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g5 Fuse Relays PDF

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63 Golf Component Locations NO.

206 / 1
1 Relay and fuse arrangements - E-box High, from October 2005

I.I Relay and Fuse arrangements, overview

1 - Fuses (SB) on Electronics Box High, engine compartment, left


-
0 3 From Page 206/4 (page 4)
2 - Position of RelaysanEl,cx$m$d3oxHigh, engine compartment, left
-
0 =, From Page 206117 (page 17)
3 - Fuses (SF) onu-f compartment, right rear
0 2 From Page -+ 206/18 (page 18)
4 - Position of Relays,-May_Caccia~n~Vehicle
Electrical System Control Module, under instrument
panel, left
0 From Page 206116 (page 16)
5 - Fuses (SC) (on- f instrument panel, left
0 =, From Page + 206B (page 8)
6 - Position of RelaysAihSaf&ySutout, under instrument panel, left
0 3 From Page -* 206115 (page 15)
7 - Fuses (SA) on f u s e p a ~ ~ l e c ; l : r o n i cbox
s High
0 =, From Page -+ 20612 (page 2)

Edition 1112005
@ &if Component Locations NO. 206 I 2
1.2 Fuse arrangements (SA) on fuse panel A, in E-box High, in engine compartment, left

1.2.1 Torque Settings

see Repair Manual, Electrical System, Repair Group 97, Fuse Panel, removing and installing

Edition 11/2005
@ Goif Component Locations No. 206 I 3
No. Designation in Current Flow Diagram Nomina FunctionlComponent Terminal
l Value
1 - SA1 - Fuse 1 (on fuse panel A) 150A - C -Generator (GEN) (90A1120A) 30a
200A C -Generator (GEN) (1401A)
2 - SA2 - Fuse 2 (on fuse panel A) BOA - J500- Power Steering Control Module 30a
V187-Electro-mechanical Power Steering Motor
50A - J293 -Coolant Fan Control (FC) Control Module 30a
V7 -Radiator Fan
V177 -Coolant Fan 2
4 - SA4 - Fuse 4 (on fuse panel A) BOA - Fuses (on fuse panel C), under instrument panel, left: 29
SC32 - SC 37, Power Seat Adjustment Circuit Breaker 1- 30A Power Seat
Adjustment Circuit Breaker 2- 30A
5 - SA5 - Fuse 5 (on fuse panel A) 100A - J604-Auxiliary Air Heater Control Module 30a
235 -Auxiliary Air Heater Heating Element
6 - SA6 - Fuse 6 (on fuse panel A) BOA - Fuses (on fuse panel C), under instrument panel, left: 30a
100A - SC18 - SC20, SC22 - SC28, SC43 - SC45 30a
Optional Equipment
7 - SA7 - Fuse 7 (on fuse panel A) 50A - Fuses (on fuse panel C), under instrument panel, left: 30a
SC22 - SC27

Edition 1112005
@ &if Component Locations NO. 206 14
1.3 Fuse arrangements (SB) on E-box High, in engine compartment, left

1.3.1 Fuse colors

30 A - green
25 A - white
20 A - yellow
15 A - blue
10A-red
7,5 A - brown
5 A - beige
3 A - purple

Edition 1112005
@~ olf Component Locations NO. 206 / 5
No. I IDesignation
- -
in Current Flow Diagram 1 Nomina Terminal
l Value
F1 - SB1 - Fuse 1 (on fuse panel B) 30A - J104 -ABS Control Module (pump)
F2 - SB2 - Fuse 2 (on fuse panel B) 30A - J104 -ABS Control Module (valves)
F3 - SB3 - Fuse 3 (on fuse panel B) 20A - J393 -Comfort System Central Control Module
J217 -Front Passenger's Wiper Motor
F4 I - I S B -~Fuse 4 (on fuse oanel BI I 5A - J519 -Vehicle Electrical System Control Module (measuring cable)
F5 1-1S B -~Fuse 5 (on fuse oanel BI I 15A - J519 -Vehicle Electrical System Control Module (horn)
F6 I - I S B -~Fuse 6 (on fuse ane el B) I 15A - N276 -Fuel Pressure Reaulator Valve
F7 I - I s 8 7 - Fuse 7 (on fuse panel B) I 15A 1-1-~otused
- SB8 - Fuse 8 (on fuse panel B) -1 - ~ oused
t I
- SB9 - Fuse 9 (on fuse panel B) 10A - N249-Turbocharger Recirculating Valve (AXX, BWA, BPY) 87a
N80-Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 (AXX,
BWA, BPY)
N75-Wastegate Bypass Regulator Valve (AXX, BWA, BPY)
- SBlO - Fuse 10 (on fuse panel B) -I -Not used I
- SB11 - Fuse 11 (on fuse panel B) 10A -1ZI 9-0xvaen Sensor (02s) Heater I 87a
- SB12 - Fuse 12 (on fuse panel B) 10A
-I229 -Oxygen Sensor (02s) Heater 1 (behind Three Way Catalytic Converter
ITWC)
\ - .. -,
I 87a

- 1 ~ ~ -1Fuse
2 12 (on fuse oanel BI I 15A - J743-Motronic Engine Control Module (ECM) 30a
- 1 ~ ~ -1Fuse
4 14 (on fuse ane el BI I - -Not used
-1 ~ ~ - Fuse
1 5 15 (on fuse panel B) I 10A - V50-Coolant Pump 30a
- SB16 - Fuse 16 (on fuse panel B) 5A - J104 -Steerina Column Control Module 30a
- SB17 - Fuse 17 (on fuse panel B) 5A -1~285-lnstrumentCluster Control Module I 30a
- SB18 - Fuse 18 (on fuse panel B) 30A
- SB19 - Fuse 19 (on fuse panel B) 15A

Edition 1112005
@ Golf Component Locations NO. 206 16
No. Des~gnat~on
in Current Flow D~agram Nomina Function/Component Terminal
l Value
F20 - SB20 - Fuse 20 (on fuse panel B) 5A - -Telephone 30a
J503 -RadiolNavigation Display Control Module
F21 - SB21 - Fuse 21 (on fuse panel B) - -Not used 30a
F22 - SB22 - Fuse 22 (on fuse panel B) - -Not used 30a
F23 - SB23 - Fuse 23 (on fuse panel B) 10A - J623-Engine Control Module (ECM) 30a
F24 - SB24 - Fuse 24 (on fuse panel B) 5A - J533-Data Bus On Board Diagnostic Interface 30a
F25 - SB25 - Fuse 25 (on fuse panel B) - -Not used 30a
F26 - SB26 - Fuse 26 (on fuse panel B) - -Not used 30a
F27 - SB27 - Fuse 27 (on fuse panel B) - -Not used 87a
F28 - SB28 - Fuse 28 (on fuse panel B) 25A - J623-Englne Control Module (ECM) 87a
F29 - SB29 - Fuse 29 (on fuse panel B) 5A - J235-Engine Coolant Pump Relay 87a
F30 - SB30 - Fuse 30 (on fuse panel B) 20A - J485 -Auxiliary Heater Operation Relay 29a
F31 - SB31 - Fuse 31 (on fuse panel B) 30A - V -Windshield Wiper Motor 29a
F32 - SB32 - Fuse 32 (on fuse panel B) - - -Not used
F33 - SB33 - Fuse 33 (on fuse panel B) - - -Not used
F34 - SB34 - Fuse 34 (on fuse panel B) - - Not used 29a
F35 - SB35 - Fuse 35 (on fuse panel B) -
- - Not used 29a
r - r
- -- - -- - - - -
F36 - SB36 - Fuse 36 (on fuse panel B) 29a
F37 - SB37 - Fuse 37 (on fuse panel B) - Not used 29a
F38 - SB38 - Fuse 38 (on fuse panel B) 10A - J293 -Coolant Fan Control (FC) Control Module 87a
F39 - SB39 - Fuse 39 (on fuse panel B) 5A - F47-Brake Pedal Switch 87a

Edition 1112005
@ Golf Component Locations NO. 206 I 7
No. Designation in Current Flow Diagram Nomina Function/Component Terminal
l Value
F40 - SB40 - Fuse 40 (on fuse panel B) 20A - N70 -Ignition Coil 1 with Power Output Stage 87a
N127 -Ignition Coil 2 with Power Output Stage
N291 -Ignition Coil 3 with Power Output Stage
N292 -Ignition Coil 4 with Power Output Stage
F41 - SB41 - Fuse 41 (on fuse panel B) - - -Not used 87a
F42 - SB42 - Fuse 42 (on fuse panel B) 5A - J757 -Engine Component Power Supply Relay 87a
F43 - SB43 - Fuse 43 (on fuse panel B) 30A - N70 -Ignition Coil 1 with Power Output Stage 87a
N127 -Ignition Coil 2 with Power Output Stage
N291 -Ignition Coil 3 with Power Output Stage
N292 -Ignition Coil 4 with Power Output Stage
N323 -Ignition Coil 5 with Power Output Stage
N324 -Ignition Coil 6 with Power Output Stage
F44 - SB44 - Fuse 44 (on fuse panel B) - - -Not used
F45 - SB45 - Fuse 45 (on fuse panel B) - - -Not used
F46 - SB46 - Fuse 46 (on fuse panel B) - - -Not used
F47 - SB47 - Fuse 47 (on fuse panel B) 40A - J519-Vehicle Electrical System Control Module 30a
F48 - SB48 - Fuse 48 (on fuse panel B) 40A - J519-Vehicle Electrical System Control Module 30a
F49 - SB49 - Fuse 49 (on fuse panel B) - - J681-Power Supply Relay 2 (terminal 15) 30a
F50 - SB50 - Fuse 50 (on fuse panel B) - - -Not used 30a
F51 - SB51 - Fuse 51 (on fuse panel B) 40A - J299-Secondary Air Injection (AIR) Pump Relay 29a
F52 - SB52 - Fuse 52 (on fuse panel B) 40A - J59-Load Reduction Relay 29a
F53 - SB53 - Fuse 53 (on fuse panel B) 50A - -Optional Equipment 29a
F54 - SB54 - Fuse 54 (on fuse panel B) - - -Not used 29a

Edition 11/2005
@~ o l f Component Locations NO. 206 18
1.4 Fuse arrangements (SC) on fuse panel, in instrument panel, left
1.5 Fuse arrangements (SC) on fuse panel, in instrument panel, left

1.5.1 Fuse colors

30a A - green
25 A - white
20 A - yellow
15 A - blue
1 0 A - red
7,5 A - brown
5 A - beige
3 A - purple

WDT 0582

Edition 1112005
@ Golf Component Locations NO. 206 1 9
No. Designation in Current Flow Diagram Nomina FunctionIComponent Terminal
l Value
1 - SC1 - Fuse 1 (on fuse panel C) 10A - J485-Auxiliary Heater Operation Relay 15a
N79-Positive Crankcase Ventilation (PCV) Heating Element (BUB, BMJ, BWA)
G70-Mass Air Flow (MAF) Sensor (AXX, BWA, BPY)
J757-Engine Component Power Supply Relay T16-Data Link Connector (DLC)
(T1611) J431-Headlamp Range Control Module
2 - SC2 - Fuse 2 (on fuse panel C) 10A - J623-Engine Control Module (ECM) 15a
E l -Light Switch
V49-Right Headlamp Beam Adjustment Motor V48- Left Headlamp Beam
Adjustment Motor E102-Headlamp Beam Adjustment Motor J538-Fuel Pump (FP)
Control Module (AXX, BWA, BPY) J492- All-Wheel Drive Control Module J345-
Towing Recognition Control Module J587-Selector Lever Sensor System Control
Module J533-Data Bus On Board Diagnostic Interface J285-Instrument Cluster
Control Module J500-Power Steering Control Module J104-ABSIEDL Control
Module E132-Anti-Slip Control Switch E256-ASRIESP Button G100-Brake Pedal
Position Sensor, (from November 2005)
3 - SC3 - Fuse 3 (on fuse panel C) 5A - J234 -Airbag Control Module 15a

Edition 1112005
@ Golf Component Locations NO. 2061 10
No.

4
Designation in Current Flow Diagram

- SC4 - Fuse 4 (on fuse panel C)


Nomina
l Value
10A
FunctionIComponent

- G266-Oil Level Thermal Sensor


1Terminal

M17-Backup Lamps
J255-Climatronic Control Module
G65-High Pressure Sensor
E16-HeaterlHeat Output Switch
J530-Garage Door Opener Control Module
N253-Battery Interrupt Igniter
Y7-Automatic DaylNight Interior Mirror
E422-Tire Pressure Monitoring Display Button
K216-ASRIESP Control Lamp 2
Z2O-Left Washer Nozzle Heater
Z21-Right Washer Nozzle Heater
5 - SC5 - Fuse 5 (on fuse panel C) 5A -J745-Headlamp Rangelcornering Lamp Control Module, on right headlamp
6 - SC6 - Fuse 6 (on fuse panel C) 5A -J745-Headlamp Rangelcornering Lamp Control Module, on left headlamp
7 - SC7 - Fuse 7 (on fuse panel C) 5A - -Not used
8 - SC8 - Fuse 8 (on fuse panel C) 10A - -Not used
9 - SC9 - Fuse 9 (on fuse panel C) - - -Not used
10 - SClO - Fuse 10 (on fuse panel C) - - -Not used
11 - SC11 - Fuse 11 (on fuse panel C) - - -Not used
12 - SC12 - Fuse 12 (on fuse panel C) 10A - J386-Driver's Door Control Module (window regulator)
J387-Front Passenger's Door Control Module (window regulator)
13 - SC13 - Fuse 13 (on fuse panel C) 10A - T16-Data Link Connector (116116)
E l -Light Switch
G397-RainILight Recognition Sensor
G 197-Compass

Edition 1112005
@ Golf Component Locations NO. 206 / 11
No. Designation in Current Flow Diagram Nomina Function/Component Terminal
l Value
14 - SC12 - Fuse 12 (on fuse panel) 10A - F -Brake Light Switch 30a
J217-Transmission Control Module (TCM)
J587-Selector Lever Sensor System Control Module
R149-Auxiliary Engine Coolant Heating RF Receiver
E l 6 -Heater/Heat Output Switch
J301-A/C Control Module
J255-Climatronic Control Module
J446-Parking Aid Control Module
J104-ABSIEDL Control Module
15 - SC15 - Fuse 15 (on fuse panel) 7.5A - J519-Vehicle Electrical System Control Module (interior illumination) 30a
16 - SC16 - Fuse 16 (on fuse panel) - - -Not used 30a
17 - SC17 - Fuse 17 (on fuse panel) 5A - G273-Interior Monitoring Sensor 30a
G384-Vehicle Inclination Sensor
H12-Alarm Horn
18 - SC18 - Fuse 18 (on fuse panel) 5A - -Not used 30a
19 - SC19 - Fuse 19 (on fuse panel) 5A - J754-Crash Data Recorder 30a
20 - SC20 - Fuse 20 (on fuse panel) 5A - -Not used 30a
21 - SC21 - Fuse 21 (on fuse panel) - - -Not used 30a
22 - SC22 - Fuse 22 (on fuse panel) 40A - V2 -Fresh Air Blower (Climatronic) 30a
22 - SC22 - Fuse 22 (on fuse panel) 40A - V2 -Fresh Air Blower (Climatronic), rear battery 29a
23 - SC23 - Fuse 23 (on fuse panel) 30A - J386-Driver's Door Control Module (window regulator) 30a
J387-Front Passenger's Door Control Module (window regulator)
23 - SC23 - Fuse 23 (on fuse panel) 30A - J386-Driver's Door Control Module (window regulator), rear battery 29a
J387-Front Passenger's Door Control Module (window regulator), rear battery

Edition 11/2005
LJJ ~ olf Component Locations NO. 2061 12

No. Designation in Current Flow Diagram Nomina FunctionlComponent Terminal


l Value
24 - SC22 - Fuse 22 (on fuse panel) 25A - J388-Left Rear Door Control Module (Central Locking) 30a
J389-Right Rear Door Control Module (Central Locking)
J393-Comfort System Central Control Module
25 - SC25 - Fuse 25 (on fuse panel) 25A - Z1 -Heated Rear Window 30a
J301-NC Control Module (only with additional water heater)
El6-HeaterlHeat Output Switch (only with additional water heater)
N24-Fresh Air Blower Series Resistor (only with additional water heater)
25 - SC25 - Fuse 25 (on fuse panel) 25A - Z1 -Heated Rear Window, rear battery 29a
J301-NC Control Module (only with additional water heater)
E16-HeaterIHeat Output Switch (only with additional water heater), rear battery
N24-Fresh Air Blower Series Resistor (only with additional water heater), rear
battery
26 - SC26 - Fuse 26 (on fuse panel) 30A - J388-Left Rear Door Control Module (window regulator) 30a
J389-Right Rear Door Control Module (window regulator)
26 - SC26 - Fuse 26 (on fuse panel) 30A - J388-Left Rear Door Control Module (window regulator), rear battery 29a
J389-Right Rear Door Control Module (window regulator), rear battery
27 - SC27 - Fuse 27 (on fuse panel) 15A - J538-Fuel Pump (FP) Control Module 30a
G6-Transfer Fuel Pump (FP)
27 - SC27 - Fuse 27 (on fuse panel) 15A - J538-Fuel Pump (FP) Control Module, rear battery 30a
G6-Transfer Fuel Pump, rear battery (FP)
28 - SC28 - Fuse 28 (on fuse panel) 25A - Special Purpose Vehicle Socket (Not for USAICanada) 30a
29 - SC29 - Fuse 29 (on fuse panel) 10A - -Not used 15a
30 - SC30 - Fuse 30 (on fuse panel) 20A - J217 -Transmission Control Module (TCM) Terminal
J743-Direct Shift Gearbox (DSG) Mechatronic 15a
31 - SC31 - Fuse 31 (on fuse panel) 20A - V192 -Brake System Vacuum Pump 15a

Edition 1112005
@ Golf Component Locations NO. 206113

No. Designation in Current Flow Diagram Nomina Function/Component Terminal


l Value
25 - SC25 - Fuse 25 (on fuse panel) 25A - Z1 -Heated Rear Window, rear battery 29a
J301-AIC Control Module (only with additional water heater)
E16-HeaterIHeat Output Switch (only with additional water heater), rear battery
N24-Fresh Air Blower Series Resistor (only with additional water heater), rear
battery
26 - SC26 - Fuse 26 (on fuse panel) 30A - J388-Left Rear Door Control Module (window regulator) 30a
J389-Right Rear Door Control Module (window regulator)
26 - SC26 - Fuse 26 (on fuse panel) 30A - J388-Left Rear Door Control Module (window regulator), rear battery 29a
J389-Right Rear Door Control Module (window regulator), rear battery
27 - SC27 - Fuse 27 (on fuse panel) 15A - J538-Fuel Pump (FP) Control Module 30a
G6-Transfer Fuel Pump (FP)
27 - SC27 - Fuse 27 (on fuse panel) 15A - J538-Fuel Pump (FP) Control Module, rear battery 30a
G6-Transfer Fuel Pump, rear battery (FP)
28 - SC28 - Fuse 28 (on fuse panel) 25A - Speclal Purpose Vehicle Socket 30a
29 - SC29 - Fuse 29 (on fuse panel) 10A - -Not used 15a
30 - SC30 - Fuse 30 (on fuse panel) 20A - J217 -Transmission Control Module (TCM) 15a
J743-Direct Shift Gearbox (DSG) Mechatronic
31 - SC31 - Fuse 31 (on fuse panel) 20A - V192 -Brake System Vacuum Pump 15a
32 - SC32 - Fuse 32 (on fuse panel) 30A - U13 -Converter with Socket, 12V, 230V-110V 29a
33 - SC33 - Fuse 33 (on fuse panel) 25A - J245-Power Sunroof Control Module 29a
34 - SC34 - Fuse 34 (on fuse panel) 15A - V125-Driver's Seat Lumbar Support Curvature Adjustment Motor 29a
V126-Front Passenger's Seat Lumbar Support Curvature Adjustment Motor
V129-Driver's Seat Lumbar Support Height Adjustment Motor
V130-Front passenger Seat Lumbar Support
- -
Height Adjustment Motor
-

Edition 1112005
@~ o l f Component Locations NO. 206 / 74

No. Designation in Current Flow Diagram Nomina FunctionlComponent Terminal


l Value
35 - SC35 - Fuse 35 (on fuse panel) - -Not used 29a
36 - SC36 - Fuse 36 (on fuse panel) 20A - V11 -Headlamp Washer Pump 29a
J39 -Headlamp Washer Relay
37 - SC37 - Fuse 37 (on fuse panel) 30A - J131 -Driver's Heated Seat Control Module 29a
J132-Front Passenger's Heated Seat Control Module
38 - SC38 - Fuse 38 (on fuse panel) 20A - J388-Left Rear Door Control Module (Central Locking System), with J641- Alarm 30a
Horn Relay, rear battery
J389-Right Rear Door Control Module (Central Locking System), with J641- Alarm
Horn Relay, rear battery
39 - SC39 - Fuse 39 (on fuse panel) - - -Not used 30a
40 - SC40- Fuse 40 (on fuse panel) 401A - E16-HeaterlHeat Output Switch (fresh air bower) 75a
J301-NC Control Module (fresh air blower)
41 - SC41 - Fuse 41 (on fuse panel) 20A - V12-Rear Window Wiper Motor 75a
J729-Dual Washer Pump Relay 1
J730-Dual Washer Pump Relay 2
42 - SC42 - Fuse 42 (on fuse panel) 20A - U1-Cigarette Lighter 75a
US-Rear Cigarette Lighter
U5-12 V Socket (criminal investigation) (Not USNCanada)
43 - SC43 - Fuse 43 (on fuse panel) 15A - J345-Towing Recognition Control Module 30a
44 - SC44 - Fuse 44 (on fuse panel) 20A - J345-Towing Recognition Control Module (not for rear battery) 30a
45 - SC45 - Fuse 45 (on fuse panel) 15A - J345-Towing Recognition Control Module 30a
46 - SC46 - Fuse 46 (on fuse panel) - - -Not used
47 - SC47 - Fuse 47 (on fuse panel) - - -Not used
48 - SC48 - Fuse 48 (on fuse panel) 10A - -Mag-Lite and portable two-way radio charging station 75a
49 - SC49 - Fuse 49 (on fuse panel) - - -Not used

Edition 1112005
@ Golf Component Locations NO. 2061 15

1.6 Relay arrangements and circuit breakers on relay panel below instrument panel, left

1 - J13 (53) - Fresh Air Blower Relay - (only auxiliary heater)


2 - Not used
3 - Not used
4 - J39 (53) - Headlamp Washer Relay
5 - J17 (449) - Fuel Pump (FP) Relay
5 - J485 (449) - Auxiliary Heater Operation Relay
A - Power Seat Adjustment Circuit Breaker 1- 30A (from May 2004)
B - Power Seat Adjustment Circuit Breaker 1- 30A (Through April 2004)
+ J17 and J458 are minirelays located on a relay connector panel

Edition 1112005
@ (&if Component Locations NO. 2061 16

1.7 Relay arrangements on relay panel at Vehicle Electrical System Control Module, under instrument panel, left

B1 - Not used
B2 - J99 -Heated Outside Mirror Relay (449)
B3 - Not used
B4 - J689 Power Supply Relay 2 (terminal 50) (449)
B5 - J9 -Rear Window Defogger Relay (53)
B6 - J413 -Horn Relay (449)
B7 - J729 -Dual Washer Pump Relay 1 (404)
B8 - J730a -Dual Washer Pump Relay 2 (404)
B9 - J59 -Load Reduction Relay (460)

Edition 1112005
@ &)if Component Locations NO. 2061 I 7

1.8 Relay arrangements on E-box High, in engine compartment, left

A1 - J317 -Power Supply Relay (terminal 30a) (100)


A2 - J235-Engine Coolant Pump Relay (100)
A3 - Not used
A4 - J757 -Engine Component Power Supply Relay (167)

Edition 11/2005

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