BECHTEL CHILE LTDA.

TECHNICAL SPECIFICATION

25870-000-3PS-EKL0-00001

FOR

PREFABRICATED ELECTRICAL BUILDING

ESCONDIDA WATER SUPPLY PROJECT (EWS)

EXECUTION PHASE

MINERA ESCONDIDA LTDA

EWS-514610-7-TS-0001

00C 25-NOV-2013 ISSUED FOR DESIGN ME MA NA/NK JP

00B 14-AUG-2013 ISSUED FOR APPROVAL AG ME NA FA/JP
00A 05-AUG-2013 ISSUED FOR REVIEW CAB ME NA FA/JP
REV DATE REASON FOR REVISION BY CHECK EGS PEM CLIENT
JOB No. 25870 Page 1 de 22

TECHNICAL SPECIFICATION No. REV.

25870-000-3PS-EKL0-00001 00C

Security Level 2
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Bechtel Confidential © Bechtel 2013. Contains confidential and/or information proprietary to Bechtel and its affiliated companies which shall
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 TECHNICAL SPECIFICATION
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TABLE OF CONTENTS

Section Description Page

1......................SCOPE ......................................................................................................................... 3
2......................CODES, STANDARDS AND PROJECT DOCUMENTS ......................................... 3
3......................SITE CONDITIONS.................................................................................................... 5
4......................GENERAL................................................................................................................... 5
5......................DESIGN LOADING CRITERIA ................................................................................ 6
6......................WALLS AND ROOF .................................................................................................. 7
7......................SUBSTRUCTURE ...................................................................................................... 7
8......................FLOOR ........................................................................................................................ 8
9......................DOORS ........................................................................................................................ 9
10....................LANDINGS AND STAIRS......................................................................................... 9
11....................PENETRATIONS...................................................................................................... 10
12....................LIGHTING, POWER AND GROUNDING.............................................................. 10
13....................HVAC AND PRESSURIZATION ............................................................................ 15
14....................FIRE PROTECTION AND SUPPRESSION SYSTEMS ......................................... 19
15....................DESIGN COORDINATION ..................................................................................... 20
16....................PAINTING AND COATING .................................................................................... 20
17....................INSPECTION AND TESTING ................................................................................. 21
18....................DRAWINGS AND DATA REQUIREMENTS ........................................................ 21
19....................SHIPPING.................................................................................................................. 21
20....................DEVIATIONS ........................................................................................................... 22

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Bechtel Confidential © Bechtel 2013. Contains confidential and/or information proprietary to Bechtel and its affiliated companies which shall
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 TECHNICAL SPECIFICATION
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1. SCOPE

1.1 This Specification defines the general requirements for the packaged and prefabricated
substation buildings, herein referred to as the Electrical Building, for the Escondida Water
Supply Project.

1.2 The Electrical Building shall be designed, fabricated, tested, and delivered in accordance with
this specification and the associated Data Sheets.

2. CODES, STANDARDS AND PROJECT DOCUMENTS

2.1 Each assembly shall be designed, fabricated, and tested in accordance with the applicable
sections of the latest or as identified edition of the following standards, specifications and
drawings. All industry Codes and Standards referenced in this specification shall be the latest
edition unless specifically agreed otherwise.

AISC 360-5 Specification for Structural Buildings

AISI American Iron and Steel Institute; Specification and Commentary
for the Design of Cold-Formed Steel Structures Members
ANSI American National Standards Institute
ANSI/NFPA C2 National Electrical Safety Code (NESC-2012)
ASCE 7 Minimum Design Loads for Buildings and Other Structures
ASHRAE Standard 15–78 Safety Standard for Refrigeration Systems
ASHRAE Standard 52–76 Methods of Testing Air-Cleaning Devices Used in
General Ventilation for Removing Particulate Matter
ASTM A36 American Society of Testing and Materials; Standard Specification
for Carbon Structural Steel
AWS D1.1 American Welding Society; Structural Welding Code -Steel
ICS 6 Industrial Control and Systems: Enclosures
IES Illumination Engineers Society Handbook
ISA Instrumentation, Systems, and Automation Society
MBMA Metal Building Manufacturer’s Association; Metal Building
Systems Manual
NFPA 70 National Electrical Code (NEC-2011)
NFPA 72 National Fire Alarm Code
NFPA 90A Standard for Installation of Air Conditioning and Ventilation
Systems
NFPA 101 Life Safety Code
NFPA 850 Recommended Practice for Fire Protection for Electric Generating
Plants and High Voltage Direct Current Converter Stations
NEMA PB 1.1 General Instructions for Proper Installation, Operation, and
Maintenance of Panelboards Rated 600 Volts or Less

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NEMA PB 2.1 General Instructions for Proper Handling, Installation, Operation,

and Maintenance of Deadfront Distribution Switchboards Rated
600 Volts or Less
SMACNA Sheet Metal and Air Conditioning Contractors National
Association, Inc.
UL-1277 Electrical Power and Control Tray Cables
UL-44 Thermoset-Insulated Wires and Cables
NEMA VE-2 Metal Cable Tray Installation Guidelines
ANSI C37.16 Low Voltage Power Circuit Breakers and AC Power Circuit
Protectors, Preferred Ratings, Related Requirements, and
Application Recommendations.
ICS 2 Industrial Control and Systems: Controllers, Contactors, and
Overload Relays, Rated Not More Than 2000 Volts AC or 750
Volts DC.
PB 2.2 Application Guide for Ground Fault Protective Devices for
Equipment.
NCh 2369/2003 Diseno Sismico Estructuras e Instalaciones Industriales
NCh 432 of 71 Determinación De La Acción Del Viento Sobre Las Estructuras En
Chile

Note: All project specifications and drawings listed in this document shall be prefixed with “25870-
000” unless otherwise noted. Specifications ending in -0000x are to be issued.

2.2 For the purposes of this specification, the word “should” shall be replaced with the word “shall”
wherever it appears in the above referenced standards.

2.3 Equipment including building and structural components shall be certified for use in Chile, and
shall comply with required regulations, codes and standards that prevail at the project location.
Supplier shall provide a Declaration of Conformity in accordance with the Chilean Codes and
Standards even if the component has been or is UL Listed.

2.4 Any requirement not explicitly mentioned but required for safety, satisfactory operation,
compliance with codes and standards shall be identified and provided by the CONTRACTOR.

2.5 Spare capacities and space shall be provided where indicated on either the Single Line
Diagrams or within the MCC Load Tabulation. Items identified as “future” shall not be counted as
“spare.

2.6 Any conflicts between the referenced documents shall be identified to the COMPANY in writing
for resolution. In general, when resolving conflicts, the following order of precedence shall apply:

 Datasheet
 Purchase Order

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not be used, disclosed or reproduced in any format by any non-Bechtel party without Bechtel’s prior written permission. All rights reserved.
Use of this deliverable is subject to restrictions set forth in the contract
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 Material Requisition and Attachments/Appendices

 This Specification
 Other Referenced Specifications, Codes, and Standards

2.7 QUALITY REQUIREMENTS

2.7.1 The CONTRACTOR and the CONTRACTOR’s sub-suppliers, as applicable, shall

have a Quality Management System that controls the manufacturing, testing, and
inspection of their products, and complies with industry standards. A Quality Manual
may be required.
2.7.2 The CONTRACTOR shall control the quality of items and services to meet
requirements of this specification, referenced codes and standards, and other
contract documents.
2.7.3 The COMPANY reserves the right to evaluate the CONTRACTOR and the
CONTRACTOR’s sub-supplier’s Quality Management System Documentation and
to decide if the systems meet the requirements of the COMPANY’s project. The
COMPANY or COMPANY’s representatives also reserve the right to carry out
appraisals and quality audits of the CONTRACTOR’s and CONTRACTOR’s sub
vendors Quality Management Systems, at any time during the contract, to verify
compliance with and maintenance of the quality system and contract requirements.

3. SITE CONDITIONS

3.1 The equipment shall be rated to operate continuously under conditions stated in the Basic
Engineering Design Data document referenced in the Material Requisition (MR).

4. GENERAL

4.1 The electrical equipment modules shall be unoccupied, single story installed outdoors and
mounted on piers. Should the building be made of two sections, the Bidder should clearly state
it.

4.2 The Electrical building shall be a Class 8 structure constructed of highest quality materials and
workmanship of industrial quality. All materials shall be inspected prior to installation to ensure
that they are free from defect or damage from shipment. Equipment shall be standard catalogue
items and those which are scheduled for supersedure shall not be used.

The Electrical building and its contents shall have an arrangement and/or layout to provide a
safe, neat, substantial and functional installation. Personnel and equipment safety
considerations shall be inherent in all systems. All equipment shall be arranged so as to facilitate
adequate access for maintenance, and to allow the expansion of the building if required as
specified on the Data Sheets.
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4.3 The Electrical building shall be constructed of a structural steel base superstructure frame
suitable for placement on concrete piers or structural steel members

4.4 The Electrical building shall be used to contain equipment and building auxiliary devices as
identified in the Material Requisition and on the conceptual equipment layout drawings. It shall
be designed as a complete, free-standing module. Refer to the conceptual equipment layout
drawings for proposed building dimensions and layout; CONTRACTOR shall propose all
necessary modifications to the layout and dimensions to comply with requirements of section 4.2
above, and/or to optimize the design. Final building dimensions and layout shall be the
CONTRACTOR’s responsibility but shall not exceed the dimensions shown on the referenced
drawings without COMPANY’s approval. For buildings shipped as multiple units, CONTRACTOR
shall ensure that equipment is not located across shipping sections. All interconnections between
the sections shall be clearly identified, labelled and terminated in adequately rated terminal
boxes, in compliance with applicable codes, standards and requirements.

4.5 The Electrical building shall be expandable when indicated on the Data Sheet(s) indicated in the
Material Requisition.

4.6 Any item necessary to provide a complete and workable building shall be furnished, even though
it may not be explicitly specified.

4.7 The Electrical Building shall be adequate in all respects for outdoor use and environmental
conditions listed on the data sheet. All openings shall be vermin proof.

4.8 Safety signs shall be provided in accordance with applicable Codes and Standards.

4.9 Electrical Buildings shall be sized to accommodate equipment with clearances meeting NFPA
70.110 as a minimum.

4.10 When a separate battery room specified, all electrical equipment located inside the battery room
shall be suitable for hazardous locations with NEMA 7 enclosures. This refers to lights, switches,
receptacles, terminal boxes, ventilation fans, etc. A portable eye wash station, cooling from the
building HVAC units, and exhaust fans shall also be provided for the battery room.

5. DESIGN LOADING CRITERIA

5.1 The structure shall be designed to withstand all shipping and erection loads, in addition to normal
dead and live loads.

5.2 For design wind speed, seismic design criteria and solar radiation criteria refer to 3BD-R01-
00001 (Basic Engineering Design Data).

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Bechtel Confidential © Bechtel 2013. Contains confidential and/or information proprietary to Bechtel and its affiliated companies which shall
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Use of this deliverable is subject to restrictions set forth in the contract
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5.3 The roof shall be designed to support a minimum uniformly distributed live load of 2kPa or the
minimum uniformly distributed live load as determined by applicable Codes and Standards,
whichever is greater, and a concentrated load of 1.4kN minimum. Roof framing members are to
be designed with adequate strength to allow COMPANY to support cable ladder loaded up to
100 kg/m via Unistrut and all-thread rods.

5.4 As a minimum, the base shall be designed to accommodate a uniformly distributed live load of
12.5kPa. The design should also cater for the specific equipment loads once in position, with a
floor deflection no greater than 2 mm per meter along the switchgear and control panel(s).

5.5 Structural calculations shall be provided for COMPANY’s approval prior to fabrication.
CONTRACTOR shall furnish loads and locations for pier foundation design. Quantity of piers
shall be kept to a minimum to allow COMPANY to install cable ladder below the building.

5.6 There shall be no roof penetrations. All building penetrations shall be either through the walls or
through the floor.

6. WALLS AND ROOF

6.1 The walls and roof shall be painted and shall be a minimum of 2.75 mm thick (thicker if required
by Section 5.3 and 5.4) steel interlocking panels with the inner liner a minimum of 2 mm thick
steel. Protective coating will be per project specification 3PS-NXP0-00002.

6.2 The Electrical building shall be insulated to a minimum value of R-5.28 m2-K/W (R-30) for the
roof, R-3.34 m2-K/W (R-19) for the walls and R-2.64 m2-K/W (R-11) for the floor. If the Building
Code of Chile requires a more stringent building component insulation values, then those values
shall govern.

6.3 The roof shall be pitched along the longitudinal axis and sloped downward (6.35 mm / 305 mm)
toward the walls to provide drainage of rainwater and to prevent the accumulation of foreign
debris. Gutters and downspouts shall be provided.

6.4 All Electrical building seams shall be sealed with marine grade silicone sealant. The sealant shall
be sunlight, mold and fire resistant, and shall be rated for 25 years minimum.

6.5 Floor bolt holes or screw-holes on the exterior walls used for device or fixture mounting shall be
adequately sealed to prevent corrosion from moisture intrusion. Mounting hardware shall be
stainless steel.

7. SUBSTRUCTURE

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7.1 The base shall be fabricated with structural steel members to accommodate all dead, live and
transient loads in accordance with Project Specification. The end connections of all members
shall be welded. Painting/Protective coating will be per 3PS-NXP0-00002, Project Specification
for Protective Coatings (Paint).

7.2 Structural members shall be located so as to coordinate requirements for access openings to the
equipment from below or above and to accommodate cabling from equipment to the cable ladder
that will be installed as per the design of the Electrical Buildings.

7.3 The Electrical building fabricator shall design the base with provisions for supporting and
anchoring the building. Anchor bolt pattern and locations with support loading at each support
point shall be provided on Electrical building fabrication drawings. If required, use of welding
system to embed plates on piers shall be considered.

7.4 A minimum of four (4) removable lifting eyes shall be furnished attached to the substructure. A
spreader bar, which has been tested as being capable of lifting all building sections, listed in the
Material Requisition shall be provided and shipped to the jobsite.

7.5 Insulation shall be applied to the underside of the finished substructure. The insulation shall
consist of a minimum of 50 mm, R-2.64 m2-K/W (R-11) of sprayed foam polyurethane applied
over rust free structural steel followed by 635 micron thick coating of flame resistant Quaker State
Quaker KOAT #66109 or approved equal.

7.6 Substructure must be designed such that it avoids interference with current and future equipment
arrangement and cable access.

8. FLOOR

8.1 The floor shall be fabricated from minimum 6.35 mm thick smooth steel plate and designed to
provide a solid and uniform structure adequate to support the weight of the equipment and the
superstructure with a deflection of no greater than 2 mm per meter along the length of the floor.
The floor plates shall be welded together and to the substructure. The interior floor plate joints
shall be continuously welded and ground smooth.

8.2 All exposed internal surface of the building floor shall be covered with an abrasive material to
provide a non-slip surface for foot traffic.

8.3 Floor bolt holes or screw-holes used for equipment mounting shall be adequately sealed to
prevent corrosion from moisture intrusion. Mounting hardware shall be stainless steel.

8.4 Steel plates that cover future equipment cut-outs shall be flush-mount, primed and painted.

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Bechtel Confidential © Bechtel 2013. Contains confidential and/or information proprietary to Bechtel and its affiliated companies which shall
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8.5 All battery rooms shall have acid resistant coverings or coatings.

9. DOORS

9.1 Access doors, made of minimum 2.75 millimeter thick galvanized seamless steel with primer,
shall be installed at each end of the building. The doors shall be a minimum of 0.9-meter wide,
2.13-meter high and 45 millimeter thick (except for the equipment doors), of one piece steel
construction hung in steel frames, door jams and threshold. Equipment doors shall be 0.9-meter
wide, 2.13-meter high and 45 millimeter thick with a 0.6 meter high (minimum) removable
transom panel above (same material as doors).

9.2 The building shall have a minimum of one entry designated as “equipment door”. Equipment
doors shall open outwards, shall be double doors, where shown on the conceptual Electrical
layout drawings, with a minimum width of 2.0 meters and height of 2.5 meter, and removable
transom (minimum 0.6 meter high, of width of double doors). The door swing shall be a minimum
of 120º. The door and its stainless steel hardware must be readily removable if necessary to
move equipment through the opening.

9.3 Door hardware shall be stainless steel. Stainless steel panic hardware with quick release latch
mechanism to permit opening the doors, even when locked, shall be mounted on the inside
surface of each door for emergency exit. Keyed door locks shall be provided to restrict access
from the building exterior. Locksets shall be stainless steel heavy-duty industrial cylindrical
locksets master keyed to the plant keying system.

9.4 The doors shall be provided with stainless steel hinges, automatic closures and kick plates
(interior & exterior side), weather-stripping (head & jambs), door stops (to prevent damage due to
wind) and aluminium threshold. Additional hardware for double doors shall include flush bolts
and overlapping astragal. A rain canopy shall be installed over each outside door. If building is
pressurized, automatic closures must operate against pressurization. All doors shall swing
outward.

9.5 Steel plates that cover openings shall be primed and painted per project specification 3PS-NXP0-
00002.

9.6 A maximum of two doors in each Electrical (one for the electrical room and one for the control
room) shall be equipped with mortised electric strikes for access control. It is the responsibility of
the subcontractor to provide a junction box and conduit and furnish the strikes with excess cable
coiled in the box to permit COMPANY’s Telecommunications Subcontractor to connect their
electronic access system.

10. LANDINGS AND STAIRS

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10.1 Elevated Electrical Buildings shall be supplied with suitable stairways (with minimum width of 1.2
meter) and landings for each exterior door with handrails. Removable handrails shall be
provided on platforms adjacent to equipment doors per Project Specification. Platform and stair
treads shall be galvanized steel with open grip grating. Platform at each door shall be of
sufficient dimension to allow full opening of doors and a minimum of 712 mm wide clearance
between door and handrails with door open. Exterior landing shall be at approximately the same
level as the interior floor, eliminating the need to step down upon exiting building.

10.2 Slab Electrical Buildings shall be supplied with suitable entrance pad or elevated platform (with
minimum width of steps not less than 1.2 meters).

11. PENETRATIONS

11.1 Where specified on the Data Sheet(s), separate low voltage Switchgear/MCC cable entrances
shall be provided underneath the Electrical floor utilizing cable gland boxes. The cable gland
boxes shall be provided under separate low voltage Switchgears/MCCs, with bolted removable
covers to facilitate cable entries. If electrical gear is arc-resistant, then gland box covers must be
designed/rated for similar internal pressures. The gland box covers shall be harmonized with the
separate Switchgear/MCC equipment openings as shown in Electrical layout drawings. A cable
tray system will be mounted by others below the Electrical to facilitate cable routing to the cable
gland boxes. Cable trays shall be supported to the buildings structure.

11.2 Where cable entrances are through the Electrical building wall, a cable transom utilizing cable
glands or multi-cable transits shall be provided.

The MV cable entrances shall be thru floor plates. All MV cable entries shall be sealed with a
suitable fire stop compound which meets all applicable Project Specification Requirements. All
associated hardware and framing shall be provided.

11.3 All Bus Duct shall enter the Electrical building via the fire-rated wall. The penetrations shall be
sealed with a suitable fire stop compound to protect the integrity of the fire wall.

11.4 Walls directly facing Oil Immersed outdoor transformers shall be fire rated for 2 (two) hours.
Equipment Arrangement drawings will be depicting such proximity.

12. LIGHTING, POWER AND GROUNDING

12.1 An internal power distribution system shall be provided for all HVAC units, (including re-heaters),
for equipment space heaters, for lighting, (including battery-powered emergency lighting), and for
socket outlet circuits. The number of panels, and their ratings and sizes shall be defined by
CONTRACTOR, and reviewed and approved by COMPANY.
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12.2 LIGHTING AND SOCKET OUTLETS

12.2.1 Fluorescent luminaires shall be furnished and installed at the centerline of each aisle
formed between Switchgear/MCC line-ups and between the electrical or control
systems equipment and the building exterior walls. Each fluorescent luminaire shall
be of the industrial type with lens or transparent tubular lamp protector. The lamp
sockets within each lighting fitting shall be of the bi-pin push-in socket type requiring
depression against a socket spring in the direction along the lamp centreline so that
the lamp is absolutely held captive. Indoor type fluorescent fixtures shall have high
power factor ballasts and rapid start lamps. Each ballast shall be electronic, with a
total harmonic current distortion of 10% or less.

12.2.2 Electrical building lighting system shall be designed for a maintained illuminance in
accordance with IES standard. A maintenance factor of 0.75 shall be used to
calculate these illuminances.

12.2.3 20% of the luminaires shall be provided with 90 minutes of battery backup. These
luminaires shall be placed at strategic locations in the building in order to facilitate
electrical equipment operations and maintenance in the event of black-out. This
lighting will be achieved through the use of individual battery-operated LED
emergency rechargeable battery pack lighting units. These battery packs will be fed
from lighting circuits equipped with wall mounted receptacles no higher than 2 meters
above the floor level.

12.2.4 The Supplier shall design the Electrical Building lighting system to have 50% of the
lighting fed from the essential switchboard (i.e. backed up by the standby diesel
generator) and 50% from the normal switchboard.

12.2.5 The fluorescent luminaires shall be secured to a “Unistrut” channel that is supported
from the building structural steel by all-thread rods. The location of the fixtures and
supports shall be coordinated with the location of the cable trays.

12.2.6 High-Pressure Sodium (HPS) lamps shall be provided for exterior building lighting,
and these shall be mounted on the building exterior. Flood lighting fixtures shall be
provided and mounted on the building exterior for transformer yard lighting.

12.2.7 All luminaires shall be listed by a recognized testing laboratory and approved by
COMPANY. An energy efficient lighting system shall be provided. Luminaires shall
be mounted after control system equipment, switchgear and MCC installations. It
shall be ensured that glare and unwanted reflection are kept to a minimum.

12.2.8 A battery-powered emergency exit fixture with LED lighting and batteries shall be
furnished and installed above the interior of each exit door. These fixtures shall
remain in the “On Charge” mode while normal power is available, but upon the failure
of normal power, they shall switch to battery power and immediately energize the
lamps. These fixtures shall be capable of delivering at least 87.5% of full luminance
after 60 minutes of operation on battery power. Type of back up batteries used shall
be in accordance with manufacturer’s standards.

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Bechtel Confidential © Bechtel 2013. Contains confidential and/or information proprietary to Bechtel and its affiliated companies which shall
not be used, disclosed or reproduced in any format by any non-Bechtel party without Bechtel’s prior written permission. All rights reserved.
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12.2.9 A wall-mounted 3 way light switch shall be located beyond the door swing at each
egress door. These light switches will control lighting contactors which shall
simultaneously turn “ON” or “OFF” all luminaires within the building.

12.2.10 For each Electrical Building, CONTRACTOR shall provide outdoor lighting controlled
by master photocells with bypass switches. The contactor shall be provided with a
minimum of 12 contacts. The contacts of the photocell contactor shall be wired to the
control circuit of the outdoor lighting contactors in the controlgear as identified on the
one line diagrams. Photocells shall be protected from weather and direct sunlight.

12.2.11 Wall-bracket luminaires shall be furnished and installed on the exterior walls and on
both sides of each egress door. Wall-bracket luminaires shall be mounted at an
elevation of 0.5 meters above the top of each door. Each of these wall-bracket
luminaires shall be rated for wet locations.

12.2.12 Furnish and install 231-volt, single-phase, 16 ampere duplex receptacles on interior
walls, and outside beside each exterior door of the building. Spacing between the
outlets shall be no more than 5 meters along the wall. Circuits shall include double
ground fault circuit interrupters. For 231V receptacles, one GFCI (10mA) will be
included locally in a common device. The second will be installed in the panel board.
Outdoor socket outlets shall be rated per specified in the data sheet.

12.3 CABLING AND WIRING

12.3.1 Internal wiring for power and lighting circuits shall utilize stranded copper conductors,
with minimum conductor size of 12 AWG for power and lighting. Cables shall be of
XLPE insulation installed in ladder, channel and/or conduit, or type SWA, secured to
the building structure.

12.3.2 Grounding wire for both safety ground and reference ground shall be type PVC
(green), stranded copper conductor, and rated at 600 volts.

12.3.3 Multi-conductor control signal wire shall be per 3PS-EW00-00001, Wire and Cable
Specification and installed in overhead cable ladder or channel.

12.3.4 Analog control signal wire shall be single shielded twisted-pair 16 AWG, 90°C.

12.3.5 Shields shall be grounded only on one end to an isolated instrument ground.

12.3.6 CONTRACTOR shall include all raceways, cable ladder, cable glands and wiring
between switchgear line-ups, MCC’s, panels, cabinets, etc., inside the Electrical
building, and between the Electrical Room and the Control Room. CONTRACTOR
cabling between the Electrical Room and the Control Room shall be done internally
via raceway & overhead cable ladder. Internal wiring shall not be routed below the
floor except for the 6.9KV cables leaving the building out to loads and outdoor
equipment.

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12.3.7 Each building shall be fully finished and all wiring interconnecting the equipment and
gear inside the building shall be installed, connected and inspected/tested before
shipping.

12.3.8 All wires shall be identified at each end as specified in 3PS-EKP0-00001, Project
Specification for Electrical Requirements for Packaged Equipment.

12.3.9 All control systems wire or cable installations will conform to project specification 3PS-
EW00-00001, Wire and Cable Specification. All control systems wiring and cabling
shall be identified at each end by using approved tagging methods described in 3PS-
JQ06-00001, General Design Specification for Instrumentation.

12.4 PANELBOARDS

12.4.1 The panelboards provided by the CONTRACTOR shall be pre-assembled with

appropriately-sized circuit breakers and main isolator, as required for their respective
loads. All panelboards shall have a minimum of 10 percent spare breakers installed.
Panelboards shall have all circuits identified and a panel schedule shall be secured to
the door within the panel.

12.4.2 An internal power distribution system (UPS and non-UPS) shall be provided for the
control systems components. The quantity of 120-volt panel boards and the number
of circuits shall be determined by the requirements of control systems components,
third party cabinets, and electrical feed redundancy including 20% spare.

12.5 CABLE LADDERS AND CONDUITS

12.5.1 All cable ladders shall be provided and installed per 25870-000-3PS-EYM0-00001,
Specification for Electrical Bulk Materials. The entire cable ladder system shall be
grounded. Manufacturers’ standard ladder fittings shall be used. All cable
ladders/raceway inside the building shall include 20% spare capacity for the identified
future use. Cable ladder system shall be designed with proper/adequate separations
maintained between different voltage levels. For further details on separation of
control systems voltages, refer to 3PS-JQ06-00001, General Design Specification for
Instrumentation.

12.5.2 Telecommunications cabinets are shown on the layout drawings and will be installed
by the COMPANY in the field. CONTRACTOR is to provide flush-mount gland plates
in the floor for these future cabinets.

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12.6 GROUNDING AND LIGHTNING PROTECTION

12.6.1 Four (4) ground pads shall be provided with compression lugs for 4/0 AWG copper
ground conductor. The pads shall be welded to all four corners of the structural steel
base. These pads shall be tied to the building internal grounding system consisting of
(6x50 mm minimum) copper bars located on each outer wall next to the floor inside
the building. The motor control centres and switchgear cabinets shall be connected
to this bus at each end of the line-ups. Adequate grounding/terminating points shall
be provided.

12.6.2 Lightning protection shall be provided according to the recommendations of Project

Specification.

12.6.3 The copper tape down/braid conductor from the lightning air terminal will be
connected to the main grounding system by others, and shall incorporate a bolted link
1 meter above grade for testing purposes. The copper tape down conductor shall be
green PVC covered.

12.6.4 All exposed non-current carrying metal parts shall be electrically bonded to internal
grounding system.

12.6.5 The building shall have an isolated instrument ground copper bus bar and a separate
equipment safety ground copper bus bar. There will be an accessible removable link
connecting the (2) bus bar grounds together. The isolated instrument ground shall be
insulated from the Electrical structure. The bus bars will be a min of 5mm thick and
25mm wide. Both ground bus bars will be installed to permit accessible termination of
ground conductors and overall shields. Each individual panel/cabinet shall be
connected to the equipment safety ground through a dedicated ground conductor.
Floor mounted panels/cabinets shall be grounded at two points, and wall mounted
panels/cabinets shall be grounded at one point. Interconnecting panels/cabinets to
the safety ground shall be the responsibility of the building CONTRACTOR. Cabinets
that have instrument isolated ground connections will have a dedicated isolated
ground wire. Daisy-chaining the cabinet grounds will not be permitted.

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13. HVAC AND PRESSURIZATION

13.1 The prefabricated Electrical buildings shall be supplied with a HVAC system to maintain the
required temperature, ventilation and building pressurization as stated in HVAC design
criteria/specification (LATER). Generally, the HVAC system shall consist of through wall
mounted units (air conditioner (N+1), battery room exhaust fans (N+1), control panel(s),
motorized dampers, controls, and all required accessories. The through wall mounted units
(WMU) shall be located to provide uniform air temperature and air distribution. Air diffusers
and/or WMU shall be arranged to prevent hot spot/spaces in the rooms of the Electricals. It is
the CONTRACTOR’s responsibility to determine the number of WMU and arrangement for the
Electrical buildings. HVAC units (N+1) shall be provided in the Electrical portion of the Electrical
and N+1 units shall be provided in the Control & I/O portion of the Electricals, where “N” is the
number of HVAC units required to meet the design Heating/Cooling load and pressurization
criteria. Battery Room HVAC shall be provided and controlled by the electrical portion HVAC
System of the Electrical Building. The heating and air conditioning shall be thermostatically
controlled and sized to maintain the specified inside temperature between 18º C and 27º C, with
an outside ambient temperature as indicated in 25870-000-3PS-G000-00001, General Site
Conditions.

During loss of normal power, a diesel generator supplies essential power to an essential LV
switchboard in each prefabricated Electrical. The supplier shall determine the minimum number
of WMUs that are required to maintain cooling a maximum temperature of 35ºC, building
pressurization and 70% maximum relative humidity. Only these WMUs shall be supplied from
the essential LV switchgear. All other WMUs shall be supplied from normal switchgear. During
loss of normal power, only the following equipment will be considered operating and only the
following equipment should be considered as contributing to the heat load:

 Essential LV Switchgear
 Essential MV switchgear (in Utility Electrical)
 AC & DC UPS Systems
 Essential Lighting
 All Equipment in the Control & I/O portion of the Electrical

13.2 Supporting calculations to determine the heating, ventilation and air conditioning loads shall be
furnished by CONTRACTOR before any work equipment is purchased. HVAC load calculations
shall be done by a Registered Professional Engineer to show that the design meets the
requirements of each building. The heat load information related to any other equipment not
listed on the Material Requisition shall be furnished by COMPANY. Cooling and heating load
calculations shall include a 15% safety factor. CONTRACTOR shall submit:

 HVAC calculation
 Full layout shop drawings of the HVAC system for each building
 HVAC air flow & controls sequence of operation
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 System testing procedures

 Equipment Heat Loads shall include all of the interior equipment, whether it is by
CONTRACTOR or Free issued from COMPANY. Heat loads for equipment free-
issued to the CONTRACTOR shall be provided to the COMPANY.

13.3 The through wall-mounted units shall be self-contained, energy efficient, one-piece construction,
and shall include the following features:

13.3.1 The cabinet shall be industrial grade 2.5 mm thick galvanized steel or 2.5 mm thick
zinc coated galvanized steel with an application of polyurethane primer, and finished
with baked enamel. All fastening hardware such as screws, bolts and nuts shall be
316 stainless steel. The unit cabinet shall be insulated and interior surfaces shall be
hot dipped galvanized sheet metal lined. All of the cabinet components and coils shall
be coated with corrosion resistant coating suitable for salty/moist/marine corrosive
environment.

13.3.2 The compressor shall be scroll compressor designed for operation with R-410A
refrigerant, or an approved environmentally friendly refrigerant.

13.3.3 All copper-finned, copper-tube coils shall be coated with corrosion-resistant Heresite
protective coating or COMPANY-approved equal to provide protection in a coastal
environment.

13.3.4 The HVAC air-cooled units and other outdoor components shall be selected for
operability per 25870-000-3PS-G000-00001, General Site Conditions.. Equipment
and controls shall not trip due to ambient temperature.

13.3.5 Units shall be equipped with electric heat/reheat strips, F-9 pleated air filters in the
return air in addition to outside air filters, motorized fresh air damper, built-in circuit
breaker, high & low pressure switch, compressor time delay relay, start kit, crankcase
heater, and alarm relay. The filter shall be easily removable. Filters shall be
accessible through a hinged access panel without requiring any special tools.

13.3.6 Electric heaters / re-heaters shall be provided to maintain the space temperature and
relative humidity within design limits. Necessary operating and safety controls shall be
provided. A minimum reheat rating of 2.0 KW, or as required by HVAC load
calculations, and controlled by a thermostat humidistat provided with each wall-
mounted unit.

13.3.7 Lockable hinged cover to the circuit breaker.

13.3.8 Slide able condenser fan and motor shroud assembly.

13.3.9 The HVAC wall-mounted units shall be suitable for operation on 400 V, 3-Phase, 50
HZ power supply.

13.3.10 The wall-mounted units shall be rated for 10-ton capacity (maximum), and shall
operate efficiently at a maximum outside ambient temperature per 25870-000-3PS-
G000-00001, General Site Conditions..
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13.3.11 Access panels and doors shall be provided for each section for inspection and
maintenance.

13.3.12 Units shall be equipped with lifting lugs to facilitate rigging.

13.3.13 The units shall be certified to be in compliance with all the applicable Safety, Codes
and Standards.

13.4 The structure of the wall shall be designed to coordinate with the HVAC equipment structural
loads and air flow openings. The wall-mounted HVAC units must be placed so as not to interfere
with cable ladders. Each Air Conditioning unit shall make allowances for clearances and
maintenance space required and recommended by the equipment manufacturer.

13.5 A slight positive pressure shall be maintained in the buildings to prevent contaminants from
entering. The outside air quantity shall be based on 2% of gross room volume or 2.5 air changes
per hour (highest rate shall be used) for building pressurization (to reduce infiltrations). Allowance
shall be made for make-up air that is exhausted from the battery rooms. All outside air shall be
filtered and conditioned before being supplied to the building.

13.6 Prior to the purchase of any HVAC material or equipment, the CONTRACTOR shall submit to the
COMPANY for review a detailed schedule identifying all material and equipment which he
proposes to install or use as part of this material requisition.

13.7 Provide single power connection to each unit’s enclosed safety disconnect switch. The
disconnect switch shall have provisions for padlock in “OFF” position and shall be mounted next
to the wall-mounted outdoor units. Source of power shall be identified on the disconnect switch.

13.8 Individual air conditioning temperature control and relative humidity control shall be provided for
each wall-mounted HVAC unit. The HVAC units shall be automatically turned-off in the event of
an alarm from the Building Fire panel.

13.9 Alarm contacts shall be provided for high building temperature greater than 35° C and loss of
pressurization, and any trouble or failure of the HVAC unit. Alarm contacts shall be wired to the
building fire alarm panel and DCS as required.

13.10 Supporting preliminary calculations to determine HVAC requirements, HVAC equipment layout
and manufacturer's data (model number) shall be supplied with the proposal. CONTRACTOR
shall include the heat load information related to any other equipment not listed in the Material
Requisition in determining the overall HVAC requirements. CONTRACTOR shall make
reasonable assumptions to the heat loads for equipment to be free-issued by the COMPANY.
CONTRACTOR shall verify that with the installed HVAC systems the building temperature will
not exceed 27ºC even when the ambient temperature rises to the extreme maximum indicated in
25870-000-3PS-G000-00001, General Site Conditions. Calculations shall be submitted to
support this verification.
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13.11 BATTERY ROOM EXHAUST SYSTEM

13.11.1 Batteries shall be installed in a separate/dedicated battery room, inside the Electrical
building if specified in the design data sheet.

13.11.2 All the air from Battery Room shall be exhausted to the outdoors and no room air
shall be re-circulated. Room ventilation rate shall be a minimum 3 air changes per
hour of outside air and hydrogen concentration shall not be allowed to exceed 1 % by
volume. A 100% capacity exhaust fan shall be provided as a back-up fan. Refer to
Project Specifications for HVAC (LATER). Ventilation and heating / cooling load
required for the battery room shall be added to the main HVAC unit.

13.11.3 The exhaust fans for the Battery rooms shall be of spark-resistant type and suitably
coated for a corrosive atmosphere. The fan motors shall be provided with Class F
insulation, Class B temperature rise, and NEMA 7 enclosure.

13.11.4 Fans shall be of a centrifugal, backward-inclined blades and a tapered inlet shroud.
Motor shall be heavy-duty type with permanently-lubricated, sealed ball bearings. The
motor shall be mounted on rubber isolators.

13.11.5 The HVAC system shall be capable of maintaining 27° C in the battery room under
the site ambient temperatures and conditions.

13.12 HVAC CONTROLS

13.12.1 Independent controls shall be provided for the Electrical and Control & I/O portion of
the Electrical Building. Separate HVAC Control panels shall be provided for the
HVAC Systems serving the Electrical/Battery rooms and Control Systems rooms.

13.12.2 A sequence of operation shall be developed for each building HVAC system, outlining
the system normal start-up routine, equipment line-up and shutdown requirements.
The HVAC control panel shall be equipped with a timer or software to alter the
operation of all redundant equipment automatically every seven days (duty / stand-by)
and for an automatic change over in case duty unit fails. The HVAC control panel
shall be supervised by the Fire system and building fire panel in case of fire or smoke
detection.

13.12.3 All HVAC equipment shall be interlocked to shut down at the same time. Upon
electrical power failure, all motorized dampers shall close. Damper closure retaining
devices shall be incorporated.

13.12.4 All HVAC equipment shall be controlled from a single control panel with indicating
lights to indicate “ON”, “OFF”, & “FAIL” status for all WMU and exhaust fans. HVAC
control panel shall include a single-pole, double-throw (SPDT) dry contact.

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14. FIRE PROTECTION AND SUPPRESSION SYSTEMS

14.1 All building materials shall meet the fire performance criteria when tested in accordance with
applicable Codes and Standards.

14.2 CONTRACTOR shall provide a Smoke Detection and Alarm System (FDS) that shall be an
intelligent addressable system, wall-mounted in the Electrical Building, and shall provide power,
annunciation, supervision, control for the smoke detection and alarm system.

14.3 The FDS system shall continuously monitor the detectors for smoke or trouble conditions, and
shall activate appropriate fire or trouble alarms as required.

14.3.1 Upon receipt of an alarm, the system shall activate individual alarm indicating LEDS
on the FDS panel, and shall sound the interior fire alarm evacuation horn and activate
a white strobe light. It shall also activate a “RED” strobe light and horn located
outside the Electrical Building. Alarm contacts shall be normally de-energized and
shall close for alarm.

14.3.2 A silence and acknowledge push-button shall be provided on the FDS panel to
silence and acknowledge the fire and trouble alarms. The circuit shall not inhibit
annunciation of additional incoming alarms. Alarm test and reset pushbuttons shall
also be provided.

14.3.3 All individual smoke detection trouble and alarm signals will be communicated over
the serial or Ethernet interface to the plant system.

14.3.4 A separate output contact from the FDS shall be wired to the HVAC control circuit.
Upon detection of a fire or smoke, the HVAC system shall be designed to shut down.

14.4 The fire detection panel shall have network communication capability to similar make/model site
building fire detection panels as well as external communication to the Main plant system control
panel located in the Administration Building. The fully programmed protocol convertor shall be
included in the FDS package.

14.5 A portable fire extinguisher rated for electrical service (Class E) shall be provided and mounted
inside the Electrical building, adjacent to each doorway but beyond the swing of the door.

14.6 Safety equipment shall be provided, at a minimum, and per the Data Sheet(s) as follows:

 Safety equipment cabinet complete with safety equipment in compliance with

applicable Chilean codes, standards and regulations.
 Resuscitation Chart
 Rubber Mats (Electrical grade)
 Eyewash station in Battery Rooms or next to Battery Racks

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14.7 Clean Agent System (Novec 1230 or approved equal) shall be provided for the electrical rooms
which contain combustible elements for all Electrical Buildings. The use of carbon dioxide or
other inert gas fixed extinguishing systems shall be avoided. The deployment of fixed
extinguishing systems shall be automatic based upon confirmed fire detection and after the
expiry of an evacuation timer. The commencement of evacuation timer shall be coincident with
the activation of audible and visual alarms at the entry and exit points of the Electrical buildings.
These audible and visual alarms shall be fitted with a two stage action. The first stage shall
indicate that the fixed extinguishing system deployment timer has commenced and the second
stage shall indicate that the deployment is imminent. Provisions for manual override of fixed
extinguishing systems shall be provided to allow for maintenance. The availability of the fixed
extinguishing system shall be monitored using pressure switches to ensure that the loss of fixed
extinguishing medium is alarmed.

15. DESIGN COORDINATION

15.1 This specification will govern the construction of prefabricated Electrical buildings. The primary
supplier of the buildings shall provide a completed pre-assembled unit with all internal equipment
located, functionally tested, and secured prior to shipment.

15.2 Components that are wall mounted shall be secured to the Electrical building structure and
provided with a sound, rigid supports that will endure for the life of the equipment. Components
may be removed for shipment.

15.3 Switchgear/Controlgear and other floor mounted equipment and hardware (including panels,
cabinets and/or racks) shall be tack-welded to the steel floor in their final locations. Critical and
precision equipment shall be levelled with the use of steel shims before securing to the floor.

16. PAINTING AND COATING

16.1 CONTRACTOR shall furnish, with the proposal, the painting and coating procedure. Painting
and coating shall be suitable for the marine environment, and shall be per project specification
3PS-NXP0-00002, Project Specification for Protective Coatings.

16.2 Roof and walls shall be painted per Data Sheet(s).

16.3 Doors and frames shall be painted with the same color as the walls.

16.4 Aluminium plates and stainless steel hardware shall be left unpainted.

16.5 The inside floor shall be painted gray prior to the installation of the abrasive skid proof material.

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16.6 One litre of each color and type of paint shall be furnished for touch-up repairs.

16.7 CONTRACTOR proposal shall include a detailed description of the metal surface preparation
process.

16.8 A ten-year corrosion guarantee against blistering, peeling or chipping shall be provided.

17. INSPECTION AND TESTING

17.1 CONTRACTOR shall perform functional and performance testing per all applicable standards for
equipment and systems provided with the Electrical buildings, including all building services
equipment.

17.2 CONTRACTOR shall notify COMPANY two weeks prior to when the final tests are to be
performed. COMPANY or their authorized representative reserves the right to inspect the unit(s)
and witness the tests at the factory.

17.3 Certified test reports shall be submitted to COMPANY per Section 3 of the Material Requisition.

18. DRAWINGS AND DATA REQUIREMENTS

18.1 CONTRACTOR shall furnish all drawings and other documents indicated on the "Vendor
Drawing & Data Requirements" form in Section 3 of the Material Requisition.

18.2 CONTRACTOR shall submit building structural design calculations to COMPANY for approval
prior to starting fabrication of the building, see paragraph 5.5 of this specification.

18.3 CONTRACTOR shall furnish a final set of drawings stamped “AS BUILT DRAWING.”

18.4 CONTRACTOR shall furnish all software for each piece of equipment and or components
provided under the scope of this specification.

19. SHIPPING

19.1 Equipment shall be shipped completely assembled, if practical. Where equipment must be
disassembled for shipment, material and instructions for reassembling shipping sections,
including making main power bus connections at shipping splits, shall be provided.

19.2 Terminal strips shall be provided for all interconnecting wiring at shipping splits, and each wire
and terminal shall be identified with wire tags. Detailed wiring diagrams shall be provided to

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facilitate reconnection of wiring.

19.3 Each shipping section shall be provided with supports in the form of steel sections, lifting eyes
etc., to maintain alignment of parts during shipping, handling, hoisting and installation. Center of
gravity location and lifting points shall be clearly marked on shipping containers and on lifting
drawings. Each shipping section shall have its weight clearly marked on the container.

19.4 Preparation for shipment shall protect the switchgear auxiliary devices, accessories, control
cabinets, workstations, panel etc., against corrosion, dampness, and breakage or vibration injury
during transportation and handling.

19.5 Each shipping container shall be identified with the contents, purchase order number and item
number.

19.6 Instructions shall be provided for reassembly of sections in the field.

20. DEVIATIONS

20.1 The CONTRACTOR shall list any deviations from this specification and the referenced standards
in the quotation. Exception to this specification and the referenced standards shall not be
accepted without a written approval. A supplement to the main quotation shall be submitted if
CONTRACTOR is to offer alternatives resulting in technical or price advantages.

20.2 In the absence of a list of deviations, it will be assumed by COMPANY that CONTRACTOR
complies fully with this specification.

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