ESAB CNC Presentation - Operator Training - Jun 17
ESAB CNC Presentation - Operator Training - Jun 17
ESAB CNC Presentation - Operator Training - Jun 17
Operator Training
Key Focus
- Operational safety
- Introduction to machine modules
- Operation training
- Maintenance training
- Question & Answer
3
OPERATOR TRAINING CMB
4
MACHINE SAFETY SYSTEMS CMB
2.Carriage - Oxyfuel
1.Motor Carriage -Plasma
Vision T5
Controller
Steel band SUPRAREX SXE - P
Cutting Table
Track Width
FRONT VIEW
8
DESCRIPTION OF CUTTING MACHINE CMB
Basic Machine
2000 mm Effective
Cutting Width
Parking Area
in mm
Gas manifold
Slave Carriage Oxyfuel
Motor Carriage Plasma
Power Track
Vision T5 Controller
Bracket Arm
Plasma Power Source TOP VIEW
9
AXIS OF CUTTING MACHINE CMB
10
OPERATION TRAINING CMB
Introduction
Objective of training is to train CNC Cutting Machine Operator
to effectively and safely operate and maintain cutting
machine.
Day 02
Refresher of Day 01 training.
Continue Controller and subsystem(s) training.
Independent operation under supervision of ESAB trainer⁵.
Day 03
Revision of Day 01 & 02 training.
Individual Operator test by ESAB trainer⁶.
Basic maintenance of CNC cutting machine & subsystems⁷.
12
OPERATION TRAINING CMB
Training focus
(1) Controller safety features and operations.
Activate and deactivate Emergency Stop button
Turn on 24V
Perform machine reference
Control gantry movements
Control station(s) movements
Perform manual plate alignment
Use standard shape library
Adjust and edit gantry / plasma / oxyfuel parameters
Download and save NC file from thumb drive
Recognition of machine data plate
13
OPERATION TRAINING CMB
Training focus
(2) Backup / Restore of Controller setup.
Perform backup of complete system
Perform restore of complete system
Training focus
(4) Training of Oxyfuel System.
Control and adjust gas valves
Identification of Oxyfuel torch and consumables
Identification of Oxyfuel cut data
(5) Independent operation under supervision of ESAB trainer.
Prepare 2 simple NC files on thumb drive. 1 for plasma process and another for oxyfuel
process.
Prepare scrap plate for plasma and oxyfuel cutting.
Perform Training Focus 1 – 4
Use plasma process to cut NC file on thumb drive and standard shape library
Use oxyfuel process to cut NC file on thumb drive and standard shape library
15
OPERATION TRAINING CMB
Training focus
Training focus
ESAB Coolant
Part Number 0558004297
25% Propanediol & 75% Distilled Water
27
MAINTENANCE TRAINING CMB
Shield
28
MAINTENANCE TRAINING CMB
29
MAINTENANCE TRAINING CMB
Thank you
TELEREX 33m
The biggest Panel line machine in the world
Myer Shipyard Germany
Arya, Garry Wong, Jun 2017