2008 Fire Protection Guide
2008 Fire Protection Guide
2008 Fire Protection Guide
Guide to
Fire Protection
2008
Appendix A Resources 47
2
Chapter One - Introduction
From the time that Neolithic man first tamed the power of fire to cook his meats and heat
his hut, man has lived with the risk of being consumed by its power. Throughout
recorded history there are accounts of entire cities being destroyed by fire ancient
Rome, London, Chicago, San Francisco and Dresden. These cities were all rebuilt with
more fire resistant construction, but still the threat of fire remained.
Today we have
comprehensive Building
Codes that regulate the
way we design and
construct buildings in the
interest of guarding public
safety and property. The
primary focus of Building
Codes has always been
Figure 1-1 Chicago 1871 - National Archives, Washington, D.C. fire safety with issues such
as structural adequacy
being a secondary consideration. These codes have served us well. A century has passed
since San Francisco was devastated by fire following the 1906 earthquake and no U.S.
cities have burned to the ground in that period.
There have been a few significant high-rise building fires in recent decades, the 1988
Interstate Bank fire in Los Angeles, CA and the 1991 Meridian Plaza fire in Philadelphia,
PA. In both cases the structures remained standing after the fire was extinguished and the
majority of the occupants were able to escape safely. While the structure of the Interstate
Bank building sustained minor structural damage and was repaired, the Meridian Plaza
structure was extensively damaged and was eventually demolished. In both cases the
Building Code objectives of protecting the safety of building occupants had been
achieved. These events served to reinforce a sense of complacency in the Architectural
and Engineering communities that we were doing all of the right things.
On September 11, 2001, our world changed. The terrorist attack on the World Trade
Center towers was a tragedy that few will forget. There was a loss of innocence on that
day. One of the victims was our confidence in the way we protect building occupants and
structures from uncontrolled fire in tall buildings.
Modern buildings employ multiple fire protection systems. Active systems such as
sprinkler systems are intended to control a developing fire. Detection and alarm systems
are designed to provide early warning to building occupants and firefighters of a fire.
Manual systems, including standpipes, hose cabinets and fire extinguishers assist
firefighters in fighting fires. Egress systems allow building occupants to safely exit a
building during a fire. Compartment walls contain a fire and slow its spread.
3
Passive fire protection systems are intended to
protect structural elements from severe damage
or collapse during a fire. Examples include
spray applied fire resistive materials for
structural steel, gypsum board assembles or
concrete encasement of structural elements.
Typically passive fire protection systems are
designed and specified by the project architect
with little or no involvement of the structural
engineer. However, there is a growing
consensus that public safety would be better Figure 1-2 Spray fireproofing operation
served if structural engineers played a more DeStefano & Chamberlain
active role in designing, specifying and
inspecting the passive systems that protect the structures that they design.
The Building Code stipulates minimum requirements for passive fire protection of
structural and other building elements. The procedures for evaluating these requirements
are cookbook in nature and are not particularly difficult for a structural engineer to
master no formal training in fire protection engineering is needed. Designing fire
protection based on the Building Code requirements is considered a prescriptive
method.
As an alternative to the prescriptive method, there are analytical methods for calculating
the fire endurance of structural elements. These analytical methods are performance
based. A realistic estimate of the quantity of combustible building contents and the
corresponding fire load, along with knowledge of how the structure behaves locally and
globally under the extreme temperatures of an uncontrolled fire, are used to calculate the
amount of passive fire protection needed on the structural and building elements.
Performance based methods may be more rational than the prescriptive method, but they
can require considerably more effort and expertise. Currently, a performance based
4
analysis or design is usually performed by consultants with special fire protection
engineering expertise, and only when there is an economic incentive to reduce the
amount of code mandated fire protection or when the prescriptive method produces an
architecturally undesirable result. However, there are techniques that can be adopted by
practicing structural engineers and it is the intent of this guide to highlight some of these
opportunities.
Since the performance based analysis often results in a reduction in the amount of passive
fire protection needed, some have argued that it results in a less fire safe building. It is
more accurate to conclude that performance based methods result in fire protection
materials being placed where they can yield the most benefit to the fire safety of the
building and its occupants. Consequently, there can be more confidence in the adequate
performance of a structure subjected to fire.
Teamwork
The design of effective fire protection systems is an effort that requires the participation
of the entire design team. The Architect, serving in the role of prime design professional
is ultimately responsible for all of a buildings fire protection systems, but in fact the
responsibility for designing most of the systems falls on the shoulders of consultants.
The Architect will design the fire egress systems which include stairways, door hardware
and corridors. The Architect will also design and specify passive fire protection materials
and systems, sometimes with the assistance of the structural engineer, but more often
without.
When performance based methods are required, a specialty Fire Protection Engineer is
often engaged to perform the analysis and design.
So where does the structural engineer fit in? Typically, fire protection design is not part
of the structural engineers basic services. If it is included in the scope of services, the
structural engineer would assist the Architect in selecting appropriate passive fire
protection of structural elements by the prescriptive method. In some cases it may be
more appropriate for the Structural Engineer to assume prime responsibility for the
design of prescriptive fire protection systems relating to the structural framing.
Simple performance based analysis of passive fire protection systems could be performed
by a structural engineer (e.g. single element analysis). To become competent at
performance based analysis requires more training or self-study than the prescriptive
method.
5
There are extensive requirements in the Building Code for Special Inspection and testing
of spray applied fire resistive materials on steel structures. In some cases, the structural
engineer will play a lead role in this inspection and testing.
6
Chapter Two Prescriptive Method
The prescriptive method is the approach whereby the selection of fire resistance is based
on a rigid set of requirements contained within the International Building Code (IBC).
When determining the fire resistance rating of a building structure there are basic
characteristics that must be considered:
The Building Code defines five general construction classifications for buildings, with
sub categories within each. The architect or structural engineer must select one of the
construction classifications for a particular building project. The Building Code
stipulates maximum building height and floor area for each construction classification
and use group (Table 503 of the IBC). The code allows increases to the height and area
limits if the building is sprinklered, or has more than 25% of the perimeter accessible to
fire trucks. For construction economy, the objective is to select a construction
classification that has the lowest fire resistance rating requirements.
The Building Code contains special requirements for buildings with mixed uses and for
open parking structures. There are also special provisions for buildings with unlimited
area.
The International Building Code (IBC) uses essentially the same approach for
determining the construction classification that was developed one hundred years ago.
The maximum size (height and area) of buildings is based on the occupancy and the type
of construction. The assumption is that the use influences the combustible content and the
number and characteristics of the occupants (e.g. transient occupants in hotels, non-
ambulatory patients in hospitals, etc.). The fire load is the combustible content plus the
combustible construction. The fire load determines the duration (severity) of the potential
fire.
The philosophy has been to provide ample time for occupants to safely escape a burning
building, to allow safe access for fire fighters and to prevent the fire from spreading to
adjacent buildings. Early classifications were as follows:
7
Industrial uses and storage can change from low hazard to high based on combustible
content. Other considerations are assembly buildings should be more restrictive because
large crowds of people may panic in a fire. Also consideration needs to be made for
people not capable of swift evacuation due to age, illness or physical restraint.
Using the above criteria and experience from fires in one story buildings, allowable floor
areas per story were established for different uses. At a later time these areas were
permitted to be increased based on the use of automatic sprinklers and accessible
perimeter to enhance fire fighting. Area is defined as the floor area within the exterior
walls or fire walls, exclusive of vent shafts and courts. Excluding shafts and courts from
the measurement typically adds about 3-5% to the permitted area.
Height is the vertical distance from the grade plane to the average height of the highest
roof surface in feet. A story is that portion of the building between the upper surface of a
floor and the upper surface of the floor or roof next above. Basements need not be
included unless the floor above is more than 6 feet above grade plane; or more than 6 feet
above the finished ground level for more than 50% of the total building perimeter or
more than 12 feet above the finished ground level at any point.
Mezzanines having an area not exceeding one-third of the area of room or space below
are not to be considered a story.
The initial types of construction were fireproof and non fireproof. These were later
changed to fire resistive for obvious reason. In time these expanded to the following
five:
Fire resistive
Non-combustible
Exterior protected ordinary
Heavy timber
Wood frame
Type I and II construction includes structural steel or concrete frame buildings where the
structure is composed entirely of non-combustible materials. In some instances, fire
retardant treated wood is permitted for roof framing.
Type III construction includes buildings with exterior walls constructed of masonry or
other non-combustible materials. The floor and roof framing may be wood.
8
Type IV construction includes buildings framed with heavy timbers. The exterior walls
must be non-combustible. The floor and roof decking must be solid wood planking with
no concealed spaces..
5 stories, 60,000 sf per floor, Business Occupancy, accessible perimeter of the building is
25 feet wide for 50% of the perimeter.
From Table 503, Construction Type II B would permit 4 stories and 23,000 sf per floor.
However, if automatic sprinklers are added, one story can be added and the area can be
increased by 200%. The area may also be increased based on the accessible perimeter.
Aa = Att + [At If/100] + [At Is/100], where At is area from Table 503
Therefore, the building is in compliance with the IBC for Construction Type II B.
Once the construction classification has been selected, Table 601 of the IBC defines the
fire ratings required for each building element, floor construction, roof construction,
columns, etc.
There are no fire ratings tabulated for brace elements that resist only wind or seismic
lateral loads. This is based on the assumption that it is unlikely that a hurricane or
earthquake will occur during fire.
9
The code does require that beams which brace a column must have the same rating as the
column that they are bracing. Similarly, beams that support a wall around a stair must
have the same rating as the wall.
Fire ratings are listed as restrained assemblies, unrestrained assemblies and unrestrained
beams. Fire rated floors or roofs are assemblies. Fire rated beams that brace a column or
support a rated wall are unrestrained beams.
Restrained assemblies require less fire protection than unrestrained assemblies with the
same fire rating. In the context of fire rated assemblies, the term restrained has a
different meaning from that commonly used by structural engineers.
A building fire is often limited to a small area of a building and only heats up the
structural framing immediately above the fire. If there is surrounding floor or roof
construction that is capable of restraining the thermal expansion of the structure in the
vicinity of the fire, the assembly will perform better and is considered to be restrained.
The Underwriters Laboratory (UL) publishes a directory that lists the fire rated
assemblies, beams, columns and walls that they have tested. UL is not the only testing
laboratory that performs fire tests, but they are the most prolific. There are other
laboratories that also list fire test results such as Warnock Hersey, Southwest Research
Institute, Intertek Testing Services, Omega Laboratories, etc.
Fire tests are defined in ASTM E119. A full size test specimen is placed in a test furnace
and subjected to a fire with a prescribed time-temperature curve. The time period to
failure is recorded for the test. Since actual building fire conditions are different from an
ASTM E119 test, an assembly with a 2 hour rating will not necessarily survive a real fire
for 2 hours. The ASTM E119 test is a good method of rating the relative fire resistance
of different building elements, but it is not a good predictor of an elements actual
duration in a real fire.
Each listing in the UL Fire Resistance Directory describes in great detail all of the
significant components of the test specimen, such as beam size, type and thickness of
fireproofing, type, size and gage of metal deck, thickness of concrete slab and type of
concrete aggregate. The building construction must match all of the components of the
test specimen for the referenced fire endurance test.
References
10
Chapter Three Performance Based Design
Structural Fire Engineering or demonstrating fire resistance by Performance Based
Design (PBD) is essentially the design of structural elements, sub-assemblies or frames to
support the applied load at high temperatures during a fire. It is not significantly different
to designing for wind or any other load except that the material properties (strength and
stiffness) of the structure degrade and thermal expansion can generate additional axial
forces, moments and deflections that may need to be addressed by the design.
Establishing the code required Construction Type and the required fire resistance ratings
for a structural frame has traditionally been the responsibility of the Architect. It is
common practice for the structural engineer to design for all other structural loads. It is
the intent of this chapter to provide structural engineers with an introduction to the
necessary information to consider the impact of fire on their designs.
The complexity with which each stage is assessed can vary from simple hand calculations
to complex computer modeling.
Design Fires
There are a number of fire exposures that a structural element can be exposed to:
A fully developed fire involving all of the contents in the room / compartment /
enclosure.
A localized fire that is prevented from growing significantly because of sprinkler
spray, the compartment height or lack of fuel load.
External flames projecting through windows.
In terms of choosing a suitable design fire, external structures may only be exposed to
flaming through specific window openings. In tall or large spaces with well-defined and
specific locations for fire load (e.g. atriums, airport terminals, parking garages) a local
fuel-bed controlled fire adjacent to a critical piece of structure might be appropriate as the
basis of design. In areas of high fire load (e.g. retail, office, residential) with ceiling
11
heights of 10 to14 feet, a fully developed compartment fire is likely to be the most
appropriate fire case.
The fully developed fire provides the worst case fire exposure to a structure. Real fully
developed fires are a function of the dimensions of the compartment, the area and height
of window openings, the thermal properties of wall/ceiling and floor linings and the type,
configuration, and quantity of fuel in the compartment. When levels of fire resistance are
derived from an ASTM E119 standard fire test using a furnace with a defined
temperature-time curve, these variables are ignored.
The development of a compartment fire can be described by three distinct phases, the
pre-flashover fire, the fully-developed fire (or post-flashover fire) and the cooling phase.
There is a rapid transition stage called flashover between the pre-flashover and fully
developed fire. While still small (during the growth phase) the compartment fire will
behave as it would in the open. As it grows the confinement of the compartment begins
to influence its behavior. If there is sufficient fuel and ventilation (i.e. window glass
breaks) the fire will develop to flashover and its maximum intensity when all combustible
surfaces are burning. If the fire is extinguished before flashover or if the fuel or
ventilation is insufficient there will only be localized damage. Post-flashover, the whole
enclosure and its contents will be devastated. Structural damage and fire spread beyond
the compartment of origin is also likely unless the fire is in a fire rated enclosure. Fire
resistance is important when elements of structure are subjected to high temperatures for
a prolonged period of time. Post-flashover fires provide the worst case scenario.
The ASTM E119 standard fire test which forms the basis for code defined fire resistance
ratings, is intended to represent a fully developed fire involving all of the contents in the
room. However, it has been widely criticized for its inability to reflect the real fire case.
The difference between the standard test Time - Temperature curve and the Time -
Temperature curves measured in real compartment fires can be considerable.
Localized Fire
In order to calculate the flame height the engineer has to Figure 3-1 localized fire - Arup
make an assumption about the size of the expected fire in British Thermal Units (BTUs)
per second. The Society of Fire Protection Engineers (SFPE) handbook, the National
12
Fire Protection Association (NFPA) Fire Protection Handbook and NFPA 92 B provide
some data in this regard. Fire test data from organizations such as the National Institute
of Standards and Testing (NIST) is also available on the internet.
External Flaming
Empirical equations also exist to calculate external fire exposures. The calculations
consider the different fire exposure experienced by external structural members as
compared to the same members in a fire compartment. The calculations account for:
FDS can also be used to calculate temperature changes with time for external flaming.
The results provided by the software are sensitive to the input data and therefore fire
analysis at this level of detail should only be undertaken by an engineer with a good
knowledge of fire dynamics and fire chemistry.
Heat Transfer
Once a temperature-time regime for the space or the vicinity of a structural element has
been established the structural temperatures can be calculated using heat transfer
equations. Various empirical and analytical equations exist. They consider conduction,
convection, and radiation in accordance with the principles of heat transfer.
For more complicated structural sections a finite element heat transfer analysis can be
carried out.
Structural Analysis
Structural analysis for fire is similar to analysis for other loads and can be based on single
member analysis or a frame approach.
Single element analysis is a fast, effective technique that can bring substantial value to a
design as it allows an understanding of the overcapacity or under capacity of the member
in the fire limit state. This can be used to formulate adequate fire resistance ratings or to
13
inform a change to the structural design to allow adequate capacity without any added
fire protection.
Using single element analysis typically involves comparing the structural load that the
member has to carry in the fire condition with the capacity of the member at elevated
temperature. Axial force, bending, shear, and buckling, including lateral torsional
buckling, all need to be considered as appropriate. Buckling events are dependent on
stiffness rather than strength. Stiffness degrades more quickly than strength in some
materials therefore buckling can occur at lower temperatures than the yield temperature
of the material. The capacity of the associated connections also needs to be examined.
An important part of structural fire engineering is defining the applied load assumed to
act on the structure during a fire event. The factors applied to imposed and dead load in
the fire design are typically reduced from that assumed by the structural engineer for
normal design. It is not reasonable for structural members to be designed for a high live
load during an extreme event such as a fire. The factors applied to dead and imposed
loads in fire resistance calculations given by SEI/ASCE 7 are:
References
14
3. Magnusson S.E. and Thelandersson S., Temperature-time curves of complete Process
of fire development-theoretical study of wood fuel fires in enclosed spaces.
Technical Report 65, 1970.
4. NFPA Fire Protection Handbook.
5. NFPA 92B: Standard for Smoke Management Systems in Malls, Atria, and Large
Areas, 2005 Edition.
6. NIST Building and Fire Research Laboratory, http://www.bfrl.nist.gov/
7. SFPE Handbook of Fire Protection Engineering, 3rd edition. www.sfpe.org
8. SFPE Engineering Guide - Fire Exposures to Structural Elements, 2004
9. SFPE Engineering Guide for performance Based Fire Protection, 2nd edition
15
Chapter Four Fire Testing
Building code requirements for structural fire resistance are based on laboratory tests
conducted in accordance with the ASTM E119 Standard Test Methods for Fire Tests of
Building Construction and Materials. NFPA 251 and UL 263 are fire endurance tests that
are virtually identical to ASTM E119. Since its inception in 1918, the ASTM E119 fire
test has required that test specimens be representative of actual building construction.
Achieving this requirement in actual practice has been difficult since most available
laboratory facilities can only accommodate floor specimens on the order of 15 ft. x 18 ft.
plan area and 9 ft. x 11 ft. for walls in a fire test furnace. Even for relatively simple
structural systems, realistically simulating the thermal restraint, continuity and
redundancy globally present in actual buildings is physically impossible to achieve in a
test assembly within the ASTM E 119 fire test furnace.
For floors and roofs, ASTM E119 provides for testing of restrained assemblies and also
for unrestrained assemblies with different acceptance criteria. The restrained test leads to
two distinct assembly ratings restrained and unrestrained by applying different
acceptance criteria. The unrestrained test leads to an unrestrained rating with a third set of
acceptance criteria.
16
Flame passage no passage of flame or gases hot enough to ignite cotton waste
on the unexposed side of a floor, roof, partition or wall.
Heat transfer limits are established for the temperature rise on unexposed sides
and for structural elements.
Load support a superimposed load intended to simulate a maximum loading
condition must be maintained.
Hose stream wall and partition test specimens are subjected to a hose stream
intended to simulate the impact, erosion and cooling effects of a fire hose. No
passage of the stream sprayed on the wall is permitted for one half of the
resistance period, but not more than one hour.
In the UL test frames, structural connections are rarely included as part of the test
assemblies. Beams in fire tests are generally supported on shelf angles with shims driven
between the ends of the beams and the test frame to simulate a thermally restrained
condition. Although this provides restraint against axial thermal expansion, it does not
mimic the rotational restraint found in real structures. Concrete slabs are cast tightly
against the test frame, but shrinkage during curing often results in something less than a
fully restrained condition. Consequently the support conditions of structural assemblies in
a UL test specimen do not accurately model connection behavior, continuity and
boundary conditions of a typical floor construction
17
References
1. ASTM E119 - Standard Test Method for Fire Tests of Building Construction
and Materials
2. NFPA 251 Standard Methods of Tests of Fire Endurance of Building
Construction and Materials - 2006
3. ANSI / Underwriters Laboratory 263 - Fire Tests of Building Construction
and Materials
18
Chapter Five Thermal Restraint
Floor and roof systems are classified as either thermally restrained or thermally
unrestrained. This dual classification was first introduced in 1970 in the ASTM E119
standard. Appendix X3 of the standard contains the following definition:
Table X3.1 of the ASTM E119 standard lists various types of floor and roof construction
and classifies each as either thermally restrained or unrestrained. In almost all instances,
structural steel construction, cast-in-place concrete and precast concrete construction is
considered thermally restrained. Wood frame and timber construction is considered
thermally unrestrained. Light-gage cold-formed steel framing is also considered to be
thermally unrestrained.
In recent years, in spite of supportive research, fire testing and actual fire experience, the
validity of classifying structural steel construction as thermally restrained has been
questioned. The International Building Code requires the design professional to
designate whether floor and roof systems are thermally restrained or unrestrained. The
code requires documentation to be provided to the building official as evidence of a
thermally restrained condition. Consequently, the thermally unrestrained classification is
the default selection for the design professional and building official. The code does
not specify what documentation is required to qualify as sufficient evidence of a
restrained condition.
19
In structural steel construction, the thermal restraint developed under fire conditions is
a combination of two primary effects:
2. Resistance to rotation of the ends of the beams and girders. This restraint is
influenced by connection stiffness, girder or column stiffness, and interaction of
the beams with composite or non-composite components of the floor or roof
construction.
Figure 5-2 ASTM E119 table X3.1 reprinted with permission from ASTM
Both modes of restraint occur in steel framed buildings and they both contribute to the
fire resistance of a structural steel supported floor or roof system. Indeed, there is strong
evidence that, of the two modes, rotational restraint is the more significant. Even
minimal rotational restraint provided by simple connections is effective in achieving
thermally restrained performance. This suggests that calculation (documentation) of the
amount of thermal restraint that exists in a structural steel frame building is unnecessary.
Prior to 1993, a table similar to X3.1 was included in the UL Fire Resistance Directory.
In 1993 the table was deleted and replaced with a description of the UL test frame
stiffness. This information about the test frame stiffness has sometimes been
misinterpreted. It has been suggested that a building structure must have stiffness greater
than that of the test frame to qualify as thermally restrained. This is an erroneous
interpretation.
20
References
21
Chapter Six Fire Walls
Fire walls have a very specific meaning in the building code. Not all fire-rated walls are
fire walls. Fire walls divide a building into separate portions each of which is treated as a
separate building. They are used when a building exceeds the permitted size for its
construction classifications or if portions of a building are built of different construction
types. The detailed requirements for fire walls are contained in Section 705 of the IBC.
The requirement that presents a structural challenge is 705.2:
Fire walls shall have sufficient structural stability under fire conditions to
allow collapse of construction on either side without collapse of the wall
for the duration of time indicated by the required fire-resistance rating.
Although this requirement seems simple and reasonable, it is often not easy to
accomplish, particularly in multi-story buildings. There are three commonly used
strategies for achieving the structural stability required by 705.2.
Cantilever fire walls are not connected to or braced by the structural framing on either
side and cantilever vertically from the foundation. The wall must be self supporting and
there must be a complete break in the structural framing. The framing cannot bear on the
fire wall in any way.
Cantilever firewalls are usually constructed of masonry or reinforced concrete. They must
be engineered to resist lateral loads stipulated in the code, but not less than 5 psf.
Cantilever fire walls are a very efficient solution for a one story structures, but they
become increasingly impractical as the building height increases.
Double fire walls consist of two walls built back-to-back. Each wall is rigidly connected
to and braced by the structural framing adjacent to it. As with cantilever fire walls, there
must be a complete break in the structural framing.
If the structural framing on one side of the fire wall collapses during a fire, the wall
attached to the framing will collapse along with it, leaving the second wall standing. Each
of the two walls in a double fire wall must have the stipulated fire-resistance rating.
The structural framing may bear on the wall or utilize the wall as a shearwall. Any fire-
rated non-combustible wall assembly may be used in a double fire wall.
When an egress corridor must pass through a double fire wall the configuration of the
rated doors can be challenging. Each wall is required to have rated doors which swing in
the direction of egress travel. This will sometimes require a rated vestibule to prevent the
doors from swinging into each other.
22
Double fire walls are a practical solution for multi-story buildings.
Tied fire walls are usually built on a column line or between a double row of columns.
The structural framing will be continuous and run through the fire wall with the wall tied
to the structural framing with flexible anchors.
The framing on each side of the fire wall must be engineered to resist the lateral forces
associated with the structure collapsing on the opposite side of the wall during a fire. This
usually requires a somewhat robust lateral load resisting system.
A variation on a tied fire wall commonly found in older buildings consists of a load
bearing masonry wall with wood joists pocketed into each side. A minimum of 4 inches
of solid masonry is required between the ends of the joist pockets and the ends of the
joists have a diagonal fire cut that prevents the wall from being pried over if the joists
collapse during a fire. Intermittent strap anchors connect the masonry wall to the bottom
of the joists for lateral support.
Tied fire walls are used when it is not practical to interrupt the structural framing such as
in the retrofitting of an existing building structure.
Fire walls may be constructed of any approved non-combustible materials. Concrete unit
masonry (CMU) has been the material of choice for fire wall construction. In recent years
fire walls constructed of light-gage steel framing and gypsum board have become an
acceptable alternative to CMU. There has been some opposition from the fire service to
the use of light frame fire walls since these materials lack the toughness to resist falling
debris.
Reference
1. NFPA 221 Standard for High Challenge Fire Walls, Fire Walls, and Fire Barrier
Walls 2006 Edition
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Chapter Seven Structural Steel
Structural steel is a non-combustible material that has demonstrated reasonably good fire
performance when adequately protected. At elevated temperatures, the physical and
mechanical properties of steel change. As the temperature of steel increases there is a
reduction in strength and stiffness as well as an increase in volume.
There are a variety of materials and products used to fire protect structural steel framing.
Concrete encasement, masonry and plaster have been used to fireproof steel for over a
century. It is more common today to use gypsum board, spray-applied fire resistive
materials (SFRM), intumescent coatings, or mineral fiberboards and mats. Fire-protection
materials and systems are designed to delay the temperature rise in structural steel.
Other fire-protection methods for structural steel involve rain screens (sprinklers
designed to protect steel members) or filling tubular structures with concrete or water.
Most SFRM either utilize mineral fiber or cementitious materials to insulate steel from
the heat of a fire.
The mineral fiber SFRM is less costly than the cementitious SFRM, but does not adhere
as well to steel and is easily dislodged. Mineral fiber SFRM and low-density
cementitious SFRM are not suitable for wet locations or exposed locations where the
fireproofing can be dislodged, such as exposed parking garages.
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Intumescent Coatings
The high cost of intumescent coatings limits their use to projects where it is important to
architecturally expose the structural steel.
During a fire, the intumescent coating will expand up to 50 times its original thickness.
For it to be effective there needs to be a space for the coating to expand into.
Consequently, intumescent coatings should not be used in tight spaces where there is not
sufficient room to allow the coating to expand.
Type X and Type C gypsum board is used for fire protection. These products have a
specially formulated gypsum core that provides a greater fire resistance than regular
gypsum board of the same thickness.
25
exposed to fire, the water of crystallization is gradually released and evaporated,
consuming large amounts of energy in the process and delaying heat transmission
through the board. Gypsum board effectively acts as a fire barrier until most of its water
content is driven out. Even dehydrated gypsum board acts as a shield against fire flames.
Although the mineral fiberboard and similar mat products are usually more expensive
than SFRM, they are relatively easy to install as no wet processes are involved. They are
often used in retrofit applications and projects where speed and dry process are of
importance.
Applying SFRM to open web steel joists can be particularly problematic. There tends to
be an excessive amount of over-spray and wasted material. It is advisable to tie wire lath
to the joist webs prior to applying SFRM although this step will add considerable cost. It
is more common to protect open-web steel joist construction with rated ceiling
assemblies rather than with SFRM.
Many fire rated floor assemblies require the underside of the metal deck to be spray
fireproofed along with the beams. Often galvanized metal deck will have a light film of
oil on its surface that needs to be removed by solvent cleaning.
Qualification fire resistance testing in accordance with ASTM E119 is used extensively
to satisfy building code requirements for fire resistance. In order to comply with fire
resistance rating requirements, the architect or engineer usually selects suitable fire
resistant designs from the UL Directory. Listed designs must be followed in every detail,
in order to maintain the fire-resistance rating.
26
W/D Ratios
There is a simple formula that is used to Figure 7-5 thickness testing of SFRM DeStefano &
calculate the required SFRM thickness Chamberlain
based on the W/D or A/P ratio of the steel section.
(W / D ) + 0.6
h2 = 1 1 h1
(W2 / D2 ) + 0.6
27
The project specifications should require the fireproofing contractor to submit W/D
calculations for approval along with a schedule of fireproofing thickness for each beam
and column size on the project.
Fire rated restrained floor and roof assemblies will usually be selected to satisfy the fire
resistance requirements for floor and roof construction including beams and joists.
The International Building Code contains fire rating requirements for beams or girders
that frame directly into a column. This is intended to ensure that columns remain braced
against buckling during a fire. Fire rated floor and roof assemblies are listed under the D
series designation of the UL directory.
IBC Table 719.1(1) prescribes many older column fire rated designs using generic
materials, such as concrete, masonry, plaster and gypsum wallboard. Also, IBC Section
720.5.1 contains several equations (with W/D variable) and relevant tables for the
calculation of fire resistance of steel columns protected with generic materials. Further,
IBC Equation 7-13 allows the adjustment of thickness of proprietary SFRM materials
based on the W/D ratio of the column section. ASCE/SEI/SFPE 29 standard contains
very similar provisions for steel columns. In addition, the latter provides an equation for
the determination of fire resistance of concrete filled tubular steel columns.
Fire resistant steel column designs using proprietary materials, such as SFRM and
intumescent coatings, are listed under the X and Y series designation of the UL directory.
Steel Trusses
The inherently large size of truss assemblies does not allow their adequate fire resistance
testing in standard furnaces. However, several conservative approaches have been
developed over the years for truss fire protection. One common approach is to protect
each truss element to the same level as a column of a similar or smaller section size.
Another conservative approach, sometimes used for lighter trusses, is to apply proven fire
resistant joist designs to heavier trusses. Both approaches are based on the rationale that
larger/heavier truss elements would heat up slower than smaller column sections or
lighter joists under similar fire exposures.
Individual Protection
IBC section 714.2.1 requires that fire-rated columns, beams, girders, trusses and other
structural members shall be individually protected on all sides for the full length where
the structural element supports:
28
more than two floors (or more than one floor and one roof), or
a loadbearing wall, or
a non-loadbearing wall that is more than two stories high.
For a given heat exposure history (fire scenario), the engineering analysis of a steel
structure would involve two major stages. First, heat transfer analysis is conducted to
establish the temperature field history in the structure. Second, the structural analysis of
the heated steel structure is performed using one the following methodologies:
29
the advanced calculation methods was verified in the full scale fire tests performed at
Cardington in the UK.
Simple calculation methods are based on AISC design provisions for the capacity of
structural steel and composite members at room temperature, adjusted for the
deterioration of the mechanical properties of steel and concrete at elevated temperatures.
The provisions cover simple methods for tension, compression and flexural steel
members, and also, for composite floor members. The major limitations and
simplifications associated with the simple methods of analysis are as following:
The methods of analysis in this section are applicable for the evaluation
of performance of individual members at elevated temperature during
exposure to fire. The support and restraint conditions (forces, moments
and boundary conditions) applicable at normal temperatures may be
assumed to remain unchanged throughout the fire exposure.
The AISC Steel Design Guide 19 provides a step-by-step procedure for the calculation of
flexural capacity of composite floor beams at elevated temperatures.
Influence of Load
If a steel beam is restrained at its ends by connection to another beam or column then its
fire performance is substantially improved by catenary action. Restrained beams can
sustain significant deflection, sometimes as much as several feet, with failing. This is
30
because the restrained beam can support the load in axial tension as it hangs from the
connections. Therefore, beams in a real building can be expected to perform better than
beams in a furnace test.
Figure 7-8 Restrained and Unrestrained steel beam failure temperatures - Lamont and Usmani
Standard fire tests on partially exposed steel have shown that structural members not
fully exposed to the fire exhibit increased levels of fire resistance. This is related to the
W/D concept because parts of the steel are shielded from fire therefore D is reduced.
The most common methods of achieving partially exposed steel are:
Web in-filled columns: Normal weight concrete is poured between the flanges of
the column. The load carrying capacity of the concrete is ignored in the design of
the column but during a fire as the steel weakens the load carried by the flanges is
transferred to the concrete providing up to 60 minutes fire resistance.
Filled hollow sections: Hollow columns can gain enhanced fire resistance by
filling them with concrete. During a fire heat flows through the steel to the low
conductivity concrete. As the steel loses its yield strength with increasing
temperature the load is transferred to the concrete. Adding fiber or bar
reinforcement to the concrete can attain enhanced periods of fire resistance
Water-filled sections: Hollow sections may be filled with water to reduce heating
in fire. This method is expensive and infrequently used but is very effective,
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although there have been some problems with corrosion and the associated
plumbing.
Composite steel and concrete members are generally concrete slabs connected to steel
beams via shear studs, hollow steel sections filled with reinforced concrete, or steel
sections encased in concrete, all of which are designed at ambient temperature, taking
into account composite action.
Composite steel frame construction generally has good fire resistance properties as a
single member and as a whole frame. The main reason for this good performance is that
when the steel member becomes hot and weak, there are alternative paths for the load
into the colder concrete slab in a composite floor or the concrete core of a composite
column.
The current state of the art for structural fire assessments is to use finite element analysis
to calculate the fire resistance of a composite steel frame and design the fire protection
layout. The finite element modeling approach allows engineers to quantify the global and
local structural performance throughout the duration of a fire and make informed changes
to the structural design to improve robustness. This performance based approach will
often show that secondary steel infill beams can be left unprotected provided that the
girders bracing the columns are protected. This is because alternative load paths exist via
catenary action through the composite slab.
Special Inspections
1. Verifying that the flutes of the metal deck have been completely filled above
beams.
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2. Reviewing cold weather protection methods and temporary heating of the
work area.
3. Ensuring there is adequate ventilation to prevent mold from growing in the
fireproofing.
Following a fire, an engineer is often called upon to evaluate the extent of damage to the
structural steel framing and the extent of remedial work needed to put the structure back
in service.
The same cannot be said for high-strength bolts and nuts. A325 and A490 fasteners are
manufactured from high-carbon alloy steels. A490 bolts are quenched and tempered.
These fasteners can lose significant strength after being subjected to high temperatures. It
is often prudent to replace high-strength bolts and nuts following a fire.
Often the biggest challenge of repairing a fire damaged structure is straightening the steel
members. It is common for steel beams and girders to deflect or buckle laterally due to
thermal expansion and diminished mechanical properties (strength and stiffness) at
elevated temperatures. Members with slight deformations can be straightened with heat
methods and jacking, but severely deformed members often require replacement.
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References
34
Chapter Eight - Concrete
Concrete construction is naturally fire resistant but, contrary to popular belief, it is not
fireproof. Reinforced concrete will sustain damage when exposed to flames and intense
heat and will loose strength as its surface spalls and the reinforcing steel heats up.
You will not find many cast-in-place concrete assemblies listed in the UL Directory.
Since conducting an ASTM E119 fire test is a fairly costly undertaking, tests are
generally only performed on assemblies containing proprietary products where there is a
financial advantage for the manufacturer. Cast-in-place concrete, being a somewhat
common material produced by numerous small plants, has not been subjected to many
commercial ASTM E119 fire tests. Consequently, Architects and Engineers must rely on
prescriptive fire resistance tables contained within the IBC for determining the fire
resistance of cast-in-place concrete elements and assemblies.
The factors that contribute most to the fire resistance of a concrete element is its
thickness, the cover on the reinforcing steel and the aggregate type.
Concrete containing lightweight aggregate has greater fire resistance than concrete
containing normal weight aggregate. Normal weight aggregates are classified as either
carbonate or siliceous. Limestone (calcium carbonate) and dolomite (magnesium
carbonate) are considered carbonate aggregate. Practically all other stone aggregates are
silica based and are classified as siliceous. Concrete containing carbonate aggregate has
greater fire resistance than concrete containing siliceous aggregate.
Spalling
Spalling of surface material from concrete sections is common during a fire but it is a
complex process and not well understood. There are various kinds of spalling (aggregate
splitting, explosive, surface, corner separation, sloughing off and cooling spalling). The
most detrimental to a structural member in fire is explosive spalling. Explosive spalling
can occur at temperatures as low as 100 C (212 F) and in some cases can fully expose
the reinforcement to the full heat of a fire. Explosive spalling is thought to be primarily
associated with evaporation of water in the concrete pores and the associated build up of
pore pressures. However, restraint to thermal expansion, the heating rate of the fire, the
strength of the concrete, and the dimensions of the section also contribute. High strength
concrete with added silica fume is particularly susceptible to spalling.
35
The risk of explosive spalling can be reduced by the choice of aggregate, by limiting the
concrete strength, by reducing the moisture content where possible, and by the addition
of monofilament polypropylene fibers. The fibers melt at low temperatures generating a
larger array of pores in the concrete matrix, which has been shown to significantly reduce
explosive spalling by relieving pore pressures.
Material Properties
ACI gives thermal and mechanical properties for reinforcement, prestressing steel, and
concrete at elevated temperature. These can be used for detailed analysis to determine the
capacity of single concrete elements at elevated temperatures. Again a three-step process
(design fire, heat transfer, capacity calculation) is required for concrete.
Heat Transfer
Structural Calculations
ACI 216R-89 presents analytical methods for determining the fire resistance of concrete
members. The document presents temperature nomograms for slabs and beams in the
standard fire and equations for calculating the fire resistance of simply supported slabs
and beams, continuous unrestrained flexural members and those restrained against
thermal expansion.
Continuous unrestrained members typically have longer fire endurance than simply
supported members because they can redistribute moments. The redistribution of
moment through the depth of a continuous member can result in failure of the negative
moment reinforcement over the supports. However, the ACI warn against increasing this
reinforcement as this could result in compression failure of the member, which is not
desirable. Limitations are therefore placed on the negative reinforcement to ensure
36
flexural failure in design. Equations to calculate the flexural strength at any point are
given.
Equations are also given to account for the thermal thrust force that will occur in the axis
of members heated from below and restrained from thermal expansion. The effect of the
thermal thrust is the same as prestressing a concrete beam or slab. Therefore, the line of
thrust can be considered a fictitious line of reinforcement in flexural design. To calculate
the thrust moment, the mid-span deflection must be calculated.
The most commonly applied design tool for concrete members, in a compartment with a
post-flashover fire, is the 500C (932 F) isotherm method or reduced cross-section
method.
Prestressed Concrete
The performance of prestressed concrete beams and slabs in fire is complicated by the
fact that pre-stressed tendons lose strength faster than ordinary reinforcement at elevated
temperature and thermal expansion may reduce prestress. The Prestressed Concrete
Institute (PCI) has produced guidance on the design of prestressed concrete for fire,
which includes analytical expressions to calculate fire resistance. The expressions are
based on single element analysis and standard fire testing.
Calculation of the whole frame response of concrete frames to fire is possible using finite
element analysis. However, none of the computer software that currently exist and are
used in fire design explicitly calculate spalling. Therefore the thickness of spalled
37
material must be assumed and generally removed at the start of a structural or heat
transfer analysis.
As for any frame analysis in fire, the software must model nonlinear behavior of the
structural elements and material properties, as well as include full degradation of material
properties with temperature. An accurate representation of thermal gradients varying
with time is particularly important for concrete elements as a consequence of concretes
poor conductivity.
Calculating the whole frame response of concrete frames to fire is rarely carried out in
design. The main reason for this is the lack of full-scale test data to validate the use of
finite element methods with concrete materials.
Summary
Guidance in ACI standards and other international design documents enable designers to
calculate the fire resistance of concrete analytically. However, as a result of the
simplicity of the tabulated prescriptive guidance, the complexity of spalling and the fact
that there is no additional material (i.e. fire protection) required to achieve fire resistance
then analytical expressions are rarely used in design. Performance based design solutions
can be useful in demonstrating fire resistance if the concrete has been poured to the
wrong thickness or an existing building is being upgraded and does not quite meet the
dimensions required by the most recent code.
References
38
Fire Protection of FRP-Strengthened Concrete Structures
Fiber reinforced polymers (FRP) are composite materials that were originally developed
in the 1940's for use in the aerospace industry. The first building structure application
was in Europe and Japan in the 1980's. Eventually FRP materials found its way to North
America and are now widely used in the strengthening of concrete and masonry
structures.
The installation process typically consists of patching the base surface so that it is smooth
and clean of debris. Next, epoxy is applied to the substrate and the fiber fabric is
impregnated with epoxy and applied directly. Curing time varies but it could take up to a
few days for the system to completely cure.
Because of their high strength, lightweight and corrosion resistance characteristics, FRP
strengthening has been widely used on bridges, parking garages, concrete slabs, beams
and columns. Although FRP is normally more expensive than a similar solution utilizing
steel plates and concrete; its ease of installation and thin profile provide benefits that can
make it an excellent alternative.
One of the limitations of FRP strengthening systems is the low temperature endurance of
epoxies and fibers. The mechanical properties of fiber and resins tend to degrade very
quickly after these materials reach their glass transition temperature, Tg. The glass
transition temperature is defined as the temperature range's average at which the epoxies
39
change from a solid state to a softer plastic state. This temperature Tg ranges from
approximately 140 F to 180 F and is dependent on the materials used by each
manufacturer. Each manufacturer determines the maximum service temperature.
Under high temperatures, the fibers and epoxy can produce toxic smoke, spread flames
and ignite. Direct fire can cause the FRP materials to delaminate, suffer melting or
charring. At this point both the bond with the substrate and the structural properties of
FRP materials have been compromised. Recent research indicates that the rate of
strength degradation under high temperatures is much greater for FRP materials than it is
for concrete and mild steel reinforcement. For example, at a temperature of 200 F,
concrete will lose approximately 5% of its initial strength while FRP and steel will have
lost approximately 15%. At 400 F, concrete will lose 10% of its initial strength, steel
25% and FRP between 60% and 75% depending on the type of fiber. In general, glass
FRP tends to have a faster degradation than carbon FRP.
Design Considerations
For seismic applications the loss of strength is not very significant since the probability of
having the seismic design event and a fire that can reach the critical temperature is small.
However, for gravity-load strengthening, this strength loss can pose a challenge that
needs to be addressed by the structural engineer.
There are two main approaches to dealing with fire resistance design of FRP
strengthening. One approach is to provide a fire resistance barrier or insulation that
protects the FRP. This can be done with the application of layers of gypsum board. This
type of protection can be very expensive.
Spray applied fireproofing or intumescent coatings have been deemed ineffective when
applied to FRP, as these systems do not prevent the FRP materials from reaching the
critical temperature.
Manufacturers are actively researching new ways to protect the FRP strengthening
systems from elevated temperatures under fires. One of the manufacturing companies
has developed a multi-layer insulation system that consists of a primer, a dash coat layer
and additional layers of proprietary fire resistive material to build up a minimum average
thickness of 1-5/8 or more. Concrete assemblies tested by Canadas National Research
Council have determined that this proprietary system can provide a fire rating of up to 4-
hour for vertical and overhead assemblies. However, cost and appearance can be
prohibitive in some applications. A different type of coating can provide a Class 1 (Class
A) flame and smoke rating at a much lower cost.
Considering that the primary concern during a fire is life-safety and egress, ACI 440
recommends evaluating the nominal strength capacity of the original structure to
determine if it exceeds the capacity required for the services loads for the required
duration of the fire. In this approach, the following limit is suggested:
40
(Rn)existing 1.0SDL + 1.0 SLL where:
The nominal strength capacity of the original member should be calculated in accordance
with the concepts of the American Concrete Institutes Guide for Determining the Fire
Endurance of Concrete Elements (ACI 216R).
References
1. ACI 440.2R-02: Guide for the Design and Construction of Externally Bonded FRP
Systems for Strengthening Concrete Structures, 2002.
2. ACI 216R-89 Guide for Determining the Fire Endurance of Concrete Elements.
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Chapter Nine Masonry
As with concrete construction, there are very few masonry assemblies listed in the UL
Directory. There are tables contained within Chapter 7 of the IBC that list fire resistance
ratings for masonry of various thicknesses and composition. When hollow masonry units
are used they are converted to an equivalent solid thickness for purposes of establishing
fire resistance rating.
The restraint provided to a wall has a significant impact on its fire performance. A
cantilevered wall will tend to bow outwards, away from the fire. A wall pinned at the top
and bottom will tend to bow towards the fire. Walls built into the structure with some
continuity at top and bottom will tend to bow less than the pinned case and therefore have
more fire resistance because deflections are reduced.
Reinforced concrete masonry walls generally exhibit good fire performance because the
reinforcing steel is in the center of the wall and therefore insulated from fire. The
reinforcing steel limits cracking of the concrete masonry and resists tensile forces as the
wall bends towards the fire.
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Masonry walls and parapets are often
susceptible to lateral stability problems in fires,
especially when pushed by thermal expansion
of the structural framing. Proper detailing of the
attachment of the structural framing to masonry
walls is crucial to prevent the destabilization of
masonry walls in a fire. For instance, it has
been common practice for over a century to
provide a diagonal fire cut on the ends of
wood joists and beams that are pocketed into
masonry bearing walls. The fire cut prevents
the joists from prying the masonry wall over if
the wood joists fail during a fire.
Figure 9-2 "Fire cut" on wood joists bearing on
masonry wall - DeStefano & Chamberlain
References
43
Chapter Ten Wood
Wood is a combustible material which contributes fuel to a fire. Unprotected light wood
frame construction and prefabricated wood truss construction in particular has poor fire
resistance. Wood framing is usually protected with one or more layers of gypsum board
to achieve a fire rating.
Unlike light wood framing, heavy timber construction has demonstrated excellent fire
performance.
Wood can be pressure treated with fire retardant chemicals which allow it to be used for
certain applications in non-combustible buildings. The FRT chemical formulations are
proprietary and vary with the manufacturer.
The most common FRT products are only suitable for interior applications since the
chemicals are water soluble and will leach out of the wood if exposed to the weather.
There are exterior grade FRT products available that are suitable for wet environments.
Early FRT products were hygroscopic compounds that often caused accelerated corrosion
of ferrous metal fasteners, even in a dry environment. These products were replaced in
the 1980s with a new generation of low-hygroscopic compounds. Unfortunately, some of
the low-hygroscopic FRT products caused degradation of plywood roof sheathing when
subjected to high temperature and humidity. Current FRT products have less
susceptibility to wood degradation, but the problem has not been entirely eliminated.
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Fire Resistance of Heavy Timber
The strength of the timber is calculated based on the reduced section properties. Ultimate
strength values are used in the calculation. The published allowable stresses are increased
by an adjustment factor K to determine the ultimate strength. For flexural strength, the
value of K is 2.85.
For calculating fire endurance, only dead and live loads are considered since there is a
very low probability of an extreme wind or seismic event occurring simultaneous with a
fire.
An example for beams exposed to fire on four sides is given in Equation 10-1.
[ ( d )]
t = zb 4 2 b (equation 10-1)
Where connections are traditional wood joints, the same charring rates as for the main
member can be adopted and its capacity in shear can be checked as it would be in
ambient design.
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The collapse of traditional wood connections
in fire scenarios is preceded by distinctive
cracking and hissing noises due to the
stresses in the wood. Visible deflections also
become apparent before collapse, providing
the fire services with warning that collapse is
imminent.
Shear failure occurs when the lignin within the wood section becomes heated and begins
to act like a super-cooled liquid. This change occurs at relatively low temperatures ~120
C (248 F) and causes the shear strength of the wood to change. This shear failure poses
a catastrophic collapse mechanism during a fire scenario because no prior warning of
collapse is given under these circumstances. Consequently, metal connectors should be
protected. Intumescent coatings are an effective method of protecting exposed steel
gusset plates and connection hardware.
References
46
Appendix A Resources
The following documents and publications are useful resources for Structural Engineers
engaged in the design of passive fire protection systems.
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CRSI Reinforced Concrete Fire Endurance provides a detailed
explanation of the fire performance of reinforced concrete
structures. Published in 1980, the document contains some
outdated Building Code references but it is still a useful
document.
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Structural Design for Fire Safety provides a thorough
review of many of the issues relating to the fire
resistance of structural elements. It is a useful guide for
engineers who want to learn more about performance
based design for fire resistance and covers in more detail
many of the concepts introduced in this Guide.
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Acknowledgement
Disclaimer
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