Lm2599 Simple Switcher Power Converter 150 KHZ 3A Step-Down Voltage Regulator, With Features

150 kHz 3A Step-Down Voltage Regulator, with Features
LM2599 SIMPLE SWITCHER Power Converter

April 1996
LM2599
SIMPLE SWITCHER Power Converter
150 kHz 3A Step-Down Voltage Regulator,
with Features
General Description
The LM2599 series of regulators are monolithic integrated by current. Self protection features include a two stage cur-
circuits that provide all the active functions for a step-down rent limit for the output switch and an over temperature
(buck) switching regulator, capable of driving a 3A load with shutdown for complete protection under fault conditions.
excellent line and load regulation. These devices are avail-
able in fixed output voltages of 3.3V, 5V, 12V, and an adjust- Features
able output version. Y 3.3V, 5V, 12V, and adjustable output versions
This series of switching regulators is similar to the LM2596 Y Adjustable version output voltage range, 1.2V to 37V
series, with additional supervisory and performance features g 4% max over line and load conditions
added. Y Guaranteed 3A output current
Requiring a minimum number of external components, Y Available in 7-pin TO-220 and TO-263 (surface mount)
these regulators are simple to use and include internal fre- Package
quency compensation , improved line and load specifica- Y Input voltage range up to 40V
tions, fixed-frequency oscillator, Shutdown/Soft-start, error Y 150 kHz fixed frequency internal oscillator
flag delay and error flag output. Y Shutdown/Soft-start
The LM2599 series operates at a switching frequency of Y Out of regulation error flag
150 kHz thus allowing smaller sized filter components than Y Error output delay
what would be needed with lower frequency switching regu-
lators. Available in a standard 7-lead TO-220 package with
Y Low power standby mode, IQ typically 80 mA
several different lead bend options, and a 7-lead TO-263 Y High Efficiency
Surface mount package. Y Uses readily available standard inductors
A standard series of inductors (both through hole and sur- Y Thermal shutdown and current limit protection
face mount types) are available from several different manu-
facturers optimized for use with the LM2599 series. This Applications
feature greatly simplifies the design of switch-mode power Y Simple high-efficiency step-down (buck) regulator
supplies. Y Efficient pre-regulator for linear regulators
Other features include a guaranteed g 4% tolerance on out- Y On-card switching regulators
put voltage under all conditions of input voltage and output Y Positive to Negative converter
load conditions, and g 15% on the oscillator frequency. Ex-
ternal shutdown is included, featuring typically 80 mA stand-
Typical Application (Fixed Output Voltage Versions)
TL/H/12582 1
Patent Number 5,382,918.
SIMPLE SWITCHER and Switchers Made Simple are registered trademarks of National Semiconductor Corporation.
C1996 National Semiconductor Corporation TL/H/12582 RRD-B30M66/Printed in U. S. A.

Absolute Maximum Ratings (Note 1)
If Military/Aerospace specified devices are required, Lead Temperature
please contact the National Semiconductor Sales S Package
Office/Distributors for availability and specifications. Vapor Phase (60 sec.) a 215 C
Maximum Supply Voltage (VIN) 45V Infrared (10 sec.) a 245 C
SD/SS Pin Input Voltage (Note 2) 6V T Package (Soldering, 10 sec.) a 260 C
Delay Pin Voltage (Note 2) 1.5V Maximum Junction Temperature a 150 C
Flag Pin Voltage b 0.3 s V s 45V
Feedback Pin Voltage b 0.3 s V s a 25V Operating Conditions
Output Voltage to Ground (Steady State) b 1V Temperature Range b 40 C s TJ s a 125 C
Power Dissipation Internally limited Supply Voltage 4.5V to 40V

Storage Temperature Range b 65 C to a 150 C
ESD Susceptibility
Human Body Model (Note 3) 2 kV
LM2599-3.3
Electrical Characteristics Specifications with standard type face are for TJ e 25 C, and those with boldface
type apply over full Operating Temperature Range.
LM2599-3.3
Units
Symbol Parameter Conditions Typ Limit (Limits)
(Note 4) (Note 5)
SYSTEM PARAMETERS (Note 6) Test Circuit Figure 1
VOUT Output Voltage 4.75V s VIN s 40V, 0.2A s ILOAD s 3A 3.3 V
3.168/3.135 V(min)
3.432/3.465 V(max)
h Efficiency VIN e 12V, ILOAD e 3A 73 %
LM2599-5.0
LM2599-5.0
Units
(Note 4) (Note 5)
VOUT Output Voltage 7V s VIN s 40V, 0.2A s ILOAD s 3A 5 V
4.800/4.750 V(min)
5.200/5.250 V(max)
LM2599-12
LM2599-12
Units
(Note 4) (Note 5)
VOUT Output Voltage 15V s VIN s 40V, 0.2A s ILOAD s 3A 12 V
11.52/11.40 V(min)
12.48/12.60 V(max)
http://www.national.com 2
LM2599-ADJ
LM2599-ADJ
Units
(Note 4) (Note 5)
VFB Feedback Voltage 4.5V s VIN s 40V, 0.2A s ILOAD s 3A 1.230 V
VOUT programmed for 3V. Circuit of Figure 1 . 1.193/1.180 V(min)
1.267/1.280 V(max)
h Efficiency VIN e 12V, VOUT e 3V, ILOAD e 3A 73 %
All Output Voltage Versions

type apply over full Operating Temperature Range. Unless otherwise specified, VIN e 12V for the 3.3V, 5V, and
Adjustable version and VIN e 24V for the 12V version. ILOAD e 500 mA
LM2599-XX
Units
(Note 4) (Note 5)
DEVICE PARAMETERS
Ib Feedback Bias Current Adjustable Version Only, VFB e 1.3V 10 nA
50/100 nA (max)
fO Oscillator Frequency (Note 7) 150 kHz
127/110 kHz(min)
173/173 kHz(max)
VSAT Saturation Voltage IOUT e 3A (Notes 8 and 9) 1.16 V
1.4/1.5 V(max)
DC Max Duty Cycle (ON) (Note 9) 100
%
Min Duty Cycle (OFF) (Note 10) 0
ICL Current Limit Peak Current, (Notes 8 and 9) 4.5 A
3.6/3.4 A(min)
6.9/7.5 A(max)
IL Output Leakage Current (Notes 8, 10 and 11) Output e 0V 50 mA(max)
Output e b1V 2 mA
30 mA(max)
IQ Operating Quiescent SD/SS Pin Open (Note 10) 5 mA
Current 10 mA(max)
ISTBY Standby Quiescent SD/SS pin e 0V (Note 11) 80 mA
Current 200/250 mA(max)
iJC Thermal Resistance TO220 or TO263 Package, Junction to Case 2 C/W
iJA TO220 Package, Juncton to Ambient (Note 12) 50 C/W
3 http://www.national.com
All Output Voltage Versions (Continued)
type apply over full Operating Temperature Range. Unless otherwise specified, VIN e 12V for the 3.3V, 5V, and
Adjustable version and VIN e 24V for the 12V version. ILOAD e 500 mA
LM2599-XX
Units
(Note 4) (Note 5)
SHUTDOWN/SOFT-START CONTROL Test Circuit of Figure 1
VSD Shutdown Threshold 1.3 V
Voltage Low, (Shutdown Mode) 0.6 V(max)
High, (Soft-start Mode) 2 V(min)
VSS Soft-start Voltage VOUT e 20% of Nominal Output Voltage 2
V
VOUT e 100% of Nominal Output Voltage 3
ISD Shutdown Current VSHUTDOWN e 0.5V 5 mA
10 mA(max)
ISS Soft-start Current VSoft-start e 2.5V 1.6 mA
5 mA(max)
FLAG/DELAY CONTROL Test Circuit of Figure 1
Regulator Dropout Detector Low (Flag ON) 96 %
Threshold Voltage 92 %(min)
98 %(max)
VFSAT Flag Output Saturation ISINK e 3 mA 0.3 V
Voltage VDELAY e 0.5V 0.7/1.0 V(max)
IFL Flag Output Leakage Current VFLAG e 40V 0.3 mA
Delay Pin Threshold 1.25 V
Voltage Low (Flag ON) 1.21 V(min)
High (Flag OFF) and VOUT Regulated 1.29 V(max)
Delay Pin Source Current VDELAY e 0.5V 3 mA
6 mA(max)
Delay Pin Saturation Low (Flag ON) 55 mV
350/400 mV(max)
Electrical Characteristics (Continued)
Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Operating Ratings indicate conditions for which the device is
intended to be functional, but do not guarantee specific performance limits. For guaranteed specifications and test conditions, see the Electrical Characteristics.
Note 2: Voltage internally clamped. If clamp voltage is exceeded, limit current to a maximum of 1 mA.
Note 3: The human body model is a 100 pF capacitor discharged through a 1.5k resistor into each pin.
Note 4: Typical numbers are at 25 C and represent the most likely norm.
Note 5: All limits guaranteed at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100%
production tested. All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods. All limits are used
to calculate Average Outgoing Quality Level (AOQL).
Note 6: External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the LM2599
is used as shown in the Figure 1 test circuit, system performance will be as shown in system parameters section of Electrical Characteristics.
Note 7: The switching frequency is reduced when the second stage current limit is activated. The amount of reduction is determined by the severity of current
overload.
Note 8: No diode, inductor or capacitor connected to output pin.
Note 9: Feedback pin removed from output and connected to 0V to force the output transistor switch ON.
Note 10: Feedback pin removed from output and connected to 12V for the 3.3V, 5V, and the ADJ. version, and 15V for the 12V version, to force the output
transistor switch OFF.
Note 11: VIN e 40V.
Note 12: Junction to ambient thermal resistance (no external heat sink) for the package mounted TO-220 package mounted vertically, with the leads soldered to a
printed circuit board with (1 oz.) copper area of approximately 1 in2.
Note 13: Junction to ambient thermal resistance with the TO-263 package tab soldered to a single sided printed circuit board with 0.5 in2 of (1 oz.) copper area.
Note 14: Junction to ambient thermal resistance with the TO-263 package tab soldered to a single sided printed circuit board with 2.5 in2 of (1 oz.) copper area.
Note 15: Junction to ambient thermal resistance with the TO-263 package tab soldered to a double sided printed circuit board with 3 in2 of (1 oz.) copper area on
the LM2599S side of the board, and approximately 16 in2 of copper on the other side of the p-c board. See application hints in this data sheet and the thermal
model in Switchers Made Simple version 4.3 software.
Typical Performance Characteristics (Circuit of Figure 1 )

Normalized
Output Voltage Line Regulation Efficiency
TL/H/125822 TL/H/12582 3 TL/H/12582 4
Switch Saturation
Voltage Switch Current Limit Dropout Voltage
TL/H/125825 TL/H/12582 6 TL/H/12582 7
Typical Performance Characteristics (Circuit of Figure 1 ) (Continued)
Operating Shutdown Minimum Operating
Quiescent Current Quiescent Current Supply Voltage
TL/H/125828 TL/H/12582 9 TL/H/12582 10
Feedback Pin Flag Saturation

Bias Current Voltage Switching Frequency
TL/H/1258211 TL/H/12582 12 TL/H/12582 13
Shutdown/Soft-start
Soft-start Current Delay Pin Current
TL/H/1258214 TL/H/12582 15 TL/H/12582 16
Shutdown/Soft-start
Soft-start Response Threshold Voltage
TL/H/1258218 TL/H/12582 53
Typical Performance Characteristics (Circuit of Figure 1 )
Continuous Mode Switching Waveforms Discontinuous Mode Switching Waveforms
VIN e 20V, VOUT e 5V, ILOAD e 2A VIN e 20V, VOUT e 5V, ILOAD e 500 mA
L e 32 mH, COUT e 220 mF, COUT ESR e 50 mX L e 10 mH, COUT e 330 mF, COUT ESR e 45 mX
TL/H/12582 20 TL/H/12582 19
A: Output Pin Voltage, 10V/div. A: Output Pin Voltage, 10V/div.
B: Inductor Current 1A/div. B: Inductor Current 0.5A/div.
C: Output Ripple Voltage, 50 mV/div. C: Output Ripple Voltage, 100 mV/div.
Horizontal Time Base: 2 ms/div. Horizontal Time Base: 2 ms/div.
Load Transient Response for Continuous Mode Load Transient Response for Discontinuous Mode
VIN e 20V, VOUT e 5V, ILOAD e 500 mA to 2A VIN e 20V, VOUT e 5V, ILOAD e 500 mA to 2A
L e 32 mH, COUT e 220 mF, COUT ESR e 50 mX L e 10 mH, COUT e 330 mF, COUT ESR e 45 mX
TL/H/12582 22
A: Output Voltage, 100 mV/div. (AC)
TL/H/12582 21
B: 500 mA to 2A Load Pulse
A: Output Voltage, 100 mV/div. (AC)
B: 500 mA to 2A Load Pulse
Horizontal Time Base: 200 ms/div.
Horizontal Time Base: 50 ms/div.
Connection Diagrams and Order Information

Bent and Staggered Leads, Through Hole Package Surface Mount Package
7-Lead TO-220 (T) 7-Lead TO-263 (S)
TL/H/12582 50 TL/H/12582 23
Order Number LM2599T-3.3, LM2599T-5.0, Order Number LM2599S-3.3, LM2599S-5.0,

LM2599T-12 or LM2599T-ADJ LM2599S-12 or LM2599S-ADJ
See NS Package Number TA07B See NS Package Number TS7B
Test Circuit and Layout Guidelines
Fixed Output Voltage Versions
TL/H/12582 24
Component Values shown are for VIN e 15V, Typical Values
VOUT e 5V, ILOAD e 3A. CSS 0.1 mF
CIN 470 mF, 50V, Aluminum Electrolytic CDELAY 0.1 mF
Nichicon PL Series
RPull Up 4.7k
COUT 220 mF, 25V Aluminum Electrolytic,
Nichicon PL Series
D1 5A, 40V Schottky Rectifier, 1N5825
L1 68 mH, L38
Adjustable Output Voltage Versions
TL/H/12582 25
#1 J
R2 L1 68 mH, L38
VOUT e VREF a where VREF e 1.23V
R1 R1 1 kX, 1%
R2 7.15k, 1%
# J
VOUT Select R1 to be approximately 1 kX, CFF 3.3 nF, See Application Information Sec-
R2 e R1 b1
VREF use a 1% resistor for best stability. tion
Component Values shown are for VIN e 20V, RFF 3 kX, See Application Information Sec-
VOUT e 10V, ILOAD e 3A. tion
CIN 470 mF, 35V, Aluminum Electrolytic Nichicon PL Series Typical Values
COUT 220 mF, 35V Aluminum Electrolytic, Nichicon PL Series CSS0.1 mF
D1 5A, 30V Schottky Rectifier, 1N5824 CDELAY0.1 mF
RPULL UP4.7k
FIGURE 1. Standard Test Circuits and Layout Guides
As in any switching regulator, layout is very important. Rap- If open core inductors are used, special care must be
idly switching currents associated with wiring inductance taken as to the location and positioning of this type of induc-
can generate voltage transients which can cause problems. tor. Allowing the inductor flux to intersect sensitive feed-
For minimal inductance and ground loops, the wires indicat- back, lC groundpath and COUT wiring can cause problems.
ed by heavy lines should be wide printed circuit traces When using the adjustable version, special care must be
and should be kept as short as possible. For best results, taken as to the location of the feedback resistors and the
external components should be located as close to the associated wiring. Physically locate both resistors near the
switcher lC as possible using ground plane construction or IC, and route the wiring away from the inductor, especially
single point grounding. an open core type of inductor. (See application section for
more information.)
LM2599 Series Buck Regulator Design Procedure (Fixed Output)
PROCEDURE (Fixed Output Voltage Version) EXAMPLE (Fixed Output Voltage Version)
Given: Given:
VOUT e Regulated Output Voltage (3.3V, 5V or 12V) VOUT e 5V
VIN(max) e Maximum DC Input Voltage VIN(max) e 12V
ILOAD(max) e Maximum Load Current ILOAD(max) e 3A
1. Inductor Selection (L1) 1. Inductor Selection (L1)
A. Select the correct inductor value selection guide from A. Use the inductor selection guide for the 5V version
Figures 4, 5, or 6. (Output voltages of 3.3V, 5V, or 12V shown in Figure 5.
respectively.) For all other voltages, see the design pro- B. From the inductor value selection guide shown in Fig-
cedure for the adjustable version. ure 5, the inductance region intersected by the 12V hori-
B. From the inductor value selection guide, identify the zontal line and the 3A vertical line is 33 mH, and the
inductance region intersected by the Maximum Input inductor code is L40.
Voltage line and the Maximum Load Current line. Each C. The inductance value required is 33 mH. From the
region is identified by an inductance value and an induc- table in Figure 8, go to the L40 line and choose an induc-
tor code (LXX). tor part number from any of the four manufacturers
C. Select an appropriate inductor from the four manufac- shown. (In most instance, both through hole and surface
turers part numbers listed in Figure 8. mount inductors are available.)
2. Output Capacitor Selection (COUT) 2. Output Capacitor Selection (COUT)
A. In the majority of applications, low ESR (Equivalent A. See section on output capacitors in application
Series Resistance) electrolytic capacitors between information section.
82 mF and 820 mF and low ESR solid tantalum capaci- B. From the quick design component selection table
tors between 10 mF and 470 mF provide the best results. shown in Figure 2, locate the 5V output voltage section.
This capacitor should be located close to the IC using In the load current column, choose the load current line
short capacitor leads and short copper traces. Do not that is closest to the current needed in your application,
use capacitors larger than 820 mF. for this example, use the 3A line. In the maximum input
For additional information, see section on output ca- voltage column, select the line that covers the input volt-
pacitors in application information section. age needed in your application, in this example, use the
B. To simplify the capacitor selection procedure, refer to 15V line. Continuing on this line are recommended in-
the quick design component selection table shown in ductors and capacitors that will provide the best overall
Figure 2. This table contains different input voltages, out- performance.
put voltages, and load currents, and lists various induc- The capacitor list contains both through hole electrolytic
tors and output capacitors that will provide the best de- and surface mount tantalum capacitors from four differ-
sign solutions. ent capacitor manufacturers. It is recommended that
C. The capacitor voltage rating for electrolytic capacitors both the manufacturers and the manufacturers series
should be at least 1.5 times greater than the output volt- that are listed in the table be used.
age, and often much higher voltage ratings are needed In this example aluminum electrolytic capacitors from
to satisfy the low ESR requirements for low output ripple several different manufacturers are available with the
voltage. range of ESR numbers needed.
D. For computer aided design software, see Switchers 330 mF 35V Panasonic HFQ Series
Made Simple (version 4.3 or later). 330 mF 35V Nichicon PL Series
3. Catch Diode Selection (D1) C. For a 5V output, a capacitor voltage rating at least
A. The catch diode current rating must be at least 1.3 7.5V or more is needed. But even a low ESR, switching
times greater than the maximum load current. Also, if the grade, 220 mF 10V aluminum electrolytic capacitor would
power supply design must withstand a continuous output exhibit approximately 225 mX of ESR (see the curve in
short, the diode should have a current rating equal to the Figure 16 for the ESR vs voltage rating). This amount of
maximum current limit of the LM2599. The most stressful ESR would result in relatively high output ripple voltage.
condition for this diode is an overload or shorted output To reduce the ripple to 1% of the output voltage, or less,
condition. a capacitor with a higher value or with a higher voltage
B. The reverse voltage rating of the diode should be at rating (lower ESR) should be selected. A 16V or 25V
least 1.25 times the maximum input voltage. capacitor will reduce the ripple voltage by approximately
half.
C. This diode must be fast (short reverse recovery time)
and must be located close to the LM2599 using short 3. Catch Diode Selection (D1)
leads and short printed circuit traces. Because of their A. Refer to the table shown in Figure 11. In this example,
fast switching speed and low forward voltage drop, a 5A, 20V, 1N5823 Schottky diode will provide the best
Schottky diodes provide the best performance and effi- performance, and will not be overstressed even for a
ciency, and should be the first choice, especially in low shorted output.
output voltage applications. Ultra-fast recovery, or High-
Procedure continued on next page. Example continued on next page.
LM2599 Series Buck Regulator Design Procedure (Fixed Output) (Continued)
PROCEDURE (Fixed Output Voltage Version) EXAMPLE (Fixed Output Voltage Version)
Efficiency rectifiers also provide good results. Ultra-fast 4. Input Capacitor (CIN)
recovery diodes typically have reverse recovery times of The important parameters for the Input capacitor are the
50 ns or less. Rectifiers such as the IN5400 series are input voltage rating and the RMS current rating. With a
much too slow and should not be used. nominal input voltage of 12V, an aluminum electrolytic
4. Input Capacitor (CIN) capacitor with a voltage rating greater than 18V (1.5 c
A low ESR aluminum or tantalum bypass capacitor is VIN) would be needed. The next higher capacitor voltage
needed between the input pin and ground to prevent rating is 25V.
large voltage transients from appearing at the input. In The RMS current rating requirement for the input capaci-
addition, the RMS current rating of the input capacitor tor in a buck regulator is approximately (/2 the DC load
should be selected to be at least (/2 the DC load current. current. In this example, with a 3A load, a capacitor with
The capacitor manufacturers data sheet must be a RMS current rating of at least 1.5A is needed. The
checked to assure that this current rating is not exceed- curves shown in Figure 15 can be used to select an ap-
ed. The curve shown in Figure 15 shows typical RMS propriate input capacitor. From the curves, locate the
current ratings for several different aluminum electrolytic 35V line and note which capacitor values have RMS cur-
capacitor values. rent ratings greater than 1.5A. A 680 mF, 35V capacitor
This capacitor should be located close to the IC using could be used.
short leads and the voltage rating should be approxi- For a through hole design, a 680 mF/35V electrolytic
mately 1.5 times the maximum input voltage. capacitor (Panasonic HFQ series or Nichicon PL series
If solid tantalum input capacitors are used, it is recom- or equivalent) would be adequate. other types or other
ended that they be surge current tested by the manufac- manufacturers capacitors can be used provided the
turer. RMS ripple current ratings are adequate.
Use caution when using ceramic capacitors for input by- For surface mount designs, solid tantalum capacitors are
passing, because it may cause severe ringing at the VIN recommended. The TPS series available from AVX, and
pin. the 593D series from Sprague are both surge current
tested.
For additional information, see section on input ca-
pacitors in Application Information section.
Output Capacitor
Conditions Inductor
Through Hole Electrolytic Surface Mount Tantalum
Output Load Max Input Panasonic Nichicon AVX TPS Sprague
Inductance Inductor
Voltage Current Voltage HFQ Series PL Series Series 595D Series
(mH) ()
(V) (A) (V) (mF/V) (mF/V) (mF/V) (mF/V)
5 22 L41 470/25 560/16 330/6.3 390/6.3
7 22 L41 560/35 560/35 330/6.3 390/6.3
3
10 22 L41 680/35 680/35 330/6.3 390/6.3
3.3 40 33 L40 560/35 470/35 330/6.3 390/6.3
6 22 L33 470/25 470/35 330/6.3 390/6.3
2 10 33 L32 330/35 330/35 330/6.3 390/6.3
40 47 L39 330/35 270/50 220/10 330/10
8 22 L41 470/25 560/16 220/10 330/10
10 22 L41 560/25 560/25 220/10 330/10
3
15 33 L40 330/35 330/35 220/10 330/10
5 40 47 L39 330/35 270/35 220/10 330/10
9 22 L33 470/25 560/16 220/10 330/10
2 20 68 L38 180/35 180/35 100/10 270/10
40 68 L38 180/35 180/35 100/10 270/10
15 22 L41 470/25 470/25 100/16 180/16
18 33 L40 330/25 330/25 100/16 180/16
3
30 68 L44 180/25 180/25 100/16 120/20
12 40 68 L44 180/35 180/35 100/16 120/20
15 33 L32 330/25 330/25 100/16 180/16
2 20 68 L38 180/25 180/25 100/16 120/20
40 150 L42 82/25 82/25 68/20 68/25
FIGURE 2. LM2599 Fixed Voltage Quick Design Component Selection Table
LM2599 Series Buck Regulator Design Procedure (Adjustable Output)
PROCEDURE (Adjustable Output Voltage Version) EXAMPLE (Adjustable Output Voltage Version)
Given: Given:
VOUT e Regulated Output Voltage VOUT e 20V
VIN(max) e Maximum Input Voltage VIN(max) e 28V
ILOAD(max) e Maximum Load Current ILOAD(max) e 3A
F e Switching Frequency (Fixed at a nominal 150 kHz). F e Switching Frequency (Fixed at a nominal 150 kHz).
1. Programming Output Voltage (Selecting R1 and R2, as 1. Programming Output Voltage (Selecting R1 and R2, as
shown in Figure 1 ) shown in Figure 1 )
Use the following formula to select the appropriate resis- Select R1 to be 1 kX, 1%. Solve for R2.
tor values.
#V J # 1.23V 1 J
VOUT 20V
# J
R2 R2 e R1 b1 e 1k b
VOUT e VREF 1 a where VREF e 1.23V REF
R1
R2 e 1k (16.26 b 1) e 15.26k, closest 1% value is
Select a value for R1 between 240X and 1.5 kX. The
15.4 kX.
lower resistor values minimize noise pickup in the sensi-
tive feedback pin. (For the lowest temperature coeffi- R2 e 15.4 kX.
cient and the best stability with time, use 1% metal film
resistors.)
#V J
VOUT
R2 e R1 b1
REF
2. Inductor Selection (L1) 2. Inductor Selection (L1)
A. Calculate the inductor Volt # microsecond constant A. Calculate the inductor Volt # microsecond constant
E # T (V # ms), from the following formula: (E # T),
VOUT a VD 1000 20 a 0.5 1000
E # T e (VIN b VOUT b VSAT) # # (V # ms) E # T e (28 b 20 b 1.16) # # (V # ms)
VIN b VSAT a VD 150 kHz 28 b 1.16 a 0.5 150
where VSAT e internal switch saturation voltage e 20.5
E # T e (6.84) # # 6.67 (V # ms) e 34.2 (V # ms)
1.16V and VD e diode forward voltage drop e 0.5V 27.34
B. Use the E # T value from the previous formula and B. E # T e 34.2 (V # ms)
match it with the E # T number on the vertical axis of the
C. ILOAD(max) e 3A
Inductor Value Selection Guide shown in Figure 7.
D. From the inductor value selection guide shown in Fig-
C. on the horizontal axis, select the maximum load cur-
ure 7, the inductance region intersected by the 34 (V #
rent.
ms) horizontal line and the 3A vertical line is 47 mH, and
D. Identify the inductance region intersected by the E # T the inductor code is L39.
value and the Maximum Load Current value. Each region
E. From the table in Figure 8, locate line L39, and select
is identified by an inductance value and an inductor code
an inductor part number from the list of manufacturers
(LXX).
part numbers.
E. Select an appropriate inductor from the four manufac-
turers part numbers listed in Figure 8.
3. Output Capacitor Selection (COUT) 3. Output Capacitor SeIection (COUT)
A. In the majority of applications, low ESR electrolytic or A. See section on COUT in Application Information sec-
solid tantalum capacitors between 82 mF and 820 mF tion.
provide the best results. This capacitor should be locat- B. From the quick design table shown in Figure 3, locate
ed close to the IC using short capacitor leads and short the output voltage column. From that column, locate the
copper traces. Do not use capacitors larger than 820 mF. output voltage closest to the output voltage in your appli-
For additional information, see section on output ca- cation. In this example, select the 24V line. Under the
pacitors in application information section. output capacitor section, select a capacitor from the list
B. To simplify the capacitor selection procedure, refer to of through hole electrolytic or surface mount tantalum
the quick design table shown in Figure 3. This table con- types from four different capacitor manufacturers. It is
tains different output voltages, and lists various output recommended that both the manufacturers and the man-
capacitors that will provide the best design solutions. ufacturers series that are listed in the table be used.
C. The capacitor voltage rating should be at least 1.5 In this example, through hole aluminum electrolytic ca-
times greater than the output voltage, and often much pacitors from several different manufacturers are avail-
higher voltage ratings are needed to satisfy the low ESR able.
requirements needed for low output ripple voltage. 220/35 Panasonic HFQ Series
150/35 Nichicon PL Series
Procedure continued on next page. Example continued on next page.
PROCEDURE (Adjustable Output Voltage Version) EXAMPLE (Adjustable Output Voltage Version)
4. Feedforward Capacitor (CFF) (See Figure 1 ) C. For a 20V output, a capacitor rating of at least 30V or
For output voltages greater than approximately 10V, an more is needed. In this example, either a 35V or 50V
additional capacitor is required. The compensation ca- capacitor would work. A 50V rating was chosen because
pacitor is typically between 100 pF and 33 nF, and is it has a lower ESR which provides a lower output ripple
wired in parallel with the output voltage setting resistor, voltage.
R2. It provides additional stability for high output volt- Other manufacturers or other types of capacitors may
ages, low input-output voltages, and/or very low ESR also be used, provided the capacitor specifications (es-
output capacitors, such as solid tantalum capacitors. pecially the 100 kHz ESR) closely match the types listed
1 in the table. Refer to the capacitor manufacturers data
CFF e sheet for this information.
31 c 103 c R2
4. Feedforward Capacitor (CFF)
This capacitor type can be ceramic, plastic, silver mica,
etc. (Because of the unstable characteristics of ceramic The table shown in Figure 3 contains feed forward ca-
capacitors made with Z5U material, they are not recom- pacitor values for various output voltages. In this exam-
mended.) ple, a 560 pF capacitor is needed.
5. Catch Diode Selection (D1) 5. Catch Diode Selection (D1)
A. The catch diode current rating must be at least 1.3 A. Refer to the table shown in Figure 11. Schottky diodes
times greater than the maximum load current. Also, if the provide the best performance, and in this example a 3A,
power supply design must withstand a continuous output 40V, 1N5825 Schottky diode would be a good choice.
short, the diode should have a current rating equal to the The 3A diode rating is more than adequate and will not
maximum current limit of the LM2599. The most stressful be overstressed even for a shorted output.
condition for this diode is an overload or shorted output 6. Input Capacitor (CIN)
condition. The important parameters for the Input capacitor are the
B. The reverse voltage rating of the diode should be at input voltage rating and the RMS current rating. With a
least 1.25 times the maximum input voltage. nominal input voltage of 28V, an aluminum electrolytic
C. This diode must be fast (short reverse recovery time) aluminum electrolytic capacitor with a voltage rating
and must be located close to the LM2599 using short greater than 42V (1.5 c VIN) would be needed. Since
leads and short printed circuit traces. Because of their the the next higher capacitor voltage rating is 50V, a 50V
fast switching speed and low forward voltage drop, capacitor should be used. The capacitor voltage rating of
Schottky diodes provide the best performance and effi- (1.5 c VIN) is a conservative guideline, and can be modi-
ciency, and should be the first choice, especially in low fied somewhat if desired.
output voltage applications. Ultra-fast recovery, or High- The RMS current rating requirement for the input capaci-
Efficiency rectifiers are also a good choice, but some tor of a buck regulator is approximately (/2 the DC load
types with an abrupt turn-off characteristic may cause current. In this example, with a 3A load, a capacitor with
instability or EMl problems. Ultra-fast recovery diodes a RMS current rating of at least 1.5A is needed.
typically have reverse recovery times of 50 ns or less. The curves shown in Figure 15 can be used to select an
Rectifiers such as the 1N4001 series are much too slow appropriate input capacitor. From the curves, locate the
and should not be used. 50V line and note which capacitor values have RMS cur-
6. Input Capacitor (CIN) rent ratings greater than 1.5A. Either a 470 mF or
A low ESR aluminum or tantalum bypass capacitor is 680 mF, 50V capacitor could be used.
needed between the input pin and ground to prevent For a through hole design, a 680 mF/50V electrolytic
large voltage transients from appearing at the input. In capacitor (Panasonic HFQ series or Nichicon PL series
addition, the RMS current rating of the input capacitor or equivalent) would be adequate. Other types or other
should be selected to be at least (/2 the DC load current. manufacturers capacitors can be used provided the
The capacitor manufacturers data sheet must be RMS ripple current ratings are adequate.
checked to assure that this current rating is not exceed- For surface mount designs, solid tantalum capacitors
ed. The curve shown in Figure 15 shows typical RMS can be used, but caution must be exercised with regard
current ratings for several different aluminum electrolytic to the capacitor sure current rating (see Application In-
capacitor values. formation or input capacitors in this data sheet). The TPS
This capacitor should be located close to the IC using series available from AVX, and the 593D series from
short leads and the voltage rating should be approxi- Sprague are both surge current tested.
mately 1.5 times the maximum input voltage. To further simplify the buck regulator design procedure, Na-
If solid tantalum input capacitors are used, it is recom- tional Semiconductor is making available computer design
ended that they be surge current tested by the manufac- software to be used with the Simple Switcher line ot switch-
turer. ing regulators. Switchers Made Simple (version 4.3 or
Use caution when using a high dielectric constant ce- later) is available on a 3(/2 diskette for IBM compatible
ramic capacitor for input bypassing, because it may computers.
cause severe ringing at the VIN pin.
For additional information, see section on input capaci-
tor in application information section.
(Continued)
Through Hole Output Capacitor Surface Mount Output Capacitor

Output
Panasonic Nichicon PL AVX TPS Sprague
Voltage Feedforward Feedforward
HFQ Series Series Series 595D Series
(V) Capacitor Capacitor
(mF/V) (mF/V) (mF/V) (mF/V)
2 820/35 820/35 33 nF 330/6.3 470/4 33 nF
4 560/35 470/35 10 nF 330/6.3 390/6.3 10 nF
6 470/25 470/25 3.3 nF 220/10 330/10 3.3 nF
9 330/25 330/25 1.5 nF 100/16 180/16 1.5 nF
12 330/25 330/25 1 nF 100/16 180/16 1 nF
15 220/35 220/35 680 pF 68/20 120/20 680 pF
24 220/35 150/35 560 pF 33/25 33/25 220 pF
28 100/50 100/50 390 pF 10/35 15/50 220 pF
FIGURE 3. Output Capacitor and Feedforward Capacitor Selection Table
LM2599 Series Buck Regulator Design Procedure

INDUCTOR VALUE SELECTION GUIDES (For Continuous Mode Operation)
TL/H/12582 26 TL/H/12582 27
FIGURE 4. LM2599-3.3 FIGURE 5. LM2599-5.0
TL/H/12582 28 TL/H/12582 29
FIGURE 6. LM2599-12 FIGURE 7. LM2599-ADJ
LM2599 Series Buck Regulator Design Procedure (Continued)
Schott Renco Pulse Engineering Coilcraft
Inductance Current
(mH) (A) Through Surface Through Surface Through Surface Surface
Hole Mount Hole Mount Hole Mount Mount
L15 22 0.99 67148350 67148460 RL-1284-22-43 RL1500-22 PE-53815 PE-53815-S DO3308-223
L21 68 0.99 67144070 67144450 RL-5471-5 RL1500-68 PE-53821 PE-53821-S DO3316-683
L22 47 1.17 67144080 67144460 RL-5471-6 PE-53822 PE-53822-S DO3316-473
L23 33 1.40 67144090 67144470 RL-5471-7 PE-53823 PE-53823-S DO3316-333
L24 22 1.70 67148370 67148480 RL-1283-22-43 PE-53824 PE-53825-S DO3316-223
L25 15 2.1 67148380 67148490 RL-1283-15-43 PE-53825 PE-53824-S DO3316-153
L26 330 0.80 67144100 67144480 RL-5471-1 PE-53826 PE-53826-S DOS022P-334
L27 220 1.00 67144110 67144490 RL-5471-2 PE-53827 PE-53827-S DOS022P-224
L28 150 1.20 67144120 67144500 RL-5471-3 PE-53828 PE-53828-S DOS022P-154
L29 100 1.47 67144130 67144510 RL-5471-4 PE-53829 PE-53829-S DOS022P-104
L30 68 1.78 67144140 67144520 RL-5471-5 PE-53830 PE-53830-S DOS022P-683
L31 47 2.2 67144150 67144530 RL-5471-6 PE-53831 PE-53831-S DOS022P-473
L32 33 2.5 67144160 67144540 RL-5471-7 PE-53932 PE-53932-S DOS022P-333
L33 22 3.1 67148390 67148500 RL-1283-22-43 PE-53933 PE-53933-S DOS022P-223
L34 15 3.4 67148400 67148790 RL-1283-15-43 PE-53934 PE-53934-S DOS022P-153
L35 220 1.70 67144170 RL-5473-1 PE-53935 PE-53935-S
L36 150 2.1 67144180 RL-5473-4 PE-54036 PE-54036-S
L37 100 2.5 67144190 RL-5472-1 PE-54037 PE-54037-S
L38 68 3.1 67144200 RL-5472-2 PE-54038 PE-54038-S
L39 47 3.5 67144210 RL-5472-3 PE-54039 PE-54039-S
L40 33 3.5 67144220 67148290 RL-5472-4 PE-54040 PE-54040-S
L41 22 3.5 67144230 67148300 RL-5472-5 PE-54041 PE-54041-S
L42 150 2.7 67148410 RL-5473-4 PE-54042 PE-54042-S
L43 100 3.4 67144240 RL-5473-2 PE-54043
L44 68 3.4 67144250 RL-5473-3 PE-54044
FIGURE 8. Inductor Manufacturers Part Numbers
Coilcraft Inc. Phone (800) 322-2645 Nichicon Corp. Phone (708) 843-7500
FAX (708) 639-1469 FAX (708) 843-2798
Coilcraft Inc., Europe Phone a 11 1236 730 595 Panasonic Phone (714) 373-7857
FAX a 44 1236 730 627 FAX (714) 373-7102
Pulse Engineering Inc. Phone (619) 674-8100 AVX Corp. Phone (803) 448-9411
FAX (619) 674-8262 FAX (803) 448-1943
Pulse Engineering Inc., Phone a 353 93 24 107 Sprague/Vishay Phone (207) 324-4140
Europe FAX a 353 93 24 459 FAX (207) 324-7223
Renco Electronics Inc. Phone (800) 645-5828 FIGURE 10. Capacitor Manufacturers Phone Numbers
FAX (516) 586-5562

Schott Corp. Phone (612) 475-1173
FAX (612) 475-1786
FIGURE 9. Inductor Manufacturers Phone Numbers
LM2599 Series Buck Regulator Design Procedure (Continued)
3 Amp Diodes 4 to 6 Amp Diodes
Surface Mount Through Hole Surface Mount Through Hole
VR
Ultra Fast Ultra Fast Ultra Fast Ultra Fast
Schottky Schottky Schottky Schottky
Recovery Recovery Recovery Recovery
All of 1N5820 All of All of SR502 All of
these these these these
20V SK32 SR302 1N5823
diodes diodes diodes diodes
are rated MBR320 are rated are rated SB520 are rated
to at least to at least to at least to at least
30WQ03 1N5821
50V. 50V. 50V. 50V.
30V SK33 MBR330 50WQ03 SR503
31DQ03 1N5824
1N5822 SB530
SK34 SR304 50WQ04 SR504
40V
MBRS340 MBR340 1N5825
30WQ04 MURS320 31DQ04 MUR320 MURS620 SB540 MUR620
30WF10 50WF10 HER601
SK35 SR305
50V
or MBRS360 MBR350 50WQ05 SB550
more 30WQ05 31DQ05 50SQ080
FIGURE 11. Diode Selection Table
Block Diagram
TL/H/12582 30
FIGURE 12
Application Information
PIN FUNCTIONS 3. Soft-start Region. When the SD/SS pin voltage is be-
tween 1.8V and 2.8V ( @ 25 C), the regulator is in a Soft-
a VIN (Pin 1)This is the positive input supply for the IC
start condition. The switch (Pin 2) duty cycle initially starts
switching regulator. A suitable input bypass capacitor must
out very low, with narrow pulses and gradually get wider as
be present at this pin to minimize voltage transients and to
the capacitor SD/SS pin ramps up towards 2.8V. As the
supply the switching currents needed by the regulator.
duty cycle increases, the output voltage also increases at a
Ground (Pin 4)Circuit ground. controlled ramp up. See the center curve in Figure 13 . The
Output (Pin 2)Internal switch. The voltage at this pin input supply current requirement also starts out at a low
switches between approximately ( a VIN b VSAT) and ap- level for the narrow pulses and ramp up in a controlled man-
proximately b0.5V, with a duty cycle of VOUT/VIN. To mini- ner. This is a very useful feature in some switcher topolo-
mize coupling to sensitive circuitry, the PC board copper gies that require large startup currents (such as the inverting
area connected to this pin should be kept to a minimum. configuration) which can load down the input power supply.
Feedback (Pin 6)Senses the regulated output voltage to Note: The lower curve shown in Figure 13 shows the Soft-start region from
0% to 100%. This is not the duty cycle percentage, but the output
complete the feedback loop.
voltage percentage. Also, the Soft-start voltage range has a negative
Shutdown/Soft-start (Pin 7)This dual function pin pro- temperature coefficient associated with it. See the Soft-start curve in
vides the following features: (a) Allows the switching regula- the electrical characteristics section.
tor circuit to be shut down using logic level signals thus 4. Normal operation. Above 2.8V, the circuit operates as a
dropping the total input supply current to approximately standard Pulse Width Modulated switching regulator. The
80 mA. (b) Adding a capacitor to this pin provides a soft-start capacitor will continue to charge up until it reaches the inter-
feature which minimizes startup current and provides a con- nal clamp voltage of approximately 7V. If this pin is driven
trolled ramp up of the output voltage. from a voltage source, the current must be limited to about
Error Flag (Pin 3)Open collector output that provides a 1 mA.
low signal (flag transistor ON) when the regulated output
voltage drops more than 5% from the nominal output volt-
age. On start up, Error Flag is low until VOUT reaches 95%
of the nominal output voltage and a delay time determined
by the Delay pin capacitor. This signal can be used as a
reset to a microprocessor on power-up.
Delay (Pin 5)At power-up, this pin can be used to provide
a time delay between the time the regulated output voltage
reaches 95% of the nominal output voltage, and the time
the error flag output goes high.
Special Note If any of the above three features (Shutdown/
Soft-start, Error Flag, or Delay) are not used, the respective
pins should be left open.
EXTERNAL COMPONENTS
SOFT-START CAPACITOR
CSSA capacitor on this pin provides the regulator with a
Soft-start feature (slow start-up). When the DC input voltage
is first applied to the regulator, or when the Shutdown/Soft-
start pin is allowed to go high, a constant current (approxi-
mately 5 mA begins charging this capacitor). As the capaci-
tor voltage rises, the regulator goes through four operating
regions (See the bottom curve in Figure 13 ).
1. Regulator in Shutdown. When the SD/SS pin voltage is
between 0V and 1.3V, the regulator is in shutdown, the out-
put voltage is zero, and the IC quiescent current is approxi-
mately 85 mA.
2. Regulator ON, but the output voltage is zero. With the
SD/SS pin voltage between approximately 1.3V and 1.8V,
the internal regulator circuitry is operating, the quiescent
current rises to approximately 5 mA, but the output voltage
is still zero. Also, as the 1.3V threshold is exceeded, the
Soft-start capacitor charging current decreases from 5 mA
down to approximately 1.6 mA. This decreases the slope of
capacitor voltage ramp.
TL/H/12582 31
FIGURE 13. Soft-start, Delay, Error, Output
Application Information (Continued)
TL/H/12582 32
FIGURE 14. Timing Diagram for 5V Output
DELAY CAPACITOR If the output ripple is large ( l 5% of the nominal output

CDELAYProvides delay for the error flag output. See the voltage), this ripple can be coupled to the feedback pin
upper curve in Figure 13 , and also refer to timing diagrams through the feedforward capacitor and cause the error com-
in Figure 14 . A capacitor on this pin provides a time delay parator to trigger the error flag. In this situation, adding a
between the time the regulated output voltage (when it is resistor, RFF, in series with the feedforward capacitor, ap-
increasing in value) reaches 95% of the nominal output volt- proximately 3 times R1, will attenuate the ripple voltage at
age, and the time the error flag output goes high. A 3 mA the feedback pin.
constant current from the delay pin charges the delay ca- INPUT CAPACITOR
pacitor resulting in a voltage ramp. When this voltage reach-
CINA low ESR aluminum or tantalum bypass capacitor is
es a threshold of approximately 1.3V, the open collector
needed between the input pin and ground pin. It must be
error flag output (or power OK) goes high. This signal can
located near the regulator using short leads. This capacitor
be used to indicate that the regulated output has reached
prevents large voltage transients from appearing at the in-
the correct voltage and has stabilized.
put, and provides the instantaneous current needed each
If, for any reason, the regulated output voltage drops by 5% time the switch turns on.
or more, the error output flag (Pin 3) immediately goes low
The important parameters for the Input capacitor are the
(internal transistor turns on). The delay capacitor provides
voltage rating and the RMS current rating. Because of the
very little delay if the regulated output is dropping out of
relatively high RMS currents flowing in a buck regulators
regulation. The delay time for an output that is decreasing is
input capacitor, this capacitor should be chosen for its RMS
approximately a 1000 times less than the delay for the rising
current rating rather than its capacitance or voltage ratings,
output. For a 0.1 mF delay capacitor, the delay time would
although the capacitance value and voltage rating are di-
be approximately 50 ms when the output is rising and pass-
rectly related to the RMS current rating.
es through the 95% threshold, but the delay for the output
dropping would only be approximately 50 ms. The RMS current rating of a capacitor could be viewed as a
capacitors power rating. The RMS current flowing through
RPull UpThe error flag output, (or power OK) is the collec-
the capacitors internal ESR produces power which causes
tor of a NPN transistor, with the emitter internally grounded.
the internal temperature of the capacitor to rise. The RMS
To use the error flag, a pullup resistor to a positive voltage is
current rating of a capacitor is determined by the amount of
needed. The error flag transistor is rated up to a maximum
current required to raise the internal temperature approxi-
of 45V and can sink approximately 3 mA. If the error flag is
mately 10 C above an ambient temperature of 105 C. The
not used, it can be left open.
ability of the capacitor to dissipate this heat to the surround-
FEEDFORWARD CAPACITOR ing air will determine the amount of current the capacitor
(Adjustable Output Voltage Version) can safely sustain. Capacitors that are physically large and
CFF - A Feedforward Capacitor CFF, shown across R2 in have a large surface area will typically have higher RMS
Figure 1 is used when the output voltage is greater than 10V current ratings. For a given capacitor value, a higher voltage
or when COUT has a very low ESR. This capacitor adds lead electrolytic capacitor will be physically larger than a lower
compensation to the feedback loop and increases the voltage capacitor, and thus be able to dissipate more heat
phase margin for better loop stability. For CFF selection, see to the surrounding air, and therefore will have a higher RMS
the design procedure section. current rating.
TL/H/1258233 TL/H/12582 34
FIGURE 15. RMS Current Ratings for Low FIGURE 16. Capacitor ESR vs Capacitor Voltage Rating
ESR Electrolytic Capacitors (Typical) (Typical Low ESR Electrolytic Capacitor)
The consequences of operating an electrolytic capacitor problem. If high turn on currents are expected, it may be
above the RMS current rating is a shortened operating life. necessary to limit this current by adding either some resist-
The higher temperature speeds up the evaporation of the ance or inductance before the tantalum capacitor, or select
capacitors electrolyte, resulting in eventual failure. a higher voltage capacitor. As with aluminum electrolytic ca-
Selecting an input capacitor requires consulting the manu- pacitors, the RMS ripple current rating must be sized to the
facturers data sheet for maximum allowable RMS ripple cur- load current.
rent. For a maximum ambient temperature of 40 C, a gener- OUTPUT CAPACITOR
al guideline would be to select a capacitor with a ripple cur-
COUTAn output capacitor is required to filter the output
rent rating of approximately 50% of the DC load current. For
and provide regulator loop stability. Low impedance or low
ambient temperatures up to 70 C, a current rating of 75% of
ESR Electrolytic or solid tantalum capacitors designed for
the DC load current would be a good choice for a conserva-
switching regulator applications must be used. When select-
tive design. The capacitor voltage rating must be at least
ing an output capacitor, the important capacitor parameters
1.25 times greater than the maximum input voltage, and of-
are; the 100 kHz Equivalent Series Resistance (ESR), the
ten a much higher voltage capacitor is needed to satisfy the
RMS ripple current rating, voltage rating, and capacitance
RMS current requirements.
value. For the output capacitor, the ESR value is the most
A graph shown in Figure 15 shows the relationship between important parameter.
an electrolytic capacitor value, its voltage rating, and the
The output capacitor requires an ESR value that has an
RMS current it is rated for. These curves were obtained
upper and lower limit. For low output ripple voltage, a low
from the Nichicon PL series of low ESR, high reliability
ESR value is needed. This value is determined by the maxi-
electrolytic capacitors designed for switching regulator ap-
mum allowable output ripple voltage, typically 1% to 2% of
plications. Other capacitor manufacturers offer similar types
the output voltage. But if the selected capacitors ESR is
of capacitors, but always check the capacitor data sheet.
extremely low, there is a possibility of an unstable feedback
Standard electrolytic capacitors typically have much high- loop, resulting in an oscillation at the output. Using the ca-
er ESR numbers, lower RMS current ratings and typically pacitors listed in the tables, or similar types, will provide
have a shorter operating lifetime. design solutions under all conditions.
Because of their small size and excellent performance, sur- If very low output ripple voltage (less than 15 mV) is re-
face mount solid tantalum capacitors are often used for in- quired, refer to the section on Output Voltage Ripple and
put bypassing, but several precautions must be observed. A Transients for a post ripple filter.
small percentage of solid tantalum capacitors can short if
An aluminum electrolytic capacitors ESR value is related to
the inrush current rating is exceeded. This can happen at
the capacitance value and its voltage rating. In most cases,
turn on when the input voltage is suddenly applied, and of
higher voltage electrolytic capacitors have lower ESR val-
course, higher input voltages produce higher inrush cur-
ues (see Figure 16 ). Often, capacitors with much higher
rents. Several capacitor manufacturers do a 100% surge
voltage ratings may be needed to provide the low ESR val-
current testing on their products to minimize this potential
ues required for low output ripple voltage.
The output capacitor for many different switcher designs put ripple voltage. But it does require larger inductor values
often can be satisfied with only three or four different capac- to keep the inductor current flowing continuously, especially
itor values and several different voltage ratings. See the at low output load currents and/or high input voltages.
quick design component selection tables in Figures 2 and 3 To simplify the inductor selection process, an inductor se-
for typical capacitor values, voltage ratings, and manufac- lection guide (nomograph) was designed (see Figures 4
turers capacitor types. through 7 ). This guide assumes that the regulator is operat-
Electrolytic capacitors are not recommended for tempera- ing in the continuous mode, and selects an inductor that will
tures below b25 C. The ESR rises dramatically at cold tem- allow a peak-to-peak inductor ripple current to be a certain
peratures and typically rises 3X @ b25 C and as much as percentage of the maximum design load current. This peak-
10X at b40 C. See curve shown in Figure 17. to-peak inductor ripple current percentage is not fixed, but is
Solid tantalum capacitors have a much better ESR spec for allowed to change as different design load currents are se-
cold temperatures and are recommended for temperatures lected. (See Figure 18 .)
below b25 C.
CATCH DIODE
Buck regulators require a diode to provide a return path for
the inductor current when the switch turns off. This must be
a fast diode and must be located close to the LM2599 using
short leads and short printed circuit traces.
Because of their very fast switching speed and low forward
voltage drop, Schottky diodes provide the best perform-
ance, especially in low output voltage applications (5V and
lower). Ultra-fast recovery, or High-Efficiency rectifiers are
also a good choice, but some types with an abrupt turnoff
characteristic may cause instability or EMI problems. Ultra-
fast recovery diodes typically have reverse recovery times
of 50 ns or less. Rectifiers such as the IN5400 series are
much too slow and should not be used. TL/H/12582 36
FIGURE 18. (DIIND) Peak-to-Peak Inductor Ripple Current
(as a Percentage of the Load Current) vs Load Current
By allowing the percentage of inductor ripple current to in-

crease for low load currents, the inductor value and size can
be kept relatively low.
When operating in the continuous mode, the inductor cur-
rent waveform ranges from a triangular to a sawtooth type
of waveform (depending on the input voltage), with the aver-
age value of this current waveform equal to the DC output
load current.
Inductors are available in different styles such as pot core,
toroid, E-core, bobbin core, etc., as well as different core
materials, such as ferrites and powdered iron. The least ex-
pensive, the bobbin, rod or stick core, consists of wire
TL/H/12582 35
wound on a ferrite bobbin. This type of construction makes
FIGURE 17. Capacitor ESR Change vs Temperature
for an inexpensive inductor, but since the magnetic flux is
INDUCTOR SELECTION not completely contained within the core, it generates more
Electro-Magnetic Interference (EMl). This magnetic flux can
All switching regulators have two basic modes of operation;
induce voltages into nearby printed circuit traces, thus caus-
continuous and discontinuous. The difference between the
ing problems with both the switching regulator operation
two types relates to the inductor current, whether it is flow-
and nearby sensitive circuitry, and can give incorrect scope
ing continuously, or if it drops to zero for a period of time in
readings because of induced voltages in the scope probe.
the normal switching cycle. Each mode has distinctively dif-
Also see section on Open Core Inductors.
ferent operating characteristics, which can affect the regula-
tors performance and requirements. Most switcher designs When multiple switching regulators are located on the same
will operate in the discontinuous mode when the load cur- PC board, open core magnetics can cause interference be-
rent is low. tween two or more of the regulator circuits, especially at
high currents. A torroid or E-core inductor (closed magnetic
The LM2599 (or any of the Simple Switcher family) can be
structure) should be used in these situations.
used for both continuous or discontinuous modes of opera-
tion. The inductors listed in the selection chart include ferrite
E-core construction for Schott, ferrite bobbin core for Renco
In many cases the preferred mode of operation is the con-
and Coilcraft, and powdered iron toroid for Pulse Engineer-
tinuous mode. It offers greater output power, lower peak
ing.
switch, inductor and diode currents, and can have lower out-
Exceeding an inductors maximum current rating may cause OUTPUT VOLTAGE RIPPLE AND TRANSIENTS
the inductor to overheat because of the copper wire losses,
The output voltage of a switching power supply operating in
or the core may saturate. If the inductor begins to saturate,
the continuous mode will contain a sawtooth ripple voltage
the inductance decreases rapidly and the inductor begins to
at the switcher frequency, and may also contain short volt-
look mainly resistive (the DC resistance of the winding). This
age spikes at the peaks of the sawtooth waveform.
can cause the switch current to rise very rapidly and force
the switch into a cycle-by-cycle current limit, thus reducing The output ripple voltage is a function of the inductor saw-
the DC output load current. This can also result in overheat- tooth ripple current and the ESR of the output capacitor. A
ing of the inductor and/or the LM2599. Different inductor typical output ripple voltage can range from approximately
types have different saturation characteristics, and this 0.5% to 3% of the output voltage. To obtain low ripple volt-
should be kept in mind when selecting an inductor. age, the ESR of the output capacitor must be low, however,
caution must be exercised when using extremely low ESR
The inductor manufacturers data sheets include current
capacitors because they can affect the loop stability, result-
and energy limits to avoid inductor saturation.
ing in oscillation problems. If very low output ripple voltage
DISCONTINUOUS MODE OPERATION is needed (less than 20 mV), a post ripple filter is recom-
The selection guide chooses inductor values suitable for mended. (See Figure 1 .) The inductance required is typically
continuous mode operation, but for low current applications between 1 mH and 5 mH, with low DC resistance, to main-
and/or high input voltages, a discontinuous mode design tain good load regulation. A low ESR output filter capacitor
may be a better choice. It would use an inductor that would is also required to assure good dynamic load response and
be physically smaller, and would need only one half to one ripple reduction. The ESR of this capacitor may be as low as
third the inductance value needed for a continuous mode desired, because it is out of the regulator feedback loop.
design. The peak switch and inductor currents will be higher The photo shown in Figure 19 shows a typical output ripple
in a discontinuous design, but at these low load currents (1A voltage, with and without a post ripple filter.
and below), the maximum switch current will still be less When observing output ripple with a scope, it is essential
than the switch current limit. that a short, low inductance scope probe ground connection
Discontinuous operation can have voltage waveforms that be used. Most scope probe manufacturers provide a special
are considerable different than a continuous design. The probe terminator which is soldered onto the regulator board,
output pin (switch) waveform can have some damped sinus- preferable at the output capacitor. This provides a very
oidal ringing present. (See photo titled; Discontinuous Mode short scope ground thus eliminating the problems associat-
Switching Waveforms) This ringing is normal for discontinu- ed with the 3 inch ground lead normally provided with the
ous operation, and is not caused by feedback loop instabili- probe, and provides a much cleaner and more accurate pic-
ties. In discontinuous operation, there is a period of time ture of the ripple voltage waveform.
where neither the switch or the diode are conducting, and The voltage spikes are caused by the fast switching action
the inductor current has dropped to zero. During this time, a of the output switch, the diode, and the parasitic inductance
small amount of energy can circulate between the inductor of the output filter capacitor, and its associated wiring. To
and the switch/diode parasitic capacitance causing this minimize these voltage spikes, the output capacitor should
characteristic ringing. Normally this ringing is not a problem, be designed for switching regulator applications, and the
unless the amplitude becomes great enough to exceed the lead lengths must be kept very short. Wiring inductance,
input voltage, and even then, there is very little energy pres- stray capacitance, as well as the scope probe used to eval-
ent to cause damage. uate these transients, all contribute to the amplitude of
Different inductor types and/or core materials produce dif- these spikes.
ferent amounts of this characteristic ringing. Ferrite core in-
ductors have very little core loss and therefore produce the
most ringing. The higher core loss of powdered iron induc-
tors produce less ringing. If desired, a series RC could be
placed in parallel with the inductor to dampen the ringing.
The computer aided design software Switchers Made Sim-
ple (version 4.3) will provide all component values for con-
tinuous and discontinuous modes of operation.
TL/H/12582 49
FIGURE 20. Peak-to-Peak Inductor
Ripple Current vs Load Current
TL/H/1258237
FIGURE 19. Post Ripple Filter Waveform
When a switching regulator is operating in the continuous Once the DIIND value is known, the following formulas can
mode, the inductor current waveform ranges from a triangu- be used to calculate additional information about the switch-
lar to a sawtooth type of waveform (depending on the input ing regulator circuit.
voltage). For a given input and output voltage, the peak-to- 1. Peak Inductor or peak switch current
peak amplitude of this inductor current waveform remains
#I J # 2.5A J
DIIND 0.62
constant. As the load current increases or decreases, the e LOAD a e a e 2.81A
entire sawtooth current waveform also rises and falls. The 2 2
average value (or the center) of this current waveform is
2. Minimum load current before the circuit becomes discon-
equal to the DC load current.
tinuous
If the load current drops to a low enough level, the bottom
DI 0.62
of the sawtooth current waveform will reach zero, and the e IND e e 0.31A
switcher will smoothly change from a continuous to a dis- 2 2
continuous mode of operation. Most switcher designs (irre- 3. Output Ripple Voltage e (DIIND) c (ESR of COUT)
gardless how large the inductor value is) will be forced to e 0.62A c 0.1X e 62 mV p-p
run discontinuous if the output is lightly loaded. This is a
Output Ripple Voltage (DVOUT)
perfectly acceptable mode of operation. 4. ESR of COUT e
DIIND
In a switching regulator design, knowing the value of the
peak-to-peak inductor ripple current (DIIND) can be useful 0.062V
e e 0.1X
for determining a number of other circuit parameters. Pa- 0.62A
rameters such as, peak inductor or peak switch current,
minimum load current before the circuit becomes discontin- OPEN CORE INDUCTORS
uous, output ripple voltage and output capacitor ESR can all Another possible source of increased output ripple voltage
be calculated from the peak-to-peak DIIND. When the induc- or unstable operation is from an open core inductor. Ferrite
tor nomographs shown in Figures 4 through 7 are used to bobbin or stick inductors have magnetic lines of flux flowing
select an inductor value, the peak-to-peak inductor ripple through the air from one end of the bobbin to the other end.
current can immediately be determined. The curve shown in These magnetic lines of flux will induce a voltage into any
Figure 20 shows the range of (DIIND) that can be expected wire or PC board copper trace that comes within the induc-
for different load currents. The curve also shows how the tors magnetic field. The strength of the magnetic field, the
peak-to-peak inductor ripple current (DIIND) changes as you orientation and location of the PC copper trace to the mag-
go from the lower border to the upper border (for a given netic field, and the distance between the copper trace and
load current) within an inductance region. The upper border the inductor, determine the amount of voltage generated in
represents a higher input voltage, while the lower border the copper trace. Another way of looking at this inductive
represents a lower input voltage (see Inductor Selection coupling is to consider the PC board copper trace as one
Guides). turn of a transformer (secondary) with the inductor winding
These curves are only correct for continuous mode opera- as the primary. Many millivolts can be generated in a copper
tion, and only if the inductor selection guides are used to trace located near an open core inductor which can cause
select the inductor value stability problems or high output ripple voltage problems.
Consider the following example: If unstable operation is seen, and an open core inductor is
used, its possible that the location of the inductor with re-
VOUT e 5V, maximum load current of 2.5A spect to other PC traces may be the problem. To determine
VIN e 12V, nominal, varying between 10V and 16V. if this is the problem, temporarily raise the inductor away
The selection guide in Figure 5 shows that the vertical line from the board by several inches and then check circuit
for a 2.5A load current, and the horizontal line for the 12V operation. If the circuit now operates correctly, then the
input voltage intersect approximately midway between the magnetic flux from the open core inductor is causing the
upper and lower borders of the 33 mH inductance region. A problem. Substituting a closed core inductor such as a tor-
33 mH inductor will allow a peak-to-peak inductor current roid or E-core will correct the problem, or re-arranging the
(DIIND) to flow that will be a percentage of the maximum PC layout may be necessary. Magnetic flux cutting the IC
load current. Referring to Figure 20, follow the 2.5A line device ground trace, feedback trace, or the positive or neg-
approximately midway into the inductance region, and read ative traces of the output capacitor should be minimized.
the peak-to-peak inductor ripple current (DIIND) on the left Sometimes, locating a trace directly beneath a bobbin in-
hand axis (approximately 620 mA p-p). ductor will provide good results, provided it is exactly in the
As the input voltage increases to 16V, it approaches the center of the inductor (because the induced voltages cancel
upper border of the inductance region, and the inductor rip- themselves out), but if it is off center one direction or the
ple current increases. Referring to the curve in Figure 20, it other, then problems could arise. If flux problems are pres-
can be seen that for a load current of 2.5A, the peak-to- ent, even the direction of the inductor winding can make a
peak inductor ripple current (DIIND) is 620 mA with 12V in, difference in some circuits.
and can range from 740 mA at the upper border (16V in) to This discussion on open core inductors is not to frighten the
500 mA at the lower border (10V in). user, but to alert the user on what kind of problems to watch
out for when using them. Open core bobbin or stick induc-
tors are an inexpensive, simple way of making a compact
efficient inductor, and they are used by the millions in many
different applications.
the output voltage, the load current and the ambient tem-
perature. The curves in Figure 21 show the LM2599T junc-
tion temperature rises above ambient temperature for a 3A
load and different input and output voltages. The data for
these curves was taken with the LM2599T (TO-220 pack-
age) operating as a buck switching regulator in an ambient
temperature of 25 C (still air). These temperature rise num-
bers are all approximate and there are many factors that
can affect these temperatures. Higher ambient tempera-
tures require more heat sinking.
The TO-263 surface mount package tab is designed to be
soldered to the copper on a printed circuit board. The cop-
per and the board are the heat sink for this package and the
other heat producing components, such as the catch diode
and inductor. The pc board copper area that the package is
soldered to should be at least 0.4 in2, and ideally should
have 2 or more square inches of 2 oz. (0.0028 in) copper.
TL/H/1258238 Additional copper area improves the thermal characteristics,
but with copper areas greater than approximately 6 in2, only
Circuit Data for Temperature Rise Curve TO-220 Package (T) small improvements in heat dissipation are realized. If fur-
ther thermal improvements are needed, double sided, multi-
Capacitors Through hole electrolytic
layer pc-board with large copper areas and/or airflow are
Inductor Through hole Renco recommended.
Diode Through hole, 5A 40V, Schottky The curves shown in Figure 22 show the LM2599S (TO-263
PC board 3 square inches single sided 2 oz. copper package) junction temperature rise above ambient tempera-
(0.0028 ) ture with a 2A load for various input and output voltages.
FIGURE 21. Junction Temperature Rise, TO-220 This data was taken with the circuit operating as a buck
switching regulator with all components mounted on a pc
board to simulate the junction temperature under actual op-
erating conditions. This curve can be used for a quick check
for the approximate junction temperature for various condi-
tions, but be aware that there are many factors that can
affect the junction temperature. When load currents higher
than 2A are used, double sided or multilayer pc-boards with
large copper areas and/or airflow might be needed, espe-
cially for high ambient temperatures and high output volt-
ages.
For the best thermal performance, wide copper traces and
generous amounts of printed circuit board copper should be
used in the board layout. (One exception to this is the output
(switch) pin, which should not have large areas of copper.)
Large areas of copper provide the best transfer of heat (low-
er thermal resistance) to the surrounding air, and moving air
lowers the thermal resistance even further.
Package thermal resistance and junction temperature rise
TL/H/1258239 numbers are all approximate, and there are many factors
that will affect these numbers. Some of these factors in-
Circuit Data for Temperature Rise Curve TO-263 Package (S) clude board size, shape, thickness, position, location, and
even board temperature. Other factors are, trace width, total
Capacitors Surface mount tantalum, molded D size
printed circuit copper area, copper thickness, single- or dou-
Inductor Surface mount, Pulse engineering, 68 mH ble-sided, multilayer board and the amount of solder on the
Diode Surface mount, 5A 40V, Schottky board. The effectiveness of the pc board to dissipate heat
also depends on the size, quantity and spacing of other
PC board 9 square inches single sided 2 oz. copper
components on the board, as well as whether the surround-
(0.0028 )
ing air is still or moving. Furthermore, some of these compo-
FIGURE 22. Junction Temperature Rise, TO-263 nents such as the catch diode will add heat to the pc board
THERMAL CONSIDERATIONS and the heat can vary as the input voltage changes. For the
inductor, depending on the physical size, type of core mate-
The LM2599 is available in two packages, a 7-pin TO-220
rial and the DC resistance, it could either act as a heat sink
(T) and a 7-pin surface mount TO-263 (S).
taking heat away from the board, or it could add heat to the
The TO-220 package needs a heat sink under most condi- board.
tions. The size of the heat sink depends on the input voltage,
SHUTDOWN/SOFT-START
The circuit shown in Figure 23 is a standard buck regulator
with 20V in, 12V out, 1A load, and using a 0.068 mF Soft-
start capacitor. The photo in Figures 24 and 25 show the
effects of Soft-start on the output voltage, the input current,
with, and without a Soft-start capacitor. The reduced input
current required at startup is very evident when comparing
the two photos. The Soft-start feature reduces the startup
current from 2.6A down to 650 mA, and delays and slows
down the output voltage rise time.
TL/H/12582 41
FIGURE 25. Output Voltage, Input Current,
at Start-Up, WITHOUT Soft-start
This reduction in start up current is useful in situations
where the input power source is limited in the amount of
current it can deliver. In some applications Soft-start can be
used to replace undervoltage lockout or delayed startup
functions.
If a very slow output voltage ramp is desired, the Soft-start
capacitor can be made much larger. Many seconds or even
minutes are possible.
TL/H/12582 40
If only the shutdown feature is needed, the Soft-start capac-
FIGURE 24. Output Voltage, Input Current,
itor can be eliminated.
at Start-Up, WITH Soft-start
TL/H/12582 42
FIGURE 23. Typical Circuit Using Shutdown/Soft-start and Error Flag Features
TL/H/12582 43
FIGURE 26. Inverting b5V Regulator With Shutdown and Soft-start
lNVERTING REGULATOR An additional diode is required in this regulator configura-

The circuit in Figure 26 converts a positive input voltage to a tion. Diode D1 is used to isolate input voltage ripple or noise
negative output voltage with a common ground. The circuit from coupling through the CIN capacitor to the output, under
operates by bootstrapping the regulators ground pin to the light or no load conditions. Also, this diode isolation chang-
negative output voltage, then grounding the feedback pin, es the topology to closely resemble a buck configuration
the regulator senses the inverted output voltage and regu- thus providing good closed loop stability. A Schottky diode
lates it. is recommended for low input voltages, (because of its low-
er voltage drop) but for higher input voltages, a IN5400 di-
This example uses the LM2599-5 to generate a b5V out-
ode could be used.
put, but other output voltages are possible by selecting oth-
er output voltage versions, including the adjustable version. Because of differences in the operation of the inverting reg-
Since this regulator topology can produce an output voltage ulator, the standard design procedure is not used to select
that is either greater than or less than the input voltage, the the inductor value. In the majority of designs, a 33 mH, 3.5A
maximum output current greatly depends on both the input inductor is the best choice. Capacitor selection can also be
and output voltage. The curve shown in Figure 27 provides narrowed down to just a few values. Using the values shown
a guide as to the amount of output load current possible for in Figure 26 will provide good results in the majority of in-
the different input and output voltage conditions. verting designs.
The maximum voltage appearing across the regulator is the This type of inverting regulator can require relatively large
absolute sum of the input and output voltage, and this must amounts of input current when starting up, even with light
be limited to a maximum of 40V. In this example, when con- loads. Input currents as high as the LM2599 current limit
verting a 20V to b5V, the regulator would see 25V be- (approximately 4.5A) are needed for 2 ms or more, until the
tween the input pin and ground pin. The LM2599 has a max- output reaches its nominal output voltage. The actual time
imum input voltage rating of 40V. depends on the output voltage and the size of the output
capacitor. Input power sources that are current limited or
Inverting Regulator sources that can not deliver these currents without getting
loaded down, may not work correctly. Because of the rela-
tively high startup currents required by the inverting topolo-
gy, the Soft-start feature shown in Figure 26 is recommend-
ed.
Also shown in Figure 26 are several shutdown methods for
the inverting configuration. With the inverting configuration,
some level shifting is required, because the ground pin of
the regulator is no longer at ground, but is now at the nega-
tive output voltage. The shutdown methods shown accept
ground referenced shutdown signals.
TL/H/1258244
FIGURE 27. Maximum Load Current for
Inverting Regulator Circuit
UNDERVOLTAGE LOCKOUT
Some applications require the regulator to remain off until
the input voltage reaches a predetermined voltage. Figure
28 contains a undervoltage lockout circuit for a buck config-
uration, while Figures 29 and 30 are for the inverting types
(only the circuitry pertaining to the undervoltage lockout is
shown). Figure 28 uses a zener diode to establish the
threshold voltage when the switcher begins operating.
When the input voltage is less than the zener voltage, resis-
tors R1 and R2 hold the Shutdown/Soft-start pin low, keep- TL/H/12582 46
ing the regulator in the shutdown mode. As the input voltage FIGURE 30. Undervoltage Lockout With
exceeds the zener voltage, the zener conducts, pulling the Hysteresis for an Inverting Regulator
Shutdown/Soft-start pin high, allowing the regulator to be-
gin switching. The threshold voltage for the undervoltage NEGATIVE VOLTAGE CHARGE PUMP
lockout feature is approximately 1.5V greater than the zener Occasionally a low current negative voltage is needed for
voltage. biasing parts of a circuit. A simple method of generating a
negative voltage using a charge pump technique and the
switching waveform present at the OUT pin, is shown in
Figure 31. This unregulated negative voltage is approxi-
mately equal to the positive input voltage (minus a few
volts), and can supply up to a 600 mA of output current.
There is a requirement however, that there be a minimum
load of 1.2A on the regulated positive output for the charge
pump to work correctly. Also, resistor R1 is required to limit
the charging current of C1 to some value less than the
LM2599 current limit (typically 4.5A).
This method of generating a negative output voltage without
TL/H/12582 45 an additional inductor can be used with other members of
FIGURE 28. Undervoltage Lockout for a Buck Regulator the Simple Switcher Family, using either the buck or boost
Figures 29 and 30 apply the same feature to an inverting topology.
circuit. Figure 29 features a constant threshold voltage for
turn on and turn off (zener voltage plus approximately one
volt). If hysteresis is needed, the circuit in Figure 30 has a
turn ON voltage which is different than the turn OFF volt-
age. The amount of hysteresis is approximately equal to the
value of the output voltage. Since the SD/SS pin has an
internal 7V zener clamp, R2 is needed to limit the current
into this pin to approximately 1 mA when Q1 is on.
TL/H/12582 48
FIGURE 31. Charge Pump for Generating a
Low Current, Negative Output Voltage
TL/H/12582 47
FIGURE 29. Undervoltage Lockout Without
Hysteresis for an Inverting Regulator
TYPICAL THROUGH HOLE PC BOARD LAYOUT, FIXED OUTPUT (1X SIZE), DOUBLE SIDED
Bottom Side Top Side (Component Side)
TL/H/12582 51
CIN 470 mF, 50V, Aluminum Electrolytic Panasonic, HFQ Series RPULL UP 10k
COUT 330 mF, 35V, Aluminum Electrolytic Panasonic, HFQ Series CDELAY 0.1 mF
D1 5A, 40V Schottky Rectifier, 1N5825 CSD/SS 0.1 mF
L1 47 mH, L39, Renco, Through Hole Thermalloy Heat Sink 7020
TYPICAL THROUGH HOLE PC BOARD LAYOUT, ADJUSTABLE OUTPUT (1X SIZE), DOUBLE SIDED
Bottom Side Top Side (Component Side)
TL/H/12582 52
CIN 470 mF, 50V, Aluminum Electrolytic Panasonic, HFQ Series RPULL UP 10k
COUT 220 mF, 35V Aluminum Electrolytic Panasonic, HFQ Series CDELAY 0.1 mF
D1 5A, 40V Schottky Rectifier, 1N5825 CSD/SS 0.1 mF
L1 47 mH, L39, Renco, Through Hole Thermalloy Heat Sink 7020
R1 1 kX, 1%
R2 Use formula in Design Procedure
CFF See Figure 4 .
RFF See Application Information Section (CFF Section)
FIGURE 32. PC Board Layout
Physical Dimensions inches (millimeters) unless otherwise noted
7-Lead TO-220 Bent and Staggered Package

Order Number LM2599T-3.3, LM2599T-5.0,
LM2599T-12 or LM2599T-ADJ JEDEC
NS Package Number TA07B
LM2599 SIMPLE SWITCHER Power Converter
150 kHz 3A Step-Down Voltage Regulator, with Features
Physical Dimensions inches (millimeters) unless otherwise noted (Continued)
7-Lead TO-263 Bent and Formed Package

Order Number LM2599S-3.3, LM2599S-5.0, LM2599S-12 or LM2599S-ADJ
NS Package Number TS7B
LIFE SUPPORT POLICY
NATIONALS PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT
DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF NATIONAL
SEMICONDUCTOR CORPORATION. As used herein:
1. Life support devices or systems are devices or 2. A critical component is any component of a life
systems which, (a) are intended for surgical implant support device or system whose failure to perform can
into the body, or (b) support or sustain life, and whose be reasonably expected to cause the failure of the life
failure to perform, when properly used in accordance support device or system, or to affect its safety or
with instructions for use provided in the labeling, can effectiveness.
be reasonably expected to result in a significant injury
to the user.
National Semiconductor National Semiconductor National Semiconductor National Semiconductor

Corporation Europe Hong Kong Ltd. Japan Ltd.
1111 West Bardin Road Fax: a49 (0) 180-530 85 86 13th Floor, Straight Block, Tel: 81-043-299-2308
Arlington, TX 76017 Email: europe.support @ nsc.com Ocean Centre, 5 Canton Rd. Fax: 81-043-299-2408
Tel: 1(800) 272-9959 Deutsch Tel: a49 (0) 180-530 85 85 Tsimshatsui, Kowloon
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National does not assume any responsibility for use of any circuitry described, no circuit patent licenses are implied and National reserves the right at any time without notice to change said circuitry and specifications.

Lm2599 Simple Switcher Power Converter 150 KHZ 3A Step-Down Voltage Regulator, With Features

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Lm2599 Simple Switcher Power Converter 150 KHZ 3A Step-Down Voltage Regulator, With Features

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Available Formats

150 kHz 3A Step-Down Voltage Regulator, with Features

LM2599 SIMPLE SWITCHER Power Converter

Typical Application (Fixed Output Voltage Versions)

Patent Number 5,382,918.

C1996 National Semiconductor Corporation TL/H/12582 RRD-B30M66/Printed in U. S. A.

Power Dissipation Internally limited Supply Voltage 4.5V to 40V

All Output Voltage Versions

Typical Performance Characteristics (Circuit of Figure 1 )

TL/H/125822 TL/H/12582 3 TL/H/12582 4

TL/H/125825 TL/H/12582 6 TL/H/12582 7

TL/H/125828 TL/H/12582 9 TL/H/12582 10

Feedback Pin Flag Saturation

TL/H/1258211 TL/H/12582 12 TL/H/12582 13

TL/H/1258214 TL/H/12582 15 TL/H/12582 16

Connection Diagrams and Order Information

Order Number LM2599T-3.3, LM2599T-5.0, Order Number LM2599S-3.3, LM2599S-5.0,

Adjustable Output Voltage Versions

FIGURE 1. Standard Test Circuits and Layout Guides

Through Hole Output Capacitor Surface Mount Output Capacitor

LM2599 Series Buck Regulator Design Procedure

FAX (516) 586-5562

FIGURE 14. Timing Diagram for 5V Output

DELAY CAPACITOR If the output ripple is large ( l 5% of the nominal output

By allowing the percentage of inductor ripple current to in-

lNVERTING REGULATOR An additional diode is required in this regulator configura-

Bottom Side Top Side (Component Side)

Bottom Side Top Side (Component Side)

FIGURE 32. PC Board Layout

7-Lead TO-220 Bent and Staggered Package

7-Lead TO-263 Bent and Formed Package

LIFE SUPPORT POLICY

National Semiconductor National Semiconductor National Semiconductor National Semiconductor

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