Installation Manual FXMQ
Installation Manual FXMQ
Installation Manual FXMQ
INSTALLATION MANUAL
English
MODELS Français
Ceiling-mounted Duct type
ÅëëçíéêÜ
READ THESE INSTRUCTIONS CAREFULLY BEFORE INSTALLATION.
KEEP THIS MANUAL IN A HANDY PLACE FOR FUTURE REFERENCE.
LESEN SIE DIESE ANWEISUNGEN VOR DER INSTALLATION SORGFÄLTIG DURCH. Nederlands
BEWAHREN SIE DIESE ANLEITUNG FÜR SPÄTERE BEZUGNAHME GRIFFBEREIT AUF.
LIRE SOIGNEUSEMENT CES INSTRUCTIONS AVANT L’INSTALLATION.
CONSERVER CE MANUEL A PORTEE DE MAIN POUR REFERENCE ULTERIEURE. Portugues
LEA CUIDADOSAMENTE ESTAS INSTRUCCIONES ANTES DE INSTALAR.
GUARDE ESTE MANUAL EN UN LUGAR A MANO PARA LEER EN CASO DE TENER
ALGUNA DUDA.
Ðóññêèé
PRIMA DELL’INSTALLAZIONE LEGGERE ATTENTAMENTE QUESTE ISTRUZIONI.
TENERE QUESTO MANUALE A PORTATA DI MANO PER RIFERIMENTI FUTURI.
ÄΙΑΒΑΣΤΕ ΠΡΟΣΕΚΤΙΚΑ ΑΥΤΕΣ ΤΙΣ ΟÄΗΓΙΕΣ ΠΡΙΝ ΑΠΟ ΤΗΝ ΕΓΚΑΤΑΣΤΑΣΗ ΕΧΕΤΕ ΑΥΤΟ
ΤΟ ΕΓΧΕΙΡΙÄΙΟ ΕΥΚΑΙΡΟ ΓΙΑ ΝΑ ΤΟ ΣΥΜΒΟΥΛΕΥΕΣΤΕ ΣΤΟ ΜΕΛΛΟΝ.
LEES DEZE INSTRUCTIES ZORGVULDIG DOOR VOOR INSTALLATIE. BEWAAR DEZE HAN-
DLEINDING WAAR U HEM KUNT TERUGVINDEN VOOR LATERE NASLAG.
LEIA COM ATENÇÃO ESTAS INSTRUÇÕES ANTES DE REALIZAR A INSTALAÇÃO.
MANTENHA ESTE MANUAL AO SEU ALCANCE PARA FUTURAS CONSULTAS.
ПЕРЕД НАЧАЛОМ МОНТАЖА ВНИМАТЕЛЬНО ОЗНАКОМЬТЕСЬ С ДАННЫМИ
ИНСТРУКЦИЯМИ. СОХРАНИТЕ ДАННОЕ РУКОВОДСТВО В МЕСТЕ, УДОБНОМ ДЛЯ
ОБРАЩЕНИЯ В БУДУЩЕМ.
DAIKIN INDUSTRIES, LTD.
FXZQ20MVE, FXZQ25MVE, FXZQ32MVE, FXZQ40MVE, FXZQ50MVE FXKQ25MVE, FXKQ32MVE, FXKQ40MVE, FXKQ63MVE FXLQ20MHV1, FXLQ25MHV1, FXLQ32MHV1, FXLQ40MHV1, FXLQ50MHV1, FXHQ32MAVE, FXHQ63MAVE, FXHQ100MAVE
FXCQ20MVE, FXCQ25MVE, FXCQ32MVE, FXCQ40MVE, FXCQ50MVE, FXCQ63MVE, FXCQ80MVE, FXCQ125MVE FXAQ20MVE, FXAQ25MVE, FXAQ32MVE, FXAQ40MVE, FXAQ50MVE, FXAQ63MVE FXMQ40MAVE, FXMQ50MAVE, FXMQ63MAVE, FXMQ80MAVE FXKQ25MAVE, FXKQ32MAVE, FXKQ40MAVE, FXKQ63MAVE
FXMQ40MVE, FXMQ50MVE, FXMQ63MVE, FXMQ80MVE, FXMQ100MVE, FXMQ125MVE, FXMQ200MVE, FXMQ250MVE FXUQ71MV1, FXUQ100MV1, FXUQ125MV1 FXMQ100MAVE, FXMQ125MAVE, FXMQ200MAVE, FXMQ250MAVE FXAQ20MAVE, FXAQ25MAVE, FXAQ32MAVE, FXAQ40MAVE
FXLQ20MVE, FXLQ25MVE, FXLQ32MVE, FXLQ40MVE, FXLQ50MVE, FXLQ63MVE BEVQ71MVE, BEVQ100MVE, BEVQ125MVE FXLQ20MAVE, FXLQ25MAVE, FXLQ32MAVE, FXLQ40MAVE FXAQ50MAVE, FXAQ63MAVE
FXNQ20MVE, FXNQ25MVE, FXNQ32MVE, FXNQ40MVE, FXNQ50MVE, FXNQ63MVE FXMQ125MFV1, FXMQ200MFV1, FXMQ250MFV1 FXLQ50MAVE, FXLQ63MAVE FXUQ71MAV1, FXUQ100MAV1, FXUQ125MAV1
3P109591-1E.fm Page 1 Saturday, April 18, 2009 10:25 AM
FXHQ32MVE, FXHQ63MVE, FXHQ100MVE FXAQ20MHV1, FXAQ25MHV1, FXAQ32MHV1, FXAQ40MHV1, FXAQ50MHV1 FXNQ20MAVE, FXNQ25MAVE, FXNQ32MAVE, FXNQ40MAVE BEVQ71MAVE, BEVQ100MAVE, BEVQ125MAVE
FXSQ20MVE, FXSQ25MVE, FXSQ32MVE, FXSQ40MVE, FXSQ50MVE, FXSQ63MVE, FXSQ80MVE, FXSQ100MVE, FXSQ125MVE BEVQ50MVE FXNQ50MAVE, FXNQ63MAVE
EN60335-2-40,
DAIKIN.TCF.022E1/10-2007
0305020101
Shinri Sada
Manager Quality Control Department Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
1st of May 2009 Kita-ku, Osaka, 530-8323 Japan
3P109591-1E
01_EN_3P086156-6X.fm Page 1 Thursday, April 9, 2009 3:01 PM
English 1
01_EN_3P086156-6X.fm Page 2 Thursday, April 9, 2009 3:01 PM
2. Where corrosive gas, such as sulphurous acid gas, is pro- • Be sure to mount an air filter (part to be procured in the field)
duced. in the suction air passage in order to prevent water leaking,
Corroding of copper pipes or soldered parts may result in etc.
refrigerant leakage.
3. Near machinery emitting electromagnetic radiation. 2-2 ACCESSORIES
Electromagnetic radiation may disturb the operation of the
Check the following accessories are included with your
control system and result in a malfunction of the unit.
unit.
4. Where flammable gas may leak, where there is carbon
fibre or ignitable dust suspensions in the air, or where vol- 〈FXMQ40 · 50 · 63 · 80 · 100 · 125M(A)VE〉
atile flammables such as paint thinner or gasoline are Name
Metal Drain Insulation for
Sealing pad
handled. clamp hose fitting
Operating the unit in such conditions may result in fire. Quantity 1 pc. 1 pc. 1 each. 1 each.
• The air conditioner is not intended for use in a potentially
explosive atmosphere.
Shape Large
2. BEFORE INSTALLATION for liquid pipe
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01_EN_3P086156-6X.fm Page 3 Thursday, April 9, 2009 3:01 PM
FOR THE FOLLOWING ITEMS, TAKE SPECIAL • If supporting structural members are not strong enough
CARE DURING CONSTRUCTION AND CHECK to take the unit’s weight, the unit could fall out of place
AFTER INSTALLATION IS FINISHED. abd cause serious injury.
• Where the false ceiling is not noticeably on an incline.
a. Items to be checked after completion of work • Where there is no risk of flammable gas leakage.
• Where sufficient clearance for maintenance and service
If not properly done, what is
Items to be checked Check can be ensured. (Refer to Fig. 1)
likely to occur.
• Where piping between indoor and outdoor units is possi-
Are the indoor and outdoor unit The units may drop, vibrate or ble within the allowable limit. (Refer to the installation
fixed firmly? make noise.
manual of the outdoor unit.)
It may result in insufficient cool-
Is the gas leak test finished?
ing. CAUTION
Is the unit fully insulated? Condensate water may drip. • Install the indoor and outdoor units, power supply wiring and
Dose drainage flow smoothly? Condensate water may drip. connecting wires at least 1 meter away from televisions or
Dose the power supply voltage radios in order to prevent image interference or noise.
The unit may malfunction or (Depending on the radio waves, a distance of 1 meter may
correspond to that shown on
the components burn out.
the name plate? not be sufficient enough to eliminate the noise.)
The unit may malfunction or
Are wiring and piping correct?
the components burn out. (2) Use suspension bolts for installation. Check whether
Is the unit safely grounded? Dangerous at electric leakage. the ceiling is strong enough to support the weight of
Is wiring size according to The unit may malfunction or
the unit or not. If there is a risk, reinforce the ceiling
specifications? the components burn out. before installing the unit.
Is something blocking the air
It may result in insufficient cool- FXMQ40 · 50 · 63 · 80 · 100 · 125M(A)VE
outlet or inlet of either the
ing.
indoor or outdoor units?
Are refrigerant piping length
Min. 450
The refrigerant charge in the
and additional refrigerant
system is not clear.
charge noted down?
80M(A)VE
Did you hand the instruction manual over to your customer?
FXMQ100M(A)VE 1100
125M(A)VE
c. Points for explanation about operations Min. 700 (service space)
The items with WARNING and CAUTION marks in the instruc-
tion manual are the items pertaining to possibilities for bodily injury FXMQ200 · 250M(A)VE
and material damage in addition to the general usage of
the product. Accordingly, it is necessary that you make a full expla-
nation about the described contents and also ask your customers to
read the instruction manual.
470
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01_EN_3P086156-6X.fm Page 4 Thursday, April 9, 2009 3:01 PM
Suspension 1148
bolt (× 4) 1100
Tighten from above and below
(Double nut)
(2) Adjust the height of the unit.
(3) Make sure the unit is
1296
1380
of water leaks.
• When leveling the
150 mm
Approx.
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01_EN_3P086156-6X.fm Page 5 Thursday, April 9, 2009 3:01 PM
sufficiently resistant.)
〈Also, in cases where the temperature and humidity of the
refrigerant piping sections might exceed 30°C or RH80%,
reinforce the refrigerant insulation. (20 mm or thicker) Con-
densation may form on the surface of the insulating material.〉
〈Before refrigerant piping work, check which type of refrig-
erant is used. Proper operation is not possible if the types
of refrigerant are not the same.〉
CAUTION
CAUTION
• Use a pipe cutter and flare suitable for the type of refrig-
erant. Over-tightening may damage the flare and cause a refriger-
• Apply ester oil or ether oil around the flare portions ant leakage.
before connecting.
Use “ Table 3 ” as a reference if a torque wrench is not available.
• To prevent dust, moisture or other foreign matter from
Once work is complete, make sure there is no gas leaking. As
infiltrating the tube, either pinch the end or cover it with
the flare nut is tightened with the wrench, the torque will sud-
tape.
denly increase. From that position, tighten the nut to the angle
• Do not allow anything other than the designated refrig-
shown on “ Table 3 ”.
erant to get mixed into the refrigerant circuit, such as air,
• After checking the pipe-connection for gas leakage, be sure
etc. If any refrigerant gas leaks while working on the
to insulate the liquid and gas piping, referring to the figure
unit, ventilate the room thoroughly right away.
below.
• The outdoor unit is charged with refrigerant. • Wrap the sealing pad (accessory) only around the insulation
• Be sure to use both a spanner and torque wrench together, for the joints on the gas piping side.
as shown in the drawing, when connecting or disconnecting
CAUTION
pipes to/from the unit.
• To prevent flare nut cracking and gas leaks, be sure to use Be sure to insulate any field piping all the way to the piping
both a spanner and torque wrench together, as shown in the connection inside the unit. Any exposed piping may cause
drawing below, when connecting or disconnecting pipes to/ condensation or burns if touched.
from the unit.
• Refer to the Table 2 for the dimensions of flare nut spaces. Clamp (× 4)
• When connecting the flare nut, coat the flare section (both (accessory)
Small
inside and outside) with ester oil or ether oil, rotate three or sealing pad Insulation for
four times first, then screw in. (accessory) fitting (accessory)
• Refer to the Table 2 for tightening torque. (for gas line)
• Ventilate if refrigerant gas leaks while performing work.
Table 2
Gas pipe
Flare
Pipe
Tightening torque dimensions Flare shape
Liquid pipe
size
A (mm)
NOTE
φ 6.4
14.2 – 17.2N·m 8.7 – 9.1 • Attached piping is needed for connecting gas piping of
(1/4”)
φ 9.5 FXMQ200 · 250M(A)VE. Use attached piping according to
R0.4-0.8
0
45 ±2
(3/8”)
0
90 ±2
φ 12.7
A
49.5 – 60.3N·m 16.2 – 16.6 ing flange hex bolts (2) and spring washers (2).
(1/2”)
φ 15.9
(5/8”)
61.8 – 75.4N·m 19.3 – 19.7 • Connect refrigerant piping and branching according to the
attached installation manuals that come with the outdoor
NOTE unit.
The flare nuts used must be those included with the Indoor units to be Liquid piping
Gas piping diameter
connected diameter
main body.
φ19.1
FXMQ200M(A)VE φ9.5
Use attached piping.
φ22.2
FXMQ250M(A)VE φ9.5
Use attached piping.
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01_EN_3P086156-6X.fm Page 6 Thursday, April 9, 2009 3:01 PM
50mm or
(Flux has extremely harmful infulence on refrigerant piping
more
sysems. For instance, if the chlorine based flux is used, it
will cause pipe corrosion or, in particular, if the flux contains
fluorine, it will damage the refrigerant oil.)
50mm or
more
• Before brazing local refrigerant piping, nitrogen gas shall be
blown through the piping to expel air from the piping.
If your brazing is done without nitrogen gas blowing, a large
amount of oxide film develops inside the piping, and could • Keep piping as short as possible and slope it downwards
cause system malfunction. so that air may not remaine trapped inside the pipe.
• When brazing the refrigerant piping, only begin brazing after • Keep pipe size equal to or greater than that of the con-
having carried out nitrogen substitution or while inserting necting pipe (Vinyl pipe of 25 mm nominal diam. and
nitrogen into the refrigerant piping. Once this is done, con- 32 mm outer diam.).
nect the indoor unit with a flared or a flanged connection. • Use the attached drain hose and clamp.
• Nitrogen should be set to 0.02 MPa with a pressure-reducing Tighten the clamp firmly.
valve if brazing while inserting nitrogen into the piping. • Insulate the clamp metal with the sealing pad.
Metal clamp Large sealing pad
Refrigerant Pressurereducing valve
piping (accessory) (accessory)
Part to be Taping
brazed
hands
valve
Nitrogen Drain hose
Nitrogen 4mm or less
Metal clamp
Not recommendable but in case of emergency
You must use a torque wrench but if you are obliged to
install the unit without a torque wrench, you may follow the
installation method mentioned below. Tape Drain hose
After the work is finished, make sure to check that • There is negative pressure inside the unit relative to atmo-
there is no gas leak. spheric pressure when the unit is running, so be sure to
When you keep on tightening the flare nut with a spanner, provide drain frap on the drain outlet. (See the figure)
there is a point where the tightening torque suddenly • In order to prevent foreign matter from building up
increases. From that position, further tighten the flare nut inside the piping, you should avoid curves as much
the angle shown below: as possible, and arrange so the trap can be cleaned.
Table 3 NOTE
Further tightening Recommended arm length of • If converging multiple drain pipes, install according to the pro-
Pipe size cedure shown below. (Install a drain trap for each indoor unit.)
angle tool
φ 6.4 (1/4”) 60 to 90 degrees Approx. 150mm
or more
100mm
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01_EN_3P086156-6X.fm Page 7 Thursday, April 9, 2009 3:01 PM
FXMQ40 · 50 ·
8. ELECTRIC WIRING WORK 63M(A)VE
FXMQ80M(A)VE Size must
Sheathed
8-1 GENERAL INSTRUCTIONS FXMQ100M(A)VE H05VV- comply 0.75 -
15A wire 2
• All field supplied parts and materials and electric works must U3G with local 1.25 mm
FXMQ125M(A)VE (2 wire)
conform to local codes. codes.
• Use copper wire only. FXMQ200M(A)VE
• For electric wiring work, refer to also “Wiring diagram label” FXMQ250M(A)VE
attached to the electric parts box lid.
• For remote controller wiring details, refer to the installation NOTE
manual attached to the remote controller. 1. Allowable length of transmission wiring between indoor/outdoor units
• All wiring must be performed by an authorized electrician. and between the indoor unit and the remote controller is as follows.
• This system consists of multiple indoor units. Mark each (1) Outdoor unit – Indoor unit:
indoor unit as unit A, unit B..., and be sure the terminal board Max. 1000 m (Total wiring length: 2000 m)
wiring to the outdoor unit and BS unit are properly matched. (2) Indoor unit – Remote controller:
If wiring and piping between the outdoor unit and an indoor Max. 500 m
unit are mismatched, the system may cause a malfunction.
• A circuit breaker capable of shutting down power supply to 9. WIRING EXAMPLE AND HOW TO SET
the entire system must be installed.
• Refer to the installation manual attached to the outdoor unit
THE REMOTE CONTROLLER
for the size of power supply wiring connected to the outdoor 9-1 HOW TO CONNECT WIRINGS
unit, the capacity of the circuit breaker and switch, and wiring
(Remove the electric parts box lid and wire as shown in the figure below.)
instructions.
• Be sure to ground the air conditioner. FXMQ40 · 50 · 63 · 80 · 100 · 125M(A)VE
• Do not connect the ground wire to gas and water pipes, light- Electric parts box lid
ning rods, or telephone ground wires.
Ground wiring
• Gas pipes : might cause explosions or fire if gas leaks.
• Water pipes : no grounding effect if hard vinyl piping is Power supply wiring (*)
used. (Field wiring)
• Telephone ground wires or lightning rods : might cause
abnormally high electric potential in the ground during
lighting storms. Transmission
wiring (*)
8-2 ELECTRICAL CHARACTERISTICS (Field wiring)
MCA: Min. Circuit Amps (A); MFA: Max. Fuse Amps (A) Wire locking
kW: Fan Motor Rated Output (kW); FLA: Full Load Amps (A) bracket
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01_EN_3P086156-6X.fm Page 8 Thursday, April 9, 2009 3:01 PM
Power Power supply
supply wiring,
terminal X1M ground wiring
block
2. Tightening torque for the terminal screws.
T2
T1
Field • Use the correct screwdriver for tightening the terminal
supply
F2
F1 wire screws. If the blade of screwdriver is too small, the head
Terminal P2 Transmission of the screw might be damaged, and the screw will not be
block for P1 wiring
properly tightened.
remote
controller X2M • If the terminal screws are tightened too hard, screws
Remote might be damaged.
controller
Clamp wiring • Refer to the table below for the tightening torque of the
(accessory) terminal screws.
! " "#$ "$# %
! ", " %
FXMQ40 · 50 · 63 · 80 · 100 · 125M(A)VE & '(()
! " $ "$ %
! " "$ %
*+
Remote Terminal block Power supply ! " ", %
controller wiring for remote
controller terminal block 3. Do not connect wires of different gauge to the same ground-
ing terminal. Looseness in the connection may deteriorate
protection.
X2M X1M 4. Outside of the unit, keep transmission wiring at least 50 mm
away from power supply wiring. The equipment may mal-
function if subjected to electrical (external) noise.
Clamp (accessory)
5. For remote controller wiring, refer to the “INSTALLATION
Transmission wiring Power supply wiring MANUAL OF REMOTE CONTROLLER” attached to the
and ground wiring
remote controller.
FXMQ200 · 250M(A)VE 6. Never connect power supply wiring to the terminal
block for remote controller wiring. A mistake of the sort
CAUTION
could damage the entire system.
• Be sure to attach the sealing material or putty (field supplied) 7. Use only specified wire and tightly connect wires to termi-
to hole of wiring to prevent the infiltration of water as well as nals. Be careful wires do not place external stress on termi-
any insects and other small creatures from outside. Other- nals. Keep wiring in neat order and so as not to obstruct
wise a short-circuit may occur inside the electric parts box. other equipment such as popping open the electric parts
• When clamping the wires, be sure no pressure is applied to box lid. Make sure the lid closes tight. Incomplete connec-
the wire connections by using the included clamping material tions could result in overheating, and in worse case, electric
to make appropriate clamps. Also, when wiring, make sure shock or fire.
the lid on the electric parts box fits snugly by arranging the
wires neatly and attaching the electric parts box lid firmly.
When attaching the electric parts box lid, make sure no wires 9-2 WIRING EXAMPLE
get caught in the edges. Pass wiring through the wiring • Fit the power supply wiring of each unit with a switch and
through holes to prevent damage to them. fuse as shown in the drawing.
• Make sure the remote controller wiring, the wiring between
the units, and other electrical wiring do not pass through the COMPLETE SYSTEM EXAMPLE (3 SYSTEMS)
same locations outside of the unit, separating them by at
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01_EN_3P086156-6X.fm Page 9 Thursday, April 9, 2009 3:01 PM
1. When using 1 remote controller for 1 indoor unit. (Nor- 9-3 CONTROL BY 2 REMOTE CONTROLLERS (Con-
mal operation) trolling 1 indoor unit by 2 remote controllers)
" $$ " $$ " $$ " $$ • When using 2 remote controllers, one must be set to “MAIN”
%&
'%(
%&
'%(
%&
'%(
%&
'%( and the other to “SUB”.
)%*+
)%*+ )%*+ )%*+
MAIN/SUB CHANGEOVER
%(
%(
%(
%( (1) Insert a screw driver into the recess between the upper
and lower part of remote controller and, working from the 2
,%*+ ,%*+ ,%*+ ,%*+
positions, pry off the upper part.
The remote controller PC board is attached to the upper
part of remote controller.
Upper part of
remote controller
!
"
#
2. For group control or use with 2 remote controllers
Lower part of
remote controller
/ %# 0#
" &&
'()'* # "$ 0
+',-
0& %
Insert the screwdriver here and gently work
off the upper part of remote controller.
1 $ # ##%#
"$ &" #%2#
'*
(2) Turn the MAIN/SUB changeover switch on one of the two
.',-
!
remote controller PC boards to “S”.
"#
(Leave the switch of the other remote controller set to “M”.)
(Factory setting) MS
Remote controller
Fig. 3
"$
PC board
%
Only one remote S
3. When including BS unit controller needs to be M
changed if factory
settings have
remained untouched.
! " # + ,- ! " #
$ %&
$ %&
Wiring Method (See ‘‘ELECTRIC WIRING WORK’’)
#
+ ,-
#
+ ,- (3) Remove the electric parts box lid
9-4 COMPUTERISED CONTROL (FORCED OFF
AND ON/OFF OPERATION)
(1) Wire specifications and how to perform wiring
• Connect the input from outside to terminals T1 and T2 of
the terminal block for remote controller.
[ PRECAUTIONS ]
1. A single switch can be used to supply power to units on the
same system. However, branch switches and branch circuit
breakers must be selected carefully.
2. Do not ground the equipment on gas pipes, water pipes or
lightning rods, or crossground with telephones. Improper
grounding could result in electric shock.
Wire specification Sheathed vinyl cord or cable (2 wire)
2
Gauge 0.75 - 1.25 mm
Length Max. 100 m
Contact that can ensure the minimum appli-
External terminal
cable load of 15 V DC, 10 mA.
English 9
01_EN_3P086156-6X.fm Page 10 Thursday, April 9, 2009 3:01 PM
10 English
00_CV_3P086156-6X.fm Page 2 Thursday, April 9, 2009 2:58 PM