Fiat
Fiat
Fiat
STANDARD
52812
Page
Date
1/10
22nd January 2002
Manager:
BOTTAZZI Mauro
SCOPE
To define the characteristics for microalloyed low carbon, close temperature control hot rolled,
high yield strength steel sheets and strips, for medium and light drawing and cold bending
-- Code
FEDERICI Claudio
Mod.
Supervisor:
TMD
Normazione
GMW3032 M ST S
High Strength Sheet Steel (180 MPa 550 MPa Yield Strengths)
Edition
Reference GM
Oct. 84
(AS)
Jan. 02
(AD)
CONFIDENTIAL
AS UPDATE STATUS OF PRINTOUTS CANNOT BE MONITORED, CHECK THE WEB SITE FOR THE LATEST EDITION OF DOCUMENT
Description
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
Date
Change
52812
Page
Change
| A : TEST EQUIPMENT
The equipment required for the tests is indicated in the Standards listed in para. B.
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
CONFIDENTIAL
| B REFERENCES
|50020
|50108
|50113
|50116
|50125
|50240
| Requirements for ferrous metals Pipes, sheets, wide strips, flat strips and
sections Test procedures and preparation of specimens. TMD
|52120
|54406
|9.01102
|9.50240
|3244UNI
|3245UNI
| 000EN.78.0 | Authorization to use products that vary from the technical specifications. (D.P:
Dept Industrial Methodology Development)
Page 3
52812
Change
1
GENERAL
1.1
Material
Low carbon steel sheet with a thickness between 1 and 16 mm, microalloyed, antiaging, not for
heat treatment, supplied as close temperature control hotrolled in sheets or coils for medium and
light drawing and cold bending applications in order to avoid altering mechanical properties.
1.2
Application
Highly stressed structural parts.
2
EXAMPLE OF INDICATION ON DRAWING, NO. OF DATA PROCESSING CODE
AND CORRESPONDING FIAT AND G.M. CODES.
2.1
MAJOR
20165
FE E 355
20153
FE E 420
20112
FE E 490
20154
FE E 275
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Code Number
Data processing
(As per Standard 50020)
CONFIDENTIAL
INDICATION ON DRAWING
Steel sheets and strips not to be used in NEW DESIGNS started after 01/01/2002.
Page
52812
Change
2.2
MAJOR
Steel sheets and strips to be used in NEW DESIGNS started after 01/01/2002.
Code Number
Data processing
(As per Standard 50020)
CORRISPONDENCE TO
GMW
FEE 270
20186
FEE 300
20187
FEE 340
20188
FEE 380
20189
FEE 420
20190
FEE 500
20191
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CONFIDENTIAL
INDICATION ON DRAWING
3
CLASSIFICATION AND CHARACTERISTICS TO BE CHECKED
3.1
General applications
Unless otherwise specified when ordering, the tables indicated in items 5 and 6 are to be complied
to.
Page 5
Change
52812
3.1.1
Designs started before 01/01/2002
APPLICATIONS
(GENERAL)
Chemical composition
Tension
hardness
and bending
Structure
Resilience
FE E 275
(X)
(X)
(X)
(X)
FE E 355
(X)
(X)
(X)
(X)
FE E 420
(X)
(X)
(X)
(X)
FE E 490
(X)
(X)
(X)
(X)
3.1.2
New designs started after 01/01/2002
Tension
and bending
Formability index
Structure
FEE 270
(X)
(X)
(X)
(X)
FEE 300
(X)
(X)
(X)
(X)
FEE 340
(X)
(X)
(X)
(X)
FEE 380
(X)
(X)
(X)
(X)
FEE 420
(X)
(X)
(X)
(X)
FEE 500
(X)
(X)
(X)
(X)
Chemical composition
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APPLICATIONS
(GENERAL)
CONFIDENTIAL
MATERIAL
Page
52812
Change
3.2
Special applications
For very demanding applications and only for exceptional cases, the order is to have attached the
Rolled product data sheet appropriately prepared by the Product Definition Services. An
example of this form is illustrated in Procurement Specification 9.50240.
The material identification is to be slightly changed with the addition of
KP in high case
preceded by a dash.
Example:
FE E 355 F KP.
FEE 340 F KP.
3.3
Variances
If material is used that has characteristics different to those indicated below, the Variance
Authorization Request Procedure 000EN.78.0 and Procurement Specification 9.01102 are to be
applied.
4
SURFACE APPEARANCE
4.1
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CONFIDENTIAL
4.2
Visual inspection
The rolled products are to be free of defects that could adversely affect normal use.
The surfaces are to be technically clean, free of rust and foreign matter. Flaws that could cause
failures during service, damage to equipment, welding or brazing problems or paint or protective
coating adhesion difficulties are not allowed.
According to the specifications of the order, the rolled sheets may be supplied with asrolled or
trimmed edges. Edge condition shall not jeopardize semi finished product application.
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52812
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5
% LADLE ANALYSIS
Rare earth elements may be added (TR) to reduce the transverse effect.
Maximum allowed variations are indicated in Standard 52120.
5.1
Designs started before 01/01/2002
MATERIAL
C
Max.
Mn
Max.
Si
Max.
P
Max.
S
Max.
Al
min.
FE E 275
Nb
min.
0.015
0.10
0.60
FE E 355
0.020
0.40
0.025
0.025
0.020
FE E 420
0.11
1.00
0.030
FE E 490
0.12
1.60
0.040
No other microalloy elements are allowed, unless otherwise agreed upon when ordering.
5.2
FE E 270
1.00
FE E 300
1.30
FE E 340
1.50
0.12
FE E 380
1.50
FE E 420
1.60
FE E 500
1.70
P
Max.
S
Max.
Al
min.
Si
Max.
0.030
0.030
0.015
0.50
Mn
Max.
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C
Max.
CONFIDENTIAL
MATERIAL
C ONFIDENTIAL
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULA TED TO THIRD PARTIS
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.p.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
52812
6
CHARACTERISTICS:
6.1
Mechanical properties (Designs started before 01/01/2002)
Tension test (Standard 50113)
N/mm 2
Ratio
of yield break
Rs/R max.
Specimen
longitudinal in
direction of
rolling
A80
s<3
(A)
s3
mm
mm
HRB max.
D/a
= 180
N/mm 2
Load
unit
yield
Rs
min.
Index of
formability
y
Work hardening
KV min.
J
n min.
t 20 C
FE E 275
350 470
275
0,89
23
29
82
0,17
40
FE E 355
415 530
355
0,89
21
26
87
0,16
40
FE E 420
470 590
420
0,89
19
24
91
0,5
40
FE E 490
540 690
490
0,89
15
20
95
1,0
40
For test specimen cutting see Standard 50240. For reject purposes valid rated values are R, Rs, A %, r and n obtained as average of 3 determinations.
Test not decisive for rejection purposes. Results of tensile test and structural inspection shall prevail in disputed cases.
Only when requested and for thicknesses to be agreed upon, and in any case 5 mm.
Page
Designation
of
semifinished product
Load
unit
Failure
R
Test for
bending
Change
Min elongation %
Hardness test
(Rockwell)
Resilience test on
p
specimen
l
longitudinal
it di l iin
direction of
rolling
Page 9
52812
Change
6.2
Mechanical properties (New designs started after 01/01/2002)
N/mm 2
N/mm 2
r min.
D/a
= 180
n min.
FEE 270
330
270350
27
0.15
FEE 300
370
300380
25
0.14
FEE 340
410
340420
23
0.13
0.5
0.12
0.5
Under
study
FEE 380
450
380460
21
FEE 420
480
420520
20
0.11
1.0
FEE 500
560
500600
18
0.09
1.5
For test specimen cutting see Standard 50240. For reject purposes valid rated values are R, Rs,
Evaluated by 6 % at the end of even elongation.
Test not decisive for rejection purposes. Results of tensile test and structural inspection shall
prevail in disputed cases.
6.3
Weldability
Weldability is guaranteed for normal processes and normal welding applications.
Special procedures and applications are to be agreed upon at the time of ordering.
The zone affected by casting heat undergoes a certain reduction in mechanical strength but no
embrittlement.
CONFIDENTIAL
A80 %
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Minimum
elongation
Test for
bending
(As per Standard 50125)
Load
unit
yield
Rs
Work ha
ardening
Designation of
semifinished
product
Load
unit
Failure
R
Index of
formability
(As per Standard
50116)
Aniso
otropy
52812
Page
10
Change
6.4
Structure
Structure shall be ferritic with evenly distributed fine grains. The grains shall not have preferential
orientation. The size of the grains, determined as per Standard UNI 3245, is to be 10 or finer. Size
9 grains are allowed only in percentages less than 10 %.
Type A inclusions are not to exceed grade 3 of the JK scale (UNI 3244).
The structure inspection is to be made at 1/3 of the rolled product width.
6.5
Dimensions and tolerances
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