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A778

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This specification covers requirements for welded unannealed austenitic stainless steel tubular products.

Table 1 lists the five grades covered by this specification: 304, 304L, 316, 316L, 317L.

The tubing must be between 3-48 inches in outside diameter and have a wall thickness between 0.062-0.500 inches.

Designation: A 778 01

Standard Specification for


Welded, Unannealed Austenitic Stainless Steel Tubular
Products1
This standard is issued under the fixed designation A 778; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.

1. Scope A 370 Test Methods and Definitions for Mechanical Testing


1.1 This specification covers straight seam and spiral butt of Steel Products2
seam welded unannealed austenitic stainless steel tubular A 409/A 409M Specification for Welded Large Diameter
products intended for low and moderate temperatures and Austenitic Steel Pipe for Corrosive or High-Temperature
corrosive service where heat treatment is not necessary for Service3
corrosion resistance. Table 1 lists the five grades covered by A 700 Practices for Packaging, Marking, and Loading
this specification. The user of this specification should be Methods for Steel Products for Domestic Shipment4
aware that a minimum amount of testing and examination is A 941 Terminology Relating to Steel, Related Alloys, and
required of the basic product. The user requiring additional Ferroalloys3
testing or examination is referred to the supplemental require- A 999/A 999M Specification for General Requirements for
ments or Ordering Information, or both. Users requiring a Alloy and Stainless Steel Pipe3
tubular product with post-weld heat treatment or with radio- E 340 Test Method for Macroetching Metals and Alloys5
graphic examination are referred to Specification A 312/ E 527 Practice for Numbering Metals and Alloys (UNS)3
A 312M, A 358/A 358M, or A 409/A 409M, as applicable. 2.2 AWS Standards:
1.2 This specification covers welded unannealed tubular A 5.4 CorrosionResisting Chromium and Chromium-
products 3 in. (75 mm) through 48 in. (1200 mm) in outside Nickel Steel Covered Welding Electrodes6
diameter and in nominal wall thicknesses of 0.062 in. (1.5 mm) A 5.9 CorrosionResisting Chromium and Chromium-
through 0.500 in. (12.5 mm) produced to this specification. Nickel Steel Welding Rods and Bare Electrodes6
Tubular products having other diameters or wall thickness, or 2.3 SAE Standard:
both, may be furnished provided it complies with all other SAE J1086 Practice for Numbering Metals and Alloys
requirements of this specification. (UNS)7
1.3 The values stated in inch-pound units are to be regarded 3. Terminology
as the standard.
3.1 Definitions:
2. Referenced Documents 3.2 The definitions in Specification A 999/A 999M and
2.1 ASTM Standards: Terminology A 941 are applicable to this specification.
A 240 Specification for Heat-Resisting Chromium and 4. Ordering Information
Chromium-Nickel Stainless Steel Plate, Sheet, and Strip
for Pressure Vessels2 4.1 Orders for material to this specification should include
A 262 Practices for Detecting Susceptibility to Intergranu- the following:
lar Attack in Austenitic Stainless Steels2 4.1.1 Quantity (feet, metres, or number of pieces),
A 312/A 312M Specification for Seamless and Welded 4.1.2 Name of material (welded unannealed austenitic stain-
Austenitic Stainless Steel Pipes3 less steel tubular products),
A 358/A 358M Specification for Electric-Fusion-Welded 4.1.3 Straight seam or spiral butt seam,
Austenitic Chromium-Nickel Alloy Steel Pipe for High- 4.1.4 Grade (see Table 1),
Temperature Service3 4.1.5 Size (outside diameter and specified wall thickness)
(see 10.3 and 10.4),

1
This specification is under the jurisdiction of ASTM Committee A01 on Steel,
4
Stainless Steel, and Related Alloys and is the direct responsibility of Subcommittee Annual Book of ASTM Standards, Vol 01.05.
5
A01.10 on Stainless and Alloy Steel Tubular Products. Annual Book of ASTM Standards, Vol 03.01.
6
Current edition approved Mar. 10, 2001. Published June 2001. Originally Available from American Welding Society, 2501 N.W. 7th St., Miami, FL
published as A 778 80. Last previous edition A 778 00. 33125.
2 7
Annual Book of ASTM Standards, Vol 01.03. Available from Society of Automotive Engineers, 400 Commonwealth Drive,
3
Annual Book of ASTM Standards, Vol 01.01. Warrendale, PA 15096.

Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.

1
A 778 01
TABLE 1 Chemical Requirements
Manga- Phos- Composition, % Columbium
UNS Carbon Nitrogen,
Grade nese, phorus, Sulfur, Silicon, Titanium Plus
DesignationA maxB Chromium Nickel max
max max max max Tantalus

TP 304L S30403 0.030 2.00 0.045 0.030 1.00 18.020.0 8.013.0 ... ... ... 0.10
TP 316L S31603 0.030 2.00 0.045 0.030 1.00 16.018.0 10.014.0 2.00 ... ... 0.10
3.00
TP 317L S31703 0.030 2.00 0.045 0.030 1.00 18.020.0 11.015.0 3.0 ... ... 0.10
4.0
C
TP 321 S32100 0.08 2.00 0.045 0.030 1.00 17.019.0 9.012.0 ... ... ...
D
TP 347 S34700 0.08 2.00 0.045 0.030 1.00 17.019.0 9.012.0 ... ... ...
A
New designation established in accordance with Practice E 527 and SAE J1086, Practice for Numbering Metals and Alloys (UNS).
B
The carbon analysis shall be reported to the nearest 0.01 %, except for the low carbon (0.030) types, which shall be reported to the nearest 0.001 %.
C
The titanium content shall be not less than five times the carbon content and not more than 0.70 %.
D
The columbium plus tantalum content shall be not less than ten times the carbon content and not more than 1.10 %.

4.1.6 Length (mill standard lengths, or specify cut lengths) ances of 10.4. The weld bead may be removed at the option of
(see 10.1), the manufacturer or upon agreement between the manufacturer
4.1.7 Optional requirements (Supplementary Requirements and purchaser.
S1 to S5), 6.5.3 Injurious weld defects shall be repaired by removal to
4.1.8 Certification requirements, sound metal and rewelding.
4.1.9 Specification designation, and 6.5.4 The alloy content (chromium, nickel, molybdenum,
4.1.10 Special requirements. columbium, and carbon) of the filler metal shall conform to
that required for the plate or the welding electrodes as shown
5. Significance and Use in Table II of Specification AWS A5.4 or in Table I of
5.1 It is anticipated that the ASTM Subcommittees A01.06, Specification AWS A5.9, except that when welding on Type
A01.10, A01.17, A01.22, and A01.28 will use the standard 321 base metal, the deposited weld metal may correspond to
composition limits listed in this specification for the grades Type 347.
identified by the corresponding UNS designation in the product 7. Mechanical Test Requirements
specification unless there is a specific technical justification for 7.1 Each lot shall be subjected to one transverse tension test
doing otherwise. The compositions in this specification shall and two transverse guided bend tests.
not be considered as chemical requirements for any particular
product until adopted by the subcommittee overseeing that NOTE 1The term lot applies to all pipe of the same grade, of the same
product. thickness, produced from the same heat with the same weld procedure.
7.2 The maximum lot size shall be in accordance with the
6. Manufacture following table:
6.1 The tubular products shall be made from flat-rolled steel Diameter Range Lot Size (lengths)
up to 3 in. exclusive 400
sheet, coil, or plate by a shielded arc-welding process. The 38 in. exclusive 300
material used for manufacture shall conform to the require- 814 in. exclusive 200
ments of one of the grades of Specification A 240 listed in 14 in. and over 100

Table 1. At the manufacturers option, filler metal may be used. 7.3 Specimen Preparation:
6.2 Tubular products 14 in. (350 mm) in diameter and 7.3.1 Transverse tension and bend test specimens shall be
smaller shall have a single longitudinal weld or a spiral butt taken from the end of a length and shall be flattened cold before
weld seam. Tubular products of larger diameter may have a final machining to size.
maximum of three longitudinal welds. All weld tests, exami- 7.3.2 As an alternative to the requirements of 7.3.1, the test
nations, inspections, or treatments are to be performed on each specimens may be taken from test plates of the same material
weld seam. as the tube, which are attached to the end of the cylinder and
6.3 Circumferentially welded joints of the same quality as welded as a prolongation of the tube longitudinal weld.
the longitudinal or spiral joints shall be permitted by agreement 7.3.3 Tension test specimens shall be made in accordance
between the manufacturer and the purchaser. with Test Methods and Definitions A 370.
6.4 All tubular products shall be furnished clean and free of 7.4 Transverse Tension Test:
scale. 7.4.1 Transverse tension tests taken transversely across the
6.5 Welding: welded joint shall meet the same minimum tensile strength as
6.5.1 The welds shall be made by the manual or automatic the base material (Table 2).
electric-welding process. 7.4.2 When diameters below 8-in. (200 mm) make it im-
6.5.2 The welded joints may show a reinforcing bead no practical to perform a transverse tension test, an alternative test
greater than 116 in. (1.6 mm) on either surface of the tubular may be permitted by agreement between the manufacturer and
product. At no place shall the thickness of the weld section be the purchaser.
less than the minimum wall thickness permitted by the toler- 7.5 Transverse GuidedBend Weld Test:

2
A 778 01
TABLE 2 Tensile Requirements have a workmanlike finish. Surface imperfections, such as
Grade UNS Tensile handling marks, straightening marks, light mandrel and die
Designation Strength, min, marks, shallow pits, and scale patterns, will not be considered
ksi (MPa)
as serious defects, provided the imperfections are removable
TP 304L S30403 70 (485)
TP 316L S31603 70 (485)
within the allowable wall thickness tolerance. The removal of
TP 317L S31703 75 (515) surface imperfections is not required.
TP 321 S32100 75 (515)
TP 347 S34700 75 (515) 12. Inspection
12.1 The inspector representing the purchaser shall have
entry at all times while work on the contract of the purchaser
7.5.1 Take two bend test specimens transversely from the is being performed, to all parts of the manufacturers works
weld. Subject one to a face guided-bend test and the second to that concern the manufacture of the material ordered. The
a root guided-bend test. Bend one specimen with the inside manufacturer shall afford the inspector all reasonable facilities
surface of the tube against the plunger, and the other with the to satisfy him that the material is being furnished in accordance
outside surface against the plunger. with this specification. All required tests and inspections shall
7.5.2 The bend test shall be acceptable if no cracks or other be made at the place of manufacture prior to shipment, unless
defects exceeding 18 in. (3 mm) in any direction are present in otherwise specified, and shall be conducted so as not to
the weld metal or between the weld and the parent metal after interfere unnecessarily with the operation of the works.
bending. Cracks that originate along the edges of the specimen
during testing, and that are less than 14 in. (6 mm) measured in 13. Rejection
any direction shall not be considered. 13.1 Each length of tube received from the manufacturer
7.5.3 Make and test transverse guided-bend weld test speci- may be inspected by the purchaser. If it does not meet the
mens in accordance with Test Methods and Definitions A 370. requirements of this specification based on the inspection and
7.5.4 When diameters below 8 in. (200 mm) make it test method as outlined, the length may be rejected and the
impractical to perform a transverse guided-bend test, a flatten- manufacturer shall be notified. Disposition of rejected lengths
ing test may be substituted (see Supplementary Requirement shall be a matter of agreement between the manufacturer and
S5). the purchaser.

8. Heat Treatment 14. Certification


8.1 Heat treatment shall not be required. 14.1 A certification that the material conforms to the re-
quirements of this specification shall be the basis of acceptance
9. Chemical Requirements of the material. When requested by the purchaser, the manu-
9.1 Mill certificates of heat analysis of each heat of steel facturer shall report to the purchaser or his representative the
shall be furnished upon request. results of any supplemental test requirements.
15. Product Marking
10. Permissible Variations in Tubular Products
Dimensions 15.1 Each length of tube shall be legibly marked with the
manufacturers name or brand, specified size, heat number, this
10.1 LengthsTubular products are normally furnished in
specification number, grade of material, and the letters HT-O to
mill lengths 10 ft (3 m) and over. If specific lengths are
indicate that the pipe was not heat treated.
ordered, no length shall be under the length specified and not
15.2 For small-diameter tubes and pieces under 3 ft (0.90 m)
more than 14 in. (6 mm) over that specified.
in length, the information specified in 15.1 shall be marked on
10.2 StraightnessUsing a 10-ft (3-m) straightedge placed
a tag securely attached to the bundle or box in which the pieces
so that both ends are in contact with the length, a maximum of
are shipped.
a 0.25-in. (6-mm) gap is allowable.
10.3 Diameter ToleranceRefer to the applicable table in 16. Packaging
Specification A 999/A 999M. 16.1 Tubular products may be shipped loose. The manufac-
10.4 Wall ThicknessWall thickness tolerance shall be turer may, at his option, box, crate, or package in secure lifts or
612.5 %. bundles to ensure safe delivery as specified in Practices A 700.
11. Workmanship 17. Keywords
11.1 Finished products shall have smooth ends free of burrs. 17.1 austenitic stainless steel; stainless steel tubing; steel
Tubular products shall be free of injurious defects and shall tubing; welded steel tubing

3
A 778 01
SUPPLEMENTARY REQUIREMENTS

One or more of the following supplementary requirements may be included in the purchasers
inquiry or in the order or contract. When so included, a supplementary requirement shall have the
same force as if it were in the body of the specification. Details of a supplementary requirement shall
be agreed to between the manufacturer and the purchaser.

S1. Etching Tests S4. Hydrostatic Test


S1.1 An etching test, when specified, shall be made on a S4.1 Each length shall be subjected to a hydrostatic test in
transverse section from one end of one length from each 2500 accordance with Specification A 999/A 999M, section on Hy-
ft (760 m) or fraction thereof from each heat of steel or as drostatic Test Requirements.
specified by the purchaser. An etching test in accordance with
Test Method E 340 shall be made. The test shall show sound, S5. Flattening Test
homogeneous, and reasonable uniform material, free of injuri-
ous laminations, cracks, and similar objectionable defects. If S5.1 One flattening test shall be made to represent each lot
the specimen of any length shows objectional defects, one (see Note 1) of finished product. Crop ends may be used.
retest shall be permitted from the same end. If this fails, the S5.2 Evidence of laminated or unsound material that is
length shall be rejected. revealed during the flattening test shall be cause for rejection.
S2. Intergranular Corrosion Bend Test S5.3 Superficial ruptures resulting from surface imperfec-
tions shall not be cause for rejection.
S2.1 One intergranular corrosion bend test shall be made on
a welded section from one end of one length from each 2500 S5.4 A section of welded pipe not less than 4 in. (100 mm)
ft (760 m) or fraction thereof from each heat of steel or as in length shall be flattened cold between parallel plates in two
specified by the purchaser. The specimen shall be bent so that steps. The weld shall be placed 90 from the direction of the
the location of weld is at the point of maximum bend. The applied force. During the first step, which is a test for ductility,
method of testing shall be in accordance with Practice E of no cracks or breaks on the inside or outside surfaces shall occur
Practices A 262. until the distance between the plates is less than one half of the
outside diameter of the pipe. During the second step, which is
S3. Packaging Requirements a test for soundness, the flattening shall be continued until the
S3.1 The ends shall be protected with wooden or plastic specimen breaks or the opposite walls of the pipe meet.
plugs.

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of infringement of such rights, are entirely their own responsibility.

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if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards
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