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Sunil Rao Chap 33

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618 SWITCHGEAR AND PROTECTION

Circulating current biased differential protection gives adequate and fast protection against
phase-to-phase faults in the generator zone. (Ref. Sec. 33.3).
Stator Inter-turn faults. Short circuits between the burns of one coil may occur if the
stator winding is made up of multi turn coils. Such faults may develop owing to incoming
current surges with a steep wave-front which may cause a high voltage (L di / dt) across the
turns at the entrance of the stator winding.
If, however, the stator winding is made up of single-turn coils, with only one coil per slot, it is,
of course, impossible to have an inter-turn fault. If there are two coils per slot the insulation between
the coils is of such dimensions that an inter-turn fault is not likely to occur.
For large machines ( > 50 MVA), it is the normal practice in some countries to use single-turn
coils whereas in the U.S.A. and Canada multi-turn coils are used. In the latter countries, therefore,
the inter-turn, or split-phase, protection has become very popular.
Differential protection and overcurrent protection does not sense inter-turn faults. Stator in-
terturn fault protection detects the inter-turn faults.
33.2.5. Field Winding Faults.
Rotor faults include rotor inter-turn fault and conductor-to-earth faults. These are caused by
mechanical and temperature stresses.
The field system is normally not connected to the earth so that a single earth fault does not
give rise to any fault current. A second earth fault will short circuit part of the winding and may
thereby produce an unsymmetrical field system, giving unbalanced force on the rotor. Such a force
will cause, excess pressure on bearing and shaft distortion, if not cleared quickly.
The unbalanced loading on generator gives rise to negative sequence currents which cause
negative sequence component of magnetic field. The negative sequence field to rotates in opposite
direction of the main field and induces e.m.f.'s. in rotor winding. Thus the unbalanced loading
causes rotor heating.
Reduced excitation may occur due to short circuit or an open circuit in field or exciter circuits
or a fault in automatic voltage regulator. If the field circuit breaker opens by mistake, the fully
loaded generator falls out of step within 1 second, and continues to run as an induction generator
drawing reactive power from the bus. To avoid this, a tripping scheme is so arranged that opening
of field circuit breaker causes the tripping of generator unit breaker.
'Rotor earth fault protection' is provided for large generators.
Rotor temperature indicators are used with large sets for detecting rotor overheating due to
unbalanced loading of generator-
33.2.6. Overvoltages (Ref. Sec. 18.11)
Atmospheric surge-voltages are caused by direct lightning strokes to the aerial lines in the
R.V. system. Induced and capacitively transferred voltage surges can, however, reach the generator
via th unit transformer. The amplitude and the duration of the surge on the generator side depends
on the type of lightning arresters used on the R.v. side and also on the actual configuration ofthe
R.V. busbar.
To protect generators from severe voltage surges, surge arresters and surge capacitors and
often used. In the case of smaller machines directly connected to a distribution network comprising
overhead lines, such protective devices are of prime importance.
Switching Surges. Switching operations may cause relatively high transient overvoltage if
restriking occurs across the contacts of the circuit-breakers. These transients are similar to those
obtained during intermittent earth faults (arcing grounds) and may be limited by using modern
circui t-breakers.
Arcinl(Grounds. The amplitude ofthe transient voltages during arcing grounds may theoreti-
cally, under the most unfavourable conditions of arc-restriking, reach a value of 5 times normal
line to neutral peak voltage. By means of the resistance earthing of the generator neutral these
over-voltages will be reduced to a maximum value of about 2_5 times the rated peak voltage. In the
case of generator-transformer units, stray voltages may appear at the generator neutral during an
earth fault in the HV network. This is due to the capacitive coupling between the HV and LV wind-
ings of the step up transformer. The magnitude of these stray voltages depends on : (a) the method
of neutral earthing of the HV network, i.e., effectively earthed or reactance earthed (Petersen-coil)
PROTECTION OF GENERATORS 619

and (b) the step up transformer inter-winding capacitance, and (c) the ohmic value of the generator
neutral earth resistor.
When the HV system is directly earthed, the voltage across the generator earthing resistor,
during an HV earth fault will be small and can normally be disregarded. However, if the HV net-
work is Petersen coil earthed, the neutral displacement voltage of the generator can reach the nor-
mal setting of the earth fault protection. This problem must therefore be investigated for each
particular installation, and can be solved by either increasing the earth-fault relay setting or reduc-
ing the ohmic value of the generator earthing resistor.
Surge arresters and R-C surge suppressors installed between the generator circuit-breaker and
the generator may also assist in reducing some of the highest switching surges. (Ref. Sec. 18.12)
Specially developed indoor type surge arresters are connected near generator terminals. These
comprise three star connected unit plus another unit between star point and earth and thus provide
overvoltage protection for all phases and between phases. Capacitors rated about 0.1 IlF to earth
are fitted to absorb surge voltages.
33.2.7. Other Abnormal Conditions.
Loss of excitation results in loss of synchronism and slightly increased speed. The machine con-
tinues to run as an induction generator, drawing excitation current from bus bars, the damper wind-
ing acts like a squirrel cage. The currents are taken at a high lagging power factor and magnitude
is of the order of full load current. This causes overheating of stator winding and rotor winding.
This condition should not be allowed to persist for a long time. The field should be either restored
or the machine should be shut off, before system stability is lost.
Field-failure protection or loss offield protection is provided for generators. (Ref. sec. 33.13).
In addition to the above mentioned electrical faults, the running of a machine can be en-
dangered by relatively minor mechanical defects in any of the auxiliary apparatus associated with
the prime mover.
Loss of Synchronism. If the machine losses synchronism with respect to the network after
a short circuit has been interrupted, a certain amount of slip is generally permissible, providing
that the stator current does not exceed 85% of the maximum asymmetric short current with a solid
short-circuit at the terminals.
Wrong Synchronization. Present day requirements stipulate that a generator must be short-
circuit proof. However, with low reactance of the network and at the unit-connected transformer,
in the event of wrong synchronization the current can be higher than under short-circuit conditions.
This is not permissible. In other words wrong synchronization must not occur. Preventive measures
must therefore be taken. In particular, uncontrolled reclosure after complete isolation of the gen-
erator from the network must be avoided because this quickly results in an excessive phase angle.
In this connection it must also be noted that the recovery voltage in the network following inter-
ruption of a short circuit can lead to considerable stresses.
Asynchronous Running without Excitation. If asynchronous running is permitted by the
manufacturer and requested by the operator for emergency conditions, it must be monitored. It
must be decided whether asynchronous running is to be carried out with open or short-circulated
rotor. Slip and stator current must not be allowed to exceed the specified limits.
Local Overheating. Local overheating can occur in generators for various reasons and it is
often a difficult matter to locate these with the usual protection equipment. Normally, emission
"products, in the form of gas, mist or smoke escape and these can be used for tripping a signal. An
analysis of these products provides a basis for decision.
Leakage in Hydrogen Circuit. Hydrogen losses are predetermined on the basis of gas con-
sumption. However, continuous direct display is not recommended because temperature fluctua-
tions in the generator cause variations in pressure and therefore gas make up is not directly related
to losses. Consequently, long term monitoring is more suitable. It is only hydrogen leakage into the
pure water system which is detected separately by the gas blow-off device in the pure water tank.
Other points of leakage are not directly detected. It is essential for adequate ventilation to be
provided in the vicinity of the generator and terminal box. Special attention must be paid to the
620 SWITCHGEAR ANDPROTECTION

cooling water circuit because any hydrogen carried along by the water is a danger factor and must
therefore be prevented.
Moisture in the Generator Winding. Moisture is the generator is to be avoided. Moisture
detectors and drains must be provided at all points where liquids can collect. The situation can
arise where the make up hydrogen is moist and can thus introduce moisture into the generator
even if the cooling water circuits are absolutely leakproof. This can be overcome by a gas drying
plant which must be kept operational by the staff.
Oxygen in Pure Water Circuit. Dissolved oxygen in the pure water circuit leads to wear at
the copper of the hollow conductors of windings with direct cooling. At hydrogen cushion of adequate
pressure in the pure water compensating tank reduces the oxygen content to a minimum Con-
tinuous supervision of oxygen content thus becomes superfluous.
Overspeeding may occur as a result of a fault in the turbine governor or its associated equip-
ment. If the main generator circuit-breaker is tripped while full electrical power is being delivered
to the network, dangerous overspeeding is prevented by the normal actions of the governor. It is
essential, therefore, that the normal working of the governor be supervised by some additional
protective devices. Over-frequency and Under-frequency Protection: Ref. Ch. 45.
Motoring of generator will occur if the driving torque of the prime mover is reduced below
the total losses of the turbo-generator unit. Active power will then be drawn from the network in
order to maintain synchronous running, and the generator will work as a synchronous motor. If
this is allowed to persist (> 20 seconds), serious over-heating ofthe steam turbine blades may occurs,
depending on the type turbine and the design limits imposed by the manufacturer.
Table 33.3. Some Abnormal Conditions and Protection Systems
S.No. Abnormal Condition Effect Protection
1. Thermal overloading Overheating of stator winding Thermocouples of resistance
- continuous overloading and insulation failure. thermometer imbedded in stator
- failure of cooling system slots and cooling system. Stator
over-load protection with
overcurrent relays.
-
2. External fault fed by generator Unbalanced loading stresses on Negative phase sequence
winding and shaft, excessive protection for large machines.
I heating for prolonged Overload protection for small
short-circuit. generators.
3. Stator faults Winding burn-out, welding of Biased differential protection,
- phase to phase core laminations, shut down. sensitive earth-fault protection,
- phase to earth interturn fault protection.
- inter-turn
4. Rotor earth faults Single fault does not harm Rotor earth-fault protection.
second fault causes unbalanced
magnetic forces causing damage
to shaft, bearings.
5. Loss of field Generator runs as induction 'Loss of field' or 'Field failure'
- Tripping of field generator deriving excitation protection.
circuit-breaker. currents from bus-bar. Speed
increases slightly.
6. Motoringofgenerator. When input Effect depends upon type of Reverse power protection by
to prime mover stops, the prime mover and the power Directional power relays direct
generator draws power from drawn from the bus during the reversal of power.
bus-bars and runs a synchronous motoring.
motor in the same direction.
7. Over-voltages. Insulation failure Lightning arresters connected
near generator terminals.
8. Over-fluxing of Generator Heating of core Vir relay. Connected in voltage
Transformer and Auxiliary regulator circuit generator.
Transformer
9. Under-frequency Failure of blades of steam Frequency Relays (Ref. Ch. 45)
turbines
PROTECTION OF GENERATORS 621

Reverse-power protection achieved by directional power relays are incorporated in the generator
protection scheme. (Ref. Sec. 26.16).
Vibrations may occur owing to unbalanced loads or certain types of mechanical faults. Vibra-
tion detectors are usually mounted on the generator bearing pedestal.
Excessive bearing temperature may arise due to mechanical faults, impurities in the
lubricating oil or defects in the oil circulation system. These fault may be detected by means of a
temperature monitoring device embedded in the bearing.
Bearing Current. An induced e.m.f. of some volts may be developed in shaft of a generator
owing to certain magnetic dissimilarities in the armature field. If the bearing pedestals at each
side of the generator are earthed, the induced e.m.f. will be impressed across the thin oil films of
the bearings. A breakdown of the oil-film insulation in the two bearings can give rise to heavy bear-
ingcurrents owing to the very small resistance ofthe shaft and the external circuit thus developed.
Consequently, the bearing pedestal farthest from the prime mover is usually insulated from
earth and the insulation supervised by a suitable relay. Further, to prevent the rotor and the shaft
frombeing electrostatically charged, the shaft is usually earthed via a slipring and a 200 ohm resis-
tor. This resistor also contributes by taking the injected a.c. leakage current ofthe field circuit earth-
fault protective scheme.

33.3. PERCENTAGE DIFFERENTIAL PROTECTION OF ALTERNATOR STATOR


WINDINGS
(Also called Biased Differential Protection or Merz-Price Protection) (Ref. Ch. 28).
(a) Principle. The differential protection is that which responds to the vector difference be-
tween two or more similar electrical quantities. In generator protection, the current transformers
are provided at each end of the generator armature windings. When there is no fault in the windings
and for through faults, the currents in the pilot wires fed from CT connections are equal. The dif-
ferential current 11-12 is zero. When fault occurs inside the protected winding, the balance is dis-
turbed and the differential current 11-12 flows through the operating coil of relays causing relay
operation. Thereby the generator circuit-breaker is tripped. The field is disconnected and discharged
through a suitable impedance (Ref. Ch. 28).
(b) Connections of CT's for differential protection of generator. Fig. 33.2 illustrates con-
nection ofCT's for a star-connected generator. Fig. 33.3 illustrates connections for a delta connected
generator.
CIRCUIT BREAKER

(T'S (GENERATOR STATOII WINOINGS CT'S


6ENERATOII "..-..,.
I
NEUtlW. EARTHED

·qJI--.fI-4-;::::_~:.,IH,vitt.-'l!,~v,"m)"\-----~
'vV'

,PILOT WIllES

II.C. 1
tee. ---,
RESTRAINING COILS

Fig. 33.2. Percentage differential relaying of a star connected generator,


for phase-phase faults.

The percentage differential relay has an operating coil and a restraining coil, one for each phase.
The restraining coil is connected centrally in pilot wires. The operating coil is connected between
mid-point of restrains coil neutral pilot wire (Ref. Sec. 28.4).
The CT connections are as shown in Fig. 33.3.
622 SWITCHGEAR AND PROTECTION

EAIlTNING _-;...

DELTA CONNECTED DEJ.TA CONNECTED C.S.


GENERATOR WINDING ~ SffONDARlES
vvv vv

I
vvv v
non
I

I
I
I uuuuuu """
I

V'V
RESTRAINING COILS

Fig. 33.3. Percentage differential relay of a delta connected generator,


for phase-phase fault.

Typical protective arrangement of a generator connected to bus bars is shown in Fig. 33.4.
Differential relay provides fast protection to the stator winding against phase to phase faults
and phase to ground faults. Ifneutral is not grounded or is grounded through impedance, additional
sensitive ground fault relaying should be provided. Differential protection is recommended for gen-
erators above 2 MVA rating. Separate sets of CT's are used for each protection. Desirable features
of generator differential protection are:
- high speed operation, about 15 ms. with static protection
low setting
- full stability on external faults.
JQ..,W.30/(V
6ENERATOR
6<JO/1 WINlJING 600/1 «J0/5

OVERCUllii
., OIFFEREN rIAL RELAY FOR
RELAY PHASE FALILTS
AND EARTH FAlla

Fig. 33.4. Protection of a direct connected generator.

Differential protection which protects only generator is arranged to trip main circuit breaker
and to suppress the field.
Differential protection does not respond to through faults and overloads.
Differential protection gives a complete protection to generator windings against phase to phase
faults.
The biasIng-of the differential relay eliminates the problems associated with CT's. (Ref. Sec.
28.6).
The protection against earth faults by differential is influenced by the magnitude of earth-fault
current. The magnitude of earth-fault current depends upon value of the reactance/reactance con-
nected between neutral and earth; and the position of earth fault in generator winding. When the
generator winding is earthed through impedance, a separate additional earth fault protection is
necessary in addition to differential protection. The differential protection provides earth-fault
protection to about 85% of generator winding.
PROTECTION OF GENERATORS 623

33.4. RESTRICTED EARTH-FAULT PROTECTION BY DIFFERENTIAL SYSTEM


When neutral is solidly grounded, it is possible to protect complete alternator of transformer
winding against phase to ground fault.
However, neutral is earthed through resistance to limit earth-fault currents.
With resistance earthing, it is not possible to
protect complete winding from earth-fault and
the % of winding protected depends on the value
of neutral earthing resistor and the relay setting. N

While selecting the value of resistor and earth-


fault relay setting, the following aspects should \
be kept in mind: If

- The current rating of resistor, resistance _


~ 'S
value, relay setting, etc. should be selected
carefully.
- Setting should be such that the protection
does not operate for earth-faults on EHV
side. Earth faults are not likely to occur
near the neutral point due to .less voltage
'S -+ "RESTRICTED EARTH FAULT
w.r.t. earth. It is a usual practice to protect RELAY
about 80 to 85% of generator winding Fig. 33.5. Percentage Differential with protection
against earth-faults. The remaining 20 to Restricted Earth fault relay.
15% winding from neutral side left un-
protected by the differential protection. In additional to differential protection, a separate
earth-fault protection is provided to take care ofthe complete winding against earth faults. (Ref.
Sec. 33.6 (b)).
The restricted earth-fault relays in the differential protection is explained here. During earth-
fault If in the alternator winding, the current, If flows through a part of the generator winding and
neutral to ground circuit. The corresponding secondary current Is flows through the operating coil
and restricted earth-fault coil of the differential protection. The setting of the restricted earth fault
relay can be selected independent of the setting of the overcurrent relay.
If the earth-fault If occurs at point f of alternator winding Vaf is available to drive earth-fault
current If through the neutral to ground connection. If point is nearer to terminal a (nearer to the
neutral point) the forcing voltage Vafwill be relatively less. Hence earth fault currentIfwill reduce.
It is not practicable to keep the relay setting too sensitive to sense the earth-fault currents of small
magnitudes. Because, if too sensitive, the relay may respond during through faults of other faults
due to inaccuracies of CT's, saturation of CT's etc. Hence a practice is to protect about 85% of the
generator winding against phase to earth fault and to leave the 15% portion unprotected by the
differential protection against earth-faults. A separate earth-fault protection covers the entire wind-
ing against earth-faults. [Sec. 33.6 (b)].
The resistance R limits the earth-fault current. If R is too small (solid earthing) earth fault
currents are too large. Hence such a method is not used for large machines. Solid earthing is limited
.to machines up to 3.3 kV.
For low resistance earthing the resistance R is such that full load current passes through
neutral, for a full line to neutral voltage.
Medium resistance earthing is commonly used on generator transformer units. The earth-fault
current is restricted to about 200 A for full line to neutral voltage, for a 60 MW unit.
In high resistance earthing maximum earth-fault current is of the order of 10 A. Such earthing
is used for distribution transformers and generator transformer units.
624 SWITCHGEAR AND PROTECTION

} % OF WINDING UNPROTECTED
AGAINST GROUND FAULTS
~-------L..--.J~---"";";';;"';";';-RX1o. x too
V

Fig. 33.6. Percentage of unprotected winding against phase to ground faults.

With higher neutral resistance, the earth faults current is reduced, hence lesser percentage of
winding is protected by the restricted earth fault protection.
Assuming R is the resistance in neutral connection to the earth and the fault current for line
to ground fault is equal to full load current of the generator or transformer, the value of impedance
to be inserted in neutral to earth connections is given by,

R=Y1
where R = impedance in ohms between neutral and ground
V = line to neutral voltage
1= full load current oflargest machine or transformer.
If a relay setting of 15% is chosen this affords protection of 85% of the winding of largest
machine while a greater percentage of windings of smaller machines running in parallel with the
large machine.
R x/0 x 100
% of winding unprotected = V

R = ohmic value of impedance


10 = minimum operating current in primary of CT
V = line to neutral voltage.
If 15% of relay setting is used, 10 is 15% of full load current of the machine.
Example 33.1. A generator is provided with restricted earth-fault protection. The ratings are
11 k V, 5000 k VA The percentage of winding protected against phase to ground fault is 80%. The
relay setting such that it trips for 25% out of balance. Calculate the resistance to be added in neutral
to ground connection.
11
. Solution. V = T3 x 1000 = 6340 V

1= 5000 = 262 A
~3 x 11
25
10 = 262 x 100 = 65.5 A
% of winding unprotected
Rx/0
=--x 100
V

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