Mechanical 2
Mechanical 2
Mechanical 2
3. The unit of lathe which houses the lathe spindle and control levers for speed selection is called
(a) head stock (b) feed box (c) cross slide (d) carriage
5. Previously drilled and reamed parts can be turned between centers by mounting such parts on
(a) face plate (b) mandrel
(c) independent chuck (d) three jaws self centering chuck
10. A mechanism that locks the lathe carriage to the lead screw for thread cutting is called
(a) cat head (b) shim (c) half nut (d) fly cutter
15. Suggest the most suitable method for turning small taper on a long workpiece
(a) Using a taper turning attachment on lathe
(b) Using compound rest or lathe carriage
(c) Off-setting the tailstock centre
(d) Using form tool
17. Identity the method which can be used for turning external tapers only
(a) form tool (b) compound rest (c) taper attachment (d) tailstock offset
18. Identity the holding device to be used on a shaper when cutting keyway in a cylindrical shaft
(a) V-block (b) vise (c) angle plates (d) clamps and bolts
20. Which of the following is a correct statement in the context of climb or down milling
(a) cutter rotates in the direction of travel of workpiece
(b) cutting forces is direction of travel of workpiece
(c) chip thickness is minimum at the beginning of cuts
(d) pouring of coolant just on the cutting edge is rather difficult
21. During gang milling
(a) irregular shaped object are machined
(b) coolant is supplied under pressure
(c) two or more cutters are used simultaneously for machining
(d) job and the cutter rotate about their respective axes
22. A milling machine which has a table that can be swilled and set at any angle to the workpiece is
called
(a) bed milling machine
(b) drum milling machine
(c) universal milling machine
(d) straddle milling machine
27. The drill spindles are provided with a standard taper knows as
(a) Morse taper (b) Chapman taper
(c) Seller’s taper (d) Brown and sharper taper
34. The process of sizing and finishing a hole accurately with a very little metal removal is called
(a) tapping (b) broaching (c) reaming (d) lapping
36. The operations of making a cone shaped enlargement of the end of a hole is called
(a) counter sinking (b) counter boring (c) spot facing (d) step drilling
37. In a horizontal boring machine, the motion of workpiece and that of tool are respectively
(a) rotation and translation
(b) translation and rotation
(c) rotation with translat6ion and stationary
(d) stationary and rotation with translation
38. Of the total heat generated during drilling, major portion of heat is confined to
(a) cutting tool (b) cooling fluid (c) chips (d) work piece
39. The process of removal of metal by means of an elongated tool having a number of successive
teeth of enlarging size is called
(a) boring (b) reaming (c) broaching (d) hobbing
51. Honing can correct irregularities but grinding cannot because honing works with
(a) small contact area and slow speed
(b) small contact area and high speed
(c) large contact area and high speed
(d) large contact area and slow speed
55. The gears used in watches, clocks, toys etc are manufactured by
(a) stamping (b) extrusion (c) milling (d) broaching
57. The device which holds and locates a workpiece during inspection or manufacturing
operations is called a
(a) jig (b) fixture (c) template (d) clamp
58. Spot the odd one in the context of use of jigs and fixtures
(a) Milling (b) grinding (c) turning (d) drilling (e) planning
60. Carburized machine components have high endurance limit because carburisation
(A) raises the yield point of the material
(B) produces a better surface finish
(C) introduces a compressive layer on the surface
(D) suppresses any stress concentration produced in the components
61. For resistance spot welding of 1.5 mm thick steel sheets, the current required is of the order of
(A) 10 A (B) 100 A (C) 1000 A (D) 10,000 A
62. The effect of rake angle on the mean friction angle in machining can be explained by
(A) sliding (coulomb) model of friction
(B) sticking and then siding model of friction
(C) sticking friction
(D) sliding and then sticking model of friction
66. The theoretical mechanical efficiency of a jet engine (neglecting frictional and thermal
losses),when driving a vehicle, has its maximum
(A) only when the vehicle moves at sonic velocity
(B) when outlet gases approach zero absolute velocity
(C) when the vehicle sped approaches the magnitude of the relative velocity of gases at nozzle exit
(D) only when the relative velocity at nozzle exit is at its maximum
68. Match then following components with the appropriate machining processes :
Component Process
(A) Square hole in a high strength alloy (P) Milling
(B) Square hole in a ceramic component ` (Q) Drilling
(C) Blind holes in a die (R) ECM
(D) Turbine blade profile on high strength alloy (S) Jig boring
(T) EDM
(U) USM
(A) A-T, B-U, C-S, D-R (B) A-U, B-S, C-R, D-T
(C) A-T, B-S, C-U, D-P (D) none of these
69. A shaft (diameter 20 +0.05 mm) and a hole (diameter 20 + 0.20 mm) when assembled would yield
-0.15 +0.1
(A) transition fit (B) interference fit (C)clearance fit (D)none of these
70. In ultrasonic machining process, the material removed rate will be higher for material with
(A) higher toughness (B) higher ductility
(C) lower toughness (D) higher fracture strain
71. A milling cutter having 8 teeth is rotating at 150 rpm. If the feed per tooth is 0.1, the table speed in
mm per minute is
(A) 120 (B) 187 (C) 125 (D) 70
(A) A-3, B-2, C-4, D-1 (B) A-2, B-1, C-3, D-4
(C) A-2, B-3, C-1, D-4 (D) none of these
88. The rake angle in a drill
(A) increases from centre to periphery (B) decreases from centre to periphery
(C) remains constant (D) is irrelevant to the drilling operation
89. Preheating before welding is done to
(A) make the steel softer (B) burn away oil, grease, etc, from the plate surface
(C) prevent cold cracks (D) prevent plate distortion
90. The fit on a hole-shaft system is specified as 117-s6. The type of fit is
(A) clearance fit (B) running fit (sliding fit)
(C) push fit (transition fit) (D) force fit (interference fit)
91. Helix angle of fast helix drill is normally
(A) 350 (B) 600 (C) 900 (D) 50
92. In a point to point control NC machine, the slides are positioned by an integrally mounted stepper
motor drive. If the specification of the motor is 10/pulse, and the pitch of the lead screw is 3.6 mm,
what is the expected positioning accuracy ?
(A) 1um (B) 10um (C) 50um
93. Selection electrolyte for ECM is as follows :
(A) non-passivating electrolyte for stock removal and passivating electrolyte for finish control
(B) passivating electrolyte for stock removal and non-passivating electrolyte for finish control
(C) selection of electrolyte is dependent on current density
(D) electrolyte selection is based on tool-work electrodes
94. Inter electrode gap in ECG is controlled by
(A) controlling the pressure of electrolyte flow
(B) controlling the applied static load
(C) controlling the size diamond particle in the wheel
(D) controlling the texture of the texture of the work piece
95.
List I List II
(A) Surface profilometer 1. Calibration
(B) Light Section Microscope 2. Form tester
(C) Microkater 3. Film thickness measurement
(D) Interferometer 4. Centre line average
5. Comparator
6. Surface lay measurement.
(A) A-4, B-3, C-5, D-1 (B) A-3, B-4, C-1, D-2
(C) A-4, B-3, C-2, D-1 (D) none of these
96. Auto collimator is used to check
(A) roughness (B) flatness (C) angle (D) automobile balance
97. Ideal surface roughness, as measured by the maximum height of unevenness, is best achieved
when the material is removed by
(A) an end mill (B) a grinding wheel
(C) a tool with zero nose radius (D) a ball mill
98. In the specification of dimensions and fits,
(A) allowance is equal to bilateral tolerance
(B) allowance is equal to unilateral tolerance
(C) allowance is independent of tolerance
(D) allowance is equal to the difference between maximum dimension specified by the tolerance
99. Chills are used in moulds to
(A) achieve directional solidification (B) reduce the possibility of blowholes
(C) reduce freezing time (D) smoothen metal flow for reducing splatter.
100. Abrasive material used in grinding wheel selected for grinding ferrous alloys is
(A) silicon carbide (B) diamond (C) aluminium oxide (D) boron carbide
101. Disposable patterns are made of
(A) wood (B) rubber (C) metal (D) polystyrene
102. Deep hole drilling of small diameter, say 0.2 mm is done with EDM by selecting the tool material
as
(A) copper wire (B) tungsten wire (C) brass wire (D) tungsten carbide
103. In computer aided drafting practice, an arc is defined by
(A) two end points only (B) centre and radius
(C) radius and one end point (D) two end points and centre
104. Cellular manufacturing suitable for
(A) a single product in large volumes
(B) one-off production of several varieties
(C) products with similar features made in batches
(D) large variety of products in large volumes
105. Tool signature consists of ………….. elements.
(A) 2 (B) 5 (C) 7 (D) 9
106. In blanking operation, the clearance is provided on
(a) punch (b) die
(c) half on the punch and half on the die (d) either on punch or die
107. EDM machining is applied for
(A) shaping carbidic dies and punches having complicated profiles
(B) making large number of small holes in sieves and fuel nozzles
(C) making curved holes in the body
(D) embossing and engraving on harder materials
(E ) all of the above
108. Shrinkage allowance on pattern is provided to compensate for shrinkage when
(A) the temperature of liquid metal drops from pouring to freezing temperature
(B) the metal changes from liquid to solid state at freezing temperature
(C) the temperature of solid phase drops from freezing pouring to room temperature
(D) the temperature of metal drops from pouring to room temperature
109. The cutting force in punching and blanking operations mainly depends on
(A) the modulus of elasticity of metal
(B) the shear strength of metal
(C) the bulk modules of metal
(D) the yield strength of metal
110. In ECM, the material removal is due to
(A) corrosion (B) erosion (C) fusion (D) ion displacement
111. Two plates of the same metal having equal thickness are to be butt welded with electric arc. When
the plate thickness changes, welding is achieved by
(A) adjusting the current (B) adjusting the duration of current
(C) changing the electrode size (D) changing the electrode coating
112. Allowance in limits and fits refers to
(A) maximum clearance between shaft and hole
(B) minimum clearance between shaft and hole
(C) difference between maximum and minimum size of hole
(D) difference between maximum and minimum size of shaft
113. 3-2-1 method of location in a jig or fixture would collectively restrict the workpiece in n degrees of
freedom; where the value of n is
(A) 6 (B) 8 (C) 9 (D) 12
114. In an NC machining operation, the tool has to be moved from point (5,4) to point (7,2) along a
circular path with center at (5,2). Before starting the operation, the tool is at (5,4). The correct G
and m code for this motion is
(A) N010 G03 X7.0 Y2.0 I5.0 J2.0 (B) N010 G02 X7.0 Y2.0 I0.0 J-2.0
(C) N010 G01 X7.0 Y2.0 I5.0 J2.0 (C) N010 G00 X7.0 Y2.0 I5.0 J2.0
115. Piercing is an operation of cutting.
(a) a cylindrical hole in a sheet of metal by the punch and the die.
(b) a hole (other than cylindrical) in a sheet of metal by the punch and the die.
(c) a flat sheet to the desired shape.
(d) a number of holes evenly spaced in a regular pattern on a sheet of metal.
116. The operation of cutting of flat sheet to the desired shape is called.
(a) shearing (b) piercing (c) punching
(d) blanking (e) perforating (f) none of the above
117. Blanking and piercing operations can be performed simultaneously in a
(a) simple die (b) progressive die (c) compound die (d) combination die
118. In piercing operation, the clearance is provided on
(a) punch
(b) die
(c) half on the punch and half on the die
(d) either on punch or die
119. In spot welding, the spacing between two spot weld should not be less than
(a) d (b) 1.5d (c) 3d (d) 6d
120. Seem welding is a
(a) continuous spot welding process
(b) multi- spot welding process
(c) are welding process
(d) process used for joining round bars
121. Projection welding is a
(a) continuous spot welding process (b) multi-spot welding process
(c) are welding process (d) process used for joining round bars
122. In are welding, the temperature of heat produced by the electric are is of the order of
(a) 3000° C to 4000°C (b) 4000°C to 5000° C
(c) 5000° C to 6000° C (d) 6000° C to 7000° C
123. In TIG arc welding, the welding zone is shielded by an atmosphere of
(a) hydrogen gas (b) oxygen gas
(c) helium gas (d) argon gas
(e) either (a) or (b) (f) either (c) or (d)
124. The brass and bronze are welded by ----------------name.
(a) neutral (b) oxidizing (c) carburizing
125. Carburising flame is used to weld
(a) steel, cast iron, copper, aluminum etc.
(b) brass and bronze
(c) hard surfacing materials such as satellite
(d) all of the above
126. A hacksaw blade cuts on the
(a) forward stroke (b) return stroke
c) both far ward and return strokes d) cutting depends upon the directions of force
127. The accuracy of micrometers, calipers, dial indicators can be checked by a
a) feeler gauge (b) slip gauge c) ring gauge (d) plug gauge
128. A ring gauge is used to
a) check the diameter of shafts or studs
b) test the accuracy of holes
c) check the clearance between two mating surfaces
d) all of the above
129. The algebraic difference between the maximum limit and the basic size is called.
(a) actual deviation (b) upper deviation (c) lower deviation (d) fundamental deviation
130. The algebraic difference between the minimum limit and the basic size is called.
(a) actual deviation (b) upper deviation (c) lower deviation (d) fundamental deviation
131. The factor responsible for the formation of discontinuous chips is
(a) low cutting speed and large rake angle
(b) low cutting speed and small rake angle
(c) high cutting speed and large rake angle
(d) high cutting speed and small rake angle
132. The high cutting speed and large rake angle of the tool will result in the formation of
(a) continuous chips (b) discontinuous chips
(c) continuous chips with built up edge
(d) either (a) or (c) (e) either (b) or (c)
133. The factor responsible for the formation of continuous chips with built up edge is
(a) low cutting speed and large rake angle
(b) low cutting speed and small rake angle
(c) high cutting speed and large rake angle
(d) high cutting speed and small rake angle
134. Negative rakes are used for
(a) carbide tools (b) heavy loads (c) harder materials (d) all of the above
135. The relation between the tool life (T) in minutes and cutting speed (V) in m/min is
(a) Vnt=C (b)VTn=C (c) Vn/T=C (d) V/Tn=C
where n= An exponent, which depends upon the tool and work piece, C= A constant.
136. The factor which affects the tool life is
(a) tool geometry (b) cutting speed (c) feed rate
(d) microstructure (e) all of the above (f) none of the above
137. With the same tool life, the maximum material per minute is removed by
(a) increasing the cutting speed (b) decreasing the cutting speed
(c) increasing the depth of cut (d) increasing the feed rate
138. As the cutting speed increases, the tool cutting forces
(a) remain constant (b) increases (c) decreases (d) first increase and then decreases
139. In a centre lathe, the cutting tool is fed in ---------with reference to the lathe axis.
(a) cross direction only (b) longitudinal direction only
(c) both cross and longitudinal direction (d) any direction
140. The size of a lathe is specified by the
(a) height of centres
(b) length between centres
(c) swing diameter over the bed
(d) swing diame=ter over the carriage
(e) all of the above
141. Slow speed of the spindle is necessary in
(a) thread cutting (b) rough turning
(c) turning a work of larger diameter (d) turning a hard or tough material
(e) all of the above
142. An operation of embossing a diamond shaped pattern on the surface of a work piece, is known as
(a) counter boring (b) grooving (c) Knurling (d) facing
143. For harder alloy steel, the point angle of the drill is kept
(a) equal to 118° (b) less than 118° (c) more than 118° (d) any one of the above
144. For softer materials, the point angle of the drill is kept
(a) equal to 118° (b) less than 118° (c) more than 118° (d) any one of the above
145. A twist drill is specified by its
(a) shank, material and diameter (b) shank, lip angle and size of flute
(c) material, length of body and helix angle (d) any of the above
146. In a shaper
(a) tool is stationery and the work reciprocates
(b) work is stationery and the tool reciprocates
(c) tool moves over stationary work
(d) tool moves over reciprocating work
(e) tool and work both reciprocates
151. A grinding wheel becomes glazed (i.e. cutting edge takes a glass- like appearance ) due to
(a) wear of bond (b) breaking of abrasive grains
(c) wear of abrasive grains (d) cracks on grinding wheel
152. The process of changing the shape of grinding wheel as it becomes worn due to breaking away of
the abrasive and bond, is called
(a) truing (b)dressing (c) facing (d) clearing