Lube Oil Pumps

2X660 MW SURATGARH STPS STAGE- V,
(UNIT# 7&8)
TECHNICAL SPECIFICATION
FOR
LUBE OIL PUMPS
SPECIFICATION NO. PE- TS-392-567-A001
BHARAT HEAVY ELECTRICALS LIMITED

POWER SECTOR
PROJECT ENGINEERING
MANAGEMENT PPEI, NOIDA- INDIA
TECHNICAL
SPECIFICATION
FOR LUBE OIL
TRANSFER
PUMPS
2X660MW
SURATGARH STPS,
STAGE-V
PEM-6666-0
SPECIFICATION NO. PE-TS-392-567-A001
2X660
MW RAGHUNATHPUR
VOLUME
SECTION TPP PHASE
REVISION 00
II-26/12/2013
S
DATE
PE-TS-390-567-A001
:13/08/2013
PAGE 1 of 1
INDEX
S.
No.
1.
2.
3.
4.
5.
6.
DESCRIPTION
Preamble
Intent of Specification
Project information
Specific Technical Requirements
a. Scope of Work
b. Electrical Equipment Specification
Technical Specification of Equipment
a. General Technical Specification for Lube
b. General Technical Requirement for LV
c. Electrical Scope Split between BHEL and
d. Quality Plan for Lube Oil Pumps
e. Quality Plan for Basket ( Simplex &
f. Quality Plan for MOTOR
Technical Schedules / Datasheets
a.
Pre bid clarification schedule
b.
c.
d.
e.
f.
Deviation Schedule
Data Sheet for Lube Oil Pumps
Data Sheet for Motor
Electrical Load data format
ANNEXUREIII
:Drawings/Documents required
detail engineering
g. during
Compliance
cum Confirmation
Page 1 of 92
VOLU
ME/
SECT
IIB / A
IIB / B
IIB / C
IIB / D
PAGE
NO.
2
5
8
12
13
21
37
38
48
53
54
59
62
III
73
74
75
76
81
88
89
91
TITLE : TECHNICAL SPECIFICATION

FOR
LUBE OIL TRANSFER PUMPS
PREAMBLE
392 567-A001
SPEC. NO. PE-TS -390VOLUME :
SECTION :
REV. NO.
00
SHEET
-
OF
DATE
1.1 The Tender document contains three (3) volumes.The bidder shall meet the
requirements of all the three volumes.
1.2 Volume I CONDITIONS OF
CONTRACT This consists of four
parts as below:
Volume - I A
This part contains instructions to bidders for making bids to

BHEL.
Volume - I B
This part contains general commercial conditions of the tender

and include provision that vendor shall be responsible for the
quality of item supplied by their sub-vendors.
Volume - I C
This part contains special conditions of contract.
Volume - I D
This part contains commercial conditions for erection and

commissioning site work, as applicable.
1.3 Volume- II - TECHNICAL SPECIFICATIONS

Technical requirements are stipulated in Volume II which comprises of:
Volume - II A
General Technical Conditions - NA
Volume - II B
Technical specification including drawings, if any
1.3.1 Volume - II B :
This volume is sub-divided into following sections:
Section - A
This section outlines the scope of enquiry.
Section - B
This section provides Project Information
Section - C
This section indicates technical requirements specific to the

contract, not covered in Section-D.
Section - D
This section comprises of technical specifications of equipments

complete with data sheet A.
Data sheet-A specifies data and other requirements pertaining to
the equipment.
Page 2 of 92
TITLE : TECHNICAL SPECIFICATION

FOR
LUBE OIL TRANSFER PUMPS
PREAMBLE
SPEC. NO. PE-TS -390392 567-A001

VOLUME :
SECTION :
REV. NO.
00
SHEET
-
OF
DATE
1.3.2 Volume - III TECHNICAL SCHEDULES

This volume contains technical schedules which are to be duly filled by the bidder and the
same shall be furnished with the technical bid.
2.0
The requirements mentioned in Section C/Data Sheets-A of Section-D shall prevail and
govern in case of conflict between the same and the corresponding requirements
mentioned in the descriptive portion in Section -D.
Page 3 of 92
PEM-6666-0
FOR LUBE OIL TRANSFER
PUMPS
2X660 MW RAGHUNATHPUR
TPP PHASE II- S
2X660MW SURATGARH STPS, STAGE-V
VOLUME II B
Page 4 of 92
SPECIFICATION NO. PE-TS -390392 567-A001

VOLUME
SECTION
REVISION 00
13/08/2013
DATE: 26/12/2013
PAGE 1 of 1
PEM-6666-0
PUMPS
2X660 MW RAGHUNATHPUR
TPP PHASE II- S
2X660MW SURATGARH STPS, STAGE-V
SPECIFICATION NO. PE-TS 392

-390392 567-A001
VOLUME
SECTION
REVISION 00
DATE: 26/12/2013
13/08/2013
PAGE 1 of 1
VOLUME II
B SECTION
A
INTENT OF SPECIFICATION
PEM-6666-0
PUMPS
2X660 MW SURATGARH STPS, STAGE-

VOLUME II-B
SECTION A
REVISION 00
DATE: 26/12/2013
PAGE 1 of 2
V, UNIT# 7&8
1.0
INTENT OF SPECIFICATION
1.1
The specification is intended to cover design, engineering, manufacture,

inspection and testing at vendors / sub vendors works, Performance &
Guarantee testing, painting, forwarding, proper packing, shipment &
delivery at site of Lube oil pumps as per details in different sections
of this specification for 2X660 MW SURATGARH STPS, STAGE-V, UNIT# 7&8.
1.2
The contractor shall be responsible for providing all material, equipment &
services, which are required to fulfil the intent of ensuring operability,
maintainability, reliability and complete safety of the complete work
covered under this specification, irrespective of whether it has been
specifically listed herein or not.
1.3
It is not the intent to specify herein all the details of design and
manufacture. However, the equipment / system shall conform in all
respects to high standards of design, engineering and workmanship and
shall be capable of performing the required duties in a manner
acceptable to purchaser who will interpret the meaning of drawings
and specifications and shall be entitled to reject any work or material
which in his judgement is not in full accordance herewith.
1.4
Deviations, if any, should be very clearly brought out clause by clause in

the enclosed schedule otherwise, it will be presumed that the vendor's
offer is strictly in line with NIT specification.
1.5
While all efforts have been made to make the specification requirement
complete & unambiguous, it shall be bidders responsibility to ask for
missing information , ensure completeness of specification, to bring out
any contradictory / conflicting requirement in different sections of the
specification and within a section itself to the notice of BHEL and to seek
any clarification on specification requirement in the format enclosed under
VolIII of the specification within 10 days of receipt of tender
documents. In absence of any such clarifications, in case of any
contradictory requirement, the more stringent requirement as per
interpretation of Purchaser/Customer shall prevail and shall be complied by
the bidder without any commercial implication on account of the same.
Further in case of any missing information in the specification not brought
out by the prospective bidders as part of prebid clarification, the same
shall be furnished by Purchaser/ Customer as and when brought to
their notice either by the bidder or by purchaser/ customer themselves.
However, such requirements shall be binding on the successful bidder
without any commercial & delivery implication.
1.6
The general terms and conditions, instructions to tenderer and other

attachment referred to elsewhere are hereby made part of the tender
specifications. The equipment / material and works covered by this
specification is subject to compliance to all the attachments referred in
the specification. The tenderer shall be responsible for adherence to all
requirements stipulated herein.
1.7
Various codes and standards to be used shall be as indicated in various

parts of the specification. In case bidder uses any standard other than
PEM-6666-0
PUMPS

VOLUME II-B
SECTION A
REVISION 00
DATE: 26/12/2013
PAGE 2 of 2
V, UNIT# 7&8
1.8
All text/ numeric in the document / drawings to be generated by the

successful bidder will be in English language only.
1.9
The bidders offer shall not carry any sections like clarification,
interpretations and /or assumptions.
1.10
In case all above requirements are not complied with, the offer
may be considered as incomplete and would become liable for rejection.
Page 7 of 92
PEM-6666-0
PUMPS

VOLUME
SECTION
REVISION 00
DATE: 26/12/2013
PAGE 1 of 1
V, UNIT# 7&8
VOLUME II
B SECTION
B
PROJECT INFORMATION
SPEC NO.
TCE.5750A-H-500-001
TATA CONSULTING ENGINEERS LIMITED
VOLUME
II
SECTION
RRVUNL, 2 x 660 MW, Super-Critical TPS, StageV, Unit # 7 & 8 at Suratgarh, Rajasthan
SHEET 1 OF 3
GENERAL PROJECT INFORMATION
1.0
Owner
Rajasthan Rajya Vidyut

Utpadan Nigam Ltd., Jaipur
2.0
Consulting Engineer
TATA Consulting Engineers

Ltd. 73/1, St. Marks Road,
Bangalore 560 001
Tel : 080 6622 6000
Fax : 080 22274874
3.0
Location of the plant
Prabat Nagar, Suratgarh

Sriganganagar district, Rajasthan.
4.0
Latitude and longitude
Latitude : 29 deg. 10 min. N

Longitude : 74 deg.01 min. E
5.0
Elevation above mean sea level
186 m (approximate)
6.0
Climatic conditions
Temperatures : Monthly basis
6.1
Mean of daily max.

Mean of daily min.
6.2
32.8 deg.C (in the month of May)

17.6 deg.C (in the month of Jan)
Temperatures : Annual basis

Mean of daily max.
Mean of daily min.
32.3 deg.C
19.6 deg.C
Highest temperature recorded
50 deg.C
Lowest temperature recorded

Design Ambient Temperature
for Electrical Equipment
(-) 2.8 deg.C

50 deg C
6.3
Relative humidity
Varies between 21% and 81%
6.4
Annual average rain fall
312 mm
6.5
7.0
Annual mean wind speed :

Wind load
4 km / hr.
Page 9 of 92
ISS
U
E
FORM NO. 329 R5
SPEC NO.
TCE.5750A-H-500-001
VOLUME
II
SECTION
SHEET 2 OF 3
Calculations for wind effect shall be in accordance with IS:875-1987(Part3) taking into account the following:
a) Basic wind speed = 47 m/sec
b) Factor K1 = 1.07
c) Category of terrain = Category 2
d) K3 as per IS 875
Seismic data (As per IS: 1893 latest issue)
8.0
a) Zone
Zone II
Designs & design coefficients shall be based on IS 1893:2002

33 Deg C
Design condenser cooling

water inlet temperature
9.0
Auxiliary power supply:

Auxiliary electrical equipment to be supplied against this specification shall
be suitable for operation on the following system:
a)
For motors rated 160 kW

and below.
415V AC, 3-phase, 3-wire

effectively earthed.
b)
For motors rated above 160

kW and up to 1500 kW
6600V AC, 3-phase, 3-wire, 50 Hz,

non- effectively earthed
c)
For motors rated above 1500kW
11000V AC, 3-phase, 3-wire, 50

Hz, non-effectively earthed
d)
For motor control centres
415V AC, 3-phase, 3/4-wire

effectively earthed.
e)
DC motor starters, DC
solenoids, DC alarm control
and
AC protection
control & protective devices
220 V DC, 2-wire unearthed
f)
g)
Uninterrupted power supply
Page 10 of 92
110 V 1 phase, 50Hz, 2 wire AC

supply. The single phase 110V AC
supply shall be derived by VENDOR
by providing 415V / 110 V Control
transformers of adequate rating with
MCCB / MCB on both the primary
and
230 secondary
V, 1-phase,sides.
50 Hz, 2-wire, AC
ISS
U
E
FORM NO. 329 R5
SPEC NO.
TCE.5750A-H-500-001
VOLUME
II
SECTION
SHEET 3 OF 3
supply (For all instrumentation and

control system equipment and
solenoid valves)
Lighting fixtures and space heaters
h)
i)
240 V, 1 phase, 2 wire, 50Hz,solidly

earthed system
Construction supply
415 V, 3
phase, 4 wire, 50Hz AC supply with
neutral lead solidly earthed.
The above voltages may vary as follows :

All devices shall be suitable for continuous operation over the entire range
of voltage and frequency indicated below without any change in their
performance.
AC supply
DC supply
Voltage variation 10%

Frequency variation 5%
Combined voltage &
frequency variation 10%
Voltage variation +10% ,-15%
j) For instrument and control system
230 V
5% AC UPS, 1-phase, 50
of
steam
generator and steam
Hz,
2-wire. The 24 V DC required for
turbine generator.
control
system shall be generated from
this UPS.
10.0
All the electrical equipment shall be designed for 50 C reference

ambient temperature.
11.0
The proposed power project shall be located in the state of

Rajasthan, in Shriganganagar Distt. The proposed power project is
located within 393 km from Jaipur 169 km from Bikaner and 367 Km
from Delhi.
Major road distances of the project site are as
follows: Between Distance in KMs.
Project - Suratgarh Junction 31 km (Nearest
Railhead) Project - Jaipur (State Capital) 393 km
Project - Delhi 367 km
Project - Jaipur 393 km (Nearest Airport in
Rajasthan) Amritsar 378 km (Nearest Airport)
Project - Bikaner 169 km
Page 11 of 92
ISS
U
E
FORM NO. 329 R5
PEM-6666-0

PE-TS-STD-567-A001
TITLE
FOR LUBE OIL PUMPS
VOLUME II - B
SECTION -C
REV
SHEET
SECTION-C
Page 12 of 92
DATE 07/07/07
OF
PEM-6666-0
PE-TS-STD-567-A001
TITLE
TECHNICAL
VOLUME II B
SPECIFICATION
SECTION C
FOR
REV
LUBE OIL PUMPS
00
DATE
SHEET
1.1 SCOPE OF WORK

1.2Design, engineering, manufacturing, inspection and testing at manufacturers
works, painting, supply/delivery duly packed at project site for pump & motor
set duly coupled and unitised on a common base frame with coupling guard,
foundation bolts, flanges, companion flanges with nuts bolts and gaskets, drip
pan with plugged draining arrangement, strainer with flanges, companion
flanges, nuts, bolts & gaskets, foundation bolts etc along with commissioning
spares and all accessories as indicated in the pump data sheet.
The scope of equipment (Quantity, Capacity, Head and the type of
strainer) to be supplied shall be as per Data sheetA indicated in
Section C.
1.3 Mandatory spares: Applicable
1.4 Recommended Spares: Not Applicable
2.0 TERMINAL POINT
Strainer suction Counter flange to pump discharge counter flange.
2.1 For electrical system, bidders scope shall terminate at motor terminal box
complete with cable glands/ lugs for power cabling. Also refer electrical scope
between BHEL & Vendor enclosed under section D of specification.
3.0 EXCLUSIONS
Power Cable
Motor starter in MCC
Local Push Button Station
Supply feeder
Earthing of Pumps. However, earthing conductor is to be provided by the bidder.
Foundation & associated Civil works.
Page 13 of 92

PE-TS-STD-567-A001
PEM-6666-0
TITLE
TECHNICAL
VOLUME II B
SPECIFICATION
SECTION C
FOR
REV
LUBE OIL PUMPS
4.1
00
DATE
SHEET
CORROSION PROTECTION/ PAINTING SCHEDULE

External
Surface
preparati
on
Primer Coat
Intermediate coat
Finish
Surface shall be degreased and prepared by brush/mechanical

tool/sand. Blasting shall be as per manufacturing guide lines.
One coat of epoxy based zinc phosphate primer of 5075 micron.
One coat of epoxy based TiO2 pigmented paint.
Two coat epoxy based finish coat. Thus a total DFT of 210235
micron shall be achieved. Paint shade shall be grey RAL 9002.
Note:
I.
Any change in painting specification at later date needs to be
complied by bidder without any Commercial implication.
II.
5.1
Make of paints shall be as per approved BHEL vendor list.
QUALITY REQUIREMENTS
a)Bidder should maintain excellent quality of works , all supply items shall
meet the relevant quality Standards.
b)
The successful bidder shall furnish Quality Plans/ Inspection Check
Lists for various item for the Package in line with minimum requirement
indicated in specification during detail engineering for Customers approval.
c)For other items for which any specific inspection requirement is not
indicated in the specification but the same included in scope of work ,
vendor specific QPs/ CLs shall be furnished by the Successful bidder for
Customer/Consultants review and approval. All comments made by
customer/ consultant shall be incorporated by the successful bidder without
any commercial and delivery implication.
5.0
SUBVENDOR ITEMS
The makes of subvendor items are subjected
to acceptance by customer
without any additional commercial implication to BHEL .
Page 14 of 92
PE-TS-STD-567-A001
PEM-6666-0
TITLE
TECHNICAL
VOLUME II B
SPECIFICATION
SECTION C
FOR
REV
LUBE OIL PUMPS
7.0
00
DATE
SHEET
DRAWINGS AND DOCUMENTS TO BE SUBMITTED WITH THE BID
The drawings and documents to be submitted with the bid shall be as

mentioned in Section D under Clause No.7
8.0
DRAWINGS AND DOCUMENTS REQUIRED DURING DETAIL ENGINEERING
List of drawings / documents required during detail engineering

along with submission Schedule is given in AnnexureIII and data
shall be as indicated in section D under Clause No .8.0
Page 15 of 92
BHE
L
PE
M
PE-TS-392-567-A001
PE-DC-392-100-N300
DOC. NO.
DATA SHEET A
DATA SHEET FOR LUBE OIL PUMPS
PROJECT TITLE :
RRVUNL - SURATGARH, STPP (2 X 660 MW)
SHEET NO. 01
1.
SERVICE IDENTIFICATION
CLEAN OIL PUMP
DIRTY OIL PUMP
2.
0
3.
0
4.
0
DRAWING NO.
PE-DG-392-100-N108
PE-DG-392-100-N108
SYSTEM
CENTRAL LUBE OIL SYSTEM
CENTRAL LUBE OIL SYSTEM
TYPE
5.
0
NUMBER REQUIRED
ROTARY
POSITIVE
DISPLACEMENT
ONE (01) NO. (COMMON FOR
THE STATION)
ROTARY
POSITIVE
DISPLACEMENT
ONE (01) NO. (COMMON FOR
THE STATION)
6.
0
7.0
FLOW RATE (MAX.)
6600 LPH
6600 LPH
DISCHARGE PRESSURE
2.0 KG/CM (g)
2.0 KG/CM (g)
8.
0
SUCTION CONDITION
FLOODED ( MAX -4 MLC TO

BE CONSIDERED)
FLOODED ( MAX -4 MLC TO

BE CONSIDERED)
9.
0
10.
0
LOCATION OF INSTALLATION
INDOOR
INDOOR
LIQUID PUMPED
TURBINE LUBE OIL (

TURBINOL46-HPC
/ SERVOPRIME 46-IOC )
11.
0
PROPERTIES OF FLUID
12.
0
13.
0
TEMPERATURE NORMAL / MAX
TURBINE LUBE OIL (

TURBINOL46-HPC
/ SERVOPRIME 46-IOC
)
o
DENSITY- 0.9 GM/CC AT 15 C
o
FLASH POINT - 210 C
o
VISCOSITY -28 CST AT 50 C /
o
48 AT 37.8 C / 140 CST AT
CST
o
20 C
0
AMBIENT / 70 C
SUCTION / DISCHARGE
PIPING CONNECTION
OD 88.9 X 5.49 / OD 88.9 X 5.49
OD 88.9 X 5.49 / OD 88.9 X 5.49
14.
0
15.
0
RELIEF VALVE
BUILT-IN ON EACH PUMP
BUILT-IN ON EACH PUMP
SUCTION STRAINER
DUPLEX TYPE STRAINER

WITH CHANGE-OVER VALVE,
SS ELEMENT MESH SIZE 20 &
BLOW DOWN VALVE
DUPLEX TYPE STRAINER

WITH CHANGE-OVER VALVE,
SS ELEMENT MESH SIZE 20 &
BLOW DOWN VALVE
16.
0
MATERIALS OF
CONSTRUCTION CASING
GEA
RS
SHA
APPLICABLE CODES /
STATUTORY REGULATIONS
CAST IRON - IS 210 FG260 EN-8/9

EN-8/9
CAST IRON - IS 210 FG260 EN-8/9

EN-8/9
AS APPLICABLE IS, BS, API

STANDARDS
AS APPLICABLE IS, BS, API

STANDARDS
17.
0
OF 01
DENSITY- 0.9 GM/CC AT 15 C

o
FLASH POINT - 210 C
o
VISCOSITY -28 CST AT 50 C /
o
48 AT 37.8 C / 140 CST AT
CST
o
20 C
0
AMBIENT / 70 C
18.
DRIVE TYPE
INDUCTION MOTOR 415 V, 50
INDUCTION MOTOR 415 V, 50
0
Hz
Hz
NOTE : ALL OTHER GENERAL TECHNICAL REQUIREMENTS / ACCESSORIES & SPARES AS PER
CUSTOMER TENDER SPECIFICATION.
Page 16 of 92
VOLUME II
SPEC NO.
TCE.5749A-H-500-001
LIMITED
TECHNICAL
SPECIFICATION
NO.- PE-TS-392567-A001
TATA CONSULTING ENGINEERS
SECTION C
18
SHEET 34 OF 92
RRVUNL, 2 x 660 MW, Super-Critical TPS,

Stage-II, Unit # 5 & 6 at Chhabra,
Rajasthan
LIST OF
MANDATORY
LIST
OF SPARESSPARES
Sl.No
Description
Uni
t
2.9.11.
2
2.9.11.
3
Brake for centrifuge

All internals of centrifuge clutch assembly
Set
sSet
s
2.9.11.
4
2.9.11.
5
clutch assembly
All types of bearings in the centrifuge
Set
Set
s
1
2
2.9.11.
6
Springs, rubber rings, O rings,

observation glasses, seal rings, disc,
gaskets, sleeves pins and bolts & nuts
Set
s
2.9.11.
7
2.9.11.
8
2.9.11.
9
2.9.11.
10
2.9.12
All filters
Heater elements
Centrifuge motor
Bearings for Centrifuge motor
Dirty oil pump
Rotating assembly
Set
sSet
No.
Set
4
2
1
1
Set
2.9.12.
2
2.9.12.
3
Bearings
wearing rings (for centrifugal
pump) if applicable
Set
Set
1
1
2.9.12.
4
2.9.12.
Dirty oil pump motor
No.
2.9.12.
1
Quanti
ty for
both
2
2
Bearings for Dirty oil pump motor
Set
9
2.9.13
2.9.13.
1
Clean oil pump

Rotating assembly
Set
2.9.13.
2
2.9.13.
3
Bearings
wearing rings (for centrifugal
pump) if applicable
Set
Set
1
1
2.9.13.
4
2.9.13.
5
2.10.0
2.10.1
Clean oil pump motor
No.
Bearings for Clean oil pump motor
Set
Gland seal system

Gland seal regulator
Nos
Remarks
Consists of
assembly of all
the rotating
parts excluding
bearings
Consists of
assembly of all
the rotating
parts excluding
bearings
IS
S
U
E
R
1
Page 17 of 92
TCE FORM 329

R5
SPEC NO.
VOLUME II
SECTION C 19
TCE.5750A-H-500-001
TECHNICAL
SPECIFICATION
NO.- PE-TS-392567-A001
RRVUNL, 2 x 660 MW, Super-Critical TPS

Stage- V, Unit # 7 & 8 at Suratgarh,
Rajasthan
SHEET 1 OF 12
LIST OF SUBVENDORS / SUBCONTRACTOR
19.1
LIST OF SUB VENDORS FOR MECHANICALEQUIPMENT / SYSTEMS
Bidder to note that the list of preferred Sub- Vendors / Sub-contractors is

furnished below. These are the local suppliers. In case the bidder desires to deviate
from the list furnished or in case of overseas sub-vendors / sub-contractors, the
Contractor shall furnish along with his offer alternative names of Sub Vendors along
with the following supporting documentation.
1. Documentation to show that the equipment/system has been supplied for

a plant of similar or higher capacity ( Minimum 500MW supercritical / sub
critical plant)
2. Documentation in the form of certificate that the equipment / system has
been operating satisfactorily for two years as on the scheduled date of bid
opening ( Minimum 500MW supercritical / sub critical plant)
3. The list proposed by the bidder shall be subjected to the approval of
purchaser/consultant.
NOTE 1: BIDDER SHALL GET THE APPROVAL FOR SUBVENDORS
PROPOSED BY HIM FROM OWNER/CONSULTANT.
Note 2: For items not indicated below, the CONTRACTOR shall obtain approval
from the PURCHASER.
ISSU
E
Page 18 of 92
R1
TCE FORM 329 R5
SPEC NO.
SECTION C 19
TCE.5750A-H-500-001
TECHNICAL
SPECIFICATION
NO.- PE-TS-392567-A001
VOLUME II

Rajasthan
SHEET 6 OF 12

S.No.
Package Title
Name of Vendors
VARAT
1
5)
FUEL OIL / LDO PUMPS /

Oil
transfer pumps
TUSHACO PUMPS LTD.,

MUMBAI ROTO PUMPS
ALECTON ENGINEERING INDUSTRIES
PVT. LTD., CHENNAI
1
6)
AIR CONDITIONING &

(ONLY MAKE OF
EQUIPMENT)
VOLTAS LIMITED, MUMBAI

BLUE STAR LIMITED, MUMBAI
BATLIBOI LIMITED,
BANGALORE ABB LTD.,
BANGALORE CARRIER
1
7)
VENTILATION SYSTEM
VOLTAS LIMITED, MUMBAI

BLUE STAR LIMITED,
MUMBAI BATIBOI LIMITED,
BANGALORE ABB LTD.,
BANGALORE CARRIER
C. DOCTOR
FLACKT
INDIA
DUVENT
1
8)
MISCELLANEOUS
POLCON,
HYDRABAD
AVON
CRANES
PVT. LTD., GURGAON
CRANES AND HOISTS
DYNAMECH CRANES PVT. LTD.,

MUMBAI
Page 19 of 92
ISSU
E
R1
TCE FORM 329 R5
SPEC NO.
SECTION C 19
TCE.5750A-H-500-001
TECHNICAL
SPECIFICATION
NO.- PE-TS-392567-A001
VOLUME II

Rajasthan
SHEET 12 OF
12

S.No.
Package Title
Name of Vendors
FLAKT
INDIA
BATLIBOI
THERMAX
ELECTRICAL WORKS
Refer Volume IV
D
Instrumentation & Controls
Refer Volume V
NOTES
1.
The final make selected out of the recommended makes listed

above shall be subject to purchaser / consultants approval during
detailed Engineering.
2.
Wherever the make is not specified for any item, the Bidder shall
indicate 2 or 3 reputed makes, out of which Purchaser /
Consultant shall select any one which is acceptable suggest an
acceptable make. This shall have no price implication.
ISSU
E
Page 20 of 92
R1
TCE FORM 329 R5
ELECTRICAL EQUIPMENT
SPECIFICATION FOR
LUBE OIL PUMPS
2x660MW SURATGARH STPP
SPECIFICATION
NO.
VOLUME NO. :
II-B
SECTION
:
C
REV NO. : 00 DATE :
30.10.13
SHEET : 1 OF
1
TECHNICAL
SPECIFICATIO
N FOR
LUBE OIL PUMPS
(ELECTRICAL PORTION)
ELECTRICAL EQUIPMENT
SPECIFICATION FOR
LUBE OIL PUMPS
2x660MW SURATGARH STPP

1.1
SPECIFICATION
NO.
VOLUME NO. :
II-B
SECTION
:
C
REV NO. : 00 DATE :
30.10.13
SHEET : 1 OF
1
EQUIPMENT & SERVICES TO BE PROVIDED BY BIDDER:
a) Services and equipment as per Electrical Scope between BHEL and Vendor.
b) Any item/work either supply of equipment or erection material which have
not been specifically mentioned but are necessary to complete the work for
trouble free and efficient operation of the plant shall be deemed to be included
within the scope of this specification. The same shall be provided by the
bidder without any extra charge.
c) Supply of mandatory spares as specified in the specifications of
mechanical equipments.
d) Erection and Commissioning spares.
e) Erection & Maintenance tools & tackles.
f) Electrical load requirement for Lube oil Pumps.
g) All equipment shall be suitable for the power supply fault levels and other
climatic conditions mentioned in the enclosed project information.
h) Bidder to furnish list of makes for each equipment at contract stage, which shall
be subject to customer /BHEL approval without any commercial and delivery
implications to BHEL
i) Various drawings, data sheets as per required format, Quality plans,
calculations, test reports, test certificates, operation and maintenance
manuals etc shall be furnished as specified at contract stage. All documents
shall be subject to customer/BHEL approval without any commercial
implication to BHEL.
2.0
EQUIPMENT & SERVICES TO BE PROVIDED BY PURCHASER FOR

ELECTRICAL & TERMINAL POINTS:
Refer Electrical Scope between BHEL and Vendor.
DOCUMENTS TO BE SUBMITTED ALONG WITH BID

3.2
Bidder shall confirm total compliance to the electrical specification without any
deviation from the technical/quality assurance requirements stipulated. In line with
this two signed and stamped copies of the following shall be furnished by the
bidder as technical offer:
a) A copy of this sheet Electrical equipment Specification for Lube Oil Pumps
and sheet Electrical Scope between BHEL and Vendor with bidders
signature and company stamp.
b) List of Erection and Commissioning spares.
c) List of Erection & Maintenance tools & tackles.
d) Electrical load requirement
3.3
No technical submittal such as copies of data sheets, drawings, write-up, quality

plans, type test certificates, technical literature, etc, is required during tender stage.
Any such submission even if made, shall not be considered as part of offer.
List of enclosures :
a) Electrical Scope between BHEL and Vendor
b) Standard Specification for Motors (PE-SS-999-506-E101, VOL-IIB, SEC-D)
c) Motors data sheet-A
d) Motors data sheet-B
e) Quality Plan (motors below 55kW & motors above 55kW)
f) Load data format.
g) Motor & cable customer specification
* Efficiency class IE3 as per latest revision of IS:12615

along with
amendments (2nd rev: 2011)
VOLUME
SPEC.NO.
TCE.5750A-H-500001
PART B
TECHNICAL
PART B
SPECIFICATION
NO.- PE-TS-392567-A001

Stage- V, Units 7 & 8, at Suratgarh, Rajasthan
MOTOR & ACTUATOR
IV
SECTION:
D13
SHEET 1 OF 7
1.0
AC & DC MOTORS
1.1.
HT motors of rating above 1500kW shall be suitable for 11kV, 3 phase,

50Hz power supply. Motors above 160kW and up to 1500kW shall be
suitable for 6.6kV, 3 phase, 50Hz. Motors rated 160kW and below shall be
suitable for 415V, 3 phase, 50 Hz power supply.
1.2.
All LT motors shall be energy efficient class I in line with IS: 12615. However,
the starting current shall be limited to 600% (inclusive of 20% tolerance) of
full load current.
1.3.
The motor rating shall be arrived at considering 15% margin over the duty
point input or 10% over the maximum demand of the driven equipment,
whichever is higher, considering highest system frequency. Motors shall be
capable of starting and accelerating the load with the applicable method of
starting without exceeding acceptable winding temperatures when supply
voltage is 80% of the rated voltage for HT motors and 85% for LV motors.
HT motors shall also be capable of satisfactory operation at full load at a
supply voltage of 80% of the rated voltage for 5 min. commencing from hot
condition. DC motors shall be suitable for the DC system voltage of 220V.
Motor shall be capable of starting and accelerating the load with the
applicable method of starting, without exceeding acceptable winding
temperatures, when the supply voltage is in the range of 85% to 110% of
rated motor voltage.
1.4.
Motors shall be capable of running for one second if the supply voltage drops
to 70% of the rated voltage. If such operation is envisaged for a period of
one second, the pull out torque of the motor shall be at least 205% of full load
torque.
1.5.
Motors shall withstand for 1 second the voltage and torque stresses
developed due to the vector difference between the motor residual voltage
and the incoming supply voltage equal to 150% of the rated voltage during
fast changeover of buses.
1.6.
Locked rotor current of the HT motors rated 1500 kW and below shall be
limited to 600% (inclusive of 20% tolerance) of the full load current of the
motors and motor rated above 1500 kW shall be limited to 450% (inclusive of
20% tolerance) of full load current of the motor.
1.7.
The locked rotor withstand time under hot condition at 110% rated voltage
shall be more than the starting time at minimum permissible voltage specified
above by at least three seconds or 15% of the accelerating time whichever
is greater. Provision of speed switch shall be avoided to the extent possible.
These motors shall be designed to withstand at least 5% harmonics in the
supply voltage.
1.8.
The degree of protection for the motor enclosure (including terminal box) shall
be IP-55 for outdoor. For single core cable termination, gland plates shall be
of non- magnetic material. All motors located in hazardous area shall have
Page 23 of 92
ISS
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FILE NAME:
F329R5.DOC
TCE FORM 329 R5
SPEC.NO.
TCE.5750A-H-500001
PART B
TECHNICAL
PART B
SPECIFICATION
NO.- PE-TS-392567-A001

MOTOR & ACTUATOR
VOLUME IV
SECTION:
D13
SHEET 2 OF 7
1.9.
All HT motors shall be provided with vibration pads for mounting

vibration detectors. Vibration monitoring devices shall be provided on DE and
NDE side in X &Y direction with remote DCS monitoring, alarms and tripping
1.10.
Motors rated 1000kW and above shall be provided with differential

protection. These motors shall be provided with star connected stator
windings. The 3 nos. current transformers, one for each phase shall be
mounted in a separate compartment in the neutral side terminal box. The
three phases shall be connected to form the star point after they pass through
the CTs. The CTs shall be of relay accuracy and the CT characteristics
shall be compatible with the differential relay. The additional 3 nos. CTs of
identical characteristics shall be provided in the 11kV/6.6 kV switchgear
panel.
1.11.
The terminal box of motor shall be of suitable size, suitable to terminate

and maintain the cables easily. Terminal box shall be suitable to rotate at 90
degrees.
1.12.
The ring oiling system shall be adequate for starting and continuous operation
of the motor for at least one half hour without pressure oiling system in
operation.
1.13.
For 11kV & 6.6 kV motors, 6-nos. duplex RTD s for winding shall be provided
for remote monitoring, alarm and tripping at DCS. Each bearing shall be
provided with one duplex RTD for temperature remote monitoring, alarm and
tripping at DCS. 6 nos. spare RTDs shall be provided for winding in HT
motors.
1.14.
The maximum double amplitude vibrations for motors shall be as per IS 12075.
1.15.
Maximum noise level measured at a distance of 1.5 meter from the outer
surface of the motor shall not exceed 85 db (A).
1.16.
Cable boxes of all 11kV & 6.6 kV motors shall be Phase segregated & shall
be provided with quick disconnecting type terminal connectors to facilitate
easy disconnection and removal of the motors without requiring unsealing or
otherwise disturbing the external cable connections and leaving the phase
segregated terminal box intact. The terminal boxes shall have fault withstand
capacity equal to at least rated short circuit level of system voltage for 0.25
sec. The terminal boxes shall be reversible to suit cable entry from top or
bottom and suitable for termination of FRLS, XLPE armoured cables.
1.17.
The star connection side terminal box should have sufficient capacity to
accommodate CTs for differential protection for motor above 1000kW.
1.18.
The insulation system for 11000 V AC & 6600 V AC motors shall withstand
the negative or positive 0.3 / 3.0 microsecond wave (2.7 pu rated peak line to
earth operating voltage) switching surges originating from non-effectively
earthed power system. All 11000V AC & 6600 V AC motors shall have BIL
and power frequency withstand voltage as per relevant standards.
1.19.
Motor bearing shall be insulated wherever required.

Page 24 of 92
ISS
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FILE NAME:
F329R5.DOC
TCE FORM 329 R5
SPEC.NO.
TCE.5750A-H-500001 B
PART
TECHNICAL
PART B
SPECIFICATION
NO.- PE-TS-392567-A001

MOTOR & ACTUATOR
VOLUME IV
SECTION:
D13
SHEET 3 OF 7
1.21.
All HT motors / LT motors 15 kW and above shall be provided with

external greasing arrangement
1.22.
CACW motor shall be provided with water leakage detector with remote
alarms and tripping.
1.23.
All HT motors / LT motors 30 kW and above shall be provided with space

heaters using 240 V AC supply. However, for all the actuators, irrespective of
its rating, space heaters shall be provided using 240V AC supply.
1.24.
All motors below 15 kW shall be provided with sealed ZZ bearings
1.25.
Each motor shall have two earthing terminals.
1.26.
All motors for outdoor duty shall have detachable metal canopy.
1.27.
HT motors shall be designed for operation as follows:

a)
Upto 1000kW Vacuum circuit breakers/SF6.
b)
Above 1000kW-Vacuum circuit breakers/SF6.
c)
All motors shall be suitable for DOL starting.
1.28.
Separate terminal boxes to be provided for space heater, RTDs for

windings/bearings, vibration monitors etc. All terminal boxes shall be
provided with two earth studs for termination of protective earth conductor.
Double compression type brass cable glands and crimping type copper
lugs shall be provided for termination.
1.29.
Provision shall be made at DCS to monitor, integrate running hours, nos. of

starts and stop recording for all motors.
1.30.
The terminals of all motors shall be suitable for terminating Aluminium

conductor, XLPE insulated, armoured cables, the sizes of which will be
intimated by the Purchaser.
2.0
ACTUATOR
2.1.
GENERAL TECHNICAL REQUIREMENT
2.1.1. Actuator shall be weatherproof type with enclosure conforming to IP-64 degree
of protection. It should be suitable for out-door use without the need for
canopy. If the IP-68 degree of protection is required due to occasional
submergence, the purchaser shall specify the depth and duration of such
submergence.
2.1.2. The actuator shall be suitable for installation in any position without
lubrication leakage or other operational difficulty.
2.1.3. All actuators shall be supplied with non integral starters for open & close.
The main gearbox of the actuator shall be special grease filled.
2.1.4. Each actuator should have a hand wheel for emergency manual
operation. Clockwise operation of hand wheel shall cause clockwise
movement of the
Page 25 of 92
ISS
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FILE NAME:
F329R5.DOC
TCE FORM 329 R5
SPEC.NO.
TCE.5750A-H-500001
PART B
TECHNICAL
PART B
SPECIFICATION
NO.- PE-TS-392567-A001

MOTOR & ACTUATOR
VOLUME IV
SECTION:
D13
SHEET 4 OF 7
output drive. The hand wheel shall be clearly marked with an arrow and the
word CLOSE.
2.1.5. The hand wheel shall automatically disengage when the power to the motor
is restored i.e. power drive shall have a preference over manual drive.
2.1.6. The manual effort should not exceed 400 N (push / pull). A top bevel gear
set (side mounted hand wheel) shall be employed to reduce the manual effort.
2.1.7. Each actuator shall have a local mechanical position indicator. It should
be suitable to indicate 0 - 100% position of the valve (continuous type).
2.1.8. In order to minimise the amount of spare parts required, parts and subassemblies limit / torque switches, limit switch counter gear assembly,
torque switch drive assembly, mechanical position indicator assembly etc.
individually interchangeable / replaceable throughout the models selected.
2.1.9. The actuator shall be painted with corrosion resistant epoxy resin paint.
Paint shade shall be Grey (Shade 631) as per IS-5.
2.1.10. In order to prevent condensation, a space heater shall be provided in the
switch compartment, suitable for continuous operation. Actuator mounting
dimensions shall be according to ISO-5210. For rising stem applications,
the design must allow the removal of actuator from the output drive without
disturbing the function of valve.
LIMIT AND TORQUE SWITCHES
2.2.1. Independent torque and limit switches shall be provided in the actuator.
A minimum of two position limit switches and two torque switches, one
each for each direction of travel, having 4 NO + 4 NC potential free
contacts, shall be supplied. If called for in the data sheet, two additional
limit switches shall be provided for intermediate positions.
2.2.2. Torque switch dial shall be graduated directly in kg-m for easy setting to
desired value within the range specified. Separate dials shall be provided for
CLOSE and OPEN torque switches.
2.2.3. Two additional limit switches with 2NO + 2NC contacts, each adjustable at
any intermediate position, shall be provided in the actuator.
2.2.4. The rating of both torque and limit switches shall be 240 V AC, 5 Amps.
The switches shall individually be enclosed to a minimum of IP-64 protection
class.
2.2.5. Torque and limit switches shall have only stainless steel flaps for better
protection against environmental condition.
2.2.6. Limit switches shall be operated by gear driven cams, which are
mechanically linked to the driving devices. The counter gear used for
counting and tripping the limit switches shall be of metallic construction like
brass etc. No plastic gearing shall be allowed.
ISS
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Page 26 of 92 E
FILE NAME:
F329R5.DOC
TCE FORM 329 R5
SPEC.NO.
TCE.5750A-H-500001
PART B
TECHNICAL
PART B
SPECIFICATION
NO.- PE-TS-392567-A001

MOTOR & ACTUATOR
VOLUME IV
SECTION:
D13
SHEET 5 OF 7
2.2.7. To guarantee proper function under high ambient temperatures, torque and
limit switch sensing shall be of mechanical type.
2.3.
ELECTRIC DRIVE FOR ACTUATOR (MOTOR)
2.3.1. All motors shall be specifically designed for valve actuator operation, which
is characterised by high starting torque, low stall torque & low inertia. All
motors shall be high starting torque type to facilitate unseating of valve.
2.3.2. Motor shall be suitable for power supply of 415 V, 3 ph, 50 Hz, AC.
2.3.3. Motor shall be squirrel cage induction type and shall generally conform to IS-325.
2.3.4. Motor shall have minimum class 'F' insulation with temperature rise restricted
to class 'B' under the design ambient temperature.
2.3.5. Motor shall be of totally enclosed surface cooled (TESC) type with IP-67
protection class after mounting on actuator.
2.3.6. Motor shall have three thermostats connected in series, one in each phase
of stator winding, for protection against overheating.
2.3.7. Motor shall be suitable for operation under voltage variation of + 10%,
frequency variation of + 5% and combined voltage & frequency variation of
10% absolute.
2.3.8. Motor shall be suitable for direct on-line (DOL) starting and starter shall be
non integral to the motor.
2.3.9. It should be possible to separate the motor from the lubricant filled gearing of
the actuator allowing easy replacement of motor without loosing any lubricant
regardless of mounting position.
2.3.10. Finsh shall be provided on the motor body to ensure better heat dissipation.
2.3.11. It shall be possible to change the output rpm of the actuator, if required, at
the site at a later date, without hampering the mounting arrangement and loss
of any lubricant.
2.4.
CODES & STANDARDS

All the equipment specified herein shall comply with the requirements of the
latest issue of the relevant National & International standards.
The design and materials used for the components shall also comply with
the relevant National & International standards.
As a minimum requirement, the following standards shall be complied
with : Electric motor operated actuators:IS 9334
Page 27 of 92
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F329R5.DOC
TCE FORM 329 R5
SPEC.NO.
TCE.5750A-H-500001
PART B

TECHNICAL
PART B
SPECIFICATION
NO.- PE-TS-392567-A001
MOTOR & ACTUATOR
VOLUME IV
SECTION:
D13
SHEET 6 OF 7
Degrees of protection provided by enclosures at low:IS

2147 voltage switch gear and control gear
Flame Proof enclosure at electrical apparatus:IS
2148 Specification for three phase induction
motors:IS 325
AC contactor for voltages not exceeding 1000 V:IS 2959
Degree of protection provided by enclosures for :IS
4691 Rotating electrical machinery
Specification for rotating electrical machines:IS
4722 For other code refer Section D28.
2.5.
OTHER REQUIREMENTS OF ACTUATOR.
2.5.1. Common potential free contact shall be available to annunciate the fault
condition to the remote control station or DCS.
2.5.2. The following individual relay / potential free contacts shall be provided for
the remote indication:-
Actuator OPEN.
Actuator CLOSE
Actuator fault feed-back
Thermal overload relay shall be provided to trip the actuator in case of overload
2.6. The DC and AC actuator shall be provided with accessories viz., Torque limit
switch, end of travel switch, adjustable limit switch, hand wheel motor,
thermostat, etc. Complete actuator shall be tested at factory as per IS 9334.
All actuators should have minimum 2 limit switches for each position, and
should have position transmitters wherever required.
3.0
TESTS
3.1. All routine & acceptance tests as per relevant IS shall be conducted on motors.
For all AC and DC motors of rating below 100kW, type test certificates shall
be furnished. If the test reports are not found in order by Purchaser then these
tests shall be conducted by the Vendor without any cost implication.
ISS
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Page 28 of 92
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FILE NAME:
F329R5.DOC
TCE FORM 329 R5
SPEC.NO.
TCE.5750A-H-500001
PART B
TECHNICAL
PART B
SPECIFICATION
NO.- PE-TS-392567-A001

MOTOR & ACTUATOR
VOLUME IV
SECTION:
D13
SHEET 7 OF 7
3.2.
Type test shall be carried out on one no. of each type and rating of motor
of rating 100kW and above, which shall be witnessed by Purchaser.
3.3.
Efficiency and loss measurements shall be done for all LT motors as per
relevant standard (Being energy efficient motors.) as routine test.
3.4.
For 11000V AC & 6600V AC motors, in addition to all the tests specified
above, polarisation index test shall be carried out as a routine test on each
motor (the minimum value of polarisation index for all motors shall be 2
when determined according to IS: 7816).
3.5.
Noise level measurement test shall be conducted on one motor of each type.
3.6.
Vibration measurement shall be taken for each motor of 45kW & above.
3.7.
Dielectric tests to establish the insulation withstand level of motors as

indicated above shall be performed on a sample coil (identical to those to be
used in the motor quoted for) for each type of motor. These tested sample
coils shall not be used in the motors to be supplied.
4.0
For technical particulars refer datasheet-A.
Page 29 of 92
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F329R5.DOC
TCE FORM 329 R5
EC.
EI
A A
CE.5750A-H-500001
EC I
PART B
TECHNICAL
A
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SPECIFICATION
NO.- PE-TS-392567-A001
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Page 30 of 92
FI E
A E: F329 5.D C
CE F
. 329
EC.
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A A
CE.5750A-H-500-001
PART B
TECHNICAL
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Page 31 of 92
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Page 32 of 92
FI E
A E: F329 5.D C
CE F
. 329
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CE.5750A-H-500001
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Page 33 of 92
FI E
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CE.5750A-H-500001
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Page 34 of 92
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CE.5750A-H-500001
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Page 35 of 92
FI E
A E: F329 5.D C
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. 329
PART B
&
TECHNICAL
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SPECIFICATION NO.PE-TS-392-567-A001
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Page 36 of 92
TCE FORM 329 R5
PEM-6666-0
SPECIFICATION NO.PE-TS-392-567-A001
PE-TS-STD-567-A001
TITLE
FOR LUBE OIL PUMPS
VOLUME II - B
SECTION -D
REV
SHEET
SECTION-D
Page 37 of 92
07/07/07
DATE 26/12/2013
OF
PEM-6666-0
TITLE
SPECIFICATION NO. PE-TS-STD-567-A001
TECHNICAL
SPECIFICATION
SECTION D
(GENERAL) FOR
REV
01
SHEET
LUBE OIL PUMPS
1.0
VOLUME II B
DATE
OF
07/07/07
GENERAL
This specification covers the design material constructional features manufacture
assembly inspection
& testing at manufacturer's or his subcontractor's works, suitable painting &
packing requirements of Lube Oil transfer pumps and drives along with all
accessories as specified hereinafter.
2.1
CODES & STANDARDS

All equipment, systems and works covered under this specification shall
comply with all currently applicable statutes regulations and safety codes in the
locality where they will be installed. They shall comply with the latest editions of
the codes and standards as given below.
a) American National Standards Institute (ANSI)
b) American Society of Testing & Materials (ASTM)
c) American society of Mechanical Engineers (ASME)
d) Hydraulic Institute Standards (HIS)
e) American Petroleum Institute (API)
f) American Gear Manufacturer's Association (AGMA)
g) National Electrical Manufacturer's Association (NEMA)
h) National Fire Protection Association (NFPA)
i) Indian Standards Institute (ISI)
Other International/National standards such as DIN, VDI, BS, IS etc. shall also
be accepted subject to the owner's approval for which the bidder shall furnish
along with the offer adequate information to justify that these standards are
equivalent or superior to the standards mentioned above. In all such cases the
Bidder shall furnish specifically the variations and deviations from the standards
mentioned above together with the complete word to word translation of the
standard that are normally not published in English In the event of any conflict
between the Codes and Standards and their requirements of this specification,
the requirement of this specification shall govern.
All equipment covered by this specification shall comply with all applicable laws
and regulations of the Republic of India.
In case of any change in code, standards and regulations between the date of
purchase order and the date when vendors proceeds with fabrication the
purchaser shall have the option to incorporate changed requirements without
additional commercial implication. It shall be the responsibility of vendor to
advise purchaser of the resulting effect.
PEM-6666-0
TITLE
TECHNICAL
SPECIFICATION
SECTION D
(GENERAL) FOR
REV
01
SHEET
LUBE OIL PUMPS
3.1
VOLUME II B
DATE
OF
07/07/07
Casting
The pump shall be horizontal, positive displacement type, designed for oil
service and suitable for occasional dry running. The casing shall also have end
plates/pump cover which close the ends of the body to form the pumping
chamber. The casing shall house rotating assembly. Gear type with a drive shaft.
3.2
Rotor
The rotor shall constitute of a shaft on which either Gear are mounted. The
rotating assembly shall be encased in the casing and shall be properly sealed.
Mechanical Seal could be offered for sealing purpose. The seal material shall
have low coefficient of friction and shall be suitable for the fluid handled.
3.3
Bearing & Lubrication

Bearings of adequate design shall be provided for taking the entire pump load
arising from all probable conditions for continuous operation throughout its
range of operation. The bearing shall be designed on the basis of 20,000
Working hours minimum for the load corresponding to the duty point. Proper
Lubricating arrangement for the bearing shall be provided. Bearings shall be
easily accessible without disturbing the pump assembly. The pump bearings
shall be antifriction ball/ roller type of adequate size to carry both radial and
axial loads. Any other type of bearing may be accepted subject to
acceptance by customer.
3.4
Coupling
The pumps shall be directly coupled to their drives through a flexible
coupling. Suitable coupling guards also shall be provided along with the
coupling. The pump and its drive motor shall be mounted on machined base
frame.
3.5
Base Frame
Common/individual base frame shall be provided for pump and motor. The
base frame shall be fabricated/casted construction providing rigidity and
stability and shall be capable of supporting the weight and reactions of the
pump & motor. The base plate will have a drip pan with suitable draining
arrangement and shall be suitably drilled for the anchor bolts. The material of
construction shall be of tested quality structural steel as per IS2062 or
equivalent.
Anchor bolts, nuts, lock nuts, seating steel work as required shall be supplied with
the equipment. Only hexagonal nuts shall be used for holding down the
equipment.
3.6
Lifting Arrangement
Each pump shall incorporate suitable lifting attachments e.g. lifting lugs or eye
bolts etc. to facilitate erection & maintenance.
3.7
Rating Plates & Name Plate

Each equipment shall have permanently attached to it in a conspicuous
PEM-6666-0
TITLE
TECHNICAL
SPECIFICATION
SECTION D
(GENERAL) FOR
REV
01
SHEET
LUBE OIL PUMPS
4.0
VOLUME II B
DATE
OF
07/07/07
OTHER TECHNICAL / DESIGN & GENERAL REQUIREMENTS
4.1
The data sheets for Pump and motors placed under volIII of specification forms
part of specification. The * marked details are to be filled up by the bidder
without altering the data already filled up.
4.2
The material of construction of Strainer body will be either ASTM A 106 Gr.B
pipe or ASTM A216 WCB or fabricated from IS 2062 plates. However, the exact
MOC is subject to acceptance by customer and there will be no additional
commercial implication on account of above.
4.3
The driving motor power shall be selected based on highest viscosity of oil.
The selection of pump motor rating shall be based on criterion given in the
electrical portion of the specification.
4.4
VOID.
4.5
The pump shall be designed for the normal operating temperature specified
in the data sheet. However, the pump should be able to perform without any
malfunctioning at the maximum temperature also as indicated in the data
sheet.
4.6
VOID.
4.7
VOID.
4.9
Pumps shall be designed for smooth pulsation and noise free operation. Pump
shall be designed to have maximum efficiency at the normal duty point.
VOID.
4.10 The design of pump shall be so as to minimize the end thrust.

4.11 The pump shall have minimum vibration, noise and capacity reduction even
when the viscosity of oil increases during winter season. The maximum
permissible noise level of the pump set shall be 85 dBa measured at a distance
of 1 metre horizontal and 1.5 metre vertical from the edge of pump motor set.
4.12 Material of construction for the vital parts shall be as shown in data sheet or
elsewhere in the specification. The material of construction of the other parts
of the pump shall be subject to Customers approval during detail engineering
and any changes therein as required by the customer shall be provided by the
successful bidder without any commercial implication. All materials used for
manufacture of the pump and its components shall be of tested quality. Relevant
test certificates shall be made available to the purchaser before taking up
fabrication work. In the absence of such certificates the vendor shall arrange to
carry out necessary tests required by the code at his cost.
4.13 The revision made by successful bidder in any drawings and documents shall be
highlighted by indicating the no. of revisions in a triangle without fail so that the
minimum time is required by customer to review the drawings and documents.
4.14 If required by the customer during detail engineering, the successful bidder will
submit separate drawing of various assembly / sub assembly in addition to GA
PEM-6666-0
TITLE
TECHNICAL
SPECIFICATION
SECTION D
(GENERAL) FOR
REV
01
SHEET
LUBE OIL PUMPS
4.15
4.16
VOLUME II B
DATE
OF
07/07/07
The recommended civil foundation drawing to be furnished by the bidder during

detail engineering shall include the followings:
a)
Scope of work by BHEL and vendor shall be indicated with different

legend or in the form of note.
b)
Weight of moving parts, its frequency and its height from floor shall be
furnished.
c)
Recommended location of cable trench for feeding cable to machine along

with the details of cable entry.
d)
Civil loads per bolt / pocket (static and dynamic) in tabular form considering
worst case.
The successful bidder will have to depute competent designer (s) at BHELs
office during detailed engineering stage to discuss drawings and other technical
documents as and when required by BHEL. However, the vendor will be informed
in advance by minimum 7 days.
4.17 All the drawings required to be furnished to customer during detailed engineering
stage shall include technical parameters, details of paints and lubrication,
hardness and BOQ / BOM in tabular form indicating all major components
including bought out items and their quantity, material of construction indicating
its applicable code / standard, weight, make etc.
4.18
All the drawings and documents including general arrangement drawing, data
sheet, calculation etc. shall be furnished to the customer during detailed
engineering stage and include / indicate the following details for clarity w.r.t.
Inspection, construction, erection and maintenance and information etc.:
a)
All drawings and documents shall bear BHELs title block and drawing /
document number. However, BHELs drawing / documentnumbering
scheme shall be furnished to the successful bidder after the placement of
L.O.I.
b)
All drawings and documents shall indicate the list of all reference
drawings including general arrangement.
c)
All drawings shall include / show plan, elevation, side view, cross section,
skin section, blow up view of all major self manufactured and bought out
items shall be labelled and included in BOQ / BOM in tabular form.
d)
Specification of painting shall be made as a part of general

arrangement drawing of each equipment / items indicating at least 3 trade
name.
e)
Technical parameters of the equipment (capacity, pressure, fluid handled,

vibration limit, noise level at a distance of 1.0 meter at a level of 1.5 meters
above ground, details of coupling, details of motor, details of gears of
pump, recommended capacity of hoist, weight of heaviest (single) part /
component of the equipment and total weight etc.) in general arrangement
drawing and these shall be indicated in the drawing with dimensions to the
extent possible.
PEM-6666-0
TITLE
TECHNICAL
VOLUME II B
SPECIFICATION
SECTION D
(GENERAL) FOR
REV
01
SHEET
LUBE OIL PUMPS
DATE
OF
07/07/07
information as will be needed by Owner in order to provide adequate space

for and connection to the equipment.
g)
Details of cable entry for pump shall be shown in all the 3 views (plan,
elevation and side view) indicating dimensions from a reference point.
4.19
All calculations which are required to be submitted shall be done manually and
necessarily in SI units and the same shall be furnished along with the copy of
authentic supporting literature e.g. Code, Hand book, National / international
Standards etc.
5.1
TESTING & INSPECTION AT MANUFACTURE'S WORKS
5.2
VOID
5.3
The supplier shall provide inspection to establish and maintain quality of

workmanship in his works and that of his subcontractors to ensure the
mechanical accuracy of components, compliance with drawings, identity and
acceptability of all materials, part and equipment. He shall conduct all tests
required to ensure that the equipment and material furnished shall conform to
the requirements of the applicable codes. All tests and test procedure proposed
by the manufacturer shall be submitted to the purchaser for his prior approval.
The purchaser shall be notified well in advance of the fabrication and major
shop test of the equipment for the purpose of making general inspections
and for the progress report. The purchaser's representative shall be given full
access to the shop in which the equipment is being manufactured or tested
and all test records shall be made available to him. A final inspection will be
made by the purchaser's representative before the dispatch of the equipment.
Final performance tests for the complete units shall be carried out in the
presence of purchaser's representative.
All material used for manufacture of the equipment covered under this
specification shall be of tested quality. Relevant test certificate shall be made
available to the purchaser before the final shop inspection. In case the
relevant correlating test certificates are not available, the supplier shall arrange
to carry out the necessary tests required by code at his cost.
5.4
Steel forging used in pumps shall be tested for both physical properties and
chemical composition.
5.5
The castings shall be sound, clean and free from porosity blowholes, hard
duration and other harmful defect.
Areas, which in the opinion of the purchaser will create doubts about soundness
to the castings, shall be subjected to dyepenetration test as per ASTM
Specification A16595.
No welding or repairs shall be carried out without prior permission of the
purchaser. The entire surface of the castings shall be subjected to Dye
penetrant test as per ASTM A16595. Evaluation of indication shall be as per
relevant standard.
5.6
Welding procedure, equipment, welders and operators shall be qualified,

prior to taking Up any welding. Liquid penetrant examination shall be carried
PEM-6666-0
TITLE
TECHNICAL
VOLUME II B
SPECIFICATION
SECTION D
(GENERAL) FOR
REV
01
SHEET
LUBE OIL PUMPS
DATE
OF
07/07/07
qualification of welding procedure. For all pressure parts and highpressure

weld joints, the latest applicable requirement of the code must be complied
with. All records in line with the above shall be maintained and made available
to the purchaser. The welding test shall be carried out on the following:
Root pass of single groove welded but joint.
Finish surfaces of all fillet weld.
iii)
Before weld repair after defect has been rouged out and grounded to
ensure removal of defect.
On impellers after any heat treatment.

Radiography of butt weld joints shall be carried out in accordance with the relevant code.
5.6
Heat treatment operations including stress relieving shall be performed in

accordance with the applicable codes. Recording of temperature with
thermocouples placed in direct contact with the job for recording the metal
temperature during heat treatment shall be done.
5.7
Ultrasonic examination of pump shaft above 50 mm diameter as per the

governing specifications. In absence of these, ultrasonic testing should conform
to ASTM A 388 and evaluation of indications as per relevant standard.
5.8
All the impellers shall be statically and dynamically balanced at the operating
speed as per the requirement of ISO 1940 G 6.3.
5.9
Performance Tests
Performance tests shall be conducted for each of the pump with unit motor at
the manufacturer's works in the presence of the purchaser or his authorized
agent in accordance with relevant Indian/ equivalent standards. At least 5
points, approximately equally spaced on the characteristic curve including
relief valve set pressure, rated flow & pressure shall be tested and acceptance
will be determined as per the relevant standard. These tests shall be conducted
with actual drive motor being furnished. In general, performance tests shall
include the following tests.
a) Establish flow and pressure characteristic
b) Establish flow and power characteristic
c) Establish flow and efficiency characteristic
Purchaser or their authorized representative shall have access to all the tests.
Prior intimation shall be given allowing adequate time for preparation of the
witness of the test. After the performance testing, the observations noted and
the computation of results for rated performance shall be submitted to
purchaser for approval. On approval the pump shall be undertaken for strip
testing and its components shall be examined for visual and other tests
before being taken for dispatch in the presence of purchaser or their
authorized inspection agencies.
PEM-6666-0
TITLE
TECHNICAL
VOLUME II B
SPECIFICATION
SECTION D
(GENERAL) FOR
REV
01
SHEET
LUBE OIL PUMPS
DATE
OF
07/07/07
Test on each pump for vibration level in the transverse, horizontal and
vertical directions shall be carried out. Noise level shall be measured at the
rated speed. Measurement of oil leakage at seal/stuffing box shall be recorded if
any.
5.10
Test at Site
The pumps will be tested at site to verify its mechanical performance and
checking the vibration and noise level. If the pumps fail to operate smoothly
then such deficiencies shall be rectified by the supplier by making suitable
alterations in the pump set and additional tests required to show the effect of
such alterations shall be performed by him. The change made in the pump shall
be certified with technical back up information to the satisfaction of the
purchaser.
5.11
Performance Guarantee
The vendor shall guarantee the material and workmanship of all equipment as
well as the operation of the pump as per requirement of this specification.
The vendor shall also guarantee for each pump the discharge pressure at the
specified rated capacity and also corresponding efficiency, brake horsepower
and relief valve set pressure .
6.0
CLEANING PROTECTION & PAINTING

Before shipment of the equipment to be supplied under this specification,
internal surfaces of all parts shall be cleaned to remove loose dirt, weld rod
stubs and other foreign objects prior to final assembly of the equipment.
Liquid used for hydro testing or cleaning shall be drained from the parts. Excess
oil and grease shall be removed by wiping. All openings shall be covered to
guard against damage and entrance of foreign objects during shipment.
Hydraulic tested parts shall not be packed till the inside surface becomes dry.
Particular care shall be taken to ensure that all foundry sand and loose material
is properly removed by fetting.
Ends shall be protected from external damage and sealed against the ingress of
dirt.
A thin short steel circular blanking plate of a diameter 1/4" less than the bolt
holes inner PCD shall be firmly fixed to the flange faces by the application of
adhesive after first ensuring that the flange faces have been thoroughly
degreased. A wooden blank should then be bolted to the flange using a
minimum of four bolts.
All piping shall be closed after shop assembly by shot blasting or other means
approved by owner. Lube oil piping or carbon steel piping shall be pickled.
The metal surface shall be painted with two (2) coats of approved anticorrosive
primer paint as per paint supplier's instruction. All machined surface shall have
two (2) coats of water repellent grease after thorough cleaning. All exposed
surfaces shall have two (2) coats of approved finish paint in addition to
primer as per paint supplier's instruction.
PEM-6666-0
TITLE
TECHNICAL
VOLUME II B
SPECIFICATION
SECTION D
(GENERAL) FOR
REV
01
SHEET
LUBE OIL PUMPS
DATE
OF
07/07/07
For export jobs, seaworthy packing shall be used. Details of Seaworthy packing
will be either project specific. In case there is no specification for seaworthy
packing, the same shall be furnished by the bidder for BHELs approval.
However, there will not be any additional cost implication on account of the
same.
7.1
DRAWINGS/DOCUMENTS TO BE SUBMITTED WITH THE BID:
Clarification Schedule as per format given under VolIII.
8.1
ii)
Deviation Schedule as per format given under VolIII.
iii)
Compliance cum Confirmation certificate given under volIII.
DRAWINGS/DOCUMENTS AND DATA TO BE FURNISHED BY VENDOR

AFTER AWARD OF THE CONTRACT.
After award of Contract, the vendor will give following drawings for all the
configurations for Pump Motor Set and Strainers leaving project specific details
as blank which can be filled up depending upon project requirement.
i) Fully dimensional outline General Arrangement drawings along with foundation
details of the pump with motor assembly unit.
ii) Fully dimensional outline General Arrangement and foundation
arrangement drawings of the strainer unit.
iii) Cross sectional drawing of the equipment showing the details of assembly of
components and their material of construction with standard applicable codes.
iv) Characteristic curves of pump at minimum, maximum and rated viscosity
of oil showing the following:
a)
Flow Vs. Pressure
Flow Vs. Power

c)
Flow Vs. Efficiency
v) Duly filled up data sheet of Pump, Motor

vi) Calculation for selection of Motor Rating
vii) Pressure drop calculation across strainer
viii)
Operation maintenance manual .
ix) Quality plans duly corrected in line with customers comments, if any.
9.0
MANUFACTURERS NAME AND TAG PLATES:

Page 45 of 92
PEM-6666-0
TITLE
TECHNICAL
VOLUME II B
SPECIFICATION
SECTION D
(GENERAL) FOR
REV
01
SHEET
LUBE OIL PUMPS
DATE
OF
07/07/07
Each pump shall have a permanently attached brass metal tag on the body
indicating the following information both in Hindi and English:
a)
Manufacturer's name and trade mark.
b)
Capacity and Pressure.
c)
Design Pressure.
d)
Equipment tag no as furnished during the contract.
The equipment tag no will be indicated by the engineer on the drawing

submitted for approval by the vendor.
Page 46 of 92
PEM-6666-0
TITLE
TECHNICAL
VOLUME II B
SPECIFICATION
SECTION D
(GENERAL) FOR
REV
01
SHEET
LUBE OIL PUMPS
Page 47 of 92
DATE
OF
07/07/07
TITLE :
GENERAL TECHNICAL
REQUIREMENTs FOR
LV MOTORS
SPECIFICATION
NO. PE-SS-999-506E101
VOLUME
NO. :
II-B
REV
00
SHEETNO.: 1: OF
GENERAL TECHNICAL REQUIREMENTS
FOR
LV MOTORS
SPECIFICATION NO.: PE-SS-999-506-E101 Rev 00
Page 48 of 92
1 DATE
TITLE :
GENERAL TECHNICAL
REQUIREMENTs FOR
LV MOTORS
1.0
SPECIFICATION
NO. PE-SS-999506-E101
VOLUME
NO. :
II-B
SECTION
:
D
REV NO. : 00 DATE :
29/08/2005
SHEET : 1 OF 4
INTENT OF SPECIFIATION
The specification covers the design, materials, constructional features, manufacture, inspection
and testing at manufacturers work, and packing of Low voltage (LV) squirrel cage induction
motors along with all accessories for driving auxiliaries in thermal power station.
Motors having a voltage rating of below 1000V are referred to as low voltage (LV) motors.
2.0
CODES AND STANDARDS

Motors shall fully comply with latest edition, including all amendments and revision, of
following codes and standards:
IS:325
IS : 900
motors IS: 996
IS: 4722
IS: 4691
machines IS: 4728
IS: 1231
IS: 8789
IS: 13555
Three phase Induction motors

Code of practice for installation and maintenance of induction
Single phase small AC and universal motors
Rotating Electrical machines
Degree of Protection provided by enclosures for rotating electrical
Terminal marking and direction of rotation rotating electrical machines
Dimensions of three phase foot mounted induction motors
Values of performance characteristics for three phase induction motors
Guide for selection and application of 3-phase A.C. induction motors
for different types of driven equipment
IS: 2148
Flame proof enclosures for electrical appliance
IS: 5571
Guide for selection of electrical equipment for hazardous
areas IS: 12824
Type of duty and classes of rating assigned
IS: 12802
Temperature rise measurement for rotating electrical
machnines IS: 12065 Permissible limits of noise level for rotating electrical
machines IS: 12075 Mechanical vibration of rotating electrical machines
In case of imported motors, motors as per IEC-34 shall also be acceptable.
3.1
DESIGN REQUIREMENTS
3.2
Motors and accessories shall be designed to operate satisfactorily under conditions specified in
data sheet-A and Project Information, including voltage & frequency variation of supply system as
defined in Data sheet-A
3.3
Motors shall be continuously rated at the design ambient temperature specified in Data Sheet-A
and other site conditions specified under Project Information
Motor ratings shall have at least a 15% margin over the continuous maximum demand of the
driven equipment, under entire operating range including voltage & frequency variation specified
above.
3.4
Starting Requirements
3.4.1
Motor characteristics such as speed, starting torque, break away torque and starting time shall
be properly co-ordinated with the requirements of driven equipment. The accelerating torque at
any speed with the minimum starting voltage shall be at least 10% higher than that of the
driven equipment.
3.4.2
Motors shall be capable of starting and accelerating the load with direct on line starting
without exceeding acceptable winding temperature.
Page 49 of 92

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2X660 MW SURATGARH STPS STAGE- V,

SPECIFICATION NO. PE- TS-392-567-A001

BHARAT HEAVY ELECTRICALS LIMITED

SPECIFICATION NO. PE-TS-392-567-A001

Pre bid clarification schedule

TITLE : TECHNICAL SPECIFICATION

This part contains instructions to bidders for making bids to

This part contains general commercial conditions of the tender

This part contains special conditions of contract.

This part contains commercial conditions for erection and

1.3 Volume- II - TECHNICAL SPECIFICATIONS

General Technical Conditions - NA

Technical specification including drawings, if any

This section outlines the scope of enquiry.

This section provides Project Information

This section indicates technical requirements specific to the

This section comprises of technical specifications of equipments

TITLE : TECHNICAL SPECIFICATION

SPEC. NO. PE-TS -390392 567-A001

1.3.2 Volume - III TECHNICAL SCHEDULES

2X660MW SURATGARH STPS, STAGE-V

SPECIFICATION NO. PE-TS -390392 567-A001

2X660MW SURATGARH STPS, STAGE-V

SPECIFICATION NO. PE-TS 392

2X660 MW SURATGARH STPS, STAGE-

SPECIFICATION NO. PE-TS-392-567-A001

The specification is intended to cover design, engineering, manufacture,

Deviations, if any, should be very clearly brought out clause by clause in

The general terms and conditions, instructions to tenderer and other

Various codes and standards to be used shall be as indicated in various

2X660 MW SURATGARH STPS, STAGE-

SPECIFICATION NO. PE-TS-392-567-A001

All text/ numeric in the document / drawings to be generated by the

2X660 MW SURATGARH STPS, STAGE-

SPECIFICATION NO. PE-TS-392-567-A001

TATA CONSULTING ENGINEERS LIMITED

GENERAL PROJECT INFORMATION

Rajasthan Rajya Vidyut

TATA Consulting Engineers

Location of the plant

Prabat Nagar, Suratgarh

Latitude and longitude

Latitude : 29 deg. 10 min. N

Elevation above mean sea level

Mean of daily max.

32.8 deg.C (in the month of May)

Temperatures : Annual basis

Highest temperature recorded

Lowest temperature recorded

(-) 2.8 deg.C

Varies between 21% and 81%

Annual average rain fall

Annual mean wind speed :

TATA CONSULTING ENGINEERS LIMITED

GENERAL PROJECT INFORMATION

Designs & design coefficients shall be based on IS 1893:2002

Design condenser cooling

Auxiliary power supply: