70V25
70V25
70V25
ATA 70 V25 B2
A318/19/20/21 Single Aisle Family
ETBN 0413 A318/19/20/21
STL 945.1380/05 Issue 1
JOHN QUINLISK
Training and Quality Delivery Manager
ENGINE CONTROLS
Engine Thrust Management (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
ENGINE INDICATING
U3U06191 - U15T2M0
TABLE OF CONTENTS
FADEC FUNCTIONS
The FADEC provides the engine system regulation and scheduling to
control the thrust and optimize the engine operation. The FADEC
provides:
- power setting with EPR or N1 back-up mode,
- P2/T2 heating,
- acceleration and deceleration times,
- idle speed governing,
- overspeed limits for N1 and N2,
- Fuel Flow (FF) control,
- Variable Stator Vane system (VSV) control,
- compressor handling bleed valves control,
- booster stage bleed valve system control,
- High Pressure (HP)/Low Pressure (LP) turbine Active Clearance Control
(ACC),
- automatic and manual engine starting,
- thrust reverser control,
- oil and fuel temperature management through the heat management
system.
POWER SUPPLY
The FADEC system is self-powered by a dedicated Permanent Magnet
Alternator (PMA) when N2 is greater than 10%. The EEC is powered by
the aircraft 28 VDC electrical network for starting, as a backup and for
testing with the engine not running. 115 VAC is used for the power supply
of the ignition system and the P2/T2 probe heating.
FADEC BENEFITS
The application of a FADEC system provides multiple benefits:
- it saves weight and fuel by a full range control of the gas generator,
- it reduces pilot workload and maintenance cost,
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FAULT STRATEGY
Using the BITE system, the EEC can detect and isolate failures. It also
allows the EEC to switch engine control from the faulty channel to the
healthy one. Depending on the nature of the failure, the EEC will behave
differently in case of:
- single input signal failure, there is no channel changeover, the channel
in control uses the inputs from the other channel through the cross channel
data link,
- dual input signal failure, the system runs on synthesized values of the
healthiest channel,
- single output signal failure, there is an automatic switchover to the
standby active channel,
- complete output signal failure, there is no longer any current to drive
the torque motors or solenoids, the related component will go to the
"fail-safe" position.
DUAL INPUTS
All control inputs to the FADEC system are doubled. Only some
secondary parameters used for monitoring and indicating are single. To
increase the fault tolerant design, the parameters are exchanged between
the two control channels inside the EEC via the cross channel data link.
HARDWIRED INPUTS
Most of the information exchanged between the A/C and the EEC is
transmitted over digital data buses, some signals over a single line. In
addition, some signals are hard-wired directly from the A/C to the EEC.
The Throttle Lever Angle (TLA) signal is sent directly from the throttle
resolvers to the EEC.
DUAL OUTPUTS
All the EEC outputs are double, but only the channel in control supplies
the engine control signals to the various receptors such as torque motors
and solenoids. The other channel calculation is used for crosschecking.
BITE CAPABILITY
The EEC is equipped with a BITE system which provides maintenance
information and test capabilities via the MCDU.
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FAIL-SAFE CONTROL
If a channel is faulty and the channel in control is unable to ensure one
engine function, this control is moved to a fail-safe position. Example:
if the channel is faulty and the remaining channel in control is unable to
control the Variable Stator Vane (VSV) position, the vanes are set to the
fail-safe open position.
MAIN INTERFACES
To perform all its tasks, the EEC interfaces with A/C computers, either
directly or via the Engine Interface Unit (EIU), which is an interface
concentrator between the A/C systems and the FADEC system. There is
one EIU for each engine, located in the avionics bay.
EEC INPUTS
The EEC receives inputs from:
FADEC ARCHITECTURE (1)
EEC OUPUTS
FADEC
The FADEC consists of the Electronic Engine Control (EEC) and its
peripheral components and sensors used for control and monitoring. The
EEC is in relation with the other A/C systems through the Engine Interface
Unit (EIU). The primary parameters exhaust pressure ratio, Low Pressure
Rotor Speed (N1), High Pressure Rotor Speed (N2), Exhaust Gas
Temperature (EGT), and Fuel Flow (FF) are sent directly by the EEC to
the ECAM. The secondary parameters are sent to the ECAM through the
EIU.
ENGINE LIMITS
The FADEC provides overspeed protection for N1 and N2, in order to
prevent the engine from exceeding limits, and also monitors the EGT
and exhaust pressure ratio.
ENGINE SYSTEMS
The FADEC provides optimal engine operation by controlling the:
- FF,
- compressor airflow and turbine clearance.
EIU
POWER MANAGEMENT
U3U06191 - U15T2M0 - UM73P3IAE000002
- minimum idle.
Approach idle is obtained when the slats are extended. Minimum idle
can be modulated up to approach idle depending on air conditioning,
engine anti-ice and wing anti-ice demands.
The FADEC provides automatic engine thrust control and thrust parameter
limit computation. The thrust is computed according to the exhaust
pressure ratio in normal mode or N1 in back-up mode. In fact, when the
exhaust pressure ratio mode is no longer operational the FADEC
automatically reverts to the N1 alternate control mode. The FADEC
manages power according to two thrust modes:
- manual mode depending on the Throttle Lever Angle (TLA),
- auto thrust mode depending on the auto thrust function generated by
the Auto Flight System (AFS).
The FADEC also provides two idle mode selections:
- approach idle,
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THRUST REVERSER
The FADEC supervises the thrust reverser operation entirely. In case of
inadvertent deployment, the FADEC will command the automatic
restowing sequence.
NOTE: Note: during reverse operation the thrust is controlled as a
function of N1.
DIGITAL INPUTS
Inputs of each channel are isolated in order to prevent failure propagation.
Each channel receives inputs for both the Air Data/Inertial Reference
Units (ADIRUs) and the EIU. The EEC performs a fault detection on its
input parameters by determining if they are valid. This check is made by
applying a range of tests to each input. Faults detected by the EEC are
annunciated and recorded for maintenance or crew action, if required.
The ADIRUs send air data parameters to the EEC for engine control. The
EEC performs validation tests and selection logic between air data signals
from the ADIRUs and the engine sensors. ADIRU data is preferred over
engine data. The air data used to validate Altitude (P0), Total Air
Temperature (TAT), TOTal PRESSure, mach for the power management
and engine controls are:
- TAT, TOTal PRESSure, P0, mach number, from the ADIRUs,
- P2, T2 and P0 from engine sensors.
DISCRETE/ANALOG SIGNALS
The EEC receives the Throttle Resolver Angle (TRA) signals, the
autothrust instinctive disconnect switch signals and engine sensor signals.
They are validated by the EEC. The EEC also sends signals to the engine
controls. The resolvers of the Throttle Control Unit (TCU) receive an
excitation current from the EEC. The EEC checks the range limits, the
rate limits and performs an interface fault detection test.
NOTE: 1 degree TLA corresponds to 1.9 degree TRA.
DIGITAL OUTPUTS
Each channel has 2 output ports and each bus has a separated line driver,
i.e. A1, A2, B1, B2, in such a way that propagation of failures is
prevented. The EEC output buses provide:
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Here are the interfaces between the EEC and the A/C in the form of a
block diagram.
BLOCK DIAGRAM
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EIU COMPOSITION
The EIU is composed of 5 main parts:
- discrete and analog inputs,
- digital inputs,
- digital outputs,
- discrete outputs,
- power supply switching.
EIU FUNCTIONS
The EIU performs the following:
- acquisition of information,
- transmission of messages,
- logics for Low Oil Pressure (LOP) and Auxiliary Power Unit (APU)
boost,
- fault detection logic carried out by an internal BITE and transmission
of the result to the Centralized Fault Display System (CFDS).
INPUTS
The EIU receives the following:
- discrete signals which are of the ground/open circuit type,
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- analog inputs which are of the differential type with a working range
of 1 to 9 volts,
- digital inputs on ARINC 429 lines.
OUTPUTS
The EIU sends the following:
- digital output signals on ARINC 429 buses,
- discrete signals which are of the 28V DC/open circuit or ground/open
circuit types.
EEC INTERFACE
The EIU receives 2 ARINC 429 output data buses from EEC channels
A and B and it uses data from the channel in control. If some data is not
available from the control channel, data from the other channel is used.
The EIU looks at particular engine data on the EEC digital data flow to
interface this with other aircraft computers and with cockpit panels for
control and monitoring. The EIU sends information, coming from all
aircraft computers, which have to communicate with the EEC, through
an output ARINC 429 data bus. The EIU does not deal with Air
Data/Inertial Reference Unit (ADIRU) and thrust lever information as
they communicate directly with the EEC.
NOTE: Note: There is no data flow during the EIU internal test or
initialization.
ECS INTERFACE
The EIU receives two input buses from the Environmental Control System
(ECS) primary and secondary computers of the Zone Controller (ZC).
The ECS determines the various air bleed configurations according to
logics of the air conditioning, wing anti-ice and nacelle anti-ice. This
information is transmitted by the EIU to the EEC to compute the bleed
air demand required at the engine customer bleed ports.
EIU INTERFACES (3)
- 28V DC for its own power supply and for the FADEC power supply,
- 115V AC for engine ignition system power supply.
NOTE: Note: In case of EIU failure, the power supply for FADEC and
ignition is preserved (fail safe position).
CFDS INTERFACE
The Centralized Fault Display Interface Unit (CFDIU) communicates
with the BITE memory of the EIU and with the BITE memory of the
EEC via the EIU. The EIU interfaces with the CFDIU to generate the
EIU and the FADEC fault messages on the MCDU. To access the FADEC
menu function, the CFDS interrogates the EEC BITE memory through
the EIU.
BMC INTERFACE
There is an interface between the EIU and the pneumatic system Bleed
Monitoring Computer (BMC) for engines 1 and 2. During engine start,
the EIU generates a ground signal for the BMC when the start valve
moves away from the closed position. On receipt of this ground signal,
the BMC closes the pneumatic system Pressure Regulating Valve (PRV).
OTHER INTERFACES
The EIU also receives other signals from various aircraft systems for
control and monitoring purposes. The EIU also generates signals for
various aircraft systems.
POWER SUPPLY
The EIU receives the following:
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FEEDBACK
The EEC directly sends specific feedback outputs to the FMGS without
going through the EIU. The EIU also receives this data but does not
transmit it to FMGS. The EEC feedback output data to Flight
Management and Guidance Computer (FMGC) is as follows:
- Thrust Resolver Angle (TRA),
- EPR command,
- EPR actual,
- EPR target in feedback,
- EPR limit,
- EPR max,
- EPR reference throttle,
- thrust mode,
- Fuel Flow (FF),
- bleed configuration in feedback,
- engine rating identification,
- flexible temperature in feedback.
FMGS - FEEDBACK
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MANUAL REPOWERING
For maintenance purposes and MCDU engine tests, the ENGine FADEC
GrouND PoWeR panel permits FADEC power supply to be restored on
the ground with engines shut down. When the corresponding ENGine
FADEC GrouND PoWeR P/B is pressed ON the EEC recovers its power
supply.
NOTE: Note: The FADEC is also repowered as soon as the engine start
selector is in IGNition/START or CRANK position, or the
MASTER lever is selected ON.
NOTE: Note: the EIU takes its power from the same bus bar as the
EEC.
AUTO DEPOWERING
The FADEC is automatically depowered on the ground, through the EIU,
after engine shutdown. EEC automatic depowering occurs on the ground:
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PREDICTED EPR
The throttle levers are used as thrust limit mode selectors. Depending
on the throttle lever position, a thrust limit mode is selected and
appears on the upper ECAM display. If the throttle levers are set
between two detent points, the upper detent will determine the thrust
limit mode. The thrust limit modes are:
- CL: Climb,
- FLX: Flexible take-off,
- MCT: Maximum Continuous Thrust,
- TOGA: Take Off/Go Around.
- MREV: Maximum Reverser
For its auto thrust function, the Flight Management and Guidance
System (FMGS) computes an EPR target according to ADR and engine
parameters and sends it to the Electronic Engine Control (EEC).
The EPR command, used to regulate the fuel flow, is the Flight
Management and Guidance Computer (FMGC) EPR target when the
auto thrust function is active. When the auto thrust function is not
active, the EPR command is the EPR corresponding to the TLA. EPR
command is either:
- EPR target,
- EPR corresponding to TLA.
The actual EPR is the actual value given by the ratio of the LP turbine
exhaust pressure (P4.9) to the engine inlet pressure (P2). The actual
EPR is displayed in green on the EPR indicator. The actual EPR signal
is also compared to the EPR command.
AUTOTHRUST ACTIVE
When engaged, the auto thrust function becomes active when the
throttle levers are set to the Climb detent after take-off. The EPR
command is the FMGC EPR target. The auto thrust function is active
when the throttle levers are set between IDLE and CL, including CL,
with 2 engines running.
NOTE: The auto thrust function active range is extended to MCT
in the case of single engine operation.
When the throttle levers are set between two detent points, the EPR
command is limited by the throttle lever position.
NOTE: The auto thrust function is not active above MCT in case of
single engine operation.
The auto thrust function is disengaged when the throttle levers are set
at the IDLE stop.
When the auto thrust function is not engaged, the EEC processes the EPR
command signal according to the TLA. In manual mode the auto thrust
is not engaged.
RATED N1 MODE
In case of EPR sensor failure, i.e. P2 or P4.9, the EEC automatically
reverts to the rated N1 mode. On the ECAM, the EPR indicator is
crossed amber. The EEC uses TLA, ADR and T2. T2 is used in N1
rated mode to limit the engine thrust. To select N1 mode on both
engines, the Engine N1 MODE P/Bs must be pressed in.
In case of FUEL FILTER CLOG, the failure is shown amber on the EWD.
This warning appears when the pressure loss across the fuel filter is
excessive, i.e. the differential pressure is greater than 5 PSI.
OIL HI TEMP
In case of OIL HIgh TEMPerature (OIL HI TEMP), the MASTER
CAUTion comes on and the aural warning sounds, i.e. Single Chime
(SC). The failure is shown amber on the EWD. Firstly the oil temperature
indication flashes green when the temperature is higher or equal to 155C
and the warning appears amber when the engine oil temperature is
between 155C and 165C for more than 15 minutes, or if the oil
temperature is greater than 165C.
OIL LO TEMP
In case of OIL LO TEMP, the MASTER CAUT comes on and the aural
warning sounds, i.e. an SC. The value of the corresponding parameter is
displayed amber on the ECAM page. This warning appears when the oil
temperature is below -10C .
FADEC FAULT
In case of FADEC FAULT, the MASTER CAUT comes on and the aural
warning sounds, i.e. an SC. The failure is shown amber on the EWD.
This warning appears when both Electronic Engine Control (EEC)
channels are faulty.
INTERFACES
The EVMU interfaces with the ECAM, with the Centralized Fault Display
System (CFDS) and the Aircraft Integrated Data System (AIDS). CFDS
interface: maintenance fault messages and vibration data analysis. AIDS
interface: performance data reports.
DUAL ACCELEROMETER
A dual accelerometer is installed on each engine. It provides the analog
signals of N1 and N2 vibration frequencies. Only one sensor, A or B, of
the dual accelerometer is used at a time and during one flight. It is
automatically selected by the Engine Vibration Monitoring Unit (EVMU)
at each flight, the second one is in back-up mode in case of failure. These
accelerometers are also used for fan trim balance.
EVMU
An EVMU monitors the N1 and N2 vibration levels of both engines. The
EVMU determines for each engine, the N1 and N2 vibration levels by
analyzing:
- N1 and N2 speeds,
- dual accelerometer frequency signals.
The EVMU also computes the position and amplitude of the unbalance
and is capable of on-board fan trim balancing.
VIBRATION INDICATION
The N1 and N2 vibrations of the left and right engines are displayed on
the ENGINE and CRUISE pages. The maximum value that can be
displayed is of 10 units. 1 unit for N1 or N2 rotor corresponds to 0.3IPS
(Inch Per Second).
AIRBUS S.A.S.
31707 BLAGNAC cedex, FRANCE
STM
REFERENCE U3U06191
MAY 2006
PRINTED IN FRANCE
AIRBUS S.A.S. 2006
ALL RIGHTS RESERVED
AN EADS JOINT COMPANY
WITH BAE SYSTEMS