Be2k Oem Us PDF
Be2k Oem Us PDF
Be2k Oem Us PDF
85 May 2009 1
Be 2K OEM’s Manual
For NFPA-110 and CAN/CSA-C282-M89 applications
Name:_____________Company:_____________________Tel/Fax:___________________
__________________________________________________________________________
__________________________________________________________________________
Bernini Design srl - Italy
++39 0386-31445 (fax 31657)
Warranty
Bernini Design SRL (hereinafter "BD") warrants that BE2K shall be free from defect in material or workmanship for a period
of 3 years from the BD delivery date. BD shall, at its option, repair or replace the product without charge. BD shall return the
BE2K to the buyer with the Default parameters with no charge. The buyer shall furnish sufficient information on any alleged
defects in the product so as to enable BD to determine their cause and existence. If the BE2K is not defective, or the product
is defective for reason other than covered by this warranty, the buyer will be charged accordingly. This warranty shall not
apply if the BE2K has not been used in accordance with the User Manual and other operating instruction, particularly if any
defects are caused by misuse, improper repair attempts, negligence in use or handling.
This purchase is non-refundable.
DANGER : THE BE2K DOES NOT GENERATE A WARNING OR AUDIBLE SIGNAL PRIOR TO INITIATING
THE STARTING PROCEEDINGS. DO NOT WORK ON EQUIPMENT WHICH IS CONTROLLED BY THE BE2K
UNIT. WE RECOMMEND THAT YOU PLACE WARNING SIGNS ON THE MAIN PARTS OF THE
GENERATING-SET .
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 2
Index (Note: the display messages are indicated by letters or numbers enclosed in square brackets)
-A- -E-
Alarms ...............................3.05, 8.1, 7.1 [EE RESET] .......................7.7
[ALARM 1] [ALARM 2]......7.1.6, 7.6.6 Errors (messages) ............13.0
Alarm2, switch ..................7.6.6 EMERGENCY LED ...........3.06, 16.0
Alphanumeric Display .....6.0, 7.0 Enable pushbutton ..........1.3, 16.0
AUTO indicator ................3.02, 16.0 [ENGINE](parameters) .....7.6.2
Attempts (starting) ..........7.6.2 Engine menu.....................7.5
[ATTEMPTS]......................7.6.2 Engine Running................4.0
AUTO Operating Mode .....3.0 Engine speed ....................7.5, 7.6.2
Auto-Man pushbutton ......3.09 Engine starting ................3.07, 4.0
[AUX 1]-- [AUX 3] ..............7.6.6, 8.1.19, 9.0 Engine Test ......................3.03
AUTOMATIC Test ...............7.6.3A [ERROR] (to save) ............7.6
-B- [Er LIMIT].................................8.1.22
Battery, Alarms.................7.5, 8.1.17 EVENTS (LOG) .................7.4.5
Belt Break..........................8.1.7 [EJP TIME] .........................7.6.2
[BREAKER] .......................7.6.1 [EXT.ON] - [EXT.OFF].......3.0.4
[BYPASS] ..........................7.6.2 -F-
[BE15 oXX] ........................7.6.6 Fail to Start .......................8.1.6
-C- [FAILURE] .........................7.6.1
[CALIBR>](parameters)....7.6.8, 20D [FAULT01] - [FAULT07]....13.0, 7.1
[COOLING] ........................7.6.2 First time operation..........1.0
[CRANK] ............................7.6.2 Front Panel .......................1.3, 16.0
Calibration .........................7.6.8, 20D Frequency..........................(see Mains/Gen)
Characteristics..................10.0 [FUEL](parameters)..........7.6.4
Charger Alternator ............7.5, 10.11, 8.1.7 Fuel Level (switches) .......8.1.11
Clock settings ...................7.4.4 Fuel Level (sender) ..........7.5, 10.10, 8.1.11
[CLK ERR] settings...........7.1.6 Fuel Level settings ...........7.6.4
[CYC ERR] ........................8.1.20 -G-
Computer, connection......10.17, 9.0 GEN-SET test ...................3.03
Contactors.........................3.07, 15.0 [GEN SET](parameters) ...7.6.3
Connectors, Plugs............10.18 [GEN. FAIL] .......................7.1.2
Connections, Testing.......1.2 [G PHASES] ......................7.1.2
Cooling down time ...........7.6.2 [G UNDHZ] ........................7.6.3
Crank timing .....................7.6.2, Generator Voltage ............6.0, 7.3, 10,4
Crank Termination ...........3.08, 7.6.2 Generator Available .........7.4.1, 9.0
[CRANKOFF].....................7.6.2 Generator Over Voltage ...7.6.3, 8.1.14
Current Transformer ........10.3, 7.6.7 [G OVERV] ........................7.6.3
Current, settings...............7.6.3, 8.1.13 [G UNDERV] ......................7.6.3
[CT SIZE] ...........................7.6.6 [G OVERHZ] ......................7.6.3
-D- Generator Under Voltage.7.6.3, 8.1.14
Data/h menu .....................3.01, 7.4 Generator Over Hz ...........7.6.3, 8.1.9
[DATE FRM] date display 7.6.7, 7.4.4 Generator Under Hz .........7.6.3, 8.1.10
Defaults .............................7.7 Generator Frequency .......7.3
Definition of terms............14.0 Generator Failure ............8.1.14
[DEFAULT] ........................7.7 Glow Plugs (PREGLOW)..7.6.2
Digital Inputs.....................10.5 -H-
Dimensions .......................10.16 Hour Counter ....................7.4.2
Display Menu ....................7.0 [HOUR CLR] ......................7.7
Display...............................6.0 [HI FUEL] ...........................7.1.5, 7.6.4
Display Alphanumeric......7.0 [HI BATT]...........................7.1.5
Display Messages ............7.1.1-7.1.6 [HI TEMP] ..........................7.1.4, 8.1.5
DOWN pushbutton ..........1.3, 7.0, 16.0 [HORN] ..............................7.6.3
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 3
[DURATION] ......................7.6.3A
-I-
Inhibit (see parameters)...7.6-7.6.4
Inputs .................................10.0 Overload (setting) ...............8.1.13
[INTERVAL] ......................7.6.3A Over Frequency ..................(see Mains/Gen...)
[I/O >](parameters)............7.6.6 Over Speed..........................7.6.2
[IDLE] ..................................7.6.2 Over Voltage........................(see Mains/Gen...)
[OVER Hz]............................7.1.2
-K- [OVER Aac]..........................7.1.2, 7.6.3
kW, kVA, settings .............7.6.3, 8.1.12 [OVER kW]...........................7.1.2, 7.6.3
kW, kVA, indication ..........7.3 [OVER KVA].........................7.1.2, 7.6.3
KEY-SWITCH options.......20.0B [OVERLOAD] .......................7.1.2
-L- [OVER V]..............................7.1.2
LED, LEDs .........................1.3, 16.0, 8.0 [OV/SPD]..............................7.6.2
Lamp Test .........................6.0
LEFT pushbutton .............1.3, 16.0 -P-
Load Control ....................2.03, 3.07, 3.02 Panel shut down ................1.3
[LO BATT] .........................7.1.5 Parameters ..........................7.2, 7.6
[LO FUEL]..........................7.1.5, 7.6.4 [PUMP ON/OFF]...................7.6.4
[LO TEMP] .........................7.6.2, 8.1.5 Periodic Test ......................7.6.3A
Low Battery voltage..........8.1.17 Phase sequence .................5.0, 20.0
-M- [PHASES].............................7.6.7
[MAINS>](parameters)......7.6.1 Phases, control ...................7.6.7, 20.0
[M OVERV] ........................7.6.1 Pick- Up ...............................10.12, 7.6.2
[M UNDERV]......................7.6.1 Power measurements.........7.3
[M OVERHz] ......................7.6.1 Power supply ......................10.1
[M UND/Hz]........................7.6.1 Power settings ....................7.6.3
Mains Voltage ..................7.3, 10,2 [PREGLOW].........................7.6.2
Mains Frequency .............7.3, 7.6.1 Program (programming) ....7.6
Mains Failure ....................3.02, 7.6.1 Program (view mode) ........7.2
Mains Over Voltage ..........3.02, 7.6.1 Programmable I/O ..............7.6.6
Mains Under Voltage........3.02, 7.6.1 Push buttons.......................1.3, 16.0
Mains Over Frequency.....3.02, 7.6.1 -R-
Mains Under Frequency...3.02, 7.6.1 Read (parameters) ..............7.2
Mains Restore...................3.02, 7.6.1 Rest timing .........................7.6.2
Mains Simulation..............3.04 RIGHT pushbutton [>] ........1.3, 7.0, 16.0
Manual Operating mode ..2.0, 3.01, 3.09 Rear view .............................17.0
MENU ................................7.0, 7.1-7.5 Relay outputs ......................10.7
Memory erase ..................7.7.1D REMOTE controls ..............3.03
Memory ERROR ...............7.6 RENTING contract .............7.4.2
Measurements...................7.3, 7.5, 7.6.8 Reset (memory)...................7.7
Messages (Display) ..........7.1.1-7.1.6 [RESTORE] ..........................7.6.1
Messages, Fault................13.00 [REST]..................................7.6.2
-O- RS232 interface...................18.0
Oil pressure (switch) ........8.1.1
Oil pressure (sender)........10.8 -S-
Oil pressure (warning)......7.6.2, 8.1.2 Set-Up ..................................1.1, 1.2
OFF pushbutton..................16.0, 1.3, 2.04 [SERVICE]............................7.1.6
OFF Operating Mode .......2.04 [SENSORS>]........................7.6.5
Output, Outputs ................10.6, 10.7 Single Phase .......................7.6.7, 20E
[OUTPUT 1]-[OUTPUT3] ...7.6.6 Specification .......................10.0-10.18
Operating modes ..............2.0, 3.0 Software description ..........11.00
Operating message ..........7.4.1 Software upgrade ...............20.0
OPEN pushbutton [O].......1.3, 16.0 Speed alarms ......................8.1.15
Overload (switch)..............8.1.13 Start, manual .......................2.01
START pushbutton ............1.3, 2.1, 16.0
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 4
SAVE ....................................7.6
[SCH. DATE]..TIME].............7.6.3A
[SENSORS] (parameters) ...7.6.5
Sensors programming .......7.6.5
Serial interface ....................10.17, 18.0 -U-
Service (Scheduled) ...........7.4.3 Under Voltage ....................(see Mains/Gen...)
Settings (Parameters).........7.6.1---7.6.7 Under Frequency ...............(see Mains/Gen...)
[SETTING>](parameters) ....7.6.7 [UNDER Hz] .........................7.1.2
Static outputs ......................10.6 [UNDER V] ...........................7.1.2
Starting Failure ...................8.1.6 [U/SPEED]............................7.1.1
Start Attempts .....................7.6.2 [UNDSPEED] .......................7.6.2
[STATUS] .............................7.6.3 Under Speed........................7.6.2
Stop, Stop solenoid ............7.6.2 Utilities.................................7.7
STOP pushbutton ..............1.3, 2.02, 16.0 UP pushbutton ...................1.3, 7.0, 16.0
STOP (AUTO mode) ..........3.06
STOP (External) ................8.1.8
[STOP]..................................7.6.2 -V-
Voltage.................................(see Mains/Gen...)
-T- Voltage reading ratio ..........7.6.7
Teeth (number)....................7.6.2 [VIEW] display mode .........7.2
[TEET N.]..............................7.6.2 [Vac RATIO].........................7.6.6
Temperature switch 1 .........8.1.3
Temperature switch 2 .........7.6.6, 8.1.4
Temperature (sender) .........10.9, 21.0 -W-
Temperature (warning) .......7.6.2, 8.1.5 Warm-Up time .....................7.6.2
[TEMPER 2] .........................7.1.4, 7.6.6 Warn.(Warning) Menu ........7.1
Terminal description ..........9.0 [WARN Aac].........................7.1.2
Test, Remote Test ...............3.03 [WARN OIL] .........................7.6.2, 7.1.3
[TEST >] , Automatic test ...7.6.3A, 3.03 [WARM UP]..........................7.6.2
Test , Automatic test ..........3.03 [WARN Aac].........................7.6.3
Test LED, Lamp Test ..........6.00 Wiring...................................15.00
Transformer, Current..........7.6.7, 10.3 Weight...................................10.16
Troubleshooting .................12.00
[T OV/SPD]...........................7.6.2
[T UN/SP] .............................7.6.2
[T OVERV]............................7.6.3
[T UNDERV] .........................7.6.3
[T OVERHZ] .........................7.6.3
[T UNDHZ]............................7.6.3
[T OVER A] ..........................7.6.3
[T WARN A] .........................7.6.3
[T1 128][T6 040]...................7.6.5
[T Max.KW][/KVA] ...............7.6.3
[TIMEOUT] ...........................7.6.3
!! WARNING !! High voltage is present inside the instrument. To avoid electric-shock hazard,
operating personnel must not remove the protective cover. Do not defeat the grounding
connection. Any interruption of the grounding connection can create an electric-shock hazard.
Before making external connections, always ground the BE2K first by connecting the male-
blade terminal to a proper ground.
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 5
DANGER : THE BE2K DOES NOT GENERATE A WARNING OR AUDIBLE SIGNAL PRIOR TO
INITIATING THE STARTING PROCEEDINGS. DO NOT WORK ON EQUIPMENT WHICH IS
CONTROLLED BY THE BE2K UNIT.WE RECOMMEND THAT YOU PLACE WARNING SIGNS ON
THE MAIN PARTS OF THE GENERATING-SET.
[MEM ERR.] ............... This message is displayed if an internal memory failure occurs. In this case,
the BE2K must be returned for repair. To skip the alarm, push the 'ACK’
pushbutton. If this is the case, the integrity of the parameters can no longer be
guaranteed (see sections 7.7 and 13.0).
[V X.XXX] ................. Code number of the software version; this message is displayed momentarily
after the power-on cycle.
[CLK ERR] ................. CLOCK ERROR: push the [ACK] pushbutton and follow the instructions in
section 7.4.4.
C. Before using the BE2K, check that programmed parameters (see sections 7.2 and 7.6) meet
the characteristics of the Generating-Set.
In the 'AUTO' operating mode, some alarms stop the engine immediately, and some after a
Cooling down time. These details are explained in section 8.1.
If, during the Cooling Down time, the user operates the BE2K in ‘MANUAL’ operating mode, the
engine will continue to run. The BE2K monitors the Under Frequency, Under Voltage and Under
Speed, only if the Contactor of the Generator is closed. We recommend that you use a Contactor to
transfer the Load to the Generator.
The engine stops automatically if the Mains restores or if the remote control returns to stand by. The
user can stop the engine in 'MANUAL' operating mode by pushing the [STOP] pushbutton. The user
may press the [STOP] or [0] pushbutton in automatic operating mode, but, in this case, the red
'EMERGENCY' LED alarm will energise and the Load will be transferred to the Mains. The [OFF]
pushbutton stops the engine and turns the BE2K to ‘OFF’ operating mode.
The Automatic Sequences include the [FAILURE], [BREAKER], [RESTORE], [WARM UP] and
[COOLING] parameters. The details are explained in the sections 7.2 and 7.6. In case of Mains
failure, the Mains Contactor opens after the [BREAKER] time-out. The [FAILURE] timing takes place if
the Mains Failure persists. After this time-out, the BE2K starts the engine. The [WARM UP] allows the
engine to warm up.
After the [WARM UP], if all electrical parameters are met, the Contactor of the generator will close. If
the Mains restores, the [RESTORE] timer starts to count, and the load will be transferred to the
Mains. The engine will stop after the [COOLING] time.
The Engine Starting Parameters are controlled by the [CR.DELAY], [IDLE], [PREGLOW], [CRANK],
[REST], [ATTEMPTS] and [CRANKOFF] parameters. The [PREGLOW] energises the Pre-GLOW
Output before the starting attempts. Between the starting attempts ([REST]) the PreGlow Output will
remain energised. If the PreGlow function is used, make sure to program the [REST] time properly
(see [PREGLOW] in section 7.6.2).
The BE2K monitors many sources to detect the Crank Termination. The green 'ENGINE RUNNING'
LED will light if one of the sources is recognized to be valid. Further details are explained in section
4.0.
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 11
a)- press the ‘AUTO-MAN’ and ‘ENABLE CONTROL’ pushbuttons simultaneously: the ‘AUTO’ and
‘MANUAL’ operating modes will alternatively toggle the green A.M.F. LED status.
b)- the automatic operating mode is indicated by the green ‘A.M.F’ LED.
NOTE : the BE2K stores the AUTO operating mode in the memory. If the Vdc supply fails and then
restores, the BE2K enters the AUTO operating mode automatically.
(*) Note: only one message is displayed according to the real internal status flag.
(°) The Phase to Phase voltage is indicated by the 4-Digit display (section 7.6.7)
(°°) the PF reading is factory inhibited (see section 7.6.3 parameter [OVER KW])
7.4.2A The sub-menu [RENT h] indicates the remaining hours before termination of the rent contract.
Push [ACK] to display the count of the hours.
7.4.2B The sub-menu [PRG.RENT] indicates the total hours of the rent contract. Push [ACK] to
display the count of the hours. The setting is allowed only by means an external computer.
7.4.2C The Hour Counter can record up to 9999 hours. The display indicates the hours by means of
the message [XXXXh] (*). The procedure to cancel the counter is described in section 7.7.
(*) note: XXXX indicates a 4 digit number
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 17
7.4.4 Clock
NOTE:The BE2K can run the clock for 2 days without power supply. When the clock does not work,
the BE2K displays the message [CLK ERR] (section1.1). In this case, push the [ACK] pushbutton and
follow the instructions to set the clock (7.4.4).
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 18
NOTE: to cancel the LOG Events follow the instructions in section 7.7 ([LOG CLR])
( A ) - Push the ‘OFF’ pushbutton until the BE2K shuts down. Connect the ‘#JB10 Programming
Enable’ to the battery minus. Make sure the Power supply is over 12,0Vdc
( B ) - Push the [ACK] and [>] pushbuttons simultaneously until the message [SET-UP] appears.
( C ) - Release the buttons; the display will indicate the [MAINS>] menu.
( D ) - Push the [v] pushbutton to select a menu and [<] or [>] pushbutton to select a parameter.
( E ) - To change the setting of a parameter push [ACK] and [v] (or [^]) pushbuttons simultaneously.
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 20
( F ) - Push the [MODE-SAVE] pushbutton to save. The [SAVE?] message will appear for a second
and then, the [YES NO] message will ask you whether or not you would like to save. The message
‘YES’ is above the [<] pushbutton and the message ‘NO’ is above the [>] pushbutton.
( G ) - Push the [<] or [>] pushbutton, as desired, to complete the task.
( H ) - The messages [SAVE....] and [OK] confirm the memorization. If the [>] pushbutton is
pressed, the [No SAVED] message appears for a second, and the BE2k will turn off automatically.
( I ) - If the message [ERROR] appears, repeat the ‘F) -’ procedure (see NOTE4).
( J ) - Disconnect the supply for a few seconds, and then reconnect the supply.
( K ) - We recommend that you check all modifications by using the VIEW mode (see section 7.2),
and record all modifications on paper.
NOTE 4 If the [ERROR] or [FAULT06] message persists, even for 2 or 3 times, the BE2K has an
internal memory failure. It is possible to use the BE2K, but the [FAULT 01] message will persist in the
‘Warning’ menu to remind you about the memory failure. Try to recover the memory manually as
indicated in section 8.1.21.
7.6.1 [ MAINS >] Parameters List. The name of the parameter is indicated on the left side of
the page, followed by its own default. The right side describes the parameter and the
available options.
[FAILURE ] [5 sec].............. GEN-SET start delay: 0-59 secs, 1-30 mins. The BE2K will start the
engine if the Mains Failure (Voltage, Frequency or Phase Sequence)
persists for the [FAILURE] time. This timer energises after the
[BREAKER] timing (see later in this section).
[RESTORE ] [5 sec]............ GEN-SET ON-LOAD delay: 0-59 secs, 1-30 mins. The BE2K transfers
the Load to the Mains once the MAINS is stable ([RESTORE] timing).
During this time, the GEN-SET runs ON-LOAD. After the [RESTORE]
timing, the BE2K transfers the load to the Mains and starts the
[COOLING] timer to run the engine OFF-LOAD.
[BREAKER] [5 sec] ........... MAINS Contactor Delay: 0-59 secs or 1-30 mins. If the Mains Failure
persists for more than [BREAKER] time, the Mains contactor will open
and the [FAILURE] timer will start to count. The Mains contactor will
close only after the [RESTORE] timing.
[M OVERV] [500 V] ........... MAINS Over Voltage: 60-998Vac or [INHIBIT]. If the Phase-to-Phase
voltage rises above [M OVERV], the [BREAKER] timer energises. The
[INHIBIT] setting (> 998V) disables the Mains Over Voltage control.
[M UNDERV] [320 V] ......... MAINS Under Voltage: [INHIBIT] or 60-998Vac. If the Phase-to-Phase
Mains voltage drops below this setting, the [BREAKER] timer energises
(see above). The [INHIBIT] setting (<60Vac) disables the Mains Under
Voltage control.
[M OVERHz] [55 Hz] .......... MAINS Over Frequency: 20-70Hz or [INHIBIT]. The Over-Frequency
energises the [BREAKER] timer. The [INHIBIT] setting (>70Hz) disables
the Mains Over Frequency control.
[M UND/Hz] [48 Hz] ........... MAINS Under Frequency: [INHIBIT] or 20-70Hz. The Under-Frequency
energises the [BREAKER] timer. The [INHIBIT] setting (<20Hz) disables
the Mains Under Frequency control.
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 21
7.6.2 [ENGINE>] Parameters List. The name of the parameter is indicated on the left side of the
page followed by its own default. The right side describes the parameter with the available options.
[PREGLOW] [0 sec] ........... PreGlow Timing: 0-59secs. This timer energises the #JC1 output
before cranking the engine. NOTE: the PreGlow output will also be
activated during the [REST] timing . After the PREGLOW timing, the
engine starting attempts will begin. The option to cut the PREGLOW
timing as soon as the engine is running is also available (see
[PREGLOW1] in the section 7.6.6).
[ATTEMPTS] [ 3]................. Number of Attempts: 3-15 attempts (output. #JC6 ). The BE2K will
energise the 'Fail to Start' alarm if the engine does not start after the
programmed number of attempts.
[CR. DELAY] [0 sec]........... Crank delay Time: 0-15 secs. This delay allows external electronic
equipment (governor or electronic controller) to set up. The Fuel
Solenoid output energises first. The engine will crank after [CR. DELAY]
seconds.
[CRANK] [5 sec] ................. Cranking Time: 3-15 secs. Maximum insertion time of the starter motor.
The timer is cleared if the engine starts to run.
[REST] [5 sec]..................... Rest Time: 3-15 secs. Timing between the crank attempts. If a
[PREGLOW] is programmed, the #JC1 output will energise during the
Rest Time.
[WARM UP] [5 sec] ............ Engine Warm-Up time: 0-59 secs or 1-15 mins. The Contactor of the
Generator will close after the [WARM UP] timing.
[COOLING] [15 sec] .......... Cooling Down Time: 0-59 secs or 1-15 mins. This timer allows the
Alternator to cool (the Contactor opens and the engine runs Off-Load).
[STOP] [20 sec] ................. Stop Cycle: 1-59 secs or 1-15 minutes. This timer controls the output
#JC4. The display indicates the [STOPPING] message.
[EJP TIME] [0 sec] ............. EJP Control: 0-59 secs or 1-50 minutes. This timer delays the action of
the contactor, if the engine has been started using the EJP.
[ BYPASS] [5 sec] ............. Engine Alarms Bypass: 2-90 secs. This timer disables the OIL
pressure, Alarm1,Temperature1 and 2 alarms during the start sequence.
[OV/SPEED] [INHIBIT] ...... Over Speed setting: 100-4000 rpm or [INHIBIT]. The engine shuts
down if the speed rises above the limit for [T OV/SPD] seconds. The
[INHIBIT] code (>4000 r.p.m.) disables the Over Speed control.
[T OV/SPD] [1 sec] ............. Over Speed bypass delay: 1-10 secs. It bypasses the Over Speed
[OV/SPEED] shut down.
[UNDSPEED] [INHIBIT] .... Under Speed setting: [INHIBIT] or 100-4000 r.p.m.. The protection is
bypassed for [T UN/SPD] seconds (section 8.1.15). It is enabled only if
the Contactor of the Generator is closed. The [INHIBIT] code (setting
<100 r.p.m.) disables the Under Speed control.
[T UN/SPD] [6 sec] ............. Under Speed bypass delay: 1-10 secs. It bypasses the Under Speed
shut down.
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 22
[CRANKOFF] [300 RPM] .... Crank Termination setting: 100-800 r.p.m.. At this speed, the BE2K
disables the cranking mechanism.
[TEETH N.] [INHIBIT] ........ Number of Teeth of the Flywheel: [INHIBIT] or 1-500 teeth. The
[INHIBIT] code (setting <1 ) inhibits the reading of the Speed and
disables the control of the Speed (section 7.5).
[WARN OIL] [INHIBIT] ....... Low Oil Pressure Warning threshold: [INHIBIT] or 0,1-20.0BAR. If the
Oil Pressure drops below the setting for 15 seconds (continuously) the
warning alarm will energise (section 8.1.2). The setting [INHIBIT]
(<0.1BAR) disables the reading of the display (section 7.5) and keeps
the alarm from sounding.
[HI TEM] [INHIBIT] ............. High Temperature Warning threshold: 40-250°C or [INHIBIT].
If the Temperature rises above the setting for 15 seconds (continuously)
the warning alarm will energise (section 8.1.5). The setting [INHIBIT]
(>250°C) disables the reading of the display (section 7.5) and keeps the
alarm from sounding.
[LO TEM] [INHIBIT] ............ Low Temperature Warning threshold: [INHIBIT] or 1-80°C.
If the Temperature drops below the setting for 15 seconds (continuously)
the warning alarm will energise (section 8.1.5). The setting [INHIBIT]
(<1°C) disables the Low Temperature warning.
[ D+/WL] [8.0 Vdc] ............ Engine running trigger: 3-20Vdc, [INHIBIT]. If the voltage of the
Charger Alternator rises above this threshold, the BE2K terminates
cranking and energises the green LED 'ENGINE RUNNING' (section
4.0). If the Charger Alternator fails while the engine is running, the
Charger Failure alarm energises (see section 8.1.7).The [INHIBIT] code
(> 20Vdc) disables the Belt Break shut down (see section 8.1.7)
[ IDLE ] [INHIBIT] .............. IDLE speed control: INHIBIT,1-59secs, 1-15 mins or [NO STOP]. The
output #JC-3 energises in order to maintain the IDLE speed of the
engine. The output shuts down automatically after a timeout. The output
should be connected to a relay able to control the governor of the
engine.
7.6.3 [GENSET >] Parameters List. The name of the parameters and defaults are indicated below
on the left side. The right side describes the parameter.
[G OVERV] [500 V] ............ Generator Over Voltage setting: 60-998 Vac or [INHIBIT]. The engine
shuts down if the [G OVERV] voltage rises above the setting for [T
OVERV] seconds. The setting [INHIBIT] (>998V) disables the Over
Voltage alarm (section 8.1.14).
[T OVERV] [1 sec] .............. Over Voltage bypass timing: 1-15 seconds (see above).
[G UNDERV] [320 V] .......... Generator Under Voltage setting: 60-998 Vac or [INHIBIT]. The BE2K
shuts down the engine, after a cooling down time, if the voltage drops
below the [G UNDERV] setting for [T UNDERV] seconds. The [INHIBIT]
code (<60V) disables the alarm. The BE2K monitors the Under Voltage
only if the Contactor of the generator is closed (section 8.1.14).
[T UNDERV] [5 sec]............ Under Voltage bypass timing: 1-15 seconds (see above)
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 23
[G OVERHz] [55 Hz] .......... Generator Over Frequency setting: 20.0-70.0 Hz or [INHIBIT]. The
Gen-Set shuts down if the Over Frequency persists for at least [T
OVERHz] seconds. The [INHIBIT] (>70Hz) disables the Over Frequency
alarm (section 8.1.9).
[T OVERHz] [1 sec] ............ Over Frequency bypass timing: 1-15 seconds (see above)
[G UND/Hz] [48 Hz] ........... Generator Under Frequency setting: [INHIBIT] or 20.0-70.0Hz. The
engine will shut down, after a cooling down time, if the Under Frequency
persists for at least [T UND/Hz] seconds. The [INHIBIT] disables the
alarm. The BE2K monitors Under Frequency only if the Contactor of the
generator is closed (section 8.1.10).
[T UND/Hz] [6 sec] ............. Under Frequency bypass timing: 1-15 seconds (see above)
[OVER KW] [INHIBIT] ......... Over Power kW setting: 10-5000 kW or [INHIBIT]. The BE2K opens
the contactor and shuts down the engine, if the power rises above the
[OVER KW] setting for at least 30 seconds (section 8.1.12). The
[INHIBIT] setting (>5000kW) disables the alarm.
[OVER KVA] [INHIBIT] ....... Over Power kVA setting: 10-5000 kVA or [INHIBIT]. See the
description for [OVER KW] (see above) and section 8.1.12. The
[INHIBIT] code disables the Over kVA alarm.
[Max. KW] [INHIBIT] ........... Over Active Power warning: 10-5000 kVA or [INHIBIT]. You can
energize a programmable output if the active power exceeds the setting
(see section 7.6.6).
[T Max. KW] [6 sec] ........... Timing delay: 0-59 secs/1-40 minutes.
[Min. KW] [INHIBIT] ............ Under Active Power warning: 10-5000 kVA or [INHIBIT]. You can
energize a programmable output if the active power falls under the
setting (see section 7.6.6).
[T Min. KW] [6 sec] ............ Timing delay: 0-59 secs/1-40 minutes.
[TIMEOUT] [INHIBIT] .......... Test Time Out: 1-60 mins or INHIBIT. This timing allows you to limit the
running time of the engine if a remote computer, or Mobile Phone, has
been used to order the start. After the timeout, the engine will stop
automatically. The setting [INHIBIT] allows you to run the engine until
the BE2K receives a STOP command (either from PC or Mobile Phone).
In case of failure of the serial interface, the engine will always stop after
one minute.
[OVER Aac] [INHIBIT] ....... Over Current Shut Down setting: 10-9900Aac or [INHIBIT]. If the
Current rises above the [OVER Aac] setting for at least [T OVER A]
seconds, the genset shuts down (section 8.1.13). The [INHIBIT] setting
(>9900A) disables the alarm.
[T OVER A] [6 sec] ............ Over Current Shut Down bypass Timing: 1-59 secs/1-15 minutes.
[WARN Aac] [INHIBIT] ...... Over Current Warning setting:10-9900Aac or [INHIBIT]. If the Current
rises above this setting for at least [T OVER A] seconds, the warning
alarm output energises (#JB4, section 8.1.13). The [INHIBIT] setting
(>9900A) disables the alarm.
[T WARN A] [6 sec] ........... Over Current Warning timing: 1-59 secs or 1-15 minutes (see above).
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 24
[HORN] [1 min] .................. Alarm Horn time out: 5-59secs, 1-15minutes or [NO STOP]. The alarm
shuts off automatically after the programmed time period. The setting
[NO STOP] keeps the alarm from shutting off. To silence the alarm, push
the ‘ACK’ pushbutton. Further details are explained in section 8.0.
7.6.3A [TEST >] Parameters List. The name of the parameter is indicated on the left side of the
page, followed by its own default. The right side describes the parameters and options.
[STATUS] [OFF].................. Automatic periodic TEST: [ON] or [OFF]. The selection '[ON]' enables
the Automatic Periodic Test. The selection '[OFF]' disables the
Automatic Periodic Test. If you select the [ON] code, you must set the
following parameters: [INTERVAL], [DURATION] [SCH.DATE] and
[SCH.TIME] (see later in this section). The [STATUS] [ON] can energise
the alarm [CYC-ERR] as described in the section 8.1.20.
[INTERVAL] [1 DAYS] ....... Period of time between Automatic periodic TEST: 1-60 days.
[DURATION] [5 min] .......... Duration of the Automatic periodic TEST: 1-99 minutes.
[SCH.DATE] [01/01/00] ...... Automatic periodic TEST: scheduled DATA of the Automatic test. The
data is programmed [day/month/year] or [month/day/year] according to
the [DATE FRM] (see section 7.6.7). The parameter is automatically
updated (see section 7.2) to inform you about the date of the next TEST
cycle. In order to avoid the [CYC-ERR] alarm, make sure not to set the
scheduled date at a time that has already occured.
[SCH. TIME] [ 00:00] ........ Automatic periodic TEST: scheduled time ([hour:minute]) of the first
automatic TEST cycle. The display updates after each test cycle (see
parameter list in the section 7.2).
7.6.4 [FUEL >] Fuel Level Warning Setting. The name of the parameter is indicated on the left
side of the page, followed by its own default. The right side describes the parameter and the
available options. For programming see section 7.6a/b----/k.
[LO FUEL] [INHIBIT]........... Minimum Fuel Level Warning setting: [INHIBIT] or 1-99%. To allow
the fuel level to stabilize, a 15 second delay is provided. The [INHIBIT]
setting (<1%) disables the alarm.
[HI FUEL] [INHIBIT] ............ Maximum Fuel Level Warning setting: 1-99% or [INHIBIT]. To allow
the fuel level to stabilize, a 15 second delay is provided. The [INHIBIT]
setting (>99%) disables the alarm.
[PUMP ON] [INHIBIT] ......... Pump start setting: [INHIBIT] or 1-99%. The ‘Fuel Transfer Pump’ is
turned on if the level falls under the [PUMP ON] setting. The [INHIBIT]
setting (<1%) disables the PUMP.
[PUMP OFF] [INHIBIT]........ Pump stop setting: [INHIBIT] or 1-99%. The Fuel Transfer Pump is
turned off if the level rises above the [PUMP ON] setting. The [INHIBIT]
setting (>99%) disables the PUMP.
7.6.5 [SENSORS >] ........... Sensor settings. The first column indicates the name and the
value of the physical parameter. The range is 0-20.0 Bar (Pressure), 0-250°C (Temperature)
and 0%-99% (Fuel Level). The second column indicates the OHM settings (0-2000). To modify the
parameter, push the [^] or [v] pushbutton. To modify the Ohm value, push the [ACK] and [^] (or [v])
pushbuttons simultaneously. If the resistance of the sensor is over 2000 Ohm, the Sensor warning
alarm is triggered (see section 13.0). The settings follow:
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 25
[P1 0.0] [ 010 Ohm] ......... Pressure correlation to Ohm resistance point #1
[P2 2.0] [ 051 Ohm] ......... Bar to Ohm point #2
[P3 4.0] [ 086 Ohm] ......... Bar to Ohm point #3
[P4 6.0] [ 122 Ohm] ......... Bar to Ohm point #4
[P5 8.0] [ 152 Ohm] ......... Bar to Ohm point #5
[P6 10.0] [ 180 Ohm] ...........Bar to Ohm point #6
[F1 00%] [10 Ohm] ......... Fuel Level correlation to Ohm resistance point #1
[F2 20%] [50 Ohm].......... Level % to Ohm point #2
[F3 50%] [100Ohm].......... Level % to Ohm point #3
[F4 80%] [150Ohm] ......... Level % to Ohm point #4
[F5 90%] [200Ohm].......... Level % to Ohm point #5
[F6 99%] [250Ohm].......... Level % to Ohm point #6
7.6.6 [ I/O >] Programmable I/O and options. The name of the parameter is indicated on the left side
of the page, followed by its own default. The right side describes the parameters and options.
It is possible to transfer the status indicated in table 7.6.6 into programmable outputs 1-2-3.
Table 7.6.6
[rent = 0] The rental contract time period has terminated (0 hours remaining)
[INP JH1] [n.o.] ................... INPUT1 (#JH1) POLARITY: normally open or closed ([n.c.])
[INP JH2] [n.o.] ................... INPUT2 (#JH2) POLARITY: normally open or closed ([n.c.])
[INP JH3] [n.o.] ................... INPUT3 (#JH3) POLARITY: normally open or closed ([n.c.])
[JH1 MODE] [WARNING] ... Programmable options for AUXILIARY INPUT1. The [STOP] selection
shuts off the engine immediately. The [COOLING] selection shuts off the
engine after the cooling down time. The [WARNING] selection provides
a warning only (see section 8.1.19). The [KG-ON] option allows you to
illuminate the green LED KG-ON, on the front panel. A normally open
contact is required for this input.
[JH2 MODE] [WARNING] ... Programmable options for AUXILIARY INPUT2. In addition to the
options [STOP],[COOLING] and [WARNING], the JH2 can monitor an
external KEY SWITCH for MANUAL operating mode ([KEY MAN] see
section 20B). The [KM-ON] option, finally, allows you to illuminate the
green LED KM-ON on the front panel (a normally open contact is
required for this input).
[JH3 MODE] [WARNING] ... Programmable options for AUXILIARY INPUT3. In addition to the
options [STOP],[COOLING] and [WARNING], the JH3 monitors an
external KEY SWITCH for 'AUTO' operating mode ([KEY AUTO] see
section 20B). Finally, the [ EJP1 ] option allows you to start the engine
immediately. After the [EJP TIMER] (see section 7.6.2), the BE2K will
energize the contactor of the generator (a normally open contact is
required for this input).
[ALARM 2] [n.o].................. Alarm 2 Switch (input #JF8): normally Open or Closed ([n.c]).
[TEMPER.2] [n.o] ............... Temper. 2 Switch (input #JF6): normally Open or Closed ([n.c]).
[SIMULAT. ] [n.o] ............... Mains Simulation Input polarity: normally Open or Closed ([n.c]).
The following 15 parameters allow you to program the output relays of the BE15 board. The available
programmable parameters are indicated in table 1.
[BE15 o01 ] --- [BE15 o15 ] Be15 Programmable outputs: see the following table
7.6.7 [SETTING>] Miscellaneous parameters. The name of the parameter is indicated on the left
side of the page, followed by the default. The right side describes the parameter and the available
options. For programming see section 7.6A/B----/K.
[PHASES] [3-PH N/R] ......... 3-Phase or single Phase Mode. For option ([3-PHASES]) connect L1-
L2-L3-N to generator and R-S-T to Mains. The option ([3-PH N/R])
inhibits the Phase-Sequence alarm. The option ([SINGLE]) features
single phase operation by connecting L1 and N for generator and R
(Line) and S (Neutral) to Mains. Leave open the terminal L2, L3 and T.
[DISPLAY] [MODE 4].......... It is not possible to change this setting. The [SAVE] pushbutton selects
the following 4 display modes:
[UNIT No.] [1] ...................... Node Address. To perform networking, it is possible to connect up to
nine units on the same link (unit number [1] up to [9]).
[DATE FRM] [DD/MM/YY]... Clock setting mode. The selection [MM/DD/YY] allows you to set the
clock in the form Month/Day/Year. Otherwise, the default programming
will set the form as DAY/MONTH/YEAR.
(A) - Push the [MODE-SAVE] pushbutton. The [SAVE?] message will appear for a second and then,
the [YES NO] message will ask you whether or not you would like to save. The message ‘YES’ is
above the [<] pushbutton and the message ‘NO’ is above the [>] pushbutton.
(B) - Push the [<] or [>] pushbutton, as desired, to complete the task.
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 29
(C) - The messages [SAVE....] and [OK] confirm the memorization. If the [>] pushbutton is pressed,
the [No SAVED] message appears for a second and the BE2k will turn off automatically.
(E) - Disconnect the supply for a few seconds, and then reconnect the supply.
(F) - We recommend that you check all modifications by starting the engine and comparing the
meaurements with external reference instruments.
CALIBRATION TABLE
NOTE: It is possible to exit the System Utilities by removing the power supply at anytime. If the
display indicates [CLEAR...], [CLEARING], [LOADING] or [MEM INIT] message do not interrupt the
power supply.Wait until you see the [OK] message. This procedure avoids corruption of the memory.
- History Event messages: [WARN OIL] [FAULT 02] (see section 7.4.5)
8.1.3 High Engine 'Temperature 1' shut down
- A red LED on the front panel indicating ‘TEMPERATURE’ shut down is provided.
- Terminal input: #JF3
- Bypass timing: [BYPASS] (section 7.6.2).
- Alarm static outputs: #JB7/8/9 (parameter [GEN-SET] section 7.6.6).
- The engine shuts down after a programmable Cooling Down Time.
- Memory Event Message: [TEMPER 1] (see section 7.4.5)
8.1.4 High Engine 'Temperature 2' shut down (Temperature Switch 2/#JF6)
- Temperature 2 Input Switch terminal: (#JF6). The switch can operate as (section 7.6.6):
1)-[TEMPER.2] [ n.o. ] The engine shuts down if the contact is grounded.
2)-[TEMPER.2] [ n.c. ] The engine shuts down if the contact is not grounded.
- Shut Down message in the ‘Warning’ menu: [TEMPER 2] (section 7.1.4)
- Alarm static outputs: #JB7/8/9 (parameter [GEN-SET] section 7.6.6).
- Bypass timing: [BYPASS] (section 7.6.2).
- Memory Event Message: [TEMPER 2] (see section 7.4.5)
- Over Current Warning message in the ‘Warn.’ menu: [WARN Aac] (section 7.1.2)
- Specific alarm output for Current Warning: Output # JB4
- History Event Messages: [OVER Aac]/[WARN Aac]/[OVERLOAD] (see section 7.4.5)
8.1.18 Service Prompt alarm (See the section 7.4.3 for details and description)
- Memory Alarm Message: [SERVICE] (see sections 7.4.3 and 7.4.5)
8.1.20 [CYC-ERR] Periodic Test Error (see section 7.6.3A for programming)
This message indicates that the Automatic Periodic Test has failed in the following way:
a) - the Vdc power supply has been removed and BE2K was not able to perform the Automatic
Periodic Test (NOTE)
b) - the scheduled date [SCH.DATE] of the Automatic Periodic Test is wrong or has been improperly
modified.
To cancel the alarm use the following intructions:
1) - Verify the status of the real time clock (see section 7.4.4). Adjust the clock if necessary.
2) - Enter the Programming task and disable the TEST (see section 7.6.3A) if you do not need it
anymore. Otherwise, if you want to restart the TEST, set the [DURATION], [SCH.DATE] and
[SCH.TIME] parameters according to your needs.
3) - Save the parameters (see section 7.6).
4) - Turn the BE2K to Manual mode, enter the menu 'Warning', and push the [ACK] pushbutton in
order to remove the [CYC-ERR] alarm.
(NOTE) if the BE2K is in manual operating mode, the scheduled time of the Periodic Test will be
updated properly and the BE2K will not generate an alarm
#JC-7 +V Battery input connection Common Plus to the relay Internal electronic
output contacts 4 Adc Fuse
#JC-8 Fuel Solenoid output relay Energised to run 10.7
Positive output logic
#JC-9 Fuel Transfer Pump output Static Output (active low) 7.6.4
(Programmable OUTPUT #6)
#JC-10 Mains Simulation Switch input If grounded, simulates the 10.5 - 3.04
Mains presence
#JB-1 Engine Running static output Flag Active ‘low’ static output 10.6 – 4 - 10.11
#JB-2 Battery Voltage static output alarm Active ‘low’ static output 10.6 - 8.1.17
#JB-3 ‘Generator Available’ output Flag Active ‘low’ static output 10.6 - 7.4.1
#JB-4 Current Warning static output Active ‘low’ static output 10.6 – 8.1.13
#JB-5 Fail to Start static alarm output Active ‘low’ static output 10.6 – 7.6.2 – 8.1.6
#JB-6 Common Fuel Alarm static output Active ‘low’ static output 10.6 – 7.6.5 – 8.1.11
#JB-7 Programmable static output ‘1’ Active ‘low’ static output 10.6 - 7.6.6
#JB-8 Programmable static output ‘2’ Active ‘low’ static output 10.6 - 7.6.6
#JB-9 Programmable static output ‘3’ Active ‘low’ static output 10.6 - 7.6.6
#JB-10 Programming Enable input switch Enables the programming 10.5 - 7.6
#JM-1 Alternator Excitement 3W, Positive D+ /W.L. connection 4 – 8.1.7 – 10.11
output
#JM-2 D+ /W.L. input active high Connected to the JM-1 4 – 8.1.7 – 10.11
terminal and to D+/W.L. of
the Charging Alternator
#JM-3 Pick-Up (+) signal ‘high’ input Pick up (+) input or 7.6.2 - 8.1.15 - 10.12
connect to +Vbatt in case
of use of 'W'.
#JM-4 Pick-Up (-) signal ‘low’ input or 'W' Pick up (-) input or 'W' 7.6.2 - 8.1.15 - 10.12
#JM-5 Ground connection Pick up shield 7.6.2 - 8.1.15 - 10.12
#JM-6 Temperature Sender input Resistive Sender 7.6.5 - 8.1.5 - 10.9
#JM-7 Oil Pressure Sender input Resistive Sender 7.6.5 - 8.1.2 - 10.8
#JM-8 Fuel Level Sender input Resistive Sender 7.6.5 - 8.1.11 - 10.10
#JM-9 Common Sender ground sense Remote ground sense
#JM-10 Remote Engine Test Switch input Engine test 3.03 – 10.5
#JG-1-8-9 Not used
#JG-2 RX Line (Input) RS232C Interface 11.0
#JG-3 TX Line (Output) RS232C Interface 11.0
#JG-4 DTR (Output) RS232C Interface 11.0
#JG-5 Common Ground RS232C Interface 11.0
#JG-6 DSR (Input) RS232C Interface 11.0
#JG-7 Internal 4K7 Pull-Up RS232C Interface 11.0
(*NOTE) the sum of all output current must not be higher than 4 Amps.
10.13 Microprocessor
Microprocessor: ..................................................................Mitsubishi M30624FGFP (16MHz)
Safety control: .....................................................................Fully hardware WATCHDOG
10.14 Environmental
Operating temperature range:.............................................-25 °C to +65 °C
Vibration: ............................................................................40mm/sec
Operating Environment: ......................................................indoors-outdoor
A software program running under WIN/98/2000/me/XP operating systems is provided to control and
monitor all parameters. Using this software, you may also transfer alarms and measurements.
An optional board (BE15) includes MODBUS protocol, RS485, and drivers for all kinds of
Analog/GSM/GPRS modems.
12.0 Troubleshooting
)WARNING: TO AVOID PERSONAL INJURY, THE FOLLOWING INSTRUCTIONS ARE FOR
QUALIFIED PERSONNEL ONLY.
( L ) The display shows the [FAULT XX] messages or the reading(s) of the sensors are
unstable
- Compare the programming of the Sensor with the manufacturer data sheet.
- Check the wiring connection of the sender(s) by using an Ohmmeter.
- Check the programmed number of teeth and verify the cable shielding of the Pick-up.
- Verrify the connection of the #JM9 terminal to ground.
- The Battery is not properly grounded
( M ) The Mains fails but the BE2K does not start the engine
- Verify if the BE2K is in AUTO operating mode (see section3.0).
- The timers [FAILURE] and [BREAKER] are counting: wait for the time-out.
- Check the setting of the Mains Failure parameters: Over/Under Voltage and Frequency.
- Check the setting of the [FAILURE], [RESTORE] and [BREAKER] timers.
- The MAINS SIMULATION is used: check the message [EXT ON] and [EXT OFF] (section 3.04).
- There is an Alarm on the front panel: verify the status of the red LEDs on the panel.
- The green ‘ENGINE RUNNING’ LED is lit; the BE2K detects an un-true engine running status
( N ) The engine starts but the BE2K does not close the Contactor (KG)
- If the display indicates [WARM UP]: wait for the end of warm up timing.
- If the display indicates [WAIT GEN]: an electrical parameter of the generator is out of the limit.
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 41
- The BE2K is not in automatic operating mode or the electrical parameters are outside limits.
(O) The BE2K opens the Contactor (KG) and the engine does not stop
- The BE2K is counting the cooling down time (message [COOLING] on the display).
- The ENGINE TEST remote control has been energised.
- A new cycle of MAINS FAILURE has been initiated.
(P) The BE2K does not display Speed, Oil pressure, Temperature or Fuel%
- to display 'Oil pressure', it is necessary to set an alarm in the parameter [WARN OIL]
- to display 'Temperature', it is necessary to set an alarm in the parameter [WARN TEM]
- to display 'Fuel Level', it is necessary to set an alarm in the parameter [LO FUEL]
- to display 'Speed', it is necessary to set a number in the parameter [TEETH N.]
NOTE: see section 7.6 for programming
13.0 [FAULTXX] Messages
The 'Warning' menu can display the following messages (see also section 7.1).
[FAULT 01]/[MEM ERR.]: the BE2K has an internal memory failure. It is possible to recover the
normal operating mode of the Memory by using the System Utility as described in the section 8.1.21
[FAULT 02]: Oil Sensoropen circuit detection (see section 12 and 8.1.2)
[FAULT 03]: Temperature Sensor open circuit detection (see sections 12 and 8.1.5)
[FAULT 04]: Fuel Level Sensor open circuit detection (see sections 12 and 8.1.11)
[FAULT 05]: Pick-Up open circuit detection (see section 12 and 8.1.15)
[FAULT 06]: Indicates an error on a programmable parameter (see note 4 in section 7.6)
[FAULT 07]: The BE2K is not receiving the expected input from Pick-Up, or the detected speed is
below the Under Speed setting for 150 seconds continuously (section 8.1.15).
OVER SPEED
FAIL TO START red LED indicator
LOW OIL PRESSURE red LED indicator
red LED indicator [ACK] ALARM
ACKNOWLEDGE
push button
4-Digit display
GENERATOR
4-Digit display VOLTAGE and
CONTACTOR
KG green LED
indicators
Mode Display 4-Digit display
(yellow
KM
indicators) MAINS
CONTACTOR
and VOLTAGE
green LED
indicators
Indicates that
the LED is on
(Hz/V mode)
[MODE-SAVE] [ ENABLE]
pushbutton ENGINE [START] pushbutton
Indicates that [AUTO/MANUAL]
pushbutton [OFF / RESET]
the LED is selection
blinking pushbutton pushbutton
ENGINE STOP
(PF/Aac Mode) pushbutton with
LED indicators
‘DATA/h’ menu
yellow LED
[V] DOWN
pushbutton
‘ENGINE’ menu
yellow LED
[<] LEFT [>] RIGHT
pushbutton
pushbutton
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 44
-Vdc
+Vdc
(max36V)
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 45
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 46
DATE SIGNATURE
By means of an external 3-position key switch it is possible to select the operating modes of the BE2K. The
[AUTO-MAN] push button on the front panel will be disabled.
BE2K can operate in 2 modes : MAN-OFF-AUTO or RUN-OFF-AUTO.
MAN-OFF-AUTO:
(A) - Program the [JH2 MODE] for MANUAL operating mode ([KEY MAN] see section 7.6.6) and the [JH3
MODE] for AUTO operating mode ([KEY AUTO] see section 7.6.6).
(B) - Connect the 'MAN' key switch section to the input #JH2. Connect the other side of the switch to battery
minus.
(C) - Connect the 'AUTO' key switch section to the input #JH3. Connect the other side of the switch to battery
minus.
(D) - Leave the key switch section 'OFF' unconnected (available for other function).
(E) - The #JH1 input remains available for other use
(F) - The key switch allows you to enter the operating mode directly. The 'OFF' operating mode clears alarms
and shuts down the engine.
NOTE:
A) It is possible to use the [OFF] pushbutton on the front panel to enter the OFF operating mode at anytime. In
order to restore the operating mode, it is necessary to turn the KEY-SWITCH to OFF and then to AUTO (or
MAN).
B) When the battery supply is applied, the BE2K enters directly into the operating mode according to the key-
switch position.
C) BE2K features programmable outputs (section 7.6.6, option '[AUTO]) to repeat the AUTO operating mode
status remotely.
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 47
20C-NFPA/110 Compliance
In case of shut down, in auto operating mode, the BE2K transfers the load to the Mains (if the Mains is within
the limits as indicated in section 7.6.1). To force the Mains contactor closed, as prescribed in NFPA-110 norms,
we recommend that you use the following instructions:
(A) – Program the SHUT DOWN option in the programmable OUTPUT 1 (#JB7).
(B) – Connect the coil of a relay to programable OUTPUT 1 (#JB7) and battery plus.
(C) – Connect the N.O. contacts of the relay, to the MAINS SIMULATION input (#JC10) and to battery minus.
( A ) - Start the engine in MANUAL operating mode. Make sure the Battery voltage is over 12,0Vdc
( B ) - Wait for the generator to stabilize
( C ) - Push the [ENABLE] button until the message [CALIBR>] appears (12 seconds at least)
( D ) - Push the [>] button in order to select the parameter that you want to calibrate (see the list of the
parameters in the section 7.6.8)
( E ) - Provide a stable reference for the parameter (see column C in section 7.6.8)
( F ) - Push the [^] or [v] pushbuttons to adjust the parameter until you obtain a proper indication
( G ) - Push the [MODE-SAVE] pushbutton. The [SAVE?] message will appear for a second and then, the [YES
NO] message will ask you whether or not you would like to save. The message ‘YES’ is above the [<]
pushbutton and the message ‘NO’ is above the [>] pushbutton.
( H ) - Push the [<] or [>] pushbutton, as desired, to complete the task.
( I ) - The messages [SAVE....] and [OK] confirm the memorization. If the [>] pushbutton is pressed, the [No
SAVED] message appears for a second and the BE2k will exit the procedure.
( L ) - If the message [ERROR] appears, repeat the ‘G) -’ procedure.
( M ) - Stop the engine, disconnect the Vdc supply for a few seconds, and then reconnect the supply.
( N ) - We recommend that you check all measurements by starting the engine and comparing the readings with
the external reference instruments.
( A ) - Enter the programming mode (section 7.6), select the menu [SETTING>] (section 7.6.7)
( B ) - Program the option [PHASES] to [SINGLE] mode.
( C ) - Select the menu [MAINS>] (section 7.6.1) and program a proper [M UNDERV] setting
( D ) - Select the menu [GENSET>] (section 7.6.3) and program a proper [G UNDERV] setting
( E ) - GENERATOR: Connect JA1 to L1 and JA6 to Neutral.
( F ) - MAINS: Connect JA8 to Line and JA10 to Neutral.
21 SOFTWARE UPGRADES
The upgrade description follows:
7.17.81.
-The programming of 15 outputs has been introduced. The parameter [CR.DELAY] has been introduced to allow
the interface with electronic governor.
7.17.82 - 7.17.83 - 7.17.84 - 7.17.85
-The programming of RENT CONTRACT has been introduced (the programming is allowed by means of a PC).
8.17.85.
-The input circuits have been re-designed in order to work properly in high-humidity conditions
Bernini Design BE2K OEM's Manual Version 8.17.85 November 2007 48