TECH MANUAL

TECH-4.06 10K ES TRIPLE BOP

M60ES44-P449Y

4.06” 10,000 PSI WORKING PRESSURE, ES

SERIES, 3,000 PSI HYDRAULICS, TRIPLE
BLOW OUT PREVENTOR

RIG/PLANT REFERENCE REFERENCE DESCRIPTION

ADDITIONAL CODE SDRL CODE TOTAL PGS

This document contains proprietary and confidential information TEXAS OIL TOOLS
which belongs to National-Oilwell Varco, L.P., its affiliates or
subsidiaries (all collectively referred to hereinafter as "NOV"). It is 3770 Pollok Dr.
REMARKS
loaned for limited purposes only and remains the property of NOV. Conroe, TX 77303
Reproduction, in whole or in part, or use of this design or Phone 936-777-6100
distribution of this information to others is not permitted without the
MAIN TAG NUMBER DISCIPLINE Fax 936-756-8102
express written consent of NOV. This document is to be returned to
NOV upon request and in any event upon completion of the use for
which it was loaned. This document and the information contained
CLIENT PO NUMBER and represented herein is the copyrighted property of NOV.
 National Oilwell Varco
CLIENT DOCUMENT NUMBER DOCUMENT NUMBER REV

Client Document Number M60ES44-P449Y-MAN-001 04

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REVISION HISTORY

04 13/Jul/2018 Revision CP KM TB
03 28/Jan/2016 Revision CP MD JD
02 28/Jan/2015 Revision CP MD JD
01 02/May/2012 Initial release CP MD JD
Rev (dd.mm.yyyy) Reason for issue Prepared Checked Approved

CHANGE DESCRIPTION

Revision Change Description

01 Initial Release
Update BOMs in relation to “B” suffix – Upper Level BOM - add “B” suffix item 6;
Correct part numbers items 11 & 12; Shear Seal BOM item 15 Remove “B” suffix;
02
Pipe/Slip BOM item 16 Add “B” suffix; Correct SSR BOM Titles – Add B Suffix to ES4R-
VS**A
03 Revise 9905-2002-ART-001 & 9905-2003X-ART-001 correction seal directions
04 Revise Shear/Seal Open Hydraulic Volume

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TABLE OF CONTENTS

1.0 INTRODUCTION

2.0 FEATURES

3.0 CERTIFICATION

4.0 OPERATION

5.0 ROUTINE MAINTENANCE

6.0 RECOMMENDED MAINTENANCE PROGRAM

7.0 FIELD TESTING

8.0 GENERAL TECHNICAL DATA

9.0 PARTS LIST AND DRAWINGS

M60ES44-P449Y
4.06, 10K TRIPLE BOP SHEAR/SEAL PIPE/SLIP
Reference Drawing M60ES44-P449Y-ART-001

9905-2002
SHEAR/SEAL ACTUATOR ASSEMBLY
Reference Drawing 9905-2002-ART-001

9905-2003X
PIPE/SLIP ACTUATOR ASSEMBLY
Reference Drawing 9905-2003X-ART-001

ES44 4.06” 10,000 PSI

EQUALIZING VALUE ASSEMBLY
Reference Drawing EQ10-0001X-ART-001

ES4R-XSXX
4.06” SHEAR/SEAL RAM ASSEMBLIES
Reference Drawing ES4R-XSXX-ART-001

ES4R-XTXX
4.06" PIPE SLIP RAM ASSEMBLIES
Reference Drawing ES4R-VT41A-ART-001& M60ES4R-VT41XX-ART-001

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M60ES44-P449Y
4.06" 10K ES TRIPLE BOP

1.0 INTRODUCTION

The 4.06" 10K ES BOP is designed for coiled tubing and snubbing operations. The ES is the lightest in
the industry, yet retains all the field-proven designs you have come to expect from Texas Oil Tools.

The compact size allows easier handling along with easier maintenance. All actuators feature power
hydraulic ram change, low bonnet bolt torque requirement, and a pressure balance piston. For shear
operations (no booster required).

Internally ported hydraulics (no external plumbing) eliminates the making and breaking of oil seals
when changing or servicing rams; thus removing the possibility of environmental pollution.

2.0 FEATURES

• Light and Compact

• Pressure Balance Piston
• Low Bonnet Bolt Torque
• Internal Equalizing Valves
• Well Pressure Isolated Seals
• Hydraulic Ram Change
• Internal Porting
• Independent Bonnet Testing
• No Welds - Solid Body
• Ram Position Indicator
• Manual Locks
• Rams - Blind, Pipe, Slip, Shear, Shear Seal, Pipe Slip

3.0 CERTIFICATION - Testing -All BOPs are hydrostatic and function tested per API 6A (ISO 10423).

H2S Service - Materials in contact with pressured well fluids conform to NACE Specification MR-01-75
for H2S Service.

Arctic Service - In addition to the NACE Specifications above meets the API 6A with Charpy Impacts
at -50°F.

North Sea Service -25°F - In addition to the NACE Specification s and API requirements additional
Charpy Impact and NDE are carried out. A Design Review and Certificate of Compliance by DNV,
Lloyds, or Bureau Veritas are furnished with the Data Book.

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4.0 OPERATION

Ram Open and Close - Before opening the rams be sure the lock screws are backed fully out (turn
counter clockwise). If lock screws do not turn out easily after a closed and locked wellbore pressure
test apply 1,500 to 3,000 psi hydraulic pressure to the "CLOSE" hydraulic port to relieve the load from
the end of the tail rod.

To open the rams apply 1,500 psi hydraulic pressure to the body port marked "OPEN". Close the rams
by applying 1,500 to 3,000 psi hydraulic pressure to the body port marked "CLOSE".

Bonnet Open and Close - Remove the bonnet bolts (22).

To open the bonnets apply 500 to 1,500 psi hydraulic pressure to the body port marked "CLOSE" (ram
close). To close the bonnets apply 1,500 psi operating pressure to the body port marked "OPEN" (ram
open). After closing the bonnets maintain the 1,500 psi hydraulic pressure to keep the bonnet pulled
tightly against the body as the bonnet bolts are reinstalled.

Ram Change - Vent all hydraulic pressure to zero.

Remove the bonnet bolts and open the bonnets as described above. Maintain hydraulic pressure until
the bonnets have fully retracted and the rams have fully extended making them accessible. Vent all
hydraulic pressure to zero to prevent personal injury in the event that the bonnet is closed prematurely
during the ram change procedure. As an added safety precaution install the ram change rod covers
(9601-3036) to prevent the accidental closure of the bonnets as well as to prevent damage to the ram
change rods.

Remove the ram by lifting up and over the ram change rod. NOTE: Do not scratch ram change rods.

Front and rear seals may be replaced without fully removing the rams. Lift the ram up until it clears the
ram guide rod and rotate slightly to gain access to the front seal.

5.0 ROUTINE MAINTENANCE

9905-2002
SHEAR SEAL ACTUATOR
Reference Drawing 9905-2002-ART-001

Disassembly - Open the bonnets per 4.0 Operation and vent all hydraulic pressure to zero. Remove
rams; remove bonnet seal (35 & 36). Remove socket head cap screws (16) and end cap (9) from
cylinder (2). Remove socket head cap screw (29) and remove slide (13) from end cap (9). Remove
retainer (33) from lock screw (14) and remove lock screw (14) from slide (13). Remove SHBS (30)
and remove leaf spring (15) from slide (13).

Remove retainer (23) and seal (22) from end cap (9). Remove secondary rod (8) from main piston (4),
and secondary piston (5). Remove T-seals (26 & 27). Remove secondary cylinder (3), main cylinder
(2), and change cylinders (12). Remove O-rings (17, 21, 34), retainer (23) and seal (22) from
secondary cylinder (3). Remove ram guide (7), and guide (31). Remove main rod (6) from main piston
(4).

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Support the weight of bonnet (1) and remove ram change rod (10 & 11) from body with Allen wrench.
CAUTION: Do not scratch surfaces of ram change rods. NOTE: Specific location of change rods as
they have differing thread sizes. Remove O-rings (17) from body.

Remove ram change rods (10 & 11) from bonnet (1). Remove T-seals (25) from ram change rods (10
& 11). Remove O-rings (21 & 34)), seals (22) and retainers (23) from bonnet (1). Remove bushings
(18) and seals (19) from bonnet (1). Clean and inspect all parts for wear before reassembly.

Assembly - Typical reverse order of disassembly.

9905-2003X
PIPE/SLIP ACTUATOR
Reference Drawing 9905-2003X-ART-001
Disassembly - Open the bonnets per 4.0 Operation and vent all hydraulic pressure to zero. Remove
rams and remove rod head (27). Remove bonnet seal (14 & 21). Remove socket head cap screws
(19) and housing (25) from end cap (2). Remove socket head cap screws (31 & 32).

Remove end cap (2) and indicator rod (16). CAUTION: Do not scratch inside surface of main cylinder
(4) when removing indicator rod. Remove O-rings (7 & 23), seal (20) and retainer (9) from end cap
(2). Remove indicator rod seal (17) and retainer (18) from end cap (2). Remove change cylinders (3)
and main cylinder (4) from bonnet (1). Remove piston (24) and T-seal (12) from bonnet (1).

Support weight of bonnet (1) and remove ram change rod (5 & 6) from body with Allen wrench.
CAUTION: Do not scratch surfaces of ram change rods. NOTE: Specific location of change rods as
they have differing thread sizes.

Remove O-rings (8) from body. Remove ram change rods (5 & 6) from bonnet (1). Remove T-seals
(13) from ram change rods (5 & 6). Remove O-rings (7 & 23), seals (20) and retainers (9) from bonnet
(1). Remove bushings (10) and seals (11) from bonnet (1). Clean and inspect all parts for wear
before reassembly.
Assembly - Typical reverse order of Disassembly. Install seals (11) and thread bushings (10) into
bonnet (1). Install seals (20), retainers (9) and O-rings (7 & 23) into bonnet (1). Insert ram change
rods (5 & 6) through bonnet (1). CAUTION: Pay careful attention to ram change rod surface - do not
scratch. Install T-seals (13) onto change rods (5 & 6). Install O-rings (8) into body.

Support weight of bonnet (1) and thread ram change rods (5 & 6) into body. Note: Ram change rods
have different threads (6) = .875-9UNC, (7) = 1.000-8UNC. Install T-seal (12) onto piston (24). Install
piston (24) into bonnet (1). Install rod head (27) secure with Loctite #242 blue. Install main cylinder
(4) and change cylinders (3).

Install seals (20), retainers (9) and O-rings (7 & 23) into end cap (2). Install indicator seal (17) and
retainer (18) into end cap (2). Position indicator rod (16) into groove on piston (24) and align into end
cap (2), upon installation of end cap onto main cylinder (4) and change rods (3). Secure with socket
head cap screws (31 & 32).

Attach housing (25) to end cap (2) and secure with socket head cap screw (19). Install bonnet seal
(14 & 21). Actuator can now be tested and functioned per 4.0 Operation.

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6.0 RECOMMENDED MAINTENANCE PROGRAM

After Each Job - Inspect Ram Rubber Seals

Normal wear will be a moderate amount of extrusion downstream of the pressured side.

Replace the ram seals when usage has resulted in any noticeable loss of rubber. Field testing only to
the maximum anticipated well pressure will extend the life of the seals.

Inspect Bonnet Seal - Any extrusion indicates improper tightening of the bonnet bolts. Extrusion all
around the o-ring indicates even, but inadequate tightening of the bonnet nuts. Extrusion over only a
part of the o-ring indicates uneven tightening of the bonnet bolts. Replace if any extrusion is evident.

Check cutting edges of the shear or shear seal inserts. If the blade is chipped then the cutting action
of the insert may be impaired and therefore it should be discarded.

Check the teeth of the slip inserts. If the slip teeth are blunt or dulled then the gripping action of the
ram may be impaired and therefore the slips should be discarded.

Always store and operate the BOP with the equalizing valve closed.

After 20 Jobs or 12 Months Maximum - Completely disassemble the equalizing valve, replace all
seals and worn parts.

Completely disassemble and inspect the bonnet assemblies. Replace all seals and worn parts.

Inspect all threads, connections, bushings and fittings. Replace and repair as required.

7.0 FIELD TESTING

Function Test Bonnets - All actuators should be pressure tested to 3,000 psi working pressure in
both the ram open and ram close positions. A minimum hold time of 15 minutes is required without
leakage.

Check the manual lock system when in the ram closed position.

Function Tests Shear Seal Ram and Blind Seal Tests - The shear seal rams and the blind rams
seal should be closed using 1,500 psi hydraulic pressure and pressure tested separately to 15,000 psi
from below. The test medium should be water with a rust inhibitor.

Function Test Slip Ram with Pipe Ram Seal Test - The slip rams should be closed around a
suitable diameter test bar, using 1,500 psi hydraulic pressure. The pipe rams should then be closed
using 1,500 psi hydraulic pressure and pressure tested to 15,000 psi from below. A minimum hold
time of 15 minutes is required without leakage. The test medium should be water with a rust inhibitor.

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8.0 GENERAL TECHNICAL DATA

Maximum Working Pressure .......................................................................................... 10,000 psi

Hydraulic Working Pressure .................................................................. 1,500 psi (3,000 psi Max.)
Service........................................................................................................... H2S, NACE MR-01-75
Weight
Triple .............................................................................................................................. 2,200 lbs
Hydraulic Volumes
Pipe Slip
Open (per set) ......................................................................................................... 94.8 cu. in.
Close (per set) .......................................................................................................... 94.8 cu. in.
Shear Seal (w/Boosters)
Open (per set) ..................................................................................................... 303.83 cu. in.
Close (per set) ...................................................................................................... 303.83 cu. in.
Hydraulics/Wellbore Ratio
Pipe Slip Actuator………………………………………………………………………………… 12.27
Shear Seal Actuator (with Boosters) ...................................................................................... 19.6
Tightening Torques
Bonnet Bolts ................................................................................................................. 200 ft. lbs.
End Flanges .............................................................................................................. 1,280 ft. lbs.
Side Outlet ................................................................................................................... 310 ft. lbs.

Additional Item Specific Torques

Item Description Qty Torque

Shear/Seal Actuator
16 SHCS 9905-1487G 6 160 ft·lbs
Pipe/Slip Actuator
35 SHCS 9905-1242G 6 100 ft·lbs
19 SHCS 9902-0846G 4 30 ft·lbs
34 SHCS 7935-1018G 6 60 ft·lbs

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9.0 PARTS LISTS AND DRAWINGS

M60ES44-P449Y
4.06, 10K TRIPLE BOP SHEAR/SEAL PIPE/SLIP
Reference Drawing M60ES44-P449Y-ART-001

H2S & NORTH SEA H2S & ARCTIC

ITEM QTY DESCRIPTION
SERVICE -25°F SERVICE -50°F

1 2006-P100B 2006-P100B 1 BODY 4.06 10K BX 155

2 9905-2002 9905-2002XL 2 SHEAR/SEAL ACT ASSY
3 9905-2003X 9905-2003XL 4 PIPE/SLIP COMBI ACT ASSY
4 7808-1422B 7808-1422B 3 BONNET F/EQ VALVE 10K
5 78081426XB 78081426XB 3 STEM F/EQ VALVE 10K
6 7903-1122XB 7903-1122XB 3 SEAT F/EQ VALVE 10K
7 7808-1427 7808-1427 3 SPACER F/EQ VALVE 10K
8 7817-0371 7817-0371B 12 SEAL POLYMYTE SQ
9 7813-4911 7813-A911 3 O-RING 90 VITON
10 7937-0512B 7937-0512B 16 NUT HEX .750 10UNC
11 P601004717B P601004717B 16 STUD .750 F/2.06 10K BX152
12 P601004731B P601004731B 8 STUD 1.125 8UN X 6.313
13 7937-0818B 7937-0818B 8 NUT HEX 1.125 8UN
14 7940-2501 7940-2501 2 WRENCH ALLEN .250
15 7934-0212 7934-0212 6 PLUG SKT #12 1.063 12UN-2B
16 7934-0513 7934-0513 6 ADAPTER #12 SAE
17 7934-9092R 7934-9092R 1 GLAND
18 7934-9093R 7934-9093R 1 PLUG
19 2000-FP44 2000-FP44 1 FLANGE PROTECTOR

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M60ES44-P449Y-ART-001

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9905-2002
SHEAR/SEAL ACTUATOR
Reference Drawing 9905-2002-ART-001

9905-2002 9905-2002XL
ITEM H2S & NORTH SEA H2S & ARCTIC QTY DESCRIPTION
SERVICE -25°F SERVICE -50°F
1 9905-2921B 9905-2921B 1 BONNET SHEAR/SEAL
2 9905-2922B 9905-2922B 1 MAIN CYL
3 9905-2923B 9905-2923B 1 SECONDARY CYL
4 9905-2924B 9905-2924B 1 MAIN PISTON
5 9905-2925B 9905-2925B 1 SECONDARY PISTON
6 9905-2926B 9905-2926B 1 MAIN ROD
7 2001-0025B 2001-0025B 1 RAM GUIDE
8 9905-2927B 9905-2927B 1 SECONDARY ROD
9 9905-2928B 9905-2928B 1 CAP
10 9905-2929B 9905-2929B 1 CHANGE ROD OPEN
11 9905-2931B 9905-2931B 1 CHANGE ROD CLOSE
12 9905-2932B 9905-2932B 2 CHANGE CYLINDER
13 9905-2933B 9905-2933B 1 SLIDE
14 9905-2934B 9905-2934B 1 LOCK SCREW
15 9905-2935 9905-2935 1 LEAF SPRING
16 9905-1487G 9905-1487G 6 SHCS
17 7813-3220 7813-A220 4 O-RING
18 9905-2835 9905-2835 2 BUSHING
19 7820-1371 7820-1371B 4 SEAL MOLYTHANE
20 7934-0202 7934-0202 5 PLUG
21 7813-3225 7813-A225 4 O-RING
22 7821-1379 7821-1379B 5 SEAL POLYMYTE
23 7826-1756 7826-1756 4 RETAINER RING INTERNAL
24 7951-3350 7951-A350 1 T-SEAL
25 7951-3220 7951-A220 2 T-SEAL
26 7951-3342 7951-A342 1 T-SEAL
27 7950-3324 7950-A324 1 T-SEAL
28 7813-3241 7813-A241 1 O-RING 90 NITRILE
29 9905-2938 9905-2938 1 SHCS

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30 7943-0402 7943-0402 1 BUTTONHEAD CAP SCREW
31 9905-2936 9905-2936 1 GUIDE
32 9905-2937B 9905-2937B 4 BONNET BOLT
33 7824-1257 7824-1257 1 RETAINER RING EXTERNAL
34 7813-3248 7813-A248 2 O-RING 90 NITRILE
35 7813-3355 7813-A355 1 O-RING 90 NITRILE
36 9905-2859 9905-2859 1 BACKUP RING

ES46-SK03*
SEAL KIT FOR SHEAR SEAL ACTUATOR

ASSEMBLY NUMBER ES46-SK03 ES46-SK03B M60ES46-SK03F

H2S & NORTH SEA H2S & ARCTIC HIGH TEMP

ITEM DESCRIPTION QTY. 0°F-400°F
SERVICE -25°F SERVICE -50°F
17 O-Ring 4 7813-3220 7813-A220 7813-F220
19 Seal 4 7820-1371 7821-1371B P607825-1371F
20 Plug, SAE 5 7934-0202 7934-0202 7934-0202
21 O-Ring 4 7813-3225 7813-A225 7813-F225
22 Seal 5 7821-1379 7821-1379B 7825-1379
23 Retainer 4 7826-1756 7826-1756 7826-1756
24 T-Seal 1 7951-3350 7951-A350 P607951-3350F
25 T-Seal 2 7951-3220 7951-A220 P607951-3220F
26 T-Seal 1 7951-3342 7951-A342 7951-3342H
27 T-Seal 1 7950-3324 7950-A324 7950-3324H
28 O-Ring 1 7813-3241 7813-A241 7813-F241
33 Retainer 1 7824-1257 7824-1257 7824-1257
34 O-Ring 2 7813-3248 7813-A248 7813-F248
35 O-Ring 1 7813-3355 7813-A355 7813-F355
36 Back-Up Ring 1 9905-2859 9905-2859 9905-2859

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9905-2002-ART-001

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9905-2003X
PIPE/SLIP ACTUATOR
Reference Drawing 9905-2003X-ART-001

9905-2003X 9905-2003XL
ITEM H2S & NORTH SEA H2S & ARCTIC QTY DESCRIPTION
SERVICE -25°F SERVICE -50°F
1 9905-2841B 9905-2841B 1 BONNET
2 9905-2842B 9905-2842B 1 HYDRAULIC CAP
3 9905-2843B 9905-2843B 2 RAM CHANGE CYLINDER
4 9905-2844B 9905-2844B 1 CYLINDER
5 9905-2845B 9905-2845B 1 RAM CHANGE ROD CLOSE
6 9905-2846B 9905-2846B 1 RAM CHANGE ROD OPEN
7 7813-3225 7813-A225 4 O-RING 90 NITRILE
8 7813-3220 7813-A220 2 O-RING 90 NITRILE
9 7826-1756 7826-1756 3 RETAINER RING INTERNAL
10 9905-2835 9905-2835 2 BUSHING CHANGE PISTON
11 7820-1371 7820-1371B 4 SEAL MOLYTHANE
12 7951-3350 7951-A350 1 T-SEAL
13 7951-3220 7951-A220 2 T-SEAL
14 7813-3355 7813-A355 1 O-RING 90 NITRILE
15 7934-0202 7934-0202 4 PLUG SKT #2
16 9905-2853B 9905-2853B 1 INDICATOR ROD
17 7820-0251 7820-0251B 1 SEAL MOLYTHANE
18 8007-3038 8007-3038 1 RETAINER INDICATOR SEAL
19 9905-0846G 9905-0846G 4 SHCS
20 7821-1379 7821-1379 5 SEAL POLYMYTE
21 9905-2859 9905-2859 1 BACKUP RING
22 9905-2834B 9905-2834B 4 BONNETBOLT
23 7813-3248 7813-A248 2 O-RING
24 9905-2421XB 9905-2421XB 1 PISTON ASSY
25 9905-2422B 9905-2422B 1 HOUSING LOCK SCREW
26 9905-2424 9905-2424 1 GUIDE ROD
27 9905-2425B 9905-2425B 1 ROD HEAD GUIDE ROD
28 9905-2832B 9905-2832B 1 LOCK SCREW

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29 7938-0510B 7938-0510B 1 HEX NUT
30 9905-2851 9905-2851 1 HAND WHEEL
31 7935-1018G 7935-1018G 6 SHCS
32 9905-1242G 9905-1242G 6 SHCS
33 7942-0402 7942-0402 2 SSCR
34 8741-0169B 8741-0169B 1 ROCKER
35 2001-0168XB 2001-0168XB 1 RAM GUIDE COMBI

ES46-SK04
SEAL KIT FOR PIPE SLIP ACTUATOR

ASSEMBLY NUMBER ES46-SK04 ES46-SK04B ES46-SK04F

H2S & NORTH SEA H2S & ARCTIC HIGH TEMP

ITEM DESCRIPTION QTY. 0°F-400°F
SERVICE -25°F SERVICE -50°F
7 O-Ring 4 7813-3225 7813-A225 7813-F225
8 O-Ring 2 7813-3220 7813-A220 7813-F220

9 Retainer 3 7826-1756 7826-1756 7826-1756

11 Seal 4 7820-1371 7821-1371B 7825-1371F
12 T-Seal 1 7951-3350 7951-A350 P607951-3350F
13 T-Seal 2 7951-3220 7951-A220 P607951-3220F
14 O-Ring 1 7813-3355 7813-A355 7813-F355
15 Plug, SAE 4 7934-0202 7934-0202 7934-0202
17 Seal 1 7820-0251 7821-0251B 7825-0251
18 Retainer 1 8007-3038 8007-3038 8007-3038
20 Seal 4 7821-1379 7821-1379B 7825-1379
21 Back-Up Ring 1 9905-2859 9905-2859 9905-2859
23 O-Ring 2 7813-3248 7813-A248 7813-F248

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9905-2003X-ART-001

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ES44 4.06” 10,000 PSI EQUALIZING VALUE ASSY
Reference Drawing EQ10-0001X-ART-001

ASSEMBLY NUMBER EQ10-0001X EQ10-0001XB EQ10-0001XL

H2S & ARCTIC H2S & NORTH SEA
ITEM NO. QTY DESCRIPTION H2S SERVICE SERVICE -25°F
SERVICE -50°F
4 1 Bonnet 7808-1422B 7808-1422B 7808-1422L
5 1 Stem 7808-1426XB 7808-1426XB 7808-1426XB
6 1 Seat 7903-1122XB 7903-1122XB 7903-1122XB
7 1 Spacer 7808-1427 7808-1427 7808-1427
8 4 Seal, Orange H2S 7817-0371 7817-0371B 7817-0371
9 1 O-Ring 7813-4911 7813-A911 7813-4911
not shown 1 ¼” Allen Wrench 7940-2501 7940-2501 7940-2501
SEALS KIT FOR ONE EQUALIZING VALVE

ASSEMBLY NUMBER EVA4-S000 EVA4-S050 EVA4-S000

H2S & ARCTIC H2S & NORTH SEA
ITEM NO. QTY DESCRIPTION H2S SERVICE SERVICE -25°F
SERVICE -50°F
7 4 Seal 7817-0371 7817-0371B 817-0371
8 1 Spacer 7808-1427 7808-1427 7808-1427
9 1 O-Ring 7813-4911 7813-A911 7813-4911
not shown 1 ¼” Allen Wrench 7940-2501 7940-2501 7940-2501

EQ10-0001X-ART-001

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SHEAR SEAL RAM DISASSEMBLY/ASSEMBLY
Reference Drawing ES4R-XSXX-ART-001

Disassembly - Remove socket head cap screw (4) and blade assembly (5 or 6) by pushing assembly
out the side of the ram body (1 or 2). Remove blade retainer (7) from blade assembly. Remove rear
seal (3). Clean and inspect all parts before replacement.

Assembly - Place blade retainer (7) into blade assembly (5 or 6) while holding blade retainer (7) in
position in the blade assembly (5 or 6). Slide both into position in the ram body (1 or 2). Secure in
place with socket head cap screw (4). Install rear seal (3) to fit flush with surface of ram body (1 or 2).

ES4R-XSXX-ART-001

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ES4R-VS**A
4.06” SHEAR/SEAL RAM ASSEMBLIES W/L.T. VITON SEALS, H2S, NORTH SEA, -25°F to 250°F
Reference Drawing ES4R-XSXX-ART-001

Assembly Number ES4R- ES4R- ES4R- ES4R- ES4R- ES4R- ES4R-

LS35A LS37A LS41A LS44A LS51A LS56A LS61A

Item Part Name Qty 1.00 Coil 1.25 Coil 1.50 Coil 1.75 Coil 2.00 Coil 2.18 Coil 2.38 Coil

1 Ram Body LH 1 9905-4251AB

2 Ram Body RH 1 9905-4151AB 9905-4161AB

3 Rear Seal 2 7804-2538

Socket Head 7935-0605

4 2
Cap Screw

Shear Blade
5 1 8801-0535B 8801-0537B 8801-0541B 8801-0544B 8801-0551B 8801-0556B 8801-0561B
LH

Shear Blade
6 1 8801-0635B 8801-0637B 8801-0641B 8801-0644B 8801-0651B 8801-0656B 8801-0661B
RH

7 Retainer Bar 2 8741-0132

M60ES4R-VS**AM
4.06” SHEAR/SEAL RAM ASSEMBLIES W/ VITON SEALS, H2S, 40°F to 350°F
Reference Drawing ES4R-XSXX-ART-001

Assembly Number M60ES4R- M60ES4R- M60ES4R- M60ES4R- M60ES4R- M60ES4R- M60ES4R-

VS35AM VS37AM VS41AM VS44AM VS51AM VS56AM VS61AM

Item Part Name Qty 1.00 Coil 1.25 Coil 1.50 Coil 1.75 Coil 2.00 Coil 2.18 Coil 2.38 Coil

1 Ram Body LH 1 9905-4251AB

2 Ram Body RH 1 9905-4151AB 9905-4161AB

3 Rear Seal 2 7804-2537

Socket Head 7935-0605

4 2
Cap Screw

Shear Blade
5 1 8801-0735 8801-0737 8801-0741 8801-0744 8801-0751 8801-0756 8801-0761
LH

Shear Blade
6 1 8801-0835 8801-0837 8801-0841 8801-0844 8801-0851 8801-0856 8801-0861
RH

7 Retainer Bar 2 8741-0132

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ES4R-LS**AB
4.06” SHEAR/SEAL RAM ASSEMBLIES W/L.T. NITRILE SEALS, H2S, ARCTIC, -50°F to 200°F
Reference Drawing ES4R-XSXX-ART-001

Assembly Number ES4R- ES4R- ES4R- ES4R- ES4R- ES4R- ES4R-

LS35AB LS37AB LS41AB LS44AB LS51AB LS56AB LS61AB

Item Part Name Qty 1.00 Coil 1.25 Coil 1.50 Coil 1.75 Coil 2.00 Coil 2.18 Coil 2.38 Coil

1 Ram Body LH 1 9905-4251AB

2 Ram Body RH 1 9905-4151AB 9905-4161AB

3 Rear Seal 2 7804-2538

Socket Head 7935-0605

4 2
Cap Screw

Shear Blade
5 1 8801-0535 8801-0537 8801-0541 8801-0544 8801-0551 8801-0556 8801-0561
LH

Shear Blade
6 1 8801-0635 8801-0637 8801-0641 8801-0644 8801-0651 8801-0656 8801-0661
RH

7 Retainer Bar 2 8741-0132

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PIPE SLIP RAM DISASSEMBLY/ASSEMBLY
Reference Drawing ES4R-VT41XX-ART-001 & ES4R-VT41A-ART-001

Disassembly - Remove front seal (3) and retainer bar (4). Push slip insert (5) toward rear of ram (1)
to access retainer ring (7). Remove compression pin (6) and slip insert (5) by pushing compression
pin toward front of ram. Remove o-ring (8) and rear seal (2). Clean and inspect all parts - replace as
needed.

Assembly - Install rear seal (2) to fit flush with surface of ram body (1). While holding the retainer bar
(4) in position in the front seal (3), slide both into position in the ram body (1). Place o-ring (8) onto
compression pin (6). Slide compression pin into slot on rear of slip insert (5). Install compression and
slip insert assembly into body and secure with retainer (7).

ES4R-VT41A-ART-001

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W/Blank Slip Insert

M60ES4R-VT41XX-ART-001

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4.06" PIPE SLIP RAM ASSEMBLIES

Reference Drawing ES4R-XTXX-ART-001

4.06" PIPE SLIP RAM ASSEMBLY, H2S NORTH SEA -25°F

ASSEMBLY NUMBER ES4R-VT35A ES4R-VT37A ES4R-VT41A ES4R-VT44A ES4R-VT51A ES4R-VT56A ES4R-VT61A

Item Description Qty 1.00 1.25 Coil 1.50 Coil 1.75 Coil 2.00 Coil 2.18 Coil 2.38 Coil

1 Ram Body 2 9905-1935AB 9905-1937AB 9905-1941AB 9905-1944AB 9905-1951AB 9905-1956AB 9905-1961AB

2 Rear Seal 2 9905-1901D

3 Front Seal 2 8440-6435D 8440-6437D 8440-6441D 8440-6444D 8440-6451D 8440-6456D 8440-6461D

4 Retainer Bar 2 8302-2721

5A Slip Insert 1 8440-6735 8440-6737 8440-6741 8440-6744 8440-6751 8440-6756 8440-6761

5B Slip Insert Blank 1 8440-6701 N/A N/A

6 Compression Pin 2 9905-2426XB

4 Retainer Ring 2 7824-1007

8 O-Ring 2 7813-4210 7813-4210 7813-4210 7813-4210 7813-4210 7813-4210 7813-4210

4.06" PIPE SLIP RAM ASSEMBLY, H2S ARCTIC -50°F

Assembly Number ES4R- ES4R- ES4R- ES4R- ES4R- ES4R- ES4R-
VT35AB VT37AB VT41AB VT44AB VT51AB VT56AB VT61AB

Item Description Qty 1.00 1.25 Coil 1.50 Coil 1.75 Coil 2.00 Coil 2.18 Coil 2.38 Coil

1 Ram Body 2 9905-1935AB 9905-1937AB 9905-1941AB 9905-1944AB 9905-1951AB 9905-1956AB 9905-1961AB

2 Rear Seal 2 9905-1903D

3 Front Seal 2 8440-6635D 8440-6637D 8440-6641D 8440-6644D 8440-6651D 8440-6656D 8440-6661D

4 Retainer Bar 2 8302-2721

5A Slip Insert 1 8440-6735 8440-6737 8440-6741 8440-6744 8440-6751 8440-6756 8440-6761

5B Slip Insert Blank 1 8440-6701 N/A N/A

6 Compression Pin 2 9905-2426XB

7 Retianer Ring 2 7824-1007

8 O-Ring 2 7813-A210 7813-A210 7813-A210 7813-A210 7813-A210 7813-A210 7813-A210

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