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Be2K OEM Manual V-8.17.

85 May 2009 1

Be 2K OEM’s Manual
For NFPA-110 and CAN/CSA-C282-M89 applications

Index: page 2, 3 and 4


Table of contents: pages 5 and 6
The information in this document is subject to change without notice.
No part of this document may be copied or reproduced in any form or any means without the prior written
consent of Bernini Design company. Bernini Design assumes no responsibility for any errors which may appear
in this instruction manual or in the wiring diagrams.
Although Bernini Design has taken all possible steps to ensure that the User Manual is complete, bug free and
up-to-date, we accept that errors may occur. If you encounter problems with this instruction manual, please
complete this form and send it back to us.

FAX Message (++39 0386 31657), From:________________________________________

Name:_____________Company:_____________________Tel/Fax:___________________

I would like to report the following error(s):


__________________________________________________________________________

__________________________________________________________________________

__________________________________________________________________________
Bernini Design srl - Italy
++39 0386-31445 (fax 31657)

Customer Support e-mail: bernini@bernini-design.com mobile: ++39 335 70 77 148

Warranty
Bernini Design SRL (hereinafter "BD") warrants that BE2K shall be free from defect in material or workmanship for a period
of 3 years from the BD delivery date. BD shall, at its option, repair or replace the product without charge. BD shall return the
BE2K to the buyer with the Default parameters with no charge. The buyer shall furnish sufficient information on any alleged
defects in the product so as to enable BD to determine their cause and existence. If the BE2K is not defective, or the product
is defective for reason other than covered by this warranty, the buyer will be charged accordingly. This warranty shall not
apply if the BE2K has not been used in accordance with the User Manual and other operating instruction, particularly if any
defects are caused by misuse, improper repair attempts, negligence in use or handling.
This purchase is non-refundable.

This equipment complies with the EMC protection requirements

!! W A R N I N G !! Relays and solenoids connected to the Be2k must be suppressed using


flywell diodes or suppression devices (e.g. RC networks). Connect on the DC power supply
the filter included in the box . Consult us in case of doubt.

DANGER : THE BE2K DOES NOT GENERATE A WARNING OR AUDIBLE SIGNAL PRIOR TO INITIATING
THE STARTING PROCEEDINGS. DO NOT WORK ON EQUIPMENT WHICH IS CONTROLLED BY THE BE2K
UNIT. WE RECOMMEND THAT YOU PLACE WARNING SIGNS ON THE MAIN PARTS OF THE
GENERATING-SET .
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 2

Index (Note: the display messages are indicated by letters or numbers enclosed in square brackets)

-A- -E-
Alarms ...............................3.05, 8.1, 7.1 [EE RESET] .......................7.7
[ALARM 1] [ALARM 2]......7.1.6, 7.6.6 Errors (messages) ............13.0
Alarm2, switch ..................7.6.6 EMERGENCY LED ...........3.06, 16.0
Alphanumeric Display .....6.0, 7.0 Enable pushbutton ..........1.3, 16.0
AUTO indicator ................3.02, 16.0 [ENGINE](parameters) .....7.6.2
Attempts (starting) ..........7.6.2 Engine menu.....................7.5
[ATTEMPTS]......................7.6.2 Engine Running................4.0
AUTO Operating Mode .....3.0 Engine speed ....................7.5, 7.6.2
Auto-Man pushbutton ......3.09 Engine starting ................3.07, 4.0
[AUX 1]-- [AUX 3] ..............7.6.6, 8.1.19, 9.0 Engine Test ......................3.03
AUTOMATIC Test ...............7.6.3A [ERROR] (to save) ............7.6
-B- [Er LIMIT].................................8.1.22
Battery, Alarms.................7.5, 8.1.17 EVENTS (LOG) .................7.4.5
Belt Break..........................8.1.7 [EJP TIME] .........................7.6.2
[BREAKER] .......................7.6.1 [EXT.ON] - [EXT.OFF].......3.0.4
[BYPASS] ..........................7.6.2 -F-
[BE15 oXX] ........................7.6.6 Fail to Start .......................8.1.6
-C- [FAILURE] .........................7.6.1
[CALIBR>](parameters)....7.6.8, 20D [FAULT01] - [FAULT07]....13.0, 7.1
[COOLING] ........................7.6.2 First time operation..........1.0
[CRANK] ............................7.6.2 Front Panel .......................1.3, 16.0
Calibration .........................7.6.8, 20D Frequency..........................(see Mains/Gen)
Characteristics..................10.0 [FUEL](parameters)..........7.6.4
Charger Alternator ............7.5, 10.11, 8.1.7 Fuel Level (switches) .......8.1.11
Clock settings ...................7.4.4 Fuel Level (sender) ..........7.5, 10.10, 8.1.11
[CLK ERR] settings...........7.1.6 Fuel Level settings ...........7.6.4
[CYC ERR] ........................8.1.20 -G-
Computer, connection......10.17, 9.0 GEN-SET test ...................3.03
Contactors.........................3.07, 15.0 [GEN SET](parameters) ...7.6.3
Connectors, Plugs............10.18 [GEN. FAIL] .......................7.1.2
Connections, Testing.......1.2 [G PHASES] ......................7.1.2
Cooling down time ...........7.6.2 [G UNDHZ] ........................7.6.3
Crank timing .....................7.6.2, Generator Voltage ............6.0, 7.3, 10,4
Crank Termination ...........3.08, 7.6.2 Generator Available .........7.4.1, 9.0
[CRANKOFF].....................7.6.2 Generator Over Voltage ...7.6.3, 8.1.14
Current Transformer ........10.3, 7.6.7 [G OVERV] ........................7.6.3
Current, settings...............7.6.3, 8.1.13 [G UNDERV] ......................7.6.3
[CT SIZE] ...........................7.6.6 [G OVERHZ] ......................7.6.3
-D- Generator Under Voltage.7.6.3, 8.1.14
Data/h menu .....................3.01, 7.4 Generator Over Hz ...........7.6.3, 8.1.9
[DATE FRM] date display 7.6.7, 7.4.4 Generator Under Hz .........7.6.3, 8.1.10
Defaults .............................7.7 Generator Frequency .......7.3
Definition of terms............14.0 Generator Failure ............8.1.14
[DEFAULT] ........................7.7 Glow Plugs (PREGLOW)..7.6.2
Digital Inputs.....................10.5 -H-
Dimensions .......................10.16 Hour Counter ....................7.4.2
Display Menu ....................7.0 [HOUR CLR] ......................7.7
Display...............................6.0 [HI FUEL] ...........................7.1.5, 7.6.4
Display Alphanumeric......7.0 [HI BATT]...........................7.1.5
Display Messages ............7.1.1-7.1.6 [HI TEMP] ..........................7.1.4, 8.1.5
DOWN pushbutton ..........1.3, 7.0, 16.0 [HORN] ..............................7.6.3
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 3

[DURATION] ......................7.6.3A
-I-
Inhibit (see parameters)...7.6-7.6.4
Inputs .................................10.0 Overload (setting) ...............8.1.13
[INTERVAL] ......................7.6.3A Over Frequency ..................(see Mains/Gen...)
[I/O >](parameters)............7.6.6 Over Speed..........................7.6.2
[IDLE] ..................................7.6.2 Over Voltage........................(see Mains/Gen...)
[OVER Hz]............................7.1.2
-K- [OVER Aac]..........................7.1.2, 7.6.3
kW, kVA, settings .............7.6.3, 8.1.12 [OVER kW]...........................7.1.2, 7.6.3
kW, kVA, indication ..........7.3 [OVER KVA].........................7.1.2, 7.6.3
KEY-SWITCH options.......20.0B [OVERLOAD] .......................7.1.2
-L- [OVER V]..............................7.1.2
LED, LEDs .........................1.3, 16.0, 8.0 [OV/SPD]..............................7.6.2
Lamp Test .........................6.0
LEFT pushbutton .............1.3, 16.0 -P-
Load Control ....................2.03, 3.07, 3.02 Panel shut down ................1.3
[LO BATT] .........................7.1.5 Parameters ..........................7.2, 7.6
[LO FUEL]..........................7.1.5, 7.6.4 [PUMP ON/OFF]...................7.6.4
[LO TEMP] .........................7.6.2, 8.1.5 Periodic Test ......................7.6.3A
Low Battery voltage..........8.1.17 Phase sequence .................5.0, 20.0
-M- [PHASES].............................7.6.7
[MAINS>](parameters)......7.6.1 Phases, control ...................7.6.7, 20.0
[M OVERV] ........................7.6.1 Pick- Up ...............................10.12, 7.6.2
[M UNDERV]......................7.6.1 Power measurements.........7.3
[M OVERHz] ......................7.6.1 Power supply ......................10.1
[M UND/Hz]........................7.6.1 Power settings ....................7.6.3
Mains Voltage ..................7.3, 10,2 [PREGLOW].........................7.6.2
Mains Frequency .............7.3, 7.6.1 Program (programming) ....7.6
Mains Failure ....................3.02, 7.6.1 Program (view mode) ........7.2
Mains Over Voltage ..........3.02, 7.6.1 Programmable I/O ..............7.6.6
Mains Under Voltage........3.02, 7.6.1 Push buttons.......................1.3, 16.0
Mains Over Frequency.....3.02, 7.6.1 -R-
Mains Under Frequency...3.02, 7.6.1 Read (parameters) ..............7.2
Mains Restore...................3.02, 7.6.1 Rest timing .........................7.6.2
Mains Simulation..............3.04 RIGHT pushbutton [>] ........1.3, 7.0, 16.0
Manual Operating mode ..2.0, 3.01, 3.09 Rear view .............................17.0
MENU ................................7.0, 7.1-7.5 Relay outputs ......................10.7
Memory erase ..................7.7.1D REMOTE controls ..............3.03
Memory ERROR ...............7.6 RENTING contract .............7.4.2
Measurements...................7.3, 7.5, 7.6.8 Reset (memory)...................7.7
Messages (Display) ..........7.1.1-7.1.6 [RESTORE] ..........................7.6.1
Messages, Fault................13.00 [REST]..................................7.6.2
-O- RS232 interface...................18.0
Oil pressure (switch) ........8.1.1
Oil pressure (sender)........10.8 -S-
Oil pressure (warning)......7.6.2, 8.1.2 Set-Up ..................................1.1, 1.2
OFF pushbutton..................16.0, 1.3, 2.04 [SERVICE]............................7.1.6
OFF Operating Mode .......2.04 [SENSORS>]........................7.6.5
Output, Outputs ................10.6, 10.7 Single Phase .......................7.6.7, 20E
[OUTPUT 1]-[OUTPUT3] ...7.6.6 Specification .......................10.0-10.18
Operating modes ..............2.0, 3.0 Software description ..........11.00
Operating message ..........7.4.1 Software upgrade ...............20.0
OPEN pushbutton [O].......1.3, 16.0 Speed alarms ......................8.1.15
Overload (switch)..............8.1.13 Start, manual .......................2.01
START pushbutton ............1.3, 2.1, 16.0
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 4

SAVE ....................................7.6
[SCH. DATE]..TIME].............7.6.3A
[SENSORS] (parameters) ...7.6.5
Sensors programming .......7.6.5
Serial interface ....................10.17, 18.0 -U-
Service (Scheduled) ...........7.4.3 Under Voltage ....................(see Mains/Gen...)
Settings (Parameters).........7.6.1---7.6.7 Under Frequency ...............(see Mains/Gen...)
[SETTING>](parameters) ....7.6.7 [UNDER Hz] .........................7.1.2
Static outputs ......................10.6 [UNDER V] ...........................7.1.2
Starting Failure ...................8.1.6 [U/SPEED]............................7.1.1
Start Attempts .....................7.6.2 [UNDSPEED] .......................7.6.2
[STATUS] .............................7.6.3 Under Speed........................7.6.2
Stop, Stop solenoid ............7.6.2 Utilities.................................7.7
STOP pushbutton ..............1.3, 2.02, 16.0 UP pushbutton ...................1.3, 7.0, 16.0
STOP (AUTO mode) ..........3.06
STOP (External) ................8.1.8
[STOP]..................................7.6.2 -V-
Voltage.................................(see Mains/Gen...)
-T- Voltage reading ratio ..........7.6.7
Teeth (number)....................7.6.2 [VIEW] display mode .........7.2
[TEET N.]..............................7.6.2 [Vac RATIO].........................7.6.6
Temperature switch 1 .........8.1.3
Temperature switch 2 .........7.6.6, 8.1.4
Temperature (sender) .........10.9, 21.0 -W-
Temperature (warning) .......7.6.2, 8.1.5 Warm-Up time .....................7.6.2
[TEMPER 2] .........................7.1.4, 7.6.6 Warn.(Warning) Menu ........7.1
Terminal description ..........9.0 [WARN Aac].........................7.1.2
Test, Remote Test ...............3.03 [WARN OIL] .........................7.6.2, 7.1.3
[TEST >] , Automatic test ...7.6.3A, 3.03 [WARM UP]..........................7.6.2
Test , Automatic test ..........3.03 [WARN Aac].........................7.6.3
Test LED, Lamp Test ..........6.00 Wiring...................................15.00
Transformer, Current..........7.6.7, 10.3 Weight...................................10.16
Troubleshooting .................12.00
[T OV/SPD]...........................7.6.2
[T UN/SP] .............................7.6.2
[T OVERV]............................7.6.3
[T UNDERV] .........................7.6.3
[T OVERHZ] .........................7.6.3
[T UNDHZ]............................7.6.3
[T OVER A] ..........................7.6.3
[T WARN A] .........................7.6.3
[T1 128][T6 040]...................7.6.5
[T Max.KW][/KVA] ...............7.6.3
[TIMEOUT] ...........................7.6.3

!! WARNING !! High voltage is present inside the instrument. To avoid electric-shock hazard,
operating personnel must not remove the protective cover. Do not defeat the grounding
connection. Any interruption of the grounding connection can create an electric-shock hazard.
Before making external connections, always ground the BE2K first by connecting the male-
blade terminal to a proper ground.
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 5

BE2K OEM's Manual - Table of Contents

1.0 First Time Operation and Safety Recommendation.......7


1.1 Initial Settings..........................................................7
1.2 Testing the Wiring Connections ..............................7
1.3 Front Panel Description ..........................................8

2.0 'Manual' operating instructions..............................8


2.01 Manual Start ....................................................................8
2.02 Manual Stop.....................................................................9
2.03 Manual Load Control .......................................................9
2.04 Off operating mode..........................................................9

3.0 'Auto' operating instructions ..................................9


3.01 'Manual' operating mode set up......................................9
3.02 'Auto' operating mode set up ..........................................9
3.03 Remote Controls and Automatic Periodic TEST .............9
3.04 Mains Simulation ............................................................10
3.05 Alarm Monitoring ............................................................10
3.06 'Auto' Operating mode: Stop............................................10
3.07 'Auto' Operating mode: Timings and Parameters............10
3.08 Crank Termination ...........................................................10
3.09 'Auto' and 'Manual' selection ..........................................11

4.0 Engine Running Status .........................................11

5.0 Phase Sequence Monitoring (PSM)......................11

6.0 Display features and Lamp Test ...........................11

7.0 Alphanumeric Display and menu facilities ............11


7.1 'Warning' menu .............................................................12
7.1.1 Speed alarm messages ........................................12
7.1.2 Generator alarm messages ..................................12
7.1.3 Oil Pressure alarm messages...............................12
7.1.4 Temperature alarm messages ..............................12
7.1.5 Battery and Fuel alarm messages ........................12
7.1.6 Miscellaneous alarm messages ............................12
7.2 'PROGRAM' menu: [VIEW>] Display Mode ..................13
7.3 'MAINS' menu ...............................................................15
7.4 'Events/h' menu.............................................................16
7.4.1 Operating messages.............................................16
7.4.2 Rent register and Hour Counter............................16
7.4.3 Service schedule prompt ......................................17
7.4.4 Clock .....................................................................17
7.4.5 LOG Events ..........................................................18
7.5 'Ehgine' menu ..............................................................19
7.6 Be2k Programming Guide...........................................19
7.6.1 [MAINS>] Parameters List ....................................20
7.6.2 [ENGINE>] Parameters List ..................................21
7.6.3 [GENSET>] Parameters List .................................22
7.6.3A [TEST>] Parameters List ....................................24
7.6.4 [FUEL>] Fuel Level Warning Setting.....................24
7.6.5 [SENSORS>] Senders programming....................24
7.6.6 [I/O>] Programmable I/O and n.c/n.o. Control ......25
7.6.7 [SETTING>] Miscellaneous Parameters ...............28
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 6

7.6.8 [CALIBR.] Calibration Procedure ..........................28


7.7 System Utilities ............................................................29
8.0 Alarm Management..............................................30
8.1 Alarm Description....................................................30
8.1.1 Low Oil Pressure Switch shut down .............................30
8.1.2 Low Oil Pressure Sender warning ................................30
8.1.3 High 'Temperature 1' Switch shut down .......................30
8.1.4 High 'Temperature 2' Switch shut down .......................30
8.1.5 High Temperature warnings .........................................31
8.1.6 Failure To Start shut down ...........................................31
8.1.7 Charger Failure shut down ...........................................31
8.1.8 External Stop shut down...............................................31
8.1.9 Over Frequency shut down ..........................................31
8.1.10 Under Frequency shut down .......................................31
8.1.11 Fuel Level alarms .......................................................32
8.1.12 Over 'kW' and 'kVA' shut downs ..................................32
8.1.13 Over Current and Overload shut downs......................32
8.1.14 O/U Voltage/Generator Failure shut downs ................32
8.1.15 Speed shut downs .......................................................33
8.1.16 'Alarm 1' and 'Alarm2' shut downs...............................33
8.1.17 Battery Voltage Warning..............................................33
8.1.18 Service Prompt Alarm..................................................33
8.1.19 Auxiliary Alarms...........................................................33
8.1.20 [CYC-ERR] Periodic Test error....................................34
8.1.21 [ERROR] [FAULT 01] Memory Error ...........................34
8.1.22 [Er LIMIT] Memory Error.............................................34
9.0 Terminal Description .............................................35
10.0 General Specifications. ............................................36
10.1 Power Supply..................................................................36
10.2 Mains Voltage input ........................................................37
10.3 Current Transformer input ..............................................37
10.4 Generator Voltage input ................................................37
10.5 Digital Inputs ...................................................................37
10.6 Static Outputs .................................................................37
10.7 Output Relay Ratings .....................................................38
10.8 Oil Pressure Measurement.............................................38
10.9 Temperature Measurement ............................................38
10.10 Fuel Level Measurement .............................................38
10.11 Battery Charger Alternator Monitoring..........................38
10.12 PICK-UP characteristics ...............................................39
10.13 Microprocessor .............................................................39
10.14 Environmental...............................................................39
10.15 Safety Standards ..........................................................39
10.16 Dimensions and Weight................................................39
10.17 Serial Interface .............................................................39
10.18 Connectors and Terminal Block ..................................39
11.0 Software Description ...............................................39
12.0 Troubleshooting.......................................................40
13.0 [FAULTXX] Messages..............................................41
14.0 Definition of Terms ..................................................41
15.0 BE2K Typical Wiring Diagram ................................43
16.0 Front Panel and Dimensions ..................................44
17.0 Rear view and Dimensions ………..........................45
18.0 RS232 Serial Interface Connection ……….............46
19.0 Installation and Plant Information ……… ..............47
20.0 Application notes.....................................................47
21.0 Software Upgrade ....................................................48
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 7

1.0 First Time Operation and Safety recommendation


These instructions are reserved to qualified personnel only, and provide an initial check to verify the
BE2K operation. After these initial steps, the unit is ready for use.

DANGER : THE BE2K DOES NOT GENERATE A WARNING OR AUDIBLE SIGNAL PRIOR TO
INITIATING THE STARTING PROCEEDINGS. DO NOT WORK ON EQUIPMENT WHICH IS
CONTROLLED BY THE BE2K UNIT.WE RECOMMEND THAT YOU PLACE WARNING SIGNS ON
THE MAIN PARTS OF THE GENERATING-SET.

1.1 Initial Settings


WARNING: TO AVOID PERSONAL INJURY, THE FOLLOWING INSTRUCTIONS ARE TO BE
CARRIED OUT BY QUALIFIED PERSONNEL ONLY

A. Before connecting the supply, check the voltage on the JI plug:


#JI-1 to the Battery plus and #JI-2 to the Battery minus. The recommended voltage to operate
the BE2K is 7 Vdc up to 36 Vdc. The battery minus must be grounded only on the engine's
side. Different potentials in ground path may damage the BE2K. A ground connection is
mandatory for the panel frame and switchboard. The BE2K features a ¼” blade terminal for
ground connection. Do not use the supply minus wire as ground carrying cable.
B. Connect the supply plug to the BE2K: the internal check will take place automatically.
Finally, the green LED ‘KM’ will be turned on to indicate that the Load has been transferred to
the Mains. The list of the power-on messages follows:

[MEM ERR.] ............... This message is displayed if an internal memory failure occurs. In this case,
the BE2K must be returned for repair. To skip the alarm, push the 'ACK’
pushbutton. If this is the case, the integrity of the parameters can no longer be
guaranteed (see sections 7.7 and 13.0).
[V X.XXX] ................. Code number of the software version; this message is displayed momentarily
after the power-on cycle.
[CLK ERR] ................. CLOCK ERROR: push the [ACK] pushbutton and follow the instructions in
section 7.4.4.

C. Before using the BE2K, check that programmed parameters (see sections 7.2 and 7.6) meet
the characteristics of the Generating-Set.

1.2 Testing the Wiring Connections


)WARNING: TO AVOID PERSONAL INJURY, THE FOLLOWING INSTRUCTIONS ARE TO BE
CARRIED OUT BY QUALIFIED PERSONNEL ONLY.
A. Before connecting the input wires, check the polarity of the switches (n.o. / n.c.) according to
the programmed setting (see section 7.6 - 7.6.6). The opposite sides of the switches must be
connected to the battery minus.
B. Before connecting the output terminals, test each output Load with a suitable instrument: the
Load must be compatible with the Output characteristics (see section 10.6-10.7).
C. Check, with an Ohmmeter, that the senders resistance matches the programmed relationship.
Connect the ground sense terminal (#JM9) near the sender placement. For distances of less
than 2 meters, it is possible to connect #JM-5 and #JM-9 together.
D. Connect the 'Alternator Control' terminal #JM1-2 to the Charging Alternator.
E. Connect the Current Transformers (CTs) to the terminals #JL-1-2-3-4-5-6. The S1 terminal of
each CT must be grounded on the CTs side.
F. Connect the Mains and Generator wires. External fuses are highly recommended.
G. Verify the polarity on the Vdc supply plug (JI).
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 8

1.3 Front Panel Description


The front panel (section 16.0) features:
- One Alphanumeric green Display made of 8 digits (section 7.0)
- Three Displays made of 4 digits (section 6.0)
- Six red LEDs for alarm indication
- One yellow LED for ‘Fuel Level’ warning and One green LED for ‘Engine Running’ indication
- Four yellow LEDs to indicate the menu
- One red LED to indicate the selection of the ‘Warning’ menu
- Two yellow LEDs for 'Mode Display' selection
- Two green LEDs to indicate AUTO and MANUAL operating modes
- Two green LEDs to indicate the status of the contactors
The pushbuttons are made of Membrane Switches and have the functions described below.
[^][v] (Up/Down pushbuttons): select the Menus and allow programming (sections 7.2 and 7.6)
[<][>] (Left/Right pushbuttons): select Parameters and save data (sections 7,2 and 7.6)
[START]: starts the engine (it must be used simultaneously with the [ENABLE] pushbutton)
[STOP]: stops the engine (section 2.02)
[ I ]: closes the contactor of the Generator (section 2.03)
[ O ]: opens the contactor of the Generator (section 2.03)
[AUTO/MAN]: Auto or Manual control (use simultaneously with [ENABLE] pushbutton)
[ENABLE]: Enables the use of [START], [ I ] and [AUTO/MAN] pushbuttons
[OFF]: allows Alarm Clear and shuts down the Panel
[ACK] : controls Alarms acknowledge, Horn silence, Parameter reading and Programming
[SAVE] controls Mode Display, Save, and Programming Quit.

2.0 'Manual' Operating Instructions


Let us assume the BE2K is ready for use and fitted with electrical connections as described in
sections 1.1 and 1.2.
Push [ENABLE] and [AUTO/MAN] simultaneously until the green LED ‘MAN’ illuminates
(NOTE: if an external Key Switch is used as described in section 20B, the BE2K will enter directly into 'MAN'
operating mode). The ‘KM’ green LED will be turned on to indicate ‘Load transferred to the Mains’.
Now, the user can either :
- turn the BE2K into 'OFF’ operating mode by pushing the [OFF] pushbutton as described in
section 2.04 or.
- turn the BE2K into 'AUTO' operating mode using the [ENABLE] and [AUTO/MAN] pushbuttons
as described in section 3.02 or
- START and STOP the set by using [START][STOP] pushbuttons as described in sections 2.01
and 2.02 or
- select a menu for the Alphanumeric Display by using the [^] and [v] pushbuttons as described
in section 7.0.

2.01 Manual Start


A) - Cancel all alarms by using [ACK] and [OFF] pushbuttons.
B) - If a ‘STOP cycle’ is energised, wait for the end of the ‘STOP SOLENOID’ timing, or, if the engine
has already stopped, push the [STOP] pushbutton to cancel the timing.
C) - Press the [ENABLE] and [START] pushbuttons simultaneously until the engine starts. The green
'ENGINE RUNNING' LED will illuminate. If the ‘PREGLOW’ is used in the BE2K settings, the
message [PREGLOW] will appear before the start attempt.
During the cranking of the engine, the LEDs and Displays are turned off. The BE2K monitors the
'Under Frequency', ‘Under Speed’, and ‘Under Voltage’ protections only if the Contactor of the
Generator is closed (see section 2.03).
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2.02 Manual Stop


Press the [STOP] pushbutton until the message [STOPPING] appears. If the engine is not running, it
is possible to disable the ‘STOP SOLENOID’ cycle by pushing the [STOP] pushbutton. At the end of
the 'STOP' cycle, push the [OFF] pushbutton to enter the OFF operating mode.

2.03 Manual Load Control


In Manual operating mode, the load is automatically transferred to the Mains independently of the
status of the Mains (the green ‘KM’ LED energises). In order to transfer the load to the Generating-
Set, press the [ I ] pushbutton simultaneously with the [ENABLE] pushbutton. The ‘KM’ contactor
opens, and then, after a 2 second delay, if all parameters of the Generator are met, the ‘KG’ will
energise. The contactor can be opened at any time by pushing the [0] pushbutton. The load will be
transferred back to the Mains.

2.04 OFF Operating mode


To enter the ‘OFF’ operating mode, push the [OFF] pushbutton for a few seconds. The BE2K will
enter low power consumption mode. The Load will be transferred to the Mains, and the engine will be
stopped. Only the green ‘KM’ LED will be illuminated.

3.0 'Auto' Operating Instruction


Let us assume the BE2K is ready for use and fitted with all electrical connections as described in
sections 1.1 and 1.2.
If the BE2K is already in ‘MANUAL’ operating mode, follow the instructions of section 3.02. Otherwise,
proceed to section 3.01.

3.01 ‘Manual’ operating mode Set Up


a)- push the [ENABLE] and [AUTO/MAN] pushbuttons simultaneously until the green LED ‘MAN’
illuminates. The green LED ‘KM’ will be turned on to indicate that the Load has been transferred to the
Mains. The message [MANUAL] will also appear on the ‘Data/h’ menu

3.02 ‘Auto’ operating mode Set Up


b)- push the [ENABLE] and [AUTO/MAN] pushbuttons simultaneously until the green LED 'AUTO’
illuminates.
(NOTE: if an external Key Switch is used as described in section 20B, the BE2K enters directly into 'AUTO'
operating mode)
If the Mains fails, the BE2K starts the engine after a programmable delay, and transfers the load to
the Generating-Set after the warm-up time. To open the contactor of the generator, select the 'MAN'
operating mode and push the [0] pushbutton. If the button is pushed in 'AUTO' operating mode the
engine stops and the alarm 'EMERGENCY' energises (section 8.1.8). If the Mains restores, the load
connects back to the Mains. After a programmable delay, the engine will stop. Further details are
explained in section 3.07.

3.03 Remote Controls and Automatic Periodic Test (A.P.T.)


The GEN-SET TEST and ENGINE TEST functions are enabled in AUTO operating mode. The
‘ENGINE TEST’ starts the engine and does not transfer the load to the Generator.
The ‘GEN-SET TEST’ starts the engine and transfers the load to the Generator.
A Cooling down time is executed before stopping the engine. The ‘GEN-SET TEST’ function overrides
the ‘ ENGINE TEST’ function. Further details are explained in section 3.07. The BE2K can perform an
automatic periodic test (A.P.T) with real time clock control. The section 7.6.3A describes the details.
The A.P.T. works only in AUTO operating mode. The Automatic Periodic Test can be cancelled by
alarm events. After an A.P.T., the BE2K updates the display in order to inform the user about the next
A.P.T. cycle (see section 7.2 parameters [STATUS], [SCH.DATE] and [SCH.TIME])
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3.04 Mains Simulation


To simulate the Mains presence, the ‘#JC10 MAINS SIMULATION’ is provided. The input simulates
the Mains as follows: if the ‘#JC10’ terminal is opened, the engine starts (if the Mains is absent) and, if
grounded, it stops (Mains presence is simulated). The status of the ‘Mains simulation input’ is
displayed in the ‘Mains’ menu with the messages [EXT.ON] and [EXT.OFF]. The Generating-Set will
operate with the same timings as AUTOMATIC MAINS FAILURE. The BE2K features n.c. or n.o.
programming (section 7.6.6). A truth table shows the possibilities (let us assume n.o. contact):

Display Message MAINS STATUS #JC10 INPUT BE2K-MODE


[EXT. ON] Normal Closed to ground Stand by mode
[EXT. OFF] Normal Open Stand by mode
[EXT. ON] Failure Closed to ground Stand by mode
[EXT. OFF] Failure Open Starting mode

3.05 Alarms monitoring

In the 'AUTO' operating mode, some alarms stop the engine immediately, and some after a
Cooling down time. These details are explained in section 8.1.
If, during the Cooling Down time, the user operates the BE2K in ‘MANUAL’ operating mode, the
engine will continue to run. The BE2K monitors the Under Frequency, Under Voltage and Under
Speed, only if the Contactor of the Generator is closed. We recommend that you use a Contactor to
transfer the Load to the Generator.

3.06 ‘Auto’ operating mode: Stop

The engine stops automatically if the Mains restores or if the remote control returns to stand by. The
user can stop the engine in 'MANUAL' operating mode by pushing the [STOP] pushbutton. The user
may press the [STOP] or [0] pushbutton in automatic operating mode, but, in this case, the red
'EMERGENCY' LED alarm will energise and the Load will be transferred to the Mains. The [OFF]
pushbutton stops the engine and turns the BE2K to ‘OFF’ operating mode.

3.07 ‘Auto’ operating mode: Timings and Parameters

The Automatic Sequences include the [FAILURE], [BREAKER], [RESTORE], [WARM UP] and
[COOLING] parameters. The details are explained in the sections 7.2 and 7.6. In case of Mains
failure, the Mains Contactor opens after the [BREAKER] time-out. The [FAILURE] timing takes place if
the Mains Failure persists. After this time-out, the BE2K starts the engine. The [WARM UP] allows the
engine to warm up.
After the [WARM UP], if all electrical parameters are met, the Contactor of the generator will close. If
the Mains restores, the [RESTORE] timer starts to count, and the load will be transferred to the
Mains. The engine will stop after the [COOLING] time.
The Engine Starting Parameters are controlled by the [CR.DELAY], [IDLE], [PREGLOW], [CRANK],
[REST], [ATTEMPTS] and [CRANKOFF] parameters. The [PREGLOW] energises the Pre-GLOW
Output before the starting attempts. Between the starting attempts ([REST]) the PreGlow Output will
remain energised. If the PreGlow function is used, make sure to program the [REST] time properly
(see [PREGLOW] in section 7.6.2).

3.08 Crank Termination

The BE2K monitors many sources to detect the Crank Termination. The green 'ENGINE RUNNING'
LED will light if one of the sources is recognized to be valid. Further details are explained in section
4.0.
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3.09 ‘Auto’ and ‘Manual’ selection

a)- press the ‘AUTO-MAN’ and ‘ENABLE CONTROL’ pushbuttons simultaneously: the ‘AUTO’ and
‘MANUAL’ operating modes will alternatively toggle the green A.M.F. LED status.
b)- the automatic operating mode is indicated by the green ‘A.M.F’ LED.
NOTE : the BE2K stores the AUTO operating mode in the memory. If the Vdc supply fails and then
restores, the BE2K enters the AUTO operating mode automatically.

4.0 Engine Running Status

The BE2K monitors the conditions to terminate the Crank as follows:


- one of the 3-Phase L1-N, L2-N, L3-N rises above 90Vac
- the Charger Alternator voltage (#JM1-2) rises above [D+/WL] V (see section 7.6.2)
- the Generator Frequency rises above 20Hz
- the Engine Speed rises above the [CRANKOFF] [--- RPM] setting (section 7.6.2)
The presence of one of the above conditions will illuminate the green ‘ENGINE RUNNING’ LED and
the ‘Engine Running’ Static Output (#JB1) will energise.

5.0 Phase Sequence Monitoring (PSM)


The BE2K compares the Phase Sequence of the Mains and Generator to a clockwise internal
reference. If the Mains Phase Sequence is counter clockwise, the ‘Power’ menu shows the message
[M-PH ERR]. This is a Mains Failure condition and, according to the programmed timers, the engine
will start. If the Phase Sequence of the Mains returns to clockwise ,and the Voltage /Frequency is
within the settings, the BE2K will transfer the load to the MAINS. If the Phase Sequence of the
Generator is counter clockwise, the engine will shut down and the ‘Warning’ menu will display the
message [G-PHASES]. The BE2K will no longer monitor the PSM if the code [SINGLE] or [3-PH N/R]
is programmed (see section 7.6.7).
6.0 Display Features and Lamp test
The BE2K has 4 displays: one Alphanumeric Display made of 8 green characters and three 7-
segment red LED Displays made of 4 digits each. During the starting attempts, all displays are turned
off to save energy for the microprocessor. After 2 minutes without operating the [<][>][v][^]
pushbuttons, the Alphanumeric Display will reduce the luminosity. The display moves into normal
operating mode by pressing one of the [<][>][v][^] pushbuttons.
The Alphanumeric Display can show five menus: ‘Warning’-’Program’-’Power’-’Data/h’ and
‘Engine’ (see section 7.0). The three 4-Digit Displays indicate electrical measurements of the
Generator according to the selection done by the [MODE-SAVE] pushbutton. The yellow ‘Mode’
LEDs indicate 4 display-operating modes (section 7.6.7).
The 'LAMP-TEST' (Test LED) is obtained by pushing [^] and [v] simultaneously.

7.0 Alphanumeric Display and menu facilities


The display has five menus: ‘Warning’-’Program’-’Mains’-’Data/h’ and ‘Engine’. The selection is done
using the [^], [v], [<], [>] and [ACK] pushbuttons:

[^][v] (Up/Down Cursors) select the menu


[<][>] (Left/Right Cursor) browse the menu
[ACK] (Acknowledge) updates the value of the parameter
NOTE: (see sections 7.6, 7.6.8 and 7.7 to find out more).
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7.1 ‘Warning’ menu


If this menu contains an alarm message, the red ’Warning’ LED will blink automatically. To read the
message, select the ‘Warning’ menu by using [^] or [v] pushbuttons. To remove the message,use the
following instructions:

a) - push [ACK] to silence the Horn


b) - eliminate the source of the alarm
c) - push [ACK] to cancel the message

Message Description Display [MESSAGE]


7.1.1 SPEED Alarm Messages
- Under Speed shut down: ..................... [U/SPEED] (see section 8.1.15)
- Pick Up Failure shut down: ................. [FAULT 05] " "
- Pick Up Failure calibration error: ......... [FAULT 07] " "

7.1.2 GENERATOR Alarm Messages


- Under Frequency shut down: ............... [UNDER Hz] (see section 8.1.10)
- Over Frequency shut down: ................ [OVER Hz] (see section 8.1.9)
- Over Current shut down: ..................... [OVER Aac] (see section 8.1.13)
- Over Current warning:.......................... [WARN Aac] (see section 8.1.13)
- '#JF4 input’ Overload shut down ......... [OVERLOAD] (see section 8.1.13)
- Generator Phase Sequence error ....... [G-PHASES] (see section 8.1.14)
- Over/Under Voltage shut down: .......... [OVER V] [UNDER V] " "
- Alternator Failure shut down: ............... [GEN.FAIL] " "
- Over Active/Apparent Power: .............. [OVER KW] [OVER KVA] (see section 8.1.12)

7.1.3 OIL PRESSURE Alarm Messages


- Low Oil Pressure' warning:......................................[WARN OIL] (see section 8.1.2)
- Oil Sensor Failure warning: ....................................[FAULT 02] (see section 8.1.2)

7.1.4 TEMPERATURE Alarm Messages


- High/Low Temperature' warning: ...............................[LO TEMP] [HI TEMP] (see 8.1.5)
- Temperature' Sender failure warning:.........................[FAULT 03] " "
- Temperature 2’ shut down...........................................[TEMPER 2] (see 8.1.4)

7.1.5 BATTERY and FUEL Alarm Messages


- Battery Voltage warning ..........................................[LO BATT] [HI BATT] (see section 8.1.17)
- No FUEL Shutdown ................................................[NO FUEL] (see section 8.1.11)
- FUEL Level' Sender failure warning........................[FAULT 04] " "
- 'Level Fuel' warning.................................................[HI FUEL] [LO FUEL] (see section 8.1.11)
- PUMP ERROR .......................................................[PRG PUMP]
7.1.6 MISCELLANEOUS Alarm Messages
- BE2K internal failure alarm: ...................................[FAULT 01] or 06] (see section 13.0)
- Service Schedule Time out prompt: .......................[SERVICE] (see section 7.4.3)
- ‘#JF1 Alarm 1’ ‘#JF8 Alarm 2’ shut downs: ............[ALARM 1 ] [ALARM 2 ] (see 8.1.16)
- ‘#JH1 Aux 1’....Aux 3' alarm: ................................[AUX 1 ]/ [AUX 2 ] [AUX 3 ] ( 8.1.19)
- Clock failure alarm : ..............................................[CLK ERR ] (see section 7.4.4)
- Cyclic Test alarm : .................................................[CYC ERR ] (see section 7.6.3A)
- Belt break : .............................................................[BELT BRK ] (see section 8.1.7)
- Renting period remaining <48h warning: ...............[RENT <48h ] (see section 7.4.2)
- The allowed renting period has expired : ...............[RENT = 0h ] (see section 7.4.2)
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7.2 ‘Program’ menu: [VIEW>] Display Mode


To select the menu, push the [^] (or [v]) pushbutton until the yellow LED 'Program' illuminates. The
[VIEW>] menu only displays the setting of the parameters. To program a parameter, see section 7.6.
Push the [<] (or [>]) pushbutton to select a parameter; push the [ACK] pushbutton to display the
setting. We recommend that you read the parameters and record all modifications on paper.The list of
the parameters follows.

Parameter Setting Description section


[STATUS] Automatic Periodic TEST ON/OFF 7.6.3A
[INTERVAL] Interval day(s) between Automatic Periodic TESTS 7.6.3A
[DURATION] Duration of the Automatic Periodic TEST 7.6.3A
[SCH.DATE] Automatic Periodic TEST date 7.6.3A
[SCH. TIME] Automatic Periodic TEST starting time 7.6.3A
[DATE FRM] Display mode of the date 7.6.7
[FAILURE] GEN-SET start delay: 0-59 seconds or 1-30 minutes 7.6.1
[RESTORE ] Mains Restore Time: 0-59 seconds or 1-30 minutes. 7.6.1
[BREAKER] Mains Contactor Delay: 0-59 seconds or 1-30 minutes 7.6.1
[M OVERV] Mains Over Voltage setting: 60-998 Vac or [INHIBIT]. 7.6.1
[M UNDERV] Mains Under Voltage setting: [INHIBIT] or 60-998 Vac. 7.6.1
[M OVERHz] Mains Over Frequency setting: 20-70 Hz or [INHIBIT]. 7.6.1
[M UND/Hz] Mains Under Frequency setting: [INHIBIT] or 20-70Hz. 7.6.1
[G OVERV] Generator Over Voltage Shut Down: 60-998 Vac or [INHIBIT]. 7.6.3
[T OVERV] Over Voltage bypass timing: 1-15 seconds 7.6.3
[G UNDERV] Generator Under Voltage setting: [INHIBIT] or 60-998 Vac. 7.6.3
[T UNDERV] Under Voltage bypass timing: 1-15 seconds 7.6.3
[G OVERHz] Generator Over Frequency setting: 20-70 Hz or [INHIBIT]. 7.6.3
[T OVERHz] Over Frequency bypass timing: 1-15 seconds 7.6.3
[G UNDRHz] Generator Under Frequency setting: [INHIBIT] or 20-70Hz. 7.6.3
[T UND/Hz] Under Frequency bypass timing: 1-15 seconds 7.6.3
[OVER KW] Over Power kW Trip setting: 10-5000 kW or [INHIBIT] 7.6.3
[OVER KVA] Over Power kVA Trip setting: 10-5000 kVA or [INHIBIT] 7.6.3
[Max. KW] Maximum limit of KW (a programmable output will energize) 7.6.3
[T Max. KW] Timing delay for the maximum KW limit 7.6.3
[Min. KW] Minimum limit of KW (a programmable output will energize) 7.6.3
[T Min. KW] Timing delay for the minimum KW limit 7.6.3
[TIMEOUT] Maximum timing allowed during remote test (from PC or SMS) 7.6.3
[OVER Aac] Over Current Shut Down Setting: 10-9900Aac or [INHIBIT] 7.6.3
[T OVER A] Over Current Shut Down bypass Timing: secs or mins. 7.6.3
[WARN Aac] Over Current Warning setting:10-9900Aac or [INHIBIT] 7.6.37.6.3
[T WARN A] Over Current Warning timing: 1-59 secs or 1-15 minutes 7.6.3
[ATTEMPTS] Number of Crank attempts : 3-15 7.6.2
[CR. DELAY] Crank delay Time: 0-15 secs. 7.6.2
[CRANK] Crank timing: 3-15 seconds. 7.6.2
[REST] Rest timing: 3-15 seconds. 7.6.2
[ IDLE ] IDLE speed control: 0-59secs, 1-15 mins 7.6.2
[PREGLOW] Engine Glow PREGLOW Time: 0-59secs 7.6.2
[WARM UP] Off Load Generating-Set Running: 0-59 secs or 1-15 mins. 7.6.2
[COOLING] Cooling Down Time: 0-59 seconds or 1-15 minutes. 7.6.2
[STOPPING] Stop Cycle: 1-99 secs 7.6.2
[EJP TIME] Time delay before energizing the contactor (EJP mode) 7.6.2
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[OV/SPEED] Over Speed Setting:100-4000 rpm or [INHIBIT]. 7.6.2


[T OV/SPD] Over Speed bypass delay: 1-10 secs. 7.6.2
[UNDSPEED] Under Speed setting: [INHIBIT] or 100-4000 rpm. 7.6.2
[T UN/SPD] Under Speed bypass delay: 1-10 secs. 7.6.2
[CRANKOFF] Crank Termination setting: 100-800 r.p.m. 7.6.2
[TEETH N.] Number of Teeth of the Flywheel: [INHIBIT] or 1-500 teeth 7.6.2
[WARN OIL] Low Oil Pressure Warning : [INHIBIT] or 0.1-20.0BAR 7.6.2
[HI TEMP] High Temperature Warning : 40-250°C or [INHIBIT] 7.6.2
[LO TEMP] Low Temperature Warning threshold: [INHIBIT] or 1-80°C 7.6.2
[HORN] Alarm Horn Time-out: 5-59 secs,1-15 mins or [NO STOP] 7.6.3
[LO FUEL] Minimum Fuel Level Warning setting. [INHIBIT] or1-99% 7.6.4
[HI FUEL] Maximum Fuel Level Warning setting. [INHIBIT] or 1-99% 7.6.4
[PUMP ON] Start of the pump setting: [INHIBIT] or 1-99%. 7.6.4
[PUMP OFF] Stop of the pump setting: [INHIBIT] or 1-99%. 7.6.4
[OUTPUT 1] Programmable Output 1 option (terminal #JB7) 7.6.6
[POL. OUT1] Programmable Output 1 polarity 7.6.6
[OUTPUT 2] Programmable Output 2 option (terminal #JB8) 7.6.6
[POL. OUT2] Programmable Output 2 polarity 7.6.6
[OUTPUT 3] Programmable Output 3 option (terminal #JB9). 7.6.6
[POL. OUT3] Programmable Output 3 polarity 7.6.6
[INP. JH1] AUX INPUT1 (#JH1) POLARITY: normally open or closed 7.6.6
[INP. JH2] AUX INPUT2 (#JH2) POLARITY: normally open or closed 7.6.6
[INP. JH3] AUX INPUT3 (#JH3) POLARITY: normally open or closed 7.6.6
[JH1 MODE] Programmable options for INPUT1 7.6.6
[JH2 MODE] Programmable options for INPUT2 7.6.6
[JH3 MODE] Programmable options for INPUT2 7.6.6
[ALARM 2] Alarm 2 Switch (input #JF8): normally Open or Closed 7.6.6
[TEMPER.2] Temper. 2 Switch (input #JF6): normally Open or Closed 7.6.6
[SIMULAT. ] Mains simulation (input #JC10): normally Open or Closed 7.6.6
[PHASES] 3-Phase or single Phase Mode. 7.6.7
[C.T.SIZE] Current Transformer size: 50A/5-9900Aac/5Aac 7.6.6
[Vac RATIO] Reading ratio X1 or X2 7.6.7
[ D+/WL] Engine running trigger: 3-20Vdc, [INHIBIT] 7.6.2
[BYPASS] Oil Pressure Switch, Alarm 1 and TEMPERATURE 1 7.6.2
shut down bypass: 2-90 secs.
[UNIT No.] Node Address: 1-9 7.6.7
[BE15 o01] BE15 programmable output 1 7.6.6
[BE15 o02] BE15 programmable output 2 7.6.6
[BE15 o03] BE15 programmable output 3 7.6.6
[BE15 o04] BE15 programmable output 4 7.6.6
[BE15 o05] BE15 programmable output 5 7.6.6
[BE15 o06] BE15 programmable output 6 7.6.6
[BE15 o07] BE15 programmable output 7 7.6.6
[BE15 o08] BE15 programmable output 8 7.6.6
[BE15 o09] BE15 programmable output 9 7.6.6
[BE15 o10] BE15 programmable output 10 7.6.6
[BE15 o11] BE15 programmable output 11 7.6.6
[BE15 o12] BE15 programmable output 12 7.6.6
[BE15 o13] BE15 programmable output 13 7.6.6
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[BE15 o14] BE15 programmable output 14 7.6.6


[BE15 o15] BE15 programmable output 15 7.6.6
[VERSION] Version of the software (to read the version, push [ACK]) 7.6.6

7.3 ‘Mains’ menu


This menu indicates electrical measurements, Mains Simulation Status and Phase Sequence Status.
Push [v] or [^] to select the menu or [<] or [>] to select a measurement. To display the parameters
indicated with (°°°), push the [ACK] pushbutton.

Mains Voltage Vr to Vs ................................................................................. [Vrs XXXV]


Mains Voltage Vs to Vt .................................................................................. [Vst XXXV]
Mains Voltage Vr to Vt .................................................................................. [Vrt XXXV]
Mains Frequency ........................................................................................... [M XX.XHz]
Mains Phase Sequence counter clockwise (*)............................................... [M.PH OK]
Mains Phase Sequence clockwise (*)............................................................ [M.PH ERR]
Mains Phase Sequence not available (e.g. Single Phase Mode) (*) ............. [M.PH --]
Mains Simulation Disabled (*)....................................................................... [EXT.OFF]
Mains Simulation Enabled (*)......................................................................... [EXT. ON]

Generator Voltage VL1 to Neutral (°) ............................................................ [L1N XXXV]


Generator Voltage VL2 to Neutral (°)............................................................. [L2N XXXV]
Generator Voltage VL3 to Neutral (°)............................................................. [L3N XXXV]

Generator, Phase L1 Reactive Power kVAr: (°°°) .......................................... [kVAR 1] [ XXXX ]


Generator, Phase L2 Reactive Power kVAr: (°°°) .......................................... [kVAR 2] [ XXXX ]
Generator, Phase L3 Reactive Power kVAr: (°°°) .......................................... [kVAR 3] [ XXXX ]
Generator,Total Reactive Power kVAr........................................................... [XXXX kVAR]
Generator,Total Apparent Power kVA .......................................................... [XXXX kVA]
Generator,Total Active Power kW ................................................................. [XXXXkW]

Generator Power Factor (°°) .......................................................................... [PF X.XX]

Generator Frequency..................................................................................... [G XX.XHz]


Generator Sequence Phase clockwise (*) ..................................................... [G.PH OK]
Generator Sequence Phase counter clockwise (*) ........................................ [G.PH ERR]
Generator Sequence Phase not available (e.g. Single Phase Mode) (*) ....... [G.PH --]

(*) Note: only one message is displayed according to the real internal status flag.
(°) The Phase to Phase voltage is indicated by the 4-Digit display (section 7.6.7)
(°°) the PF reading is factory inhibited (see section 7.6.3 parameter [OVER KW])

7.4 ‘Events/h’ menu

This menu contains five sub-menus:


- Operating Messages (section 7.4.1)
- RENT register and Hour Counter (section 7.4.2)
- Service Scheduled Alarm (section 7.4.3)
- Clock (section 7.4.4)
- Events Memory (section 7.4.5)
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7.4.1 Operating Messages


An operating message is automatically displayed according to the internal status.
The list of the messages follows:
[SHUTDOWN]..............The BE2K shuts down the engine
[COOLING]................. ‘Cooling Down’ timing cycle (section 7.6.2)
[ENG.TEST]................ Indication of an ’Engine Test’ cycle (Input JM-10).
[ LOAD ] ................... The Generating-Set is running on load.
[MANUAL] .................. The BE2K is in Manual operating mode (section 2.0)
[M FAULT].................. Indicates ‘Mains Failure’ or ‘Breaker’ timing cycle (section 7.6.1).
[PREGLOW] ............... Preglow cycle (section 7.6.2).
[RESTORE] ................ Indication of a ’Mains Restore’ cycle. (section 7.6.1).
[REST] ........................ Rest timing (section 7.6.2).
[PC-GEN.]................... The BE2K is running the engine because of a Start Command from a remote
computer. The BE2K will transfer the load to the generator.
[PC-ENG.]................... The BE2K is running the engine because of a Start Command from a remote
computer. The BE2K will not transfer the load to the generator.
[STARTING] ............... This message is displayed one second before the crank attempt.
[STOPPING] ............... ‘Stop Solenoid’ timing cycle (section 7.6.2)
[SET-TEST] ................ Indication of ’Generating-Set Test’ cycle (Input JF-7).
[SMS-GEN.]................ The BE2K is running the engine because of a Start Command from a Mobile
Phone. The BE2K will transfer the load to the generator.
[SMS-ENG.]................ The BE2K is running the engine because of a Start Command from a Mobile
Phone. The BE2K will not transfer the load to the generator.
[STANDBY]................ The BE2K is waiting for a Mains Failure or for the Remote/Automatic periodic
Test. The message appears only in 'AUTO' operating mode,
[WAIT GEN]…………..The BE2K is waiting for the stabilization of the electrical parameter of the
Generator.
[WARM UP] ............... ‘Off Load Running’ timing cycle. The unit is waiting for the Warm-Up time-out
before closing the Contactor of the Generator (section 7.6.2).
[CYC-TEST]................ Automatic periodic test cycle (Real time clock tagged). This message
energises according to the settings of the parameters [STATUS],
[DURATION], [SCH.DATE] and [SCH.TIME] (section 7.6.3A)
[ -- ]....................No function
[EJP STA.].................. The engine is running because of a request from the EJP input (section 7.6.2).
[ DELAY] .................. It indicates that BE2K is counting the delay time before starting the engine, as
indicated in section 7.6.2 (parameter [CR.DELAY]).

7.4.2 Rent register and Hour Counter

7.4.2A The sub-menu [RENT h] indicates the remaining hours before termination of the rent contract.
Push [ACK] to display the count of the hours.

7.4.2B The sub-menu [PRG.RENT] indicates the total hours of the rent contract. Push [ACK] to
display the count of the hours. The setting is allowed only by means an external computer.

7.4.2C The Hour Counter can record up to 9999 hours. The display indicates the hours by means of
the message [XXXXh] (*). The procedure to cancel the counter is described in section 7.7.
(*) note: XXXX indicates a 4 digit number
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7.4.3 Service Schedule Prompt


The display indicates, in the form [SERV XXX] (XXX means a 3-Digit hour indication), the remaining
number of hours before the Service Prompt Alarm sounds. By pushing the [ACK] pushbutton the [SET
XXX] message will appear to indicate the original setting. The timer [SERV XXX] counts down when
the engine runs. When the counter reaches zero , the Common Alarm (#JC2) energises and the
message [SERVICE] will be displayed in the ‘Warning’ menu. To associate the alarm to a
programmable output, follow the instructions in section 7.6.6.

7.4.3a How to set the Scheduled Timing:


A - Connect the ‘Programming Enable’ input (#JB10) to the battery minus.
B - Select the ‘DATA/h’ menu by using [^] and [v].
C - Use the [<] and [>] pushbuttons to display the [SERV XXX] message.
D - Push the [ACK] pushbutton: the numerical field will blink slowly to indicate the original setting.
E - Push [ACK] and [^] (or [v]) simultaneously to set the [SET XXX].
F - Release the pushbuttons to automatically save the Scheduled Timing into the memory.
G - Remove the ‘Programming Enable’ connection to avoid unwanted programming attempts.

7.4.3b How to clear the Scheduled Service prompt:


A - Connect the ‘Programming Enable’ input (#JB10) to the battery minus.
B - Select the ‘DATA/h’ menu by using [^] and [v].
C - Select the [SERV 0] message using [<] and [>].
D - Push the [OFF] pushbutton for a short time: a new cycle of counting will take place

7.4.4 Clock

This menu displays the real time clock on two screens:


[Day/Month/Year] and [hours:minutes:seconds]. Using the [<] and [>] pushbuttons the display toggles
the information. By using the parameter [DATE FRM] (see section 7.6.7) the [MM/DD/YY] mode can
be obtained.

How to set the clock:


A) – Select the 'Data/h' menu by using the [v] and [v] pushbuttons
B) - If an alarm moves the menu into the 'Warning' mode, push the [v] pushbutton in order to return to
the 'Data/h' menu
C) - Push the [>] pushbutton 5 times to display [DD/MM/YY]
D) - Push+hold the [ACK] pushbutton: the YY flashes. Push [^] or [v] to set the year.
E) - Push+hold the [ACK] pushbutton and push the [<] pushbutton to select MM. Use the [^] or [v]
pushbutton to set the month
F) - Push+hold the [ACK] pushbutton and push the [<] pushbutton to select DD. Use the [^] or [v]
pushbutton to set the date
G) - Release the [ACK] pushbutton
H) - Push the [>] pushbutton: the display will show [hh:mm:ss]
I) - Repeat steps d)- e)- f) to set the time hours:minutes:seconds
L) - Release the [ACK] pushbutton according to your reference clock.

NOTE:The BE2K can run the clock for 2 days without power supply. When the clock does not work,
the BE2K displays the message [CLK ERR] (section1.1). In this case, push the [ACK] pushbutton and
follow the instructions to set the clock (7.4.4).
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7.4.5 LOG Events


The BE2K can display 20 events in the form [EVENTXX ] [ Message ] [DD/MM/YY] [hh:mm:ss].
To read an event:
A - Push the [^] or [V] pushbutton to select the menu 'DATA/h'.
B - Push the [>] pushbutton as many times as necessary to obtain the desired events (example
[EVENT 8]).
C - Push [ACK] and hold to display the name of the event.
D - Push [>] once to show [DD/MM/YY] and once again to show [hh:mm:ss]

NOTE: to cancel the LOG Events follow the instructions in section 7.7 ([LOG CLR])

The events are listed in the following table:

[ Message ] Description section Input


[ALARM 1 ] Alarm 1 shut down 8.1.16 JF1
[ALARM 2 ] Alarm 2 shut down 8.1.16 JF8
[ AUTO ] The BE2K is turned to AUTO 3.0 -
[ AUX 1 ] Auxiliary alarm 1 8.1.19 JH1
[ AUX 2 ] Auxiliary alarm 2 8.1.19 JH2
[ AUX 3 ] Auxiliary alarm 3 8.1.19 JH3
[ BELT BRK ] Engine Belt break/Charger Failure 8.1.7 JM1-2
[ CYC- TEST] Automatic Periodic Test 7.6.3A -
[ CYC- ERR] Automatic Periodic Test Fault 7.6.3A -
[ CLK- ERR] Real time clock failure 7.4.4 -
[EXT. STOP] Emergency Stop Shut Down 8.1.8 JF10
[Er. LIMIT] Parameter error indication 8.1.22 -
[FAULT 01] BE2K internal failure alarm 13.0 -
[FAULT 02] Oil Sender Failure warning 8.1.2 JM7
[FAULT 03] Temperature Sender failure warning 8.1.5 JM6
[FAULT 04] Fuel Level Sender failure warning 8.1.11 JM8
[FAULT 05] Pick Up Failure shut down 8.1.15 JM3-4
[FAULT 06] Parameter error indication 8.1.22 -
[FAULT 07] Pick Up Failure calibration error 8.1.15 JM3-4
[NO FUEL] Fuel Level Switch shut down 8.1.11 JF2
[G-PHASES] Generator Phase Sequence error 8.1.14 Generator
[GEN.FAIL] Alternator Failure shut down 8.1.14 Generator
[HI BATT] High Battery Voltage warning 8.1.17 Battery
[HI FUEL] Maximum Level Fuel warning 8.1.11 JM8
[HI TEMP] High Temperature warning 8.1.5 JM6
[ KM ON ] The contactor of the Mains closes 3.0,7.6.1 Mains
[ KM OFF] The contactor of the Mains opens 3.0,7.6.1 Mains
[ KG ON ] The contactor of the Generator closes 3.0,7.6.3 Generator
[ KG OFF ] The contactor of the Generator opens 3.0 Generator
[LO TEMP] Low Temperature warning 8.1.5 JM6
[LO BATT] Low Battery Voltage warning 8.1.17 Battery
[LO FUEL] Low Level Fuel warning 8.1.11 JM8
[MANUAL] The BE2K is turned in MANUAL 2.03 Oper. MODE
[MODE OFF] The BE2K is turned in OFF 2.04 Oper. MODE
[M FAULT ] The Mains failed 3.0,7.6.1 Mains
[NO START] Starting Failure 8.1.6 -------
[ OIL ] Low Oil Pressure shut down 8.1.1 JF9
[OVER Hz] Over Frequency shut down 8.1.9 Generator
[OVER Aac] Over Current shut down 8.1.13 Generator
[OVERLOAD] Overload shut down 8.1.13 JF4
[OVER V] Over Voltage shut down 8.1.14 Generator
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[OVER SP] Engine Overspeed shut down 8.1.15 Pick Up


[OVER KW] Over Active Power shut down 8.1.12 Generator
[OVER KVA] Over Apparent Power shut down 8.1.12 Generator
[POWER ON] The supply is applied to the BE2K 2.0,3.0 Supply
[PRG PUMP] Error in the setting of the parameters 7.6.4 Fuel
[ RESTORE] The Mains restores 3.0,7.6.1 Mains
[RESERVE] Low Level Fuel switch 8.1.11 Fuel level
[RUNNING] The engine is running 4.0 Engine
[STOPPED] The engine has been stopped 2.02,3.06 Engine
[SERVICE] Service Schedule Time out prompt 7.4.3 -
[TEMPER 1] Temperature 1’ shut down 8.1.3 JF3
[TEMPER 2] Temperature 2’ shut down 8.1.4 JF6
[UNDER Hz] Under Frequency shut down 8.1.10 Generator
[U/SPEED] Under Speed shut down 8.1.15 Pick up
[UNDER V] Under Voltage shut down 8.1.14 Generator
[WARN OIL] Low Oil Pressure Warning 8.1.2 JM7
[WARN Aac] Over Current warning 8.1.13 Generator
[RENT <48h] Less than 48 hours of rented time 7.4.2 -
remaining
[RENT =0h ] Rent period termination 7.4.2 -

7.5 ‘ENGINE’ menu


The display shows the following measurements:
- Engine Speed up to 4000 R.P.M.: [XXXX RPM] (*)
- Oil Pressure up to 20.0 Bar: [XX.X BAR] (**)
- Engine Temperature up to 250 °C: [XXX °C] (**)
- Battery Voltage measurement up to 36.0Vdc: [XX.X Vdc]
- Tank Fuel remaining up to 99%: [FUEL XX%] (**)
- Charging Alternator Voltage up to 36.0Vdc: [D+XX.XV]

Note 1: the symbol ‘X‘ means one Digit of numerical value.


Note 2: In order to obtain the SPEED indication it is necessary to program the number of TEETH (see
section 7.6.1) Otherwise, the display indicates ----.
Note 3: In order to obtain the reading of BAR / °C / LEVEL % it is necessary to set an alarm (see
section 7.6.2 and 7.6.4) Otherwise, the display indicates ----

7.6 BE2K Programming Guide


The BE2K features Local and Remote programming. The Remote programming is done via a
computer connected to RS232C port. The parameters are divided into menus: [ MAINS >],
[ENGINE >], [GENSET >], [ TEST >], [ FUEL >], [SENSORS>], [ I/O >], [SETTING>] and
[CALIBR>].
In order to program, follow the instructions below:

( A ) - Push the ‘OFF’ pushbutton until the BE2K shuts down. Connect the ‘#JB10 Programming
Enable’ to the battery minus. Make sure the Power supply is over 12,0Vdc
( B ) - Push the [ACK] and [>] pushbuttons simultaneously until the message [SET-UP] appears.
( C ) - Release the buttons; the display will indicate the [MAINS>] menu.
( D ) - Push the [v] pushbutton to select a menu and [<] or [>] pushbutton to select a parameter.

( E ) - To change the setting of a parameter push [ACK] and [v] (or [^]) pushbuttons simultaneously.
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( F ) - Push the [MODE-SAVE] pushbutton to save. The [SAVE?] message will appear for a second
and then, the [YES NO] message will ask you whether or not you would like to save. The message
‘YES’ is above the [<] pushbutton and the message ‘NO’ is above the [>] pushbutton.
( G ) - Push the [<] or [>] pushbutton, as desired, to complete the task.
( H ) - The messages [SAVE....] and [OK] confirm the memorization. If the [>] pushbutton is
pressed, the [No SAVED] message appears for a second, and the BE2k will turn off automatically.
( I ) - If the message [ERROR] appears, repeat the ‘F) -’ procedure (see NOTE4).
( J ) - Disconnect the supply for a few seconds, and then reconnect the supply.
( K ) - We recommend that you check all modifications by using the VIEW mode (see section 7.2),
and record all modifications on paper.

NOTE 4 If the [ERROR] or [FAULT06] message persists, even for 2 or 3 times, the BE2K has an
internal memory failure. It is possible to use the BE2K, but the [FAULT 01] message will persist in the
‘Warning’ menu to remind you about the memory failure. Try to recover the memory manually as
indicated in section 8.1.21.

7.6.1 [ MAINS >] Parameters List. The name of the parameter is indicated on the left side of
the page, followed by its own default. The right side describes the parameter and the
available options.

[FAILURE ] [5 sec].............. GEN-SET start delay: 0-59 secs, 1-30 mins. The BE2K will start the
engine if the Mains Failure (Voltage, Frequency or Phase Sequence)
persists for the [FAILURE] time. This timer energises after the
[BREAKER] timing (see later in this section).

[RESTORE ] [5 sec]............ GEN-SET ON-LOAD delay: 0-59 secs, 1-30 mins. The BE2K transfers
the Load to the Mains once the MAINS is stable ([RESTORE] timing).
During this time, the GEN-SET runs ON-LOAD. After the [RESTORE]
timing, the BE2K transfers the load to the Mains and starts the
[COOLING] timer to run the engine OFF-LOAD.

[BREAKER] [5 sec] ........... MAINS Contactor Delay: 0-59 secs or 1-30 mins. If the Mains Failure
persists for more than [BREAKER] time, the Mains contactor will open
and the [FAILURE] timer will start to count. The Mains contactor will
close only after the [RESTORE] timing.

[M OVERV] [500 V] ........... MAINS Over Voltage: 60-998Vac or [INHIBIT]. If the Phase-to-Phase
voltage rises above [M OVERV], the [BREAKER] timer energises. The
[INHIBIT] setting (> 998V) disables the Mains Over Voltage control.

[M UNDERV] [320 V] ......... MAINS Under Voltage: [INHIBIT] or 60-998Vac. If the Phase-to-Phase
Mains voltage drops below this setting, the [BREAKER] timer energises
(see above). The [INHIBIT] setting (<60Vac) disables the Mains Under
Voltage control.

[M OVERHz] [55 Hz] .......... MAINS Over Frequency: 20-70Hz or [INHIBIT]. The Over-Frequency
energises the [BREAKER] timer. The [INHIBIT] setting (>70Hz) disables
the Mains Over Frequency control.

[M UND/Hz] [48 Hz] ........... MAINS Under Frequency: [INHIBIT] or 20-70Hz. The Under-Frequency
energises the [BREAKER] timer. The [INHIBIT] setting (<20Hz) disables
the Mains Under Frequency control.
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7.6.2 [ENGINE>] Parameters List. The name of the parameter is indicated on the left side of the
page followed by its own default. The right side describes the parameter with the available options.

[PREGLOW] [0 sec] ........... PreGlow Timing: 0-59secs. This timer energises the #JC1 output
before cranking the engine. NOTE: the PreGlow output will also be
activated during the [REST] timing . After the PREGLOW timing, the
engine starting attempts will begin. The option to cut the PREGLOW
timing as soon as the engine is running is also available (see
[PREGLOW1] in the section 7.6.6).

[ATTEMPTS] [ 3]................. Number of Attempts: 3-15 attempts (output. #JC6 ). The BE2K will
energise the 'Fail to Start' alarm if the engine does not start after the
programmed number of attempts.

[CR. DELAY] [0 sec]........... Crank delay Time: 0-15 secs. This delay allows external electronic
equipment (governor or electronic controller) to set up. The Fuel
Solenoid output energises first. The engine will crank after [CR. DELAY]
seconds.

[CRANK] [5 sec] ................. Cranking Time: 3-15 secs. Maximum insertion time of the starter motor.
The timer is cleared if the engine starts to run.

[REST] [5 sec]..................... Rest Time: 3-15 secs. Timing between the crank attempts. If a
[PREGLOW] is programmed, the #JC1 output will energise during the
Rest Time.

[WARM UP] [5 sec] ............ Engine Warm-Up time: 0-59 secs or 1-15 mins. The Contactor of the
Generator will close after the [WARM UP] timing.

[COOLING] [15 sec] .......... Cooling Down Time: 0-59 secs or 1-15 mins. This timer allows the
Alternator to cool (the Contactor opens and the engine runs Off-Load).

[STOP] [20 sec] ................. Stop Cycle: 1-59 secs or 1-15 minutes. This timer controls the output
#JC4. The display indicates the [STOPPING] message.

[EJP TIME] [0 sec] ............. EJP Control: 0-59 secs or 1-50 minutes. This timer delays the action of
the contactor, if the engine has been started using the EJP.

[ BYPASS] [5 sec] ............. Engine Alarms Bypass: 2-90 secs. This timer disables the OIL
pressure, Alarm1,Temperature1 and 2 alarms during the start sequence.

[OV/SPEED] [INHIBIT] ...... Over Speed setting: 100-4000 rpm or [INHIBIT]. The engine shuts
down if the speed rises above the limit for [T OV/SPD] seconds. The
[INHIBIT] code (>4000 r.p.m.) disables the Over Speed control.
[T OV/SPD] [1 sec] ............. Over Speed bypass delay: 1-10 secs. It bypasses the Over Speed
[OV/SPEED] shut down.

[UNDSPEED] [INHIBIT] .... Under Speed setting: [INHIBIT] or 100-4000 r.p.m.. The protection is
bypassed for [T UN/SPD] seconds (section 8.1.15). It is enabled only if
the Contactor of the Generator is closed. The [INHIBIT] code (setting
<100 r.p.m.) disables the Under Speed control.
[T UN/SPD] [6 sec] ............. Under Speed bypass delay: 1-10 secs. It bypasses the Under Speed
shut down.
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[CRANKOFF] [300 RPM] .... Crank Termination setting: 100-800 r.p.m.. At this speed, the BE2K
disables the cranking mechanism.

[TEETH N.] [INHIBIT] ........ Number of Teeth of the Flywheel: [INHIBIT] or 1-500 teeth. The
[INHIBIT] code (setting <1 ) inhibits the reading of the Speed and
disables the control of the Speed (section 7.5).

[WARN OIL] [INHIBIT] ....... Low Oil Pressure Warning threshold: [INHIBIT] or 0,1-20.0BAR. If the
Oil Pressure drops below the setting for 15 seconds (continuously) the
warning alarm will energise (section 8.1.2). The setting [INHIBIT]
(<0.1BAR) disables the reading of the display (section 7.5) and keeps
the alarm from sounding.

[HI TEM] [INHIBIT] ............. High Temperature Warning threshold: 40-250°C or [INHIBIT].
If the Temperature rises above the setting for 15 seconds (continuously)
the warning alarm will energise (section 8.1.5). The setting [INHIBIT]
(>250°C) disables the reading of the display (section 7.5) and keeps the
alarm from sounding.

[LO TEM] [INHIBIT] ............ Low Temperature Warning threshold: [INHIBIT] or 1-80°C.
If the Temperature drops below the setting for 15 seconds (continuously)
the warning alarm will energise (section 8.1.5). The setting [INHIBIT]
(<1°C) disables the Low Temperature warning.

[ D+/WL] [8.0 Vdc] ............ Engine running trigger: 3-20Vdc, [INHIBIT]. If the voltage of the
Charger Alternator rises above this threshold, the BE2K terminates
cranking and energises the green LED 'ENGINE RUNNING' (section
4.0). If the Charger Alternator fails while the engine is running, the
Charger Failure alarm energises (see section 8.1.7).The [INHIBIT] code
(> 20Vdc) disables the Belt Break shut down (see section 8.1.7)

[ IDLE ] [INHIBIT] .............. IDLE speed control: INHIBIT,1-59secs, 1-15 mins or [NO STOP]. The
output #JC-3 energises in order to maintain the IDLE speed of the
engine. The output shuts down automatically after a timeout. The output
should be connected to a relay able to control the governor of the
engine.

7.6.3 [GENSET >] Parameters List. The name of the parameters and defaults are indicated below
on the left side. The right side describes the parameter.

[G OVERV] [500 V] ............ Generator Over Voltage setting: 60-998 Vac or [INHIBIT]. The engine
shuts down if the [G OVERV] voltage rises above the setting for [T
OVERV] seconds. The setting [INHIBIT] (>998V) disables the Over
Voltage alarm (section 8.1.14).
[T OVERV] [1 sec] .............. Over Voltage bypass timing: 1-15 seconds (see above).

[G UNDERV] [320 V] .......... Generator Under Voltage setting: 60-998 Vac or [INHIBIT]. The BE2K
shuts down the engine, after a cooling down time, if the voltage drops
below the [G UNDERV] setting for [T UNDERV] seconds. The [INHIBIT]
code (<60V) disables the alarm. The BE2K monitors the Under Voltage
only if the Contactor of the generator is closed (section 8.1.14).
[T UNDERV] [5 sec]............ Under Voltage bypass timing: 1-15 seconds (see above)
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[G OVERHz] [55 Hz] .......... Generator Over Frequency setting: 20.0-70.0 Hz or [INHIBIT]. The
Gen-Set shuts down if the Over Frequency persists for at least [T
OVERHz] seconds. The [INHIBIT] (>70Hz) disables the Over Frequency
alarm (section 8.1.9).
[T OVERHz] [1 sec] ............ Over Frequency bypass timing: 1-15 seconds (see above)

[G UND/Hz] [48 Hz] ........... Generator Under Frequency setting: [INHIBIT] or 20.0-70.0Hz. The
engine will shut down, after a cooling down time, if the Under Frequency
persists for at least [T UND/Hz] seconds. The [INHIBIT] disables the
alarm. The BE2K monitors Under Frequency only if the Contactor of the
generator is closed (section 8.1.10).
[T UND/Hz] [6 sec] ............. Under Frequency bypass timing: 1-15 seconds (see above)

[OVER KW] [INHIBIT] ......... Over Power kW setting: 10-5000 kW or [INHIBIT]. The BE2K opens
the contactor and shuts down the engine, if the power rises above the
[OVER KW] setting for at least 30 seconds (section 8.1.12). The
[INHIBIT] setting (>5000kW) disables the alarm.
[OVER KVA] [INHIBIT] ....... Over Power kVA setting: 10-5000 kVA or [INHIBIT]. See the
description for [OVER KW] (see above) and section 8.1.12. The
[INHIBIT] code disables the Over kVA alarm.

[Max. KW] [INHIBIT] ........... Over Active Power warning: 10-5000 kVA or [INHIBIT]. You can
energize a programmable output if the active power exceeds the setting
(see section 7.6.6).
[T Max. KW] [6 sec] ........... Timing delay: 0-59 secs/1-40 minutes.

[Min. KW] [INHIBIT] ............ Under Active Power warning: 10-5000 kVA or [INHIBIT]. You can
energize a programmable output if the active power falls under the
setting (see section 7.6.6).
[T Min. KW] [6 sec] ............ Timing delay: 0-59 secs/1-40 minutes.

[TIMEOUT] [INHIBIT] .......... Test Time Out: 1-60 mins or INHIBIT. This timing allows you to limit the
running time of the engine if a remote computer, or Mobile Phone, has
been used to order the start. After the timeout, the engine will stop
automatically. The setting [INHIBIT] allows you to run the engine until
the BE2K receives a STOP command (either from PC or Mobile Phone).
In case of failure of the serial interface, the engine will always stop after
one minute.

[OVER Aac] [INHIBIT] ....... Over Current Shut Down setting: 10-9900Aac or [INHIBIT]. If the
Current rises above the [OVER Aac] setting for at least [T OVER A]
seconds, the genset shuts down (section 8.1.13). The [INHIBIT] setting
(>9900A) disables the alarm.
[T OVER A] [6 sec] ............ Over Current Shut Down bypass Timing: 1-59 secs/1-15 minutes.

[WARN Aac] [INHIBIT] ...... Over Current Warning setting:10-9900Aac or [INHIBIT]. If the Current
rises above this setting for at least [T OVER A] seconds, the warning
alarm output energises (#JB4, section 8.1.13). The [INHIBIT] setting
(>9900A) disables the alarm.
[T WARN A] [6 sec] ........... Over Current Warning timing: 1-59 secs or 1-15 minutes (see above).
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[HORN] [1 min] .................. Alarm Horn time out: 5-59secs, 1-15minutes or [NO STOP]. The alarm
shuts off automatically after the programmed time period. The setting
[NO STOP] keeps the alarm from shutting off. To silence the alarm, push
the ‘ACK’ pushbutton. Further details are explained in section 8.0.

7.6.3A [TEST >] Parameters List. The name of the parameter is indicated on the left side of the
page, followed by its own default. The right side describes the parameters and options.

[STATUS] [OFF].................. Automatic periodic TEST: [ON] or [OFF]. The selection '[ON]' enables
the Automatic Periodic Test. The selection '[OFF]' disables the
Automatic Periodic Test. If you select the [ON] code, you must set the
following parameters: [INTERVAL], [DURATION] [SCH.DATE] and
[SCH.TIME] (see later in this section). The [STATUS] [ON] can energise
the alarm [CYC-ERR] as described in the section 8.1.20.

[INTERVAL] [1 DAYS] ....... Period of time between Automatic periodic TEST: 1-60 days.

[DURATION] [5 min] .......... Duration of the Automatic periodic TEST: 1-99 minutes.

[SCH.DATE] [01/01/00] ...... Automatic periodic TEST: scheduled DATA of the Automatic test. The
data is programmed [day/month/year] or [month/day/year] according to
the [DATE FRM] (see section 7.6.7). The parameter is automatically
updated (see section 7.2) to inform you about the date of the next TEST
cycle. In order to avoid the [CYC-ERR] alarm, make sure not to set the
scheduled date at a time that has already occured.

[SCH. TIME] [ 00:00] ........ Automatic periodic TEST: scheduled time ([hour:minute]) of the first
automatic TEST cycle. The display updates after each test cycle (see
parameter list in the section 7.2).

7.6.4 [FUEL >] Fuel Level Warning Setting. The name of the parameter is indicated on the left
side of the page, followed by its own default. The right side describes the parameter and the
available options. For programming see section 7.6a/b----/k.

[LO FUEL] [INHIBIT]........... Minimum Fuel Level Warning setting: [INHIBIT] or 1-99%. To allow
the fuel level to stabilize, a 15 second delay is provided. The [INHIBIT]
setting (<1%) disables the alarm.

[HI FUEL] [INHIBIT] ............ Maximum Fuel Level Warning setting: 1-99% or [INHIBIT]. To allow
the fuel level to stabilize, a 15 second delay is provided. The [INHIBIT]
setting (>99%) disables the alarm.

[PUMP ON] [INHIBIT] ......... Pump start setting: [INHIBIT] or 1-99%. The ‘Fuel Transfer Pump’ is
turned on if the level falls under the [PUMP ON] setting. The [INHIBIT]
setting (<1%) disables the PUMP.

[PUMP OFF] [INHIBIT]........ Pump stop setting: [INHIBIT] or 1-99%. The Fuel Transfer Pump is
turned off if the level rises above the [PUMP ON] setting. The [INHIBIT]
setting (>99%) disables the PUMP.

7.6.5 [SENSORS >] ........... Sensor settings. The first column indicates the name and the
value of the physical parameter. The range is 0-20.0 Bar (Pressure), 0-250°C (Temperature)
and 0%-99% (Fuel Level). The second column indicates the OHM settings (0-2000). To modify the
parameter, push the [^] or [v] pushbutton. To modify the Ohm value, push the [ACK] and [^] (or [v])
pushbuttons simultaneously. If the resistance of the sensor is over 2000 Ohm, the Sensor warning
alarm is triggered (see section 13.0). The settings follow:
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[P1 0.0] [ 010 Ohm] ......... Pressure correlation to Ohm resistance point #1
[P2 2.0] [ 051 Ohm] ......... Bar to Ohm point #2
[P3 4.0] [ 086 Ohm] ......... Bar to Ohm point #3
[P4 6.0] [ 122 Ohm] ......... Bar to Ohm point #4
[P5 8.0] [ 152 Ohm] ......... Bar to Ohm point #5
[P6 10.0] [ 180 Ohm] ...........Bar to Ohm point #6

[T1 128] [019 Ohm]............. Temperature correlation to Ohm resistance point #1


[T2 115] [026 Ohm]............. °C to Ohm point #2
[T3 090] [046 Ohm]..............°C to Ohm point #3
[T4 080] [067 Ohm]............. °C to Ohm point #4
[T5 070] [095 Ohm]............. °C to Ohm point #5
[T6 040] [287 Ohm]............. °C to Ohm point #6

[F1 00%] [10 Ohm] ......... Fuel Level correlation to Ohm resistance point #1
[F2 20%] [50 Ohm].......... Level % to Ohm point #2
[F3 50%] [100Ohm].......... Level % to Ohm point #3
[F4 80%] [150Ohm] ......... Level % to Ohm point #4
[F5 90%] [200Ohm].......... Level % to Ohm point #5
[F6 99%] [250Ohm].......... Level % to Ohm point #6

7.6.6 [ I/O >] Programmable I/O and options. The name of the parameter is indicated on the left side
of the page, followed by its own default. The right side describes the parameters and options.
It is possible to transfer the status indicated in table 7.6.6 into programmable outputs 1-2-3.

[OUTPUT 1] [--] .................. Programmable Output 1 (terminal #JB7)


[POL. OUT1] [n.o.] ............. Polarity of the Output ([n.c] or [n.c.])

[OUTPUT 2] [--] .................. Programmable Output 2 (terminal #JB8)


[POL. OUT2] [n.o.] ............. Polarity of the Output ([n.c] or [n.c.])

[OUTPUT 3] [--] ................... Programmable Output 3 (terminal #JB9)


[POL. OUT3] [n.o.] ............. Polarity of the Output ([n.c] or [n.c.])

Table 7.6.6

STATUS Operating Meaning


[ -- ] Output not used
[auto] The BE2K operates in AUTO operating mode
[oil] Energises in case of low Oil Pressure (from sensor only)
[temperat] Energises in case of high/low Temperature (from sensor only)
[alternat] Energises in case of: Over/Under Voltage, Overload, Over Aac, Over/Under
Frequency, Generator Failure, Over kW/kVA and Over/Under Speed.
[gen-set] Energises if the genset shuts down because of Engine or Alternator failure.
[alarms] Energises in case of [ALARM 1], [ALARM 2 ], [AUX 1]/2]/3] or [EMERGENCY]
[service] Indicates the time for the Generating Set SERVICE maintenance
[m fail.] Indicates a MAINS failure
[kg-closw] Indicates that the contactor of the generator is closed
[shutdown] Energises in case of shut down. It executes a comprehensive shut down of: engine,
generator and external alarms
[PREGLOW1] Glow plugs output. The output shuts down when the engine starts running. To
program the timer, follow the instructions in section 7.6.2.
[max.KW] Maximum Active Power warning (see section 7.6.3)
[min.KW] Minimum Active Power warning (see section 7.6.3)
[rent< 48] Indication that less than 48 hours remain until termination of rental contract.
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[rent = 0] The rental contract time period has terminated (0 hours remaining)

[INP JH1] [n.o.] ................... INPUT1 (#JH1) POLARITY: normally open or closed ([n.c.])

[INP JH2] [n.o.] ................... INPUT2 (#JH2) POLARITY: normally open or closed ([n.c.])

[INP JH3] [n.o.] ................... INPUT3 (#JH3) POLARITY: normally open or closed ([n.c.])

[JH1 MODE] [WARNING] ... Programmable options for AUXILIARY INPUT1. The [STOP] selection
shuts off the engine immediately. The [COOLING] selection shuts off the
engine after the cooling down time. The [WARNING] selection provides
a warning only (see section 8.1.19). The [KG-ON] option allows you to
illuminate the green LED KG-ON, on the front panel. A normally open
contact is required for this input.

[JH2 MODE] [WARNING] ... Programmable options for AUXILIARY INPUT2. In addition to the
options [STOP],[COOLING] and [WARNING], the JH2 can monitor an
external KEY SWITCH for MANUAL operating mode ([KEY MAN] see
section 20B). The [KM-ON] option, finally, allows you to illuminate the
green LED KM-ON on the front panel (a normally open contact is
required for this input).

[JH3 MODE] [WARNING] ... Programmable options for AUXILIARY INPUT3. In addition to the
options [STOP],[COOLING] and [WARNING], the JH3 monitors an
external KEY SWITCH for 'AUTO' operating mode ([KEY AUTO] see
section 20B). Finally, the [ EJP1 ] option allows you to start the engine
immediately. After the [EJP TIMER] (see section 7.6.2), the BE2K will
energize the contactor of the generator (a normally open contact is
required for this input).

[ALARM 2] [n.o].................. Alarm 2 Switch (input #JF8): normally Open or Closed ([n.c]).

[TEMPER.2] [n.o] ............... Temper. 2 Switch (input #JF6): normally Open or Closed ([n.c]).

[SIMULAT. ] [n.o] ............... Mains Simulation Input polarity: normally Open or Closed ([n.c]).

The following 15 parameters allow you to program the output relays of the BE15 board. The available
programmable parameters are indicated in table 1.
[BE15 o01 ] --- [BE15 o15 ] Be15 Programmable outputs: see the following table

Table 1: Programmable outputs list

[ Message ] Description section Input


[U/SPEED] Under Speed shut down 8.1.15 Pick up
[OVER SP] Engine Overspeed shut down 8.1.15 Pick Up
[FAULT 05] Pick Up Failure shut down 8.1.15 Pick Up
[UNDER Hz] Under Frequency shut down 8.1.10 Generator
[OVER Hz] Over Frequency shut down 8.1.9 Generator
[OVER Aac] Over Current shut down 8.1.13 Generator
[WARN Aac] Over Current warning 8.1.13 Generator
[OVERLOAD] Overload shut down 8.1.13 JF4
[G-PHASES] Generator Phase Sequence error 8.1.14 Generator
[OVER V] Over Voltage shut down 8.1.14 Generator
[UNDER V] Under Voltage shut down 8.1.14 Generator
[GEN.FAIL] Alternator Failure shut down 8.1.14 Generator
[OVER KW] Over Active Power shut down 8.1.12 Generator
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[OVER KVA] Over Apparent Power shut down 8.1.12 Generator


[WARN OIL] Low Oil Pressure Warning 8.1.2 JM7
[ OIL ] Low Oil Pressure shut down 8.1.1 JF9
[FAULT 02] Oil Sender Failure warning 8.1.2 JM7
[HI TEMP] High Temperature warning 8.1.5 JM6
[TEMPER 1] Temperature 1’ shut down 8.1.3 JF3
[TEMPER 2] Temperature 2’ shut down 8.1.4 JF6
[FAULT 03] Temperature Sender failure warning 8.1.5 JM6
[LO BATT] Low Battery Voltage warning 8.1.17 Battery
[HI BATT] High Battery Voltage warning 8.1.17 Battery
[NO FUEL] Fuel, Level Switch shut down 8.1.11 JF2
[LO FUEL] Low Level Fuel warning 8.1.11 JM8
[RESERVE] Low Level Fuel switch 8.1.11 JF5
[HI FUEL] Maximum Level Fuel warning 8.1.11 JM8
[NO START] Starting Failure 8.1.6 -------
[EXT. STOP]Emergency Stop Shut Down 8.1.8 JF10
[FAULT 01] BE2K internal failure alarm 13.0 -
[SERVICE] Service schedule time out prompt 7.4.3 -
[ALARM 1 ] Alarm 1 shut down 8.1.16 JF1
[ALARM 2 ] Alarm 2 shut down 8.1.16 JF8
Engine Belt break/Charger Failure
[ BELT BRK ] 8.1.7 JM1-2
[FAULT 04] Fuel Level Sender failure warning 8.1.11 JM8
[Er. LIMIT]Indication of parameter error 8.1.22 -
[FAULT 07] Pick Up Failure calibration error 8.1.15 JM3-4
[ AUX 1 ] Auxiliary alarm 1 8.1.19 JH1
[ AUX 2 ] Auxiliary alarm 2 8.1.19 JH2
[ AUX 3 ] Auxiliary alarm 3 8.1.19 JH3
[LO TEMP] Low Temperature warning 8.1.5 JM6
[ CLK- ERR]Real time clock failure 7.4.4 -
[ CYC- ERR]Automatic Periodic Test Fault 7.6.3A -
[PRG PUMP] Indication of Fuel % programming error 7.6.4 -
[AUTO] The BE2K operates in AUTO operating mode
[OIL] Energises in case of low Oil Pressure (from sensor only)
[TEMPERAT] Energises in case of high/low Temperature (from sensor only)
[ALTERNAT] Energises in case of: Over/Under Voltage, Overload, Over Aac, Over/Under
Frequency, Generator Failure, Over kW/kVA and Over/Under Speed.
[GEN-SET] Energises if the genset shuts down because of Engine or Alternator failure.
[ALARMS] Energises in case of [ALARM 1], [ALARM 2 ], [AUX 1]/2]/3] or [EMERGENCY]
[SERVICE] Indicates the time for the Generating Set SERVICE maintenance
[M FAIL.] Indicates a MAINS failure
[KG-CLOSE] Indicates that the contactor of the generator is closed
[SHUTDOWN] Energises in case of shut down. It executes a comprehensive shut down of: engine,
generator and external alarms
[PREGLOW1] Glow plugs output. The output shuts down when the engine starts running. To
program the timer, follow the instructions in section 7.6.2.
[MAX.KW] Maximum Active Power warning (see section 7.6.3)
[MIN.KW] Minimum Active Power warning (see section 7.6.3)
[RENT< 48] Indication that less than 48 hours remain until termination of rental contract.
[RENT = 0] The rental contract time period has terminated (0 hour remaining)
[RUNNING] The engine is running (see section 4.00)
[ KG ON ] The contactor of the Generator closes (sections 3.0, 7.6.3)
[ KM ON ] The contactor of the Mains closes (sections 3.0, 7.6.1
[MANUAL] The BE2K is turned to MANUAL (section 2.03)
[MODE OFF] The BE2K is turned into OFF (section 2.04)
[ RESTORE] The Mains restores (sections 3.0, 7.6.1)
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[ CYC- TEST] Automatic Periodic Test ( section 7.6.3A)

7.6.7 [SETTING>] Miscellaneous parameters. The name of the parameter is indicated on the left
side of the page, followed by the default. The right side describes the parameter and the available
options. For programming see section 7.6A/B----/K.

[PHASES] [3-PH N/R] ......... 3-Phase or single Phase Mode. For option ([3-PHASES]) connect L1-
L2-L3-N to generator and R-S-T to Mains. The option ([3-PH N/R])
inhibits the Phase-Sequence alarm. The option ([SINGLE]) features
single phase operation by connecting L1 and N for generator and R
(Line) and S (Neutral) to Mains. Leave open the terminal L2, L3 and T.

[C.T.SIZE] [500/5A]............. Current Transformer size: 50A/5-9900Aac/5Aac


.
[Vac RATIO] [X1] ............... Reading ratio. The X1 mode is the normal operating mode. The display
range is up to 600Vac Phase to Phase. The [X2] code requires an
external adapter (/2 divider) to extend the reading up to 1000Vac Phase
to Phase

[DISPLAY] [MODE 4].......... It is not possible to change this setting. The [SAVE] pushbutton selects
the following 4 display modes:

DISPLAY Hz mode PF mode V mode A


mode
Top > (*)[Voltage L1-2/L2-3/L1-3] (*)[Voltage L1-2/L2-3/L1-3] [Voltage L1-L2] [Aac1]
Middle > (*)[Current L1/L2/L3] (*)[Current L1/L2/L3] [Voltage L2-L3] [Aac2]
Bottom > (#)[Frequency] (#)[Power Factor] [Voltage L1-L3] [Aac3]

(*) each phase is displayed for 3 seconds.


(#) Right-Top dash indicates phase L1, middle-dash/Phase L2 and bottom-dash Phase L3

[UNIT No.] [1] ...................... Node Address. To perform networking, it is possible to connect up to
nine units on the same link (unit number [1] up to [9]).

[DATE FRM] [DD/MM/YY]... Clock setting mode. The selection [MM/DD/YY] allows you to set the
clock in the form Month/Day/Year. Otherwise, the default programming
will set the form as DAY/MONTH/YEAR.

7.6.8 [CALIBR >] Calibration procedure.


The list of the parameters are indicated in the CALIBRATION TABLE (see below, column A). The
selection of the parameter is done by using the [<] and [>] pushbuttons. The red display on the top
indicates the measurement (Column D). The display on the middle indicates OHM (Column E), when
a sensor is selected. The display on the bottom (Column F) indicates the internal correction factor. To
calibrate a measurement, a stable reference signal should be used (column C). Make sure the power
supply is over 12,0Vdc. You can use the Generating Set (see application note in section 20D,). To
calibrate a measurement, push the [ACK] and [v] (or [^]) pushbuttons simultaneously (the internal
corrections will be updated accordingly). To save the calibration, follow the instructions:

(A) - Push the [MODE-SAVE] pushbutton. The [SAVE?] message will appear for a second and then,
the [YES NO] message will ask you whether or not you would like to save. The message ‘YES’ is
above the [<] pushbutton and the message ‘NO’ is above the [>] pushbutton.

(B) - Push the [<] or [>] pushbutton, as desired, to complete the task.
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(C) - The messages [SAVE....] and [OK] confirm the memorization. If the [>] pushbutton is pressed,
the [No SAVED] message appears for a second and the BE2k will turn off automatically.

(D) - If the message [ERROR] appears, repeat the ‘A) -’ procedure.

(E) - Disconnect the supply for a few seconds, and then reconnect the supply.

(F) - We recommend that you check all modifications by starting the engine and comparing the
meaurements with external reference instruments.

CALIBRATION TABLE

Column A Column B Column C Column D Column Column F(*)


E
Display Description of the Recommended Top Middle Bottom
message function reference range display display display
[ V L1-N] L1-N Generator Vac 200-250 V [ XXX] Vac Blank 1038
[ V L2-N ] L2-N Generator Vac 200-250 V [ XXX] Vac Blank 1016
[ V L3-N] L3-N Generator Vac 200-250 V [ XXX] Vac Blank 1020
[MAINS R] R-S Mains Voltage 350-400 V [ XXX] Vac Blank 1042
[MAINS S] S-T Mains Voltage 350-400 V [ XXX] Vac Blank 1018
[MAINS T] R-T Mains Voltage 350-400 V [ XXX] Vac Blank 1008
[ CURR 1] L1 Generator Current 3.0-4.0 A [ XXX] Aac Blank 1001
[ CURR 2] L2 Generator Current 3.0-4.0 A [ XXX] Aac Blank 1001
[ CURR 3] L3 Generator Current 3.0-4.0 A [ XXX] Aac Blank 1020
[TEMPERAT] Engine Temperature 90-100 [ XXX] °C [xxx]Ohm 1010
[ OIL ] Oil Pressure 2-6 BAR [ XXX] BAR [xxx]Ohm 1010
[ FUEL ] Fuel Level 50% [ XXX] % [xxx]Ohm 1010
[BATTERY] Battery Voltage 12-14V/22-26V [ XXX] Vdc Blank 1014
[ SPEED ] Speed 1300-1500 RPM [ XXX] RPM Blank 1200

(*) The column indicates the default calibration factors.

7.7 System Utilities


To enter the System Utility, follow these instructions (see NOTE in order to exit):
A) - Disconnect the battery supply, and then connect the #JB10 terminal to battery minus.
B) - Push and hold the [ACK] pushbutton and apply the battery supply.
C) - Release the [ACK] pushbutton when the [SYSTEM >] message appears.
D) - Push the [>] pushbutton until the message [HOUR CLR] appears.
E) - Push the [v] pushbutton to select a menu: [LOG CLR], [DEFAULT], [EE RESET] or
[TEST I/O] .

7.7.1 System Utilities description


The BE2K features the following System Utilities.

7.7.1A [HOUR CLR] : cancels the hour-meter.


Push the [ACK] pushbutton to clear the Hour counter. The messages [CLEARING] and [OK]
confirm the operation. Finally, the display will show the [HOUR CLR] message.

7.7.1B [LOG CLR] : cancels the Memory Event.


Push the [ACK] pushbutton to clear the Memory Events (section 7.4.5). The messages
[CLEAR....] and [OK] will confirm that the internal LOG counter has been cleared. The display
will return to showing the [LOG CLR] message.
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7.7.1C [DEFAULT] : restores the factory setting.


Push the [ACK] pushbutton to restore the factory default parameters. The messages [LOADING] and
[OK] will confirm the operation. Finally, the display will show the [DEFAULT] message.

7.7.1D [EE RESET] : cancels the Memory (memory erase).


Push the [ACK] pushbutton to cancel the memory. The messages [MEM INIT] and [MEM
OK] will appear to inform you that all programmable parameters and calibration constants
have been substituted with the factory set defaults. The Hour Count and Memory Event have
been cleared. Finally, the display will return to the [EE RESET] message.

7.7.1E [TEST I/O] : test the BE2K hardware.


This function is protected by a secret factory code. The user does not have access to this
procedure.

NOTE: It is possible to exit the System Utilities by removing the power supply at anytime. If the
display indicates [CLEAR...], [CLEARING], [LOADING] or [MEM INIT] message do not interrupt the
power supply.Wait until you see the [OK] message. This procedure avoids corruption of the memory.

8.0 Alarm Management


The BE2K features Shutdowns (the engine stops) and Warnings (only optical and acoustic
information). The BE2K provides:
1 - red or yellow LEDs on the front panel
2 - a red 'Warning' LED to indicate the presence of a message on the display
3 - a 'COMMON ALARM’ output relay (#JC2 output terminal),
4 - programmable #JB7/8/9 static outputs (see section 7.6.6),
5 - the #JB2, #JB4, #JB5 and #JB6 alarm static outputs
The 'COMMON ALARM' relay controls an external HORN. To silence the HORN, push the [ACK]
pushbutton or wait for the [HORN] to expire (see section 7.6.3). If the [HORN] is set in [NO STOP]
(continuous) mode, the only way to silence it is to use the [ACK] pushbutton.
An optical indication or a message will inform you about the nature of the alarm. To clear the alarm
from the panel, remove the alarm source and then press the [OFF] pushbutton.

8.1 Alarm Description


A detailed list of the alarms follows. Every alarm energises the common alarm output #JC2.
Specific alarm outputs are described below.

8.1.1 Low Oil Pressure shut down (Pressure Switch)


- Oil Pressure Switch Input: normally closed contact connected to terminal #JF9.
- A red LED on the front panel indicates ‘OIL PRESSURE’ shut down.
- Bypass timing: [BYPASS] (section 7.6.2).
- Static outputs: #JB7/8/9 (section 7.6.6).
- Memory Event Message: [OIL] (section 7.4.5).
8.1.2 Low Oil Pressure warning
- Oil Sensor connections: #JM7/#JM9
- Warning setting: [WARN OIL] (section 7.6.2).
- Pressure to Ohm programming: 6 points (see section 7.6.5).
- Static outputs: #JB7/8/9 (parameter [ OIL ] section 7.6.6).
- Bypass delay: 15 seconds.
- ‘Open Sensor’ failure message: [FAULT 02] (>2000 Ohm, section 7.1.3)
- Oil Pressure warning message: [WARN OIL] (section 7.1.3)
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- History Event messages: [WARN OIL] [FAULT 02] (see section 7.4.5)
8.1.3 High Engine 'Temperature 1' shut down
- A red LED on the front panel indicating ‘TEMPERATURE’ shut down is provided.
- Terminal input: #JF3
- Bypass timing: [BYPASS] (section 7.6.2).
- Alarm static outputs: #JB7/8/9 (parameter [GEN-SET] section 7.6.6).
- The engine shuts down after a programmable Cooling Down Time.
- Memory Event Message: [TEMPER 1] (see section 7.4.5)

8.1.4 High Engine 'Temperature 2' shut down (Temperature Switch 2/#JF6)
- Temperature 2 Input Switch terminal: (#JF6). The switch can operate as (section 7.6.6):
1)-[TEMPER.2] [ n.o. ] The engine shuts down if the contact is grounded.
2)-[TEMPER.2] [ n.c. ] The engine shuts down if the contact is not grounded.
- Shut Down message in the ‘Warning’ menu: [TEMPER 2] (section 7.1.4)
- Alarm static outputs: #JB7/8/9 (parameter [GEN-SET] section 7.6.6).
- Bypass timing: [BYPASS] (section 7.6.2).
- Memory Event Message: [TEMPER 2] (see section 7.4.5)

8.1.5 High/Low Temperature warning


- Sensor inputs: #JM6,#JM9 (0 Ohm up to 2000 Ohm).
- °C to Ohm programming: see section 7.6.5.
- Warning messages (see section 7.6.2): [HI TEMP]/[LO TEMP]
- Alarm static outputs: #JB7/8/9 (parameter [TEMPERAT] section 7.6.6).
- Bypass delay: 15 seconds
- ‘Open-Sensor’ message: [FAULT 03] (>2000 Ohm, section 7.1.4)
- ‘High/Low Temperature’message: [HI TEMP] and [LO TEMP] (section 7.1.4)
- Memory Event Messages: [HI TEMP]/[LO TEMP]/[FAULT 03] (see section 7.4.5)

8.1.6 Fail to Start shut down


- The alarm energises if BE2K fails to fire the engine.
- Number of attempts (section 7.6.2): [ATTEMPTS]
- Maximum crank time (section 7.6.2): [CRANK]
- Interval time between Crank attempts (section 7.6.2): [REST]
- Alarm static outputs #JB7/8/9 (parameter [GEN-SET] section 7.6.6).
- Specific ‘Fail to Start’ alarm output: #JB5
- A red LED on the front panel is provided to indicate ‘FAIL TO START’.
- Memory Event Message: [NO START] (see section 7.4.5)

8.1.7 Charger Failure shut down / Belt breack shutdown


- The BE2K monitors the terminal D+/W.L of the charger alternator
- Setting: [D+/W.L.] (section 7.6.2)
- Bypass timing: 20 seconds.
- Alarm static outputs: #JB7/8/9 (parameter [GEN SET] section 7.6.6).
- A red LED on the front panel indicates ‘CHARGER FAILURE’.
- Memory Event Message and Warning message: [BELT BRK] (see 7.4.5 and 7.1.6)

8.1.8 External Stop shut down (EMERGENCY)


- The BE2K monitors the input terminal #JF10 connected to an emergency switch.
- Alarm static outputs: #JB7/8/9 (parameter [ALARMS] section 7.6.6).
- A red LED on front panel indicates ‘EMERGENCY’.
- This alarm can also be activated by pushing the [STOP]/[0] pushbuttons in 'AUTO' operating
mode.
- Memory Event Message: [EXT. STOP] (see section 7.4.5)

8.1.9 Over Frequency shut down


- Setting (section 7.6.3): [G OVER Hz]
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- Bypass timing: [T OVER Hz]


- Alarm static outputs: #JB7/8/9 (options [GEN-SET]/[ALTERN] section 7.6.6).
- Alarm message in the ‘Warning’ menu: [OVER Hz] (section 7.1.2)
- Memory Event Message: [OVER Hz] (see section 7.4.5)

8.1.10 Under Frequency shut down


- Setting (section 7.6.3): [G UND/Hz]
- Bypass timing: [T UND/Hz]
- Alarm static outputs: #JB7/8/9 (options [GEN SET]/[ALTERN] section 7.6.6).
- Under frequency monitoring: only in 'AUTO'.
- Alarm message in the ‘Warning’ menu: [UNDER Hz] (section 7.1.2)
- Memory Event Message: [UNDER Hz] (see section 7.4.5)

8.1.11 Fuel Level alarms (Specific Alarm outputs: #JB6)


- The Low Level Fuel Warning (Level switch) features:
- the input #JF5 (15 second 'bypass' delay)
- a yellow ‘FUEL’ LED on the front panel
- a Memory Event Message: [RESERVE] (see section 7.4.5)

- The ‘Empty Tank’ shut down (Level Switch) features:


- the input #JF2 (15 second bypass time)
- an alarm message in the ‘Warning’ menu: [NO FUEL] (section 7.1.5)
- a Memory Event Message: [NO FUEL] (see section 7.4.5)

- The Low Fuel Warning (Level Sender) features:


- the input #JM8, 15 second’ 'bypass' timing
- a low level setting (section 7.6.4): [LO FUEL]
- an alarm message in the ‘Warning’ menu: [LO FUEL] (section 7.1.5)
- a Memory Event Message: [LO FUEL] (see section 7.4.5)

- The Max Fuel Warning (Level Sender) features:


- the input #JM8 (15 second 'bypass' timing)
- an high level setting (section 7.6.4): [HI FUEL]
- an alarm message in the ‘Warning’ menu: [HI FUEL] (section 7.1.5)
- Memory Event Message: [HI FUEL] (see section 7.4.5)

- The Fuel Sensor Failure Warning features:


- >2000 Ohm open circuit detection
- alarm message in the ‘Warn.’ menu: [FAULT 04] (section 7.1.5)
- Memory Event Message: [FAULT 04] (see section 7.4.5)

8.1.12 Over 'kW' and 'kVA' shut downs


- ‘kW’ setting (section 7.6.3): [OVER kW] (bypass delay: 30 seconds).
- ‘kVA’ setting (section 7.6.3): [OVER KVA] (bypass delay: 30 seconds).
- Cooling Down Time (section 7.6.2): [COOLING]
- Alarm static outputs #JB7/8/9 (parameter [GEN SET] section 7.6.6).
- Alarm message in the ‘Warning’ menu: [OVER kW] /[OVER kVA] (section 7.1.2)
- History Event Message: [OVER kW]/[OVER kVA] (see section 7.4.5)

8.1.13 Over Current and Overload shut downs


- Overload message: [OVERLOAD] (#JF4 input)
- The engine shuts down after a Cooling Down Time: [COOLING]
- Alarm static outputs: #JB7/8/9 (parameter [GEN SET] section 7.6.6).
- Over Current Shut Down/Timing settings (section 7.6.3): [OVER Aac]/ [T OVER A]
- Over Current Shut Down message in the ‘Warning’ menu: [OVER Aac] (section 7.1.2)
- Over Current Warning settings (section 7.6.3): [WARN Aac]/ [T WARN A]
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- Over Current Warning message in the ‘Warn.’ menu: [WARN Aac] (section 7.1.2)
- Specific alarm output for Current Warning: Output # JB4
- History Event Messages: [OVER Aac]/[WARN Aac]/[OVERLOAD] (see section 7.4.5)

8.1.14 Over/Under Voltage and Generator Failure shut downs


- Over Voltage/Timing settings (section 7.6.3): [G OVER V] /[T OVER V]
- Over Voltage alarm message in ‘Warning’ menu: [OVER V] (section 7.1.2)
- Under Voltage/Timing settings (section7.6.3): [G UNDERV]/ [T UNDER V]
- BE2K monitors the Under Voltage only if the contactor is closed
- BE2K shuts down the engine after a cooling down time: [COOLING]
- Message to indicate Phase Sequence Error: [G-PHASES]
- Generator failure message: [GEN.FAIL] (150 secs delay)
- Alarm static outputs: #JB7/8/9 (parameters: [GEN SET], [ALTERNAT] -see section 7.6.6).
- History Event Messages: [GEN.FAIL]/[G-PHASES]/[UNDER V]/[OVER V] (section 7.4.5)

8.1.15 Speed shut downs


- Number of teeth of the Pick-up (section 7.6.2): [TEET N.]
- Setting: [OV/SPEED] (section 7.6.2)
- Bypass delay setting: [T OV/SPD]
- Over Speed indication: a red ‘OVERSPEED’ LED is provided.
- Under Speed setting (section 7.6.2): [UNDSPEED]
- Under Speed message in the ‘Warning’ menu: [U/SPEED] (section 7.1.1)
- Bypass delay (section 7.6.2): [T UN/SPD]
- Pick Up failure indication: [FAULT 05]
- Pick Up calibration error Shutdown message: [FAULT 07]
- Alarm static outputs: #JB7/8/9 (parameter [GEN SET] section 7.6.6).
- History Messages: [FAULT 05]/[FAULT 07]/[U/SPEED]/[OVER SP] (see section 7.4.5)

8.1.16 ‘Alarm 1’and ’Alarm 2’ shut downs


- ‘Alarm 1’ input: #JF1 terminal.
- ‘Alarm 1’ message in the ‘Warning’ menu: [ ALARM 1 ] (section 7.1.6)
- ‘Alarm 1’ is by-passed by the [BYPASS] delay (section 7.6.2)
- ‘Alarm 2’ switch input: #JF8 terminal, bypass timing: 1 second.
- ‘Alarm 2’ display message in the ‘Warn.’ menu: [ ALARM 2 ] (section 7.1.6)
- ‘ALARM 2’ switch selection (section 7.6.6): [ALARM 2] [n.o.] [n.c.]
- Alarm static outputs: #JB7/8/9 (parameter [ ALARM ] section 7.6.6).
- History Event Messages: [ALARM 1]/[ALARM 2] (section 7.4.5)

8.1.17 Battery Voltage warning


- Alarm settings: for 12V battery: High V=15Vdc, Low V=11.8Vdc
- Alarm settings for 24V battery: High V=30Vdc, Low V=23,6Vdc)
- Warning message in the ‘Warn.’ menu: [LO BATT] [HI BATT] (section 7.1.5).
- Bypass delay: 60 seconds
- Specific Alarm outputs: #JB2
- Memory Event Message: [LO BATT]/[HI BATT] (see section 7.4.5)

8.1.18 Service Prompt alarm (See the section 7.4.3 for details and description)
- Memory Alarm Message: [SERVICE] (see sections 7.4.3 and 7.4.5)

8.1.19 Auxiliary Alarms (see section 7.6.6 for programming)


‘Auxiliary Alarm 1’ switch input: #JH1
- Contact polarity: [INP JH1] normally open or closed ([n.o.] or [n.c.])
- Options: [STOP] (it shuts down immediately),[COOLING] (it shuts down after cooling down
time), [WARNING] (it only warns).
- Messages in the 'Warning' and Memory Event menus: [ AUX 1 ] (see sections 7.1.6 and 7.4.5)
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 34

‘Auxiliary Alarm 2’ switch input: #JH2


- Contact polarity: [INP JH2] normally open or closed ([n.o.] or [n.c.])
- Options: [STOP] (it shuts down immediately), [COOLING] (it shuts down after cooling down
time), [WARNING] (it does not shut down but only warns).
- Messages in the 'Warning' and Memory Event menus: [ AUX 2 ] (see section, 7.1.6 and 7.4.5)

‘Auxiliary Alarm 3’ switch input: #JH3


- Programmable Contact polarity: [INP JH3] normally open or closed ([n.o.] or [n.c.])
- Programmable actions: [STOP] (it shuts down immediately), [COOLING] (it shuts down after
cooling down time), [WARNING] (it does not shut down but only warns).
- Messages in the 'Warning' and Memory Event menus: [ AUX 3 ] (see sections 7.1.6 and 7.4.5)

8.1.20 [CYC-ERR] Periodic Test Error (see section 7.6.3A for programming)

This message indicates that the Automatic Periodic Test has failed in the following way:
a) - the Vdc power supply has been removed and BE2K was not able to perform the Automatic
Periodic Test (NOTE)
b) - the scheduled date [SCH.DATE] of the Automatic Periodic Test is wrong or has been improperly
modified.
To cancel the alarm use the following intructions:
1) - Verify the status of the real time clock (see section 7.4.4). Adjust the clock if necessary.
2) - Enter the Programming task and disable the TEST (see section 7.6.3A) if you do not need it
anymore. Otherwise, if you want to restart the TEST, set the [DURATION], [SCH.DATE] and
[SCH.TIME] parameters according to your needs.
3) - Save the parameters (see section 7.6).
4) - Turn the BE2K to Manual mode, enter the menu 'Warning', and push the [ACK] pushbutton in
order to remove the [CYC-ERR] alarm.

(NOTE) if the BE2K is in manual operating mode, the scheduled time of the Periodic Test will be
updated properly and the BE2K will not generate an alarm

8.1.21 [ERROR] and [FAULT01] messages


This message indicates a failure of the Memory or DATA corruption.
In order to clear the alarm, use the following instructions:
( A ) - Push the [ACK] button to cancel the alarm, and re-try the programming procedure as described
in section 7.6. If the message persists, follow the instuctions indicated below.
( B ) - Enter the System Utilities function as described in section 7.7
( C ) - Cancel the Hour Meter as described in section 7.7.1A
( D ) - Remove the power supply for a minute, and then re-apply the power supply. If the [ERROR]
persists, enter the System Utilities function again in order to cancel the Memory Event (section
7.7.1B).
( E ) - Remove the power supply for a minute, and then re-apply the power supply. If the [ERROR]
persists, enter the System Utilities function again in order to RESTORE the Factory settings (section
7.7.1C).
( F ) - Remove the power supply for a minute, and then re-apply the power supply. If the [ERROR]
persists, enter the System Utilities function again in order to CANCEL the memory (section 7.7.1D).
( G ) - Remove the power supply for a minute, and then re-apply the power supply. If the [ERROR]
persists, the BE2K has an internal Memory hardware failure. The BE2K must be returned to BERNINI
DESIGN for service.

8.1.22 [Er LIMIT] Memory Error


The BE2K checks the limit of the programmed parameters every 3 minutes. In case of error, the
display indicates [Er LIMIT].
To cancel the alarm, enter the programming section and verify the parameters. We recommend that
you cancel and re-program the memory (see section 7.7.1D).
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 35

9.0 Terminal description


Terminal Description Note See section…
connection
#JI-1 +12 or +24V Battery to the BE2K Internal Electronic 500mA 8.1.17 – 1.1 – 10.1
Vdc supply. Thermal Protection.
#JI-2 Battery minus connection 8.1.17 – 1.1 - 10.1
#JH-1 Auxiliary INPUT1 AUX1 Programmable input 7.6.6 - 8.1.19
#JH-2 Auxiliary INPUT2 AUX2 Programmable input 7.6.6 - 8.1.19
#JH-3 Auxiliary INPUT3 AUX3 Programmable input 7.6.6 - 8.1.19
#JL-1 Current Transformer ‘L1’ S1 input 5Aac rated (S1 must be 7.6.7 - 10.3 – 8.1.13
grounded on CT side)
#JL-2 Current Transformer ‘L1’ S2 input 5Aac rated, S2 signal 7.6.7 - 10.3 - 8.1.13
#JL-3 Current Transformer ‘L 2’ S1 input 5Aac rated (S1 must be 7.6.7 - 10.3 - 8.1.13
grounded on CT side)
#JL-4 Current Transformer ’L2’ S2 input 5Aac rated, S2 signal 7.6.7 - 10.3 - 8.1.13
#JL-5 Current Transformer ‘L3’ S1 input 5Aac rated (S1 must be 7.6.7 - 10.3 - 8.1.13
grounded on CT side)
#JL-6 Current Transformer ‘L3’ S2 input 5Aac rated, S2 signal 7.6.7 - 10.3 - 8.1.13
#JE-1 Generator Contactor output relay Normally open 10.7 – 2.03 – 3.07
#JE-2 Generator Contactor output relay Common 10.7 - 2.03 – 3.07
#JE-3 Generator Contactor output relay Normally closed 10.7 - 2.03 – 3.07
#JD-4 Mains Contactor output relay Normally open 10.7 - 2.03 – 3.07
#JD-5 Mains Contactor output relay Common 10.7 - 2.03 – 3.07
#JD-6 Mains Contactor output relay Normally closed 10.7 - 2.03 – 3.07
#JA-1 Generator Voltage’ Phase L1’ input 600Vac rated 10.4 - 7.6.3
#JA-3 Generator Voltage ’Phase L2’ input 600Vac rated 10.4 - 7.6.3
#JA-5 Generator Voltage ‘Phase L3’ input 600Vac rated 10.4 - 7.6.3
#JA-6 Generator Voltage ,’Neutral’ not mandatory 10.4 - 7.6.3
#JA-8 Mains Voltage’ Phase R’ input (or 600Vac rated 10.2 - 7.6.1
Line for single phase operation)
#JA-10 Mains Voltage ‘Phase S’ input (or 600Vac rated 10.2 - 7.6.1
N for single phase operation)
#JA-12 Mains Voltage ‘Phase T’ input 600Vac rated 10.2 - 7.6.1
#JF-1 ‘Alarm 1’ switch input Engine shuts down 10.5 - 8.1.16
#JF-2 No Fuel in the Tank Switch input Eengine shuts down 10.5 - 8.1.11
#JF-3 ‘Temperature 1’ Switch input Engine shuts down 10.5 - 8.1.3
#JF-4 Overload Switch input Engine shuts down 10.5 - 8.1.13
#JF-5 Low Level Fuel Switch input Only warning 10.5 - 8.1.11
#JF-6 ‘Temperature 2’ Switch input Programmable n.o./n.c. 10.5 - 7.6.6 - 8.1.4
#JF-7 Generating-Set Remote Test Starts and transfers the 10.5 - 3.03
switch input, energised to ground load to Generating-Set
#JF-8 ‘Alarm 2’ Switch input Programmable as n.o./n.c. 10.5 - 7.6.6 – 8.1.16
#JF-9 Low Oil Pressure Switch input Normally closed contact 10.5 - 8.1.1
#JF-10 External Stop Switch input Engine shuts down 10.5 - 8.1.8
#JC-1 PREGLOW output relay Programmable timing 7.6.2 - 10.7
Positive output logic
#JC-2 Common Alarms output relay [Horn] programmable time 10.7 - 7.6.3
#JC-3 Idle Speed, Relay output BE2K runs the engine at 7.6.2
(Programmable OUTPUT #4) idle speed
#JC-4 Stop Solenoid output relay Programmable time 10.7 – 7.6.2.
Positive output logic
#JC-5 Not used
#JC-6 Crank Pilot relay driver [CRANK] programmable 10.7 – 7.6.2
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 36

Positive relay output time

#JC-7 +V Battery input connection Common Plus to the relay Internal electronic
output contacts 4 Adc Fuse
#JC-8 Fuel Solenoid output relay Energised to run 10.7
Positive output logic
#JC-9 Fuel Transfer Pump output Static Output (active low) 7.6.4
(Programmable OUTPUT #6)
#JC-10 Mains Simulation Switch input If grounded, simulates the 10.5 - 3.04
Mains presence
#JB-1 Engine Running static output Flag Active ‘low’ static output 10.6 – 4 - 10.11
#JB-2 Battery Voltage static output alarm Active ‘low’ static output 10.6 - 8.1.17
#JB-3 ‘Generator Available’ output Flag Active ‘low’ static output 10.6 - 7.4.1
#JB-4 Current Warning static output Active ‘low’ static output 10.6 – 8.1.13
#JB-5 Fail to Start static alarm output Active ‘low’ static output 10.6 – 7.6.2 – 8.1.6
#JB-6 Common Fuel Alarm static output Active ‘low’ static output 10.6 – 7.6.5 – 8.1.11
#JB-7 Programmable static output ‘1’ Active ‘low’ static output 10.6 - 7.6.6
#JB-8 Programmable static output ‘2’ Active ‘low’ static output 10.6 - 7.6.6
#JB-9 Programmable static output ‘3’ Active ‘low’ static output 10.6 - 7.6.6
#JB-10 Programming Enable input switch Enables the programming 10.5 - 7.6
#JM-1 Alternator Excitement 3W, Positive D+ /W.L. connection 4 – 8.1.7 – 10.11
output
#JM-2 D+ /W.L. input active high Connected to the JM-1 4 – 8.1.7 – 10.11
terminal and to D+/W.L. of
the Charging Alternator
#JM-3 Pick-Up (+) signal ‘high’ input Pick up (+) input or 7.6.2 - 8.1.15 - 10.12
connect to +Vbatt in case
of use of 'W'.
#JM-4 Pick-Up (-) signal ‘low’ input or 'W' Pick up (-) input or 'W' 7.6.2 - 8.1.15 - 10.12
#JM-5 Ground connection Pick up shield 7.6.2 - 8.1.15 - 10.12
#JM-6 Temperature Sender input Resistive Sender 7.6.5 - 8.1.5 - 10.9
#JM-7 Oil Pressure Sender input Resistive Sender 7.6.5 - 8.1.2 - 10.8
#JM-8 Fuel Level Sender input Resistive Sender 7.6.5 - 8.1.11 - 10.10
#JM-9 Common Sender ground sense Remote ground sense
#JM-10 Remote Engine Test Switch input Engine test 3.03 – 10.5
#JG-1-8-9 Not used
#JG-2 RX Line (Input) RS232C Interface 11.0
#JG-3 TX Line (Output) RS232C Interface 11.0
#JG-4 DTR (Output) RS232C Interface 11.0
#JG-5 Common Ground RS232C Interface 11.0
#JG-6 DSR (Input) RS232C Interface 11.0
#JG-7 Internal 4K7 Pull-Up RS232C Interface 11.0

10.0 General Specifications


10.1 Power Supply
Terminal description and connection: .................................section 9, #JI1-2
Supply voltage range ratings: .............................................6Vdc to 36Vdc
Reverse polarity: ................................................................Permitted continuously
Supply ripple: .....................................................................15% up 65 Hz
Supply protection: ...............................................................internal 500mA electronic fuse
Supply source: ...................................................................Plant Battery with minus grounded
Power consumption: ...........................................................100 mA up to 300mA max.
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 37

10.2 Mains Voltage Input


Terminal description: ..........................................................section 9
Mains connections: .............................................................#JA8-10-12
Mains input voltage Phase to Phase: .................................130V up to 500Vac
Maximum allowed voltage:..................................................600Vac continuously
Frequency Reading range: .................................................20,0Hz up to 70,0Hz
Over voltage:.......................................................................4KVac phase to phase
Insulation to ground: ...........................................................2KVac / 300 seconds
Input impedance Phase to Phase: ......................................4,75 M Ohm
Factory Accuracy: ...............................................................+/- 3%
Calibration range:................................................................+/-10%

10.3 Current Transformer Input


Terminal description:...........................................................section 9
Current transformer L1-L2-L3 connection:..........................#JL 1-2-3-4-5-6
Programmable CT size: ......................................................50/5 up to 9900/5
Rated input current: ............................................................5Aac
Power consumption at 5Aac (each CT’s):...........................1,25W
Maximum permanent current: .............................................6Aac
Ground connection of the CTs: ...........................................mandatory
Factory Accuracy: ...............................................................+/- 3%
Calibration range:................................................................+/-10%

10.4 Generator Voltage Input


Terminal description:...........................................................section 9
Generator connection: ........................................................#JA-1-3-5-6
Generator input voltage Phase to Phase: ...........................130 up to 500Vac (generator and neutral)
Maximum allowed voltage:..................................................600Vac continuously
Frequency Reading range: .................................................20,0Hz up to 70,0Hz
Over Voltage: ......................................................................4KVac phase to phase, phase to neutral
Insulation to ground: ...........................................................2KVac / 300 seconds
Input impedance Phase-Phase:..........................................800 KOhm
Factory Accuracy: ...............................................................+/- 3%
Calibration range:................................................................+/-10%

10.5 Digital Inputs


Terminal description:...........................................................section 9
Connections: .......................................................................#JF1 to #JF10,#JB10,#JC10 and #JM10
Open circuit voltage: ..........................................................V battery minus 2V
Closed circuit current (switch closed to ground): ...............15mAdc maximum
Over voltage:.......................................................................100V/10ms
Cable length:.......................................................................20m max. (1,0 mm2) max.100 OHM

10.6 Static Outputs


Terminal description:...........................................................section 9
Connections: .......................................................................#JB1 to #JB9 and #JC5,#JC9
Output current (sink current): ..............................................+200mA short circuit proof
Output voltage: ...................................................................1.2 V at 150mA
Logic: ..................................................................................negative
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 38

10.7 Output Relay Ratings


Contactor Driver Relays
Generator output relay: .......................................................#JE1-2-3
Mains output relay:..............................................................#JD4-5-6
Contact ratings:...................................................................8A/250V changeover contacts
Insulation to panel:..............................................................2000Vac 60 seconds
Terminal description:...........................................................section 9
Fuse protection: ..................................................................must be externally provided 2A/250V

Engine Automation Relays


Terminal connection:...........................................................#JC1-2-3-4-6-8
Output relay contact rating:.................................................8A-250V
Maximum total output current (*NOTE):.............................4Adc
Output Voltage: ...................................................................Vdc of the Plant Battery
Short Circuit Thermal protection: ........................................7Adc

(*NOTE) the sum of all output current must not be higher than 4 Amps.

10.8 Oil Pressure Measurement


Connection terminal: ...........................................................#JM7-#JM9 (section 9)
Resistance range: ..............................................................0 Ohm to 2000 Ohm
Open circuit Voltage: ..........................................................5V
Short circuit current:............................................................10mA
Cable shielding: ..................................................................over 4 meters required
Relationship: .......................................................................6 point (programmable, section 7.6.5)
Sensor Failure Threshold:...................................................over 2000 Ohm

10.9 Analogue Temperature Measurement


Terminal description:...........................................................section 9
Connection terminal: ...........................................................#JM6-#JM9
Resistance range: ...............................................................0 to 2000 Ohm
Open circuit voltage: ...........................................................5V
Short circuit current:............................................................10mA
Over voltage protection:......................................................100V /20ms
Cable resistance: ...............................................................1 Ohm max.
Cable shielding: ..................................................................over 4 meters required
Relationship: ......................................................................6 point (programmable, section 7.6.5)
Sensor Failure Threshold:...................................................over 2000 Ohm

10.10 Fuel Level Measurement


Terminal description:...........................................................section 9
Connection terminal: ...........................................................#JM8-#JM9
Resistance range: ...............................................................0 to 2000 Ohm
Open circuit voltage: ...........................................................5V
Short circuit current:............................................................10mA
Over voltage protection:......................................................100V /20ms
Cable resistance: ...............................................................1 Ohm max.
Cable shielding: ..................................................................over 4 meters required
Relationship: ......................................................................6 point (programmable, section 7.6.5).
Sensor Failure Threshold:...................................................over 2000 Ohm

10.11 Battery Charger Alternator Monitoring


Terminal description:...........................................................section 9
Connection terminal: ...........................................................#JM1-#JM2
Operating voltage:...............................................................max 36V
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 39

Reverse polarity: ................................................................Permitted


Engine Running Threshold: ................................................programmable
Excitation Power output: .....................................................Max 3W
Input terminal impedance:...................................................2200 Ohm
10.12 PICK-UP/'W' Characteristics
Terminal description:...........................................................section 9
Connection terminal: ...........................................................#JM3-#JM4-#JM5
Magnetic Pick-up input voltage range:..............................0.7Vac up to 50Vac
Magnetic Pick-up Frequency: ...........................................0Hz up to 10kHz
Input terminal impedance:...................................................150 KOhm

10.13 Microprocessor
Microprocessor: ..................................................................Mitsubishi M30624FGFP (16MHz)
Safety control: .....................................................................Fully hardware WATCHDOG

10.14 Environmental
Operating temperature range:.............................................-25 °C to +65 °C
Vibration: ............................................................................40mm/sec
Operating Environment: ......................................................indoors-outdoor

10.15 Safety Standards


General design:...................................................................89/336 EEC, 89/392 EEC, 73/23 EEC,
93/68 EEC, and IEC 68-2-6
European Norms: ...............................................................EN 60950
Certification: .......................................................................CE

10.16 Dimensions and Weight


Overall dimensions: ...........................................................250mm X 185mm X 67mm.
Panel cut-out: .....................................................................239mm X 171mm
Fixing: ................................................................................4 fixing clips
Weight: ...............................................................................1350 grams
10.17 Serial Interface
Serial interface: ..................................................................Standard Rs232C

A software program running under WIN/98/2000/me/XP operating systems is provided to control and
monitor all parameters. Using this software, you may also transfer alarms and measurements.
An optional board (BE15) includes MODBUS protocol, RS485, and drivers for all kinds of
Analog/GSM/GPRS modems.

10.18 Connectors and Terminal Block


The BE2K includes MALE and FEMALE connectors. The connector for serial interface is not included.

11.0 SOFTWARE DESCRIPTION


The details for operating the software are contained in a 'README.TXT' file available on the internet
(http://www.bernini-design.com)

12.0 Troubleshooting
)WARNING: TO AVOID PERSONAL INJURY, THE FOLLOWING INSTRUCTIONS ARE FOR
QUALIFIED PERSONNEL ONLY.

( A ) The LEDs on the front panel do not illuminate


- The supply plug is not properly connected; check the presence and polarity of the supply.
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 40

- The Be2k is in OFF operating mode

( B ) Only the LED KM is illuminated; the display is off


- The Be2k is in OFF operating mode. See the section 2.0.

( C ) The reading of the battery voltage is not stable


- The battery minus is not properly grounded, or the battery charger is connected to the battery
by means of the supply wires of the BE2K.

( D ) The Current indication is not consistent with actual load.


- The Current Transformers are not grounded, check the wiring (section15.0) and the CT's size

( E ) The indication of the Generator Voltage (or Frequency) is unstable


- Check the connections.
- Verify the voltage of the neutral to ground (not more than 30 Vac).
- Check the waveform distortion of the Voltage.

( F ) The measurements of the 'POWER' and the 'PF' are incorrect


- Check the phase connections of the current transformers.
- Check the grounding connections of the current transformer.

( G ) The BE2K does not START or STOP the engine


- Check the voltage of the #JC4-6-8 outputs; the voltage required to energise the external relay
should be 12V (or 24V for 24V battery system), check the source of overloading.
- Disconnect the suspected output terminal and try to find out more by using an instrument
- The total maximum output current of 4A is exceeded

( H ) The Engine stops without reason after a few seconds or minutes


- Verify the presence of alarms on the front panel.
- Verify the voltage of the fuel solenoid output #JC8.

( I ) The BE2K does not monitor the inputs


- Check the switch connections.
- Connect the suspected input to ground using a jumper.
- The power supply voltage has dropped under 6 Vdc.

( L ) The display shows the [FAULT XX] messages or the reading(s) of the sensors are
unstable
- Compare the programming of the Sensor with the manufacturer data sheet.
- Check the wiring connection of the sender(s) by using an Ohmmeter.
- Check the programmed number of teeth and verify the cable shielding of the Pick-up.
- Verrify the connection of the #JM9 terminal to ground.
- The Battery is not properly grounded

( M ) The Mains fails but the BE2K does not start the engine
- Verify if the BE2K is in AUTO operating mode (see section3.0).
- The timers [FAILURE] and [BREAKER] are counting: wait for the time-out.
- Check the setting of the Mains Failure parameters: Over/Under Voltage and Frequency.
- Check the setting of the [FAILURE], [RESTORE] and [BREAKER] timers.
- The MAINS SIMULATION is used: check the message [EXT ON] and [EXT OFF] (section 3.04).
- There is an Alarm on the front panel: verify the status of the red LEDs on the panel.
- The green ‘ENGINE RUNNING’ LED is lit; the BE2K detects an un-true engine running status

( N ) The engine starts but the BE2K does not close the Contactor (KG)
- If the display indicates [WARM UP]: wait for the end of warm up timing.
- If the display indicates [WAIT GEN]: an electrical parameter of the generator is out of the limit.
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 41

- The BE2K is not in automatic operating mode or the electrical parameters are outside limits.

(N) The BE2K opens the Contactor (KG)


- The electrical parameters, due to external conditions, are outside limits (section 7.6.3.).
- The Mains restores or Mains Simulation energises.

(O) The BE2K opens the Contactor (KG) and the engine does not stop
- The BE2K is counting the cooling down time (message [COOLING] on the display).
- The ENGINE TEST remote control has been energised.
- A new cycle of MAINS FAILURE has been initiated.

(P) The BE2K does not display Speed, Oil pressure, Temperature or Fuel%
- to display 'Oil pressure', it is necessary to set an alarm in the parameter [WARN OIL]
- to display 'Temperature', it is necessary to set an alarm in the parameter [WARN TEM]
- to display 'Fuel Level', it is necessary to set an alarm in the parameter [LO FUEL]
- to display 'Speed', it is necessary to set a number in the parameter [TEETH N.]
NOTE: see section 7.6 for programming
13.0 [FAULTXX] Messages
The 'Warning' menu can display the following messages (see also section 7.1).
[FAULT 01]/[MEM ERR.]: the BE2K has an internal memory failure. It is possible to recover the
normal operating mode of the Memory by using the System Utility as described in the section 8.1.21
[FAULT 02]: Oil Sensoropen circuit detection (see section 12 and 8.1.2)
[FAULT 03]: Temperature Sensor open circuit detection (see sections 12 and 8.1.5)
[FAULT 04]: Fuel Level Sensor open circuit detection (see sections 12 and 8.1.11)
[FAULT 05]: Pick-Up open circuit detection (see section 12 and 8.1.15)
[FAULT 06]: Indicates an error on a programmable parameter (see note 4 in section 7.6)
[FAULT 07]: The BE2K is not receiving the expected input from Pick-Up, or the detected speed is
below the Under Speed setting for 150 seconds continuously (section 8.1.15).

14.0 Definition of Terms


CHARGING ALTERNATOR: .................................. the belt-driven alternator used to charge the
starting battery set.
ALTERNATOR (Generator): ................................... the rotating machine able to supply the Vac
alternating voltage/current to the user load.
SENSOR: ................................................................ any variable resistor proportional to the physical
phenomena.
BATTERY: .............................................................. if not otherwise stated this is the battery of
the engine plant (12V or 24V).
SET, GENERATING-SET, GEN-SET ..................... is the assembly of an engine and one alternator.
FUEL SOLENOID: .................................................. electric valve energised to open the fuel.
BE2K: ...................................................................... is the control unit.
BELT BREAK: ......................................................... transmission belt failure.
XXXXXX : ................................................................ 6-digit alphanumeric data on display.
XX.X:........................................................................ 3-digit number with a decimal point.
XXXX: ...................................................................... 4-digit alphanumeric data on display.
LED, LEDs: ............................................................. solid-state lamp.
LOAD: ..................................................................... all electrical equipment able to absorb energy from
the Generating Set.
MENU: .................................................................... a list of parameters on the alphanumeric display.
PUSHBUTTON: ...................................................... touch type pushbutton on the BE2K front panel
SERIAL INTERFACE: ............................................. if not otherwise stated the serial interface is
RS232C.
STATIC OUTPUT: .................................................. output of the BE2K able to absorb 300 mA
of current at the near-zero voltage level of the battery.
STOP SOLENOID: ................................................. electromagnet energised to stop the engine.
JA1JA2, JB etc.: ..................................................... name of the BE2K input or output terminal
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 42
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 43

Section 16.0: BE2K Front Panel

CHARGER FAILURE EMERGENCY STOP


HIGH TEMPERATURE red LED indicator red LED indicator
red LED indicator

OVER SPEED
FAIL TO START red LED indicator
LOW OIL PRESSURE red LED indicator
red LED indicator [ACK] ALARM
ACKNOWLEDGE
push button

TEMPERATURE FAIL TO START CHARGER OVERSPEED


PRESSURE EMERGENCY
FAILURE

4-Digit display

GENERATOR
4-Digit display VOLTAGE and
CONTACTOR
KG green LED
indicators
Mode Display 4-Digit display
(yellow
KM
indicators) MAINS
CONTACTOR
and VOLTAGE
green LED
indicators
Indicates that
the LED is on
(Hz/V mode)

[MODE-SAVE] [ ENABLE]
pushbutton ENGINE [START] pushbutton
Indicates that [AUTO/MANUAL]
pushbutton [OFF / RESET]
the LED is selection
blinking pushbutton pushbutton
ENGINE STOP
(PF/Aac Mode) pushbutton with
LED indicators

ENGINE RUNNING LOW FUEL LEVEL


green LED yellow LED
indicator indicator
(to OPEN) (to CLOSE)

‘WARNING’ menu red LED


8 Digit green display ‘PROGRAM’
menu yellow LED
[^] UP
pushbutton
‘MAINS’ menu
yellow LED

‘DATA/h’ menu
yellow LED

[V] DOWN
pushbutton
‘ENGINE’ menu
yellow LED
[<] LEFT [>] RIGHT
pushbutton
pushbutton
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 44

-Vdc
+Vdc
(max36V)
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 45
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 46

19.0 Installation and Plant Information


To help Your customer please fill in the following form.

PANEL Serial N° PANEL Model/Rating

GEN-SET Serial N° GEN-SET Model/KVA

BE2K Serial N° SOFTWARE Version:

MANUFACTURER NAME TELEPHONE / FAX

DATE SIGNATURE

20.0 Application notes


20A-Oil Pressure/Temperature/Fuel readings In order to obtain accurate readings we recommend that you
connect the ground sense wire (terminal JM9) as close as possible to the sensors.

20B-Use of an External KEY-SWITCH

By means of an external 3-position key switch it is possible to select the operating modes of the BE2K. The
[AUTO-MAN] push button on the front panel will be disabled.
BE2K can operate in 2 modes : MAN-OFF-AUTO or RUN-OFF-AUTO.

MAN-OFF-AUTO:
(A) - Program the [JH2 MODE] for MANUAL operating mode ([KEY MAN] see section 7.6.6) and the [JH3
MODE] for AUTO operating mode ([KEY AUTO] see section 7.6.6).
(B) - Connect the 'MAN' key switch section to the input #JH2. Connect the other side of the switch to battery
minus.
(C) - Connect the 'AUTO' key switch section to the input #JH3. Connect the other side of the switch to battery
minus.
(D) - Leave the key switch section 'OFF' unconnected (available for other function).
(E) - The #JH1 input remains available for other use
(F) - The key switch allows you to enter the operating mode directly. The 'OFF' operating mode clears alarms
and shuts down the engine.

RUN-OFF-AUTO (NFPA110 level 1 and 2)


This special application requires a double section on the 'RUN' key switch position as described below:
( A ) - Program the [JH3 MODE] for AUTO operating mode ([KEY AUTO] see section 7.6.6)
( B ) - Connect the 'RUN' key switch (first section) to the input #JH3. Connect the other side of the switch to
battery minus.
( C ) - Connect the 'RUN' key switch (second section) to the input JM10 (REMOTE TEST). Connect the other
side of the switch to battery minus.
( D ) - Connect the 'AUTO' key switch section to the input #JH3. Connect the other side of the switch to battery
minus.
( E ) - Leave the key switch section 'OFF' unconnected.
( F ) - The #JH1 input and #JH2 input remain available for other use.
The key switch allows you to enter the operating modes directly. The 'OFF' operating mode clears alarms and
shuts down the engine.

NOTE:
A) It is possible to use the [OFF] pushbutton on the front panel to enter the OFF operating mode at anytime. In
order to restore the operating mode, it is necessary to turn the KEY-SWITCH to OFF and then to AUTO (or
MAN).
B) When the battery supply is applied, the BE2K enters directly into the operating mode according to the key-
switch position.
C) BE2K features programmable outputs (section 7.6.6, option '[AUTO]) to repeat the AUTO operating mode
status remotely.
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 47

20C-NFPA/110 Compliance

In case of shut down, in auto operating mode, the BE2K transfers the load to the Mains (if the Mains is within
the limits as indicated in section 7.6.1). To force the Mains contactor closed, as prescribed in NFPA-110 norms,
we recommend that you use the following instructions:

(A) – Program the SHUT DOWN option in the programmable OUTPUT 1 (#JB7).
(B) – Connect the coil of a relay to programable OUTPUT 1 (#JB7) and battery plus.
(C) – Connect the N.O. contacts of the relay, to the MAINS SIMULATION input (#JC10) and to battery minus.

The description of the sequence is as follows:


(a) - the Be2K shuts down the engine because of an alarm
(b) - the OUTPUT 1 is activated (because the engine has stopped) and the relay is energized
(c) - the Mains Simulation input activates
(d) - the LOAD will remain connected to the Mains until the alarm is cleared.

20D - Calibration in MANUAL operating mode

The calibration can easily be carried out as follows:

( A ) - Start the engine in MANUAL operating mode. Make sure the Battery voltage is over 12,0Vdc
( B ) - Wait for the generator to stabilize
( C ) - Push the [ENABLE] button until the message [CALIBR>] appears (12 seconds at least)
( D ) - Push the [>] button in order to select the parameter that you want to calibrate (see the list of the
parameters in the section 7.6.8)
( E ) - Provide a stable reference for the parameter (see column C in section 7.6.8)
( F ) - Push the [^] or [v] pushbuttons to adjust the parameter until you obtain a proper indication
( G ) - Push the [MODE-SAVE] pushbutton. The [SAVE?] message will appear for a second and then, the [YES
NO] message will ask you whether or not you would like to save. The message ‘YES’ is above the [<]
pushbutton and the message ‘NO’ is above the [>] pushbutton.
( H ) - Push the [<] or [>] pushbutton, as desired, to complete the task.
( I ) - The messages [SAVE....] and [OK] confirm the memorization. If the [>] pushbutton is pressed, the [No
SAVED] message appears for a second and the BE2k will exit the procedure.
( L ) - If the message [ERROR] appears, repeat the ‘G) -’ procedure.
( M ) - Stop the engine, disconnect the Vdc supply for a few seconds, and then reconnect the supply.
( N ) - We recommend that you check all measurements by starting the engine and comparing the readings with
the external reference instruments.

20E - Single Phase Operation

In order to operate Be2k in single phase follow the instructions:

( A ) - Enter the programming mode (section 7.6), select the menu [SETTING>] (section 7.6.7)
( B ) - Program the option [PHASES] to [SINGLE] mode.
( C ) - Select the menu [MAINS>] (section 7.6.1) and program a proper [M UNDERV] setting
( D ) - Select the menu [GENSET>] (section 7.6.3) and program a proper [G UNDERV] setting
( E ) - GENERATOR: Connect JA1 to L1 and JA6 to Neutral.
( F ) - MAINS: Connect JA8 to Line and JA10 to Neutral.

21 SOFTWARE UPGRADES
The upgrade description follows:
7.17.81.
-The programming of 15 outputs has been introduced. The parameter [CR.DELAY] has been introduced to allow
the interface with electronic governor.
7.17.82 - 7.17.83 - 7.17.84 - 7.17.85
-The programming of RENT CONTRACT has been introduced (the programming is allowed by means of a PC).
8.17.85.
-The input circuits have been re-designed in order to work properly in high-humidity conditions
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 48

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