Cvhe - 1994 - 2025
Cvhe - 1994 - 2025
Cvhe - 1994 - 2025
Operation CVHE -M -7
Maintenance
Water-Cooled ,
Hermetic
CenTraVacO
Models CVHE and CVHF
50 and 60 Hz
X39470739 -01
Since the Trane Compa ny has a policy of continuous product improvement, it rese rves the ri g ht to cha ng e specifica -
tion s a nd des ig n without n otic e . The in sta ll ation an d serv icin g of the equi p men t refe rred to in this bookl d s houl d be
d on e by qu al ifi ed, ex pe rie nc ed te c hn i cia n s .
I N DEX OF REPORT GROUPS
A-1
Start Reset Setpo i n t . . . . . . . . . . . . . . . . . . . . . . . . . 48
Max Reset Setpo i nt . . . . . . . . . . . . . . . . . . . . . . . . . 48
Ice Building Enab l e . . . . . . . . . . . . . . . . . . . . . 48
Front Panel Ice Terminat i on Setpoint . . . . . . . . . . . . . . . 49
Ice Making to Normal Coo l ing Transition Ti mer . . . . . . . . . . . . . 49
Chilled Water Setpoint Source . . . . . . . . . . . . . . . . . . . . 49
Current Limit Setpoint Source . . . . . . . . . . . . . . . . . . . . 49
Hot Water Setpoint Source . . . . . . . . . . . . . . . . . . . . . . 49
Ice Termination Setpoint Source . . . . . . . . . . . . . . . . . . . 50
Outdoor Air Temperatu re Source . . . . . . . . . . . . . . . . . . . 50
SERVICE SETTI NGS . . . . . . . . . . . . . . . . . . . . . . . . . 51
Service Sett i ng - Basic Setups (Non-Password protected) . . . . . . . . 52
Menu Settings Password . . . . . . . . . . . . . . . . . . . . . . 52
Keypad/ Display Lockout . . . . . . . . . . . . . . . . . . . . . . . 52
Language Display . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Display Un its . . . . . . . . . . . . . . . . . . . . 53
Decimal Places Displayed Setpoint . . . . . . . . . . . . . . . . . . 53
Display Menu Headings Enab l e . . . . . . . . . . . . . . . . . . . . 53
Differential to Start Setpoint . . . . . . . . . . . . . . . . . . . . . 53
Differential to Stop Setpoint . . . . . . . . . . . . . . . . . . . . . 53
Evap Pump Off Delay Time . . . . . . . . . . . . . . . . . . . . . . 53
Clear Restart Inhib it Time r . . . . . . . . . . . . . . . . . . . . 53
Field Startup Group Password Request . . . . . . . . . . . . . . 54
Mach i ne Configuration Group Password Request . . . . . . . . . 54
SERVICE SETTINGS - Fi eld Startup Group (Password Protected) . . . . . . 55
Field Start-up Service Setup Group Head i ng . . . . . . . . . . . . . . 55
Keypad/ D i splay Lock Feature Enable . . . . . . . . . . . . . . . . . 55
Menu Settings Password Enable . . . . . . . . . . . . . . . . . . . 55
ICS Address . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Power Up Start Time Delay . . . . . . . . . . . . . . . . . . . . . 56
Design Delta Temperature Setpo i nt . . . . . . . . . . . . . . . . 56
Leaving Water Temperature Cutout Setpoint . . . . . . . . . . . . . . 56
Low Refrigerant Temperature Cutout Setpoint . . . . . . . . . . . . . 56
Low Evaporator Water Flow Warning Setpoint . . . . . . . . . . . . . 56
Condenser Li m it Setpoint . . . . . . . . . . . . . . . . . . . . . . . 56
Maximum RI Ti mer Setting . . . . . . . . . . . . . . . . . . . . . . 56
Purge Serv i ce Log Reset . . . . . . . . . . . . . . . . . . . . . . . 57
Purge Maximum Pumpout Rate . . . . . . . . . . . . . . . . . . . . 57
Purge Disable Pumpout Alarm . . . . . . . . . . . . . . 57
Purge Low Chiller Sat . Cond . Liqu i d Temp Protection Enable ...... 57
Purge Low Ch i ller Sat . Cond . Temp Setpo i nt . . . . . . . . . . . . . . 57
Surge Protect i on Enab l e . . . . . . . . . . . . . . . . . . 57
Under/ Over Voltage Protection Enable . . . . . . . . . . . . . . . . . 57
Phase Reversal Protect i on Enable . . . . . . . . . . . . . . . . . . . 58
Phase Unbalance Protection Enable . . . . . . . . . . . . . . . . 58
Momentary Power Loss Protection Enable . . . . . . . . . . . . . . . 58
Oil Temp Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Low Oil Temp Cutout . . . . . . . . . . . . . . . . . . . . . . . 58
H igh D ischarge Temp Cutout . . . . . . . . . . . . . . . . . . . . . 58
Control Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Heat Pump Control Enable . . . . . . . . . . . . . . . . . . . . . . 58
Control Sensitivity . . . . . . . . . . . . . . . . . . . . . . 59
External Vane Control Enable . . . . . . . . . . . . . . . . . . . . . 59
Soft Load Control Enable . . . . . . . . . . . . . . . . . . . . . 59
Soft Load Starting Current Lim it . . . . . . . . . . . . . . . . . . 59
Soft Load Current Lim it Rate of Change . . . . . . . . . . . . . . . . 59
Soft Load Lvng V1ftr Temp Rate of Change . . . . . . . . . . . . . . . 59
Hot Gas Bypass Enable . . . . . . . . . . . . . . . . . . . 59
Hot Gas Bypass Cut in Vane Pos ition . . . . . . . . . . . . . . . . . 59
HGBP Proportional Gain (Kp) Setpt . . . . . . . . . . . . . . . . . . 60
HGBP Integral Gain (Ki) Setpt . . . . . . . . . . . . . . . . . . . . . 60
HGBP Derivative Gain (Kd) Setpt . . . . . . . . . . . . . . . . . . 60
LWT Control Proportional Ga i n (Kp) Setpt . . . . . . . . . . . . . . . 60
LWT Control Integral Gain (Ki) Setpt . . . . . . . . . . . . . . . . . 60
LWT Control De ri vative Ga i n (Kd ) Setpt . . . . . . . . . . . . . . . . 60
A -2
IGV Max i mum Travel Setpt . . . . . . . . . . . . . . . . . . . . . . 60
Gu i de Vane Open Travel Stop . . . . . . . . . . . . . . . . . . . . 61
Guide Vane Closed Travel Stop . . . . . . . . . . . . . . . . . . . . 61
Local Atmospher i c Pressure . . . . . . . . . . 61
SERVICE SETTINGS - Mach i ne Configurat i on G roup (Password Protected) . 62
Machine Configuration Group Head i ng . . . . . . . . . . . . . . . . 62
Unit Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Unit Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Unit Tons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Refrigerant Type . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Refrigerant Mon itor Type . . . . . . . . . . . . . . . . . . . . . . . 62
Starter Type . . . . . . . . . . . . . . . . . . . . 62
Startup Contactor Test - Y- D Starters Only . . . . . . . . . . . . . . 63
Rated Load Amps . . . . . . . . . . . . . . . . . . . . . . . . 63
Motor Heating Constant . . . . . . . . . . . . . . . . . . . . . . . 63
Current Overload Setting #1 . . . . . . . . . . . . . . . . . . . . . 63
Current Overload Sett i ng #2 . . . . . . . . . . . . . . . . . . . . 63
Maxi mum Accelerat i on Timer #1 . . . . . . . . . . . . . . . . . . . 66
Maximum Acceleration Timer #2 . . . . . . . . . . . . . . . . . . 66
External Chilled Water Setpoint Option . . . . . . . . . . . . . . . 66
External Current Limit Setpoint Option . . . . . . . . . . . . . . . . 66
External Hot Water Setpo i nt Option . . . . . . . . . . . . . . . . . . 66
Exceeded Max Accel Time Action . . . . . . . . . . . . . . . . . . . 67
Motor Wi nd i ng RTD Type . . . . . . . . . . . . . . . . . . . . . . 67
High Pressure Cutout Setting . . . . . . . . . . . . . . . . . . . . . 67
Line Voltage Sensing Option . . . . . . . . . . . . . . . . . . . . . 67
Unit Line Vo ltage . . . . . . . . . . . . . . . . . . . . . . . . . 67
Auxil i ary Condenser Option . . . . . . . . . . . . . . . . . . . . . . 67
Heat Recovery Option . . . . . . . . . . . . . . . . . . . . . . . . 68
Hot Gas Bypass Opt i on . . . . . . . . . . . . . . . . . . . . . . . 68
Free Cooling Option . . . . . . . . . . . . . . . . . . . . . . . 68
Condenser Pressure Sensor Opt i on . . . . . . . . . . . . . . . . . . 68
Bearing Temperature Sensors Opt i on . . . . . . . . . . . . . . . . . 68
Discharge Temperature Sensor Option . . . . . . . . . . . . . . . . . 68
Ice Building Option . . . . . . . . . . . . . . . . . . 68
Different i al Water Press Sensing Option . . . . . . . . . . 68
External Analog Input Type Selection , 4 -20ma/2-10vdc . . . . . . . . 69
Tracer Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
TCI Opt i on . . . . . . . . . . . . . . . . . . . . . . . . . . 69
SERVICE TEST GROUP . . . . . . . . . . . . . . . . . . . . . . . 70
Service Tools Group Passwo rd Request . . . . . . . . . . . . . . . . 70
Service Tools Group H eading . . . . . . . . . . . . . . . . . . . . . 70
Chilled Water Pump . . . . . . . . . . . . . . . . . . . . . . . . 70
Chilled Water Flow Sw i t c h Status . . . . . . . . . . . . . . . . . . . 70
Condenser Water Pump . . . . . . . . . . . . . . . . . . . . . . . 70
Condenser Water Flow Switch Status . . . . . . . . . . . . . . . . . 70
Starter Dry Run . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Oil Pump . . . . . . . . . . . . . . . . . . . . . . 71
Vane Control Status/Vane Po si tion Commands . . . . . . . . . . . . 71
Vane Position . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
A-3
Table of
Contents
51 Serv ice Sett i ngs Con servation a nd emission-reduction ca n be accomplished by follow ing
recorrwnended Tra ne se rvic e a nd safety proced ures pu blished In Tran e gene ral
53 Service Settings Group service manual s "CTV-SB-8 1', "CTVS B 42" and CFC-Guide 2. Copies of these
Heading manual s ma y be obta i ned by contacting your local Trane commercial prod uct
re presentativ e.
CVHE-M-7 2 mAmerican Standard 1994
Product Coding
Definition
Typical Product
Description Block
MODLCVHE DSEQIW NTON 500 VOLT 460
HRTZ 50 /60 TYPE SNGL CPKW 403 CPIM 253
EVTM IECU EVTH 28 EVSZ 050L EVBS 500
EVWC STD EVWP 2 EVWT NMAR EVPR 150
EVCO FLNG EVWA RERE CDTM IECU CDTH 28
CDSZ 050L CDBS 500 CDWC STD CDWP 2
CDWT NMAR CDPR 150 CDCO FLNG CDWA RERE
CDTY STD ORSZ 500 PURG HERM HGBP W/O
AGLT NONE CNIF MICR SRTY RPIR
CVHE/CVHF Product CVHF S e quen c e F
Coding Explanation 650 = 650 Tons
TYPE
Unit Type
770 = 770 Ta n s
MODL 800 = 800 Tons
SNGL = S i ngle Condenser
Unit Model (Coo l ing On ly)
890 = 890 Tons HTRC = Heat Recovery
CVHE = CenTraVac Di rect Drive
910 = 910 Tons AUX = Aux i l i ary Condeser
He rmet i c
1060 =1060 Tons
Development Sequence " E"
1 120 = 1 120 To n s
CVHF = CenTraVac Di rect Dr ive TYPO
1250 = 1 250 Tons
Hermetic
1280 =1 250 Tons Unit Type
Development Sequence " F " STD = Standard Shells
EXTD = Extended Surface Shells
DSEQ VOLT
Unit Voltage
Design Sequence 200 = 200/60/3 CPKW
Fa ctory Assigned Compressor Motor Kilowatts
208 = 208/60/3
1W = UCP2 142 = 142 KUV
230 = 230/60/3
154 = 154 KW
380 = 380/60/50/3
NTON 171 = 171 KW
440 = 440/60/3
Unit Nominal Capacity (Tons) 187 = 187 KW
460 = 460/60/3
CVHE Sequence E 480 = 480/60/3
204 = 204 KW
230 = 230 Tons 231 = 231 KW
575 = 575/60/3
250 = 250 Tons 257 = 257 KW
600 = 600/60/3
280 = 280 Tons 287 = 287 KV1!
2300 = 2300/60/3
300 = 300 Tons 323 = 323 KW
2400 = 2400/60/3
320 = 320 Tons 361 = 361 KW
3300 = 3300/60/50/3
360 = 360 Tons 403 = 403 KW
4000 = 4000/6 0/3
400 = 400 Tons 453 = 453 KW
4160 = 4160/60/3
450 = 450 Tons 512 = 512 K1N
4800 = 4800/6 0/3
500 = 500 Tons 588 = 588 K1N
660 0 = 6600/60/3
560 = 560 Tons 653 = 653 KW
630 = 630 Tons 361 = 361 KW
710 = 710 Tons HRTZ 7 45 = 745 KW
800 = 800 Tons Unit Hertz 856 = sss KW
890 = 890 Tons 50 = 50 Hertz 957 = 957 KW
1120 = 1120 60 = 60 Hertz 1062 = 1062 KW
1250 = 1250 1228 = 1228 KW
C VHE -M - 7
3
CPIM 297 30.0 29.5 29.5 EVBS
Compressor Impeller-Diameter 298 30.0 30. 0 2 9.5 29.75 29. 75 Evaporator Tube Bundle Size
299 30 . 00 29 . 75 200 = 200 Nom i nal Tons
300 30 . 0 30 . 0 30 . 0 30 . 00 30 . 00 220 = 220 Nom inal Tons
3-STAGE 2-STAGE 230 = 230 Nominal Tons
301 30 . 25 30 . 00
302 30 . 5 30. 0 30 . 0 250 = 250 Nominal Tons
220 22 . 0 22 . 0 22 . 0 280 = 28 0 Nomina l Tons
303 30 . 5 30 . 5 30 . 00 30 .25 30 . 25
222 22 . 5 22 . 0 22 . 0 320 = 320 Nominal Tons
304 30 . 50 30 .25
223 22 . 5 22 . 5 22. 0 350 = 350 Nominal Tons
305 30 . 5 30 . 5 30 . 5 30 . 50 30 . 50
225 22 . 5 22 . 5 22 .5 360 = 360 Nominal Tons
306 30 . 75 30 . 50
227 23 . 0 22 . 5 22 . 5 400 = 400 Nominal Tons
307 31 . 0 30 . 5 30 . 5
228 23 . 0 23 . 0 22 . 5 450 = 450 Nominal Tons
308 31 .0 31 . 0 30 . 5 30 . 75 30 . 75 500 = 500 Nominal Tons
230 23 . 0 23 . 0 23 . 0
309 31 . 00 30 . 75 550 = 550 Nominal Tons
232 23 . 5 23 . 0 23 .0
310 31 . 0 31 . 0 31 .0 31 . 00 31 .00 560 = 560 Nom inal Tons
233 23 . 5 23 . 5 23 . 0
311 31 . 25 31 . 00 630 = 630 Nominal Tons
235 23 . 5 23 . 5 23 . 5
312 31 . 5 31 .0 31 . 0 710 = 710 Nominal Tons
237 24 . 0 23 . 5 23 . 5
313 31 . 5 31 . 5 31 . 3 31 . 25 31 . 25 800 = 800 Nominal Tons
238 24 . 0 24 . 0 23 . 5
314 31 . 50 31 . 25 890 = 890 Nomina l Tons
240 24 . 0 24. 0 24. 0
900 = 900 Nominal Tons
315 31 . 5 31 . 5 31 . 5 31 . 50 31 . 50
242 24 . 5 24. 0 24 . 0 980 = 980 Nominal Tons
316 3 1. 75 31 . 50
243 24 . 5 24 . 5 24 .0 1000 = 1000 Nom i nal Tons
317 32 . 0 31 . 5 31 . 5
245 24 . 5 24. 5 24 . 5 1080 = 1080 Nom i nal Tons
318 32 . 0 32. 0 31 . 5 31 . 75 31 .75
247 25 . 0 24. 5 24. 5 11 2 0 = 1120 Nominal Tons
319 32 . 00 31 . 75
248 25 . 0 25 . 0 24 . 5 1 22 0 = 1220 Nominal Tons
320 32 . 0 32 .0 32 .0 32 .00 32 . 00
250 25 . 0 25 . 0 25 . 0 1250 = 1250 Nomina l Tons
321 32 . 25 32 . 00
252 25 . 5 25 . 0 25 . 0 1400 = 1400 Nominal Tons
322 32 . 5 32 . 0 32 . 0
253 25 . 5 25 . 5 25 . 0 1420 = 1420 Nominal Tons
323 32 . 5 32 . 5 32 . 0 32 . 25 32 . 25
255 25 . 5 25 . 5 25 . 5 1450 = 1450 Nominal Tons
324 32 . 50 32 . 25
257 26 . 0 25 . 5 25 . 5 1610 = 1610 Nominal Tons
325 32 . 5 32 . 5 32 . 5 32 . 50 32 . 50 1760 = 1760 Nominal Tons
258 26 . 0 26 .0 25 . 5
326 32 . 75 32 . 50 1900 = 1900 Nominal Tons
260 26 . 0 26 . 0 26 .0
327 33 . 0 32. 5 32 . 5 2100 = 2100 Nom i nal Tons
262 26 . 5 26 . 0 26 . 0
328 33 .0 33 . 0 32 . 5 32 . 75 32 . 75
263 26 . 5 26 . 5 26 . 0
329 33 . 00 32 . 75
265 26 . 5 26 . 5 26 . 5 EVwC
330 33 . 0 33 . 0 33 . 0 33 . 00 33 . 00
267 27 . 0 26 .5 26 . 5 E vapora t or W a t er b ox
268 27.0 27.0 26 . 5 Construction
270 27 . 0 27 . 0 27 . 0 27 . 00 27 . 00 EVTM STD = Standard Welded
27 . 25 27 .00
Evaporator Tube Material ASME = ASME We l ded Water- Side
271
IECU = Internally Enhanced CU -1"
272 27 . 5 27 . 0 27 . 0 SBCU = Smooth Bore CU 3/4"
273 27 . 5 27 . 5 27. 0 27 . 25 27 . 25 SB91 = Smooth Bore CU/NI 90/10 3/4" EVWP
274 27. 50 27.25 Evaporator Water Passes
TECU = Internally Enhanced CU - 3/4" 1 = One Pass
275 27 . 5 27 . 5 27 . 5 27 . 50 27 . 50
2 = Two Pass
276 27 . 75 27 . 50
EVTH 3 = Three Pass
277 28 . 0 27 . 5 27 . 5
Evaporator Tube Wall Thickness
278 28 . 0 28 . 0 27 . 5 27 . 75 27 . 75 28 = . 028 Wall Th ickness
279 28 . 00 27 . 75 35 = . 035 Wall Th ickness
EVWT
280 28 . 0 28 . 0 28 . 0 28 . 00 28 . 00 Evaporator Waterbox Type
28 . 00
MAR = Marine
281 28 . 25
EVSZ NMAR = Non-Marine
282 28 . 5 28 . 0 28 . 0 Evaporator Shell Size
283 28 . 5 28 . 5 28 . 0 28 . 25 28 . 25 032S = 300 Ton Short Shel l
284 28 . 50 28 . 25 032L = 300 Ton L ong Shel l
EV PR
285 28 . 5 28 . 5 28 . 5 28 . 50 28 . 50 050S = 500 Ton Short Shell
Evapo rator Wate rsi de P ressure
1 50 = 1 50 P SI G
286 28 . 75 28 . 50 050L = 500 Ton Long She l l 300 = 300 PSIG
287 29 . 0 29 . 0 28 . 5 080S = 800 Ton Short She ll
288 29 . 0 29 . 0 28 . 5 28 . 75 28 . 75 080L = 800 Ton Long Shell
289 29 . 00 28 . 75 125L = 1250 Ton Long Shell
290 29 . 0 29 . 0 29 . 0 29 . 0 29 . 0 140E = 1 400 Extended Length She l l
291 29 . 25 29 . 0 142M = 1400 Ton Med i um Shell
292 29 . 5 29 . 5 29 . 0 29 . 0 142 L = 1400 Ton Long Shel l
29 . 0 29 . 25 29 . 25 210M = 21 OOTonMediumShell
293 29 . 5 29 . 5
210L = 2 1 00 Ton Long She ll
294 29 . 50 29 . 25
295 2 9 . 5 29 .5 29 . 5 29 . 50 29 . 50
296 2 9 .7 5 2 9. 5
C V HE - M -7 4
EVCO 450 = 450 Nominal Tons STD = Standard Welded
Evaporator Waterbox 500 = 500 Nominal Tons ASME = ASME We lded
Connection 550 = 550 Nominal Tons
VICT = Victaul ic 560 = 560 Nominal Tons TS N
FLNG = Flanged 630 = 630 Nominal Tons Tube Sheet Construction
710 = 710 Nominal Tons STD = Standard Welded
800 = 800 Nominal Tons ASME = ASME Welded
EVWA 890 = 890 Nom i nal Tons
Evaporator Waterbox 900 = 900 Nom i nal Tons
Arrangement 980 = 980 Nom inal Tons CHTM
FRNT = In Front/Out Front 1000 = 1000 Nominal Tons Heat Rec . Condenser
REAR = I n Rea dOut Rear 1080 = 1080 Nomina l Tons Tube Material
LFRR = In LH Front/Out RH Rear IECU = Intemal Enhance CU - 1 "
1120 = 1120 Nominal Tons
RRLF = In RH Rea r/Out LH Front SBCU = Smooth Bore CU 3/4"
1220 = 1220 Nominal Tons
LRRF = In Rea r/Out RH Front S691 = Smooth Bore CU/NI 90/103/4"
1250 = 1250 Nominal Tons
RF L R = In Front/Out LH Rear SB73 = Smooth Bore CU/NI 70/30 3/4"
1400 = 1400 Nominal Tons
LFLR = I n LH Front/Out LH Rear SBTI = Smooth Bore Titanium 3/4"
1420 = 1420 Nominal Tons
LRLF = I n LH Rear/Out LH Front TECU = Internally Enhanced CU 3/4"
1610 = 1610 Nominal Tons
RFRR = In RH Front/Out RH Rear
1760 = 1760 Nom i nal Tons
RRRF = In RH Rear/Out RH Front CHTH
1900 = 1900 Nom i nal Tons
END = I n One End /Out the Other Heat Rec . Condenser Tube Wall
2100 = 2100 Nom i nal Tons
RERE = In RH End/Out RH End Thickness
LELE = In L H End/Out LH End 28 = .028 Wall Thickness
CDWC 35 = . 035 Wall Thickness
Condenser Water Box 42 = . 042 Wall Thickness
CDTM Construction
Condenser Tube Matertal 49 = . 049 Wall Thickness
STD = Standard Welded
IECU = Internal ly Enhanced CU1 "
ASME = ASME We lded - Water- Side
SBCU = Smooth Bore CU 3/4" CHSZ
SB91 = Smooth BoreCUNI 90/ 10 3/4" Heat Rec. Condenser Shell Size
SB73 = Smooth Bore CUNI 70/30 3/4" CDWP 032S = 320 Ton Short Shell
SBT1 = Smooth Bore Titanium 3/4' Condenser Water Passes 032L = 320 Ton Long Shell
TECU = Internally Enhanced CU3/4" 2 = 2 Pass 050S = 500 Ton Short Shell
050L = 500 Ton Long Shell
CDTH CDWT 080S = 800 Ton Short Shell
Condenser Tube Thickness Condenser Waterbox Type 080L = 800 Ton Long Shell
28 =. 028 V11a l l Thickness MAR = Marine 125L = 1250 Ton Long Shell
35 = . 035 Wa l l Thickness NMAR= Non-Marine 140L = 1400 Ton Long Shell
42 = . 042 Wa l l Thickness 142S = 1400 Ton Short Shell
49 = . 049 Wall Thickness CDPR 142L = 1400 Ton Long Shell
Condenser Water Side Pressure 210S = 2100 Ton Short Shell
CDSZ
150 = 150 PSIG 210L = 2100 Ton Long Shell
Condenser Shell Size 300 = 300 PSIG
032S = 320 Ton Short Shell CHBS
032L = 320 Ton Long Shell CDCO Heat Rec . Condenser Tube
050S = 500 Ton Short Shell Condenser Waterbox Bundle Size
050L = 500 Ton Long Shell Connection 200 = 200 Nom i nal Tons
080S = 800 Ton Short Shell VICT = Victaul ic 230 = 230 Nominal Tons
080L = 800 Ton Long Shell FLNG = Flanged 250 = 250 Nominal Tons
125L = 1250 Ton Long Shell 280 = 280 Nomina l Tons
140L = 1400 Ton Long Shell CDWA 320 = 320 Nomina l Tons
142S = 1400 Ton Short Shell 360 = 360 Nominal Tons
Condenser Waterbox
142L = 1400 Ton Long Shell 400 = 400 Nominal Tons
Arrangement
210S = 2100 Ton Short Shell LFLF = In LH Front/Out LF Front 450 = 450 Nominal Tons
210L = 2100 Ton Long Shell LRLR = In LH Rear/Out LH Rear 500 = 500 Nominal Tons
RFRF = In RH Front/Out RH Front 560 = 560 Nominal Tons
CDBS RRRR = In RH Rear/Out RH Rear 630 = 630 Nominal Tons
Condenser Tube Bundle Size LFLR = In LH Front/Out LH Rear 710 = 7 1 0 N o m i na l To ns
200 = 200 Nominal Tons LRLF = In LH Rear/Out LH Front 800 = 800 Nominal Tons
220 = 220 Nominal Tons RFRR = In RH Front/Out RH Rear 900 = 900 Nom i nal Tons
230 = 230 Nominal Tons RRRF = In RH Rear/Out RH Front 1000 = 1000 Nomina l Tons
250 = 250 Nom inal Tons RERE = In RH End/Out RH End 1120 = 1120 Nominal Tons
280 = 280 Nominal Tons LELE = In LH End/Out LH End 1220 = 1220 Nominal Tons
320 = 320 Nominal Tons 1250 = 1 250 Nominal Tons
350 = 350 Nominal Tons 1 400 = 1400 Nominal Tons
CDTY 1420 = 1420 Nominal Tons
360 = 360 Nominal Tons
Condenser Construction 1610 = 1610 Nominal Tons
400 = 400 Nominal Tons
Refrigerant Side 1760 = 1760 Nominal Tons
CVHE-M-7
1900 = 1900 Nominal Tons CAWC ORSZ
2100 = 2100 N ominal Tons Auxiliary Condenser Waterbox Orifice Size
Const r uction 130 = Orifice Size
CHWC STD = Standard Welded 140 = Orific e Size
Heat Rec . Condenser Waterbox ASME = ASME Welded - Water Side 160 Orifice Size
Constru ction 180 = Orifice Size
STD = Standa rd Welded 200 = Orifice Size
CATM
ASME = ASME We lded - Water Side A uxiliary Condenser Tube 230 = Orifice Size
250 = Orifice Size
Material
CHWP IECU = Internal Enhance CU-1" 280
320
= Orifice
= Orifice
Size
Size
Heat Rec . Condenser Water SBCU = Smooth Bore CU 3/4"
S691= Smooth Bore CU/ N I 90/10 3/4" 360 = Orifice Size
Passes
2 = 2 Pass SB73 = Smooth Bore CU/NI 70/30 3/4" 375 = Orifice Size
SBT1 = Smooth Bore Titanium 3/4" 400 = Orifice Size
TECU = Internally Enhanced CU -3/4" 415 = Orifice Size
CHWT 450 = Orifice Size
Heat Rec . Condenser Waterbox 460 = Orifice Size
Type CATH 500 = Orifice Size
MAR = Ma ri ne Auxiliary Condenser Tube Wall 510 = Orifice Size
NMAR = Non-Ma ri ne Th ic k ness 560 = Orifice Size
28 = .028 Wa!I Thickness 585 = Orifice Size
35 = .035 Vlfall Thickness
CHPR 630 = Orifice Size
42 =.042 Wall Thickness
Heat Rec . Condenser Waterbox 650 = Orifice Siz e
Side Pressure 710 = Orifice Size
150 = 15 0 PSIG CAC O 790 = Orifice Size
300 = 300 PS I G Auxiliary Condenser Waterbox 800 = Orifice Size
Connection 900 = Orifice Size
VICT= Victaulic 990 = Orifice Size
CHCO FLNG =Flanged
Heat Rec. Condenser Waterbox 1000 = Orifice Size
Connections 1100 = Orifice Size
VICT = Victaulic CAPR 1120 = Orifice Size
FLNG = Flanged Auxiliary Condenser Water Side 1250 = Orifice Size
P ressure 1265 = Orifice Size
150 = 150PSIG 1400 = Orifice Size
CHWA 1540 = Orifice Size
Heat Rec . Condenser Waterbox 300 = 300 PSIG
1660 = Orifice Size
Arrangement 1800 = Orifice Size
LFLF = In LH Front/Out LF Front CAWT = Orifice Size
1810
L RLR = In LH Rea r/Out LH Rea r A uxiliary Condenser Water b ox
1970 = Orifice Size
RFRF = I n RH Front/Out RH Front Type 2150 = Orifice Size
RRRR = In RH Rear/Out RH Rear MAR = Manne
LFLR = In L H Front/Out LH Rear NMAR = Non -Marine
L RLF = In LH Rear/Out LH Front PURGE
RFRR = In RH Front/Out RH Rear Purge Unit
CAWA PURE = Purifier Uni t
RRRF = In RH Rear/Out RH Front Auxiliary Condenser Waterbox
RERE = I n RH End/Out RH End Arrangement
LELE = In LH End/Out LH End LFLF = In LH Front/Out LF Front SPKG
LRLR = In L H Rear/Out LH Rear Shipping Package
DOM = Domestic
CABS RFRF = I n RH Front/Out RH Front
EXP = Export
Auxiliary Condenser Nominal RRRR = In RH Rear/Out RH Rear
FULL = Export
Tonnage LFLR = In LH FrontOut LH Rear
80 = 80 Nom inal Tons LRLF = In LH Rear/Out LH Front
130 = 130 N o m ina l Tons RFRR = In RH Front/Out RH Rear
RRRF = In RH Rear/Out RH Front
RERE = In RH End /Out RH End
LE L E = In LH End/Out LH End
ECTY
Economiser Orifice Type
WEOR = Welded
REOR= Bolted Removable
CVHE-M-7
6
OPTI SRRL SRFC
Unit Options Starter (Nameplate) RLA Starter PowerFactor Correction
INSL = Insu l ation Package Capacitors
CPDW = Compressor Doweling 10 = 10 KVAR
PNCO
FRCL = Free Cooling Starter Panel Connection 15 = 15 KVAR
SPSH = Separable Shells TERM = Terminal Block 20 = 20 KVAR
DISC = Disconnect Switch (Non- Fused) 25 = 25 KVAR
COPT CB = Circuit Breaker 30 = 30 KVAR
Control Options CB I C = Circuit Breaker High Interupting 35 = 35 KVAR
ACOS = H . R ./Aux . Cond . Temp . Sensors Capc ity 40 = 40 KVAR
BRTS = Bearing Temperatu re Sensor CBHC = Circuit Breaker - H igher 45 = 45 KVAR
CLCT = Enhanced Condenser Lim it Control Interrupt i ng Capacity 50 = 50 KVAR
CWR = Chilled Water Reset - Outdoor Air CBCL = Circuit Breaker - Current L i miting 60 = 60 KVAR
Temp Based 70 = 70 KVAR
D I ST = Discharge Temp Sensor 75 = 75 KVAR
SRPO
MONP = Mon itoring Package Electrical Protection 8 0 = 80 KVAR
OPTM = Options Module SPLA = Surge Protection P l us Lighting 90 = 90 KVAR
PNCH = Printer Interface Module 100 = 100 KVAR
Arrestors
RCLP = Remote Clear Language Display UVR = Undervo lt Relay with Reset 120 = 120 KVAR
Panel AUVR = Adj ustable Undervol tage Relay 1 25 = 125 KVAR
RHIN = Remote Clear Language D i spl ay Reset Overvoltage Relay 150 = 150 KVAR
Module OVR = Overvoltage Relay 200 = 200 KVAR
TRMI = Tracer Communicati ons I nte rface GRDF = Ground Fau l t 225 = 225 KVAR
Module
TRMS = Tracer Summit Communications
SROP ACCY
Interface Module Unit Accessory
WFCH = Water Pressure Sensors , Evap . or Starter Options ISLS = Isolator Spring
CLCA = California Code
Cond > 150 psig FS1 = (1) Flow Switch 150 PSI NEMA I
CSA = Canadian Standards Assoc .
WFCL = Water Pressure Sensors , Evap . or 2FS1 = (2) Flow Switchs 150 PSI NEMA 1
CTRV = Control Meter (Volt)
Cond . 3FS1 = (3) Flow Switches 150 PSI NEMA 1
CTRA = Control Meter (AMP)
WVUO = P h ase Vo ltage Sensors FS2 = (1) Flow Switch 300 PSI NEMA 1
IQD = I . Q Data
IQDP = I . Q . Data Plus II 2FS2 = (2) Flow Switches 300 PSI NEMA 1
HGBP TDRC = Transducer Current 3FS2 = (3) Flow Switches 300 PSI NEMA 1
Hot Gas ByPass TDRV = Transducer Volt FS3 = (1) Flow Switch 150 PSI Vaporproof
With = With TDRW = Transducer Watt 2FS3 = (2) Flow Switches 150 PSI
W/O = Without UL = Underwriters Labo rator Vaporproof
3FS3 = (3) Flow Switches 150 PSI
WTTM = Watt Meter
WHM = Watt Hour Meter Vaporproof
AGLT FS4 =(1) Flow Switch 300 PSI Vaporproof
Agency Listing WHMD = Watt Hour Meter w ith
2FS4 = (2) Flow Switches 300 PSI
NONE = No Agency Listings Demand Register
WHMP = Watt Hour Meter with Vaporproof
UL = Underwriter Laboratory
Pulse In itiator 3FS4 = (3) Flow Switches 300 PSI
CSA = Canadian Standard Assoc .
WHMB = Watt Hour Meter with both Vaporproof
Demand Register Pulse Initiator TME = (1) Thermometer 101n
CNI F Extended Well
Control I nte rface 2TME = (2) Thermometer 10 In
UCP2 = U C P 2 C ontrol Pane l Extended Well
3TME = (3) Thermometers 10 In
SRTY Extended Well
Starter Type TMS = (1) Thermometer 10 In
US T R= Un it Mounted StarDe lta Standard Well
USOL = Un it Mounted Solid State T5R = TR5 Timer
RSTR = Remote Mounted StarDelta 2TMS = (2) Thermometers 10 In
RXL = Remote Mounted XL i ne Standard Well
RATR = Remote Mounted Auto 3TMS = (3) Thermometers 10 In
Transfo rmer Standard Well
RPIR = Remote Mounted Primary Reactor OR01- OR28 = Extra Set of Orifice
CSTR = Customer Supplied Star- Delta Plates (OR01 thru OR28)
CXL = Customer Supplied X- Line Full V OR30 - OR47 = Extra Set of Orifice
CATR = Customer Supplied Plates (OR30 thru OR47)
Autotransformer
CPIR = Customer Suppl i ed P rimary
Reactor
CVHE- M-7
General
Information
L iteratu re Ch a nge History AFD = Adjustable Frequency Warn i ngs and Cautions
Drive
CVHE-M-7 (February 1994) Notice that warnings and cautions
ASME = American Society of
appear at appropriate interva ls
M echanical Engineers
Original issue of manual; throughout this manual. Warnings
ASHRAE = American Society of
describes proper operation and are provided to alert installing
Heating, Refrigerating and Air
maintenance of 50 Hz. or 60 Hz. contractors to potential hazards
Conditioning Engineers
CVHE units of "1 W" design that could result in personal injury
sequences with UCP2 micro- or death while cautions are
BAS = Building Automation
computer-based control systems designed to alert personnel to
System
and CVHF 650-1280 "EO " design conditions that could result in
CABS = Auxiliary Condenser
sequences with UCP2 equipment damage .
Tube-Bundle Size
micro-computer-based control
CDBS = Condenser Bundle Size
systems. Your personal safety and the
proper installation of this machine
About this manual CDSZ = Condenser Shell Size
depend upon the strict observance
CLD = Clear Language Display
Th is book let describes the of these precautions .
CWR =Chilled Water Reset
operati on and maintenance of 50
Unit Nameplate
Hz . or 60 Hz. Model CVHE and
DTFL = Design Delta-T at Full
CVHF CenTraVac chillers The CVHE or CVHF unit
Load (i . e ., the difference between
equ i pped w ith m icro-computer- nameplate is located on the left
entering and leaving chilled water
based control systems , whether side of the un it control panel
temperatures)
standard (cooling) or heating- (UCP) . A typical unit nameplate is
ENT = Entering Chil l ed Water
recovery . By carefully reviewing illustrated in Figure 1 . The
Temperature
th is information and following the following information is provided
FC = Free Cooling
inst ructions given , the owner/ on the unit nameplate .
operator can successfully operate
GPM = Gallons-per-minute
and mainta i n a CVHE or CVHF - Service model and size
HGBP = Hot Gas Bypass
un it . descriptor.
HVAC = Heating , Ventilating , and
- Unit serial number
Air Conditioning
Diagnostic information is provided - Identifies unit electrical
at the end of this manual to allow requirements
IE = Intemally-Enhanced Tubes
the operator to identify a number - List correct operating charges
IPC = Interprocessor
of system malfunctions, should and type of refrigerant
Communication
any develop. (If mechanical - Lists unit test pressures and
LBU = La Crosse Business Unit
problems do occur, however, maxi mum operating pressures .
contact a qualified service - Identifies unit Installation and
LCD = Liquid Crystal Display
organization to ensure proper Operation and Maintenance
LED = Light Emitting Diode
diagnosis and repair of the unit.) manual
PFCC = Power Factor Correction
- Product descript ion block
Capacitor
Commonly Used (identifies all unit components
Acronyms PSID = Pounds-per-Square-Inch
and unit "design sequence "
(used to order literature and
For convenience, a number of (differential pressure)
make other inquiries about the
acronyms are used throughout PSIG = Pounds-per-Square-Inch
un it).
this manual. These acronyms are (gauge pressure)
- L i sts drawing numbers for unit
listed alphabetically below, along RCLD = Remote Clear Language
w i ri ng d i agrams .
with the "translation" of each: Display
C VHE - M - 7
Figure 1
Typical Unit Nameplate
'l j
Unit Model
and Size Descriptor 44D 1.---L : C: VI-If.:: 71 0
t1uI7E: l_. NO , f;Vl -IL()7SNfitWW3lJV272EiV- r
' E:SSiBCOOOOC1OUYA0Ot700
Sl:: I; IAI ._ iJU : t_9 3 .J09 :341
Unit and Motor
Electrical Data - r;:i._e.crritcAL ChIAFiAC 'fl: R :[SiTCS
liil 'fF: A VDl_i' r1GL: 41,.5(7 VOLTS 60F1Z 3 PH
V OLT A G E U T ILIZA T ION I; AN i;E:: 3 7 44 - 4576 VAC
Nl: fdl idUM CTIiGlJI7 AFff' FCT7 'f : 107 AMPS
MA XI MUM F USE: 475 AMPS
MAXIMUM C IRCUIT BRFAI (E f2 : 17 5 AMPS
MA X IMUM OVERLOAD Y(:fE : 90 AMPS
MAX MAX
V O LTS-AC 1-17_ PH RL. A L R A Y L fiAD
ciiHFfiG: SS01i t4i: iT'OR 060 60 3 0 5 .0 436 0
(i7: 1 ._ PUMP MO T OR 115 60 1 4.9 F LA
D :CL. T ANK PIE: ATE:k 1 1 5 60 1 1000 WATT S
CONTROL C I RCU I T 1S5 60 1 60 VA MAX
PUR G E COMP M1R f SS 60 1 7.0 FLFa
MA N UI' Fl i;'C 'L ! R E li UNDER ONE OR MORE 01- i' FII: FOLLOWING
U.S. PATENTS : 3 39Fl545 -- 346S68 :3 - 3E3MS4 7
42 :32 . .53 3 .... 461 3 6 03 4 46E199f, 'i 4 0 51 90
4751653 4803 73 2 - 50 :31410
9 CVHE-M-7
Mechanical
Operation - CVHE
C VHE - M - 7 10
Figure 2
Typical CVHE Unit Assemblies
ft."
LICP2
..^ ^,
,w a
Econ.wr.; A
c^..
i ^
..._(
^ .._..'
.--
^I,
^'^---^' ,
c
E..vo..w^
43S'23s3 tE
4sas- 8sa
11 CVHE- M -7
Figure 3
CVHE Pressure/Enthalpy Curve
^ Condenser
P Compre ss or
(3rd Stape)
a Hiy hSid e E conomizer
mpresa or
P Low-Side E conomiz er 7mp d Stage)
ffi ^
reas or
^ Evaporetor (1 at Stage)
14
Figure 4
CVHE 2 -Stage Economizer
Refriaennt Gas R efrigerant Gas
Out to 3rd-Stage Out to 2nd-Stage
Compress or C ompressor
Cha
^ `
((C hamber B
Refri gerant Vapor
Hi gh-Sid e Liquld from M otor
Low -Side
Economizer Coolin g System
Economiz er
11
Orific e
Liquid I Plate B
Refrig erant Uquid I
From Cond ens er Refrigerant
Out To Evaporator
CVHE-M -7 12
Compressor Lubrication WARNING: Liquid refrigerant is used to cool
System - CVHE Use caution while working on the oil supply to the inboard motor
certain areas of the unit. Surface bearing on larger units
A schematic diagram of the
temperatures may exceed 150F (360-1250). Oil entering the oil
compressor lubrication system is
on the compressor discharge, oil cooler assembly from the oil tank
illustrated in Figure 5; this system
tank (heater), oil filter, and oil (via the regulating valve and filter)
supplies oil to the compressor
lubrication lines. flows into a coil inside the cooler
motor bearings.
shell. See Figure 6. As the oil
To ensure proper lubrication and passes through this coil, it is
Oil is pumped from the oil tank
prevent refrigerant from con- cooled by a mixture of gaseous
(i . e . by a pump and motor located
densing in the oil tank, a 750-watt and liquid refrigerant that surround
within the tank) through an oil
heater is immersed in the oil tank the coil exterior.
pressure-regulating va lve
exterior. Operating in response to
designed to maintain a net o il
a signal from the UCP, this heater Once the cooled oil leaves the
pressure of 12 to 18 psid . It is then
energizes as needed to maintain cooler shell, it flows directly to the
filtered and sent to the
140 to 145 OF (60-63 C) when the inboard motor bearing, and
compressor motor bearings . The
chiller is not running. When the eventually returns to the oil tank.
oil filter assembly is equipped w ith
chilleris-operating, the
refrigerat ion valves to isolate the
temperature of the oil tank is The oil cooler is piped into the
filter during filter replacement .
typically 115 to 160 F (46-72 C). return circuit of the motor cooling
From the bearings, the oil drains system. Part of the refrigerant that
back to the oil tank through return Refer to Figure 5; notice that the is used to cool the compressor
lines. oil tank is vented between the motor passes through the oil
compressor inlet vanes and the cooler shell on its way to the
first-stage impeller suction cover. economizer.
During normal system operation,
motor barrel pressure is greater Motor Cooling System
than that of the oil tank. Therefore, CVHE compressor motors are
any gaseous refrigerant that cooled with liquid refrigerant; see
enters the motor bearing cavities Figure 5 for a schematic
is drawn toward the oil tank where illustration of this pressurized
it is removed by the vent line. system.
A dual eductor system is used to Liquid refrigerant flows from the
reclaim oil from the suction cover condenser sump to the bottom of
and from the evaporator , and the compressor motor, Figure 7 ,
deposits it back into the oil tank . where it enters the motor chamber
These eductors use high pressure through a control orifice . As the
condenser gas to draw the oil from l iquid refrigerant touches the
the suction cover and evaporator warme r motor components , a
back to the eductors , from the portion of it flashes to a gas and
eductors the oil is discharged to cools the motor. Th i s "flash " gas ,
the top of the oil tank. along with any excess liquid
refrigerant , then drains to the
Note: CVHEs utilize a circuit second -stage of the economizer.
module control relay and solenoid
valve that temporarily close the oil Because of the positive pressure
sump vent line during the chiller differential between the condenser
start sequence. This prevents the and economizer, proper
loss of oil pressure that can occur refrigerant flow through the motor
during start-up by isolating the oil is maintained at all load
sump from the low-pressure cavity conditions.
at the opposite end of the sump
vent line.
13 CVHE- M -7
< Fiyurs 6 - C1ME
m Compressor t.ubrkattaf and Leg e nd
M otor-cooNrp SysOems -^- Motor Cooing System
^
Comprnsor LubrlcaGon Syslen
Compres sor
Assembiy YJet Vane ^ Ejector CkwH
bsimbly
of s+PDN , MotwCuaMq
\ Retrlgcrant In
of In
Of ON
";-.'.ie.. Return
Oa
Oi Return From Sudbn Cover
F par
Sudlo^ OraIn to
OWNFAtTv Cover Ejttlor
CO Pfes Slt!!- -^^--^
Regulat^9 , ^F^
i ^
^ . .. Oil
Tank
4
High LOW Evaporator
M
Hi-Rreswre Sta9e M ^9a
Condertsr ,
Gas From E veponda
to E^edw
Y
Conden ser
Llquld Rdrlyerant
(Mota Cooing Supply)
Liqdd A@M1pwant
to Economlza
Figure 6
CVHE/CVHF Oil Cooler Assembly
I "..:a
Uquid
Relri perant
Out
OA In
(hom Filter)
Od Out
(to Inboard
B esrin9)
4532-2900-4 1
Figure 7
CVHE Motor Cooling System
compressor orlRCe
M otor
Relrigennl
Supply to Oi Co oler
from M olor
OA Coder
LiquRik
{p t
a T.^ I--/
E conaNxx ^
Conda^ss
9-P I
Rekipaant
RNum
from Motor and
Ev nponlor oa Cooler
15 CVHE- M-7
Mechanical
Operation - CVHF
C VHE -M -7 16
Figure 8
General Component Identification - Trane CVHF
Compressor
Terminal
Hot Gas Bypass Box
Valve (Optlonal) .
Purifier Elbow
Purge
Condenser _r4- Rupture Disc
'Connection
(3" NPTE)
Econom izer
Vapor Out -Unft Control
Panel (UCP)
Condenser
Liquid Out
Front VNw
mow
c O1^ p 1mtar TamY^al
Suction
Bbow 1 B^x
Cond. I\ I I 1 fl Ia
R uphno Dbc
Connettbn
(^ N ^
Urwt Carrd
Pand (UCP)
Evsporata
17 CVHE-M-7
Figure 9
CVHF Pressure/Enthalpy Curve
5 Condenser 4 Compressor
P3
^ (2nd-Stage)
a
Economizer
Pz 6 3 `
T
d Compressor
C- P^ X Evaporator 2 (1 st Stage)
1
Enthalpy (BTU/LBM)
Figure 10
CVHF Economizer Operation
Liq u id Refrigera nt
In E conomizer
Economizer
Inlet Pipe
CVHE-M - 7 18
Compressor Lubrication WARNING: tually returns to the oil tank.
System - CVHF The refrigerant-side of the oil
Use caution while working on
cooler is piped into the return
The CVHF compressor lubri- certain areas of the unit. Surface
circuit of the motor cooling
cation system, which supplies oil temperatures may exceed 150 F
system. Part of the refrigerant that
to the compressor motor bearings, on the compressor discharge, oil
is used to cool the compressor
is illustrated in Figure 11. tank (heater), oil filter, and oil
motor passes through the oil
lubrication lines.
cooler shell on its way to the
Oil is pumped from the oil tank economizer.
The oil tank is vented between the
(i . e ., by a pump and moto r located
compressor inlet vanes and the
within the tank) through an oil Motor Cooling System
first-stage impeller suction cover.
pressure-regulating valve
During normal system operation, CVHF compressor motors are
designed to maintain a net oil
motor barrel pressure is greater cooled with liquid refrigerant. This
pressure of 12 to 18 psid . It is then
than that of the oil tank. Therefore pressurized cooling system is
filtered and sent to the
any gaseous refrigerant that illustrated in Figure 12.
compressor motor bearings . The
enters the motor bearing cavities
o i l filter assembly is equipped with
is drawn toward the oil tank where Liquid refrigerant flows from the
refrigeration valves to isolate the
it is removed by the vent line. condenser sump to the bottom of
filter during filter replacement .
the compressor motor where it
A dual eductor system is used to enters the motor chamber thr.ough
From the bearings , the oil drains
reclaim oil from the suction cover a control orifice. When the liquid
back to the oil tank through return
and from the evaporator, and refrigerant contacts the warmer
li n es .
deposits it back into the oil tank. motor components, a portion of it
These eductors use high pressure flashes to a gas and cools the
To ensure proper lubrication and
condenser gas to draw the oil from motor. This "flash" gas, along with
prevent refrigerant from condens-
the suction cover and evaporator any excess liquid refrigerant, then
ing in the oil tank, a 750-watt
back to the eductors, from the drains to the evaporator sump.
heater is immersed in the oil tank.
eductors the oil is discharged to
Operating in response to a signal
the top of the oil tank. Because of the positive pressure
from the UCP, this heater
differential between the condenser
energizes as needed to maintain
Note: CVHFs utilize a circuit and evaporato r, proper refrige rant
an oil tank temperature of 140 to
module control relay and solenoid flow th rough the motor is ma i n -
145 F (60-63 C) when the chiller is
valve that temporarily close the oil tained at all load conditions .
not running. When the chiller is
sump vent line during the chiller
operating, the temperature of the
start sequence . This prevents the
oil tank is typical 115 to 160 F
loss of oil pressure that can occur
(46-72 C).
during start-up by isolating the oil
sump from the low-pressure cavity
at the opposite end of the sump
vent line .
Rost ri ete r
F i tt i ng
Thrust Beor l np
Oil Supply
rw to.
Mous i n0
Conq r osso r
NI-I Mo u N i ny
S l eeve 6eo r iny
O i l Supply
O 11 F111 s r
Vent L i w
So l eno i d Vo lv o
O i l Relu r n
To Tenk
/ H I-Pr^ssure
Gas Supp i y
T o E j e ct o r
Oi l Tank
lorPressure
E duc to r L in e
Ev apo r a t o r
Condense r
O i l Cooler
Sl ee v e Be arin g
O il Supp ly
Back View Oil T an k Canp r ess or
Rss tric to r Ve nt lin e Hou s i ng
F i tl i nq
Ho u s i ng
Thru a t 8e arin y
O il SuOP I Y -1 ^
^
Vent L i ne
Oil Return Soleno i d Volve
to T ank
r'
Oil Return
^ To Tank
O il Fllt s r
Ca n d s n se r Suct i on Cove
I Dra i n To
^ E j e c t or
O il Tank Oil Cool e r ;
Fvooo r alo r
CVHE-M-7 20
Figure 12
CVHF Motor Cooling System
Compressor
Left End View Hous1n9 -.
Motor
Housiny
Refrigerant from-
0
motor to oU cooler
OA Tank-
Of Cool
Uquid refrigerant
to motor
Condenser
Sump
Refrigerant return to
evaporator from motor
and of cooler
Compressor
Motor
Housing
Bac k View Housing
Refrigerant from
motor to of cooler Liquid refrigerant
to motor
Condenser
Refrigerant from
to evaporator sump
motor
oa coaer
Evaporator
21 CVHE-M-7
Free Cooling Cycle the evaporator and floods the tube
(Optional)- CVHE/CVHF bundle . See Figure 4 .
Based on the principle that
refrigerant migrates to the coldest Since the temperature and
area in the system , the free pressure of the refrigerant in the
cooling option adapts the basic evaporator are higher than in the
chiller to function as a simple heat condenser (i.e., because of the
exchanger . However, it does not difference in water temperature),
the refrigerant in the evaporator
provide control of the leaving
chilled water tem ratu r . vaporizes and travels to the
condenser. Cooling tower water
If condenser water is available at
causes the refrigerant to con-
a temperature lower than the
dense, and it flows (again, by
required leaving chilled water
gravity) back to the evaporator.
temperature, the operator
Th is compulsory refrigeration
manually stops the compressor
and starts the free cooling cycle
cycle is sustained as long as a
by enabling the Free cooling mode
temperature d ifferential exists
in the "Operator Settings" Group
between condenser and
of the Human Interface.
evaporator water . The actual
cooling capacity provided by the
Several components must be free cool i ng cycle is determined by
the difference between these
factory-supplied or field-installed
temperatures which , in turn ,
to equ i p the unit for free cooling
operation : determines the rate of refrigerant
flow between the evaporator and
- options module 1 U5 condenser shells .
- a refrigerant gas line , including
If the system load exceeds the
an electrically-actuated shutoff
available free cooling capacity, Ug
valve , between the evaporator and
operator must manually initiate
condenser,
changeover to the mechanical
cooling mode by disabeling the
- a valved liquid return line,
including an electrically-actuated f= cooling mode in the"O ep rator
Settings" Group of the Human
shutoff valve, between the
Interface. The gas and liquid line
condenser sump and the
valVes then close and compressor
evaporator;
operation begins. Refrigerant gas
is drawn out of the evaporator by
- a liquid refrigerant storage
the compressor, where it is then
vessel ; and ,
compressed and discharged to the
condenser.
- additional refrigerant .
Most of the condensed refrigerant
When the chiller operator initiates
in iti ally follows the path of least
changeover to the free cooling
resistance by flowing into the
mode, the campressorwill shut
storage tank . This tank i s vented
down if running, the shutoff valves
to the economizer sump through a
in the liquid and gas lines open;
UCP (i.e., unit control panel) small bleed line ; when the storage
control logic prevents the com- tank is full , liquid refrigerant must
pressor from energizing during flow through the bleed line restric-
free cooling. Liquid refrigerant tion . Because the pressure
then drains (by gravity) from the
storage tank into
CVH E-M - 7 22
drop through the bleed line is When hot water is required , the
greater than that of the orifice flow heating water circu it pumps
control device, the liquid refri- energize . Water circulated through
gerant flows normally from the the heat- recovery (or auxiliary)
condenser through the orifice condenser tube bundle by the
system and into the economizer. pumps absorbs cooling - load from
the compressed refrigerant gas
Note : During changeover from discharged by the compressor.
free cooling to mechanical cooling , The heated water is then used to
the refrigerant transfer process is sati sfy heati ng requirements .
completed within 3 minutes . The
micro-computer- based control Auxiliary Condensers
system prevents carry-over by not (Optional)
allowing the unit to load for a Unlike the heat-recovery
peri od of two mi nutes . condenser (which is designed to
satisfy comfort heating
Heat Recovery Cycle
requirements), the auxiliary
(Optional)
condenser serves a preheat
"Heat recovery" is designed to function only, and is used in those
salvage the heat that is normally applications where hot water is
rejected to the atmosphere needed for use in kitchens,
through the cooling tower, and put lavatories, etc. While the operation
it to beneficial use. of the auxiliary condenser is
physically identical to that of the
For example , a high-rise office heat-recovery condenser, it is
building may require simultaneous comparatively smaller in size, and
heating and cooling during the its heating capacity is not
winter months . With the addition of controlled.
a heat recovery cycle , heat
removed from the building cooling Trane does not recommend
load can be transferred to areas of ope rati ng the auxili ary condenser
the building that require heat . a l one because of its small s ize .
(Keep in mind that the heat
recovery cycle is only possible if a
cooling load exists to act as a heat
source . )
23 CVHE- M -7
Chiller Control
System
Unit Control Panel Major components w ithin each of The "microcomputer-based "
these control groups are modules are described below .
Safety and operating controls are described below . All wiring to the modules are to
housed in the UCP 2 unit control pluggable terminal blocks .
panel, the starter panel and the Unit-mounted temperature
purge control panel (Control Panel sensors, pressure transducers
layout is illustrated in Figure 13.) and functional switches provide
analog and binary inputs to the
The UCP2 control consists of a
various modules.
modular design partitioned by
major function or group of
functions. All modules
communicate with each other thru
the IPC circuit.
Figure 13
UCP2 Control Panel
X13650485C
CVHE-M-7 24
Chiller Module (1 U1)
The Chiller Module, located in the
UCP2 control panel, is the Master-
of-the-Chiller communicating
commands to other modules and
collecting data/status/diagnostic
information from other modules
over the IPC (Inter Processor
Communications Link). The Chiller
Module performs the Leaving
Chilled Water Temperature and
Limit Control Algorithms arbitrating
capacity against any operating
limit the chiller may find itself
working against. the Chiller
module contains non-volatile
memory both checking for valid
set points and retaining them on
any power loss. Inputs and
Outputs are chilled water system
level I/O including evaporator and
condenser water temperatures,
outdoor air temperature,
evaporator and condenser water
pump control, status and alarm
relays, external Auto-Stop,
emergency stop, external
condenser heating (heat pump),
evaporator and condenser water
pressure drops and evaporator
and condenser water flow
switches. Connection points of
standard and optional inputs and
outputs for the chiller module
(1U1) are shown in Figure 14.
25 CVHE- M-7
Figure 14
Chiller Module - CVHE/CVHF
zo7- wi
CHI LLE R M OD UL E
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(REQ / wA iER ^YSS.oiF,)
EVnF EN TER I N G WA TER TEMP
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zu -
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THE 'M iIT1EN C p1 5ENT OF M E IW AM E C W V AM Y
CVHE-M-7 27
Stepper Module (1 U3) guide vanes and then generates gerant temperature , bearing
The Stepper Module drives the the appropriate signals to oper- temperatures , compressor
stepper motor Inlet Guide Vane ate the stepper motor. The d ischarge temperature , in l et guide
Actuator on CenTraVac Ch i llers . Steppe r Module has inputs and vane binary position indicator
The Stepper Module rece ives from outputs used to support functions (B . P . I . ) , and saturated condenser
the Chiller Module the d i rection on the stepper module . These in- refrigerant temperature .
and distance to drive the inlet clude saturated evaporator refri- Connecti on points of inputs and
outputs of the Stepper Module
(1 U3) are shown in Figure 16 .
Figure 16
Stepper Control Module and Clear Language Display Module
,,, - It 1 .
,,, c a Ma Po^ rt a
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CO N TROL PANEL R E""
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RlSSNRi CO^ORLLl1 Y^O^CS
OU lA Yd1T
cvHE-Sw401 2c
CVHE-M-7 28
Options Module (1 U5) Recovery , External Chilled Water Tracer Temperature Sensor, Head
The Options Module provides Setpoint , External Current Limit Relief Request , Maximum
Setpoint , Free Cooling , Capacity Relay , and Tracer
control or interface requirements
Evaporator Differential Water Controlled Relay . Connect ion
for a number of options. Features Pressure Drop , Condenser points of inputs and outputs of the
supported by the options Module Differential Water Pressure Drops Option Module (1 U5) are shown in
include Ice-Making, Heat Percent RLA of Compressor, F i gure 17 .
Figure 17
Options Control Module CVHE/CVHF
^^w
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MAIN CON T RO L PANE L
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UA`d iEG U N ES INDICATE WIRI N G BY OTHE R S
CVHE -SW4014B
CV HE - M -7
29
Starter Module (2U1) control of Y- Delta , X-Line , reversal , phase loss , phase
The Starter Module located in the P- Reactor, A-Transformer , and unbalance , momentary power
Solid State Starters ; interface to loss , and compressor surge.
Compressor Motor Starter Panel and control of Adjustable Speed Typical wiring connections to the
provides control of the starter Drives is also supported . The starter module are shown in
when starting, running and Starter Module also provides pro- Figure 18 and 19 . See "as built "
stopping the motor. The Starter tecti on to both the motor and the wiring diagrams that ship with the
Module provides interface to and compressor in the form of start- unit for specific details and trouble
ing and running overload , phase shooting for the type of starter on
the unit .
Figure 18
Starter Module - CVHE/CVHF with Remote Across the Line Starter
^--
- TE A0+055 M E L IM E Si A RI[ a
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CVHE -SW-4000C
CVHE-M- 7 30
Figure 19
Starter Module - CVHE/CVHF with Factory Mounted Wye-Delta Starter
^ IoR ,
,
6 -
e - u
^o -
^b
17
IB -
i9 -
]0 -
11 -
25 -
^ CiIXi
27
39 -
iC A
1 w iRCi W
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C W II.Cip t
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CVHESW-4008C
31 CVHE-M-7
Purge Module (3U1) outputs to control the purge, Processor Communications Link)
The Purge Module provides optimizing both purge and chiller uploading set points and down
efficiency. The Purge Module loading data and diagnostics.
control of the Purge used on
resides in the purge control panel Connection points of the input and
CVHE and CVHF units. The Purge
Module provides all the inputs and and communicates with the Chiller outputs to the Purge Module are
Module over the IPC (Inter shown in Figure 20.
Figure 20
Purge Module - CVHE/CVHF
a, -
6! -
MW 1f 9
6! - L;:R' .^ -) 1- 3
1[ . D 2OA .
66 - ITS VAC FROM G O MTM0. PAl1 E L
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CLUdwG R[uOfE qS G MME CS
NBEi O RE SENNCIHG
P REFIX CODE
ec^wc s^ Hcr^iciirCi'ius^cR
1 = MAIN C O N T R O L PANE L 5[KaE PERSONAL ^ r OR OE^ * N .
CVHE-SW401 a..
CVHE-M-7 32
Clear Language Display The front face of the Clear
Module(1 U4) Language Display Module
consists of a LCD Display, an
The Clear Language Display LED, and a keypad. The LCD
Module, located on the UCP2 Display presents the operating
control panel door, provides status of the unit, operating set
display of chiller data and access points,operating conditions, unit
to operator/ serviceman controls, configurations, purge operating
set points and chiller setup conditions, service test, unit
information. All information is configuration, and diagnostics in a
stored in non-volatile memory in clear language display. The LED
the Chiller Module; the Clear is red and will only be "ON" when
Language Display and the Chiller a manual reset is required to
Module work together to display restore the unit to full operation.
and store information requiring The keypad has 16 keys arranged
non-volatility. The connections to in a 4 x 4 matrix.
the Clear Language Display
Module (1U4) are shown in Figure
21.
Figure 21
Clear Language Display Module -
0
Aue r
Mto
^ O ^
0 TRANE "
CVHE- M - 7 33
Operator Interface
All operator interface is through
the keypad/display on the front of Custom Report
the unit control panel as shown in The Custom Report Group can be
Figure 21. The keypad consists of programmed by the operator and
four selectable Report Group can contain a maximum of 20
keys, four Settings Group keys, reports . To add a report to the
six keys to change setpoints, unit Custom report Group , press
configuration and variables, the the + key when the desired
uto key, and the top key. report is being displayed from its
normal report location . To remove
Report Group Keys a report from the Custom Report
The four Report Group keys for Group , press the Q key when
CVHE/CVHF units are: the desired report is being dis-
played in the Custom Report
- Custom Report Group
- Chiller Report Group Report heading :
- Refrigerant Report Group
- Compressor Report Group
L Us e r D e f i ne Custom Re po r t
Selecting and pressing a Report
Group key will display, the header
V Press(Ne x t)(Previous)to Contin ue
CVHE-M-7 34
FRIENDLY MODES
35 CVHE- M-7
Starting Is Inhibited By Restart
Inhibit Timer: Time Remaining [Min: SEC]
Establishing Cond Water Flow
Establishing Oil Pressure
Establishing Cond Water Flow
PreLubrication - [XX] Sec Remaining
Establishing Cond Water Flow
PreLubrication - [XX] Sec Remaining
Cond Water Is Flowing
Establishing Oil Pressure
Starting
Unit Is Running
Unit Is Running
Capacity Limited By High Current
Unit Is Running
Capacity Limited By Phase Unbalance
Unit Is Running
Capacity Limited By High Cond Press
Unit Is Running
Capacity Limited By Low Evap Temp
Unit Is Running
Capacity Limited By Vane Open Travel Stop
Unit Is Running
Limited by Capacity Limited By Vane Closed Travel Stop
Unit Is Running
Unit Is Running In Surge Condition
Unit Is Running
Capacity Limited By Pulldown Rate Based Soft Loading
Unit Is Running
Capacity Limited By Current Based Soft Loading
CVHE- M -7 36
Unit Is Running; Hot Water Control
Unit Is Running; Hot Water Control
Capacity Limited By High Current
Unit Is Running; Hot Water Control
Capacity Limited By Phase Unbalance
Unit Is Running; Hot Water Control
Capacity Limited By High Cond Press
Unit Is Running; Hot Water Control
Capacity Limited By Low Evap Temp
37 CVHE-M-7
Unit Is Building Ice;
Capacity Is Limited By Vane Open Travel Stop
Unit Is Building Ice
Unit Is Building Ice;
Capacity Limited By High Current
Unit Is Building Ice;
Capacity Limited By High Cond Press
Unit Is Building Ice;
Capacity Is Ltd By Low Evap Temp
Unit Building Is Complete;
Unit Is Building: Transitioning Ice
Building To Normal XX:XX
Post Lubrication
Time Remaining:
[XX]
** Combine with Reset Inhibit **
S tart e r Dry Run
I n let Gui d e Va ne Act uato r Test /Op e ning I nle t Gu i d e
In let G u i de Vane A ct ua t or Test / C lo s i ng I nle t Guide
Settings Source
CVHE- M - 7 38
Chiller Report
The Chiller Report Group sequence is as follows.
I f the ch ill e r i s i n the I ce Making or Ice Making Co mp lete state , the fo l lowing displ ay is subst it u ted fo r t h e
above d i splay :
Active Ice Termination Setpoint:XXX.X F/C
EvaD Return Water Temn: XXX_X F/C
If th e chill er is in the h ot wate r co ntrol state , th e fol l owing display is substituted for the above d isplay :
Active Hot Water Setpoint: XXX.X F/C
Cond Enterinci Water Temp: XXX.X F/C
Sett i ngs source wi l l be one of the fo llowing : Front Panel , Tracer, External source ,
Settings source will be one of the following : Front Panel , Tracer , External Source , Ice Building .
39 CVHE- M -7
Evaporator Water Flow/Condenser Water Flow
The fo ll owing wil l be d isplayed only if the Diffe rential Water Sens ing Option is in stalled :
Evaporator Water Flow: XXX.X gpm/lps
Condenser Water Flow: XXX.X m 1 s
Th e possible values for un its a re "gpm" or "Ips"
Chiller Tons
The following will be d i splayed only if the Differential Water Sensing Option is installed :
Chiller Tons: XXXX Tons
Outdoor Temperature
If the outdoor air temperature input is open or shorted and Outdoor Air Reset is not enabled, display "---" in
place of "XXX.X F". Otherwise display the temperature received from the CHILLER MODULE.
Outdoor Air Temperature: XXX.X F/C
CVHE-M-7 40
Refrigerant Report
The Refrigerant Report Group sequence is as follows :
Report Heading
Refrigerant Temp & Pressure Report
Press <Next> <Previous> to ContinuE
41 CVHE- M -7
Purge Pumpout Rate/Purge Max Pumpout Rate
Purge Pumpout Rate: XXX.X Min/24 Hrs
Pur e Max Pump out Rate: XXX.X Min / 24 Hrs
Refrigerant Monitor
The follow i ng will be displayed only if the Rfgt Monitor Optio n is installed :
Refrigerant Monitor: XXX . X PPM
Press <Next> <Previous> to Continue
CVHE-M-7 42
Compressor Report
The Compressor Report Group sequence is as follows:
Report Heading
Compressor Hours, Starts & Amps
The possib l e value for [units] is " ps i d " or " kPa " dependent upon whether English or SI units are selected .
43 CVHE- M-7
Compressor Starts and Runn i ng Time
The sta rts and hours co u nte rs a re d is played as fo ll ows:
Compressor Starts: XXXXX
r ....,... ,. , .. - - .. ,- T ; ,,, .. . V D C . M T TT . C L' f`
HGBP Time
The follow i n4 will be d isplayed only If HGBP is installed in the unit .
iGBP Time: HRS:MIN:SEC
Press <Next> <Previous> to Continue
CVHE-M-7 44
Settings Group Keys
The 4 Sett i ngs G roup keys for CVHE/CVHF are :
Operator Settings
Service Settings
Service Tests
Diagnostics
Report Heading
Chilled Water & Current Limit Setpts
Press <Next> <Previous> to Continue
Follow i ng proper password entry or suppression the rema i ning sequence will follow :
If the Menu Settings Password is Enabled in the Service Setup Group, following each setting group heading
the follwoing will be displayed:
Settings In This Menu Are [status]
[password messaael
Likewise, if the Menu Settings Password is Disabled in the Service Setup Group, the above screen will be
suppressed.
The possible values for status are "Locked" or "Unlocked". If the password status is locked, the password
message will be "Enter Password to Unlock". The user will then depress/_^^^ followed by the
<Enter> key. The password keystrokes will be echoed to the screen as a v^ u I`^id he last six keystrokes
represent the current password and up to twenty keystrokes can be entered. An incorrect password or the
twenty-first keystroke will result in the password message "Invalid Password".
If the password status is unlocked , the password message will be "Press <Enter> to Lock". Press i ng <Enter>
locks the setti ngs in ALL menus . If the password is entered to unlock the sett i ngs , this unlocks the settings in
ALL menus .
Whenever a password is in use the " Press<+><-> to change setting" message will suppressed on setpoint
screens . Any attempt to change the setting will result in the message " Setti ng is Locked" . The password
once ente red wil l remain valid until canceled .
45 CVHE-M-7
Time Of Day Setting
Current Time/Date HH:MM Xm Mon, XX XXXX
<Enter> to Change <Next> to Continue
The top leve l "Current Time/Date" will be d isplayed when this s cre en is first sele cted . Press ing the <Next> or
< P re vi o u s > key w ill go to the next o r previous s cree n as u s ua l.
If the <Enter> key is selected, five separate screens can be displayed with which the time may be set. The
"Current Time/Date" will be displayed on line one of each of these screens. Each of these screens will
change one element of the current time/date. The second line of each screen will indicate which element of
the current time/data is being changed as well as it's current value. The instructional messages which are
normally displayed on line two will not be present although the instructions which would normally be displayed
are still valid ...i.e. if the setpoint has been changed, <Enter> or <Cancel> must be pressed to continue. If the
first time changing screen is being displayed and the <Previous> key is pressed, the top level "Current
Time/Date" screen will be displayed and the <Enter> key will have to be selected to re-enter the time
changing screens. If the fifth time changing screens is being displayed and the <Next> key is pressed, the
next screen will be displayed. If <Previous> is selected at this point, the top level "Current time/Date" screen
will be displayed and the <Enter> key will have to be selected to re-enter the time changing screens.
In order to change an element of the current time/date, select <Enter> from the top level "Current Time/Date'
screen to enter the time changing screens. Hit <Next> or <Previous> to get to the proper screen. Press the
<+> <-> keys to change the element to it's proper value and press the <Enter> key to store the new time/date.
A message "Updating Chiller Clock. Please Wait" is displayed for two seconds after the <Enter> key is
pressed.
CVHE - M - 7 46
The following is displayed as the second line of the display if an attempt is made to increment the setpoint
above the end of the setpoint range:
"Top of Range , Pre ss <-> to Change "
The following is displayed as the second line of the displ ay if an attempt is made to decrement the display
below the end of the setpoint range :
"Bottom of Range, Press <+> to Change"
The following is displayed as the second line of the display if a key other then <+>, <->, <Enter>, or <Cancel>
is pressed after <+> or <-> is pressed:
"Press <+> <-> <Enter> <Cancel> to Advance"
The exception to the above message i s when the <Stop> key is depressed . Stop is always active . Other
messages are displ ayed on the second l i ne of the d i splay for special cases as noted below in association with
the affe cted setpo i nt d i splay .
When the Front Panel Ch ill ed Water Setpo i nt is within 1 . 7 F of the Leaving Water Temperature Cutout
Setpoint or within 6 F of the Low Refrigerant Temperature Cutout Setpoint , the second line of this display will
read :
If either Disable or Constant Return are selected , the remaining chilled water reset displays are skipped by
the human interface . If either Return or Outdoor Air are selected , the first word of the remaining chilled water
reset displays will be the type of reset .
47 CVHE- M - 7
Reset Ratio
[type] Reset Ratio: XXX %
Press <+> <-> to Change Setting
The values for "RESET RATIO" for each of the reset types are :
Factory
Reset Ratio Increment Increment SI Default
Reset Type Range Enqlish Units Units Value
Return : 10 to 120 % 1% 1% 50%
80 to -80 % 1% 1% 10%
CVHE-M -7 48
Front Panel Ice Termination Setpoint
The following will be displayed only if ice building option is installed.
Panel Ice Termination Setpoint : XX X. X F/C
Press <+> <-> to Chanae Settina
Range of values is 20 to 32 . 0 F(6 . 7 to 0 . 0 C) in increments of 1 or 0 . 1 F or C depending on the Service
Setup Screen XXX o r XXX .X . Factory Default is 27 . 0 F (-2 . 8 C) .
49 CVHE-M-7
Ice Termination Setpoint Source
If the Tracer option is installed the word " Defau lt" will appear in front of the setpoint source . The following will
be displayed only if the Ice Building Opti on is installed .
[Default] Ice Termination Setpoint Source
fsourcel
Possible values of [source] are : Front Panel ; Factory Default
Future I
Future 2
CVHE-M-7 50
Service Settings Group
basic setups
The Service settings menu has three distinct grouping of items within it. The first group is the set
non-password protected group that consists of all of the settings, feature enables, setpoints etc, that are
benign; while they are unlikely to be changed often by a user or operator. Changes in them do not seriously
effect the standard protection or reliability of the chiller.
The other two groupings are protected , each w ith a separate password . These two groups are for changing
parameters and setti ngs regarding field commissioning and fundamental protection and control of the chiller
subsystems (Field Startup) or for programming of the UCM as to how the specific chiller was built in the
factory (Machine Config uration) . Once properly set , the items in these protected menus should never be
changed again without specific knowl edge of the effects of the changes .
CAUTION : Setti ngs i n the Service Settings Group are only be set or changed by quaffied Trane
service technic ians . I mproper sett i ngs in th is group may adversely affect the operation of the unit.
I Q
17
Q Q
V 17 I Pasanwrd Screen
51 CVHE-M-7
Service Settings - Basic Setups
If the Menu Settings Password is disabled in the Service Setup Group , the above screen will be suppressed .
The possible values for [status] are "Locked" or "Unlocked". If the password status is locked, the password
message will be "Enter Password to Unlock". The user will then depress ^^^^^ followed by the
<Enter> key. The password keystrokes will be echoed to the screen as a e last six keystrokes
represent the current password and up to twenty keystrokes can be entered. An incorrect password or the
twenty-first keystroke will result in the password message "Invalid Password".
If the password status is unlocked , the password message will be "Press Enter to Lock". Press i ng <Enter>
will lock all of the setpoint menus . Likew ise , if the password status is locked and the correct password is
entered , all of the setpoint menus will be u n lo cked .
Whenever a password is in use the " Press <+> <-> to change setting " message will be suppressed on all
setpoint screens . Any attempt to change a setpoint will result i n the message " Setting is Locked " being
displayed for 1 second . The password once entered will rema i n valid until canceled .
Keypad/Display Lockout
This display only appears if the keypad lockout feature is enabled.
Press <Enter> to Lock Display & Keypad
Password Will be Reauired to Unlock
If the <Enter> key is pressed to lock the keypad , the fo l lowing message is displayed , and all further input from
the keypad is ignored , including the <Stop> key, unt i l the password is enter. The password cons ists of
pressing the <Previous> and <Enter> keys at the same time
******DISPLAY AND KEYPAD ARE LOCKED******
****^^** *******
If the keypad is locked and the password is entered, the display will go to the Chiller Operating Report.
Language Setting
Th i s screen will not be installed until the l anguages a re instal led 2/28/94 .
Language: XXXXXXXX
Press <+> <-> to Chanae Settina
Possible language se lections are : English ; Factory Default , Francais , Deutch , Espanol , Nippon (also known
as Katakan , Use Japanese characters) , Italiano and Nederlands .
CVHE-M-7 52
Display Units
Display Units: [type]
"Press <+> <-> to Change Setting "
Poss i ble values of [type] are : SI , Factory Defau lt is Eng lish .
53 CVHE- M -7
Field Startup Group Password Request
Pswd Reqd to Access Field Startup Group
The Field Start-up Group Password is Q Q00^^ <Enter>. Successfully entering the password
sends you to the Field Start-up Group Heading Screen as defined below.
CVHE-M -7 54
Service Settings - Field Startup
The Field Startup Group password is 0 A0V00 <Enter>. The Field Startup Group contains items
which are primarily associated with Field Commissioning of the chiller as well as the fundamental control and
protection of the chiller subsystems. If the Field Start-up Group password is entered, the display goes to the
menu defined below. If a key is not pressed for 10 minutes or more in this password protected menu, the
display returns to the Chiller Operating Mode display of the Chiller Report, and the password must be entered
again to return to this menu.
When the keypad lock feature is disabled, the keypad lock display does not appear in the non-password
protected area of the Service Settings menu and the Keypad/Display cannot be locked. When the
keypad/display lock feature is Enabled, the keypad lock display does appear in the Service Settings menu so
the keypad can be locked.
When the feature is Disabled, the Menu Setting Password display does not appear at the top of each of the
Settings Menus and the Menu Settings cannot be password protected. When the Menu Setting Password
feature is Enabled, the Menu Settings Password display appears just below each of the Settings Menus
Header so the settings can be changed if the proper password is entered.
ICS Address
ICS Address: XX
<+> < - > t
Range of values is 0 to 255 in increments of 1 . Factory defau lt is 65
55 CVHE- M-7
Power Up Start Delay Time
Power Up Start Delay Time: XXX Seconds
Press <+> <-> to Change Setting
Range of values is 0 to 600 seconds . Factory Default is 0 seconds .
When this setpo i nt is within 1 . 7 F of the F ront Panel Chilled Wate r Setpoint , the Front Panel Chilled Water
Setpo i nt is increased along with this setpoint to mainta i n the d ifferential . A message will be d i splayed for 2
seconds to i ndi c ate that the FPCW setpo i nt has been increased .
When th i s setpo i nt is within 6 F of the Front Panel Chilled Water Setpo i nt , the Front Panel Chilled Water
S etpoint is increased along with this setpoint to mainta i n the d i fferent i al . A message will be d isplayed for 2
s econds to i ndicate that the FPCW setpo i nt has been i ncreased .
CVHE- M-7 56
Purge Service Log Reset
Service Log: "Press <Enter> to Reset"
Purge Pumpout Time: X,XXX Pumpout Min
Th e maximum va l u e for X, XX X i s 9 , 999 minute s
Note: Resetting in either screen above will reset both pieces of data to Zero.
57 CVHE-M-7
Phase Reversal Protection Enable
Phase Reversal Protection: [d/e]
Press <+> <-> to Chanae Settina
Poss i ble values of [d/e] are D isable ; Factory Default is Enable
Control Type
Control Type: [control]
Press <+> <-> to Chancte Settina
Pos s i ble values of [contro l] are : Hot Wate r, Factory default is Chill ed Water.
CVHE- M -7 58
Control Sensitivity
Control Sensitivity : [type]
Press <+> <-> to Change Setting
Possible va l ues of [type] are : Process , Factory Default is Comfort
59 CVHE-M-7
HGBP Proportional Gain (Kp) Setpt
This screen w il l be suppressed when the hot gas bypass option is not insta l led .
HGBP Proportional Gain Setpt: XXX . X
,IF
Factory Default is 10 . 0%/F & 18 . 0 %/C I
The range of va l ues is 0 to 100 %/F (0 to 180 %/C) in increments of 0 . 1 . The factory default is 10 . 0 %/F (18 . 0
%/C).
CVHE-M-7 60
Guide Vane Open Travel Stop
Guide Vane Open Travel Stop: XX %
Press <+> <-> to Chan g e Settin g
Range of va l ues is 50 to 100 % in increments of 1 % . Factory default is 100%.
61 CVHE- M- 7
Service Settings - Machine Configuration
The Machine Configuration password is QQAQQQ <Enter>. If the machine configuration password is
entered, the display goes to the menu defined below. If a key is not pressed for 10 minutes or more in this
password protected menu, the display returns to the Chiller Operating Mode display of the Chiller Report, and
the password must be entered again to return to this menu.
Unit
Unit Type: [type]
<+> <-> to Change Setti
ROM ictorv set for CVHE o r CVHF as appri
Unit Tons
Nominal Unit Tons: [tons]
Press <+> <-> to Chan g e Settin g
Possi ble values of [tons] are " 100" through " 1600" i n 10 ton i ncrements . Factory Default is 500 tons .
Refrigerant Type
Refrigerant Type: [type]
Press <+> <-> to Chan g e Settin g
Possible values type a re : R11 , R12 , R134a , Water, R22 , Factory Default is R123
Starter Type
3tarter Type: [type]
Press <+> <-> to Change Settina
Possible values for type are: Undefined
Variable Speed
Y-Delta: Factory Default.
X-Line
Solid State
Auto Xformer
Primary Reactor
CVHE-M-7 62
Startup Contactor Test - Y- D Starters Only
This screen wil l be displayed only when the starte r type is Y-Delta .
2nd Level Contactor Integrity Test:[d/e]
63 CVHE- M-7
Procedure for Selecting Current Overload
Settings for UCP2
CVHE-M-7 64
Table 1
CT Factor = (Motor RLA/CT Meter Scale Rating) x 100 Table 3
65 CVHE- M-7
Maximum Acceleration Timer #1
Ma x imum Accel Timer Setpt #1: XX Sec
Press <+> <-> to Chanae
The range of values is 2 to 64 seconds .
Recommended Maximum
CVHE- M -7 66
Exceeded Max Accel time Action
^cceleration Time Out Action: [action]
Press <+> <-> to Change Setting
Possible values for action include: Transition, Factory d efault is S h utd own.
Shutdown will result in an MMR Diagnostic . Transition will result in an IFW diagnostic .
Recommended
"Action" Value
Undefined Contact Factory
Variable Speed Shutdown
Y-Defta Transition
X-Line Shutdown
Solid State Shutdown
Auto-Transformer Transition
67 CVHE- M-7
Heat Recoverv Option
3eat Recovery Option: [status]
Press <+> <-> to Change Setting
Possible values for status are : Installed , Factory default is Not Installed .
CVHE-M-7 68
External Analog Input Type Selection . 4-20 ma/2- 10vdc
External Analog Inputs: [type]
Press <+> <-> to Chan g e Settin g
P ossible values fo r status a re : 2- 10 vdc , Fa ctory Default is 4-20 ma
Tracer Option
Tracer Option: [status]
Press <+: -> to Change Setting
Possible values of status are : Enab le , Fa ctory Default is D isable
TCI Option
TCI Option: [status]
1 Press <+> <-> to Change Settina
Poss ible values of status a re : E n able , Fa ctory Default is D i sable
69 CVHE- M -7
Service Test Group
The Service Tests Group sequence is as follows :
The Service Tools Password is A AVVAA <Enter> . Successfully entering the password sends you to
the Service Tools Group Heading Screen .
The Service Tools Group contains items which are primarily associated with either test or manual override of
the chiller or chiller subsystems. If the service tools password is entered the display goes to the menu
defined below. If a key is not pressed for 10 minutes or more in this password protected menu the display
returns to the Chiller Operating Mode display of the Chiller Report and the password must be entered again to
return to this menu.
CVHE-M- 7 70
Starter Dry Run
Use the following screen when [XX] _"Disabled".
St a rt e r D r y Run: [XX]
Press <+> <-> to Chanae Se-
Use the following screen when [XX] Not equal to " Disabled"
Starter Dry Run: [XX]
<+> <-> <Ente: >: Trans Compl Inp: (
Possi bl e values for [XX] are : D isabled ; Factory Defau lt
Shorti ng Re l ay On
Run Relay On
Start Relay On
Tra n sition Relay On
Sta rt and T rans itio n Relays On .
Possible values for [Y] are : Closed This denotes that the Trans ition Complete input is seeing a
contact closure .
Q= This denotes that the Trans ition Complete input is seeing a
contact open .
If the un it is not in the local stop mode the following is disp layed .
Starter Dry Run, Disabled
Unit Must Be In Stop To Activate Test
O i l Pump
110il Pump: [status]
71 CVHE-M-7
Vane Position
CVHE-M -7 72
Electrical Sequence
Of Operation
Overview The starter module (2U1) receives within 3 minutes by the Chiller
24 volt power from control power Module (1 U1-J28) for the com-
This section will acquaint the transforrner 2T4 in the starter pressor start sequence to be
operator with the control logic panel. initiated.
governing CVHE/CVHF chillers
equipped with UCP2 based con- The C l ear Language Display When less than 5 seconds re-
trol systems. Be sure to refer to (1 U4) Stepper (1 U3) , Circuit mains before compressor start , a
the typical wiring schematic shown (1 U2) , Options (1 U5) , Chiller starter test is conducted to verify
in Figure 22 when reviewing these (1 U1) , and COMM (1 U6) , (1 U7) , contactor states prior to starting
step-by-step electrical sequences (1 U8) 8(U10) modules obtain 24 the compressor. The following
of operation. Typical starter volt power from control power test/start sequence is conducted
electrical configurations are transformer 1T1 in the control for "Wye-Delta" starters : See
illustrated by Figure 22 and 23. panel . Figure 24 .
Note: The typical wiri ng diagrams Chilled and Condenser (a) . Test for transit ion complete -
in Figures 22 and 23 are repre- Water Flow Interlock contact open (2K2 AUX at 2U1-
sentat ive of standard CVHE/CVHF Circuits J4) - 120 to 180 msec . An MMR
units and are provided " for d i agnostic will be generated if the
general reference . They may not Proof of ch i lled water flow for the contact is closed .
reflect the actua l wiring of your evaporator i s made by the closure
unit . For spec ific electrical sche- of flow sw itch 5S1 and the closure (b) . Delay time - 20 msec.
matic and connection information , of auxiliary contacts 5K1 on ter-
always refer to the wiri ng d ia- minals 1T61 - 11 and 1T61-12 .
(c) . Close start contactor (2K1)
grams that shipped w ith the chil ler. and check for no current - 500
Proof of condenser water flow for
msec . If currents are detected , the
With the supply power disconnect the condenser is made by the
MMR diagnostic "Starter Fault
switch or circuit breaker (2CB1) closure of flow switch 5S2 and the Type I" is generated .
closed, 120-volt control power is closure of auxiliary contacts 5k2
provided through control power on terminals 1T61-11 and (d) . Stop relay (2U1-J6) closes for
transformer 2T5 and a 30-amp 1 T61-13.
1 second for test C above .
starter panel fuse (2F4) to terminal
1T61-1 in the UCP2 control panel. UCP2 and "Wye-Delta"
Starter Control Circuits (e) . Delay t i me - 200 msec .
From this point, control voltage
flows to: Logic Circuits w ithin the various (fl. Close shorting contacto r, (2K3)
modules will determine the and check for no current - 1 sec . If
Circuit Breaker 1CB1 , s u pplying sta rt i n g , ru n n ing, a n d st o pp i n g currents are detected the MMR
power to starter module (2U1) via opera t ion of the ch i ller. If opera- d i agnostic " Starter Fault Type II" is
terminal 2T61-6 for starter tion of the chiller i s requ i red and generated .
contactors operation and the h igh the chiller mode is set at "Auto ,"
condenser pressure switch 3S1 . then the Chiller Module 's logic (g.) If no diagnostics are gen-
decides to start the chiller based erated in the above tests, the Start
Circuit Breaker 1 CB2 , supply- on the differential to start setpoint . Relay (2U1-J6) is closed for 2 se-
ing power to the purge module conds and the Stop relay (2U1-J8)
(3U1) and the 24 volt supply trans- The ch i l led water pump re l ay is dosed to energize the start con-
former 3T1 for the purge module (5K1) is energized by the Chiller tactor (2K1). The shorting con-
(3U1) . Module (1U1 -J12) and ch i lled tactor (2K3) has already been en-
water flow must be verified within ergized from (0 above. The com-
Circ uit Breaker 1 C63 , 3 m i nutes by the Chiller Module pressor motor (4B1) starts in the
Supplying power to: (1 U 1-J26) . "Wye" configuration, an auxiliary
contact (2K1-AUX) locks in the
(a) The I/O module (1 U10) will Based on the restart inhibit timer start contactor (2K1) coil, the vent
operate the Hot Gas Bypass and the differential to start set- line solenoid valve (4L1) is closed
valve, the Vent Line Solenoid point, oil pump (4B3) will be ener- by relay 1 U2-J16 for 100 seconds,
valve (4L1), the Oil Heater (4R1), gized by the Circuit Module (1 U2- and the acceleration timer begins
and the oil pump motor through J22) and the condenser water to time out.
Fuse 1 F2. pump relay (5K2) will be ener-
(b) The chiller module (1U1) to gized by the Chiller Module (1 U2- (h). After the compressor motor
operate the evaporator (4L2) and J14) when the restart inhibit timer has accelerated and the maximum
condenser (4L3) water pressure is at 30 seconds or less. The oil phase current has dropped below
transducer solenoids and to the pressure must be at least 9 PSID 85% of the chiller nameplate RLA
chilled water (5S1) and condenser for 30 continuous seconds and for 1.5 seconds, the starter transi-
water (5S2) flow switch circuits. condenser water flow verified tion to the "Delta" configuration is
73 CVHE- M -7
initiated. driven closed for 50 seconds. to recalibrate the zero position
(Steps) of the Stepper motor vane
(j) . The transition contactor (2K4) (b). After the 50 seconds has acuator. An inlet guide vane
is closed through relay 2U1-J14, elapsed, the stop relay (2U1-J6) stroke test is conducted for BPI
placing the transition resistors and the condenser water pump (Binary Position Indicator) Position
(2R1, 2R2 and 2R3) in parallel relays (1 U1-J14) open to tum off on all resets (hardware and
with the compressor motor wind- the compressor motor (4B1) and software) if there has not been a
ings .. the condenser water pump. The Momentary Power Loss. This is
oil pump motor (463) will continue also done if there is a call for
(k). The shorting contactor (2K3) to run for 2 minutes post lube cooling or heating condi- tion and
is opened through the opening of while the compressor coasts to a it has been 24 hours or more
relay 2U1-J12 100 msec after the stop. The chilled water pump will since the last BPI test and there
closure of the transition relay 2U1- continue to run while the chiller has not been a Momentary Power
J14. module (11.11) monitors leaving Loss for 5 minutes. See Figure 25
chilled water temperature pre- for BPI operation.
(I . ) The run contactor (2K2) is paring for the next compressor
closed through relay 2U1-J10 motor start based on the "differen- Note: The closed range of the BPI
shorting out the transition resistors tial to start" setpoint. If the STOP must straddle the factory pro-
260 msec after the opening of the key is pressed on the human grammed 90 degree Vane Posi-
shorting relay 2U1 -J12 . This interface, the chiller will follow the tion.
places the compressor motor in same stop sequence as above
the "Delta" configuration and the except the chilled water pump Circuit Breaker 1 CB3 Oil
micro waits to look for this transi- relay (1 U1-J12) will also open and Pump
tion for 2 . 35 seconds through the stop the chilled water pump after Circuit Breaker 1 CB3 115-Volt
closure of the transition complete the chilled water pump delay timer control power from control power
contacts (2K2-AUX) at 2U1-J4 . has timed out after compressor transformer 2T5 flows through
shut down . branch circuit breaker 1CB3 and
(m). The micro must now confirm Terminal 1TB1-6 to a 6.2 amp
closure of the transition complete If the STOP key is pressed twice fuse (1 F2). Fuse 1 F2 protects the
contact (2K2-AUX) within 2.5 in rapid succession, twice within 5 oil pump motor (4B3) from over
seconds after the run relay (2U1- seconds, a "panic stop" is initiated amperage conditions.
J10) is closed. Finally, the transi- which follows the same stop se-
tion relay (2U1-J14) is opened de- quence as pressing the STOP key Current passing through Fuse 1 F2
energizing the transition contactor once except the inlet guide vanes reaches 2 normally-open, parallel
(2K4) and the compressor motor are not sequenced closed and the sets of contacts, those of oil pump
starting sequence is complete. An compressor motor is immediately relay 1 U2-J22 and start contactor
MMR diagnostic will be generated turned off. 2K1-AUX
if the transition complete contacts
(2K2-AUX) do not close. A dia- Vane Actuator Control
Note: While the 1 U2-J22 Relay 13
gram of this test/start sequence is The 1 U3 Stepper Module pulses a automatically closed by 1 U2 as a
shown in Figure 24. DC voltage to the wind i ngs of the part of the start sequence, it can
4B2 Stepper Module Vane Actu- also be closed manually by
Now that the compressor motor ator to control inlet guide vane changing the Oil Pump status to
(4B1) is running in the "Delta" con- pos ition . "ON" in the Service Tests menu.
figuration, the inlet guide vanes
will modulate, opening and closing While operation of this stepper Closure of the 1 U2-J22 contacts
to the chiller load variation by motor is automatic, manual control also allows current to pass
operation of the stepper vane is possible by going to the Vane through the coil of oil pump starter
motor acuator (4B2) to satisfy Control StatusNane Position relay 4K8 to the "run" windings of
chilled water setpoint. The chiller Commands screen in the Service oil pump motor 4B3.
continues to run in its appropriate Tests Menu and changing the
mode of operation: Normal, Soft- "Target" value. When motor 463 first starts, cur-
load, Limit Mode, etc. rent draw is high; this causes cur-
Note: If the chiller is operating in a rent-sensing relay 4K8 to close its
If the chilled water temperature limit mode (i.e. current limit, con- normally-open contacts and "pull
drops below the chilled water set- denser limit, evaporator limit, etc.) in" of pump capacitor4C1. With
point by an amount set as the The limit operation has priority this circuit complete, current now
"differential to stop" setpoint, a over all manual modes of opera- flows to the "start" windings of the
normal chiller stop sequence is tion. oil pump motor.
initiated as follows:
On each UCP power-up, the inlet As the pump motor accelerates ,
(a). The inlet guide vanes a re guide vanes are driven full closed its amps draw eventually falls
CVHE-M-7 74
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^ ' ctosed
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Run , Open
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-^ B E-- > J F^
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A' I{
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M.F-
77 CVHE-M-7
Figure 25
CVHEICVHF -IGV/Actuator B P I Opn CI s Opn (Active Edge)
Operatior, and BPI Switch
IGV Ach.iator Trav el I Close Dea F- IGV Act. Stroke-> Ina Opgn
IGV Linkage
A `7M A Damage Line
F acFory P rogrammed
90 degee Vmes (% S teps)
Parameter CVHE/CVHF
Background Timer Increment on Start (Motor Heating Constant) Adjustable, 25 Min. Fac. Dflt.
General RI Tim er Setting RI = BT -50 M inutes
Minimum RI Timer Setting 30 Seconds
Maximum RI Timer Setting 60 Minutes
Adjustment Range of Maximum RI Timer Setting 30 to 60 M inutes
Winding Temperature Decisio n PoinUR l Timer Above this Temp. a fter Reset 165 F(73.8C)/15 Minutes
IFW Diagnostic Threshold RI Timer = 45 M inutes
i 2a-
^^
Notes :
1 . 30 second/ 15 minute restart inhibit
due to motor winding temperature not
i ncluded .
2 . Examp l e for Motor Heating Constant
= 30
3 . If calculated RI is negative then RI = 0 .
79 CVHE- M-7
Controls The following equations and RESET RATIO is a user adjus-
parameters apply for CWR. table gain
Chilled Water Reset (CWR)
Chilled water reset is designed for Return START RESET is a user
those applications where the adjustable reference
des ign chilled water temperature CWS' = CWS + RATIO (START
RESET - TWE - TWL) TOD is the outdoor temperature
is = required at partload . In
these cases , the leaving chilled and CWS' >or = CWS
water temperature setpoint can be and CWS' - CWS<or = Maximum TWE is entering evap . water
reset upward using the CWR Reset temperature
feature .
Outdoor TWL is leaving evap . water
temperature
When the CWR function is based
on return water temperature , the CWS' = CWS + RATIO * (START
RESET - TOD) MAXIMUM RESET is a user
CWR feature is standard . When
the CWR function is based on and CWS' >or = CWS adjustable limit providing the
outdoor air temperature , the CWR and CWS' - CWS<or = Maximum maximum amount of reset . For all
feature is an option requiring an Reset types of reset , CWS ' - CWS < or =
Maximum Reset .
outdoor temperature sensor and
the Options Module i nsta l led in the Where
UCP2 panel . The values for "Sta r Reset " for
CWS' is the new chilled water each of the reset types are shown
setpoint in Table 4 .
The type of CWR is selectable in
the Operator Settings Menu along
with the Reset Ratio, Start Reset CVNS is the active chilled water
Setpoint, and the Max Reset setpoint before any reset has
Setpoint. occurred
The values for " RESET RAT I O " for each otthe reset types are :
Reset Reset Increment Increment Factory
Type Ratio English SI Units DefauR
Range Unds Value
Return 0 to 20 F 1 F 0.1 C 5 F (2 . 8 C)
(0 . 0 to 11 . 1 C)
Oto20F 1 F 0. 1 C 5 F(2 . 8C)
Outdoor (0 . 0 to 11 . 1 C )
CVHE-M-7 80
Both Return and Outdoor Reset Differential To Start/Stop violate the above minimum
do not apply to heat Pump Mode differences and the "Leaving
where the UCP2 is controlling the The Differential to Start setpoint is Water Temperature Cutout
Leaving Condenser Water adjustable from 1 to 10 0 F (0 . 5 to Setpoint" remains at its current
Temperature . 5 . 55 C) and the Differential to setting. When the "Leaving Water
Stop setpoint adjustable from 1 to Temperature Cutout Setpoint" is
Constant Return Reset will reset 10 F (-0 . 5 to -- 5 . 55C) . Both adjusted upward, the above
the leaving water temperature setpoints are with respect to the minimum difference is not violated
setpoint so as to provide a con- Acti ve Chilled Water Setpo i nt and and as the "Leaving Water
stant entering water temperature. a re set i n the Servi ce Settings Temperature Cutout Setpoint" is
The Constant Retum Reset menu . adjusted upward the chilled water
equation is the same as the setpoint, both active and front
Return Reset equation except on When the chiller is running and panel, is raised to maintain the
selection of Constant Return the LWT reaches the Differential minimum difference.
Reset, the UCP2 shall to Stop setpoint the chiller will go
automatically set RATIO, START through its shutdown sequence to After violation of the "Leaving
RESET, and MAXIMUM RESET AUTO . Water Temp . Cutout Setpoint" for
to the following. 30 F seconds the chi l ler wi ll
Leaving Water shutdown and indicate a
The RATIO = 100% Temperature Cutout diagnostic .
The START RESET = Design Leaving water temperature cutout
Delta Temp . is a safety control that protects the Low Refrigerant
The MAX I MUM RESET = Des i gn chiller from damage caused by Temperature Cutout
Delta Temp . water freezing in the evaporator . Th i s i s a safety funct i on that
The cutout setpoint is adjustable prevents water in the evaporator
The equation for Constant Retum in the Service Settings Menu .
is then as follows: from freezi ng due to low
evaporator refrige rant
For freeze protection from low temperatures . When the trip point
Constant Return leaving water temperatures the is violated , the ch i ller will shut
UCP2 provides a low leaving down and display a latching
CWS' = CWS + 100% water temperature cutout based
(Design Delta Temp. - diagnostic (MMR) indicating the
on leaving water temperature . The violation . The cutout setpoint is
WE - TVVL)) "Leaving Water Temperature adjustable i n the Service Settings
Cutout Setpoint" is independently Menu .
and CWS'> or = CWS adjustable from the chilled water
and CWS' - CWS<or = setpoint and factory set . Shutdown The UCP2 indicates when the
Maximum Reset of the compressor due to violation "Low Refrigerant Temp. Cutout
of the Leaving Water Temperature Setpoint" conflicts with the chilled
Notice that Constant Return is Cutout results in an automatically
nothing more than a specific case water temperature setpoint by a
resettable diagnostic (MAR) . message on the display. The "Low
of Return Reset offered for
operator convenience . Refrigerant Temp Cutout Setpoint"
The UCP2 indicates when the and chilled water setpoint, both
" Leaving Water Temperature active and front panel, are
When any type of CWR is Cutout Setpoint" conflicts w ith the
enabled, the UCP2 will step the separated by a minimum of 6 F
chilled wate r temperature setpo i nt (See Figure 27). When either
CWS toward the desired CV11S' by a message on the display . The
(based on the above equations difference is violated, the UCP2
" Leaving Water Temperature does not permit the above
and setup parameters) at a rate of Cutout Setpoint " and ch il led water
1 degree F every 5 minutes until differences to be violated and the
setpoint , both acti ve and front display displays a message to that
the Active CWS equals the panel , are separat e d by a
desired CWS'. This applies when effect and remains at the last valid
m i nimum of 1 . 7 F . (See Cutout setpoint.
the chiller is both running and not Strategy F igure 27) . When e it her
running. The chiller will start at the difference is violated the UCP2
Differential to Start value above a does not pe rmit the above
fully reset CWS or CV11S' for both d ifferences to be violated and the
Return and Outdoor Reset. d isplay d isplays a message to that
effect and rema i ns at the last valid
setpo i nt .
Differentlal to Stop
Adjustment Range
In tegrate to Trip
CVHE- M -7 82
1. "Install" Free Cooling in the Ma- there is a call for cooling based on determines the chiller to be shut
chine Configuration Menu. the differential to start. down, the inlet guide vanes will be
driven fully closed, and the HGBP
2. Enable the Free Cooling mode Once powered cooling has valve will be driven closed.
in the Operator Settings Menu to resumed and the compressor has After the inlet guide vanes are fully
"ON" while the chiller is in started, the inlet guide vanes will closed the chiller will shut down in
"AUTO", or be held closed for 3 minutes to the Friendly mode.
allow for temperature/pressure
3 . C lose the external binary input stabilization . Chillers with HGBP have a
switch to the Options Module discharge temperature sensor
1 U5-J3-5 and -6 if so equipped Note: The manual control of the (4RT6) monitoring the discharge
while the ch ill er is in "AUTO". inlet guide vanes is disabled while gas temperature from the
in the Free Cooling Mode and the Compressor. If this temperature
Free Cooling can not be entered if compressor is prevented from exceeds 2000 F, the chiller will
the ch i l l er is in " STOP ". starting by the control logic . shut off on a MAR diagnostic. The
chiller will reset automatically
If the chiller is in "AUTO" and not Note: The relay at 1U5 -J20 is a when this temperature drops 50 F
running, the condenser water FC auxili ary relay and can be below the trip-point.
pump will start. After condenser used as requ i red .
water flow is proven, relays at Unit Start-Up Procedures
1U5-J16, 1U5-J20, and 1U5-J24 Hot Gas Bypass
Daily Unit Start-Up
will energize operating the Free The hot gas bypass (HGBP)
Cooling Valves 4B12 and 4B13. control option is designed to 1. Verify the chilled water pump
The Free Cooling Valves End minimize machine cycling by and condenser water pump
Switches must open within 3 allowing the chiller to operate starters are in "ON" or "AUTO".
minutes, or an MMR diagnostic stably under minimum load
will be generated. Once the Free conditions. In these situations, the 2 . Verify the cool i ng tower is in
Cooling Valves End Switches inlet guide vanes are "locked" at a " ON" or "AUTO".
open, the unit is in the Free preset minimum position, and unit
Cooling Mode. capacity is governed by the HGBP Note : Refer to Figure 28 for UCP
valve actuator. Start-Run- Shutdown sequence
If the chi ller is in AUTO and and UCP timing functions .
running powered cool i ng , the Control circuitry is designed to
ch i ller w i ll do a friendly shut down allow both the i nlet guide vanes 3. Check the oil tank oil level; the
first , (RUN : Unload , POST LUBE , and the HGBP valve to close for level must be visible in or above
and drive vanes closed) . After the unit shutdown . the lower sight glass. Also, be
vanes have been ove rdriven , sure to check the oil tank tem-
closed and condenser water HGBP is enabled in the Field perature; normal oil tank
proven , the Free Cooling relays Startup Group of the Service temperature before start-up is 140
will be energized . Settings Menus by enabling the F to 145 F(60 to 63 C).
option and setting the HGBP
To disable Free Cooling and Cut-in Vane Position in the same Note : The oil heater is energized
return to Powered Cooling, either menu . whenever power is supp lied to the
disable the Free Cooling Mode in un it and the oil temperature is less
in the Operators Settings menu if Afte r a ch i ller sta rts and is running than 140 0 F (60 C) .
used to enable Free Cooling or the in l et gu i de vanes will pass
"OPEN" the external binary input through the HGBP Cut-In Vane 4 . If the chiller is equipped with the
switch to the Options Module if it positio n as the chille r starts to free cool i ng option , ensure that
was used to enable Free Cooling load . As the chiller catches the the free cooling option is disabled
load and sta rts to unload , the inlet in the Operator Setti ngs menu .
Once Free Cooling is disabled, the gu ide vanes wi ll close to the
Free Cooling relays 1 U5-J16, and HGBP Cut- In Vane positi on . At 5 . Check the chilled water setpoint
1 U5-J20 and 1 U5-J24 will de- this point the movement of the and readjust it , if necessary , in the
energize allowing the Free Cool- inlet guide vanes is frozen and Operator Settings menu .
ing valves to close. The Free fu rther unloading of the ch ill er is
Cooling valves end switches must controlled by the opening of the
close within 3 minutes or an MMR HGBP Valve 4B5 by the 1 U10
diagnostic is generated. module . The 1U10 module
modulates the HGBP valve at l ow
Once the end switches close the loads .
chiller will return to "AUTO" and
powered cooling will resume if When the control algorithm
83 CVHE- M -7
6 . If necessary , readjust the 2 . 5 -seconds of transition initiation , water boxes .
current limit setpoint in the or un it start- up is aborted . (If this
Operators Setting menu . occurs , the unit goes into the 4 . Open al l of the valves in the
post- lube mode , and a MMR evaporator chilled water circuit .
7 . Press "AUTO". diagnost ic is generated .
5. If the evaporator was previously
The UCP also checks compressor If the compressor motor starts and drained, vent and fill the
motor winding temperature, and a accelerates successfully, "Unit is evaporator and chilled water
minimum 30 second delay is Running" appears on the display. circuit. When all air is removed
initiated if the winding temperature At this time the purge unit will start from the system (including each
is less than 165 F. If it is greater operating on "Automatic" and will pass), close the vent valves in the
than 165 F, however, a continue to operate as long as evaporator water boxes.
15-minute delay period begins. chiller compressor is running.
The chilled water pump relay is 6 . Lubricate the external vane
energized and evaporator water Note: Whenever the UCP detects control linkage .
flow is proven. a MMR diagnostic condition during
start-up, unit operation is locked 7 . Check the adjustment and
Next , the UCP checks the leaving out, and manual reset is required operation of each safety and
evaporator water temperature and before the start-up sequence can operating control .
compares it to the chilled water begin again. If the fault condition
setpoint . If the difference between has not cleared, the UCP will ^t 8 . Close all disconnect switches .
these values is less than the start permit restart.
d i fferential setpoint , cooling is not WARNING: To prevent injury or
needed . When the cooling requirement is death due to electrical shock or
satisfied, the UCP originates a contact with moving parts, use
If the UCP determines that the "Shutdown" signal. The inlet guide care when measurements,
difference between the evaporator vanes are driven closed for 50 adjustments, or other service-
leaving water temperature and seconds, and the unit enters a related operations are
chilled water setpoint exceeds the 2-minute post-lube period. The performed with power on.
start differential setpoint , the unit compressor motor and condenser
enters the Initiate Start Mode and water pump starter are de- 9 . Perform instructions listed in
the oil pump and the condenser energized immediately, but the oil "Daily Unit Start-Up" section .
water pump are started . pump continues to run during this
2-minute interval; the evaporator Unit Shutdown
If condenser water flow is not pump will continue to run. Procedures
proven (i . e ., flow switch 5S3 does
Daily Unit Shutdown
not close) within 3 minutes , the Once the post- lube cycle is
un it is locked out on a MMR complete , the unit returns to the
Diagnostic . Note : Refer to Figure 28 for UCP
auto mode .
Start- Run - Shutdown sequence
Seasonal Unit Start-Up and UCP ti ming functions .
Oil p ressure must be verified
within 3 m i nutes or a MMR Note: Refer to Figure 28 for UCP
diagnost ic is generated . 1 . Press STOP .
Start-Run-Shutdown sequence
and UCP timing functions. 2 . After compressor shutdown turn
When less than 5 seconds remain
on the restart inhibit, the pre-start Pump Contactors to off or open
1 . Close all drain valves , and pump disconnects .
starter test is conducted on re-i nstall the drain plugs in the
Y-Delta starters. If faults are evaporator and condenser
detected, the unit's compressor headers .
Seasonal Unit Shutdown
will not start, and a MMR
Diagnostic will be generated. 2 . Service the auxiliary equipment Note : Refer to Figure 28 for UCP
according to the start-up/main- Start-Run - Shutdown sequence
After the pre-start Starter test , the tenance instructions provided by and UCP timing functions .
UCP sends a start signal to the the respective equipment
compressor motor . Within 2- manufacturers . 1 . Press STOP .
seconds , 3 phases of current in
the correct phase sequence must 3. Vent and fill the cooling tower, if 2 . After compressor shutdown turn
be detected . If there is no current , used, as well as the condenser off the chilled water pump at the
1 or 2 phases missing , or reverse and piping. At this point, all air pump's push - button station . (Or,
electrical sequence , diagnostics must be removed from the system stop chilled water flow by the
w i ll occur . Acceleration and proof (including each pass). Then close means devised for this particular
of transition must occur within the vent valves in the condenser application . )
CVHE- M - 7 84
Figure 28
CVHE/CVHF - UCP Sequence/Timing
`Z -
I
a} E v e nts ` p o e r Ofl L On
Powr Lasl M o0e o s St o p Cniuer mode set to Auto Can lor Coonng or Heoting
o, vo . e. ioss C}1 KP r e lay E-g i zed Sla rl Oi l P um p
a3 -
CH `hP rela y D e - e - giz e d C onfi rm CH W flo . - I Lo n firm 9 Ps i d Oi l Gr e ss -
ou t 3 mi n i t no fio . tim e o u t 3 mm i f n o v,e ss
45 - CWP rdoy D e -energ-d
CwP r d oy Energized
outn (i rm C W ilor - t ime
Co
3 min It no no . .
43 - Ti me
`A - I
51 - E-ts L
S t o.l C o mvrez so r
i n W Y E C o nf i g u ro4o n
L M o duia l e IGV to Sol i sfy S elp oi nt Cooling or Heat..g Ramt
Satisfie0 or Chill c r Al ode
52 - is set to Stop
5. - adNS t a bl e 1- 30 Mi -l es
2 M - les - C W E /F
re
55 -
Evmts L L
LComp. e ssor D e -ereryii e d OiI Vump D e -En e rgiz e d. C hi ll er mode se t t o St o p C HN? .e la y D e - en e r gi [ e d
^ED CA9 re l ay Oe-e n ery i zeE
TM' S D FAVAHG 15 MCqRKTARY A N D SM>LL NOT BE C O
O R I T S CO N T ENTS D1 50.p$ [D TO IX 1 fy0E PAPPE$ M M Ol 1T
TH E MFI 7 TEN C O N SE NT OG IH E TR AHE CO U P,v+Y
CVHE-SW-4003C
85 CVHE-M-7
3. Open all disconnect switches Trouble Ana lysis
except the control power
disconnect switch . If the red light on the control panel
is flashing , an MMR diagnostic
WARNING : To prevent injury or has occurred . See Diagnostic
death due to electrical shock or Section for trouble shooting
contact with moving parts , use information . The diagnostic must
care when servicing system be analyzed , corrections made by
with power on . qualified personnel and the MMR
diagnostic reset before the chiller
CAUTION : Control Power can be returned to operation .
disconnect must remain closed
during entire shutdown period
to allow oil sump heater
operation . This prevents
refrigerant from condensing in
oil sump.
CVHE- M -7 86
Periodic
Maintenance
Overview Start-Up Test Log", a "Sta rt-Up and discharge oil pressure.
Test Log for Water Cooled Compare the readings with the
This sect ion describes the basic CenTraVacs with UCP2 Control values provided in Table 5 below.
chiller preventive maintenance Panels" and "UCP2 "Settings
procedures , and recommends the Group" Menu Record". When filled CAUTI ON : If frequent purg i ng is
i ntervals at which these out accurately by the machine required (i .e ., mon itor purge
procedu res should be performed . operator, the completed logs can pumpout rate) identify and
Use of a periodic maintenance be reviewed to identify any correct source of air or water
program is important to ensure the developing trends in the chiller's leak as soon as possible .
best possible performance and operating conditions. Moisture contamina tion caused
efficiency from a CenTraVac by leakage can shorten chiller
ch i ller. For example , if the machine life expe ctancy .
operator notices a gradual
Recommended purge increase in condensing pressure [] Check the oil level in the chiller
maintenance procedures for the during a month's time , he can oil sump using the 2 sight glasses
Purifier Purge unit are covered by systematically check , then correct provided in the oil sump head.
PRG-OM-5 the possible cause(s) of this When the unit is operating, the oil
Periodic Maintenance condition (e . g ., fouled condenser level should be visible in the lower
tubes , non-condensibles in the sight glass.
An important aspect of the chiller system , etc .)
maintenance program is the Weekly Maintenance
regular completion of records. Daily Maintenance and [ ] Complete all daily maintenance
Provided at the end of this manual Checks procedures and checks.
are copies of the "Annual ( ] Check the chiller's evaporator
Inspection Check List and Report", and condenser pressures , oil tank
"CenTraVac with UCP2 pressure , different i al oil pressure
Commissioning Checklist &
Table 5
Normal Chiller Operating Characteristics
87 CVHE- M-7
Every 3 Months Inspection Checklist and Report" [] Pump the oil from the chiller
illustrated in this manual. through the oil charging valve into
WARNING : To prevent injury or an air-tight resealable container,
death due to electrical shock or using a magnetically-driven
[] Perform the annual main-
contact with moving parts , lock auxiliary pump.
tenance referred to in the Main-
unit disconnect switch in open
tenance Section of the purge
position . manual . Forcing the oil from the oil sump
by pressurizing the chiller (i.e. by
[ ] Complete all recommended [ ] Use an ice water bath to verify raising chiller temperature or add-
weekly maintenance procedures . that the accuracy of the evap- ing nitrogen) is NOT recom-
(Refer to the previous sect i ons for orator refrigerant temperature mended.
details . sensor (4RT5) is still within
tolerance (i . e ., + 2 . 0 F at 32 F) . Refrigerant dissolved in the oil can
[] Clean all water strainers in the be removed and returned to the
CenTraVac water piping system . chiller by using an appropriate
If the evaporator refrigerant
Every 6 Months temperature displayed on the deep-vacuum recovery unit and
UCP 's read-out is outside this heating/agitating the oil container.
WARNING: To prevent injury or 4-degree tolerance range , replace Follow all Federal, state and local
death due to electrical shock or the sensor. regulations with regard to disposal
contact with moving parts, lock of waste oil.
unit disconnect switch in open Note : If the sensor is exposed to
position. Replacing Oil Filter
temperature extremes outside its
normal operat i ng range (0 F to 90 Replace oil filter: (1 ) annually , (2)
[ ] Complete all recommended F) (_18 C to 32 C) , check its at each oil change , (3) or if erratic
quarterly maintenance pro- accuracy at 6-month intervals . oil pressure is experienced during
cedures . chiller operation .
Compressor Oil Change
[ ] Lubricate the vane control on CVHE/CVHF units . Replacement Procedure
linkage bearings , ball joints , and [] Run oil pump for two to three
[ ] Recommendations are to sub-
pivot points ; a few drops of light minutes to insure that the oil filter
scribe to an oil analysis program
machine oil (e .g ., SAE-20) is is warmed up to oil sump
to determine the necessity to
sufficient . temperatu re .
change oil, rather than change it
automatically every year. This will
[] Drain the contents of the [] Close the shut-off valve after
reduce the chiller's overall lifetime
rupture d i sc/purge discharge vent- the oil fifter. Turn the 3-way valve
oil consumption and minimize re-
line drip-leg , into an evacuated to a 45 angle from the normal
frigerant emissions. A drain fitting
waste container minimumly and operating position. This will allow
is installed in the oil filter top, after
more often if the purge is operated the filter to drain into the sump.
the oil filter, for obtaining oil
excessively . Allow to drain for 30 minutes. the
samples.
drain time can be shortened by
Also , apply 1 or 2 drops of oil on Oil Change Procedure
momentarily opening the oil
the vane operator shaft and When oil analysis indicates the sampling valve.
spread it into a very light film ; this need to change compressor oil,
will protect the shaft from moisture [] When filter is drained , close
use the following procedure for
and rust . 3-way valve . Remove and replace
removing oil.
Off-Season Maintenance fifter . Place used oil filter in
CAUTION: To prevent possible resealable container . Follow all
During those periods of time when burnout of the oil sump heater, state , federal and local regulations
the chiller is not operated , be sure be sure to open control panel to disposal of fi lter.
the control panel is energized . disconnect switch before
Annual Maintenance draining the sump.
Shut down the chiller once each [] Draw the oil from the chiller
year to check the items listed be- through the oil charging valve on
low; a more detailed inspection the chiller oil sump into an ap-
checklist is provided on the "Model proved , evacuated tank; or ,
CVHE/ CVHF CenTraVac Annual
88
CVH E - M -7
Other Maintenance wear metal content of the oil, and c. Gravity. (Use a return vent line
Requirements can be used as a diagnostic tool. to refrigerant drums to equalize
pressure.)
[]Inspectthe condenser tubes for Lubrication
fouling; clean if necessary. The only CVHE/CVHF chiller d . A mechanical gear pump with
component that requires periodic compatible seals , or a
[ ] Measure the compressor motor lubrication is the external vane magnetically-driven pump .
winding resistance to ground; a linkage assembly.
Qualified service technician 4 . When charg ing from new
should conduct this check to Lubricate the vane linkage shaft drums , use fitting designed for use
ensure that the findings are bearings and rod end bearings with 3/4-inch center drum bung of
properly interpreted. with a few drops of light-weight 2- inch bung . Figure 29 shows
machine oil . Drum Bung Fitting with Quick
Contact a qualified service Connect Coupling .
organization to leak-test the Refrigerant Charge
chiller; this procedure is especially WARNING : To avoid injury or 5 . Do not use dry nitrogen to push
important if the system requires refrigerant into the chil l er as was
death due to inhalation of, or
frequent purging. skin exposure to refrigerant , common practice in the past . This
closely follow all safety will contaminate the charge and
[] Use a nondestructive tube test procedures described in the require excessive purging , which
to inspect the condenser and Material Safety Data Sheet for wi ll result in unnecessary release
evaporator tubes at 3-year the refrigerant containers . of refrigerant .
intervals . Certain procedures common to
refrigeration system service 6. Weigh in the proper charge.
Note: It may be desirable to
may expose operating andlor
perform tube tests on these servicing personnel to liquid 7 . Use recovery/recycle un it or
components at more frequent vacuum pump to evacuate hoses ;
and/or vaporous refrigerant .
intervals, depending upon chiller discharge outdoors .
application. This is especially true
The refrigerant charging pro-
of critical process equipment. cedure for Trane centrifugal
chillers is :
[ ] Depending on chiller duty,
contact a qualified service
1 . If water is present in the tubes ,
organization to determine when to break machine vacuum with
conduct a complete examination refrigerant vapor , or circulate
of the unit to discern the condition water, to avoid tube damage .
of the compressor and internal
components.
2 . Always use refrigerant-
compatible hoses or copper-
Note: (a) Chronic air leaks, which
tubing with self-sealing con-
can cause acidic conditions in the
nections or shut-off valves .
compressor oil and result in
premature bearing wear; and,
3 . Transfer the refrigerant using
(b) Evaporator or condenser water one of the following (listed in order
tube leaks. Water mixed with the of preference) :
compressor oil can result in
bearing pitting, corrosion, or
a . An approved Trane low-
excessive wear.
pressure refrigerant recovery/
recycle un it .
[] Submit a sample of the com-
pressor oil to a Trane qualified
b. The available pressure
laboratory for comprehensive differential.
analysis on an annual basis; this
analysis determines system
moisture content, acid level and
89 CVHE- M-7
Recovery/Recycle Leak Testing
Connections To leak-test a chiller containing full
To facilitate refrigerant removal refrigerant charge, raise chiller
and replacement, newer-design pressure using a controlled hot
CVHE and CVHF units are water or electriaresistance
provided with a 3/4-inch vapor system to a maximum of 8 psig.
fitting with shutoff valve on the Do not use nitrogen, which will
chiller suction and with a 3/4-inch cause excessive refrigerant
liquid connection with shutoff discharge by the purge system.
valve at the bottom of the
evaporator shell .
Figure 29
Trane -Designed Drum Bung Fitting
w/Quick-Connect Coupling
Of
^ 71W
d4mal er
ond mil to
notch
0.7 deep.
CVHE-M-7 90
Cleaning the Condenser Use the mechanical clean i ng the sludge .
method to remove sludge and
CAUTION: Do not use untreated loose material from smooth- bore 3 . Thoroughly flush the condenser
or improperly treated water, or tubes . water tubes with clean water.
equipment damage may occur.
(To clean other types of tubes Scale deposits are best removed
Condenser tube fouling is including internally-enhanced by chemical means . Be sure to
indicated when "the approach " types , consult a qualified service consult any qua lified chemical
temperature (i . e ., the d ifference organization for recommenda- house i n the area (i . e ., one
between the refrigerant tions). familiar with the local water
condensing temperatures) is supply 's chemical mineral content)
higher than predicted . 1 . Remove the retaining nuts and for a recommended clean i ng
bolts from the water box covers at solution suitable for the job .
If the annual condenser tube each end of the condenser. Use a (Remember a standard condenser
inspection indicates that the tubes hoist to lift the covers off the water water circuit is composed solely of
are fouled , 2 cleaning methods box (A threaded connection is copper, cast iron and steel) .
mechanical and chemical can be provided on each water box cover
used to rid the tubes of to a ll ow insertion of an eyebolt) . A typical chemical cleaning setup
contaminants . is illustrated in Figure 30 .
2 . Work a round nylon or brass
bristled brush (attached to a rod)
in and out of each of the
condenser water tubes to loosen
Figure 30
Typical Chemical
Cleaning Setup
Pipe Shutoff
Connect ions Valve
Circulator ^t '
Pump- Cleaning
Solution
91 CVHE- M-7
CAUTION : Improper chemical Purge System
cleaning can damage tube walls .
Because some sections of the
CAUTION : All of the materials chiller's refrigeration system
used in the external circulation operate at less-than-atmospheric
system , the quantity of the pressure , the possibility exists that
solution , the duration of the air and moisture may leak into the
cleaning period , and any system . If allowed to accumulate ,
required safety precautions these non-condensibles become
should be approved by the trapped in the condenser; this
company furnishing the increases condensing pressure
materials or performing the and compressor power require-
cleaning . ments , and reduces the chillers
efficiency and cooling capacity .
Remember, however, that
The Trane Purifier Purge is the
whenever the chemical tube
only purge system available for
cleaning method is used, it must
the CVHE/CVHF chiller . The
be followed up with mechanical
purge is designed to remove non-
tube cleaning, flushing and
condensible gasses and water
inspection.
from the refrigerat ion system .
Cleaning the Evaporator Purifier Purge unit operation ,
maintenance and trouble shooting
Since the evaporator is typically
is covered by a separate operation
part of a closed circuit, it does not
and ma i ntenance manual
accumulate appreciable amounts
(PRG - OM- 5) .
of scale or sludge. Normally,
cleaning every 3 years is
sufficient. However on open
CVHE/CVHF systems, such as air
washers, periodic inspection and
cleaning is recommended.
Control Settings And
Adjustments
A list of CVHE/CVHF time delays
and safety control cutout settings
is provided in Table 1 in the Chiller
Control System section of this
manual. For control calibration
and check-out, contact a Trane
qualified service organization.
92 CVHE- M-7
Diagnostics
The Diagnostics Group is where all diagnostics, both historical and active are presented. The group also
contains the facility to clear active diagnostics, historic diagnostics, and purge diagnostics individual groups. In
order to clearly annunciate the occurrence of a diagnostic, the display will automatically go to this men and
display certain messages as explained below. the following illustration gives an overview of how the diagnostic
key and screens below it work.
^ Header Screens
I- Set of Screens fo r the nth Diag .
If the Menu Settings Password is Enabled in the Service Setup Group, following each setting group
heading the following will be displayed:
93
[password message]
Likewise , if the Menu Settings Password is Disabled in the Service Setup Group the above screen will be
suppressed .
The possible values for status are "Locked" or "unlocked". If the password ssword
message will be "Enter Password to Unlock". The user will then depress stvi,^IVT
followed by the Enter key. The password keystrokes will be echoed to the screen as a visual aide. The last six
keystrokes represent the current password, and up to twenty keystrokes can be entered. An incorrect
password, or the twenty-first keystroke will result in the password message "Invalid Password".
If the password status is unlocked , the password message will be "Press (Enter) to Lock". Whenever a
passwo rd is in use the "Press 00 to change setting ", message will be suppressed . Any attempt to
change the setting will result in the message "Setting is Locked ". The password once entered will remain valid
until canceled .
If there are no diagnostics present, only the following screen will be displayed under the Diagnostics Group
heading screen.
No Diagnostics Present
Press (Next) (Prev ious) to continue
If there are any diagnostics present , the following 3 screens are d isplayed sequentially when the Next key is
pressed . The first screen is :
CVHE - M -7 94
The second screen is :
Pre ss ( N ex t) to display opera ti ng mode
at time of last diagnostic
The third screen will be the chiller operating mode display that was present at the time that the most recent
diagnostic occurred.
I f there are one or more d i agnostics present , the follow i ng displays will be i nserted into the display sequence .
D i agnostics w ill be listed in order of occurrence from newest to oldest . Diagnostics will be displayed on 2
screens . The two screens w i ll vary s li ghtly depend i ng on whether the diagnostic is active or historic.
The sequence number will run from 1 through n (n<=20) and number the diagnostics sequentially where the
most recent diagnostic is sequence number [011 .
95
CVHE-M-7
The possible replacements for "diagnostic type" are:
The second active diagnostic display screen wil l contain the diagnostic sequence number, a time and date
stamp , and a help message suggesti ng possible service procedures . The second active d iagnostic display
screen will be :
occurred at HH : MM xm Mon xx, 199X
[help message]
Depress i ng the next key will advance the d isplay to the next diagnostic in the sequence .
The definitions of diagnostic and sequence number are the same as for the active diagnostic messages. If Next
is pressed the second historic diagnostic screen is displayed. The second historic diagnostic screen will be:
At the en d of the d iag n ost ic me n u, t here will be 3 screens w h i ch allow the u ser to Cl ear/R eset the d iffere nt
diagnostic groups.
If any active diagnostics are present, the following screen will be displayed:
If the enter key is depressed, the following message is displayed for 2 seconds:
CVHE- M -7 96
The display will be reset to the operating mode screen of the chiller report after this message clears .
If any historic diagnostics are present , the following screen will be displayed :
Press (Enteo to
Clear Historic Diagnostics
If the enter key is depressed , the following message is displayed for 4 seconds :
The display will be reset to the top of the Diagnostic Menu after this message clears .
If any purge diagnostics are present , the following screen will be displayed :
If the enter key is depressed, the following message is displayed for 4 seconds:
The display will be reset to the top of the Diagnostic Menu after this message clears .
97
CVHE- M-7
New Diagnostic Display
When a new diagnostic is sensed by the system , the display wi ll reset to the diagnostic menu . A "one-time"
screen will be displayed to inform the user that a new d iagnostic has been detected . this screen will vary
depending on the type of diagnostic detected . The two major categories of diagnostics are those which are
informational only , and those which have resulted in mach i ne shutdown .
This screen will be inserted into the diagnostic menu directly after the "Diagnostic Report Follows" screen.
Pressing (Next) will therefore take the user to the "Press (Next) to display operating mode at time of last
diagnostic" screen. If (Net) or (Prev) is pressed, this screen will no longer be in the display sequence.
CVHE-M-7 98
Diagnostic Codes
As shown below, a "LATCHING" diagnostic is a condition which shall cause the machine or a
portion of the machine _ as noted to shut down and shall require a manual reset to restore
operation . A diagnostic that is non-latching shall reset automatically when the condition
causing the diagnostic goes away . A non-latching diagnostic shall shut down the machine or
a part of the machine if so indicated . If a diagnostic is informative only, no machine or
circuit action is taken except to load a diagnostic code into the last diagnostic register .
Unless otherwise stated , all active diagnostics will be lost on loss of power.
DIAGNOSTIC TYPES AND ACTION :
Except for the following , all diagnostics can be reset remotely from either the Remote Clear
Language Display , the Tracer, or the External Diagnostic Reset input at the Options Module .
The following diagnostics shall only be resettable ONLY at the Local Clear Language
Display , e . g . with the operator standing at the unit .
DIAGNOSTIC DESCRIPTION Appi Code Diag Can Be
Unit Type Remotely
Type Reset
Starter Contactor Interru pt Fai l u re All CA MMR No
Phase Loss All E4 MMR No
Phase Reversal All ES MMR No
Hi g h Bearin g #1 Tern p CTV EA MMR No
Hi h Bearin #2 Tern p CTV Eb MMR No
Current Overload All EC MMR No
Starter did not Transition CN FO MMR No
Hi g h Pressure Cutout Tri pped All F5 MMR No
Low Eva p Rf t Tem . All Fb MMR No
Emer en c Sto p In p ut All Fd MMR No
Starter Dry Run Test All 188 MMR No
Solid State Starter Fault Rly Clsd CTV 189 MMR No
Hi g h Motor Temp Position #1 CTV 18b MMR No
Hig h Motor Temp Position #2 CTV 18C MMR No
Hi g h Motor Tem p Position #3 CTV 18d MMR No
S evere Pha se Unbal a nc e All 1b2 MMR No
Starter Fault T e 1 CTV 1E9 MMR No
Starter Fault Type 11 CTV lEd M MR No
Sta rter Fault Type III CTV IFI MMR No
C prsr did not Accelerate Fully CN 1F5 MMR No
99 CVHE-M-'
DIAGNOSTIC DESCRIPTION Diag Diag. Active CAUSE Help Message
Type Modes
(Non-Active
Modes)
Aux/ Ht Rcvry Ent Water Temp IFW All Open o r shorted and Heat Recovery is installed Check Sensor , Wiring ,
Senso r (at the C LD ) . and Connect ions
Aux/ Ht Rcvry Lvg Water Temp IFW All Open o r shorted and Heat Recovery is installed Check Sensor , Wiring ,
Sensor (at the CLD . and Connections
Bearing Temp Sensor #1 MMR All Open or Short , only if this option is enabled at the Check Sensor , Wiring And
Human I nterface . Connections
Bearing Temp Sensor #2 MMR All Open o r Short , only i f this option is enabled at the Check Sensor , Wiring And
Human I nterface . Connections
Check Clock IFW All On loss of power the clock does not keep time , if
there i s an extended power loss (greater than 15 Check Ma i n Power Supply ,
seconds) th i s d i ag . is also generated to alert the Reset Clock
o perator to check the clock .
Ch i lled Water Flow Lost MAR All modes except a . The ch i lled water flow switch input was open Check Pump , Valves , Flow
STOP (00) and for more than 6- 10 contiguous seconds . Switch
EXTERNAL b . 6- 10 seconds of contiguous flow shall clear
STOP ( 100) this d i a nostic .
Ch i ller Mod Ref Voltage IFW All An improper reference voltage was detected at
Cal i bration the Chi l ler Module . A 2 . 5 vdc reference is used Check Chil l er Module
to ca li b rat e the n o n -rati omet ri c a na l og I/O suc h Voltages
as 2- 10vdc and 420ma inputs as well as PWM
Ana l og outputs . The micro checks to see that
the A/ D va l ue fal i s within an ac oe table ran e .
Ch il ler : Loss of Comm with TCI IFW All The Tracer was setup as " installed " at the CLD Check IPC
and the ch i ller module lost commun ica itons wi th W i r i ng /Connect i ons
the TC I ( comm 3 or comm 4) module for 15
conti uous seconds
Chiller : Loss of Comm with Circu it MMR All The chil l er module lost communicat i ons with the Check IPC
Circuit module for 15 conti g uous seconds . Wiri n g /Connect i ons
Chil l er : Loss of Comm with Local IFW -AR All The chil l e r module lost communicat i ons with the Check IPC
CLD LCLD module for 15 contiguous seconds . Wiring/Connect i ons
Note : As implemented this is a
latch i ng IFW diagnostic . That is ,
once generated it cannot be re-
generated until a manual reset is
done .
Chil l er : Loss of Comm with IFW All The chil l er modu l e lost communicat i ons with the Check IPC
Options Opt i ons modu l e fo r 15 cont i guous seconds . Th i s Wiring/Connections
IFW diagnostic is generated if F ree Cooling i s
Not Insta l led , otherwi se th i s is an MMR diag .
under code 2F6
Ch i ller : Loss of Comm wi th MMR All The chiller modu le lost communicat i ons with the Check IPC
Options Opt i ons modu l e fo r 15 cont i guous seconds . This Wiring/Connections
MMR diagnostic is generated if Free Cooling is
In st a ll ed , oth erwise thi s i s an IF W d i ag . under
code 2AE
Ch i ller : Loss of Comm with Purge IFW All The chil l er modu le lost communicat ions with the Check IPC
Purg e module for 1 5 conti g uous seconds . Wirin g/Connections
Ch i ller : Loss of Comm w ith Starter MMR All The chiller module lost communicat i ons with the Check IPC
Starter module for 15 cont i g uous seconds . Wirin /Connections
Ch i l l er : Loss of Comm wi th MMR All The chille r mod u le lost communicat i ons with the Check IPC
S t e pper #1 Ste e r #1 modu l e fo r 15 cont i g uous seconds . Wirin /Connections
Ch Ir Sat Cond Temp Senso r IFW All Open or Shorted Sensor Purge Inop : See Purge 0
( Purge ) a . Appl ies to Retrofit app li cat i ons of the Purge & M Manual
( As Sensed by the Purge module On l y . Does not apply to UCP2 app l icat i ons .
in Ret rofi t a li ca i tons b . IFW to the ch i ller , MMR to the Purg e .
Ci rc u it Mod Ref Voltage IFW All An imp roper reference vo l tage was detected at See Troubleshooting
Ca l ibrat i on the C i rcuit Module . A 2 . 5 vdc reference is used Service Bulletin
to ca li b rate the non - rat i ometric analog I/ O such
as 2 - 10vd c and 420ma inputs as well as PWM
Analog outputs . The m i c ro checks to see that
th e A ID v a lu e fa ll s within a n a cc eptabl e ran g e .
Circ u it Modu l e 24 Vdc Ref IF W Al l 24vdc reference missing and the Rfgt monitor i s Check Rfgt Monitor
M issi n g in s ta ll ed . W i rin g /24 Vdc Su pply .
100
CVHE-M-7
DIAGNOSTIC DESCRIPTION Diag Diag . Act ive CAUSE Help Message
Type Modes
( Non-Active
Modes)
Circuit : Loss of Comm with Chiller MMR All The ci rcuit module lost communications with the Check IPC
Chiller module for 15 contiguous seconds . Wiring/Connections
On loss of communications , the circuit module
sha ll run the oil pump for the post lube ti me and
then turn the oil pump off. On loss of
commun ications , the circuit module shal l
continue to control the oil heater.
Circuit : Loss of Comm with Starter MMR All The circuit module lost communications with the Check IPC
Starter module for 15 contiguous seconds . W i ri n g/Connections
Cond Diff Water Press IFW A ll Input Shorted or Open and the D ifl. water Check Sensor , Wiring ,
Transducer pressure sensing option , > 150 psig , is " installed " and Connections
at the CLD .
Cond Enteri ng Wtr Temp Sensor IFW A ll Open or Short Check Sensor , Wiring And
Connections
Cond Leaving Wtr Temp Sensor IFW All Open or Short . Check Sensor , Wiring And
a . IFW on Chilled Water Control Connections
b . MMR on Heat Pum p Hot Water Control .
Condenser Rfgt Pressure Sensor MMR All Open or Short . Check Sensor , Wiring And
Must Hold on open AND short i nput is 2 . 0 Psia . Connections
Design : Both opens and shorts resuR in the
pressure going to the low end of the scale .
Therefore a Must Hold on the h igh pressure end
is not req uired .
Condenser Rfgt Temp Sensor MMR All Open or Short Check Sensor , Wiring And
Connect i ons
Condenser Water Flow Lost MAR Start and Al l Run The condenser water flow switch i nput was open Check Pumps , Valves ,
Modes . for more than 6-10 contig uous seconds . Flow Switch
Condenser Water Flow Overdue MMR Estab . Cond Condenser water flow was not proven within 3 Check Pump , Valves , Flow
Water Flow minutes of the condense r pump re l ay being Switch
energ ized .
Condense r Water Pressure MMR Al l Open or Short and the Cond Water Pressure Check Sensor , W iri ng ,
Sensor Sensor is setup as instal led at the Clear and Connect i ons
Lan ua e Dis la .
Cprsr did not Accelerate Fully MMR Start ing a . Us i ng either a Solid State Starter or a Variable Check End of Limt/At
Speed Drive the UCM did not receive an Up to Speed Input
Speed or At Speed Signal within the Maxi mum
Acce leration Timer Setting .
b . The Up to Speed/At Speed input was found to
be shorted before the compressor was started .
c . Appl ies only to Solid State Starters and
Variabfe S eed Drives .
Cprsr did not Acce lerate : MMR Start Mode a . The compressor did not come up to speed in Check Main Power Supp ly
Shutdown the allotted time defined by the Maximum & Wiri ng
Acceleration Timer.
b . The Human Inte rface setups defi ned
" Shutdown " as the act i on when the Maximum
Acceleration Timer was exceeded .
Cprsr Did Not Accelerate : IFW Sta rt Mode a . The compressor did not come up to speed in See Troub l eshooting
Transition the all otted time defined by the Maximum Service Bullet in
(The Motor is put across the line . ) Accelerat i on Timer .
b . The Human Interface setups defined
"Transition" as the act i on when the Maximum
Acceleration T i mer was exceeded .
Current Overload MMR All Running Motor current exceeded overload ti me vs trip
Modes characteristic . Check Main Power Supply
& Wiring
Current Overload Setpts Error I FW All a . The redundant overload setti ngs d i d not agree Review Overload Set Up
for 30 cont iguous seconds . (Cont i nue to use the
previous value for the 30 second timeout . ) When
this diagnostic occurs the affected Starter
Module shal l use the minimum (00000 binary , 00
decimal) overload sett i ng as a default until e ither
the UCM is reset or , if the redundant settings
agree aga i n , the starter modu l e can go back to
usin g the actual settin g .
101 CVHE-M-7
D IAGN O STI C DESCRIPTION Diag Diag . Active CAUSE He lp Message
Type Modes
(Non-Active
Modes)
CWS/ Leaving Wtr Temp . Cutout None All No diagnostic , limit value to last legal va l ue and N/A
Setpt Overlap tell the operator about it on the second l ine of the
display .
NOTE : The above is not a diagnostic because
you don 't want the display vectoring you to a
different display state when you are trying to set
either the chilled water setpo i nt or the leaving
water temp . cutout setpoint as it will in the case
of a dia nost i c .
Differential Oil Pressure Overdue MMR Pre- Lube A differential oil pressure Of 9 ps i d was not See Troubleshooting
established with i n 3 minutes of start i ng the Oil Service Bulletin
Pump in the Pre- Lube Mode .
Design : Some hysteresis was introduced into
this d i agnostic . 9 psid is the criteria to establ i sh
pre-l ube oil flow and 8 psid is used to define a
l oss of oil flow on p re-l ube .
Discharge Temp Sensor MMR All Open or Short , only i f HGBP and the Discharge Check Sensor Wiring And
Temp . Sensor is cal l ed out as " Installed" at the Connections
Human Interface .
Emergency Stop Input MMR Al l a . EMERGENCY STOP input is open . An Check Emergency Stop
external interlock has tri pped . Time to t rip from Input Dev i ce
input opening to un it stop shaH be 0 . 1 to 1 . 0
seconds .
Evap Diff Water Press IFW All Input Shorted or Open and the Diff. water Check Sensor , Wiring ,
Transducer pressure sensing option , > 150 psig , is " instal l ed" and Connections
at the CLD .
Evap Entering Wtr Temp Sensor I FW All Open or Short Check Sensor , Wiring And
a . Normal operat i on , no effects on control . Connections
b . Chilled Water Reset , Wi l l just run at either
normal CWS or wil l run at maximum reset
pe rmitted .
Evap Leaving Water Temp Sensor MMR All Open or Short Check Sensor , Wiring And
Connect i ons
Evap Rfgt Temp Sensor MMR All Open or Short Check Sensor , Wiring And
Connect i ons
Evap Water Pressure Sensor MMR All Open or Short and the Evap Water Pressure Check Sensor , Wiring ,
Sensor is setup as insta l led at the Clear and Connections
Lan ua e D i s p l a y .
Evaporator Water Flow Overdue MAR Estab . Evap . Evaporator water flow was not proven within 3 Check Pump , Valves , Flow
Water Flow on minutes of the E vapo rato r pump re l ay being Sw itch
going from energ ized .
STOP to AUTO .
Ext Ene rgy Valve Position Setpt MMR All a . Not " Enabled ": no diagnostics . Check Signal at Input
b . " Enab l ed ": Out - Of- Range Low or H i, set
d i a g nostic .
Extended Comp ressor Surge MMR A l l Running An extended Su r ge cond it i on was detected and Check Condenser Water
Modes the Surge protection feature was Enabled at the Temp .
C l ear Lan . Dis la .
Extended Power Loss IFW All The unit lost power fo r an ext ended pe r iod of
t i me . On CTV units if power i s l ost for an Check Main Power Supply
Note : This d i agnostic and the extended per i od of t i me the oil pump i s not run on & Wiring
functions t i ed to it a re hand l ed by Powe r Up . I f a power loss is dete rm i ned to be a
the Check Clock d i agnostic . Momentary Power Loss the Oi l Pump is run on
the Power Up to Post Lube the bearings . The
deciding factor determining if a power loss is
Extended o r Momenta i s TBD .
External Ch il led Water Setpoint I FW-AR Al l a . Not " Enabled ": no diagnostics . Check Signal At I nput
b . " Enabled ": Out - Of- Range L ow or Hi , set
diagnostic , default CWS to next level of priority
( e . g . Front Pane l SetPoint ). This I FW diagnostic
will automat i cal l y reset i f the input retu r ns to the
norma l ran e .
(_`VHE - M- 7 102
DIAGNOSTIC DESCRIPTION Diag Diag. Active CAUSE Help Message
Type Modes
(Non-Active
Modes)
External Current Limit Setpoint IFW-AR All a . Not " Enab led": no diagnost i cs . Check Signal At Input
b . " Enabled ": Out- Of- Range Low or Hi , set
diagnost ic , default CLS to next level of priority
(e . g . Front Panel SetPoi nt . This IFW diagnostic
wi ll automat ically reset if the input returns to the
norma l ra n e .
External Hot Water Setpoint I FW-AR All a . Not " Enabled": no diagnost ics . Check Signal At Input
b . " Enabled ": Out- Of- Range Low or Hi , set
diagnostic , default HWS to next level of priority
(e . g . Front Panel SetPoint) . Th is IFW diagnostic
will automatica lly reset if the input returns to the
normal ran e .
Externa l Vane Posit ion Setpoint MMR A ll a . Not " Enabled ": no diagnostics . Check Signal at Input
b . "Enabled ": Out-Of- Range Low or Hi , set
di agnostic .
Free Cool ing Valves MMR When exiting a . The Free Coo ling Valves were commanded to Check Clsd End-
Free cooling close and did not close in the three minutes Switches , Valves , Wiring
al l owed for closure . And FC is installed (at the
CLD) and commanded off.
b . The Free Cooling Valves were commanded to
open and did not open in the three minutes
al l owed for closure . And FC is installed (at the
CLD and commanded On .
Heat Sink Temp Sensor IFW All Open or Short and Solid State Starter installed . Check Sensor Wiring And
Connections
High Bearing #1 Temp MMR All starting and a . The bearing temperature at sensor #1 Check Oil System
running modes exceeded 180 + or - 5 F (82 . 2 C ) for 0 . 5 - 2
seconds (Note : BT , WT , and DT may be
"i nstantaneous tri p" but consistent with the
ana log input fil te ri ng function .), and
b . Th is functi on i s enabled at the Human
Interface .
High Bearing #2 Temp MMR All starting and a . The bearing tempe rature at sensor #2 Check Oil System
running modes exceeded 180 + or - 5 F (82 . 2 C ) for 0 . 5 - 2
seconds ( Note : B T, WT , and DT may be
" instantaneous tri p" but consistent with the
analog input filter i ng function . ) , and
b . This funct i on is enabled at the Human
I nte rface .
H i gh Cprsr Discharge Temp . MAR All a . The d isc ha rge temp . exceeded the trip val ue ; See Troubl eshoot i ng
200 F + or - 5 F for CVHE/F . CVG and CVA . Service Bulleti n
The Discharge Temp Cutout is adjustable at the
Human Interface .
b . Time to trip from trip value exceeded shal l be
0 . 5 to 2 . 0 seconds . ( Note : BT , WT , and DT may
be "instantaneous trip " but consistent with the
analog input filtering function . )
d . The d i ag . shall reset automatically 50 F below
the t ri oint .
H igh Motor Temp Position #1 MMR Any Start and The Motor wind i ng temp . at sensor #1 exceeded See Troubleshoot i ng
Run Mode 265 F + or - 15 F for 0 . 5 - 2 seconds . ( Note : BT , Serv ice Bulletin
WT , and DT may be " instantaneous t rip " but
consistent with the analog i nput fiRe ring function . )
H i gh Motor Temp Position #2 MMR Any Start and The Motor Winding Temp . at sensor #2 See Troubleshoot ing
Run Mode exceeded 265 F + or - 15 F for 0 . 5 - 2 seconds . Service Bu l letin
(Note : BT , WT , and DT may be "instantaneous
trip" but consistant with the ana log input fi lteri ng
function . )
H i gh Motor Temp Position #3 MMR Any Start and The Motor Winding Temp . at sensor #3 See Troubleshoot i ng
Run Mode exceeded 265 F + or - 15 F for 0 . 5 - 2 seconds . Service Bulletin
(Note : BT , WT , and DT may be "i nstantaneous
tri p" but consistent wit h the an a log in put filtering
function .
103 CVHE - M- 7
D IAGNOS TI C DESCRIPTION D i ag D i ag . Active CAUSE Help Message
Type Modes
(Non-Active
Modes)
H i gh Oi l Temp MMR A l l starting and UCP2 sha l l provi de a fi xed H i gh O i l Temperature Check Oil System
running Modes Cutout of 180 F (82.2 C ). If the oi l temperature
violates the cutout by 120 degree F seconds
(66 . 6 degree C seconds ) an MMR diagnostic
shall be g enerated .
H i gh Pressure Cutout Tripped MMR All A h i gh pressure cutout was detected . See the Check Condenser Water
trip points for the various products under the Temp .
H PC switch descri ption of th i s s pecificat ion .
High Restart Inhibit T i mer IFW All The Restart Inh i bit timer has reached a maximum Check for Excessive
Warn i ng threshold for the host chiller . For CTV chil l e rs Chil l er Cycling
this is 45 minutes . This indicates excess ive
ch ill e r c yclin g , steps s ho uld be t aken to co rrect
th i s .
H i gh Vacuum Lockout MMR Pre- St art The Oil Tank Pressure t ransducer shall be used See T roubleshoot i ng
to sense for very low pressures in all Non- Service Bu l letin
runnin g c p rsr modes .
I GV BPI Found Low During IFW Al l The I nlet Guide Vane Actuator Binary Posit i on Check Stepper Module ,
Search Ind i cator was found too low in the stroke of the W i ring , & Motor
IGV du rin g the BPI search .
IGV BPI Not Found Dur i ng IFW Al l The I n let Guide Vane Actuator Binary Posit i on See Troubleshooting
Sea rch Ind i cator was not found over the ent i re stroke of Service Bulletin
the I GV durin g the BPI search .
IGV BPI Shorted IFW Pre - St art At what is bel i eved to be a c l osed posit i on , the Check Sensor , Wiring ,
IGV BP I was found to be short ed . and Connections
I GV Electrica l Dri ve C i rcuit Open MMR On Demand and Run the I GV Acturator e l ectrica l dr i ve circuit test See Troubleshoot i ng
( Ava i lable CTV Phase ?? release ) P re- Start both on demand from the human interface and Service Bu l letin
just before the chil l e r starts .
I nco r rect Chi ll er Softwa re Inst al l ed MMR A ll The i ncorrect Eprom was loaded into this ( No message is requ i red .)
modu l e . Th i s d i agnostic is detected when a
fact ory test computer sets the un i t type t o
something othe r than what the Eprom software
was intended fo r.
I n co r rect Stepper Software MMR All The incorrect Eprom was l oaded into this ( No message is required .)
Insta l led module . Th i s d i agnostic is detected when a
factory test computer sets the unit type to
something other than what the Eprom software
was intended for .
Low Chi l led Water Temp : Unit Off I FW-AR Unit in Auto and a . The chi l led water temp . fel l be l ow the cutout Check Flow , Sensor , &
N o CkPs En erg zd setpoi nt wh il e th e compressor (or S o lut i on Pum p) W irin g
( Un it in Auto but not Starting or (Any was not running for 30 degree F Seconds .
Running ) Ckt ( s ) Energzd ) Automatic Reset of the IFW d i ag shall occur 2
de rees F 1 . 1 C abo ve the cutout set int .
Low Ch i lled Water Temp : Unit On MAR Any Ckt (s ) a . The ch i lled water temp . fell below t he cutout Check F l ow , Sensor , &
Energzd setpo i nt wh i le the compressor (or Solution Pump) W i r i ng
( Unit Starting or Runn i ng) ( No CkYs was runn i ng for 30 degree F Seconds .
Energzd) Automatic Reset of the MAR diag sha l l occur 2
de rees F 1 . 1 C above the cutout set oint .
L ow D i fferent i a l O i l Pressu re MMR A l l sta rting and Pre- Lube Mode on CVHE/ F Chil l ers : Check Oil System
running Modes a . See Diagnostic : Differential o i l pressure
overdue .
Start & Run Mode on CVHE/ F Chi l lers :
a . If dur i ng these modes the D i fferenti al oil
pressu re drops be l ow 9 PS I D for more than 90
Psid Seconds , an MMR diagnostic shall be
generated . The 90 Psid Seconds integ ral sha l l
be reset to zero when the different i a l pressu re
rises above 9 ps i d .
L ow Evap Rfgt Temp . MMR Sta rter Contactor a . The Satu rated Evap Rfgt Temp d ropped be l ow
Ene rgized the Low Rfgt Temp . Cutout Setpo i nt when the Check Operation , Call
circuit was runn i n g for 30 d eg ree F seconds . Service
L ow E v ap . Water Flow IF W Al l Runn i ng a . The evap . water flow measurement opt i on was See Troubleshooting
( To be implemented in CTV Modes i nstal l ed and the flow dropped to a setpoint set at Service Bulletin
Phase C re l ease and ABS Phase the CLD .
B re l ease .
104
CVHE-M-7
D I AGNOST I C DESCRIPTION Diag Diag . Active CAUSE Help Message
Type Modes
(Non-Active
M odes)
Low Evap . Water Flow IFW Al l Running a . The evap . water flow measurement option was See Troub l eshooting
( To be implemented i n CTV Modes insta l led and the flow dropped to a setpo i nt set at Service Bul l etin
Phase C re l ease and ABS Phase the CLD .
B re l ease .
Low Oil Temp MAR All Non -runn i ng The oi l temperature dropped below its adjustable See Troubleshooting
Modes . Low Oil Temp . Cutout . ("I nstantaneous trip" but Service Bulletin
cons istant with the analog input fifteri ng fun ct i on .)
Automatic Reset of the MAR diag sha l l occur 5
de rees F 2 . 8 C above the cutout set int .
Max Acceleration Setpts IFW All a . The redundant Maximum Acceleration settings Review Max Acceleration
Error did not agree for 30 contiguous seconds . Set Up
( Continue to use the prev i ous value for the 30
second timeout . ) When this diagnost i c occurs
the affected Starter Module shal l use 6 seconds
as a default unti l e ither the UCM is reset or , if the
redundant sett i ngs agree again , the starter
module can o back to usin the actual sett i n .
Max Pumpout Rate Exceeded IF W Al l a . IFW to the ch i ller , MAR to the Purge . Purge Inop : See Purge 0
( P rg) & M Manual
Max Pumpout Rate Exceeded -Svc I FW Al l a . IFW to the ch il ler , MAR to the Purge . Purge Inop : See Pu rge 0
( P rg) & M Manual
Memory Error Type I : NOVRAM MMR On UCM Power a . On UCM either power up or fo l lowi ng a Type I I
Up or following a Memory Error a NOVRAM memory error was Cal l Serv i ce to Check a l l
Type II Memory detected . The UCM is operat i ng on all Sett i ngs
error diag . Engineeri ng ROM defaults for al l setup
pa rameters . Check a l l setup parameters and
c onti n ue to run c h ill e r. Repla c e the Chi ll er
Module as soon as a replacement is avai l ab l e .
Note : It is expected that this diagnost i c wi l l be
detected on the very first power up of the Chi l ler
Module at the Manufacturer since the NOVRAM
wi l l not conta i n va l id data on fi rst wer u .
Memory Error Type II: Shadow IFW All a . A Shadow RAM memory e r ro r was detected . No Sett i ngs Were Lost
RAM The UCM is operat i ng on al l last val i d va l ues
( pul l ed from NOVRAM ) for al l setup parameters .
No setup paramete r changes were pending to be
loaded i nto NOVRAM , a complete recovery of al l
setup pa ramete rs was made and the re is no need
to check un it set u p pa rameters . Compressor
sta rts and hour were lost for not more than the
last 24 hours . Th i s i s expected to be an isolated
event and repair or rep l acement i s not required .
I f this diagnost i c does occur repeated l y , then
re l a c e th e Chill e r mod ule .
Memory Error Type III IFW Al l a . A Shadow Ram memory error was detected . Sett i ngs Changed i n The
The UCM i s operating on all last valid values Last 24 Hours Lost
( pu ll ed from NOVRAM ) for a l l setup parameters .
Setup parameter changes less than 24 hours old
pend i ng to be loaded into NOVRAM were lost .
Check all setup pa rameters made in the last 24
hours . Compresso r starts and hours were lost
for not more than the last 24 hou rs . This is
expected to be an isolated event and repa i r or
replacement is not requ i red . If th i s diagnostic
does occur repeatedly , then rep l ace the Chil l er
mod ul e .
Momentary Power Loss MAR A l l Running Determine Cause Of
Modes Power Inte r ruption
( Start Mode , e . g .
Before
Trans it i on )
MOTOR TEMP SENSOR #1 MMR All Open or Short Check Sensor , W i r i ng And
Connections
MOTOR TEMP SENSOR #2 MMR All Open or Short Check Sensor , W i ring And
Connect i ons
MOTOR TEMP SENSOR #3 MMR All Open or Short Check Sensor , Wiring And
Connect i ons
105
CVHE- M-7
D I AGNOST I C DESCRIPTION D i ag Diag . Active CAUSE He l p Message
Type Modes
(Non-Active
Modes)
MPL Detect Circu it Inoperative MMR A ll A fa il ure was detected i n the Momentary Power See Troubleshooting
Loss detect c ircuit . I f there are no zero cross Service Bulletin
inter rupts on Vab for app rox . 3 half l ine cycles ,
the t i me r interrupt will trip and generate a
diagnostic that indicates that our abil ity to detect
MPL is gone . If Vab was truely gone the module
wou l d be powered down so if we can detect that
Vab is gone then the re must be a hardware
fai l ure on the boa rd .
O i l Pressure Sensor Calibrat i on MMR All Non- runn i ng The reca l ibrat i on of the Differential Oil Pressure See T roub l eshooting
Modes and not sensors resulted in an error correcti on of g reater Service Bul l et i n
for 5 minutes than 3 PSID .
after runn i n .
O i l Pump Discharge Pressu re MMR All Open or shorted i nput . Check Sensor , Wiring ,
Sensor Must Ho l d on open AND sho rt input i s 2 . 0 Psia . and Connect i ons
Design : Both opens and shorts result i n the
pressure going to the l ow end of the scale .
Therefore a Must Ho l d on the high pressure end
i s not re u i red .
Oil Sump Pressure Sensor MMR Al l Open o r shorted i nput . Check Sensor , W i ri ng ,
Must H old on open AND short i nput is 2 . 0 Psia . and Connect i ons
Design : Both opens and shorts resu lt in the
pressure going t o the low end of the sca l e .
The refo re a Must H old on the h i g h p res s u re end
is not re u i red .
O IL T EMP S ENSOR MMR All Open or Short Check Sensor , Wi ring And
Connec tio ns
Opt i ons Mod Ref Vo ltage I FW All An imp rope r refe ren c e vol tage was detected at See Troubleshooting
Cal i brat i on the Opt ions Module . A 2 . 5 vdc reference i s Service Bulletin
used to ca li brate the non - ratiometri c analog I / O
such as 2 - 10vdc and 420ma inputs as we l l as
PWM Ana l og outputs . The m i cro checks to see
that the A/ D value fal l s with i n an acceptable
ran g e .
Opt i ons Module 24 Vdc Ref I FW All 24Vdc refe rence miss i ng and the d i fferencti al Check Press Xducer
Miss i n g water p ressu re transducers are i nsta ll ed . Wirin g/24 Vdc Su pp ly .
Options Module 24 Vdc Ref MMR A ll 24Vdc referen c e m i ssing and the d i fferent i a l Check Press Xducer
Missing water pressure t ransdu c ers are i nstal l ed and Wi ring/24 Vdc Supply .
VSD insta ll ed .
Options : Loss of Comm with IFW Al l The options modu l e l ost communicat i ons wit h t he Check IPC
Ch il ler Ch i l l er modu l e for 15 co nti g uous seconds . Wirin g/Connections
Options : Loss of Comm with IFW Al l The options module lost communications wit h the Check IPC
St arte r Starter modu l e for 15 cont i g uous sec onds . W i ri n g /Connect i ons
Outdoor Ai r Temp Sensor None All Open o r Short N /A
a . D i splay end of range va l ue .
( Both Outdoor Air Rst and Low
Amb i ent Lockout not selected . )
Outdoor Air Temp Sensor IFW All Open or Short Check Sensor , Wiring And
a . Use end of range value (whateve r value the Connections
( E ither Outdoor Ai r Reset or Low open or short g iv es).
Ambient Lockout Selected) b . Clea r diag . when the res i stance retu r ns to
n ormal ran e.
O ver Vo l tage MAR Pre- Start and a . Line voltage above + 10% of nom i na l. ( Must Check Ma i n Power Supply
Any Ckt ( s ) hold = + 10 % of nom i na l. Must tri p = + 15 % of & Wiring
Ene rgzd nominal . Reset d i ffe rential = min . of 2% and
max . of 4%. T i me to tri p = m i nimum of 1 min . 10
sec . and max i mum of 5 min . 20 seconds )
Des i gn : Nom . t ri p : 60 seconds at g reater than
112 . 5 %, Auto Reset at 109 . 5% or less .
Phase Loss MMR Cont acto r a . No current was sensed on one or more of the Check Main Power Supply
Energ i zed current xformer inputs . (Must hold = 20% RLA . & Wiring
( All Non- Rng Must trip = 5% RLA .) Time to tri p shal l be I
Modes) second min i mum , 3 seconds maximum . Actual
desi n tri i nt is 10 96.
106
CVHE-M -7
DIAGNOSTIC DESCRIPTION Diag Diag . Act ive CAUSE Help Message
Type Modes
(Non-Active
Modes)
Phase Reversal P rotection Lost MMR Starter Contactor a . The phase reversa l protect i on on the Check Starter Module .
energized to compressor has become i noperat i ve . The phase
transition rotat i on protection system failed to detect 2 in a
command row of one of the four phase c i rcuit states ; Phase
reve rsal , Phase rotation OK , Phase A lost , Phase
B lost .
Purge Cprsr Suction Temp IFW All Open o r Shorted Sensor Purge Inop : See Purge 0
Sensor a . IFW to the chi l ler , MMR to the Purg e . & M Manual
Purge Liquid Level Too High IFW All a . The Level Switch at the purge opened for 6 to Purge Inop : See Purge 0
10 Seconds . & M Manual
b . IFW to the ch i ller , MMR to the Pur e .
Purge Memory Error III IFW All a . A Shadow Ram memory error was detected . No Settings Lost
Compressor starts and hours were lost for not
Th i s d i ag wi l l be seen in UCP2 mo re than the last 24 hours . Th i s i s expected to
appl i cations of the Purge Module . be an isolated event and repair or replacement is
This diag will not be seen in not required . If this d i agnostic does occur
retrofit applications of the Pu rge repeat ed ly , then rep l ace the Purge module . Th i s
Modu l e . is an IFW d i agnost i c to both the Purge and
Chill e r.
Purge Memory Error Type I : MMR On Pu rge Power a . On either Purge Module power up or following Purge I nop : See Purge 0
NOVRAM Up or following a a Type I I Memory E rro r, a NOVRAM memory & M Manual
Type II Memory er ror was detected . The Purge Module is
This diag . should be seen i n both error diag . operating on al l Engineer i ng ROM defaults for all
UCP2 and retrofit appl i cations setup parameters . Check al l setup parameters
only . and continue to run purge . Replace the Purge
Module as soon as a replacement is available .
Note : It i s expected that this diagnostic wil l be
detected on the very first power up of the Purge
Module at the Manufacturer since the NOVRAM
wil l not conta i n va l id data on fi rst wer u p .
Pu rge Memory Error Type II : IFW Al l a . A Shadow RAM memory e rro r was detected . No Sett i ng Were Lost
S h adow RAM T he Purge M od ul e i s ope ra tin g on a ll l ast va li d
va l ues ( pu ll ed from NOVRAM ) for a l l setup
T his d i ag . shou l d be seen in pa rameters . No se tu p pa rameter changes were
ret rofit appl i cations on l y . pend in g to be l oaded into NOVRAM , a comp l ete
recovery of all setup parameters was made and
there i s no need to check un it setup paramete rs .
Compressor sta rts and hour were l ost for not
more than the last 24 hours . Th i s i s expected to
be an iso l ated event and repa ir or replacement is
not requ i red . I f th i s d i agnostic does occur
re eatedl , then re lace the Pur e module .
Purge Memory E r ro r Type III IFW All a . A Shadow Ram memory error was detected . Settings Changed in The
The Purge Module is operating on all last val i d Last 24 Hours Lost
This diag . should be seen in va l ues ( pulled from NOVRAM ) for al l setup
retrofit applications only . parameters . Set up pa r ameter changes less than
24 hou rs o l d pend i ng to be loaded i nto NOVRAM
we re lost . Ch e ck a ll s etup p a ra m et ers m a d e in
the last 24 hours . Compressor st arts and hours
we re lost for not more than the l ast 24 hou rs .
T h i s is expected to be an i solated e vent and
repai r or rep l a cement i s not requ i red . If this
diagnost i c does oc c u r repeated l y , then replace
the Pur e module .
Pu rge : Loss of Comm w/ Retrofit I FW Al l The purge module lost communicat i ons with the Check IPC
CLD retrofit Human I nterface modu l e fo r 15 W iri ng/ Connections
cont i uous se conds .
Pu rge : Loss of Comm with Ch i ller I FW Al l T h e purge mod ul e l o st c ommu nic at i ons wit h the Check IPC
c h il ler mod ul e for 15 cont i guo u s seconds . Wiring/ Connect i ons
a . IF W to the ch ill e r, MAR to th e Pu r e .
107
CVHE- M -7
DI A GNOSTIC DE S C R I P TIO N D iag Diag . Active CAU SE He l p Message
Type Modes
(Non-Active
Modes)
Purge Memory Error Type I I I IFW All a . A Shadow Ram memory error was detected . Sett i ngs Changed in The
The Purge Module is operating on all last valid Last 24 Hours Lost
This diag . should be seen in va l ues (pulled from NOVRAM ) for all setup
retrofit applications only . parameters . Setup parameter changes less than
24 hours o l d pending to be loaded i nto NOVRAM
were lost . Check all setup parameters made in
the last 24 hours . Compressor starts and hours
we re lost for not more than the last 24 hours .
This is expected to be an isolated event and
repair or replacement is not required . If this
diagnost i c does occur repeatedly , then replace
the Pur e module .
Purge : Loss of Comm w/ Retrofit IFW All The purge module lost communicat i ons with the Check IPC
CLD retrofit Human I nterface modu l e for 15 W i ri ng /Connect i ons
conti uous seconds .
Pu rge : Loss of Comm with Chil l e r IFW All The purge module lost communications with the Check IPC
chiller module for 15 contiguous seconds . Wiri ng/Connect i ons
a . IFW to the chiller , MAR to the Pur e .
Purge : Loss of Comm w i th Opt i ons IFW All The purge modu l e lost commun i cations with the Check IPC
ch i ller module for 15 cont i guous seconds . Wiring /Connections
a . IFW to the chiller , IFW to the Pur e .
Purge : Loss of Comm with Starte r IFW All The pu rge module lost communications with the Check IPC
starte r module for 15 cont i guous seconds . Wiring/Connections
a . IFW to the chiller , MAR to the Pur e .
Purge : Loss of Comm with Stepper IFW Al l The pu rge modu l e l ost commun i cations with the Check IPC
circu it module for 15 cont i guous seconds . Wi ring/ Connections
a . IFW to the ch il ler , MAR to the Pur e .
Purge : Loss of Comm with Stepper IFW All The purge module lost communications with the Check IPC
#1 chiller module for 15 contiguous seconds . Wiring/ Connections
a . IFW to the chiller . MAR to the Pur e .
Purge : Loss of Comm with Steppe r IFW All The purge modu l e l ost communicat i ons with the Check IPC
#2 chiller module for 15 contiguous seconds . Wiring/Connections
a . IFW to the chiller , MAR to the Pur e .
Refrigerant Monitor Sensor IFW All Open or Shorted i nput and the Rfgt Monitor is Check Sensor , Wiring ,
setu p as installed at the Clear Lan ua e Dis la . and Connections
Severe Phase Unba l ance MMR All Runn i ng a . A 25% Phase Unba l ance d i agnostic has been Check Main Power Supp ly
Modes detected . Items to check are the Current & Wiring
Transformer Part Numbers (they should all
match ), The Cu rrent Transformer res i stances ,
line voltage phase balance , a ll power wiring
connections , the contactor pole faces , and the
moto r. I f al l these are OK , replace the Starte r
module .
Sol i d State St arte r Fault Rly C l sd MMR Any Start and The SSS fault re l ay C l osed . See Solid State Sta rter
Run Mode Service Bulletin
Starter Contactor Interrupt Failure MMR S t arte r Contact a . Welded Starter contact or . Complete Starter
not Energ ized b . Detected a we l ded compressor contactor when Checkout Required
(Starter Contact the compressor was commanded off but the
Energized) current did not go to zero . Detection time shall
be 5 second m i n i mum and 10 seconds maximum
for all Electromechanical and Solid State
Starters . Detection time for Variable Speed
Drives sha l l be 12 seconds min i mum and 17
seconds maximum . On detection , generate the
diagnostic , ene rgize the appropriate alarm relay ,
cont i nue to comma n d the affected compressor
off..
108
CVHE-M-7
DIAGNOSTIC DESCRIPTION Diag Diag. Active CAUSE Help Message
Type Modes
(Non-Active
Modes)
Starter did not Transition MMR On the first a . The UCM did not receive a transition comp l ete Complete Starter
check after signal in the designated time from the UCM Checkout Required
trans ition . command to transition . The must hold time from
the UCM transition command is 1 second . The
Must trip time from the transition command is 6
seconds . Actual design i s 2 . 5 seconds .
b . The Transition Complete input was found to be
shorted before the compressor was started .
c . Item a . above is act i ve only for Y- DeRa , Auto-
Transformer , and Primary Reactor Starters .
d . I tem b . above is active for all
electromechanical starters .
Starter Dry Run Test MMR Starter Dry Run While in the Starter Dry Run Mode either 50 % Current or Voltage
Mode Line Voltage was sensed at the Potential Detected
Transformers or 10 % RLA Current was sensed
at the Current Transformers .
Starter Fault Type I MMR Starting a . This is a specific starter test where i M is See Troubleshoot i ng
closed first and a check is made to ensure that Service Bul l et i n
there are no currents detected by the CTs . If
currents are detected when only 1 M is c l osed
first at start , then one of the other contactors i s
sho rted .
b . This test applies only to Y- Defta Closed
Transit i on Starters .
Starter Fault Type II MMR Starting a . This is a specific starte r test where the See Troubleshooting
Shorting Contactor (S) is individually energized Service Bulletin
and a check is made to ensure that there are no
currents detected by the CTs . If current is
detected when only S is energized at Start , then
1 M is shorted .
b . Th i s test in a . above app l ies to all forms of
starters ( Note : It is understood that many
starters do not connect to the Shorting
Contactor . ) .
Starter Fault Type III MMR Start i ng a . As part of the no rmal start sequence to apply See Troubleshooting
power to the compressor the Shorting Contactor Service Bulletin
( S) and then the Main Contactor (1 M) were
energized . 1 . 6 seconds later there were no
currents detected by the CTs for the last 1 . 2
Seconds on all three phases .
b . This test in a . above applies to all forms of
starters except Variable Speed Drives (Note : It is
understood that many starters do not connect to
the Shorting Contactor .).
c . Fo r VSD ' s , TBD
Starter Mod Ref Voltage IFW All An improper reference voltage was detected at See Troubleshooting
Calibration the Starter Modu l e . A 2 . 5 vdc reference is used Service Bulletin
to cal i brate the non - ratiometri c analog I /O such
as 2- 10vdc and 420ma inputs as we l l as PWM
Analog outputs . The micro checks to see that
the A/ D va l ue fa lls within an acce ptable ran g e .
Starter : Loss of Comm with Chi l ler MMR All The starter modu l e l ost commun i cations with the Check IPC
Chiller module for 15 conti g uous seconds . Wiring/ Connections
Starter : Loss of Comm with Circuit MMR All The starter module lost communications with the Check IPC
Circuit module for 15 conti g uous seconds . Wi rin g/ Connections
Stepper #1 : Loss of Comm with MMR All The Stepper #1 module lost communications w ith Check IPC
Chiller the Chiller module for 15 conti g uous seconds . Wirin / Connections
Stepper #1 : Loss of Comm with MMR All The Stepper #1 module lost communications w i th Check I PC
Starter the Starter module for 15 conti g uous seconds . Wirin g/ Connections
Surge Shutdown : I ce Building MAR Al l Ice Bu i lding An extended Surge cond ition was detected wh i le See Troub l eshooting
Modes in Ice Bui l ding Mode . Th i s d i agnostic sha l l clear Service Bulletin
when the I ce Bu i ld i n g command is withdrawn .
TCI : Loss of Comm with Chiller IFW All The TCI module lost communications with the Check IPC
Chiller module for 15 conti g uous seconds . Wirin g/Connections
TC I: Loss of Comm with Circuit IFW All The TCI modu l e lost communi cations w ith the Check IPC
Circuit module for 15 conti g uous seconds . Wirin /Connections
109
CVHE- M-7
DIAGNOSTIC DESCRIPTION Diag Diag . Active CAUSE He lp Message
Type Modes
(Non-Active
Modes)
TC I: Loss of Comm with Options IFW All The TCI module lost communications with the Check IPC
O pt i ons module for 15 conti g uous seconds . Wi ring/ Connections
TCI : Loss of Comm with Purge IFW All The TCI module lost communications with the Check IPC
Purge module for 15 conti g uous seconds . Wiring/Connections
TCI : Loss of Comm with Starter IFW All The TCI module lost communications with the Check IPC
Starte r module for 15 contig uous seconds . W i ri n /Connect i ons
TCI : Loss of Comm with Stepper I FW All The TCI modu le l ost commun ications with the Check IPC
#1 Stepper #1 module for 15 contig uous seconds . Wiring/Connections
Trace r Communications Lost IFW A ll The Tracer was setup as " installed " at the CLD Check Tracer to UCP
and the TCI lost communicat i ons with the Tracer Wiring/Connections
for 15 cont iguous minutes after it had been
established . Continue to run the chil ler with the
last val i d Tracer Set oints/Mode .
Tracer failed to Estab l ish Comm IFW At power-up The Tracer was setup as "instal led" at the CLD Check T racer
and the Tracer d id not communicate with the TC I Wiring/Connections/ Powe r
within 2 mi nutes after power-u p .
Tracer Outdoor Air Temp Sensor I FW All Check Sensor , Wiring ,
Fai l and Connections
Tracer Temperature Sensor IFW A ll Input Shorted . Check Sensor , Wiring ,
and Connections
Under Vo ltage MAR Pre-Start and a . Li ne voltage below - 10% of nominal or the Check Main Power Supply
Any Ckt (s) Under/Ove rvoltage transformer is not connected . & Wiring
Energzd (Must hold = - 10 % of nom i nal. Must t rip = - 15
% of nominal . Reset d i fferen t ia l = min . of 2%
and max . of 4%. Time to trip = min . of 1 mi n . and
max . of 5 min . )
Des ign : Nom . t ri p : 60 seconds at less than
87. 5 96, + or - 2. 8% at 200V or + or - 1 . 8% at
575V , Auto Reset at 90 . 5 96 or reater .
Var Speed Drive Fau lt Re lay MMR Any Start and The VSD fault rel ay C l osed . See Var Speed Drive
Closed Run Mode Service Bul l eti n
110
CVHE-M- 7
Remote Human InterFace
General Characteristics
Each unit control can support two human interfaces , one mach i ne mounted (" local') and one remote . A remote
human interface is not weatherproof, and is i ntended for indoor use . The remote human interface is mounted in
a plastic encl osure . It uses a molded rubbe r keypad , not a membrane keypad . The keys will have the same
labels on both the local and remote keypad .
IPC Buffer
The use of a remote human interface requires that an additiona l module be added to the unit control . The IPC
Buffer Module is added , to buffer and protect the inter processor communication bus . This is required because
the bus is brought outside the un it . The buffered IPC link will be electrically identi cal to the COM4 non-isolated
protected digital communications link . With the correct twisted pair type , the remote display can be 5000 feet
from the unit.
Unit Identification
For remote human interfaces with the multiple unit option board installed, the following display will be inserted
as the second display in each setting group, immediately following the report heading:
where x is equal to 1 , 2 , 3 or 4 .
When the unit number is changed, the human is changed the human interface will clear the buffers of any data
from the previous unit, and update the buffers with new data before any of the new unit data is displayed. The
display will say the following until the new unit data is received or for 5 seconds, whichever comes first:
If the new unit data is not received after 5 seconds, the following display is used. For remote human interfaces
with the multiple unit option board installed, this display will always be used in place of the "No Communica- tion
to Unit, Data Not Valid" display.
If the enter key is depressed , the follow i ng message is displayed for 4 seconds :
The display wil l be reset to the top of the Diagnostic menu after th i s message clears .
113
CVHE- M-7
TRAA/E'M Periodic
Maintenance
Comments :
Recommendations :
UCP2 "SETTI N GS G ROUP" M E N U RECORD
2 Front Panel Chilled Wtr Setpt : 0->65 Deg F , -17 . 8->18 . 3 44 . 0 Deg F , 6 . 7 Deg C .
De C
3. Front Panel Current Limit Setpt : 40->100% 100%
4 Front Panel Hot Wtr ' Setpt : ( IF Hot water 80->125 Deg F , 26 . 7- >51 . 7 90 Deg F , 32 . 2 Deg C
o ption Enabled ) Deg C
5 Free Cooling : (If Free Cooling Off , On Off
O ption installed )
6 Chilled Water Reset Type : Disable , Return , Constant Disable
(If set to " Retum " or "Outdoor Air' , please refer Return , Outdoor Air
to manual for settin p rocedure )
7 Ice Building : Disable , Enable Disable
8 Panel Ice Termination Setpoint : 20 - >32 Deg F , -6 . 7- >0 . Deg 27 Deg F . -2 . 8 Deg C .
Dis la ed if Ice Buildin g Enabled ) C
9 Chilled Water Setpoint Source : Front Panel, Tracer, Remote Front Panel
Computer , External Source ,
External Direct Ca aci Cnt
10 Current Limit Setpoint Source : Front Panel , Tracer , Remote Front Panel
Com p uter , External Source
11 Hot Water Setpoint Source : Front Panel , Tracer , Remote Front Panel
(Displayed only if "Heat Pump" Controls Computer , External Source ,
enabled ) External Direct Ca aci Cnt
12 Heat Recovery Setpoint Source : Front Panel , Tracer , Remote Front Panel
(Displayed only if "Heat Recovery Option is Computer
installed )
13 Ice Termination Setpoint Source : Front Panel , Tracer, Remote Front Panel
(Displayed only if "Ice Building Option" i s Computer
installed )
14 Outdoor Air Temperature Source : UCP , Tracer UCP
Page 1
UCP2 " SETTINGS GROUP" MENU RECORD
FIELD STARTUP GROUP :
Menu ttem Choices Default Design/Actual
1 ICS Address : 0 - > 255 65
3 Lvg Wtr Temp Cutout Setpoint : -10 - > 36 F , -23 . 2 - > 2 . 2 C 36 Deg F , 2 . 2 Deg C
(When this setpoint is wi thin 1 . 7 Deg F of the
Front Panel Chilled Water Setpoint , the Front
Panel Chilled Water Setpoint is increased along
with this set p oint to maintain the differential )
4 Low Rfgt Temp Cutout Setpt : - 35 -> 36 F , - 37 . 2 - > 2.2 C 32 Deg F , 0 . 0 Deg C
(When this setpoint is within 6 Deg F of the
Front Panel Chilled Water Setpoint , the Front
Panel Chilled Water Setpoint is increased along
with this set p oint ot maintain the differential . )
5 Condenser Limit Setpo i nt : 80 -> 120 % 90 /a
11 Prg Low Liq Temp Inhibit Setpt : 32 -> 50 F , 0 . 0 -> 10 C 40 Deg F , 4 . 4 Deg C
(Does not display unless above feature =
" Enable"
12 Surge Protection : Disable , Enable Enable
17 Oil Temp Setpoint : 100 -> 160 F , 37 . 8 -> 71 . 1 C 143 . 5 Deg F ,61 . 9 Deg C
19 High Discharge Temp Cutout : 170 ->220 F , 76 . 6 - > 104 . 4 C 200 Deg F , 93 . 3 Deg C
27 Soft Load Lvg Water Rate : 0 . 5 -> 5 . 0 Deg F/ Minute 5 . 0 Deg F/ Min
0 . 3 - > 2 . 8 De g C/ Minute 2 . 8 De g C/ M i n
Hot Gas Bypass & Heat Recovery .
See Manual if o p tions are installed .
Page 2
UCP2 "SETTINGS GROUP" MENU RECORD
F IE L D STARTUP GROUP : (Continued)
Menu Item Choice s Default Des i g n/Actual
28 IGV MAXIMUM Travel Setpt: 0-> 60,000 (100 Stepsllncr) 50,000 (90 Deg Vanes)
Page 3
UCP2 " SETTINGS GROUP" MENU RECORD
MACHINE CONFIGURAT I ON GROUP : (Continued)
Menu Item Choices Default Desi g n/Actual
22 Auxiliary Condenser Option: Installed, Not Installed Not Installed
30 Diff Wtr Press Sensor Opt: Inst, </= 150 PSIG, inst, Not Installed
( Both Eva p and Cond Sensors ) >150 PSIG, Not Installed
31 External Analog Inputs: 4-20 ma, 2-10 vdc 4-20 ma
Page 4
CENTRAVAC WITH UCP2
rJLWE TM
COMMISSIONING CHECKLIST &
0 START-UP TEST LOG
1
Job Name Location
Model # Serial #
Sales Order # Start - up Date
N OTE: The Unit Installation, Operation and Maintenance Manuals, Submittals, and Design
Speci ficat i ons must be used i n conjunction w i th this checklist .
PRECOMMISSIONING PROCEDURES
f] A. Obtain Installation Check Sheet
This must be prepared by the installer for the particular unit, verifying the unit is ready for commissioning.
[ ] B. Obtain Design (order) Specification Data
This indicates the design criteria of the particular unit. A unit cannot be properly commissioned unless this
data is known. It is the responsibility of the selling office to furnish this data.
[; C. Obtain Wiring Diagrams
The "as-wired" electrical diagram should be compatable with the recommended Trane submittals and
diagrams. Are customer added external/remote control circuits compatable? ^ Yes ___^ N o
; ] D . General Installation Observations
Is there any apparent shipping or rigging damage? [', Yes __ _1 N o
[_] 2 . Record the pressure on the sh i pping gauge PS I G . If there is no pressure on the gauge ,
a leak test wi ll have to be done before the unit can be evacuated and cha rged .
[-, 4 . Have proper clearances around the unit been maintained per submittal and/or Installation
Manual guidelines? Yes r.) No
^]6. Is the unit base acceptable, level, and is the unit on isolators (rubber as supplied by Trane or
spring type)? Yes No
rJ 7 . Have the micro (less than 30 volts) circuits been properly isolated from the higher voltage
control and power circuits? Yes [] Na
[ E . Comments
Pag e 1
II . COMMISSIONING PROCEDURES
A . Pre-s tart o p e ra t io n s
1. Holding Charge
[] PSIG. Must be positive pressure or leak test must be done.
[j Relieve the holding charge.
4 . Evacuation
f^ Connect the vacuum pump to start evacuation . Use a 2-stage pump with at least 5 CFM
capacity . Connect to the evaporator charging valve with a hose no smaller than 3/4 i nch ID .
5 . Condenser
[] Isolation and flow balancing valves installed .
Condenser pump(s) run, system and strainers properly cleaned and/or flushed.
Flow or differential pressure switch installed and wired in series with auxiliary of
pump motor starter . Operation of circuit verified .
Page 2
6 . Evaporator
1 i PSIG. Must be positive pressure or leak test must be done.
^--1 Calibrated thermometers and pressure gauges installed in/out of evaporator on machine
side of any valve or elbow.
I-_ ] Evaporator pump(s) run 24 hrs. System and strainers properly cleaned andlor flushed.
Flow or differential pressure switch installed and wi red i n series with auxiliary of
pump motor starter . Operation of circuit verified .
All contacts are free of corrosion or dirt . Panel is free of dust, debris etc .
Check the ratio of the current transformers . Record the part #s on the start- up log .
^ Use only twisted shielded pair for the IPC circuit between the starter and the UCP2 on
remote starters . Recommended wire is Beldon 8760 , 18 AWG . Polarity is critical .
The low voltage IPC link (< 30 volts) must be in a separate conduit from the 115 volt wiring .
I PC link routing within the starter panel must stay a minimum of 6 inches from higher voltages.
Remote starter to UCP2 connections are complete and comply with Trane requirements.
Check the correctness of the power connections from the starter to the motor.
Check the wiring to the starter for size, voltage, and correct phase rotation (A-L1, B-L2, GL3).
Page 3
b. Control panel
I All terminals tightened.
f-_ I Low voltage wires are isolated from high voltage wires .
Record the settings found in the Operator Settings, Service Settings Field Start-up Group,
and Machine Configuration Menus in the UCP2.
Using the CVHE Operation and Maintenance manual and the order specification,
double check and reset, if required, the settings of Current Overload Setting #1 and
Current Overload Setting #2 found in the M achine Configuration menu of the UCP2.
NOTE : DO NOT FORGET TO ADJUST THE RLA RATING TO MATCH THE
ACTUAL JOBSITE VOLTAGE IF IT DIFFERS FROM THE DESIGN VOLTAGE .
If Evaporator and/or condenser water pumps are controlled by the UCP2, use the
Service Test menu of the UCP2 to manually start and test the control of the pumps.
Page 4
Dry run the starter
1. Make sure the starter disconnect is safety locked open.
2. Use the Service Tests menu of the UCP2 to initiate the Starter Dry Run.
3. Observe correct operation of starter contactors.
4. Observe correct operation of transition complete signal ( if required).
5. Disable Starter Dry Run when complete.
2. Electrical
Disconnect all temporary power cords, replace all fuses, connect motor leads, make final
electrical inspection.
Power up the motor starter . Check for control voltage at control panel terminals 1TB1-1
and 1TB1 -2 . volts
F-] As the oil heats up , finish any operations not yet completed in preparation for starting the
unit .
C . Chiller Start-up
1. Make all preliminary checks.
Oil temp, oil level, chilled water flow, chilled water load available (cooling units on) etc.
As the unit starts and runs , observe closely all operating conditions .
Page 5
In the Operator Settings menu of the UCP2, place the Purge Operating Mode to 'on to
allow the removal of non-condensables. It may also be necessary to increase the length
of the Purge Service Override timer found in the Field Startup Group menu.
After the unit has the system down to design leaving chilled water temp and is under
control, and the purge is no longer relieving non-condensables, begin taking the startup
test log. Log the unit a minimum of 3 times at 15 minute intervals.
In the Operator Settings menu of the UCP2 , return the purge operating mode to 'Adaptive' .
When the logging is complete , shut the chiller down . Allow the unit to sit idle for 5-10
minutes . Attach a piece of clear plastic hose between the 1/2 inch valve at the bottom of
the evaporator and the 114 inch valve near the top of the evaporator . Open the valves and
record or mark permanently the refrigerant level in the hose .
RECORD THIS LEVEL - IT IS VERY IMPORTANT ! At some later time , the
refrigerant charge can be easily checked and verified .
0 Restart the chiller and carefully observe the starting and loading sequence .
2 . Replace the oil filter with the spare oil filter included in the control panel at time of shipment .
Page 6
START-U P TE ST LOG
WATER COO L ED C EN TRAVACS WITH UC P2 CONTROL PANELS
COMMENTS :