUT
Note)
(L1)
(N)
L1 L2 L3
Note: L1,N
: Single phase 200 to 240V 50/60Hz
L1,L2,L3: Three phase 200 to 240V 50/60Hz
Three phase 380 to 460V 50/60Hz
Power supply
Fasten the screws with the specified fastening torque. Check so that there is no
loosening of screws.
Otherwise, there is a danger of fire.
Remarks for using earth leakage circuit breakers in the mains supply:
Frequency inverters with CE-filters(RFI-filter) and screened motor cables have a
higher leakage current against earth. Especially in the moment of switching on this
can cause unintentional triggerings of earth leakage circuit breakers. Because of the
rectifier on the input side of the inverter there is the possibility to stall the switch-off
function through amounts of DC-current. The following should be observed:
Only short time-invariant and pulse current-sensitive earth leakage circuit
breakers with higher trigger current should be used.
Other components should be secured with separate earth leakage circuit breakers.
Earth leakage circuit breakers in front of an inverter are not an absolute protection
against direct touching.
Be sure to set the fuse(s) (the same phase as the main power supply)
in the operation circuit.
Otherwise, there is a danger of fire.
As for motor leads, earth leakage breakers and electromagnetic contactors, be sure to
use the equivalent ones with the specified capacity (rated).
Otherwise, there is a danger of fire.
Double pole disconnection device must be fitted to the incoming mains supply close
to the inverter. And protection device meeting IEC947-1/IEC947-3 must be fitted at
this point.
Connection to wiring terminal must be reliabily fixed with two means of support.
5-2
5.1
Main circuit terminals and alarm terminals will be exposed after front case open
Refer page 3-1 APPEARANCE AND NAME OF PARTS.
Alarm Terminal
Main Circuit Terminal
ex.SF3202-A40-W
Short bar
P1 P(+) N(-)
UPPER
L1
LOWER
Fault Alarm
Inverter
Power supply
(Power source)
Motor
Dont connect power source to any terminals except L1, L2, L3/N
Dont connect any wires to no-assigned terminals on upper side.
Those terminals are used for internal circuit.
Refer to page 5-10 Terminal dimensions.
When pallarel motor operation is required, put thermal relays for each motor.
Make sure power source type and terminals as below
AC power type
Applicable terminals
Single Phase , 50/60Hz.................Terminal L1, L3/N
Three Phase , 50/60Hz.................Terminal L1, L2, L3/N
Dont remove short bar between (P1) and P(+) terminals.
5-3
Thermal
Relay
Thermal
Relay
COM RST
+V
USP
AD2
VRF
IRF
AUT
RR
COM FRQ
24VDC(NOTE)
common for input
Forward
Reverse
Analog input
switching
USP
2-stage
acceleration and
decelaration
Reset
Frequency
meter
RY
RY
Run signal
Frequency
arrival signal
27 VDC
50 mA max
5-4
FR
OM
P24
DRV UPF
NOTE 1: When changing the power supply of the motor between the inverter and commercial power, be sure to install mechanically interlocked switches Mg1 and Mg2.
Mg1
ELB
Power
supply
Mg0
L1(L1)
U(T1)
Inverter V(T2)
L2
L3(N)
W(T3)
Motor
Mg2
NOTE 2: Install an earth leakage breaker at the input of the inverter. (Select an earth
leakage breaker whose sensitive current level is raised in high frequency range.)
When the cable between the inverter and motor is more than 10 m long, the
thermal relay may malfunction due to high-frequency waves. To prevent this,
install an AC reactor on the output side of the inverter or use a current sensor
rather than a thermal relay.
NOTE 3: Be sure that the specified grounding is carried out. Be sure to separate the units
grounding pole from those of other heavy electric machinery, and avoid using
common grounding poles.
If multiple inverters are used, make sure that the grounding connections do not
create a loop.
Improper grounding
Proper grounding
Inverter
Inverter
Inverter
Inverter
Inverter
Inverter
Grounding bolt
(at the site)
NOTE 4: When a frequency arrival signal is used, be sure to install a surge absorbing
diode in parallel with the relay. Otherwise, the surge voltage created when the
relay goes ON or OFF may damage the output circuit.
5-5
NOTE 5: Use a twisted and shielded wire for the signal line, and cut the shielded covering
as shown in the diagram below. Make sure that the length of the signal line is 20
meters or less. If the line must be longer than 20 meters, please use a remote
control device or a insulated signal converter.
Insulate
No grounding necessary
Connect to FG (frame ground)
NOTE 6: When the frequency setting signal is turned on and off with a contact, use a relay
which will not cause contact malfunctions, even with the extremely weak currents and voltages, such as crossbar twin contacts, etc.
NOTE 7: Use relays which do not have contact defects at 24 V DC, 3 mA for the other
terminals.
NOTE 8: Separate the main circuit wiring from the relay control circuit wiring. If they
must cross, be sure that they cross at a right angle.
Main circuit power line
{L1,L2, L3(N), U(T1), V(T2) and W(T3), P1, P(+), N(-), etc.}
Right angle
Signal input line
(+V, VRF,IRF, COM, FRQ, FR, RR, AUT, USP,RST, UPF,DRV, P24)
Separate by 10 cm or more.
NOTE9:
Do not short circuit the terminals P24 and COM,+V,IRF FRQ by mistake.
Inverter may be damaged.
5-6
(T1) U
L2
(T2) V
L3 (N)
(T3)W
Motor
24 VDC (NOTE1)
COM
P24
P1
P(+)
Braking unit
FR
RR
AUT
USP
RST
AL0
AL1
COM
AL2
N(-)
Alarm output
contact
Inverter common
Transistor output module
NOTE 1: Do not short circuit the terminals P24 and COM by mistake.
The control power supply may cause a failure.
5-7
5.2
Motor
output
(kW)
0.2
Inverter
model
Applicable equipment
Wiring
Power
lines
SF3202-A20-W
AWG16/1.3mm2
0.4
SF3202-A40-W
0.75
SF3202-A75-W
AWG14/2.1mm2
1.5
SF3202-1A5-W
AWG12/3.3mm2
2.2
SF3202-2A2-W
AWG1O/5.3mm2
3.7
SF3202-3A7-W
AWG12/3.3mm2
0.4
SF3204-A40-W
0.75
SF3204-A75-W
Signal
lines
(*)
0.14
to 0.75
mm2
Shielded
wire
Fuse (class J)
rated 600V
10A
10A
15A
20A (single ph.)
15A (three ph.)
30A (single ph.)
20A (three ph.)
30A
3A
6A
AWG16/1.3mm2
1.5
SF3204-1A5-W
10A
2.2
SF3204-2A2-W
10A
4.0
SF3204-4A0-W
AWG14/2.1mm2
15A
NOTE 1: Field wiring connection must be made by a UL Listed and CSA Certified closed-loop
terminal connector sized for the wire gauge involeved.
Connector must be fixed using the crimp tool specified by the connector manufacturer.
NOTE 2: Be sure to consider the capacity of the circuit breaker to be used.
NOTE 3: Be sure to use bigger wires for power lines if the distance
exceeds 20 m.
NOTE 4: Install an earth leakage breaker meeting requirements of IEC947-1/IEC947-3 at the input.
(*) Use 0.75 mm2 wire for the alarm signal wire.
Wire stripping lenght : 5 to 6 mm.
Max wire sleeve diameter except for the alam signal wire 2 mm2.
5-8
Part description
Function
AC reactor for
improving
the power factor
Inverter P(+)
Capacitive filter
DC reactor
Thermal
relay
IM
Motor
AC reactor for
preventing thermal
relay maltfunction
and reducing
vibration
NOTE 1: EMI filter is required for EMC directive(Europe), but others are not for this
purpose.
Reactor and others of the above table except EMI filter are for noise reduc tion.
5-9
5.3
Terminal
(1) Terminal dimensions
Main circuit terminal
Main Circuit Terminal(SF3202-A753A7-W
SF3204-A404A0-W)
P(+) N(-)
P1
L2
L1
L3/N
L1
P1
P(+)
N(-)
L2
L3/N
T1/U
T2/V T3/W
(7.1)
Ground Terminal
FR
P24
Main circuit
M4(M3.5)
Control circuit
M2
Alarm circuit
M3
Grounding
M4
9 (7.1)
Terminal
description
Main power
Inverter output
External DC
Reactor
(L1),(N)
U,V,W
T1,T2,T3
P1,P
Function
Ground
Tightening torque
Screw
Tightening torque
M2
M3
M3.5
M4
5-10
(L1)
(N) (T1) (T2) (T3)
L1 L2 L3 U V W
Motor
Power supply
(3)Control circuit
Terminal
symbol
Input
signal
Monitor
signal
USP
Forward running
command
Reverse running
command
External trip
AUT
Multistage speed
(First stage)
Jogging
USP function
(Note 1)
RR
FR
Multistage speed
(Second stage)
Analog input
command
Reset
Multistage speed
(Third stage)
2 stage acc./dec.
time
Terminal
software lock
Multistage speed
(Forth stage)
PTC
(Note 3)
24VDC
max. 30 mA
FRQ
COM
UPF
DRV
OM
Fault alarm AL0
output
AL1
AL2
Min. ON time:
12 ms or more
COM
Dry contact
Close: ON (run)
Open: OFF (stop)
Analog input
P24
IRF
Remarks
Initial setting
RST
Frequency +V
command
input
VRF
Output
signal
Analog frequency
monitor
10 VDC
max.10mA
DC 4-20 mA
(nominal)
Input impedance
250
27 VDC
50 mA max
Run signal
Contact rating
250 VAC 2.5 A (Resistor load)
0.2 A (cos=0.4)
30 VDC 3.0 A (Resistor load)
0.7 A (cos=0.4)
5-11
6. OPERATION
6.1
WARNING
Be sure to turn on the input power supply after closing the front case. While being
energized, be sure not to open the front case.
Otherwise, there is a danger of electric shock.
Be sure not to operate the switches with wet hands.
Otherwise, there is a danger of electric shock.
While the inverter is energized, be sure not to touch the inverter terminals even
during stoppage.
Otherwise, there is a danger of electric shock.
If the retry mode is selected, it may suddenly restart during the trip stop. Be sure not
to approach the machine. (Be sure to design the machine so that personnel safety
will be secured even if it restarts.)
Otherwise, there is a danger of injury.
Even if the power supply is cut for a short period of time, it may restart operation
after the power supply is recovered if the operation command is given. If it may
incur danger to personnel, be sure to make a circuit so that it will not restart after
power recovery.
Otherwise, there is a danger of injury.
The Stop Key is effective only when the function is set. Be sure to prepare the Key
separately from the emergency stop.
Otherwise, there is a danger of injury.
After the operation command is given, if the alarm reset is conducted, it will restart
suddenly. Be sure to set the alarm reset after checking the operation command is off.
Otherwise, there is a danger of injury.
Be sure not to touch the inside of the energized inverter or to put a bar into it.
Otherwise, there is a danger of electric shock and/or fire.
6-1
CAUTION
Cooling fin will have high temperature. Be sure not to touch them.
Otherwise, there is a danger of getting burned.
Low to high speed operation of the inverter can be easily set. Be sure to operate it
after checking the tolerance of the motor and machine.
Otherwise, there is a danger of injury.
If a motor is operated at a frequency higher than standard setting value(50Hz/60Hz),
be sure to check the speeds of the motor and the machine with each manufacturer,
and after getting their consent, operate them.
Otherwise, there is a danger of machine breakage.
Note:
(1) Make sure that the power lines (input power supply L1(L1), L2 and L3(N), and output
terminals, U(T1), V(T2) and W(T3) are connected correctly.
(2) Make sure that there are no mistakes in the signal line connections.
(3) Make sure that the ground terminal (
) is grounded.
(4) Make sure that terminals other than those specified are not grounded.
(5) Make sure that the inverter is installed vertically on a wall, and a nonflammable material such as a steel plate is used as a mounting surface.
(6) Make sure that there are no short-circuits caused by stray pieces of wire, solderless
terminals or other objects left from wiring work. Also, make sure that no tools have
been left behind.
(7) Make sure that the output wires are not short-circuited or grounded.
(8) Make sure that there are no loose screws or terminals.
(9) Make sure that the maximum frequency setting matches the machine specifications.
(10) With the front case opened, do not operate the inverter. Make sure that the front case
is completely closed and locked with the screw before operating the inverter.
Never test withstand voltage tests. Because this inverter has the surge absorber
between the main circuit terminal and the ground.
6-2
6.2
Test Run
An example of a general connection diagram is shown below.
Operating with digital operator:
To set frequency, run and stop is used by digital operator.
Frequency setting: Potentiometer on the digital operator
Run and stop: key pad on the digital operator
Three
phase
power
supply
Inverter
ELB Fuse
L1 (L1)
L2
L3 (N)
400V class:
Three phase
380 to 460V 50/60Hz
200V class:
Three phase
200 to 240V 50/60Hz
Single phase
200 to 240V 50/60Hz
(T1) U
(T2) V
(T3)W
P1
P(+)
FR
Digital
RR
operator
AUT
USP
RST
AL0
COM
AL1
P24
AL2
+V
DRV
VRF
IRF
DM
COM
FRQ
UPF
Motor
Ground
02 .
(3) Set A 01 to
00 .
(4) Check to turn on the lamp above the potentiometer and turn the potentiometer.
RUN
(7) Press
STOP
RESET
6-3
01 .
CAUTION
Check the following after the test run is complete.
Otherwise, there is a danger of machine breakage.
When overcurrent tripping or overvoltage tripping occurs during the test run,
increase the acceleration time or deceleration time.
Factory settings
Maximum frequency: 60 Hz
Forward operation
6-4
Terminal
symbol
00
Function
Contents
Forward
run/stop
Reverse
run/stop
Forward
Reverse
RR FR
01
02
04
Multistage speed
03
05
Frequency
(Hz)
P24
SWF
SWR
ON
OFF
OFF
ON
OFF
OFF
0th
speed
Third
speed
Second
speed
First
speed
Switch
AUT
USP
FR
RR
Output frequency
SWR SWF
Time
ON
ON
ON
ON
ON
VR
ON
ON
06
Jogging
Jogging run
19
PTC thermister
Thermal
protection
When thermister is connected with this terminal, the thermal protection can be used.
The common is terminal COM. NOTE: Refer to p.7-14 about details.
16
Analog current
input sellection
09
2 stage
acceleration
and
deceleration
When the assigned terminal is turned on, the acceleration and deceleration can be
executed by the 2nd stage acceleration and deceleration time.
11
When the assigned terminal is turned on, the inverter stops output and the motor enters
the free run state.
12
External trip
When the assigned terminal is turned on, the inverter enters the trip state, stops output,
and displays E12 .
13
When the assigned terminal is turned on, the restart when the power is turned on with
the running command kept on can be prevented.
18
Reset
When the assigned terminal is turned on, the trip state can be canceled. During turning
on,the output is stopped. NOTE: The function cannot be used in the N.C. contact state.
15
Software lock
When the assigned terminal is turned on, the data of each function is locked.
P24
24VDC
common for
input
7-1
Terminal
symbol
VRF
Power supply
terminal to
command
a frequency
(voltage command)
IRF
Frequency
command
terminal
Frequency
COM command
common
FRQ
Frequency
monitor
VR
(1k to 2 k)
4 to 19.6 mA DC
(nominal 20 mA)
Input impedance 250
NOTE: If there is no setting for analog current input at the input intelligent terminal,the
sum of both analog input signals is outputted. When selecting one of analog
input current or voltage, make sure that the analog current input is allocated to
the input intelligent terminal.
Frequency
arrival signal
Frequency
Frequency
01 : FA1
02 : FA2
FA1 terminal
Open collector
output
27 V DC max
50 mA max
Monitor terminal
Frequency
command
terminal
(current command)
Contents
Frequency command
+V
Function
Time
On during
this period
FA2 terminal
On during
this period
Time
OM
DRV UPF
RY
00
03
04
05
OM
AL0
AL1
AL2
RUN signal
Overload
signal
This signal is outputted when the motor current is more than the
set value.
Deviation signal This signal is outputted when the difference between reference
at PID control
and feed-back is greater than the set value at PID control.
Alarm signal
When an alarm occurs,this signal is outputted .
Output Signal Common terminal for intelligent output terminal
Common
( Output terminals are open collector output and isolated from
terminal
L common)
In the normal state: The contact between AL0 and AL1 is close.
In the abnormal state or when power is turn off, the contact (between AL0 and AL2 are
Alarm
close. )
terminal
Contact rating
250 V AC 2.5 A (resistance load) 0.2 A (cos= 0.4)
30 V DC 3.0 A (resistance load) 0.7 A (cos= 0.4)
Minimum
100 V AC 10 mA
5 V DC 100 mA
NOTE: "N.O. contact" is set by initialization for terminal UPF,DRV. When "N.C. contact" is to be used, switch the contact
setting by
,
.
7-2
7.2
Function No.
to be set
C 23 , b 81
b 86
Function contents
Setting contents
AD2 USP
COM
FRQ
+
0 to 10V
1mA
OM
10V
T
t
: Changeable
T
T = 4 ms (constant)
COM FRQ
1
Output frequency
82k
FRQ
33k
COM
7-3
1F
7.3
Function No.
to be set
Function content
C 01 to C 05
A 02
WARNING
Function No.
to be set
C 01 to C 05
A 02
WARNING
Function content
When the running command is inputted
via the assigned terminal, the terminal
executes the reverse running command or
stop command.
7-4
Function content
When [FR], [RR], [AUT], and [USP] are
selected as intelligent input terminals,
Multispeed 1 to Multispeed 15 can be set.
When the frequency command from the
normal operator (or terminal) is combined
with them, up to 16 stages of running are
available.
When the control terminal is set at each
speed by the switch, the numerical value
displayed at d 01 indicates the output
frequency at the time of each multispeed.
Set the speed as shown below.
(1) Turn the running command off.
(2) Turn each switch on and set it to
Multispeed n. Display the data section of
F 01 .
(3) Set an optional output frequency by
pressing the 1 and 2 keys.
(4) Press the key once so as to store the set
frequency. If this occurs, F 01 indicates
the output frequency of Multispeed n.
(5) Press the
key once. (Confirm that the
indication is the same as the set frequency.)
(6) When the operations in (1) to (4) are
repeated, the frequency of Multispeed n can
be set. It can be set also by one of A 20
to A 35 .
STOP
RESET
FUNC
Function No.
to be set
C 01 to C 05 , F 01
A 20 to A 35
FR
P24
C01=02
C02=03
C03=04
C04=05
Setting of multispeed
Multispeed
Multispeed 0
Multispeed 1
Multispeed 2
Multispeed 3
Multispeed 4
Multispeed 5
Multispeed 6
Multispeed 7
Multispeed 8
Multispeed 9
Multispeed 10
Multispeed 11
Multispeed 12
Multispeed 13
Multispeed 14
Multispeed 15
Precautions
After any data is changed, be sure to press
the
STOP
RESET
STOP
RESET
key is
7-5
3rd speed
5th speed
7th speed
2nd speed
1st speed
6 th
speed
4th speed
0th speed
(Frequency command from the operator or terminal)
SW1
SW2
SW3
SWF
SWR
7-6
Function No. C 01 to C 05
to be set
A 01
Function content
Digital operator
Set the set value
16 in one of the
input terminals C 01 to C 05 .
Precautions
FR P24
CO5=16
ON
7-7
Function No.
C 01 to C 05 ,
to be set A 92 , A 93 , A 94
OFF state
Acceleration time 1,
Deceleration time 1
ON state
Acceleration time 2,
Deceleration time 2
Precautions
Running
command
2-stage acc./dec.
terminal
CO1=00
CO3=09
Setting A 94 to
this terminal.
Terminal setting method
Digital operator
Set the set value
09 in one of the
input terminals C 01 to C 05 .
7-8
00 enable to switch by
Function No.
C 01 to C 05
to be set b 03 , b 88 , C 11 to C 15
Function content
Digital operator
Set the set value
11 in one of the
input terminals C 01 to C 05 .
FR P24
0 frequency start
Motor
revolution
speed
CO1= 00
CO3= 11
NOTE: When b contact is to be used,
switch the contact setting by
C 11 to C 15 .
The contact setting cannot be
switched only by selectingFree
run stop:11by switching C 01
to C 05 .
7-9
Function No.
to be set
C 01 to C 05
Function content
FR P24
CO1= 00
CO3= 12
Terminal name:
of restart
Running command
[FR,RR]
External trip assigned
terminal
Motor revolution
speed
Reset assigned
terminal
Alarm output
terminal
7-10
Free run
Prevention function
Terminal name:
Function No.
to be set
C 01 to C 05
Function content
FR
P24
CO1= 00
CO3= 13
RESET
Precautions
Inverter power
supply
Running command
[USP] terminal
Alarm output
Inverter output
frequency
Alarm display
E 13
Canceling of
running command
Canceling of alarm
7-11
Running start
Function No.
to be set
Function content
C 01 to C 05
WARNING
After the operation command is given,
if the alarm reset is conducted, it will
restart suddenly. Be sure to set the
alarm reset after checking that the
operation command is off.
Otherwise, there is a danger of injury.
Precautions
Terminal setting method
When the RESET assigned terminal is
turned off from on, it becomes valid.
Digital operator
The
STOP
RESET
About 30 ms
Alarm output
C05=18
7-12
Function No.
C 01 to C 05
to be set A 02 , A 38 , A 39
Function content
Digital operator
Set the set value
06 in one of the
input terminals C 01 to C 05 .
C01 = 00
C03 = 06
jogging operation
terminal
Run command
FR
Motor
revolution
speed
7-13
Function No. C 05
Function content
When the registance value of the thennistor connected with this terminal is more
than 3 k ohm 10%, the equipment
operates the trip operation(Cut off the
output and indicates the trip status
[E 35]).
Use this function to protect the motor
driven by this equipment.
(Thermal protection)
Digital operator
Set the set value
19 in the input
terminals C 05 .
Thermistor
COM RST
C05=19
7-14
Function content
Function No.
to be set
C 01 to C 05
b 31
7-15
7.4
Digital operator
OM
C 21 , C 22 ,
C 42 , C 43
FA1/FA2
DRV
UPF
RY
Output
frequency
(Hz)
0.5 Hz
1.5 Hz
F 01 set value
1.5 Hz C 42 set value
C 43 set value
0.5 Hz
F 01 set value
Output
frequency
0.5 Hz
(Hz)
50 mA max
DC 27 V max
Time
FA1
signal
ON
FA2
signal
ON
ON
60 ms
60 ms
60 ms
7-16
1.5 Hz
Time
Function No.
to be set
Function content
Digital operator
C 21 , C 22
Precautions
RUN
OM
DRV
UPF
RY
50 mA max
DC 27 V max
FR (RR)
b 82
set value
Inverter output
frequency
RUN
ON
7-17
Function No.
to be set
Function content
Digital operator
C 21 , C 22
C 41
OL
OM
DRV
UPF
RY
C22 = 03
Power running
Current
50 mA max
DC 27 V max
C 41
set value
Regeneration
OL
ON
ON
7-18
Function No.
to be set
Function content
Digital operator
Precautions
OD
OM
DRV
UPF
Level
C 21 , C 22
C 44
Feed-back
Reference
RY
50 mA max
DC 27 V max
C22 = 04
C 44
set value
OD
7-19
ON
ON
Function No.
to be set
C 21 , C 22
Function content
Precautions
Digital operator
Set the value 05 in the output
terminal C 21 / C 22 .
Open collector output
AL
OM
DRV
UPF
RY
50 mA max
DC 27 V max
C22 = 05
7-20
7-20
7.5
Function No.
to be set
C 33
Function content
Precautions
Contact specification
Maximum
AC 250V, 2.5A (load R) 0.2A (cos=0.4)
DC 30 Vm, 3.0A (load R) 0.7A (cos=0.4)
Minimum
AC 100 V, 10 mA
DC 5 V, 100 mA
The alarm output terminals are connected as shown in Fig. (a) at the time of initialization. They
can be changed as shown in Fig. (b) by setting C 33 .
(b) N.O. contact
AL0
AL1 AL2
Contact
AL0
AL0-AL1
Closed
Open
Open
AL1 AL2
AL0-AL2
Open
Closed
Closed
AL0
AL1 AL2
7-21
AL0
AL1 AL2
AL0-AL1
Open
Closed
Open
AL0-AL2
Closed
Open
Closed
STOP/RESET key
POWER Lamp
RUN Lamp
PRG Lamp
RUN
Hz
PRG
RUN
RUN key
This key is used for starting.
(When terminal run is selected,
this key does not work and
the lamp is turnning off.
The lamp is turning on while
the key is avilable.)
8.2
POWER
Sumitomo
Hz or A Lamp
Hz or A lamp is turnning
on during displaying
frequency or current.
STOP
RESET
MIN
FUNC.
Potentiometer
MAX
STR
STR key
2
Extented Function
of A Group
Press
three times.
Changing
frequency distination
from terminal
to digital operator
FUNC.
STR
Press once.
Data is stored
STR
STR
Press
once.
(The data is stored.)
Press
RUN
key
Start
run
FUNC.
Setting frequency
at 60Hz
1
Motor works
FUNC.
FUNC.
FUNC.
Press once.
8-1
Press
four times.
Hz
Monitoring actual
output frequency
8.3
Key Description
FUNC.
[Function key] . . . This key allows the change from parameter area to data area and
extended function entrance alternately.
When each time the key is pressed, the display changes as follows.
.
2
FUNC.
FUNC.
STR
or
.
2
[Up key, Down key] . . .These keys change the values of data, and parameters.
1
Trip Monitor
Feedback data of
PID control monitor
Condition of
input terminal monitor
Condition of
output terminal monitor
Entrance of A group
extended function
Entrance of B group
extended function
Entrance of C group
extended function
RUN
STOP
RESET
8-2
Extended function
group entrance
FUNC.
FUNC.
Extended function
parameter No.
(In the case of the group A)
FUNC.
STR
Return to extended
function parameter
and memorized
FUNC.
Return to extended
function parameter
and NOT memorized.
8-3
8.4
Light on A LED.
ing
Running direction monitor Monitord03
3
F ---Forward ---Stop
ing
r ---Reverse
Display the converted feed
Feedback data of
Monitord04
4
5
intelligent terminal.
ing
intelligent terminal
monitor
ON
OFF
terminal No. RST USP AUT RR FR
Condition of output
intelligent terminal
monitor
Monitoring
d06
ON
OFF
terminal No.
Output frequency
converted
value monitor
Monitoring
d07
AL DRV UPF
1 1.1 1
(11.11)
(2)100.0999.9
1 1 1.1
(111.1)
(3)1000999.9
1 1 1 1.
(1111)
(4)1000099990
1 11 1
Accuracy of output current monitor
Accuracy : 20%
(A half base frequency or higher)
The indication value may exceed this accuracy by the load current condition.
Use the moving tron type ammeter for the precise current measurement .
8-4
(11110)
Display
order
Function name
Trip monitor
Settable
Parameter during
Range of set value
display
and contents
running
Display latest trip contents
Monitord08
Monitoring
d09
8-5
Initialization
Function name
Type
Output frequency
setting
Set
value
Acceleration 1
Set
value
Deceleration 1
Set
value
Running direction
setting
Set
value
Settable
Range of set value
Parameter during
and contents
display
running
F01
possible 0.5-360.0Hz / Resolution 0.1Hz
(1)Digital Operator on the front case
In this function,the output frequency can be set in
the inverter by using the key pad. But it is
necessary to set the frequency distination to the
digital operator(A01=02).
(2)Multispeed
The output frequency in the multispeed mode can
be set as specified following;
Connect the multispeed terminal for setting the
frequency,that is to say,to set the frequency of each
multispeed must be made the relation between
multipeed 1 to 15 on the terminal.
(3) Terminal, Potentiometer
In setting the frequency from the terminal(VRFCOM, IRF-COM) or the potentiometer on the front
case,data of this function is just monitored the
frequency from each device.
possible 0.1 second to 3000 seconds
F02
[Resolution of setting]
0.1 - 999.9 --------0.1 second
1000 - 3000 -------1 second
possible 0.1 second to 3000 seconds
F03
[Resolution of setting]
0.1 - 999.9 --------0.1 second
1000 - 3000 -------1 second
Not Set the motor direction
F04
possible Set the motor direction when running by pressing
RUN
key.
00---forward run
01---reverse run
Extended function
of A group setting
Set
value
Extended function
of b group setting
Set
value
Extended function
of C group setting
Set
value
8-6
Initialization
0.0Hz
10
seconds
10
seconds
00
Function name
Running
command
distination
setting
Base frequency
setting
Type
Settable
Parameter during
display
running
Set
value
A01
Set
value
A02
Set
value
A03
Set
Maximum
frequency setting value
Analogue input setting
5
Set
External
frequency setting value
start
01
01
60Hz
Base
Maximum f
frequency frequency
Initialization
A04
60Hz
A11
0Hz
Frequency
A12
A11
Analog input
A14 10V
20mA
0 A13
4
6
7
Set
External
frequency setting value
End
Set
External
frequency setting value
start rate
A12
A13
Set
External
frequency setting value
end rate
A14
Set
value
A15
External
frequency start
pattern setting
0Hz
0%
100%
01
Freq-
A12
A15=00
A15=01
A11
0
4
10
Time constant of
the filter of analog
input setting
Multispeed frequency setting
11
Multispeed
frequency setting
Set
value
A16
A13
A14
10V
20mA
Analog input
8-7
All
parameters
are 0Hz
Display
order
12
13
Parameter Settable
Range of set value
during
display
running
possible 0.5 to 9.99Hz / setting resolution 0.01Hz
Jogging frequency Set
A38
The jogging frequency is inching operation by external signal
setting
value
from terminal.
Set
A39
Stop mode of
Not 00 --- Freerun stop after stop signal
--- Deceleration stop after stop signal
value
jogging
possible 01
02 --- Dc braking after stop signal
Function name
Type
V/F characteristic
Selection of
14
Set
method of torque value
boost
15
Value of manual
torque boost
setting
Set
value
A41
A42
Initialization
1.0Hz
00
00
11
V
100%
A42=11
11.8%
frequency
0
6.0Hz
16
17
18
Manual torque
Set
boost frequency value
adjustment
V/F characteristic Set
setting
value
V-Gain
setting
Set
value
A43
A44
A45
30.0Hz
f base =
60.0Hz
A43=10.0%
possible Set the point A in the above torque boost graph within the
range of 0% to 50% of the base frequency.
V
100% Constant
Torque
0
00
Reduced
Torque
frequency
V
100%
10.0%
100
A44
50%
0
frequency
DC braking setting
Set
Selection of
19
DC braking
value
operation
Set
DC braking
20
frequency setting value
Set
DC braking
21
waiting time
value
setting
A51
A52
A53
00
0.5
0.0
DC braking
Running
22
DC braking force Set
setting
value
23
DC braking time Set
setting
value
Function in relation to frequency
24
Frequency upper Set
limiter setting value
A54
A55
A61
Not
possible
Not
possible
A53
A55
0.0
0.0Hz
output frequency
A61 upper
liniter
lower
A62 liniter
25
Frequency lower
limiter setting
26
Jump frequency
setting
27
Jump frequency
width setting
settable
range
frequency command
Set
value
A62
8-8
A63
A64
0.0Hz
0.0Hz
0.5Hz
Display
order
Function name
PID control
Selection of
28
PID control
29
30
31
32
33
P(proportion)
gain
setting
I(Integral)
gain
setting
D(Differential)
gain
setting
Scale
conversion
of PID control
setting
feedback
destination
setting
Type
Settable
Parameter
during
display
running
Set
value
A71
Set
value
A72
Set
value
A73
Set
value
A74
Set
value
A75
Set
value
A76
Initialization
00
1.0
1.0
0.0
1.0
00
AVR function
Selection of
34
AVR function
A81
02
230/
460
15.0
15.0
00
time
2CH or
39
40
Changed
frequency from
acc1 to acc2
setting
Changed
frequency from
dec1 to dec2
setting
Set
value
A95
Set
value
A96
A95
8-9
0.0
0.0
Display
order
Function name
41
Pattern of
acceleration
setting
Settable
Parameter during
Range of set value
display
and contents
running
Not Set the pattern of acceleration 1 and accelration2
Set
A97
possible 00 --- linear
value
01 --- S-curve
setting
Initialization
Type
00
frequency
linear
S-curve
time
Acceleration
42
Pattern of
deceleration
setting
Set
value
A98
NOTE 1 : To keep the motor stability,the output frequency exceeds the maximum frequency set by [A 04].(Max.1.5Hz)
Adjust the output frequency setting.
NOTE 2 : PID feedback diagram
A75
Target
Oerator
Multispeed
F01
P
A72
A751
Volume
Analog voltage
input
Analog current
input
I
A73
Setting frequency
D
A74
Feedback
Analog voltage
input
Analog current
input
A75
Monitor
d04
NOTE 3 : When the acceleration or the deceleration time is set small value ( less than 1.0 s ),the actual changed
frequency delays to the set value.
8-10
00
Type
Settable
Parameter during
display
running
Set
value
b01
(NOTE 1)
Allowable
undervoltage
power failure
time setting
Set
value
b02
Retry waiting
time setting
Set
value
b03
Selection of
electronic
thermal
characteristic
b12
Set
value
b13
Level of
overload
restriction
setting
Set
value
b22
Rate of
deceleration at
overload
restriction
Set
value
b23
1.0
Rated
current
for
each
inverter
00
Reduced torque
Output current 60
b21
1.0
b03
b02
Set
value
Overload restriction
7
Set
Selection of
value
overload
restriction
operation mode
00
failure
motor
speed
Electronic thermal
5
Level of
electronic
thermal setting
Initialization
20
60
Output frequency(Hz)
120
01
Not This function is used to select the mode to operate overload
possible restriction.
00 --- Not available
01 --- Available at acceleration and constant speed
02 --- Available at constant speed
At deceleration,overload restriction function is not available always.
Rated
Not Set a level of overload restriction which is range between 50% to
possible 150% for the rated current of the inverter. It can be set by ampere. current
Range of setting ----- 0.5(Rated current of the inverter)
1.25 for
to 1.5(Rated current of the
each
inverter)
inverter
setting value -------Current (A)
setting resolution ------- 1% of the rated current
1.0
Not Set the deceleration rate at operation of overload restriction
possible function 0.1 to 30.0 / setting resolution 0.1.
b22
Motor
current
Output
frequency
b23
NOTE 1 : In case the restart mode [b 01] is set [ 00] , if inverter is reset by long power failure with the run command
setting,inverter restarts immediately after power coming. See the other warning at p.1- 3.
8-11
Display
order
Function name
Other protection
10
Selection of
software lock
mode
11
Others
13
14
15
16
Type
Settable
Parameter during
display
running
Set
value
b31
Reactive
Current setting
(NOTE 3)
Set
value
b32
Analog meter
adjustment
Set
value
b81
Start frequency
adjustment
Carrier
frequency
setting
(NOTE 1)
Set
value
Set
value
b82
Selection
data
initialization
or
clear of trip
history
Set
value
b84
b83
Initialization
possible This function is used to adjust the analog meter connected to the
frequency monitor(FRQ).
0 to 255 / setting resolution 1
Not
0.5 to 9.9 Hz / setting resolution 0.1Hz
possible Set the frequency for starting output of the inverter.
Not
0.5 to 16.0 kHz / setting resolution 0.1kHz
possible Set the carrier frequency for PWM waveform output of the
inverter.
When the carrier frequency over 12kHz is set,the rated current of
the inverter has to be reduced.
Not
Select whether it is data initialization or trip history clear.
possible 00 -- Trip history clear
01 -- Data initialization
The method of this function is that ;
1)set the this function 00 or 01,
01
Rated
Current
*0.58
for each
inverter
80
0.5
5
00
(NOTE 2)
4)Wait 2 seconds holding the key
17
18
Set
value
b85
Set
Frequency
converted value value
setting
Set
Selection of
value
STOP key
meaning
b86
Selection of
initialized data
FUNC
, 1
, the display
02
1.0
Not
Decide the STOP key meaning when running destination is
00
possible terminal
00 -- STOP key is available at terminal condition
01 -- STOP key is not available at terminal condition
Not
Set
b88
Selection of
Select the operation after freerun function is canceled.
20
00
possible 00 --- Restart from 0Hz
value
operation at
FRS signal
01 ---Restart from the frequency which is picked up at the real
canceled
speed of the motor.
possible Select the monitoring data for using the digital operator.
Set
b89
Selection of
21
01
value
the contents
01 --- Output frequency monitoring (d 01)
for digital
02 --- Output current monitoring (d 02)
operator
03 --- Running direction monitoring (d 03)
04 --- Feedback data of PID control monitoring (d 04)
05 --- Condition of input intelligent terminal monitoring (d 05)
06 --- Condition of output intelligent terminal monitoring (d 06)
07 --- Scale conversion data of output frequency monitoring (d 07)
NOTE 1 : While the DC braking is performed,the carrier frequency is held to 1kHz automaticaly.
NOTE 2 : This function is not performed when the remote operator is connected.
Take off the remote operator and operate from the key pad on the inverter.
NOTE 3 : The set value links with the detection current of output current monitor, electric thermal protection and overload limit.
19
b87
8-12
Function name
Input terminal(function)
1
Function of
terminal FR
setting
Function of
terminal RR
setting
3
Function of
terminal AUT
setting
4
Function of
terminal USP
setting
5
Function of
terminal RST
setting
Input terminal(condition)
6
Condition of
terminal FR
setting
7
Condition of
terminal RR
setting
8
Condition of
terminal AUT
setting
9
Condition of
terminal USP
setting
10
Condition of
terminal RST
setting
Output terminal(function)
11
Function of
terminal UPF
setting
12
13
Function of
terminal DRV
setting
Function of
FRQ terminal
setting
Type
Settable
Parameter during
display
running
Initialization
Set
value
C01
Set
value
C02
Set
value
C03
16
Set
value
C04
13
Set
value
C05
18
Set
value
C11
00
Set
value
C12
Set
value
C13
Not Set the condition of input terminal AUT which is normally open
possible or normally close.
00
Set
value
C14
Not Set the condition of input terminal USP which is normally open
possible or normally close.
01
Set
value
C15
Not Set the condition of input terminal RST which is normally open
possible or normally close. When assigned RESET , normally open only.
See page 7-1,7-12.
00
Set
value
C21
01
Set
value
C22
Set
value
C23
8-13
00
01
00
00
00
Display
order
Function name
Type
Output terminal(condition)
14
Set
Condition of
terminal UPF value
setting
Settable
Parameter during
display
running
C31
15
Condition of
terminal DRV
setting
Set
value
C32
16
Condition of
terminal AL
setting
Set
value
C33
Initialization
00
Rated
current of
each
inverter
00
01
motor current
overload
signal
18
Arrival
frequency
setting for
acceleration
Set
value
C42
Not Set the frequency that the arrival signal should be outputted at
possible acceleration.
0.0 to 360Hz
0.0
output frequency
C42
C43
arrival
signal
19
20
Set
Arrival
value
frequency
setting for
deceleration
Set
Level of
deviation signal value
setting
C43
Not Set the frequency that the arrival signal should be outputted at
possible acceleration.
0.0 to 360Hz
0.0
C44
Not This function sets deviation level between target and feedback at
possible PID control.
0.0 to 100.0% / setting resolution 0.1%
100% means fullscale
3.0
Feedback
Target
PID control
Deviation
signal
8-14
C44
9. PROTECTIVE FUNCTIONS
The SF-320 series inverters trip by protective functions against overcurrent, overvoltage,
and undervoltage which protect the inverter. If the protective functions are engaged, the
output is shut down, motor runs free and holds that condition until it is reset.
Trip
Contents
Display
Over current When output of an inverter is short circuited, the motor is locked -Constant speed
protection
or drives sudden heavy load,the inverter output current exceeds a
E 01
certain level,and the inverter output is cut off.
-at Deceleration
02
03
04
05
07
08
09
11
22
12
13
14
15
21
35
-at Acceleration
-at the others
Overload
protection
External trip
NOTE 1: If an EEPROM error occurs, be sure to confirm the setting value again.
If the power is turned off while the RST terminal is held [ON],the EEPROM
error occurs at the power is turned on in the next time. (In case, RST terminal is
assigned to Reset function.)
9-1
Other
Contents
Under stand-by condition at power on.
At reset signal coming.
9-2
Display
10. TROUBLESHOOTING
Symptom
The
motor
will not
run.
The inverter
outputs U, V
and W are
not supplying voltage.
Probable cause
Countermeasure
key to select
Inverter
outputs U,
V, and
W are
supplying
voltage.
The
direction
of the
motor is
reversed.
Release reset.
Are the connections of output terminals Make the connections according to the phase
U, V, and W correct?
sequence of the motor. (In general, forward
Is the phase sequence of the motor
should be in the sequence: U, V, and W.)
forward or reverse in respect to U, V,
and W?
Are the control terminal connection
correct? .
Is the parameter [F 04] set correctly ?
10-1
Symptom
The rpm
of the
motor
will not
increase.
Probable cause
Countermeasure
Rotation
is
unstable.
The rpm
of the
motor
does not
match the
inverter.
The data The data has Was the power turned off without
not changed.
is
pushing the STR key after the data
incorrect.
was changed with
STR
key once.
keys.
The data is memorized upon power off. Take six seconds or more when turning power
Is the time from power OFF to ON less
OFF and ON after changing the data.
than six seconds?
10-2
Symptom
Probable cause
Countermeasure
1) Changing the data and pressing the STR key to store the data
10-3
WARNING
After a lapse of more than 5 minutes after turning off the input power supply,
perform the maintenance and inspection.
Otherwise, there is a danger of electric shock.
Make sure that only qualified persons will perform maintenance, inspection and
part replacement. (Before starting the work, remove metallic objects from your
person (wristwatch, bracelet, etc.)
(Be sure to use tools protected with insulation.)
Otherwise, there is a danger of electric shock and/or injury.
CAUTION
When removing connectors, never pull the wires. (Wires for cooling fan and logic
P.C. board)
Otherwise, there is a danger of fire due to wire breakage and/or injury.
General precautions
Always keep the unit clean so that dust or other foreign matter does not enter the
inverter. Take special care in regard to breaking lines and connection mistakes.
Firmly connect terminals and connectors. Keep electronic equipment away from
moisture and oil. Dust, steel filings and other foreign matter can damage insulation,
causing unexpected accidents, so take special care.
11.2
Inspection Items
(1) Daily inspection
(2) Periodic inspection (Approximately once a year)
(3) Insulation resistance test
11-1
Conduct the insulation resistance test by short circuiting the terminals as shown below.
L1
L2
P1 P(+) N(-)
Megohm meter
Use 500V DC megohm meter, and make sure that 5M ohm or greater is indicated.
Never test withstand voltage test. Because this inverter has the surge absorber between
the main circuit terminal and the ground.
Symbol
Remarks
FAN
Case
11-2
Used
Spare
SF3202-2A2-W
-3A7-W
SF3204-1A5-W
to
-4Ao-W
Front case
Key cover
Case
Rear cover
Inspection cycle
Inspection item
Inspection content
Inspection method
Criteria
Daily Periodic
Ambient
environment
Ambient temperature
between -10 to +40C;
no icing.
Standard
replacement
period
Instruments
Thermometer
Ambient humidity 20 to
90%; no dew condensation.
11-3
Main
circuit
Devices overall
Power supply
voltage
Overall
Tightening torque
(except for terminal block)
(3) Clean.
(1) Tighten.
(2) Visual
inspection.
Hygrometer
No abnormalities.
(200V class)
200 to 240V 50/60Hz
(400V class)
380 to 460V 50/60Hz
Tester
Inspection
location
Main
circuit
Inspection cycle
Inspection item
Inspection content
Inspection method
Criteria
Daily Periodic
Terminal block
No damage.
Visual inspection
Smoothing
capacitor
Standard
replacement
period
Instruments
No abnormalities.
11-4
Relays
(1) No abnormalities.
Resistors
Cooling fan
(2) Increase
tightening
(2) Check for dust
(2) No abnormality
Tester
2 - 3 years
11-5
Display
Inspection item
Inspection content
Inspection cycle
Inspection method
Criteria
(2) Simulate
operation of the
inverter protection circuit.
Compo- Overall
(1) No abnormal odor or
nent
changes in color.
check,
including
(2) No significant corrosion.
printedcircuit
boards
Capacitor No fluid leakage or
deformation.
Visual inspection
No abnormalities
Digital operation
panel
Visual inspection
Daily Periodic
Operation check
Standard
replacement
period
Instruments
__
___
___
Visual inspection
Normal operation
Display can be read out.
NOTE:
___
1. The life of capacitor will be affected by the amibient temperature. See Appendix 4 Capacitor Life Curve.
2. The inverter must be cleaned periodically. If dust accumulates on the fan and heat sink, it can cause overheating of the
inverter.
___
11.3
L1
L1
I1
E1
W1
U
General
purpose V
inverter
Power
supply
IU
EU-V
IV
EV-W
W01
Motor
W02
W
IW
EW-U
L1
L1
IR
ER
Power L2
supply
IS
ES
L3
W11
General
L2 purpose V
inverter
EU-V
V
EV-W
L3
11-6
W02
W
IW
EW-U
ET
W01
IV
W12
IT
IU
Motor
Parts to be
measured
Measuring instrument
Remarks
Moving-iron type
voltmeter or rectifier
type voltmeter
Fundamental
wave effective
value
Supply current
I1
Moving-iron type
ammeter
Total effective
value
Electrodynamic type
wattmeter
Total effective
value
L1, L2, L3
(IR)(IS)(IT)
Supply power
W1
Supply power
factor
Pf1
Calculate the supply power factor from the measured supply voltage, E1,
supply current I1 and supply power W1.
W1
100(%)
Pf1=
3 E1I1
Output voltage
E0
Between U and V, V
and W, W and U
(EU)(EV)(EW)
Rectifier type
voltmeter
Total effective
value
Output current
I0
U, V, W
(IU)(IV)(IW)
Moving-iron type
ammeter
Total effective
value
Output power
W0
Between U
and V, V and
W(W01)(W02)
Electronic type
wattmeter
Total effective
value
Output power
factor
Pf0
Calculate the output power factor from the output voltage E, output current I,
and output power W.
W0
Pf0=
100(%)
3 E0I0
Reference
value
Commercial
supply voltage
(200 V class)
200-240 V,
50/60 Hz
(400 V class)
380-460 V
50/60 Hz
NOTE 1: Use a meter indicating a fundamental wave effective value for voltage, and
meters indicating total effective values for current and power.
NOTE 2: The inverter output waveform is a distorted wave, and low frequencys may
cause errors. However, the measuring instruments and methods indicated
above provide comparatively accurate values.
NOTE 3: A tester (general purpose) may not be suited often to measurement of a
distorted wave.
11-7
Model name
[ 200V Class ]
SF3202
-A20-W
SF3202
-A40-W
SF3202
-A75-W
SF3202
-2A2-W
SF3202
-3A7-W
IP20
0.2
0.4
0.75
1.5
2.2
3.7
230 V
0.5
1.0
1.5
2.8
3.9
6.3
240 V
0.5
1.0
1.6
2.9
4.1
6.6
SF3202
-1A5-W
3.1 / 1.8
5.8 / 3.4
9.0 / 5.2
1.4
2.6
4.0
10.0
- / 20.0
15.9
0.5 to 360 Hz
Voltage/frequency characteristics
150%, 60 seconds
Acceleration/deceleration time
Starting torque
Approx. 100%
Approx.
70%
Approx. 20%
12-1
Model designation
[ 200V Class ]
SF3202
-A20-W
SF3202
-A40-W
SF3202
-A75-W
SF3202
-1A5-W
SF3202
-2A2-W
SF3202
-3A7-W
Forward/ Digital operator RUN / STOP switch (The forward run when shipped from
reverse
the factory)
run,
stop
External signals Intelligent input terminal ( FR / RR )
Intelligent input terminal
Frequency monitoring
Fault alarm contact
Other functions
Protection functions
12-2
Model name
[ 200V Class ]
General
specifications
Ambient temperature
(NOTE 7)
Storage temperature/
Humidity
SF3202
-A20-W
SF3202
-A40-W
SF3202
-A75-W
SF3202
-3A7-W
-25 to 70C
(during short-term transportation period) /
20 to 90% RH (no dew condensation)
5.9 m/S2 (0.6G) 10 - 55 Hz
Installation location
SF3202
-2A2-W
-10 to 50C
Vibration
Options
SF3202
-1A5-W
1.3
2.2
2.8
12-3
Model name
[ 400V Class ]
SF3204
-A40-W
SF3204
-A75-W
460 V
SF3204
-1A5-W
SF3204
-2A2-WA
SF3204
-4A0-W
IP20
0.4
0.75
1.5
2.2
4.0
1.1
1.9
3.0
4.3
6.8
Three-phase
(For Low Voltage directive, supply 4 wire earthed neutral)
2.0
3.3
5.0
7.0
11.0
1.5
2.5
3.8
5.5
8.6
0.5 to 360 Hz
Voltage/frequency characteristics
150%, 60 seconds
Acceleration/deceleration time
Starting torque
Approx.100%
Approx.
70%
Approx.20%
12-4
Model name
[ 400V Class ]
Input
signals
Forward/
reverse
run,
stop
Output
signals
SF3204
-A40-W
SF3204
-A75-W
SF3204
-1A5-W
SF3204
-2A2-W
SF3204
-4A0-W
External signals
Digital operator
RUN / STOP switch (The forward run (FW) when shipped from
the factory)
External signals
Frequency monitoring
Protection functions
12-5
Model name
[ 400V Class ]
General
specifications
SF3204
-A40-W
SF3204
-A75-W
SF3204
-1A5-W
SF3204
-2A2-W
-10 to 50C
Ambient temperature
(NOTE 7)
Storage temperature/
Humidity
Vibration
Installation location
Options
Estimated mass (kg)
SF3204
-4A0-W
1.7
2.8
12-6
L3(N)
L1(L1)
Motor
Diode 600 V 0.01 A min.
(200 V class)
1000 V 0.1 A min.
(400 V class)
L2
L3(N)
220 k
2W
VDC
Additional
resistor
5 k 30 W
220 k +
2W
L2
L1(L1)
Without a load
VDC
12-7
Three phase
power supply
1.1
T1/U
1.2
T2/V
1.3/N
Motor
T3/W
DC24V
P24
FR
P1
RR
DCL
AUT
P(+)
USP
ITC
Frequency meter
DC6V
6.1kohm
RST
Other
FRQ
PTC
N(-)
Note:
Remove the internal short
circuit bar when DCL is
connected.
COM
AL2
AL1
DC10V
+V
AL0
VRF
Frequency meter
1kohm to 2kohm
IRF
25kohm
10.2kohm
UPF
Current input
DC4mA20mA
RY1
COM
DRV
RY2
DC24V
OM
Grounding
Terminal name
FR
FRQ
UPF
RR
+V
DRV
AUT
VRF
USP
IRF
Output frequency
RST
Common
P24
*3
COM
OM
Motor rpm
*2: Use the above timing to turn on the main power and
input the RUN command . If the main power ON and the
RUN command input occur simultaneously, the motor
starts to ran 2.0 sec. later because the control power
supply is delayed.
12-8
67
10
5
80
Ground Terminal
110
MODEL
H
SF3202-A20-W 107
SF3202-A40-W 107
120
External Dimensions
Alarm Terminal
2.5
118
MODEL
SF3204-A40-W
SF3202-A75-W
130
98
10
5
5
4
Ground Terminal
110
129
Alarm Terminal
2.5
98
118
MODEL
SF3204-A75-W (No fan)
SF3204-1A5-W
130
Air
5
4
Air
110
Ground Terminal
FAN
156
Alarm Terminal
Dimension in mm
12-9
140
128
180
168
MODEL
SF3202-1A5-W
10
5
Ground Terminal
Main Circuit Terminal
3.5
153
Alarm Terminal
140
128
Air
180
168
MODEL
SF3202-2A2-W
SF3204-2A2-W
SF3202-3A7-W
SF3204-4A0-W
Air
Main Circuit Terminal
Alarm Terminal
164
Ground Terminal
FAN
12-10
Ambient
(C)
temperature
40
30
20
10
0
-10
1
8
9
10
Capacitor life (year)
A-1