9245 Single Channel On-Line Sodium Analyzer-Operator Manual
9245 Single Channel On-Line Sodium Analyzer-Operator Manual
9245 Single Channel On-Line Sodium Analyzer-Operator Manual
POLYMETRON 9245
SINGLE CHANNEL SODIUM
Table of Contents
1 Analyzer Overview
1.1 Overview ................................................................................................13
1.2 Schematic Process Overview ................................................................14
1.3 pH Regulation ........................................................................................15
1.3.1 Non-Cationic Applications ........................................................15
1.3.2 Cationic Applications ................................................................15
1.4 Calibration and Grab Sample Processes ...............................................17
1.4.1 Automatic Calibration Cycle .....................................................17
1.4.2 Manual Calibration Cycle .........................................................18
1.4.3 Grab Sample Measurement Cycle ...........................................18
2 Installation
2.1 Analyzer Inspection and Unpacking.......................................................19
2.2 Instrument Preparation...........................................................................19
2.3 Presentation of the Analyzer ..................................................................20
2.3.1 Analyzer Front Panel................................................................20
2.3.2 Analyzer Rear Panel ................................................................21
2.4 Instrument Mounting ..............................................................................22
2.4.1 Panel Mounting ........................................................................22
2.4.2 Wall Mounting ..........................................................................23
2.5 Step-by-Step Installation ........................................................................24
2.5.1 Mains Power Connection .........................................................24
2.5.2 RS485 Connection ...................................................................29
2.5.3 Input/Output Connections ........................................................31
2.5.4 Sample Tubes Installation........................................................32
2.5.5 Reagents Installation................................................................33
2.5.6 Magnetic Stirrer Installation......................................................34
2.5.7 Reagents Volume Declaration .................................................35
2.5.8 Flow Rate Adjustment ..............................................................36
2.5.9 Sample pH Conditioning Check ...............................................37
2.5.10 Reference Electrode Installation ..............................................38
2.5.11 Sodium Ion Selective Electrode Installation .............................40
2.5.12 Fill Electrolyte Reservoir ..........................................................41
2.6 Analyzer Stabilization.............................................................................42
2.7 Analyzer Setup.......................................................................................42
3 Operating Instructions
3.1 Data Entry ..............................................................................................43
3.1.1 Function Keys ..........................................................................43
3.1.2 Numeric Fields .........................................................................44
3.1.3 Alphanumeric Fields.................................................................45
3.1.4 List Element Fields...................................................................46
3.1.5 Incremental Value Fields..........................................................46
4 System Setup
4.1 System Setup - Menu Overview .............................................................56
4.2 Date and Time........................................................................................56
4.3 Display Options ......................................................................................57
4.4 Passwords ..............................................................................................58
4.5 Default Values ........................................................................................58
4.6 Adjust mA Output ...................................................................................59
4.7 Factory Settings .....................................................................................59
5 User Setup
5.1 User Setup - Menu Overview .................................................................62
5.2 Measurement .........................................................................................63
5.2.1 Targeted pH (Non-Cationic Applications Only).........................63
5.2.2 Total Gas/Water Ratio (Cationic Applications Only).................63
5.2.3 Measure Steps .........................................................................63
5.2.4 Reactivation Frequency............................................................64
5.2.5 Datalogger Setup......................................................................65
5.2.6 Graph Time Base .....................................................................66
5.3 Alarms ....................................................................................................66
5.3.1 Alarm 1 and 2 ...........................................................................67
5.3.2 Warning Alarm..........................................................................68
5.3.3 System Alarm ...........................................................................68
5.3.4 System and Warning Alarm Table............................................69
5.4 mA Outputs ............................................................................................70
5.4.1 Output 0 to 3.............................................................................70
5.4.2 Event Indication ........................................................................71
5.4.3 Test...........................................................................................72
5.5 RS485 ....................................................................................................72
5.6 Sample Channels ...................................................................................73
5.6.1 Channel Activation....................................................................73
5.6.2 Sequence .................................................................................74
5.6.3 Channel Names........................................................................74
6 Calibration
6.1 Calibration - Menu Overview ..................................................................76
6.2 Start Calibration......................................................................................76
8 Troubleshooting
8.1 General Faults........................................................................................93
8.2 Detection of Functional Faults................................................................95
8.3 Miscellaneous Problems ........................................................................96
9 Contact information
10 Specifications
10.1 Technical Specifications.........................................................................99
10.2 Model Identification System .................................................................101
Manual Overview
Safety Precautions
Please read the entire manual before unpacking, setting up, or operating this instrument.
Pay particular attention to all warning and caution statements. Failure to do so could
result in serious injury to the operator or damage to the equipment.
To the ensure the protection provided by this equipment is not impaired, do not use or
install this equipment in any manner other than that which is specified in this manual.
Safety Conventions
WARNING
In this manual, a warning is used to indicate a condition which, if not met, could cause
serious personal injury and/or death. Do not move beyond a warning until all conditions
have been met. If this warning sign appears on the instrument itself, refer to
Precautionary Labels on page 7 for an explanation.
CAUTION:
A caution is used to indicate a condition which, if not met, could cause minor or
moderate personal injury and/or damage to the equipment. Do not move beyond a
caution until all conditions have been met.
Note:
A note is used to indicate important information or instructions that should be considered
before operating the equipment.
Safety Recommendations
For safe operation, it is imperative that these service instructions be read before use and
that the safety recommendations mentioned herein be scrupulously respected. If danger
warnings are not heeded to, serious material or bodily injury could occur.
WARNING
The installation of the instrument should be performed exclusively by personnel
specialized and authorized to work on electrical installations, in accordance with
relevant local regulations.
CAUTION:
This equipment has been tested and found to comply with the limits for Class A digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with this instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
Precautionary Labels
Read all labels and tags attached to the instrument. Personal injury or damage to the
instrument could occur if not observed.
This symbol, when noted on a product, indicates a potential hazard which could
cause serious personal injury and/or death. The user should reference this
instruction manual for operation and/or safety information.
This symbol, when noted on a product enclosure or barrier, indicates that a risk of
electrical shock and/or electrocution exists and indicates that only individuals
qualified to work with hazardous voltages should open the enclosure or remove
the barrier.
This symbol indicates that the marked item can be hot and should not be touched
without care.
This symbol identifies a risk of chemical harm and indicates that only individuals
qualified and trained to work with chemicals should handle chemicals or perform
maintenance on chemical delivery systems associated with the equipment.
This symbol identifies the location of the connection for protective earth (ground).
Electrical equipment marked with this symbol may not be disposed of in European
public disposal systems. In conformity with European local and national
regulations, European electrical equipment users must now return old or
end-of-life equipment to the manufacturer for disposal at no charge to the user.
Products marked with this symbol indicates that the product contains toxic or
hazardous substances or elements. The number inside the symbol indicates the
environmental protection use period in years.
ENGLISH
Electrical equipment marked with this symbol may not be disposed of in European public
disposal systems after 12 August 2005. In conformity with European local and national
regulations (EU Directive 2002/96/EC), European electrical equipment users must now
return old or end-of-life equipment to the manufacturer for disposal at no charge to the
user.
Note: For return for recycling, please contact the equipment manufacturer or supplier for
instructions on how to return end-of-life equipment for proper disposal.
DEUTSCH
Elektrogerte, die mit diesem Symbol gekennzeichnet sind, drfen in Europa nach dem 12. August 2005
nicht mehr ber die ffentliche Abfallentsorgung entsorgt werden. In bereinstimmung mit lokalen und
nationalen europischen Bestimmungen (EU-Richtlinie 2002/96/EC), mssen Benutzer von
Elektrogerten in Europa ab diesem Zeitpunkt alte bzw. zu verschrottende Gerte zur Entsorgung
kostenfrei an den Hersteller zurckgeben.
Hinweis: Bitte wenden Sie sich an den Hersteller bzw. an den Hndler, von dem Sie das Gert bezogen
haben, um Informationen zur Rckgabe des Altgerts zur ordnungsgemen Entsorgung zu erhalten.
FRANCAIS
A partir du 12 aot 2005, il est interdit de mettre au rebut le matriel lectrique marqu de ce symbole par
les voies habituelles de dchetterie publique. Conformment la rglementation europenne (directive
UE 2002/96/EC), les utilisateurs de matriel lectrique en Europe doivent dsormais retourner le matriel
us ou prim au fabricant pour limination, sans frais pour l'utilisateur.
Remarque: Veuillez vous adresser au fabricant ou au fournisseur du matriel pour les instructions de
retour du matriel us ou prim aux fins d'limination conforme.
ITALIANO
Le apparecchiature elettriche con apposto questo simbolo non possono essere smaltite nelle discariche
pubbliche europee successivamente al 12 agosto 2005. In conformit alle normative europee locali e
nazionali (Direttiva UE 2002/96/EC), gli utilizzatori europei di apparecchiature elettriche devono restituire
al produttore le apparecchiature vecchie o a fine vita per lo smaltimento senza alcun costo a carico
dellutilizzatore.
Nota: Per conoscere le modalit di restituzione delle apparecchiature a fine vita da riciclare, contattare il
produttore o il fornitore dellapparecchiatura per un corretto smaltimento.
DANSK
Elektriske apparater, der er mrket med dette symbol, m ikke bortskaffes i europiske offentlige
affaldssystemer efter den 12. august 2005. I henhold til europiske lokale og nationale regler (EU-
direktiv 2002/96/EF) skal europiske brugere af elektriske apparater nu returnere gamle eller udtjente
apparater til producenten med henblik p bortskaffelse uden omkostninger for brugeren.
Bemrk: I forbindelse med returnering til genbrug skal du kontakte producenten eller leverandren af
apparatet for at f instruktioner om, hvordan udtjente apparater bortskaffes korrekt.
SVENSKA
Elektronikutrustning som r mrkt med denna symbol kanske inte kan lmnas in p europeiska offentliga
sopstationer efter 2005-08-12. Enligt europeiska lokala och nationella freskrifter (EU-direktiv 2002/96/
EC) mste anvndare av elektronikutrustning i Europa nu terlmna gammal eller utrangerad utrustning
till tillverkaren fr kassering utan kostnad fr anvndaren.
Obs! Om du ska terlmna utrustning fr tervinning ska du kontakta tillverkaren av utrustningen eller
terfrsljaren fr att f anvisningar om hur du terlmnar kasserad utrustning fr att den ska bortskaffas
p rtt stt.
ESPANOL
A partir del 12 de agosto de 2005, los equipos elctricos que lleven este smbolo no debern ser
desechados en los puntos limpios europeos. De conformidad con las normativas europeas locales y
nacionales (Directiva de la UE 2002/96/EC), a partir de esa fecha, los usuarios europeos de equipos
elctricos debern devolver los equipos usados u obsoletos al fabricante de los mismos para su
reciclado, sin coste alguno para el usuario.
Nota: Srvase ponerse en contacto con el fabricante o proveedor de los equipos para solicitar
instrucciones sobre cmo devolver los equipos obsoletos para su correcto reciclado.
NEDERLANDS
Elektrische apparatuur die is voorzien van dit symbool mag na 12 augustus 2005 niet meer worden
afgevoerd naar Europese openbare afvalsystemen. Conform Europese lokale en nationale wetgegeving
(EU-richtlijn 2002/96/EC) dienen gebruikers van elektrische apparaten voortaan hun oude of afgedankte
apparatuur kosteloos voor recycling of vernietiging naar de producent terug te brengen.
Nota: Als u apparatuur voor recycling terugbrengt, moet u contact opnemen met de producent of
leverancier voor instructies voor het terugbrengen van de afgedankte apparatuur voor een juiste
verwerking.
POLSKI
Sprzt elektryczny oznaczony takim symbolem nie moe by likwidowany w europejskich systemach
utylizacji po dniu 12 sierpnia 2005. Zgodnie z europejskimi, lokalnymi i pastwowymi przepisami prawa
(Dyrektywa Unii Europejskiej 2002/96/EC), uytkownicy sprztu elektrycznego w Europie musz obecie
przekazywa Producentowi stary sprzt lub sprzt po okresie uytkowania do bezpatnej utylizacji.
Uwaga: Aby przekaza sprzt do recyklingu, naley zwrci si do producenta lub dostawcy sprztu w
celu uzyskania instrukcji dotyczcych procedur przekazywania do utylizacji sprztu po okresie
uytkownia.
PORTUGUES
Qualquer equipamento elctrico que ostente este smbolo no poder ser eliminado atravs dos
sistemas pblicos europeus de tratamento de resduos slidos a partir de 12 de Agosto de 2005. De
acordo com as normas locais e europeias (Directiva Europeia 2002/96/EC), os utilizadores europeus de
equipamentos elctricos devero agora devolver os seus equipamentos velhos ou em fim de vida ao
produtor para o respectivo tratamento sem quaisquer custos para o utilizador.
Nota: No que toca devoluo para reciclagem, por favor, contacte o produtor ou fornecedor do
equipamento para instrues de devoluo de equipamento em fim de vida para a sua correcta
eliminao.
Product Disposal
Note:
The following only applies to European customers.
Hach Ultra is committed to ensuring that the risk of any environmental damage or
pollution caused by any of its products is minimized as far as possible. The European
Waste Electrical and Electronic Equipment (WEEE) Directive (2002/96/EC) that came
into force on August 13 2005 aims to reduce the waste arising from electrical and
electronic equipment; and improve the environmental performance of all those involved
in the life cycle of electrical and electronic equipment.
In conformity with European local and national regulations (EU Directive 2002/96/EC
stated above), electrical equipment marked with the above symbol may not be disposed
of in European public disposal systems after 12 August 2005.
Hach Ultra will offer to take back (free of charge to the customer) any old,
unserviceable or redundant analyzers and systems which carry the above symbol, and
which were originally supplied by Hach Ultra. Hach Ultra will then be responsible for the
disposal of this equipment.
In addition, Hach Ultra will offer to take back (at cost to the customer) any old,
unserviceable or redundant analyzers and systems which do not carry the above symbol,
but which were originally supplied by Hach Ultra. Hach Ultra will then be responsible for
the disposal of this equipment.
Should you wish to arrange for the disposal of any piece of equipment originally supplied
by Hach Ultra, please contact your supplier or our After Sales Service department in
Geneva for instructions on how to return this equipment for proper disposal.
Marking
Transmitter box X
CPU PCB
O O
(with battery)
Power PCB O O
RS485 PCB O
O: Indicates that this toxic or hazardous substance contained in all homogeneous material for
this part is below the limit requirement
X: Indicates that this toxic or hazardous substance contained in at least one of the
homogeneous materials used for this part is above the limit requirement
1 Analyzer Overview
1.1 Overview
The Polymetron 9245 Sodium Analyzer is a continuous on-line monitor for direct
measurement of sodium in power generation processes.
The measurement is based on a direct potentiometric technique using a highly sensitive
sodium glass electrode. The difference of potential between the glass electrode and the
reference electrode is directly proportional to the logarithm of sodium concentration as
shown by the Nernst law:
With:
KNa-S : Selectivity constant of the ion S
aS : Activity of the ion S
ZS : Valency of the ion S
ED : Diffusion potential (conductivity dependant)
The analyzer features low maintenance, automatic or manual process calibration and
uses a sodium-sensitive glass electrode together with a reference electrode to measure
sodium concentrations in a sample that has been previously conditioned to a pH > 10.5.
External grab sample analysis is also available for this high-accuracy analyzer.
The system consists of two integrated units, the electronics control section and the liquid
handling section.
1.3 pH Regulation
1.3.1 Non-Cationic Applications
In order to ensure the accuracy and the repeatability of low sodium concentrations, pH
must be constant and preferably maintained at or above 11.2 to maintain the lowest
proton interference.
The 9245 uses the injection of vapor of diisopropylamine (DIPA) to obtain high pH level
without sodium contamination. Using the siphon effect of the liquid sample column, DIPA
is mixed with the sample without using any pump or pressurized gas. A fine regulation of
the siphon effect is performed using a 3-way valve.
The pH is evaluated directly and continuously from the conductivity of the conditioned
sample in the cell. In the solution, the most mobile proton (H+) has the biggest influence
on conductivity. Therefore, by controlling the conductivity, its concentration can be
maintained constant. In addition, the pH is controlled from the conductivity by modifying
the gas/liquid ratio thus simultaneously maintaining a constant pH.
In temperature variations, the system automatically modifies the gas/liquid ratio and then
adds DIPA vapors to compensate the DIPA solubility in the sample.
If the sample is already partially conditioned by a customer system (e.g. with NH3 up to
pH 9.5 - 10.5), the regulation system evaluates the pH and adds the necessary DIPA
quantity to reach its pHtarget 0.2 and minimizes DIPA consumption.
The pH can be set to between 10.7 and 11.6 pH. The DIPA consumption is 500 mL/
month at 25C for a sample pHtarget of 11.2.
Tgas/Twater
pH
Ratio
2 180%
2.3 80%
2.6 50%
2.9 30%
3.5 15%
4.0 10%
Refer to Sample pH Conditioning Check on page 37 for the procedure to select the
correct ratio in relation to the initial pH sample.
1.3.2.1 DIPA Consumption
The consumption of DIPA will depend on the values defined in the above table. With a
ratio of 100% (i.e. the volume of sample is equal to the volume of gas) the consumption
of DIPA will be approximately 90 mL/day.
The following table gives additional typical consumption according to the Tgas/Twater ratio
setup:
Tgas/Twater Consumption
Ratio (days per liter)
180% 6.25
150% 7.5
100% 11
80% 14
50% 22.5
30% 37
The instrument continuously monitors the use of DIPA. A warning alarm will be triggered
if the calculated volume in the bottle is less than 100 mL. A system alarm (and
suspension of measurements) will be triggered when the calculated volume is less than
50 mL.
2 Installation
WARNING
The instrument should only be assembled by qualified staff. Mains power should only be
connected once installation has been completed and checked.
WARNING
Do not connect power prior to mounting and plumbing the instrument.
CAUTION:
Whether the instrument is to be mounted on a panel or wall, it is important to note that it
must be placed in an upright position with the transmitter at the top. It is recommended
to use a spirit level to ensure that the instrument is correctly positioned and not leaning
to one side.
Use these to drill the four holes for fixing the instrument on the wall. The distance
between the two pieces is 460 mm.
CAUTION:
It is extremely important to respect this gap of 460 mm to avoid bending the cabinet
out of shape while fitting.
WARNING
No intervention should be made on the instrument without first switching off the power.
The electrical installation should be carried out by duly qualified personnel. A supply
voltage of 100-240 VAC is acceptable without changing the configuration. The power
supply terminals can be removed from their housing to make connection easier.
For safety reasons, it is imperative to respect the working procedure below:
Use a three-wire power cable (live + neutral + earth), sized for supplying the
required power.
The instrument should be connected to the mains via a circuit-breaker or fuse
whose value should be less or equal to 20 A. It should be located in proximity and
be identified.
This connection should cut-off the live and the neutral when electrical problems
occur or when the user wishes to intervene inside the instrument. On the other
hand, the earth conductor should always be connected.
1) Analog output Iout 0 is used for the measurement signals. Other analog
outputs can be freely linked to different parameters like measurement,
temperature refer to the chapter entitled User Setup on page 61 for details.
2) Relays Rel 8 is linked to the system alarm and is normally energized. Rel 7 is
linked to the warning alarm. The position of the contact represented on the figure
corresponds to a state when the relay is not energized. See Alarms on page 66
for details.
3) Digital Input Only two logical inputs (dry contacts) are used for the 9245:
- In 2 (on J32) for remote calibration
- In 7 (on J38) for Inhibit sample (also used to Start / Standby the analyzer)
Note:
For continuous monitoring of sample with a temperature between 5-10C it is
recommended that the installation should include a static heat-exchanger system (see
Accessories - Options - Maintenance Kits on page 103 for a list of part numbers).
At this stage of the installation, make sure that the flow valve is closed.
The connection of the pipes is done by insertion into the quick release connections found
under the sampling block.
Be sure that the sample line is correctly flushed before any connection to avoid particle
injection into the 9245 hydraulic system.
1) Connect the drain outlet.
2) Connect the sample inlet/outlet.
2) Remove the
magnetic stirrer from
the bag and install it
in the overflow
vessel
1) Open the sample valve and check that there is no leakage in the hydraulic path.
2) Power on the analyzer.
3) Select the Menu option from the display.
pH Tgas/Twater Ratio
2 180%
2.3 80%
2.6 50%
2.9 30%
3.5 15%
4.0 10%
3) As illustrated in the procedure for cationic applications above, install the same
pH sensor in the center position of the measurement chamber.
4) On the analyzer, press Start on the main menu to start the measurement
process.
5) Measure the pH in the conditioned sample to check if the pump ratios are
efficient enough to obtain a pH of around 11.0. If necessary, update the ratio to
maintain a final constant pH of 11.0 0.2.
1) Remove the
reference sensor
from its box.
2) Remove the plastic
reservoir from the
bottom (the storage
solution is KCl 3M)
and install the O-ring
as shown.
7) Connect the
electrolyte tube to
the reference
electrode.
CAUTION:
After the electrodes
installation, it is very
important that none of the
electrode heads are
touching the bottom part of
the measuring cell. An
example of the electrodes
correct position is shown
right.
1) The electrolyte
reservoir is located
at the back of the
analyzer.
2) Take the KCl
electrolyte bottle and
insert the tip of the
tapered spout into
the reservoir inlet
tube (illustrated
right) as far as it will
go but without
exerting any extra
pressure.
3) Squeeze on the
bottle as many times
as necessary to fill
the reservoir to
about 3/4 of its
capacity. If you have
any difficulty filling
the reservoir, raise
the spout of the
bottle very slightly to
avoid an air lock.
Note:
The complete calibration cycle will last around 1 hour. However, the instrument cannot
be calibrated until at least one complete measurement cycle has been successfully
performed. An attempt to calibrate the instrument before this will result in a Not
authorized message being displayed.
3 Operating Instructions
Note:
All screen display examples in the following sections are shown as black on a white
background for clarity purposes, and therefore do not reflect the actual colors used on
the instrument display.
The Esc key cancels data input or goes back to the previous screen.
The Enter key validates the input and goes on to the next step.
The Up Arrow keys select the option displayed immediately above them on the
screen.
When a screen requiring data entry is displayed, the first editable field is always
highlighted (as illustrated left in Fig 3-2 below). To select other fields on the screen, scroll
through them by pressing the Up Arrow function key under the Select option. As each
field is selected, the data element available for update is highlighted.
The same is also true when a menu is displayed (as illustrated right in Fig 3-2 above). In
this case, the first available option is always highlighted. Scroll to the required option by
pressing the Up Arrow function key under the Select option.
Data entry is effected in a variety of ways depending upon the characteristics of the data
field being accessed. The following examples show the different ways of entering data
when required.
An example of this display is given above. It shows the details of the current sample
being measured, both numerically and graphically.
The x-axis and y-axis of the graph are user-definable. The x-axis (horizontal) is defined
by the value set in the graph time base parameter (see Graph Time Base on page 66)
and the y-axis (vertical) is defined by the high and low values in the Analog Output 1
scale (see mA Outputs on page 70).
The options at the bottom of the screen will include three of the following:
Hist - Selecting this option will show the last four measurements (see Fig 3-4 on
page 48 as an example). The details of the current measurement are also
displayed.
Stop - Select this option to stop the current process on the analyzer. This could be
a measurement, verification or grab sample process. The option is only available
when one of these processes is currently running. You will be asked for
confirmation (YES or NO) that you want to stop the process.
Start - Select this option to start the analyzer. This option is only available when
the analyzer has been stopped.
Menu - This will bring up the main menu screen as illustrated in Fig 3-6 on
page 49.
Alarm - This option will appear flashing on the screen if any alarms have been set.
Selecting this option will take you to the alarms screen as illustrated in Fig 3-5 on
page 48.
This screen shows the last four sample measurements, the last grab sample
measurement and the last verification and gap measurements. Underneath, the actual
potential between the glass electrode and the reference electrode is displayed along with
the temperature.
Select Main to return to the main measurement screen.
3.2.3 Alarms Screen
Alarms S1-S4 relate to the four alarm outputs. This is followed by the warning alarm (W!)
and the system alarm (small graphic). The message against each alarm will indicate OK
(no problems encountered), INACTIVE (the alarm has been deactivated), or a message
indicating the reason for the alarm.
For information on setting up the alarms, please refer to Alarms on page 66. In addition,
Table 5-4 on page 69 lists all the possible error messages and indicates the type of alarm
(warning or system). If a manual alarm acceptance has been set up, select Enter to
deactivate the alarms.
Select Hist. to go to the history display, or Esc to return to the measurement display.
The first option in the menu will always be highlighted by default. To scroll to the option
required, press the Up Arrow function key under the Select option.
Note:
Scrolling past the last item in the list will take you back to the first item. It is not possible
to scroll upwards through any list.
Detailed information on each of the main menu options is available elsewhere in this
manual as follows:
VERIFICATION - See section entitled Verification on page 50
GRAB SAMPLE - See section entitled Grab Sample on page 52
CALIBRATION - See section entitled Calibration on page 75
MAINTENANCE/DIAG. - See section entitled Maintenance and Diagnostics on
page 83
USER SETUP - See section entitled User Setup on page 61
SYSTEM SETUP - See section entitled System Setup on page 55
3.3.1 Verification
Note:
HUA recommend (as per ASTM D 2791) that the concentration of the solution manually
added should be higher than 100 ppb sodium. Measuring under this value is possible
but the lower the concentration, the higher the risk of contamination. Accuracy can
therefore suffer at levels below 100 ppb. Also, for improved accuracy, any solution
manually introduced should be at the same temperature that was used for calibration.
4 System Setup
Before attempting to setup the analyzer, ensure that you have read and understood how
to enter and update data fields as described in the section entitled Function Keys on
page 43.
Value Description
GB English
D German
Language Sp Spanish
I Italian
F French
g-mg/L Micrograms - Milligrams / Liter
Concentration Units
ppb/ppm Parts per Billion / Parts per Million
C Degrees Celsius
Temperature Units
F Degrees Fahrenheit
4.4 Passwords
5 User Setup
Before attempting to setup the analyzer, ensure that you have read and understood how
to enter and update data fields as described in the section entitled Function Keys on
page 43.
The default and available settings for these options are listed in the Configuration
Tables on page 107. For easy reference, it is recommended that once the user setup
process has been completed, your specific settings should be logged in this table.
5.2 Measurement
5.2.1 Targeted pH (Non-Cationic Applications Only)
5.3 Alarms
Value Description
Trigger the alarm when the measurement is above or below a
Limit
pre-defined limit
Sample flow Trigger the alarm when the sample flow rate is too low
Mode
Trigger the alarm when the channel is active i.e. during the
Active channel
measurement cycle
None Alarm not required
Attributes Channel 1 Defines the channel number on which the alarm is triggered
Limit nnnn Define the limit when the alarm should be triggered
Up Trigger alarm when measurement is above the limit
Direction
Down Trigger alarm when measurement is below the limit
Delay nnn seconds The delay before the alarm is activated
Hysteresis nn% Hysteresis %
N.O. Normally open
Relay
N.C. Normally closed
Value Description
Yes Activate the warning alarm
Alarm
No Deactivate the warning alarm
Manual When the alarm is triggered, turn it off by pressing the Enter function key
Accept When the alarm is triggered, it will turn itself off only when the reason for
Auto
the alarm being triggered is no longer valid
N.O. Normally open
Relay
N.C. Normally closed
Value Description
Yes Activate the warning alarm
Alarm
No Deactivate the warning alarm
N.O. Normally open
Relay
N.C. Normally closed
5.4 mA Outputs
5.4.1 Output 0 to 3
Description
Choose the attribute that triggers the analog output:
Measurement channel
Temperature
Attribute Current (mV)
Note:
The attribute variable cannot be applied to Channel 0, which is reserved
for the continuous live output signal.
Type Choose either a 0-20 mA or 4-20 mA analog output
Mode Select between linear and dual (see graph in Fig 5-2 below)
Low The value corresponding to the low end of the scale
Middle The value corresponding to the mid-point of the scale (only for dual mode)
High The value corresponding to the high end of the scale
Note:
Output 1 should always be assigned to the measurement channel (as illustrated
above). The low and high values will be the values on the y-axis of the graphical display
on the main measurement screen (see Fig 3-3 on page 47).
5.4.3 Test
5.5 RS485
5.6.2 Sequence
6 Calibration
Before attempting to calibrate the analyzer, ensure that you have read and understood
how to enter and update data fields as described in the section entitled Function Keys
on page 43.
Note:
The instrument cannot be calibrated until at least one complete measurement cycle has
been successfully performed. An attempt to calibrate the instrument before this will
result in a Not authorized message being displayed.
Note:
Before starting a calibration It is very important to ensure that the Reactivation
Frequency parameter (see Reactivation Frequency on page 64) is greater than zero.
If set to zero, the electrode reactivation process will not take place during calibration and
as such the measurement results may well be out of limits.
If the calibration is accepted, the parameters are updated and the instrument returns to
the normal measurement mode after a short delay.
If the calibration is rejected an alarm is set and the parameters remain unchanged. After
a short delay the analyzer returns to the normal measurement mode.
For details of the calibration results, select the calibration loggings option as described
below.
6.5 Calibration Loggings
Periodic maintenance will ensure accurate and consistent analysis results. Verify the
levels of the calibration solution and reagents and refill where necessary.
7.1 Maintenance Schedule
The following table shows the suggested maintenance schedule for the 9245 Sodium
Analyzer. Selection of parts for preventive maintenance is detailed in Consumables on
page 106.
Every 3 Every 6 As
Daily Weekly Monthly Yearly
Months Months Needed
Verification X X X
Calibration X X
Electrode reactivation X X
Temperature calibration X X
Refill calibration solution X X
Refill reactivation solution X X
Electrolyte X X
Conditioning solution
X X
(non-cationic applications)
WARNING
There is a risk of explosion if the replacement battery does not correspond to the correct
model as indicated above. Do not throw away used batteries, but send them to a local
recycling center.
Two replacement fuses are supplied with the instrument and these must be used to
replace faulty or blown fuses.
If for any reason these replacements are no longer available, only the following
alternatives should be used:
JDYX2, LITEFUSE, type 213, rated 2 AT, 250 VAC
JDYX2, SIBA, Type 179120, rated 2 AT, 250 VAC
JDYX2, SCHURTER, Type FST, rated 2 AT, 250 VAC
If there is any difficulty in obtaining these replacement fuses, please contact your local
Hach Ultra representative for advice and assistance.
Note:
The conditioning reagent and electrolyte consumption are approximate measurements,
so a discrepancy between measurement and actual consumption may occur. The
conditioning solution consumption has been measured for a pH of 11.2 at an ambient
temperature of 25C.
For the alarm levels for the reagents, please refer to the table in System and Warning
Alarm Table on page 69.
7.6.1 Adjust Bottle Volumes
7.9.1 Hydraulics
7.9.2 Relays
7.12 Start Up
8 Troubleshooting
WARNING
Before opening the instrument, ensure the power supply has been switched off.
CAUSES SOLUTIONS
Pollution of the electrolyte Check the parts and change the electrolyte
Leak of electrolyte Check the parts and change the electrolyte
Calibrate again to check the parameters. If the
Error during calibration or incorrect calibration error is confirmed, check the calibration
current (too high, too low or unstable)
Check the temperature given by the
transmitter and calibrate it (see Temperature
Temperature calibration has not been operated Calibration on page 82). If you have chosen
manual compensation check the value is
correct
Flow rate too low (5 l/h recommended) Check the sample inlet circuit
The sample temperature or pressure is out of Change the electrode location or modify the
the specifications sample so that it meets the specifications
The electrolyte potential is not equal to -50 mv Enter the correct value
CAUSES SOLUTIONS
There is no electrolyte in the electrode (leak of
The electrode potential is null when measuring electrolyte)
There is no sample in the cell
Connection problem to the anode circuit (loose
The electrode potential is negative contact)
Leak of electrolyte
There may be a short-circuit on the
The sample temperature does not correspond temperature connection or temperature
to the specifications electrode calibration was not performed
properly
97
98 - 9245 Single Channel Sodium Analyzer
10 Specifications
PERFORMANCE SPECIFICATIONS
0 to 10,000 ppb freely programmable
Measuring range
0 to 200 ppm with K-Kit option
0.1 ppb or 5% of reading, whichever is greater
Accuracy Cationic application: 2 ppb or 5% reading, whichever is
greater
< 0.02 ppb or 1.5% reading, whichever is greater within
Repeatability
10C variation
Response time 0.1 to 10 ppb T(90%) = 180 secs
Electrode type pH glass electrode
Number of channels 1 channel
Interference phosphate 10 ppm Measurement variation less 0.1 ppb.
Sample temperature interference < 0.5% / C
ENVIRONMENTAL REQUIREMENTS
Power station / indoor / demineralized water plant or
Typical environment
instrumentation room
Suspended solids < 2 NTU, no oil, no grease.
Temperature range for storage -20 to 60C (2 to 140F)
Relative humidity 10 to 80%
Ambient temperature 5 to 50C (41 to 122F)
Sample temperature variation Stabilization in 10 mins from 15C to 30C
6 to 10 pH
pH range of sample
Cationic application: 2 to 10 pH
Flow rate 5 L/h during sampling phase
Pressure 0.2 to 6 bar (3 - 87 psi)
Acidity Less than 250 ppm (equivalent CaCO3)
MECHANICAL SPECIFICATIONS
850 x 450 x 252.5mm [33.46 x 17.71 x 9.94in]
Maximum panel dimension
(H x L x D)
Simple fittings for 6 mm O.D. tubing or " O.D. in
Inlet PE-low density.
" OD in PHED-PTFE-SS as option
Outlet Barbed stem for 12 mm (" I.D.) hose
Transmitter: IP65 (NEMA 4)
Panel: IP50 (Dust protection)
Optional Enclosure: IP54 (Splash water proof),
Protection rate
Instrument is designed to avoid DIPA vapor inside the
enclosure. All DIPA vapor is collected and sent to the
instrument drain
Cell PMMA - compact (minimum tubing)
Flame rate Conform UL
Maximum weight 15 - 30 Kg
INTERFACE SPECIFICATIONS
Mains power supply 100 - 240 VAC, 50-60 Hz, 10%, automatic switching
Max. consumption 80 VA.
Fuse 5x20 cartridge T2AL-250V following CEI127
Last Cal Date, Historical, Concentration, Temperature,
Display
Potential
Number: 4
4-20 or 0-20 mA (650 ohms)
Analog outputs
Linear/Dual
Smart
1 x Relay (conc)
1 x Relay (conc)
Relays
1 x Warning
1 x System
Start/Standby
Logic input
Remote AutoCal
STANDARDS
EN 61326 (1997) and EN61326 A1 (1998) and EN61326
European standards A2 (2001) Class A for EMC
EN601010-1 (2001) for low voltage safety
FCC
International standards
UL & CSA agreement E226594
0 9 2 4 5 = A =
Fig 10-1: Model Identification Matrix
Example:
09245=A=0021
Analyzer model 9245 single channel, grab sample, manual calibration
Standard version (0.01 to 10,000 ppb)
Panel version
With Profibus option
With AutoCal option
Tubing silicone 12x17 mm (per meter) from 924x column to drain 359110,52012
Set of tools for disconnecting in and out sampling tubes on 924x quick fittings 578=507=602
Cap in PE for 6mm hole - Like gas canal of 9245-9240 measurement cell. 431=210=006
Cap in PE for 20mm hole - Like first well of 9245-9240 measurement cell 431=210=020
9186, 924x conditioning bottle (for tap, see P/N09240=C=0510; for porous
490=010=011
cartridge, see 09073=C=0340)
A.5 Electronics
Table A-5: Electronics
A.7 Documentation
A.8 Consumables
User Configuration
Option Default Value Possible Values Selected Values Date
MEASUREMENT
pH 11.20 09.00 - 12.50
Rinse time 000 seconds 0 - 999 seconds
Measure time 0380 seconds 0 - 9999 seconds
Wait time 000 seconds 0 - 999 seconds
Reactivation freq. 000 hours 0 - 999 hours
4 hours
8 hours
12 hours
Graph time base 12 hours
16 hours
20 hours
24 hours
ALARMS / ALARM 1
Limit
Mode Limit Active channel
Sample flow
Attrib Channel 1 Channel 1
Limit 1.00 ppm
Up
Direction Up
Down
Delay 0 seconds 0 - 999 seconds
Hysteresis 0% 0 - 99%
N.O.
Relay N.O.
N.C.
ALARMS / ALARM 2
Limit
Mode Limit Active channel
Sample flow
Attrib Channel 1 Channel 1
Limit 1.00 ppm
Up
Direction Up
Down
Delay 0 seconds 0 - 999 seconds
Hysteresis 0% 0 - 99%
N.O.
Relay N.O.
N.C.
User Configuration
Option Default Value Possible Values Selected Values Date
ALARMS / ALARM 3
Limit
Mode Limit Active channel
Sample flow
Attrib Channel 1 Channel 1
Limit 1.00 ppm
Up
Direction Up
Down
Delay 0 seconds 0 - 999 seconds
Hysteresis 0% 0 - 99%
N.O.
Relay N.O.
N.C.
ALARMS / ALARM 4
Limit
Mode Limit Active channel
Sample flow
Attrib Channel 1 Channel 1
Limit 1.00 ppm
Up
Direction Up
Down
Delay 0 seconds 0 - 999 seconds
Hysteresis 0% 0 - 99%
N.O.
Relay N.O.
N.C.
ALARMS / WARNING ALARM
Yes
Alarm Yes
No
Auto.
Accept Auto.
Manual
N.O.
Relay N.O.
N.C.
ALARMS / SYSTEM ALARM
Yes
Alarm Yes
No
N.O.
Relay N.C.
N.C.
User Configuration
Option Default Value Possible Values Selected Values Date
mA OUTPUTS / OUTPUT 0
0-20 mA
Type 0-20 mA
4-20 mA
Linear
Mode Linear
Dual
Low 0 ppb
Middle 100 ppb
High 1 ppm
mA OUTPUTS / OUTPUT 1
Channel 1-4
Temper.
Attrib Channel 1
mV
None
0-20 mA
Type 0-20 mA
4-20 mA
Linear
Mode Linear
Dual
Low 0 ppb
Middle 100 ppb
High 1 ppm
mA OUTPUTS / OUTPUT 2
Channel 1-4
Temper.
Attrib None
mV
None
0-20 mA
Type 0-20 mA
4-20 mA
Linear
Mode Linear
Dual
Low 0 ppb
Middle 100 ppb
High 1 ppm
User Configuration
Option Default Value Possible Values Selected Values Date
mA OUTPUTS / OUTPUT 3
Channel 1-4
Temper.
Attrib None
mV
None
0-20 mA
Type 0-20 mA
4-20 mA
Linear
Mode Linear
Dual
Low 0 ppb
Middle 100 ppb
High 1 ppm
mA OUTPUTS / OUTPUT 4
Channel 1-4
Temper.
Attrib None
mV
None
0-20 mA
Type 0-20 mA
4-20 mA
Linear
Mode Linear
Dual
Low 0 ppb
Middle 100 ppb
High 1 ppm
mA OUTPUTS / OUTPUT 5
Channel 1-4
Temper.
Attrib None
mV
None
0-20 mA
Type 0-20 mA
4-20 mA
Linear
Mode Linear
Dual
Low 0 ppb
Middle 100 ppb
High 1 ppm
User Configuration
Option Default Value Possible Values Selected Values Date
mA OUTPUTS / EVENT INDICATION / FLOW1 < MIN
None
Attrib Output 1
Output 1-6
Preset value
Mode Frozen
Frozen
User Configuration
Option Default Value Possible Values Selected Values Date
COMMUNICATION
Device no. 0 0 - 33
600
1200
2400
Baud 19200
4800
9600
19200
No
Parity No Odd
Even
1
Stop bit 1
2
No
Swap word No
Yes
SAMPLE CHANNELS / CHANNEL ACTIVATION
On
Channel 1 On
Off
On
Channel 2 On
Off
On
Channel 3 On
Off
On
Channel 4 On
Off
SAMPLE CHANNELS / SEQUENCE
Sequence All set to 1 1
SAMPLE CHANNELS / CHANNELS NAME
Channel 1 Sample 1 Free format
Channel 2 Sample 2 Free format
Channel 3 Sample 3 Free format
Channel 4 Sample 4 Free format
CAUTION:
To familiarize yourself with handling precautions, dangers and emergency procedures,
always review the Material Safety Data Sheets prior to handling containers, reservoirs,
and delivery systems that contain chemical reagents and standards. Protective eye
wear is always recommended when contact with chemicals is possible.
Note:
Careful selection of the chemical company supplying DIPA will allow direct connection of
the bottles it comes in to the diffuser cap. Therefore decanting may not be necessary.
The standard conditioner cap (G45 thread) fits on our bottles. An optional cap is available
that adapts wide-mouth MERCK bottles to the pH conditioner/bottle cap (see Spare
Parts - In Contact with Reagents or Standard Solution on page 105). These caps avoid
the transfer to the original bottle DIPA available from us. Other adapters are available on
request.
Monoethyamine, diethylamine and ammonia can also be used. Ammonia or ethanolamie
is possible but increase the lowest detectable concentration over the 1ppb.
C.2 Standard Solutions
For the preparation of LOW and HIGH standard sodium solutions:
1 g/L Na solution
1) Rinse 3 times a 1L volumetric flask (A class) with ultra pure water.
2) Put 2.543 g NaCl inside this flask and add ultra pure water almost to the line
delimiting the volume.
3) Shake the flask until the salt is dissolved and add ultra pure water the flask to the
line delimiting the final volume of 1L.
4) Shake a final time.
5) Store this solution in a plastic bottle (label & date), well rinsed before with ultra
pure water.
10 ppm Na solution
1) Rinse at least 3 times a 1L volumetric flask (A class) with ultra pure water.
2) Measure very precisely 10 mL of the previous solution (1 g/L) with a micro-
pipette or a glass pipette (A class) and put it inside the volumetric flask.
3) Add ultra pure water to the line delimiting the final volume of 1L and shake it.
4) Before transferring into the storage canister, rinse it well with ultra pure water a
first time and with a small fraction of the 10ppm Na solution a second time.
5) Transfer to the storage canister (label & date).
C.4 3M KCl
1) To prepare 1L of 3M KCl, rinse 3 times a 1L volumetric flask (A class) with ultra
pure water.
2) Put 223.5 g of KCl inside this flask and add ultra pure water almost to the line
delimiting the volume.
3) Shake the flask until the salt is dissolved and add ultra pure water to the flask up
to the line delimiting the final volume of 1L.
4) Shake a final time.
3. HAZARDS IDENTIFICATION
Highly flammable. Irritating to eyes, respiratory system and skin.
Special risks: combustible. Vapors heavier than air. Formation of explosive mixtures possible
with air. Keep away from sources of ignition.
The following may develop in event of fire: NO.
The above-mentioned data correspond to our current state of knowledge. They serve as a
description of the products in regard to necessary safety measures and do not guarantee the
described chemical properties. These indications describe the safety precautions to take
against the related product and they are not a guaranty of the described product properties.
3. HAZARDS IDENTIFICATION
Critical hazards to man:
The above-mentioned data correspond to our current state of knowledge. They serve as a
description of the products in regard to necessary safety measures and do not guarantee the
described chemical properties. These indications describe the safety precautions to take
against the related product and they are not a guaranty of the described product properties.
3. HAZARDS IDENTIFICATION
Generally not hazardous in normal handling, however good laboratory practices should
always be used. Avoid long term exposure to skin or by inhalation.
Critical hazards to environment: none.
The above-mentioned data correspond to our current state of knowledge. They serve as a
description of the products in regard to necessary safety measures and do not guarantee the
described chemical properties. These indications describe the safety precautions to take
against the related product and they are not a guaranty of the described product properties.
3. HAZARDS IDENTIFICATION
Critical hazards to man:
Explosion hazard: dried NaNO3 decomposes explosively when heated > 538C.
The above-mentioned data correspond to our current state of knowledge. They serve as a
description of the products in regard to necessary safety measures and do not guarantee the
described chemical properties. These indications describe the safety precautions to take
against the related product and they are not a guaranty of the described product properties.
Annex
User Notes