EI 550 Manual
EI 550 Manual
EI 550 Manual
EI-550 Series
220V Class 1HP~10HP
440V Class 1HP~10HP
SAFETY INSTRUCTIONS
Always follow safety instructions to prevent accidents and potential hazards from
occurring.
Throughout this manual we use the following two illustrations to make you aware of
safety considerations:
Read this manual carefully to maximize the performance of EI-550 series inverter and
ensure its safe use.
WARNING
Do not remove the cover while power is applied or the unit is in operation.
Otherwise, electric shock could occur.
Do not remove the cover except for periodic inspections or wiring, even if the input
power is not applied.
Otherwise, you may access the charged circuits and get an electric shock.
2
Wiring and periodic inspections should be performed at least 10 minutes after
disconnecting the input power and after checking the DC link voltage is discharged
with a meter (below DC 30V).
Otherwise, you may get an electric shock.
Do not subject the cables to scratches, excessive stress, heavy loads or pinching.
Otherwise, you may get an electric shock.
CAUTION
Install the inverter on a non-flammable surface. Do not place flammable material
nearby.
Otherwise, fire could occur.
After the input power is applied or removed, the inverter will remain hot for a couple
of minutes.
Otherwise, you may get bodily injuries such as skin-burn or damage.
Do not apply power to a damaged inverter or to an inverter with parts missing even
if the installation is complete.
Otherwise, electric shock could occur.
Do not allow lint, paper, wood chips, dust, metallic chips or other foreign matter into
the drive.
Otherwise, fire or accident could occur.
OPERATING PRECAUTIONS
(1) Handling and installation
3
Do not place heavy items on the inverter.
Check the inverter mounting orientation is correct.
Do not drop the inverter, or subject it to impact.
Use the Type 3 grounding method for 220 V Class and special Type 3 for 440V class.
(Ground impedance: Below 100 ohm).
Take protective measures against ESD (Electrostatic Discharge) before touching the
PCB for inspection or installation.
Use the inverter under the following environmental conditions:
Ambient
- 10 ~ +50℃ (non-freezing)
temperature
Relative
90% RH or less (non-condensing)
Environment
humidity
Storage
- 20 ~ +60℃
temperature
Protected from corrosive gas, combustible gas, oil mist
Location
or dust
Altitude, Max. 1,000m above sea level, Max. 9.8m/sec2 (1.0G)
Vibration or less
(2) Wiring
Do not connect a power factor correction capacitor, surge suppressor, or RFI filter to
the output of the inverter.
The connection orientation of the output cables U, V, W to the motor will affect the
direction of rotation of the motor.
Incorrect terminal wiring could result in the equipment damage.
Reversing the polarity (+/-) of the terminals could damage the inverter.
Only authorized personnel familiar with RICH ELECTRIC inverter should perform
wiring and inspections.
Always install the inverter before wiring. Otherwise, you may get an electric shock or
have bodily injury.
Check all parameters during operation. Changing parameter values might be required
depending on the load.
Always apply permissible range of voltage to the each terminal as indicated in this
manual. Otherwise, it could lead to inverter damage.
When the Auto restart function is selected, stay away from the equipment as a motor
will restart suddenly after an alarm stop.
The “Stop” key on the keypad is valid only when the appropriate function setting has
been made. Prepare an emergency stop switch separately.
4
If an alarm reset is made with the reference signal present, a sudden start will occur.
Check that the reference signal is turned off in advance. Otherwise an accident could
occur.
Do not modify or alter anything inside the inverter.
Motor might not be protected by electronic thermal function of inverter.
Do not use a magnetic contactor on the inverter input for frequent starting/stopping of
the inverter.
Use a noise filter to reduce the effect of electromagnetic interference. Otherwise
nearby electronic equipment may be affected.
In case of input voltage unbalance, install AC reactor. Power factor capacitors and
generators may become overheated and damaged due to potential high frequency noise
transmitted from inverter.
Use an insulation-rectified motor or take measures to suppress the micro surge voltage
when driving 440V class motor with inverter. A micro surge voltage attributable to
wiring constant is generated at motor terminals, and may deteriorate insulation and
damage motor.
Before operating unit and prior to user programming, reset user parameters to default
settings.
Inverter can easily be set to high-speed operations, verify capability of motor or
machinery prior to operating unit.
Stopping torque is not produced when using the DC-Break function. Install separate
equipment when stopping torque is needed.
Provide a safety backup such as an emergency brake which will prevent the machine
and equipment from hazardous conditions if the inverter fails.
Do not conduct a megger (insulation resistance) test on the control circuit of the
inverter.
Refer to Chapter 5 for periodic inspection (parts replacement).
(7) Disposal
Many of the diagrams and drawings in this instruction manual show the inverter
without a circuit breaker, a cover or partially open. Never run the inverter like this.
Always place the cover with circuit breakers and follow this instruction manual when
operating the inverter.
5
CONTENTS
▇ Test Run.................................................................................................................................. 23
▇ Digital Operator (RCU-550) User Instruction .................................................................... 24
▇ LCD Display and User Instruction....................................................................................... 25
▇ Multi-function Monitor Items............................................................................................... 26
▇ Constants Selection and Setting............................................................................................ 27
▇ Simple Run Setting ................................................................................................................ 28
▇ LOCAL/REMOTE Selection ................................................................................................ 29
▇ Switching Chinese/English Display ...................................................................................... 30
6
CHAPTER 5 MAINTENANCE AND INSPECTION ......................................................... 101
7
Standard Specification
220V class 220Vclass 440V class
Voltage Class
single-phase 3-phase 3-phase
Model EI-550- S1L S2L S3L S5L 01L 02L 03L 05L 07L 10L 01H 02H 03H 05H 07H 10H
Max. Application Motor Output (HP) 1 2 3 5 1 2 3 5 7.5 10 1 2 3 5 7.5 10
Rated Output Current (A) 5 8 11 17.5 5 8 11 17.5 25 33 3.4 4.8 5.5 8.6 14.8 18
Features
Allowable Voltage
-15 ~ +10%
Fluctuation
Allowable Frequency
±5%
Fluctuation
Control Method Sine wave PWM (V/F control, Vector control selectable)
Frequency Control Range 0.1 ~ 400Hz
Frequency Accuracy Digital reference :± 0.01%(-10℃~ +50℃)
(Temperature Change) Analog reference :± 0.5% (25℃ ±10℃)
Frequency Setting Digital reference: 0.01Hz (less than 100Hz),0.1Hz(100Hz or more)
Resolution Analog reference: 1/1000 of max. output frequency
Control Features
8
Seven of the following input signals are selectable:
Forward/reverse run (3-wire sequence), external fault, fault reset , 16-step speed
operation,jog command, accel/decel time select, external baseblock, speed search
Multi-function input
command, accel/decel hold command, LOCAL/REMOTE selection,
communication/control circuit terminal selection, emergency stop fault, emergency stop
alarm UP/DOWN command, self-test, PID control cancel, PID integral reset/hold.
Three of the following ouput signals ( relay contact output, 2 photo-coupler outputs) are
selectable:
Fault, running, zero speed, at frequency, frequency detection (output frequency ≦or ≧set
Other Functions
Multi-function output
value), during overtorque detection, during undervoltage detection, minor error, during
baseblock, operation mode, inverter run ready, during fault retry, during UV, during speed
search, data output through communication, PID feedback loss detection.
Voltage vector control, RCU-550 digital operator full-range automatic torque boost, slip
compensation, DC injection braking current/time at start/stop, frequency reference
Standard Function bias/gain, MODBUS communications (RS-485/422, max. 19.2KBPS), PID control,
energy-saving control, constants copy, frequency reference with built-in potentiometer,
unit selection for frequency reference setting/display, multi-analog input.
Digital Operator Available to monitor frequency reference, output frequency, output current
Main circuit: screw terminals
Terminals
Control circuit: plug-in screw terminal
Wiring Distance between
100M or less
Inverter and Motor
Enclosure IP20
Cooling Method Forced air cooling
Ambient Temperature Open chassis -10℃ ~ +50℃
Environmental
9
CHAPTER 1 INSTALLATION
Inspection
Inspect the inverter for any damage that may have occurred during shipping.
Check the nameplate on the EI-550 inverter. Verify the inverter unit is the correct one for
the application. The numbering system of the inverter is as shown below.
EI- 550 - 01 L
Environmental Conditions
Verify the ambient condition for the mounting location.
-Ambient temperature should not be below -10℃ or exceed 50℃.
-Relative humidity should be less than 90% (non-condensing).
-Altitude should be below 3,300ft (1,000m).
Do not mount the inverter in direct sunlight and isolate it from excessive vibration.
Mounting
The inverter must be mounted vertically with sufficient horizontal and vertical space
between adjacent equipment (A= Over 6" (150mm), B= Over 2"(50mm)).
B B
10
Other Precautions
Do not install the inverter in a location where excessive vibration is present. Be cautious
when installing on presses or moving equipment.
The life span of the inverter is greatly affected by the ambient temperature. Install in a
location where temperature are within permissible limits (-10 ~ +50℃).
Do not install the inverter in a location where oil mist, combustible gas, or dust is present.
Install the inverter in a clean location or in an enclosed panel, free of foreign substance.
When installing the inverter inside a panel with multiple inverters or a ventilation fan, use
caution.
If installed incorrectly, the ambient temperature may exceed specified limits.
Inverter
Inverter Inverter
Inverter
Cooling fan
[When installing several inverters in a panel] [When installing a ventilating fan in a panel]
Install the inverter using screws or bolts to insure the inverter is firmly fastened.
11
Dimension
4-M4
Fig.1
4-M4
Fig.2
12
4-M4
Fig.3
Dimension in mm/Mass in kg
Voltage Capacity
W H D W1 H1 H2 Mass Fig.
Class (HP)
1HP
220V 109 165 150 100 125 20 1.4 1
2HP
Single-
phase 3HP
137 185 161 128 145 20 2.0 2
5HP
1HP
109 165 150 100 125 20 1.4 1
2HP
220V 3HP
137 185 161 128 145 20 2.0 2
3-phase 5HP
7.5HP
191 280 168 181 224 28 5.3 3
10HP
1HP
109 165 150 100 125 20 1.4 1
2HP
440V 3HP
137 185 161 128 145 20 2.0 2
3-phase 5HP
7.5HP
191 280 168 181 224 28 5.3 3
10HP
13
Standard Wiring
Example:220V/10HP
Thermal Braking
DC Reactor Overload Resistor
(Optional) Relay (Optional)
Short-circuit bar*
P1 P N P PR
MCCB
R R/L1
For Single-Phase, U/T1
Use R/L1,S/L2 S S/L2 EI-550-10L
T T/L3 V/T2 IM
Multi- S3
Fault Reset
Function S4 DIGITAL OPERATOR
RCU-550
Digital Operator KI
Analog Input 4~20mA P1
KC Multi-Function
0V Photocoupler Output
P2 DC+48V 50mA or Less
Shielded connection Terminal
PC
R+
P AM
R-
MODBUS S2 Analog Monitor Output
P FM
Communications Terminal Resistance DC0~+10V(2mA)
RS485/422 AC
1=/2W,120 Ohm
Max. 19.2kBPS S+ Output Frequency
P
Analog Monitor/Pulse
S- Monitor Selectable
14
Terminal Description
R/L1 S/L2 T/L3 N P1 P P PR U/T1 V/T2 W/T3
D C R eactor
3-Phase Pow er Input
M otor
D B R esistor
Braking resistor
P,PR Braking resistor connection
connection
DC reactor When connecting optional DC reactor,
P1,P
connection remove the main circuit short-circuit bar
DC power supply DC power supply input
P,N
input (P: positive,N: negative)
220V Class, type 3 grounding,
resistor under 100Ω
Grounding
440V Class, special type 3 grounding,
resistor under 10Ω
WARNING
Normal stray capacitance between the inverter chassis and the power devices inside the
inverter and AC line can provide a high impedance shock hazard. Do not apply power to
the inverter if the inverter frame is not grounded.
15
Precautions on Wiring
The internal circuits of the inverter will be damaged if the incoming power is connected and
applied to output terminals (U, V, W).
Use ring terminals with insulated caps when wiring the input power and motor wiring.
Do not leave wire fragments inside the inverter. Wire fragments can cause faults, breakdowns,
and malfunctions.
For input and output, use wires with sufficient size to ensure voltage drop of less than 2%.
Motor torque may drop if operating at low frequencies and a long wire run between inverter
and motor.
When more than one motor is connected to one inverter, total wiring length should be less
than 100m. Do not use a 3-wire cable for long distances. Due to increased leakage
capacitance between wires, over-current protective feature may operate or equipment
connected to the output side may malfunction.
Please reduce the constants of F080 CARRIER FREQUENCY to prevent the current leakage
when the wiring between the inverter and the motor is longer.
Connect only recommended braking resistor between the P and PR terminals. Never short P
and PR terminals. Shorting terminals may cause internal damage to inverter.
The main circuit of the inverter contains high frequency noise, and can hinder
communication equipment near the inverter. To reduce noise, install RFI filters or line noise
filters on the input side of the inverter.
Do not use power factor capacitor, surge suppressors, or RFI filters on the output side of the
inverter. Doing so may damage these components.
Always insure the CHARGE LED lamp for the power terminal are OFF before wiring
terminals. The charge capacitor may hold high-voltage even after the power is disconnected.
Use caution to prevent the possibility of personal injury.
Grounding
The inverter is a high switching device, and leakage current may flow. Ground the inverter to
avoid electrical shock. Use caution to prevent the possibility of personal injury.
Connect only to the dedicated ground terminal on the inverter. Do not use the enclosure or a
chassis screw for grounding.
Grounding wiring should be as thick as possible. Grounding wire should be as short as
possible and should be connected to the ground point as near as possible to the inverter.
The correct grounding is essential when using the inverter. 220V class: less than 100Ω.
440V class: less than 10Ω.
The grounding of the inverter should be separate from the grounding of welder.
Please refer to the below grounding method when there are multiple inverters used.
16
The specification of electric wires could be referred to the electrician regulation for the
safety.
17
Wiring and Terminal Screw Sizes
1. Control Circuit
Terminal Tightening Applicable Recommend
Model Screw Type
symbol torque Nm size mm2 size mm2
Twisted wire
0.5
0.5 ~1.25
MA, MB, MC M3 | 0.75
Single wire
0.6
0.5 ~1.25
Common to Shielded
S1 ~ S7, P1, P2,
all models Twisted wire wire
SC, PC, R+, R-, 0.22
0.5 ~ 0.75
S+, S-, FS, FR, M2 | 0.75
Single wire
G, AM, AC, 0.25
0.5 ~ 1.25
PS, KV, KI, KC
2. Main Circuit
3-phase 220V Class Input Series
Terminal Tightening Applicable Recommend
Model Screw Type
symbol torque Nm size mm2 size mm2
R/L1,S/L2,T/L3,
P,PR,U/T1,V/T2,
0.8
EI-550-01L W/T3 M 3.5 | 0.75~2 2
1.0
R/L1,S/L2,T/L3,
P,PR,U/T1,V/T2,
1.2
EI-550-02L W/T3 M4 | 2~5.5 2
1.5
R/L1,S/L2,T/L3,
–,+1,+2, P, PR,
1.2
EI-550-03L U/T1,V/T2,W/T3 M4 | 2~5.5 2
Vinyl-
1.5
sheathed
R/L1,S/L2,T/L3, wire
–,+1,+2,P, PR, 1.2
(600V)
EI-550-05L U/T1,V/T2,W/T3 M4 | 2~5.5 2
1.5
R/L1,S/L2,T/L3,
P1,P,PR,N,
EI-550-07L U/T1,V/T2,W/T3 M5 2.5 5.5~8 8
R/L1,S/L2,T/L3,
P1,P,PR,N,
EI-550-10L U/T1,V/T2,W/T3 M5 2.5 5.5~8 8
18
3-phase 440Class Input Series
Terminal Tightening Applicable Recommend
Model Screw Type
symbol torque Nm size mm2 size mm2
R/L1,S/L2,T/L3,
EI-550-01H P, PR,U/T1,V/T2, 1.2
| W/T3 M4 | 2~5.5 2
EI-550-03H 1.5
R/L1,S/L2,T/L3,
P, PR,U/T1,V/T2,
1.2
EI-550-05H W/T3 M4 | 2~5.5 2 Vinyl-
1.5
sheathed
R/L1,S/L2,T/L3, wire
P1,P,PR,N, (600V)
EI-550-07H U/T1,V/T2,W/T3 M4 1.4 3.5~5.5 5.5
R/L1,S/L2,T/L3,
P1,P,PR,N,
EI-550-10H U/T1,V/T2,W/T3 M5 2.5 5.5~8 5.5
RST
MCCB or
leakage breaker
CHARGE
Grounding
19
Control Terminals
Multi-function input
S7 Factory setting: Jog reference
selection 7
Multi-function input
SC For control signal
Main Circuit
selection common
Master speed reference
PS 33KHz max.
pulse train input
Power for frequency
Frequency
setting
Master speed frequency DC 0 ~ +10V(20KΩ,4 ~ 20mA(250Ω)
FR
reference 0 ~ 20mA(250Ω) (1/1000 resolution)
Frequency
G 0V
reference common
MA A contact output Contact capacity
MB B contact output Factory setting: fault AC250V1A
Multi-function
contact output
20
□ Control Circuit Wiring
Please insert the wiring of the control circuit to the wiring hole of the inverter base and
adjust the switches according to different control signals.
NPN
S1 S2
PN P
SW 1 V in I in O FF ON
KC KI KV SC P1 P2 PC FS FR G R+ R-
S1 S2 S3 S4 S5 S6 S7 AM AC PS S+ S-
MA MB MC
□ When connecting sequence inputs (S1~S7) with transistor, turn the rotary switch S1
depending on the polarity (OV common: NPN side, 24V common: PNP side).
Factory setting: NPN side.
Refer to the communication impedance and the analog current input selection and analog
voltage input selection for the connection of S2.
E I-5 5 0
F o r w a r d R u n /S to p S1
R e v e r s e R u n /S to p S2
E x te r n a l F a u lt ( a ) S3
M u lti-
E x te r n a l p o w e r F u n c tio n F a u lt R e s e t S4
su p p ly + 2 4 V In p u t M u lti- s te p s p e e d
re fe re n c e 1 S5
M u lti- s te p s p e e d S6
re fe re n c e 2
JO G C om m and S7
NPN
+24V
SW 1
PN P
SC
21
Wiring the control circuit terminals Screwdriver blade width
Insert the wire into the lower part of the terminal block and connect it tightly with a screwdriver.
□ Wiring Inspection
After completing wiring, check the following:
z Wiring is proper.
z Screws are securely tightened.
z Bare wire in the terminal does not contact other terminals.
z Wire clippings or screws are not left in the unit.
NOTE: If the FWD/REV run command is given during the run command selection (F003=1)
from the control circuit terminal, the motor will start automatically after the main circuit
input power supply is turned ON.
22
CHAPTER 2 TEST RUN
Test Run
The inverter operates by setting the frequency (speed).
There are three types of operation modes for EI-550 :
1. Run command from the digital operator RCU-550.
2. Run command from the control circuit terminal.
3. Run command from communications (MODBUS communications).
23
Operation Check Points
z Motor rotates smoothly.
z Motor rotates in the correct direction.
z Motor does not have abnormal vibration or noise.
z Acceleration or deceleration is smooth.
z Current matching the load flows.
z Digital operator display is correct.
LCD Display
(Chinese & English) ERICDRIVE R Press to run the motor
Frequency setting
Press to switch
potentiometer
between function
Digital operator analog input terminal is located right behind frequency setting
potentiometer;namely, which is the CN2 connector of digital operator and has 3 PIN from left to
right following by Analog voltage input (KV), Analog current input (KI) and Analog input
common (KC).
24
LCD Display and User Instruction
P ress
M ON IT OR
P ow er O N U- 01
P ress
E I- 55 0 S er ie s FW D /R E V SE LE CT
Ve r :3. 0d = F OR WA RD
O ne B eep P ress
F RE QU EN CY RE FE RE N CE L OC A L/ RE M OT E SE LE C T
= 0. 00 H z = RE MO TE
P ress P ress
O UT PU T FR EQ U EN CY A CC E SS L EV E L/ IN IT
= 0. 00 H z P AR A ME TE R : F -0 01
P ress P ress
O UT PU T C UR RE N T F RE Q UE NC Y R EF ER EN C E
= 0. 0 A = 0 .0 0 H z
25
Multi-function Monitor Items
z Clear the fault history by setting F001=6 (fault history cleared) or F001=8 or 9.
26
Constants Selection and Setting
Example: change F003=1 to have multi-function input terminal to control the RUN/STOP
command.
FREQUENCY REFERENCE
= 35.13 Hz
Press
Press Press
Press Press
27
Simple Run Setting
Following is an example of the run setting: Condition request to have frequency 45.00HZ
controlled by digital operator; acceleration time is 18 seconds; deceleration time is 3
seconds for forward/reverse setting.
DECELERATION TIME 1
PARAMETER : F-019 Set to 3.0
Press
28
LOCAL/REMOTE Selection
z LOCAL mode: Enables the digital operator for RUN/STOP commands and FWD/REV
run commands. Frequency reference can be set by potentiometer or FREF.
z REMOTE mode: Enables the digital operator for RUN/STOP commands and
FWD/REV run commands or for multi-function input terminal and communications
mode.
Select operation method by setting the constant F003:
F003 : = 0˙˙˙Enables the digital operator (RCU-550)
= 1˙˙˙Enables the multi-function input terminal
= 2˙˙˙Enables communications (MODBUS)
Frequency reference: Setting the constant F004.
○ Switching LOCAL/REMOTE Modes
29
Switching Chinese/English Display
EI-550 digital operator has Chinese/English display function and the procedure for this
function is as below:
F R EQ U E NC Y R EF S EL E CT
P A RA M ET E R : F- 00 4
頻率指令選擇
參 數 : F -004
LA N GU AG E S E LE CT
E N GL I SH
F R EQ U E NC Y R EF S EL E CT
P A RA M ET E R : F- 00 4
30
CHAPTER 3 CONSTANTS LIST
Primary Function (Constants F001 to F049)
Register
No. for Setting Setting Initial Ref.
No. Name
Trans- Range Unit Setting Page
mission
001 301H ACCESS LEVEL/INIT 0- 4,6,8,9 1 1 39
CONTROL MODE
002 302 0,1 1*2 0 40
SELECT
RUN COMMAND
003 303 0,1,2 1 0 40
SELECT
FREQUENCY REF
004 304 0~6 1 0 40
SELECT
005 305 STOPPING METHOD 0,1 1 0 44
REVERSE RUN
006 306 0,1 1 0 45
PROHIBIT
007 307 STOP KEY FUNCTION 0,1 1 0 45
008 308 FREQREF SEL @LOCAL 0,1 1 0 45
FREQREF SOURCE
009 309 0,1 1 0 45
@OPR
010 30A OPERATOR DETECTION 0,1 0 46
011 30B MAX. FREQUENCY 50.0~400.0Hz 0.1Hz 60.0Hz 46
012 30C MAX. VOLTAGE 0.1~255.0V 0.1V 200.0V*1 46
013 30D BASE FREQUENCY 0.2~400.0Hz 0.1Hz 60.0Hz 46
014 30E MID. FREQUENCY 0.1~399.9 0.1Hz 1.5Hz 46
015 30F MID. VOLTAGE 0.1~255.0V 0.1V 200.0V*1 46
016 310 MIN. FREQUENCY 0.1~10.0Hz 0.1Hz 1.5Hz 46
017 311 MIN. VOLTAGE 0.1~50.V 0.1V 12.0V*1 46
018 312 ACCEL/DECEL UNIT 0,1 1 0 49
Depend on
019 313 ACCELERATION TIME 1 0.00~6000S 10.0s 49
F018 setting
Depend on
020 314 DECELERATION TIME 1 0.00~6000S 10.0s 49
F018 setting
Depend on
021 315 ACCELERATION TIME 2 0.00~6000S 10.0s 49
F018 setting
Depend on
022 316 DECELERATION TIME 2 0.00~6000S 10.0s 49
F018 setting
023 317 S-CURVE SELECTION 0~3 1 0 49
024 318 FREQUENCY REF 1 0.00~400.0Hz 0.01 Hz (less 6.00Hz 51
than 100 Hz)
025 319 FREQUENCY REF 2 0.00~400.0Hz 0.1 Hz (100 0.00Hz 51
026 31A FREQUENCY REF 3 0.00~400.0Hz Hz or more) 0.00Hz 51
027 31B FREQUENCY REF 4 0.00~400.0Hz 0.00Hz 51
028 31C FREQUENCY REF 5 0.00~400.0Hz 0.00Hz 51
029 31D FREQUENCY REF 6 0.00~400.0Hz 0.00Hz 51
030 31E FREQUENCY REF 7 0.00~400.0Hz 0.00Hz 51
031 31F FREQUENCY REF 8 0.00 ~ 400.0Hz 0.00Hz 51
31
032 320 JOG FREQUENCY 0.00 ~ 400.0Hz 6.00 Hz 52
32
Secondary Function (Constants F050 to F079)
Register
No. for Setting Setting Initial Ref.
No. Name
Trans- Range Unit Setting Page
mission
050 332H TERMINAL S1 SELECT 1~27 1 1 57
051 333 TERMINAL S2 SELECT 1~27 1 2 57
052 334 TERMINAL S3 SELECT 1~27 1 3 57
053 335 TERMINAL S4 SELECT 1~27 1 5 57
054 336 TERMINAL S5 SELECT 1~27 1 6 57
055 337 TERMINAL S6 SELECT 1~27 1 7 57
056 338 TERMINAL S7 SELECT 1~27,34,35 1 10 57
TERMINAL
057 339 0~7,10~18 1 0 62
MA-MB-MC
058 33A TERMINAL P1 SELECT 0~7,10~18 1 1 62
059 33B TERMINAL P2 SELECT 0~7,10~18 1 2 62
060 33C ANALOG FREQREF GAIN 0~255% 1% 100% 64
061 33D ANALOG FREQREF BIAS -100~100% 1% 0% 64
33
Tertiary Function (Constants F080 to F119)
Register
No. for Setting Setting Initial Ref.
No. Name
Trans- Range Unit Setting Page
mission
080 350 CARRIER FREQUENCY 1-4,7-9 1 4 70
081 351 PWR LOSS SELECTION 0,1,2 1 0 72
082 352 AUTO RETRY ATTEMPTS 0-10 1 0 73
083 353 JUMP FREQUENCY 1 0.00~400.0Hz 0.01 Hz (less 0.00Hz 73
than 100 Hz)
084 354 JUMP FREQUENCY 2 0.00~400.0Hz 0.00Hz 73
0.1 Hz (100
085 355 JUMP FREQUENCY 3 0.00~400.0Hz Hz or more) 0.00Hz 73
086 356 JUMP BANDWIDTH 0.00~25.50Hz 0.01Hz 0.00Hz 73
087 357 ELAPSED TIME SELECT
088 358 ELAPSED TIME
089 359 DCINJBRAKING CURRENT 0~100% 1% 50% 74
090 35A DCINJ TIME @STOP 0.0~25.5s 0.1s 0.5s 74
091 35B DCINJ TIME @START 0.0~25.5s 0.1s 0.0s 74
34
0.001Ω
(less than
107 36B TERMINAL RESISTANCE 0.0~65.5Ω 10Ω) *3 81
0.01Ω
(10Ωor more)
0.01mh( less
than 100mh)
108 36C LEAKAGE INDUCTANCE 0.0~655.0mh *3 81
0.1mh(100mh
or more)
109 36D T-COMP VOLTAGE LIMIT 0~250% 1% 150% 84
110 36E NO-LOAD CURRENT 0~99% 1% *3 84
111 36F SLIP COMP GAIN 0.0~25 0.1 0.0 84
112 370 SLIP COMP TIME 0.0~25.0 0.1s 2.0s 84
113 371 SLIP COMP REGEN 0,1 1 0 84
114 372 RESERVED
115 373 STALLP AUTO DECREASE 0,1 1 0 85
116 374 STALLP ACCEL/DECEL 0,1 1 0 85
117 375 UNDER TORQUE DETECT 0-4 - 0 85
118 376 UNDER TORQUE LEVEL 0%-200% 1% 10% 85
119 377 UNDER TORQUE TIME 0.1-10.0s 0.1s 0.1s 85
35
Quaternary Function (Constants F120 to F179)
Register
No. for Setting Setting Initial Ref.
No. Name
Trans- Range Unit Setting Page
mission
120 378H FREQUENCY REF 9 0.00~400.0Hz 0.00Hz 86
121 379 FREQUENCY REF 10 0.00~400.0Hz 0.00Hz 86
122 37A FREQUENCY REF 11 0.00~400.0Hz 0.01 Hz (less 0.00Hz 86
123 37B FREQUENCY REF 12 0.00~400.0Hz than 100 Hz) 0.00Hz 86
124 37C FREQUENCY REF 13 0.00~400.0Hz 0.1 Hz (100 0.00Hz 86
125 37D FREQUENCY REF 14 0.00~400.0Hz Hz or more) 0.00Hz 86
126 37E FREQUENCY REF 15 0.00~400.0Hz 0.00Hz 86
127 37F FREQUENCY REF 16 0.00~400.0Hz 0.00Hz 86
128 380 PID CONTROL SELECT 0~8 1 0 87
129 381 PID FEEDBACK GAIN 0.00~10.00Hz 0.01 1.00 88
130 382 PROPORTION GAIN P 0.0~25.0 0.1 1.0 88
131 383 INTEGRAL TIME I 0.0~360.0 0.1s 1.0 88
132 384 DERIVATIVE TIME D 0.00~2.50 0.01s 0.00 88
133 385 PID OFFSET ADJ -100~100% 1% 0% 88
134 386 INTEGRAL UPPER LIMIT 0~100% 1% 100% 88
135 387 PID DELAY TIME 0.0~10.0 0.1s 0.0 89
136 388 FB LOSS DETECTION 0~2 1 0 89
137 389 FB LOSS DET-LEVEL 0~100% 1% 0% 89
138 38A FB LOSS DET-TIME 0.0~25.5 0.1s 1.0 89
139 38B ENERGY SAVE SELECT 0,1 1 0 91
140 38C ENERGY SAVE K2 0.0~6550 0.1 *5 91
141 38D ES LOWER LMT@60HZ 0~120% 1% 50% 91
142 38E ES LOWER LMT@6HZ 0~25% 1% 12% 91
143 38F POWER AVERAGE TIME 1~200 1=24ms 1(24ms) 92
144 390 SEARCH VOLTAGE LIMIT 0~100% 1% 0% 92
145 391 SEARCH V-STEP @100% 0.1~10.0% 0.1% 0.5% 92
146 392 SEARCH V-STEP @5% 0.1~10.0% 0.1% 0.2% 92
147 393 RESERVED
36
0,1,6,12,24,3
150 396 PULSE OUT FREQUENCY 0~36 0 93
6
151 397 MODBUS TIMEOUT DET 0~4 1 0 94
152 398 MODBUS FREQ UNIT 0,1,2,3 1 0 94
153 399 MODBUS SLAVE ADRR 0~31 1 0 94
154 39A MODBUS BAUD RATE 0~3 1 2 94
155 39B MODBUS PARITY 0,1,2 1 0 94
156 39C MODBUS SEND DELAY 10~65ms 1ms 10ms 94
157 39D RTS CONTROL 0,1 1 0 94
158 39E ES MOTOR CODE 0~70 1 *5 91
159 39F ES UPPER LMT@60HZ 0~120% 1% 120% 91
160 3A0 ES UPPER LMT@6HZ 0~25% 1% 16% 91
161 3A1 SEARCHPWR HOLD WIDTH 0~100% 1% 10% 96
162 3A2 POWER DETECT FILTER 0’255 1=4ms 5(20ms) 97
163 3A3 PID OUTPUT GAIN 0.0~25.0 0.1 1.0 97
164 3A4 PID FEEDBACK SELECT 0~5 1 0 97
166 3A6 IN-PHASE LOSS LEVEL 0%-100% 1% 0% 97
167 3A7 IN-PHASE LOSS TIME 0-255s 1s 0s 97
168 3A8 OUT-PHASE LOSS LEVEL 0%-100% 1% 0% 97
169 3A9 OUT-PHASE LOSS TIME 0.0-2.0s 0.1s 0.0s 97
83
173 3AD DC INJECTION P GAIN 1-999 1=0.001 98
(0.083)
25
174 3AE DC INJECTION I TIME 1-250 1=4ms 98
(100ms)
37
No. in refers to those constants which can be changed during operation.
*1 Upper limit of setting range and initial setting are doubled at 440V class.
*2 The settings in modes are different form the initial settings.
*3 Changes depending on inverter capacity. Refer to the below.
*4 When control model selection (F002) is changed, initial setting corresponds to the control mode.
*5 Changes depending on inverter capacity. Refer to Chapter 4 for energy-saving control and motor code.
38
CHAPTER 4 PROGRAMMING FEATURES
F001: ACCESS LEVEL/INITIATION
NOTE
Err appears on the LCD display for one second and the set data returns to its initial values in the
following cases:
(1) The set values of multi-function input selection 1 to 7 (F050~F056) are the same.
(2) If the following conditions are not satisified in the V/F pattern setting:
Max. output frequency (F011)≥ Max. voltage output frequency (F013)
> Mid. Output frequency (F014)
≥ Min. output frequency (F016)
(3) If the following conditions are not satisified in the Jump frequency setting:
Jump frequency 3 (F085)≤ Jump Frequency 2 (F084)
≤ Jump Frequency 1 (F083)
(4) If Frequency reference lower limit (F034)≤ Frequency reference upper limit (F033)
(6) Consant F018 is set to 1 ( accel/decel unit is 0.1 sec.) when F018 is set to 0 and the value
exceeding 600.0 sec. is set to accel/decel time (F019 to F022, F041 to F042).
39
F002: CONTROL MODE SELECTION
Control mode selections F002 =0 V/F control mode (initial setting); refer to page 47.
1 Vector control mode; refer to page 81.
E I-5 5 0 IM
F W D R U N /S T O P S1
F 0 0 3 = 1 (In itia l s e ttin g 0 )
R E V R U N /S T O P S2
F 0 5 0 = 1 (In itia l s e ttin g 1 )
SC F 0 5 1 = 2 (In itia l s e ttin g 2 )
E I-5 5 0 IM
F S (F R E Q U E N C Y
S E T T IN G P O W E R
M ASTER SPEED (0 ~ + 1 0 V )
FREQUENCY FR +12V 20m A ) F 0 0 4 = 2 (In itia l s e ttin g 0 )
REFERENCE
2K
G (0 V )
40
F004=3 (or 4)
V in Iin
Select current reference method is as following: R/L1 S/L2 T/L3 P PR U/T1 V/T2 W/T3
The following two examples are two control method to control frequency reference by external
current reference and they are adjusted by S1.
Example 1:
After switching DIP switch S1 to “Iin”, set
IM constant F003 to 0, F004=3 (or 4). Press the
digital operator keys to run or stop the
inverter.
CURRENT FS
REFERENCE Set frequency by analog current signal
4~20mA FR EI-550 constant F004〔0~100% ( Max. frequency )
OR
FC
0~20mA /4~20mA or 0~20mA〕.
(F004=3 OR 4)
IM Example 2:
EI-550 Set constant F003=1, F004=3 (or 4).
FWD RUN/STOP S1 Multi-function input terminal S1 is set to
REV RUN/STOP S2 Forward run/Stop (F050=1).
SC Multi-function input terminal S2 is set to
CURRENT Reverse run/Stop (F051=2).
REFERENCE FS
4~20mA FR Set frequency by the analog current signal
OR G
0~20mA 〔0~100% ( Max. frequency ) /4~20mA or
(F004=3 OR 4) 0~20mA〕.
Frequency reference gain (F060)/bias (F061) can be set even when current reference input is
selected.
41
When F004=5, frequency reference can be set by pulse train input from control circuit terminal
PS.
Frequency reference is a value obtained by multiplying the ratio of the maximum input pulse
frequency and actual input pulse frequency by the maximum output frequency.
Frequency setting can be set by pulse train input signal〔0-100%(Max. Frequency /0-33kHz).
IM
EI-550
Run/Stop and FWD/REV can be selected by a
FWD RUN/STOP S1
REV RUN/STOP S2
switch of multi-function terminal input terminal S1,
SC S2 for forward run/stop (F050=1), Reverse run/Stop
(F051=2).
PS
PULSE
REFERENCE Frequency setting can be set by pulse train input
DEVICE
G signal of control circuit terminal 〔0-100%(Max.
Frequency /0-33kHz).
42
EI-550 Operator Analog Speed Reference Block Diagram
Digital operator
(RCU-550) EI-550 Inverter
-1
Z
43
Compensation with F069 F011
reminder Bias Max. output frequency
Pin 2
F071<0
0%
Converta A/D (value) Primary delay
into Hz time constant
A C C EL
T IM E 1 DECEL
(F019) T IM E 1 D E C EL
O U TPU T * (F020) T IM E 1 M IN . O U T PU T FR EQ U E N C Y
FR E Q U E N C Y (F020) (FR EQ U E N C Y A T D C
*
IN JE C T IO N B R A K IN G
ST A R T )
F016
TIM E (FA C TO R Y SE T T IN G :1.5H z)
FW D (R EV )
RUN ON
D C IN JE C T IO N B R A K IN G
COM MAND T IM E A T ST O P(F090)
(FA C T O R Y SE T TIN G :0.5sec)
*W hen frequency reference is changed during running.
Upon termination of the FWD (REV) run command, the motor decelerates at the decel rate
determined by the time set to deceleration time 1 and DC injection braking is applied
immediately before stop. DC injection braking is also applied when the motor decelerates by
setting frequency reference lower than min. output frequency with FWD (REV)run command
ON. If the decel time is short or the load inertia is large, overvoltage (OV) fault may occur at
deceleration. In this case, increase the decel time or install an optional braking resistor.
Braking torque: Without braking resistor: Approx. 20% torque of motor rating.
With braking resistor: Approx. 150% torque of motor rating.
T IM E
F W D (R E V ) ON
RUN COM M AND
* W h e n fre q u e n c y re fe re n c e is c h a n g e d d u rin g ru n n in g .
Upon removal of the FWD (REV)run command, the motor starts coasting.
44
F006: REVERSE RUN PROHIBIT
“ Reverse run prohibit” setting does not accept a reverse run command from the control circuit
terminal or digital operator. This setting is used for applications where a reverse run command
can cause problems.
Selects processing when STOP key is pressed during operation either from multi-function input
terminal or communications.
Setting Description
STOP key effective when running either from multi-function input
terminal or communications. When STOP key is pressed, the inverter
0 stops according to setting of constant F005. At this time, the digital
(Initial setting) operator displays “ STP” alarm (blinking). This stop command is held
in the inverter until both forward and reverse run commands are open,
or until run command from communications becomes zero.
STOP key ineffective when running either from multi-function input
1
terminals or communications.
45
F010: OPERATOR DETECTION
○ V/F setting is based on output frequency and output voltage. The intital setting is used for
general motor and set each pattern when using a special motor (high-speed motor, etc. ) or
when requiring special torque adjustment of machine.
V(Voltage)
F017
0 F(Frequency)
F016 F014 F013 F011
46
V/F Pattern Application
The initial setting of control mode is V/F pattern. To select the control mode, set F002=0 V/F
pattern; F002=1 vector pattern.
○ To be able to adjust motor output torque, please change the setting of V/F pattern ( F011~F017)
and full-range automatic torque boost (F103~F105).
47
(3) For applications requiring high starting torque
Increasing voltage of V/F pattern increase motor torque, but an excessive increase may cause :
(1) motor overexcitation to damage inverter.
(2) motor overheat or vibration so slowly increasing voltage and monitoring on motor current is
suggested.
Operation
V(Voltage)
48
F018: ACCEL/DECEL UNIT
F019: ACCELERATION TIME 1
F020: DECELERATION TIME 1
F021: ACCELERATION TIME 2
F022: DECELERATION TIME 2
F023: S-CURVE SELECTION
F041: ACCELERATION TIME 3
F042: DECELERATION TIME 3
F043: ACCELERATION TIME 4
F044: DECELERATION TIME 4
z Accel time: Set the time needed for output frequency to reach 100% from 0%. (100% is the
setting value of F011)
z Decel time: Set the time needed for output frequency to reach 0% from 100%.
49
U sing four accel/decel tim es
D EC EL
D EC EL D EC EL
A C CEL TIM E 1 A CC EL
TIM E 2 TIM E 4*
TIM E 2 (F020) TIM E 4
O U TPU T (F022) (F044)
(F021) A CCEL (F043)
FR EQ U EN CY A CC EL
TIM E 1 TIM E 3 D ECEL
(F019) (F041) TIM E 3*
(F042)
TIM E
FW D (R EV )
ON
RU N C O M M A N D
M U LTI-STEP ON
SPEED R EFEREN CE
A C CEL/D ECEL ON ON
TIM E SELEC TIO N 1
A C CEL/D ECEL ON
TIM E SELEC TIO N 2
By the means of the combination of accel/decel time switching terminal 1 and accel/decel time
switching terminal 2, accel/decel time is selected by turning ON/OFF the accel/decel time select
(terminal S1 to S7).
50
FR E Q U EN C Y
R E FER EN C E
O U T PU T
FR E Q U E N C Y
O U TPU T
T IM E
FR E Q U EN C Y
S -C U R V E C H A R A C T E R IS T IC T IM E (T sc )
The following time chart shows FWD/REV run switching at deceleration to a stop.
FO R W A R D
R U N C O M M A N D
R EV ER SE
R U N C O M M A N D
D EC EL D C IN JE C T IO N B R A K IN G
A C C EL M I N .O U T P U T T IM E A T S T O P
FR EQ U EN C Y F090
O U TPU T F016
FR EQ U EN C Y
M IN .O U T P U T
FR EQ U EN C Y F016
A C C EL D EC EL
S -c u rv e c h a ra c te ris tic s in
By combining frequency reference and input terminal function selections, up to 16 steps of speed
can be set.
8-step speed change
F003=1 (Operation mode selection ) F054=6 (Multi-function contact input terminal S5)
F004=1 (Frequency reference selection ) F055=7 (Multi-function contact input terminal S6)
F024=25.0Hz (Frequency reference 1) F056=8 (Multi-function contact input terminal S7)
F025=30.0Hz (Frequency reference 2) F053=1
F026=35.0Hz (Frequency reference 3)
FWD RUN/STOP
F027=40.0Hz (Frequency reference 4) S1
F028=45.0Hz (Frequency reference 5) REV RUN/STOP
S2
F029=50.0Hz (Frequency reference 6) MULTI-STEP SPED REF 1
S5
EI-550
F030=55.0Hz (Frequency reference 7) MULTI-STEP SPED REF 2
F031=60.0Hz (Frequency reference 8) S6
MULTI-STEP SPED REF 3
S7
EXTERNAL FAULT
NOTE: When F004 is set to 0, S3
frequency reference 1 (F011) FAULT RESET
S4
becomes ineffective.
SC
51
FR EQ U EN C Y (F031)60.0H z
(F030)55.0H z
REFER EN C E (F029)50.0H z
(F028)45.0H z
(F027)40.0H z
(F026)35.0H z
(F025)30.0H z
(F024)25.0H z
TIM E
ON
FW D (R EV ) R U N /STO P
M U LTI-STEP SPEED REF.1 ON ON ON ON
(TER M IN A L S5)
M U LTI-STEP SPEED REF.2 ON ON
(TER M IN A L S6)
M U LTI-STEP SPEED REF.3 ON
(TER M IN A L S7)
52
F033: FREQUENCY REFERENCE UPPER LIMIT
F034: FREQUENCY REFERENCE LOWER LIMIT
Constants and monitor display for which selection of unit function is valid:
53
Unit selection for frequency reference setting/display F035=0 (Initial setting)
The upper limit for each unit is the figure whose fractions below the significant digits are cut off.
(Example) Where the upper limit value for the unit Hz is 60.00 Hz and F035 = 39,
120 ╳ 60.00 Hz /39 = 184.6, accordingly 184 r/min is displayed for the upper limit
value.
Motor Protection
○ Motor Overload Detection
EI-550 protects against motor overload with a built-in electronic thermal overload relay.
Please do the proper setting as following.
Motor rated current(F036): Set to the rated current value shown on the motor nameplate.
Note: Setting to 0.0A disables the motor overload protective function.
54
Constants No. Name Unit Setting range Initial setting
E-THERMAL
F038 1 min 1~60 min 8 min
PROTECT TIME
The electronic thermal overload function monitors motor temperature, based on inverter
output current and time, to protect the motor from overheating. When electronic thermal
overload relay is enabled, an “OL1” error occurs, shutting OFF the inverter output and
preventing excessive overheating in the motor. When operating with one inverter connected
to one motor, an external thermal relay is not needed. When operating several motors with
one inverter, install a thermal relay on each motor.
55
General-purpose Motor and Inverter Motor
Induction motors are classified as general-purpose motors or inverter motors, based on their
cooling capabilities. Therefore, the motor overload function operates differently between these
two motor types.
Electronic thermal
Cooling effect Torque characteristics
overload
180
155
140
60 SEC SHORT-TERM
TORQUE
(%) CONTINUOUS RATING
100
General-purpose Motor
80
“ OL1” error (motor
Effective when overload protection)
55
38
operated at occurs when
50/60Hz from 0 continuously
3 20 60 120
commercial OPERATION FREQUENCY (Hz) operated at 50/60Hz
power supply. or less at 100%
Base Frequency V/F for 60Hz load.
60Hz [ Input Voltage220V ]
For-low-speed operation, torque must be
limited in order to stop motor temperature rise
180
80
Electronic thermal
overload protection
Inverter Motor
38
when operated when continuously
at low speed 0 operated at 50/60Hz
(approx. 6Hz). or less at 100%
6 60 120
56
F039: FAN OPERATION
In order to increase lifetime, the cooling fan can be set to operate only when inverter is running.
F039= 0 (Initial setting) : Operates only when inverter is running (Continues operation for 1
minute after inverter is stopped.)
=1 : Operates with power ON.
It is possible to select the direction in which the motor rotates when the FORWARD RUN
command is executed.The motor rotates in the opposite direction when the REVERSE RUN
command is executed.
F040 Setting Description
The motor rotates in the counterclosewise direction as viewed from the load
0
when the FORWARD RUN command is executed.
The motor rotates in the clockwise direction as viewed from the load when
1
the FORWARD RUN command is executed.
57
z The setting value and reference is as below.
ON
F W D (R E V ) R U N C O M M A N D
ON
SEA RCH CO M M A N D
A G REED SPEED
M A X . O U TPU T FREQ U EN CY O R
D E T D C T IO N
FREQ U EN CY REFEREN CE A T
R U N C O M M A N D IN P U T
O U TPU T FREQ U EN CY
M IN . B A S E B L O C K
SPEED SEA RCH
T I M E ( 0 .5 S E C )
O P E R A T IO N
59
○ Holding Accel/Decel Temporarily (F050~F056=16)
To hold acceleration or deceleration, input accel/decel hold command. The output frequency
is maintained when the accel/decel hold command is input during acceleration or
deceleration.
When the stop command is input during accel/decel prohibition command input, accel/decel
hold is released and operation ramps to stop.
Set multi-function input selection (F050 to F056) to 16 (accel/decel prohibit).
F W D (R E V )
ON
RUN COM M AND
A C C E L /D E C E L ON ON ON
HOLD COM M AND
FREQ U EN CY
REFEREN CE
O U TPU T
FREQ U EN CY
FREQ U ENCY ON ON
A G R E E D S IG N A L
* When the FWD (REV) run command is input along with the accel/decel hold command,the
motor does not operate. However, when frequency reference lower limit (F034) is set greater
than or equal to min. output frequency (F016), the motor operates at frequency reference
lower limit.
60
○ Communication/Multi-function Input Terminal Selection Input (F050~F056=18)
Operation can be changed from communication command, or from multifunction
input terminal or digital operator command.
Run command from communication and frequency reference are effective when
multi-function input terminal for this setting is “Closed .”
Run command in LOCAL/REMOTE mode and frequency reference are effective when
“Open.”
FW D RUN
UP CO M M AN D S6
DOW N COM M AND S7
U P P E R L IM IT S P E E D
L O W E R L IM IT S P E E D
O UTPUT FREQ UENCY
D1 H U H D H U H D D1 H U U1 H D D1 H
FREQUENCY AGREED
S IG N A L
U = U P (a c c e le ra tin g ) sta tu s
D = D O W N (d e c e le ra tio n ) sta tu s
H = H O L D (c o n s ta n t sp e e d )sta tu s
U 1 = U P s ta tu s,c la m p in g a t u p p e r lim it sp e e d
D 1 = D O W N sta tu e ,c la m p in g a t lo w e r lim it sp e e d
Notes :
1. When UP/DOWN command is selected, the upper limit speed is set.
Upper limit speed = Maximum output frequency (F011)
╳ Frequency reference upper limit F033)/100
2. Lower limit value is either minimum output frequency (F016) or frequency reference lower
limit (F034) (whichever is larger.)
61
3. When the FWD (REV) run command is input, operation starts at the lower limit speed
without an UP/DOWN command.
4. If the jog command is input while running by the UP/DOWN command, the jog command
has priority.
5. Multi-step speed reference 1 to 4 is not effective when UP/DOWN command is selected.
Multi-step speed reference is effective during running in hold status.
6. When “1” is set for HOLD output frequency memory selection (F100), output frequency can
be recorded during HOLD.
62
Setting Name Description Ref.
0 Fault Closed when inverter fault occurs. —
Closed when either FWD/REV
1 In operation command is input or voltage is —
output from the inverter.
Closed when setting frequency
2 Agreed frequency agrees with inverter output 64
frequency.
Closed when inverter output
3 Zero speed frequency is less than minimum —
output frequency.
Output frequency ≥ frequency
4 Frequency detection 1 77
detection level (F095)
Ouput frequency ≤ frequency
5 Frequency detection 2 77
detection level (F095)
Overtorque detection
6 ― 78
(a contact output)
Overtorque detection
7 ― 78
(b contact output)
Undertorque detection
8 ― 85
(a contact output)
Undertorque detection
9 ― 85
(b contact output)
10 Minor fault(alarm) Closed when the alarm is indicated. —
Closed when the inverter output is
11 Base blocked —
shut off.
Closed when “LOCAL” is selected
12 LOCAL operation mode —
by LOCAL/REMOTE selection.
Closed when inverter fault is not
13 Inverter operation ready —
detected, and operation is ready.
14 Fault restart Closed during fault retry —
Closed when undervoltage is
15 In UV —
detected.
16 In reverse run Closed during reverse run. —
Closed when inverter conducts
17 In speed search —
speed search.
Operates multi-function output
Data output from
18 terminal by MODBUS 94
communication
communication.
19 PID feedback loss Closed during PID feedback loss 89
Closed during frequency reference
20 Frequency reference singal loss 65
singal loss
Closed when overheat alarm is
21 Inverter overheat alarm 58
indicated.
63
z Initial Setting of Multi-Function Output Terminal
Constants No. Terminal Initial setting
F057 MA, MB 0 (fault)
F058 P1 1 (in operation)
F059 P2 2 (frequency agreed)
OUTPUT FREQUENCY
FREQUENCY AGREED ON
SIGNAL
F060: ANALOG FREQUENCY REFERENCE GAIN
F061: ANALOG FREQUENCY REFERENCE BIAS
F062: ANALOG REFQUENCY REFERENCE FILTER
64
Typical Setting
(1) To operate the inverter with frequency reference of 0% to 100% at 0 to 5V input.
MAX.FREQUENCY(100%)
0%
Gain F060=200 0V 5V 10V
Bias F061= 0
(2) To operate the inverter with frequency reference of 50% to 100% at 0 to 10V input.
MAX.FREQUENCY(100%)
50%
Gain F060=100
Bias F061=50 0V 10V
*Processing for frequency reference loss is enabled when the frequency reference selection
(F004=2, 3, 4, 5) and constant F064 is set to 1.
Processing Method when 1 is Selected
If the level of the frequency reference signal drops by 90% within 400ms, operation continues at
80% of the signal level before the level drops.
65
F065: MONITOR OUTPUT TYPE
In initial setting, analog voltage of approx. 10V is output when output frequency (output current)
is 100%.
0 TO 10VDC
AC 0 10V ANALOG OUTPUT
66
F067: ANALOG MONITOR GAIN
AC
Example: Set the analog output voltage at 100% of output frequency (output current).
Frequency meter displays 0 to 60Hz at 0 to 3V. 10 ╳ F067 setting (0.30)=3V.
F068: OPERATOR(V) REFERENCE GAIN
F069: OPERATOR(V) REFERENCE BIAS
F070: OPERATOR(V) REFERENCE FILTER
F071: OPERATOR(I) REFERENCE GAIN
F072: OPERATOR(I) REFERENCE BIAS
F073: OPERATOR(I) REFERENCE FILTER
-1
Z
Compensation with F069 F011
reminder Bias Max. output frequency
Pin 3 Z
0V With compensation F072 F011
Bias Max. output frequency
67
F074: PULSE TRAIN GAIN
F075: PULSE TRAIN BIAS
F076: PULSE TRAIN FILTER
○ Using Multi-function Analog Input of Digital Operator RCU-550 (F077, F078, F079)
The input analog signal (0 to 10V or 4mA to 20mA) of the digital operator RCU-550
can be used as an auxiliary function for the main speed frequency reference input to the
control circuit terminals (FR or PS).
**Note: When using the signal of digital operator RCU-550 as a multi-function analog in
put, never use it for the target value or the feedback value of PID control.
**Note: RCU-550 analog voltage input terminal=KV terminal, analog current input
terminal=KI terminal, analog input common for KV and KI=KC.
68
(1)Auxiliary frequency reference(F077=1) (2)Frequency reference gain(F077=2)
FREF2 FGAIN
100% 2.00
1.00
0%
0V 10V 0
(4mA) (20mA) 0V 5V 10V
(4mA) (20mA)
100%=Max. output frequency(F011)
FBIAS FBIA S
F079 100V
0% 0V 10V
5V
(4mA) (20mA)
0V
-F079 0V 10V
(4m A ) (20m A )
The V BIA S value to be added is doubled
for 440V class inverters.
Multi-function analog input signal selection
F078 Setting 0 1
RCU-550 analog voltage input 0~10V RCU-550 analog current input
Description
(Initial setting) 4~20mA
69
F080: CARRIER FREQUENCY
F080=7
fc=CARRIER FREQUENCY
2.5KHz
fc=12fout
1.0KHz
fout=OUTPUT FREQUENCY
83.3Hz 208.3Hz
F080=8
fc=CARRIER FREQUENCY
2.5KHz
fc=24fout
1.0KHz
fout=OUTPUT FREQUENCY
41.6Hz 104.1Hz
70
F080=9
fc=CARRIER FREQUENCY
2.5KHz
fc=36fout
1.0KHz
fout=OUTPUT REQUENCY
27.7Hz 69.4Hz
71
Factory setting varies according to inverter capacity.
F080 Initial setting Max. continuous Reduced current at
Voltage Class Capacity
Carrier ouput current carrier frequency
(V) (HP) Setting
Frequency (A) 10kHZ
1 4 10kHZ 5.0A —
2 3 7.5kHZ 8.0A 7.0A
220V
Single-phase 3 3 7.5kHZ 11.0A 10.0A
3-phase 5 3 7.5kHZ 17.5A 16.5A
7 1/2 3 7.5kHZ 25A 23A
10 3 7.5kHZ 33A 30A
1 3 7.5kHZ 3.4A 3.0A
2 3 7.5kHZ 4.8A 4.0A
440V 3 3 7.5kHZ 5.5A 4.8A
3-phase 5 3 7.5kHZ 8.6A 8.1A
7 1/2 3 7.5kHZ 14.8A 14A
10 3 7.5kHZ 18A 17A
**Note: Reduce continuous output current when changing carrier frequency to 4 (10 kHZ) for
the 220V class, 2HP or more and 440V class inverters. Refer to the table above for the
reduced current.
**Note: If the wiring distance is long, reduce the inverter carrier frequency as described below.
Wiring distance
between inverter and Up to 50m Up to 100m More than 100m
motor
10kHZ or less
Carrier frequency 5kHZ or less 2.5kHZ or less
(F082=1, 2, 3, 4, 7, 8,
(F080 setting) (F080=1, 2, 7, 8, 9) (F080=1, 7, 8, 9)
9)
**Note: When using vector control mode (F002=1), set carrier frequency selection (F080) to
either 1, 2, 3, 4. Do not set to 7, 8, or 9.
**Note: Carrier frequency is automatically reduced to 2.5kHz when reducing carrier frequency
selection at low speed ( F175 ) is set to 1 and output frequency ≦5Hz; Output current
≧110%.
**Note: F175 Factory Setting: 0 ( Disabled).
72
F082: AUTO RETRY ATTEMPTS
OUTPUT FREQUENCY
F083
FREQUENCY REFERENCE
73
F089: DC INJECTION BRAKING CURRENT
F090: DC INJECTION TIME @STOP
F091: DC INJECTION TIME @START
F016
M IN .O U T P U T
FREQU EN CY
F 0 90
D C IN JE C T IO N B R A K IN G
T IM E A T S T O P
When coasting to a stop is specified in stopping method selection (F005=1), DC injection
braking at stop does not operate.
M IN . O U T P U T
FREQUENCY
F016
F091
D C IN JE C T IO N B R A K IN G
T IM E A T S T A R T
74
F092: STALL PREVENTION@DECELERATION
F093
* *Stops the acceleration to prevent
the m otor from stalling.
TIM E
O U TPU T
FR EQ U EN CY
75
In the constant output area [output frequency ≧ max. voltage output frequency (F013)],
following equation automatically decreases the stall prevention (current limit) level during
acceleration.
Stall prevention (current limit) level during accel in constant output area
Output frequency
Maximum voltage
output frequency
F013
M OTOR CURRENT
F094
T IM E
O U T PU T
FR E Q U E N C Y
T IM E
*
*D ecreases frequency to prevent the
m otor from stalling.
76
F095: FREQUENCY DETECTION
z Frequency Detection 1
(Output frequency≧Frequency detection level F095)
(Set either of F057, F058 or F059 to 4)
F R E Q U E N C Y D E T E C T IO N RELEA SE
L E V E L [H z] (F 0 9 5 ) W ID T H
-2 H z
O U TPU T
FREQUENCY
FREQ U EN CY ON
D E T E C T IO N
S IG N A L
z Frequency Detection 2
(Output frequency≦Frequency detection level F095)
(Set either of F057, F058 or F059 to 5)
RELEA SE FREQ U ENCY
W ID T H D E T E C T IO N
+2H z L E V E L (H z )
O U TPU T (F 0 9 5 )
FREQ UENCY
FREQUENCY
D E T E C T IO N ON ON
S IG N A L
77
F096: OVERTORQUE DETECTION 1
78
○ Torque Detection
If an excessive load is applied to the machine, output current increase can be detected to
output alarm signals to multi-function output terminals (MA-MB, P1 and P2).
To output an overtorque detection signal, set output terminal function selection F057 to
F059 to “overtorque detection” [ Setting: 6 (a contact) or 7 (b contact)].
MOTOR CURRENT
F098
* *
TIME
79
ON
F W D (R E V ) R U N C O M M A N D
ON
SEARCH CO M M A ND
AG REED SPEED
M AX . O U TPU T FREQ U EN CY O R D E T E C T IO N
FREQU ENCY REFEREN CE A T
R U N C O M M A N D IN P U T
O UTPU T FREQ U EN CY
M IN . B A S E B L O C K
T I M E ( 0 .5 s ) S P E E D S E A R C H O P E R A T IO N
The deceleration time of speed search command can be set F101. If the setting is 0 sec., the
inverter will still have 2.0 sec. as speed search time. When inverter output current is larger
or equal to speed search current level (F102), speed search command starts.
Operation V(Voltage)
80
F105: TORQUE COMPENSATION IRON LOSS
According to different inverter capacity, the initial setting varies. Please refer to page 38.
1800-1763 (rpm)
(Ex.) Motor rated slip = = 1.2 (HZ)
120 / 4
81
273+ (25 + 115) /2
(Ex.) 0.145 ╳ =0.128Ω
273+115
(3) Motor rated current (F036)= Rated current at motor rated frequency
Standard V/F
(V) (V)
200
200
11 11
4.3 4.3
0 F(Hz) 0 F(Hz)
1 3 60 0.8 2.5 50
82
High Starting Torque V/F
13 13
5 5
F(Hz) F(Hz)
1 3 60 0.8 2.5 50
When operating with frequency larger than 60HZ/50HZ, change only max. output frequency
(F011).
F 012
= 200V
B A S E P O IN T
F
F 013= 60H z F 011= 90H z
83
F109: TORQUE COMPENSATION VOLTAGE LIMIT
╳
Output current─Motor no-load current (F110)
Motor rated current (F036)─Motor no-load current (F110)
Related constants
Constants Initial
Name Unit Setting range
No. setting
MOTOR RATED
F036 0.1A 0 ~ 150% of inverter rated current *
CURRENT
SLIP COMPENSATION
F111 0.1 0.0 ~ 2.5 0.0
GAIN
MOTOR NO-LOAD
F110 1% 0 ~ 99%(100%=Motor rated current) *
CURRENT
SLIP COMPENSATION
F112 0.1s 0.0 ~ 25.5s 2.0s
TIME
F106 MOTOR RATED SLIP 0.1Hz 0.0 ~ 20.0HZ *
* Differs depending on inverter capacity.
Notes: 1. Slip compensation is not performed at output frequency < minimum output frequency
(F016).
2. Slip compensation is not performed during regeneration.
3. Slip compensation is not performed when motor rated current (F036) is set to 0.0A.
84
F115: STALL PREVENTION AUTO DECREASE
F116: STALL PREVENTION ACCEL/DECEL
M a x . v o lta g e o u tp u t fre q u e n c y F 0 1 3
F094 F094 O u tp u t fre q u e n c y
F013 O u tp u t fre q u e n c y
F118
T IM E
M u lti-fu n c tio n O u tp u t
T e rm in a l(U n d e rto rq u e ON ON
D e te c tio n S ig n a l) F119 F119
M A ,M B ,P 1 ,P 2
*Undertorque detection release width (hysteresis) is set at approx. 5% of the inverter’s rated current.
85
Undertorque Detection Function Selection (F117)
Setting Description
0 Undertorque detection not provided.
1 Detected during constant-speed running. Operation continues after detection.
2 Detected during constant-speed running. Operation stops.
3 Detected during running. Operation continues after detection.
4 Detected during running. Operation stops.
86
F128: PID CONTROL SELECTION
Set one of the above values when using PID control, F128. The following table shows how
to determine the target value and the feedback value to be input when the PID control is
enabled.
Input Description
Deteremined by the frequency reference selection
(F004).
When the local mode is selected, the target value is
The currently
Target determined by frequency reference selection in local
seledcted frequency
value mode (F008)
reference
When the multi-step speed reference is selected, the
currently selected frequency reference becomes the
target value.
=0 Control circuit terminal FR (Voltage 0 ~10V)
The frequency =1 Control circuit terminal FR (Current 4 ~ 20mA)
Feedback reference that is set to =2 Control circuit terminal FR (Current 0 ~ 20mA)
value the PID feedback =3 Operator terminal CN2 (Voltage 0 ~ 10V)
value selection (F164) =4 Operator terminal CN2 (Current 4 ~ 20 mA)
=5 Control circuit terminal PS pulse train input
87
Notes: 1. When selecting frequency reference from the control circuit terminal FR as the
target or feedback value, the switch of S1 on the control circuit board must be
selected depending on the input method (current or voltage input).
2. Never use the frequency reference from the control circuit terminal FR for both
the target and feedback values.
3. When using the analog signal(0 to 10V / 4 to 20mA) which inputs to the CN2
terminal of the digital operator RCU-550 as the target or feedback value of PID
control, never use it as a multi-analog input. Constant F077 should be set to 0.
Proportional gain (P), Integral time (I), Differential time (D) (F130, F131, F132)
Constant No. Name Unit Setting range Initial setting
F130 PROPORTIONAL GAIN (P) Multiples 0.0 ~ 25.0 1.0
F131 INTEGRAL TIME (I) Second 0 ~ 360.0 1.0
F132 DIFFERENTIAL TIME (D) Second 0.00 ~ 2.50 0.00
If both the target value and the feedback values are set to 0, adjust F133 to 0.
88
The constant prevents the calculated value of the integral control from exceeding the fixed
amount. There is normally no need to change the setting. Redcue the setting if there is a risk of
load damage, or of the motor going out of step by the inverter’s response when the load suddenly
changes.
Constant F135 is the low-pass filter setting for PID control outputs. If the viscous friction of the
mechanical system is high or if the rigidity is low causing the mechanical system to resonate,
increase the setting so that it is higher than resonance frequency period.
PID Limit: Sets the limit after PID control as a percentage of the maximum output frequency
(100% / Max. output frequency)
Prohibition of PID Output: Zero limit occurs when the PID output is negative.
89
F004 Frequency reference selection
EI-550 PID Control Block Diagram
Operator potentiometer
Operation potentiometer
200%
FREF1(F024)
Integral limit from Z PID Primary delay time -200%
FREF2(F025)
FREF3(F026) multi-function input Integral upper constant compensation PID control selection
limit with reminder F128=1,2,3,4
FREF4(F027) F134 100%
FREF5(F028) 1 1 X1
F130 F163
90
FREF6(F029) F131 F135 X-1
-F134 -100% PID output gain
FREF7(F030) Proportional Integral Z F128=5,6,7,8
FREF8(F031) gain time(I) F133
FREF9(F120) compensation Z
with reminder Integral limit from PID offset adjustment
FREF10(F121) multi-function input
FREF11(F122) F128=1,3,5,7
FREF12(F123) F132
FREF13(F124) PID control selection
Z F128=2,4,6,8
FREF14(F125)
FREF15(F126) Differential time(D)
FREF16(F127)
FJOG(F032)
Feedback value
MNTR(U-16)
F164 100%/FMAX
External terminal(0-10V)
External terminal(4-20mA)
PID control
External terminal(0-20mA) selection
110% F128=1,3,5,7
Operator(0-10V) F129
Operator(4-20mA) F132
Adjustment gain F128=2,4,6,8
Pulse train Z
Differential time(D)
F139: ENERGY SAVE SELECTION
In V/F control mode, setting F139 to 1 enables the energy-saving control function.
Calculates the voltage for the best motor efficiency when operating in energy-saving control
mode. The calculated voltage becomes the output voltage reference. The factory setting is set to
the max. applicable motor capacity of a standard motor.
F140: The greater the energy-saving coefficient K2 is, the greater the output voltage becomes.
Change the setting of the energy-saving coefficient K2 by 5% so that the output power
becomes the smallest.
F158: When the motor code is set, the energy-saving coefficient K2 which corresponds to the
motor code, is set to F140.
91
V oltage lim it
250V *
F159
U pper lim it
F141
F160
F142 Low er lim it
F146
92
F149: PULSE TRAIN SCALING
100%
AM +
Pulse
AC (0V) -
1440Hz
Used as a sourcing output Pulse m onitor output
AC (0V)
93
F151: MODBUS TIMEOUT DETECTION
F152: MODBUS FREQUENCY UNIT
F153: MODBUS SLAVE ADDRESS
F154: MODBUS BAUD RATE
F155: MODBUS PARITY
F156: MODBUS SEND DELAY
F157: RTS CONTROL
○ MODBUS Communications
MODBUS is composed of a single MASTER (PLC) and SLAVES (1 to 32 EI-550 units).
Communication between MASTER and SLAVE (serial communication) is controlled
according to the MASTER program with the MASTER initiating communication and the
SLAVE responding.
The MASTER sends a signal to one SLAVE at a time. Each SLAVE has a preregistered
address No., and the MASTER specifies the number and conduct signal communications.
The SLAVE receives the communications to carry out designated functions and reply to the
MASTER.
PLC
E x a m p le o f R S -4 8 5
c o m m u n ic a tio n
S2
S+ S-
94
○ Procedure for Communications with PLC
1. Connect the communication cable between the PLC and the EI-550 with the power
supply turned OFF.
2. Turn the power ON.
3. Set the constants (F151 to F157) required for communication by using the digital
operator.
4. Turn the power OFF once to verify that the digital operator displays have been
completely erased.
5. Turn the power ON again.
6. Communications with the PLC starts.
95
○ Message Format
Please refer to EI-550 INVERTER MODBUS RTU Instruction Manual for details of
message format.
○ Performing Self-test
EI-550 is provided with a function to perform self-diagnosis for operation check of the
serial communication I/F circuit. This function is called self-test. In the self-test, connect the
sending terminal with the receiving terminal in the communication section. It assures if the
data received by EI-550 is not being changed. It also checks if the data can be received
normally.
KC KI KV SC P1 P2 PC FS FR G R+ R-
S1 S2 S3 S4 S5 S6 S7 AM AC PS S+ S-
(N o te :S e le c t N P N s id e fo r S W 1 )
Normal operation: Operator displays frequency reference value.
Faulty operation: Operator displays “CE” fault; signal is turned “ON” and inverter ready.
Signal is turned OFF
When the power fluctuation is less than F161 setting, the output voltage is held for 3 seconds.
Then, the search operation mode is activated.Set the hold width F161 in % of the power which is
currently held.
Constant No. Name Unit Setting range Initial setting
SEARCH OPERATION POWER
F161 % 0 ~ 100 10
DETECTION HOLD WIDTH
96
F162: POWER DETECTION FILTER
Response at load change is improved when this value is small. However, at low frequency,
unstable rotation will result.
Constant
Name Unit Setting range Initial setting
No.
1
0 ~ 100%*
400.0V/100%
INPUT OPEN-PHASE
F166 % (220V Class) 0%
DETECTION LEVEL
800.0V/100%
(440V Class)
INPUT OPEN-PHASE
F167 second 0 ~ 255s*2 0s
DETECTION TIME
0 ~ 100%*1
OUTPUT OPEN-PHASE
F168 % Inverter’s rated 0%
DETECTION LEVEL
output current/100%
OUTPUT OPEN-PHASE
F169 second 0.0 ~ 2.0s*2 0.0s
DETECTION TIME
*1 Not detected when set to 0%.
*2 Not detected when set to 0.0s.
97
The recommended settings for input open-phase detection are F166=7% and F167=10s.
(Open-phase cannot be detected correctly depending on the load status.)
The recommended settings for output open-phase detection are F168=5% and F169=0.2s.
The prohibition of the digital operator RCU-550 reading of constants from the inverter
can be set at F177=0, factory setting. The constant data cannot be changed when this
constant is set.
98
Constant
Name Unit Setting range Initial setting
No.
Rdy: READY
rEd: READ
CPy: COPY
CONSTANT COPY vFy: VERIFY
F176 ─ vA:Inverter rdy
FUNCTION SELECTION
capacity
display
Sno: Software
No. display
Prohibiting Constant Read Selection (F177)
Selects this function to prevent accidentally overwriting the constants stored in EEPROM or in
the digital operator RCU-550. Reading is not possible when F177 is set to 0. The constant data
stored in the digital operator are safe from accidental overwriting. When reading is performed
while F177 is set to 0, “PrE” will blink. Press or and return to constant No.
display.
Constant
Name Unit Setting range Initial setting
No.
CONSTANT READ 0: READ prohibited
F177 1 0
SELECTION PROHIBIT 1: READ allowed
differs. Press to continue COPY function and press to stop COPY function.
99
Following constants are not written if the inverter capacity is different.
Constant No. Name Constant No. Name
MOTOR LEAKAGE
F011 ~ F017 V/F SETTING F108
INDUCTANCE
MOTOR RATED TORQUE COMPENSATION
F036 F109
CURRENT VOLTAGE LIMITER
CARRIER FREQUENCY MOTOR NO-LOAD
F080 F110
REFERENCE CURRENT
TORQUE
ENERGY-SAVING
F105 COMPENSATION IRON F140
COEFFICIENT K2
LOSS
F106 MOTOR RATED SLIP F158 MOTOR CODE
LINE TO NEUTRAL
F107
(PER PHASE)
100
CHAPTER 5 MAINTENANCE AND INSPECTION
Periodical Inspection
Periodically inspect the inverter as described in the following table to prevent accidents and
to ensure high performance with high-reliability.
Part Replacement
Inverter’s maintenance periods are noted below. Keep them as reference.
101
CHAPTER 6 FAULT DIAGNOSIS
Inverter alarms are classified into alarm display and fault display.
Alarm display: When a minor fault occurs in the inverter, the Digital Operator flashes the
display. In this case, the operation is continued, and restored automatically as
soon as the cause is removed. Multi-function output can output the minor
fault status to external devices.
Fault display: When a major fault occurs in the inverter, the protective functions operates,
and the Digital Operator lights the display and shuts off the output to stop the
inverter. The fault can be output as a fault output to the external devices by
multi-function output.
To reset the fault, use key of Digital Operator or cycle the power after taking the
second corrective action.
* Selecting “always ON” mode at fan operation selection (F039=1), the power must be
cycled to release the alarm display.
102
Alarm Display Inverter Causes and
Explanation
Digital Operator Status Corrective Actions
OH (Cooling fin overheat)
oH Check the intake air
Intake air temperature rises while
(Blinking) temperature.
the inverter output is OFF.
CAL (MODBUS communications
Check communication
CAL waiting)
devices, and transmission
(Blinking) F003 is 2 or F004 is 6, and power
signals.
is turned ON.
FBL (PID feedback loss detection )
PID feedback value drops below
the detection level F137 and longer Check the mechanical
FbL than feedback loss detection time system and correct the
(Blinking) F138. cause, or increase the
When PID feedback loss is value of F138.
detected, the inverter operates
according to F136 setting.
Option card communications fault.
Warning Communication fault has occured Check the communication
bU5 Fault in a mode that run command and devices or communication
(Blinking)
frequency reference are set from signals.
contacts the communication option card.
do not
change (Constant setting error when the
oP0 state. constant setting is performed
(Blinking) through the MODBUS
communication)
103
Alarm Display Inverter Causes and
Explanation
Digital Operator Status Corrective Actions
104
Alarm Display Inverter Causes and
Explanation
Digital Operator Status Corrective Actions
STP (Operator function stop)
STOP/RESET key is pressed Open FWD/REV
during running by the control command of control
circuit terminals circuit terminals .
FWD / REV command, or by
the run command from
STP
communications. Inverter stops
(Blinking)
according to constant F005.
105
Fault Display and Contents
Fault Display Inverter Causes and
Explanation
Digital Operator Status Corrective Actions
Short circuit or grounding
at inverter output side.
Excessive load GD2.
Extremely rapid accel/
decel time.
constants F019 to F022
OC (Overcurrent)
Special motor used.
Inverter output current
oC Starting motor during
momentarily exceeds approx.
coasting.
250% of rated current.
Motor of a capacity
greater than the inverter
rating has been started.
Magnetic contactor
open/closed at the
inverter output side.
OV (Main circuit overvoltage)
Protective
Main circuit DC voltage exceeds
Operation Insufficient decel time.
the overvoltage detection level
(constants F020 and
because of excessive regenerative
Output is F022)
energy from the motor.
ou shut OFF Lowering of minus load.
220V: Stops at main circuit
and motor Increase decel time.
DC voltage below
coasts to a Connect optional
approx. 410V.
stop. braking resistor.
440V: Stops at main circuit
DC voltage approx. 820V
UV1 (Main circuit low voltage)
Main circuit DC voltage drops Reduction of input power
below the low-voltage detection supply voltage.
level while the inverter output Open phase of input
is ON. supply.
Uu 220V: Stops at main circuit Occurrence of momentary
DC voltage below approx. power loss.
200V(160V for single- Check the power supply
phase) voltage, wiring and
440V: Stops at main circuit screws.
DC voltage approx. 400V
UV2 (Control power supply fault) Cycle power.
Uv2 Voltage fault of control power If the fault remains,
supply is detected. replace the inverter.
106
Fault Display Inverter Causes and
Explanation
Digital Operator Status Corrective Actions
Excessive load.
Improper V/F pattern
setting.
Insufficient accel time if
OH (Cooling fin overheat) the fault occurs during
Temperature rise because of acceleration.
oH
inverter overload operation or Intake air temperature
intake air temperature rise. exceeding 50℃.
Cooling fan stops.
Check the load size, V/F
pattern setting, intake air
temperature.
Check the load size or
OL1 (Motor overload) V/F pattern setting.
Motor overload protection operates Set the motor rated
oL1
Protective by built-in electronic thermal current shown on the
Operation overload relay. nameplate by constant
F036.
Output is OL2 (Inverter overload) Check the load size or
shut OFF Inverter overload protection V/F pattern setting.
oL2 and motor operates by built-in electronic Check the inverter
coasts to a thermal overload relay. capacity.
stop. OL3 (Overtorque detection)
V/F mode:
Inverter output current exceeds the Check the driven
preset value in constant F098. machine and correct the
Vector mode: cause of the fault, or
oL3 Motor current or torque exceeds increase the value of
the preset value in constants F097 constant F098 up to the
and F098. highest value allowed for
When overtorque is detected, the machine.
inverter performs operation
according to the constant F096.
EF0: External fault reference
EF0 through MODBUS
Check the external circuit
communications.
(sequence).
EF1: External fault input command
EF1
from control circuit terminal S1
107
Fault Display Inverter Causes and
Explanation
Digital Operator Status Corrective Actions
EF2: External fault input command
EF2
from control circuit terminal S2
EF3: External fault input command
EF3
from control circuit terminal S3
EF4: External fault input command
EF4
from control circuit terminal S4 Check the external circuit
EF5: External fault input command (sequence).
EF5
from control circuit terminal S5
EF6: External fault input command
EF6
from control circuit terminal S6
EF7: External fault input command
EF7
from control circuit terminal S7
Cycle power after
checking the digital
CPF-00
operator is securely
Inverter cannot communicate with
F00 mounted.
Protective the digital operator for 5 sec. or
If the fault remains,
Operation more when power is turned ON.
replace the digital
operator or inverter.
Output is
shut OFF Cycle power after
and motor checking the digital
CPF-01
coasts to a operator is securely
Transmission fault occurred for 5
F01 stop. mounted.
sec. or more when transmission
If the fault remains,
starts with the digital operator.
replace the digital
operator or inverter.
Record all constant data
and initialize the
CPF-04
constants.
F04 EEPROM fault of inverter control
Cycle power.
circuit is detected.
If the fault remains,
replace the inverter.
Cycle power.
CPF-05
F05 If the fault remains,
AD converter fault is detected.
replace the inverter.
CPF-06 Check the option card.
Option card connecting fault. Cycle the power.
F06
A non-corresponding option card is If the fault remains,
connected. replace the option card.
108
Fault Display Inverter Causes and
Explanation
Digital Operator Status Corrective Actions
Cycle power after
checking the digital
CPF-07 operator is securely
F07 Operator control circuit (EEPROM mounted.
or AD converter) fault. If the fault remains,
replace the digital
Protective operator or inverter.
Operation
Communication option card self
F021
diagnostic error.
Output is
Communication option card model Option card fault
F022 shut OFF
code error. Replace the option card.
and motor
Communication option card
F023 coasts to a
DPRAM error.
stop.
Cycle power.
oPr OPR (Operator connecting fault) If the fault remains,
replace the inverter.
Check the communication
CE (MODBUS communications
CE devices or communication
fault)
signals.
FBL (PID feedback loss detection )
PID feedback value drops below
the detection level F137 and longer Check the mechanical
than feedback loss detection time system and correct the
FbL
F138. cause, or increase the
When PID feedback loss is value of F138.
detected , the inverter operates
according to F136 setting.
Check the communication
Stops
bU5 Option card communications fault.. devices or communication
according
signals.
to
STP (Emergency stop)
constant
Inverter receives emergency Check the external circuit
STP F005
stop alarm signal. Inverter stops (sequence).
according to constant F005.
Check power supply
voltage, main circuit
Insufficient power supply voltage power, supply wiring,
—
Control power supply fault terminal screws, control
(OFF) Hardware fault sequence.
If the fault remains,
replace the inverter.
109
APPENDIX
110