PVS980 Product Overview
PVS980 Product Overview
PVS980 Product Overview
© ABB Group
March 3, 2017 | Slide 1
PVS980 product overview
Course content
Product overview
Firmware
Fault tracing
Maintenance
© ABB Group
March 3, 2017 | Slide 2
Module 1
Product overview
© ABB Group
March 3, 2017 | Slide 3
PVS980 product overview
Objectives
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March 3, 2017 | Slide 4
PVS980 product overview
Highlights
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March 3, 2017 | Slide 5
PVS980 product overview
Datasheet
Type designation PVS980-58-1818kVA-I PVS980-58-1909kVA-J PVS980-58-2000kVA-K
Input (DC)
Maximum recommended PV power (P PV, max) 1) 2910 kWp 3055 kWp 3200 kWp
5) ±10%
PVS980 product overview
Datasheet
Type designation PVS980-58-1818kVA-I PVS980-58-1909kVA-J PVS980-58-2000kVA-K
Environmental limits
Degree of protection IP66 10) /UL Type 3R
Ambient temp. range (nom. ratings) 11) -20 °C to +50 °C
Maximum ambient temperature 12) +60°C
Relative humidity 5% to 100%
Maximum altitude (above sea level) 4000 m 13)
Protection
Ground fault monitoring Yes
Grid monitoring Yes
Anti-islanding Yes
DC reverse polarity Yes
AC and DC short circuit and overcurrent Yes
AC and DC overvoltage and surge Yes
User interface and communications
Local user interface ABB control panel
Analog inputs 2 as standard
Digital inputs/relay outputs 7/1 as standard
Fieldbus connectivity Modbus, Profinet, Ethernet 15)
Product compliance
Safety and EMC 16) CE conformity according to LV and EMC directives
Certifications and approvals 16) IEC, UL, RCM, IEEE, BDEW, CEI, SAGC, FCC
Grid support and grid functions Reactive power compensation 17) , Power reduction, LVRT, HVRT, FqRT
Dimensions and weight
Width/Height/Depth, mm
10) Excluding (W/H/D) testing, IP56 with underpressure
underpressure 3180/2443/1522 3180/2443/1522
14) At partial power typically < 75 dBA 3180/2443/1522
11) -40 °C as option 15) More communication options as engineered option
© ABB Group Weight appr. 3850 kg 3850 kg 3850 kg
12) Power derating after 50 °C 16) Additional certifications and approvals pending, contact ABB for more information
March 3, 2017 | Slide 7
13) Power derating above 1000 m 17) Also at night
PVS980 product overview
Temperature range
S [%]
• Rated S = 100 percent
power At 50 °C (122 °F) 110%
© ABB Group
March 3, 2017 | Slide 8
PVS980 product overview
Power vs. DC voltage and temperature
S [%]
110%
106.6%
Minimum DC voltage varies according 103.3%
to model:
100 % 35 °C
UDC,min = 850 V with 1,818 kVA unit 40 °C
45 °C
UDC,min = 893 V with 1,909 kVA unit
50 °C
UDC,min = 935 V with 2,000 kVA unit
UDC [V]
0% UDC,min 1100 V 1200 V 1500 V
1150 V 1250 V
© ABB Group
March 3, 2017 | Slide 9
PVS980 product overview
Reactive power supply
100%
−100%
110%
−110%
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March 3, 2017 | Slide 10
PVS980 product overview
Cooling system
No commissioning, no refilling of
refrigerant, no pumps or
compressors, only cleanable air
grilles
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March 3, 2017 | Slide 11
PVS980 product overview
Section overview
A. Control section
C C B. AC cabling section
A
C. Main air channel
D. DC cabling section
E F E F
E. AC section
B F. DC section
D
D
Front view
© ABB Group
March 3, 2017 | Slide 12
PVS980 product overview
Section overview
A. Control section
I I B. AC cabling section
A C. Main air channel
D. DC cabling section
H H
E. AC section
F. DC section
B
G G G. LCL section
H. LCL air channel
I. Inverter module unit
Back view
© ABB Group
March 3, 2017 | Slide 13
PVS980 product overview
Single line diagram
1. DC fuses
2. DC disconnector switch 3
12 1
3. Surge protection - type 1
10 9 8 7 4 2
4. DC contactor
13
5. DC grounding as option (positive/negative)
6. Insulation resistance measurement
7. Power modules 11 5 6
8. LCL filters
11
9. AC contactor
10. AC fuses
11. Internal auxiliary power transformer 13
10 9 4 2
8 7
12. AC surge protection - type I
1
13. AC disconnector switch (AC breaker as an 12
3
option)
© ABB Group
March 3, 2017 | Slide 14
PVS980 product overview
Component overview
1. DC cable lead-throughs
2. DC input cable terminals
3. Input DC fuses
4. Connecting knobs for temporary
grounding of the DC busbars for work
5. DC main switch
6. Ground fault monitoring device
7. DC contactor
8. DC surge protection
9.
10. Main channel cooling fans
11.
12.
13. AC contactor
14. AC fuses
15. AC main switch disconnector (Q1) or AC
breaker (optional)
16. AC output grid connection with connecting
knobs for temporary grounding for work
17. Cabinet internal fans
18. AC output cable lead-throughs
Front view 19. AC surge protection
20. Auxiliary transformer
21. AC500 PLC
© ABB Group
22. Main control board
March 3, 2017 | Slide 15
PVS980 product overview
Component overview
1. DC cable lead-throughs
2. DC input cable terminals
3. Input DC fuses
4. Connecting knobs for temporary
grounding of the DC busbars for work
5. DC main switch
6. Ground fault monitoring device
7. DC contactor
8. DC surge protection
9. Inverter module
10. Main channel cooling fans
11. LCL filter
12. LCL filter cooling fan (internal & external)
13. AC contactor
14. AC fuses
15. AC main switch disconnector (Q1) or AC
breaker (optional)
16. AC output grid connection with connecting
knobs for temporary grounding for work
17. Cabinet internal fans
18. AC output cable lead-throughs
Back view 19. AC surge protection
20. Auxiliary transformer
21. AC500 PLC
© ABB Group
22. Main control board
March 3, 2017 | Slide 16
PVS980 product overview
Component overview
1. DC cable lead-throughs
2. DC input cable terminals
3. Input DC fuses
4. Connecting knobs for temporary
grounding of the DC busbars for work
5. DC main switch
6. Ground fault monitoring device (optional)
7. DC contactor
8. DC surge protection
9. Inverter module
10. Main channel cooling fans
11. LCL filter
12. LCL filter cooling fan (internal & external)
13. AC contactor
14. AC fuses
15. AC main switch disconnector (Q1) or AC
breaker (optional)
16. AC output grid connection with connecting
knobs for temporary grounding for work
17. Cabinet internal fans
18. AC output cable lead-throughs
Front view 19. AC surge protection
20. Auxiliary transformer
21. AC500 PLC
© ABB Group
22. Main control board
March 3, 2017 | Slide 17
PVS980 product overview
Communication
Communication options:
Fieldbus – Ethernet IP
Fieldbus – PROFINET
© ABB Group
March 3, 2017 | Slide 18
PVS980 product overview
PC tools overview
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March 3, 2017 | Slide 19
Module 2
Firmware
© ABB Group
March 3, 2017 | Slide 20
PVS980 firmware
Objectives
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March 3, 2017 | Slide 21
PVS980 firmware
Shared control technology
The PVS980 shares its control platform with the ACS880 product
family (control hardware and software)
Control panel:
ACS-AP-I
Control boards:
Control program Control unit
BCU-12 etc.
© ABB Group
March 3, 2017 | Slide 22
PVS980 firmware
State machine
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March 3, 2017 | Slide 23
PVS980 firmware
Program features overview
Grid monitoring
Fault ride-through
Night Q production
Temperature control
© ABB Group
March 3, 2017 | Slide 24
PVS980 firmware
Parameter system
© ABB Group
March 3, 2017 | Slide 25
PVS980 firmware
Parameter system
© ABB Group
March 3, 2017 | Slide 27
PVS980 firmware
PLC software update with Automation Builder
© ABB Group
March 3, 2017 | Slide 28
Module 3
Fault tracing
© ABB Group
March 3, 2017 | Slide 29
PVS980 fault tracing
Objectives
Find information on how to trace alarms and signals with the fault
logger and data logger
© ABB Group
March 3, 2017 | Slide 30
PVS980 fault tracing
Preparation
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March 3, 2017 | Slide 31
PVS980 fault tracing
Preparation
Required equipment*
Personal safety equipment
Recommended equipment*
Laptop with Drive composer
Digital oscilloscope
Current clamp
High-voltage probes
© ABB Group
March 3, 2017 | Slide 32
* Minimum requirement list
PVS980 fault tracing
Warnings and faults
Measure relevant
values
© ABB Group
March 3, 2017 | Slide 34
PVS980 fault tracing
Drive composer
The event logger shows faults, warnings, and their resets with:
© ABB Group
March 3, 2017 | Slide 35
PVS980 fault tracing
Control panel
© ABB Group
March 3, 2017 | Slide 36
PVS980 fault tracing
Firmware manual
© ABB Group
March 3, 2017 | Slide 37
PVS980 fault tracing
ABB support
If you cannot solve the problem yourself, you can contact your
local ABB service unit.
Required information:
Drive composer tip: create a support package with one click and
send the event history, parameters, etc. to ABB support.
© ABB Group
March 3, 2017 | Slide 38
Module 4
Maintenance
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March 3, 2017 | Slide 39
PVS980 maintenance
Objectives
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March 3, 2017 | Slide 40
PVS980 maintenance
Product life cycle phases
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March 3, 2017 | Slide 41
PVS980 maintenance
Spare parts
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March 3, 2017 | Slide 42
PVS980 maintenance
Drives Installed Base (DIB)
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March 3, 2017 | Slide 43
PVS980 maintenance
Warranty
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March 3, 2017 | Slide 44
PVS980 maintenance
How old is the device?
Manufacturing country
(8 = Estonia)
Running manufacturing
number (000001)
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March 3, 2017 | Slide 45
PVS980 maintenance
Preventive maintenance
Performance and reliability
Repair services
No maintenance
If you do nothing, equipment
will fail at some point.
Failure This includes inverters!
Time
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March 3, 2017 | Slide 46
PVS980 maintenance
Preventive maintenance
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March 3, 2017 | Slide 47
PVS980 maintenance
Preventive maintenance – annual inspections
Action Description
I Visually examine and do maintenance if it is necessary.
P On-/off-site work (commissioning, tests, measurements, etc.)
R Replace the component.
© ABB Group
March 3, 2017 | Slide 48
PVS980 maintenance
Preventive maintenance – component replacement
Replacement of components
10
12
17
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March 3, 2017 | Slide 49
Front view Back view
PVS980 maintenance
Preventive maintenance – component replacement
Replacement of components
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March 3, 2017 | Slide 50
© ABB Group
March 3, 2017 | Slide 51