Series 240 250 280 290 Series V2001 PFEIFFER

Electric and Pneumatic Control Valves

Information Sheet Part 1

DN6 to 500 PN 10 to 400 196 to +550C

NPS to 20 Class 125 to 2500 325 to +1022F
DN10A to 250A JIS10K/20K 196 to +500C

Edition February 2015

Information Sheet T 8000-1 EN

Contents
SAMSON control valves 3 Types of pipe connections 17
Series240 3 Valve-specific parameters 18
Series250 3 KVS or CV coefficient 18
Series280 3 Rangeability 18
Series290 3 Inherent characteristic 18
SeriesV2001 3
Actuators 19
Valves for special applications 3
Pneumatic actuators 19
Technical data 4 Electric actuators 19
Table 1: Series240 Valves and valves for Electrohydraulic actuators 19
special applications 4
Hand-operated actuators 19
Table 2: Series250 Valves 5
Table 3: Series280 Steam-converting Valves 6 Valve accessories 19
Table 4: Series290 Valves 6 Valve sizing 20
Table 5: PFEIFFER control valves 7 Calculation of the KV coefficient 20

Valve details 8 Valve selection 20

Valve styles 8 Calculation of noise emission 21
Globe valve 8 Gases and vapors 21
Three-way valve 8 Liquids 21
Angle valve 8 Materials according to DIN and
Cryogenic valve 8 ANSI/ASME 22
Diaphragm valve 9 Table 7: Body materials and temperature ranges 22
On/off valve 9 Selection and ordering 23
Micro-flow valve 9 Selection and sizing of the control valve 23
Steam-converting valve 9 Ordering data 23
Valve bonnet 10 Specification sheet for control valves 24
Packing 10
Packing forms 10
Seat and plug 12
Perforated plug 12
Clamped-in seat 12
Seat leakage 12
Table 6: Plug seal and seat leakage rate 12
Pressure balancing 12
Carbide or ceramic trims 13
Low-noise operation 14
Flow dividers 14
AC trims 14
Silencer 14
Additional components 16
Bellows seal 16
Insulating section 16
Heating jacket 16
Face-to-face dimensions 17
Face-to-face dimensions according to DINEN 17
Face-to-face dimensions according to ANSI 17

2 T 8000-1 EN
SAMSON control valves Series 280

Series 240, 250, 280 and 290 Control Valves include pneu- Series280 Steam-converting Valves are used to reduce both
matic and electric globe valves, three-way valves and angle the steam pressure and steam temperature to optimize plant
valves. Their application range covers control tasks in process operation and heat efficiency in process plants, for example,
engineering and industrial applications as well as in supply in refineries, food and beverage, tobacco or pulp and paper
and power plant engineering. industries.

The modular system allows easy retrofitting and servicing. Steam-converting valves are based on Series250 Valves fitted
with a flow divider StIII and an additional cooling water con-
The control valves consist of a valve and (pneumatic, electric,
nection.
electrohydraulic or hand-operated) actuator.
Steam-converting valves are available in valve sizes ranging
For controlling purposes and travel indication, accessories,
from DN50 to 500 (NPS2 to 20), for pressure ratings of
such as positioners, limit switches and solenoid valves, can ei-
PN16 to 160 (Class150 to 900) and for temperatures up to
ther be attached directly or according to IEC60534-6
500C (930F).
(NAMUR rib) (see Information Sheet uT 8350 EN).
The valve bodies are available in cast iron, spheroidal graph- Series 290
ite iron, cast steel, cast stainless steel, cold-resisting steel, Series 290 Control Valves are primarily used in the petro-
forged steel or forged stainless steel as well as special alloys. chemical industry and process engineering due to their main-
All parts of the valve and the pneumatic actuator housing in tenance-friendly properties. The seat is clamped into the
the completely corrosion-resistant version are made of stain- valves to facilitate maintenance.
less steel. Refer to the associated data sheets for details. Series290 Valves are only available in ANSI versions in valve
Series 240 sizes NPS to 8 and pressure ratings of Class150 to 900. A
bellows seal or insulating section allows the valves to be used
Series 240 Control Valves are primarily used in the chemical
in temperature ranges between 196 and +450C (325 and
industry. The valves are available as globe and three-way
+842F) depending on the material used.
valves in valve sizes ranging from DN15 to 300 (NPS to
12) and up to a pressure rating of PN 40 (Class300). Additional equipment includes flow dividers, heating jackets
and balanced plugs. Furthermore, Series290 Valves can be
Standard versions of the valves are suitable for temperature
designed to meet NACE requirements for sour gas.
ranges between 10 and +220C (15 and 430F). An insu-
lating section allows the temperature range to be extended to SeriesV2001
196 and +450 C (ANSI: 325 and +840F). The Series V2001 Valves are available as globe valves or as
The plug stem is sealed either by a self-adjusting PTFE V-ring three-way valves for mixing or diverting service. They are
packing or an adjustable packing. To meet stricter emissions manufactured in valve sizes DN15 to 100 (NPS to 4) and
control requirements, a stainless steel bellows is used. The pressure ratings of PN16 to 400 (Class150 and 300). The
Type3241 Valve can be equipped with a heating jacket that standard versions of these valves are suitable for temperature
may also include the bellows seal. ranges from 10 to +220C (14 to 430F). The use of an in-
sulating section extends the temperature range to 300C
Series 250
(572F).
Series 250 Control Valves are used when large valve sizes
SeriesV2001 Valves are primarily designed for use in me-
and/or high pressures are involved in process engineering,
chanical and plant engineering. A special attribute of the
power plant or supply engineering.
Type3531 and Type3535 Valves is their use in heat transfer
They are manufactured in valve sizes DN15 to 500 (NPS applications using organic media (e.g. heat transfer oil). The
to 20) and pressure ratings of PN16 to 400 (Class150 to Type3321 and Type3323 Valves are suitable for liquids,
2500). In addition to globe, three-way and angle valves, cus- gases and steam up to 350C (660F).
tomized valve constructions can be engineered.
The standard version can also be fitted with additional equip-
Standard versions of the valves are suitable for temperature ment, such as bellows seals, insulating sections and flow di-
ranges between 10 and +220C (15 and 430F). The tem- viders.
perature range can, however, be extended by using an ad-
justable high-temperature packing to a temperature range be- Valves for special applications
tween 10 and +350C (15 and 660F) and by using a bel- These valves are designed for special requirements. Such
lows seal or an insulating section to a temperature range be- valves include cryogenic, food processing, diaphragm and
tween 196 and +550C (ANSI: 325 and +1022F). micro-flow valves.
Series250 Valves can be equipped with a heating jacket. The K30EN Catalog on components for the food processing
and pharmaceutical industries contains details on hygienic
and aseptic valves.

T 8000-1 EN 3
Technical data
Table 1: Series240 Valves and valves for special applications
Valve Series 240 For special applications
3241
Type 3244 3248 3246 3351 3510
-DIN -ANSI -Gas -Oil -TV
Data Sheet TEN 8015 8012 8020 8022 8016 8026 8093 8046 8039 8091
Globe valve
Three-way mixing or diverting valve
Angle valve
DIN
Standard version ANSI
JIS
Low flow rates
Tested for gas, DINEN161
Special Liquid fuels (ISO23553)
appli- Tested according to DINEN14597
cations On/off valve
Food/pharmaceutical industry
Cryogenic applications
10, 15,
DN 15 to 300 15 to 150 15, 25 15 to 150 15 to 150 25 to 150 15 to 100
Valve size 25
NPS to 12 to 6 , 1 to 6 1 to 6 to 10 to 4 , , 1
PN 10 to 40 40 16, 40 16 to 40 10 to 40 16 to 100 10 to 40 40 to 400
125 to 125 to 150 to 150 to 150 to 150 to
Pressure rating Class 300 150, 300
300 300 600 600 300 2500
JIS 10/20K 10/20K
Permissible temperatures and differential
See associated Data Sheet
pressures
Cast iron, EN-JL1040
Spheroidal graphite iron,

EN-JS1049
Cast steel, 1.0619
Cast stainless steel, 1.4408 1.4308
Forged steel, 1.0460
Body Cast stainless steel, 1.4571
materi-
al ASTMA126B, cast iron
ASTMA216WCC, cast steel
ASTMA351CF8M, cast stainless A351

steel CF8
GX5CrNi19-10, 1.4308
G20Mn5, 1.6220/1.1138/LCC
Special material
Metal seal
High-performance metal seal
Plug Soft seal
Balanced
Diaphragm seal
Insulating section
Metal bellows seal
Options
Heating jacket
Low-noise (flow divider)
Flange
Con-
Welding ends
nection
Special connections

Data Sheet T EN 8015 8012 8020 8022 8016 8026 8093 8046 8039 8091

4 T 8000-1 EN
Table 2: Series 250 Valves
(see Catalog K12EN Control Valves for Process Engineering Volume 2)
Valve Series 250
Type 3251 3252 3253 3254 3256 3259
Data Sheet T EN 8051 8052 8053 8055 8056 8060 8061 8065 8066 8059
Globe valve
Three-way mixing or diverting valve
Angle valve
DIN IG
Standard version
ANSI
DN 15 to 500 15 to 25 15 to 500 80 to 500 15 to 300 16 to 90
Valve size
NPS to 20 to 1 to 20 3 to 20 to 12
PN 16 to 400 40 to 400 10 to 400 16 to 400 16 to 400 325
Pressure rating 150 to 300 to 150 to 150 to 300 to
Class
2500 2500 2500 2500 2500
Permissible temperatures and
See associated data sheet
differential pressures
Cast steel, 1.0619
G17CrMo5-5, 1.7357
Cast stainless steel,
1.4404
1.4408
Body
ASTMA216WCC
material
ASTMA217WC6
ASTMA351CF8M A316L
Special material Cast iron RA4

EN-JL1040 (1.4571)
Metal seal
High-performance

metal seal
Plug
Soft seal
Balanced
Ceramic trim
Insulating section
Metal bellows seal
Options
Heating jacket
Low-noise (flow divider)
Flanges
Connec-
Welding ends
tion
Special connections

Data Sheet T EN 8051 8052 8053 8055 8056 8060 8061 8065 8066 8059

T 8000-1 EN 5
Table 3: Series280 Steam-converting Valves
(see Catalog K12EN Control Valves for Process Engineering Volume 2)
Type 3281 3286
Data Sheet T EN 8251 8252 8256 8257
Globe valve
Angle valve
DIN
Standard version
ANSI
DN 50 to 500 50 to 300
Valve size
NPS 2 to 20 2 to 12
PN 16 to 160 16 to 160
Pressure rating
Class 150 to 900 150 to 900
Cast steel, 1.0619
Body Cast steel, 1.7357
material Cast steel, A216 WCC
Cast steel, A217 WC6

Table 4: Series 290 Valves

Type 3291 3296
Data Sheet T EN 8072-1 8074-1
Globe valve
Angle valve
Standard version ANSI
Valve size NPS to 8 to 8
Pressure rating Class 150 to 900 150 to 900
Cast steel, A352 LCC
Cast steel, A216 WCC
Body
Cast steel, A217 WC6
material
Cast stainless steel, A351CF3M
Cast stainless steel, A351CF8M
Metal seal
High-performance metal seal
Plug
Soft seal
Balanced
Insulating section
Metal bellows seal
Options
Heating jacket
Low-noise (flow divider)
Flanges
Connec-
Welding ends
tion
Special connections

6 T 8000-1 EN
Table 5: PFEIFFER Valves
Valve PFEIFFER valves
Type Type 1a Type 1b Type6a Type8a
Data sheet TB 01a TB 01b TB06a TB08a

Globe valve
(micro-flow valve)
Three-way mixing or diverting valve Type 1d*
Angle valve
DIN
Standard version
ANSI
DN 25 to 150 25 to 100 6 to 15
Valve size
NPS 1 to 6 1 to 4 to 2
PN 10/16 10/16 10/16
Pressure rating
Class 150 150 150
Permissible temperatures and differential
See associated data sheet
pressures
EN-JS1049
Body
ASTMA352LCC
material (DN150/NPS6)
Special material 0.7043/PTFE 0.7043/PFA 0.7043/PTFE 0.7043/PTFE
Metal seal
High-performance metal

seal
Plug
Soft seal
Balanced
Ceramic trim
Insulating section
Metal bellows seal PTFE PTFE
Options
Heating jacket
Low-noise (flow divider)
Flanges
Connection Welding ends
Special connections

Data sheet TB 01a TB 01b TB06a TB08a

T 8000-1 EN 7
Valve details
Valve styles
The valve body, valve bonnet and, in some cases, the bottom
flange are subject to internal stress caused by the process me-
dium flowing through the valve. Consequently, the valves must
be designed to be sufficiently resistant to mechanical and
chemical stress.
Under the influence of the operating temperature, the material
strength changes. This behavior can be improved by combin- Mixing service with Type3244 Three-way Valve
ing certain alloys. For this reason, heat-resisting materials are
used at high temperatures (e.g. according to DINEN10213)
and cold-resisting materials are used for cryogenic service.
The materials table (Table 7) and the Information Sheet
uT8000-2 EN provide a summary.

Globe valve AB A

Globe valves allow easy installation in straight pipelines. For

nominal pressures up to PN40 and nominal sizes up to
DN300, three-flanged bodies of the Series240 are mainly
used. The plug stem is guided in the valve bonnet and the B
V-port plug in the screwed seat.
Flow-diverting service with Type3244 Three-way Valve
The ports of the V-port plug are asymmetric in order to sup-
press any oscillations. Unguided parabolic plugs are used for More details on three-ways valves in Data Sheet uT8026EN
small KVS coefficients.
Angle valve
Angle valves are ideally installed when a vertical pipeline and
a horizontal pipeline need to be connected. The process medi-
um is only diverted once. Angle valves allow the condensate
to be optimally treated and are practically entirely self drain-
ing.
In case the process medium flows in the flow-to-close
direction, wear in the valve outlet can be reduced by the use
of an anti-wear sleeve.

Type 3241 Globe Valve

To handle higher loads and when larger seat diameters are

used, the Type3254 Globe Valve (Series250) is provided
with an additional plug stem guide in the bottom flange.

Type3256 Angle Valve

More details on angle valves in Data Sheet uT8065EN

Cryogenic valve
Plants that produce liquefied, cryogenic air separation gases,
Additional plug stem guide in Type3254 often use vacuum-insulated pipelines to prevent environmental
heat being transferred to the medium. The valves can be inte-
More details on globe valves in Data Sheets uT8015 EN
grated into the vacuum jacket using a connecting flange. The
and uT 8060 EN
valve is designed to widely prevent thermal conduction to the
Three-way valve effect that the stem remains free of ice. A bellows seal serves
Three-way valves are used for mixing or flow-diverting ser- as the primary sealing. The jacketed pipeline is evacuated of
vice. The mode of operation depends on how the two plugs air and sealed off after installation of the components. The
are arranged. The direction of flow is indicated by arrows. cryogenic extension bonnet of the valve is often welded to the
jacketed pipeline over a flange, meaning considerable work is

8 T 8000-1 EN
involved to remove the valve from the pipeline. However, to
make maintenance possible, the internal parts can be ac-
cessed through the cryogenic extension bonnet without having
to remove the valve from the pipeline.

Type3351 On/off Valve

More details on on/off valves in Data Sheet uT8039EN

Micro-flow valve
Micro-flow valves are used for very low flow rates (KV coeffi-
cients <1.6 to 105 m/h). The parts exposed to the process
medium are made of stainless steel (1.4404). All valve parts
are made of semi-finished products. As a result, special mate-
rials can be used in a particularly cost-effective manner, and
the valve covers a wide range of applications.
Type3248 Cryogenic Valve

More details on cryogenic valves in Data Sheet uT8093EN

Diaphragm valve
For viscous or corrosive media possibly containing solids, dia-
phragm valves that are free of dead space and without stuff-
ing boxes are an economical solution. The diaphragm may be
made of rubber, nitrile, butyl or PTFE. The valve body may ad-
ditionally be lined with rubber or PTFE.
Type3510 Micro-flow Valve

More details on micro-flow valves in Data Sheet uT 8091EN

Steam-converting valve
Steam-converting valves are used to reduce the steam pres-
sure and the steam temperature simultaneously. A connecting
pipe supplies the cooling water to the flow divider StIII. At its
inner wall, the cooling water comes into contact with the
steam flow. The steam flow and the entrained water are mixed
Type3345 Diaphragm Valve in the narrow wire mesh of the flow divider. As the supplied
cooling water does not come into contact with the valve body,
More details on diaphragm valves in Data Sheet uT8031EN neither erosion nor thermal shock occur. The flow divider en-
On/off valve sures low-noise and low-vibration operation.

The valve for on/off service is used for tight shutoff of liquids,
non-flammable gases and steam. As the valve plug is
equipped with both a metal seal and a soft seal, the leakage
class VI is achieved.

Type3281 Steam-converting Valve

More details on steam-converting valves in Data Sheets

uT8251 EN and uT8254 EN

T 8000-1 EN 9
Valve bonnet Packing forms

The valve bonnet seals off the valve at the top and accommo- Standard packing form
dates the packing and the plug stem guide. The valve bonnet Temperature range: 10 to +220C
and the yoke of Series240 Valves are incorporated in one Self-adjusting, spring-loaded V-ring packing made of PTFE-
piece. The valve bonnet and the yoke of Series250 and 280 carbon for nominal sizes DN15 to 150. Self-adjusting PTFE
Valves are bolted together. The NAMUR rib standardized in compound and PTFE-silk packing for nominal sizes DN200 to
IEC60534-6 located on the yoke allows easy, standardized 500.
attachment of a positioner or other accessories. The valve Suitable for all applications that require a high level of sealing
bonnet is a pressure-bearing part that is exposed to the pro- performance, yet requiring hardly any maintenance.
cess medium, therefore its material is subject to the same de-
Form A
sign requirements as the valve body.
Adjustable, cavity-free PTFE-silk/PTFE-carbon packing.
Packing Especially suitable for process media that crystallize out or
The plug stem is sealed by the packing. The standard packing polymerize.
is used for standard versions, versions with bellows seal or in- Form B
sulating section or when the packing functions as a backup
Adjustable, cavity-free PTFE-silk/pure PTFE packing. PTFE-silk
packing.
for nominal sizes DN200 to 500.
Suitable for process media that crystallize out or polymerize
and in cases where the carbon particles would contaminate
the process medium.
Form C
Adjustable, cavity-free packing made of woven PTFE-silk.
Application for all chemicals including hot acids and alkaline
solutions.
Form D
Valve bonnet of Series240 Valves Spring-loaded V-ring packing made of pure PTFE.
Suitable for pure process media where the carbon particles
The temperature range of the standard packing is between would contaminate the process medium.
10 and 220C and can be extended by the use of an insu-
Form W
lating section on the valve bonnet.
Adjustable, cavity-free packing made of PTFE-graphite thread
Other packings can be installed for special applications.
and carbon for fresh and service water. The carbon bushings
serve as wipers.
Especially suitable for hard water and any process media that
may cause deposits to form on the plug stem.
NACE standard
Spring-loaded V-ring packing made of PTFE-carbon accord-
ing to NACE standard.
Suitable for sour gas or sour water.
ADSEAL
Spring-loaded V-ring packing made of PTFE-carbon with
ADSEAL emergency adjusting function.

Valve bonnet of Series250 Valves ZELETEC 4.000

Self-adjusting, spring-loaded packing made of pure PTFE with
The packings meet the fugitive emission requirements accord- intermediate FFKM V-rings for nominal sizes DN200 and
ing to VDI2440 and, as a result, fulfill the requirements of TA larger.
Luft (German technical instructions on air quality control). Our The ZELETEC (Zero Leakage Technology) packing is mainte-
ISO packings are tested based on DINENISO15848 and nance-free and is especially designed for valves that are diffi-
maintain the external leakage rates depending on the tem- cult to access and must have a high level of sealing perfor-
perature, load and pressure even in continuous operation. mance.
SAMSON issues corresponding manufacturer's declarations
for the valve series and models. Packing versions for extended operating conditions available
on request.

10 T 8000-1 EN
T 8000-1 EN 11
Seat and plug Seat leakage

The design of the seat and the plug determines the KVS (CV) The seat leakage is determined according to IEC60534 which
coefficient, the characteristic and the seat leakage of a valve. specifies the maximum amount of the test process medium
(gas or water) that may flow through the closed control valve
The drawings show seat-guided V-port plugs with asymmetric
under test conditions.
ports with metal seal and soft seal.
For special applications (e.g. using Type3241-Gas or
Type3241-Oil) or with shut-off valves (Type3351), a high
leakage class can be achieved by using a high-performance
metal seal or a soft seal for seat and plug.

Table 6: Plug seal and seat leakage rate

Leakage class
Seat leakage
Seat/plug seal IEC60534-4
% of KVS (CV)
ANSI/FCI 70-2
Metal seal Soft seal Metal seal IV 0.01
High-performance See IEC605344,
The seat, plug and plug stem are made of stainless steel. In V
metal seal table 3
some cases, the trims are subject to high stress due to high
differential pressures, cavitation, flashing, or in cases where Soft seal VI 0.3 p fL1)
the process media contains solids. In order to increase the ser- Pressure balancing
V
See IEC605344,
vice life, seats and metal-seated plugs can have a Stellite fac- with PTFE ring table 3
ing, and plugs up to DN100 can be made of solid Stellite. Pressure balancing
IV 0.01
with graphite ring
The seats are screwed into place, allowing them to be easily
1) Leakage factor IEC60534-4, section 5.5
exchanged. They may also be made of other materials.

Perforated plug Pressure balancing

An optimized trim with perforated plug is available for Series If the actuator thrust is not sufficient to handle the differential
240 and 250 Valves. Perforated plugs are mainly used in se- pressure, pressure-balanced plugs are a good solution. The
vere service, e.g. in steam applications, two-phase medium plug is designed to function as a piston. The upstream pres-
flows, liquid media which vaporize on the outlet side (flashing sure p1 is transferred to the back of the plug through a hole in
valves) or emergency relief valves (blow-off valves) involving the bottom of the plug. The forces acting on the plug are com-
gas relief. In these applications, flow velocities lower than pensated for, with exception of the area around the plug stem.
0.3Mach cannot usually be kept. The medium flows through Pressure-balanced plugs are additionally sealed with a PTFE
the perforated plug, splitting up the jet stream into numerous ring or a graphite ring. The pressure-balanced components
smaller jets to ensure low-noise energy transfer to the sur- are subject to wear. As a result, the seat leakage rate (see Ta-
rounding medium. ble 6) and the amount of maintenance needed for these valves
More details on valves with perforated plugs in Data Sheet increase. Pressure-balanced plugs should not be used, if at all
uT8086EN possible, for high-temperature process media or for media
that contain solids or crystallize out. In these cases, we recom-
Clamped-in seat mend to use a more powerful actuator.
Type3291 Valves are fitted with a clamped-in seat, which has
two major benefits: in comparison to screwed seats, it cannot
come undone. Furthermore, the clamped-in seat can be quick-
ly removed and reinstalled using standard tools. This facili-
tates maintenance to meet the requirements of the oil and gas
industry. Most plants in this industry cannot be shut down for
maintenance, meaning maintenance-friendly components are p1
p2
required. Furthermore, these seats are suitable for use in ap-
plications involving steam and condensate.
More details on Type3291 Valve in Data Sheet p1
uT8072-1EN

Plug with pressure balancing

12 T 8000-1 EN
Carbide or ceramic trims
Control valves with extremely resistant carbide or ceramic
trims are used when the valve body and trim are subject to
considerable erosion and abrasion.
The following valves can be fitted with carbide or ceramic
trims:
Type 3251 Globe Valve
Type3256 Angle Valve
The Type3256 Angle Valve can be fitted with a ceramic
wear-resistant pipe. When the process medium flows in the
flow-to-close (FTC) direction, this version is suitable for ex-
treme erosive and abrasive conditions caused by process me-
dium containing solids.
Details on ceramic materials and their properties are avail-
able on request.

Type3256 Angle Valve with ceramic trim and ceramic anti-wear

pipe

More details on ceramic trims in Data Sheet uT8071EN

T 8000-1 EN 13
Low-noise operation
Flow dividers
The flow dividers serve to reduce the noise emission of gases
and vapors. The process medium reaches its maximum veloci-
ty after passing the restriction between seat and plug. Before it
starts to create a noise-intensive, turbulent mixing zone, the
process medium hits the inner wall of the flow divider. The
flow is divided and a low-noise impulse exchange with the
surrounding medium takes place.
The flow divider StI has a single-ply perforated sheet steel
and flow divider StII a two-ply perforated sheet steel. AC-1 Trim AC-2 Trim

The three-staged AC-3 Trim is used for differential pressures

up to 100bar. Optionally, Stellite facings or hardened trims
are available. For differential pressures over 100bar, the five-
staged AC-5 Trim is available.

Flow divider St I Flow divider StII

The flow divider StIII consists of a corrosion-resistant wire

mesh, which can be additionally fitted with an internal and
external perforated sheet steel for Series250 Valves.

Type3251 with AC3 Trim Type3254 with AC5 Trim

More details on AC trims in Data Sheets uT8082 EN and

uT8083 EN

Silencer
Flow divider StIII
The silencer acts as a fixed restrictor package that can be in-
The valve-specific correction values for gases and vapors are stalled downstream of the valve with one to five attenuation
required for noise calculation according to VDMA24422, plates for applications with gases or vapors. The silencer in-
Edition 1989 and IEC60534 when flow dividers are used. creases the backpressure downstream of the valve which leads
Refer to the diagrams in section on vValve sizing for details. to a reduction in the valve outlet velocity and sound pressure
The KVS (CV) coefficient of the valve trim is reduced by the flow level. Additionally, the nominal outlet size can be extended. A
divider. The KVS (CV) coefficients for the flow dividers StI, StII pipe expander may be required depending on the version.
and StIII are listed in the associated data sheet.
More details on flow dividers in Data Sheet uT8081EN

AC trims
AC-1 and AC-2 Trims are optimized trims for low-noise pres-
sure letdown of liquids at differential pressures up to 40bar.
The seat is raised and the parabolic plug is additionally guid-
ed in the seat. The AC-2 Trim additionally has up to four at-
tenuation plates.

Type33811: Single attenuation plate on the valve upstream of a

possible pipe expander

In Type33813X, two to five attenuation plates can be in-

stalled one after the other in a housing integrated into the
pipe expander.

14 T 8000-1 EN
 Type338135: Five attenuation plates in a housing

Type338145: Five attenuation plates clamped between the pipe

expander and pipeline (wafer-type version)

More details on silencers in Data Sheet uT8084EN

T 8000-1 EN 15
Additional components Heating jacket
Some process media only flow easily above a certain tem-
Metal bellows seal
perature. Below this temperature they start to solidify or crys-
In case, stricter emissions control requirements must be met, tallize out. The valve bodies are fitted with a heating jacket to
e.g. TA Luft or in vacuum applications, a metal bellows is used ensure that the process medium remains at a certain tempera-
to seal the plug stem. The plug stem is additionally sealed with ture and can flow freely. The valve bonnet may also be
a packing at the top flange. This packing serves as a backup equipped with a heating jacket when the plug stem is sealed
packing. by a bellows seal.
The metal bellows can be monitored for leakage or a sealing
medium can be applied by means of a test connection.
The bellows seal can be used for valves of Series240 and
290 from 196 to +450C, and Series250 and 280 from
196 to +550C.
Higher temperatures for Series250 and 280 on request

Type3241 with heating jacket and with bellows heating

A heat transfer medium flowing between valve body and

heating jacket ensures that the process medium is kept at a
certain temperature. If steam is used as heating transfer medi-
um, proper condensate discharge must be ensured.
Versions with heating of the connecting flanges or with heat-
ing of larger connecting flanges for the body are available on
request.
Metal bellows seal

Insulating section
The application range of a standard packing can be extended
to an operating temperature of less than 10C or over
+220C by using an insulating section.

Insulating section
The temperature ranges of the various valves series are:

Series240: 196 to +450C with long insulating section

50 to +450C with short insulating section
Series250: 196 to +550C
Series280: Max. 500C
Series290: 196 to +450C
The specified temperature ranges may be restricted by the
materials used as specified in the pressure-temperature dia-
gram (Information Sheet uT80002EN).

16 T 8000-1 EN
Face-to-face dimensions Types of pipe connections
SAMSON valves with flanges have the same face-to-face di- Flanged connections are most frequently used in industrial
mensions as valves with welding ends. plants as they allow easy mounting and removal of valves and
their milled facings provide excellent sealing reliability and
Face-to-face dimensions according to DINEN
quality.
Types3241, 3251, 3254, 3281 and 3284 A summary of flanges according to DINEN standards, their
PN
Globe Valves
connection dimensions and types of flange faces is provided
10 to 40 DINEN558, Series1 in DINEN1092-1 for steel flanges and DINEN1092-2 for
63 to 100 DINEN558, Series2 cast iron flanges.
160 DINEN558, Series2 The standard version of SAMSON valves has flanges with
250 DINEN558, Series2 raised faces (Form B1). Other flange types are available on
request.
320 DINEN558, Series2
400 Based on ASME B16.10 Class2500, column 4 DIN flange with raised face, Form B1
Types3256 and 3286 Angle Valves
10 to 40 DINEN558, Series8
63 to 100 DINEN558, Series9
160 DINEN558, Series9 Form C (tongue) Form E (male face)
250 DINEN558, Series93
320 DINEN558, Series93
400 Based on ASME B16.10 Class2500, column 6

Face-to-face dimensions according to ANSI Form D (groove) Form F (female face)

Types3241, 3251, 3254, 3281 and 3291

Class
Globe Valves1)
125/150 ANSI/ISA75.08.01 Flange types according to DIN

250/300 ANSI/ISA75.08.01 The US standard for cast iron flanges is ASMEB16.1,

600 ANSI/ISA75.08.01 ASMEB16.42 for spheroidal graphite iron flanges and
ASMEB16.5 for steel flanges.
900 ASME B16.10 Class900, column 5
The standard version of cast iron valves with a pressure rating
1500 ASME B16.10 Class1500, column 5
of Class125 has flanges with flat faces.
2500 ASME B16.10 Class2500, column 4
Valves with a pressure rating of Class300 have flanges with
Types3256 and 3296 Angle Valves1)
raised faces (0.06 height), and valves with higher pressure
125/150 0.5 ANSI/ISA75.08.01 ratings have flanges with raised faces (0.25 height).
250/300 0.5 ANSI/ISA75.08.01 Other versions are available. Details available on request.
600 0.5 ANSI/ISA75.08.01
900 ASME B16.10 Class900, column 7
1500 ASME B16.10 Class1500, column 7
Raised face Flat face
2500 ASME B16.10 Class2500, column 6
1) Depending on the valve series, the pressure ratings are restricted
as follows:
Series240: only up to Class300
Series280 and 290: only up to Class900
Ring joint face
Versions with welding-neck ends are not standardized. Con-
Flange types according to ANSI
sult SAMSON first concerning their face-to-face dimensions.
For critical process media and/or high pressure ratings, the
valve bodies can be supplied with welding ends or weld-
ing-neck ends. For control valves according to DIN standards,
the welding ends conform to DINEN12627. For control
valves according to US standards, the welding ends are speci-
fied in ASMEB16.25.
For installation methods according to US standards, valves of
the Series240 are available with NPT female thread in sizes
to 2.

T 8000-1 EN 17
Valve-specific parameters
KVS or CV coefficient
The KV (CV) coefficient is calculated according to IEC60534
from the specified operating data.
The KVS (CV) coefficient is specified in the data sheets to identi-
fy the valves. It corresponds to the KV coefficient at the rated
travel H100. In order to increase control accuracy and with re-
gard to manufacturing tolerances, the selected KVS (CV) coeffi-
cient must be higher than the KV coefficient.

Rangeability
The rangeability is the quotient of KVS/KVR. KVR being the
smallest KV where the characteristic still lies within the permis-
sible gradient tolerance of the characteristic (IEC60534 Part
2-4). Refer to Information Sheet uT80003EN.

Inherent characteristic
The characteristic shows the relationship between the KV flow
coefficient and the travel (H).
Valves are either designed with an equal percentage or with a
linear characteristic.
The equal percentage characteristic can be identified by equal
increments of travel that yield equal percentage increments of
the KV flow coefficient.
Whereas, in a linear characteristic, equal increments of travel
yield equal increments of the KV flow coefficient.

Valve characteristic: 1 - linear; 2 - equal percentage

18 T 8000-1 EN
Actuators
Actuators convert the control signal from, for example, a posi-
tioner into a travel motion carried out by the control valve
Type 3277 Pneumatic
(plug stem with valve plug).
Actuator
Pneumatic, electric and electrohydraulic actuators as well as
hand-operated actuators are available (see Information Sheet
uT8300 EN).

Pneumatic actuators
Pneumatic actuators are used for pneumatic or electropneu-
matic instrumentation. The pneumatic actuators are dia-
phragm actuators with a rolling diaphragm and internally fit-
Type3271 Pneumatic
ted springs. The benefits of pneumatic actuators include their
Actuator with additional
low overall height, powerful thrust and stroking speed. handwheel
Different signal pressure ranges are available. Pneumatic ac-
tuators are suitable for use in hazardous areas and feature
fail-safe action (upon air supply failure, the control valve is ei-
ther closed or opened).
The Type3277 Pneumatic Actuators allow direct attachment
Type 3275 Pneumatic
of positioners or limit switches. The travel linkage is protected
Piston Actuator
as it is located within the yoke below the diaphragm cases.
Pneumatic actuators can additionally be equipped with a
handwheel (uT83101EN and uT83102EN).

Electric actuators
If compressed air is not available, electric actuators with pow- Type3374 Electric
erful thrust and large travels can be used. These actuators are Actuator
self-locking.
Electric actuators are connected to three-step controllers, elec-
tric positioners issuing analog signals or over a reversing con-
tactor unit.

Electrohydraulic actuators
Electrohydraulic actuators are connected to an analog signal
TypeSAM Electric Actuator
over three-step controllers or electric positioners. Versions with
with manual override
fail-safe action are available (uT8340 EN).

Hand-operated actuators
These actuators are mounted onto Series240 and 250 Valves,
which are used as hand-operated control valves with 15 or
30mm rated travels (uT8312 EN). Hand-operated
actuators for larger travels are available on request
(Type3273-5/-6). Type 3274 Electrohydraulic
Actuator
Valve accessories
Selection and use of valve accessories are described in more
detail in Information Sheet uT 8350 EN.

Type 3273 Hand-

operated Actuator

T 8000-1 EN 19
Valve sizing Valve selection
After calculating the KV (CV) coefficient, the corresponding KVS
Calculation of the KV coefficient
(CV) coefficient of the valve model is to be selected from the
The KV coefficient is calculated according to IEC60534. The data sheet.
data sheets contain the necessary device-specific terms.
In case, real operating data are used in the calculation, the
A preliminary, simplified calculation may be made with the following generally applies: (also for CV):
help of the working equations listed below. They do not take KVmax 0.7 to 0.8 KVS
into account the influence of the connecting fittings or choked
Further details on calculation of the KV coefficient are listed in
flow at critical flow velocities.
the Application Notes uAB04EN.

p1 Upstream pressure
p2 Downstream pressure
H Travel
Q Flow rate in m/h
W Flow rate in kg/h
Density in kg/m
(generally also for liquids)
1 Upstream density in kg/m
(for gases and vapors)
t1 Upstream temperature in C

Medium Liquids Gases Steam

Pressure drops m/h kg/h m/h kg/h kg/h
p1
p2 >
2 QG G T1 W T1 W v2
KV = KV = KV =
519 p p2 519 G p p 2 31.62 p
p1
p <
2 W
KV = Q KV =
1000 p 1000 p
p1
p2 <
2 QG W T1 W 2 v *
KV = G T 1 KV = KV =
259. 5 p1 259. 5 p1 G 31.62 p1
p1
p >
2

Including:
p1 [bar] Absolute pressure pabs [kg/m] Density of liquids
p2 [bar] Absolute pressure pabs [kg/m] Density of gases at 0C and 1013mbar
p [bar] Absolute pressure pabs v1 [m/kg] Specific volume (v from steam table) at t1 and p1
T1 [K] 273 + t1 v2 [m/kg] Specific volume (v from steam table) at t1 and p2
Flow rate of gases based on 0C and p1
QG [m/h] v* [m/kg] Specific volume (v from steam table) at t1 and 2
1013mbar

20 T 8000-1 EN
Calculation of noise emission Liquids
The noise emissions produced by valves used in throttling ser-
Gases and vapors
vice of liquids are calculated according to IEC60534,
The noise emitted by gases in single-stage and multi-stage part8-4. This calculation is consistent with the calculation ac-
valves is determined according to IEC60534-8-3. This calcu- cording to VDMA24422, Edition1989. It is based on the jet
lation method, however, does not apply to valves containing power reached in the valve and also on the valve-specific
noise-reducing elements, such as flow dividers StI to StIII. In acoustical conversion coefficient F empirically determined ac-
this case, calculation is performed according to VDMA24422, cording to VDMA24423 for turbulent flows as well as the
Edition1989. valve-specific pressure ratio xFz for incipient cavitation.
The calculation is based upon the jet power reached on ex- The sound power level and the sound pressure level difference
pansion. The noise emission is determined by means of an at a distance of 1m for the valves with different xFz values can
acoustical conversion coefficient G. be seen in the diagram 2.
Diagram 1 illustrates the difference between the conversion For a pressure ratio of xF= 0.5 and a valve with xFz= 0.6, the
coefficients G depending on the differential pressure ratio. sound pressure level is 20dB less than that of a valve with
Assuming a differential pressure ratio of x=0.5, the differ- xFz= 0.3.
ence in sound pressure level is 20dB between a valve with-
out flow divider and a valve with a flow divider StIII. The
sound pressure level can be reduced considerably by the use
of flow dividers.

G [dB]
0

-20
1
2
-40 1 - without flow divider
3 2 - with flow divider StI
-60
4 3 - with flow divider StII
4 - with flow divider StIII
-80

-100
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 x
Differential pressure ratio

Diagram 1: Noise reduction with gases depending on the differential pressure using flow dividers

F [dB]

-20 xFz values

z=0.2 z=0.3 z=0.4 z=0.5 z=0.6 z=0.7 z=0.8

-40

-60

-80

-100
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 x
Differential pressure ratio

Diagram 2: Noise reduction with liquids depending on the differential pressure using flow dividers

T 8000-1 EN 21
Materials according to DIN and ANSI/ASME
The body materials mainly used and their temperature ranges are listed in the table below.
The associated pressure-temperature diagrams in Part2 of this Information Sheet (uT80002EN) include the materials' limits of
application.

Table 7: Body materials and temperature ranges

Temperature in C 200 150 100 50 0 +50 +100 +150 +200 +250 +300 +350 +400 +450 +500 +550 +600

Body materials

Cast iron EN-JL1040

A 126 B

Spheroidal EN-JS1049
graphite iron

Cast steel 1.0619

1.5638

1.6220

1.7357

1.7379

A216 WCC

A217 WC6

A217 WC9

A352 LCC

A352 LC3

Cast stainless 1.4408

steel
1.4581

1.4308

A351 CF8M

A351 CF8

Forged steel 1.0460

Forged 1.4404
stainless steel
1.4571

A316 L

Seat/plug seal

Metal
Leakage class IV

Metal
Leakage class V

Soft
Leakage class VI

Pressure balancing

PTFE

Graphite

Cryogenic

Bonnet

Standard

Short insulating section

Long insulating section

Short bellows seal

Long bellows seal

22 T 8000-1 EN
Selection and ordering Ordering data
Order specifications:
Selection and sizing of the control valve
1. Calculate the required KV (CV) coefficient according to Valve model ... *)
IEC60534. You may use, for example, the SAMSON Valve size ... *)
valve sizing software. This sizing usually is carried out by Pressure rating ... *)
SAMSON. If real operating data are used for the calcu-
Body material ... *)
lation, the following generally applies:
KVmax= 0.7 to 0.8 KVS Type of end Flanges, welding ends, welding-neck
connections ends
2. Select the KVS coefficient and the valve size according to
the table in the corresponding data sheet. Plug *) Standard, balanced, metal seal, soft
seal, high-performance metal seal
3. Select the appropriate valve characteristic on the basis of
Hard facing, if required
the behavior of the controlled system.
Characteristic Equal percentage or linear
4. Determine the permissible differential pressure p and
select a suitable actuator using the differential pressure Pneumatic actuator Version according to uT83101EN
tables included in the associated data sheet. or uT83102EN
5. Select the materials to be used with regard to corrosion, Fail-safe position Fail-open or fail-close
erosion, pressure and temperature using the materials ta- Transit time Specifications only for special stroking
bles and the associated pressure-temperature diagram. speed requirements
6. Select the additional equipment, such as positioner and/ Process medium Density in kg/m
or limit switch. in standard or operating state
Pressure p1 in bar (absolute pressure pabs)
p2 in bar (absolute pressure pabs)
with minimum, normal and maximum
flow rate
Valve accessories Positioner and/or limit switch, position
transmitter, solenoid valve, lock-up
valve, volume booster, supply pressure
regulator
*) When no specifications are made, we provide possible
specifications

T 8000-1 EN 23
Specification sheet for control valves
Specification sheet for control valves according to IEC605347
X Details that must be specified to select and size the valve

1 Installation site
2 Control task
7 X Pipeline DN PN NPS Class
8 Pipe material
12 X Process medium
13 X State at the valve inlet Liquid Vapor Gas

15 Min. Usual Max. Unit

16 X Flow rate
Operating data

17 X Input pressure p1
18 X Output pressure p2
19 X Temperature T1
20 X Input density 1 or M
21 X Vapor pressure PV
22 X Critical pressure PC
23 X Kinematic viscosity v
31 Calculation of max. flow coefficient KV (CV)
32 Calculation of min. flow coefficient KV (CV)
33 Selected flow coefficient KVS or CV
34 Calculated sound pressure level dB(A)
35 Type... Valve
36 Style
38 Pressure rating PN Class
39 Valve size DN NPS
40 Type of end connections Flanges Welding ends Welding-neck ends DIN/ ANSI
43 Type of bonnet Normal Insulating section Bellows seal Heating jacket
Valve body

45 Body/bonnet material
47 Characteristic Linear Equal percentage
48 Plug/stem material
49 Bushing/seat material

52 Facing Completely of
None Stellite facing Hardened
Stellite
54 Leakage class % KVS Class
55 Packing material Standard Form

57 Actuator type Pneumatic

60 Actuator area cm
62 Supply pressure Min. Max.
63 Bench range
Actuator

64 Fail-safe action Fail-close Fail-open Fail in place

66 Other actuator types Electric Electrohydraulic Hand-operated
67 Fail-safe position for three-way valves
68 Additional manual override No Yes

70 Positioner type
71 Input signal Pneumatic Electric
Positioners

72 Control valve OPEN at bar mA

73 Control valve CLOSED at bar mA
76 Air connection, max. bar
78 Explosion protection Ex i Ex d
80 Limit switch type
81 Limit switch
Limit switch

Electric Inductive Pneumatic

82 Switching position Closed % travel Open
83 Switching function Closing Opening
84 Explosion protection Ex i Ex d

Specifications subject to change without notice Print Send Reset

2015-07-31 English

SAMSON AG MESS- UND REGELTECHNIK

Weismllerstrae 3 60314 Frankfurt am Main, Germany
Phone: +49 69 4009-0 Fax: +49 69 4009-1507
samson@samson.de www.samson.de T 8000-1 EN