Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Scribd Logo
Upload

Welcome to Scribd!

  • 59 views

    Unit Planned Shutdown Operations

    Uploaded by

    chandan mishra
    1. The document outlines the planned shutdown procedure for a unit including gradually reducing load through various control modes down to 5-25% load, performing turbine tests, cutting out coal mills, adjusting steam sources, and monitoring systems. 2. It then details procedures for tripping the turbine at 5% load such as closing valves and stopping oil and control systems. 3. Finally, it describes generator side shutdown including reducing MVAR with load, isolating the generator from auxiliary power, reducing the exciter, opening the generator breaker, and purging hydrogen from the system.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    Unit Planned Shutdown Operations

    Uploaded by

    chandan mishra
    59 views3 pages
    1. The document outlines the planned shutdown procedure for a unit including gradually reducing load through various control modes down to 5-25% load, performing turbine tests, cutting out coal mills, adjusting steam sources, and monitoring systems. 2. It then details procedures for tripping the turbine at 5% load such as closing valves and stopping oil and control systems. 3. Finally, it describes generator side shutdown including reducing MVAR with load, isolating the generator from auxiliary power, reducing the exciter, opening the generator breaker, and purging hydrogen from the system.

    Original Description:

    Unit Planned Shutdown

    Original Title

    Unit Planned Shutdown Operations.doc

    Copyright

    © © All Rights Reserved

    Available Formats

    DOC, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    1. The document outlines the planned shutdown procedure for a unit including gradually reducing load through various control modes down to 5-25% load, performing turbine tests, cutting out coal mills, adjusting steam sources, and monitoring systems. 2. It then details procedures for tripping the turbine at 5% load such as closing valves and stopping oil and control systems. 3. Finally, it describes generator side shutdown including reducing MVAR with load, isolating the generator from auxiliary power, reducing the exciter, opening the generator breaker, and purging hydrogen from the system.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    59 views3 pages

    Unit Planned Shutdown Operations

    Uploaded by

    chandan mishra
    1. The document outlines the planned shutdown procedure for a unit including gradually reducing load through various control modes down to 5-25% load, performing turbine tests, cutting out coal mills, adjusting steam sources, and monitoring systems. 2. It then details procedures for tripping the turbine at 5% load such as closing valves and stopping oil and control systems. 3. Finally, it describes generator side shutdown including reducing MVAR with load, isolating the generator from auxiliary power, reducing the exciter, opening the generator breaker, and purging hydrogen from the system.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 3

    UNIT PLANNED SHUT DOWN PROCEEDURE

    1. LOAD can be reduce by 3 ways:-


    a. Fully manual ( up to 5% load)
    b. Load may be reduced up to 60% under CMC mode,
    then change over to either Press Control Mode or
    Manual Mode.
    c. Load may be reduced up to 40% under Pressure
    Control Mode, then change over to Manual Mode.
    d. CMC (up to 60% load then either Press. Control mode
    or Manual mode)

    2. At 60% Load can be carried out Auto Turbine Test (ATT)


    to test its availability.
    3. Reduce load up to 40% Load
    .
    Procedure of Cutting out a coal mills:-
    Reduce coal feeder position to minimum
    Stop coal feeder
    Wait to stop mills, till its Amps drops to
    minimum e.g. no load condition.
    Stop mill motor & Close all dampers.

    4. Change over Pressure Control Mode to Manual Load
    Control Mode
    5. Cut off HP Heaters
    6. Change Over DEA Pegging Steam source from
    Extraction to CRH.
    7. Reduce coal feeding further & reduce Load accordingly
    up to 20-25%.
    8. MONITOR Scanners, If required Cut in Oil support to
    avoid Flame failure Protection.
    9. Cut out LPHs, Change Over UAT to Station Bus and
    DEA Pegging Steam from CRH to APRDS.
    10 FCS to Change Over from Hi range to Low range
    .
    11 Put HPLP Bypass in service
    .
    12 Reduce Fuel & Load.
    .
    13 Trip Turbine at 5% load (Gen Protection can be Tested).
    .
    ..
    i.
    Ensure turbine ESVs & IVs, CRH NRVs,
    Extraction NRVs &Block Valve Closed.
    ii.
    Trip Oil= Zero, Control oil = 4.8 kg/cm2
    iii.
    Gen Field Breaker OPEN
    iv.
    AOP start auto < 2950 rpm or < 4.8 kg/cm 2
    oil pressure.
    v.
    JOP start auto < 510 rpm
    vi.
    Barring Gear valve open < 210 rpm

    14 Ensure opening of the following drains:-
    .
    15 HP casing, Seal Steam Hdr, before ESVs & Extraction
    . NRVs, after CRH NRVs, before / after IV valve NRVs
    16 Stop turbine barring if casing / shaft temp < 1200 C
    .
    17 Stop CEP at CASING TEMP OF 1000 C
    .
    18 Shutdown Oil System at 80 0C to 90 0C
    .

    Generator Side Shutdown Operations

    1. REDUCE MVAR with load


    2. CHANGEOVER to station supply from UAT at 20% Load
    3. ISOLATE hydrogen coolers after 15 to 20 minutes of
    Gen tripping.
    4. REDUCE Exciter controller to minimum.
    5. Open Generator Breaker at 5% load.
    6. STOP stator water pump ( If Stator Cooling System is
    in service )
    7. OPEN line isolators.
    8. PURGE H2 by filling CO2 & purge the CO2 by filling dry
    compressed Air

    You might also like