MCP16251 One-Cell Boost Converter With External UVLO Circuit Reference Design
MCP16251 One-Cell Boost Converter With External UVLO Circuit Reference Design
MCP16251 One-Cell Boost Converter With External UVLO Circuit Reference Design
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== ISO/TS 16949 ==
Table of Contents
Preface ........................................................................................................................... 7
Introduction............................................................................................................ 7
Document Layout .................................................................................................. 7
Conventions Used in this Guide ............................................................................ 8
Recommended Reading........................................................................................ 9
The Microchip Web Site ........................................................................................ 9
Customer Support ................................................................................................. 9
Document Revision History ................................................................................... 9
Chapter 1. Product Overview
1.1 Introduction.................................................................................................... 11
1.2 MCP16251 Device Short Overview ............................................................... 11
1.2.1 MCP16251 Device Features ...................................................................... 12
1.3 What is the MCP16251 One-Cell Boost Converter with
External UVLO Circuit? ........................................................................... 13
1.4 What Does the MCP16251 One-Cell Boost Converter with
External UVLO Circuit Kit Contain? ......................................................... 13
Chapter 2. Installation and Operation
2.1 Introduction15
2.1.1 MCP16251 One-Cell Boost Converter with External UVLO Circuit
Features15
2.1.2 Short Battery Considerations Overview...................................................... 16
2.2 Getting Started .............................................................................................. 17
2.2.1 Power Input and Output Connection .......................................................... 17
2.2.2 MCP16251 One-Cell Boost Converter with External UVLO Circuit
Operation................................................................................................ 18
Appendix A. Schematic and Layouts
A.1 Introduction ................................................................................................... 21
A.2 Board – Schematic........................................................................................ 22
A.3 Board – Top Silk and Pads ........................................................................... 23
A.4 Board – Top Copper ..................................................................................... 23
A.5 Board – Bottom Silk and Pads ...................................................................... 24
A.6 Board – Bottom Copper ................................................................................ 24
A.7 Board – Top 3D View.................................................................................... 25
A.8 Board – Bottom 3D View............................................................................... 25
Appendix B. Bill Of Materials (BOM) .......................................................................... 27
Worldwide Sales and Service ..................................................................................... 28
NOTES:
EU Declaration of Conformity
NOTES:
Preface
NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and
documentation are constantly evolving to meet customer needs, so some actual dialogs
and/or tool descriptions may differ from those in this document. Please refer to our website
(www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each
page, in front of the page number. The numbering convention for the DS number is
“DSXXXXXXXXA”, where “XXXXXXXX” is the document number and “A” is the revision level
of the document.
For the most up-to-date information on development tools, see the MPLAB® IDE online help.
Select the Help menu, and then Topics to open a list of available online help files.
INTRODUCTION
This chapter contains general information that will be useful to know before using the
MCP16251 One-Cell Boost Converter with External UVLO Circuit. Items discussed in
this chapter include:
• Document Layout
• Conventions Used in this Guide
• Recommended Reading
• The Microchip Web Site
• Customer Support
• Document Revision History
DOCUMENT LAYOUT
This document describes how to use the MCP16251 One-Cell Boost Converter with
External UVLO Circuit as an evaluation tool to test the external undervoltage lockout
circuit. The manual layout is as follows:
• Chapter 1. “Product Overview” – Important information about the MCP16251
One-Cell Boost Converter with External UVLO Circuit.
• Chapter 2. “Installation and Operation” – Includes instructions on how to get
started with the MCP16251 One-Cell Boost Converter with External UVLO Circuit.
• Appendix A. “Schematic and Layouts” – Shows the schematic and layout
diagrams for the MCP16251 One-Cell Boost Converter with External UVLO
Circuit.
• Appendix B. “Bill Of Materials (BOM)” – Lists the parts used to build the
MCP16251 One-Cell Boost Converter with External UVLO Circuit.
DOCUMENTATION CONVENTIONS
Description Represents Examples
Arial font:
Italic characters Referenced books MPLAB® IDE User’s Guide
Emphasized text ...is the only compiler...
Initial caps A window the Output window
A dialog the Settings dialog
A menu selection select Enable Programmer
Quotes A field name in a window or “Save project before build”
dialog
Underlined, italic text with A menu path File>Save
right angle bracket
Bold characters A dialog button Click OK
A tab Click the Power tab
N‘Rnnnn A number in verilog format, 4‘b0010, 2‘hF1
where N is the total number of
digits, R is the radix and n is a
digit.
Text in angle brackets < > A key on the keyboard Press <Enter>, <F1>
Courier New font:
Plain Courier New Sample source code #define START
Filenames autoexec.bat
File paths c:\mcc18\h
Keywords _asm, _endasm, static
Command-line options -Opa+, -Opa-
Bit values 0, 1
Constants 0xFF, ‘A’
Italic Courier New A variable argument file.o, where file can be
any valid filename
Square brackets [ ] Optional arguments mcc18 [options] file
[options]
Curly brackets and pipe Choice of mutually exclusive errorlevel {0|1}
character: { | } arguments; an OR selection
Ellipses... Replaces repeated text var_name [,
var_name...]
Represents code supplied by void main (void)
user { ...
}
RECOMMENDED READING
This reference design describes how to use the MCP16251 One-Cell Boost Converter
with External UVLO Circuit. Another useful document is listed below. The following
Microchip document is available and recommended as a supplemental reference
resource.
• MCP16251/2 Data Sheet – “Low Quiescent Current, PFM/PWM Synchronous
Boost Regulator with True Output Disconnect or Input/Output Bypass
Option” (DS20005173)
CUSTOMER SUPPORT
Users of Microchip products can receive assistance through several channels:
• Distributor or Representative
• Local Sales Office
• Field Application Engineer (FAE)
• Technical Support
Customers should contact their distributor, representative or field application engineer
(FAE) for support. Local sales offices are also available to help customers. A listing of
sales offices and locations is included in the back of this document.
Technical support is available through the web site at:
http://www.microchip.com/support
NOTES:
L1
4.7 µH
VIN VOUT
SW
0.9 to 1.6V 3.3V @ 75 mA
VIN VOUT
+ RTOP
Alkaline 1.69 M
CIN COUT
EN VFB
10 µF 10 µF
RBOT
– GND 1 M
NOTES:
2.1 INTRODUCTION
2.1.1 MCP16251 One-Cell Boost Converter with External UVLO
Circuit Features
The MCP16251 One-Cell Boost Converter with External UVLO Circuit is developed to
provide a solution for applications that require fixed start-up/shutdown thresholds. The
board features a discrete UVLO circuit implemented with bipolar junction transistors
(see Figure 2-1).
To VIN
R1
2.4 M
Q1
+ 2907A
To EN
Alkaline
R2
2 M
R4
3 M
–
Q2 R5
R3 2222A 1 M
2.2 M
The MCP16251 One-Cell Boost Converter with External UVLO Circuit has the following
features:
• Input Voltage: One AA Primary or Rechargeable Battery
• Output Voltage: 3.3V
• Output Current: <125 mA
• Start-up Voltage: 1.1V
• Automatic PFM/PWM Operation
• PWM Switching Frequency: 500 kHz
• Shutdown Voltage: 0.8V
1.7 0.9
1.6 0.8
1.4 0.6
1.3 0.5
1.2 0.4
1.1 0.3
1 0.2
0.9 0.1
0.8 0
0 10 20 30 40 50 60
Run Time (h)
FIGURE 2-2: Typical Discharge Profile for an AA Alkaline Cell – Battery
Voltage and Internal Resistance.
CAUTION
Care must be taken when powering the board from an external supply; make sure
jumper J1 is open if there is also a battery in the AA battery holder. Also, the minimum
input voltage for which the MCP16251 Boost Converter will start switching is 1.1V and
the maximum input voltage must not exceed 3.3V (VIN < VOUT). If the input voltage drops
below 0.8V, the Boost Converter will stop switching. To commute between normal oper-
ation and Sleep mode, switch SW1 can be turned on or off.
+
+ Electronic
POWER Voltmeter Voltmeter Load/
SUPPLY Resistive
– Load
–
AA Alkaline Battery
+
FIGURE 2-3: MCP16251 One-Cell Boost Converter with External UVLO Circuit Setup.
To test the MCP16251 One-Cell Boost Converter with External UVLO Circuit, follow the
following steps:
1. Make sure SW1 is in the Off position.
2. Insert an AA alkaline battery in the holder, paying attention to the polarity. Also,
make sure jumper J1 “Connect to battery” is placed (shorted).
3. Connect a resistive or an electronic load and a voltmeter between the VOUT and
GND test pads, as shown in Figure 2-3.
4. Switch SW1 in the On position to enable the UVLO circuit.
5. Measure the input voltage between the VIN and GND test pads. Also, measure
the voltage at the EN test point. If VIN is higher than 1.1V, the EN voltage should
be approximately equal to the input voltage.
6. Measure the output voltage; it should be 3.3V.
7. Switch SW1 Off or decrease VIN below 0.8V and measure the output voltage; it
should be 0V.
• Jumper
J1 “Connect to battery” for selecting between battery or external power supply. J1
shorted connects VIN to the battery’s positive terminal.
• Test Pads
VIN For measuring the input voltage or powering the board from an external supply.
VOUT For connecting the load and measuring the output voltage.
GND Connected to the battery’s negative terminal.
• Test Points
EN For measuring the enable signal. It is connected to the MCP16251 device’s EN pin.
SW Connected to the switching node.
The board can be powered from an AA alkaline battery, which typically has 2500 mAh
capacity at low currents, as specified by OEM. If jumper J1 “Connect to battery” is on
(connected) and switch SW1 is turned off, the application will start in Sleep mode.
While in this state, the EN voltage is 0V (because it is being pulled down by resistor R5)
and the Boost Converter is disabled. Turning SW1 on, the UVLO circuit is active and
starts monitoring the VIN voltage. If the battery voltage is higher than 1.1V, transistor
Q1 turns on, injecting current in the base of transistor Q2, which also turns on and
biases resistor R3. This causes the voltage at the EN pin to go high. Because resistor
R5 acts as a load for transistor Q1, the collector current of Q1 is small, meaning its
Collector-Emitter Saturation Voltage, VCE, can be neglected; thus, VEN VIN and the
MCP16251 turns on.
As transistor Q2 bypasses resistor R3, its Base-Emitter Voltage, VBE, begins to grow,
keeping transistor Q1 on as long as VIN > 0.8V. Transistor Q2 and resistor R3 form the
hysteresis block.
When VIN drops below 0.8V, the Base-Emitter Voltage of transistor Q1 becomes too
small, turning the transistor off. This pulls EN to Ground through the pull-down resistor
R5, thus shutting down the MCP16251.
Both thresholds are programmable and new values can be easily calculated using
Equations 2-1 and 2-2.
EQUATION 2-1:
R1 + R2 + R3
UVLO START V EBQ1 ---------------------------------------
R1
Where:
UVLOSTART = Start-up Voltage Threshold
VEBQ1 = Emitter-Base Voltage of Transistor Q1
EQUATION 2-2:
R1 + R 2 + R 3 R CEQ2 R1 + R2
UVLO STOP VEBQ1 ----------------------------------------------------------------- VEBQ1 ------------------------- + VCE SATQ2
R1 R1
Where:
UVLOSTOP = Shutdown Voltage Threshold
VEBQ1 = Emitter-Base Voltage of Transistor Q1
VCESATQ2 = Collector-Emitter Saturation Voltage of Q2
VIN
EN
VOUT
FIGURE 2-4: VIN, EN and VOUT Waveforms at VOUT = 3.3V and IOUT = 10 mA.
The UVLO circuit operates as a comparator with hysteresis monitoring the input voltage
and disabling the converter, via the EN/SHDN pin, when the comparator trips
(Figure 2-4). The hysteresis ensures a clean “High” – “Low” transition, even in noisy
environments and is depicted in Figure 2-5.
FIGURE 2-5: Board Hysteresis Profile; X-Axis is VIN and Y-Axis is EN.
The UVLO circuit consumes approximately 0.2 µA before start-up and 1.6-2 µA when
the Boost Converter is switching. Figure 2-6 shows the UVLO circuit current
consumption vs. the input voltage.
2
UVLO Start
1.8
1.6
1.4
UVLO Stop
1.2
IQ (µA)
1
0.8
0.6
0.4
0.2
0
0.6 0.7 0.8 0.9 1 1.1 1.2 1.3
VIN (V)
A.1 INTRODUCTION
This appendix contains the following schematics and layouts for the MCP16251
One-Cell Boost Converter with External UVLO Circuit:
• Board – Schematic
• Board – Top Silk and Pads
• Board – Top Copper
• Board – Bottom Silk and Pads
• Board – Bottom Copper
• Board – Top 3D View
• Board – Bottom 3D View
1
4.7 μH
1
SW1
U1
MCP16251
1
RT
SW
R6
2
One Cell R1 TP1 6
VIN VOUT 5
1.69M
CIN 2 EN
2.4M
1+
BT1 3 VFB 4
1 Q1 EN C2
C1
GND
AA MMBT2907A COUT
10 μF
3 RB 10 μF
2
2-
R2 R7
2M 1M
R4
3M
3 Q2 R5
J3
GND
R3 1 1M GND
2.2M J5
1
MMBT2222A
2 GND
1
GND GND GND GND GND GND GND GND
2017 Microchip Technology Inc.
Schematic and Layouts
NOTES:
Authorized Distributor
Microchip:
ARD00797