Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

INTRODUCTION CFBT-582-1 1

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 1 (7)

Systems CFB MULTIFUEL BOILER

TABLE OF CONTENTS

1. INTRODUCTION ................................................................................................... 2

1.1 General.................................................................................................................. 2
1.2 Reference list......................................................................................................... 4
1.3 Brochures .............................................................................................................. 7

1 2005 - 08 - 30 T. Anttonen
0 2005 - 02 - 11 T. Anttonen
Muut. Pvm Laatinut Pvm Tarkastanut Pvm Hyväksynyt
Rev. Date Prepared by Date Reviewed by Date Approved by
KLY-1 1997-05 P:\582-RAPP-PB3\int\Kayttoonotto\koulutus\Training Manuals\Folder 1\1 Introduction(1).doc
This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.

 Kvaerner Power Oy, Tampere, Finland 2005

 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

INTRODUCTION CFBT-582-1 1

Osasto - Department Kohde – Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 2 (7)

Systems CFB MULTIFUEL BOILER

1. INTRODUCTION

1.1 General

These operating and maintenance instructions are prepared for the

Kvaerner Power power boiler in RAPP PB3 Project in Indonesia,
paying attention to start-ups, shutdowns, supervision and control
during operation, and most frequently occurring disturbances or
failures. The purpose of these instructions is to serve as a general
guide for operating and maintaining the boiler and auxiliary
equipment supplied by Kvaerner Power Oy.

The manual is intended for the use of qualified personnel who are
experienced in the operation and maintenance of boilers and
ancillary equipment. It is not intended to cover all possible variations
in equipment and operating conditions or to provide for specific
operation or maintenance problems, which may arise. Therefore it is
the operators’ responsibility to take appropriate corrective measures
in boiler operation in sudden disturbance and hazardous situations
at their discretion.

These instructions represent Kvaerner Power Oy’s best judgement

at the time of issue and are based on Kvaerner Power Oy’s best
knowledge, experience and standard technical procedures, and
standard specifications from such publications. On the basis of later
operational experience, the instructions prepared may be revised to
correspond exactly the existing operating conditions.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.

 Kvaerner Power Oy, Tampere, Finland 2005

 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

INTRODUCTION CFBT-582-1 1

Osasto - Department Kohde – Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 3 (7)

Systems CFB MULTIFUEL BOILER

The operating and maintenance instructions of the boiler also

contain the appendixes necessary for boiler operation, such as PI-
diagrams, interlock diagrams, lists and sets of curves.

The operators must also pay attention to what has been presented in
the separate, often very detailed operating and maintenance
instructions of the equipment suppliers in separate folders of
operating and maintenance instructions.

The boiler and the ancillary equipment included in Kvaerner

Power Oy’s delivery must be operated according to the design
values and operating instructions using contractual fuels.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.

 Kvaerner Power Oy, Tampere, Finland 2005

 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

INTRODUCTION CFBT-582-1 1

Osasto - Department Kohde – Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 4 (7)

Systems CFB MULTIFUEL BOILER

1.2 Reference list

DELI- CUSTOMER STEAM STEAM STEAM THERMAL REMARKS

VERY CAPACITY PRESS TEMP. CAPACITY
YEAR kg/s bar °C MWth
2008 Archer Daniels Midland (ADM) 151 90 482 350 Bituminous coal
3x Clinton, Iowa
USA
2007 Georgia-Pacific Corp. 113 103 541 350 Petroleum coal,
Port Hudson, Lousiana bark, sludge
USA
2006 Pulp & Paper Mill 181 141 540 520 Coal, bark
Indonesia
2005 APP China 111 125 540 294 Bituminous coal,
2x Hainan pulp mill waste water
China sludge
2005 Manitowoc Public Utilities 60 103 541 160 Petroleum coke,
Manitowoc, Wisconsin bituminous coal
USA
2003 Norrköping Miljö och Energi AB 27 65 470 75 RDF, sewage
Norrköping sludge
Sweden EfW
2001 Oy Alholmens Kraft Ab 194/179 165/40 545/545 550 Wood, peat, coal
Pietarsaari
Finland
2001 Indah Kiat Pulp & Paper 122 125 540 317 Bituminous coal,
Perawang, Sumatra peat
Indonesia
2000 Sogama S.A. 27 43 450 75 RDF
2x Meirama
Spain EfW
1999 EC Tychy S.A. 38 100 540 105 Coal
Tychy
Poland CYMICi
1998 Archer Daniels Midland (ADM) 151 90 482 350 Bituminous coal
Decatur, Illinois
USA
1998 Archer Daniels Midland (ADM) 151 90 482 350 Bituminous coal
Cedar Rapids, Iowa
USA
1996 United Paper Mills Ltd. 60 115 530 160 Bark, peat,
Rauma Paper with coal 69 sludge, coal
Finland CYMICi

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.

 Kvaerner Power Oy, Tampere, Finland 2005

 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

INTRODUCTION CFBT-582-1 1

Osasto - Department Kohde – Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 5 (7)

Systems CFB MULTIFUEL BOILER

DELI- CUSTOMER STEAM STEAM STEAM THERMAL REMARKS

VERY CAPACITY PRESS TEMP. CAPACITY
YEAR kg/s bar °C MWth
1995 Archer Daniels Midland (ADM) 151 90 482 350 Bituminous coal
Decatur, Illinois
USA
1995 Walsh Construction, Exxon Corp. 38 90 513 Pet coke
2x Billings, Montana
USA
1994 IVO International Oy 11 60 510 32 Peat, wood waste
Vapo Oy, Lieksa
Finland CYMICi
1993 Norrköping Energi AB 42 110 540 125 Bituminous coal,
Händelöverket wood waste
Sweden
1993 Parsons Main 60 103 513 Bituminous coal
Sunnyside, Utah waste
USA
1993 Michigan State University 44 62 446 Bituminous coal
Lansing, Michigan
USA
1993 Bechtel, Scrubgrass 48 90 513 Bituminous coal
2x Kennerdell, Pennsylvania waste
USA
1992 Perstorp AB 19 65 475 55 Coal, peat, wood
Perstorp waste
Sweden
1992 Clarion Power 37 90 513 96 Bituminous coal
Piney Creek, Clarion, Pennsylvania waste
USA
1991 Archer Daniels Midland (ADM) 60 90 482 140 Bituminous coal
Cedar Rapids, Iowa
USA
1991 Mitsubishi Chemicals Co. 69 144 563 Coal, fuel oil,
Tobata cokeoven gas.
Japan Supplied by
Nippon Steel Co.
1991 Archer Daniels Midland (ADM) 60 90 482 140 Bituminous coal
Decatur, Illinois
USA
1990 Archer Daniels Midland (ADM) 60 90 482 140 Bituminous coal
Decatur, Illinois
USA
1990 Örebro Energi AB 71 149 540 165 Coal, peat, wood
Örebro waste
Sweden

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.

 Kvaerner Power Oy, Tampere, Finland 2005

 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

INTRODUCTION CFBT-582-1 1

Osasto - Department Kohde – Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 6 (7)

Systems CFB MULTIFUEL BOILER

DELI- CUSTOMER STEAM STEAM STEAM THERMAL REMARKS

VERY CAPACITY PRESS TEMP. CAPACITY
YEAR kg/s bar °C MWth
1989 Woodland Biomass Power Inc. 32 65 482 77 Agri waste, wood
California waste, rice hulls
USA
1989 Nässjö Kraftvärmestation 12 80 490 30 Peat, coal, wood
Nässjö waste
Sweden
1989 Mendota Biomass Power Inc. 32 65 482 77 Agri waste, wood
California waste
USA
1989 Chalmers Tekn. Högskola 14.5 Hot 8 Coal, biomass
Götebrog water
Sweden
1989 Bechtel, Montana One Project 45 90 513 Bituminous coal
Colstrip, Montana waste (Gob)
USA
1988 Rust International Corp. 52 90 513 138 Anthracite mining
Frackville, Pennsylvania waste (Culm)
USA
1987 Archer Daniels Midland (ADM) 60 90 482 140 Bituminous coal
3x Cedar Rapids
Iowa, USA
1987 Thyssen Industrie 11 84 525 32.5 Brown coal
Kassel
Germany
1986 Archer Daniels Midland (ADM) 54 90 482 126 Bituminous coal
4x Decatur, Illinois
USA
1986 Eskilstuna Värmeverk 16 Hot 50 Wood waste
Eskilstuna water
Sweden
1986 Generator Energiproduktion 16 Hot 2.5 Match waste,
Tidaholm water wood waste
Sweden
1986 Karlskoga Kommun & 18 28 300 40 Coal, peat, wood
2x Nobel Chematur waste
Sweden
1985 Sande Paper Mill A/S 11 22 Sat. 26 Coal, RDF, wood
Norway waste, industrial
waste
1985 Uddevalla Energiverk 16 Hot 40 Coal, peat, wood
Uddevalla water waste
Sweden

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.

 Kvaerner Power Oy, Tampere, Finland 2005

 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

INTRODUCTION CFBT-582-1 1

Osasto - Department Kohde – Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 7 (7)

Systems CFB MULTIFUEL BOILER

DELI- CUSTOMER STEAM STEAM STEAM THERMAL REMARKS

VERY CAPACITY PRESS TEMP. CAPACITY
YEAR kg/s bar °C MWth
1985 Bodens Torvvärme 16 Hot 20 Peat, wood waste
Boden water
Sweden
1984 Mölndals Energiverk 16 Hot 40 Coal, peat, wood
Mölndal water waste
Sweden
1984 Nyköpings Värmeverk 16 Hot 40 Coal, peat, wood
2x Nyköping water waste
Sweden
1984 Sundsvalls Energiverk 8 32 270 20 RDF, peat, wood
Sundsvall waste
Sweden
1983 Avesta Energiverk 16 Hot 20/15 Coal, peat, wood
Avesta water waste
Sweden
1981 Chalmers Tekniska Högskola 6 32 425 16 Coal
Göteborg
Sweden
1981 Studsvik Energi 16 Hot 3 Peat, chips, coal
Studsvik water
Sweden
1980 Götaverken Samfällighetsförening 3 10 Sat. 8 Coal
Göteborg
Sweden

1.3 Brochures

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.

 Kvaerner Power Oy, Tampere, Finland 2005